WO2024095443A1 - Autonomous conveyance vehicle - Google Patents

Autonomous conveyance vehicle Download PDF

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Publication number
WO2024095443A1
WO2024095443A1 PCT/JP2022/041145 JP2022041145W WO2024095443A1 WO 2024095443 A1 WO2024095443 A1 WO 2024095443A1 JP 2022041145 W JP2022041145 W JP 2022041145W WO 2024095443 A1 WO2024095443 A1 WO 2024095443A1
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WO
WIPO (PCT)
Prior art keywords
feeder
item
detection unit
transport
case
Prior art date
Application number
PCT/JP2022/041145
Other languages
French (fr)
Japanese (ja)
Inventor
佳宏 藤田
晋吾 藤村
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2022/041145 priority Critical patent/WO2024095443A1/en
Publication of WO2024095443A1 publication Critical patent/WO2024095443A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/10Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed

Definitions

  • This specification relates to an automated guided vehicle.
  • a part feeder which is a transported item, may be transported using a cart that is detachably connected to an electronic component mounting device.
  • the part monitoring system disclosed in Patent Document 2 includes a monitoring device that determines whether the storage status of the part feeder has changed between the time the part feeder is loaded onto the cart and the time the cart is connected to the electronic component mounting device, and performs an alarm operation if the storage status of the part feeder has changed.
  • automated guided vehicles are being generalized rather than specialized, making it possible to transport a variety of transported objects.
  • workers do not accompany the vehicles to monitor the transport process. For this reason, even if an item that forms an object is attached or detached during transport, whether intentionally or accidentally, it can only be determined whether the item has been attached or detached after the object has been handed over to the destination. In this case, there is a risk that a delay in the determination could affect production, for example, by causing a shortage of necessary parts. Therefore, when transporting objects by automated guided vehicles, it is desirable to be able to quickly determine whether an item has been attached or detached.
  • the purpose of this specification is to provide an automated guided vehicle that can detect and determine the attachment and detachment of an item when transporting an object.
  • an automated guided vehicle capable of transporting an object including an object used in a substrate-related operating machine and a case for detachably holding the object
  • the automated guided vehicle comprising a main body, a support section provided on the main body for supporting the case, a detection section provided on the main body for detecting the presence or absence of the object in the case during transport of the object, and a determination section for determining whether the object has been attached to or detached from the case based on the detection result by the detection section.
  • the detection unit can quickly detect and determine whether an item is being attached or detached during the transport of the item.
  • FIG. 1 is a perspective view for explaining a production line equipped with an automated guided vehicle.
  • FIG. 2 is a perspective view showing a schematic diagram of an automated guided vehicle with an object being carried thereon;
  • FIG. 2 is a perspective view showing a model of a carriage which is the main body of the unmanned transport vehicle.
  • 11 is a diagram for explaining detection by a detection unit and guidance to the outside.
  • FIG. 11 is a perspective view illustrating an automatic guided vehicle according to a first modified example, with an article being loaded thereon.
  • FIG. 11 is a perspective view showing a cart that is the main body of the unmanned guided vehicle according to a first modified example.
  • FIG. 13 is an enlarged perspective view for explaining the configuration of a detection unit of a first modified example.
  • FIG. 1 is a perspective view for explaining a production line equipped with an automated guided vehicle.
  • FIG. 2 is a perspective view showing a schematic diagram of an automated guided vehicle with an object being carried thereon;
  • FIG. 2 is a perspective view showing
  • FIG. 11 is a perspective view showing a schematic diagram of an automated guided vehicle with an object loaded thereon according to a second modified example.
  • FIG. 11 is a perspective view showing a cart that is the main body of the unmanned transport vehicle according to a second modified example.
  • 13A and 13B are diagrams illustrating detection by a detection unit and guidance to the outside according to a third modified example.
  • an automated guided vehicle will be explained with reference to the drawings.
  • an automated guided vehicle will be explained by taking as an example a case where the automated guided vehicle transports items required for production in a production line equipped with substrate-related operating machines.
  • the production line PL includes a warehouse 1, an automatic tape processing device 3 installed in an external setup area 2, a reel loading device 4, a buffer station 5 as a substrate-related operating device, and a component mounting machine 6.
  • the production line PL also includes a reel transport vehicle VR and a feeder transport vehicle VF as unmanned transport vehicles capable of transporting a transported object C including an article used in the component mounting machine 6 and a case for detachably holding the article.
  • an article e.g., a tape feeder, etc.
  • transported (moved) to the buffer station 5 by the feeder transport vehicle VF is supplied to each of the multiple component mounting machines 6 by a loader 7.
  • the feeder transport vehicle VF transports the article to the buffer station 5 is illustrated, but the feeder transport vehicle VF can also transport the article to the component mounting machine 6.
  • examples of items used in the component mounting machine 6 as a substrate-related operation machine include, for example, tape reels and tape feeders that supply electronic components and the like to the component mounting machine 6, and suction nozzles that pick up the supplied components.
  • Other examples of items include, for example, a mask when the substrate-related operation machine is a printing machine, and also trays and substrates (workpieces).
  • cases that form the transported goods C include tape reels, suction nozzles, racks on which masks, substrates, etc. are placed, magazines that house tape feeders, and pallets on which trays are placed.
  • the reel transport vehicle VR transports the transported goods C from the loading/unloading entrance 1a of the warehouse 1 to the automatic tape processing device 3 installed in the external setup area 2.
  • the reel transport vehicle VR also transports the transported goods C from the automatic tape processing device 3 to the reel loading device 4.
  • an example of the transported goods C transported by the reel transport vehicle VR is a tape reel R (hereinafter simply referred to as "reel R"), which is an item placed on a rack T, which is a case.
  • the feeder transport vehicle VF transports the transported item C from the loading/unloading entrance 1a of the warehouse 1 to the reel loading device 4.
  • the feeder transport vehicle VF also transports the transported item C from the reel loading device 4 to the buffer station 5.
  • an example of the transported item C transported by the feeder transport vehicle VF is a tape feeder F (hereinafter simply referred to as "feeder F"), which is an item stored in a magazine M, which is a case.
  • the reel transport vehicle VR and feeder transport vehicle VF which are unmanned transport vehicles, are capable of communicating with the management device 8.
  • the reel transport vehicle VR follows instructions based on the transport plan from the management device 8, and transports the rack T on which the target reel R is placed, i.e., the transported object C, from the entrance 1a of the warehouse 1 and carries it into the automatic tape processing device 3.
  • the reel transport vehicle VR also transports the rack T on which the reel R on which the carrier tape that has been subjected to the necessary processing in the automatic tape processing device 3 is placed, i.e., the transported object C, from the automatic tape processing device 3 to the reel loading device 4.
  • the feeder transport vehicle VF in accordance with instructions based on the transport plan from the management device 8, transports the magazine M containing the target feeder F, i.e., the transported object C, from the entrance/exit 1a of the warehouse 1 and transports it to the reel loading device 4.
  • the feeder transport vehicle VF also transports the magazine M containing multiple feeders F loaded with reels R, i.e., the transported object C, from the reel loading device 4 and transports it to the buffer station 5.
  • the feeder transport vehicle VF transports the magazine M containing the feeder F after parts supply or an empty magazine M not containing a feeder F, from the buffer station 5 as the transported object C, and transports it, for example, to the entrance/exit 1a of the warehouse 1.
  • the reel transport vehicle VR and the feeder transport vehicle VF differ in that the reel transport vehicle VR transports reels R placed on a rack T as the transported item C, whereas the feeder transport vehicle VF transports feeders F stored in a magazine M as the transported item C.
  • the configurations of the reel transport vehicle VR and the feeder transport vehicle VF are similar. Therefore, in the following explanation, the feeder transport vehicle VF will be specifically illustrated.
  • the automatic tape processing device 3 and the reel loading device 4 are arranged independently, but it is also possible to configure the automatic tape processing device 3 and the reel loading device 4 to be provided as an integrated unit. In this case, after processing by the automatic tape processing device 3, the loading process is performed directly by the reel loading device 4. For this reason, instead of providing the production line PL with both the reel transport vehicle VR that transports only the reels R placed on the rack T as the transported goods C and the feeder transport vehicle VF that transports only the feeders F contained in the magazine M as the transported goods C, it is also possible to configure the production line PL so that, for example, the feeder transport vehicle VF also transports the reels R placed on the rack T as the transported goods C.
  • Feeder vehicle VF (automated guided vehicle)
  • the feeder transport vehicle VF automatically transports the magazine M containing the feeder F or empty as the transported object C according to a preset transport plan.
  • the transport plan is set for each transported object C (specific feeder F and magazine M) transported by the feeder transport vehicle VF based on a production plan set for the production line PL.
  • the transport plan includes the type and number of feeders F contained in the magazine M, the position of the contained feeder F relative to the magazine M, i.e., the state of the magazine M to be transported, the transport route for transporting the transported object C, and the position (transport target) for loading and unloading the transported object C, i.e., the position for transferring the transported object C, etc. are set in advance.
  • the incorrect feeder F or the shortage of the correct feeder F cannot be determined during the transportation of the transported item C, it is determined and discovered, for example, when the transported item C is transported (handed over) to the buffer station 5. In other words, the incorrect feeder F or the shortage of the correct feeder F can be found at the destination to which the transported item C is transported, and therefore it takes time to discover, and discovery is delayed. If the incorrect feeder F or the shortage of the correct feeder F is discovered late, the state of the magazine M differs from the transportation plan, and for example, the component mounting machine 6 runs out of parts, causing production to stop, or the whereabouts or source of the feeder F or parts cannot be traced, which can affect production.
  • an unmanned transport vehicle including the feeder transport vehicle VF transports the transported object C, it is necessary to detect, determine and monitor the attachment and detachment of an item even during transport. If the attachment and detachment of an item is detected and determined during monitoring, notification information is quickly output to the management device 8 to notify the operator or manager that the attachment and detachment has occurred, and the operator or manager must be informed, for example, via a display device or the like installed on the production line PL. Furthermore, when the feeder F is attached or detached from the magazine M during transport, for example, the feeder F is likely to be incompletely stored (set) in the magazine M, and as a result, there is a risk that the feeder F will fall from the magazine M during the transport operation by the feeder transport vehicle VF.
  • the feeder transport vehicle VF which is an unmanned transport vehicle, mainly comprises a cart 10 as the main body, a cart control unit 16, a traveling device 20, and a detection unit 30 that detects the attachment/detachment (insertion/removal) of a feeder F as an article to a magazine M as a case during the transport of transported goods C, as shown in FIG. 2.
  • the front/rear, left/right, and top/bottom of the feeder transport vehicle VF are defined for the sake of convenience, as shown in FIG. 2.
  • the bogie 10 and the running device 20 are configured to be generally symmetrical with respect to a center line extending in the front-to-rear direction.
  • the bogie 10, which is the main body, is connected to the running device 20 by a connection mechanism (not shown).
  • the running device 20 can, for example, enter the underside of the bogie 10 from the rear, pull and move the connected bogie 10, and exit behind the bogie 10.
  • the detection unit 30 is provided on the bogie 10, which is the main body.
  • the dolly 10 mainly comprises a loading platform 11, left and right side portions 12, left and right legs 13, two front wheels 14 (only the left side is shown in Figure 2 etc.), two rear wheels 15, and a dolly control unit 16.
  • the loading platform 11 is formed in a roughly rectangular shape in a plan view and is disposed horizontally and spaced apart from the floor surface.
  • the dolly 10, which is the main body, is provided with a loading/unloading unit 17 as a support unit on the upper surface of the loading platform 11, and a detection unit 30 is installed on the upper surface at the rear in the fore-and-aft direction of the loading platform 11.
  • the left and right side portions 12 are provided so as to extend downward from the left and right edges of the loading platform 11.
  • a space for the running device 20 to enter is defined between the left and right side portions 12 on the underside of the loading platform 11.
  • Left and right legs 13 extending in the front-to-rear direction are provided on the underside of each side portion 12.
  • Front wheels 14 for running are provided on the front lower portion of the legs 13, and rear wheels 15 for running are provided on the rear lower portion of the legs 13.
  • the total of four front wheels 14 and rear wheels 15 are free-wheeling wheels whose running direction can be changed.
  • the two rear wheels 15 are provided with stoppers.
  • Carriage control unit 16 (determination unit 161)
  • the trolley control unit 16 is a microcomputer whose main components are a CPU, a ROM, a RAM, and various interfaces.
  • the trolley control unit 16 executes various programs (not shown) to comprehensively control the operation of the trolley 10 (specifically, the operation of the loading/unloading unit 17, etc.).
  • the trolley control unit 16 can also communicate with the management device 8, as shown in Figs. 1 and 4.
  • the trolley control unit 16 of this embodiment further includes a determination unit 161, which acquires the detection result S output from the connected detection unit 30.
  • the determination unit 161 determines whether or not the feeder F, which is an article, has been attached to or detached from the magazine M, which is a case, based on the detection result S by the detection unit 30.
  • the trolley control unit 16 communicates with the management device 8, and when the determination unit 161 determines that the feeder F has been inserted or removed, it outputs notification information J regarding the insertion or removal of the feeder F to the management device 8.
  • the management device 8 can quickly inform, for example, a worker or a manager of the insertion or removal of the feeder F.
  • the judgment unit 161 is provided in the bogie control unit 16.
  • the judgment unit 161 can also be provided in a control device other than the bogie control unit 16 (for example, the travel control unit 25 described below) or in various calculation devices.
  • the judgment unit 161 can also be provided in a management device 8 that can communicate with the bogie control unit 16.
  • the judgment unit 161 can be formed on the cloud.
  • the unloading unit 17 unloads the magazine M containing the feeder F or empty from the front of the front side of the dolly 10 in the front-rear direction.
  • the unloading unit 17 is composed of a main roller 171, six drive rollers 172, a guide roller 173, a locking mechanism 174, a locking hook 175, an operation panel 176, and a drive motor (not shown).
  • the three types of rollers are columnar or cylindrical members extending in the left-right direction and supported rotatably around a central axis.
  • the guide roller 173, the three drive rollers 172, the main roller 171, and the three drive rollers 172 are arranged in this order from the front to the rear of the dolly 10.
  • the main roller 171 is driven by forward and reverse rotation of the drive motor, and rotates in the forward and reverse directions.
  • the six drive rollers 172 are connected to the main roller 171 by a transmission belt (not shown), and rotate synchronously at the same rotational direction and speed as the main roller 171.
  • the guide roller 173 is not given a driving force and can rotate freely. Magazine M (transported object C including rack T, etc.) is loaded by the forward rotation of the main roller 171 and drive roller 172, and magazine M (transported object C including rack T, etc.) is unloaded by the reverse rotation.
  • the drive and stop of the drive motor and the rotation direction are controlled by the cart control unit 16.
  • the locking mechanism 174 is disposed behind the rearmost drive roller 172.
  • the locking mechanism 174 locks the loaded magazine M (carried object C including racks T, etc.) using a locking hook 175.
  • the front side of the locking hook 175 is bent upward, and is supported by an elastic member so that it can swing up and down.
  • the locking hook 175 lowers once and then rises, automatically locking a locking portion (not shown) provided at the rear end of the magazine M (transported object C including racks T, etc.).
  • the locking hook 175 lowers once and then rises, automatically fitting into a locking hole provided at the rear end of the magazine M (transported object C including racks T, etc.).
  • the locking hook 175 is driven downward by, for example, an electromagnetic solenoid (not shown), to release the lock on the magazine M (transported object C including racks T, etc.).
  • the operation of the electromagnetic solenoid is controlled by the trolley control unit 16.
  • the unloading operation of the unloading unit 17 is mainly performed automatically under the control of the cart control unit 16.
  • some operations of the unloading unit 17 can be performed manually by operating the operation panel 176 arranged at the rear of the platform 11.
  • by operating the operation panel 176 for example, when the unloading unit 17 stops due to an abnormality (error) in the unloading operation, it is possible to cancel the error in the case of a so-called error stop or to perform an emergency stop of the unloading unit 17.
  • the feeder transport vehicle VF more specifically the cart 10, transports (moves) along a transport route set by a preset transport plan, stops accurately at a stop position, and faces the transport destination, which is the transport target, at the stop position.
  • the dolly 10 is provided with a power receiving connector (not shown) on the loading platform 11.
  • the power receiving connector is arranged, for example, so as to face the traveling device 20 that has entered the space formed between the bottom plate of the loading platform 11, i.e., the left and right side portions 12.
  • the power receiving connector is fitted into a power supply connector (not shown) provided on the traveling device 20 side.
  • the power supply connector is connected to a battery (not shown) built into the traveling device 20. Therefore, by fitting the power receiving connector on the dolly 10 side with the power supply connector on the traveling device 20 side, power for driving the dolly control unit 16 and the loading/unloading unit 17 is supplied from the battery on the traveling device 20 side.
  • the dolly 10 does not need to be provided with a battery that supplies power for driving the dolly control unit 16 and the loading/unloading unit 17.
  • the trolley 10 is provided with a coupling mechanism for coupling with the traveling device 20 that has entered the space formed between the left and right side portions 12 and the bottom plate of the loading platform 11.
  • the trolley 10 is also provided with a positioning mechanism (bumper) in front of the loading platform 11 that enables positioning of the trolley 10, i.e., the feeder transport vehicle VF, when loading and unloading the transported goods C.
  • the configurations and operations of the coupling mechanism and positioning mechanism are not directly related to this embodiment, so a description thereof will be omitted.
  • the traveling device 20 is composed of a device body 21, a pair of left and right drive wheels 22 (only the left side is shown in Fig. 2), a pair of left and right front wheels 23 (only the left side is shown in Fig. 2), a pair of left and right rear wheels 24 (only the left side is shown in Fig. 2), a traveling control unit 25, an operation panel 26, a traveling motor (not shown), etc.
  • the device body 21 is formed in a shape of a rectangular parallelepiped that is generally long in the front-rear direction and has rounded corners in a plan view. The device body 21 is placed horizontally and slightly spaced from the floor surface.
