WO2024111129A1 - Method for producing polyimide precursor, polyimide precursor, photosensitive resin composition, cured product, method for producing pattern cured product, and electronic component - Google Patents

Method for producing polyimide precursor, polyimide precursor, photosensitive resin composition, cured product, method for producing pattern cured product, and electronic component Download PDF

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WO2024111129A1
WO2024111129A1 PCT/JP2022/043634 JP2022043634W WO2024111129A1 WO 2024111129 A1 WO2024111129 A1 WO 2024111129A1 JP 2022043634 W JP2022043634 W JP 2022043634W WO 2024111129 A1 WO2024111129 A1 WO 2024111129A1
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polyimide precursor
carbon atoms
represented
general formula
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PCT/JP2022/043634
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French (fr)
Japanese (ja)
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祥貴 會田
匡之 大江
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Hdマイクロシステムズ株式会社
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Publication of WO2024111129A1 publication Critical patent/WO2024111129A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/037Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides

Definitions

  • the present disclosure relates to a method for producing a polyimide precursor, a polyimide precursor, a photosensitive resin composition, a cured product, a method for producing a patterned cured product, and an electronic component.
  • Organic materials having high heat resistance such as polyimide resins, are widely used as protective film materials for semiconductor integrated circuits (LSIs) (see, for example, Japanese Patent Application Laid-Open No. 2003-233634).
  • a protective film (cured film) using a polyimide resin can be obtained by applying a polyimide precursor or a resin composition containing a polyimide precursor onto a substrate, drying the applied resin film, and then heating the resulting film to cure it.
  • NMP N-methyl-2-pyrrolidone
  • the present disclosure has been made in consideration of the above-mentioned conventional circumstances, and aims to provide a method for producing a polyimide precursor having a low fluorine content, a method for producing a polyimide precursor, a photosensitive resin composition, a cured product, a patterned cured product, and an electronic component.
  • a method for producing a polyimide precursor comprising esterifying an isoimide polymer with an alcohol having an unsaturated double bond using a fluorine-free acid or base as a catalyst.
  • the condensing agent contains a carbodiimide compound.
  • ⁇ 4> The method for producing a polyimide precursor according to any one of ⁇ 1> to ⁇ 3>, wherein the fluorine-free acid has a pKa of 1 or less in water at 25° C.
  • ⁇ 5> The method for producing a polyimide precursor according to any one of ⁇ 1> to ⁇ 3>, wherein the fluorine-free base has a pKa of 7 or more in water at 25° C.
  • ⁇ 6> The method for producing a polyimide precursor according to any one of ⁇ 1> to ⁇ 5>, wherein the alcohol having an unsaturated double bond includes an alcohol represented by the following general formula (2): [In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.]
  • R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
  • ⁇ 7> The method for producing a polyimide precursor according to any one of ⁇ 1> to ⁇ 6>, wherein the polyimide precursor contains a compound represented by the following formula (6): (In general formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group.
  • R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).
  • R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.
  • ⁇ 8> The method for producing a polyimide precursor according to any one of ⁇ 1> to ⁇ 7>, wherein an esterification rate in the esterification is 74% or more.
  • a polyimide precursor comprising an ester of an isoimide polymer and an alcohol having an unsaturated double bond, the polyimide precursor having a fluorine content of 13 ppm by mass or less.
  • R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).
  • R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.
  • a photosensitive resin composition comprising a polyimide precursor having an unsaturated double bond, a polymerizable monomer, and a solvent, and having a fluorine content of 10 ppm by mass or less.
  • ⁇ 17> The cured product according to ⁇ 16>, which is a patterned cured product.
  • ⁇ 18> The cured product according to ⁇ 16> or ⁇ 17>, which is used as an interlayer insulating film, a cover coat layer, or a surface protective film.
  • ⁇ 19> An electronic part comprising the cured product according to any one of ⁇ 16> to ⁇ 18>.
  • the present disclosure provides a method for producing a polyimide precursor having a low fluorine content, a method for producing a polyimide precursor, a photosensitive resin composition, a cured product, a patterned cured product, and an electronic component.
  • FIGS. 1A to 1C are diagrams illustrating a manufacturing process for an electronic component according to an embodiment of the present disclosure.
  • the term "step” includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
  • the numerical range indicated using “to” includes the numerical values before and after "to” as the minimum and maximum values, respectively.
  • the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages.
  • the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.
  • each component may contain multiple types of corresponding substances.
  • the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
  • the terms “layer” and “film” include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
  • the average thickness of a layer or film is defined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
  • the thickness of the layer or film can be measured using a micrometer or the like. In the present disclosure, when the thickness of the layer or film can be measured directly, it is measured using a micrometer. On the other hand, when the thickness of one layer or the total thickness of multiple layers is measured, it may be measured by observing the cross section of the measurement target using an electron microscope.
  • the method for producing a polyimide precursor according to the present disclosure is a method for esterifying an isoimide polymer with an alcohol having an unsaturated double bond using a fluorine-free acid or base as a catalyst, which makes it possible to obtain a polyimide precursor having a low fluorine content.
  • One method for synthesizing a polyimide precursor having an unsaturated double bond is to react a tetracarboxylic dianhydride with an alcohol having an unsaturated double bond in an organic solvent to produce a diester derivative, and then to react the diester derivative with a diamine compound.
  • NMP is generally used as the organic solvent.
  • An alternative synthesis method includes an isoimide method in which a tetracarboxylic dianhydride is reacted with a diamine compound to form a polyamic acid polymer, which is then isoimidized in the presence of a condensing agent, and an alcohol having an unsaturated double bond is further added to the isoimidized polymer to effect esterification.
  • a condensing agent e.g., it was found that the polyimide precursor obtained by this method has a high fluorine content, and it was found that the cause is due to the acid compound used as a condensing agent.
  • the acid compound as a condensing agent not only functions as a condensing agent in the isoimidization step, but also functions as a catalyst in the esterification reaction step. Therefore, it was found that the acid compound remains in the finally obtained polyimide precursor, and as a result, the fluorine content is increased.
  • a fluorine-free acid or base is used as a catalyst in the esterification reaction between an isoimide polymer and an alcohol having an unsaturated double bond.
  • a fluorine-free acid or base as a catalyst for the esterification reaction, it is possible to obtain a polyimide precursor with a low fluorine content.
  • some of the fluorine-free acids or bases can improve the esterification rate compared to conventional catalysts.
  • the isoimide polymer is not particularly limited, and examples thereof include compounds having a structural unit represented by the following formula (6-1).
  • X represents a tetravalent organic group
  • Y represents a divalent organic group.
  • the isoimide polymer may have a plurality of structural units represented by the general formula (6-1), and X and Y in the plurality of structural units may be the same or different.
  • the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
  • the tetravalent organic group represented by X may contain an aromatic ring or an alicyclic ring.
  • the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms).
  • the alicyclic ring include a cycloalkane structure having 3 to 8 carbon atoms and a spiro ring structure having 5 to 25 carbon atoms.
  • the tetravalent organic group represented by X is preferably an aromatic hydrocarbon group.
  • the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
  • each aromatic ring may have a substituent or may be unsubstituted.
  • the substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
  • the tetravalent organic group represented by X when the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
  • the respective benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups.
  • the two R A 's independently represents a hydrogen atom, an alkyl group, or a
  • tetravalent organic group represented by X include groups represented by the following formulae (A) to (F).
  • a group represented by the following formula (E) is preferred, and in the following formula (E), C is more preferably a group containing an ether bond, and even more preferably an ether bond.
  • the following formula (F) is a structure in which C in the following formula (E) is a single bond. It should be noted that the present disclosure is not limited to the following specific examples.
  • a and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, both A and B cannot be single bonds.
  • the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group).
  • a and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
  • C preferably contains an ether bond, and is preferably an ether bond.
  • C may be a structure represented by the following formula (
  • the alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and even more preferably an alkylene group having 1 or 2 carbon atoms.
  • alkylene group represented by C in formula (E) examples include linear alkylene groups such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group; a methylmethylene group, a methylethylene group, an ethylmethylene group, a dimethylmethylene group, a 1,1-dimethylethylene group, a 1-methyltrimethylene group, a 2-methyltrimethylene group, an ethylethylene group, a 1-methyltetramethylene group, a 2-methyltetramethylene group, a 1-ethyltrimethylene group, a 2-ethyltrimethylene group, a 1,1-dimethyl branched alkylene groups such as ethyltrimethylene group, 1,2-dimethyltrimethylene group, 2,2-dimethyltrimethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group
  • the halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 3 carbon atoms.
  • Specific examples of the halogenated alkylene group represented by C in formula (E) include alkylene groups in which at least one hydrogen atom contained in the alkylene group represented by C in the above formula (E) is substituted with a halogen atom such as a fluorine atom or a chlorine atom.
  • a fluoromethylene group, a difluoromethylene group, a hexafluorodimethylmethylene group, etc. are preferred.
  • the alkyl group represented by R A or R B contained in the silylene bond or siloxane bond is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
  • Specific examples of the alkyl group represented by R A or R B include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, a t-butyl group, and the like.
  • tetravalent organic group represented by X may be groups represented by the following formulae (J) to (O).
  • the tetravalent organic group represented by X may contain an alicyclic ring from the viewpoint of adjusting the thermal expansion coefficient when the cured product is formed.
  • examples of the alicyclic ring include a ring structure that does not contain an unsaturated bond such as a cyclopropane ring, a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, a cycloheptane ring, a cyclooctane ring, a decahydronaphthalene ring, a norbornane ring, an adamantane ring, a bicyclo[2.2.2]octane ring, and a ring structure that contains an unsaturated bond such as a cyclohexene ring.
  • Examples of the alicyclic ring include a spiro ring structure that contains these ring structures.
  • a specific example of the tetravalent organic group represented by X having a spiro ring structure is represented by the following formula (P).
  • the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
  • the skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X.
  • the skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
  • the divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group.
  • divalent aromatic group examples include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
  • a divalent aromatic hydrocarbon group e.g., an aromatic ring having 6 to 20 carbon atoms
  • a divalent aromatic heterocyclic group e.g., a heterocyclic ring having 5 to 20 atoms
  • divalent aromatic group represented by Y include groups represented by the following formulae (G) to (H).
  • the group represented by the following formula (H) is preferred, and in the following formula (H), D is more preferably a group containing a single bond or an ether bond, and even more preferably a single bond or an ether bond.
  • R each independently represents an alkyl group, an alkoxy group, a hydroxyl group, a halogenated alkyl group, a phenyl group, or a halogen atom
  • n each independently represents an integer of 0 to 4.
  • D may also be a structure represented by formula (C1) above.
  • Specific examples of D in formula (H) are the same as the specific examples of C in formula (E). It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
  • the alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
  • Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
  • the alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
  • Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
  • n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
  • divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
  • the linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
  • alkylene group represented by Y examples include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
  • the cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
  • Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
  • the divalent organic group represented by Y may be a divalent group having a polysiloxane structure.
  • Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
  • the silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
  • the group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H''').
  • each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom.
  • R is preferably an alkyl group, and more preferably a methyl group.
  • the method for producing the isoimide polymer is not particularly limited, but a polyamic acid polymer may be isoimidized in the presence of a condensing agent.
  • the polyamic acid polymer may be obtained by reacting a tetracarboxylic dianhydride with a diamine compound.
  • the tetracarboxylic dianhydride used as the raw material for isoimide polymers is represented by the following general formula (8):
  • X is the same as X in the general formula (6-1), and specific examples and preferred examples are also the same.
  • Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride (ODPA), 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,5,6-pyridine tetracarboxylic dianhydride, 1,4,5,8-naphthalene Tetracarboxylic acid dianhydride, 3,4,9,10-perylenetetracarboxylic acid dianhydride, m-
  • the diamine compound used as the raw material of the isoimide polymer may be a diamine compound represented by H 2 N-Y-NH 2 , where Y is the same as Y in general formula (6-1), and specific examples and preferred examples are also the same.
  • Specific examples of the diamine compound include 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP), 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'
  • diamine compound 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred.
  • the diamine compounds may be used alone or in combination of two or more kinds.
  • the condensing agent preferably contains a carbodiimide compound from the viewpoint of not increasing the fluorine content in the polyimide precursor and efficiently producing an isoimide.
  • the carbodiimide compound as the condensing agent include 1-[3-(dimethylamino)propyl]-3-ethylcarbodiimide, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (EDC), N,N'-dicyclohexylcarbodiimide (DCC), N,N'-diisopropylcarbodiimide (DIC), and the like. It is preferable to contain at least one selected from the group consisting of EDC, DCC, and DIC, and it is more preferable to contain EDC.
  • the carbodiimide compounds may be used alone or in combination of two or more kinds.
  • the condensing agent may contain other condensing agents other than the carbodiimide compound.
  • the other condensing agents include imidazole compounds, triazine compounds, uronium compounds, and haluronium compounds.
  • the other condensing agents may be used alone or in combination of two or more.
  • the condensing agent preferably does not contain a fluorine atom.
  • the content of the carbodiimide compound in the total condensing agent is preferably 30% by mass or more, more preferably 50% by mass or more, and may be 100% by mass.
  • a reaction scheme for obtaining an isoimide polymer is shown below when a tetracarboxylic dianhydride represented by general formula (8) is used as the tetracarboxylic dianhydride and a diamine compound represented by H 2 N-Y-NH 2 is used as the diamine compound.
  • D represents a condensing agent.
  • the synthesis of the isoimide polymer is preferably carried out in a solvent.
  • the solvent is preferably one that can dissolve the condensing agent, but may be one that does not dissolve the condensing agent.
  • Examples of the solvent include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, dimethoxyimidazolidinone, 3-methoxy-N,N-dimethylpropionamide, N,N-dimethylpropionamide, and N,N-dimethylacetoacetamide, and among these, 3-methoxy-N,N-dimethylpropionamide is preferred.
  • the amount of the solvent used is not particularly limited, and is preferably 100 parts by mass or more, more preferably 200 parts by mass or more, and more preferably 300 parts by mass or more, per 100 parts by mass of the total amount of the tetracarboxylic dianhydride and the diamine compound.
  • the amount of diamine compound added per mole of tetracarboxylic dianhydride is preferably 0.1 mole to 1.5 moles, more preferably 0.35 mole to 1.25 moles, and even more preferably 0.5 mole to 1.0 mole.
  • the amount of the condensing agent used is preferably 0.5 to 3.5 moles, more preferably 1.0 to 3.0 moles, and even more preferably 1.5 to 2.5 moles, per mole of tetracarboxylic dianhydride.
  • the reaction temperature in the isoimidization may be from 0°C to 60°C, although it varies depending on the types of tetracarboxylic dianhydride and diamine compound used as raw materials, and the type of condensing agent.
  • the reaction time for isoimidization varies depending on the types of tetracarboxylic dianhydride and diamine compound as raw materials, the type of condensing agent, the reaction temperature, etc., but may be 0.5 to 24 hours.
  • the alcohol includes an alcohol having an unsaturated double bond.
  • the alcohol having an unsaturated double bond is not particularly limited as long as it is a compound represented by R-OH (R is a group having an unsaturated double bond), and it is more preferable to include an alcohol represented by the following general formula (2).
  • R-OH R is a group having an unsaturated double bond
  • R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
  • the carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2.
  • Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
  • R 8 to R 10 in the general formula (2) a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
  • R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms.
  • the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
  • the number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
  • the alcohol represented by general formula (2) is preferably an alcohol represented by the following general formula (2'):
  • R 8 to R 10 in formula (2′) each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms and have the same meaning as R 8 to R 10 in formula (2).
  • q represents an integer of 1 to 10.
  • q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
  • the alcohol may be used in combination with other alcohols other than those having an unsaturated double bond.
  • the other alcohols include alcohols having an aliphatic hydrocarbon group with 1 to 4 carbon atoms, and are preferably methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, or t-butanol, and more preferably methanol or ethanol.
  • the other alcohols may be used alone or in combination with two or more types.
  • fluorine-free acids and bases A fluorine-free acid or base is used as a catalyst for the esterification reaction between the isoimide polymer and the alcohol having an unsaturated double bond. From the viewpoint of suppressing the conversion reaction to imide and increasing the esterification rate, it is preferable to use an acid that does not contain a fluorine element.
  • the fluorine-free acid preferably has a pKa of less than 5, more preferably 1 or less, further preferably 0 or less, and particularly preferably ⁇ 1 or less.
  • the pKa here is a value in water at 25° C. The pKa is measured by neutralization titration.
  • fluorine-free acids include methanesulfonic acid, formic acid, acetic acid, p-toluenesulfonic acid, benzoic acid, and citric acid, with methanesulfonic acid being preferred.
  • the fluorine-free acids may be used alone or in combination of two or more kinds.
  • the fluorine-free base preferably has a pKa of 5 or more, more preferably 7 or more, even more preferably 8 or more, and particularly preferably 10 or more.
  • the pKa is the value in water at 25°C.
  • fluorine-free base examples include pyridine, 1,4-diazabicyclo[2.2.2]octane, and 1,8-diazabicycloundecene, with 1,8-diazabicycloundecene being preferred.
  • the fluorine-free base may be used alone or in combination of two or more kinds.
  • the isoimide polymer is esterified with an alcohol having an unsaturated double bond.
  • an alcohol having an unsaturated double bond For example, the reaction scheme when a compound having a structural unit represented by formula (6-1) is used as the isoimide polymer and a compound represented by R-OH (R is a group having an unsaturated double bond) is used as the alcohol having an unsaturated double bond is shown below.
  • the alcohol used in the esterification of the isoimide polymer includes an alcohol having an unsaturated double bond, and other alcohols may be used in combination.
  • the content of the alcohol having an unsaturated double bond in the total alcohol is preferably 80% by mass or more, more preferably 90% by mass or more, and even more preferably 100% by mass.
  • the total amount of alcohol is preferably 1.5 moles or more, more preferably 1.8 moles or more, and even more preferably 2 moles or more, per mole of isoimide polymer.
  • the amount of fluorine-free acid or base used as a catalyst is preferably 0.01 moles or more, more preferably 0.1 moles or more, and more preferably 1 mole or more per mole of isoimide polymer.
  • Esterification may be carried out in a solvent.
  • the solvent include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropionamide, and among these, 3-methoxy-N,N-dimethylpropionamide is preferred. There is no particular restriction on the amount of the solvent used.
  • the reaction temperature in the esterification may be from 0°C to 50°C, although it varies depending on the type of alcohol, the type of catalyst, etc.
  • the reaction time for isoimidization varies depending on the type of alcohol, the type of catalyst, the reaction temperature, etc., but may be 0.5 to 12 hours.
  • washing liquids include purified water and organic solvents
  • organic solvents include alcohols such as methanol and ethanol, and acetone. These may be used alone or in combination of two or more.
  • An example of a combination of two or more types is a mixture of purified water, acetone, methanol, and ethanol.
  • the synthesis solution obtained by the above reaction is mixed with 2 to 10 times the amount of washing solution, and the synthesis solution and washing solution are stirred and suction filtered.
  • the obtained wet cake is added to 2 to 10 times the amount of washing solution, stirred for 5 to 30 minutes at 50 to 500 rpm, and suction filtered. This operation may be repeated 1 to 5 times. After that, it is dried under reduced pressure at 20°C to 50°C for 1 to 72 hours to obtain a washed polyimide precursor.
  • the polyimide precursor of the present disclosure contains an ester of an isoimide polymer and an alcohol having an unsaturated double bond, and preferably has a fluorine content of 50 ppm by mass or less.
  • the polyimide precursor of the present disclosure is a polyimide precursor having an unsaturated double bond, and the fluorine content is preferably 100 ppm by mass or less, more preferably 50 ppm by mass or less, even more preferably 20 ppm by mass or less, and particularly preferably 13 ppm by mass or less.
  • the polyimide precursor of the present disclosure may have a fluorine content of 5 ppm by mass or more, 8 ppm by mass or more, or 10 ppm by mass or more.
  • the fluorine content in the polyimide precursor can be measured by combustion ion chromatography as described in the examples.
  • the esterification rate of the polyimide precursor is preferably 74% or more, more preferably 78% or more, and even more preferably 80% or more.
  • the esterification rate is the ratio (%) of the ester groups formed in the isoimide polymer by reaction with the alcohol to the total of the ester groups formed in the isoimide polymer by reaction with the alcohol and the carboxy groups not reacted with the alcohol.
  • the esterification rate of the polyimide precursor can be measured by nuclear magnetic resonance (NMR) analysis.
  • the polyimide precursor includes a polyimide precursor having an unsaturated double bond (hereinafter, may be referred to as an unsaturated polyimide precursor).
  • the unsaturated double bond may be a carbon-carbon double bond.
  • the unsaturated polyimide precursor may be, for example, a polyimide precursor having a structural unit represented by the following general formula (6): When the unsaturated polyimide precursor has a structural unit represented by the general formula (6), it tends to have high i-line transmittance and to form a good cured product even when cured at a low temperature of 300° C. or less.
  • X represents a tetravalent organic group
  • Y represents a divalent organic group
  • R6 and R7 each independently represent a hydrogen atom, a group represented by formula (7) below, or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R6 and R7 represents a group represented by formula (7) below.
  • R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
  • X and Y in the general formula (6) have the same meanings as X and Y in the above general formula (6-1), respectively.
  • the --COOR 6 group and the --CONH-- group are in the ortho position relative to each other
  • the --COOR 7 group and the --CO-- group are in the ortho position relative to each other.
  • the number of carbon atoms in the aliphatic hydrocarbon group represented by R6 and R7 in general formula (6) is 1 to 4, and preferably 1 or 2.
  • Specific examples of the aliphatic hydrocarbon group represented by R6 and R7 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, and the like.
  • R 8 to R 10 in formula (7) have the same definitions as R 8 to R 10 in formula (2) above.
  • R 6 and R 7 is a group represented by the general formula (7), and it is more preferable that both of R 6 and R 7 are a group represented by the general formula (7).
  • the weight average molecular weight of the unsaturated polyimide precursor is preferably 10,000 to 200,000.
  • the weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
  • the photosensitive resin composition of the present disclosure contains a polyimide precursor having an unsaturated double bond, a polymerizable monomer, and a solvent.
  • the polyimide precursor having an unsaturated double bond may be a polyimide precursor having an unsaturated double bond obtained by the production method of the present disclosure.
  • the photosensitive resin composition of the present disclosure preferably has a fluorine content of 30 ppm by mass or less, more preferably 20 ppm by mass or less, and even more preferably 10 ppm by mass or less.
  • the fluorine content in the photosensitive resin composition can be measured by combustion ion chromatography, as described in the Examples.
  • the photosensitive resin composition of the present disclosure is preferably a negative type photosensitive resin composition.
  • the polyimide precursor having an unsaturated double bond may be a polyimide precursor having an unsaturated double bond obtained by the manufacturing method of the present disclosure.
  • the unsaturated polyimide precursor may be a polyimide precursor having a structural unit represented by the above general formula (6).
  • the content of the structural unit represented by the following general formula (6) in the unsaturated polyimide precursor is preferably 50 mol% or more, more preferably 80 mol% or more, and even more preferably 90 mol% or more, based on the total structural units contained in the unsaturated polyimide precursor.
  • the upper limit is not particularly limited, and may be 100 mol%.
  • the unsaturated polyimide precursor may have a structural unit other than the structural unit represented by general formula (6).
  • the structural unit other than the structural unit represented by general formula (6) include a structural unit in which R 6 and R 7 in general formula (6) are each independently a hydrogen atom or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, that is, a structural unit in which neither R 6 nor R 7 in general formula (6) is a group represented by general formula (7).
