WO2024087626A1 - Crane hydraulic control system and crane - Google Patents

Crane hydraulic control system and crane Download PDF

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Publication number
WO2024087626A1
WO2024087626A1 PCT/CN2023/097224 CN2023097224W WO2024087626A1 WO 2024087626 A1 WO2024087626 A1 WO 2024087626A1 CN 2023097224 W CN2023097224 W CN 2023097224W WO 2024087626 A1 WO2024087626 A1 WO 2024087626A1
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WO
WIPO (PCT)
Prior art keywords
lifting
oil
control
main control
valve
Prior art date
Application number
PCT/CN2023/097224
Other languages
French (fr)
Chinese (zh)
Inventor
邹砚湖
邹兴龙
周丽云
Original Assignee
湖南三一中型起重机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖南三一中型起重机械有限公司 filed Critical 湖南三一中型起重机械有限公司
Priority to AU2023285987A priority Critical patent/AU2023285987A1/en
Publication of WO2024087626A1 publication Critical patent/WO2024087626A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/20Control systems or devices for non-electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B66C23/42Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes with jibs of adjustable configuration, e.g. foldable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/82Luffing gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/84Slewing gear
    • B66C23/86Slewing gear hydraulically actuated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors

Definitions

  • the present application belongs to the technical field of hydraulic systems, and in particular relates to a crane hydraulic control system and a crane.
  • some cranes adopt the method of hanging a trailer behind the body to carry the boom during driving, so as to reduce the bridge load during the driving of the crane.
  • the trailer is flexibly connected to the body of the crane, and the slewing mechanism and lifting mechanism of the boom need to be in a free floating state, so that when the road is ups and downs or turns, the boom moves accordingly with the trailer.
  • the present application provides a crane hydraulic control system and a crane.
  • the first aspect of the present application provides a crane hydraulic control system for a crane having a lifting mechanism, a slewing mechanism and a boom.
  • the crane hydraulic control system includes: a slewing control subsystem, which is suitable for being connected to the slewing mechanism to drive the boom to rotate; a lifting control subsystem, which is suitable for being connected to the boom to drive the boom to rise or fall; a main control component, which is connected to the slewing control subsystem and the lifting control subsystem through a main control oil circuit, and the main control component can control the oil supply state of the main control oil circuit to control the slewing control subsystem and the lifting control subsystem to adjust their states between a normal working state and a free floating state.
  • the overall connection relationship and control logic of the system have been improved and optimized.
  • the state of the slewing control subsystem and the lifting control subsystem can be adjusted through the main control component, and the slewing control subsystem and the lifting control subsystem can be put into a free floating state at the same time, so that when the crane is traveling with the boom carried by an external trailer, the boom can move accordingly with the trailer; at the same time, only a one-time control operation of the main control component is required.
  • the operation process is simple and convenient, and a one-button operation effect can be achieved, which can effectively prevent the operator from missing the operation steps, thereby greatly reducing the possibility that the boom does not completely enter the free floating state during the driving of the crane. It not only reduces the possibility of accident prevention, but also reduces the potential safety hazards during driving.
  • the main control component includes: a main control valve, one end of the main control valve is connected to the input end of the main control oil circuit through a pipeline, and the other end of the main control valve is connected to the oil tank.
  • the main control valve can control the main control oil to flow into the main control oil circuit or into the oil tank.
  • the main control component also includes: a detector, arranged in the main control oil circuit, the detector is suitable for detecting the oil pressure in the main control oil circuit; an accumulator, connected to the main control oil circuit through a pipeline, the accumulator is suitable for performing oil replenishment or overflow operations on the main control oil circuit; wherein the main control valve is a manual valve or a hydraulic valve.
  • the slewing control subsystem includes: a slewing drive mechanism, which is transmission-connected to the slewing mechanism; a slewing brake, which is arranged corresponding to the slewing drive mechanism, and the slewing brake can perform a braking operation on the slewing drive mechanism; a shuttle valve, wherein one input oil port of the shuttle valve is connected to the main control oil circuit through a pipeline, and the output oil port of the shuttle valve is connected to the slewing brake; a slewing first control valve, which is connected to another input oil port of the shuttle valve through a pipeline, and the slewing brake can adjust the working state under the action of the oil of the slewing first control valve or the main control oil in the main control oil circuit; a slewing second control valve, wherein one end of the slewing second control valve is connected to the oil tank, and the other end is connected to the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism, and the
  • the rotary drive mechanism includes: a closed rotary oil pump; a rotary motor, wherein the two working oil ports of the rotary motor are respectively connected to the two oil ports of the closed rotary oil pump through pipelines, and of the two pipelines connecting the two working oil ports of the rotary motor, one forms an oil inlet pipeline and the other forms an oil return pipeline, and the output end of the rotary motor is transmission-connected to the rotary mechanism.
  • two internal oil circuits arranged in parallel are formed in the second rotary control valve, one end of the two internal oil circuits are connected to the oil tank, and the other ends of the two internal oil circuits are respectively connected to the oil inlet pipeline and the oil return pipeline of the rotary motor; wherein the second rotary control valve is a hydraulically controlled one-way valve group or a hydraulically controlled valve group.
  • the lifting mechanism includes: a lifting drive mechanism, which is connected to the lifting arm in a transmission manner; a lifting control subsystem includes: a lifting control component, which is connected to the lifting drive mechanism through a pipeline, and the lifting control component is suitable for controlling the operation of the lifting drive mechanism; a lifting second control valve, the two ends of the lifting second control valve are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism through pipelines, the control end of the lifting second control valve is connected to the main control oil circuit through the pipeline, and the lifting second control valve can be turned on under the action of the main control oil in the main control oil circuit, so that the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism are connected.
  • the lifting drive mechanism includes: a lifting cylinder, which is transmission-connected to the lifting arm, the rod chamber and the rodless chamber of the lifting cylinder are respectively connected to the lifting control component through pipelines, and the pipeline connecting the rod chamber of the lifting cylinder and the pipeline connecting the rodless chamber of the lifting cylinder, one of which forms an oil inlet pipeline, and the other forms an oil return pipeline; one end of the lifting second control valve is connected to the pipeline connecting the rod chamber of the lifting cylinder through a pipeline, and the other end of the lifting second control valve is connected to the pipeline connecting the rodless chamber of the lifting cylinder through a pipeline, and the control end of the lifting second control valve is connected to the main control oil circuit through a pipeline; wherein the lifting second control valve is a hydraulically controlled one-way valve or a hydraulically controlled valve.
  • the lifting control assembly includes: a variable amplitude balance valve, which is arranged in a pipeline connected to the rodless chamber of the lifting cylinder, and the oil return port of the variable amplitude balance valve is connected to the oil tank through a pipeline; a lifting first control Valve, the lifting first control valve is connected with the oil inlet of the variable amplitude balancing valve and the rod chamber of the lifting cylinder through pipelines respectively.
  • the lifting first control valve is suitable for connecting the oil supply equipment and can control the oil supply status of the lifting cylinder; the lowering control valve is connected to the interior of the variable amplitude balancing valve through a pipeline.
  • the lowering control valve is suitable for controlling the valve core switching of the variable amplitude balancing valve.
  • the second aspect of the present application also provides a crane, comprising: a car body; a slewing mechanism rotatably disposed on the car body; a boom rotatably connected to the slewing mechanism, part of the boom extending outward from the car body and suitable for being carried on an auxiliary carrying device; a lifting mechanism disposed on the car body, the lifting mechanism being transmission-connected to the boom and suitable for driving the boom to lift or lower; the hydraulic control system of the crane in any one of the above-mentioned first aspects, disposed on the car body; wherein the slewing control subsystem is transmission-connected to the slewing mechanism, and the lifting control subsystem is transmission-connected to the lifting mechanism.
  • FIG1 is a schematic diagram of a crane hydraulic control system provided in one embodiment of the present application.
  • FIG. 2 is a schematic diagram of a crane hydraulic control system provided in one embodiment of the present application.
  • FIG3 is a schematic diagram of a crane provided in accordance with an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a crane hydraulic control system provided in accordance with an embodiment of the present application.
  • FIG5 is a schematic block diagram of a crane provided in accordance with an embodiment of the present application.
  • the meaning of “multiple” is at least two, for example, two, three, etc., unless otherwise clearly and specifically limited.
  • all directional indications (such as up, down, left, right, front, back, top, bottom %) are only used to explain the relative position relationship, motion conditions, etc. between the components under a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indication also changes accordingly.
  • the terms “including” and “having” and any deformation thereof are intended to cover non-exclusive inclusions.
  • process, method, system, product or equipment comprising a series of steps or units are not limited to the steps or units listed, but optionally also include the steps or units not listed, or optionally also include other steps or units inherent to these processes, methods, products or equipment.
  • a crane hydraulic control system 1 is provided. As shown in FIG. 1 and FIG. 2 , the crane hydraulic control system 1 includes a slewing control subsystem 11 and a lifting control subsystem 12. 12 and the main control assembly 13 and the main control oil circuit 14, the crane hydraulic control system 1 can be applied to a crane with a lifting mechanism 20, a slewing mechanism and a crane arm.
  • the main control component 13 is connected to the slewing control subsystem 11 and the lifting control subsystem 12 through the main control oil circuit 14, and the main control component 13 can control the oil supply state in the main control oil circuit 14.
  • the slewing control subsystem 11 is connected to the slewing mechanism of the crane in a transmission manner to drive the slewing mechanism to perform a slewing operation relative to the crane body, thereby driving the boom to rotate relative to the crane body;
  • the lifting control subsystem 12 is connected to the lifting mechanism 20 of the crane in a transmission manner to drive the boom to perform a lifting or lowering operation relative to the crane body through the lifting mechanism 20.
  • the main control component 13 controls the oil supply state of the main control oil circuit 14, that is, controls whether the main control oil flows into the main control oil circuit, so as to adjust the state of the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing control subsystem 11 and the lifting control subsystem 12 are adjusted between the normal working state and the free floating state, and then the corresponding slewing mechanism and lifting mechanism 20 are adjusted between the normal working state and the free floating state, and then the lifting arm is adjusted between the normal working state and the free floating state.
  • the free floating state specifically refers to a state in which the slewing mechanism can freely rotate around the slewing center and the lifting mechanism 20 drives the boom to freely rise or fall around the rotation center.
  • the main control component 13 when the main control component 13 allows the main control oil to flow into the main control oil circuit 14, the main control oil can flow to the slewing control subsystem 11 and the lifting control subsystem 12 through the main control oil circuit 14, so as to act on the slewing control subsystem 11 and the lifting control subsystem 12, thereby making the slewing mechanism and the lifting mechanism 20 enter a free floating state; when the main control component 13 prevents the main control oil from flowing into the main control oil circuit 14 or allows the main control oil to flow back to the oil tank 10, the oil supply to the main control oil circuit 14 is stopped. At this time, the slewing control subsystem 11 and the lifting control subsystem 12 are in a normal working state, and perform normal slewing operations and lifting or lowering operations.
  • a trailer is usually mounted behind the crane body to assist in carrying the boom, wherein the trailer is flexibly connected to the crane body, and accordingly, the slewing mechanism and lifting mechanism of the boom need to be in a free floating state, so that when the road is ups and downs or turns, the boom can move accordingly with the trailer.
  • the existing crane hydraulic system has many control operation steps for state adjustment, and the operation process is relatively complicated, and operators are prone to miss operation steps when operating at the construction site.
  • the crane hydraulic control system 1 in this embodiment uses the main control component 13 to uniformly control the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing mechanism and the lifting mechanism 20 of the crane can drive the boom into a free floating state, and can achieve a one-key operation effect, which greatly simplifies the process and steps of the control operation, improves the efficiency of the control operation, and can effectively prevent the operator from missing individual operation steps when performing adjustment operations, thereby avoiding the phenomenon that the crane starts to travel before the slewing mechanism and the lifting mechanism 20 have completely entered the free floating state, which is beneficial to reducing the possibility of damage to the boom and related mechanisms during driving, and is also beneficial to reducing safety hazards.
  • the main control component 13 of the crane hydraulic control system 1 includes a main control valve 131.
  • One end of the main control valve 131 is connected to the input end of the main control oil circuit 14 through a pipeline, and the other end of the main control valve 131 is connected to the oil tank 10; when the main control valve 131 is turned on, as shown in FIG. 2 , the main control oil directly flows back to the oil tank 10 through the main control valve 131.
  • the main control oil is not supplied to the slewing control subsystem 11 and the lifting control subsystem 12, and the slewing control subsystem 11 and the lifting control subsystem 12 are in normal working state; when the main control valve 131 is closed, as in the state of FIG. 1, the main control oil enters the main control oil circuit 14, and then flows to the slewing control subsystem 11 and the lifting control subsystem 12, and acts on the slewing control subsystem 11 and the lifting control subsystem 12 respectively, so that the slewing control subsystem 11 and the lifting control subsystem 12 enter a free floating state, so that the slewing mechanism and the lifting mechanism 20 of the crane drive the lifting arm to enter a free floating state accordingly.
  • main control valve 131 can also be directly set at the input end of the main control oil circuit 14, and the main control oil can be controlled to flow into the main control oil circuit 14 or prevented from flowing into the main control oil circuit 14 by opening and closing the main control valve 131.
  • the main control component 13 also includes a detector 132 and an accumulator 133.
  • the detector 132 is arranged in the main control oil circuit 14 to detect the oil pressure of the main control oil in the main control oil circuit 14. It can be understood that the control oil pressure in the main control oil circuit 14 needs to reach a certain oil pressure to be able to control the slewing control subsystem 11 and the lifting control subsystem 12.
  • the detector 132 can specifically adopt an oil pressure sensor or other sensor device that can detect oil pressure; the detector 132 can be directly connected to the pipeline of the main control oil circuit 14, or it can be connected to the main control oil circuit 14 through a pipeline.
  • the accumulator 133 is connected to the main control oil circuit 14 through a pipeline, and the accumulator 133 can perform oil replenishment or overflow operation on the main control oil circuit 14 to balance the oil pressure in the main control oil circuit 14. Specifically, when the oil pressure in the main control oil circuit 14 is too high, a part of the main control oil in the main control oil circuit 14 can flow into the accumulator 133 for storage, and realize overflow operation to reduce the oil pressure in the main control oil circuit 14; when the main control oil circuit 14 is too low, the control oil pressure stored in the accumulator 133 can flow into the main control oil circuit 14, and realize oil replenishment operation to increase the oil pressure in the main control oil circuit 14.
  • the slewing control subsystem 11 includes a slewing drive mechanism 111, a slewing brake 112, a shuttle valve 113, a slewing first control valve 114 and a slewing second control valve 115.
  • the slewing drive mechanism 111 is connected to the slewing mechanism of the crane by transmission; the slewing brake 112 is arranged corresponding to the slewing drive mechanism 111 to perform a braking operation on the slewing drive mechanism 111.
  • the slewing drive mechanism 111 is in a braking state, the slewing mechanism is locked and cannot perform a slewing operation.
  • One input oil port of the shuttle valve 113 is connected to the main control oil circuit 14 through a pipeline, and the other input oil port of the shuttle valve 113 is connected to the slewing first control valve 114 through a pipeline.
  • the output oil port of the shuttle valve 113 is connected to the slewing brake 112, so that the shuttle valve 113 is used to switch the main control oil circuit 14 or the slewing first control valve 114 to control the slewing brake 112.