  • the drive wheels 22 are positioned at a central position in the front-to-rear direction below the device body 21. Each drive wheel 22 is driven by forward and reverse rotation of a travel motor controlled by a travel control unit 25. Each drive wheel 22 is capable of rotating at different rotation speeds and in different rotation directions. This allows the travel device 20 to move forward, backward, and change direction freely.
  • the front wheels 23 are positioned in front of the drive wheels 22 in the front-rear direction on the underside of the device body 21.
  • the rear wheels 24 are positioned in front of the drive wheels 22 in the front-rear direction on the underside of the device body 21.
  • the total of four front wheels 23 and rear wheels 24 are free-wheeling wheels whose running direction is variable.
  • the front wheels 23 and rear wheels 24 rotate following the rotational state of each of the drive wheels 22.
  • the distance between the left and right wheels, i.e., the tread width is, for example, maximum for the drive wheels 22, minimum for the front wheels 23, and intermediate for the rear wheels 24. In this way, good steering performance of the traveling device 20 is ensured by the drive wheels 22 having the maximum tread width.
  • the driving control unit 25 is a microcomputer whose main components are a CPU, ROM, RAM, and various interfaces.
  • the driving control unit 25 executes various programs (not shown) to comprehensively control the operation of the driving device 20 (specifically, the operation of the driving motor, such as driving, stopping, and the direction of rotation).
  • the travel control unit 25 can communicate with the management device 8. As a result, the travel control unit 25 can control the travel of the traveling device 20 according to the transport route and transport target set by the transport plan by communicating with the management device 8. Furthermore, the travel control unit 25 can communicate with the cart control unit 16 when the cart 10 and the traveling device 20 are connected. As a result, the cart control unit 16 can obtain various information related to the travel (movement) including the positions of the feeder transport vehicle VF and the reel transport vehicle VR from the travel control unit 25.
  • an AGV Automatic Guided Vehicle
  • the traveling device 20 is provided with a tape detection unit that detects a route display tape (see FIG. 1) provided on the floor surface of the production line PL corresponding to the transport route and the transport target, and outputs the detection result to the traveling control unit 25.
  • the traveling control unit 25 controls the control amount of the drive wheels 22 (travel motor) according to the detection result output from the tape detection unit, and causes the traveling device 20 to travel along the transport route and to stop at the transport target.
  • the tape detection unit is disposed on the center line on the lower side of the device main body 21 at a front position and a rear position in the front-rear direction.
  • the route display tape can be a magnetic display type or an optical display type tape.
  • the traveling device 20 travels autonomously under the control of the traveling control unit 25.
  • some operations of the traveling device 20 can be manually performed by operating the operation panel 26 located at the rear of the top surface of the device main body 21.
  • the operation panel 26 located at the rear of the top surface of the device main body 21.
  • Detection unit 30 The detection unit 30 detects that a feeder F (reel R, etc.) which is an article is attached to or detached from a magazine M (rack T, etc.) which is a case placed on a support portion, i.e., the loading/unloading portion 17, of the cart 10 during the transportation of the transported object C. Specifically, the detection unit 30 of this embodiment is disposed on the upper surface behind the loading platform 11 in the front-rear direction of the cart 10, as shown in Figs.
  • the detection unit 30 of this embodiment is disposed on the upper surface of the platform 11 so as to be in the vicinity of the opening M1 of the magazine M supported by the loading/unloading unit 17.
  • the detection unit 30 of this embodiment detects the presence or absence of a feeder F, which is an article, at the opening M1 of the magazine M, i.e., whether the feeder F has been inserted or removed (an article has been attached or removed) through the opening M1.
  • the detection unit 30 detects that a feeder F has been inserted or removed from the magazine M, it outputs a detection result S to the determination unit 161 of the trolley control unit 16.
  • the determination unit 161 determines that the feeder F has been inserted or removed (attached or detached).
  • the detection unit 30 detects the insertion and removal of the feeder F, which is an item, based on a physical quantity that can be measured electromagnetically. For this reason, in this embodiment, for example, the detection unit 30 is provided with a photoelectric sensor that uses light, which is an electromagnetic wave, as an example.
  • the detection unit 30 of this embodiment includes a light-emitting unit 31 and a light-receiving unit 32.
  • the detection unit 30 does not output the detection result S.
  • the detection unit 30 outputs the detection result S.
  • a situation in which the light-receiving unit 32 is unable to receive light beyond the light-blocking time is assumed to be, for example, a case in which the feeder F is not properly accommodated in the magazine M (feeder F is dislodged, etc.) caused by vibrations or the like while the feeder transport vehicle VF is traveling (moving). Even in this case, the detection unit 30 outputs the detection result S to the cart control unit 16.
  • the determination unit 161 determines that the attachment and detachment of the feeder F has been completed. Then, the trolley control unit 16 and the travel control unit 25 cooperate to continue the transport of the transported item C when the determination unit 161 determines that the feeder F has been inserted and removed (attached and detached) and is complete.
  • the judgment unit 161 judges that the attachment/detachment of the feeder F is incomplete. Then, the trolley control unit 16 and the travel control unit 25 cooperate to stop the transport of the transported object C when the judgment unit 161 judges that the insertion/removal (attachment/detachment) of the feeder F is incomplete. This makes it possible to prevent the feeder F from falling out of the magazine M while being transported by the feeder transport vehicle VF.
  • the trolley control unit 16 when the determination unit 161 of the trolley control unit 16 determines that the feeder F has been inserted or removed, as shown in FIG. 4, the trolley control unit 16 outputs notification information J indicating that the feeder F has been inserted or removed during transport to the externally installed management device 8 via communication. In other words, when the determination unit 161 determines that the feeder F, which is an item, has been attached or detached during the transport of the transported object C, the trolley control unit 16 can output notification information J regarding the insertion or removal (attachment or detachment) of the feeder F to the management device 8.
  • the management device 8 when the management device 8 acquires the notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it uses a guidance device to provide guidance (or an alarm) to the worker, manager, etc. That is, the guidance device provides guidance that the feeder F has been inserted or removed from the magazine M during transport to the buffer station 5 by the feeder transport vehicle VF.
  • the guidance device include a display device provided in the management device 8, a display device provided in the production line PL, or a mobile terminal or audio speaker carried by the worker.
  • the feeder transport vehicle VF (reel transport vehicle VR) as an automated transport vehicle of this embodiment is an automated transport vehicle capable of transporting transported goods C including feeders F (reels R) as items used in the buffer station 5 and component mounting machine 6, which are substrate-related work machines, and magazines M (racks T) as cases that detachably hold the feeders F (reels R), and is equipped with a cart 10 as a main body, a loading/unloading section 17 provided on the cart 10 as a support section that supports the magazines M (racks T), a detection section 30 provided on the cart 10 that detects the presence or absence of the feeder F (reels R) relative to the magazine M (racks T) during the transport of the transported goods C, and a judgment section 161 that judges whether the feeder F (reels R) has been attached to or detached from the magazine M (racks T) based on the detection result S by the detection section 30.
  • a cart 10 as a main body
  • a loading/unloading section 17 provided on the cart 10 as a support
  • the feeder transport vehicle VF and the reel transport vehicle VR allow the detection unit 30 to quickly detect the insertion and removal of the feeder F from the magazine M and the attachment and removal of the reel R from the rack T during the transport of the transported item C. And, with the feeder transport vehicle VF and the reel transport vehicle VR, when the judgment unit 161 judges based on the detection result S by the detection unit 30 that the feeder F has been inserted and removed from the magazine M and the reel R has been attached and removed from the rack T, it can output notification information J to the management device 8, etc., and can promptly inform the worker, manager, etc.
  • the detection unit 30 detects the presence or absence of a feeder F, which is an article, at the opening M1 of the magazine M, which is a case supported on the loading platform 11 of the cart 10.
  • the determination unit 161 determines that the feeder F has been inserted or removed through the opening M1 of the magazine M during the transport of the transported object C by the feeder transport vehicle VF, which is an unmanned transport vehicle. This enables the cart control unit 16 to output notification information J to the management device 8.
  • a feeder F that is not included in a transport plan including the attachment and detachment of a feeder F (reel R) to a preset magazine M (rack T) and the attachment and detachment of a magazine M (rack T) to the unloading section 17, is inserted or removed
  • the inserted or removed feeder F i.e., the part that is predicted to be in short supply, from the viewpoint of minimizing the impact on production due to a shortage of parts, for example.
  • the position of the feeder F to be accommodated in the magazine M is preset by the transport plan, it is preferable to be able to detect the position of the inserted or removed feeder F in relation to the magazine M.
  • the detection unit 30 is arranged on the platform 11 of the cart 10 so as to be below the feeder F, which is an article, through the slit M3, which is a gap provided in the bottom surface M2 of the magazine M, which is a case supported by the unloading unit 17, which is a support unit, as shown in Fig. 5 (see also Fig. 7). More specifically, the detection unit 30 of the first modified example is arranged below the drive roller 172 rearward of the main roller 171 of the unloading unit 17, as shown in Fig. 6, and is arranged so as to match the formation position of the slit M3 when the magazine M is supported, for example, to match the gap between the drive rollers 172 formed in the front-to-rear direction.
  • the detection units 30 of the first modified example are arranged in multiple units according to the width (pitch) of the feeders F contained in the magazine M in order to detect the presence or absence of the feeders F in the magazine M.
  • the detection units 30 of the first modified example are arranged in a one-to-one relationship with the feeders F contained in the magazine M.
  • the detection unit 30 of the first modification also includes a photoelectric sensor that uses light, which is an electromagnetic wave, like the detection unit 30 of the embodiment described above.
  • the detection units 30 of the first modification each have a light-emitting unit 33 and a light-receiving unit 34, as shown enlarged in FIG. 7.
  • the detection unit 30 arranged at a position where the feeder F is not housed in the magazine M i.e., there is no feeder F inside the magazine M
  • no reflected light is generated even if the light-emitting unit 33 emits light upward, and as a result, the light-receiving unit 34 does not receive the reflected light.
  • the determination unit 161 when the light receiving unit 34 of the detection unit 30 changes from a state in which it receives reflected light to a state in which it cannot receive reflected light during the transport of the transported object C by the feeder transport vehicle VF, the determination unit 161 outputs the detection result S because the feeder F has been removed (pulled out) from the magazine M. Also, in the first modified example, when the light receiving unit 34 changes from a state in which it does not receive reflected light to a state in which it receives reflected light, the determination unit 161 outputs the detection result S because the feeder F has been stored (inserted) in the magazine M.
  • the detection unit 30 outputs the detection result S by linking it to identification information (such as an identification number) that identifies itself.
  • the judgment unit 161 does not output the detection result S because the feeder F has not been removed (pulled out) from the magazine M.
  • the judgment unit 161 does not output the detection result S because the feeder F has not been stored (inserted) in the magazine M.
  • the judgment unit 161 of the first modified example judges that a feeder F has been inserted or removed (attached or detached) based on a change in the detection result S that occurs when the feeder F is switched between the presence or absence state of the feeder F detected by the detection unit 30, specifically, when the light receiving unit 34 receives reflected light or when the light receiving unit 34 does not receive reflected light.
  • the trolley control unit 16 outputs, via communication, to the management device 8 notification information J that indicates that a feeder F has been inserted or removed during the transport of the transported item C, and that indicates the identification information (identification number) of the detection unit 30 for identifying the inserted or removed feeder F.
  • the detection unit 30 of the first modified example detects the attachment or detachment of an item, a feeder F, during the transport of a transported item C, it can output to the management device 8 notification information J regarding the detected insertion or detachment (attachment or detachment) of the feeder F, including the fact that the insertion or detachment (attachment or detachment) has been performed and the position of the inserted or detached item, the feeder F, relative to the magazine M.
  • the management device 8 when the management device 8 acquires the notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it uses the guidance device to provide guidance (or an alarm) to the worker, manager, etc.
  • the position of the feeder F that has been stored (inserted) or removed (removed) from the magazine M is also provided. Therefore, in the first modified example, in addition to obtaining the same effect as the above-mentioned embodiment, the position of the inserted or removed feeder F (the position of the attached or removed item) can be detected. This allows, for example, the worker, manager, etc. to quickly identify parts that are predicted to be in short supply, and as a result, it becomes possible to take measures such as replenishment more quickly and reduce the impact on production.
  • the detection unit 30 detects the insertion/removal (attachment/detachment) of the feeder F, which is an article, based on an electromagnetically measurable physical quantity.
  • the feeder F housed in the magazine M which is a case, or the reel R placed on the rack T is inserted or removed (attached or detached)
  • the state of the magazine M or the rack T changes.
  • the feeder F and reel R have a certain amount of weight. Therefore, when the feeder F is inserted or removed from the magazine M, the weight of the magazine M supported by the unloading unit 17, which is a support unit, and the feeder F contained in the magazine M, i.e., the transported object C, changes. Similarly, when the reel R is attached or detached from the rack T, the weight of the rack T supported by the unloading unit 17 and the reel R placed on the rack T, i.e., the transported object C, changes.
  • the detection unit 30 detects measurable physical quantities related to changes in the state of the magazine M or rack T, which are cases.
  • the judgment unit 161 judges the attachment/detachment (insertion/removal) of the feeder F or reel R, which are items, based on the changes in the physical quantities detected by the detection unit 30.
  • the detection unit 30 of the second modified example measures the weight of the magazine M or rack T, which are cases, which changes when the feeder F or reel R is attached or detached (inserted or removed), i.e., the transported item C, as a physical quantity.
  • the detection unit 30 is provided on the platform 11 of the cart 10 so as to be below the magazine M or rack T, which is a case supported by the loading/unloading unit 17, which is a support, as shown in FIG. 8. More specifically, the detection unit 30 of the second modified example is disposed at the rear of the platform 11 in the front-to-rear direction as shown in FIG. 9, and is disposed between the bottom surface of the magazine M or rack T in a supported state and the top surface of the platform 11, i.e., so as to be sandwiched between the bottom surface of the magazine M or rack T and the top surface of the platform 11.
  • the detection unit 30 of the second modified example measures the measurable weight in relation to changes in the state of the magazine M or rack T.
  • the detection unit 30 of the second modified example is equipped with a piezoelectric element that converts the pressure generated when the magazine M or rack T is clamped between the loading platform 11 and the magazine M or rack T into an electrical signal.
  • the pressure converted into an electrical signal and output can be easily converted into weight by multiplying it by the area of the bottom surface of the magazine M or rack T.
  • the detection unit 30 uses a piezoelectric element to measure the weight, there is no vertical displacement of the magazine M or rack T supported by the unloading unit 17. As a result, even in the second modified example in which the detection unit 30 measures the weight of the transported item C, there is no hindrance to the unloading operation of the magazine M or rack T by the unloading unit 17. Note that when measuring the weight of the transported item C, for example, if a normal weighing scale is used, the transported item C supported by the unloading unit 17 needs to be vertically displaced when measuring the weight.
  • the judgment unit 161 of the second modified example judges that the feeder F or reel R has been attached or detached (inserted or removed) when the measured weight increases or decreases by more than a reference weight determined based on the weight of one feeder F or reel R during the transport of the transported item C by the feeder transport vehicle VF.
  • the judgment unit 161 of the second modified example judges that the feeder F or reel R has not been attached or detached (inserted or removed) when the measured weight does not change until the item C is unloaded at the transfer position (transport target) during the transport of the transported item C by the feeder transport vehicle VF. Note that, when the detection units 30 are arranged on the left and right as shown in FIG. 9, even if it is not possible to specify the exact position, it is possible to assume that the feeder F has been inserted or removed on the right or left side, especially for the magazine M.
  • the carriage control unit 16 when the judgment unit 161 judges that the feeder F (reel R) has been attached/detached (inserted/removed) based on the detection result S by the detection unit 30, the carriage control unit 16 outputs, via communication, to the management device 8, notification information J indicating that the feeder F or the reel R has been attached/detached (inserted/removed) during the transport of the transported object C.
  • the management device 8 acquires notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it provides guidance (or an alarm) to the worker, manager, etc. using the guidance device.
  • the detection unit 30 is arranged at the rear of the loading platform 11 in the front-rear direction, as shown in FIG. 9.
  • the arrangement of the detection unit 30 in the second modified example is not limited to the rear of the loading platform 11 in the front-rear direction, and it is also possible to arrange it in the center of the loading platform 11 in the front-rear direction, as shown by the dashed lines in FIG. 8 and FIG. 9. In other words, the arrangement of the detection unit 30 can be changed as appropriate depending on the shape of the magazine M and the rack T.
  • the detection unit 30 always detects the presence/absence state of the feeder F and the reel R, which are the articles, while transporting the magazine M or the rack T, which are the transported goods C, and the determination unit 161 always determines whether the feeder F or the reel R has been attached or detached (inserted or removed).
  • the detection unit 30 and the determination unit 161 are not limited to always detecting the presence/absence state of the feeder F or the reel R, which are the articles, and determining whether the attachment/detachment (insertion/removal) has been performed as described above.
  • the detection unit 30 and the determination unit 161 can also detect the presence/absence state of the feeder F or the reel R and determine whether the attachment/detachment (insertion/removal) has been performed when a predetermined state occurs, for example.
  • the third modification will be described.
  • the detection unit 30 of the third modified example detects the presence or absence of a feeder F or a reel R when a predetermined state occurs during the transport of the transported item C.
  • the judgment unit 161 of the third modified example judges whether the feeder F or the reel R has been attached or detached (inserted or removed) when a predetermined state occurs during the transport of the transported item C.
  • the judgment unit 161 outputs a detection command D to the detection unit 30 to detect the presence or absence of an item, specifically, the presence or absence of a feeder F (reel R) relative to the magazine M (rack T).
  • examples of the predetermined state include a state that is not included in the above-mentioned transport plan, that is, a state in which unintended attachment and detachment (insertion and removal) of the feeder F or reel R is possible.
  • a state that is not included in the above-mentioned transport plan that is, a state in which unintended attachment and detachment (insertion and removal) of the feeder F or reel R is possible.
