WO2024098744A1 - 电连接器及储能系统 - Google Patents

电连接器及储能系统 Download PDF

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Publication number
WO2024098744A1
WO2024098744A1 PCT/CN2023/099841 CN2023099841W WO2024098744A1 WO 2024098744 A1 WO2024098744 A1 WO 2024098744A1 CN 2023099841 W CN2023099841 W CN 2023099841W WO 2024098744 A1 WO2024098744 A1 WO 2024098744A1
Authority
WO
WIPO (PCT)
Prior art keywords
plug
socket
buckle
electrical
state
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/099841
Other languages
English (en)
French (fr)
Inventor
郭健
周俭节
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sungrow Power Supply Co Ltd
Original Assignee
Sungrow Power Supply Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sungrow Power Supply Co Ltd filed Critical Sungrow Power Supply Co Ltd
Priority to EP23887442.4A priority Critical patent/EP4618322A1/en
Priority to US18/995,704 priority patent/US20250337193A1/en
Priority to AU2023377630A priority patent/AU2023377630A1/en
Publication of WO2024098744A1 publication Critical patent/WO2024098744A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/005—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure requiring successive relative motions to complete the coupling, e.g. bayonet type
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627—Snap or like fastening
    • H01R13/6275—Latching arms not integral with the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/633—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for disengagement only
    • H01R13/635—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for disengagement only by mechanical pressure, e.g. spring force
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639—Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/64—Means for preventing incorrect coupling
    • H01R13/645—Means for preventing incorrect coupling by exchangeable elements on case or base
    • H01R13/6456—Means for preventing incorrect coupling by exchangeable elements on case or base comprising keying elements at different positions along the periphery of the connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00—One pole

Definitions

  • the present application relates to the technical field of electrical accessories, and in particular to an electrical connector and an energy storage system.
  • the wire assembly in the energy storage system carries the conduction of large currents within the system.
  • the plug in the wire assembly can cooperate with the socket to achieve quick connection in the system, which has the technical advantages of high efficiency and reliability.
  • the wire assembly in the energy storage system is first disassembled, that is, the plug and the socket are disassembled, and then the plug and the wire, the socket and the electrical device are packaged and shipped separately.
  • the on-site installer connects the wire assembly, that is, plugs and sockets are plugged together, and finally the entire high-voltage circuit is turned on.
  • the main purpose of the present application is to provide an electrical connector and an energy storage system, which can solve the problem of wrong insertion and incorrect insertion that easily occur during the existing installation process.
  • an electrical connector comprising: a socket, having a mating socket and a device-end interface, the device-end interface being constructed to be electrically connected to an electrical device and fixed on the electrical device; a plug, having an electrical socket and a wire interface, the socket being capable of being plugged into the plug by matching the mating socket and the electrical socket, the wire interface being constructed to be electrically connected to the wire, the plug being constructed to have a pre-insertion state in which it forms an insulated connection with the socket and an electrical insertion state in which it forms an electrical connection with the socket, and in the pre-insertion state, the plug and the socket are detachably connected.
  • the plug also has a pre-insertion port, which is configured to be plugged with the socket to form a pre-insertion state.
  • a buckle is provided on the socket, a first pre-insertion lock buckle is provided in the pre-insertion socket, and a first electric plug lock buckle is provided in the electric socket.
  • the buckle can be selectively locked and connected with the first pre-insertion lock buckle in a first locking position or locked and connected with the first electric plug lock buckle in a second locking position.
  • the electrical socket has a first slot section and a second slot section that are connected.
  • the socket is selectively plugged into the first slot section or the second slot section.
  • the socket is plugged into the first slot section to form a pre-plugged state, and the socket is plugged into the second slot section to form an electrically plugged state.
  • a buckle is provided on the socket, and a second pre-insertion lock buckle and a second electric plug lock buckle are provided in the electrical socket, the second pre-insertion lock buckle is located in the first slot section, and the second electric plug lock buckle is located in the second slot section, and the buckle can be selectively locked and connected with the second pre-insertion lock buckle in the first locking position or locked and connected with the second electric plug lock buckle in the second locking position.
  • a buckle is arranged on the socket, and a limit member is arranged in the electrical socket, and the limit member is constructed to prevent the buckle from being plugged into the second slot section when the plug is in a pre-insertion state.
  • the buckle includes a pre-insertion limiting portion and an electric plug-in guide portion arranged at intervals along the circumference of the socket.
  • the pre-insertion limiting portion abuts against the limiter, and the pre-insertion limiting portion and the electric plug-in guide portion are both located in the first slot segment.
  • the pre-insertion limiting portion and the electric plug-in guide portion are both located in the second slot segment. The plug is converted from the pre-insertion state to the electric plug-in state by rotating and moving.
  • the limit member has a guide groove
  • the inside of the plug has a guide gap
  • the width of the guide groove is less than the length of the pre-insertion limiting portion and not less than the length of the electric plug guiding portion
  • the guide groove is constructed to prevent the pre-insertion limiting portion from being inserted when the plug is in a pre-insertion state, and to allow the electric plug guiding portion to be inserted
  • the width of the guide gap is greater than the length of the pre-insertion limiting portion and the electric plug guiding portion
  • the guide gap is constructed to allow the pre-insertion limiting portion and the electric plug guiding portion to be inserted when in the electric plug state.
  • a first unlocking piece is provided on the outer wall of the plug, and the first unlocking piece is rotatably or movably provided relative to the outer wall of the plug. At least two first unlocking pieces are provided, at least one first unlocking piece is connected to the first pre-insertion lock buckle, and at least another first unlocking piece is connected to the first electric plug lock buckle.
  • the first unlocking piece is constructed to be able to unlock the buckle by rotating or moving.
  • a second unlocking piece is provided on the outer wall of the plug, and the second unlocking piece is rotatably or movably arranged relative to the outer wall of the plug.
  • the second pre-insertion lock buckle and the second electric plug lock buckle are both connected to the second unlocking piece, and the second unlocking piece is constructed to be able to unlock the buckle by rotating or moving.
  • a buckle is provided on the socket, and an identification strip is provided on the outer wall of the socket; when the buckle is located at a first locking position, the identification strip is located outside the plug; when the buckle is located at a second locking position, the identification strip is located inside the plug.
  • an energy storage system including an electrical device, a wire, and the above-mentioned electrical connector, wherein there are multiple plugs and multiple sockets, and the multiple plugs are arranged in a one-to-one correspondence with the multiple sockets.
  • the structure of the plug is changed so that the plug and the socket can have two states: a pre-insertion state and an electrical plug-in state.
  • a pre-insertion state is an insulated connection state, which will not be conductive and dangerous.
  • the plug and the socket are first released from the pre-insertion state, and then the plug is plugged into the same socket to form an electrical plug-in state, which is an electrically connected state.
  • the two states are switched before and after transportation to ensure safety during transportation.
  • FIG1 shows a schematic structural diagram of an electrical connector according to a first embodiment of the present application
  • FIG2 shows a cross-sectional view of the plug in FIG1 (wherein L1 is a first preset axis);
  • FIG3 is a cross-sectional view showing the plug and the socket in FIG1 being plugged into a pre-plugged state
  • FIG4 is a cross-sectional view showing the plug and the socket in FIG1 being plugged into each other to form an electrical plug state
  • FIG5 shows a schematic structural diagram of an electrical connector according to a second embodiment of the present application.
