WO2024098520A1 - Press roller pressurizing structure and roller press - Google Patents

Press roller pressurizing structure and roller press Download PDF

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Publication number
WO2024098520A1
WO2024098520A1 PCT/CN2022/141038 CN2022141038W WO2024098520A1 WO 2024098520 A1 WO2024098520 A1 WO 2024098520A1 CN 2022141038 W CN2022141038 W CN 2022141038W WO 2024098520 A1 WO2024098520 A1 WO 2024098520A1
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WIPO (PCT)
Prior art keywords
roller
pressing
roller seat
pressure
pressure roller
Prior art date
Application number
PCT/CN2022/141038
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French (fr)
Chinese (zh)
Inventor
温怡彰
邱昭午
陈延林
刘枝钰
陈昌华
Original Assignee
佛山市恒力泰机械有限公司
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Publication of WO2024098520A1 publication Critical patent/WO2024098520A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/16Adjusting or positioning rolls
    • B21B31/20Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
    • B21B31/32Adjusting or positioning rolls by moving rolls perpendicularly to roll axis by liquid pressure, e.g. hydromechanical adjusting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the technical field of roller presses, and in particular to a roller press structure and a roller press.
  • the existing roller press 100 usually has two facing and rotating rollers 130. Materials with a certain material pressure are continuously brought into the space between the two rollers 130 through a feeding device. At the same time, a hydraulic system applies a strong squeezing force to the rollers 130. Under the action of high pressure, the materials become compacted cakes and are discharged from under the machine.
  • the hydraulic cylinder 110 is installed on the frame 120 to apply pressure to the pressure roller 130 , and the frame 120 bears the pressurized pressure of the hydraulic cylinder 110 , which places high requirements on the structural strength of the frame 120 , making the processing of the frame 120 difficult and costly; in addition, in order to meet the requirements of structural strength, the frame 120 can be manufactured by an integrated molding process, but the shape of the frame 120 manufactured by the integrated molding process is relatively limited, which will bring difficulties to the installation of the pressure roller 130 .
  • the present invention provides a roller pressurizing structure, aiming to prevent the frame from being subjected to the pressurizing pressure of the pressing cylinder; the present invention also provides a roller press, including the roller pressurizing structure described above.
  • a roller press structure is applied to a roller press, which has a frame.
  • the roller press structure includes: two rollers, which are arranged opposite to each other on the frame, and at least one of the two rollers is slidably arranged relative to the frame; a first roller seat and a second roller seat are arranged opposite to each other, the first roller seat is arranged on one of the two rollers, and the second roller seat is arranged on the other of the two rollers; a pressing cylinder, including a cylinder body and a piston rod, the cylinder body is arranged on the first roller seat, the piston rod is slidably arranged on the cylinder body, and the piston rod extends out of the cylinder body and is connected to the second roller seat.
  • the present invention provides a roller pressurizing structure.
  • a pressing cylinder provides power for the movement of the rollers and provides pressurizing pressure for the two rollers.
  • the pressurizing pressure is transmitted between the first roller seat, the second roller seat and the two rollers, and the pressurizing pressure will not be directly transmitted to the frame, which reduces the requirements for the frame, thereby reducing the processing difficulty and cost of the frame.
  • the first roller seat and the second roller seat to bear the pressurizing pressure of the pressing cylinder, the pressure fluctuation between the two rollers can be reduced, thereby improving the stability and working efficiency of the roller press.
  • the relative distance between the first roller seat and the second roller seat can also be adjusted by the relative sliding of the piston rod and the cylinder body, thereby adjusting the relative gap between the two rollers.
  • the structure is simple and the function is easy to implement.
  • the cylinder body is at least partially embedded in the first pressure roller seat, and the piston rod extends out of the first pressure roller seat to be connected to the second pressure roller seat.
  • the space occupied by the pressure roller pressure structure can be reduced, and on the other hand, the assembly stability of the cylinder body can be improved and the influence of the lateral shear stress on the pressing cylinder can be reduced.
  • the piston rod is detachably connected to the second pressure roller seat; when the piston rod and the second pressure roller seat are detached, the piston rod retracts into the first pressure roller seat to form a space for parts replacement.
  • the pressure roller pressurizing structure also includes a locking piece arranged on the second pressure roller seat, and the piston rod is detachably connected to the second pressure roller seat via the locking piece;
  • the locking piece includes a first locking block and a second locking block, the first locking block and the second locking block are detachably connected, and the first locking block and the second locking block form a clamping fixation for the piston rod.
  • connection between the piston rod and the second pressure roller seat is made more stable and reliable; on the other hand, the disassembly of the piston rod is made more convenient and labor-saving.
  • the first pressing roller seat and the second pressing roller seat are respectively arranged at the ends of the two pressing rollers.
  • At least two first pressure roller seats are provided, and at least two second pressure roller seats are provided; at least two of the first pressure roller seats are respectively provided on both sides of one of the pressure rollers; and at least two of the second pressure roller seats are respectively provided on both sides of the other pressure roller.
  • the two pressing rollers can be better supported, and the forces on the two pressing rollers can be more balanced to improve the working stability and working efficiency of the two pressing rollers.
  • the pressure roller pressing structure further includes a thickness adjustment mechanism, and the thickness adjustment mechanism can adjust the relative distance between the first pressure roller seat and the second pressure roller seat.
  • the forming thickness of the brick blank between the two pressing rollers can be adjusted.
  • the thickness adjustment mechanism includes a nut and a lifting screw; the nut is arranged on the first pressure roller seat, the lifting screw is connected to the second pressure roller seat and is screwed to the nut; or, the nut is arranged on the second pressure roller seat, the lifting screw is connected to the first pressure roller seat and is screwed to the nut.
  • the thickness adjustment mechanism has the advantages of delicate and compact structure, easy implementation and low manufacturing cost.
  • the thickness adjustment mechanism further includes a driving device, which drives the lifting screw to rotate and lift.
  • the driving device can automatically adjust the relative distance between the two pressure rollers, which is convenient and labor-saving.
  • a frame is included, and also includes the pressure roller pressurizing structure as described above.
  • FIG1 is a schematic diagram of the structure of an existing pressurizing structure and a roller press
  • FIG2 is a schematic diagram of the structure of Embodiment 1 of the present invention.
  • FIG3 is a schematic structural diagram of a locking member according to Embodiment 1 of the present invention.
  • FIG4 is a schematic structural diagram of a thickness adjustment mechanism according to Embodiment 1 of the present invention.
  • FIG5 is a schematic diagram of the structure of the second embodiment of the present invention.
  • 1-roller press 2-pressing cylinder, 21-cylinder body, 22-piston rod, 3-first pressure roller seat, 4-second pressure roller seat, 5-locking piece, 51-first locking block, 52-second locking block, 53-locking screw, 6-thickness adjustment mechanism, 61-nut, 62-lifting screw, 63-driving device, 7-first transmission assembly, 71-first active roller, 72-first driven roller, 73-first conveyor belt, 8-second transmission assembly, 81-second active roller, 82-second driven roller, 83-second conveyor belt, 84-second motor, 9-pressure roller.
  • the present invention discloses a roller press structure and a roller press 1 having the roller press structure.
  • the roller press 1 has a frame, and the roller press structure includes a first roller seat 3, a second roller seat 4, a pressing cylinder 2 and two rollers 9.
  • two pressure rollers 9 are relatively arranged on the frame, and a pressure roller 9 is respectively arranged below the frame and above the frame, and the upper pressure roller 9 can slide relative to the frame and can be pressed down relative to the lower pressure roller 9, wherein the first pressure roller seat 3 is arranged on the pressure roller 9 below the frame, and the second pressure roller seat 4 is arranged on the pressure roller 9 above the frame;
  • the pressing cylinder 2 includes a cylinder body 21 and a piston rod 22, the cylinder body 21 is arranged on the first pressure roller seat 3, the piston rod 22 is slidably arranged on the cylinder body 21, the piston rod 22 extends out of the cylinder body 21 and is connected to the second pressure roller seat 4; specifically, at this time, the first pressure roller seat 3 and the cylinder body 21 are both located below the frame, and the second pressure roller seat 4 is located above the frame.