  • the feeder transport vehicle VF or the reel transport vehicle VR unintentionally stops at a location on the transport path other than the transport target, it becomes easier to attach and detach (insert and remove) the feeder F or the reel R to the magazine M or the rack T than when the feeder transport vehicle VF or the reel transport vehicle VR is running (moving).
  • the judgment unit 161 outputs a detection command D to the detection unit 30 at a predetermined position on the transport path during the transport of the transported object C or at regular timing during the transport of the transported object C.
  • the detection unit 30 detects the presence or absence of the feeder F or the reel R at a predetermined position on the transport path or at regular timing, and outputs the detection result S to the judgment unit 161 (cart control unit 16).
  • the judgment unit 161 judges the attachment/detachment (insertion/removal) of the feeder F or the reel R based on the detection result S obtained at a predetermined position on the transport path or at regular timing.
  • the cart control unit 16 equipped with the judgment unit 161 is aware of the transport plan that has been set in advance, and is aware of the status of the feeder transport vehicle VF and the reel transport vehicle VR based on various information obtained from the travel control unit 25.
  • the detection unit 30 detects the presence or absence of the feeder F or reel R at a predetermined position on the transport path or at regular intervals, and the judgment unit 161 judges the attachment or detachment (insertion or removal) of the feeder F or reel R.
  • the detection unit 30 may always detect the presence or absence of the feeder F or reel R during the transport of the transported object C, and only the judgment unit 161 may judge the attachment or detachment (insertion or removal) of the feeder F or reel R at a predetermined position on the transport path or at regular intervals. That is, in this case, the judgment unit 161 does not output a detection command D to the detection unit 30.
  • the judgment unit 161 may constantly judge the attachment/detachment (insertion/removal) of the feeder F or reel R during the transport of the transported object C based on the detection result S that does not change for a certain period of time, and only the detection unit 30 may detect the presence/absence state of the feeder F or reel R at a predetermined position on the transport path or at regular timing. That is, in this case, when the judgment unit 161 outputs a detection command D to the detection unit 30 at a predetermined position or at regular timing, it judges the attachment/detachment (insertion/removal) of the feeder F or reel R based on the updated detection result S.
  • a predetermined state is a state in which an abnormality (error) as described above occurs during the transport of the transported object C and then the transport returns to normal.
  • the determination unit 161 determines in more detail as the predetermined state the attachment/detachment (insertion/removal) of the feeder F or reel R, which are the items, in a first state in which an abnormality (error) occurs and a second state in which the transport returns to normal. Signals such as an error stop are collected in the trolley control unit 16.
  • the judgment unit 161 determines the attachment/detachment (insertion/removal) of articles such as the feeder F and the reel R based on the state in which an abnormality (error) has occurred, in other words, the detection result S before recovery from the abnormality (error). Also, for example, when the trolley control unit 16 determines that the second state has occurred, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 determines the attachment/detachment (insertion/removal) of articles such as the feeder F and the reel R based on the detection result S after recovery from the abnormality (error).
  • the judgment unit 161 when a first state in which an abnormality (error) occurs and a second state in which the abnormality (error) has been recovered from occur, that is, before and after recovery from the abnormality (error) as a predetermined state, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 judges the attachment/detachment (insertion/removal) of articles such as the feeder F and reel R based on the change in the detection result S of the detection unit 30 before and after recovery from the abnormality (error).
  • an example of the predetermined state is a state in which the transported object C is handed over.
  • the judgment unit 161 judges the attachment/detachment (insertion/removal) of the feeder F or reel R, which are the articles, in a more detailed predetermined state, a third state before the transported object C is handed over from the feeder transport vehicle VF or the reel transport vehicle VR to the buffer station 5, and a fourth state after the transported object C is handed over from the buffer station 5 to the feeder transport vehicle VF or the reel transport vehicle VR.
  • the trolley control unit 16 controls the loading and unloading of the transported object C by the unloading unit 17, i.e., the handover of the transported object C to and from the substrate-related operating machine.
  • the judgment unit 161 outputs a detection command D to the detection unit 30.
  • the judgment unit 161 determines the attachment/detachment (insertion/removal) of items such as feeders F and reels R based on the detection result S before the transfer of the transported item C.
  • the judgment unit 161 outputs a detection command D to the detection unit 30.
  • the judgment unit 161 detects the attachment/detachment (insertion/removal) of items such as feeders F and reels R based on the detection result S after the transfer of the transported item C.
  • the judgment unit 161 when the third state before the transfer of the transported item C and the fourth state after the transfer of the transported item C occur, that is, before and after the transfer of the transported item C as a predetermined state, the judgment unit 161 outputs a detection command D to the detection unit 30.
  • the detection unit 30 detects the presence or absence of a feeder F relative to the magazine M and the presence or absence of a reel R relative to the rack T before and after the transfer of the transported item C, and the judgment unit 161 judges the attachment/detachment (insertion/removal) of items such as the feeder F and the reel R based on the change in the detection result S of the detection unit 30 before and after the transfer of the transported item C.
  • the third modified example it is possible to judge, in other words monitor, the attachment/detachment (insertion/removal) of the feeder F and the reel R, particularly in a specific state in which attachment/detachment (insertion/removal) of the feeder F and the reel R is likely to occur.
  • the same effects as those of the above-mentioned embodiment, the first modified example, and the second modified example can be obtained.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

This autonomous conveyance vehicle is capable of conveying a conveyance object that includes: an article which is used in a substrate work machine; and a case in which the article is held in a removable manner. The autonomous conveyance vehicle comprises: a body; a support section that is provided to the body and supports the case; a detection unit that is provided to the body and detects whether the article is present in or absent from the case in conveying the object to be conveyed; and a determination unit that determines, on the basis of a detection results from the detection unit, whether the article has been placed in or removed from the case.

Description

無人搬送車Automated guided vehicles
 本明細書は、無人搬送車に関するものである。 This specification relates to an automated guided vehicle.
 近年、省人化の一環として、例えば、特許文献1に開示されているように、物品搬送システムにおいて無人搬送車によって搬送物を搬送することが盛んに行われている。この場合、予め設定された搬送計画に従い、無人搬送車によって搬送物が自動的に搬送され、搬送された搬送先での搬送物の自動的な受け渡しを行うことができる。 In recent years, as part of efforts to reduce manpower, it has become common to use automated guided vehicles to transport objects in item transport systems, as disclosed in Patent Document 1, for example. In this case, the objects are automatically transported by the automated guided vehicles according to a pre-set transport plan, and the objects can be automatically handed over at their destinations.
 又、例えば、特許文献2に開示されているように、電子部品実装装置に着脱可能に接続される台車を用いて、搬送物であるパーツフィーダを搬送する場合もある。ここで、特許文献2に開示された部品監視システムにおいては、パーツフィーダが台車に装填されてから台車が電子部品実装装置に接続されるまでの間にパーツフィーダの保管状態が変化したか否かを判別し、パーツフィーダの保管状態が変化した場合に警告動作を行う監視装置を備えている。 Also, for example, as disclosed in Patent Document 2, a part feeder, which is a transported item, may be transported using a cart that is detachably connected to an electronic component mounting device. Here, the part monitoring system disclosed in Patent Document 2 includes a monitoring device that determines whether the storage status of the part feeder has changed between the time the part feeder is loaded onto the cart and the time the cart is connected to the electronic component mounting device, and performs an alarm operation if the storage status of the part feeder has changed.
国際公開2021/144866号International Publication No. 2021/144866 特開2015-220304号公報JP 2015-220304 A
 無人搬送車については、より効率の良い運用を可能とするために、専用化することなく汎用化して、種々の搬送物の搬送を可能とすることが行われている。ところで、無人搬送車によって種々の搬送物が搬送される生産現場においては、原則、作業者が付き添って搬送途中を監視することはない。このため、例えば、故意又は過失を問わず、搬送途中において搬送物を形成する物品の着脱が行われても、物品の着脱が行われた否かは、搬送先にて搬送物が受け渡された後でしか判断できない。この場合、判断が遅れるため、例えば、必要な部品が不足する等、生産に影響を及ぼす虞がある。従って、無人搬送車による搬送物の搬送においては、物品の着脱を速やかに判断できることが望まれている。 In order to enable more efficient operation, automated guided vehicles are being generalized rather than specialized, making it possible to transport a variety of transported objects. However, in production sites where various transported objects are transported by automated guided vehicles, as a rule, workers do not accompany the vehicles to monitor the transport process. For this reason, even if an item that forms an object is attached or detached during transport, whether intentionally or accidentally, it can only be determined whether the item has been attached or detached after the object has been handed over to the destination. In this case, there is a risk that a delay in the determination could affect production, for example, by causing a shortage of necessary parts. Therefore, when transporting objects by automated guided vehicles, it is desirable to be able to quickly determine whether an item has been attached or detached.
 本明細書は、搬送物の搬送において、物品の着脱を検知して判断することができる無人搬送車を提供することを目的とする。 The purpose of this specification is to provide an automated guided vehicle that can detect and determine the attachment and detachment of an item when transporting an object.
 本明細書は、対基板作業機において用いる物品及び物品を着脱可能に保持するケースを含む搬送物を搬送可能な無人搬送車であって、本体と、本体に設けられ、ケースを支持する支持部と、本体に設けられ、搬送物の搬送においてケースに対する物品の有無状態を検知する検知部と、検知部による検知結果に基づいて、ケースに対する物品の着脱が行われたか否かを判断する判断部と、を備えた、無人搬送車を開示する。 This specification discloses an automated guided vehicle capable of transporting an object including an object used in a substrate-related operating machine and a case for detachably holding the object, the automated guided vehicle comprising a main body, a support section provided on the main body for supporting the case, a detection section provided on the main body for detecting the presence or absence of the object in the case during transport of the object, and a determination section for determining whether the object has been attached to or detached from the case based on the detection result by the detection section.
 本明細書では、出願当初の請求項9において、「請求項1に記載の無人搬送車」を「請求項1-8の何れか一項に記載の無人搬送車」に変更した技術的思想も開示されている。又、本明細書では、出願当初の請求項10において、「請求項1に記載の無人搬送車」を「請求項1-9の何れか一項に記載の無人搬送車」に変更した技術的思想も開示されている。更に、本明細書では、出願当初の請求項14において、「請求項1又は2記載の無人搬送車」を「請求項1-13の何れか一項に記載の無人搬送車」に変更した技術的思想も開示されている。 This specification also discloses the technical idea of changing "the unmanned guided vehicle according to claim 1" to "the unmanned guided vehicle according to any one of claims 1-8" in claim 9 as originally filed. This specification also discloses the technical idea of changing "the unmanned guided vehicle according to claim 1" to "the unmanned guided vehicle according to any one of claims 1-9" in claim 10 as originally filed. This specification also discloses the technical idea of changing "the unmanned guided vehicle according to claim 1 or 2" to "the unmanned guided vehicle according to any one of claims 1-13" in claim 14 as originally filed.
 無人搬送車によれば、搬送物の搬送において、検知部が物品の着脱を速やかに検知して判断するできることができる。 With an automated guided vehicle, the detection unit can quickly detect and determine whether an item is being attached or detached during the transport of the item.
無人搬送車を備えた生産ラインを説明するための斜視図である。FIG. 1 is a perspective view for explaining a production line equipped with an automated guided vehicle. 搬送物を載せた状態の無人搬送車を模式的に示した斜視図である。FIG. 2 is a perspective view showing a schematic diagram of an automated guided vehicle with an object being carried thereon; 無人搬送車の本体である台車を模式的に示した斜視図である。FIG. 2 is a perspective view showing a model of a carriage which is the main body of the unmanned transport vehicle. 検知部による検知及び外部への案内を説明するための図である。11 is a diagram for explaining detection by a detection unit and guidance to the outside. FIG. 第一変形例に係り、搬送物を載せた状態の無人搬送車を模式的に示した斜視図である。FIG. 11 is a perspective view illustrating an automatic guided vehicle according to a first modified example, with an article being loaded thereon. 第一変形例に係り、無人搬送車の本体である台車を模式的に示した斜視図である。FIG. 11 is a perspective view showing a cart that is the main body of the unmanned guided vehicle according to a first modified example. 第一変形例の検知部の構成を説明するための拡大斜視図である。FIG. 13 is an enlarged perspective view for explaining the configuration of a detection unit of a first modified example. 第二変形例に係り、搬送物を載せた状態の無人搬送車を模式的に示した斜視図である。FIG. 11 is a perspective view showing a schematic diagram of an automated guided vehicle with an object loaded thereon according to a second modified example. 第二変形例に係り、無人搬送車の本体である台車を模式的に示した斜視図である。FIG. 11 is a perspective view showing a cart that is the main body of the unmanned transport vehicle according to a second modified example. 第三変形例に係り、検知部による検知及び外部への案内を説明するための図である。13A and 13B are diagrams illustrating detection by a detection unit and guidance to the outside according to a third modified example.
 以下、無人搬送車について、図面を参照しながら説明する。本実施形態は、対基板作業機を備えた生産ラインにおいて、無人搬送車が生産に必要な搬送物を搬送する場合を例示して説明する。 Below, an automated guided vehicle will be explained with reference to the drawings. In this embodiment, an automated guided vehicle will be explained by taking as an example a case where the automated guided vehicle transports items required for production in a production line equipped with substrate-related operating machines.
1.生産ラインPLの概要
 生産ラインPLは、図1に示すように、倉庫1、外段取りエリア2に設置されたテープ自動処理装置3、リール装填装置4、対基板作業機としてのバッファステーション5及び部品装着機6を備える。又、生産ラインPLは、部品装着機6において用いる物品及び物品を着脱可能に保持するケースを含む搬送物Cを搬送可能な無人搬送車として、リール搬送車VR及びフィーダ搬送車VFを備える。そして、生産ラインPLにおいては、例えば、フィーダ搬送車VFによってバッファステーション5に搬送された(移動された)物品(例えば、テープフィーダ等)がローダ7によって、複数の部品装着機6の各々に供給される。尚、本実施形態においては、フィーダ搬送車VFが物品をバッファステーション5に搬送する場合を例示するが、フィーダ搬送車VFが物品を部品装着機6に搬送することも可能である。
1. Overview of the production line PL As shown in FIG. 1, the production line PL includes a warehouse 1, an automatic tape processing device 3 installed in an external setup area 2, a reel loading device 4, a buffer station 5 as a substrate-related operating device, and a component mounting machine 6. The production line PL also includes a reel transport vehicle VR and a feeder transport vehicle VF as unmanned transport vehicles capable of transporting a transported object C including an article used in the component mounting machine 6 and a case for detachably holding the article. In the production line PL, for example, an article (e.g., a tape feeder, etc.) transported (moved) to the buffer station 5 by the feeder transport vehicle VF is supplied to each of the multiple component mounting machines 6 by a loader 7. In this embodiment, the case where the feeder transport vehicle VF transports the article to the buffer station 5 is illustrated, but the feeder transport vehicle VF can also transport the article to the component mounting machine 6.
 ここで、対基板作業機としての部品装着機6において用いる物品としては、例えば、部品装着機6に対して電子部品等を供給するテープリールやテープフィーダ、供給された部品を吸着する吸着ノズル等を例示することができる。尚、その他の物品としては、例えば、対基板作業機が印刷機である場合にはマスクを例示することができ、トレイや基板(ワーク)等も例示することができる。又、搬送物Cを形成するケースとしては、テープリールや吸着ノズル、マスク、基板等を載置するラック、テープフィーダを収容するマガジン、トレイを載置するパレット等を例示することができる。 Here, examples of items used in the component mounting machine 6 as a substrate-related operation machine include, for example, tape reels and tape feeders that supply electronic components and the like to the component mounting machine 6, and suction nozzles that pick up the supplied components. Other examples of items include, for example, a mask when the substrate-related operation machine is a printing machine, and also trays and substrates (workpieces). Examples of cases that form the transported goods C include tape reels, suction nozzles, racks on which masks, substrates, etc. are placed, magazines that house tape feeders, and pallets on which trays are placed.
 リール搬送車VRは、倉庫1の入出庫口1aから外段取りエリア2に設置されたテープ自動処理装置3に対し、搬送物Cを搬送する。又、リール搬送車VRは、テープ自動処理装置3からリール装填装置4に搬送物Cを搬送する。ここで、リール搬送車VRが搬送する搬送物Cとしては、ケースであるラックTに載置された物品であるテープリールR(以下、単に「リールR」と称呼する。)を例示することができる。 The reel transport vehicle VR transports the transported goods C from the loading/unloading entrance 1a of the warehouse 1 to the automatic tape processing device 3 installed in the external setup area 2. The reel transport vehicle VR also transports the transported goods C from the automatic tape processing device 3 to the reel loading device 4. Here, an example of the transported goods C transported by the reel transport vehicle VR is a tape reel R (hereinafter simply referred to as "reel R"), which is an item placed on a rack T, which is a case.
 フィーダ搬送車VFは、倉庫1の入出庫口1aからリール装填装置4に対し、搬送物Cを搬送する。又、フィーダ搬送車VFは、リール装填装置4からバッファステーション5に搬送物Cを搬送する。ここで、フィーダ搬送車VFが搬送する搬送物Cとしては、ケースであるマガジンMに収容された物品であるテープフィーダF(以下、単に「フィーダF」と称呼する。)を例示することができる。 The feeder transport vehicle VF transports the transported item C from the loading/unloading entrance 1a of the warehouse 1 to the reel loading device 4. The feeder transport vehicle VF also transports the transported item C from the reel loading device 4 to the buffer station 5. Here, an example of the transported item C transported by the feeder transport vehicle VF is a tape feeder F (hereinafter simply referred to as "feeder F"), which is an item stored in a magazine M, which is a case.