  • FIG6 is a cross-sectional view showing the plug and the socket in FIG5 being plugged into a pre-plugged state
  • FIG7 is a cross-sectional view showing the plug and the socket in FIG5 being plugged into an electrical plug state
  • FIG8 shows a cross-sectional view of the plug in FIG5 ;
  • FIG9 shows a schematic structural diagram of an electrical connector according to Embodiment 3 of the present application.
  • FIG10 shows a schematic structural diagram of FIG8 from another angle
  • FIG11 is a cross-sectional view showing the plug and the socket in FIG8 being plugged into a pre-plugged state
  • FIG12 is a cross-sectional view showing the plug and the socket in FIG8 being plugged into an electrical plug state
  • FIG13 shows a front view of the energy storage system of the present application.
  • the above drawings include the following reference numerals: 10. socket; 101. socket; 102. device-side interface; 103. buckle; 131. pre-insertion limiting portion; 132. electric plug guiding portion; 104. identification strip; 20. plug; 201. electric socket; 211. electric slot; 221. first slot section; 222. second slot section; 202. wire interface; 203. pre-insertion; 212. pre-slot; 213. first pre-insertion lock buckle; 214. first electric plug lock buckle; 215. first unlocking member; 223. second pre-insertion lock buckle; 224. second electric plug lock buckle; 225. lock structure; 226. second unlocking member; 231. limiting member; 232. guide slot; 233. guide gap; 30. electrical device; 40. wire.
  • the electrical connector comprises: a socket 10 having a mating socket 101 and a device-side interface 102, wherein the device-side interface 102 is configured to be electrically connected to an electrical device 30 and fixed to the electrical device 30; a plug 20 having an electrical socket 201 and a wire interface 202, wherein the socket 10 can be plugged into the plug 20 through the mating socket 101 and the electrical socket 201, wherein the wire interface 202 is configured to be electrically connected to a wire 40, and wherein the plug 20 is configured to have a pre-insertion state that can form an insulated connection with the socket 10 and a state that can form an electrical connection with the socket 10.
  • the power plug status is configured to have a pre-insertion state that can form an insulated connection with the socket 10 and a state that can form an electrical connection with the socket 10.
  • the electrical device 30 is a battery pack
  • the wire 40 is a high-voltage cable.
  • the plug 20 and the socket 10 can form two plug-in states of insulation connection and electrical connection through different plug-in positions or methods.
  • the plug 20 is first plugged into the corresponding socket 10 to form a pre-plugged state of insulation connection.
  • the plug 20 and the socket 10 are released from the pre-plugged state, and then the plug 20 and the socket 10 are plugged into the electrical plug state.
  • the installer only needs to release a certain plug 20 from the pre-insertion state with the corresponding socket 10, and then re-insert the plug 20 with the same socket 10 to form an electrically plugged state.
  • Each plug 20 forms a pre-insertion state or an electrically plugged state with a corresponding socket 10, so that the installer no longer needs to look for the socket 10 corresponding to a certain plug 20, thereby reducing the occurrence of wrong insertion and accidental insertion.
  • the plug 20 further has a pre-insertion port 203 , which is made of insulating material and is configured to be plugged into the socket 10 to form a pre-insertion state.
  • the pre-socket 203 is insulated, so that the pre-socket 203 and the counter socket 101 cannot conduct electricity, even if the pre-socket 203 and the counter socket 101 form a pre-plugged state.
  • the electrical socket 201 and the pre-socket 203 are arranged opposite to each other.
  • the plug 20 is radially rotated 180°, and the electrical socket 201 and the counter socket 101 are opposite to each other. At this time, the electrical socket 201 and the counter socket 101 are plugged into the electrical plugged state.
  • a pre-slot 212 is provided in the pre-socket 203 along the length direction (i.e., the first axis direction), and the counter socket 101 is plugged into the pre-socket 203 by inserting into the pre-slot 212; an electrical slot 211 is provided in the electrical socket 201 along the length direction, and the counter socket 101 is plugged into the electrical socket 201 by inserting into the electrical slot 211.
  • the two sockets realize two plugging states respectively, and the operation is simple, which is convenient for the installer to understand and actually operate.
  • the pre-plug 203 and the electrical plug 201 together form the head of the plug 20, and the pre-plug 203 and the electrical plug 201 are arranged opposite to each other, which is convenient for the production of the plug 20.
  • the pre-slot 212 and the electrical slot 211 are both used to provide a plugging space for the socket 101.
  • a buckle 103 is provided on the socket 101, a first pre-insertion lock buckle 213 is provided in the pre-insertion socket 203, and a first electric plug lock buckle 214 is provided in the electric socket 201.
  • the buckle 103 can be selectively locked with the first pre-insertion lock buckle 213 in a first locking position and locked with the first electric plug lock buckle 214 in a second locking position.
  • the buckle 103 is an annular protrusion extending circumferentially along the edge of the end of the socket 101, and the first pre-insertion lock buckle 213 and the first electric plug lock buckle 214 are both clamping blocks.
  • the buckle 103 moves in the pre-slot 212, and the buckle 103 moves from the first side of the first pre-plug lock buckle 213 to the second side of the first pre-plug lock buckle 213, and the second side of the first pre-plug lock buckle 213 is the first locking position.
  • the buckle 103 is locked and connected with the first pre-plug lock buckle 213, and the pre-plug state is formed; during the process of plugging the socket 101 and the power socket 201, the buckle 103 moves in the power slot 211, and the buckle 103 moves from the first side of the first power plug lock buckle 214 to the second side of the first power plug lock buckle 214, and the second side of the first power plug lock buckle 214 is the second locking position. At this time, the buckle 103 is locked and connected with the first power plug lock buckle 214, and the power plug state is formed.
  • the first pre-plug lock buckle 213 cooperates with the buckle 103 to lock the plug 20 and the socket 10, preventing the plug 20 from being separated from the socket 10 by external forces such as bumps or collisions during transportation, thereby causing the pre-plug port 203 to lose its pre-plugging function;
  • the first electrical plug lock buckle 214 cooperates with the buckle 103 to lock the plug 20 and the socket 10, preventing the plug 20 from being separated from the socket 10 during the high-voltage conduction process and causing a system circuit breaker failure, thereby ensuring system stability.
  • a first unlocking member 215 is provided on the outer wall of the plug 20.
  • the first unlocking member 215 is rotatably arranged relative to the outer wall of the plug 20.
  • the first unlocking member 215 is connected to both the first pre-insertion lock buckle 213 and the first electric plug lock buckle 214.
  • the first unlocking member 215 is constructed to be able to unlock the buckle 103 by rotation.
  • two first unlocking members 215 are provided, one of which is connected to the first pre-insertion lock buckle 213.
  • the other one is connected to the first electric plug lock buckle 214.
  • the outer wall of the plug 20 is provided with a first through hole, the first through hole is connected to the pre-slotted slot 212, and the axis of the first through hole and the first preset axis L1 have an angle, the first pre-inserted lock buckle 213 passes through the first through hole and is located in the pre-slotted slot 212, the first unlocking member 215 is pivotally connected to the outer wall of the plug 20, and the first pre-inserted lock buckle 213 is located in the first unlocking member The first end of the first unlocking member 215 is located in the first through hole, and the second end of the first pre-insertion lock buckle 213 is located on the outer wall of the plug 20.
  • the first pre-insertion lock buckle 213 When the second end of the first unlocking member 215 is pressed, the first pre-insertion lock buckle 213 is driven to leave the pre-insertion slot 212 and pass through the first through hole through the lever principle. At this time, the socket 101 can move smoothly along the pre-insertion slot 212 without any obstruction, that is, the first pre-insertion lock buckle 213 no longer has the locking function, and the socket 101 can be pulled out or inserted into the pre-insertion slot 203.