  • the swing brake 112 stops the braking operation, and the swing mechanism is in a non-locking state; when the main control oil circuit 14 does not input the main control oil to the swing brake 112 through the shuttle valve 113, the swing motor 1112 is in a normal working state, and the swing brake 112 works under the control of the first swing control valve 114.
  • one end of the second swing control valve 115 is connected to the oil tank 10, and the other end is connected to the swing drive
  • the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 are connected, and the control end of the slewing second control valve 115 is connected to the main control oil circuit 14; when the main control oil in the main control oil circuit 14 flows into the slewing second control valve 115, the slewing second control valve 115 is turned on, and the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 are connected, so that the pressure in the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 is balanced.
  • the slewing drive mechanism 111 When the slewing brake 112 is in the non-braking state and the slewing second control valve 115 is in the conducting state, the slewing drive mechanism 111 enters a free floating state, and the slewing mechanism of the crane also enters a free floating state accordingly.
  • the slewing drive mechanism 111 specifically includes a closed slewing oil pump 1111 and a slewing motor 1112.
  • the two working oil ports of the slewing motor 1112 are respectively connected to the two oil ports of the closed slewing oil pump 1111 through pipelines to form a closed loop, wherein, in the pipelines connecting the two working oil ports of the slewing motor 1112, one pipeline forms an oil inlet pipeline and the other forms an oil return pipeline. It can be understood that the functions of the oil inlet pipeline and the oil return pipeline can be interchanged according to different oil flow directions.
  • the output end of the slewing motor 1112 is transmission-connected to the slewing mechanism of the crane, so that under normal working conditions, the slewing motor 1112 outputs torque under the drive of the closed slewing oil pump 1111 to drive the slewing mechanism to perform a slewing operation.
  • two internal oil circuits arranged in parallel are formed inside the valve body of the second rotary control valve 115, one end of the two internal oil circuits are connected to the oil tank 10, and the other ends of the two internal oil circuits, one internal oil circuit is connected to the oil inlet pipeline of the rotary motor 1112, and the other internal oil circuit is connected to the oil return pipeline of the rotary motor 1112.
  • the second rotary control valve 115 is turned on under the action of the main control oil, the oil inlet pipeline and the oil return pipeline of the rotary motor 1112 are connected through the second rotary control valve 115, and the rotary motor 1112 is in a sliding state at this time.
  • the rotary brake 112 is in a non-braking state, the rotary mechanism can slide freely under the drive of the rotary motor 1112, that is, the rotary mechanism enters a free floating state.
  • the rotary second control valve 115 can adopt a hydraulically controlled one-way valve group, as shown in the examples in Figures 1 and 2.
  • One-way valves are provided in the two internal oil circuits of the hydraulically controlled one-way valve group, and the main control oil circuit 14 is connected to the control end of the one-way valve, so that the two internal oil circuits can be one-way conducted by the pressure of the main control oil.
  • the rotary second control valve 115 can also adopt a hydraulically controlled valve group, as shown in the example in Figure 4, the control end of the valve core of the hydraulically controlled valve group is connected to the main control oil circuit 14, and can conduct the two internal oil circuits under the oil pressure of the main control oil.
  • the lifting mechanism 20 includes a lifting drive mechanism 121
  • the lifting control subsystem 12 includes a lifting control component 122 and a lifting second control valve 123.
  • the lifting drive mechanism 121 is connected to the boom of the crane by transmission.
  • the lifting control component 122 is connected to the lifting drive mechanism 121 through a pipeline to control the lifting drive mechanism 121 to work through hydraulic oil to drive the boom to perform normal lifting or lowering operations.
  • the two ends of the lifting second control valve 123 are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism 121, and the control end of the lifting second control valve 123 is connected to the main control oil circuit 14 through a pipeline; the lifting second control valve 123 can be conducted under the action of the main control oil of the main control oil circuit 14, so that the oil inlet pipeline of the lifting drive mechanism 121 is connected to the oil return pipeline, so that the lifting drive mechanism 121 and the boom enter a free floating state.
  • the lifting drive mechanism 121 specifically includes a lifting cylinder 1211, a piston rod of the lifting cylinder 1211 is connected to the boom in a transmission manner, a rod chamber and a rodless chamber of the lifting cylinder 1211 are connected to a lifting control component 122 via pipelines, and the pipeline connected to the rod chamber is also connected to the oil tank 10; the lifting control component 122 can control the flow direction of the oil supplied to the lifting cylinder 1211 to control the lifting cylinder
  • the piston rod of 1211 extends or retracts; the lifting cylinder 1211 drives the boom to rise or fall under the control of the lifting control component 122.
  • the pipeline connected to the rod chamber of the lifting cylinder 1211 and the pipeline connected to the rodless chamber of the lifting cylinder 1211 one of which forms an oil inlet pipeline, and the other forms an oil return pipeline; according to the different directions of the telescopic movement of the piston rod, the functions of the oil inlet pipeline and the oil return pipeline can be interchanged, that is, when the piston rod is extended, the pipeline connected to the rod chamber is the oil return pipeline, and the pipeline connected to the rodless chamber is the oil inlet pipeline; when the piston rod is retracted, the pipeline connected to the rod chamber is the oil inlet pipeline, and the pipeline connected to the rodless chamber is the oil return pipeline.
  • one end of the lifting second control valve 123 is connected to the pipeline connected to the rod chamber of the lifting cylinder 1211 through a pipeline, and the other end of the lifting second control valve 123 is connected to the pipeline connected to the rodless chamber of the lifting cylinder 1211 through a pipeline.
  • the lifting second control valve 123 is turned on under the action of the main control oil in the main control oil circuit 14, the rod chamber of the lifting cylinder 1211 is connected to the rodless chamber, and at this time, the lifting cylinder 1211 and the boom enter a free floating state.
  • the lifting second control valve 123 can adopt a hydraulically controlled one-way valve, as shown in the examples in Figures 1 and 2, the hydraulically controlled one-way valve can be unidirectionally conducted under the oil pressure of the main control oil to connect the rod chamber and the rodless chamber of the lifting cylinder; or, the lifting second control valve 123 can also adopt a hydraulically controlled valve, as shown in the example in Figure 4, the valve core of the hydraulically controlled valve can be conducted under the oil pressure of the main control oil to connect the rod chamber and the rodless chamber of the lifting cylinder 1211.
  • the lifting control assembly 122 specifically includes a variable amplitude balance valve 1221, a lifting first control valve 1222 and a falling amplitude control valve 1223.
  • the variable amplitude balance valve 1221 is arranged in a pipeline connecting the rodless chamber of the lifting cylinder 1211, and the oil return port of the variable amplitude balance valve 1221 is connected to the oil tank 10 through a pipeline.
  • the first lifting control valve 1222 is connected to the oil inlet of the variable amplitude balance valve 1221 and the rod chamber of the lifting cylinder 1211 through a pipeline; the first lifting control valve 1222 is suitable for connecting to an oil supply device, and can control the oil supply state of the oil supply device to the lifting cylinder 1211, thereby controlling the extension or retraction of the piston rod of the lifting cylinder 1211.
  • the falling amplitude control valve 1223 is connected to the interior of the variable amplitude balancing valve 1221 through a pipeline.
  • variable amplitude balancing valve 1221 When the lifting cylinder 1211 is in normal working condition, the valve core switching of the variable amplitude balancing valve 1221 is controlled by the falling amplitude control valve 1223 to match the valve core position of the variable amplitude balancing valve 1221 with the control operation of the lifting first control valve 1222.
  • the valve core of the boom adjusting balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the boom raising cylinder 1211 under the control of the boom lowering control valve 1223, so that the oil can enter the rodless chamber to drive the piston rod to extend, thereby driving the boom to perform a lifting operation;
  • the valve core of the boom adjusting balance valve 1221 is switched to the oil return port and connected to the rodless chamber of the boom raising cylinder 1211 under the control of the boom lowering control valve 1223.
  • the piston rod of the boom raising cylinder 1211 can be retracted under the gravity of the boom, or the first lifting control valve 1222 controls the oil supply to the rod chamber of the boom raising cylinder 1211, and the piston rod of the boom raising cylinder 1211 is retracted under the gravity of the boom and the oil pressure of the rod chamber.
  • the crane hydraulic control system 1 includes a slewing control subsystem 11, a lifting control subsystem 12, a main control component 13 and a main control oil circuit 14.
  • the crane hydraulic control system 1 can be applied to a crane 2 having a lifting mechanism 20, a slewing mechanism 22 and a crane arm 23 as shown in Figure 3.
  • the main control component 13 of the crane hydraulic control system 1 includes a main control valve 131, detector 132 and accumulator 133.
  • One end of the main control valve 131 is connected to the input end of the main control oil circuit 14 through a pipeline, and the other end of the main control valve 131 is connected to the oil tank 10; when the main control valve 131 is turned on, as shown in the state in FIG2, the main control oil directly flows back to the oil tank 10 through the main control valve 131, and the slewing control subsystem 11 and the lifting control subsystem 12 are in normal working state; when the main control valve 131 is closed, as shown in the state in FIG1, the main control oil enters the main control oil circuit 14, and then flows to the slewing control subsystem 11 and the lifting control subsystem 12, and acts on the slewing control subsystem 11 and the lifting control subsystem 12 respectively, so that the slewing control subsystem 11 and the lifting control subsystem 12 enter a free floating state, so that the slewing mechanism
  • the detector 132 is provided in the main control oil circuit 14 to detect the oil pressure of the main control oil in the main control oil circuit 14, so that the operator can know whether the control oil pressure enters the main control oil circuit 14, and can also accurately know whether the oil pressure in the main control oil circuit 14 meets the requirements, so that corresponding countermeasures can be taken in time when the oil pressure is abnormal.
  • the detector 132 can be an oil pressure sensor; the detector 132 can be directly connected to the pipeline of the main control oil circuit 14, or connected to the main control oil circuit 14 through a pipeline.
  • the accumulator 133 is connected to the main control oil circuit 14 through a pipeline, and the accumulator 133 can perform oil replenishment or overflow operation on the main control oil circuit 14 to balance the oil pressure in the main control oil circuit 14. Specifically, when the oil pressure in the main control oil circuit 14 is too high, a part of the main control oil in the main control oil circuit 14 can flow into the accumulator 133 for storage, and realize overflow operation to reduce the oil pressure in the main control oil circuit 14; when the main control oil circuit 14 is too low, the control oil pressure stored in the accumulator 133 can flow into the main control oil circuit 14, and realize oil replenishment operation to increase the oil pressure in the main control oil circuit 14.
  • the slewing control subsystem 11 includes a slewing drive mechanism 111, a slewing brake 112, a shuttle valve 113, a first slewing control valve 114 and a second slewing control valve 115.
  • the slewing drive mechanism 111 specifically includes a closed slewing oil pump 1111 and a slewing motor 1112.
  • the two working oil ports of the slewing motor 1112 are respectively connected to the two oil ports of the closed slewing oil pump 1111 through pipelines to form a closed loop, wherein one pipeline forms an oil inlet pipeline and the other forms an oil return pipeline in the pipeline connecting the two working oil ports of the slewing motor 1112; the functions of the oil inlet pipeline and the oil return pipeline can be interchanged according to different oil flow directions.
  • the output end of the slewing motor 1112 is transmission-connected to the slewing mechanism 22 of the crane 2, so that under normal working conditions, the slewing motor 1112 outputs torque under the drive of the closed slewing oil pump 1111 to drive the slewing mechanism 22 to perform a slewing operation.
  • the slewing brake 112 is provided corresponding to the slewing motor 1112 to perform a braking operation on the slewing motor 1112.
  • the slewing brake 112 brakes the slewing motor 1112, the slewing mechanism 22 is locked and cannot perform a slewing operation.
  • One input oil port of the shuttle valve 113 is connected to the main control oil circuit 14 through a pipeline, and the other input oil port of the shuttle valve 113 is connected to the first swing control valve 114 through a pipeline, and the output oil port of the shuttle valve 113 is connected to the swing brake 112, so that the shuttle valve 113 is used to switch the main control oil circuit 14 or the first swing control valve 114 to control the swing brake 112.
  • the swing brake 112 stops the braking operation, and the swing mechanism 22 is in a non-locking state; when the main control oil circuit 14 does not input the main control oil to the swing brake 112 through the shuttle valve 113, the swing motor 1112 is in a normal working state, and the swing brake 112 is under the control of the first swing control valve 114. Work.
  • the second rotary control valve 115 specifically adopts a hydraulically controlled one-way valve group.
  • Two internal oil circuits arranged in parallel are formed inside the valve body of the second rotary control valve 115, and one-way valves are provided in both internal oil circuits.
  • One end of the two internal oil circuits is connected to the oil tank 10, and the control ends of the two one-way valves are connected to the main control oil circuit 14; at the other end of the two internal oil circuits, one internal oil circuit is connected to the oil inlet pipeline of the rotary motor 1112, and the other internal oil circuit is connected to the oil return pipeline of the rotary motor 1112.
  • the second rotary control valve 115 When the second rotary control valve 115 is turned on under the action of the main control oil, the oil inlet pipeline and the oil return pipeline of the rotary motor 1112 are connected through the second rotary control valve 115, and the rotary motor 1112 is in a sliding state at this time.
  • the rotary brake 112 When the rotary brake 112 is in a non-braking state, the rotary mechanism 22 can slide freely under the drive of the rotary motor 1112, that is, the rotary mechanism 22 enters a free floating state.
  • the lifting mechanism 20 includes a lifting drive mechanism 121
  • the lifting control subsystem 12 includes a lifting control component 122 and a lifting second control valve 123; wherein, the lifting drive mechanism 121 specifically includes a lifting cylinder 1211; the lifting control component 122 specifically includes a variable amplitude balancing valve 1221, a lifting first control valve 1222 and a lowering control valve 1223.
  • the piston rod of the boom oil cylinder 1211 is connected to the boom 23 of the crane 2 by transmission; the rod chamber of the boom oil cylinder 1211 is connected to the oil tank 10 through a pipeline.
  • the boom balance valve 1221 is arranged in the pipeline connecting the rodless chamber of the boom oil cylinder 1211, and the oil return port of the boom balance valve 1221 is connected to the oil tank 10 through a pipeline.
  • the first lifting control valve 1222 is connected to the oil inlet of the boom balance valve 1221 and the pipeline connecting the rod chamber of the boom oil cylinder 1211 through a pipeline; the first lifting control valve 1222 is suitable for connecting to the oil supply equipment and can control the oil supply state of the oil supply equipment to the boom oil cylinder 1211, that is, the first lifting control valve 1222 can control the oil supply to the rod chamber of the boom oil cylinder 1211 or the rodless chamber of the boom oil cylinder 1211, thereby controlling the extension or retraction of the piston rod of the boom oil cylinder 1211.
  • the falling amplitude control valve 1223 is connected to the interior of the variable amplitude balancing valve 1221 through a pipeline.
  • variable amplitude balancing valve 1221 When the lifting cylinder 1211 is in normal working condition, the valve core switching of the variable amplitude balancing valve 1221 is controlled by the falling amplitude control valve 1223 to match the valve core position of the variable amplitude balancing valve 1221 with the control operation of the lifting first control valve 1222.
  • the second lifting control valve 123 specifically adopts a hydraulically controlled one-way valve; the two ends of the second lifting control valve 123 are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism 121, and the control end of the second lifting control valve 123 is connected to the main control oil circuit 14 through a pipeline.
