WO2024087248A1 - Ultrafast laser micro-hole machining method for in-situ hole trimming - Google Patents

Ultrafast laser micro-hole machining method for in-situ hole trimming Download PDF

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WO2024087248A1
WO2024087248A1 PCT/CN2022/130050 CN2022130050W WO2024087248A1 WO 2024087248 A1 WO2024087248 A1 WO 2024087248A1 CN 2022130050 W CN2022130050 W CN 2022130050W WO 2024087248 A1 WO2024087248 A1 WO 2024087248A1
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hole
processing
laser
scanning
situ
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PCT/CN2022/130050
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French (fr)
Chinese (zh)
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张丰云
孙树峰
王茜
王津
王萍萍
庞泳
王雅迪
邵晶
张健
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青岛理工大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment

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  • the invention relates to the field of laser micro-hole processing, and in particular to an in-situ hole repair ultrafast laser micro-hole processing method.
  • Laser micro-hole processing has the advantages of fast speed, high efficiency, low cost, high precision and green environmental protection. It is suitable for complex processing of turbine blade materials such as high-temperature alloys and ceramic composites.
  • turbine blade materials such as high-temperature alloys and ceramic composites.
  • recast layers and oxide layers are prone to appear on the hole wall, and microcracks are caused, which spread directly to the material matrix, thus affecting the performance and life of the turbine blade.
  • the pulse time of ultrafast laser is extremely short, reaching the order of picoseconds and femtoseconds. Under the same single pulse energy, it can obtain a greatly improved peak power, which fundamentally changes its interaction mechanism with the material.
  • the material removal process is no longer a hot melt process.
  • microholes are constantly decreasing, from micron to submicron and even nanometer.
  • the laser drilling process has the problem of difficulty in optimizing the geometry of microholes and the problem of sticky recast layer on the hole wall. In the actual application of microholes, it is difficult to take into account both processing accuracy and efficiency at different scales.
  • the purpose of the present invention is to provide an in-situ hole repair ultrafast laser micro-hole processing method to address the defects of the prior art.
  • the through-hole processing is first performed and then the hole expansion modification is performed.
  • the through-hole geometry is optimized by the two-step in-situ hole repair method, and micro-holes with high roundness and small taper and large-area micro-hole arrays can be processed, thereby improving the processing efficiency while ensuring the micro-hole size accuracy.
  • An in-situ hole repair ultrafast laser micro-hole processing method comprising:
  • Through-hole processing The laser is focused on the upper surface of the target material, and the through-hole is processed by circular scanning and axial feeding;
  • Hole expansion modification The lower part and exit area of the through hole are processed by circular scanning and axial feed to modify the through hole morphology and size so that the through hole exit roundness, through hole wall morphology and through hole taper meet the set requirements.
  • a nested circular cutting scanning method is adopted to process the through hole.
  • the inner circle diameter of the laser processing area in the hole expansion and modification stage is larger than the inner circle diameter of the laser processing area in the through hole processing stage, thereby reducing the number of annular scanning circles in the hole expansion and modification stage.
  • the outer diameters of the laser processing areas corresponding to the hole expansion and modification stage and the through hole processing stage are equal, and are both equal to the set diameter of the through hole.
  • the morphology and size of the through-hole entrance and exit are detected, and subsequent steps are carried out after the morphology and size meet the set requirements.
  • the axial feeding is performed step by step, and after completing one axial circular scanning step, the next circular scanning step is performed.
  • the number of single-layer annular cutting scans and the spot overlap rate are increased to modify the through-hole exit roundness, the through-hole wall morphology and reduce the through-hole taper.
  • pre-processing preparation is performed before the through-hole processing stage:
  • the laser annular cutting scanning process parameters include scanning inner circle diameter, scanning outer circle diameter, scanning spacing, laser power, scanning speed, scanning times, and axial feed spacing.
  • the target material is moved to the next through hole processing position, the laser is adjusted to the initial processing position, and the through hole processing and hole expansion and modification are repeated.