  • a spring is connected between the second end of the first unlocking member 215 and the outer wall of the plug 20. When the first unlocking member 215 is released, the spring returns to its original length, driving the first end of the first unlocking member 215 to enter the first through hole again.
  • the structure and action principle of the first unlocking member 215 connected to the first pre-insertion lock buckle 213 are respectively the same as the structure and action principle of the first unlocking member 215 connected to the first electric plug lock buckle 214.
  • One end of the first electrical plug lock buckle 214 opening toward the electrical socket 201 has an inclined surface
  • one end of the first pre-insertion lock buckle 213 opening toward the pre-insertion socket 203 has an inclined surface
  • the buckle 103 contacts the inclined surface of the first pre-insertion lock buckle 213 and moves relative to the inclined surface of the first pre-insertion lock buckle 213.
  • the spring between the second end of the first unlocking piece 215 and the outer wall of the plug 20 is compressed, and the first pre-insertion lock buckle 213 passes through the first through hole.
  • the buckle 103 continues to move relative to the first pre-insertion lock buckle 213 until the first pre-insertion lock buckle 213 is locked and connected with the buckle 103.
  • the spring makes it unnecessary to press the first unlocking piece 215 when the buckle 103 is connected with the first pre-insertion lock buckle 213, and the first pre-insertion lock buckle 213 is unlocked by the thrust generated by the movement; when the pre-insertion port 203 is pulled out of the mating port 101, the first unlocking piece 215 is pressed, and after the pre-insertion port 203 is completely pulled out of the mating port 101, the first unlocking piece 215 is released to ensure that the pre-insertion port 203 and the mating port 101 are smoothly released from the plug-in relationship.
  • the locking process between the buckle 103 and the first electrical plug lock buckle 214 is the same as the locking process between the buckle 103 and the first pre-insertion lock buckle 213; the unlocking process between the buckle 103 and the first pre-insertion lock buckle 213 is the same as the unlocking process between the buckle 103 and the first electrical plug lock buckle 214.
  • the interior of the electrical socket 201 is made of conductive material or is provided with a conductive sheet.
  • the two can achieve electrical conduction.
  • the difference between the second embodiment and the first embodiment is that in the second embodiment, the plug 20 does not have the pre-socket 203, and the structure of the electrical socket 201 is different from that of the first embodiment.
  • the electrical socket 201 has a connection The first slot section 221 and the second slot section 222, the electrical socket 201 can be slidably matched with the socket 101, so that the socket 101 can be selectively plugged into the first slot section 221 or the second slot section 222, the socket 101 is plugged into the first slot section 221 to form a pre-plugged state, and the socket 101 is plugged into the second slot section 222 to form an electrical plugged state.
  • the first groove section 221 and the second groove section 222 are both annular grooves, and the two are arranged along the radial direction of the electrical socket 201.
  • the depth of the first groove section 221 located in the electrical socket 201 is less than the depth of the second groove section 222 located in the electrical socket 201.
  • the socket 101 is respectively connected with the first groove section 221 and the second groove section 222 by different insertion depths.
  • a buckle 103 is provided on the socket 101, and a second pre-insertion lock buckle 223 and a second electric plug lock buckle 224 are provided in the electric socket 201, the second pre-insertion lock buckle 223 is located in the first slot section 221, and the second electric plug lock buckle 224 is located in the second slot section 222, and the buckle 103 can be selectively locked with the second pre-insertion lock buckle 223 in a first locking position and locked with the second electric plug lock buckle 224 in a second locking position.
  • the buckle 103 is an annular protrusion extending circumferentially along the edge of the end of the socket 101, the second pre-insertion lock buckle 223 and the second electric plug lock buckle 224 are both clamping blocks, there are two second pre-insertion lock buckles 223, and the distance between the two second pre-insertion lock buckles 223 is the same as the width of the buckle 103, so that the buckle 103 can be locked between the two second pre-insertion lock buckles 223.
  • the latch 103 is in the locked state
  • the latch 103 is in the locked state.
  • the buckle 103 is locked with the second electric plug lock 224, and the electric plug state is formed.
  • the end of the electric socket 201 and the conductive metal of the end of the socket 101 maintain a safe distance, ensuring the insulation of the plug 20 and the socket 10.
  • the second pre-insertion lock buckle 223 cooperates with the buckle 103 to lock the plug 20 and the socket 10, preventing the plug 20 from being separated from the socket 10 by external forces such as bumps or collisions during transportation, thereby causing the electrical socket 201 to lose its pre-insertion function;
  • the second electrical plug lock buckle 224 cooperates with the buckle 103 to lock the plug 20 and the socket 10, thereby preventing the plug 20 from being separated from the socket 10 during the high-voltage conduction process and causing a safety accident.
  • a second unlocking member 226 is provided on the outer wall of the plug 20, and the second unlocking member 226 is movably provided relative to the outer wall of the plug 20.
  • the second unlocking member 226 is connected to both the second pre-insertion lock buckle 223 and the second electric plug lock buckle 224.
  • the second unlocking member 226 is constructed to be able to unlock the buckle 103 by sliding.
  • the second pre-insertion lock buckle 223 is connected to the second electric plug lock buckle 224 to form an integrated lock buckle structure 225
  • the second unlocking member 226 is one
  • the second unlocking member 226 is connected to the lock buckle structure 225
  • the lock buckle structure 225 is slidably matched with the inner wall of the electric socket 201 and a spring is connected between the two.
  • a gap is formed between the lock buckle structure 225 and the inner wall of the electric socket 201
  • the second unlocking member 226 is slidably connected to the outer wall of the plug 20.
  • the lock buckle structure 225 When the lock buckle structure 225 is moved downward by an external force, the spring is compressed, and the lock buckle structure 225 compresses the gap until the second pre-insertion lock buckle 225 is released.
  • the lock buckle 223 and the second electric plug lock buckle 224 leave the first slot section 221 and the second slot section 222, and the socket 101 can move smoothly along the first slot section 221 and the second slot section 222 without any obstruction, that is, the second pre-insertion lock buckle 223 and the second electric plug lock buckle 224 no longer have the locking function, and the socket 101 can be pulled out or inserted into the electric socket 201; after the force applied to the first unlocking member 215 disappears, the spring returns to its original length according to the elastic principle, and the lock buckle structure 225 moves upward, so that the second pre-insertion lock buckle 223 and the second electric plug lock buckle 224 enter the first slot section 221 and the second slot section 222 again.
  • the first pre-insertion lock buckle 213 has an inclined surface on the side facing the opening of the electric socket 201
  • the buckle 103 contacts the inclined surface of the second pre-insertion lock buckle 223 and moves relative to the inclined surface of the second pre-insertion lock buckle 223, compressing the spring, and the second pre-insertion lock buckle 223 leaves the first slot section 221, and the buckle 103 moves relative to the second pre-insertion lock buckle 223.
  • the lock buckle 223 continues to move until the second pre-insertion lock buckle 223 is locked and connected with the buckle 103.
  • the spring makes it unnecessary to press the second unlocking member 226 when the buckle 103 is connected with the second pre-insertion lock buckle 223.
  • the thrust generated by the movement unlocks the second pre-insertion lock buckle 223.
  • the second unlocking member 226 When the socket 101 needs to enter the second slot section 222 or the electrical socket 201 needs to be unplugged from the socket 101, the second unlocking member 226 is slid downward, and the second unlocking member 226 drives the lock buckle structure 225 to compress the gap. At the same time, the spring compresses After the second pre-insertion lock buckle 223 leaves the first slot section 221 and the second electric plug lock buckle 224 leaves the second slot section 222, the socket 101 can move freely relative to the first slot section 221 and the second slot section 222.