 無人搬送車であるリール搬送車VR及びフィーダ搬送車VFは、管理装置8と通信可能とされている。これにより、リール搬送車VRは、管理装置8からの搬送計画に基づく指令に従い、倉庫1の入出庫口1aから対象となるリールRを載置したラックT即ち搬送物Cを搬出してテープ自動処理装置3に搬入する。又、リール搬送車VRは、テープ自動処理装置3において必要な処理のなされたキャリアテープが巻回されたリールRを載置したラックT即ち搬送物Cをテープ自動処理装置3から搬出してリール装填装置4に搬入する。 The reel transport vehicle VR and feeder transport vehicle VF, which are unmanned transport vehicles, are capable of communicating with the management device 8. As a result, the reel transport vehicle VR follows instructions based on the transport plan from the management device 8, and transports the rack T on which the target reel R is placed, i.e., the transported object C, from the entrance 1a of the warehouse 1 and carries it into the automatic tape processing device 3. The reel transport vehicle VR also transports the rack T on which the reel R on which the carrier tape that has been subjected to the necessary processing in the automatic tape processing device 3 is placed, i.e., the transported object C, from the automatic tape processing device 3 to the reel loading device 4.
 他方、フィーダ搬送車VFは、管理装置8からの搬送計画に基づく指令に従い、倉庫1の入出庫口1aから対象となるフィーダFを収容したマガジンM即ち搬送物Cを搬出してリール装填装置4に搬入する。又、フィーダ搬送車VFは、リールRの装填された複数のフィーダFを収容したマガジンM即ち搬送物Cをリール装填装置4から搬出してバッファステーション5に搬入する。更に、フィーダ搬送車VFは、部品供給を行った後のフィーダFを収容したマガジンM又はフィーダFを収容していない空のマガジンMを搬送物Cとしてバッファステーション5から搬出し、例えば、倉庫1の入出庫口1aに搬入する。 On the other hand, the feeder transport vehicle VF, in accordance with instructions based on the transport plan from the management device 8, transports the magazine M containing the target feeder F, i.e., the transported object C, from the entrance/exit 1a of the warehouse 1 and transports it to the reel loading device 4. The feeder transport vehicle VF also transports the magazine M containing multiple feeders F loaded with reels R, i.e., the transported object C, from the reel loading device 4 and transports it to the buffer station 5. Furthermore, the feeder transport vehicle VF transports the magazine M containing the feeder F after parts supply or an empty magazine M not containing a feeder F, from the buffer station 5 as the transported object C, and transports it, for example, to the entrance/exit 1a of the warehouse 1.
 ここで、リール搬送車VR及びフィーダ搬送車VFは、リール搬送車VRが搬送物CとしてラックTに載置されたリールRを搬送するのに対し、フィーダ搬送車VFが搬送物CとしてマガジンMに収容されたフィーダFを搬送する点で異なる。しかし、リール搬送車VR及びフィーダ搬送車VFの構成については、同様に構成される。従って、以下の説明においては、フィーダ搬送車VFを具体的に例示して説明する。 Here, the reel transport vehicle VR and the feeder transport vehicle VF differ in that the reel transport vehicle VR transports reels R placed on a rack T as the transported item C, whereas the feeder transport vehicle VF transports feeders F stored in a magazine M as the transported item C. However, the configurations of the reel transport vehicle VR and the feeder transport vehicle VF are similar. Therefore, in the following explanation, the feeder transport vehicle VF will be specifically illustrated.
 尚、本実施形態においては、テープ自動処理装置3及びリール装填装置4を独立して配置する場合を例示するが、テープ自動処理装置3及びリール装填装置4を一体に設けるように構成することも可能である。この場合には、テープ自動処理装置3による処理後、そのままリール装填装置4による装填処理が実行される。このため、生産ラインPLにおいては、ラックTに載置されたリールRのみを搬送物Cとして搬送するリール搬送車VR及びマガジンMに収容されたフィーダFのみを搬送物Cとして搬送するフィーダ搬送車VFの両方を備えることに代えて、例えば、フィーダ搬送車VFがラックTに載置されたリールRをも搬送物Cとして搬送するように構成することも可能である。 In this embodiment, the automatic tape processing device 3 and the reel loading device 4 are arranged independently, but it is also possible to configure the automatic tape processing device 3 and the reel loading device 4 to be provided as an integrated unit. In this case, after processing by the automatic tape processing device 3, the loading process is performed directly by the reel loading device 4. For this reason, instead of providing the production line PL with both the reel transport vehicle VR that transports only the reels R placed on the rack T as the transported goods C and the feeder transport vehicle VF that transports only the feeders F contained in the magazine M as the transported goods C, it is also possible to configure the production line PL so that, for example, the feeder transport vehicle VF also transports the reels R placed on the rack T as the transported goods C.
2.フィーダ搬送車VF(無人搬送車)
 次に、無人搬送車として例示するフィーダ搬送車VFの構成について説明する。上述したように、フィーダ搬送車VFは、搬送物CとしてフィーダFの収容された或いは空のマガジンMを、予め設定された搬送計画に従って自動的に搬送する。尚、搬送計画は、生産ラインPLに設定された生産計画に基づき、フィーダ搬送車VFが搬送する搬送物C(特定のフィーダF及びマガジンM)ごとに設定される。そして、搬送計画は、マガジンMに収容するフィーダFの種類や数、或いは、収容されたフィーダFのマガジンMに対する位置等即ち搬送されるマガジンMの状態や、搬送物Cを搬送する搬送経路、搬送物Cを積み下ろしする、つまり、搬送物Cを受け渡しする位置(搬送目標)等が予め設定される。
2. Feeder vehicle VF (automated guided vehicle)
Next, the configuration of the feeder transport vehicle VF, which is exemplified as an unmanned transport vehicle, will be described. As described above, the feeder transport vehicle VF automatically transports the magazine M containing the feeder F or empty as the transported object C according to a preset transport plan. The transport plan is set for each transported object C (specific feeder F and magazine M) transported by the feeder transport vehicle VF based on a production plan set for the production line PL. The transport plan includes the type and number of feeders F contained in the magazine M, the position of the contained feeder F relative to the magazine M, i.e., the state of the magazine M to be transported, the transport route for transporting the transported object C, and the position (transport target) for loading and unloading the transported object C, i.e., the position for transferring the transported object C, etc. are set in advance.
 ところで、フィーダ搬送車VFが自動的に(自律的に)搬送物Cを搬送する場合、搬送途中において意図しない、即ち、搬送計画にはない物品の着脱が故意又は過失を問わず行われる可能性がある。例えば、マガジンMに収容すべきであったフィーダFの収容忘れが発生したり、マガジンMに収容すべきではないフィーダFが収容されていたりする場合がある。この場合には、作業者が、例えば、フィーダ搬送車VFによる搬送においてマガジンMに正しいフィーダFを収容したり、マガジンMから誤ったフィーダFを取り出したりすることが発生し得る。但し、このようなフィーダFのマガジンMに対する挿抜は、搬送計画に基づいて正しいマガジンMの状態に戻す行為であるため、生産における影響は最小限である。 When the feeder transport vehicle VF automatically (autonomously) transports the transported object C, there is a possibility that unintended attachment and detachment of an item during transport, i.e., an item that is not included in the transport plan, may occur, whether intentionally or accidentally. For example, a feeder F that should have been stored in the magazine M may be forgotten to be stored, or a feeder F that should not be stored in the magazine M may be stored in the magazine M. In this case, for example, a worker may store the correct feeder F in the magazine M or remove the incorrect feeder F from the magazine M during transport by the feeder transport vehicle VF. However, since the insertion and removal of such a feeder F into the magazine M is an act of returning the magazine M to the correct state based on the transport plan, the impact on production is minimal.
 しかし、フィーダ搬送車VFによる搬送物Cの搬送においてフィーダFの挿抜が行われる場合、マガジンMの状態が搬送計画に対して正しいにもかかわらず、例えば、生産計画にはないフィーダFが誤ってマガジンMに追加されて収容されたり、マガジンMから正しいフィーダFが取り出されたりする場合も生じ得る。つまり、このような物品の着脱が行われると、フィーダ搬送車VFによって搬送物Cとして搬送されるマガジンMの状態は、搬送計画に予め設定されたマガジンMの状態と異なる。 However, when a feeder F is inserted or removed during the transport of an item C by a feeder transport vehicle VF, even if the state of the magazine M is correct for the transport plan, it may happen that, for example, a feeder F that is not included in the production plan is mistakenly added to and stored in the magazine M, or the correct feeder F is removed from the magazine M. In other words, when such an item is inserted or removed, the state of the magazine M transported as the item C by the feeder transport vehicle VF differs from the state of the magazine M that was preset in the transport plan.
 ここで、誤ったフィーダFや正しいフィーダFの不足は、搬送物Cの搬送において判断できない場合、例えば、バッファステーション5に搬送物Cが搬送された(受け渡された)際に判断されて発見される。即ち、誤ったフィーダFや正しいフィーダFの不足は、搬送物Cが搬送された搬送先で発見可能であり、従って、発見するまでに時間を要して発見が遅れてしまう。そして、誤ったフィーダFや正しいフィーダFの不足の発見が遅れた場合には、マガジンMの状態が搬送計画とは異なるため、例えば、部品装着機6において部品切れが生じて生産が停止したり、フィーダFや部品の行方或いは出所が後追いできなかったりして、その結果、生産に影響を及ぼし得る。 Here, if the incorrect feeder F or the shortage of the correct feeder F cannot be determined during the transportation of the transported item C, it is determined and discovered, for example, when the transported item C is transported (handed over) to the buffer station 5. In other words, the incorrect feeder F or the shortage of the correct feeder F can be found at the destination to which the transported item C is transported, and therefore it takes time to discover, and discovery is delayed. If the incorrect feeder F or the shortage of the correct feeder F is discovered late, the state of the magazine M differs from the transportation plan, and for example, the component mounting machine 6 runs out of parts, causing production to stop, or the whereabouts or source of the feeder F or parts cannot be traced, which can affect production.
 従って、フィーダ搬送車VFを含む無人搬送車が搬送物Cを搬送する際、物品の着脱を搬送途中においても検知及び判断して監視することが必要である。そして、監視において物品の着脱が検知されて判断された場合には、速やかに管理装置8に着脱が行われたことを報知するための報知情報が出力され、例えば、生産ラインPLに設置された表示装置等を介して作業者や管理者に案内されることが必要である。尚、搬送途中においてマガジンMに対してフィーダFを着脱する場合には、例えば、フィーダFのマガジンMへの収容(セット)が不完全になり易く、その結果、フィーダ搬送車VFによる搬送動作中にマガジンMからフィーダFが落下する危険性がある。 Therefore, when an unmanned transport vehicle including the feeder transport vehicle VF transports the transported object C, it is necessary to detect, determine and monitor the attachment and detachment of an item even during transport. If the attachment and detachment of an item is detected and determined during monitoring, notification information is quickly output to the management device 8 to notify the operator or manager that the attachment and detachment has occurred, and the operator or manager must be informed, for example, via a display device or the like installed on the production line PL. Furthermore, when the feeder F is attached or detached from the magazine M during transport, for example, the feeder F is likely to be incompletely stored (set) in the magazine M, and as a result, there is a risk that the feeder F will fall from the magazine M during the transport operation by the feeder transport vehicle VF.
 そこで、本実施形態においては、無人搬送車であるフィーダ搬送車VFは、図2に示すように、本体としての台車10と、台車制御部16と、走行装置20と、搬送物Cの搬送においてケースであるマガジンMに対する物品としてのフィーダFの着脱(挿抜)検知する検知部30を主に備える。尚、以下の説明においては、図2に示すように、フィーダ搬送車VFの前後、左右、及び上下を便宜的に定める。 In this embodiment, the feeder transport vehicle VF, which is an unmanned transport vehicle, mainly comprises a cart 10 as the main body, a cart control unit 16, a traveling device 20, and a detection unit 30 that detects the attachment/detachment (insertion/removal) of a feeder F as an article to a magazine M as a case during the transport of transported goods C, as shown in FIG. 2. In the following explanation, the front/rear, left/right, and top/bottom of the feeder transport vehicle VF are defined for the sake of convenience, as shown in FIG. 2.
 台車10及び走行装置20は、前後方向に延びる中心線に対して概ね左右対称に構成される。本体である台車10は、図示を省略する連結機構によって走行装置20に連結される。走行装置20は、例えば、台車10の下側に後方から進入し、連結された台車10を牽引して移動させ、台車10の後方に退出することができる。検知部30は、本体である台車10に設けられる。 The bogie 10 and the running device 20 are configured to be generally symmetrical with respect to a center line extending in the front-to-rear direction. The bogie 10, which is the main body, is connected to the running device 20 by a connection mechanism (not shown). The running device 20 can, for example, enter the underside of the bogie 10 from the rear, pull and move the connected bogie 10, and exit behind the bogie 10. The detection unit 30 is provided on the bogie 10, which is the main body.
2-1.台車10
 台車10は、図2及び図3に示すように、荷台11、左右の側面部12、左右の脚部13、2個の前車輪14(図2等においては左側のみを図示)、2個の後車輪15、及び、台車制御部16を主に備える。荷台11は、図3に示すように、平面視で概ね長方形に形成され、床面から離隔して水平に配置される。そして、本体である台車10には、荷台11の上面に支持部としての積み下ろし部17が設けられ、荷台11の前後方向にて後方の上面には、検知部30が設置される。
2-1. Cart 10
As shown in Figures 2 and 3, the dolly 10 mainly comprises a loading platform 11, left and right side portions 12, left and right legs 13, two front wheels 14 (only the left side is shown in Figure 2 etc.), two rear wheels 15, and a dolly control unit 16. As shown in Figure 3, the loading platform 11 is formed in a roughly rectangular shape in a plan view and is disposed horizontally and spaced apart from the floor surface. The dolly 10, which is the main body, is provided with a loading/unloading unit 17 as a support unit on the upper surface of the loading platform 11, and a detection unit 30 is installed on the upper surface at the rear in the fore-and-aft direction of the loading platform 11.
 左右の側面部12は、荷台11の左縁及び右縁から下方に延びるように設けられる。荷台11の下側の左右の側面部12の間に、走行装置20が進入する空間が区画される。側面部12の各々の下側には、前後方向に延在する左右の脚部13が設けられる。脚部13の前側下部に走行用の前車輪14が設けられ、脚部13の後部下部に走行用の後車輪15が設けられる。尚、合計で4個の前車輪14及び後車輪15は、走行方向が可変の自在車輪である。又、2個の後車輪15には、ストッパが設けられている。 The left and right side portions 12 are provided so as to extend downward from the left and right edges of the loading platform 11. A space for the running device 20 to enter is defined between the left and right side portions 12 on the underside of the loading platform 11. Left and right legs 13 extending in the front-to-rear direction are provided on the underside of each side portion 12. Front wheels 14 for running are provided on the front lower portion of the legs 13, and rear wheels 15 for running are provided on the rear lower portion of the legs 13. The total of four front wheels 14 and rear wheels 15 are free-wheeling wheels whose running direction can be changed. In addition, the two rear wheels 15 are provided with stoppers.
2-2.台車制御部16(判断部161)
 台車制御部16は、CPU、ROM、RAM、各種インターフェースを主要構成部品とするマイクロコンピュータである。そして、台車制御部16は、図示を省略する各種プログラムを実行することにより、台車10の動作(具体的には、積み下ろし部17の動作等)を統括的に制御する。
2-2. Carriage control unit 16 (determination unit 161)
The trolley control unit 16 is a microcomputer whose main components are a CPU, a ROM, a RAM, and various interfaces. The trolley control unit 16 executes various programs (not shown) to comprehensively control the operation of the trolley 10 (specifically, the operation of the loading/unloading unit 17, etc.).
 又、台車制御部16は、図1及び図4に示すように、管理装置8と通信可能である。更に、本実施形態の台車制御部16は、判断部161を備えており、接続された検知部30から出力される検知結果Sを取得する。判断部161は、検知部30による検知結果Sに基づいて、ケースであるマガジンMに対する物品であるフィーダFの着脱(挿抜)が行われたか否かを判断する。そして、台車制御部16は、管理装置8と通信し、判断部161がフィーダFの挿抜(着脱)を判断した場合、フィーダFの挿抜(着脱)に関する報知情報Jを管理装置8に出力する。これにより、本実施形態においては、管理装置8が、例えば、作業者や管理者等に対してフィーダFの挿抜(着脱)を速やかに案内することができる。 The trolley control unit 16 can also communicate with the management device 8, as shown in Figs. 1 and 4. The trolley control unit 16 of this embodiment further includes a determination unit 161, which acquires the detection result S output from the connected detection unit 30. The determination unit 161 determines whether or not the feeder F, which is an article, has been attached to or detached from the magazine M, which is a case, based on the detection result S by the detection unit 30. The trolley control unit 16 communicates with the management device 8, and when the determination unit 161 determines that the feeder F has been inserted or removed, it outputs notification information J regarding the insertion or removal of the feeder F to the management device 8. As a result, in this embodiment, the management device 8 can quickly inform, for example, a worker or a manager of the insertion or removal of the feeder F.
 尚、本実施形態においては、判断部161を台車制御部16に設ける場合を例示する。しかし、判断部161は、台車制御部16以外の制御装置(例えば、後述する走行制御部25等)や、各種演算装置等に設けることもできる。又、判断部161は、台車制御部16と通信可能な管理装置8に設けることもできる。更には、判断部161は、クラウド上に形成することもできる。 In this embodiment, the judgment unit 161 is provided in the bogie control unit 16. However, the judgment unit 161 can also be provided in a control device other than the bogie control unit 16 (for example, the travel control unit 25 described below) or in various calculation devices. The judgment unit 161 can also be provided in a management device 8 that can communicate with the bogie control unit 16. Furthermore, the judgment unit 161 can be formed on the cloud.