  • the lower pressing roller 9 can be movable relative to the frame, so as to be able to perform upward pressing relative to the upper pressing roller 9, which is not specifically limited here.
  • the pressing cylinder 2 can provide power for the movement of the pressing roller 9 and can apply a pressurizing pressure between the two pressing rollers 9, so that the material entering between the two pressing rollers 9 is transformed into a compacted cake under the high pressure and discharged from under the machine;
  • the pressurized pressure is transmitted between the first pressing roller seat 3, the second pressing roller seat 4, and the two pressing rollers 9, and the pressurized pressure will not be directly transmitted to the frame, which reduces the requirements for the frame and reduces the processing difficulty and cost of the frame; moreover, the frame does not adopt an integrated process to meet the structural strength requirements, making the assembly of the pressing rollers 9 easier.
  • the pressure fluctuation between the two pressing rollers 9 can be reduced, thereby improving the working stability and working efficiency of the roller press 1.
  • the relative distance between the first pressure roller seat 3 and the second pressure roller seat 4 can be adjusted through the relative sliding of the piston rod 22 and the cylinder body 21, thereby adjusting the relative gap between the two pressure rollers 9.
  • the structure is simple and the function is easy to implement.
  • the cylinder body 21 is partially embedded in the first roller seat 3, the piston rod 22 is slidably disposed in the cylinder body 21, and the piston rod 22 passes through the first roller seat 3 to be connected to the second roller seat 4.
  • Such an arrangement can reduce the space occupied by the roller pressurizing structure, improve the assembly stability of the cylinder body 21, and reduce the influence of the transverse shear stress on the pressing cylinder 2.
  • the cylinder body 21 can also be completely embedded in the first roller seat 3, or the cylinder body 21 can be fixed to the plane of the first roller seat 3 by bolts or screws, which is not the only limitation here.
  • the vertical heights of the first pressure roller seat 3 and the second pressure roller seat 4 are both smaller than the vertical height of the pressure roller 9. Such an arrangement can further reduce the space occupied by the pressure roller pressurizing structure.
  • the roller press 1 includes a first transmission assembly 7 and a second transmission assembly 8 , and the material is transported through the first transmission assembly 7 and is squeezed between the first transmission assembly 7 and the second transmission assembly 8 .
  • the first transmission assembly 7 includes a first motor (not shown), a first active roller 71, a first driven roller 72 and a first conveyor belt 73; the first conveyor belt 73 is wound around the first active roller 71 and the first driven roller 72; the first motor drives the first active roller 71 to rotate, and the first conveyor belt 73 is tensioned and drives the first driven roller 72 to rotate.
  • the second transmission assembly 8 includes a second motor 84, a second active roller 81, a second driven roller 82 and a second conveyor belt 83; the second motor 84 drives the second active roller 81 to rotate, and the second conveyor belt 83 is wound around the second active roller 81 and the second driven roller 82.
  • the second motor 84 drives the second active roller 81 to rotate, and the second conveyor belt 83 is tensioned and drives the second driven roller 82 to rotate.
  • the lower pressure roller 9 is located between the first active roller 71 and the first driven roller 72, and the lower pressure roller 9 is located on the inner side of the first conveyor belt 73 and contacts the first conveyor belt 73;
  • the upper pressure roller 9 is located between the second active roller 81 and the second driven roller 82, and the upper pressure roller 9 is located on the inner side of the second conveyor belt 83 and contacts the second conveyor belt 83;
  • an angle is formed between the first conveyor belt 73 and the second conveyor belt 83, and more preferably, the angle between the first conveyor belt 73 and the second conveyor belt 83 is 5° to 20°, so that the gap between the first conveyor belt 73 and the second conveyor belt 83 gradually decreases along the feeding direction of the material; when pressing the material, the piston rod 22 provides a downward pressure to the second pressure roller seat 4 so that the upper pressure roller 9 is pressed downward, and the lower pressure roller 9 provides support when the upper pressure roller 9 is pressed downward, and the material will be fully compacted during the movement.
  • the first conveyor belt 73 and the second conveyor belt 83 are both steel belts.
  • first conveyor belt 73 and the second conveyor belt 83 may also be arranged parallel to each other.
  • the piston rod 22 is detachably connected to the second roller seat 4; when the piston rod 22 is detached from the second roller seat 4, the piston rod 22 will retract into the first roller seat 3, so that a space for parts replacement can be left between the two rollers 9 to facilitate parts replacement and daily maintenance. For example, it is convenient to maintain and replace the first conveyor belt 73 and the second conveyor belt 83.
  • the horizontal plane of the opening of the cylinder 22 for mounting the piston rod 21 is lower than the horizontal plane of the highest point of the first roller seat 3.
  • the piston rod 21 will be completely hidden in the first roller seat 3 when it is retracted into the cylinder 21, thereby making the space for parts replacement more ample.
  • the horizontal plane of the opening of the cylinder 22 may also be higher than or equal to the horizontal plane of the highest point of the first roller seat 3, which is not specifically limited here.
  • the pressure roller pressure structure also includes a locking member 5 arranged on the second pressure roller seat 4.
  • the locking member 5 is used to realize a detachable connection between the piston rod 22 and the second pressure roller seat 4.
  • the locking member 5 includes a locking screw 53, a first locking block 51 and a second locking block 52.
  • the first locking block 51 and the second locking block 52 are detachably connected through the locking screw 53.
  • one of the first locking block 51 and the second locking block 52 can be disassembled by loosening the locking screw 53, or the gap between the first locking block 51 and the second locking block 52 can be enlarged by loosening the locking screw 53, so that the piston rod 22 and the second pressure roller seat 4 can be separated, and the operation is labor-saving and convenient.
  • the detachable connection between the piston rod 22 and the second roller seat 4 can also be but is not limited to a snap connection or a screw connection, as long as the lock between the piston rod 22 and the second roller seat 4 can be released, and this is not the only limitation made here.
  • two first roller seats 3 are provided, and two second roller seats 4 are provided, and the two first roller seats 3 and the two second roller seats 4 are provided in one-to-one correspondence, and the two first roller seats 3 are respectively provided at the two ends of the lower roller 9, and the two second roller seats 4 are respectively provided at the two ends of the upper roller 9.
  • Such a configuration avoids the first roller seat 3 and the second roller seat 4 from occupying the material extrusion space of the two rollers 9, and can also better support the two rollers 9, so that the force on the two rollers 9 is more balanced, thereby improving the working efficiency and working stability of the two rollers 9 in extruding materials; on the other hand, it is convenient for the installation and maintenance of the roller pressurizing structure.
  • the number of first roller seats 3 can be but is not limited to 1, 3, 4, etc.
  • the number of second roller seats 4 corresponding to the first roller seats 3 can be but is not limited to 1, 3, 4, etc.
  • the first roller seats 3 and the second roller seats 4 can also be arranged at other positions of the roller 9, which is not specifically limited here.
  • each first pressing roller seat 3 is provided with two pressing cylinders 2, and a first pressing roller seat 3 is provided at both ends of the lower pressing roller 9, and a second pressing roller seat 4 is provided at both ends of the upper pressing roller 9, that is, the total number of pressing cylinders 2 is 4, thereby improving the control efficiency and control range of the pressing pressure between the two pressing rollers 9.
  • the number of pressing cylinders 2 provided on each first pressing roller seat 3 may be, but is not limited to, 1, 3, 4, etc.
  • the roller pressure structure also includes a thickness adjustment mechanism 6, which can adjust the relative distance between the first roller seat 3 and the second roller seat 4, thereby adjusting the forming thickness of the brick blank between the two rollers 9.
  • the thickness adjustment mechanism 6 may be, but is not limited to, a telescopic rod module, a screw nut module, etc.