  • the second unlocking piece 226 is released, and the spring recovers its original length due to its own elasticity principle, and the second pre-insertion lock buckle 223 and the second electric plug lock buckle 224 enter the first slot section 221 and the second slot section 222 again.
  • an identification strip 104 is provided on the outer wall of the socket 101.
  • the identification strip 104 is located outside the plug 20.
  • the identification strip 104 is located inside the plug 20.
  • the identification strip 104 is annular and has a fluorescent color (for example, green), and the identification strip 104 is sleeved on the mating socket 101.
  • the identification strip 104 is located outside the electrical socket 201 and can be seen by the installer, reminding the installer that the plug is in the pre-plugged state at this time;
  • the electrical socket 201 and the mating socket 101 are plugged into an electrical plugged state, that is, when the buckle 103 is in the second locking position, the identification strip 104 is located inside the electrical socket 201, and the installer cannot see the identification strip 104. Therefore, the identification strip 104 is used to enable the installer to determine whether the mating socket 101 and the electrical socket 201 are in a pre-plugged state or an electrical plugged state.
  • the installer who performs the pre-plugging work can judge whether the socket 101 and the electrical socket 201 are in the pre-plugging state through the identification strip 104, thereby preventing the installer who performs the pre-plugging work from plugging the socket 101 and the electrical socket 201 into the plugging state to cause a safety accident; similarly, the installer who performs the plugging work can judge whether the socket 101 and the electrical socket 201 are in the plugging state through the identification strip 104, thereby preventing the installer who performs the plugging work from plugging the socket 101 and the electrical socket 201 into the pre-plugging state to cause conduction.
  • the difference between the third embodiment and the second embodiment lies in that the buckle 103 of the socket 10 has a specific structure, the plug 20 has a limiting member 231 and has only one second pre-insertion lock buckle 223 .
  • a limiting member 231 is provided in the electrical socket 201, and the buckle 103 includes a pre-insertion limiting portion 131 and an electrical plug guiding portion 132 arranged at intervals along the circumference of the socket 101, and the limiting member 231 is configured to block the pre-insertion limiting portion 131 and not to block the electrical plug guiding portion 132, and the pre-insertion limiting portion 131 is configured to be lockably connected with the second electrical plug lock buckle 224, and the electrical plug guiding portion 132 is configured to be lockably connected with the second pre-insertion lock buckle 223.
  • the limiting member 231 includes at least two limiting blocks, and a guide groove 232 is formed between the two limiting blocks.
  • the pre-insertion limiting portion 131 and the electric plug guiding portion 132 are both ribs arranged at intervals along the circumferential direction of the end of the socket 101.
  • the length of the pre-insertion limiting portion 131 is greater than the length of the electric plug guiding portion 132, and the width of the guide groove 232 is less than the length of the pre-insertion limiting portion 131 and not less than the length of the electric plug guiding portion 132, so that the pre-insertion limiting portion 131 cannot pass through the guide groove 232, and the electric plug guiding portion 132 can pass through the guide groove 232.
  • the limiting member 231 includes four limiting blocks, each two limiting blocks form a group, and the two groups of limiting blocks are relatively arranged in the electrical socket 201; a guide groove 232 is formed between the two limiting blocks in each group of limiting blocks, and a guide gap 233 is formed between the two groups of limiting blocks, and the guide groove 232 and the guide gap 233 are both overlapped with the first slot section 221 and the second slot section 222.
  • the pre-insertion limiting portion 131 is two ribs arranged oppositely, and the electrical plug guiding portion 132 is also two ribs arranged oppositely.
  • the pre-insertion limiting portion 131 and the electrical plug guiding portion 132 are arranged alternately along the circumferential direction of the end of the socket 101, and the length of the pre-insertion limiting portion 131 is less than the length of the guide gap 233, so that the pre-insertion limiting portion 131 can pass from the guide gap 233 into the second slot section 222.
  • the pre-insertion limiting portion 131 is opposite to the limit block, and the electrical socket 201 is inserted into the mating socket 101 until the pre-insertion limiting portion 131 contacts the limit block, and the electrical socket 201 cannot move further.
  • the second pre-insertion locking buckle 223 is locked and connected with the electrical plug guiding portion 132, locking the electrical socket 201 and the mating socket 101 in the pre-insertion state; when the electrical socket 201 and the mating socket 101 form an electrical plug state, The plug 20 is axially rotated 90°, the electric plug guiding portion 132 faces the guiding groove 232, and the pre-insertion limiting portion 131 faces the guiding gap 233, and the electric socket 201 is inserted into the mating socket 101 until the electric plug guiding portion 132 passes through the guiding groove 232, and the pre-insertion limiting portion 131 passes through the guiding gap 233.
  • the second electric plug lock buckle 224 is locked with the pre-insertion limiting portion 131, and the electric socket 201 and the mating socket 101 are locked in the electric plug state.
  • the structure and principle of the second unlocking member 226 in the third embodiment are the same as those in the second embodiment.
  • the structural design of the limiter 231 and the buckle 103 can achieve accurate pre-insertion.
  • the limit position ensures that the installer who performs the pre-insertion work cannot plug the electrical socket 201 into the socket 101 to form an electrical plug state, thereby ensuring safety.
  • the second pre-insertion lock buckle 223 is provided as one, and cooperates with the limiting member 231 to realize a locking connection with the buckle 103 .
  • the present application also provides an energy storage system, which includes an electrical device 30, a wire 40, and the above-mentioned electrical connector, wherein the plug 20 and the socket 10 are both multiple, and the multiple plugs 20 are arranged in a one-to-one correspondence with the multiple sockets 10.
  • the electrical device 30 is composed of six battery groups, each battery group is electrically connected to two sockets 10. There are a plurality of wires 40, two battery groups are connected by a wire 40, and the two ends of each wire 40 are electrically connected to the two plugs 20 respectively.
  • the above-mentioned embodiments of the present application achieve the following technical effects: mainly by changing the structure of the plug, increasing the plug socket or changing the insertion depth of the plug, so that the plug and the socket can be plugged into a pre-insertion state of insulation connection, and the plug and the socket are pre-inserted by professionals first, and the on-site installers only need to convert the pre-insertion state of the plug and the socket into the electrical plug state to achieve the connection of the wire 40.
  • the principle is simple, the operation is convenient, and the occurrence of wrong insertion and error insertion is reduced.