2-3.積み下ろし部17(支持部)
 積み下ろし部17は、フィーダFが収容された或いは空のマガジンMを台車10の前側の正面から前後方向に積み下ろしする。積み下ろし部17は、図3に示すように、主ローラ171、6個の駆動ローラ172、ガイドローラ173、係止機構174、係止フック175、操作パネル176、及び、図示省略の駆動モータ等で構成される。3種類のローラは、左右方向に延在する円柱状又は円筒状の部材であり、中心軸の回りに自転可能に支持されている。台車10の前側から後側に向かって、ガイドローラ173、3個の駆動ローラ172、主ローラ171、及び、3個の駆動ローラ172が順に配置される。
2-3. Loading/unloading section 17 (support section)
The unloading unit 17 unloads the magazine M containing the feeder F or empty from the front of the front side of the dolly 10 in the front-rear direction. As shown in Fig. 3, the unloading unit 17 is composed of a main roller 171, six drive rollers 172, a guide roller 173, a locking mechanism 174, a locking hook 175, an operation panel 176, and a drive motor (not shown). The three types of rollers are columnar or cylindrical members extending in the left-right direction and supported rotatably around a central axis. The guide roller 173, the three drive rollers 172, the main roller 171, and the three drive rollers 172 are arranged in this order from the front to the rear of the dolly 10.
 主ローラ171は、駆動モータの正回転及び逆回転によって駆動され、正方向及び逆方向に自転する。6個の駆動ローラ172は、図示省略の伝達ベルトによって主ローラ171に連結され、主ローラ171と同じ回転方向に同じ回転速度で同期して自転する。ガイドローラ173は、駆動力が付与されず、フリーで自転することができる。主ローラ171及び駆動ローラ172の正方向の自転によりマガジンM(ラックT等を含む搬送物C)が積まれ、逆方向の自転によりマガジンM(ラックT等を含む搬送物C)が降ろされる。駆動モータの駆動及び停止の制御や回転方向の制御は、台車制御部16によって行われる。 The main roller 171 is driven by forward and reverse rotation of the drive motor, and rotates in the forward and reverse directions. The six drive rollers 172 are connected to the main roller 171 by a transmission belt (not shown), and rotate synchronously at the same rotational direction and speed as the main roller 171. The guide roller 173 is not given a driving force and can rotate freely. Magazine M (transported object C including rack T, etc.) is loaded by the forward rotation of the main roller 171 and drive roller 172, and magazine M (transported object C including rack T, etc.) is unloaded by the reverse rotation. The drive and stop of the drive motor and the rotation direction are controlled by the cart control unit 16.
 係止機構174は、最後部の駆動ローラ172の後方に配置される。係止機構174は、係止フック175を用いて積まれたマガジンM(ラックT等を含む搬送物C)を係止する。係止フック175は、図3に示すように、その前側が上方に屈曲すると共に、弾性部材を用いて上下方向に揺動可能に支持される。 The locking mechanism 174 is disposed behind the rearmost drive roller 172. The locking mechanism 174 locks the loaded magazine M (carried object C including racks T, etc.) using a locking hook 175. As shown in FIG. 3, the front side of the locking hook 175 is bent upward, and is supported by an elastic member so that it can swing up and down.
 これにより、マガジンM(ラックT等を含む搬送物C)が積まれるとき、係止フック175は、一旦下降してから上昇することにより、マガジンM(ラックT等を含む搬送物C)の後端に設けられた被係止部(図示省略)を自動的に係止する。或いは、係止フック175は、一旦下降してから上昇することにより、マガジンM(ラックT等を含む搬送物C)の後端に設けられた被係止孔に自動的に嵌入する。他方、マガジンM(ラックT等を含む搬送物C)が降ろされる直前において、係止フック175は、例えば、図示省略の電磁ソレノイドによって下降駆動され、マガジンM(ラックT等を含む搬送物C)の係止を解除する。尚、この場合、電磁ソレノイドは、台車制御部16によって動作が制御される。 As a result, when the magazine M (transported object C including racks T, etc.) is loaded, the locking hook 175 lowers once and then rises, automatically locking a locking portion (not shown) provided at the rear end of the magazine M (transported object C including racks T, etc.). Alternatively, the locking hook 175 lowers once and then rises, automatically fitting into a locking hole provided at the rear end of the magazine M (transported object C including racks T, etc.). On the other hand, just before the magazine M (transported object C including racks T, etc.) is lowered, the locking hook 175 is driven downward by, for example, an electromagnetic solenoid (not shown), to release the lock on the magazine M (transported object C including racks T, etc.). In this case, the operation of the electromagnetic solenoid is controlled by the trolley control unit 16.
 上述したように、積み下ろし部17の積み下ろし動作は、主として、台車制御部16による制御によって自動的に行われる。これに加え、荷台11の後部に配置された操作パネル176を操作することにより、積み下ろし部17の一部の動作については手動動作が可能となる。具体的に、操作パネル176を操作することにより、例えば、積み下ろし部17が積み下ろし動作の異常(エラー)によって停止した場合、所謂、エラー停止した場合のエラー解除を行ったり、積み下ろし部17の非常停止を行ったりすることができる。ここで、積み下ろし部17が安定した積み下ろし動作を行うためには、フィーダ搬送車VF、より詳しくは、台車10は、予め設定された搬送計画によって設定された搬送経路に沿って搬送(移動)すると共に、停止位置にて正確に停止し、且つ、停止位置にて搬送目標である搬送先に正対することが重要となる。 As described above, the unloading operation of the unloading unit 17 is mainly performed automatically under the control of the cart control unit 16. In addition, some operations of the unloading unit 17 can be performed manually by operating the operation panel 176 arranged at the rear of the platform 11. Specifically, by operating the operation panel 176, for example, when the unloading unit 17 stops due to an abnormality (error) in the unloading operation, it is possible to cancel the error in the case of a so-called error stop or to perform an emergency stop of the unloading unit 17. Here, in order for the unloading unit 17 to perform stable unloading operations, it is important that the feeder transport vehicle VF, more specifically the cart 10, transports (moves) along a transport route set by a preset transport plan, stops accurately at a stop position, and faces the transport destination, which is the transport target, at the stop position.
 ここで、台車10は、荷台11に図示省略の受電コネクタを備えている。受電コネクタは、例えば、荷台11の底板、即ち、左右の側面部12の間に形成された空間に進入した走行装置20に対向するように配置される。これにより、台車10と走行装置20とが連結された場合、走行装置20側に設けられた給電コネクタ(図示省略)に受電コネクタが嵌合するようになっている。尚、給電コネクタは、走行装置20が内蔵するバッテリ(図示省略)に接続される。従って、台車10側の受電コネクタが走行装置20側の給電コネクタと嵌合することにより、台車制御部16及び積み下ろし部17を駆動するための電力が走行装置20側のバッテリから供給される。即ち、台車10には、台車制御部16及び積み下ろし部17を駆動するための電力を供給するバッテリを設ける必要がない。 Here, the dolly 10 is provided with a power receiving connector (not shown) on the loading platform 11. The power receiving connector is arranged, for example, so as to face the traveling device 20 that has entered the space formed between the bottom plate of the loading platform 11, i.e., the left and right side portions 12. As a result, when the dolly 10 and the traveling device 20 are connected, the power receiving connector is fitted into a power supply connector (not shown) provided on the traveling device 20 side. The power supply connector is connected to a battery (not shown) built into the traveling device 20. Therefore, by fitting the power receiving connector on the dolly 10 side with the power supply connector on the traveling device 20 side, power for driving the dolly control unit 16 and the loading/unloading unit 17 is supplied from the battery on the traveling device 20 side. In other words, the dolly 10 does not need to be provided with a battery that supplies power for driving the dolly control unit 16 and the loading/unloading unit 17.
 尚、台車10には、荷台11の底板に対して、左右の側面部12の間に形成された空間に進入した走行装置20と連結するための連結機構が設けられる。又、台車10には、荷台11の前方に対して、搬送物Cの積み下ろしの際に台車10即ちフィーダ搬送車VFの位置決めを可能とする位置決め機構(バンパー)が設けられる。連結機構及び位置決め機構の構成及び動作については、本実施形態に直接関係しないため、説明を省略する。 The trolley 10 is provided with a coupling mechanism for coupling with the traveling device 20 that has entered the space formed between the left and right side portions 12 and the bottom plate of the loading platform 11. The trolley 10 is also provided with a positioning mechanism (bumper) in front of the loading platform 11 that enables positioning of the trolley 10, i.e., the feeder transport vehicle VF, when loading and unloading the transported goods C. The configurations and operations of the coupling mechanism and positioning mechanism are not directly related to this embodiment, so a description thereof will be omitted.
2-4.走行装置20
 走行装置20は、図2に示すように、装置本体21、左右一対の駆動車輪22(図2においては左側のみ図示)、左右一対の前車輪23(図2においては左側のみ図示)、左右一対の後車輪24(図2においては左側のみ図示)、走行制御部25、操作パネル26、図示省略の走行モータ等で構成される。装置本体21は、概ね前後方向に長い直方体形状で、平面視で四隅に丸みを持つ形状に形成されている。装置本体21は、床面から僅かに離隔して水平に配置される。
2-4. Traveling device 20
As shown in Fig. 2, the traveling device 20 is composed of a device body 21, a pair of left and right drive wheels 22 (only the left side is shown in Fig. 2), a pair of left and right front wheels 23 (only the left side is shown in Fig. 2), a pair of left and right rear wheels 24 (only the left side is shown in Fig. 2), a traveling control unit 25, an operation panel 26, a traveling motor (not shown), etc. The device body 21 is formed in a shape of a rectangular parallelepiped that is generally long in the front-rear direction and has rounded corners in a plan view. The device body 21 is placed horizontally and slightly spaced from the floor surface.
 駆動車輪22は、装置本体21の下側の前後方向の中間位置に配置される。駆動車輪22の各々は、走行制御部25によって制御される走行モータの正回転及び逆回転により駆動される。駆動車輪22の各々は、互いに異なる回転速度や、互いに異なる回転方向での回転が可能となっている。これにより、走行装置20は、前進、後退、及び、方向転換が自在となる。 The drive wheels 22 are positioned at a central position in the front-to-rear direction below the device body 21. Each drive wheel 22 is driven by forward and reverse rotation of a travel motor controlled by a travel control unit 25. Each drive wheel 22 is capable of rotating at different rotation speeds and in different rotation directions. This allows the travel device 20 to move forward, backward, and change direction freely.
 前車輪23は、装置本体21の下側の前後方向にて駆動車輪22よりも前となる位置に配置される。後車輪24は、装置本体21の下側の前後方向にて駆動車輪22よりも後となる位置に配置される。尚、合計で4個の前車輪23及び後車輪24は、走行方向が可変の自在車輪である。前車輪23及び後車輪24は、駆動車輪22の各々の回転状況に追従して従動回転する。尚、左右の車輪間の距離、即ち、トレッド幅は、例えば、駆動車輪22で最大とされ、前車輪23で最小とされ、後車輪24で中間値とされている。このように、駆動車輪22のトレッド幅が最大であることにより、走行装置20の良好な操舵性能が確保される。 The front wheels 23 are positioned in front of the drive wheels 22 in the front-rear direction on the underside of the device body 21. The rear wheels 24 are positioned in front of the drive wheels 22 in the front-rear direction on the underside of the device body 21. The total of four front wheels 23 and rear wheels 24 are free-wheeling wheels whose running direction is variable. The front wheels 23 and rear wheels 24 rotate following the rotational state of each of the drive wheels 22. The distance between the left and right wheels, i.e., the tread width, is, for example, maximum for the drive wheels 22, minimum for the front wheels 23, and intermediate for the rear wheels 24. In this way, good steering performance of the traveling device 20 is ensured by the drive wheels 22 having the maximum tread width.
 走行制御部25は、CPU、ROM、RAM、各種インターフェースを主要構成部品とするマイクロコンピュータである。そして、走行制御部25は、図示を省略する各種プログラムを実行することにより、走行装置20の動作(具体的には、走行モータの駆動、停止及び回転方向等の動作)を統括的に制御する。 The driving control unit 25 is a microcomputer whose main components are a CPU, ROM, RAM, and various interfaces. The driving control unit 25 executes various programs (not shown) to comprehensively control the operation of the driving device 20 (specifically, the operation of the driving motor, such as driving, stopping, and the direction of rotation).
 又、走行制御部25は、図1に示すように、管理装置8と通信可能である。これにより、走行制御部25は、管理装置8との通信により、搬送計画によって設定された搬送経路及び搬送目標に従い、走行装置20の走行を制御することができる。又、走行制御部25は、台車10と走行装置20とが連結された状態で、台車制御部16と通信可能である。これにより、台車制御部16は、フィーダ搬送車VF及びリール搬送車VRの位置等を含む走行(移動)に関する各種情報を走行制御部25から取得することができる。 Furthermore, as shown in FIG. 1, the travel control unit 25 can communicate with the management device 8. As a result, the travel control unit 25 can control the travel of the traveling device 20 according to the transport route and transport target set by the transport plan by communicating with the management device 8. Furthermore, the travel control unit 25 can communicate with the cart control unit 16 when the cart 10 and the traveling device 20 are connected. As a result, the cart control unit 16 can obtain various information related to the travel (movement) including the positions of the feeder transport vehicle VF and the reel transport vehicle VR from the travel control unit 25.
 ここで、走行装置20としては、例えば、AGV(Automatic Guided Vehicle)を用いることができる。この場合、走行装置20には、搬送経路及び搬送目標に対応して生産ラインPLの床面に設けられた経路表示テープ(図1を参照)を検出して、検出結果を走行制御部25に出力するテープ検出部が設けられる。これにより、走行制御部25は、テープ検出部から出力された検出結果に従って駆動車輪22の(走行モータ)の制御量を制御して、走行装置20を搬送経路に沿って走行させ、又、搬送目標において停止させる。尚、テープ検出部は、装置本体21の下側の中心線上にて前後方向の前寄り位置及び後寄り位置に配置される。又、経路表示テープは、磁気表示方式や光学表示方式のテープを用いることができる。 Here, for example, an AGV (Automatic Guided Vehicle) can be used as the traveling device 20. In this case, the traveling device 20 is provided with a tape detection unit that detects a route display tape (see FIG. 1) provided on the floor surface of the production line PL corresponding to the transport route and the transport target, and outputs the detection result to the traveling control unit 25. As a result, the traveling control unit 25 controls the control amount of the drive wheels 22 (travel motor) according to the detection result output from the tape detection unit, and causes the traveling device 20 to travel along the transport route and to stop at the transport target. The tape detection unit is disposed on the center line on the lower side of the device main body 21 at a front position and a rear position in the front-rear direction. Furthermore, the route display tape can be a magnetic display type or an optical display type tape.
 上述したように、走行装置20の走行は、走行制御部25による制御によって自律的に行われる。これに加え、装置本体21の上面の後部に配置された操作パネル26を操作することにより、走行装置20の一部の動作については手動動作が可能となる。具体的に、操作パネル26を操作することにより、例えば、走行装置20の走行に関するエラー(例えば、経路外れや停止位置ずれ等の異常)による停止、所謂、エラー停止した場合のエラー解除を行ったり、走行装置20の非常停止を行ったりすることができる。 As described above, the traveling device 20 travels autonomously under the control of the traveling control unit 25. In addition, some operations of the traveling device 20 can be manually performed by operating the operation panel 26 located at the rear of the top surface of the device main body 21. Specifically, by operating the operation panel 26, it is possible to, for example, stop the traveling device 20 due to an error related to its travel (for example, an abnormality such as going off the route or shifting from the stopping position), cancel an error in the case of a so-called error stop, or perform an emergency stop of the traveling device 20.
2-5.検知部30
 検知部30は、搬送物Cの搬送において、台車10の支持部即ち積み下ろし部17に載置されたケースであるマガジンM(ラックT等)に対して物品であるフィーダF(リールR等)が着脱されたことを検知する。具体的に、本実施形態の検知部30は、図2及び図3に示すように、台車10の前後方向において荷台11の後方にて上面に配置される。
2-5. Detection unit 30
The detection unit 30 detects that a feeder F (reel R, etc.) which is an article is attached to or detached from a magazine M (rack T, etc.) which is a case placed on a support portion, i.e., the loading/unloading portion 17, of the cart 10 during the transportation of the transported object C. Specifically, the detection unit 30 of this embodiment is disposed on the upper surface behind the loading platform 11 in the front-rear direction of the cart 10, as shown in Figs.
 より詳しく、本実施形態の検知部30は、図2に示すように、積み下ろし部17に支持されたマガジンMの開口部M1の近傍となるように荷台11の上面に配置される。これにより、本実施形態の検知部30は、マガジンMの開口部M1において、物品であるフィーダFの有無状態、即ち、開口部M1を介してフィーダFが挿抜された(物品が着脱された)ことを検知する。 More specifically, as shown in FIG. 2, the detection unit 30 of this embodiment is disposed on the upper surface of the platform 11 so as to be in the vicinity of the opening M1 of the magazine M supported by the loading/unloading unit 17. As a result, the detection unit 30 of this embodiment detects the presence or absence of a feeder F, which is an article, at the opening M1 of the magazine M, i.e., whether the feeder F has been inserted or removed (an article has been attached or removed) through the opening M1.
 そして、検知部30は、図4に示すように、マガジンMからフィーダFが挿抜されたことを検知した場合、検知結果Sを台車制御部16の判断部161に出力する。これにより、判断部161は、検知部30が開口部M1においてフィーダFの存在を検知した場合に、フィーダFの挿抜(着脱)が行われたことを判断する。 Then, as shown in FIG. 4, when the detection unit 30 detects that a feeder F has been inserted or removed from the magazine M, it outputs a detection result S to the determination unit 161 of the trolley control unit 16. As a result, when the detection unit 30 detects the presence of a feeder F in the opening M1, the determination unit 161 determines that the feeder F has been inserted or removed (attached or detached).
 検知部30は、電磁的に計測可能な物理量に基づいて、物品であるフィーダFの挿抜を検知する。このため、本実施形態においては、例えば、電磁波である光を用いる光電センサを備えた検知部30を例示する。 The detection unit 30 detects the insertion and removal of the feeder F, which is an item, based on a physical quantity that can be measured electromagnetically. For this reason, in this embodiment, for example, the detection unit 30 is provided with a photoelectric sensor that uses light, which is an electromagnetic wave, as an example.