  • the photosensitive resin composition of the present disclosure contains a polymerizable monomer.
  • the polymerizable monomer may be used alone or in combination of two or more.
  • the polymerizable monomer may be a compound having at least one polymerizable unsaturated bond in the molecule, and is preferably a compound having two or more polymerizable unsaturated bonds in the molecule.
  • Examples of the group containing a polymerizable unsaturated bond include an allyl group, an acryloyloxy group, a methacryloyloxy group, etc. Among these, an acryloyloxy group or a methacryloyloxy group is preferred.
  • the molecular weight of the polymerizable monomer is preferably 50 to 1000, more preferably 75 to 800, and even more preferably 100 to 500.
  • the polymerizable monomer is preferably a compound having two acryloyloxy groups or methacryloyloxy groups, and more preferably a compound in which two acryloyloxy groups or methacryloyloxy groups are linked by an aliphatic cyclic skeleton (hereinafter also referred to as an alicyclic monomer), or a compound in which two acryloyloxy groups or methacryloyloxy groups are linked by a linear divalent organic group (hereinafter also referred to as a linear monomer).
  • Examples of the alicyclic skeleton in the alicyclic monomer include a tricyclodecane skeleton, a cyclohexane skeleton, a cyclopentane skeleton, a 1,3-adamantane skeleton, a hydrogenated bisphenol A skeleton, a hydrogenated bisphenol F skeleton, a hydrogenated bisphenol S skeleton, an isobornyl skeleton, etc.
  • a tricyclodecane skeleton is preferable.
  • the alicyclic monomer is preferably a compound represented by formula (1).
  • R1 and R2 are each independently an aliphatic hydrocarbon group having 1 to 4 carbon atoms or a group represented by the following general formula (2): n1 represents 0 or 1, n2 represents an integer of 0 to 2, and n1+n2 is 2 or 3. At least two of the n1 R1s and n2 R2s are groups represented by the following general formula (2).
  • n is an integer from 1 to 10.
  • Specific examples of the aliphatic hydrocarbon group having 1 to 4 carbon atoms represented by R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and an n-butyl group.
  • the compound represented by general formula (1) may be a compound represented by the following formula (3):
  • the compound represented by formula (3) is available, for example, as DCP (tricyclodecane dimethanol dimethacrylate) from Shin-Nakamura Chemical Co., Ltd.
  • the linear monomer is preferably a compound represented by the following general formula (4) or the following general formula (5).
  • R3 's each independently represent a hydrogen atom or a methyl group
  • R4 's represent an alkylene group having 1 to 8 carbon atoms
  • R5 's represent an alkylene group having 1 to 8 carbon atoms
  • p's represent an integer of 2 to 5.
  • Multiple R3's and R5 's may be the same or different.
  • R3 in formula (4) or (5) is preferably a methyl group.
  • Specific examples of the alkylene group having 1 to 8 carbon atoms represented by R 4 in the general formula (4) include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a hexamethylene group, and an octamethylene group.
  • Specific examples of the alkylene group having 1 to 8 carbon atoms represented by R5 in general formula (5) include a methylene group, an ethylene group, a trimethylene group, a methylethylene group, a dimethylmethylene group, a tetramethylene group, a hexamethylene group, and an octamethylene group. Of these, a methylethylene group and an ethylene group are preferred, and an ethylene group is more preferred.
  • p is preferably an integer of 3 or 4.
  • linear monomers include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, and 1,6-hexanediol dimethacrylate. Of these, tetraethylene glycol dimethacrylate is preferred.
  • polymerizable monomers besides alicyclic monomers and linear monomers include compounds represented by the following general formulas (13) to (16), styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, methylenebisacrylamide, N,N-dimethylacrylamide, and N-methylolacrylamide.
  • R 111 and R 113 to R 115 are each independently a hydrogen atom, an acryloyl group, or a methacryloyl group
  • L 1 is each independently a single bond, an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group), or a -R 116 -(OR 117 ) n1 - group
  • R 112 is an alkyl group having 1 to 10 carbon atoms (preferably, a methyl group or an ethyl group).
  • A is a substituted or unsubstituted heterocycle having 3 to 20 ring atoms.
  • m is an integer of 2 to 6 (preferably, 3 or 4).
  • R 116 is a single bond or an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group), and R 117 is an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group).
  • n1 is an integer of 1 to 15.
  • R 111 are acryloyl groups or methacryloyl groups
  • R 113 are acryloyl groups or methacryloyl groups
  • R 114 are acryloyl groups or methacryloyl groups
  • R 115 are acryloyl groups or methacryloyl groups.
  • a plurality of R 111 , R 113 to R 115 and L 1 may be the same or different.
  • the plurality of R 116 and R 117 may be the same or different.
  • R 111 is preferably an acryloyl group.
  • R 113 is preferably an acryloyl group.
  • R 114 is preferably an acryloyl group.
  • R 115 is preferably a hydrogen atom or an acryloyl group.
  • heterocyclic ring having 3 to 20 ring atoms for A examples include an isocyanuric acid ring and a triazine ring.
  • substituent of the heterocyclic ring having 3 to 20 ring atoms include an alkyl group, a halogenated alkyl group, and a hydroxyl group.
  • the sum of the multiple n1s is preferably 25 to 40, and more preferably 30 to 40.
  • Specific examples of the compounds represented by general formulas (13) to (16) include trimethylolpropane diacrylate, trimethylolpropane triacrylate, trimethylolpropane dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated isocyanuric acid triacrylate, ethoxylated isocyanuric acid trimethacrylate, acryl
  • the content of the polymerizable monomer is not particularly limited, and is preferably 1 part by mass to 50 parts by mass, for example, relative to 100 parts by mass of the unsaturated polyimide precursor. From the viewpoint of improving the hydrophobicity of the cured product, it is more preferably 3 parts by mass to 50 parts by mass, and further preferably 5 parts by mass to 35 parts by mass.
  • the content of the polymerizable monomer is within the above range, a practical relief pattern is easily obtained and post-development residues in unexposed areas are easily suppressed.
  • the photosensitive resin composition of the present disclosure contains a solvent.
  • the solvent include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, ethyl lactate, propylene glycol monomethyl ether acetate, benzyl acetate, n-butyl acetate, ethoxyethyl propionate, methyl 3-methoxypropionate, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, hexamethylphosphorylamide, tetramethylene sulfone, cyclohexanone, cyclopentanone, diethyl ketone, diisobutyl ketone, methyl amyl ketone, and N-dimethylmorpholine, and are not particularly limited as long as they can sufficiently dissolve each component contained in the photosensitive resin composition. From the viewpoint of international regulations, it is preferable to limit the use of N-methyl-2-pyrrolidone. As
  • R 41 to R 43 each independently represent an alkyl group having 1 to 10 carbon atoms.
  • the alkyl groups represented by R 41 to R 43 in formula (11) preferably have 1 to 3 carbon atoms, and more preferably 1 or 3 carbon atoms.
  • Specific examples of the alkyl group having 1 to 10 carbon atoms represented by R 41 to R 43 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, a pentyl group, a hexyl group, a heptyl group, and an octyl group.
  • the compound represented by the general formula (11) is preferably 3-methoxy-N,N-dimethylpropionamide (for example, trade name "KJCMPA-100" (manufactured by KJ Chemicals Co., Ltd.)).
  • the solvent may be used alone or in combination of two or more kinds.
  • the content of the solvent is not particularly limited, but is generally 50 parts by mass to 1,000 parts by mass per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
  • the photosensitive resin composition of the present disclosure may contain a photopolymerization initiator.
  • the photopolymerization initiator is not particularly limited as long as it is a compound capable of generating radicals when irradiated with actinic rays, such as ultraviolet rays such as i-rays, visible light, and radiation.
  • Photopolymerization initiators include oxime compounds, acylphosphine oxide compounds, acyldialkoxymethane compounds, etc.
  • the photopolymerization initiator preferably contains at least one compound selected from the group consisting of compounds represented by the following general formula (9) and compounds represented by the following general formula (10).
  • R 11 is an alkyl group having 1 to 12 carbon atoms, and a1 is an integer of 0 to 5.
  • R 12 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
  • R 13 and R 14 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a phenyl group, or a tolyl group.
  • R 11 may be the same or different.
  • R 11 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group.
  • a1 is preferably 1.
  • R 12 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably an ethyl group.
  • R 13 and R 14 are preferably each independently an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group.
  • R 15 is -OH, -COOH, -OCH 2 OH, -O(CH 2 ) 2 OH, -COOCH 2 OH or -COO(CH 2 ) 2 OH
  • R 16 and R 17 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group or a tolyl group.
  • b1 is an integer of 0 to 5. When b1 is an integer of 2 or more, R 15 may be the same or different.
  • R 15 is preferably —O(CH 2 ) 2 OH.
  • b1 is preferably 0 or 1.
  • R 16 is preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group or a hexyl group.
  • R 17 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group, more preferably a methyl group or a phenyl group.
  • Examples of the compound represented by general formula (10) include the compound represented by the following formula (10-1), available as "IRGACURE OXE 01" manufactured by BASF Japan Ltd. Also included is the compound represented by the following formula (10-2), available as "NCI-930" manufactured by ADEKA Corporation.
  • the photopolymerization initiator may be used alone or in combination of two or more types.
  • the content of the photopolymerization initiator is preferably 0.1 parts by mass to 20 parts by mass, more preferably 0.1 parts by mass to 10 parts by mass, and even more preferably 0.1 parts by mass to 5 parts by mass, relative to 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
  • content of the photopolymerization initiator is within the above range, photocrosslinking tends to be uniform in the film thickness direction, making it easier to obtain a practical relief pattern.
  • the photosensitive resin composition of the present disclosure may further contain a thermal polymerization initiator from the viewpoint of promoting the polymerization reaction.
  • a thermal polymerization initiator a compound that does not decompose when heated (dried) to remove a solvent during film formation but decomposes when heated during curing to generate radicals and promotes a polymerization reaction between polymerizable monomers or between a polyamic acid ester polymer and a polymerizable monomer is preferred.
  • the thermal polymerization initiator is preferably a compound having a decomposition point of 110° C. to 200° C., and from the viewpoint of promoting the polymerization reaction at a lower temperature, a compound having a decomposition point of 110° C. to 175° C. is more preferable.
  • thermal polymerization initiator examples include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, and p-menthane hydroperoxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, dialkyl peroxides such as dicyclohexane, dicyclohexane, and dicyclohexane.
  • ketone peroxides such as methyl ethyl ketone peroxide
  • peroxyketals such as 1,1-di(
  • peroxyester examples include diacyl peroxides such as diuroyl peroxide and dibenzoyl peroxide; peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate; peroxyesters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate; and bis(1-phenyl-1-methylethyl)peroxide.
  • Commercially available products include those under the trade names "Percumyl D", “Percumyl P", and "Percumyl H” (all manufactured by NOF Corporation).
  • the content of the thermal polymerization initiator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of the polyamic acid ester polymer, more preferably 0.2 parts by mass to 20 parts by mass to ensure good flux resistance, and even more preferably 0.3 parts by mass to 10 parts by mass from the viewpoint of suppressing a decrease in solubility due to decomposition during drying.
  • the photosensitive resin composition of the present disclosure may contain a sensitizer.
  • a sensitizer it is possible to maintain both the remaining film rate and good resolution over a wide range of exposure doses.
  • Sensitizers include Michler's ketone, benzoin, 2-methylbenzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, 2-t-butylanthraquinone, 1,2-benzo-9,10-anthraquinone, anthraquinone, methylanthraquinone, 4,4'-bis-(diethylamino)benzophenone, acetophenone, benzophenone, thioxanthone, 1,5-acenaphthene, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)phenyl]-2-morpholino-1-propanone, diacetyl benzyl, benzil dimethyl ketal, benzil diethyl ketal, diphenyl disulfide
  • Sensitizers may be used alone or in combination of two or more.
  • the amount of the sensitizer is preferably 0.1 parts by mass to 1.0 parts by mass, and more preferably 0.2 parts by mass to 0.8 parts by mass, per 100 parts by mass of the polyamic acid ester polymer.
  • the photosensitive resin composition of the present disclosure may contain a stabilizer.
  • the storage stability can be improved.
  • Stabilizers include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, ortho-dinitrobenzene, para-dinitrobenzene, meta-dinitrobenzene, phenanthraquinone, N-phenyl-2-naphthylamine, cupferron, 2,5-toluquinone, tannic acid, parabenzylaminophenol, nitrosamines, and the compound represented by the following formula F1.
  • Stabilizers may be used alone or in combination of two or more types.
  • the content of the stabilizer is preferably 0.05 parts by mass to 1.0 parts by mass, and more preferably 0.1 parts by mass to 0.8 parts by mass, per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
  • the photosensitive resin composition of the present disclosure may contain a coupling agent.
  • the functional group portion of the coupling agent reacts with the polyamic acid ester polymer and the siloxane portion reacts with the substrate, thereby further improving the adhesion between the obtained cured product and the substrate.
  • a preferred coupling agent is a silane coupling agent having a urea bond (-NH-CO-NH-), which can further increase the adhesion to the substrate even when curing is performed at a low temperature of 200° C. or less.
  • the compound represented by the following general formula (12-1) is more preferred in that it exhibits excellent adhesiveness when cured at low temperatures.
  • R 31 and R 32 each independently represent an alkyl group having 1 to 5 carbon atoms, a represents an integer of 1 to 10, and b represents an integer of 1 to 3.
  • compounds represented by general formula (12-1) include ureidomethyltrimethoxysilane, ureidomethyltriethoxysilane, 2-ureidoethyltrimethoxysilane, 2-ureidoethyltriethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 4-ureidobutyltrimethoxysilane, 4-ureidobutyltriethoxysilane, and the like, with 3-ureidopropyltriethoxysilane being preferred.
  • a silane coupling agent having a hydroxyl group or a glycidyl group may be used as the coupling agent.
  • a silane coupling agent having a hydroxyl group or a glycidyl group and a silane coupling agent having a urea bond in the molecule are used in combination, the adhesion of the cured product to the substrate during low-temperature curing can be further improved.
  • silane coupling agent having a hydroxy group or a glycidyl group examples include methylphenylsilanediol, ethylphenylsilanediol, n-propylphenylsilanediol, isopropylphenylsilanediol, n-butylphenylsilanediol, isobutylphenylsilanediol, t-butylphenylsilanediol, diphenylsilanediol, ethylmethylphenylsilanol, n-propylmethylphenylsilanol, isopropylmethylphenylsilanol, n-butylmethylphenylsilanol, isobutylmethylphenylsilanol, t-butylmethylphenylsilanol, ethyl n-propylphenyl
  • R 33 is a monovalent organic group having a hydroxy group or a glycidyl group
  • R 34 and R 35 each independently are an alkyl group having 1 to 5 carbon atoms
  • c is an integer of 1 to 10
  • d is an integer of 1 to 3.
  • Examples of the compound represented by the general formula (12-2) include hydroxymethyltrimethoxysilane, hydroxymethyltriethoxysilane, 2-hydroxyethyltrimethoxysilane, 2-hydroxyethyltriethoxysilane, 3-hydroxypropyltrimethoxysilane, 3-hydroxypropyltriethoxysilane, 4-hydroxybutyltrimethoxysilane, 4-hydroxybutyltriethoxysilane, glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, 2-glycidoxyethyltrimethoxysilane, 2-glycidoxyethyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 4-glycidoxybutyltrimethoxysilane, 4-glycidoxybutyltriethoxysilane, etc.
  • silane coupling agent having a hydroxy group or a glycidyl group preferably further contains a nitrogen atom, and a silane coupling agent having an amino group or an amide bond is preferred.
  • silane coupling agents having a hydroxy group or a glycidyl group and also having an amino group include bis(2-hydroxyethyl)-3-aminopropyltriethoxysilane, bis(2-hydroxyethyl)-3-aminopropyltrimethoxysilane, bis(2-glycidoxyethyl)-3-aminopropyltriethoxysilane, and bis(2-glycidoxyethyl)-3-aminopropyltrimethoxysilane.
  • Examples of silane coupling agents having a hydroxy group or a glycidyl group and an amide bond include compounds represented by R 36 -(CH 2 ) e -CO-NH-(CH 2 ) f -Si(OR 37 ) 3 (R 36 is a hydroxy group or a glycidyl group, e and f each independently are an integer of 1 to 3, and R 37 is a methyl group, an ethyl group, or a propyl group).
  • R 38 is an alkyl group, g is an integer of 1 to 3, and R 39 is a methyl group, an ethyl group, or a propyl group).
  • the coupling agent may be used alone or in combination of two or more types.
  • the content of the coupling agent is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 10 parts by mass, and even more preferably 3 parts by mass to 10 parts by mass, relative to 100 parts by mass of the polyamic acid ester polymer.
  • the photosensitive resin composition of the present disclosure may contain at least one of a surfactant and a leveling agent.
  • a surfactant and a leveling agent When the photosensitive resin composition contains at least one of a surfactant and a leveling agent, the coating property (e.g., suppression of striation (unevenness in film thickness)) and the developability can be improved.
  • Surfactants or leveling agents include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, etc.
  • Commercially available products include products under the trade names "Megafac (registered trademark) F171", “F173", and “R-08” (all manufactured by DIC Corporation), “Fluorad FC430” and “FC431” (all manufactured by Sumitomo 3M Limited), and “Organosiloxane Polymer KP341", “KBM303", and “KBM803” (all manufactured by Shin-Etsu Chemical Co., Ltd.).
  • the surfactants and leveling agents may be used alone or in combination of two or more.
  • the total content of the surfactant and leveling agent is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.05 parts by mass to 5 parts by mass, and even more preferably 0.05 parts by mass to 3 parts by mass, per 100 parts by mass of the polyamic acid ester polymer.
  • the photosensitive resin composition of the present disclosure may contain a rust inhibitor.
  • a rust inhibitor When the photosensitive resin composition contains a rust inhibitor, corrosion of copper and copper alloys can be suppressed and discoloration can be prevented.
  • the rust inhibitor include triazole derivatives and tetrazole derivatives.
  • the rust inhibitors may be used alone or in combination of two or more.
  • the content of the rust inhibitor is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.1 parts by mass to 5 parts by mass, and even more preferably 0.5 parts by mass to 3 parts by mass, per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
  • the cured product of the present disclosure can be obtained by curing the photosensitive resin composition of the present disclosure.
  • the cured product of the present disclosure may be used as a patterned cured product or as a non-patterned cured product.
  • the average thickness of the cured product of the present disclosure is preferably 5 ⁇ m to 20 ⁇ m.
  • the method for producing a patterned cured product of the present disclosure includes the steps of applying the photosensitive resin composition of the present disclosure onto a substrate and drying to form a photosensitive resin film, exposing the photosensitive resin film to a pattern to obtain a resin film, developing the resin film after the pattern exposure using a developer to obtain a patterned resin film, and heat-treating the patterned resin film. This allows a patterned cured product to be obtained.
  • a method for producing a patternless cured product includes, for example, a step of forming a photosensitive resin film of the present disclosure and a step of heat treatment. It may further include a step of exposure to light.
  • the substrate examples include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, and copper alloy substrates.
  • the drying can be carried out using a hot plate, an oven, or the like.
  • the drying temperature is preferably from 90° C. to 150° C., and from the viewpoint of ensuring the dissolution contrast, it is more preferably from 90° C. to 120° C.
  • the drying time is preferably from 30 seconds to 5 minutes. The drying may be carried out two or more times. This makes it possible to obtain a photosensitive resin film in which the photosensitive resin composition of the present disclosure is formed into a film shape.
  • the average thickness of the photosensitive resin film is preferably 5 ⁇ m to 100 ⁇ m, more preferably 6 ⁇ m to 50 ⁇ m, and even more preferably 7 ⁇ m to 30 ⁇ m.
  • the pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
  • the actinic rays to be irradiated include ultraviolet rays such as i-rays, visible light, and radiation, and are preferably i-rays.
  • a parallel exposure device, an aligner, a projection exposure device, a stepper, a scanner exposure device, or the like can be used as the exposure device.
  • a resin film having a pattern formed thereon By developing, a resin film having a pattern formed thereon (patterned resin film) can be obtained.
  • a developer As the developer, a good solvent for the photosensitive resin film can be used alone, or a suitable mixture of a good solvent and a poor solvent can be used.
  • the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, ⁇ -butyrolactone, ⁇ -acetyl- ⁇ -butyrolactone, cyclopentanone, and cyclohexanone.
  • the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
  • a surfactant may be added to the developer.
  • the amount added is preferably 0.01 parts by weight to 10 parts by weight, and more preferably 0.1 parts by weight to 5 parts by weight, per 100 parts by weight of the developer.
  • the development time can be set to, for example, twice the time required for the photosensitive resin film to be immersed and completely dissolved.
  • the developing time varies depending on the polyamic acid ester polymer used, but is preferably from 10 seconds to 15 minutes, more preferably from 10 seconds to 5 minutes, and from the viewpoint of productivity, further preferably from 20 seconds to 5 minutes.
  • washing may be carried out with a rinsing liquid.
  • a rinsing liquid distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. may be used alone or in appropriate mixture, or in stepwise combination.
  • a patterned cured product By subjecting the patterned resin film to a heat treatment, a patterned cured product can be obtained.
  • the polyamic acid ester polymer undergoes a dehydration ring-closing reaction during the heat treatment step to become the corresponding polyimide resin.
  • the temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 160°C to 200°C.
  • the heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours. When the heat treatment time is within the above range, the crosslinking reaction or the dehydration ring-closing reaction can proceed sufficiently.
  • the heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
  • Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
  • the cured product of the present disclosure can be used as an interlayer insulating film, a cover coat layer, or a surface protection film. Furthermore, the cured product of the present disclosure can be used as a passivation film, a buffer coat film, etc.
  • the electronic components of the present disclosure include the cured product of the present disclosure.
  • highly reliable electronic components such as semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (multi-die fan-out wafer-level packages, etc.) can be manufactured.
  • FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
  • a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements.
  • a first conductor layer 3 is formed on the exposed circuit elements.
  • an interlayer insulating film 4 is formed on the semiconductor substrate 1.
  • the interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
  • the photosensitive resin layer 5 is removed using an etching solution that will corrode the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed through the windows 6B.
  • a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
  • the above steps can be repeated to form each layer.
  • the photosensitive resin composition of the present disclosure is used to open windows 6C by pattern exposure to form a surface protective film 8.
  • the surface protective film 8 protects the second conductor layer 7 from external stress, ⁇ -rays, and the like, and the resulting semiconductor device has excellent reliability.
  • the interlayer insulating film 4 can also be formed using the photosensitive resin composition of the present disclosure.
  • a 30 ml sample tube was filled with an NMP solution containing 5% by mass of N-butylamine, and approximately 0.5 ml of the reaction solution obtained above was added to it and shaken for about 10 seconds. Five drops of this solution were added to 3 ml of acetonitrile, and the components were analyzed using a high performance liquid chromatograph (HPLC).
  • HPLC high performance liquid chromatograph
  • Catalyst A Trifluoroacetic anhydride (TFA) (pKa: -0.3)
  • Catalyst B methanesulfonic acid (MSA) (pKa: -2.6)
  • Catalyst C acetic acid (AA) (pKa: 4.76)
  • Catalyst D pyridine (pKa: 5.2)
  • Catalyst E 1,4-diazabicyclo[2.2.2]octane (DABCO) (pKa: 8.8)
  • Catalyst F 1,8-diazabicycloundecene (DBU) (pKa: 12)
  • Esterification products were produced when any of catalysts A to F was used.
  • catalysts with lower pKa values promoted esterification and suppressed imidization. Therefore, it was found that, from the viewpoint of esterification rate, MSA was preferable among the catalysts tested. Furthermore, when catalyst A was used, the fluorine content in the esterified product was high.
  • the esterification rate hardly changed even when the reaction time was changed from 1 to 20 minutes.
  • the esterification rate increased with increasing reaction time, and remained high for 10 minutes or more.
  • the esterification rate remained at the same high level as when the catalyst was 0.1 mol eq, even with a reaction time of 1 minute.
  • Example 1 3,3',4,4'-biphenylethertetracarboxylic dianhydride (ODPA) was dried in a dryer at 160° C. In addition, 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP) was dried under reduced pressure at 40° C.
  • ODPA 3,3',4,4'-biphenylethertetracarboxylic dianhydride
  • DMAP 2,2'-dimethylbiphenyl-4,4'-diamine
  • KJCMPA-100 3-methoxy-N,N-dimethylpropionamide
  • DABCO 1,4-diazabicyclo[2.2.2]octane
  • HEMA 2-hydroxyethyl methacrylate
  • the weight average molecular weight Mw was 22,200 and the dispersity (Mw/Mn) was 1.5.
  • the obtained polyamic acid ester polymer was subjected to NMR measurement under the following conditions to calculate the esterification rate (the ratio of ester groups reacted with HEMA to the total of ester groups reacted with HEMA and carboxy groups unreacted with HEMA) which was 83.2 mol%.
  • the fluorine content of the obtained polyamic acid ester polymer was measured by the following method.
  • the fluorine content was 12.0 mg/kg (ppm by mass).
  • the detection limit of the fluorine content in the following measurement method is 10.0 mg/kg.
  • the measurement sample was heated and burned using the combustion tube decomposition-ion chromatography method, the generated gas was absorbed in an absorption liquid, and the amount of ions in the absorption liquid was quantified using ion chromatography.
  • the analysis conditions were as follows:
  • Example 2 A polyamic acid ester polymer was synthesized in the same manner as in Example, except that the amount of methanesulfonic acid (MSA) was changed to 7.6 g (1 mol eq).
  • the weight average molecular weight Mw of the obtained polyamic acid ester polymer was 23,900, the polydispersity (Mw/Mn) was 1.5, the esterification rate was 75.8 mol%, and the fluorine content was 12.4 mg/kg (ppm by mass).
  • a polyimide precursor having a low fluorine content can be obtained according to the method for producing a polyimide precursor of the present disclosure.
  • acetic acid, pyridine, 1,4-diazabicyclo[2.2.2]octane, and 1,8-diazabicycloundecene can also be used as a catalyst other than methanesulfonic acid (MSA).
  • MSA methanesulfonic acid
  • a catalyst with a low pKa is preferable, and methanesulfonic acid (pKa: -2.6) showed a higher esterification rate than trifluoroacetic anhydride (pKa: -0.3).

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Abstract

The method for producing a polyimide precursor esterifies an isoimide polymer by an alcohol having an unsaturated double bond using an elemental fluorine-free acid or base as a catalyst.