  • the second lifting control valve 123 can be conducted under the action of the main control oil of the main control oil circuit 14, so that the rod chamber and the rodless chamber of the lifting cylinder 1211 are connected, so that the lifting drive mechanism 121 and the lifting arm 23 enter a free floating state.
  • the second lifting control valve 123 When the main control oil circuit 14 does not input the main control oil to the second lifting control valve 123, the second lifting control valve 123 is in a closed state, and at this time, the lifting cylinder 1211 is in a normal working state.
  • the valve core of the variable amplitude balance valve 1221 When the first lifting control valve 1222 controls the oil supply to the rodless chamber of the lifting cylinder 1211, the valve core of the variable amplitude balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the lifting cylinder 1211 under the control of the falling amplitude control valve 1223, so that the oil can enter the rodless chamber to drive the piston rod to extend, thereby driving the lifting arm 23 to lift; when the lifting arm 23 needs to be lowered, the variable amplitude balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the lifting cylinder 1211 under the control of the falling amplitude control valve 1223.
  • the valve core of the width balance valve 1221 is switched to the oil return port and connected to the rodless chamber of the width raising cylinder 1211 under the control of the width falling control valve 1223, and the piston rod of the width raising cylinder 1211 contracts under the gravity of the boom 23.
  • the first lifting control valve 1222 controls the oil supply to the rod chamber of the width raising cylinder 1211, and the piston rod of the width raising cylinder 1211 contracts under the gravity of the boom 23 and the oil pressure in the rod chamber.
  • the main control valve 131 and the second lifting control valve 123 may also be hydraulically controlled valves, and the second swing control valve 115 may also be hydraulically controlled valve groups. It is also possible to achieve one-key control of the oil supply state in the main control oil circuit 14 through the main control valve 131, and then the lifting second control valve 123 using the hydraulically controlled valve and the swing second control valve 115 using the hydraulically controlled valve group are turned on under the action of the main control oil, so that the swing mechanism 22 and the lifting mechanism drive the boom 23 into a free floating state.
  • the main control valve 131 can be used to control the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 to enter a free floating state, so that the boom 23 can move synchronously with the trailer 24 during traveling, especially when the road surface is up and down or when turning, so as to match the driving trajectory of the body 21 of the crane 2 and the trailer 24.
  • the crane hydraulic control system 1 in this embodiment uses the main control component 13 to uniformly control the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 can drive the boom 23 to enter a free floating state, and can achieve a one-key operation effect, which greatly simplifies the process and steps of the control operation, improves the efficiency of the control operation, and can effectively prevent the operator from missing individual operation steps when performing adjustment operations, thereby avoiding the phenomenon that the crane 2 starts to travel before the slewing mechanism 22 and the lifting mechanism 20 have completely entered the free floating state, which is beneficial to reducing the possibility of damage to the boom 23 and related mechanisms during driving, and is also beneficial to reducing safety hazards.
  • a crane 2 is also provided.
  • the crane 2 includes a car body 21, a slewing mechanism 22, a boom 23, a lifting mechanism 20 and a crane hydraulic control system 1 in any embodiment of the first aspect.
  • the slewing mechanism 22, the lifting mechanism 20 and the boom 23 are all arranged on the car body 21 to achieve movement with the car.
  • the slewing mechanism 22 is rotatably connected to the car body 21, and the slewing mechanism 22 can perform horizontal slewing operation relative to the car body 21; the boom 23 is arranged on the slewing mechanism 22 and is rotatably connected to the slewing mechanism 22; the boom 23 can perform slewing operation relative to the car body 21 together with the slewing mechanism 22.
  • the lifting mechanism 20 is transmission-connected to the boom 23, and the lifting mechanism 20 can drive the boom 23 to perform lifting or lowering operation in the vertical direction relative to the slewing mechanism 22.
  • the slewing control subsystem 11 of the crane hydraulic control system 1 is connected to the slewing mechanism 22 to drive the slewing mechanism 22 to perform horizontal slewing motion; the lifting control subsystem 12 of the crane hydraulic control system 1 is connected to the lifting mechanism 20 to drive the boom 23 to perform lifting or lowering operations.
  • the main control component 13 of the crane hydraulic control system 1 can be controlled by one key to make the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 drive the boom 23 into a free floating state, so that the boom 23 can move synchronously with the trailer 24 during traveling, especially when the road surface is up and down or when turning, so that the boom 23 can move synchronously with the body 21 of the crane 2. And the driving trajectory of the trailer 24 matches.
  • the boom 23 in this embodiment may be a telescopic boom; and the slewing mechanism 22 may specifically be a turntable.
  • the crane 2 may also include a trailer 24, as shown in FIG3 , the trailer 24 is flexibly connected to the rear of the body 21 of the crane 2, and can travel with the body 21 under the traction of the body 21; the rear of the boom 23 extends from the rear of the body 21 and is carried on the trailer 24 to reduce the bridge load of the crane 2.
  • the body 21 and the trailer 24 can rotate relative to each other in the horizontal direction and the vertical direction to adapt to the undulating road surface and the turning operation of the body 21.
  • the boom 23, the slewing mechanism 22, and the lifting mechanism 20 are all in a free floating state to move synchronously with the trailer 24.
  • the crane 2 in this embodiment also has all the beneficial effects of the crane hydraulic control system 1 in any embodiment of the first aspect mentioned above, which will not be repeated here.
  • each component can be decomposed and/or recombined. These decompositions and/or recombinations should be regarded as equivalent schemes of the present application.

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Abstract

A crane hydraulic control system and a crane, relating to the technical field of hydraulic systems. The crane hydraulic control system comprises: a rotation control subsystem (11), the rotation control subsystem (11) being suitable for being transmittingly connected to a rotation mechanism (22); a lifting control subsystem (12), the lifting control subsystem (12) being suitable for being transmittingly connected to a lifting mechanism (20); and a main control assembly (13), connected to the rotation control subsystem (11) and the lifting control subsystem (12) by means of a main control oil path (14), wherein the main control assembly (13) is capable of controlling the oil supply state of the main control oil path (14) to control the rotation control subsystem (11) and the lifting control subsystem (12) to perform state adjustment between a normal working state and a free floating state. According to the technical solution, a cargo boom can enter the free floating state by means of the rotation control subsystem (11) and the lifting control subsystem (12), the operation process is simple and convenient, a one-key operation effect can be realized, an operator can be effectively prevented from omitting operation steps, and potential safety hazards can be effectively reduced when the cargo boom is borne by an externally hung trailer to run.

Description

起重机液压控制系统和起重机Crane hydraulic control system and crane
本申请要求在2022年10月27日提交中国专利局、申请号为202211329157.X、发明名称为“起重机液压控制系统和起重机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on October 27, 2022, with application number 202211329157.X and invention name “Crane Hydraulic Control System and Crane”, the entire contents of which are incorporated by reference in this application.
技术领域Technical Field
本申请属于液压系统技术领域,具体涉及起重机液压控制系统和起重机。The present application belongs to the technical field of hydraulic systems, and in particular relates to a crane hydraulic control system and a crane.
背景技术Background technique
在起重机领域中,随着起重机的桥荷的增大,一些起重机采用了在行驶过程中在车体后方外挂拖车的方式以承载起重臂,从而降低起重机行驶过程中的桥荷。其中,外挂拖车与起重机的车体柔性连接,起重臂的回转机构和起升机构需要处于自由浮动状态,以在道路高低起伏或转弯时,起重臂随外挂拖车进行相应的运动。In the field of cranes, as the bridge load of cranes increases, some cranes adopt the method of hanging a trailer behind the body to carry the boom during driving, so as to reduce the bridge load during the driving of the crane. Among them, the trailer is flexibly connected to the body of the crane, and the slewing mechanism and lifting mechanism of the boom need to be in a free floating state, so that when the road is ups and downs or turns, the boom moves accordingly with the trailer.
现有的起重机液压系统中,由于连接关系和控制策略较为复杂,且回转机构和起升机构通常是相互独立的,若要使回转机构和起升机构同时实现自由浮动状态,需要分别对回转机构和起升机构进行相应的控制操作,导致在起重机行驶前需要分别对多个不同的部件进行不同的控制操作,操作过程较为繁杂,容易造成遗漏。而一旦某一控制操作步骤被遗漏,则回转机构和起升机构无法完全进入自由浮动状态,起重机在此状态下行驶极易对起重臂以及相关的机构造成损伤,同时存在一定的安全隐患,容易在行驶中引发安全事故。In the existing crane hydraulic system, due to the complex connection relationship and control strategy, and the slewing mechanism and the lifting mechanism are usually independent of each other, if the slewing mechanism and the lifting mechanism are to be free-floating at the same time, the slewing mechanism and the lifting mechanism need to be controlled accordingly, resulting in the need to perform different control operations on multiple different components before the crane is driven. The operation process is complicated and prone to omissions. Once a control operation step is omitted, the slewing mechanism and the lifting mechanism cannot completely enter the free-floating state. When the crane is driven in this state, it is very easy to cause damage to the boom and related mechanisms. At the same time, there are certain safety hazards, which are easy to cause safety accidents during driving.
发明内容Summary of the invention
有鉴于此,为解决现有技术中所存在的上述问题中的至少一个,本申请提供了起重机液压控制系统和起重机。In view of this, in order to solve at least one of the above problems existing in the prior art, the present application provides a crane hydraulic control system and a crane.
本申请的第一方面提供一种起重机液压控制系统,用于具有起升机构、回转机构和起重臂的起重机。起重机液压控制系统包括:回转控制子系统,回转控制子系统适于与回转机构传动连接,以驱动起重臂转动;起升控制子系统,起升控制子系统适于与起重臂传动连接,以驱动起重臂起升或下降;主控制组件,通过主控油路与回转控制子系统和起升控制子系统连接,主控制组件能够控制主控油路的供油状态,以控制回转控制子系统和起升控制子系统在正常工作状态与自由浮动状态之间进行状态调整。The first aspect of the present application provides a crane hydraulic control system for a crane having a lifting mechanism, a slewing mechanism and a boom. The crane hydraulic control system includes: a slewing control subsystem, which is suitable for being connected to the slewing mechanism to drive the boom to rotate; a lifting control subsystem, which is suitable for being connected to the boom to drive the boom to rise or fall; a main control component, which is connected to the slewing control subsystem and the lifting control subsystem through a main control oil circuit, and the main control component can control the oil supply state of the main control oil circuit to control the slewing control subsystem and the lifting control subsystem to adjust their states between a normal working state and a free floating state.
本申请上述技术方案中的有益效果体现在:The beneficial effects of the above technical solution of this application are embodied in:
改进和优化了系统整体的连接关系和控制逻辑,可以通过主控制组件对回转控制子系统和起升控制子系统进行状态调节,并能够使回转控制子系统和起升控制子系统同时进入自由浮动状态,以在起重机通过外挂拖车承载起重臂行驶时,起重臂能够随拖车进行相应的运动;同时,仅需对主控制组件进行一次性控制操作即可,操作过程简单便捷,可实现一键操作效果,可以有效防止操作人员遗漏操作步骤,从而大幅降低了起重机行驶过程中起重臂未完全进入自由浮动状态的 可能性,也减少了行驶过程中的安全隐患。The overall connection relationship and control logic of the system have been improved and optimized. The state of the slewing control subsystem and the lifting control subsystem can be adjusted through the main control component, and the slewing control subsystem and the lifting control subsystem can be put into a free floating state at the same time, so that when the crane is traveling with the boom carried by an external trailer, the boom can move accordingly with the trailer; at the same time, only a one-time control operation of the main control component is required. The operation process is simple and convenient, and a one-button operation effect can be achieved, which can effectively prevent the operator from missing the operation steps, thereby greatly reducing the possibility that the boom does not completely enter the free floating state during the driving of the crane. It not only reduces the possibility of accident prevention, but also reduces the potential safety hazards during driving.
在一种可行的实现方式中,主控制组件包括:主控阀,主控阀的一端通过管路接入至主控油路的输入端,主控阀的另一端接入油箱,主控阀能够控制主控油液流入主控油路或流入油箱。In a feasible implementation, the main control component includes: a main control valve, one end of the main control valve is connected to the input end of the main control oil circuit through a pipeline, and the other end of the main control valve is connected to the oil tank. The main control valve can control the main control oil to flow into the main control oil circuit or into the oil tank.
在一种可行的实现方式中,主控制组件还包括:检测器,设于主控油路中,检测器适于检测主控油路中的油压;蓄能器,通过管路接入至主控油路中,蓄能器适于对主控油路进行补油或溢流操作;其中,主控阀为手控阀或液控阀。In a feasible implementation, the main control component also includes: a detector, arranged in the main control oil circuit, the detector is suitable for detecting the oil pressure in the main control oil circuit; an accumulator, connected to the main control oil circuit through a pipeline, the accumulator is suitable for performing oil replenishment or overflow operations on the main control oil circuit; wherein the main control valve is a manual valve or a hydraulic valve.
在一种可行的实现方式中,回转控制子系统包括:回转驱动机构,与回转机构传动连接;回转制动器,与回转驱动机构对应设置,回转制动器能够对回转驱动机构进行制动操作;梭阀,梭阀的一个输入油口通过管路与主控油路连接,梭阀的输出油口与回转制动器连接;回转第一控制阀,通过管路与梭阀的另一个输入油口连接,回转制动器能够在回转第一控制阀的油液作用下或主控油路中的主控油液的作用下调整工作状态;回转第二控制阀,回转第二控制阀的一端与油箱连接,另一端与回转驱动机构的进油管路和回油管路连接,回转第二控制阀的控制端与主控油路连接,并能够在主控油液的作用下导通,以使回转驱动机构的进油管路与回油管路连通。In a feasible implementation, the slewing control subsystem includes: a slewing drive mechanism, which is transmission-connected to the slewing mechanism; a slewing brake, which is arranged corresponding to the slewing drive mechanism, and the slewing brake can perform a braking operation on the slewing drive mechanism; a shuttle valve, wherein one input oil port of the shuttle valve is connected to the main control oil circuit through a pipeline, and the output oil port of the shuttle valve is connected to the slewing brake; a slewing first control valve, which is connected to another input oil port of the shuttle valve through a pipeline, and the slewing brake can adjust the working state under the action of the oil of the slewing first control valve or the main control oil in the main control oil circuit; a slewing second control valve, wherein one end of the slewing second control valve is connected to the oil tank, and the other end is connected to the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism, and the control end of the slewing second control valve is connected to the main control oil circuit, and can be conducted under the action of the main control oil to connect the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism.
在一种可行的实现方式中,回转驱动机构包括:闭式回转油泵;回转马达,回转马达的两个工作油口分别通过管路与闭式回转油泵的两个油口连接,且连接回转马达的两个工作油口的两个管路中,其中一个形成进油管路,另一个形成回油管路,回转马达的输出端与回转机构传动连接。In a feasible implementation, the rotary drive mechanism includes: a closed rotary oil pump; a rotary motor, wherein the two working oil ports of the rotary motor are respectively connected to the two oil ports of the closed rotary oil pump through pipelines, and of the two pipelines connecting the two working oil ports of the rotary motor, one forms an oil inlet pipeline and the other forms an oil return pipeline, and the output end of the rotary motor is transmission-connected to the rotary mechanism.