  • the thickness adjustment mechanism 6 includes a nut 61, a lifting screw 62 and a driving device 63; the nut 61 is fixedly arranged on the first pressure roller seat 3, the lifting screw 62 is threadedly connected to the nut 61 and is sleeved on the piston rod 22, and when the lifting screw 62 rotates, it will rise and fall relative to the nut 61 due to the threaded connection between the nut 61. At this time, the lifting screw 62 can be against the second pressure roller seat 4, or the lifting screw 62 can drive the piston rod 22 to move, so that the relative distance between the first pressure roller seat 3 and the second pressure roller seat 4 can be adjusted.
  • the lifting screw 62 may not be sleeved on the piston rod 22 , and the end thereof away from the nut 61 may be able to abut against the second pressure roller seat 4 .
  • the driving device 63 can automatically drive the lifting screw 62 to rotate, so that the lifting screw 62 can be lifted or lowered relative to the nut 61 due to the threaded connection between the lifting screw 62 and the nut 61, thereby adjusting the distance between the first pressure roller seat 3 and the second pressure roller seat 4.
  • the lifting screw 62 may also be driven manually.
  • the difference between this embodiment and the first embodiment is that the first roller seat 3 is arranged on the roller 9 above the frame, and the second roller seat 4 is arranged on the roller 9 below the frame.
  • the first roller seat 3 and the cylinder body 21 are both located above the frame, and the second roller seat 4 is located below the frame, and the piston rod 22 passes through the first roller seat 3 and is connected to the second roller seat 4.
  • the pressing cylinder 2 provides a downward pressure to the upper roller 9 to process the material.
  • roller press structure and roller press machine 1 disclosed in the present invention can at least bring the following beneficial effects:
  • the pressing cylinder 2 When the pressing cylinder 2 is pressurized, the pressure is transmitted between the first pressing roller seat 3, the second pressing roller seat 4, and the two pressing rollers 9, and the pressure is not directly transmitted to the frame, which reduces the requirements for the frame, and reduces the processing difficulty and cost of the frame; the frame can meet the requirements of structural strength without using an integrated process, making the assembly of the pressing roller 9 easier
  • the relative distance between the first pressing roller seat 3 and the second pressing roller seat 4 can be adjusted by the thickness adjustment mechanism 6, so that the forming thickness of the brick blank between the two pressing rollers 9 can be adjusted.

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  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The present invention provides a press roller pressurizing structure, comprising: two press rollers oppositely arranged on a rack, at least one of the two press rollers being slidably arranged relative to the rack; a first press roller seat and a second press roller seat, the first press roller seat being arranged on one of the two press rollers, and the second press roller seat being arranged on the other of the two press rollers; and press cylinders each comprising a cylinder body and a piston rod, the cylinder bodies being arranged on the first press roller seat, and the piston rods being slidably arranged on the cylinder bodies and extending out of the cylinder bodies to be connected to the second press roller seat. By means of such arrangements, power can be provided for the movement of the press rollers, and the pressurization pressure of the two press rollers can be provided; the pressurization pressure would not be directly transmitted to the rack, so that requirements for the rack are reduced, and the machining difficulty and cost of the rack are reduced; the pressure fluctuation between the two press rollers can be reduced; and a relative gap between the two press rollers can be adjusted. The present invention further provides a roller press, comprising the rack and the described press roller pressurizing mechanism. Even if the rack is not manufactured using an integrated process, the rack can meet the requirement of structural strength, so that the press rollers are more convenient to install.

Description

一种压辊加压结构及辊压机A roller pressurizing structure and roller press 技术领域Technical Field
本发明涉及辊压机技术领域,尤其涉及一种压辊加压结构及辊压机。The invention relates to the technical field of roller presses, and in particular to a roller press structure and a roller press.
背景技术Background technique
现有的辊压机100通常具有两个相向且旋转的压辊130,具有一定料压的物料经进料装置被连续带入两压辊130间,同时液压系统向压辊130施以强大的挤压力,物料在高压作用下变成压实的料饼从机下排出。The existing roller press 100 usually has two facing and rotating rollers 130. Materials with a certain material pressure are continuously brought into the space between the two rollers 130 through a feeding device. At the same time, a hydraulic system applies a strong squeezing force to the rollers 130. Under the action of high pressure, the materials become compacted cakes and are discharged from under the machine.
然而,如图1所示,目前的大多数辊压机100,其液压缸110安装在机架120上为压辊130施加压力,由机架120来承受液压缸110的加压压力,对机架120的结构强度要求较高,使得机架120的加工难度大、成本高;另外,为满足结构强度的要求,机架120可以采用一体成型工艺加工制造,但由一体成型工艺制造的机架120的形状比较受限,会给压辊130的安装带来困难。However, as shown in FIG1 , in most of the current roller presses 100 , the hydraulic cylinder 110 is installed on the frame 120 to apply pressure to the pressure roller 130 , and the frame 120 bears the pressurized pressure of the hydraulic cylinder 110 , which places high requirements on the structural strength of the frame 120 , making the processing of the frame 120 difficult and costly; in addition, in order to meet the requirements of structural strength, the frame 120 can be manufactured by an integrated molding process, but the shape of the frame 120 manufactured by the integrated molding process is relatively limited, which will bring difficulties to the installation of the pressure roller 130 .
发明内容Summary of the invention
为了克服上述现有技术所述的至少一种缺陷,本发明提供一种压辊加压结构,旨在避免机架承受压制缸的加压压力;本发明还提供一种辊压机,包括如上所述的压辊加压结构。In order to overcome at least one of the defects of the prior art described above, the present invention provides a roller pressurizing structure, aiming to prevent the frame from being subjected to the pressurizing pressure of the pressing cylinder; the present invention also provides a roller press, including the roller pressurizing structure described above.
本发明为解决其问题所采用的技术方案是:The technical solution adopted by the present invention to solve the problem is:
一种压辊加压结构,应用于辊压机,所述辊压机具有机架,所述压辊加压结构包括:两压辊,相对设置于所述机架,两所述压辊至少之一相对所述机架滑动设置;相对设置的第一压辊座和第二压辊座,所述第一压辊座设置于两所述压辊其一,所述第二压辊座设置于两所述压辊另一;压制缸,包括缸体和活塞杆,所述缸体设于所述第一压辊座,所述活塞杆滑设 于所述缸体,所述活塞杆伸出所述缸体并连接于所述第二压辊座。A roller press structure is applied to a roller press, which has a frame. The roller press structure includes: two rollers, which are arranged opposite to each other on the frame, and at least one of the two rollers is slidably arranged relative to the frame; a first roller seat and a second roller seat are arranged opposite to each other, the first roller seat is arranged on one of the two rollers, and the second roller seat is arranged on the other of the two rollers; a pressing cylinder, including a cylinder body and a piston rod, the cylinder body is arranged on the first roller seat, the piston rod is slidably arranged on the cylinder body, and the piston rod extends out of the cylinder body and is connected to the second roller seat.
本发明所提供的一种压辊加压结构,一方面,压制缸为压辊的运动提供动力及提供两压辊的加压压力;另一方面,压制缸加压时加压压力在第一压辊座、第二压辊座以及两压辊之间传递,加压压力不会直接传递至机架上,降低了对机架的要求,使得机架的加工难度和成本得以降低;另外,通过设置第一压辊座和第二压辊座承受压制缸的加压压力,能够减小两压辊之间的压力波动,从而提高了辊压机的稳定性和工作效率;重要地,通过活塞杆和缸体的相对滑动还可以调节第一压辊座和第二压辊座的相对距离,从而可调节两压辊的相对间隙,结构简单,功能实现容易。The present invention provides a roller pressurizing structure. On the one hand, a pressing cylinder provides power for the movement of the rollers and provides pressurizing pressure for the two rollers. On the other hand, when the pressing cylinder is pressurized, the pressurizing pressure is transmitted between the first roller seat, the second roller seat and the two rollers, and the pressurizing pressure will not be directly transmitted to the frame, which reduces the requirements for the frame, thereby reducing the processing difficulty and cost of the frame. In addition, by arranging the first roller seat and the second roller seat to bear the pressurizing pressure of the pressing cylinder, the pressure fluctuation between the two rollers can be reduced, thereby improving the stability and working efficiency of the roller press. Importantly, the relative distance between the first roller seat and the second roller seat can also be adjusted by the relative sliding of the piston rod and the cylinder body, thereby adjusting the relative gap between the two rollers. The structure is simple and the function is easy to implement.