Description

ポリイミド前駆体の製造方法、ポリイミド前駆体、感光性樹脂組成物、硬化物、パターン硬化物の製造方法、及び電子部品Method for producing polyimide precursor, polyimide precursor, photosensitive resin composition, cured product, method for producing patterned cured product, and electronic component
 本開示は、ポリイミド前駆体の製造方法、ポリイミド前駆体、感光性樹脂組成物、硬化物、パターン硬化物の製造方法、及び電子部品に関する。 The present disclosure relates to a method for producing a polyimide precursor, a polyimide precursor, a photosensitive resin composition, a cured product, a method for producing a patterned cured product, and an electronic component.
 半導体集積回路(LSI)の保護膜材料として、ポリイミド樹脂等の高い耐熱性を有する有機材料が広く適用されている(例えば、特許文献1参照)。
 このようなポリイミド樹脂を用いた保護膜(硬化膜)は、ポリイミド前駆体又はポリイミド前駆体を含有する樹脂組成物を基板上に塗布及び乾燥して形成した樹脂膜を、加熱して硬化することで得られる。
2. Description of the Related Art Organic materials having high heat resistance, such as polyimide resins, are widely used as protective film materials for semiconductor integrated circuits (LSIs) (see, for example, Japanese Patent Application Laid-Open No. 2003-233634).
Such a protective film (cured film) using a polyimide resin can be obtained by applying a polyimide precursor or a resin composition containing a polyimide precursor onto a substrate, drying the applied resin film, and then heating the resulting film to cure it.
 近年、環境汚染、健康、デバイスの信頼性担保等の観点から、N-メチル-2-ピロリドン(NMP)を使用しない合成方法及び製品が求められている。一般的なポリイミド前駆体の合成方法では、溶剤としてNMPを用いるため、新たな合成方法が望まれている。また、ペルフルオロアルキル物質及びポリフルオロアルキル化合物(PFAS)も国際的に規制が強化されているため、フッ素含有率の少ない製品が求められている In recent years, from the perspective of preventing environmental pollution, health, and ensuring device reliability, there is a demand for synthesis methods and products that do not use N-methyl-2-pyrrolidone (NMP). Since the general synthesis method for polyimide precursors uses NMP as a solvent, a new synthesis method is desired. In addition, as international regulations on perfluoroalkyl substances and polyfluoroalkyl compounds (PFAS) are also being strengthened, products with a low fluorine content are required.
特開2016-199662号公報JP 2016-199662 A
 本開示は、上記従来の事情に鑑みてなされたものであり、フッ素含有率の低いポリイミド前駆体の製造方法、ポリイミド前駆体、感光性樹脂組成物、硬化物、パターン硬化物の製造方法、及び電子部品を提供することを目的とする。 The present disclosure has been made in consideration of the above-mentioned conventional circumstances, and aims to provide a method for producing a polyimide precursor having a low fluorine content, a method for producing a polyimide precursor, a photosensitive resin composition, a cured product, a patterned cured product, and an electronic component.
 前記課題を達成するための具体的手段は以下の通りである。
 <1> 触媒としてフッ素元素非含有の酸又は塩基を用い、不飽和二重結合を有するアルコールによりイソイミド重合体をエステル化する、ポリイミド前駆体の製造方法。
 <2> 前記イソイミド重合体は、縮合剤の存在下でポリアミック酸重合体をイソイミド化して得る、<1>に記載のポリイミド前駆体の製造方法。
 <3> 前記縮合剤がカルボジイミド化合物を含む、<2>に記載のポリイミド前駆体の製造方法。
 <4> 前記フッ素元素非含有の酸は、25℃の水中におけるpKaが1以下である、<1>~<3>のいずれか1項に記載のポリイミド前駆体の製造方法。
 <5> 前記フッ素元素非含有の塩基は、25℃の水中におけるpKaが7以上である、<1>~<3>のいずれか1項に記載のポリイミド前駆体の製造方法。
 <6> 前記不飽和二重結合を有するアルコールが、下記一般式(2)で表されるアルコールを含む、<1>~<5>のいずれか1項に記載のポリイミド前駆体の製造方法。

[一般式(2)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rは2価の連結基を表す。]
 <7> 前記ポリイミド前駆体が下記式(6)で表される化合物を含む、<1>~<6>のいずれか1項に記載のポリイミド前駆体の製造方法。

 
(一般式(6)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R及びRは、それぞれ独立に、水素原子、下記一般式(7)で表される基、又は炭素数1~4の脂肪族炭化水素基であり、R及びRの少なくとも一方が、下記一般式(7)で表される基である。)

 
(一般式(7)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。)
 <8> 前記エステル化におけるエステル化率が74%以上である、<1>~<7>のいずれか1項に記載のポリイミド前駆体の製造方法。
 <9> イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化物を含有し、フッ素含有率が13質量ppm以下である、ポリイミド前駆体。
 <10> 前記エステル化物のエステル化率が74%以上である、<9>に記載のポリイミド前駆体。
 <11> 不飽和二重結合を有するポリイミド前駆体であり、フッ素含有率が13質量ppm以下である、ポリイミド前駆体。
 <12> 前記エステル化物が、下記式(6)で表される化合物を含む、<9>又は<10>に記載のポリイミド前駆体。

 
(一般式(6)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R及びRは、それぞれ独立に、水素原子、下記一般式(7)で表される基、又は炭素数1~4の脂肪族炭化水素基であり、R及びRの少なくとも一方が、下記一般式(7)で表される基である。)

 
(一般式(7)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。)
 <13> <9>~<12>のいずれか1項に記載のポリイミド前駆体と、重合性モノマーと、溶剤と、を含有する感光性樹脂組成物。
 <14> 不飽和二重結合を有するポリイミド前駆体と、重合性モノマーと、溶剤と、を含有し、フッ素含有率が10質量ppm以下である、感光性樹脂組成物。
 <15> <13>又は<14>に記載の感光性樹脂組成物を基板上に塗布し、乾燥して感光性樹脂膜を形成する工程と、
 前記感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、
 前記パターン露光後の樹脂膜を、現像剤を用いて現像し、パターン樹脂膜を得る工程と、
 前記パターン樹脂膜を加熱処理する工程と、を含むパターン硬化物の製造方法。
 <16> <13>又は<14>に記載の感光性樹脂組成物を硬化した硬化物。
 <17> パターン硬化物である<16>に記載の硬化物。
 <18> 層間絶縁膜、カバーコート層又は表面保護膜として用いられる<16>又は<17>に記載の硬化物。
 <19> <16>~<18>のいずれか1項に記載の硬化物を含む電子部品。
Specific means for achieving the above object are as follows.
<1> A method for producing a polyimide precursor, comprising esterifying an isoimide polymer with an alcohol having an unsaturated double bond using a fluorine-free acid or base as a catalyst.
<2> The method for producing a polyimide precursor according to <1>, wherein the isoimide polymer is obtained by isoimidizing a polyamic acid polymer in the presence of a condensing agent.
<3> The method for producing a polyimide precursor according to <2>, wherein the condensing agent contains a carbodiimide compound.
<4> The method for producing a polyimide precursor according to any one of <1> to <3>, wherein the fluorine-free acid has a pKa of 1 or less in water at 25° C.
<5> The method for producing a polyimide precursor according to any one of <1> to <3>, wherein the fluorine-free base has a pKa of 7 or more in water at 25° C.
<6> The method for producing a polyimide precursor according to any one of <1> to <5>, wherein the alcohol having an unsaturated double bond includes an alcohol represented by the following general formula (2):

[In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.]
<7> The method for producing a polyimide precursor according to any one of <1> to <6>, wherein the polyimide precursor contains a compound represented by the following formula (6):


(In general formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).)


(In formula (7), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.)
<8> The method for producing a polyimide precursor according to any one of <1> to <7>, wherein an esterification rate in the esterification is 74% or more.
<9> A polyimide precursor comprising an ester of an isoimide polymer and an alcohol having an unsaturated double bond, the polyimide precursor having a fluorine content of 13 ppm by mass or less.
<10> The polyimide precursor according to <9>, wherein the esterification rate of the esterified product is 74% or more.
<11> A polyimide precursor having an unsaturated double bond, the polyimide precursor having a fluorine content of 13 ppm by mass or less.
<12> The polyimide precursor according to <9> or <10>, wherein the esterification product includes a compound represented by the following formula (6):


(In general formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).)