  • the present invention has the following advantages and positive effects:
  • through-hole processing is first performed and then hole expansion modification is performed.
  • the through-hole geometry is optimized by a two-step in-situ hole repair method, and microholes with high roundness and small taper and large-area microhole arrays can be processed, which improves the processing efficiency while ensuring the microhole size accuracy.
  • the lower half of the hole is mainly modified.
  • the hole is initially formed in the through-hole processing stage.
  • the scanning diameter of the inner circle of the annular nested circle is reasonably selected according to the size of the outlet to obtain the maximum laser utilization rate and accelerate the processing efficiency.
  • FIG. 1 is a schematic flow chart of the in-situ hole repair ultrafast laser micro-hole processing method in Examples 1-4 of the present invention.
  • FIG. 2 is a schematic diagram of a device for implementing laser micro-hole processing in Examples 1-4 of the present invention.
  • FIG. 3 is a schematic diagram of the processing principle of the through-hole processing stage in Examples 1-4 of the present invention.
  • FIG. 4 is a schematic diagram of the processing principle of the hole expansion and modification stage in Examples 1-4 of the present invention.
  • FIG. 5 is a schematic diagram of a laser single-layer scanning path during the through-hole processing stage in Examples 1-4 of the present invention.
  • FIG6 is a schematic diagram of the laser single layer scanning path during the hole expansion and modification stage in Examples 1-4 of the present invention.
  • FIG. 7 is a schematic diagram of the axial feed of the laser circular cutting process in Examples 1-4 of the present invention.
  • 1-ultrafast laser 2-optical gate, 3-first reflector, 4-beam expander, 5-second reflector, 6-scanning galvanometer, 7-focusing mirror, 8-target material, 9-processing platform, 10-CCD camera, 11-processing control system.
  • FIGS. 1 to 7 an in-situ hole repair ultrafast laser micro-hole processing method is provided.
  • Laser micro-hole processing has been widely studied as a new processing method and is also one of the important application areas of laser processing technology.
  • the pulse time of ultrafast laser is extremely short, reaching the order of picoseconds and femtoseconds. Under the same single pulse energy, it can obtain greatly improved peak power, which fundamentally changes the interaction mechanism between it and the material.
  • the material removal process is no longer a hot melt process. In theory, it can achieve high-precision, high-quality micro-hole processing without heat-affected zone, recast layer, and micro-cracks.
  • experiments have found that ultrafast lasers cannot fully achieve true "cold processing".
  • this embodiment provides an in-situ hole repair ultrafast laser micro-hole processing method.
  • micro-holes with high roundness and small taper and large-area micro-hole arrays can be processed, which improves the processing efficiency while ensuring the micro-hole size accuracy.
  • the hole expansion modification is carried out, and the lower part and the exit area of the through hole are processed by circular cutting scanning and axial feeding to modify the through hole morphology and size so that the through hole exit roundness, through hole wall morphology and through hole taper meet the set requirements.
  • FIG. 2 is a schematic diagram of a device capable of executing the in-situ hole repair ultrafast laser micro-hole processing method of this embodiment, using an existing laser micro-hole processing device.
  • the system includes an ultrafast laser 1, a shutter 2, a first reflector 3, a beam expander 4, a second reflector 5, a scanning galvanometer 6 and a focusing mirror 7 which are sequentially arranged along the optical path.
  • the scanning galvanometer 6 can output an annular scanning laser, and after passing through the focusing mirror 7, it acts on a target material 8 on a processing platform 9.
  • a CCD camera 10 is arranged at the laser processing position to obtain an image of the processing position.
  • the CCD camera 10 and the processing platform 9 are respectively connected to a processing control system 11, and the action of the processing platform 9 is controlled by the processing control system 11.
  • a two-step in-situ hole repair laser ring cutting micro-hole processing strategy is adopted in this embodiment, which mainly includes a through-hole processing stage and a hole expansion modification stage.