根据本发明的一些实施例,所述缸体至少部分嵌设于所述第一压辊座,所述活塞杆伸出所述第一压辊座以连接于所述第二压辊座。According to some embodiments of the present invention, the cylinder body is at least partially embedded in the first pressure roller seat, and the piston rod extends out of the first pressure roller seat to be connected to the second pressure roller seat.
通过采用上述方案,一方面,能够减少压辊加压结构的占地空间,另一方面,能够提高缸体的装配稳固性,并减少压制缸受到的横向切应力的影响。By adopting the above solution, on the one hand, the space occupied by the pressure roller pressure structure can be reduced, and on the other hand, the assembly stability of the cylinder body can be improved and the influence of the lateral shear stress on the pressing cylinder can be reduced.
根据本发明的一些实施例,所述活塞杆与所述第二压辊座之间可拆卸连接;所述活塞杆与所述第二压辊座之间拆卸时,所述活塞杆缩回所述第一压辊座以形成零部件更换空间。According to some embodiments of the present invention, the piston rod is detachably connected to the second pressure roller seat; when the piston rod and the second pressure roller seat are detached, the piston rod retracts into the first pressure roller seat to form a space for parts replacement.
通过采用上述方案,将活塞杆从第二压辊座拆卸时,活塞杆会缩回至第一压辊座,使得两压辊之间能够空出空间以便于更换零部件和日常维护。By adopting the above solution, when the piston rod is disassembled from the second pressure roller seat, the piston rod will retract to the first pressure roller seat, so that space can be left between the two pressure rollers for easy replacement of parts and daily maintenance.
根据本发明的一些实施例,所述压辊加压结构还包括设于所述第二压辊座的锁紧件,所述活塞杆通过所述锁紧件与所述第二压辊座可拆卸连接;所述锁紧件包括第一锁块和第二锁块,所述第一锁块和所述第二锁块之间可拆卸连接,所述第一锁块和所述第二锁块形成对所述活塞杆的夹持固定。According to some embodiments of the present invention, the pressure roller pressurizing structure also includes a locking piece arranged on the second pressure roller seat, and the piston rod is detachably connected to the second pressure roller seat via the locking piece; the locking piece includes a first locking block and a second locking block, the first locking block and the second locking block are detachably connected, and the first locking block and the second locking block form a clamping fixation for the piston rod.
通过采用上述方案,一方面,使得活塞杆和第二压辊座的连接更加稳定可靠;另一方面,使得活塞杆的拆卸更加便捷省力。By adopting the above solution, on the one hand, the connection between the piston rod and the second pressure roller seat is made more stable and reliable; on the other hand, the disassembly of the piston rod is made more convenient and labor-saving.
根据本发明的一些实施例,所述第一压辊座和所述第二压辊座分别设 置于两所述压辊的端部。According to some embodiments of the present invention, the first pressing roller seat and the second pressing roller seat are respectively arranged at the ends of the two pressing rollers.
通过采用上述方案,一方面,避免第一压辊座和第二压辊座占用两压辊的物料挤压空间,从而可提高工作效率,另一方面,便于压辊加压结构的安装和维护。By adopting the above scheme, on the one hand, it is possible to avoid the first pressure roller seat and the second pressure roller seat from occupying the material extrusion space of the two pressure rollers, thereby improving work efficiency, and on the other hand, it is convenient for installation and maintenance of the pressure roller pressurizing structure.
根据本发明的一些实施例,所述第一压辊座设置有至少两个,所述第二压辊座设置有至少两个;至少两个所述第一压辊座分别设置于其一所述压辊的两侧;至少两个所述第二压辊座分别设置于另一所述压辊的两侧。According to some embodiments of the present invention, at least two first pressure roller seats are provided, and at least two second pressure roller seats are provided; at least two of the first pressure roller seats are respectively provided on both sides of one of the pressure rollers; and at least two of the second pressure roller seats are respectively provided on both sides of the other pressure roller.
通过采用上述方案,能够更好支撑两压辊,并使得两压辊的受力较为均衡以提高两压辊的工作稳定性和工作效率。By adopting the above solution, the two pressing rollers can be better supported, and the forces on the two pressing rollers can be more balanced to improve the working stability and working efficiency of the two pressing rollers.
根据本发明的一些实施例,所述压辊加压结构还包括厚度调节机构,所述厚度调节机构可调节所述第一压辊座和所述第二压辊座的相对距离。According to some embodiments of the present invention, the pressure roller pressing structure further includes a thickness adjustment mechanism, and the thickness adjustment mechanism can adjust the relative distance between the first pressure roller seat and the second pressure roller seat.
通过采用上述方案,可对两压辊之间砖坯的成形厚度进行调整。By adopting the above solution, the forming thickness of the brick blank between the two pressing rollers can be adjusted.
根据本发明的一些实施例,所述厚度调节机构包括螺母和升降螺杆;所述螺母设置于所述第一压辊座,所述升降螺杆连接于所述第二压辊座并且螺接于所述螺母;或者,所述螺母设置于所述第二压辊座,所述升降螺杆连接于所述第一压辊座并且螺接于所述螺母。According to some embodiments of the present invention, the thickness adjustment mechanism includes a nut and a lifting screw; the nut is arranged on the first pressure roller seat, the lifting screw is connected to the second pressure roller seat and is screwed to the nut; or, the nut is arranged on the second pressure roller seat, the lifting screw is connected to the first pressure roller seat and is screwed to the nut.
通过采用上述方案,使得厚度调节机构的具有结构精巧紧凑、便于实现和制造成本低的优点。By adopting the above solution, the thickness adjustment mechanism has the advantages of delicate and compact structure, easy implementation and low manufacturing cost.
根据本发明的一些实施例,所述厚度调节机构还包括驱动装置,所述驱动装置驱动所述升降螺杆旋转和升降。According to some embodiments of the present invention, the thickness adjustment mechanism further includes a driving device, which drives the lifting screw to rotate and lift.
通过采用上述方案,驱动装置可自动调整两压辊的相对距离,方便省力By adopting the above solution, the driving device can automatically adjust the relative distance between the two pressure rollers, which is convenient and labor-saving.
根据本发明的一些实施例,包括机架,还包括如上所述的压辊加压结构。According to some embodiments of the present invention, a frame is included, and also includes the pressure roller pressurizing structure as described above.
通过采用上述方案,降低了机架的加工要求和制造成本,并且,机架不采用一体化工艺也能满足结构强度的要求,使得压辊的装配更加简便。By adopting the above solution, the processing requirements and manufacturing costs of the frame are reduced, and the frame can meet the requirements of structural strength without adopting an integrated process, making the assembly of the pressure roller easier.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为现有加压结构及辊压机的结构示意图;FIG1 is a schematic diagram of the structure of an existing pressurizing structure and a roller press;
图2为本发明实施例一的结构示意图;FIG2 is a schematic diagram of the structure of Embodiment 1 of the present invention;
图3为本发明实施例一的锁紧件的结构示意图;FIG3 is a schematic structural diagram of a locking member according to Embodiment 1 of the present invention;
图4为本发明实施例一的厚度调节机构的结构示意图;FIG4 is a schematic structural diagram of a thickness adjustment mechanism according to Embodiment 1 of the present invention;
图5为本发明实施例二的结构示意图。FIG5 is a schematic diagram of the structure of the second embodiment of the present invention.