在一种可行的实现方式中,回转第二控制阀内形成两条并联设置的内部油路,两条内部油路的一端均与油箱连接,两条内部油路的另一端分别与回转马达的进油管路和回油管路连接;其中,回转第二控制阀为液控单向阀组或液控阀组。In a feasible implementation, two internal oil circuits arranged in parallel are formed in the second rotary control valve, one end of the two internal oil circuits are connected to the oil tank, and the other ends of the two internal oil circuits are respectively connected to the oil inlet pipeline and the oil return pipeline of the rotary motor; wherein the second rotary control valve is a hydraulically controlled one-way valve group or a hydraulically controlled valve group.
在一种可行的实现方式中,起升机构包括:起升驱动机构,与起重臂传动连接;起升控制子系统包括:起升控制组件,通过管路与起升驱动机构连接,起升控制组件适于控制起升驱动机构工作;起升第二控制阀,起升第二控制阀的两端分别通过管路与起升驱动机构的进油管路和回油管路连接,起升第二控制阀的控制端通过管路与主控油路连接,且起升第二控制阀能够在主控油路的主控油液的作用下导通,以使起升驱动机构的进油管路和回油管路连通。In a feasible implementation, the lifting mechanism includes: a lifting drive mechanism, which is connected to the lifting arm in a transmission manner; a lifting control subsystem includes: a lifting control component, which is connected to the lifting drive mechanism through a pipeline, and the lifting control component is suitable for controlling the operation of the lifting drive mechanism; a lifting second control valve, the two ends of the lifting second control valve are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism through pipelines, the control end of the lifting second control valve is connected to the main control oil circuit through the pipeline, and the lifting second control valve can be turned on under the action of the main control oil in the main control oil circuit, so that the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism are connected.
在一种可行的实现方式中,起升驱动机构包括:起幅油缸,与起重臂传动连接,起幅油缸的有杆腔和无杆腔分别通过管路与起升控制组件连接,且连接起幅油缸的有杆腔的管路和连接起幅油缸的无杆腔的管路,其中一个形成进油管路,另一个形成回油管路;起升第二控制阀的一端通过管路接入至连接起幅油缸的有杆腔的管路,起升第二控制阀的另一端通过管路接入至连接起幅油缸的无杆腔的管路,且起升第二控制阀的控制端通过管路与主控油路连接;其中,起升第二控制阀为液控单向阀或液控阀。In a feasible implementation, the lifting drive mechanism includes: a lifting cylinder, which is transmission-connected to the lifting arm, the rod chamber and the rodless chamber of the lifting cylinder are respectively connected to the lifting control component through pipelines, and the pipeline connecting the rod chamber of the lifting cylinder and the pipeline connecting the rodless chamber of the lifting cylinder, one of which forms an oil inlet pipeline, and the other forms an oil return pipeline; one end of the lifting second control valve is connected to the pipeline connecting the rod chamber of the lifting cylinder through a pipeline, and the other end of the lifting second control valve is connected to the pipeline connecting the rodless chamber of the lifting cylinder through a pipeline, and the control end of the lifting second control valve is connected to the main control oil circuit through a pipeline; wherein the lifting second control valve is a hydraulically controlled one-way valve or a hydraulically controlled valve.
在一种可行的实施例中,起升控制组件包括:变幅平衡阀,设于连接起幅油缸的无杆腔的管路中,变幅平衡阀的回油口通过管路与油箱连接;起升第一控制 阀,起升第一控制阀通过管路分别与变幅平衡阀的进油口以及起幅油缸的有杆腔连接,起升第一控制阀适于连接供油设备,并能够控制对起幅油缸的供油状态;落幅控制阀,通过管路接入至变幅平衡阀的内部,落幅控制阀适于控制变幅平衡阀的阀芯换向。In a feasible embodiment, the lifting control assembly includes: a variable amplitude balance valve, which is arranged in a pipeline connected to the rodless chamber of the lifting cylinder, and the oil return port of the variable amplitude balance valve is connected to the oil tank through a pipeline; a lifting first control Valve, the lifting first control valve is connected with the oil inlet of the variable amplitude balancing valve and the rod chamber of the lifting cylinder through pipelines respectively. The lifting first control valve is suitable for connecting the oil supply equipment and can control the oil supply status of the lifting cylinder; the lowering control valve is connected to the interior of the variable amplitude balancing valve through a pipeline. The lowering control valve is suitable for controlling the valve core switching of the variable amplitude balancing valve.
本申请的第二方面还提供了一种起重机,包括:车体;回转机构,可转动地设于车体上;起重臂,与回转机构转动连接,部分起重臂由车体向外伸出,并适于承载于辅助承载装置上;起升机构,设于车体上,起升机构与起重臂传动连接,并适于驱动起重臂起升或下降;上述第一方面任一项中的起重机液压控制系统,设于车体上;其中,回转控制子系统与回转机构传动连接,起升控制子系统与起升机构传动连接。The second aspect of the present application also provides a crane, comprising: a car body; a slewing mechanism rotatably disposed on the car body; a boom rotatably connected to the slewing mechanism, part of the boom extending outward from the car body and suitable for being carried on an auxiliary carrying device; a lifting mechanism disposed on the car body, the lifting mechanism being transmission-connected to the boom and suitable for driving the boom to lift or lower; the hydraulic control system of the crane in any one of the above-mentioned first aspects, disposed on the car body; wherein the slewing control subsystem is transmission-connected to the slewing mechanism, and the lifting control subsystem is transmission-connected to the lifting mechanism.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1所示为本申请一个实施例提供的一种起重机液压控制系统的示意图。FIG1 is a schematic diagram of a crane hydraulic control system provided in one embodiment of the present application.
图2所示为本申请一个实施例提供的一种起重机液压控制系统的示意图。FIG. 2 is a schematic diagram of a crane hydraulic control system provided in one embodiment of the present application.
图3所示为本申请一个实施例提供的一种起重机的示意图。FIG3 is a schematic diagram of a crane provided in accordance with an embodiment of the present application.
图4所示为本申请一个实施例提供的一种起重机液压控制系统的示意图。FIG. 4 is a schematic diagram of a crane hydraulic control system provided in accordance with an embodiment of the present application.
图5所示为本申请一个实施例提供的一种起重机的示意框图。FIG5 is a schematic block diagram of a crane provided in accordance with an embodiment of the present application.
具体实施方式Detailed ways
本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后、顶、底……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。In the description of the application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise clearly and specifically limited. In the embodiment of the present application, all directional indications (such as up, down, left, right, front, back, top, bottom ...) are only used to explain the relative position relationship, motion conditions, etc. between the components under a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indication also changes accordingly. In addition, the terms "including" and "having" and any deformation thereof are intended to cover non-exclusive inclusions. For example, the process, method, system, product or equipment comprising a series of steps or units are not limited to the steps or units listed, but optionally also include the steps or units not listed, or optionally also include other steps or units inherent to these processes, methods, products or equipment.
另外,在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。In addition, the reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
以下提供了本申请的技术方案中的起重机液压控制系统和起重机的一些实施例。Some embodiments of the crane hydraulic control system and the crane in the technical solution of the present application are provided below.
在本申请的第一方面的实施例中提供了一种起重机液压控制系统1。如图1和图2所示,起重机液压控制系统1包括回转控制子系统11、起升控制子系统 12和主控制组件13以及主控油路14,起重机液压控制系统1可以应用于具有起升机构20、回转机构和起重臂的起重机。In an embodiment of the first aspect of the present application, a crane hydraulic control system 1 is provided. As shown in FIG. 1 and FIG. 2 , the crane hydraulic control system 1 includes a slewing control subsystem 11 and a lifting control subsystem 12. 12 and the main control assembly 13 and the main control oil circuit 14, the crane hydraulic control system 1 can be applied to a crane with a lifting mechanism 20, a slewing mechanism and a crane arm.
如图1和图2所示,主控制组件13通过主控油路14与回转控制子系统11和起升控制子系统12连接,主控制组件13能够控制主控油路14中供油状态。当装配于起重机时,如图3中的示例,回转控制子系统11与起重机的回转机构传动连接,以驱动回转机构相对于起重机的车体进行回转操作,进而驱动起重臂相对于起重机的车体进行转动;起升控制子系统12与起重机的起升机构20传动连接,以通过起升机构20驱动起重臂相对于起重机的车体进行起升或下降操作。其中,主控制组件13通过控制主控油路14供油状态,即控制主控油液是否流入主控油路中,以对回转控制子系统11和起升控制子系统12进行状态调整,使回转控制子系统11和起升控制子系统12在正常工作状态和自由浮动状态之间进行调整,进而使对应的回转机构和起升机构20在正常工作状态与自由浮动状态之间进行状态调整,进而使起重臂在正常工作状态与自由浮动状态之间进行状态调整。As shown in Figures 1 and 2, the main control component 13 is connected to the slewing control subsystem 11 and the lifting control subsystem 12 through the main control oil circuit 14, and the main control component 13 can control the oil supply state in the main control oil circuit 14. When assembled on a crane, as shown in the example in Figure 3, the slewing control subsystem 11 is connected to the slewing mechanism of the crane in a transmission manner to drive the slewing mechanism to perform a slewing operation relative to the crane body, thereby driving the boom to rotate relative to the crane body; the lifting control subsystem 12 is connected to the lifting mechanism 20 of the crane in a transmission manner to drive the boom to perform a lifting or lowering operation relative to the crane body through the lifting mechanism 20. Among them, the main control component 13 controls the oil supply state of the main control oil circuit 14, that is, controls whether the main control oil flows into the main control oil circuit, so as to adjust the state of the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing control subsystem 11 and the lifting control subsystem 12 are adjusted between the normal working state and the free floating state, and then the corresponding slewing mechanism and lifting mechanism 20 are adjusted between the normal working state and the free floating state, and then the lifting arm is adjusted between the normal working state and the free floating state.
需要说明的是,自由浮动状态具体指回转机构可以绕回转中心自由转动、起升机构20驱动起重臂绕转动中心自由起升或下降的状态。It should be noted that the free floating state specifically refers to a state in which the slewing mechanism can freely rotate around the slewing center and the lifting mechanism 20 drives the boom to freely rise or fall around the rotation center.
其中,当主控制组件13使主控油液流入主控油路14时,主控油液能够通过主控油路14流向回转控制子系统11和起升控制子系统12,以对回转控制子系统11和起升控制子系统12起作用,进而使回转机构和起升机构20进入自由浮动状态;当主控制组件13阻止主控油液流入主控油路14或使主控油液回流至油箱10时,则停止向主控油路14中供油,此时,回转控制子系统11和起升控制子系统12处于正常工作状态,并进行正常回转操作和起升或下降操作。Among them, when the main control component 13 allows the main control oil to flow into the main control oil circuit 14, the main control oil can flow to the slewing control subsystem 11 and the lifting control subsystem 12 through the main control oil circuit 14, so as to act on the slewing control subsystem 11 and the lifting control subsystem 12, thereby making the slewing mechanism and the lifting mechanism 20 enter a free floating state; when the main control component 13 prevents the main control oil from flowing into the main control oil circuit 14 or allows the main control oil to flow back to the oil tank 10, the oil supply to the main control oil circuit 14 is stopped. At this time, the slewing control subsystem 11 and the lifting control subsystem 12 are in a normal working state, and perform normal slewing operations and lifting or lowering operations.
可以理解,为了降低起重机在行驶过程中的桥荷,实际应用中通常采用在起重机的车体后方外挂拖车的方式以辅助承载起重臂,其中,拖车与起重机的车体柔性连接,相应地,起重臂的回转机构和起升机构需要处于自由浮动状态,以在道路高低起伏或转弯时,起重臂能够随外挂拖车进行相应的运动。而现有的起重机液压系统中进行状态调整的控制操作步骤较多,操作过程较为繁杂,操作人员在施工现场进行操作时容易发生遗漏操作步骤的现象。It is understandable that in order to reduce the bridge load of the crane during driving, in actual applications, a trailer is usually mounted behind the crane body to assist in carrying the boom, wherein the trailer is flexibly connected to the crane body, and accordingly, the slewing mechanism and lifting mechanism of the boom need to be in a free floating state, so that when the road is ups and downs or turns, the boom can move accordingly with the trailer. However, the existing crane hydraulic system has many control operation steps for state adjustment, and the operation process is relatively complicated, and operators are prone to miss operation steps when operating at the construction site.
本实施例中的起重机液压控制系统1,通过对控制方式的改进和优化,利用主控制组件13对回转控制子系统11和起升控制子系统12进行统一控制操作,即可使起重机的回转机构和起升机构20带动起重臂进入自由浮动状态,且能够实现一键操作效果,大幅简化了控制操作的过程和步骤,提高了控制操作的效率,而且可以有效防止操作人员进行调整操作时遗漏个别操作步骤,从而避免起重机在回转机构和起升机构20未完全进入自由浮动状态即开始行驶的现象,有利于降低起重臂及相关机构在行驶过程中受损的可能性,也有利于降低安全隐患。The crane hydraulic control system 1 in this embodiment, through the improvement and optimization of the control method, uses the main control component 13 to uniformly control the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing mechanism and the lifting mechanism 20 of the crane can drive the boom into a free floating state, and can achieve a one-key operation effect, which greatly simplifies the process and steps of the control operation, improves the efficiency of the control operation, and can effectively prevent the operator from missing individual operation steps when performing adjustment operations, thereby avoiding the phenomenon that the crane starts to travel before the slewing mechanism and the lifting mechanism 20 have completely entered the free floating state, which is beneficial to reducing the possibility of damage to the boom and related mechanisms during driving, and is also beneficial to reducing safety hazards.
在本申请进一步的实施例中,如图1和图2所示,起重机液压控制系统1的主控制组件13包括主控阀131。主控阀131的一端通过管路接入至主控油路14的输入端,主控阀131的另一端接入油箱10;当主控阀131导通时,如图2中 的状态,主控油液直接通过主控阀131回流至油箱10,此时不向回转控制子系统11和起升控制子系统12供应主控油液,回转控制子系统11和起升控制子系统12处于正常工作状态;当主控阀131关闭时,如图1中的状态,主控油液进入主控油路14中,进而流向回转控制子系统11和起升控制子系统12,并分别对回转控制子系统11和起升控制子系统12起作用,使回转控制子系统11和起升控制子系统12进入自由浮动状态,以使起重机的回转机构和起升机构20带动起重臂相应进入自由浮动状态。In a further embodiment of the present application, as shown in FIG. 1 and FIG. 2 , the main control component 13 of the crane hydraulic control system 1 includes a main control valve 131. One end of the main control valve 131 is connected to the input end of the main control oil circuit 14 through a pipeline, and the other end of the main control valve 131 is connected to the oil tank 10; when the main control valve 131 is turned on, as shown in FIG. 2 , the main control oil directly flows back to the oil tank 10 through the main control valve 131. At this time, the main control oil is not supplied to the slewing control subsystem 11 and the lifting control subsystem 12, and the slewing control subsystem 11 and the lifting control subsystem 12 are in normal working state; when the main control valve 131 is closed, as in the state of FIG. 1, the main control oil enters the main control oil circuit 14, and then flows to the slewing control subsystem 11 and the lifting control subsystem 12, and acts on the slewing control subsystem 11 and the lifting control subsystem 12 respectively, so that the slewing control subsystem 11 and the lifting control subsystem 12 enter a free floating state, so that the slewing mechanism and the lifting mechanism 20 of the crane drive the lifting arm to enter a free floating state accordingly.