 本実施形態の検知部30は、図2及び図3に示すように、発光部31と受光部32とを備える。これにより、発光部31から受光部32に向けて出射された光が受光部32において受光されている場合、出射された光が遮られていない、即ち、開口部M1においてフィーダFが存在しておらずフィーダFの挿抜が行われていないため、検知部30は、検知結果Sを出力しない。 As shown in Figures 2 and 3, the detection unit 30 of this embodiment includes a light-emitting unit 31 and a light-receiving unit 32. As a result, when light emitted from the light-emitting unit 31 toward the light-receiving unit 32 is received by the light-receiving unit 32, the emitted light is not blocked, i.e., there is no feeder F in the opening M1 and no insertion or removal of the feeder F is being performed, so the detection unit 30 does not output the detection result S.
 他方、発光部31から受光部32に向けて出射された光が受光部32において受光されていない場合、或いは、フィーダFの挿抜に要する時間に基づいて予め設定可能な遮光時間だけ受光部32において受光されない場合、出射された光が遮られている、即ち、開口部M1においてフィーダFが存在しておりフィーダFの挿抜が行われているため、検知部30は、検知結果Sを出力する。尚、遮光時間を超えて受光部32が受光できない状況は、例えば、フィーダ搬送車VFの走行(移動)における振動等によって発生したフィーダFのマガジンMに対する収容不良(フィーダFの外れ等)が想定される。この場合においても、検知部30は、検知結果Sを台車制御部16に出力する。 On the other hand, if the light emitted from the light-emitting unit 31 toward the light-receiving unit 32 is not received by the light-receiving unit 32, or if the light is not received by the light-receiving unit 32 for a light-blocking time that can be set in advance based on the time required to insert or remove the feeder F, the emitted light is blocked, that is, the feeder F is present in the opening M1 and is being inserted or removed, and the detection unit 30 outputs the detection result S. Note that a situation in which the light-receiving unit 32 is unable to receive light beyond the light-blocking time is assumed to be, for example, a case in which the feeder F is not properly accommodated in the magazine M (feeder F is dislodged, etc.) caused by vibrations or the like while the feeder transport vehicle VF is traveling (moving). Even in this case, the detection unit 30 outputs the detection result S to the cart control unit 16.
 ここで、判断部161は、フィーダFの挿抜(着脱)が行われたことを判断した後において、所定時間(例えば、上述したように適宜設定可能な遮光時間等)以上に渡り検知部30によるフィーダFの存在の検知が続かない場合はフィーダFの着脱が完了したと判断する。そして、台車制御部16及び走行制御部25は、協働して、判断部161がフィーダFの挿抜(着脱)が完了したと判断した場合においては搬送物Cの搬送を継続する。 Here, after determining that the feeder F has been inserted and removed (attached and detached), if the detection unit 30 does not detect the presence of the feeder F for a predetermined time (such as a light blocking time that can be set appropriately as described above) or more, the determination unit 161 determines that the attachment and detachment of the feeder F has been completed. Then, the trolley control unit 16 and the travel control unit 25 cooperate to continue the transport of the transported item C when the determination unit 161 determines that the feeder F has been inserted and removed (attached and detached) and is complete.
 他方、判断部161は、例えば、上述したフィーダFの外れ等によって所定時間以上に渡り検知部30によるフィーダFの存在の検知が続く場合はフィーダFの着脱が未了あると判断する。そして、台車制御部16及び走行制御部25は、協働して、判断部161がフィーダFの挿抜(着脱)が未了であると判断した場合においては搬送物Cの搬送を中止する。これにより、フィーダ搬送車VFが搬送する途中でフィーダFがマガジンMから落下することを回避することが可能となる。 On the other hand, if the detection unit 30 continues to detect the presence of the feeder F for more than a predetermined time due to, for example, the above-mentioned removal of the feeder F, the judgment unit 161 judges that the attachment/detachment of the feeder F is incomplete. Then, the trolley control unit 16 and the travel control unit 25 cooperate to stop the transport of the transported object C when the judgment unit 161 judges that the insertion/removal (attachment/detachment) of the feeder F is incomplete. This makes it possible to prevent the feeder F from falling out of the magazine M while being transported by the feeder transport vehicle VF.
 又、台車制御部16は、判断部161がフィーダFの挿抜が行われたことを判断した場合、図4に示すように、通信により、外部の設置された管理装置8に対して、搬送においてフィーダFの挿抜が行われたことを表す報知情報Jを出力する。即ち、台車制御部16は、搬送物Cの搬送において、判断部161が物品であるフィーダFの着脱を判断した場合、管理装置8に対してフィーダFの挿抜(着脱)に関する報知情報Jを出力することができる。 In addition, when the determination unit 161 of the trolley control unit 16 determines that the feeder F has been inserted or removed, as shown in FIG. 4, the trolley control unit 16 outputs notification information J indicating that the feeder F has been inserted or removed during transport to the externally installed management device 8 via communication. In other words, when the determination unit 161 determines that the feeder F, which is an item, has been attached or detached during the transport of the transported object C, the trolley control unit 16 can output notification information J regarding the insertion or removal (attachment or detachment) of the feeder F to the management device 8.
 ここで、管理装置8は、フィーダ搬送車VFの台車制御部16から報知情報Jを取得した場合、作業者や管理者等に対して、案内装置を用いた案内(或いは、警報)を行う。つまり、案内装置は、例えば、フィーダ搬送車VFによるバッファステーション5への搬送途中で、マガジンMに対してフィーダFの挿抜が行われたことを案内する。尚、案内装置としては、例えば、管理装置8に設けられた表示装置や、生産ラインPLに設けられた表示装置、或いは、作業者が所持している携帯端末や、音声スピーカ等を例示することができる。 Here, when the management device 8 acquires the notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it uses a guidance device to provide guidance (or an alarm) to the worker, manager, etc. That is, the guidance device provides guidance that the feeder F has been inserted or removed from the magazine M during transport to the buffer station 5 by the feeder transport vehicle VF. Examples of the guidance device include a display device provided in the management device 8, a display device provided in the production line PL, or a mobile terminal or audio speaker carried by the worker.
 以上の説明からも理解できるように、本実施形態の無人搬送車としてのフィーダ搬送車VF(リール搬送車VR)は、対基板作業機であるバッファステーション5及び部品装着機6において用いる物品としてのフィーダF(リールR)及びフィーダF(リールR)を着脱可能に保持するケースとしてのマガジンM(ラックT)を含む搬送物Cを搬送可能な無人搬送車であって、本体である台車10と、台車10に設けられ、マガジンM(ラックT)を支持する支持部としての積み下ろし部17と、台車10に設けられ、搬送物Cの搬送においてマガジンM(ラックT)に対するフィーダF(リールR)の有無状態を検知する検知部30と、検知部30による検知結果Sに基づいて、マガジンM(ラックT)に対するフィーダF(リールR)の着脱(挿抜)が行われたか否かを判断する判断部161と、を備える。 As can be understood from the above explanation, the feeder transport vehicle VF (reel transport vehicle VR) as an automated transport vehicle of this embodiment is an automated transport vehicle capable of transporting transported goods C including feeders F (reels R) as items used in the buffer station 5 and component mounting machine 6, which are substrate-related work machines, and magazines M (racks T) as cases that detachably hold the feeders F (reels R), and is equipped with a cart 10 as a main body, a loading/unloading section 17 provided on the cart 10 as a support section that supports the magazines M (racks T), a detection section 30 provided on the cart 10 that detects the presence or absence of the feeder F (reels R) relative to the magazine M (racks T) during the transport of the transported goods C, and a judgment section 161 that judges whether the feeder F (reels R) has been attached to or detached from the magazine M (racks T) based on the detection result S by the detection section 30.
 フィーダ搬送車VF及びリール搬送車VRによれば、搬送物Cの搬送において、検知部30がマガジンMに対するフィーダFの挿抜及びラックTに対するリールRの着脱を速やかに検知できることができる。そして、フィーダ搬送車VF及びリール搬送車VRによれば、判断部161が検知部30による検知結果Sに基づいてマガジンMに対するフィーダFの挿抜及びラックTに対するリールRの着脱が行われたことを判断した場合、管理装置8等に対して報知情報Jを出力することができ、作業者や管理者等に対して、速やかに案内することができる。これらにより、例えば、搬送物Cの搬送において、マガジンMに対するフィーダFの挿抜及びラックTに対するリールRの着脱が行われた場合であっても、生産に必要な部品の不足等の発生を抑制することが可能となり、その結果、生産への影響を最小限に止めることが可能となる。 The feeder transport vehicle VF and the reel transport vehicle VR allow the detection unit 30 to quickly detect the insertion and removal of the feeder F from the magazine M and the attachment and removal of the reel R from the rack T during the transport of the transported item C. And, with the feeder transport vehicle VF and the reel transport vehicle VR, when the judgment unit 161 judges based on the detection result S by the detection unit 30 that the feeder F has been inserted and removed from the magazine M and the reel R has been attached and removed from the rack T, it can output notification information J to the management device 8, etc., and can promptly inform the worker, manager, etc. As a result, for example, even if the feeder F has been inserted and removed from the magazine M and the reel R has been attached and removed from the rack T during the transport of the transported item C, it is possible to prevent the occurrence of a shortage of parts necessary for production, and as a result, it is possible to minimize the impact on production.
3.第一変形例
 上述した実施形態においては、検知部30は、台車10の荷台11に支持されたケースであるマガジンMの開口部M1において、物品であるフィーダFの有無状態を検知する場合を例示した。この場合、判断部161は、無人搬送車であるフィーダ搬送車VFによる搬送物Cの搬送において、マガジンMの開口部M1を介したフィーダFの挿抜が行われたことを判断する。これにより、台車制御部16は、管理装置8に報知情報Jを出力することができる。
3. First Modification In the above-described embodiment, the detection unit 30 detects the presence or absence of a feeder F, which is an article, at the opening M1 of the magazine M, which is a case supported on the loading platform 11 of the cart 10. In this case, the determination unit 161 determines that the feeder F has been inserted or removed through the opening M1 of the magazine M during the transport of the transported object C by the feeder transport vehicle VF, which is an unmanned transport vehicle. This enables the cart control unit 16 to output notification information J to the management device 8.
 ところで、予め設定されたマガジンM(ラックT)に対するフィーダF(リールR)の着脱及び積み下ろし部17に対するマガジンM(ラックT)の着脱を含む搬送計画に含まれていないフィーダFの挿抜が行われた場合、挿抜されたフィーダFを特定できることが好ましい。つまり、搬送計画に含まれない、即ち、意図しないフィーダFの挿抜が行われた場合、例えば、部品の不足による生産への影響を小さくする観点から、挿抜されたフィーダF即ち不足が予測される部品を特定できることが好ましい。具体的には、搬送計画によってマガジンMに対して収容されるフィーダFの位置が予め設定されているため、挿抜されたフィーダFのマガジンMに対する位置を検知できることが好ましい。 Incidentally, when a feeder F that is not included in a transport plan, including the attachment and detachment of a feeder F (reel R) to a preset magazine M (rack T) and the attachment and detachment of a magazine M (rack T) to the unloading section 17, is inserted or removed, it is preferable to be able to identify the inserted or removed feeder F. In other words, when a feeder F that is not included in the transport plan, i.e., an unintended insertion or removal is performed, it is preferable to be able to identify the inserted or removed feeder F, i.e., the part that is predicted to be in short supply, from the viewpoint of minimizing the impact on production due to a shortage of parts, for example. Specifically, since the position of the feeder F to be accommodated in the magazine M is preset by the transport plan, it is preferable to be able to detect the position of the inserted or removed feeder F in relation to the magazine M.
 そこで、第一変形例においては、検知部30は、図5に示すように、支持部である積み下ろし部17に支持されたケースであるマガジンMの底面M2に設けられた隙間であるスリットM3を介して物品であるフィーダFの下方となるように、台車10の荷台11に配置される(図7も参照)。より詳しく、第一変形例の検知部30は、図6に示すように、積み下ろし部17の主ローラ171よりも後側の駆動ローラ172の下側に配置され、マガジンMが支持された状態でスリットM3の形成位置に合うように、例えば、前後方向に形成される駆動ローラ172間の隙間に一致するように配置される。 Therefore, in the first modified example, the detection unit 30 is arranged on the platform 11 of the cart 10 so as to be below the feeder F, which is an article, through the slit M3, which is a gap provided in the bottom surface M2 of the magazine M, which is a case supported by the unloading unit 17, which is a support unit, as shown in Fig. 5 (see also Fig. 7). More specifically, the detection unit 30 of the first modified example is arranged below the drive roller 172 rearward of the main roller 171 of the unloading unit 17, as shown in Fig. 6, and is arranged so as to match the formation position of the slit M3 when the magazine M is supported, for example, to match the gap between the drive rollers 172 formed in the front-to-rear direction.
 そして、第一変形例の検知部30は、マガジンMに対するフィーダFの有無状態を検知するため、マガジンMに収容されるフィーダFの幅(ピッチ)に合わせて複数配置される。つまり、第一変形例の検知部30は、マガジンMに収容されるフィーダFと1対1の関係となるように設けられる。 The detection units 30 of the first modified example are arranged in multiple units according to the width (pitch) of the feeders F contained in the magazine M in order to detect the presence or absence of the feeders F in the magazine M. In other words, the detection units 30 of the first modified example are arranged in a one-to-one relationship with the feeders F contained in the magazine M.
 第一変形の検知部30も、上述した実施形態の検知部30と同様に、電磁波である光を用いる光電センサを備える。但し、第一変形例の検知部30は、図7に拡大して示すように、各々が発光部33及び受光部34を有する。これにより、マガジンMにフィーダFが収容された位置に配置された検知部30は、発光部33が光を上方に向けて出射すると、収容された(即ち、マガジンMの内部に存在する)フィーダFの下面にて光が反射し、反射光が受光部34によって受光される。他方、マガジンMにフィーダFが収容されていない(即ち、マガジンMの内部にフィーダFが存在しない)位置に配置された検知部30は、発光部33が上方に向けて光を出射しても反射光が生じず、その結果、受光部34は反射光を受光しない。 The detection unit 30 of the first modification also includes a photoelectric sensor that uses light, which is an electromagnetic wave, like the detection unit 30 of the embodiment described above. However, the detection units 30 of the first modification each have a light-emitting unit 33 and a light-receiving unit 34, as shown enlarged in FIG. 7. As a result, when the light-emitting unit 33 of the detection unit 30 arranged at a position where the feeder F is housed in the magazine M emits light upward, the light is reflected by the underside of the housed feeder F (i.e., present inside the magazine M), and the reflected light is received by the light-receiving unit 34. On the other hand, when the detection unit 30 arranged at a position where the feeder F is not housed in the magazine M (i.e., there is no feeder F inside the magazine M), no reflected light is generated even if the light-emitting unit 33 emits light upward, and as a result, the light-receiving unit 34 does not receive the reflected light.
 従って、第一変形例の判断部161は、フィーダ搬送車VFによる搬送物Cの搬送において、例えば、検知部30の受光部34が反射光を受光している状態から反射光を受光できない状態に変化した場合、フィーダFがマガジンMから取り外された(抜去された)ため、検知結果Sを出力する。又、判断部161は、例えば、受光部34が反射光を受光していない状態から反射光を受光する状態に変化した場合、フィーダFがマガジンMに収容された(挿入された)ため、検知結果Sを出力する。ここで、第一変形例においては、検知部30は、検知結果Sに自身を識別する識別情報(識別番号等)を紐付けして出力する。 Therefore, in the first modified example, when the light receiving unit 34 of the detection unit 30 changes from a state in which it receives reflected light to a state in which it cannot receive reflected light during the transport of the transported object C by the feeder transport vehicle VF, the determination unit 161 outputs the detection result S because the feeder F has been removed (pulled out) from the magazine M. Also, in the first modified example, when the light receiving unit 34 changes from a state in which it does not receive reflected light to a state in which it receives reflected light, the determination unit 161 outputs the detection result S because the feeder F has been stored (inserted) in the magazine M. Here, in the first modified example, the detection unit 30 outputs the detection result S by linking it to identification information (such as an identification number) that identifies itself.
 又、第一変形例の判断部161は、フィーダ搬送車VFによる搬送物Cの搬送において、例えば、受光部34が反射光を受光している状態が搬送計画における受け渡し位置(搬送目標)にて積み下ろしがなされるまで変化しない場合、フィーダFがマガジンMから取り外されていない(抜去されていない)ため、検知結果Sを出力しない。又、判断部161は、例えば、受光部34が反射光を受光していない状態が受け渡し位置(搬送目標)にて積み下ろしがなされるまで変化しない場合、フィーダFがマガジンMに収容されていない(挿入されていない)ため、検知結果Sを出力しない。 In addition, in the transport of the transported object C by the feeder transport vehicle VF, for example, if the state in which the light receiving unit 34 receives reflected light does not change until unloading is performed at the transfer position (transport target) in the transport plan, the judgment unit 161 does not output the detection result S because the feeder F has not been removed (pulled out) from the magazine M.In addition, in the transport of the transported object C by the feeder transport vehicle VF, for example, if the state in which the light receiving unit 34 does not receive reflected light does not change until unloading is performed at the transfer position (transport target), the judgment unit 161 does not output the detection result S because the feeder F has not been stored (inserted) in the magazine M.