其中,附图标记含义如下:The meanings of the reference numerals are as follows:
1-辊压机,2-压制缸,21-缸体,22-活塞杆,3-第一压辊座,4-第二压辊座,5-锁紧件,51-第一锁块,52-第二锁块,53-锁紧螺钉,6-厚度调节机构,61-螺母,62-升降螺杆,63-驱动装置,7-第一传动组件,71-第一主动辊,72-第一从动辊,73-第一传送带,8-第二传动组件,81-第二主动辊,82-第二从动辊,83-第二传送带,84-第二电机,9-压辊。1-roller press, 2-pressing cylinder, 21-cylinder body, 22-piston rod, 3-first pressure roller seat, 4-second pressure roller seat, 5-locking piece, 51-first locking block, 52-second locking block, 53-locking screw, 6-thickness adjustment mechanism, 61-nut, 62-lifting screw, 63-driving device, 7-first transmission assembly, 71-first active roller, 72-first driven roller, 73-first conveyor belt, 8-second transmission assembly, 81-second active roller, 82-second driven roller, 83-second conveyor belt, 84-second motor, 9-pressure roller.
具体实施方式Detailed ways
为了更好地理解和实施,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
实施例一 Embodiment 1
请参阅图2,本发明公开了一种压辊加压结构及具有该压辊加压结构的 辊压机1,辊压机1具有机架,压辊加压结构包括第一压辊座3、第二压辊座4、压制缸2和两压辊9。Please refer to Figure 2. The present invention discloses a roller press structure and a roller press 1 having the roller press structure. The roller press 1 has a frame, and the roller press structure includes a first roller seat 3, a second roller seat 4, a pressing cylinder 2 and two rollers 9.
进一步地,在本实施例中,两压辊9相对设置于机架,机架的下方和机架的上方分别设置一压辊9,并且,上方的压辊9可相对机架滑动,能够相对于下方的压辊9进行下压,其中,第一压辊座3设置于机架的下方的压辊9,第二压辊座4设置于机架的上方的压辊9;压制缸2包括缸体21和活塞杆22,缸体21设于第一压辊座3,活塞杆22滑设于缸体21,活塞杆22伸出缸体21并与第二压辊座4连接;具体地,此时第一压辊座3和缸体21均位于机架的下方,第二压辊座4位于机架的上方。Furthermore, in this embodiment, two pressure rollers 9 are relatively arranged on the frame, and a pressure roller 9 is respectively arranged below the frame and above the frame, and the upper pressure roller 9 can slide relative to the frame and can be pressed down relative to the lower pressure roller 9, wherein the first pressure roller seat 3 is arranged on the pressure roller 9 below the frame, and the second pressure roller seat 4 is arranged on the pressure roller 9 above the frame; the pressing cylinder 2 includes a cylinder body 21 and a piston rod 22, the cylinder body 21 is arranged on the first pressure roller seat 3, the piston rod 22 is slidably arranged on the cylinder body 21, the piston rod 22 extends out of the cylinder body 21 and is connected to the second pressure roller seat 4; specifically, at this time, the first pressure roller seat 3 and the cylinder body 21 are both located below the frame, and the second pressure roller seat 4 is located above the frame.
需要说明的是,在一些其他实施例中,下方的压辊9可相对机架活动,从而能够相对于上方的压辊9进行上压,在此不做具体限定。It should be noted that, in some other embodiments, the lower pressing roller 9 can be movable relative to the frame, so as to be able to perform upward pressing relative to the upper pressing roller 9, which is not specifically limited here.
如此,通过上述方案,一方面,压制缸2可为压辊9的运动提供动力并能够在两压辊9之间施加加压压力,以使得进入两压辊9之间的物料在高压作用下变成压实的料饼从机下排出;Thus, through the above scheme, on the one hand, the pressing cylinder 2 can provide power for the movement of the pressing roller 9 and can apply a pressurizing pressure between the two pressing rollers 9, so that the material entering between the two pressing rollers 9 is transformed into a compacted cake under the high pressure and discharged from under the machine;
另一方面,压制缸2加压时加压压力在第一压辊座3、第二压辊座4、以及两压辊9之间传递,加压压力不会直接传递至机架上,降低了对机架的要求,使得机架的加工难度和成本得以降低;而且,机架不采用一体化工艺也能满足结构强度的要求,使得压辊9的装配更加简便。On the other hand, when the pressing cylinder 2 is pressurized, the pressurized pressure is transmitted between the first pressing roller seat 3, the second pressing roller seat 4, and the two pressing rollers 9, and the pressurized pressure will not be directly transmitted to the frame, which reduces the requirements for the frame and reduces the processing difficulty and cost of the frame; moreover, the frame does not adopt an integrated process to meet the structural strength requirements, making the assembly of the pressing rollers 9 easier.
另外,通过设置第一压辊座3和第二压辊座4承受压制缸2的加压压力,能够减小两压辊9之间的压力波动,从而提高了辊压机1的工作稳定性和工作效率。In addition, by arranging the first pressing roller seat 3 and the second pressing roller seat 4 to bear the pressurization pressure of the pressing cylinder 2, the pressure fluctuation between the two pressing rollers 9 can be reduced, thereby improving the working stability and working efficiency of the roller press 1.
重要地,通过活塞杆22和缸体21的相对滑动还可以调节第一压辊座3和第二压辊座4的相对距离,从而可调节两压辊9的相对间隙,结构简单,功能实现容易。Importantly, the relative distance between the first pressure roller seat 3 and the second pressure roller seat 4 can be adjusted through the relative sliding of the piston rod 22 and the cylinder body 21, thereby adjusting the relative gap between the two pressure rollers 9. The structure is simple and the function is easy to implement.
进一步地,如图2所示,在本实施例中,缸体21部分嵌设于第一压辊座3,活塞杆22滑设于缸体21内,活塞杆22穿过第一压辊座3以连接于 第二压辊座4,如此设置,能够减少压辊加压结构的占地空间,还能够提高缸体21的装配稳固性,并降低压制缸2受到的横向切应力的影响。需要说明的是,在一些其他实施例中,缸体21也可以完全嵌设于第一压辊座3,或者,缸体21可以通过螺栓或者螺丝固定于第一压辊座3的平面,在此不做唯一限定。Further, as shown in FIG2 , in this embodiment, the cylinder body 21 is partially embedded in the first roller seat 3, the piston rod 22 is slidably disposed in the cylinder body 21, and the piston rod 22 passes through the first roller seat 3 to be connected to the second roller seat 4. Such an arrangement can reduce the space occupied by the roller pressurizing structure, improve the assembly stability of the cylinder body 21, and reduce the influence of the transverse shear stress on the pressing cylinder 2. It should be noted that in some other embodiments, the cylinder body 21 can also be completely embedded in the first roller seat 3, or the cylinder body 21 can be fixed to the plane of the first roller seat 3 by bolts or screws, which is not the only limitation here.
较佳地,在本实施例中,第一压辊座3和第二压辊座4在竖直方向的高度均小于压辊9在竖直方向的高度,如此设置,可进一步降低压辊加压结构的占用空间。Preferably, in this embodiment, the vertical heights of the first pressure roller seat 3 and the second pressure roller seat 4 are both smaller than the vertical height of the pressure roller 9. Such an arrangement can further reduce the space occupied by the pressure roller pressurizing structure.
进一步地,在本实施例中,辊压机1包括第一传动组件7和第二传动组件8,物料经所述第一传动组件7运输,并在第一传动组件7及第二传动组件8间被挤压。Furthermore, in this embodiment, the roller press 1 includes a first transmission assembly 7 and a second transmission assembly 8 , and the material is transported through the first transmission assembly 7 and is squeezed between the first transmission assembly 7 and the second transmission assembly 8 .
具体地,第一传动组件7包括第一电机(图未示)、第一主动辊71、第一从动辊72和第一传送带73;第一传送带73绕设于第一主动辊71和第一从动辊72;第一电机驱动第一主动辊71转动,第一传送带73张紧运动并带动第一从动辊72转动。Specifically, the first transmission assembly 7 includes a first motor (not shown), a first active roller 71, a first driven roller 72 and a first conveyor belt 73; the first conveyor belt 73 is wound around the first active roller 71 and the first driven roller 72; the first motor drives the first active roller 71 to rotate, and the first conveyor belt 73 is tensioned and drives the first driven roller 72 to rotate.