(In formula (7), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.)
<13> A photosensitive resin composition comprising the polyimide precursor according to any one of <9> to <12>, a polymerizable monomer, and a solvent.
<14> A photosensitive resin composition comprising a polyimide precursor having an unsaturated double bond, a polymerizable monomer, and a solvent, and having a fluorine content of 10 ppm by mass or less.
<15> A step of applying the photosensitive resin composition according to <13> or <14> onto a substrate and drying the composition to form a photosensitive resin film;
a step of pattern-exposing the photosensitive resin film to obtain a resin film;
developing the resin film after the patterned exposure with a developer to obtain a patterned resin film;
and heat-treating the patterned resin film.
<16> A cured product obtained by curing the photosensitive resin composition according to <13> or <14>.
<17> The cured product according to <16>, which is a patterned cured product.
<18> The cured product according to <16> or <17>, which is used as an interlayer insulating film, a cover coat layer, or a surface protective film.
<19> An electronic part comprising the cured product according to any one of <16> to <18>.
 本開示によれば、フッ素含有率の低いポリイミド前駆体の製造方法、ポリイミド前駆体、感光性樹脂組成物、硬化物、パターン硬化物の製造方法、及び電子部品を提供することができる。 The present disclosure provides a method for producing a polyimide precursor having a low fluorine content, a method for producing a polyimide precursor, a photosensitive resin composition, a cured product, a patterned cured product, and an electronic component.
本開示の一実施形態に係る電子部品の製造工程図である。1A to 1C are diagrams illustrating a manufacturing process for an electronic component according to an embodiment of the present disclosure.
 以下、本開示を実施するための形態について詳細に説明する。但し、本開示は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示を制限するものではない。 Below, the form for implementing this disclosure will be described in detail. However, this disclosure is not limited to the following embodiments. In the following embodiments, the components (including element steps, etc.) are not essential unless specifically stated otherwise. The same applies to numerical values and their ranges, and they do not limit this disclosure.
 本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
 本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
 本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 本開示において、各成分には、該当する物質が複数種含まれていてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
 本開示において「層」又は「膜」との語には、当該層又は膜が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
 本開示において、層又は膜の平均厚みは、対象となる層又は膜の5点の厚みを測定し、その算術平均値として与えられる値とする。
 層又は膜の厚みは、マイクロメーター等を用いて測定することができる。本開示において、層又は膜の厚みを直接測定可能な場合には、マイクロメーターを用いて測定する。一方、1つの層の厚み又は複数の層の総厚みを測定する場合には、電子顕微鏡を用いて、測定対象の断面を観察することで測定してもよい。
In the present disclosure, the term "step" includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
In the present disclosure, the numerical range indicated using "to" includes the numerical values before and after "to" as the minimum and maximum values, respectively.
In the numerical ranges described in the present disclosure in stages, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. In addition, in the numerical ranges described in the present disclosure, the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.
In the present disclosure, each component may contain multiple types of corresponding substances. When multiple types of substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
In the present disclosure, the terms "layer" and "film" include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
In the present disclosure, the average thickness of a layer or film is defined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
The thickness of the layer or film can be measured using a micrometer or the like. In the present disclosure, when the thickness of the layer or film can be measured directly, it is measured using a micrometer. On the other hand, when the thickness of one layer or the total thickness of multiple layers is measured, it may be measured by observing the cross section of the measurement target using an electron microscope.
<ポリイミド前駆体の製造方法>
 本開示のポリイミド前駆体の製造方法は、触媒としてフッ素元素非含有の酸又は塩基を用い、不飽和二重結合を有するアルコールによりイソイミド重合体をエステル化する方法である。本開示の製造方法によれば、フッ素含有率の低いポリイミド前駆体を得ることが可能である。
<Method of producing polyimide precursor>
The method for producing a polyimide precursor according to the present disclosure is a method for esterifying an isoimide polymer with an alcohol having an unsaturated double bond using a fluorine-free acid or base as a catalyst, which makes it possible to obtain a polyimide precursor having a low fluorine content.
 不飽和二重結合を有するポリイミド前駆体の合成方法としては、テトラカルボン酸二無水物と不飽和二重結合を有するアルコールとを有機溶剤中で反応させてジエステル誘導体とした後、ジエステル誘導体とジアミン化合物とを反応させる方法が挙げられる。この方法では、一般的に有機溶剤としてNMPが使用される。 One method for synthesizing a polyimide precursor having an unsaturated double bond is to react a tetracarboxylic dianhydride with an alcohol having an unsaturated double bond in an organic solvent to produce a diester derivative, and then to react the diester derivative with a diamine compound. In this method, NMP is generally used as the organic solvent.
 代替の合成方法としては、テトラカルボン酸二無水物とジアミン化合物とを反応させてポリアミック酸重合体とした後、縮合剤の存在下でイソイミド化し、ここに不飽和二重結合を有するアルコールをさらに添加してエステル化するイソイミド法が挙げられる。
 しかしながら、この方法で得られるポリイミド前駆体はフッ素の含有量が多いことがわかり、その原因が縮合剤として使用する酸化合物に起因していることが判明した。縮合剤としての酸化合物は、前段のイソイミド化の縮合剤として機能するだけでなく、後段のエステル化反応の触媒としても機能していることも明らかとなった。そのため最終的に得られるポリイミド前駆体に残存し、結果、フッ素含有率を増加させていることが明らかとなった。
An alternative synthesis method includes an isoimide method in which a tetracarboxylic dianhydride is reacted with a diamine compound to form a polyamic acid polymer, which is then isoimidized in the presence of a condensing agent, and an alcohol having an unsaturated double bond is further added to the isoimidized polymer to effect esterification.
However, it was found that the polyimide precursor obtained by this method has a high fluorine content, and it was found that the cause is due to the acid compound used as a condensing agent. It was also found that the acid compound as a condensing agent not only functions as a condensing agent in the isoimidization step, but also functions as a catalyst in the esterification reaction step. Therefore, it was found that the acid compound remains in the finally obtained polyimide precursor, and as a result, the fluorine content is increased.
 そこで、本開示のポリイミド前駆体の合成方法では、イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化反応において、触媒としてフッ素元素非含有の酸又は塩基を用いる。エステル化反応の触媒としてフッ素元素非含有の酸又は塩基を用いることで、フッ素含有率の低いポリイミド前駆体を得ることが可能である。また、フッ素元素非含有の酸又は塩基の幾つかは、従前の触媒と比べてエステル化率の向上を図ることも可能である。 Therefore, in the method for synthesizing a polyimide precursor disclosed herein, a fluorine-free acid or base is used as a catalyst in the esterification reaction between an isoimide polymer and an alcohol having an unsaturated double bond. By using a fluorine-free acid or base as a catalyst for the esterification reaction, it is possible to obtain a polyimide precursor with a low fluorine content. In addition, some of the fluorine-free acids or bases can improve the esterification rate compared to conventional catalysts.
(イソイミド重合体)
 イソイミド重合体としては特に制限されず、例えば下記式(6-1)で表される構造単位を有する化合物が挙げられる。
(Isoimide polymer)
The isoimide polymer is not particularly limited, and examples thereof include compounds having a structural unit represented by the following formula (6-1).
 一般式(6-1)中、Xは4価の有機基を表し、Yは2価の有機基を表す。イソイミド重合体は、一般式(6-1)で表される構造単位を複数有していてもよく、複数の構造単位におけるX及びYはそれぞれ同じであってもよく、異なっていてもよい。 In the general formula (6-1), X represents a tetravalent organic group, and Y represents a divalent organic group. The isoimide polymer may have a plurality of structural units represented by the general formula (6-1), and X and Y in the plurality of structural units may be the same or different.
 一般式(6-1)において、Xで表される4価の有機基は、炭素数が4~25であることが好ましく、5~13であることがより好ましく、6~12であることがさらに好ましい。
 Xで表される4価の有機基は、芳香環を含んでもよいし、脂環を含んでもよい。芳香環としては、芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられる。脂環としては、炭素数が3~8のシクロアルカン構造、炭素数が5~25のスピロ環構造等が挙げられる。Xで表される4価の有機基は、耐熱性の観点からは、芳香族炭化水素基であることが好ましい。芳香族炭化水素基としては、ベンゼン環、ナフタレン環、フェナントレン環等が挙げられる。
 Xで表される4価の有機基が芳香環を含む場合、各芳香環は、置換基を有していてもよいし、無置換であってもよい。芳香環の置換基としては、アルキル基、フッ素原子、ハロゲン化アルキル基、水酸基、アミノ基等が挙げられる。
 Xで表される4価の有機基がベンゼン環を含む場合、Xで表される4価の有機基は1つ~4つのベンゼン環を含むことが好ましく、1つ~3つのベンゼン環を含むことがより好ましく、1つ又は2つのベンゼン環を含むことがさらに好ましい。
 Xで表される4価の有機基が2つ以上のベンゼン環を含む場合、各ベンゼン環は、単結合により連結されていてもよいし、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(R-;2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(R-O-);2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)等の連結基、これら連結基を少なくとも2つ組み合わせた複合連結基などにより結合されていてもよい。また、2つのベンゼン環が単結合及び連結基の少なくとも一方により2箇所で結合されて、2つのベンゼン環の間に連結基を含む5員環又は6員環が形成されていてもよい。
In formula (6-1), the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
The tetravalent organic group represented by X may contain an aromatic ring or an alicyclic ring. Examples of the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms). Examples of the alicyclic ring include a cycloalkane structure having 3 to 8 carbon atoms and a spiro ring structure having 5 to 25 carbon atoms. From the viewpoint of heat resistance, the tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
When the tetravalent organic group represented by X contains an aromatic ring, each aromatic ring may have a substituent or may be unsubstituted. Examples of the substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
When the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
When the tetravalent organic group represented by X contains two or more benzene rings, the respective benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups. In addition, the two benzene rings may be linked at two points by at least one of a single bond and a linking group to form a five- or six-membered ring containing a linking group between the two benzene rings.
 Xで表される4価の有機基の具体例としては、下記式(A)~式(F)で表される基を挙げられる。中でも、柔軟性に優れ、接合界面での空隙の発生がより抑制された絶縁膜が得られる観点から、下記式(E)で表される基が好ましく、下記式(E)で表され、Cは、エーテル結合を含む基であることがより好ましく、エーテル結合であることがさらに好ましい。下記式(F)は、下記式(E)中のCが単結合である構造である。
 なお、本開示は下記具体例に限定されるものではない。
Specific examples of the tetravalent organic group represented by X include groups represented by the following formulae (A) to (F). Among them, from the viewpoint of obtaining an insulating film excellent in flexibility and further suppressing the occurrence of voids at the bonding interface, a group represented by the following formula (E) is preferred, and in the following formula (E), C is more preferably a group containing an ether bond, and even more preferably an ether bond. The following formula (F) is a structure in which C in the following formula (E) is a single bond.
It should be noted that the present disclosure is not limited to the following specific examples.
 式(D)において、A及びBは、それぞれ独立に、単結合又はベンゼン環と共役しない2価の基である。ただし、A及びBの両方が単結合となることはない。ベンゼン環と共役しない2価の基としては、メチレン基、ハロゲン化メチレン基、ハロゲン化メチルメチレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(R-;2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)等が挙げられる。中でも、A及びBは、それぞれ独立に、メチレン基、ビス(トリフルオロメチル)メチレン基、ジフルオロメチレン基、エーテル結合、スルフィド結合等が好ましく、エーテル結合がより好ましい。 In formula (D), A and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, both A and B cannot be single bonds. Examples of the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group). Among these, A and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
 式(E)において、Cは、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(R-;2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(R-O-);2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。Cは、エーテル結合を含むことが好ましく、エーテル結合であることが好ましい。
 また、Cは、下記式(C1)で表される構造であってもよい。
In formula (E), C represents an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si(R A ) 2 -; two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n is an integer of 1 or 2 or more), or a divalent group comprising at least two of these. C preferably contains an ether bond, and is preferably an ether bond.
In addition, C may be a structure represented by the following formula (C1).
 式(E)におけるCで表されるアルキレン基としては、炭素数が1~10のアルキレン基であることが好ましく、炭素数が1~5のアルキレン基であることがより好ましく、炭素数が1又は2のアルキレン基であることがさらに好ましい。
 式(E)におけるCで表されるアルキレン基の具体例としては、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基等の直鎖状アルキレン基;メチルメチレン基、メチルエチレン基、エチルメチレン基、ジメチルメチレン基、1,1-ジメチルエチレン基、1-メチルトリメチレン基、2-メチルトリメチレン基、エチルエチレン基、1-メチルテトラメチレン基、2-メチルテトラメチレン基、1-エチルトリメチレン基、2-エチルトリメチレン基、1,1-ジメチルトリメチレン基、1,2-ジメチルトリメチレン基、2,2-ジメチルトリメチレン基、1-メチルペンタメチレン基、2-メチルペンタメチレン基、3-メチルペンタメチレン基、1-エチルテトラメチレン基、2-エチルテトラメチレン基、1,1-ジメチルテトラメチレン基、1,2-ジメチルテトラメチレン基、2,2-ジメチルテトラメチレン基、1,3-ジメチルテトラメチレン基、2,3-ジメチルテトラメチレン基、1,4-ジメチルテトラメチレン基等の分岐鎖状アルキレン基;などが挙げられる。これらの中でも、メチレン基が好ましい。
The alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and even more preferably an alkylene group having 1 or 2 carbon atoms.
Specific examples of the alkylene group represented by C in formula (E) include linear alkylene groups such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group; a methylmethylene group, a methylethylene group, an ethylmethylene group, a dimethylmethylene group, a 1,1-dimethylethylene group, a 1-methyltrimethylene group, a 2-methyltrimethylene group, an ethylethylene group, a 1-methyltetramethylene group, a 2-methyltetramethylene group, a 1-ethyltrimethylene group, a 2-ethyltrimethylene group, a 1,1-dimethyl branched alkylene groups such as ethyltrimethylene group, 1,2-dimethyltrimethylene group, 2,2-dimethyltrimethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group, 1-ethyltetramethylene group, 2-ethyltetramethylene group, 1,1-dimethyltetramethylene group, 1,2-dimethyltetramethylene group, 2,2-dimethyltetramethylene group, 1,3-dimethyltetramethylene group, 2,3-dimethyltetramethylene group, and 1,4-dimethyltetramethylene group. Among these, a methylene group is preferred.
 式(E)におけるCで表されるハロゲン化アルキレン基としては、炭素数が1~10のハロゲン化アルキレン基であることが好ましく、炭素数が1~5のハロゲン化アルキレン基であることがより好ましく、炭素数が1~3のハロゲン化アルキレン基であることがさらに好ましい。
 式(E)におけるCで表されるハロゲン化アルキレン基の具体例としては、上述の式(E)におけるCで表されるアルキレン基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキレン基が挙げられる。これらの中でも、フルオロメチレン基、ジフルオロメチレン基、ヘキサフルオロジメチルメチレン基等が好ましい。
The halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 3 carbon atoms.
Specific examples of the halogenated alkylene group represented by C in formula (E) include alkylene groups in which at least one hydrogen atom contained in the alkylene group represented by C in the above formula (E) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethylene group, a difluoromethylene group, a hexafluorodimethylmethylene group, etc. are preferred.
 上記シリレン結合又はシロキサン結合に含まれるR又はRで表されるアルキル基としては、炭素数が1~5のアルキル基であることが好ましく、炭素数が1~3のアルキル
基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。R又はRで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
The alkyl group represented by R A or R B contained in the silylene bond or siloxane bond is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms. Specific examples of the alkyl group represented by R A or R B include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, a t-butyl group, and the like.
 Xで表される4価の有機基の具体例は、下記式(J)~式(O)で表される基であってもよい。 Specific examples of the tetravalent organic group represented by X may be groups represented by the following formulae (J) to (O).
 Xで表される4価の有機基は、硬化物としたときの熱膨張率の調整の観点から、脂環を含んでもよい。Xで表される4価の有機基が脂環を含む場合、シクロプロパン環、シクロブタン環、シクロペンタン環、シクロヘキサン環、シクロヘプタン環、シクロオクタン環、デカヒドロナフタレン環、ノルボルナン環、アダマンタン環、ビシクロ[2.2.2]オクタン環等の不飽和結合を含まない環構造、シクロヘキセン環等の不飽和結合を含む環構造などが挙げられる。また、これら環構造を含むスピロ環構造も挙げられる。脂環は、オキソ基(=O)、アルキル基、フッ素原子、ハロゲン化アルキル基、水酸基、アミノ基等の置換基を有していてもよいし、無置換であってもよい。
 Xで表される4価の有機基がスピロ環構造を有する場合の具体例として、下記式(P)が挙げられる。
The tetravalent organic group represented by X may contain an alicyclic ring from the viewpoint of adjusting the thermal expansion coefficient when the cured product is formed. When the tetravalent organic group represented by X contains an alicyclic ring, examples of the alicyclic ring include a ring structure that does not contain an unsaturated bond such as a cyclopropane ring, a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, a cycloheptane ring, a cyclooctane ring, a decahydronaphthalene ring, a norbornane ring, an adamantane ring, a bicyclo[2.2.2]octane ring, and a ring structure that contains an unsaturated bond such as a cyclohexene ring. Examples of the alicyclic ring include a spiro ring structure that contains these ring structures. The alicyclic ring may have a substituent such as an oxo group (=O), an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, or an amino group, or may be unsubstituted.
A specific example of the tetravalent organic group represented by X having a spiro ring structure is represented by the following formula (P).
 一般式(6-1)において、Yで表される2価の有機基は、炭素数が4~25であることが好ましく、6~20であることがより好ましく、12~18であることがさらに好ましい。
 Yで表される2価の有機基の骨格は、Xで表される4価の有機基の骨格と同様であってもよく、Yで表される2価の有機基の好ましい骨格は、Xで表される4価の有機基の好ましい骨格と同様であってもよい。Yで表される2価の有機基の骨格は、Xで表される4価の有機基にて、2つの結合位置が原子(例えば水素原子)又は官能基(例えばアルキル基)に置換された構造であってもよい。
 Yで表される2価の有機基は、2価の脂肪族基であってもよく、2価の芳香族基であってもよい。耐熱性の観点から、Yで表される2価の有機基は、2価の芳香族基であることが好ましい。2価の芳香族基としては、2価の芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、2価の芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられ、2価の芳香族炭化水素基が好ましい。
In formula (6-1), the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
The skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X. The skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
The divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group. Examples of the divalent aromatic group include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
 Yで表される2価の芳香族基の具体例としては、下記式(G)~下記式(H)で表される基を挙げることができる。中でも、柔軟性に優れ、接合界面での空隙の発生がより抑制された絶縁膜が得られる観点から、下記式(H)で表される基が好ましく、下記式(H)で表され、Dは、単結合又はエーテル結合を含む基であることがより好ましく、単結合又はエーテル結合であることがさらに好ましい。 Specific examples of the divalent aromatic group represented by Y include groups represented by the following formulae (G) to (H). Among them, from the viewpoint of obtaining an insulating film that is excellent in flexibility and in which the occurrence of voids at the bonding interface is further suppressed, the group represented by the following formula (H) is preferred, and in the following formula (H), D is more preferably a group containing a single bond or an ether bond, and even more preferably a single bond or an ether bond.
 式(G)~式(H)において、Rは、それぞれ独立に、アルキル基、アルコキシ基、水酸基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表し、nは、それぞれ独立に、0~4の整数を表す。
 式(H)において、Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(R-;2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(R-O-);2つのRは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。また、Dは、上記式(C1)で表される構造であってもよい。式(H)におけるDの具体例は、式(E)におけるCの具体例と同様である。
 式(H)におけるDとしては、各々独立に、単結合、エーテル結合、エーテル結合とフェニレン基とを含む基、エーテル結合とフェニレン基とアルキレン基とを含む基等であることが好ましい。
In formulae (G) to (H), R each independently represents an alkyl group, an alkoxy group, a hydroxyl group, a halogenated alkyl group, a phenyl group, or a halogen atom, and n each independently represents an integer of 0 to 4.
In formula (H), D represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si( RA ) 2- ; two RA 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si( RB ) 2 -O-) n ; two RB 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a divalent group combining at least two of these. D may also be a structure represented by formula (C1) above. Specific examples of D in formula (H) are the same as the specific examples of C in formula (E).
It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
 式(G)~式(H)におけるRで表されるアルキル基としては、炭素数が1~10のアルキル基であることが好ましく、炭素数が1~5のアルキル基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。
 式(G)~式(H)におけるRで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
The alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
 式(G)~式(H)におけるRで表されるアルコキシ基としては、炭素数が1~10のアルコキシ基であることが好ましく、炭素数が1~5のアルコキシ基であることがより好ましく、炭素数が1又は2のアルコキシ基であることがさらに好ましい。
 式(G)~式(H)におけるRで表されるアルコキシ基の具体例としては、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、s-ブトキシ基、t-ブトキシ基等が挙げられる。
The alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
 式(G)~式(H)におけるRで表されるハロゲン化アルキル基としては、炭素数が1~5のハロゲン化アルキル基であることが好ましく、炭素数が1~3のハロゲン化アルキル基であることがより好ましく、炭素数が1又は2のハロゲン化アルキル基であることがさらに好ましい。
 式(G)~式(H)におけるRで表されるハロゲン化アルキル基の具体例としては、式(G)~式(H)におけるRで表されるアルキル基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキル基が挙げられる。ハロゲン化アルキル基は、フルオロメチル基、ジフルオロメチル基、トリフルオロメチル基等であってもよいが、フッ素原子を含まないことが好ましい。
The halogenated alkyl group represented by R in Formulae (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and further preferably a halogenated alkyl group having 1 or 2 carbon atoms.
Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. The halogenated alkyl group may be a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc., but preferably does not contain a fluorine atom.
 式(G)~式(H)におけるnは、それぞれ独立に、0~2が好ましく、0又は1がより好ましく、0がさらに好ましい。 In formulas (G) to (H), n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
 Yで表される2価の脂肪族基の具体例としては、直鎖状又は分岐鎖状のアルキレン基、シクロアルキレン基、ポリアルキレンオキサイド構造を有する2価の基、等が挙げられる。 Specific examples of the divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
 Yで表される直鎖状又は分岐鎖状のアルキレン基としては、炭素数が1~20のアルキレン基であることが好ましく、炭素数が1~15のアルキレン基であることがより好ましく、炭素数が1~10のアルキレン基であることがさらに好ましい。
 Yで表されるアルキレン基の具体例としては、テトラメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基、2-メチルペンタメチレン基、2-メチルヘキサメチレン基、2-メチルヘプタメチレン基、2-メチルオクタメチレン基、2-メチルノナメチレン基、2-メチルデカメチレン基等が挙げられる。
The linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
Specific examples of the alkylene group represented by Y include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
 Yで表されるシクロアルキレン基としては、炭素数が3~10のシクロアルキレン基であることが好ましく、炭素数が3~6のシクロアルキレン基であることがより好ましい。
 Yで表されるシクロアルキレン基の具体例としては、シクロプロピレン基、シクロヘキシレン基等が挙げられる。
The cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
 Yで表されるポリアルキレンオキサイド構造を有する2価の基に含まれる単位構造としては、炭素数1~10のアルキレンオキサイド構造が好ましく、炭素数1~8のアルキレンオキサイド構造がより好ましく、炭素数1~4のアルキレンオキサイド構造がさらに好ましい。なかでも、ポリアルキレンオキサイド構造としてはポリエチレンオキサイド構造又はポリプロピレンオキサイド構造が好ましい。アルキレンオキサイド構造中のアルキレン基は直鎖状であっても分岐状であってもよい。ポリアルキレンオキサイド構造中の単位構造は1種類でもよく、2種類以上であってもよい。 The unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms. Of these, the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure. The alkylene group in the alkylene oxide structure may be linear or branched. The unit structure in the polyalkylene oxide structure may be of one type or two or more types.
 Yで表される2価の有機基は、ポリシロキサン構造を有する2価の基であってもよい。Yで表されるポリシロキサン構造を有する2価の基としては、ポリシロキサン構造中のケイ素原子が水素原子、炭素数1~20のアルキル基又は炭素数6~18のアリール基と結合しているポリシロキサン構造を有する2価の基が挙げられる。
 ポリシロキサン構造中のケイ素原子と結合する炭素数1~20のアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、n-オクチル基、2-エチルヘキシル基、n-ドデシル基等が挙げられる。これらの中でも、メチル基が好ましい。
 ポリシロキサン構造中のケイ素原子と結合する炭素数6~18のアリール基は、無置換でも置換基で置換されていてもよい。アリール基が置換基を有する場合の置換基の具体例としては、ハロゲン原子、アルコキシ基、ヒドロキシ基等が挙げられる。炭素数6~18のアリール基の具体例としては、フェニル基、ナフチル基、ベンジル基等が挙げられる。これらの中でも、フェニル基が好ましい。
 ポリシロキサン構造中の炭素数1~20のアルキル基又は炭素数6~18のアリール基は、1種類でもよく、2種類以上であってもよい。
 Yで表されるポリシロキサン構造を有する2価の基を構成するケイ素原子は、メチレン基、エチレン基等のアルキレン基、フェニレン基等のアリーレン基などを介して一般式(1)中のNH基と結合していてもよい。
The divalent organic group represented by Y may be a divalent group having a polysiloxane structure. Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
Specific examples of the alkyl group having 1 to 20 carbon atoms bonded to a silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, an n-dodecyl group, etc. Among these, a methyl group is preferable.
The aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent. Specific examples of the substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group. Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred.
The alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types.
The silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
 式(G)で表される基は、下記式(G’)で表される基であることが好ましく、式(H)で表される基は、下記式(H’)、式(H'')又は式(H''')で表される基であることが好ましい。 The group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H''').
 式(H’’’)中、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表す。Rは、好ましくはアルキル基であり、より好ましくはメチル基である。 In formula (H'"), each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom. R is preferably an alkyl group, and more preferably a methyl group.
 イソイミド重合体の製造方法は特に限定されないが、縮合剤の存在下でポリアミック酸重合体をイソイミド化してもよい。ポリアミック酸重合体は、テトラカルボン酸二無水物とジアミン化合物とを反応させて得てもよい。 The method for producing the isoimide polymer is not particularly limited, but a polyamic acid polymer may be isoimidized in the presence of a condensing agent. The polyamic acid polymer may be obtained by reacting a tetracarboxylic dianhydride with a diamine compound.
 イソイミド重合体の原料であるテトラカルボン酸二無水物としては、下記一般式(8)で表されるテトラカルボン酸二無水物が挙げられる。 The tetracarboxylic dianhydride used as the raw material for isoimide polymers is represented by the following general formula (8):
 一般式(8)において、Xは、一般式(6-1)におけるXと同様であり、具体例及び好ましい例も同様である。
 テトラカルボン酸二無水物の具体例としては、ピロメリット酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物(ODPA)、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、2,3,5,6-ピリジンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、3,4,9,10-ペリレンテトラカルボン酸二無水物、m-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、p-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、4,4’-オキシジフタル酸二無水物、4,4’-スルホニルジフタル酸二無水物、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物、オクタヒドロ-3H,3’’H-ジスピロ[[4,7]メタノイソベンゾフラン-5,1’-シクロペンタン-3’,5’’-[4,7]メタノイソベンゾフラン]-1,1’’,2’,3,3’’(4H,4’’H)-ペンタオン(CpODA)等が挙げられる。
 テトラカルボン酸二無水物は、1種を単独で用いても2種以上を併用してもよい。
In the general formula (8), X is the same as X in the general formula (6-1), and specific examples and preferred examples are also the same.
Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride (ODPA), 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,5,6-pyridine tetracarboxylic dianhydride, 1,4,5,8-naphthalene Tetracarboxylic acid dianhydride, 3,4,9,10-perylenetetracarboxylic acid dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic acid dianhydride, p-terphenyl-3,3',4,4'-tetracarboxylic acid dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxylic acid dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride, 2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis{4'- (3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 4,4'-oxydiphthalic dianhydride, 4,4'-sulfonyldiphthalic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, octahydro-3H,3"H-dispiro[[4,7]methanoisobenzofuran-5,1'-cyclopentane-3',5"-[4,7]methanoisobenzofuran]-1,1",2',3,3"(4H,4"H)-pentane (CpODA), and the like.
The tetracarboxylic dianhydrides may be used alone or in combination of two or more kinds.
 イソイミド重合体の原料であるジアミン化合物としては、HN-Y-NHで表されるジアミン化合物が挙げられる。ここで、Yは、一般式(6-1)におけるYと同様であり、具体例及び好ましい例も同様である。
 ジアミン化合物の具体例としては、2,2’-ジメチルビフェニル-4,4’-ジアミン(DMAP)、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、2,2’-ジフルオロ-4,4’-ジアミノビフェニル、p-フェニレンジアミン、m-フェニレンジアミン、p-キシリレンジアミン、m-キシリレンジアミン、1,5-ジアミノナフタレン、ベンジジン、4,4’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルエーテル、2,4’-ジアミノジフェニルエーテル、2,2’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルスルホン、3,4’-ジアミノジフェニルスルホン、3,3’-ジアミノジフェニルスルホン、2,4’-ジアミノジフェニルスルホン、2,2’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルスルフィド、3,4’-ジアミノジフェニルスルフィド、3,3’-ジアミノジフェニルスルフィド、2,4’-ジアミノジフェニルスルフィド、2,2’-ジアミノジフェニルスルフィド、o-トリジン、o-トリジンスルホン、4,4’-メチレンビス(2,6-ジエチルアニリン)、4,4’-メチレンビス(2,6-ジイソプロピルアニリン)、2,4-ジアミノメシチレン、1,5-ジアミノナフタレン、4,4’-ベンゾフェノンジアミン、ビス-{4-(4’-アミノフェノキシ)フェニル}スルホン、2,2-ビス{4-(4’-アミノフェノキシ)フェニル}プロパン、3,3’-ジメチル-4,4’-ジアミノジフェニルメタン、3,3’,5,5’-テトラメチル-4,4’-ジアミノジフェニルメタン、ビス{4-(3’-アミノフェノキシ)フェニル}スルホン、2,2-ビス(4-アミノフェニル)プロパン、9,9-ビス(4-アミノフェニル)フルオレン、1,3-ビス(3-アミノフェノキシ)ベンゼン、1,4-ジアミノブタン、1,6-ジアミノヘキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン、1,12-ジアミノドデカン、2-メチル-1,5-ジアミノペンタン、2-メチル-1,6-ジアミノヘキサン、2-メチル-1,7-ジアミノヘプタン、2-メチル-1,8-ジアミノオクタン、2-メチル-1,9-ジアミノノナン、2-メチル-1,10-ジアミノデカン、1,4-シクロヘキサンジアミン、1,3-シクロヘキサンジアミン、ジアミノポリシロキサン等が挙げられる。ジアミン化合物としては、2,2’-ジメチルビフェニル-4,4’-ジアミン、m-フェニレンジアミン、4,4’-ジアミノジフェニルエーテル及び1,3-ビス(3-アミノフェノキシ)ベンゼンが好ましい。
 ジアミン化合物は、1種を単独で用いても2種以上を併用してもよい。
The diamine compound used as the raw material of the isoimide polymer may be a diamine compound represented by H 2 N-Y-NH 2 , where Y is the same as Y in general formula (6-1), and specific examples and preferred examples are also the same.
Specific examples of the diamine compound include 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP), 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, and 2,2'-diaminodiphenyl ether. , 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 2,4'-diaminodiphenyl sulfone, 2,2'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 2,4'-diaminodiphenyl sulfide, 2,2'-diaminodiphenyl sulfide, o-tolidine, o-tolidine sulfone, 4,4'-methylenebis(2,6-diethylaniline), 4,4'-methylenebis(2,6-diisopropylaniline) ), 2,4-diaminomesitylene, 1,5-diaminonaphthalene, 4,4'-benzophenonediamine, bis-{4-(4'-aminophenoxy)phenyl}sulfone, 2,2-bis{4-(4'-aminophenoxy)phenyl}propane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, bis{4-(3'-aminophenoxy)phenyl}sulfone, 2,2-bis(4-aminophenyl)propane, 9,9-bis(4-aminophenyl)fluorene, 1,3-bis(3-aminophenoxy)benzene, 1 Examples of the diamine compound include 2-methyl-1,4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 2-methyl-1,5-diaminopentane, 2-methyl-1,6-diaminohexane, 2-methyl-1,7-diaminoheptane, 2-methyl-1,8-diaminooctane, 2-methyl-1,9-diaminononane, 2-methyl-1,10-diaminodecane, 1,4-cyclohexanediamine, 1,3-cyclohexanediamine, and diaminopolysiloxane. As the diamine compound, 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred.
The diamine compounds may be used alone or in combination of two or more kinds.
 縮合剤は、ポリイミド前駆体中のフッ素含有率を増加させず、且つイソイミドを効率的に製造する観点から、カルボジイミド化合物を含むことが好ましい。縮合剤としてのカルボジイミド化合物としては、1-[3-(ジメチルアミノ)プロピル]-3-エチルカルボジイミド、1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド塩酸塩(EDC)、N,N’-ジシクロヘキシルカルボジイミド(DCC)、N,N’-ジイソプロピルカルボジイミド(DIC)等が挙げられ、EDC、DCC及びDICからなる群より選択される少なくとも1種を含むことが好ましく、EDCを含むことがより好ましい。
 カルボジイミド化合物は、1種を単独で用いても2種以上を併用してもよい。
The condensing agent preferably contains a carbodiimide compound from the viewpoint of not increasing the fluorine content in the polyimide precursor and efficiently producing an isoimide. Examples of the carbodiimide compound as the condensing agent include 1-[3-(dimethylamino)propyl]-3-ethylcarbodiimide, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (EDC), N,N'-dicyclohexylcarbodiimide (DCC), N,N'-diisopropylcarbodiimide (DIC), and the like. It is preferable to contain at least one selected from the group consisting of EDC, DCC, and DIC, and it is more preferable to contain EDC.
The carbodiimide compounds may be used alone or in combination of two or more kinds.
 縮合剤は、カルボジイミド化合物以外のその他の縮合剤を含んでもよい。その他の縮合剤としては、イミダゾール化合物、トリアジン化合物、ウロニウム化合物、ハロウロニウム化合物等が挙げられる。その他の縮合剤は、1種を単独で用いても2種以上を併用してもよい。
 縮合剤は、フッ素原子を含まないことが好ましい。
The condensing agent may contain other condensing agents other than the carbodiimide compound. Examples of the other condensing agents include imidazole compounds, triazine compounds, uronium compounds, and haluronium compounds. The other condensing agents may be used alone or in combination of two or more.
The condensing agent preferably does not contain a fluorine atom.
 総縮合剤中のカルボジイミド化合物の含有率は、30質量%以上であることが好ましく、50質量%以上であることがより好ましく、100質量%であってもよい。 The content of the carbodiimide compound in the total condensing agent is preferably 30% by mass or more, more preferably 50% by mass or more, and may be 100% by mass.
 イソイミド重合体を得る反応スキームは、テトラカルボン酸二無水物として一般式(8)で表されるテトラカルボン酸二無水物を用い、ジアミン化合物としてHN-Y-NHで表されるジアミン化合物を用いる場合、以下のように示される。スキーム中、Dは縮合剤を表す。 A reaction scheme for obtaining an isoimide polymer is shown below when a tetracarboxylic dianhydride represented by general formula (8) is used as the tetracarboxylic dianhydride and a diamine compound represented by H 2 N-Y-NH 2 is used as the diamine compound. In the scheme, D represents a condensing agent.

 