  • the specific steps are as follows:
  • S1 Fix the workpiece to be processed on the working platform, and move the working platform after positioning so that the workpiece is located in the focal plane of the laser beam;
  • S3 Through-hole processing stage: A nested circular cutting scanning method is adopted, as shown in FIG5 , and the laser is focused on the surface of the target material to process a preliminary through-hole by axial feeding, as shown in FIG3 ;
  • S4 Use a real-time monitoring device to detect the morphology of the micropore entrance and exit, and proceed to the next step when the requirements are met;
  • the upper, middle and exit stages in this embodiment are all relative to the feed direction during ultrafast laser micro-hole processing as shown in Figure 2.
  • the upper part is the surface position of the target material close to the scanning galvanometer side, and this position forms the entrance of the through hole after processing;
  • the lower part is the surface position of the target material away from the scanning galvanometer side, and this position forms the exit of the through hole after processing;
  • the area between the entrance and exit of the through hole is the middle part of the target material.
  • the hole expansion and modification stage is entered.
  • the hole expansion and modification stage can be divided into single step or multi-step, which is determined by the thickness of the target material. For thicker targets, multiple hole expansion and modification are required to make the through-hole exit roundness, through-hole wall morphology and through-hole taper meet the requirements. For thinner targets that can meet the requirements through a single hole expansion and modification, the hole expansion and modification stage can be completed in one step to improve processing efficiency.
  • the laser processing parameters are set according to the following principles: in the through-hole processing stage, it is necessary to ensure that the through-hole is processed and the entrance roundness reaches the preset size to obtain the fastest processing efficiency, and avoid hindering the laser incidence due to the small hole opening, which affects the processing effect in the hole repairing stage.
  • the hole expansion modification is performed from the middle of the through hole and the outlet position, as shown in FIG4 .
  • the lower half of the hole is mainly modified in the hole expansion modification stage, as shown in Figure 4 and Figure 6.
  • the through-hole processing stage the through-hole has been initially formed. According to the size of the outlet, the scanning diameter of the inner circle of the circumferential nesting circle is reasonably selected to omit the scanning path of the formed hole part, obtain the maximum laser utilization and speed up the processing efficiency.
  • Changing the number of single-layer scanning means adjusting the number of circumferential scanning in the step after one axial feeding step, as shown in Figure 7; at least one circumferential scanning is performed after one axial feeding step.
  • the number of circumferential scanning after one axial feeding step can be appropriately increased.
  • the laser scanning speed can be adjusted to adjust the spot overlap rate, and the laser power can be adjusted for different materials to improve the hole repair effect.
  • Adjust the laser beam to the initial processing position adjust the laser beam focus position back to the target surface, laser scanning speed, single layer scanning time and other process parameters, and select automatic focus or manual focus according to the flatness of the target surface to meet the new micro-hole processing process.
  • in-situ hole repair can be achieved by using two-step circular cutting laser processing, without changing the processing platform and laser source. It can be achieved by optimizing the process flow and parameters, avoiding secondary positioning and processing errors, and is simple and feasible.
  • the number of feeds, single-layer scanning time and the number of nested circles of circular scanning are the key to ensuring the micro-hole size processing accuracy and processing efficiency. They need to be repeatedly verified and ensured to obtain the optimal values.
  • FIGS. 1 to 7 an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
  • a solid femtosecond laser with a wavelength of 1035nm and a power of 40W is used as the laser processing source 1 to process nickel-based high-temperature alloy micropores with a thickness of 1.30mm and an aperture of 0.60mm.
  • the nickel-based high-temperature alloy target 8 is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence.
  • the first step of through-hole processing the focus is set on the material surface, as shown in Figure 3; the inner circle diameter of the nested circle scanning is 0.10mm and the outer circle diameter is 0.60mm (as shown in Figure 5); the axial feed is 4 times, and the axial feed distance is set to 0.15mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 24W, the laser scanning speed is 300mm/S, and the number of single-layer scans is 80 times.