具体地,第二传动组件8包括第二电机84、第二主动辊81、第二从动辊82和第二传送带83;第二电机84驱动第二主动辊81转动,第二传送带83绕设于第二主动辊81和第二从动辊82,第二电机84驱动第二主动辊81转动,第二传送带83张紧运动并带动第二从动辊82转动。Specifically, the second transmission assembly 8 includes a second motor 84, a second active roller 81, a second driven roller 82 and a second conveyor belt 83; the second motor 84 drives the second active roller 81 to rotate, and the second conveyor belt 83 is wound around the second active roller 81 and the second driven roller 82. The second motor 84 drives the second active roller 81 to rotate, and the second conveyor belt 83 is tensioned and drives the second driven roller 82 to rotate.
进一步地,下方的压辊9位于第一主动辊71和第一从动辊72之间,下方的压辊9位于第一传送带73的内侧并且与第一传送带73接触;上方的压辊9位于第二主动辊81和第二从动辊82之间,上方的压辊9位于第二传送带83的内侧并且与第二传送带83接触;Further, the lower pressure roller 9 is located between the first active roller 71 and the first driven roller 72, and the lower pressure roller 9 is located on the inner side of the first conveyor belt 73 and contacts the first conveyor belt 73; the upper pressure roller 9 is located between the second active roller 81 and the second driven roller 82, and the upper pressure roller 9 is located on the inner side of the second conveyor belt 83 and contacts the second conveyor belt 83;
优选地,在本实施例中,第一传送带73与第二传送带83之间形成夹角,更优地,第一传送带73与第二传送带83之间的夹角为5°~20°,以使得第一传送带73和第二传送带83之间的间隙沿物料的进给方向逐渐减 小;压制物料时,活塞杆22为第二压辊座4提供一向下的压力以使得上方的压辊9下压,下方的压辊9在上方的压辊9下压时提供支撑,物料在运动的过程中会被充分压实。Preferably, in this embodiment, an angle is formed between the first conveyor belt 73 and the second conveyor belt 83, and more preferably, the angle between the first conveyor belt 73 and the second conveyor belt 83 is 5° to 20°, so that the gap between the first conveyor belt 73 and the second conveyor belt 83 gradually decreases along the feeding direction of the material; when pressing the material, the piston rod 22 provides a downward pressure to the second pressure roller seat 4 so that the upper pressure roller 9 is pressed downward, and the lower pressure roller 9 provides support when the upper pressure roller 9 is pressed downward, and the material will be fully compacted during the movement.
优选地,在本实施例中,第一传送带73和第二传送带83均为钢带。Preferably, in this embodiment, the first conveyor belt 73 and the second conveyor belt 83 are both steel belts.
需要说明的是,在一些其他实施例中,第一传送带73和第二传送带83也可以互相平行设置。It should be noted that, in some other embodiments, the first conveyor belt 73 and the second conveyor belt 83 may also be arranged parallel to each other.
进一步地,在本实施例中,活塞杆22与第二压辊座4之间可拆卸连接;活塞杆22与第二压辊座4之间拆卸时,活塞杆22会缩回第一压辊座3,使得两压辊9之间能够空出零部件更换空间以便于更换零部件和日常维护,举例性地,便于对第一传送带73和第二传送带83进行维护和更换。Furthermore, in the present embodiment, the piston rod 22 is detachably connected to the second roller seat 4; when the piston rod 22 is detached from the second roller seat 4, the piston rod 22 will retract into the first roller seat 3, so that a space for parts replacement can be left between the two rollers 9 to facilitate parts replacement and daily maintenance. For example, it is convenient to maintain and replace the first conveyor belt 73 and the second conveyor belt 83.
更优地,在本实施例中,缸体22用于安装活塞杆21的开口所在的水平面低于第一压辊座3的最高点所在的水平面,如此设置,活塞杆21缩回缸体21时将完全隐藏在第一压辊座3内,从而使得零部件更换空间更加宽裕。当然,在一些其他实施例中,缸体22的开口所在的水平面也可高于或者等于第一压辊座3的最高点所在的水平面,在此不做具体限定。Preferably, in this embodiment, the horizontal plane of the opening of the cylinder 22 for mounting the piston rod 21 is lower than the horizontal plane of the highest point of the first roller seat 3. With this arrangement, the piston rod 21 will be completely hidden in the first roller seat 3 when it is retracted into the cylinder 21, thereby making the space for parts replacement more ample. Of course, in some other embodiments, the horizontal plane of the opening of the cylinder 22 may also be higher than or equal to the horizontal plane of the highest point of the first roller seat 3, which is not specifically limited here.
请参阅图2和图3,具体地,在本实施例中,压辊加压结构还包括设于第二压辊座4的锁紧件5,锁紧件5用于实现活塞杆22和第二压辊座4之间的可拆卸连接,更为具体地,锁紧件5包括锁紧螺钉53、第一锁块51和第二锁块52,第一锁块51和第二锁块52之间通过锁紧螺钉53可拆卸连接;如此设置,一方面,第一锁块51和第二锁块52能够形成对活塞杆22的夹持固定;另一方面,分体式的锁紧件5的安装和拆卸较为方便,当需要更换第一传送带73或者第二传送带时,通过旋松锁紧螺钉53将第一锁块51和第二锁块52其一拆卸,或者,通过旋松锁紧螺钉53使得第一锁块51和第二锁块52之间的间隙变大,即可使得活塞杆22和第二压辊座4分离,操作省力便捷。可以理解的是,在一些其他实施例中,活塞杆22与第二压辊座4之间的可拆卸连接方式还可以但不限于为卡接或者螺接,只需能够 解除活塞杆22和第二压辊座4之间的锁定即可,在此不做唯一限定。Please refer to Figures 2 and 3. Specifically, in this embodiment, the pressure roller pressure structure also includes a locking member 5 arranged on the second pressure roller seat 4. The locking member 5 is used to realize a detachable connection between the piston rod 22 and the second pressure roller seat 4. More specifically, the locking member 5 includes a locking screw 53, a first locking block 51 and a second locking block 52. The first locking block 51 and the second locking block 52 are detachably connected through the locking screw 53. With such a configuration, on the one hand, the first locking block 51 and the second locking block 52 can form a clamping fixation for the piston rod 22; on the other hand, the installation and disassembly of the split locking member 5 is more convenient. When the first conveyor belt 73 or the second conveyor belt needs to be replaced, one of the first locking block 51 and the second locking block 52 can be disassembled by loosening the locking screw 53, or the gap between the first locking block 51 and the second locking block 52 can be enlarged by loosening the locking screw 53, so that the piston rod 22 and the second pressure roller seat 4 can be separated, and the operation is labor-saving and convenient. It is understandable that in some other embodiments, the detachable connection between the piston rod 22 and the second roller seat 4 can also be but is not limited to a snap connection or a screw connection, as long as the lock between the piston rod 22 and the second roller seat 4 can be released, and this is not the only limitation made here.
较佳地,在本实施例中,第一压辊座3设置有两个,第二压辊座4设置有两个,两个第一压辊座3和两个第二压辊座4一一对应设置,两个第一压辊座3分别设置下方的压辊9的两端部,两个第二压辊座4分别设置于上方的压辊9的两端部,如此设置,一方面,避免第一压辊座3和第二压辊座4占用两压辊9的物料挤压空间,还能够更好支撑两压辊9,使得两压辊9的受力较为均衡,从而能够提高两压辊9挤压物料的工作效率和工作稳定性;另一方面,便于压辊加压结构的安装和维护。Preferably, in the present embodiment, two first roller seats 3 are provided, and two second roller seats 4 are provided, and the two first roller seats 3 and the two second roller seats 4 are provided in one-to-one correspondence, and the two first roller seats 3 are respectively provided at the two ends of the lower roller 9, and the two second roller seats 4 are respectively provided at the two ends of the upper roller 9. Such a configuration, on the one hand, avoids the first roller seat 3 and the second roller seat 4 from occupying the material extrusion space of the two rollers 9, and can also better support the two rollers 9, so that the force on the two rollers 9 is more balanced, thereby improving the working efficiency and working stability of the two rollers 9 in extruding materials; on the other hand, it is convenient for the installation and maintenance of the roller pressurizing structure.