 
 イソイミド重合体の合成は、溶剤中で行うことが好ましい。溶剤は、縮合剤を溶解できるものが好ましいが、縮合剤を溶解しない溶剤であってもよい。溶剤としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、ジメトキシイミダゾリジノン、3-メトキシ-N,N-ジメチルプロピオンアミド、N,N-ジメチルプロオピオンアミド、N,N-ジメチルアセトアセタミド等が挙げられ、中でも、3-メトキシ-N,N-ジメチルプロピオンアミドが好ましい。 The synthesis of the isoimide polymer is preferably carried out in a solvent. The solvent is preferably one that can dissolve the condensing agent, but may be one that does not dissolve the condensing agent. Examples of the solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, dimethoxyimidazolidinone, 3-methoxy-N,N-dimethylpropionamide, N,N-dimethylpropionamide, and N,N-dimethylacetoacetamide, and among these, 3-methoxy-N,N-dimethylpropionamide is preferred.
 溶剤の使用量は特に制限されず、テトラカルボン酸二無水物とジアミン化合物の総量100質量部に対して、100質量部以上であることが好ましく、200質量部以上であることが好ましく、300質量部以上であることが好ましい。 The amount of the solvent used is not particularly limited, and is preferably 100 parts by mass or more, more preferably 200 parts by mass or more, and more preferably 300 parts by mass or more, per 100 parts by mass of the total amount of the tetracarboxylic dianhydride and the diamine compound.
 テトラカルボン酸二無水物の1モルに対するジアミン化合物の添加量は、0.1モル~1.5モルであることが好ましく、0.35モル~1.25モルであることがより好ましく、0.5モル~1.0モルであることがさらに好ましい。 The amount of diamine compound added per mole of tetracarboxylic dianhydride is preferably 0.1 mole to 1.5 moles, more preferably 0.35 mole to 1.25 moles, and even more preferably 0.5 mole to 1.0 mole.
 縮合剤の使用量は、テトラカルボン酸二無水物の1モルに対して、0.5モル~3.5モルであることが好ましく、1.0~3.0モルであることがより好ましく、1.5~2.5モルであることがさらに好ましい。 The amount of the condensing agent used is preferably 0.5 to 3.5 moles, more preferably 1.0 to 3.0 moles, and even more preferably 1.5 to 2.5 moles, per mole of tetracarboxylic dianhydride.
 イソイミド化における反応温度は、原料であるテトラカルボン酸二無水物及びジアミン化合物の種類、縮合剤の種類等によって異なるが、0℃~60℃であってもよい。
 イソイミド化における反応時間は、原料であるテトラカルボン酸二無水物及びジアミン化合物の種類、縮合剤の種類、反応温度等によって異なるが、0.5時間~24時間であってもよい。
The reaction temperature in the isoimidization may be from 0°C to 60°C, although it varies depending on the types of tetracarboxylic dianhydride and diamine compound used as raw materials, and the type of condensing agent.
The reaction time for isoimidization varies depending on the types of tetracarboxylic dianhydride and diamine compound as raw materials, the type of condensing agent, the reaction temperature, etc., but may be 0.5 to 24 hours.
(アルコール)
 アルコールとしては、不飽和二重結合を有するアルコールを含む。不飽和二重結合を有するアルコールは特に限定されず、R-OHで表される化合物(Rは不飽和二重結合を有する基)であればよく、下記一般式(2)で表されるアルコールを含むことがさらに好ましい。一般式(2)で表される基を含むことでi線の透過率が高く、400℃以下の低温硬化時にも良好な硬化物を形成できる傾向にある。
(alcohol)
The alcohol includes an alcohol having an unsaturated double bond. The alcohol having an unsaturated double bond is not particularly limited as long as it is a compound represented by R-OH (R is a group having an unsaturated double bond), and it is more preferable to include an alcohol represented by the following general formula (2). By including a group represented by general formula (2), the transmittance of i-line is high, and a good cured product tends to be formed even when cured at a low temperature of 400°C or less.
 一般式(2)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rは2価の連結基を表す。 In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
 一般式(2)におけるR~R10で表される脂肪族炭化水素基の炭素数は1~3であり、1又は2であることが好ましい。R~R10で表される脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基等が挙げられ、メチル基が好ましい。 The carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2. Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
 一般式(2)におけるR~R10の組み合わせとしては、R及びRが水素原子であり、R10が水素原子又はメチル基の組み合わせが好ましい。 As a combination of R 8 to R 10 in the general formula (2), a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
 一般式(2)におけるRは、2価の連結基であり、好ましくは、炭素数1~10の炭化水素基であることが好ましい。炭素数1~10の炭化水素基としては、例えば、直鎖状又は分岐鎖状のアルキレン基が挙げられる。
 Rにおける炭素数は、1個~10個が好ましく、2個~5個がより好ましく、2個又は3個がさらに好ましい。
In general formula (2), R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms. Examples of the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
The number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
 一般式(2)で表されるアルコールは、下記一般式(2’)で表されるアルコールであることが好ましい。 The alcohol represented by general formula (2) is preferably an alcohol represented by the following general formula (2'):
 一般式(2’)におけるR~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、一般式(2)におけるR~R10と同義である。qは1~10の整数を表す。 R 8 to R 10 in formula (2′) each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms and have the same meaning as R 8 to R 10 in formula (2). q represents an integer of 1 to 10.
 一般式(2’)におけるqは1~10の整数であり、2~5の整数であることが好ましく、2又は3であることがより好ましい。 In general formula (2'), q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
 アルコールは、不飽和二重結合を有するアルコール以外のその他のアルコールを併用してもよい。その他のアルコールとしては、炭素数1~4の脂肪族炭化水素基のアルコールが挙げられ、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、イソブタノール又はt-ブタノールであることが好ましく、メタノール又はエタノールであることがより好ましい。その他のアルコールは1種単独で用いても、2種以上を併用してもよい。 The alcohol may be used in combination with other alcohols other than those having an unsaturated double bond. Examples of the other alcohols include alcohols having an aliphatic hydrocarbon group with 1 to 4 carbon atoms, and are preferably methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, or t-butanol, and more preferably methanol or ethanol. The other alcohols may be used alone or in combination with two or more types.
(フッ素元素非含有の酸及び塩基)
 イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化反応の触媒としてフッ素元素非含有の酸又は塩基を用いる。イミドへの転化反応を抑制しエステル化率を高める観点からは、フッ素元素非含有の酸を用いることが好ましい。
(Fluorine-free acids and bases)
A fluorine-free acid or base is used as a catalyst for the esterification reaction between the isoimide polymer and the alcohol having an unsaturated double bond. From the viewpoint of suppressing the conversion reaction to imide and increasing the esterification rate, it is preferable to use an acid that does not contain a fluorine element.
 フッ素元素非含有の酸は、エステル化率をさらに高める観点からは、pKaが5未満であることが好ましく、1以下であることがより好ましく、pKaが0以下であることがさらに好ましく、-1以下が特に好ましい。ここでのpKaは25℃の水中における値である。
 pKaは、中和滴定により測定される。
From the viewpoint of further increasing the esterification rate, the fluorine-free acid preferably has a pKa of less than 5, more preferably 1 or less, further preferably 0 or less, and particularly preferably −1 or less. The pKa here is a value in water at 25° C.
The pKa is measured by neutralization titration.
 フッ素元素非含有の酸の具体例としては、メタンスルホン酸、ギ酸、酢酸、p-トルエンスルホン酸、安息香酸、クエン酸等が挙げられ、メタンスルホン酸が好ましい。
 フッ素元素非含有の酸は1種単独で用いても、2種以上を併用してもよい。
Specific examples of fluorine-free acids include methanesulfonic acid, formic acid, acetic acid, p-toluenesulfonic acid, benzoic acid, and citric acid, with methanesulfonic acid being preferred.
The fluorine-free acids may be used alone or in combination of two or more kinds.
 フッ素元素非含有の塩基としては、エステル化率をさらに高める観点からは、pKaが5以上であることが好ましく、7以上であることがより好ましく、8以上であることがさらに好ましく、10以上が特に好ましい。ここでのpKaは25℃の水中における値である。 From the viewpoint of further increasing the esterification rate, the fluorine-free base preferably has a pKa of 5 or more, more preferably 7 or more, even more preferably 8 or more, and particularly preferably 10 or more. Here, the pKa is the value in water at 25°C.
 フッ素元素非含有の塩基の具体例としては、ピリジン、1,4-ジアザビシクロ[2.2.2]オクタン、1,8-ジアザビシクロウンデセン等が挙げられ、1,8-ジアザビシクロウンデセンが好ましい。
 フッ素元素非含有の塩基は1種単独で用いても、2種以上を併用してもよい。
Specific examples of the fluorine-free base include pyridine, 1,4-diazabicyclo[2.2.2]octane, and 1,8-diazabicycloundecene, with 1,8-diazabicycloundecene being preferred.
The fluorine-free base may be used alone or in combination of two or more kinds.
(イソイミド重合体のエステル化)
 イソイミド重合体は、不飽和二重結合を有するアルコールによりエステル化される。例えば、イソイミド重合体として、式(6-1)で表される構造単位を有する化合物を用い、不飽和二重結合を有するアルコールとしてR-OHで表される化合物(Rは不飽和二重結合を有する基)を用いたときの反応スキームは以下に示される。
(Esterification of isoimide polymer)
The isoimide polymer is esterified with an alcohol having an unsaturated double bond. For example, the reaction scheme when a compound having a structural unit represented by formula (6-1) is used as the isoimide polymer and a compound represented by R-OH (R is a group having an unsaturated double bond) is used as the alcohol having an unsaturated double bond is shown below.
 イソイミド重合体のエステル化において使用するアルコールは、不飽和二重結合を有するアルコールを含み、他のアルコールを併用してもよい。総アルコール中の不飽和二重結合を有するアルコールの含有率は、80質量%以上であることが好ましく、90質量%以上であることがより好ましく、100質量%であることがさらに好ましい。 The alcohol used in the esterification of the isoimide polymer includes an alcohol having an unsaturated double bond, and other alcohols may be used in combination. The content of the alcohol having an unsaturated double bond in the total alcohol is preferably 80% by mass or more, more preferably 90% by mass or more, and even more preferably 100% by mass.
 アルコールの総量は、イソイミド重合体の1モルに対して、1.5モル以上であることが好ましく、1.8モル以上であることがより好ましく、2モル以上であることがさらに好ましい。 The total amount of alcohol is preferably 1.5 moles or more, more preferably 1.8 moles or more, and even more preferably 2 moles or more, per mole of isoimide polymer.
 触媒としてのフッ素元素非含有の酸又は塩基の使用量は、イソイミド重合体の1モルに対して、0.01モル以上であることが好ましく、0.1モル以上であることが好ましく、1モル以上であることが好ましい。 The amount of fluorine-free acid or base used as a catalyst is preferably 0.01 moles or more, more preferably 0.1 moles or more, and more preferably 1 mole or more per mole of isoimide polymer.
 エステル化は溶剤中で行ってもよい。溶剤としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、ジメトキシイミダゾリジノン、3-メトキシ-N,N-ジメチルプロピオンアミド等が挙げられ、中でも、3-メトキシ-N,N-ジメチルプロピオンアミドが好ましい。溶剤の使用量は特に制限されない。 Esterification may be carried out in a solvent. Examples of the solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropionamide, and among these, 3-methoxy-N,N-dimethylpropionamide is preferred. There is no particular restriction on the amount of the solvent used.
 エステル化における反応温度は、アルコールの種類、触媒の種類等によって異なるが、0℃~50℃であってもよい。
 イソイミド化における反応時間は、アルコールの種類、触媒の種類、反応温度等によって異なるが、0.5時間~12時間であってもよい。
The reaction temperature in the esterification may be from 0°C to 50°C, although it varies depending on the type of alcohol, the type of catalyst, etc.
The reaction time for isoimidization varies depending on the type of alcohol, the type of catalyst, the reaction temperature, etc., but may be 0.5 to 12 hours.
 エステル化の後で、洗浄をおこなってもよい。洗浄液としては、精製水及び有機溶剤が挙げられ、有機溶剤としては、メタノール、エタノール等のアルコール、アセトンなどが挙げられる。これらは1種単独で用いても、2種以上を併用してもよい。2種以上を併用する例としては、精製水とアセトンとメタノールとエタノールとの混合液が挙げられる。  After esterification, washing may be carried out. Examples of washing liquids include purified water and organic solvents, and examples of organic solvents include alcohols such as methanol and ethanol, and acetone. These may be used alone or in combination of two or more. An example of a combination of two or more types is a mixture of purified water, acetone, methanol, and ethanol.
 上記反応により得られた合成溶液に対して2倍~10倍の洗浄液を用いて、合成液と洗浄液とを攪拌し、吸引濾過する。得られたウェットケーキは2~10倍の洗浄液に加えて、5分~30分間、50回転/分~500回転/分で攪拌し、吸引濾過する。この操作を1~5回繰り返してもよい。その後、20℃~50℃で1~72時間減圧乾燥し、洗浄したポリイミド前駆体を得る。 The synthesis solution obtained by the above reaction is mixed with 2 to 10 times the amount of washing solution, and the synthesis solution and washing solution are stirred and suction filtered. The obtained wet cake is added to 2 to 10 times the amount of washing solution, stirred for 5 to 30 minutes at 50 to 500 rpm, and suction filtered. This operation may be repeated 1 to 5 times. After that, it is dried under reduced pressure at 20°C to 50°C for 1 to 72 hours to obtain a washed polyimide precursor.
(ポリイミド前駆体)
 本開示のポリイミド前駆体は、イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化物を含有し、フッ素含有率が50質量ppm以下であることが好ましい。
(Polyimide precursor)
The polyimide precursor of the present disclosure contains an ester of an isoimide polymer and an alcohol having an unsaturated double bond, and preferably has a fluorine content of 50 ppm by mass or less.
 また、本開示のポリイミド前駆体は、不飽和二重結合を有するポリイミド前駆体であって、フッ素含有率が100質量ppm以下であることが好ましく、50質量ppm以下であることがより好ましく、20質量ppm以下であることがさらに好ましく、13質量ppm以下であることが特に好ましい。
 また、本開示のポリイミド前駆体は、製造コストの観点からは、フッ素含有率が5質量ppm以上であってもよく、8質量ppm以上であってもよく、10質量ppm以上であってもよい。
 ポリイミド前駆体中のフッ素含有率の測定方法は、実施例に記載の燃焼イオンクロマトグラフィーによって測定することができる。
Moreover, the polyimide precursor of the present disclosure is a polyimide precursor having an unsaturated double bond, and the fluorine content is preferably 100 ppm by mass or less, more preferably 50 ppm by mass or less, even more preferably 20 ppm by mass or less, and particularly preferably 13 ppm by mass or less.
Moreover, from the viewpoint of production costs, the polyimide precursor of the present disclosure may have a fluorine content of 5 ppm by mass or more, 8 ppm by mass or more, or 10 ppm by mass or more.
The fluorine content in the polyimide precursor can be measured by combustion ion chromatography as described in the examples.
 ポリイミド前駆体のエステル化率は、74%以上であることが好ましく、78%以上であることがより好ましく、80%以上であることがさらに好ましい。
 エステル化率は、イソイミド重合体においてアルコールと反応してなるエステル基及びアルコールと未反応のカルボキシ基の合計に対する、イソイミド重合体においてアルコールと反応してなるエステル基の割合(%)である。
 ポリイミド前駆体のエステル化率は、核磁気共鳴分析(Nuclear Magnetic Resonance、NMR)により実施することができる。
The esterification rate of the polyimide precursor is preferably 74% or more, more preferably 78% or more, and even more preferably 80% or more.
The esterification rate is the ratio (%) of the ester groups formed in the isoimide polymer by reaction with the alcohol to the total of the ester groups formed in the isoimide polymer by reaction with the alcohol and the carboxy groups not reacted with the alcohol.
The esterification rate of the polyimide precursor can be measured by nuclear magnetic resonance (NMR) analysis.
 ポリイミド前駆体は、不飽和二重結合を有するポリイミド前駆体(以下、不飽和ポリイミド前駆体と称することがある。)を含む。
 不飽和二重結合としては、炭素炭素の二重結合等が挙げられる。
 不飽和ポリイミド前駆体は、例えば、下記一般式(6)で表される構造単位を有するポリイミド前駆体であってもよい。不飽和ポリイミド前駆体が一般式(6)で表される構造単位を有することで、i線の透過率が高く、300℃以下の低温硬化時にも良好な硬化物を形成できる傾向にある。
The polyimide precursor includes a polyimide precursor having an unsaturated double bond (hereinafter, may be referred to as an unsaturated polyimide precursor).
The unsaturated double bond may be a carbon-carbon double bond.
The unsaturated polyimide precursor may be, for example, a polyimide precursor having a structural unit represented by the following general formula (6): When the unsaturated polyimide precursor has a structural unit represented by the general formula (6), it tends to have high i-line transmittance and to form a good cured product even when cured at a low temperature of 300° C. or less.

 

 
 一般式(6)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R及びRは、それぞれ独立に、水素原子、下記一般式(7)で表される基、又は炭素数1~4の脂肪族炭化水素基であり、R及びRの少なくとも一方が、下記一般式(7)で表される基である。 In formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group. R6 and R7 each independently represent a hydrogen atom, a group represented by formula (7) below, or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R6 and R7 represents a group represented by formula (7) below.

 

 
 一般式(7)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。 In formula (7), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
 一般式(6)におけるX及びYは、上記の一般式(6-1)におけるX及びYとそれぞれ同義である。
 一般式(6)において、-COOR基と-CONH-基とは互いにオルト位置にあり、-COOR基と-CO-基とは互いにオルト位置にあることが好ましい。
 一般式(6)におけるR及びRで表される脂肪族炭化水素基の炭素数は、1~4であり、1又は2であることが好ましい。R及びRで表される脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基等が挙げられる。
X and Y in the general formula (6) have the same meanings as X and Y in the above general formula (6-1), respectively.
In formula (6), it is preferred that the --COOR 6 group and the --CONH-- group are in the ortho position relative to each other, and the --COOR 7 group and the --CO-- group are in the ortho position relative to each other.
The number of carbon atoms in the aliphatic hydrocarbon group represented by R6 and R7 in general formula (6) is 1 to 4, and preferably 1 or 2. Specific examples of the aliphatic hydrocarbon group represented by R6 and R7 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, and the like.
 一般式(7)におけるR~R10は上記の一般式(2)におけるR~R10とそれぞれ同義である。
 一般式(6)においては、R及びRの少なくとも一方が、前記一般式(7)で表される基であることが好ましく、R及びRの両方が前記一般式(7)で表される基であることがより好ましい。
R 8 to R 10 in formula (7) have the same definitions as R 8 to R 10 in formula (2) above.
In the general formula (6), it is preferable that at least one of R 6 and R 7 is a group represented by the general formula (7), and it is more preferable that both of R 6 and R 7 are a group represented by the general formula (7).
 不飽和ポリイミド前駆体の分子量には特に制限はないが、重量平均分子量で10,000~200,000であることが好ましい。
 重量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィー法によって測定することができ、標準ポリスチレン検量線を用いて換算することによって求めることができる。
There is no particular restriction on the molecular weight of the unsaturated polyimide precursor, but the weight average molecular weight is preferably 10,000 to 200,000.
The weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
<感光性樹脂組成物>
 本開示の感光性樹脂組成物は、不飽和二重結合を有するポリイミド前駆体と、重合性モノマーと、溶剤と、を含有する。不飽和二重結合を有するポリイミド前駆体は、本開示の製造方法で得られた不飽和二重結合を有するポリイミド前駆体であってよい。
<Photosensitive resin composition>
The photosensitive resin composition of the present disclosure contains a polyimide precursor having an unsaturated double bond, a polymerizable monomer, and a solvent. The polyimide precursor having an unsaturated double bond may be a polyimide precursor having an unsaturated double bond obtained by the production method of the present disclosure.
 本開示の感光性樹脂組成物は、フッ素含有率が30質量ppm以下であることが好ましく、20質量ppm以下であることがより好ましく、10質量ppm以下であることがさらに好ましい。
 感光性樹脂組成物中のフッ素含有率は、燃焼イオンクロマトグラフィーによって測定することができる。燃焼イオンクロマトグラフィーによる測定方法は、実施例に記載する通りである。
The photosensitive resin composition of the present disclosure preferably has a fluorine content of 30 ppm by mass or less, more preferably 20 ppm by mass or less, and even more preferably 10 ppm by mass or less.
The fluorine content in the photosensitive resin composition can be measured by combustion ion chromatography, as described in the Examples.
 本開示の感光性樹脂組成物は、ネガ型感光性樹脂組成物であることが好ましい。 The photosensitive resin composition of the present disclosure is preferably a negative type photosensitive resin composition.
(ポリイミド前駆体)
 不飽和二重結合を有するポリイミド前駆体は、本開示の製造方法で得られた不飽和二重結合を有するポリイミド前駆体であってよい。不飽和ポリイミド前駆体は、上記一般式(6)で表される構造単位を有するポリイミド前駆体であってもよい。不飽和ポリイミド前駆体に占める下記一般式(6)で表される構造単位の含有率は、不飽和ポリイミド前駆体に含有される全構造単位に対して、50モル%以上であることが好ましく、80モル%以上がより好ましく、90モル%以上がさらに好ましい。上限は特に限定されず、100モル%でもよい。
(Polyimide precursor)
The polyimide precursor having an unsaturated double bond may be a polyimide precursor having an unsaturated double bond obtained by the manufacturing method of the present disclosure. The unsaturated polyimide precursor may be a polyimide precursor having a structural unit represented by the above general formula (6). The content of the structural unit represented by the following general formula (6) in the unsaturated polyimide precursor is preferably 50 mol% or more, more preferably 80 mol% or more, and even more preferably 90 mol% or more, based on the total structural units contained in the unsaturated polyimide precursor. The upper limit is not particularly limited, and may be 100 mol%.
 不飽和ポリイミド前駆体は、一般式(6)で表される構造単位以外のその他の構造単位を有していてもよい。一般式(6)で表される構造単位以外のその他の構造単位としては、一般式(6)におけるR及びRが、それぞれ独立に、水素原子又は炭素数1~4の脂肪族炭化水素基である構造単位、つまりは、一般式(6)におけるR及びRのいずれもが一般式(7)で表される基ではない構造単位が挙げられる。 The unsaturated polyimide precursor may have a structural unit other than the structural unit represented by general formula (6). Examples of the structural unit other than the structural unit represented by general formula (6) include a structural unit in which R 6 and R 7 in general formula (6) are each independently a hydrogen atom or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, that is, a structural unit in which neither R 6 nor R 7 in general formula (6) is a group represented by general formula (7).
(重合性モノマー)
 本開示の感光性樹脂組成物は重合性モノマーを含有する。重合性モノマーは、1種を単独で用いても2種以上を併用してもよい。重合性モノマーとしては、重合性の不飽和結合を分子中に少なくとも1つ含む化合物であればよく、重合性の不飽和結合を分子中に2つ以上含む化合物であることが好ましい。
 重合性の不飽和結合を含む基としては、アリル基、アクリロイルオキシ基、メタクリロイルオキシ基等が挙げられる。これらの中でも、アクリロイルオキシ基又はメタクリロイルオキシ基が好ましい。
(Polymerizable Monomer)
The photosensitive resin composition of the present disclosure contains a polymerizable monomer. The polymerizable monomer may be used alone or in combination of two or more. The polymerizable monomer may be a compound having at least one polymerizable unsaturated bond in the molecule, and is preferably a compound having two or more polymerizable unsaturated bonds in the molecule.
Examples of the group containing a polymerizable unsaturated bond include an allyl group, an acryloyloxy group, a methacryloyloxy group, etc. Among these, an acryloyloxy group or a methacryloyloxy group is preferred.
 重合性モノマーの分子量は、50~1000であることが好ましく、75~800であることがより好ましく、100~500であることがさらに好ましい。 The molecular weight of the polymerizable monomer is preferably 50 to 1000, more preferably 75 to 800, and even more preferably 100 to 500.
 重合性モノマーは、2つのアクリロイルオキシ基又はメタクリロイルオキシ基を有する化合物であることが好ましく、2つのアクリロイルオキシ基又はメタクリロイルオキシ基が脂肪族環状骨格で連結された化合物(以下、脂環状モノマーともいう)、及び直鎖状の2価の有機基で連結された化合物(以下、直鎖状モノマーともいう)であることがより好ましい。 The polymerizable monomer is preferably a compound having two acryloyloxy groups or methacryloyloxy groups, and more preferably a compound in which two acryloyloxy groups or methacryloyloxy groups are linked by an aliphatic cyclic skeleton (hereinafter also referred to as an alicyclic monomer), or a compound in which two acryloyloxy groups or methacryloyloxy groups are linked by a linear divalent organic group (hereinafter also referred to as a linear monomer).
 脂環状モノマーにおける脂肪族環状骨格としては、トリシクロデカン骨格、シクロヘキサン骨格、シクロペンタン骨格、1,3-アダマンタン骨格、水添ビスフェノールA骨格、水添ビスフェノールF骨格、水添ビスフェノールS骨格、イソボルニル骨格等が挙げられる。これらの中でも、トリシクロデカン骨格が好ましい。
 脂環状モノマーとしては、一般式(1)で表される化合物が好ましい。
Examples of the alicyclic skeleton in the alicyclic monomer include a tricyclodecane skeleton, a cyclohexane skeleton, a cyclopentane skeleton, a 1,3-adamantane skeleton, a hydrogenated bisphenol A skeleton, a hydrogenated bisphenol F skeleton, a hydrogenated bisphenol S skeleton, an isobornyl skeleton, etc. Among these, a tricyclodecane skeleton is preferable.
The alicyclic monomer is preferably a compound represented by formula (1).

 

 
 一般式(1)中、R及びRは、それぞれ独立に、炭素数1~4の脂肪族炭化水素基又は下記一般式(2)で表される基である。n1は0又は1を表し、n2は0~2の整数を表し、n1+n2は2又は3である。n1個のR及びn2個のRの少なくとも2つは、下記一般式(2)で表される基である。 In general formula (1), R1 and R2 are each independently an aliphatic hydrocarbon group having 1 to 4 carbon atoms or a group represented by the following general formula (2): n1 represents 0 or 1, n2 represents an integer of 0 to 2, and n1+n2 is 2 or 3. At least two of the n1 R1s and n2 R2s are groups represented by the following general formula (2).

 

 
 一般式(2)において、mは、1~10の整数である。 In general formula (2), m is an integer from 1 to 10.
 R及びRで表される炭素数1~4の脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基等が挙げられる。 Specific examples of the aliphatic hydrocarbon group having 1 to 4 carbon atoms represented by R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and an n-butyl group.
 一般式(1)で表される化合物は、下記式(3)で表される化合物であってもよい。 The compound represented by general formula (1) may be a compound represented by the following formula (3):

 

 
 式(3)で表される化合物は、例えば、新中村化学工業株式会社のDCP(トリシクロデカンジメタノールジメタクリレート)として入手可能である。 The compound represented by formula (3) is available, for example, as DCP (tricyclodecane dimethanol dimethacrylate) from Shin-Nakamura Chemical Co., Ltd.
 直鎖状モノマーとしては、下記一般式(4)又は下記一般式(5)で表される化合物であることが好ましい。 The linear monomer is preferably a compound represented by the following general formula (4) or the following general formula (5).

 

 
 一般式(4)又は一般式(5)中、Rは、それぞれ独立に、水素原子又はメチル基を表し、Rは炭素数1~8のアルキレン基を表し、Rは炭素数1~8のアルキレン基を表し、pは2~5の整数を表す。複数のR及びRは、同一でもよく、異なっていてもよい。 In general formula (4) or general formula (5), R3 's each independently represent a hydrogen atom or a methyl group, R4 's represent an alkylene group having 1 to 8 carbon atoms, R5 's represent an alkylene group having 1 to 8 carbon atoms, and p's represent an integer of 2 to 5. Multiple R3's and R5 's may be the same or different.
 一般式(4)又は一般式(5)におけるRとしては、メチル基が好ましい。
 一般式(4)におけるRで表される炭素数1~8のアルキレン基の具体例としては、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ヘキサメチレン基、オクタメチレン基等が挙げられる。
 一般式(5)におけるRで表される炭素数1~8のアルキレン基の具体例としては、メチレン基、エチレン基、トリメチレン基、メチルエチレン基、ジメチルメチレン基、テトラメチレン基、ヘキサメチレン基、オクタメチレン基等が挙げられ、メチルエチレン基、エチレン基等が好ましく、エチレン基がより好ましい。
 一般式(5)におけるpとしては、3~4の整数であることが好ましい。
R3 in formula (4) or (5) is preferably a methyl group.
Specific examples of the alkylene group having 1 to 8 carbon atoms represented by R 4 in the general formula (4) include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a hexamethylene group, and an octamethylene group.
Specific examples of the alkylene group having 1 to 8 carbon atoms represented by R5 in general formula (5) include a methylene group, an ethylene group, a trimethylene group, a methylethylene group, a dimethylmethylene group, a tetramethylene group, a hexamethylene group, and an octamethylene group. Of these, a methylethylene group and an ethylene group are preferred, and an ethylene group is more preferred.
In the general formula (5), p is preferably an integer of 3 or 4.
 直鎖状モノマーとして、具体的には、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、テトラエチレングリコールジメタクリレート、1,4-ブタンジオールジアクリレート、1,6-ヘキサンジオールジアクリレート、1,4-ブタンジオールジメタクリレート、1,6-ヘキサンジオールジメタクリレート等が挙げられる。
 これらの中でも、テトラエチレングリコールジメタクリレートが好ましい。
Specific examples of linear monomers include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, and 1,6-hexanediol dimethacrylate.
Of these, tetraethylene glycol dimethacrylate is preferred.
 脂環状モノマー及び直鎖状モノマー以外のその他の重合性モノマーとしては、下記一般式(13)~一般式(16)で表される化合物、スチレン、ジビニルベンゼン、4-ビニルトルエン、4-ビニルピリジン、N-ビニルピロリドン、メチレンビスアクリルアミド、N,N-ジメチルアクリルアミド、N-メチロールアクリルアミド等が挙げられる。 Other polymerizable monomers besides alicyclic monomers and linear monomers include compounds represented by the following general formulas (13) to (16), styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, methylenebisacrylamide, N,N-dimethylacrylamide, and N-methylolacrylamide.