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Abstract

一种电连接器及储能系统。该电连接器包括：插座，具有对插口和设备端接口，设备端接口被构造为能够与电气装置电连接，并固定在电气装置上；插头，具有电插口和导线接口，插座能够通过对插口和电插口的配合与插头插接，导线接口被构造为与导线电连接，插头被构造为具有与插座形成绝缘连接的预插状态和与插座形成电连接的电插状态，预插状态下，插头与插座可拆卸连接。本申请的技术方案的电连接器能够解决现有安装过程中容易出现错插、误插的问题。

Description

电连接器及储能系统
本申请要求于2022年11月11日提交中国专利局、申请号为202223008653.3、发明名称为“电连接器及储能系统”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电配件技术领域，具体而言，涉及一种电连接器及储能系统。
背景技术
随着储能行业的快速发展，在储能系统中导线组件承载着系统内部大电流的传导，导线组件中的插头可以配合插座实现系统中的快速连接，有着高效、可靠的技术优点，但随着行业的快速发展，对于导线组件在不同情况下也有着特定使用需求。
目前，储能系统在生产、运输、设备安装过程中，为了最大程度保证安装人员及整个系统安全，在储能装置在出厂前，先将储能系统中的导线组件拆离，即将插头和插座拆离，然后将插头与导线、插座与电气装置分别进行打包发货，等到达现场后，并在整机调试前，再由现场安装人员对导线组件进行连接，即将插头与插座插接，最后实现整个高压回路导通。目前在现场实际施工操作过程中，一方面，由于储能系统中高压回路较为复杂，其中需要连接的插头与插座较多，上述插头只具有能够与插座形成电连接的电插口和能够连接线缆的导线接口，容易造成错插和误插，例如本应该插入第三行插座的插头插入了第二行插座上；另一方面，由于现场安装人员的经验和专业性参差不齐，没有足够的时间对安装人员进行系统的安装培训。因此，导致安装人员在实际操作过程中的错插、误插频发，进而引发多起系统短路事故，造成经济损失，并且会大大增加现场安装人员的安全风险。
发明内容
本申请的主要目的在于提供一种电连接器及储能系统，能够解决现有安装过程中容易出现错插、误插的问题。
为了实现上述目的，根据本申请的一方面，提供了一种电连接器，包括：插座，具有对插口和设备端接口，设备端接口被构造为能够与电气装置电连接，并固定在电气装置上；插头，具有电插口和导线接口，插座能够通过对插口和电插口的配合与插头插接，导线接口被构造为与导线电连接，插头被构造为具有与插座形成绝缘连接的预插状态和与插座形成电连接的电插状态，预插状态下，插头与插座可拆卸连接。
进一步地，插头还具有预插口，预插口被构造为能够与插座插接形成预插状态。
进一步地，对插口上设置有卡扣，预插口内设置有第一预插锁扣，电插口内设置有第一电插锁扣，卡扣能够选择性地与第一预插锁扣卡锁连接在第一锁紧位置或者与第一电插锁扣卡锁连接在第二锁紧位置。
进一步地，电插口具有相连通的第一槽段和第二槽段，对插口选择性地与第一槽段或第二槽段插接，对插口与第一槽段插接形成预插状态，对插口与第二槽段插接形成电插状态。
进一步地，对插口上设置有卡扣，电插口内设置有第二预插锁扣和第二电插锁扣，第二预插锁扣位于第一槽段内，第二电插锁扣位于第二槽段内，卡扣能够选择性地与第二预插锁扣卡锁连接在第一锁紧位置或者与第二电插锁扣卡锁连接在第二锁紧位置。
进一步地，对插口上设置有卡扣，电插口内设置有限位件，限位件被构造为在插头处于预插状态时防止卡扣与第二槽段插接。
进一步地，卡扣包括沿对插口的周向间隔布置的预插限定部和电插引导部，插头处于预插状态时，预插限定部与限位件抵接，预插限定部和电插引导部均位于第一槽段内，插头处于电插状态时，预插限定部和电插引导部均位于第二槽段内，插头通过转动和移动的方式从预插状态转换为电插状态。
进一步地，限位件具有引导槽，插头内部具有引导空隙，引导槽的宽度小于预插限定部的长度，且不小于电插引导部的长度，引导槽被构造为在插头处于预插状态时防止预插限定部插入，并允许电插引导部插入，引导空隙的宽度大于预插限定部和电插引导部的长度，引导空隙被构造为在电插状态时允许预插限定部和电插引导部插入。
进一步地，插头的外壁设置有第一解锁件，第一解锁件相对于插头的外壁可转动地设置或可移动地设置，第一解锁件设置有至少两个，至少一个第一解锁件与第一预插锁扣连接，至少另一个第一解锁件与第一电插锁扣连接，第一解锁件被构造为能够通过转动或移动的方式将卡扣解锁。
进一步地，插头的外壁设置有第二解锁件，第二解锁件相对于插头的外壁可转动地设置或可移动地设置，第二预插锁扣和第二电插锁扣均与第二解锁件连接，第二解锁件被构造为能够通过转动或移动的方式将卡扣解锁。
进一步地，对插口上设置有卡扣，对插口外壁设置有标识条，卡扣位于第一锁紧位置时，标识条位于插头外部，卡扣位于第二锁紧位置时，标识条位于插头内部。
根据本申请的另一方面，提供了一种储能系统，包括电气装置、导线以及上述的电连接器，插头和插座均为多个，多个插头与多个插座一一对应设置。
应用本申请的技术方案，改变插头的结构，使插头与插座能够具有预插状态和电插状态两种状态，在储能系统运输之前，将对应的插头与对应的插座插接形成预插状态，预插状态为绝缘连接的状态，不会导电发生危险；在储能系统运输到现场后，先将插头与插座解除预插状态，再将插头与同一个插座插接形成电插状态，该状态为电连接的状态。两种状态在运输前后进行切换，保证运输过程中的安全性。现场安装人员只需要将某个插头与对应的插座解除预插状态后，再将该插头与同一个插座二次插接形成电插状态，不需要再寻找每个插头对应的插座，减少错插、误插的情况发生，进而减少因此引发的系统短路事故，减少经济损失，降低安全风险。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解，本申请的示意性实施例及其说明用于解释本申请，并不构成对本申请的不当限定。在附图中：
图1示出了本申请的实施例一的电连接器的结构示意图；
图2示出了图1中插头的剖视图(其中，L1为第一预设轴线)；
图3示出了图1中插头与插座插接形成预插状态的剖视图；
图4示出了图1中插头与插座插接形成电插状态的剖视图；
图5示出了本申请的实施例二的电连接器的结构示意图；
图6示出了图5中插头与插座插接形成预插状态的剖视图；
图7示出了图5中插头与插座插接形成电插状态的剖视图；
图8示出了图5中插头的剖视图；
图9示出了本申请的实施例三的电连接器的结构示意图；
图10示出了图8另一个角度的结构示意图；
图11示出了图8中插头与插座插接形成预插状态的剖视图；
图12示出了图8中插头与插座插接形成电插状态的剖视图；以及
图13示出了本申请的储能系统的主视图。
其中，上述附图包括以下附图标记：
10、插座；101、对插口；102、设备端接口；103、卡扣；131、预插
限定部；132、电插引导部；104、标识条；20、插头；201、电插口；211、电插槽；221、第一槽段；222、第二槽段；202、导线接口；203、预插口；212、预插槽；213、第一预插锁扣；214、第一电插锁扣；215、第一解锁件；223、第二预插锁扣；224、第二电插锁扣；225、锁扣结构；226、第二解锁件；231、限位件；232、引导槽；233、引导空隙；30、电气装置；40、导线。
具体实施方式
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