  • a preliminary test hole with a taper of about 3° and an entrance roundness greater than 99.8% can be obtained, and the exit roundness is about 85%.
  • the second step is the in-situ hole expansion stage: focus on processing the lower half of the microhole, improve the exit roundness and reduce the microhole taper.
  • the processing focus is lowered to the middle of the target, as shown in Figure 4.
  • the through hole has been formed.
  • the inner diameter of the nested circle scanning is 0.40mm (as shown in Figure 6), and the number of single-layer scanning is increased to 120 times. Other parameters remain unchanged.
  • the exit roundness can reach more than 99.5%, and the taper is 0.8 ⁇ 1.1°.
  • High-quality nickel-based high-temperature alloy microholes have no defects such as heat-affected zones, recast layers and microcracks.
  • the exit roundness of the microhole processed by the modified invention method can be increased by 10%, the taper can be reduced by 4°, and the efficiency can be increased by 30%.
  • FIGS. 1 to 7 an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
  • a solid femtosecond laser with a wavelength of 1035nm and a power of 40W is used as the laser processing source 1 to process nickel-based high-temperature alloy micropores with a thickness of 2.20mm and an aperture of 0.60mm.
  • the nickel-based high-temperature alloy target 8 is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence.
  • the first step of through-hole processing the focus is set on the material surface, as shown in Figure 3; the inner diameter of the nested circle scanning is 0.06mm and the outer diameter is 0.50mm (as shown in Figure 5); the axial feed is 3 times, and the axial feed distance is set to 0.1mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 20W, the laser scanning speed is 350mm/s, and the number of single-layer scans is 80 times.
  • a preliminary test hole with a taper of about 6° and an entrance roundness greater than 99.5% can be obtained, and the exit roundness is about 80%.
  • the second step is the in-situ hole expansion stage: the processing focus is lowered to the middle of the target, as shown in Figure 4, the inner diameter of the nested circle scanning is 0.35mm (as shown in Figure 6), the number of single-layer scanning times is increased to 100 times, and the scanning speed is 250mm/s.
  • the outlet roundness can reach more than 99.0%, and the taper is 1.0 ⁇ 1.5°.
  • High-quality nickel-based high-temperature alloy micropores have no defects such as heat-affected zone, recast layer and microcracks.
  • FIGS. 1 to 7 an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
  • a picosecond laser with a wavelength of 1064nm and a power of 30W is used as the laser processing source 1 to process CMC-SiC ceramic matrix composite micropores with a thickness of 2.3mm and an aperture of 0.60mm.
  • the target material 8 is ultrasonically cleaned and dried, it is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence.
  • the first step of through-hole processing the focus is set on the material surface, as shown in Figure 3; the inner circle diameter of the nested circle scanning is 0.06mm and the outer circle diameter is 0.60mm (as shown in Figure 5); the axial feed is 10 times, and the axial feed distance is set to 0.10mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 30W, the laser scanning speed is 400mm/s, and the number of single-layer scans is 120 times.
  • a preliminary test hole with a taper of about 4 to 5° and an entrance roundness greater than 98.0% can be obtained, and the exit roundness is about 80%.
  • the second step is the in-situ hole expansion stage: the processing focus is lowered to the middle of the target material, the feed times are 10 times, as shown in Figure 4, the inner diameter of the nested circle scan is 0.20mm (as shown in Figure 6), the single-layer scan times are increased to 120 times, the scanning speed is 350mm/s, and other parameters remain unchanged.
  • the entrance roundness can reach 99.7%
  • the exit roundness can reach more than 94.7%
  • the taper is about 3.0° for the ceramic-based composite micropore.
  • the ceramic-based composite micropore processed by this invention can significantly improve the roundness and taper of the micropore, the entrance roundness can be increased by 2%, the exit roundness can be increased by 14%, and the taper is reduced by 2°.
  • the hole repairing step can be increased, and the multi-step segmented hole repairing can be achieved to achieve the purpose of improving the processing accuracy of the micropore.