 

 
 式中、R111及びR113~R115は、それぞれ独立に、水素原子、アクリロイル基又はメタクリロイル基であり、Lは、それぞれ独立に、単結合、炭素数1~10のアルキレン基(好ましくは、メチレン基又はエチレン基)、又は-R116-(OR117n1-基であり、R112は、炭素数1~10のアルキル基(好ましくは、メチル基又はエチル基)である。Aは、置換又は無置換の環形成原子数3~20の複素環である。mは2~6の整数(好ましくは、3又は4)である。R116は、単結合又は炭素数1~10のアルキレン基(好ましくは、メチレン基又はエチレン基)であり、R117は、炭素数1~10のアルキレン基(好ましくは、メチレン基又はエチレン基)である。n1は1~15の整数である。但し、少なくとも2つ(好ましくは、3又は4)のR111がアクリロイル基又はメタクリロイル基であり、少なくとも2つ(好ましくは、2又は3)のR113がアクリロイル基又はメタクリロイル基であり、少なくとも2つ(好ましくは、4、5又は6)のR114がアクリロイル基又はメタクリロイル基であり、少なくとも2つ(好ましくは、2、3又は4)のR115がアクリロイル基又はメタクリロイル基である。
 複数のR111、R113~R115及びLは、それぞれ同一でもよく、異なっていてもよい。R116及びR117が複数ある場合、複数のR116及びR117はそれぞれ同一でもよく、異なっていてもよい。
In the formula, R 111 and R 113 to R 115 are each independently a hydrogen atom, an acryloyl group, or a methacryloyl group, L 1 is each independently a single bond, an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group), or a -R 116 -(OR 117 ) n1 - group, and R 112 is an alkyl group having 1 to 10 carbon atoms (preferably, a methyl group or an ethyl group). A is a substituted or unsubstituted heterocycle having 3 to 20 ring atoms. m is an integer of 2 to 6 (preferably, 3 or 4). R 116 is a single bond or an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group), and R 117 is an alkylene group having 1 to 10 carbon atoms (preferably, a methylene group or an ethylene group). n1 is an integer of 1 to 15. However, at least two (preferably, 3 or 4) R 111 are acryloyl groups or methacryloyl groups, at least two (preferably, 2 or 3) R 113 are acryloyl groups or methacryloyl groups, at least two (preferably, 4, 5 or 6) R 114 are acryloyl groups or methacryloyl groups, and at least two (preferably, 2, 3 or 4) R 115 are acryloyl groups or methacryloyl groups.
A plurality of R 111 , R 113 to R 115 and L 1 may be the same or different. When a plurality of R 116 and R 117 are present, the plurality of R 116 and R 117 may be the same or different.
 式(13)において、R111はアクリロイル基であることが好ましい。
 式(14)において、R113はアクリロイル基であることが好ましい。
 式(15)において、R114はアクリロイル基であることが好ましい。
 式(16)において、R115は水素原子又はアクリロイル基であることが好ましい。
In formula (13), R 111 is preferably an acryloyl group.
In formula (14), R 113 is preferably an acryloyl group.
In formula (15), R 114 is preferably an acryloyl group.
In formula (16), R 115 is preferably a hydrogen atom or an acryloyl group.
 Aの環形成原子数3~20の複素環としては、イソシアヌル酸環、トリアジン環等が挙げられる。
 環形成原子数3~20の複素環の置換基としては、アルキル基、ハロゲン化アルキル基、水酸基等が挙げられる。
Examples of the heterocyclic ring having 3 to 20 ring atoms for A include an isocyanuric acid ring and a triazine ring.
Examples of the substituent of the heterocyclic ring having 3 to 20 ring atoms include an alkyl group, a halogenated alkyl group, and a hydroxyl group.
 式(13)において、n1が複数ある場合、複数のn1の合計が、25~40であることが好ましく、30~40がより好ましい。 In formula (13), if there are multiple n1s, the sum of the multiple n1s is preferably 25 to 40, and more preferably 30 to 40.
 一般式(13)~一般式(16)で表される化合物として、具体的には、トリメチロールプロパンジアクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパンジメタクリレート、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、テトラメチロールメタンテトラアクリレート、テトラメチロールメタンテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート、エトキシ化イソシアヌル酸トリアクリレート、エトキシ化イソシアヌル酸トリメタクリレート、アクリロイルオキシエチルイソシアヌレート、メタクリロイルオキシエチルイソシアヌレート等が挙げられる。 Specific examples of the compounds represented by general formulas (13) to (16) include trimethylolpropane diacrylate, trimethylolpropane triacrylate, trimethylolpropane dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated isocyanuric acid triacrylate, ethoxylated isocyanuric acid trimethacrylate, acryloyloxyethyl isocyanurate, and methacryloyloxyethyl isocyanurate.
 重合性モノマーの含有量は特に限定されるものではなく、例えば、不飽和ポリイミド前駆体100質量部に対して、1質量部~50質量部が好ましい。硬化物の疎水性向上の観点から、より好ましくは3質量部~50質量部であり、さらに好ましくは5質量部~35質量部である。
 重合性モノマーの含有量が上記範囲内である場合、実用的なレリーフパターンが得られやすく、未露光部の現像後残滓を抑制しやすい。
The content of the polymerizable monomer is not particularly limited, and is preferably 1 part by mass to 50 parts by mass, for example, relative to 100 parts by mass of the unsaturated polyimide precursor. From the viewpoint of improving the hydrophobicity of the cured product, it is more preferably 3 parts by mass to 50 parts by mass, and further preferably 5 parts by mass to 35 parts by mass.
When the content of the polymerizable monomer is within the above range, a practical relief pattern is easily obtained and post-development residues in unexposed areas are easily suppressed.
(溶剤)
 本開示の感光性樹脂組成物は、溶剤を含む。
 溶剤としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、乳酸エチル、プロピレングリコールモノメチルエーテルアセテート、酢酸ベンジル、n-ブチルアセテート、エトキシエチルプロピオネート、メチル3-メトキシプロピオネート、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホリルアミド、テトラメチレンスルホン、シクロヘキサノン、シクロペンタノン、ジエチルケトン、ジイソブチルケトン、メチルアミルケトン、N-ジメチルモルホリン等が挙げられ、感光性樹脂組成物に含有される各成分を充分に溶解できるものであれば特に制限はない。国際的な規制の観点からは、N-メチル-2-ピロリドンの使用を抑えることが好ましい。
 また、溶剤としては、下記一般式(11)で表される化合物を用いてもよい。
(solvent)
The photosensitive resin composition of the present disclosure contains a solvent.
Examples of the solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, ethyl lactate, propylene glycol monomethyl ether acetate, benzyl acetate, n-butyl acetate, ethoxyethyl propionate, methyl 3-methoxypropionate, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, hexamethylphosphorylamide, tetramethylene sulfone, cyclohexanone, cyclopentanone, diethyl ketone, diisobutyl ketone, methyl amyl ketone, and N-dimethylmorpholine, and are not particularly limited as long as they can sufficiently dissolve each component contained in the photosensitive resin composition. From the viewpoint of international regulations, it is preferable to limit the use of N-methyl-2-pyrrolidone.
As the solvent, a compound represented by the following general formula (11) may be used.
 一般式(11)中、R41~R43は、それぞれ独立に、炭素数1~10のアルキル基である。 In formula (11), R 41 to R 43 each independently represent an alkyl group having 1 to 10 carbon atoms.
 一般式(11)におけるR41~R43で表されるアルキル基の炭素数は、好ましくは1~3であり、より好ましくは1又は3である。
 R41~R43で表される炭素数1~10のアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基等を挙げることができる。
 一般式(11)で表される化合物は、3-メトキシ-N,N-ジメチルプロピオンアミド(例えば、商品名「KJCMPA-100」(KJケミカルズ株式会社製))であることが好ましい。
The alkyl groups represented by R 41 to R 43 in formula (11) preferably have 1 to 3 carbon atoms, and more preferably 1 or 3 carbon atoms.
Specific examples of the alkyl group having 1 to 10 carbon atoms represented by R 41 to R 43 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, a pentyl group, a hexyl group, a heptyl group, and an octyl group.
The compound represented by the general formula (11) is preferably 3-methoxy-N,N-dimethylpropionamide (for example, trade name "KJCMPA-100" (manufactured by KJ Chemicals Co., Ltd.)).
 溶剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
 溶剤の含有量は、特に限定されないが、一般的に、ポリアミック酸エステル重合体及び重合性モノマーの総量100質量部に対して、50質量部~1000質量部である。
The solvent may be used alone or in combination of two or more kinds.
The content of the solvent is not particularly limited, but is generally 50 parts by mass to 1,000 parts by mass per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
(光重合開始剤)
 本開示の感光性樹脂組成物は、光重合開始剤を含有してもよい。
 光重合開始剤は、活性光線照射によりラジカルを発生しうる化合物であれば特に制限はない。活性光線は、i線等の紫外線、可視光線、放射線等が挙げられる。
(Photopolymerization initiator)
The photosensitive resin composition of the present disclosure may contain a photopolymerization initiator.
The photopolymerization initiator is not particularly limited as long as it is a compound capable of generating radicals when irradiated with actinic rays, such as ultraviolet rays such as i-rays, visible light, and radiation.
 光重合開始剤としては、オキシム化合物、アシルホスフィンオキサイド化合物、アシルジアルコキシメタン化合物等が挙げられる。 Photopolymerization initiators include oxime compounds, acylphosphine oxide compounds, acyldialkoxymethane compounds, etc.
 光重合開始剤は、下記一般式(9)で表される化合物及び下記一般式(10)で表される化合物からなる群より選択される少なくとも1種の化合物を含有することが好ましい。 The photopolymerization initiator preferably contains at least one compound selected from the group consisting of compounds represented by the following general formula (9) and compounds represented by the following general formula (10).

 

 
 一般式(9)中、R11は炭素数1~12のアルキル基であり、a1は0~5の整数である。R12は水素原子又は炭素数1~12のアルキル基である。R13及びR14は、それぞれ独立に、水素原子、炭素数1~12のアルキル基、フェニル基又はトリル基を示す。a1が2以上の整数の場合、R11はそれぞれ同一でもよく、異なっていてもよい。 In general formula (9), R 11 is an alkyl group having 1 to 12 carbon atoms, and a1 is an integer of 0 to 5. R 12 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms. R 13 and R 14 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a phenyl group, or a tolyl group. When a1 is an integer of 2 or more, R 11 may be the same or different.
 R11は、好ましくは炭素数1~4のアルキル基であり、より好ましくはメチル基である。a1は好ましくは1である。R12は、好ましくは炭素数1~4のアルキル基であり、より好ましくはエチル基である。R13及びR14は、好ましくはそれぞれ独立に、炭素数1~4のアルキル基であり、より好ましくはメチル基である。 R 11 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group. a1 is preferably 1. R 12 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably an ethyl group. R 13 and R 14 are preferably each independently an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group.
 一般式(9)で表される化合物としては、例えば、下記式(9-1)で表される化合物が挙げられ、BASFジャパン株式会社製「IRGACURE OXE 02」として入手可能である。 An example of the compound represented by general formula (9) is the compound represented by the following formula (9-1), which is available as "IRGACURE OXE 02" manufactured by BASF Japan Ltd.

 

 

 

 
 一般式(10)中、R15は、-OH、-COOH、-OCHOH、-O(CHOH、-COOCHOH又は-COO(CHOHであり、R16及びR17は、それぞれ独立に水素原子、炭素数1~12のアルキル基、炭素数4~10のシクロアルキル基、フェニル基又はトリル基である。b1は0~5の整数である。b1が2以上の整数の場合、R15はそれぞれ同一でもよく、異なっていてもよい。
 R15は、好ましくは-O(CHOHである。b1は好ましくは0又は1である。R16は、好ましくは炭素数1~6のアルキル基であり、より好ましくはメチル基又はヘキシル基である。R17は、好ましくは炭素数1~6のアルキル基又はフェニル基であり、より好ましくはメチル基又はフェニル基である。
In general formula (10), R 15 is -OH, -COOH, -OCH 2 OH, -O(CH 2 ) 2 OH, -COOCH 2 OH or -COO(CH 2 ) 2 OH, and R 16 and R 17 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group or a tolyl group. b1 is an integer of 0 to 5. When b1 is an integer of 2 or more, R 15 may be the same or different.
R 15 is preferably —O(CH 2 ) 2 OH. b1 is preferably 0 or 1. R 16 is preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group or a hexyl group. R 17 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group, more preferably a methyl group or a phenyl group.
 一般式(10)で表される化合物としては、例えば下記式(10-1)で表される化合物が挙げられ、BASFジャパン株式会社製「IRGACURE OXE 01」として入手可能である。また、下記式(10-2)で表される化合物が挙げられ、株式会社ADEKA製「NCI-930」として入手可能である。 Examples of the compound represented by general formula (10) include the compound represented by the following formula (10-1), available as "IRGACURE OXE 01" manufactured by BASF Japan Ltd. Also included is the compound represented by the following formula (10-2), available as "NCI-930" manufactured by ADEKA Corporation.

 

 
 光重合開始剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 The photopolymerization initiator may be used alone or in combination of two or more types.
 光重合開始剤の含有量は、ポリアミック酸エステル重合体と重合性モノマーの総量100質量部に対して、0.1質量部~20質量部が好ましく、より好ましくは0.1質量部~10質量部であり、さらに好ましくは0.1質量部~5質量部である。
 光重合開始剤の含有量が上記範囲内の場合、光架橋が膜厚方向で均一となりやすく、実用的なレリーフパターンを得やすくなる。
The content of the photopolymerization initiator is preferably 0.1 parts by mass to 20 parts by mass, more preferably 0.1 parts by mass to 10 parts by mass, and even more preferably 0.1 parts by mass to 5 parts by mass, relative to 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
When the content of the photopolymerization initiator is within the above range, photocrosslinking tends to be uniform in the film thickness direction, making it easier to obtain a practical relief pattern.
(熱重合開始剤)
 本開示の感光性樹脂組成物は、重合反応の促進の観点から、さらに、熱重合開始剤を含んでもよい。
 熱重合開始剤としては、成膜時に溶剤を除去するための加熱(乾燥)では分解せず、硬化時の加熱により分解してラジカルを発生し、重合性モノマー同士、又はポリアミック酸エステル重合体及び重合性モノマーの重合反応を促進する化合物が好ましい。
 熱重合開始剤は、分解点が110℃~200℃の化合物が好ましく、より低温で重合反応を促進する観点から、分解点が110℃~175℃の化合物がより好ましい。
(Thermal Polymerization Initiator)
The photosensitive resin composition of the present disclosure may further contain a thermal polymerization initiator from the viewpoint of promoting the polymerization reaction.
As the thermal polymerization initiator, a compound that does not decompose when heated (dried) to remove a solvent during film formation but decomposes when heated during curing to generate radicals and promotes a polymerization reaction between polymerizable monomers or between a polyamic acid ester polymer and a polymerizable monomer is preferred.
The thermal polymerization initiator is preferably a compound having a decomposition point of 110° C. to 200° C., and from the viewpoint of promoting the polymerization reaction at a lower temperature, a compound having a decomposition point of 110° C. to 175° C. is more preferable.
 熱重合開始剤の具体例としては、メチルエチルケトンペルオキシド等のケトンペルオキシド、1,1-ジ(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ジ(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ジ(t-ブチルパーオキシ)シクロヘキサン等のパーオキシケタール、1,1,3,3-テトラメチルブチルハイドロペルオキシド、クメンハイドロペルオキシド、p-メンタンハイドロペルオキシド等のハイドロペルオキシド、ジクミルペルオキシド、ジ-t-ブチルペルオキシド等のジアルキルペルオキシド、ジラウロイルペルオキシド、ジベンゾイルペルオキシド等のジアシルペルオキシド、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ(2-エチルヘキシル)パーオキシジカーボネート等のパーオキシジカーボネート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシベンゾエート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート等のパーオキシエステル、ビス(1-フェニル-1-メチルエチル)ペルオキシドなどが挙げられる。
 市販品としては、商品名「パークミルD」、「パークミルP」、「パークミルH」(以上、日油株式会社製)等が挙げられる。
Specific examples of the thermal polymerization initiator include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, and p-menthane hydroperoxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, dialkyl peroxides such as dicyclohexane, dicyclohexane, and dicyclohexane. Examples of the peroxyester include diacyl peroxides such as diuroyl peroxide and dibenzoyl peroxide; peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate; peroxyesters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate; and bis(1-phenyl-1-methylethyl)peroxide.
Commercially available products include those under the trade names "Percumyl D", "Percumyl P", and "Percumyl H" (all manufactured by NOF Corporation).
 本開示の感光性樹脂組成物が熱重合開始剤を含有する場合、熱重合開始剤の含有量は、ポリアミック酸エステル重合体100質量部に対して、0.1質量部~20質量部が好ましく、良好な耐フラックス性の確保のために0.2質量部~20質量部がより好ましく、乾燥時の分解による溶解性低下抑制の観点から、0.3質量部~10質量部がさらに好ましい。 When the photosensitive resin composition of the present disclosure contains a thermal polymerization initiator, the content of the thermal polymerization initiator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of the polyamic acid ester polymer, more preferably 0.2 parts by mass to 20 parts by mass to ensure good flux resistance, and even more preferably 0.3 parts by mass to 10 parts by mass from the viewpoint of suppressing a decrease in solubility due to decomposition during drying.
(増感剤)
 本開示の感光性樹脂組成物は、増感剤を含有してもよい。感光性樹脂組成物が増感剤を含有することにより、広範囲の露光量において、残膜率の維持と良好な解像性とを両立できる。
(Sensitizer)
The photosensitive resin composition of the present disclosure may contain a sensitizer. When the photosensitive resin composition contains a sensitizer, it is possible to maintain both the remaining film rate and good resolution over a wide range of exposure doses.
 増感剤としては、ミヒラーズケトン、ベンゾイン、2-メチルベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインブチルエーテル、2-t-ブチルアントラキノン、1,2-ベンゾ-9,10-アントラキノン、アントラキノン、メチルアントラキノン、4,4’-ビス-(ジエチルアミノ)ベンゾフェノン、アセトフェノン、ベンゾフェノン、チオキサントン、1,5-アセナフテン、2,2-ジメトキシ-2-フェニルアセトフェノン、1-ヒドロキシシクロヘキシルフェニルケトン、2-メチル-[4-(メチルチオ)フェニル]-2-モルフォリノ-1-プロパノン、ジアセチルベンジル、ベンジルジメチルケタール、ベンジルジエチルケタール、ジフェニルジスルフィド、アントラセン、フェナンスレンキノン、リボフラビンテトラブチレート、アクリジンオレンジ、エリスロシン、フェナンスレンキノン、2-イソプロピルチオキサントン、2,6-ビス(p-ジエチルアミノベンジリデン)-4-メチル-4-アザシクロヘキサノン、6-ビス(p-ジメチルアミノベンジリデン)-シクロペンタノン、2,6-ビス(p-ジエチルアミノベンジリデン)-4-フェニルシクロヘキサノン、アミノスチリルケトン、3-ケトクマリン化合物、ビスクマリン化合物、N-フェニルグリシン、N-フェニルジエタノールアミン、3,3’,4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン等が挙げられる。 Sensitizers include Michler's ketone, benzoin, 2-methylbenzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, 2-t-butylanthraquinone, 1,2-benzo-9,10-anthraquinone, anthraquinone, methylanthraquinone, 4,4'-bis-(diethylamino)benzophenone, acetophenone, benzophenone, thioxanthone, 1,5-acenaphthene, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)phenyl]-2-morpholino-1-propanone, diacetyl benzyl, benzil dimethyl ketal, benzil diethyl ketal, diphenyl disulfide, anthracene, phenanthrenequinone, riboflavin tetrabutylate, acridine orange, erythrosine, phenanthrenequinone, 2-isopropylthioxanthone, 2,6-bis(p-diethylaminobenzylidene)-4-methyl-4-azacyclohexanone, 6-bis(p-dimethylaminobenzylidene)-cyclopentanone, 2,6-bis(p-diethylaminobenzylidene)-4-phenylcyclohexanone, aminostyryl ketone, 3-ketocoumarin compounds, biscoumarin compounds, N-phenylglycine, N-phenyldiethanolamine, 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone, etc.
 増感剤は、1種を単独で用いても、2種以上を併用してもよい。 Sensitizers may be used alone or in combination of two or more.
 本開示の感光性樹脂組成物が増感剤を含有する場合、増感剤の配合量は、ポリアミック酸エステル重合体100質量部に対して、0.1質量部~1.0質量部が好ましく、0.2質量部~0.8質量部がより好ましい。 When the photosensitive resin composition of the present disclosure contains a sensitizer, the amount of the sensitizer is preferably 0.1 parts by mass to 1.0 parts by mass, and more preferably 0.2 parts by mass to 0.8 parts by mass, per 100 parts by mass of the polyamic acid ester polymer.
(安定剤)
 本開示の感光性樹脂組成物は、安定剤を含有してもよい。感光性樹脂組成物が安定剤を含有することにより、放置安定性を良好にすることができる。
(Stabilizer)
The photosensitive resin composition of the present disclosure may contain a stabilizer. When the photosensitive resin composition contains a stabilizer, the storage stability can be improved.
 安定剤としては、p-メトキシフェノール、ジフェニル-p-ベンゾキノン、ベンゾキノン、ハイドロキノン、ピロガロール、フェノチアジン、レゾルシノール、オルトジニトロベンゼン、パラジニトロベンゼン、メタジニトロベンゼン、フェナントラキノン、N-フェニル-2-ナフチルアミン、クペロン、2,5-トルキノン、タンニン酸、パラベンジルアミノフェノール、ニトロソアミン類、下記式F1で表される化合物等が挙げられる。 Stabilizers include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, ortho-dinitrobenzene, para-dinitrobenzene, meta-dinitrobenzene, phenanthraquinone, N-phenyl-2-naphthylamine, cupferron, 2,5-toluquinone, tannic acid, parabenzylaminophenol, nitrosamines, and the compound represented by the following formula F1.

 

 
 安定剤は、1種を単独で用いても、2種以上を併用してもよい。 Stabilizers may be used alone or in combination of two or more types.
 本開示の感光性樹脂組成物が安定剤を含有する場合、安定剤の含有量は、ポリアミック酸エステル重合体及び重合性モノマーの総量100質量部に対して、0.05質量部~1.0質量部が好ましく、0.1質量部~0.8質量部がより好ましい。 When the photosensitive resin composition of the present disclosure contains a stabilizer, the content of the stabilizer is preferably 0.05 parts by mass to 1.0 parts by mass, and more preferably 0.1 parts by mass to 0.8 parts by mass, per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
(カップリング剤)
 本開示の感光性樹脂組成物は、カップリング剤を含有してもよい。
 通常、カップリング剤は、現像後の加熱処理工程において、官能基部分がポリアミック酸エステル重合体と反応し、かつシロキサン部分が基板と反応する。これにより、得られる硬化物と基板との接着性をより向上させることができる。
(Coupling Agent)
The photosensitive resin composition of the present disclosure may contain a coupling agent.
Usually, in the heat treatment step after development, the functional group portion of the coupling agent reacts with the polyamic acid ester polymer and the siloxane portion reacts with the substrate, thereby further improving the adhesion between the obtained cured product and the substrate.
 好ましいカップリング剤としては、ウレア結合(-NH-CO-NH-)を有するシランカップリング剤が挙げられる。これにより、200℃以下の低温下で硬化を行った場合も基板との接着性をさらに高めることができる。
 低温での硬化を行った際の接着性の発現に優れる点で、下記一般式(12-1)で表される化合物がより好ましい。
A preferred coupling agent is a silane coupling agent having a urea bond (-NH-CO-NH-), which can further increase the adhesion to the substrate even when curing is performed at a low temperature of 200° C. or less.
The compound represented by the following general formula (12-1) is more preferred in that it exhibits excellent adhesiveness when cured at low temperatures.