参见图1、图5和图9所示，本申请提供了一种电连接器。电连接器包括：插座10，具有对插口101和设备端接口102，设备端接口102被构造为能够与电气装置30电连接，并固定在电气装置30上；插头20，具有电插口201和导线接口202，插座10能够通过对插口101和电插口201与插头20插接，导线接口202被构造为能够与导线40电连接，插头20被构造为具有能够与插座10形成绝缘连接的预插状态和与插座10形成电连接 的电插状态。
在一个实施例中，电气装置30为电池包，导线40为高压线缆。
在上述技术方案中，插头20与插座10能够通过不同的插接位置或方式，形成绝缘连接和电连接的两种插接状态。结合图13，实际应用过程中，插头20与插座10分别设置有若干个，每个插头20对应一个插座10，在储能系统运输前，先将插头20与对应的插座10插接形成绝缘连接的预插状态，在储能系统运输到现场后，再将插头20与该插座10解除预插状态，后将插头20与插座10插接形成电插状态。其中，若干个指的是两个或两个以上。
通过上述设置，安装人员只需要将某个插头20与对应的插座10解除预插状态，再将该插头20与同一个插座10二次插接形成电插状态，每一个插头20均与对应的一个插座10形成预插状态或电插状态，使得安装人员不需要再寻找某个插头20对应的插座10，减少错插、误插的情况发生。
实施例一
参见图1至图4所示，本申请的实施例一中，插头20还具有预插口203，预插口203为绝缘材质，预插口203被构造为能够与插座10插接形成预插状态。
在上述技术方案中，预插口203与对插口101插接后，由于预插口203绝缘，使得预插口203与对插口101无法导电，即使预插口203与对插口101形成预插状态。电插口201与预插口203相对设置，预插口203与对插口101解除预插状态的插接关系后，将插头20径向旋转180°后，电插口201与对插口101相对，此时将电插口201与对插口101插接形成电插状态。预插口203内沿长度方向(即第一轴线方向)开设有预插槽212，对插口101通过插入预插槽212内的方式与预插口203插接；电插口201内沿长度方向开设有电插槽211，对插口101通过插入电插槽211内的方式与电插口201插接。
通过上述设置，两个插口分别实现两种插接状态，操作简单，便于安装人员理解和实际操作。预插口203和电插口201共同形成插头20的头部，并且预插口203和电插口201相对设置，便于插头20的制作。预插槽212和电插槽211均用于为对插口101提供插接空间。
参见图1至图4所示，本申请的实施例一中，对插口101上设置有卡扣103，预插口203内设置有第一预插锁扣213，电插口201内设置有第一电插锁扣214，卡扣103能够选择性地与所述第一预插锁扣213卡锁连接在第一锁紧位置以及与所述第一电插锁扣214卡锁连接在第二锁紧位置。
在上述技术方案中，卡扣103为沿对插口101端部边缘周向延伸的环状凸起，第一预插锁扣213和第一电插锁扣214均为卡块。在对插口101与预插口203插接的过程中，卡扣103在预插槽212内移动，卡扣103从第一预插锁扣213的第一侧移动至第一预插锁扣213的第二侧，卡扣103在第一预插锁扣213的第二侧即为第一锁紧位置，此时，卡扣103与第一预插锁扣213卡锁连接，预插状态形成；在对插口101与电插口201插接的过程中，卡扣103在电插槽211内移动，卡扣103从第一电插锁扣214的第一侧移动至第一电插锁扣214的第二侧，卡扣103在第一电插锁扣214的第二侧即为第二锁紧位置，此时，卡扣103与第一电插锁扣214卡锁连接，电插状态形成。
通过上述设置，在预插口203与对插口101插接后，第一预插锁扣213与卡扣103配合实现插头20与插座10的锁定，防止在运输过程中，插头20受颠簸或碰撞等外力脱离插座10，而使预插口203失去预插的作用；在电插口201与对插口101插接后，第一电插锁扣214与卡扣103配合实现插头20与插座10的锁定，防止在高压导通过程中，插头20脱离插座10而引发系统断路故障，保证系统稳定性。
参见图1至图4所示，本申请的实施例一中，插头20的外壁设置有第一解锁件215，第一解锁件215相对于插头20的外壁可转动地设置，第一解锁件215与第一预插锁扣213和第一电插锁扣214均连接，第一解锁件215被构造为能够通过转动的方式将卡扣103解锁。
在上述技术方案中，第一解锁件215设置有两个，其中一个与第一预插锁扣213连接，
其中另一个与第一电插锁扣214连接。插头20的外壁开设有第一通孔，第一通孔与预插槽212连通，且第一通孔的轴线与第一预设轴线L1之间具有夹角，第一预插锁扣213从第一通孔穿过并位于预插槽212内，第一解锁件215与插头20的外壁枢转连接，第一预插锁扣213位于第一解锁件 215的第一端，第一解锁件215的第一端位于第一通孔内，第一预插锁扣213的第二端位于插头20的外壁，按压第一解锁件215的第二端，通过杠杆原理，第一预插锁扣213被带动离开预插槽212，并穿出第一通孔，此时对插口101能够沿预插槽212没有阻挡的顺畅移动，即第一预插锁扣213不再具备卡锁功能，对插口101能够拔出或插入预插口203。第一解锁件215的第二端与插头20的外壁之间连接有弹簧，在松开第一解锁件215时，弹簧恢复原长，带动第一解锁件215的第一端再次进入第一通孔内，连接于第一预插锁扣213的第一解锁件215的结构和动作原理分别与连接于第一电插锁扣214的第一解锁件215的结构和动作原理相同。
第一电插锁扣214朝向电插口201开口的一端具有倾斜表面，第一预插锁扣213朝向预插口203开口的一端具有倾斜表面。
通过上述设置，在预插口203与对插口101插接时，卡扣103与第一预插锁扣213的倾斜表面接触，并相对第一预插锁扣213的倾斜表面移动，通过杠杆原理，压缩第一解锁件215的第二端与插头20的外壁之间的弹簧，第一预插锁扣213穿出第一通孔，卡扣103相对第一预插锁扣213继续移动，直至第一预插锁扣213与卡扣103卡锁连接，弹簧使得在卡扣103与第一预插锁扣213连接时，不需要按压第一解锁件215，通过移动产生的推力使第一预插锁扣213解锁；在预插口203拔出对插口101时，按住第一解锁件215，待预插口203完全拔出对插口101后，松开第一解锁件215，保证预插口203与对插口101顺利解除插接关系。电插口201与对插口101插接过程中，卡扣103与第一电插锁扣214之间的卡锁过程与卡扣103和第一预插锁扣213之间的卡锁过程相同；卡扣103与第一预插锁扣213之间的解锁过程与卡扣103和第一电插锁扣214之间的解锁过程相同。
本申请的实施例一中，电插口201内部为导电材质或设置有导电片。
通过上述设置，使得电插口201与对插口101插接并通电后，两者能够实现电导通。
实施例二
实施例二与实施例一的不同之处在于：实施例二中，插头20不具备预插口203，且电插口201的结构与实施一不同。
参见图5至图8所示，本申请的实施例二中，电插口201具有相连通 的第一槽段221和第二槽段222，电插口201能够与对插口101滑动配合，以使对插口101选择性地与第一槽段221或第二槽段222插接，对插口101与第一槽段221插接形成预插状态，对插口101与第二槽段222插接形成电插状态。
在上述技术方案中，第一槽段221与第二槽段222均为环形槽，两者沿电插口201的径向布置，第一槽段221位于电插口201的深度小于第二槽段222位于电插口201的深度，对插口101通过插入深度的不同分别与第一槽段221和第二槽段222插接。
通过上述设置，对插口101与电插口201从预插状态切换为电插状态时，只需要将电插口201同向更深的插入对插口101，使对插口101从第一槽段221进入第二槽段222内，操作方便，便于安装人员的理解和实际操作。
参见图5至图8所示，本申请的一个实施例中，对插口101上设置有卡扣103，电插口201内设置有第二预插锁扣223和第二电插锁扣224，第二预插锁扣223位于第一槽段221内，第二电插锁扣224位于第二槽段222内，卡扣103能够选择性地与第二预插锁扣223卡锁连接在第一锁紧位置以及与第二电插锁扣224卡锁连接在第二锁紧位置。