需要说明的是,主控阀131也可以直接设置在主控油路14的输入端,通过主控阀131的开闭操作控制主控油液流入主控油路14或阻止主控油液流入主控油路14。It should be noted that the main control valve 131 can also be directly set at the input end of the main control oil circuit 14, and the main control oil can be controlled to flow into the main control oil circuit 14 or prevented from flowing into the main control oil circuit 14 by opening and closing the main control valve 131.
进一步地,如图1和图2所示,主控制组件13还包括检测器132和蓄能器133。检测器132设于主控油路14中,以检测主控油路14中的主控油液的油压。可以理解,主控油路14中的控制油压需要达到一定的油压才能够对回转控制子系统11和起升控制子系统12起控制作用,通过检测器132检测主控油路14中的油压,可以使操作人员获知控制油压是否进入主控油路14中,还可以准确获知主控油路14中的油压是否达到要求,以便于在油压异常时能够及时采取相应的应对措施。其中,检测器132具体可以采用油压传感器或其他可以检测油压的传感器件;检测器132可以直接连接在主控油路14的管路上,也可以通过管路接入至主控油路14中。Further, as shown in FIG. 1 and FIG. 2 , the main control component 13 also includes a detector 132 and an accumulator 133. The detector 132 is arranged in the main control oil circuit 14 to detect the oil pressure of the main control oil in the main control oil circuit 14. It can be understood that the control oil pressure in the main control oil circuit 14 needs to reach a certain oil pressure to be able to control the slewing control subsystem 11 and the lifting control subsystem 12. By detecting the oil pressure in the main control oil circuit 14 by the detector 132, the operator can know whether the control oil pressure enters the main control oil circuit 14, and can also accurately know whether the oil pressure in the main control oil circuit 14 meets the requirements, so that corresponding countermeasures can be taken in time when the oil pressure is abnormal. Among them, the detector 132 can specifically adopt an oil pressure sensor or other sensor device that can detect oil pressure; the detector 132 can be directly connected to the pipeline of the main control oil circuit 14, or it can be connected to the main control oil circuit 14 through a pipeline.
蓄能器133通过管路与主控油路14连接,蓄能器133可以对主控油路14进行补油或溢流操作,平衡主控油路14中的油压。具体地,当主控油路14中的油压过高时,主控油路14中一部分主控油液可以流入蓄能器133中进行储存,实现溢流操作,以降低主控油路14中的油压;当主控油路14过低时,蓄能器133中存储的控制油压能够流入主控油路14中,实现补油操作,以提高主控油路14中的油压。The accumulator 133 is connected to the main control oil circuit 14 through a pipeline, and the accumulator 133 can perform oil replenishment or overflow operation on the main control oil circuit 14 to balance the oil pressure in the main control oil circuit 14. Specifically, when the oil pressure in the main control oil circuit 14 is too high, a part of the main control oil in the main control oil circuit 14 can flow into the accumulator 133 for storage, and realize overflow operation to reduce the oil pressure in the main control oil circuit 14; when the main control oil circuit 14 is too low, the control oil pressure stored in the accumulator 133 can flow into the main control oil circuit 14, and realize oil replenishment operation to increase the oil pressure in the main control oil circuit 14.
在本申请进一步的实施例中,如图1和图2所示,在起重机液压控制系统1中,回转控制子系统11包括回转驱动机构111、回转制动器112、梭阀113、回转第一控制阀114和回转第二控制阀115。回转驱动机构111与起重机的回转机构传动连接;回转制动器112与回转驱动机构111对应设置,以对回转驱动机构111进行制动操作,当回转驱动机构111处于制动状态时,回转机构被锁紧无法进行回转操作。梭阀113的一个输入油口通过管路与主控油路14连接,梭阀113的另一个输入油口通过管路与回转第一控制阀114连接,梭阀113的输出油口与回转制动器112连接,以利用梭阀113切换主控油路14或回转第一控制阀114对回转制动器112进行控制操作。其中,当主控油路14通过梭阀113向回转制动器112输入主控油液时,回转制动器112停止制动操作,此时回转机构处于非锁紧状态;当主控油路14不通过梭阀113向回转制动器112输入主控油液时,回转马达1112处于正常工作状态,回转制动器112在回转第一控制阀114的控制下工作。另外,回转第二控制阀115的一端与油箱10连接,另一端与回转驱 动机构111的进油管路和回油管路连接,回转第二控制阀115的控制端与主控油路14连接;当主控油路14中的主控油液流入回转第二控制阀115时,回转第二控制阀115导通,并使回转驱动机构111的进油管路和回油管路连通,以使回转驱动机构111的进油管路和回油管路中的压力保持平衡。当回转制动器112处于非制动状态,且回转第二控制阀115处于导通状态时,回转驱动机构111进入自由浮动状态,起重机的回转机构也对应进入自由浮动状态。In a further embodiment of the present application, as shown in FIG. 1 and FIG. 2 , in the crane hydraulic control system 1, the slewing control subsystem 11 includes a slewing drive mechanism 111, a slewing brake 112, a shuttle valve 113, a slewing first control valve 114 and a slewing second control valve 115. The slewing drive mechanism 111 is connected to the slewing mechanism of the crane by transmission; the slewing brake 112 is arranged corresponding to the slewing drive mechanism 111 to perform a braking operation on the slewing drive mechanism 111. When the slewing drive mechanism 111 is in a braking state, the slewing mechanism is locked and cannot perform a slewing operation. One input oil port of the shuttle valve 113 is connected to the main control oil circuit 14 through a pipeline, and the other input oil port of the shuttle valve 113 is connected to the slewing first control valve 114 through a pipeline. The output oil port of the shuttle valve 113 is connected to the slewing brake 112, so that the shuttle valve 113 is used to switch the main control oil circuit 14 or the slewing first control valve 114 to control the slewing brake 112. When the main control oil circuit 14 inputs the main control oil to the swing brake 112 through the shuttle valve 113, the swing brake 112 stops the braking operation, and the swing mechanism is in a non-locking state; when the main control oil circuit 14 does not input the main control oil to the swing brake 112 through the shuttle valve 113, the swing motor 1112 is in a normal working state, and the swing brake 112 works under the control of the first swing control valve 114. In addition, one end of the second swing control valve 115 is connected to the oil tank 10, and the other end is connected to the swing drive The oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 are connected, and the control end of the slewing second control valve 115 is connected to the main control oil circuit 14; when the main control oil in the main control oil circuit 14 flows into the slewing second control valve 115, the slewing second control valve 115 is turned on, and the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 are connected, so that the pressure in the oil inlet pipeline and the oil return pipeline of the slewing drive mechanism 111 is balanced. When the slewing brake 112 is in the non-braking state and the slewing second control valve 115 is in the conducting state, the slewing drive mechanism 111 enters a free floating state, and the slewing mechanism of the crane also enters a free floating state accordingly.
进一步地,如图1和图2所示,回转驱动机构111具体包括闭式回转油泵1111和回转马达1112。回转马达1112的两个工作油口分别通过管路与闭式回转油泵1111的两个油口连接,以形成闭合回路,其中,连接回转马达1112的两个工作油口的管路中,一个管路形成进油管路,另一个形成回油管路。可以理解,根据油液流动方向不同,进油管路和回油管路的功能可以互换。回转马达1112的输出端与起重机的回转机构传动连接,以在正常工作状态下,回转马达1112在闭式回转油泵1111的驱动下输出转矩,带动回转机构进行回转操作。Further, as shown in FIG. 1 and FIG. 2 , the slewing drive mechanism 111 specifically includes a closed slewing oil pump 1111 and a slewing motor 1112. The two working oil ports of the slewing motor 1112 are respectively connected to the two oil ports of the closed slewing oil pump 1111 through pipelines to form a closed loop, wherein, in the pipelines connecting the two working oil ports of the slewing motor 1112, one pipeline forms an oil inlet pipeline and the other forms an oil return pipeline. It can be understood that the functions of the oil inlet pipeline and the oil return pipeline can be interchanged according to different oil flow directions. The output end of the slewing motor 1112 is transmission-connected to the slewing mechanism of the crane, so that under normal working conditions, the slewing motor 1112 outputs torque under the drive of the closed slewing oil pump 1111 to drive the slewing mechanism to perform a slewing operation.
进一步地,如图1和图2所示,回转第二控制阀115的阀体内部形成两条并联设置的内部油路,两条内部油路的一端均与油箱10连接,两条内部油路的另一端,一条内部油路与回转马达1112的进油管路连接,另一条内部油路与回转马达1112的回油管路连接。当回转第二控制阀115在主控油液的作用下导通时,回转马达1112的进油管路和回油管路通过回转第二控制阀115连通,此时回转马达1112处于滑转状态,当回转制动器112处于非制动状态时,回转机构可以在回转马达1112的带动下自由滑转,即回转机构进入自由浮动状态。Further, as shown in Fig. 1 and Fig. 2, two internal oil circuits arranged in parallel are formed inside the valve body of the second rotary control valve 115, one end of the two internal oil circuits are connected to the oil tank 10, and the other ends of the two internal oil circuits, one internal oil circuit is connected to the oil inlet pipeline of the rotary motor 1112, and the other internal oil circuit is connected to the oil return pipeline of the rotary motor 1112. When the second rotary control valve 115 is turned on under the action of the main control oil, the oil inlet pipeline and the oil return pipeline of the rotary motor 1112 are connected through the second rotary control valve 115, and the rotary motor 1112 is in a sliding state at this time. When the rotary brake 112 is in a non-braking state, the rotary mechanism can slide freely under the drive of the rotary motor 1112, that is, the rotary mechanism enters a free floating state.
具体地,回转第二控制阀115可以采用液控单向阀组,如图1和图2中的示例。液控单向阀组的两条内部油路中均设有单向阀,主控油路14与单向阀的控制端连接,以通过主控油液的压力作用使两条内部油路单向导通。当然,回转第二控制阀115也可以采用液控阀组,如图4中的示例,液控阀组的阀芯的控制端与主控油路14连接,并能够在主控油液的油压作用下使两条内部油路导通。Specifically, the rotary second control valve 115 can adopt a hydraulically controlled one-way valve group, as shown in the examples in Figures 1 and 2. One-way valves are provided in the two internal oil circuits of the hydraulically controlled one-way valve group, and the main control oil circuit 14 is connected to the control end of the one-way valve, so that the two internal oil circuits can be one-way conducted by the pressure of the main control oil. Of course, the rotary second control valve 115 can also adopt a hydraulically controlled valve group, as shown in the example in Figure 4, the control end of the valve core of the hydraulically controlled valve group is connected to the main control oil circuit 14, and can conduct the two internal oil circuits under the oil pressure of the main control oil.
在本申请进一步的实施例中,如图1和图2所示,起升机构20包括起升驱动机构121,起升控制子系统12包括起升控制组件122和起升第二控制阀123。起升驱动机构121与起重机的起重臂传动连接。起升控制组件122通过管路与起升驱动机构121连接,以通过液压油液控制起升驱动机构121工作,以驱动起重臂进行正常的起升或下降操作。起升第二控制阀123的两端分别与起升驱动机构121的进油管路和回油管路连接,且起升第二控制阀123的控制端通过管路与主控油路14连接;起升第二控制阀123能够在主控油路14的主控油液的作用下导通,以使起升驱动机构121的进油管路与回油管路连通,以使起升驱动机构121以及起重臂进入自由浮动状态。In a further embodiment of the present application, as shown in FIG. 1 and FIG. 2 , the lifting mechanism 20 includes a lifting drive mechanism 121, and the lifting control subsystem 12 includes a lifting control component 122 and a lifting second control valve 123. The lifting drive mechanism 121 is connected to the boom of the crane by transmission. The lifting control component 122 is connected to the lifting drive mechanism 121 through a pipeline to control the lifting drive mechanism 121 to work through hydraulic oil to drive the boom to perform normal lifting or lowering operations. The two ends of the lifting second control valve 123 are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism 121, and the control end of the lifting second control valve 123 is connected to the main control oil circuit 14 through a pipeline; the lifting second control valve 123 can be conducted under the action of the main control oil of the main control oil circuit 14, so that the oil inlet pipeline of the lifting drive mechanism 121 is connected to the oil return pipeline, so that the lifting drive mechanism 121 and the boom enter a free floating state.
进一步地,如图1和图2所示,起升驱动机构121具体包括起幅油缸1211,起幅油缸1211的活塞杆与起重臂传动连接,起幅油缸1211的有杆腔和无杆腔分别通过管路与起升控制组件122连接,且与有杆腔连接的管路还与油箱10连接;起升控制组件122能够控制向起幅油缸1211供油的油液流向,以控制起幅油缸 1211的活塞杆伸出或收缩;起幅油缸1211在起升控制组件122的控制下驱动起重臂起升或下降。其中,与起幅油缸1211的有杆腔连接的管路以及与起幅油缸1211的无杆腔连接的管路,其中一个形成进油管路,另一个形成回油管路;根据活塞杆的伸缩运动方向不同,进油管路和回油管路的功能可以互换,即活塞杆伸出时,与有杆腔连接的管路为回油管路,与无杆腔连接的管路为进油管路;活塞杆收缩时,与有杆腔连接的管路为进油管路,与无杆腔连接的管路为回油管路。Further, as shown in FIGS. 1 and 2 , the lifting drive mechanism 121 specifically includes a lifting cylinder 1211, a piston rod of the lifting cylinder 1211 is connected to the boom in a transmission manner, a rod chamber and a rodless chamber of the lifting cylinder 1211 are connected to a lifting control component 122 via pipelines, and the pipeline connected to the rod chamber is also connected to the oil tank 10; the lifting control component 122 can control the flow direction of the oil supplied to the lifting cylinder 1211 to control the lifting cylinder The piston rod of 1211 extends or retracts; the lifting cylinder 1211 drives the boom to rise or fall under the control of the lifting control component 122. Among them, the pipeline connected to the rod chamber of the lifting cylinder 1211 and the pipeline connected to the rodless chamber of the lifting cylinder 1211, one of which forms an oil inlet pipeline, and the other forms an oil return pipeline; according to the different directions of the telescopic movement of the piston rod, the functions of the oil inlet pipeline and the oil return pipeline can be interchanged, that is, when the piston rod is extended, the pipeline connected to the rod chamber is the oil return pipeline, and the pipeline connected to the rodless chamber is the oil inlet pipeline; when the piston rod is retracted, the pipeline connected to the rod chamber is the oil inlet pipeline, and the pipeline connected to the rodless chamber is the oil return pipeline.
其中,起升第二控制阀123的一端通过管路接入至连接起幅油缸1211的有杆腔的管路,起升第二控制阀123的另一端通过管路接入至连接起幅油缸1211的无杆腔的管路。当起升第二控制阀123在主控油路14中的主控油液的作用下导通时,使得起幅油缸1211的有杆腔与无杆腔连通,此时,起幅油缸1211以及起重臂进入自由浮动状态。Among them, one end of the lifting second control valve 123 is connected to the pipeline connected to the rod chamber of the lifting cylinder 1211 through a pipeline, and the other end of the lifting second control valve 123 is connected to the pipeline connected to the rodless chamber of the lifting cylinder 1211 through a pipeline. When the lifting second control valve 123 is turned on under the action of the main control oil in the main control oil circuit 14, the rod chamber of the lifting cylinder 1211 is connected to the rodless chamber, and at this time, the lifting cylinder 1211 and the boom enter a free floating state.