 

 
 一般式(12-1)中、R31及びR32は、それぞれ独立に、炭素数1~5のアルキル基である。aは1~10の整数であり、bは1~3の整数である。 In the general formula (12-1), R 31 and R 32 each independently represent an alkyl group having 1 to 5 carbon atoms, a represents an integer of 1 to 10, and b represents an integer of 1 to 3.
 一般式(12-1)で表される化合物の具体例としては、ウレイドメチルトリメトキシシラン、ウレイドメチルトリエトキシシラン、2-ウレイドエチルトリメトキシシラン、2-ウレイドエチルトリエトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、4-ウレイドブチルトリメトキシシラン、4-ウレイドブチルトリエトキシシラン等が挙げられ、好ましくは3-ウレイドプロピルトリエトキシシランである。 Specific examples of compounds represented by general formula (12-1) include ureidomethyltrimethoxysilane, ureidomethyltriethoxysilane, 2-ureidoethyltrimethoxysilane, 2-ureidoethyltriethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 4-ureidobutyltrimethoxysilane, 4-ureidobutyltriethoxysilane, and the like, with 3-ureidopropyltriethoxysilane being preferred.
 カップリング剤として、ヒドロキシ基又はグリシジル基を有するシランカップリング剤を用いてもよい。ヒドロキシ基又はグリシジル基を有するシランカップリング剤、及び分子内にウレア結合を有するシランカップリング剤を併用すると、さらに低温硬化時の硬化物の基板への接着性を向上することができる。
 ヒドロキシ基又はグリシジル基を有するシランカップリング剤としては、メチルフェニルシランジオール、エチルフェニルシランジオール、n-プロピルフェニルシランジオール、イソプロピルフェニルシランジオール、n-ブチルフェニルシランジオール、イソブチルフェニルシランジオール、t-ブチルフェニルシランジオール、ジフェニルシランジオール、エチルメチルフェニルシラノール、n-プロピルメチルフェニルシラノール、イソプロピルメチルフェニルシラノール、n-ブチルメチルフェニルシラノール、イソブチルメチルフェニルシラノール、t-ブチルメチルフェニルシラノール、エチルn-プロピルフェニルシラノール、エチルイソプロピルフェニルシラノール、n-ブチルエチルフェニルシラノール、イソブチルエチルフェニルシラノール、t-ブチルエチルフェニルシラノール、メチルジフェニルシラノール、エチルジフェニルシラノール、n-プロピルジフェニルシラノール、イソプロピルジフェニルシラノール、n-ブチルジフェニルシラノール、イソブチルジフェニルシラノール、t-ブチルジフェニルシラノール、フェニルシラントリオール、1,4-ビス(トリヒドロキシシリル)ベンゼン、1,4-ビス(メチルジヒドロキシシリル)ベンゼン、1,4-ビス(エチルジヒドロキシシリル)ベンゼン、1,4-ビス(プロピルジヒドロキシシリル)ベンゼン、1,4-ビス(ブチルジヒドロキシシリル)ベンゼン、1,4-ビス(ジメチルヒドロキシシリル)ベンゼン、1,4-ビス(ジエチルヒドロキシシリル)ベンゼン、1,4-ビス(ジプロピルヒドロキシシリル)ベンゼン、1,4-ビス(ジブチルヒドロキシシリル)ベンゼン、下記一般式(12-2)で表わされる化合物等が挙げられる。中でも、特に、基板との接着性をより向上させるため、下記一般式(12-2)で表される化合物が好ましい。
A silane coupling agent having a hydroxyl group or a glycidyl group may be used as the coupling agent. When a silane coupling agent having a hydroxyl group or a glycidyl group and a silane coupling agent having a urea bond in the molecule are used in combination, the adhesion of the cured product to the substrate during low-temperature curing can be further improved.
Examples of the silane coupling agent having a hydroxy group or a glycidyl group include methylphenylsilanediol, ethylphenylsilanediol, n-propylphenylsilanediol, isopropylphenylsilanediol, n-butylphenylsilanediol, isobutylphenylsilanediol, t-butylphenylsilanediol, diphenylsilanediol, ethylmethylphenylsilanol, n-propylmethylphenylsilanol, isopropylmethylphenylsilanol, n-butylmethylphenylsilanol, isobutylmethylphenylsilanol, t-butylmethylphenylsilanol, ethyl n-propylphenylsilanol, ethylisopropylphenylsilanol, n-butylethylphenylsilanol, isobutylethylphenylsilanol, t-butylethylphenylsilanol, methyldiphenylsilanol, Examples of the compound include nylsilanol, ethyldiphenylsilanol, n-propyldiphenylsilanol, isopropyldiphenylsilanol, n-butyldiphenylsilanol, isobutyldiphenylsilanol, t-butyldiphenylsilanol, phenylsilanetriol, 1,4-bis(trihydroxysilyl)benzene, 1,4-bis(methyldihydroxysilyl)benzene, 1,4-bis(ethyldihydroxysilyl)benzene, 1,4-bis(propyldihydroxysilyl)benzene, 1,4-bis(butyldihydroxysilyl)benzene, 1,4-bis(dimethylhydroxysilyl)benzene, 1,4-bis(diethylhydroxysilyl)benzene, 1,4-bis(dipropylhydroxysilyl)benzene, 1,4-bis(dibutylhydroxysilyl)benzene, and a compound represented by the following general formula (12-2). Among these, in order to further improve the adhesion to the substrate, a compound represented by the following general formula (12-2) is particularly preferred.

 

 
 一般式(12-2)中、R33はヒドロキシ基又はグリシジル基を有する1価の有機基であり、R34及びR35は、それぞれ独立に炭素数1~5のアルキル基である。cは1~10の整数であり、dは1~3の整数である。 In general formula (12-2), R 33 is a monovalent organic group having a hydroxy group or a glycidyl group, R 34 and R 35 each independently are an alkyl group having 1 to 5 carbon atoms, c is an integer of 1 to 10, and d is an integer of 1 to 3.
 一般式(12-2)で表される化合物としては、ヒドロキシメチルトリメトキシシラン、ヒドロキシメチルトリエトキシシラン、2-ヒドロキシエチルトリメトキシシラン、2-ヒドロキシエチルトリエトキシシラン、3-ヒドロキシプロピルトリメトキシシラン、3-ヒドロキシプロピルトリエトキシシラン、4-ヒドロキシブチルトリメトキシシラン、4-ヒドロキシブチルトリエトキシシラン、グリシドキシメチルトリメトキシシラン、グリシドキシメチルトリエトキシシラン、2-グリシドキシエチルトリメトキシシラン、2-グリシドキシエチルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、4-グリシドキシブチルトリメトキシシラン、4-グリシドキシブチルトリエトキシシラン等が挙げられる。 Examples of the compound represented by the general formula (12-2) include hydroxymethyltrimethoxysilane, hydroxymethyltriethoxysilane, 2-hydroxyethyltrimethoxysilane, 2-hydroxyethyltriethoxysilane, 3-hydroxypropyltrimethoxysilane, 3-hydroxypropyltriethoxysilane, 4-hydroxybutyltrimethoxysilane, 4-hydroxybutyltriethoxysilane, glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, 2-glycidoxyethyltrimethoxysilane, 2-glycidoxyethyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 4-glycidoxybutyltrimethoxysilane, 4-glycidoxybutyltriethoxysilane, etc.
 ヒドロキシ基又はグリシジル基を有するシランカップリング剤は、さらに、窒素原子を含むことが好ましく、アミノ基又はアミド結合を有するシランカップリング剤が好ましい。
 ヒドロキシ基又はグリシジル基を有し、且つ、アミノ基を有するシランカップリング剤としては、ビス(2-ヒドロキシエチル)-3-アミノプロピルトリエトキシシラン、ビス(2-ヒドロキシエチル)-3-アミノプロピルトリメトキシシラン、ビス(2-グリシドキシエチル)-3-アミノプロピルトリエトキシシラン、ビス(2-グリシドキシエチル)-3-アミノプロピルトリメトキシシラン等が挙げられる。
 ヒドロキシ基又はグリシジル基を有し、且つ、アミド結合を有するシランカップリング剤としては、R36-(CH-CO-NH-(CH-Si(OR37(R36はヒドロキシ基又はグリシジル基であり、e及びfは、それぞれ独立に、1~3の整数であり、R37はメチル基、エチル基又はプロピル基である。)で表される化合物等が挙げられる。
The silane coupling agent having a hydroxy group or a glycidyl group preferably further contains a nitrogen atom, and a silane coupling agent having an amino group or an amide bond is preferred.
Examples of silane coupling agents having a hydroxy group or a glycidyl group and also having an amino group include bis(2-hydroxyethyl)-3-aminopropyltriethoxysilane, bis(2-hydroxyethyl)-3-aminopropyltrimethoxysilane, bis(2-glycidoxyethyl)-3-aminopropyltriethoxysilane, and bis(2-glycidoxyethyl)-3-aminopropyltrimethoxysilane.
Examples of silane coupling agents having a hydroxy group or a glycidyl group and an amide bond include compounds represented by R 36 -(CH 2 ) e -CO-NH-(CH 2 ) f -Si(OR 37 ) 3 (R 36 is a hydroxy group or a glycidyl group, e and f each independently are an integer of 1 to 3, and R 37 is a methyl group, an ethyl group, or a propyl group).
 カップリング剤として、さらに、R38-O-CO-NH-(CHSi(OR39(R38はアルキル基であり、gは、1~3の整数であり、R39はメチル基、エチル基又はプロピル基である。)で表される化合物等が挙げられる。 Further examples of the coupling agent include compounds represented by R 38 —O—CO—NH—(CH 2 ) g Si(OR 39 ) 3 (R 38 is an alkyl group, g is an integer of 1 to 3, and R 39 is a methyl group, an ethyl group, or a propyl group).
 カップリング剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 The coupling agent may be used alone or in combination of two or more types.
 本開示の感光性樹脂組成物がカップリング剤を含有する場合、カップリング剤の含有量は、ポリアミック酸エステル重合体100質量部に対して、0.1質量部~20質量部が好ましく、1質量部~10質量部がより好ましく、3質量部~10質量部がさらに好ましい。 When the photosensitive resin composition of the present disclosure contains a coupling agent, the content of the coupling agent is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 10 parts by mass, and even more preferably 3 parts by mass to 10 parts by mass, relative to 100 parts by mass of the polyamic acid ester polymer.
(界面活性剤及びレベリング剤)
 本開示の感光性樹脂組成物は、界面活性剤及びレベリング剤の少なくとも一方を含有してもよい。感光性樹脂組成物が界面活性剤及びレベリング剤の少なくとも一方を含有することにより、塗布性(例えばストリエーション(膜厚のムラ)の抑制)及び現像性を向上させることができる。
(Surfactants and Leveling Agents)
The photosensitive resin composition of the present disclosure may contain at least one of a surfactant and a leveling agent. When the photosensitive resin composition contains at least one of a surfactant and a leveling agent, the coating property (e.g., suppression of striation (unevenness in film thickness)) and the developability can be improved.
 界面活性剤又はレベリング剤としては、ポリオキシエチレンウラリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンオクチルフェノールエーテル等が挙げられ、市販品としては、商品名「メガファック(登録商標)F171」、「F173」、「R-08」(以上、DIC株式会社製)、商品名「フロラードFC430」、「FC431」(以上、住友スリーエム株式会社製)、商品名「オルガノシロキサンポリマーKP341」、「KBM303」、「KBM803」(以上、信越化学工業株式会社製)等が挙げられる。 Surfactants or leveling agents include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, etc. Commercially available products include products under the trade names "Megafac (registered trademark) F171", "F173", and "R-08" (all manufactured by DIC Corporation), "Fluorad FC430" and "FC431" (all manufactured by Sumitomo 3M Limited), and "Organosiloxane Polymer KP341", "KBM303", and "KBM803" (all manufactured by Shin-Etsu Chemical Co., Ltd.).
 界面活性剤及びレベリング剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 The surfactants and leveling agents may be used alone or in combination of two or more.
 本開示の感光性樹脂組成物が界面活性剤及びレベリング剤の少なくとも一方を含有する場合、界面活性剤及びレベリング剤の合計の含有量は、ポリアミック酸エステル重合体100質量部に対して0.01質量部~10質量部が好ましく、0.05質量部~5質量部がより好ましく、0.05質量部~3質量部がさらに好ましい。 When the photosensitive resin composition of the present disclosure contains at least one of a surfactant and a leveling agent, the total content of the surfactant and leveling agent is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.05 parts by mass to 5 parts by mass, and even more preferably 0.05 parts by mass to 3 parts by mass, per 100 parts by mass of the polyamic acid ester polymer.
(防錆剤)
 本開示の感光性樹脂組成物は、防錆剤を含有してもよい。感光性樹脂組成物が防錆剤を含有することにより、銅及び銅合金の腐食の抑制及び変色の防止ができる。
 防錆剤としては、トリアゾール誘導体、テトラゾール誘導体等が挙げられる。
 防錆剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(anti-rust)
The photosensitive resin composition of the present disclosure may contain a rust inhibitor. When the photosensitive resin composition contains a rust inhibitor, corrosion of copper and copper alloys can be suppressed and discoloration can be prevented.
Examples of the rust inhibitor include triazole derivatives and tetrazole derivatives.
The rust inhibitors may be used alone or in combination of two or more.
 本開示の感光性樹脂組成物が防錆剤を含有する場合、防錆剤の含有量は、ポリアミック酸エステル重合体及び重合性モノマーの総量100質量部に対して0.01質量部~10質量部が好ましく、0.1質量部~5質量部がより好ましく、0.5質量部~3質量部がさらに好ましい。 When the photosensitive resin composition of the present disclosure contains a rust inhibitor, the content of the rust inhibitor is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.1 parts by mass to 5 parts by mass, and even more preferably 0.5 parts by mass to 3 parts by mass, per 100 parts by mass of the total amount of the polyamic acid ester polymer and the polymerizable monomer.
<硬化物及びその製造方法並びに電子部品>
 本開示の硬化物は、本開示の感光性樹脂組成物を硬化することで得ることができる。
 本開示の硬化物は、パターン硬化物として用いてもよく、パターンがない硬化物として用いてもよい。
 本開示の硬化物の平均厚みは、5μm~20μmが好ましい。
<Cured product, its manufacturing method, and electronic component>
The cured product of the present disclosure can be obtained by curing the photosensitive resin composition of the present disclosure.
The cured product of the present disclosure may be used as a patterned cured product or as a non-patterned cured product.
The average thickness of the cured product of the present disclosure is preferably 5 μm to 20 μm.
 本開示のパターン硬化物の製造方法は、本開示の感光性樹脂組成物を基板上に塗布し、乾燥して感光性樹脂膜を形成する工程と、感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、パターン露光後の樹脂膜を、現像剤を用いて現像し、パターン樹脂膜を得る工程と、パターン樹脂膜を加熱処理する工程と、を含む。これにより、パターン硬化物を得ることができる。 The method for producing a patterned cured product of the present disclosure includes the steps of applying the photosensitive resin composition of the present disclosure onto a substrate and drying to form a photosensitive resin film, exposing the photosensitive resin film to a pattern to obtain a resin film, developing the resin film after the pattern exposure using a developer to obtain a patterned resin film, and heat-treating the patterned resin film. This allows a patterned cured product to be obtained.
 パターンがない硬化物を製造する方法は、例えば、本開示の感光性樹脂膜を形成する工程と加熱処理する工程とを含む。さらに、露光する工程を含んでもよい。 A method for producing a patternless cured product includes, for example, a step of forming a photosensitive resin film of the present disclosure and a step of heat treatment. It may further include a step of exposure to light.
 基板としては、ガラス基板、Si基板(シリコンウエハ)等の半導体基板、TiO基板、SiO基板等の金属酸化物絶縁体基板、窒化ケイ素基板、銅基板、銅合金基板などが挙げられる。 Examples of the substrate include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, and copper alloy substrates.
 本開示の感光性樹脂組成物の塗布方法には特に制限はなく、スピナー等を用いて行うことができる。 There are no particular limitations on the method for applying the photosensitive resin composition disclosed herein, and it can be done using a spinner or the like.
 乾燥は、ホットプレート、オーブン等を用いて行うことができる。
 乾燥温度は90℃~150℃が好ましく、溶解コントラストを確保する観点から、90℃~120℃がより好ましい。
 乾燥時間は、30秒間~5分間が好ましい。
 乾燥は、2回以上行ってもよい。
 これにより、本開示の感光性樹脂組成物を膜状に形成した感光性樹脂膜を得ることができる。
The drying can be carried out using a hot plate, an oven, or the like.
The drying temperature is preferably from 90° C. to 150° C., and from the viewpoint of ensuring the dissolution contrast, it is more preferably from 90° C. to 120° C.
The drying time is preferably from 30 seconds to 5 minutes.
The drying may be carried out two or more times.
This makes it possible to obtain a photosensitive resin film in which the photosensitive resin composition of the present disclosure is formed into a film shape.
 感光性樹脂膜の平均厚みは、5μm~100μmが好ましく、6μm~50μmがより好ましく、7μm~30μmがさらに好ましい。 The average thickness of the photosensitive resin film is preferably 5 μm to 100 μm, more preferably 6 μm to 50 μm, and even more preferably 7 μm to 30 μm.
 パターン露光は、例えばフォトマスクを介して所定のパターンに露光する。
 照射する活性光線は、i線等の紫外線、可視光線、放射線などが挙げられるが、i線であることが好ましい。
 露光装置としては、平行露光機、アライナー、投影露光機、ステッパ、スキャナ露光機等を用いることができる。
The pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
The actinic rays to be irradiated include ultraviolet rays such as i-rays, visible light, and radiation, and are preferably i-rays.
As the exposure device, a parallel exposure device, an aligner, a projection exposure device, a stepper, a scanner exposure device, or the like can be used.
 現像することで、パターン形成された樹脂膜(パターン樹脂膜)を得ることができる。一般的に、ネガ型感光性樹脂組成物を用いた場合には、未露光部を現像剤で除去する。
 現像剤としては、感光性樹脂膜の良溶媒を単独で、又は良溶媒と貧溶媒を適宜混合して用いることができる。
 良溶媒としては、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、シクロペンタノン、シクロヘキサノン等が挙げられる。
 貧溶媒としては、トルエン、キシレン、メタノール、エタノール、イソプロパノール、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、水等が挙げられる。
By developing, a resin film having a pattern formed thereon (patterned resin film) can be obtained. In general, when a negative type photosensitive resin composition is used, the unexposed areas are removed with a developer.
As the developer, a good solvent for the photosensitive resin film can be used alone, or a suitable mixture of a good solvent and a poor solvent can be used.
Examples of the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, γ-butyrolactone, α-acetyl-γ-butyrolactone, cyclopentanone, and cyclohexanone.
Examples of the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
 現像剤に界面活性剤を添加してもよい。添加量としては、現像剤100質量部に対して、0.01質量部~10質量部が好ましく、0.1質量部~5質量部がより好ましい。 A surfactant may be added to the developer. The amount added is preferably 0.01 parts by weight to 10 parts by weight, and more preferably 0.1 parts by weight to 5 parts by weight, per 100 parts by weight of the developer.
 現像時間は、例えば感光性樹脂膜を浸漬して完全に溶解するまでの時間の2倍とすることができる。
 現像時間は、用いるポリアミック酸エステル重合体によっても異なるが、10秒間~15分間が好ましく、10秒間~5分間より好ましく、生産性の観点からは、20秒間~5分間がさらに好ましい。
The development time can be set to, for example, twice the time required for the photosensitive resin film to be immersed and completely dissolved.
The developing time varies depending on the polyamic acid ester polymer used, but is preferably from 10 seconds to 15 minutes, more preferably from 10 seconds to 5 minutes, and from the viewpoint of productivity, further preferably from 20 seconds to 5 minutes.
 現像後、リンス液により洗浄を行ってもよい。
 リンス液としては、蒸留水、メタノール、エタノール、イソプロパノール、トルエン、キシレン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル等を単独又は適宜混合して用いてもよく、また段階的に組み合わせて用いてもよい。
After development, washing may be carried out with a rinsing liquid.
As the rinse liquid, distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. may be used alone or in appropriate mixture, or in stepwise combination.
 パターン樹脂膜を加熱処理することにより、パターン硬化物を得ることができる。
 ポリアミック酸エステル重合体が、加熱処理工程によって脱水閉環反応を起こし、対応するポリイミド樹脂となる。
By subjecting the patterned resin film to a heat treatment, a patterned cured product can be obtained.
The polyamic acid ester polymer undergoes a dehydration ring-closing reaction during the heat treatment step to become the corresponding polyimide resin.
 加熱処理の温度は、250℃以下が好ましく、120℃~250℃がより好ましく、160℃~200℃がさらに好ましい。
 加熱処理の温度が上記範囲内であることにより、基板又はデバイスへのダメージを小さく抑えることができ、デバイスを歩留りよく生産することが可能となり、プロセスの省エネルギー化を実現することができる。
The temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 160°C to 200°C.
By keeping the heat treatment temperature within the above range, damage to the substrate or device can be minimized, devices can be produced with a high yield, and energy savings can be achieved in the process.
 加熱処理の時間は、5時間以下が好ましく、30分間~3時間がより好ましい。
 加熱処理の時間が上記範囲内であることにより、架橋反応又は脱水閉環反応を充分に進行することができる。
 加熱処理の雰囲気は大気中であっても、窒素等の不活性雰囲気中であってもよいが、パターン樹脂膜の酸化を防ぐことができる観点から、窒素雰囲気下が好ましい。
The heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours.
When the heat treatment time is within the above range, the crosslinking reaction or the dehydration ring-closing reaction can proceed sufficiently.
The heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
 加熱処理に用いられる装置としては、石英チューブ炉、ホットプレート、ラピッドサーマルアニール、縦型拡散炉、赤外線硬化炉、電子線硬化炉、マイクロ波硬化炉等が挙げられる。 Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
 本開示の硬化物は、層間絶縁膜、カバーコート層又は表面保護膜として用いることができる。さらには、本開示の硬化物は、パッシベーション膜、バッファーコート膜等として用いることができる。 The cured product of the present disclosure can be used as an interlayer insulating film, a cover coat layer, or a surface protection film. Furthermore, the cured product of the present disclosure can be used as a passivation film, a buffer coat film, etc.
 本開示の電子部品は、本開示の硬化物を含む。上記パッシベーション膜、バッファーコート膜、層間絶縁膜、カバーコート層及び表面保護膜等からなる群より選択される1以上を用いて、信頼性の高い、半導体装置、多層配線板、各種電子デバイス、積層デバイス(マルチダイファンアウトウエハレベルパッケージ等)等の電子部品などを製造することができる。 The electronic components of the present disclosure include the cured product of the present disclosure. Using one or more selected from the group consisting of the above passivation films, buffer coat films, interlayer insulating films, cover coat layers, and surface protection films, etc., highly reliable electronic components such as semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (multi-die fan-out wafer-level packages, etc.) can be manufactured.
 本開示の電子部品である半導体装置の製造工程の一例を、図面を参照して説明する。
 図1は、本開示の一実施形態に係る電子部品である多層配線構造の半導体装置の製造工程図である。
 図1において、回路素子を有するSi基板等の半導体基板1は、回路素子の所定部分を除いてシリコン酸化膜等の保護膜2などで被覆され、露出した回路素子上に第1導体層3が形成される。その後、半導体基板1上に層間絶縁膜4が形成される。
An example of a manufacturing process for a semiconductor device, which is an electronic component according to the present disclosure, will be described with reference to the drawings.
FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
1, a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements. Then, an interlayer insulating film 4 is formed on the semiconductor substrate 1.
 次に、塩化ゴム系、フェノールノボラック系等の感光性樹脂層5が、層間絶縁膜4上に形成され、公知の写真食刻技術によって所定部分の層間絶縁膜4が露出するように窓6Aが設けられる。 Next, a photosensitive resin layer 5, such as a chlorinated rubber or phenol novolac type, is formed on the interlayer insulating film 4, and windows 6A are provided using known photoetching techniques to expose predetermined portions of the interlayer insulating film 4.
 窓6Aが露出した層間絶縁膜4は、選択的にエッチングされ、窓6Bが設けられる。
 次いで、窓6Bから露出した第1導体層3を腐食することなく、感光性樹脂層5を腐食するようなエッチング溶液を用いて感光性樹脂層5が除去される。
The interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
Next, the photosensitive resin layer 5 is removed using an etching solution that will corrode the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed through the windows 6B.
 さらに公知の写真食刻技術を用いて、第2導体層7を形成し、第1導体層3との電気的接続を行う。
 3層以上の多層配線構造を形成する場合には、上述の工程を繰り返して行い、各層を形成することができる。
Further, a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
When forming a multi-layer wiring structure having three or more layers, the above steps can be repeated to form each layer.
 次に、本開示の感光性樹脂組成物を用いて、パターン露光により窓6Cを開口し、表面保護膜8を形成する。表面保護膜8は、第2導体層7を外部からの応力、α線等から保護するものであり、得られる半導体装置は信頼性に優れる。
 尚、前記例において、層間絶縁膜4を本開示の感光性樹脂組成物を用いて形成することも可能である。
Next, the photosensitive resin composition of the present disclosure is used to open windows 6C by pattern exposure to form a surface protective film 8. The surface protective film 8 protects the second conductor layer 7 from external stress, α-rays, and the like, and the resulting semiconductor device has excellent reliability.
In the above example, the interlayer insulating film 4 can also be formed using the photosensitive resin composition of the present disclosure.
 以下、実験例、実施例及び比較例に基づき、本開示についてさらに具体的に説明する。尚、本開示は下記実施例に限定されるものではない。 The present disclosure will be explained in more detail below based on experimental examples, examples, and comparative examples. Note that the present disclosure is not limited to the following examples.
[実験例]
 イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化物であるポリイミド前駆体の合成に先立ち、モデル試験としてモノマー化合物でのイソイミド化及びエステル化を実施した。
[Experimental Example]
Prior to the synthesis of polyimide precursors, which are esters of isoimide polymers and alcohols having unsaturated double bonds, isoimidization and esterification were carried out with monomer compounds as model tests.
(イソイミド化)
 フラスコに325.7gの3-メトキシ-N,N-ジメチルプロピオンアミド(「KJCMPA-100」、KJケミカルズ株式会社製)と31.44gのアニリンを入れ、そこにフタル酸無水物を50.00g入れ、フタルアニリン酸を含む液を得た。
(Isoimidization)
Into a flask were placed 325.7 g of 3-methoxy-N,N-dimethylpropionamide ("KJCMPA-100", manufactured by KJ Chemicals Co., Ltd.) and 31.44 g of aniline, and 50.00 g of phthalic anhydride was added thereto to obtain a liquid containing phthalanilic acid.
 フタルアニリン酸を含む液に、1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド塩酸塩(EDC)56.9g、N,N’-ジイソプロピルカルボジイミド(DIC)37.3g又はN,N’-ジシクロヘキシルカルボジイミド(DCC)61.2gのいずれかを加え、フラスコ内の温度を10℃以下に保ちイソイミド体を含む反応液を得た。
 別のフラスコでは、フラスコ内の温度を30℃~35℃に保った以外は同様にしてイソイミド体を含む反応液を得た。
To the liquid containing phthalanilic acid, 56.9 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (EDC), 37.3 g of N,N'-diisopropylcarbodiimide (DIC) or 61.2 g of N,N'-dicyclohexylcarbodiimide (DCC) was added, and the temperature inside the flask was kept at 10°C or lower to obtain a reaction liquid containing an isoimide body.
In another flask, a reaction liquid containing an isoimide compound was obtained in the same manner, except that the temperature inside the flask was kept at 30°C to 35°C.
 30mlのサンプル管に5質量%のN-ブチルアミンを含むNMP溶液を入れ、そこに上記で得られた反応液を約0.5ml加え、10秒程度振った。この溶液を3mlのアセトニトリルに5滴加えて、高速液体クロマトグラフ(HPLC)にて成分分析を行った。 A 30 ml sample tube was filled with an NMP solution containing 5% by mass of N-butylamine, and approximately 0.5 ml of the reaction solution obtained above was added to it and shaken for about 10 seconds. Five drops of this solution were added to 3 ml of acetonitrile, and the components were analyzed using a high performance liquid chromatograph (HPLC).
(イソイミド化の結果)
 HPLCの分析結果により、縮合剤としてEDC、DIC及びDCCのいずれを用いた場合であってもイソイミド体が得られることがわかった。特にEDCを用いた場合には、イソイミド化率が98%であり、高収率でイソイミド体が得られた。イソイミド化の反応温度によってはイソイミド化率に大きな違いは現れなかった。
(Results of isoimidization)
The results of HPLC analysis showed that an isoimide was obtained regardless of whether EDC, DIC, or DCC was used as the condensation agent. In particular, when EDC was used, the isoimidization rate was 98%, and the isoimid was obtained in high yield. There was no significant difference in the isoimidization rate depending on the reaction temperature for isoimidization.
(エステル化)
 上記で得られたイソイミド体を含む反応液に、2-ヒドロキシエチルメタクリレート(HEMA)を加え、さらに下記のいずれかの触媒を0.01、0.1又は1mol eq添加してエステル化を実施した。触媒量(mol eq)は、イソイミド体の1モルに対する触媒のモル量を表す。HEMAは、イソイミド体の1モルに対して、2.2モルとなるように添加した。
 エステル化の反応時間は、1分~20分とした。
(Esterification)
2-Hydroxyethyl methacrylate (HEMA) was added to the reaction solution containing the isoimide obtained above, and 0.01, 0.1 or 1 mol eq of any of the catalysts listed below was further added to carry out esterification. The amount of catalyst (mol eq) represents the molar amount of catalyst per mole of the isoimide. HEMA was added so that the amount was 2.2 mol per mole of the isoimide.
The reaction time for the esterification was 1 to 20 minutes.
 触媒A:トリフルオロ酢酸無水物(TFA)(pKa:-0.3)
 触媒B:メタンスルホン酸(MSA)(pKa:-2.6)
 触媒C:酢酸(AA)(pKa:4.76)
 触媒D:ピリジン(pKa:5.2)
 触媒E:1,4-ジアザビシクロ[2.2.2]オクタン(DABCO)(pKa:8.8)
 触媒F:1,8-ジアザビシクロウンデセン(DBU)(pKa:12)
Catalyst A: Trifluoroacetic anhydride (TFA) (pKa: -0.3)
Catalyst B: methanesulfonic acid (MSA) (pKa: -2.6)
Catalyst C: acetic acid (AA) (pKa: 4.76)
Catalyst D: pyridine (pKa: 5.2)
Catalyst E: 1,4-diazabicyclo[2.2.2]octane (DABCO) (pKa: 8.8)
Catalyst F: 1,8-diazabicycloundecene (DBU) (pKa: 12)
 9mlのサンプル管に8mlのアセトニトリルを入れ、そこにエステル化後の反応液を1滴入れた。そしてろ過を行い、HPLCにて成分分析を行った。 8 ml of acetonitrile was placed in a 9 ml sample tube, and one drop of the reaction solution after esterification was added to it. It was then filtered and the components were analyzed by HPLC.
 触媒A~Fのいずれを用いた場合でもエステル化物が生成していた。なかでもpKaが低い触媒ほどエステル化を促進させ、イミド化が抑えられていた。よって、実施した触媒のなかでは、エステル化率の観点では、MSAが好ましいことが分かった。
 また、触媒Aを用いた場合には、エステル化物中のフッ素含有率が多くなっていた。
Esterification products were produced when any of catalysts A to F was used. In particular, catalysts with lower pKa values promoted esterification and suppressed imidization. Therefore, it was found that, from the viewpoint of esterification rate, MSA was preferable among the catalysts tested.
Furthermore, when catalyst A was used, the fluorine content in the esterified product was high.
 触媒を0.01mol eqとした場合には、反応時間を1分~20分で変えても殆どエステル化率は変わらなかった。触媒を0.1mol eqとした場合には、反応時間が長くなるほどエステル化率が高くなり、10分以上ではエステル化率は高止まりしていた。触媒を1mol eqとした場合には、反応時間が1分であっても、触媒が0.1mol eqの場合の高止まりしたエステル化率と同程度であった。 When the catalyst was 0.01 mol eq, the esterification rate hardly changed even when the reaction time was changed from 1 to 20 minutes. When the catalyst was 0.1 mol eq, the esterification rate increased with increasing reaction time, and remained high for 10 minutes or more. When the catalyst was 1 mol eq, the esterification rate remained at the same high level as when the catalyst was 0.1 mol eq, even with a reaction time of 1 minute.
[実施例1]
 160℃の乾燥機で3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物(ODPA)を乾燥させた。また、2,2’-ジメチルビフェニル-4,4’-ジアミン(DMAP)を40℃にて減圧乾燥した。
[Example 1]
3,3',4,4'-biphenylethertetracarboxylic dianhydride (ODPA) was dried in a dryer at 160° C. In addition, 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP) was dried under reduced pressure at 40° C.
 窒素置換した2リットルの丸底フラスコに、3-メトキシ-N,N-ジメチルプロピオンアミド(KJCMPA-100)を70g入れ、そこにベンゾキノン0.021gと、1,4-ジアザビシクロ[2.2.2]オクタン(DABCO)0.064gと、乾燥したODPAの12.4gと、2-ヒドロキシエチルメタクリレート(HEMA)1.457とを添加し、30℃で撹拌し、ODPA(KJCMPA)溶液を得た。この溶液をPMDA(HEMA)溶液とする。 70 g of 3-methoxy-N,N-dimethylpropionamide (KJCMPA-100) was placed in a 2-liter round-bottom flask purged with nitrogen, and 0.021 g of benzoquinone, 0.064 g of 1,4-diazabicyclo[2.2.2]octane (DABCO), 12.4 g of dried ODPA, and 1.457 g of 2-hydroxyethyl methacrylate (HEMA) were added and stirred at 30°C to obtain an ODPA (KJCMPA) solution. This solution was used as the PMDA (HEMA) solution.
 乾燥したDMAPの7.2gをKJCMPA-100の56gに溶解してDMAP(KJCMPA)溶液を準備し、このDMAP(KJCMPA)溶液を上記のODPA(KJCMPA)溶液に添加し、撹拌を行った。ここに、1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド塩酸塩(EDC)を14.4g入れ1時間撹拌した。
 そして、HEMAを21.2g加え、メタンスルホン酸(MSA)3.8g(0.05mol eq)をKJCMPA-100の26.7gに添加したMSA(KJCMPA)をさらに加えて撹拌し、ポリイミド前駆体であるポリアミック酸エステル重合体を得た。
7.2 g of dried DMAP was dissolved in 56 g of KJCMPA-100 to prepare a DMAP (KJCMPA) solution, which was then added to the above ODPA (KJCMPA) solution and stirred. 14.4 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (EDC) was then added and stirred for 1 hour.
Then, 21.2 g of HEMA was added, and 3.8 g (0.05 mol eq) of methanesulfonic acid (MSA) (KJCMPA) prepared by adding MSA to 26.7 g of KJCMPA-100 was further added and stirred to obtain a polyamic acid ester polymer, which is a polyimide precursor.
(分子量の測定)
 得られたポリアミック酸エステル重合体について、ゲルパーミエーションクロマトグラフィー(GPC)法を用いて、標準ポリスチレン換算により求めた。具体的には、ポリアミック酸エステル重合体0.5mgを溶剤[テトラヒドロフラン(THF)/ジメチルホルムアミド(DMF)=1/1(容積比)]1mLに溶解させた溶液を用い、以下の条件で測定した。
 重量平均分子量Mwは22,200であり、分散度(Mw/Mn)は1.5であった。
(Measurement of molecular weight)
The polyamic acid ester polymer thus obtained was measured in terms of standard polystyrene by gel permeation chromatography (GPC) using a solution in which 0.5 mg of the polyamic acid ester polymer was dissolved in 1 mL of a solvent [tetrahydrofuran (THF)/dimethylformamide (DMF)=1/1 (volume ratio)] under the following conditions.
The weight average molecular weight Mw was 22,200 and the dispersity (Mw/Mn) was 1.5.
-GPC測定条件-
測定装置:株式会社島津製作所SPD-M20A
ポンプ:株式会社島津製作所LC-20AD
カラムオーブン:株式会社島津製作所:CTO-20A
測定条件:カラムGelpack GL-S300MDT-5×2本
溶離液:THF/DMF=1/1(容積比)
    LiBr(0.03mol/L)、HPO(0.06mol/L)
 流速:1.0mL/min、検出器:UV270nm、カラム温度:40℃
 標準ポリスチレン:東ソー製 TSKgel standard Polystyrene Type F-1,F-4,F-20,F-80,A-2500にて検量線を作成
- GPC measurement conditions -
Measuring device: Shimadzu Corporation SPD-M20A
Pump: Shimadzu Corporation LC-20AD
Column oven: Shimadzu Corporation: CTO-20A
Measurement conditions: Column Gelpack GL-S300MDT-5 x 2 Eluent: THF/DMF = 1/1 (volume ratio)
LiBr (0.03 mol/L), H3PO4 ( 0.06 mol/L)
Flow rate: 1.0 mL/min, detector: UV 270 nm, column temperature: 40° C.
Standard polystyrene: Tosoh TSKgel standard polystyrene Type F-1, F-4, F-20, F-80, A-2500 to create a calibration curve
-NMR測定条件-
測定機器:ブルカー・バイオスピン社 AV400M
磁場強度:400MHz
基準物質:テトラメチルシラン(TMS)
溶剤:ジメチルスルホキシド(DMSO)
--NMR measurement conditions--
Measuring equipment: Bruker Biospin AV400M
Magnetic field strength: 400MHz
Reference material: tetramethylsilane (TMS)
Solvent: dimethyl sulfoxide (DMSO)
(エステル化率の測定)
 得られたポリアミック酸エステル重合体について以下の条件でNMR測定を行うことで、エステル化率(HEMAと反応してなるエステル基及びHEMAと未反応のカルボキシ基の合計に対するHEMAと反応してなるエステル基の割合)を算出した。エステル化率は83.2モル%であった。
(Measurement of Esterification Rate)
The obtained polyamic acid ester polymer was subjected to NMR measurement under the following conditions to calculate the esterification rate (the ratio of ester groups reacted with HEMA to the total of ester groups reacted with HEMA and carboxy groups unreacted with HEMA) which was 83.2 mol%.
(フッ素含有率の測定)
 得られたポリアミック酸エステル重合体について以下の方法でフッ素含有率を測定した。フッ素含有率は、12.0mg/kg(質量ppm)であった。下記の測定方法におけるフッ素含有率の検出限界は10.0mg/kgである。
(Measurement of Fluorine Content)
The fluorine content of the obtained polyamic acid ester polymer was measured by the following method. The fluorine content was 12.0 mg/kg (ppm by mass). The detection limit of the fluorine content in the following measurement method is 10.0 mg/kg.
 燃焼管分解-イオンクロマトグラフ法を用いて測定試料を加熱燃焼させて、生成したガスを吸収液中に吸収し、イオンクロマトグラフにより吸収液中のイオン量を定量した。分析条件は以下のとおりである。 The measurement sample was heated and burned using the combustion tube decomposition-ion chromatography method, the generated gas was absorbed in an absorption liquid, and the amount of ions in the absorption liquid was quantified using ion chromatography. The analysis conditions were as follows:
(試料燃焼部)
 装置:AQF-100(日東精工アナリテック株式会社製)
(イオンクロマトグラフ)
 装置:ICS-1600(サーモフィッシャーサイエンティフィック社製)
 検出部:電気伝導度検出器
 カラム:AS12A
 溶解液:2.7mmol/L NaCO/0.3mmol/L NaHCO
 流速:1.2mL/分
 内部標準物質:酒石酸イオン(5mg/kg)
(Sample Combustion Section)
Equipment: AQF-100 (manufactured by Nitto Seiko Analytech Co., Ltd.)
(Ion Chromatography)
Apparatus: ICS-1600 (manufactured by Thermo Fisher Scientific)
Detector: Electrical conductivity detector Column: AS12A
Dissolving solution: 2.7 mmol/L Na2CO3 / 0.3 mmol/ L NaHCO3
Flow rate: 1.2 mL/min Internal standard: tartrate ion (5 mg/kg)
[実施例2]
 実施例と同様の方法で、但し、メタンスルホン酸(MSA)の量を7.6g(1mol eq)に変えてポリアミック酸エステル重合体を合成した。
 得られたポリアミック酸エステル重合体の重量平均分子量Mwは23,900であり、分散度(Mw/Mn)は1.5であった。エステル化率は75.8モル%であった。フッ素含有率は、12.4mg/kg(質量ppm)であった。
[Example 2]
A polyamic acid ester polymer was synthesized in the same manner as in Example, except that the amount of methanesulfonic acid (MSA) was changed to 7.6 g (1 mol eq).
The weight average molecular weight Mw of the obtained polyamic acid ester polymer was 23,900, the polydispersity (Mw/Mn) was 1.5, the esterification rate was 75.8 mol%, and the fluorine content was 12.4 mg/kg (ppm by mass).
 実施例1、2の結果に示されるように、本開示のポリイミド前駆体の製造方法によれば、フッ素含有率の少ないポリイミド前駆体が得られる。また、実施例の結果は、実験例の結果に整合していることから、触媒としてメタンスルホン酸(MSA)以外にも、酢酸、ピリジン、1,4-ジアザビシクロ[2.2.2]オクタン、1,8-ジアザビシクロウンデセンも使用可能と推測される。
 他方、フッ素元素を含むトリフルオロ酢酸無水物を触媒として用いると、最終製品としてのポリイミド前駆体中のフッ素含有率が多くなることが分かる。エステル化率の観点からは、pKaが低い触媒の方が好ましく、トリフルオロ酢酸無水物(pKa:-0.3)よりも、メタンスルホン酸(pKa:-2.6)の方が高いエステル化率であった。
As shown by the results of Examples 1 and 2, a polyimide precursor having a low fluorine content can be obtained according to the method for producing a polyimide precursor of the present disclosure. In addition, since the results of the Examples are consistent with the results of the Experimental Examples, it is presumed that acetic acid, pyridine, 1,4-diazabicyclo[2.2.2]octane, and 1,8-diazabicycloundecene can also be used as a catalyst other than methanesulfonic acid (MSA).
On the other hand, it is found that when trifluoroacetic anhydride, which contains fluorine, is used as a catalyst, the fluorine content in the polyimide precursor as the final product increases. From the viewpoint of the esterification rate, a catalyst with a low pKa is preferable, and methanesulfonic acid (pKa: -2.6) showed a higher esterification rate than trifluoroacetic anhydride (pKa: -0.3).
1 半導体基板
2 保護膜
3 第1導体層
4 層間絶縁膜
5 感光性樹脂層
6A、6B、6C 窓
7 第2導体層
8 表面保護膜
Reference Signs List 1 Semiconductor substrate 2 Protective film 3 First conductor layer 4 Interlayer insulating film 5 Photosensitive resin layer 6A, 6B, 6C Window 7 Second conductor layer 8 Surface protective film