在上述技术方案中，卡扣103为沿对插口101端部边缘周向延伸的环状凸起，第二预插锁扣223和第二电插锁扣224均为卡块，第二预插锁扣223为两个，两个第二预插锁扣223之间的距离与卡扣103的宽度相同，以使卡扣103能够卡锁在两个第二预插锁扣223之间。在对插口101与电插口201插接的过程中，卡扣103先在第一槽段221内移动，卡扣103从第一个第二预插锁扣223的第一侧移动至第一个第二预插锁扣223的第二侧，同时位于第二个第二预插锁扣223的第一侧，卡扣103在该位置处即为第一锁紧位置，此时，卡扣103位于两个第二预插锁扣223中间，即卡扣103与第二预插锁扣223卡锁连接，预插状态形成；卡扣103继续移动，从第二个第二预插锁扣223的第一侧移动至第二个第二预插锁扣223的第二侧，同时，卡扣103从第一槽段221进入第二槽段222，并在第二槽段222内继续移动，直至从第二电插锁扣224的第一侧移动至第二电插锁扣224的第二侧，卡扣103在第二电插锁扣224的第二侧即为第二锁紧位置， 此时，卡扣103与第二电插锁扣224卡锁连接，电插状态形成。卡扣103与第二预插锁扣223卡锁连接时，电插口201端部与对插口101端部的导电金属之间保持安全距离，保证插头20与插座10的绝缘。
通过上述设置，在电插口201与对插口101插接后，且电插口201位于第一槽段221内时，第二预插锁扣223与卡扣103配合实现插头20与插座10的锁定，防止在运输过程中，插头20受颠簸或碰撞等外力脱离插座10，而使电插口201失去预插的作用；在电插口201与对插口101插接后，且电插口201位于第二槽段222内时，第二电插锁扣224与卡扣103配合实现插头20与插座10的锁定，防止在高压导通过程中，插头20脱离插座10而引发安全事故。
参见图5至图8所示，本申请的实施例二中，插头20的外壁设置有第二解锁件226，第二解锁件226相对于插头20的外壁可移动地设置，第二解锁件226与第二预插锁扣223和第二电插锁扣224均连接，第二解锁件226被构造为能够通过滑动的方式将卡扣103解锁。
在上述技术方案中，第二预插锁扣223与第二电插锁扣224连接形成一体式的锁扣结构225，第二解锁件226为一个，第二解锁件226与锁扣结构225连接，锁扣结构225与电插口201内壁滑动配合且两者之间连接有弹簧，弹簧处于原长状态时，锁扣结构225与电插口201的内壁之间形成有间隙，第二解锁件226与插头20的外壁滑动连接，锁扣结构225受外力向下移动时，弹簧压缩，锁扣结构225压缩间隙，直至第二预插锁扣223和第二电插锁扣224离开第一槽段221和第二槽段222，此时对插口101能够沿第一槽段221和第二槽段222没有阻挡的顺畅移动，即第二预插锁扣223和第二电插锁扣224不再具备卡锁功能，对插口101能够拔出或插入电插口201；施加在第一解锁件215上的力消失后，弹簧根据弹性原理恢复原长，锁扣结构225向上移动，使第二预插锁扣223和第二电插锁扣224再次进入第一槽段221和第二槽段222。第一预插锁扣213朝向电插口201的开口的一侧具有倾斜表面。
通过上述设置，在电插口201与对插口101插接时，卡扣103与第二预插锁扣223的倾斜表面接触，并相对第二预插锁扣223的倾斜表面移动，压缩弹簧，第二预插锁扣223离开第一槽段221，卡扣103相对第二预插 锁扣223继续移动，直至第二预插锁扣223与卡扣103卡锁连接，弹簧使得在卡扣103与第二预插锁扣223连接时，不需要按压第二解锁件226，通过移动产生的推力使第二预插锁扣223解锁；在对插口101需要进入第二槽段222或电插口201需要拔出对插口101时，向下滑动第二解锁件226，第二解锁件226带动锁扣结构225压缩间隙，同时弹簧压缩，待第二预插锁扣223离开第一槽段221，且第二电插锁扣224离开第二槽段222后，对插口101能够相对于第一槽段221和第二槽段222自由移动，待对插口101插入第二槽段222或电插口201拔出对插口101后，松开第二解锁件226，弹簧通过自身弹性原理恢复原长，第二预插锁扣223和第二电插锁扣224再次进入第一槽段221和第二槽段222。
参见图5至图8所示，本申请的实施例二中，对插口101外壁设置有标识条104，卡扣103位于第一锁紧位置时，标识条104位于插头20外部，卡扣103位于第二锁紧位置时，标识条104位于插头20内部。
在上述技术方案中，标识条104为环形，且具有荧光色(比如，绿色)，标识条104套设在对插口101上。在电插口201与对插口101插接形成预插状态时，即卡扣103位于第一锁紧位置时，标识条104位于电插口201外部，能够被安装人员看见，提醒安装人员此时插头处于预插状态；在电插口201与对插口101插接形成电插状态时，即卡扣103位于第二锁紧位置时，标识条104位于电插口201内部，安装人员无法看到标识条104。因此，标识条104用于使安装人员判断对插口101与电插口201是处于预插状态还是电插状态。
通过上述设置，使得进行预插工作的安装人员能够通过标识条104判断对插口101与电插口201是否处于预插状态，防止进行预插工作的安装人员将对插口101与电插口201插接形成电插状态，引发安全事故；同样，也使得进行电插工作的安装人员能够通过标识条104判断对插口101与电插口201是否处于电插状态，防止进行电插工作的安装人员将对插口101与电插口201插接形成预插状态，无法导通。
实施例三
实施例三与实施例二的不同之处在于：插座10的卡扣103的具体结构、插头20具备限位件231以及仅具有一个第二预插锁扣223。
参见图9至图12所示，本申请的实施例三中，电插口201内设置有限位件231，卡扣103包括沿对插口101的周向间隔布置的预插限定部131和电插引导部132，限位件231被构造为能够阻挡预插限定部131，且不阻挡电插引导部132，预插限定部131被构造为能够与第二电插锁扣224卡锁连接，电插引导部132被构造为能够与第二预插锁扣223卡锁连接。
参见图9至图12所示，本申请的实施例三中，限位件231包括至少两个限位块，两个限位块之间形成引导槽232，预插限定部131和电插引导部132均为沿对插口101的端部周向间隔布置的筋条，预插限定部131的长度大于电插引导部132的长度，引导槽232的宽度小于预插限定部131的长度，且不小于电插引导部132的长度，以使预插限定部131无法穿过引导槽232，且电插引导部132能够穿过引导槽232。
在上述技术方案中，限位件231包括四个限位块，每两个限位块为一组，两组限位块相对设置在电插口201内；每组限位块中的两个限位块之间形成引导槽232，两组限位块之间形成引导空隙233，引导槽232和引导空隙233均与第一槽段221和第二槽段222重合。预插限定部131为两个相对设置的筋条，电插引导部132也为两个相对设置的筋条，预插限定部131和电插引导部132沿对插口101的端部周向间隔交错布置，预插限定部131的长度小于引导空隙233的长度，使预插限定部131能够从引导空隙233穿入至第二槽段222内。
电插口201与对插口101形成预插状态时，预插限定部131正对限位块，电插口201插入对插口101，直至预插限定部131与限位块接触时，电插口201无法继续移动，此时第二预插锁扣223与电插引导部132卡锁连接，将电插口201与对插口101锁定在预插状态；电插口201与对插口101形成电插状态时，将插头20轴向旋转90°，电插引导部132正对引导槽232，且预插限定部131正对引导空隙233，电插口201插入对插口101，直至电插引导部132穿过引导槽232，且预插限定部131穿过引导空隙233，此时第二电插锁扣224与预插限定部131卡锁连接，将电插口201与对插口101锁定在电插状态。