诚然,在一些其他实施例中,第一压辊座3的数量可以但不限于为1个、3个、4个等,第二压辊座4的数量与第一压辊座3相对应地可以但不限于为1个、3个、4个等,第一压辊座3和第二压辊座4也可以设置于压辊9的其他位置,在此不做具体限定。Indeed, in some other embodiments, the number of first roller seats 3 can be but is not limited to 1, 3, 4, etc., and the number of second roller seats 4 corresponding to the first roller seats 3 can be but is not limited to 1, 3, 4, etc. The first roller seats 3 and the second roller seats 4 can also be arranged at other positions of the roller 9, which is not specifically limited here.
优选地,在本实施例中,每一第一压辊座3设置有两个压制缸2,并且,下方的压辊9的两端部均设置有一第一压辊座3,上方的压辊9的两端部均设置有一第二压辊座4,即压制缸2的数量总共为4个,从而可提高对两压辊9的之间的加压压力的调控效率和调控范围。Preferably, in this embodiment, each first pressing roller seat 3 is provided with two pressing cylinders 2, and a first pressing roller seat 3 is provided at both ends of the lower pressing roller 9, and a second pressing roller seat 4 is provided at both ends of the upper pressing roller 9, that is, the total number of pressing cylinders 2 is 4, thereby improving the control efficiency and control range of the pressing pressure between the two pressing rollers 9.
应当说明的是,在一些其他实施例中,每一第一压辊座3上设置的压制缸2的数量可以但不限于为1个、3个、4个等。It should be noted that, in some other embodiments, the number of pressing cylinders 2 provided on each first pressing roller seat 3 may be, but is not limited to, 1, 3, 4, etc.
请参阅图2和图4,进一步地,在本实施例中,压辊加压结构还包括厚度调节机构6,厚度调节机构6可调节第一压辊座3和第二压辊座4的相对距离,从而可调整两压辊9之间砖坯的成型厚度。Please refer to Figures 2 and 4. Furthermore, in this embodiment, the roller pressure structure also includes a thickness adjustment mechanism 6, which can adjust the relative distance between the first roller seat 3 and the second roller seat 4, thereby adjusting the forming thickness of the brick blank between the two rollers 9.
举例性地,厚度调节机构6可以但不限于为伸缩杆模块、丝杆螺母模块等。For example, the thickness adjustment mechanism 6 may be, but is not limited to, a telescopic rod module, a screw nut module, etc.
具体地,在本实施例中,厚度调节机构6包括螺母61、升降螺杆62和驱动装置63;螺母61固定设置于第一压辊座3,升降螺杆62螺接于螺母61并套设在活塞杆22,升降螺杆62转动时会因与螺母61之间的螺纹连接 而相对螺母61升降,此时升降螺杆62能够与第二压辊座4相抵,或者,升降螺杆62能够带动活塞杆22运动,从而可调节第一压辊座3和第二压辊座4的相对距离。Specifically, in this embodiment, the thickness adjustment mechanism 6 includes a nut 61, a lifting screw 62 and a driving device 63; the nut 61 is fixedly arranged on the first pressure roller seat 3, the lifting screw 62 is threadedly connected to the nut 61 and is sleeved on the piston rod 22, and when the lifting screw 62 rotates, it will rise and fall relative to the nut 61 due to the threaded connection between the nut 61. At this time, the lifting screw 62 can be against the second pressure roller seat 4, or the lifting screw 62 can drive the piston rod 22 to move, so that the relative distance between the first pressure roller seat 3 and the second pressure roller seat 4 can be adjusted.
可以理解的是,在一些其他实施例中,升降螺杆62也可以不套设在活塞杆22上,其远离螺母61的一端能够与第二压辊座4相抵即可。It is understandable that in some other embodiments, the lifting screw 62 may not be sleeved on the piston rod 22 , and the end thereof away from the nut 61 may be able to abut against the second pressure roller seat 4 .
较佳地,在本实施例中,驱动装置63能够自动驱动升降螺杆62旋转,使得升降螺杆62因与螺母61间的螺纹连接而相对螺母61升降,从而调节第一压辊座3和第二压辊座4之间的距离。Preferably, in this embodiment, the driving device 63 can automatically drive the lifting screw 62 to rotate, so that the lifting screw 62 can be lifted or lowered relative to the nut 61 due to the threaded connection between the lifting screw 62 and the nut 61, thereby adjusting the distance between the first pressure roller seat 3 and the second pressure roller seat 4.
需要说明的是,在一些其他实施例中,也可以采用手动的方式驱动升降螺杆62。It should be noted that, in some other embodiments, the lifting screw 62 may also be driven manually.
实施例二 Embodiment 2
请参阅图5,本实施例与实施例一的区别点在于:第一压辊座3设置于机架的上方的压辊9,第二压辊座4设于机架的下方的压辊9,相对应地,第一压辊座3、缸体21均位于机架的上方,第二压辊座4位于机架的下方,活塞杆22穿出第一压辊座3并与第二压辊座4连接。此时相当于压制缸2为上方的压辊9提供一个下压力以对物料加工。Please refer to Fig. 5, the difference between this embodiment and the first embodiment is that the first roller seat 3 is arranged on the roller 9 above the frame, and the second roller seat 4 is arranged on the roller 9 below the frame. Correspondingly, the first roller seat 3 and the cylinder body 21 are both located above the frame, and the second roller seat 4 is located below the frame, and the piston rod 22 passes through the first roller seat 3 and is connected to the second roller seat 4. At this time, it is equivalent to that the pressing cylinder 2 provides a downward pressure to the upper roller 9 to process the material.
综上所述,本发明所公开的一种压辊加压结构及辊压机1,至少能够带来如下有益效果:In summary, the roller press structure and roller press machine 1 disclosed in the present invention can at least bring the following beneficial effects:
1)压制缸2加压时加压压力在第一压辊座3、第二压辊座4、以及两压辊9之间传递,加压压力不会直接传递至机架上,降低了对机架的要求,使得机架的加工难度和成本得以降低;机架不采用一体化工艺也能满足结构强度的要求,使得压辊9的装配更加简便1) When the pressing cylinder 2 is pressurized, the pressure is transmitted between the first pressing roller seat 3, the second pressing roller seat 4, and the two pressing rollers 9, and the pressure is not directly transmitted to the frame, which reduces the requirements for the frame, and reduces the processing difficulty and cost of the frame; the frame can meet the requirements of structural strength without using an integrated process, making the assembly of the pressing roller 9 easier
2)通过设置第一压辊座3和第二压辊座4承受压制缸2的加压压力,能够减小两压辊9之间的压力波动,从而提高了辊压机1的稳定性和工作效率;2) By arranging the first pressing roller seat 3 and the second pressing roller seat 4 to bear the pressure of the pressing cylinder 2, the pressure fluctuation between the two pressing rollers 9 can be reduced, thereby improving the stability and working efficiency of the roller press 1;
3)分体式的锁紧件5的安装和拆卸较为方便,锁紧件5拆卸后,活塞 杆22可以缩回到缸体21里,两压辊9之间可以空出空间以更换第一传送带73和第二传送带83,操作省力便捷;3) The installation and disassembly of the split locking member 5 is relatively convenient. After the locking member 5 is disassembled, the piston rod 22 can be retracted into the cylinder body 21, and a space can be left between the two pressure rollers 9 to replace the first conveyor belt 73 and the second conveyor belt 83, which is labor-saving and convenient to operate;
4)通过厚度调节机构6可调节第一压辊座3和第二压辊座4的相对距离,从而可调整两压辊9之间砖坯的成型厚度。4) The relative distance between the first pressing roller seat 3 and the second pressing roller seat 4 can be adjusted by the thickness adjustment mechanism 6, so that the forming thickness of the brick blank between the two pressing rollers 9 can be adjusted.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above-mentioned technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims (10)

  1. 一种压辊加压结构,应用于辊压机(1),所述辊压机(1)具有机架,其特征在于,所述压辊加压结构包括:A roller pressurizing structure is applied to a roller press (1), wherein the roller press (1) has a frame, and is characterized in that the roller pressurizing structure comprises:
    两压辊(9),相对设置于所述机架,两所述压辊(9)至少之一相对所述机架滑动设置;Two pressing rollers (9) are arranged relative to the frame, and at least one of the two pressing rollers (9) is slidably arranged relative to the frame;
    相对设置的第一压辊座(3)和第二压辊座(4),所述第一压辊座(3)设置于两所述压辊(9)其一,所述第二压辊座(4)设置于两所述压辊(9)另一;A first pressing roller seat (3) and a second pressing roller seat (4) are arranged opposite to each other, wherein the first pressing roller seat (3) is arranged on one of the two pressing rollers (9), and the second pressing roller seat (4) is arranged on the other of the two pressing rollers (9);
    压制缸(2),包括缸体(21)和活塞杆(22),所述缸体(21)设于所述第一压辊座(3),所述活塞杆(22)滑设于所述缸体(21),所述活塞杆(22)伸出所述缸体(21)并连接于所述第二压辊座(4),以调整两所述压辊(9)的相对间隙和提供两所述压辊(9)的加压压力。The pressing cylinder (2) comprises a cylinder body (21) and a piston rod (22), wherein the cylinder body (21) is arranged on the first pressing roller seat (3), and the piston rod (22) is slidably arranged on the cylinder body (21), and the piston rod (22) extends out of the cylinder body (21) and is connected to the second pressing roller seat (4) to adjust the relative gap between the two pressing rollers (9) and provide a pressing pressure to the two pressing rollers (9).