具体地,起升第二控制阀123可以采用液控单向阀,如图1和图2中的示例,液控单向阀可以在主控油液的油压作用下单向导通,以使起幅油缸的有杆腔与无杆腔连通;或者,起升第二控制阀123也可以采用液控阀,如图4中的示例,液控阀的阀芯可以在主控油液的油压作用下导通,以使起幅油缸1211的有杆腔与无杆腔连通。Specifically, the lifting second control valve 123 can adopt a hydraulically controlled one-way valve, as shown in the examples in Figures 1 and 2, the hydraulically controlled one-way valve can be unidirectionally conducted under the oil pressure of the main control oil to connect the rod chamber and the rodless chamber of the lifting cylinder; or, the lifting second control valve 123 can also adopt a hydraulically controlled valve, as shown in the example in Figure 4, the valve core of the hydraulically controlled valve can be conducted under the oil pressure of the main control oil to connect the rod chamber and the rodless chamber of the lifting cylinder 1211.
进一步地,如图1和图2所示,起升控制组件122具体包括变幅平衡阀1221、起升第一控制阀1222和落幅控制阀1223。变幅平衡阀1221设于连接起幅油缸1211的无杆腔的管路中,变幅平衡阀1221的回油口通过管路与油箱10连接。起升第一控制阀1222通过管路分别与变幅平衡阀1221的进油口以及起幅油缸1211的有杆腔连接;起升第一控制阀1222适于连接供油设备,并能够控制供油设备向起幅油缸1211的供油状态,从而控制起幅油缸1211的活塞杆伸出或收缩。落幅控制阀1223通过管路接入至变幅平衡阀1221的内部,在起幅油缸1211处于正常工作状态时,通过落幅控制阀1223控制变幅平衡阀1221的阀芯换向,以使变幅平衡阀1221的阀芯位置与起升第一控制阀1222的控制操作相匹配。Further, as shown in FIG. 1 and FIG. 2 , the lifting control assembly 122 specifically includes a variable amplitude balance valve 1221, a lifting first control valve 1222 and a falling amplitude control valve 1223. The variable amplitude balance valve 1221 is arranged in a pipeline connecting the rodless chamber of the lifting cylinder 1211, and the oil return port of the variable amplitude balance valve 1221 is connected to the oil tank 10 through a pipeline. The first lifting control valve 1222 is connected to the oil inlet of the variable amplitude balance valve 1221 and the rod chamber of the lifting cylinder 1211 through a pipeline; the first lifting control valve 1222 is suitable for connecting to an oil supply device, and can control the oil supply state of the oil supply device to the lifting cylinder 1211, thereby controlling the extension or retraction of the piston rod of the lifting cylinder 1211. The falling amplitude control valve 1223 is connected to the interior of the variable amplitude balancing valve 1221 through a pipeline. When the lifting cylinder 1211 is in normal working condition, the valve core switching of the variable amplitude balancing valve 1221 is controlled by the falling amplitude control valve 1223 to match the valve core position of the variable amplitude balancing valve 1221 with the control operation of the lifting first control valve 1222.
具体地,当起升第一控制阀1222控制向起幅油缸1211的无杆腔供油时,变幅平衡阀1221的阀芯在落幅控制阀1223的控制下换向至进油口与起幅油缸1211的无杆腔连通,以使油液能够进入无杆腔驱动活塞杆伸出,驱动起重臂进行起升操作;当起重臂需要下降时,变幅平衡阀1221的阀芯在落幅控制阀1223的控制下换向至回油口与起幅油缸1211的无杆腔连通,此时,起幅油缸1211的活塞杆可以在起重臂的重力作用下收缩,或者,起升第一控制阀1222控制向起幅油缸1211的有杆腔供油,起幅油缸1211的活塞杆在起重臂的重力作用和有杆腔的油压作用下收缩。Specifically, when the first lifting control valve 1222 controls the oil supply to the rodless chamber of the boom raising cylinder 1211, the valve core of the boom adjusting balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the boom raising cylinder 1211 under the control of the boom lowering control valve 1223, so that the oil can enter the rodless chamber to drive the piston rod to extend, thereby driving the boom to perform a lifting operation; when the boom needs to be lowered, the valve core of the boom adjusting balance valve 1221 is switched to the oil return port and connected to the rodless chamber of the boom raising cylinder 1211 under the control of the boom lowering control valve 1223. At this time, the piston rod of the boom raising cylinder 1211 can be retracted under the gravity of the boom, or the first lifting control valve 1222 controls the oil supply to the rod chamber of the boom raising cylinder 1211, and the piston rod of the boom raising cylinder 1211 is retracted under the gravity of the boom and the oil pressure of the rod chamber.
以下为本申请的起重机液压控制系统1的一个具体实施例:The following is a specific embodiment of the crane hydraulic control system 1 of the present application:
如图1和图2所示,起重机液压控制系统1包括回转控制子系统11、起升控制子系统12和主控制组件13以及主控油路14,起重机液压控制系统1可以应用于如图3中示出的具有起升机构20、回转机构22和起重臂23的起重机2。As shown in Figures 1 and 2, the crane hydraulic control system 1 includes a slewing control subsystem 11, a lifting control subsystem 12, a main control component 13 and a main control oil circuit 14. The crane hydraulic control system 1 can be applied to a crane 2 having a lifting mechanism 20, a slewing mechanism 22 and a crane arm 23 as shown in Figure 3.
如图1和图2所示,起重机液压控制系统1的主控制组件13包括主控阀 131、检测器132和蓄能器133。主控阀131的一端通过管路接入至主控油路14的输入端,主控阀131的另一端接入油箱10;当主控阀131导通时,如图2中的状态,主控油液直接通过主控阀131回流至油箱10,此时回转控制子系统11和起升控制子系统12处于正常工作状态;当主控阀131关闭时,如图1中的状态,主控油液进入主控油路14中,进而流向回转控制子系统11和起升控制子系统12,并分别对回转控制子系统11和起升控制子系统12起作用,使回转控制子系统11和起升控制子系统12进入自由浮动状态,以使起重机2的回转机构22和起升机构20带动起重臂23相应进入自由浮动状态。其中,主控阀131为手控阀,具体可以采用手动球阀。As shown in FIG. 1 and FIG. 2 , the main control component 13 of the crane hydraulic control system 1 includes a main control valve 131, detector 132 and accumulator 133. One end of the main control valve 131 is connected to the input end of the main control oil circuit 14 through a pipeline, and the other end of the main control valve 131 is connected to the oil tank 10; when the main control valve 131 is turned on, as shown in the state in FIG2, the main control oil directly flows back to the oil tank 10 through the main control valve 131, and the slewing control subsystem 11 and the lifting control subsystem 12 are in normal working state; when the main control valve 131 is closed, as shown in the state in FIG1, the main control oil enters the main control oil circuit 14, and then flows to the slewing control subsystem 11 and the lifting control subsystem 12, and acts on the slewing control subsystem 11 and the lifting control subsystem 12 respectively, so that the slewing control subsystem 11 and the lifting control subsystem 12 enter a free floating state, so that the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 drive the lifting arm 23 to enter a free floating state accordingly. Among them, the main control valve 131 is a manual valve, and a manual ball valve can be used specifically.
如图1和图2所示,检测器132设于主控油路14中,以检测主控油路14中的主控油液的油压,以使操作人员获知控制油压是否进入主控油路14中,还可以准确获知主控油路14中的油压是否达到要求,以便于在油压异常时能够及时采取相应的应对措施。其中,检测器132具体可以采用油压传感器;检测器132可以直接连接在主控油路14的管路上,或者通过管路接入至主控油路14中。As shown in FIG. 1 and FIG. 2 , the detector 132 is provided in the main control oil circuit 14 to detect the oil pressure of the main control oil in the main control oil circuit 14, so that the operator can know whether the control oil pressure enters the main control oil circuit 14, and can also accurately know whether the oil pressure in the main control oil circuit 14 meets the requirements, so that corresponding countermeasures can be taken in time when the oil pressure is abnormal. Specifically, the detector 132 can be an oil pressure sensor; the detector 132 can be directly connected to the pipeline of the main control oil circuit 14, or connected to the main control oil circuit 14 through a pipeline.
蓄能器133通过管路与主控油路14连接,蓄能器133可以对主控油路14进行补油或溢流操作,以平衡主控油路14中的油压。具体地,当主控油路14中的油压过高时,主控油路14中一部分主控油液可以流入蓄能器133中进行储存,实现溢流操作,以降低主控油路14中的油压;当主控油路14过低时,蓄能器133中存储的控制油压能够流入主控油路14中,实现补油操作,以提高主控油路14中的油压。The accumulator 133 is connected to the main control oil circuit 14 through a pipeline, and the accumulator 133 can perform oil replenishment or overflow operation on the main control oil circuit 14 to balance the oil pressure in the main control oil circuit 14. Specifically, when the oil pressure in the main control oil circuit 14 is too high, a part of the main control oil in the main control oil circuit 14 can flow into the accumulator 133 for storage, and realize overflow operation to reduce the oil pressure in the main control oil circuit 14; when the main control oil circuit 14 is too low, the control oil pressure stored in the accumulator 133 can flow into the main control oil circuit 14, and realize oil replenishment operation to increase the oil pressure in the main control oil circuit 14.
如图1和图2所示,回转控制子系统11包括回转驱动机构111、回转制动器112、梭阀113、回转第一控制阀114和回转第二控制阀115,回转驱动机构111具体包括闭式回转油泵1111和回转马达1112。回转马达1112的两个工作油口分别通过管路与闭式回转油泵1111的两个油口连接,以形成闭合回路,其中,连接回转马达1112的两个工作油口的管路中,一个管路形成进油管路,另一个形成回油管路;根据油液流动方向不同,进油管路和回油管路的功能可以互换。回转马达1112的输出端与起重机2的回转机构22传动连接,以在正常工作状态下,回转马达1112在闭式回转油泵1111的驱动下输出转矩,带动回转机构22进行回转操作。回转制动器112与回转马达1112对应设置,以对回转马达1112进行制动操作,当回转制动器112对回转马达1112进行制动时,回转机构22被锁紧且无法进行回转操作。As shown in FIG. 1 and FIG. 2 , the slewing control subsystem 11 includes a slewing drive mechanism 111, a slewing brake 112, a shuttle valve 113, a first slewing control valve 114 and a second slewing control valve 115. The slewing drive mechanism 111 specifically includes a closed slewing oil pump 1111 and a slewing motor 1112. The two working oil ports of the slewing motor 1112 are respectively connected to the two oil ports of the closed slewing oil pump 1111 through pipelines to form a closed loop, wherein one pipeline forms an oil inlet pipeline and the other forms an oil return pipeline in the pipeline connecting the two working oil ports of the slewing motor 1112; the functions of the oil inlet pipeline and the oil return pipeline can be interchanged according to different oil flow directions. The output end of the slewing motor 1112 is transmission-connected to the slewing mechanism 22 of the crane 2, so that under normal working conditions, the slewing motor 1112 outputs torque under the drive of the closed slewing oil pump 1111 to drive the slewing mechanism 22 to perform a slewing operation. The slewing brake 112 is provided corresponding to the slewing motor 1112 to perform a braking operation on the slewing motor 1112. When the slewing brake 112 brakes the slewing motor 1112, the slewing mechanism 22 is locked and cannot perform a slewing operation.
梭阀113的一个输入油口通过管路与主控油路14连接,梭阀113的另一个输入油口通过管路与回转第一控制阀114连接,梭阀113的输出油口与回转制动器112连接,以利用梭阀113切换主控油路14或回转第一控制阀114对回转制动器112进行控制操作。其中,当主控油路14通过梭阀113向回转制动器112输入主控油液时,回转制动器112停止制动操作,此时回转机构22处于非锁紧状态;当主控油路14不通过梭阀113向回转制动器112输入主控油液时,回转马达1112处于正常工作状态,回转制动器112在回转第一控制阀114的控制下 工作。One input oil port of the shuttle valve 113 is connected to the main control oil circuit 14 through a pipeline, and the other input oil port of the shuttle valve 113 is connected to the first swing control valve 114 through a pipeline, and the output oil port of the shuttle valve 113 is connected to the swing brake 112, so that the shuttle valve 113 is used to switch the main control oil circuit 14 or the first swing control valve 114 to control the swing brake 112. When the main control oil circuit 14 inputs the main control oil to the swing brake 112 through the shuttle valve 113, the swing brake 112 stops the braking operation, and the swing mechanism 22 is in a non-locking state; when the main control oil circuit 14 does not input the main control oil to the swing brake 112 through the shuttle valve 113, the swing motor 1112 is in a normal working state, and the swing brake 112 is under the control of the first swing control valve 114. Work.
如图1和图2所示,回转第二控制阀115具体采用液控单向阀组。回转第二控制阀115的阀体内部形成两条并联设置的内部油路,且两条内部油路中均设有单向阀。两条内部油路的一端均与油箱10连接,且两个单向阀的控制端均与主控油路14连接;两条内部油路的另一端,一条内部油路与回转马达1112的进油管路连接,另一条内部油路与回转马达1112的回油管路连接。当回转第二控制阀115在主控油液的作用下导通时,回转马达1112的进油管路和回油管路通过回转第二控制阀115连通,此时回转马达1112处于滑转状态,当回转制动器112处于非制动状态时,回转机构22可以在回转马达1112的带动下自由滑转,即回转机构22进入自由浮动状态。As shown in FIG. 1 and FIG. 2 , the second rotary control valve 115 specifically adopts a hydraulically controlled one-way valve group. Two internal oil circuits arranged in parallel are formed inside the valve body of the second rotary control valve 115, and one-way valves are provided in both internal oil circuits. One end of the two internal oil circuits is connected to the oil tank 10, and the control ends of the two one-way valves are connected to the main control oil circuit 14; at the other end of the two internal oil circuits, one internal oil circuit is connected to the oil inlet pipeline of the rotary motor 1112, and the other internal oil circuit is connected to the oil return pipeline of the rotary motor 1112. When the second rotary control valve 115 is turned on under the action of the main control oil, the oil inlet pipeline and the oil return pipeline of the rotary motor 1112 are connected through the second rotary control valve 115, and the rotary motor 1112 is in a sliding state at this time. When the rotary brake 112 is in a non-braking state, the rotary mechanism 22 can slide freely under the drive of the rotary motor 1112, that is, the rotary mechanism 22 enters a free floating state.
如图1和图2所示,起升机构20包括起升驱动机构121,起升控制子系统12包括起升控制组件122和起升第二控制阀123;其中,起升驱动机构121具体包括起幅油缸1211;起升控制组件122具体包括变幅平衡阀1221、起升第一控制阀1222和落幅控制阀1223。As shown in Figures 1 and 2, the lifting mechanism 20 includes a lifting drive mechanism 121, and the lifting control subsystem 12 includes a lifting control component 122 and a lifting second control valve 123; wherein, the lifting drive mechanism 121 specifically includes a lifting cylinder 1211; the lifting control component 122 specifically includes a variable amplitude balancing valve 1221, a lifting first control valve 1222 and a lowering control valve 1223.