Claims (19)

  1.  触媒としてフッ素元素非含有の酸又は塩基を用い、不飽和二重結合を有するアルコールによりイソイミド重合体をエステル化する、ポリイミド前駆体の製造方法。 A method for producing a polyimide precursor in which a non-fluorine-containing acid or base is used as a catalyst to esterify an isoimide polymer with an alcohol having an unsaturated double bond.
  2.  前記イソイミド重合体は、縮合剤の存在下でポリアミック酸重合体をイソイミド化して得る、請求項1に記載のポリイミド前駆体の製造方法。 The method for producing a polyimide precursor according to claim 1, wherein the isoimide polymer is obtained by isoimidizing a polyamic acid polymer in the presence of a condensing agent.
  3.  前記縮合剤がカルボジイミド化合物を含む、請求項2に記載のポリイミド前駆体の製造方法。 The method for producing a polyimide precursor according to claim 2, wherein the condensing agent includes a carbodiimide compound.
  4.  前記フッ素元素非含有の酸は、25℃の水中におけるpKaが1以下である、請求項1~請求項3のいずれか1項に記載のポリイミド前駆体の製造方法。 The method for producing a polyimide precursor according to any one of claims 1 to 3, wherein the fluorine-free acid has a pKa of 1 or less in water at 25°C.
  5.  前記フッ素元素非含有の塩基は、25℃の水中におけるpKaが7以上である、請求項1~請求項3のいずれか1項に記載のポリイミド前駆体の製造方法。 The method for producing a polyimide precursor according to any one of claims 1 to 3, wherein the fluorine-free base has a pKa of 7 or more in water at 25°C.
  6.  前記不飽和二重結合を有するアルコールが、下記一般式(2)で表されるアルコールを含む、請求項1~請求項5のいずれか1項に記載のポリイミド前駆体の製造方法。

    [一般式(2)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rは2価の連結基を表す。]
    The method for producing a polyimide precursor according to any one of claims 1 to 5, wherein the alcohol having an unsaturated double bond includes an alcohol represented by the following general formula (2):

    [In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.]
  7.  前記ポリイミド前駆体が下記式(6)で表される化合物を含む、請求項1~請求項6のいずれか1項に記載のポリイミド前駆体の製造方法。

     
    (一般式(6)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R及びRは、それぞれ独立に、水素原子、下記一般式(7)で表される基、又は炭素数1~4の脂肪族炭化水素基であり、R及びRの少なくとも一方が、下記一般式(7)で表される基である。)

     
    (一般式(7)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。)
    The method for producing a polyimide precursor according to any one of claims 1 to 6, wherein the polyimide precursor contains a compound represented by the following formula (6):


    (In general formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).)


    (In formula (7), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.)
  8.  前記エステル化におけるエステル化率が74%以上である、請求項1~請求項7のいずれか1項に記載のポリイミド前駆体の製造方法。 The method for producing a polyimide precursor according to any one of claims 1 to 7, wherein the esterification rate in the esterification is 74% or more.
  9.  イソイミド重合体と不飽和二重結合を有するアルコールとのエステル化物を含有し、フッ素含有率が13質量ppm以下である、ポリイミド前駆体。 A polyimide precursor containing an ester of an isoimide polymer and an alcohol having an unsaturated double bond, and having a fluorine content of 13 ppm by mass or less.
  10.  前記エステル化物のエステル化率が74%以上である、請求項9に記載のポリイミド前駆体。 The polyimide precursor according to claim 9, wherein the esterification rate of the esterified product is 74% or more.
  11.  不飽和二重結合を有するポリイミド前駆体であり、フッ素含有率が13質量ppm以下である、ポリイミド前駆体。 A polyimide precursor having an unsaturated double bond and a fluorine content of 13 ppm by mass or less.
  12.  前記エステル化物が、下記式(6)で表される化合物を含む、請求項9又は請求項10に記載のポリイミド前駆体。

     
    (一般式(6)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R及びRは、それぞれ独立に、水素原子、下記一般式(7)で表される基、又は炭素数1~4の脂肪族炭化水素基であり、R及びRの少なくとも一方が、下記一般式(7)で表される基である。)

     
    (一般式(7)中、R~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。)
     
    The polyimide precursor according to claim 9 or 10, wherein the esterification product comprises a compound represented by the following formula (6):


    (In general formula (6), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represent a hydrogen atom, a group represented by the following general formula (7), or an aliphatic hydrocarbon group having 1 to 4 carbon atoms, and at least one of R 6 and R 7 represents a group represented by the following general formula (7).)


    (In formula (7), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.)
  13.  請求項9~請求項12のいずれか1項に記載のポリイミド前駆体と、重合性モノマーと、溶剤と、を含有する感光性樹脂組成物。 A photosensitive resin composition comprising the polyimide precursor according to any one of claims 9 to 12, a polymerizable monomer, and a solvent.
  14.  不飽和二重結合を有するポリイミド前駆体と、重合性モノマーと、溶剤と、を含有し、フッ素含有率が10質量ppm以下である、感光性樹脂組成物。 A photosensitive resin composition containing a polyimide precursor having an unsaturated double bond, a polymerizable monomer, and a solvent, and having a fluorine content of 10 ppm by mass or less.
  15.  請求項13又は請求項14に記載の感光性樹脂組成物を基板上に塗布し、乾燥して感光性樹脂膜を形成する工程と、
     前記感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、
     前記パターン露光後の樹脂膜を、現像剤を用いて現像し、パターン樹脂膜を得る工程と、
     前記パターン樹脂膜を加熱処理する工程と、を含むパターン硬化物の製造方法。
    A step of applying the photosensitive resin composition according to claim 13 or 14 onto a substrate and drying the composition to form a photosensitive resin film;
    a step of exposing the photosensitive resin film to a pattern to obtain a resin film;
    developing the resin film after the patterned exposure with a developer to obtain a patterned resin film;
    and heat-treating the patterned resin film.
  16.  請求項13又は請求項14に記載の感光性樹脂組成物を硬化した硬化物。 A cured product obtained by curing the photosensitive resin composition according to claim 13 or 14.
  17.  パターン硬化物である請求項16に記載の硬化物。 The cured product according to claim 16, which is a patterned cured product.
  18.  層間絶縁膜、カバーコート層又は表面保護膜として用いられる請求項16又は請求項17に記載の硬化物。 The cured product according to claim 16 or 17, which is used as an interlayer insulating film, a cover coat layer, or a surface protective film.
  19.  請求項16~請求項18のいずれか1項に記載の硬化物を含む電子部品。 An electronic component comprising the cured product according to any one of claims 16 to 18.
PCT/JP2022/043634 2022-11-25 2022-11-25 Method for producing polyimide precursor, polyimide precursor, photosensitive resin composition, cured product, method for producing pattern cured product, and electronic component WO2024111129A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61254547A (en) * 1985-04-26 1986-11-12 イ−・アイ・デユポン・ド・ネモア−ス・アンド・コンパニ− Synthesis of photopolymerizable aromatic polyamic acid derivative
JP2005148611A (en) * 2003-11-19 2005-06-09 Hitachi Chemical Dupont Microsystems Ltd Photosensitive resin composition, pattern producing method using the same and electronic component
JP2010077192A (en) * 2008-09-24 2010-04-08 Fujifilm Corp Resin composition, cured article using the same, flexible copper-clad laminate plate, and flexible printed board
JP2010260996A (en) * 2009-05-11 2010-11-18 Fujifilm Corp Tetracarboxylic acid dianhydride and polymer
WO2019193647A1 (en) * 2018-04-03 2019-10-10 日立化成デュポンマイクロシステムズ株式会社 Method for producing polyimide precursor, method for producing photosensitive resin composition, method for producing patterned cured object, method for producing interlayer dielectric film, cover coat layer, or surface-protective film, and method for producing electronic component

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61254547A (en) * 1985-04-26 1986-11-12 イ−・アイ・デユポン・ド・ネモア−ス・アンド・コンパニ− Synthesis of photopolymerizable aromatic polyamic acid derivative
JP2005148611A (en) * 2003-11-19 2005-06-09 Hitachi Chemical Dupont Microsystems Ltd Photosensitive resin composition, pattern producing method using the same and electronic component
JP2010077192A (en) * 2008-09-24 2010-04-08 Fujifilm Corp Resin composition, cured article using the same, flexible copper-clad laminate plate, and flexible printed board
JP2010260996A (en) * 2009-05-11 2010-11-18 Fujifilm Corp Tetracarboxylic acid dianhydride and polymer
WO2019193647A1 (en) * 2018-04-03 2019-10-10 日立化成デュポンマイクロシステムズ株式会社 Method for producing polyimide precursor, method for producing photosensitive resin composition, method for producing patterned cured object, method for producing interlayer dielectric film, cover coat layer, or surface-protective film, and method for producing electronic component

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