  2. 根据权利要求1所述的一种压辊加压结构,其特征在于,所述缸体(21)至少部分嵌设于所述第一压辊座(3),所述活塞杆(22)穿出所述第一压辊座(3)以连接于所述第二压辊座(4)。A roller pressure structure according to claim 1, characterized in that the cylinder body (21) is at least partially embedded in the first roller seat (3), and the piston rod (22) passes through the first roller seat (3) to be connected to the second roller seat (4).
  3. 根据权利要求2所述的一种压辊加压结构,其特征在于,所述活塞杆(22)与所述第二压辊座(4)之间可拆卸连接;A pressure roller pressing structure according to claim 2, characterized in that the piston rod (22) and the second pressure roller seat (4) are detachably connected;
    所述活塞杆(22)与所述第二压辊座(4)之间拆卸时,所述活塞杆(22)缩回所述第一压辊座(3)以形成零部件更换空间。When the piston rod (22) and the second pressure roller seat (4) are disassembled, the piston rod (22) is retracted into the first pressure roller seat (3) to form a space for replacing parts.
  4. 根据权利要求3所述的一种压辊加压结构,其特征在于,所述压辊加压结构还包括设于所述第二压辊座(4)的锁紧件(5),所述活塞杆(22)通过所述锁紧件(5)与所述第二压辊座(4)可拆卸连接;所述锁紧件(5)包括第一锁块(51)和第二锁块(52),所述第一锁块(51)和所述第二锁块(52)之间 可拆卸连接,所述第一锁块(51)和所述第二锁块(52)形成对所述活塞杆(22)的夹持固定。According to a roller pressurizing structure as described in claim 3, it is characterized in that the roller pressurizing structure also includes a locking piece (5) arranged on the second roller seat (4), and the piston rod (22) is detachably connected to the second roller seat (4) through the locking piece (5); the locking piece (5) includes a first locking block (51) and a second locking block (52), and the first locking block (51) and the second locking block (52) are detachably connected to each other, and the first locking block (51) and the second locking block (52) form a clamping fixation for the piston rod (22).
  5. 根据权利要求1所述的一种压辊加压结构,其特征在于,所述第一压辊座(3)和所述第二压辊座(4)分别设置于两所述压辊(9)的端部。A pressure roller pressurizing structure according to claim 1, characterized in that the first pressure roller seat (3) and the second pressure roller seat (4) are respectively arranged at the ends of the two pressure rollers (9).
  6. 根据权利要求1所述的一种压辊加压结构,其特征在于,所述第一压辊座(3)设置有至少两个,所述第二压辊座(4)设置有至少两个;The pressure roller pressing structure according to claim 1 is characterized in that at least two first pressure roller seats (3) are provided, and at least two second pressure roller seats (4) are provided;
    至少两个所述第一压辊座(3)分别设置于其一所述压辊(9)的两侧;At least two of the first pressing roller seats (3) are respectively arranged on both sides of one of the pressing rollers (9);
    至少两个所述第二压辊座(4)分别设置于另一所述压辊(9)的两侧。At least two of the second pressing roller seats (4) are respectively arranged on both sides of another pressing roller (9).
  7. 根据权利要求1至6任一项所述的一种压辊加压结构,其特征在于,所述压辊加压结构还包括厚度调节机构(6),所述厚度调节机构(6)可调节所述第一压辊座(3)和所述第二压辊座(4)的相对距离。A pressure roller pressing structure according to any one of claims 1 to 6, characterized in that the pressure roller pressing structure also includes a thickness adjustment mechanism (6), and the thickness adjustment mechanism (6) can adjust the relative distance between the first pressure roller seat (3) and the second pressure roller seat (4).
  8. 根据权利要求7所述的一种压辊加压结构,其特征在于,所述厚度调节机构(6)包括螺母(61)和升降螺杆(62);The pressure roller pressing structure according to claim 7 is characterized in that the thickness adjustment mechanism (6) comprises a nut (61) and a lifting screw (62);
    所述螺母(61)设置于所述第一压辊座(3),所述升降螺杆(62)连接于所述第二压辊座(4)并且螺接于所述螺母(61);或者The nut (61) is arranged on the first pressure roller seat (3), and the lifting screw (62) is connected to the second pressure roller seat (4) and is screwed to the nut (61); or
    所述螺母(61)设置于所述第二压辊座(4),所述升降螺杆(62)连接于所述第一压辊座(3)并且螺接于所述螺母(61)。The nut (61) is arranged on the second pressure roller seat (4), and the lifting screw (62) is connected to the first pressure roller seat (3) and is screwed to the nut (61).
  9. 根据权利要求8所述的一种压辊加压结构,其特征在于,所述厚度调节机构(6)还包括驱动装置(63),所述驱动装置(63)驱动所述升降螺杆(62)旋转和升降。According to the pressure roller pressing structure of claim 8, it is characterized in that the thickness adjustment mechanism (6) also includes a driving device (63), and the driving device (63) drives the lifting screw (62) to rotate and lift.
  10. 一种辊压机(1),其特征在于,包括机架,还包括如权利要求1至9任一项所述的压辊加压结构。A roller press (1), characterized in that it comprises a frame and also comprises a roller press structure as described in any one of claims 1 to 9.
PCT/CN2022/141038 2022-11-08 2022-12-22 Press roller pressurizing structure and roller press WO2024098520A1 (en)

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CN206373013U (en) * 2016-12-23 2017-08-04 嘉兴华丽非织布制品有限公司 A kind of cylinder printing machine for pressing roll mechanism and the application mechanism that discharges
CN109847839A (en) * 2019-02-18 2019-06-07 沈阳五寰科技有限公司 A kind of high-pressure roller mill
CN219114851U (en) * 2022-11-08 2023-06-02 佛山市恒力泰机械有限公司 Compression roller pressurization structure and roller press

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CN206373013U (en) * 2016-12-23 2017-08-04 嘉兴华丽非织布制品有限公司 A kind of cylinder printing machine for pressing roll mechanism and the application mechanism that discharges
CN109847839A (en) * 2019-02-18 2019-06-07 沈阳五寰科技有限公司 A kind of high-pressure roller mill
CN219114851U (en) * 2022-11-08 2023-06-02 佛山市恒力泰机械有限公司 Compression roller pressurization structure and roller press

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