 つまり、第一変形例の判断部161は、検知部30によって検知されるフィーダFの有無状態の切り替わり、具体的には、受光部34が反射光を受光している状態又は受光部34が反射光を受光していない状態に生じた検知結果Sの変化に基づいて、フィーダFの挿抜(着脱)が行われたことを判断する。そして、第一変形例においては、判断部161が検知部30による検知結果Sに基づいてフィーダFの挿抜(着脱)を判断した場合、台車制御部16は、通信により、管理装置8に対して、搬送物Cの搬送においてフィーダFの挿抜が行われたこと、及び、挿抜されたフィーダFを特定するための検知部30の識別情報(識別番号)を表す報知情報Jを出力する。即ち、第一変形例の検知部30は、搬送物Cの搬送において、物品であるフィーダFの着脱を検知した場合、管理装置8に検知したフィーダFの挿抜(着脱)に関する報知情報Jとして、挿抜(着脱)が行われたことと挿抜(着脱)された物品であるフィーダFのマガジンMに対する位置とを出力することができる。 In other words, the judgment unit 161 of the first modified example judges that a feeder F has been inserted or removed (attached or detached) based on a change in the detection result S that occurs when the feeder F is switched between the presence or absence state of the feeder F detected by the detection unit 30, specifically, when the light receiving unit 34 receives reflected light or when the light receiving unit 34 does not receive reflected light. Then, in the first modified example, when the judgment unit 161 judges that a feeder F has been inserted or removed (attached or detached) based on the detection result S by the detection unit 30, the trolley control unit 16 outputs, via communication, to the management device 8 notification information J that indicates that a feeder F has been inserted or removed during the transport of the transported item C, and that indicates the identification information (identification number) of the detection unit 30 for identifying the inserted or removed feeder F. That is, when the detection unit 30 of the first modified example detects the attachment or detachment of an item, a feeder F, during the transport of a transported item C, it can output to the management device 8 notification information J regarding the detected insertion or detachment (attachment or detachment) of the feeder F, including the fact that the insertion or detachment (attachment or detachment) has been performed and the position of the inserted or detached item, the feeder F, relative to the magazine M.
 ここで、第一変形例においても、管理装置8は、フィーダ搬送車VFの台車制御部16から報知情報Jを取得した場合、作業者や管理者等に対して、案内装置を用いた案内(或いは、警報)を行う。但し、第一変形例においては、例えば、フィーダ搬送車VFによるバッファステーション5への搬送途中で、マガジンMに対してフィーダFの挿抜が行われたことが案内されることに加え、マガジンMに収容された(挿入された)、或いは、取り外された(抜去された)フィーダFの位置も案内される。従って、第一変形例においては、上述した実施形態と同様の効果が得られることに加え、挿抜されたフィーダFの位置(着脱された物品の位置)を検知することができる。これにより、例えば、作業者や管理者等は不足が予測される部品を迅速に特定することが可能となり、その結果、より迅速に補給等の対応を行って生産への影響をより小さくすることが可能となる。 Here, even in the first modified example, when the management device 8 acquires the notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it uses the guidance device to provide guidance (or an alarm) to the worker, manager, etc. However, in the first modified example, for example, during the transport to the buffer station 5 by the feeder transport vehicle VF, in addition to providing guidance that the feeder F has been inserted or removed from the magazine M, the position of the feeder F that has been stored (inserted) or removed (removed) from the magazine M is also provided. Therefore, in the first modified example, in addition to obtaining the same effect as the above-mentioned embodiment, the position of the inserted or removed feeder F (the position of the attached or removed item) can be detected. This allows, for example, the worker, manager, etc. to quickly identify parts that are predicted to be in short supply, and as a result, it becomes possible to take measures such as replenishment more quickly and reduce the impact on production.
4.第二変形例
 上述した実施形態及び上述した第一変形例においては、検知部30は、電磁的に計測可能な物理量に基づいて、物品であるフィーダFの挿抜(着脱)を検知する場合を例示した。ところで、ケースであるマガジンMに収容されるフィーダFや、ラックTに載置されるリールRが挿抜(着脱)されると、マガジンMやラックTの状態が変化する。
4. Second Modification In the above-described embodiment and the above-described first modification, the detection unit 30 detects the insertion/removal (attachment/detachment) of the feeder F, which is an article, based on an electromagnetically measurable physical quantity. However, when the feeder F housed in the magazine M, which is a case, or the reel R placed on the rack T is inserted or removed (attached or detached), the state of the magazine M or the rack T changes.
 例えば、フィーダFやリールRは、ある程度の重量を有する。従って、マガジンMに対してフィーダFが挿抜されると、支持部である積み下ろし部17に支持されているマガジンM及びマガジンMに収容されているフィーダF即ち搬送物Cの重量が変化する。同様に、ラックTに対してリールRが着脱されると、積み下ろし部17に支持されているラックT及びラックTに載置されているリールR即ち搬送物Cの重量が変化する。 For example, the feeder F and reel R have a certain amount of weight. Therefore, when the feeder F is inserted or removed from the magazine M, the weight of the magazine M supported by the unloading unit 17, which is a support unit, and the feeder F contained in the magazine M, i.e., the transported object C, changes. Similarly, when the reel R is attached or detached from the rack T, the weight of the rack T supported by the unloading unit 17 and the reel R placed on the rack T, i.e., the transported object C, changes.
 そこで、第二変形例においては、検知部30は、ケースであるマガジンMやラックTの状態変化に関連して計測可能な物理量を検知する。そして、判断部161は、検知部30が検知した物理量の変化に基づいて、物品であるフィーダFやリールRの着脱(挿抜)を判断する。具体的に、第二変形例の検知部30は、物理量として、フィーダFやリールRが着脱(挿抜)された際に変化するケースであるマガジンMやラックT、即ち、搬送物Cの重量を計測する。 In the second modified example, the detection unit 30 detects measurable physical quantities related to changes in the state of the magazine M or rack T, which are cases. The judgment unit 161 then judges the attachment/detachment (insertion/removal) of the feeder F or reel R, which are items, based on the changes in the physical quantities detected by the detection unit 30. Specifically, the detection unit 30 of the second modified example measures the weight of the magazine M or rack T, which are cases, which changes when the feeder F or reel R is attached or detached (inserted or removed), i.e., the transported item C, as a physical quantity.
 第二変形例においては、検知部30は、図8に示すように、支持部である積み下ろし部17に支持されたケースであるマガジンMやラックTの下側となるように、台車10の荷台11に設けられる。より詳しく、第二変形例の検知部30は、図9に示すように、荷台11の前後方向の後方に配置され、支持された状態のマガジンMやラックTの下面と荷台11の上面との間、即ち、マガジンMやラックTの下面と荷台11の上面とによって挟持されるように配置される。 In the second modified example, the detection unit 30 is provided on the platform 11 of the cart 10 so as to be below the magazine M or rack T, which is a case supported by the loading/unloading unit 17, which is a support, as shown in FIG. 8. More specifically, the detection unit 30 of the second modified example is disposed at the rear of the platform 11 in the front-to-rear direction as shown in FIG. 9, and is disposed between the bottom surface of the magazine M or rack T in a supported state and the top surface of the platform 11, i.e., so as to be sandwiched between the bottom surface of the magazine M or rack T and the top surface of the platform 11.
 第二変形例の検知部30は、上述したように、マガジンMやラックTの状態変化に関連して計測可能な重量を計測する。ここで、第二変形例の検知部30は、マガジンMやラックTと荷台11とによって挟持された際に発生する圧力を電気信号に変換する圧電素子を備える。尚、電気信号に変換されて出力される圧力は、マガジンMやラックTの下面の面積を乗算することによって容易に重量に換算することができる。 As described above, the detection unit 30 of the second modified example measures the measurable weight in relation to changes in the state of the magazine M or rack T. Here, the detection unit 30 of the second modified example is equipped with a piezoelectric element that converts the pressure generated when the magazine M or rack T is clamped between the loading platform 11 and the magazine M or rack T into an electrical signal. The pressure converted into an electrical signal and output can be easily converted into weight by multiplying it by the area of the bottom surface of the magazine M or rack T.
 検知部30が圧電素子を用いて重量を計測する場合、積み下ろし部17に支持されたマガジンMやラックTの上下方向への変位を伴わない。これにより、検知部30が搬送物Cの重量を計測する第二変形例においても、積み下ろし部17によるマガジンMやラックTの積み下ろし動作に支障をきたすことがない。尚、搬送物Cの重量を計測する場合において、例えば、通常の重量計等を用いた場合、重量の計測に際して積み下ろし部17に支持された搬送物Cの上下方向への変位を必要とする。このため、積み下ろし部17が、例えば、バッファステーション5においてマガジンMやラックTを積み下ろす際には、積み下ろし部17の高さとバッファステーション5の高さとに差異が生じ、その結果、積み下ろしができずエラー停止する虞がある。 When the detection unit 30 uses a piezoelectric element to measure the weight, there is no vertical displacement of the magazine M or rack T supported by the unloading unit 17. As a result, even in the second modified example in which the detection unit 30 measures the weight of the transported item C, there is no hindrance to the unloading operation of the magazine M or rack T by the unloading unit 17. Note that when measuring the weight of the transported item C, for example, if a normal weighing scale is used, the transported item C supported by the unloading unit 17 needs to be vertically displaced when measuring the weight. For this reason, when the unloading unit 17 unloads the magazine M or rack T at, for example, the buffer station 5, a difference occurs between the height of the unloading unit 17 and the height of the buffer station 5, which may result in an error stop due to an inability to unload.
 第二変形例の判断部161は、フィーダ搬送車VFによる搬送物Cの搬送において、例えば、1つのフィーダFやリールRの重量に基づいて決定される基準重量に対して、計測した重量が基準重量以上に増減した場合、フィーダFやリールRが着脱(挿抜)されたことを判断する。又、第二変形例の判断部161は、フィーダ搬送車VFによる搬送物Cの搬送において、計測した重量が受け渡し位置(搬送目標)にて積み下ろしがなされるまで変化しない場合、フィーダFやリールRが着脱(挿抜)されていないことを判断する。尚、図9に示すように、左右に検知部30を配置した場合には、厳密な位置特定まではできないまでも、特にマガジンMについては右側又は左側にてフィーダFの挿抜が行われたことを想定することができる。 The judgment unit 161 of the second modified example judges that the feeder F or reel R has been attached or detached (inserted or removed) when the measured weight increases or decreases by more than a reference weight determined based on the weight of one feeder F or reel R during the transport of the transported item C by the feeder transport vehicle VF. The judgment unit 161 of the second modified example judges that the feeder F or reel R has not been attached or detached (inserted or removed) when the measured weight does not change until the item C is unloaded at the transfer position (transport target) during the transport of the transported item C by the feeder transport vehicle VF. Note that, when the detection units 30 are arranged on the left and right as shown in FIG. 9, even if it is not possible to specify the exact position, it is possible to assume that the feeder F has been inserted or removed on the right or left side, especially for the magazine M.
 これにより、第二変形例においても、判断部161が検知部30による検知結果Sに基づいてフィーダF(リールR)の着脱(挿抜)が行われたことを判断した場合、台車制御部16は、通信により、管理装置8に対して、搬送物Cの搬送においてフィーダFやリールRの着脱(挿抜)が行われたことを表す報知情報Jを出力する。ここで、第二変形例においても、管理装置8は、フィーダ搬送車VFの台車制御部16から報知情報Jを取得した場合、作業者や管理者等に対して、案内装置を用いた案内(或いは、警報)を行う。つまり、第二変形例においても、例えば、フィーダ搬送車VFによるバッファステーション5への搬送途中で、マガジンMに対してフィーダFの挿抜が行われたことが案内される。従って、第二変形例においても、上述した実施形態と同様の効果が得られる。 Therefore, also in the second modified example, when the judgment unit 161 judges that the feeder F (reel R) has been attached/detached (inserted/removed) based on the detection result S by the detection unit 30, the carriage control unit 16 outputs, via communication, to the management device 8, notification information J indicating that the feeder F or the reel R has been attached/detached (inserted/removed) during the transport of the transported object C. Here, also in the second modified example, when the management device 8 acquires notification information J from the carriage control unit 16 of the feeder transport vehicle VF, it provides guidance (or an alarm) to the worker, manager, etc. using the guidance device. In other words, also in the second modified example, for example, a notification is given that the feeder F has been inserted/removed from the magazine M during transport to the buffer station 5 by the feeder transport vehicle VF. Therefore, also in the second modified example, the same effect as in the above-mentioned embodiment can be obtained.
 尚、上述した第二変形例においては、検知部30を2つ設け、例えば、マガジンMの左右における重量変化を検知したり、或いは、検知された重量を平均化処理したりできるようにした。しかし、第二変形例の検知部30の数については、限定されず、1つであっても良いし、3つ以上設けても良い。又、上述した第二変形例においては、図9に示すように、検知部30を荷台11の前後方向の後方に配置されるようにした。しかし、第二変形例の検知部30の配置については、荷台11の前後方向の後方に限定されず、図8及び図9にて一点鎖線により示すように、荷台11の前後方向の中央に配置することも可能である。即ち、マガジンMやラックTの形状に応じて、適宜、検知部30の配置を変更することが可能である。 In the second modified example described above, two detection units 30 are provided, so that, for example, weight changes on the left and right sides of the magazine M can be detected, or the detected weight can be averaged. However, the number of detection units 30 in the second modified example is not limited, and there may be one, or three or more. In the second modified example described above, the detection unit 30 is arranged at the rear of the loading platform 11 in the front-rear direction, as shown in FIG. 9. However, the arrangement of the detection unit 30 in the second modified example is not limited to the rear of the loading platform 11 in the front-rear direction, and it is also possible to arrange it in the center of the loading platform 11 in the front-rear direction, as shown by the dashed lines in FIG. 8 and FIG. 9. In other words, the arrangement of the detection unit 30 can be changed as appropriate depending on the shape of the magazine M and the rack T.
5.第三変形例
 上述した実施形態、上述した第一変形例及び上述した第二変形例においては、検知部30は、搬送物CであるマガジンMやラックTを搬送しているときは、物品であるフィーダFやリールRの有無状態を常に検知しており、判断部161が常にフィーダFやリールRの着脱(挿抜)が行われたか否かを判断する場合を例示した。ところで、検知部30及び判断部161は、常に、上述したように物品であるフィーダFやリールRの有無状態の検知及び着脱(挿抜)が行われたか否かを判断することには限られない。つまり、検知部30及び判断部161は、例えば、所定状態が生じた場合に、フィーダFやリールRの有無状態の検知及び着脱(挿抜)が行われたか否かを判断することもできる。以下、第三変形例を説明する。
5. Third Modification In the above-mentioned embodiment, the above-mentioned first modification, and the above-mentioned second modification, the detection unit 30 always detects the presence/absence state of the feeder F and the reel R, which are the articles, while transporting the magazine M or the rack T, which are the transported goods C, and the determination unit 161 always determines whether the feeder F or the reel R has been attached or detached (inserted or removed). However, the detection unit 30 and the determination unit 161 are not limited to always detecting the presence/absence state of the feeder F or the reel R, which are the articles, and determining whether the attachment/detachment (insertion/removal) has been performed as described above. In other words, the detection unit 30 and the determination unit 161 can also detect the presence/absence state of the feeder F or the reel R and determine whether the attachment/detachment (insertion/removal) has been performed when a predetermined state occurs, for example. Hereinafter, the third modification will be described.
 第三変形例の検知部30は、搬送物Cの搬送において所定状態が生じた場合において、フィーダFやリールRの有無状態を検知する。又、第三変形例の判断部161は、搬送物Cの搬送において所定状態が生じた場合において、フィーダFやリールRの着脱(挿抜)が行われたか否かを判断する。ここで、第三変形例においては、図10に示すように、判断部161は、所定状態が生じた場合、検知部30に対して物品の有無状態、具体的には、マガジンM(ラックT)に対するフィーダF(リールR)の有無状態を検知させるための検知指令Dを出力する。 The detection unit 30 of the third modified example detects the presence or absence of a feeder F or a reel R when a predetermined state occurs during the transport of the transported item C. The judgment unit 161 of the third modified example judges whether the feeder F or the reel R has been attached or detached (inserted or removed) when a predetermined state occurs during the transport of the transported item C. Here, in the third modified example, as shown in FIG. 10, when a predetermined state occurs, the judgment unit 161 outputs a detection command D to the detection unit 30 to detect the presence or absence of an item, specifically, the presence or absence of a feeder F (reel R) relative to the magazine M (rack T).
 ここで、所定状態としては、例えば、上述した搬送計画に含まれていない、つまり、意図しないフィーダFやリールRの着脱(挿抜)が可能となる状態を例示することができる。具体的に、例えば、フィーダ搬送車VFやリール搬送車VRが搬送経路上において搬送目標以外の場所で意図せず停止した状態では、フィーダ搬送車VFやリール搬送車VRが走行(移動)している状態に比べて、フィーダFやリールRをマガジンMやラックTに対して着脱(挿抜)し易くなる。 Here, examples of the predetermined state include a state that is not included in the above-mentioned transport plan, that is, a state in which unintended attachment and detachment (insertion and removal) of the feeder F or reel R is possible. Specifically, for example, when the feeder transport vehicle VF or the reel transport vehicle VR unintentionally stops at a location on the transport path other than the transport target, it becomes easier to attach and detach (insert and remove) the feeder F or the reel R to the magazine M or the rack T than when the feeder transport vehicle VF or the reel transport vehicle VR is running (moving).
 従って、例えば、判断部161は、搬送物Cの搬送における搬送経路上の所定位置において、又は、搬送物Cの搬送における定期的なタイミングにより、検知部30に検知指令Dを出力する。これにより、検知部30は、搬送経路上の所定位置において、又は、定期的なタイミングにより、フィーダFやリールRの有無状態を検知し、検知結果Sを判断部161(台車制御部16)に出力する。そして、判断部161は、搬送経路上の所定位置において、又は、定期的なタイミングにより、得られる検知結果Sに基づいて、フィーダFやリールRの着脱(挿抜)を判断する。尚、判断部161を備えた台車制御部16は、予め設定された搬送計画を把握しており、且つ、走行制御部25から得られる種々の情報に基づきフィーダ搬送車VFやリール搬送車VRの状態を把握している。 Therefore, for example, the judgment unit 161 outputs a detection command D to the detection unit 30 at a predetermined position on the transport path during the transport of the transported object C or at regular timing during the transport of the transported object C. As a result, the detection unit 30 detects the presence or absence of the feeder F or the reel R at a predetermined position on the transport path or at regular timing, and outputs the detection result S to the judgment unit 161 (cart control unit 16). Then, the judgment unit 161 judges the attachment/detachment (insertion/removal) of the feeder F or the reel R based on the detection result S obtained at a predetermined position on the transport path or at regular timing. The cart control unit 16 equipped with the judgment unit 161 is aware of the transport plan that has been set in advance, and is aware of the status of the feeder transport vehicle VF and the reel transport vehicle VR based on various information obtained from the travel control unit 25.