起幅油缸1211的活塞杆与起重机2的起重臂23传动连接;起幅油缸1211的有杆腔通过管路与油箱10连接。变幅平衡阀1221设于连接起幅油缸1211的无杆腔的管路中,变幅平衡阀1221的回油口通过管路与油箱10连接。起升第一控制阀1222通过管路分别与变幅平衡阀1221的进油口以及连接起幅油缸1211的有杆腔的管路连接;起升第一控制阀1222适于连接供油设备,并能够控制供油设备向起幅油缸1211的供油状态,即起升第一控制阀1222可以控制向起幅油缸1211的有杆腔供油或向起幅油缸1211的无杆腔供油,从而控制起幅油缸1211的活塞杆伸出或收缩。落幅控制阀1223通过管路接入至变幅平衡阀1221的内部,在起幅油缸1211处于正常工作状态时,通过落幅控制阀1223控制变幅平衡阀1221的阀芯换向,以使变幅平衡阀1221的阀芯位置与起升第一控制阀1222的控制操作相匹配。The piston rod of the boom oil cylinder 1211 is connected to the boom 23 of the crane 2 by transmission; the rod chamber of the boom oil cylinder 1211 is connected to the oil tank 10 through a pipeline. The boom balance valve 1221 is arranged in the pipeline connecting the rodless chamber of the boom oil cylinder 1211, and the oil return port of the boom balance valve 1221 is connected to the oil tank 10 through a pipeline. The first lifting control valve 1222 is connected to the oil inlet of the boom balance valve 1221 and the pipeline connecting the rod chamber of the boom oil cylinder 1211 through a pipeline; the first lifting control valve 1222 is suitable for connecting to the oil supply equipment and can control the oil supply state of the oil supply equipment to the boom oil cylinder 1211, that is, the first lifting control valve 1222 can control the oil supply to the rod chamber of the boom oil cylinder 1211 or the rodless chamber of the boom oil cylinder 1211, thereby controlling the extension or retraction of the piston rod of the boom oil cylinder 1211. The falling amplitude control valve 1223 is connected to the interior of the variable amplitude balancing valve 1221 through a pipeline. When the lifting cylinder 1211 is in normal working condition, the valve core switching of the variable amplitude balancing valve 1221 is controlled by the falling amplitude control valve 1223 to match the valve core position of the variable amplitude balancing valve 1221 with the control operation of the lifting first control valve 1222.
其中,与起幅油缸1211的有杆腔连接的管路以及与起幅油缸1211的无杆腔连接的管路,其中一个形成进油管路,另一个形成回油管路;根据活塞杆的伸缩运动方向不同,进油管路和回油管路的功能可以互换。Among them, the pipeline connected to the rod chamber of the lifting cylinder 1211 and the pipeline connected to the rodless chamber of the lifting cylinder 1211, one forms an oil inlet pipeline, and the other forms an oil return pipeline; according to the different telescopic movement directions of the piston rod, the functions of the oil inlet pipeline and the oil return pipeline can be interchangeable.
如图1和图2所示,起升第二控制阀123具体采用液控单向阀;起升第二控制阀123的两端分别与起升驱动机构121的进油管路和回油管路连接,且起升第二控制阀123的控制端通过管路与主控油路14连接。起升第二控制阀123能够在主控油路14的主控油液的作用下导通,以使起幅油缸1211的有杆腔与无杆腔连通,以使起升驱动机构121以及起重臂23进入自由浮动状态。As shown in Fig. 1 and Fig. 2, the second lifting control valve 123 specifically adopts a hydraulically controlled one-way valve; the two ends of the second lifting control valve 123 are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism 121, and the control end of the second lifting control valve 123 is connected to the main control oil circuit 14 through a pipeline. The second lifting control valve 123 can be conducted under the action of the main control oil of the main control oil circuit 14, so that the rod chamber and the rodless chamber of the lifting cylinder 1211 are connected, so that the lifting drive mechanism 121 and the lifting arm 23 enter a free floating state.
当主控油路14不向起升第二控制阀123输入主控油液时,起升第二控制阀123处于关闭状态,此时,起幅油缸1211处于正常工作状态。当起升第一控制阀1222控制向起幅油缸1211的无杆腔供油时,变幅平衡阀1221的阀芯在落幅控制阀1223的控制下换向至进油口与起幅油缸1211的无杆腔连通,以使油液能够进入无杆腔驱动活塞杆伸出,驱动起重臂23起升;当起重臂23需要下降时,变 幅平衡阀1221的阀芯在落幅控制阀1223的控制下换向至回油口与起幅油缸1211的无杆腔连通,起幅油缸1211的活塞杆在起重臂23的重力作用下收缩,或者,起升第一控制阀1222控制向起幅油缸1211的有杆腔供油,起幅油缸1211的活塞杆在起重臂23的重力作用和有杆腔中的油压作用下收缩。When the main control oil circuit 14 does not input the main control oil to the second lifting control valve 123, the second lifting control valve 123 is in a closed state, and at this time, the lifting cylinder 1211 is in a normal working state. When the first lifting control valve 1222 controls the oil supply to the rodless chamber of the lifting cylinder 1211, the valve core of the variable amplitude balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the lifting cylinder 1211 under the control of the falling amplitude control valve 1223, so that the oil can enter the rodless chamber to drive the piston rod to extend, thereby driving the lifting arm 23 to lift; when the lifting arm 23 needs to be lowered, the variable amplitude balance valve 1221 is switched to the oil inlet and connected to the rodless chamber of the lifting cylinder 1211 under the control of the falling amplitude control valve 1223. The valve core of the width balance valve 1221 is switched to the oil return port and connected to the rodless chamber of the width raising cylinder 1211 under the control of the width falling control valve 1223, and the piston rod of the width raising cylinder 1211 contracts under the gravity of the boom 23. Alternatively, the first lifting control valve 1222 controls the oil supply to the rod chamber of the width raising cylinder 1211, and the piston rod of the width raising cylinder 1211 contracts under the gravity of the boom 23 and the oil pressure in the rod chamber.
需要说明的是,在本实施例的另一种具体实现方式中,如图4所示,主控阀131和起升第二控制阀123也可以采用液控阀,回转第二控制阀115也可以采用液控阀组。也可以实现通过主控阀131一键控制主控油路14中的供油状态,进而在主控油液的作用下使采用液控阀的起升第二控制阀123和采用液控阀组的回转第二控制阀115导通,进而使回转机构22和起升机构带动起重臂23进入自由浮动状态。It should be noted that in another specific implementation of the present embodiment, as shown in FIG4 , the main control valve 131 and the second lifting control valve 123 may also be hydraulically controlled valves, and the second swing control valve 115 may also be hydraulically controlled valve groups. It is also possible to achieve one-key control of the oil supply state in the main control oil circuit 14 through the main control valve 131, and then the lifting second control valve 123 using the hydraulically controlled valve and the swing second control valve 115 using the hydraulically controlled valve group are turned on under the action of the main control oil, so that the swing mechanism 22 and the lifting mechanism drive the boom 23 into a free floating state.
当起重机2应用本实施例中的起重机液压控制系统1后,起重机2在行驶过程中通过外挂拖车24辅助承载起重臂23时,可以通过主控阀131一键控制操作使起重机2的回转机构22和起升机构20带动起重臂23进入自由浮动状态,以在行驶过程中随拖车24同步运动,特别是在路面高低起伏或转弯过程中能够与起重机2的车体21以及拖车24的行驶轨迹相匹配。When the crane 2 applies the crane hydraulic control system 1 in this embodiment, when the crane 2 is traveling and the boom 23 is assisted by the external trailer 24, the main control valve 131 can be used to control the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 to enter a free floating state, so that the boom 23 can move synchronously with the trailer 24 during traveling, especially when the road surface is up and down or when turning, so as to match the driving trajectory of the body 21 of the crane 2 and the trailer 24.
本实施例中的起重机液压控制系统1,通过对控制方式的改进和优化,利用主控制组件13对回转控制子系统11和起升控制子系统12进行统一控制操作,可使起重机2的回转机构22和起升机构20带动起重臂23进入自由浮动状态,且能够实现一键操作效果,大幅简化了控制操作的过程和步骤,提高了控制操作的效率,而且可以有效防止操作人员进行调整操作时遗漏个别操作步骤,从而避免起重机2在回转机构22、起升机构20未完全进入自由浮动状态即开始行驶的现象,有利于降低起重臂23及相关机构在行驶过程中受损的可能性,也有利于降低安全隐患。The crane hydraulic control system 1 in this embodiment, through the improvement and optimization of the control mode, uses the main control component 13 to uniformly control the slewing control subsystem 11 and the lifting control subsystem 12, so that the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 can drive the boom 23 to enter a free floating state, and can achieve a one-key operation effect, which greatly simplifies the process and steps of the control operation, improves the efficiency of the control operation, and can effectively prevent the operator from missing individual operation steps when performing adjustment operations, thereby avoiding the phenomenon that the crane 2 starts to travel before the slewing mechanism 22 and the lifting mechanism 20 have completely entered the free floating state, which is beneficial to reducing the possibility of damage to the boom 23 and related mechanisms during driving, and is also beneficial to reducing safety hazards.
在本申请第二方面的实施例中还提供了一种起重机2。如图1、图3和图5所示,起重机2包括车体21、回转机构22、起重臂23、起升机构20和上述第一方面任一实施例中的起重机液压控制系统1。回转机构22、起升机构20和起重臂23均设于车体21上,以实现随车移动。回转机构22与车体21转动连接,回转机构22可以相对于车体21进行水平回转操作;起重臂23设于回转机构22上,并与回转机构22转动连接;起重臂23可以随回转机构22一同相对于车体21进行回转操作。起升机构20与起重臂23传动连接,起升机构20可以驱动起重臂23相对于回转机构22在竖向方向进行起升或下降操作。起重机液压控制系统1的回转控制子系统11与回转机构22传动连接,以驱动回转机构22进行水平回转运动;起重机液压控制系统1的起升控制子系统12与起升机构20传动连接,以驱动起重臂23进行起升或下降操作。In the embodiment of the second aspect of the present application, a crane 2 is also provided. As shown in FIG1, FIG3 and FIG5, the crane 2 includes a car body 21, a slewing mechanism 22, a boom 23, a lifting mechanism 20 and a crane hydraulic control system 1 in any embodiment of the first aspect. The slewing mechanism 22, the lifting mechanism 20 and the boom 23 are all arranged on the car body 21 to achieve movement with the car. The slewing mechanism 22 is rotatably connected to the car body 21, and the slewing mechanism 22 can perform horizontal slewing operation relative to the car body 21; the boom 23 is arranged on the slewing mechanism 22 and is rotatably connected to the slewing mechanism 22; the boom 23 can perform slewing operation relative to the car body 21 together with the slewing mechanism 22. The lifting mechanism 20 is transmission-connected to the boom 23, and the lifting mechanism 20 can drive the boom 23 to perform lifting or lowering operation in the vertical direction relative to the slewing mechanism 22. The slewing control subsystem 11 of the crane hydraulic control system 1 is connected to the slewing mechanism 22 to drive the slewing mechanism 22 to perform horizontal slewing motion; the lifting control subsystem 12 of the crane hydraulic control system 1 is connected to the lifting mechanism 20 to drive the boom 23 to perform lifting or lowering operations.
当起重机2在行驶过程中通过外挂拖车24辅助承载起重臂23时,可以通过起重机液压控制系统1的主控制组件13的一键控制操作,使起重机2的回转机构22和起升机构20带动起重臂23进入自由浮动状态,以在行驶过程中随拖车24同步运动,特别是在路面高低起伏或转弯过程中能够与起重机2的车体21以 及拖车24的行驶轨迹相匹配。When the crane 2 is traveling with the aid of the external trailer 24 to carry the boom 23, the main control component 13 of the crane hydraulic control system 1 can be controlled by one key to make the slewing mechanism 22 and the lifting mechanism 20 of the crane 2 drive the boom 23 into a free floating state, so that the boom 23 can move synchronously with the trailer 24 during traveling, especially when the road surface is up and down or when turning, so that the boom 23 can move synchronously with the body 21 of the crane 2. And the driving trajectory of the trailer 24 matches.
进一步地,本实施例中的起重臂23可以是伸缩式起重臂;回转机构22具体可以是转台。Furthermore, the boom 23 in this embodiment may be a telescopic boom; and the slewing mechanism 22 may specifically be a turntable.
进一步地,本实施例中起重机2还可以包括拖车24,如图3所示,拖车24与起重机2的车体21的尾部柔性连接,可以在车体21的牵引下随车行驶;起重臂23的后部由车体21的尾部伸出,并承载于拖车24上,以降低起重机2的桥荷。其中,车体21与拖车24之间在水平方向上和竖向方向上可以发生相对转动,以与高低起伏的路面以及车体21的转弯操作相适配。在行驶过程中,起重臂23以及回转机构22、起升机构20均处于自由浮动状态,以随拖车24同步运动。Furthermore, in this embodiment, the crane 2 may also include a trailer 24, as shown in FIG3 , the trailer 24 is flexibly connected to the rear of the body 21 of the crane 2, and can travel with the body 21 under the traction of the body 21; the rear of the boom 23 extends from the rear of the body 21 and is carried on the trailer 24 to reduce the bridge load of the crane 2. The body 21 and the trailer 24 can rotate relative to each other in the horizontal direction and the vertical direction to adapt to the undulating road surface and the turning operation of the body 21. During the driving process, the boom 23, the slewing mechanism 22, and the lifting mechanism 20 are all in a free floating state to move synchronously with the trailer 24.
此外,本实施例中的起重机2还具有上述第一方面任一实施例中的起重机液压控制系统1的全部有益效果,在此不再赘述。In addition, the crane 2 in this embodiment also has all the beneficial effects of the crane hydraulic control system 1 in any embodiment of the first aspect mentioned above, which will not be repeated here.
以上结合具体实施例描述了本申请的基本原理,但是,需要指出的是,在本申请中提及的优点、优势、效果等仅是示例而非限制,不能认为这些优点、优势、效果等是本申请的各个实施例必须具备的。另外,上述公开的具体细节仅是为了示例的作用和便于理解的作用,而非限制,上述细节并不限制本申请为必须采用上述具体的细节来实现。The basic principles of the present application are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present application. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, not for limitation, and the above details do not limit the present application to being implemented by adopting the above specific details.
本申请中涉及的器件、装置、设备、系统的方框图仅作为例示性的例子并且不意图要求或暗示必须按照方框图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些器件、装置、设备、系统。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。还需要指出的是,在本申请的装置和设备中,各部件是可以分解和/或重新组合的。这些分解和/或重新组合应视为本申请的等效方案。The block diagrams of the devices, apparatuses, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open words, referring to "including but not limited to", and can be used interchangeably with them. The words "or" and "and" used here refer to the words "and/or" and can be used interchangeably with them, unless the context clearly indicates otherwise. The words "such as" used here refer to the phrase "such as but not limited to", and can be used interchangeably with them. It should also be noted that in the apparatus and equipment of the present application, each component can be decomposed and/or recombined. These decompositions and/or recombinations should be regarded as equivalent schemes of the present application.