实施例三中的第二解锁件226的结构和原理与实施例二相同。
通过上述设置，限位件231和卡扣103的结构设计，实现预插的准确 限位，保证进行预插工作的安装人员无法将电插口201与对插口101插接形成电插状态，进而保证安全性。
参见图9至图12所示，本申请的实施例三中，第二预插锁扣223设置为一个，配合限位件231实现与卡扣103的卡锁连接。
参见图13所示，本申请还提供了一种储能系统。该储能系统包括电气装置30、导线40、以及上述电连接器，插头20和插座10均为多个，多个插头20与多个插座10一一对应设置。
需要说明的是，多个是指两个或两个以上。电气装置30由六组电池组成，每个电池组与两个插座10电连接。导线40为若干根，两个电池组之间通过一根导线40连接，每一根导线40的两端分别电连接两个插头20。
从以上的描述中，可以看出，本申请的上述的实施例实现了如下技术效果：主要通过改变插头的结构，增加插头的插口或改变插头的插入深度，进而使插头与插座能够插接形成绝缘连接的预插状态，通过专业人员先将插头与插座预插，现场的安装人员只需要将插头与插座的预插状态转换为电插状态，就能够实现导线40的连接，原理简单，操作方便，减少错插、误插的情况发生。
显然，上述所描述的实施例仅仅是本申请一部分的实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都应当属于本申请保护的范围。
需要注意的是，这里所使用的术语仅是为了描述具体实施方式，而非意图限制根据本申请的示例性实施方式。如在这里所使用的，除非上下文另外明确指出，否则单数形式也意图包括复数形式，此外，还应当理解的是，当在本说明书中使用术语“包含”和/或“包括”时，其指明存在特征、步骤、工作、器件、组件和/或它们的组合。
以上所述仅为本申请的优选实施例而已，并不用于限制本申请，对于本领域的技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本申请的保护范围之内。

Claims (12)

  1. 一种电连接器，其特征在于，包括：
    插座(10)，具有对插口(101)和设备端接口(102)，所述设备端接口(102)被构造为能够与电气装置(30)电连接，并固定在所述电气装置(30)上；
    插头(20)，具有电插口(201)和导线接口(202)，所述插座(10)能够通过所述对插口(101)和所述电插口(201)的配合与所述插头(20)插接，所述导线接口(202)被构造为与导线(40)电连接，所述插头(20)被构造为具有与所述插座(10)形成绝缘连接的预插状态和与所述插座(10)形成电连接的电插状态，所述预插状态下，所述插头(20)与所述插座(10)可拆卸连接。
  2. 根据权利要求1所述的电连接器，其特征在于，所述插头(20)还具有预插口(203)，所述预插口(203)被构造为能够与所述插座(10)插接形成所述预插状态。
  3. 根据权利要求2所述的电连接器，其特征在于，所述对插口(101)上设置有卡扣(103)，所述预插口(203)内设置有第一预插锁扣(213)，所述电插口(201)内设置有第一电插锁扣(214)，所述卡扣(103)能够选择性地与所述第一预插锁扣(213)卡锁连接在第一锁紧位置或者与所述第一电插锁扣(214)卡锁连接在第二锁紧位置。
  4. 根据权利要求1所述的电连接器，其特征在于，所述电插口(201)具有相连通的第一槽段(221)和第二槽段(222)，所述对插口(101)选择性地与所述第一槽段(221)或所述第二槽段(222)插接，所述对插口(101)与所述第一槽段(221)插接形成所述预插状态，所述对插口(101)与所述第二槽段(222)插接形成所述电插状态。
  5. 根据权利要求4所述的电连接器，其特征在于，所述对插口(101)上设置有卡扣(103)，所述电插口(201)内设置有第二预插锁扣(223)和第二电插锁扣(224)，所述第二预插锁扣(223)位于所述第一槽段(221)内，所述第二电插锁扣(224)位于所述第二槽段(222)内，所述卡扣(103)能够选择性地与所述第二预插锁扣(223)卡锁连接在第一锁紧位置或者与所述第二电插锁扣(224)卡锁连接在第二锁紧位置。
  6. 根据权利要求4或5所述的电连接器，其特征在于，所述对插口(101)上设置有卡扣(103)，所述电插口(201)内设置有限位件(231)，所述限位件(231)被构造为在所述插头(20)处于所述预插状态时防止所述卡扣(103)与所述第二槽段(222)插接。
  7. 根据权利要求6所述的电连接器，其特征在于，所述卡扣(103)包括沿所述对插口(101)的周向间隔布置的预插限定部(131)和电插引导部(132)，所述插头(20)处于所述预插状态时，所述预插限定部(131)与所述限位件(231)抵接，所述预插限定部(131)和所述电插引导部(132)均位于所述第一槽段(221)内，所述插头(20)处于所述电插状态时，所述预插限定部(131)和所述电插引导部(132)均位于所述第二槽段(222)内，所述插头(20)通过转动和移动的方式从所述预插状态转换为所述电插状态。
  8. 根据权利要求7所述的电连接器，其特征在于，所述限位件(231)具有引导槽(232)，所述插头(20)内部具有引导空隙(233)，所述引导槽(232)的宽度小于所述预插限定部(131)的长度，且不小于所述电插引导部(132)的长度，所述引导槽(232)被构造为在所述插头(20)处于所述预插状态时防止所述预插限定部(131)插入，并允许所述电插引导部(132)插入，所述引导空隙(233)的宽度大于所述预插限定部(131)和所述电插引导部(132)的长度，所述引导空隙(233)被构造为在所述电插状态时允许所述预插限定部(131)和所述电插引导部(132)插入。
  9. 根据权利要求3所述的电连接器，其特征在于，所述插头(20)的外壁设置有第一解锁件(215)，所述第一解锁件(215)相对于所述插头(20)的外壁可转动地设置或可移动地设置，所述第一解锁件(215)设置有至少两个，至少一个所述第一解锁件(215)与所述第一预插锁扣(213)连接，至少另一个所述第一解锁件(215)与所述第一电插锁扣(214)连接，所述第一解锁件(215)被构造为能够通过转动或移动的方式将所述卡扣(103)解锁。
  10. 根据权利要求5所述的电连接器，其特征在于，所述插头(20)的外壁设置有第二解锁件(226)，所述第二解锁件(226)相对于所述插头(20)的外壁可转动地设置或可移动地设置，所述第二预插锁扣(223)和 所述第二电插锁扣(224)均与所述第二解锁件(226)连接，所述第二解锁件(226)被构造为能够通过转动或移动的方式将所述卡扣(103)解锁。
  11. 根据权利要求3或5所述的电连接器，其特征在于，所述对插口(101)上设置有卡扣(103)，所述对插口(101)外壁设置有标识条(104)，所述卡扣(103)位于所述第一锁紧位置时，所述标识条(104)位于所述插头(20)外部，所述卡扣(103)位于所述第二锁紧位置时，所述标识条(104)位于所述插头(20)内部。
  12. 一种储能系统，其特征在于，包括电气装置(30)、导线(40)以及如权利要求1至11中任一项所述的电连接器，所述插头(20)和所述插座(10)均为多个，多个所述插头(20)与多个所述插座(10)一一对应设置。
PCT/CN2023/099841 2022-11-11 2023-06-13 电连接器及储能系统 Ceased WO2024098744A1 (zh)

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