 ここで、第三変形においては、搬送経路上の所定位置において、又は、定期的なタイミングにより、検知部30がフィーダFやリールRの有無状態を検知すると共に、判断部161がフィーダFやリールRの着脱(挿抜)を判断する場合を例示する。しかし、例えば、検知部30は、搬送物Cの搬送において常にフィーダFやリールRの有無状態を検知し、判断部161のみが搬送経路上の所定位置において、又は、定期的なタイミングにより、フィーダFやリールRの着脱(挿抜)を判断するようにしても良い。即ち、この場合には、判断部161は、検知部30に対して検知指令Dを出力しない。 Here, in the third variant, the detection unit 30 detects the presence or absence of the feeder F or reel R at a predetermined position on the transport path or at regular intervals, and the judgment unit 161 judges the attachment or detachment (insertion or removal) of the feeder F or reel R. However, for example, the detection unit 30 may always detect the presence or absence of the feeder F or reel R during the transport of the transported object C, and only the judgment unit 161 may judge the attachment or detachment (insertion or removal) of the feeder F or reel R at a predetermined position on the transport path or at regular intervals. That is, in this case, the judgment unit 161 does not output a detection command D to the detection unit 30.
 或いは、判断部161は、例えば、一定期間変化しない検知結果Sに基づいて搬送物Cの搬送において常にフィーダFやリールRの着脱(挿抜)を判断し、検知部30のみが搬送経路上の所定位置において、又は、定期的なタイミングにより、フィーダFやリールRの有無状態を検知するようにしても良い。即ち、この場合には、判断部161は、所定位置や定期的なタイミングによって検知部30に検知指令Dを出力した場合に、更新された検知結果Sに基づいてフィーダFやリールRの着脱(挿抜)を判断する。 Alternatively, the judgment unit 161 may constantly judge the attachment/detachment (insertion/removal) of the feeder F or reel R during the transport of the transported object C based on the detection result S that does not change for a certain period of time, and only the detection unit 30 may detect the presence/absence state of the feeder F or reel R at a predetermined position on the transport path or at regular timing. That is, in this case, when the judgment unit 161 outputs a detection command D to the detection unit 30 at a predetermined position or at regular timing, it judges the attachment/detachment (insertion/removal) of the feeder F or reel R based on the updated detection result S.
 又、所定状態としては、例えば、搬送物Cの搬送において上述したような異常(エラー)が発生してから復帰する状態を例示することができる。この場合、判断部161は、所定状態としてより詳細に、異常(エラー)が発生した第一状態と、異常(エラー)から復帰した第二状態とにおいて、物品であるフィーダFやリールRの着脱(挿抜)を判断する。尚、エラー停止等の信号は、台車制御部16に集約される。 Another example of a predetermined state is a state in which an abnormality (error) as described above occurs during the transport of the transported object C and then the transport returns to normal. In this case, the determination unit 161 determines in more detail as the predetermined state the attachment/detachment (insertion/removal) of the feeder F or reel R, which are the items, in a first state in which an abnormality (error) occurs and a second state in which the transport returns to normal. Signals such as an error stop are collected in the trolley control unit 16.
 そして、判断部161は、例えば、台車制御部16によって第一状態の発生が判断された場合には、検知部30に対して検知指令Dを出力する。これにより、判断部161は、異常(エラー)が発生した状態、換言すれば、異常(エラー)から復帰する前の検知結果Sに基づいて、フィーダFやリールR等の物品の着脱(挿抜)を判断する。又、判断部161は、例えば、台車制御部16によって第二状態の発生が判断された場合には、検知部30に対して検知指令Dを出力する。これにより、判断部161は、異常(エラー)から復帰した後の検知結果Sに基づいて、フィーダFやリールR等の物品の着脱(挿抜)を判断する。 Then, for example, when the trolley control unit 16 determines that the first state has occurred, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 determines the attachment/detachment (insertion/removal) of articles such as the feeder F and the reel R based on the state in which an abnormality (error) has occurred, in other words, the detection result S before recovery from the abnormality (error). Also, for example, when the trolley control unit 16 determines that the second state has occurred, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 determines the attachment/detachment (insertion/removal) of articles such as the feeder F and the reel R based on the detection result S after recovery from the abnormality (error).
 即ち、判断部161は、異常(エラー)が発生した第一状態と、異常(エラー)から復帰した第二状態とが生じた場合、つまり、所定状態として異常(エラー)からの復帰前後において、検知部30に対して検知指令Dを出力する。これにより、判断部161は、異常(エラー)からの復帰前後における検知部30の検知結果Sの変化に基づいて、フィーダFやリールR等の物品の着脱(挿抜)を判断する。 In other words, when a first state in which an abnormality (error) occurs and a second state in which the abnormality (error) has been recovered from occur, that is, before and after recovery from the abnormality (error) as a predetermined state, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 judges the attachment/detachment (insertion/removal) of articles such as the feeder F and reel R based on the change in the detection result S of the detection unit 30 before and after recovery from the abnormality (error).
 更に、所定状態としては、例えば、搬送物Cが受け渡される状態を例示することができる。この場合、判断部161は、所定状態としてより詳細に、搬送物Cをフィーダ搬送車VFやリール搬送車VRからバッファステーション5へ受け渡す前の第三状態と、搬送物Cをバッファステーション5からフィーダ搬送車VFやリール搬送車VRへ受け渡した後の第四状態とにおいて、物品であるフィーダFやリールRの着脱(挿抜)を判断する。尚、上述したように、台車制御部16は、積み下ろし部17による搬送物Cの積み下ろし、即ち、対基板作業機との搬送物Cの受け渡しを制御する。 Furthermore, an example of the predetermined state is a state in which the transported object C is handed over. In this case, the judgment unit 161 judges the attachment/detachment (insertion/removal) of the feeder F or reel R, which are the articles, in a more detailed predetermined state, a third state before the transported object C is handed over from the feeder transport vehicle VF or the reel transport vehicle VR to the buffer station 5, and a fourth state after the transported object C is handed over from the buffer station 5 to the feeder transport vehicle VF or the reel transport vehicle VR. As described above, the trolley control unit 16 controls the loading and unloading of the transported object C by the unloading unit 17, i.e., the handover of the transported object C to and from the substrate-related operating machine.
 そして、判断部161は、例えば、台車制御部16によって第三状態の発生が判断された場合には、検知部30に対して検知指令Dを出力する。これにより、判断部161は、搬送物Cの受け渡し前の検知結果Sに基づいて、フィーダFやリールR等の物品の着脱(挿抜)を判断する。又、判断部161は、例えば、台車制御部16によって第四状態の発生が判断された場合には、検知部30に対して検知指令Dを出力する。これにより、判断部161は、搬送物Cの受け渡し後の検知結果Sに基づいて、フィーダFやリールR等の物品の着脱(挿抜)を検知する。 Then, for example, when the trolley control unit 16 determines that the third state has occurred, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 determines the attachment/detachment (insertion/removal) of items such as feeders F and reels R based on the detection result S before the transfer of the transported item C. Also, for example, when the trolley control unit 16 determines that the fourth state has occurred, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the judgment unit 161 detects the attachment/detachment (insertion/removal) of items such as feeders F and reels R based on the detection result S after the transfer of the transported item C.
 即ち、判断部161は、搬送物Cの受け渡す前の第三状態と、搬送物Cを受け渡した後の第四状態とが生じた場合、つまり、所定状態として搬送物Cの受け渡し前後において、検知部30に対して検知指令Dを出力する。これにより、検知部30は、搬送物Cの受け渡しの前後においてマガジンMに対するフィーダFの有無状態やラックTに対するリールRの有無状態を検知し、判断部161は、搬送物Cの受け渡し前後における検知部30の検知結果Sの変化に基づいて、フィーダFやリールR等の物品の着脱(挿抜)を判断する。 In other words, when the third state before the transfer of the transported item C and the fourth state after the transfer of the transported item C occur, that is, before and after the transfer of the transported item C as a predetermined state, the judgment unit 161 outputs a detection command D to the detection unit 30. As a result, the detection unit 30 detects the presence or absence of a feeder F relative to the magazine M and the presence or absence of a reel R relative to the rack T before and after the transfer of the transported item C, and the judgment unit 161 judges the attachment/detachment (insertion/removal) of items such as the feeder F and the reel R based on the change in the detection result S of the detection unit 30 before and after the transfer of the transported item C.
 従って、第三変形例においては、特に、フィーダFやリールRの着脱(挿抜)が生じ易い所定状態において、重点的に、フィーダFやリールRの着脱(挿抜)を判断する、換言すれば、監視することができる。その他の効果については、上述した実施形態、第一変形例及び第二変形例と同等の効果が得られる。 Therefore, in the third modified example, it is possible to judge, in other words monitor, the attachment/detachment (insertion/removal) of the feeder F and the reel R, particularly in a specific state in which attachment/detachment (insertion/removal) of the feeder F and the reel R is likely to occur. As for other effects, the same effects as those of the above-mentioned embodiment, the first modified example, and the second modified example can be obtained.
 1…倉庫、1a…入出庫口、2…外段取りエリア、3…テープ自動処理装置、4…リール装填装置、5…バッファステーション(対基板作業機)、6…部品装着機(対基板作業機)、7…ローダ、8…管理装置、10…台車(本体)、11…荷台、12…側面部、13…脚部、14…前車輪、15…後車輪、16…台車制御部、161…判断部、17…積み下ろし部(支持部)、171…主ローラ、172…駆動ローラ、173…ガイドローラ、174…係止機構、175…係止フック、176…操作パネル、20…走行装置、21…装置本体、22…駆動車輪、23…前車輪、24…後車輪、25…走行制御部、26…操作パネル、30…検知部、31…発光部、32…受光部、33…発光部、34…受光部、S…生産ライン、VR…リール搬送車(無人搬送車)、VF…フィーダ搬送車(無人搬送車)C…搬送物、T…ラック(ケース)、R…テープリール(物品)、M…マガジン(ケース)、F…テープフィーダ(物品)、S…検知結果、J…報知情報、D…検知指令
 
1...warehouse, 1a...entry/retraction gate, 2...external setup area, 3...automatic tape processing device, 4...reel loading device, 5...buffer station (machine for working on substrates), 6...component mounting machine (machine for working on substrates), 7...loader, 8...management device, 10...cart (main body), 11...loading platform, 12...side portion, 13...leg portion, 14...front wheels, 15...rear wheels, 16...cart control unit, 161...judgment unit, 17...loading/unloading unit (support unit), 171...main roller, 172...drive roller, 173...guide roller, 174...locking mechanism, 175...locking hook, 176...operation panel, 20...travel device, 21...device main body, 22...driving wheel, 23...front wheel, 24...rear wheel, 25...travel control unit, 26...operation panel, 30...detection unit, 31...light emitting unit, 32...light receiving unit, 33...light emitting unit, 34...light receiving unit, S...production line, VR...reel transport vehicle (automated transport vehicle), VF...feeder transport vehicle (automated transport vehicle) C...transported object, T...rack (case), R...tape reel (item), M...magazine (case), F...tape feeder (item), S...detection result, J...alert information, D...detection command

Claims (14)

  1.  対基板作業機において用いる物品及び前記物品を着脱可能に保持するケースを含む搬送物を搬送可能な無人搬送車であって、
     本体と、
     前記本体に設けられ、前記ケースを支持する支持部と、
     前記本体に設けられ、前記搬送物の搬送において前記ケースに対する前記物品の有無状態を検知する検知部と、
     前記検知部による検知結果に基づいて、前記ケースに対する前記物品の着脱が行われたか否かを判断する判断部と、
     を備えた、無人搬送車。
    An automated guided vehicle capable of transporting an article including an article used in a substrate-related operating machine and a case for detachably holding the article,
    The main body,
    a support portion provided on the main body and supporting the case;
    a detection unit provided in the main body and configured to detect the presence or absence of the object relative to the case during transport of the transported object;
    a determination unit that determines whether the article has been attached to or detached from the case based on a detection result by the detection unit;
    An unmanned guided vehicle equipped with
  2.  前記検知部は、前記支持部に支持された前記ケースにおける前記物品を着脱するための開口部において、前記物品の有無状態を検知し、
     前記判断部は、前記検知部が前記物品の存在を検知した場合に、前記物品の着脱が行われたことを判断する、請求項1に記載の無人搬送車。
    The detection unit detects the presence or absence of the article at an opening for attaching and detaching the article in the case supported by the support unit,
    The automated guided vehicle according to claim 1 , wherein the determination unit determines that the article has been attached or detached when the detection unit detects the presence of the article.
  3.  前記判断部は、前記物品の着脱が行われたことを判断した後において、所定時間以上に渡り前記検知部による前記物品の存在の検知が続かない場合は前記物品の着脱が完了したと判断し、前記所定時間以上に渡り前記検知部による前記物品の存在の検知が続く場合は前記物品の着脱が未了あると判断する、請求項2に記載の無人搬送車。 The automated guided vehicle according to claim 2, wherein the determination unit determines that the attachment/detachment of the item is complete if the detection unit does not continue to detect the presence of the item for a predetermined time or longer after determining that the item has been attached or detached, and determines that the attachment/detachment of the item is incomplete if the detection unit continues to detect the presence of the item for the predetermined time or longer.
  4.  前記判断部が前記物品の着脱が完了したと判断した場合において前記搬送物の搬送を継続し、前記判断部が前記物品の着脱が未了であると判断した場合において前記搬送物の搬送を中止する、請求項2に記載の無人搬送車。 The automated guided vehicle according to claim 2, which continues transporting the transported object when the determination unit determines that the attachment/detachment of the object is complete, and stops transporting the transported object when the determination unit determines that the attachment/detachment of the object is not complete.
  5.  前記検知部は、前記支持部に支持された前記ケースの底面に設けられたスリットを介して前記物品の下方に配置されて、前記物品の有無状態を検知し、
     前記判断部は、前記検知部による前記物品の有無状態の切り替わりに基づいて、前記物品の着脱が行われたことを判断する、請求項1に記載の無人搬送車。
    The detection unit is disposed below the object through a slit provided in a bottom surface of the case supported by the support unit, and detects the presence or absence of the object;
    The automated guided vehicle according to claim 1 , wherein the determination unit determines that the article has been attached or detached based on a change in a state of the presence or absence of the article detected by the detection unit.
  6.  前記検知部は、前記ケースに対する前記物品が着脱された位置を検知する、請求項5に記載の無人搬送車。 The automated guided vehicle according to claim 5, wherein the detection unit detects the position where the item is attached to or detached from the case.
  7.  前記検知部は、前記ケースの状態変化に関連して計測可能な物理量を検知し、
     前記判断部は、前記検知部が検知した前記物理量の変化に基づいて前記物品の着脱を判断する、請求項1に記載の無人搬送車。
    The detection unit detects a measurable physical quantity related to a change in state of the case,
    The automated guided vehicle according to claim 1 , wherein the determination unit determines whether the article has been attached or detached based on a change in the physical quantity detected by the detection unit.
  8.  前記物理量は、前記搬送物の重量である、請求項7に記載の無人搬送車。 The automated guided vehicle according to claim 7, wherein the physical quantity is the weight of the transported object.
  9.  前記判断部が前記物品の着脱が行われたことを判断した場合、前記搬送物の搬送を管理する管理装置に対して前記物品の着脱に関する報知情報を出力する、請求項1に記載の無人搬送車。 The automated guided vehicle according to claim 1, wherein when the determination unit determines that the item has been attached or detached, it outputs notification information regarding the attachment or detachment of the item to a management device that manages the transportation of the transported item.
  10.  前記判断部は、予め設定された前記ケースに対する前記物品の着脱及び前記支持部に対する前記ケースの着脱を含む搬送計画に含まれていない前記物品の着脱を判断する、請求項1に記載の無人搬送車。 The automated guided vehicle according to claim 1, wherein the determination unit determines whether to attach or detach the item to or from the case that is not included in a transportation plan that includes a preset attachment/detachment of the item to or from the case and attachment/detachment of the case to or from the support unit.
  11.  前記搬送物の搬送における所定位置において、又は、前記搬送物の搬送における定期的なタイミングにより、前記検知部による前記物品の有無状態の検知、及び、前記判断部による前記物品の着脱の判断のうちの少なくとも一方が行われる、請求項10に記載の無人搬送車。 The automated guided vehicle according to claim 10, wherein at least one of the detection of the presence or absence of the item by the detection unit and the determination of the attachment or detachment of the item is performed at a predetermined position during the transport of the transported item or at regular timing during the transport of the transported item by the determination unit.
  12.  前記判断部は、前記搬送物の搬送において異常が発生した場合に、前記異常からの復帰前後における前記検知部の前記検知結果の変化に基づいて、前記物品の着脱を判断する、請求項10に記載の無人搬送車。 The automated guided vehicle according to claim 10, wherein, when an abnormality occurs in the transport of the transported object, the determination unit determines whether the item is attached or detached based on a change in the detection result of the detection unit before and after recovery from the abnormality.
  13.  前記検知部は、前記搬送物の受け渡しの前後において、前記ケースに対する前記物品の有無状態を検知する、請求項1に記載の無人搬送車。 The automated guided vehicle according to claim 1, wherein the detection unit detects the presence or absence of the item in the case before and after the transfer of the transported item.
  14.  前記物品は、前記対基板作業機に部品を供給するフィーダであり、
     前記ケースは、複数の前記フィーダを挿抜可能なマガジンであり、
     前記検知部は、前記搬送物の搬送において前記マガジンに対する前記フィーダの挿抜を検知する、請求項1又は2に記載の無人搬送車。
    the article is a feeder that supplies components to the substrate-related operation machine,
    the case is a magazine into which a plurality of the feeders can be inserted and removed,
    The automated guided vehicle according to claim 1 , wherein the detection unit detects insertion and removal of the feeder into and from the magazine during transport of the transported object.
PCT/JP2022/041145 2022-11-04 2022-11-04 Autonomous conveyance vehicle WO2024095443A1 (en)

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