为了例示和描述的目的已经给出了以上描述。此外,此描述不意图将本申请的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或者使用本申请。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本申请的范围。因此,本申请不意图被限制到在此示出的方面,而是按照与在此申请的原理和新颖的特征一致的最宽范围。The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features of the present application.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换等,均应包含在本申请的保护范围之内。 The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (10)

  1. 一种起重机液压控制系统,用于具有起升机构(20)、回转机构(22)和起重臂(23)的起重机,其特征在于,所述起重机液压控制系统包括:A crane hydraulic control system, used for a crane having a lifting mechanism (20), a slewing mechanism (22) and a lifting arm (23), characterized in that the crane hydraulic control system comprises:
    回转控制子系统(11),所述回转控制子系统(11)适于与所述回转机构(22)传动连接,以驱动所述起重臂(23)转动;A slewing control subsystem (11), the slewing control subsystem (11) being adapted to be in transmission connection with the slewing mechanism (22) so as to drive the boom (23) to rotate;
    起升控制子系统(12),所述起升控制子系统(12)适于与所述起升机构(20)传动连接,以驱动所述起重臂(23)起升或下降;A lifting control subsystem (12), wherein the lifting control subsystem (12) is adapted to be in transmission connection with the lifting mechanism (20) so as to drive the lifting arm (23) to be lifted or lowered;
    主控制组件(13),通过主控油路(14)与所述回转控制子系统(11)和所述起升控制子系统(12)连接,所述主控制组件(13)能够控制所述主控油路(14)的供油状态,以控制所述回转控制子系统(11)和所述起升控制子系统(12)在正常工作状态与自由浮动状态之间进行状态调整。A main control component (13) is connected to the slewing control subsystem (11) and the lifting control subsystem (12) via a main control oil circuit (14). The main control component (13) is capable of controlling the oil supply state of the main control oil circuit (14) to control the slewing control subsystem (11) and the lifting control subsystem (12) to adjust their states between a normal working state and a free floating state.
  2. 根据权利要求1所述的起重机液压控制系统,其特征在于,所述主控制组件(13)包括:The crane hydraulic control system according to claim 1, characterized in that the main control component (13) comprises:
    主控阀(131),所述主控阀(131)的一端通过管路接入至所述主控油路(14)的输入端,所述主控阀(131)的另一端接入油箱,所述主控阀(131)能够控制主控油液流入所述主控油路(14)或流入所述油箱。A main control valve (131), one end of the main control valve (131) is connected to the input end of the main control oil circuit (14) through a pipeline, and the other end of the main control valve (131) is connected to the oil tank. The main control valve (131) can control the main control oil to flow into the main control oil circuit (14) or into the oil tank.
  3. 根据权利要求2所述的起重机液压控制系统,其特征在于,The crane hydraulic control system according to claim 2 is characterized in that:
    所述主控制组件(13)还包括:The main control component (13) further comprises:
    检测器(132),设于所述主控油路(14)中,所述检测器(132)适于检测所述主控油路(14)中的油压;A detector (132) is disposed in the main control oil circuit (14), and the detector (132) is suitable for detecting the oil pressure in the main control oil circuit (14);
    蓄能器(133),通过管路接入至所述主控油路(14)中,所述蓄能器(133)适于对所述主控油路(14)进行补油或溢流操作;An accumulator (133) is connected to the main control oil circuit (14) through a pipeline, and the accumulator (133) is suitable for performing oil replenishment or overflow operations on the main control oil circuit (14);
    其中,所述主控阀(131)为手控阀或液控阀。Wherein, the main control valve (131) is a manual control valve or a hydraulic control valve.
  4. 根据权利要求1至3中任一项所述的起重机液压控制系统,其特征在于,所述回转控制子系统(11)包括:The crane hydraulic control system according to any one of claims 1 to 3, characterized in that the slewing control subsystem (11) comprises:
    回转驱动机构(111),与所述回转机构(22)传动连接;A rotary drive mechanism (111) is drivingly connected to the rotary mechanism (22);
    回转制动器(112),与所述回转驱动机构(111)对应设置,所述回转制动器(112)能够对所述回转驱动机构(111)进行制动操作;A slewing brake (112) is arranged corresponding to the slewing drive mechanism (111), and the slewing brake (112) can perform a braking operation on the slewing drive mechanism (111);
    梭阀(113),所述梭阀(113)的一个输入油口通过管路与所述主控油路(14)连接,所述梭阀(113)的输出油口与所述回转制动器(112)连接;A shuttle valve (113), wherein an oil input port of the shuttle valve (113) is connected to the main control oil circuit (14) through a pipeline, and an oil output port of the shuttle valve (113) is connected to the swing brake (112);
    回转第一控制阀(114),通过管路与所述梭阀(113)的另一个输入油口连接,所述回转制动器(112)能够在所述回转第一控制阀(114)的油液作用下或所述主控油路(14)中的主控油液的作用下调整工作状态;A first swing control valve (114) is connected to another oil input port of the shuttle valve (113) through a pipeline, and the swing brake (112) can adjust the working state under the action of the oil of the first swing control valve (114) or the main control oil in the main control oil circuit (14);
    回转第二控制阀(115),所述回转第二控制阀(115)的一端与油箱连接,另一端与所述回转驱动机构(111)的进油管路和回油管路连接,所述回转第二控制阀(115)的控制端与所述主控油路(14)连接,并能够在所述主控油液的作用下导通,以使所述回转驱动机构(111)的进油管路与回油管路连通。A second rotary control valve (115), one end of the second rotary control valve (115) is connected to the oil tank, and the other end is connected to the oil inlet pipeline and the oil return pipeline of the rotary drive mechanism (111); the control end of the second rotary control valve (115) is connected to the main control oil circuit (14), and can be conducted under the action of the main control oil, so that the oil inlet pipeline and the oil return pipeline of the rotary drive mechanism (111) are connected.
  5. 根据权利要求4所述的起重机液压控制系统,其特征在于,所述回转驱动机构(111)包括: The crane hydraulic control system according to claim 4, characterized in that the slewing drive mechanism (111) comprises:
    闭式回转油泵(1111);Closed rotary oil pump (1111);
    回转马达(1112),所述回转马达(1112)的两个工作油口分别通过管路与所述闭式回转油泵(1111)的两个油口连接,且连接所述回转马达(1112)的两个工作油口的两个管路中,其中一个形成进油管路,另一个形成回油管路,所述回转马达(1112)的输出端与所述回转机构(22)传动连接。A rotary motor (1112), wherein two working oil ports of the rotary motor (1112) are respectively connected to two oil ports of the closed rotary oil pump (1111) through pipelines, and one of the two pipelines connecting the two working oil ports of the rotary motor (1112) forms an oil inlet pipeline and the other forms an oil return pipeline, and the output end of the rotary motor (1112) is transmission-connected to the rotary mechanism (22).
  6. 根据权利要求5所述的起重机液压控制系统,其特征在于,The crane hydraulic control system according to claim 5 is characterized in that:
    所述回转第二控制阀(115)内形成两条并联设置的内部油路,两条所述内部油路的一端均与所述油箱连接,两条所述内部油路的另一端分别与所述回转马达(1112)的进油管路和回油管路连接;Two internal oil circuits arranged in parallel are formed in the second rotary control valve (115), one end of the two internal oil circuits are connected to the oil tank, and the other ends of the two internal oil circuits are respectively connected to the oil inlet pipeline and the oil return pipeline of the rotary motor (1112);
    其中,所述回转第二控制阀(115)为液控单向阀组或液控阀组。Wherein, the rotary second control valve (115) is a hydraulically controlled one-way valve group or a hydraulically controlled valve group.
  7. 根据权利要求1至3中任一项所述的起重机液压控制系统,其特征在于,The crane hydraulic control system according to any one of claims 1 to 3, characterized in that:
    所述起升机构(20)包括:The lifting mechanism (20) comprises:
    起升驱动机构(121),与所述起重臂(23)传动连接;A lifting drive mechanism (121) is transmission-connected to the lifting arm (23);
    所述起升控制子系统(12)包括:The lifting control subsystem (12) comprises:
    起升控制组件(122),通过管路与所述起升驱动机构(121)连接,所述起升控制组件(122)适于控制所述起升驱动机构(121)工作;A lifting control component (122) is connected to the lifting drive mechanism (121) via a pipeline, and the lifting control component (122) is suitable for controlling the operation of the lifting drive mechanism (121);
    起升第二控制阀(123),所述起升第二控制阀(123)的两端分别通过管路与所述起升驱动机构(121)的进油管路和回油管路连接,所述起升第二控制阀(123)的控制端通过管路与所述主控油路(14)连接,且所述起升第二控制阀(123)能够在所述主控油路(14)的主控油液的作用下导通,以使所述起升驱动机构(121)的进油管路和回油管路连通。A second lifting control valve (123), wherein both ends of the second lifting control valve (123) are respectively connected to the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism (121) through pipelines, and the control end of the second lifting control valve (123) is connected to the main control oil circuit (14) through a pipeline, and the second lifting control valve (123) can be conducted under the action of the main control oil of the main control oil circuit (14), so that the oil inlet pipeline and the oil return pipeline of the lifting drive mechanism (121) are connected.
  8. 根据权利要求7所述的起重机液压控制系统,其特征在于,The crane hydraulic control system according to claim 7 is characterized in that:
    所述起升驱动机构(121)包括:The lifting drive mechanism (121) comprises:
    起幅油缸(1211),与所述起重臂(23)传动连接,所述起幅油缸(1211)的有杆腔和无杆腔分别通过管路与所述起升控制组件(122)连接,且连接所述起幅油缸(1211)的有杆腔的管路和连接所述起幅油缸(1211)的无杆腔的管路,其中一个形成进油管路,另一个形成回油管路;A lifting cylinder (1211) is transmission-connected to the lifting arm (23); a rod chamber and a rodless chamber of the lifting cylinder (1211) are respectively connected to the lifting control assembly (122) via pipelines; and the pipeline connecting the rod chamber of the lifting cylinder (1211) and the pipeline connecting the rodless chamber of the lifting cylinder (1211), one of which forms an oil inlet pipeline, and the other forms an oil return pipeline;
    所述起升第二控制阀(123)的一端通过管路接入至连接所述起幅油缸(1211)的有杆腔的管路,所述起升第二控制阀(123)的另一端通过管路接入至连接所述起幅油缸(1211)的无杆腔的管路,且所述起升第二控制阀(123)的控制端通过管路与所述主控油路(14)连接;One end of the second lifting control valve (123) is connected to a pipeline connected to a rod chamber of the lifting oil cylinder (1211) through a pipeline, and the other end of the second lifting control valve (123) is connected to a pipeline connected to a rodless chamber of the lifting oil cylinder (1211) through a pipeline, and the control end of the second lifting control valve (123) is connected to the main control oil circuit (14) through a pipeline;
    其中,所述起升第二控制阀(123)为液控单向阀或液控阀。Wherein, the second lifting control valve (123) is a hydraulically controlled one-way valve or a hydraulically controlled valve.
  9. 根据权利要求8所述的起重机液压控制系统,其特征在于,所述起升控制组件(122)包括:The crane hydraulic control system according to claim 8, characterized in that the lifting control component (122) comprises:
    变幅平衡阀(1221),设于连接所述起幅油缸(1211)的无杆腔的管路中,所述变幅平衡阀(1221)的回油口通过管路与油箱连接;A variable amplitude balancing valve (1221) is arranged in a pipeline connected to the rodless chamber of the amplitude lifting oil cylinder (1211), and an oil return port of the variable amplitude balancing valve (1221) is connected to an oil tank through a pipeline;
    起升第一控制阀(1222),所述起升第一控制阀(1222)通过管路分别与所述变幅平衡阀(1221)的进油口以及所述起幅油缸(1211)的有杆腔连接,所述 起升第一控制阀(1222)适于连接供油设备,并能够控制对所述起幅油缸(1211)的供油状态;A first lifting control valve (1222) is connected to the oil inlet of the variable amplitude balance valve (1221) and the rod chamber of the lifting cylinder (1211) through pipelines. The first lifting control valve (1222) is suitable for connecting to the oil supply equipment and can control the oil supply state of the lifting oil cylinder (1211);
    落幅控制阀(1223),通过管路接入至所述变幅平衡阀(1221)的内部,所述落幅控制阀(1223)适于控制所述变幅平衡阀(1221)的阀芯换向。The amplitude drop control valve (1223) is connected to the interior of the variable amplitude balancing valve (1221) through a pipeline, and the amplitude drop control valve (1223) is suitable for controlling the valve core switching of the variable amplitude balancing valve (1221).
  10. 一种起重机,其特征在于,包括:A crane, characterized by comprising:
    车体(21);Vehicle body (21);
    回转机构(22),可转动地设于所述车体(21)上;A slewing mechanism (22) rotatably disposed on the vehicle body (21);
    起重臂(23),与所述回转机构(22)转动连接,部分所述起重臂(23)由所述车体(21)向外伸出,并适于承载于辅助承载装置上;A lifting arm (23) is rotatably connected to the slewing mechanism (22), and a portion of the lifting arm (23) extends outward from the vehicle body (21) and is suitable for being carried on an auxiliary carrying device;
    起升机构(20),设于所述车体(21)上,所述起升机构(20)与所述起重臂(23)传动连接,并适于驱动所述起重臂(23)起升或下降;A lifting mechanism (20) is arranged on the vehicle body (21), the lifting mechanism (20) is in transmission connection with the lifting arm (23), and is suitable for driving the lifting arm (23) to be lifted or lowered;
    如权利要求1至9中任一项所述的起重机液压控制系统,设于所述车体(21)上;The crane hydraulic control system according to any one of claims 1 to 9, arranged on the vehicle body (21);
    其中,所述回转控制子系统(11)与所述回转机构(22)传动连接,所述起升控制子系统(12)与所述起升机构(20)传动连接。 The slewing control subsystem (11) is connected in transmission with the slewing mechanism (22), and the lifting control subsystem (12) is connected in transmission with the lifting mechanism (20).
PCT/CN2023/097224 2022-10-27 2023-05-30 Crane hydraulic control system and crane WO2024087626A1 (en)

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Publication number Priority date Publication date Assignee Title
CN115744632A (en) * 2022-10-27 2023-03-07 湖南三一中型起重机械有限公司 Crane hydraulic control system and crane

Citations (8)

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GB2090811A (en) * 1981-01-09 1982-07-21 Dresser Ind Hydraulic cylinder control system
JP2004010223A (en) * 2002-06-05 2004-01-15 Tadano Ltd Alarming device for crane
JP2006028739A (en) * 2004-07-12 2006-02-02 Kuramoto Tekko Kk Dust collector
CN103613011A (en) * 2013-11-28 2014-03-05 徐州重型机械有限公司 Autonomous control system for crane
CN203602275U (en) * 2013-11-28 2014-05-21 徐州重型机械有限公司 Autonomous control system for crane
CN110566522A (en) * 2019-09-06 2019-12-13 湖南星邦重工有限公司 Active floating control system for underframe and aerial work platform thereof
CN114212714A (en) * 2021-11-09 2022-03-22 中船华南船舶机械有限公司 Hydraulic system of crane
CN115744632A (en) * 2022-10-27 2023-03-07 湖南三一中型起重机械有限公司 Crane hydraulic control system and crane

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2090811A (en) * 1981-01-09 1982-07-21 Dresser Ind Hydraulic cylinder control system
JP2004010223A (en) * 2002-06-05 2004-01-15 Tadano Ltd Alarming device for crane
JP2006028739A (en) * 2004-07-12 2006-02-02 Kuramoto Tekko Kk Dust collector
CN103613011A (en) * 2013-11-28 2014-03-05 徐州重型机械有限公司 Autonomous control system for crane
CN203602275U (en) * 2013-11-28 2014-05-21 徐州重型机械有限公司 Autonomous control system for crane
CN110566522A (en) * 2019-09-06 2019-12-13 湖南星邦重工有限公司 Active floating control system for underframe and aerial work platform thereof
CN114212714A (en) * 2021-11-09 2022-03-22 中船华南船舶机械有限公司 Hydraulic system of crane
CN115744632A (en) * 2022-10-27 2023-03-07 湖南三一中型起重机械有限公司 Crane hydraulic control system and crane

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