Abstract

An ultrafast laser micro-hole machining method for in-situ hole trimming, which relates to the field of laser micro-hole machining. For the problems of it being difficult to optimize micro-hole geometric shapes and recast layers adhering to hole walls in laser drilling processes, through hole machining is carried out firstly, then reaming modification is carried out, and the geometric shape of a through hole is optimized in two steps, such that a micro-hole with high roundness and small taper and a large-area micro-hole array can be machined. Therefore, the micro-hole size accuracy is ensured, and the machining efficiency is also improved.

Description

一种原位修孔超快激光微孔加工方法An in-situ hole repair ultrafast laser micro-hole processing method
本发明要求于2022年10月27日提交中国专利局、申请号为202211324552.9、发明名称为“一种原位修孔超快激光微孔加工方法”的中国专利申请的优先权,其全部内容通过引用结合在本发明中。The present invention claims the priority of the Chinese patent application filed with the Chinese Patent Office on October 27, 2022, with application number 202211324552.9 and invention name “A method for in-situ hole repair ultrafast laser micro-hole processing”, the entire contents of which are incorporated by reference in the present invention.
技术领域Technical Field
本发明涉及激光微孔加工领域,具体涉及一种原位修孔超快激光微孔加工方法。The invention relates to the field of laser micro-hole processing, and in particular to an in-situ hole repair ultrafast laser micro-hole processing method.
背景技术Background technique
激光微孔加工具有速度快、效率高、成本低、精度高和绿色环保等优点,适用于高温合金、陶瓷复合材料等涡轮叶片材料的复杂加工。在激光加工过程中,孔壁上容易出现重铸层和氧化层,并引发微裂纹,直接向材料基体蔓延,从而影响涡轮叶片的性能和寿命。超快激光的脉冲时间极短,达到皮秒、飞秒的量级,在相同的单脉冲能量下,可获得极大提升的峰值功率,使得其与材料的相互作用机理发生了根本改变,去除材料过程不再是热熔过程,从理论上可以实现高精度、无热影响区、无重铸层、无微裂纹的高质量微孔加工,但试验发现超快激光并不能完全实现真正的“冷加工”。单纯降低脉宽到皮秒乃至飞秒级别,仍难以有效防止热影响区、重铸层、孔隙及微坑的产生,并且可能出现由偏振导致的微孔形状变形、锥度大等问题,加工效率较低。Laser micro-hole processing has the advantages of fast speed, high efficiency, low cost, high precision and green environmental protection. It is suitable for complex processing of turbine blade materials such as high-temperature alloys and ceramic composites. During the laser processing process, recast layers and oxide layers are prone to appear on the hole wall, and microcracks are caused, which spread directly to the material matrix, thus affecting the performance and life of the turbine blade. The pulse time of ultrafast laser is extremely short, reaching the order of picoseconds and femtoseconds. Under the same single pulse energy, it can obtain a greatly improved peak power, which fundamentally changes its interaction mechanism with the material. The material removal process is no longer a hot melt process. In theory, high-precision, heat-affected zone-free, recast layer-free, and microcrack-free high-quality micro-hole processing can be achieved. However, experiments have found that ultrafast lasers cannot fully achieve true "cold processing". Simply reducing the pulse width to picoseconds or even femtoseconds is still difficult to effectively prevent the generation of heat-affected zones, recast layers, pores and micro-pits, and problems such as micro-hole shape deformation and large taper caused by polarization may occur, and the processing efficiency is low.
目前,微孔的加工尺寸不断减小,由微米级减小至亚微米级,甚至纳米级。激光打孔工艺存在微孔几何形状的优化困难和孔壁上粘滞的重铸层的问题,在微 孔的实际应用中,不同尺度下很难同时兼顾加工精度和效率。At present, the processing size of microholes is constantly decreasing, from micron to submicron and even nanometer. The laser drilling process has the problem of difficulty in optimizing the geometry of microholes and the problem of sticky recast layer on the hole wall. In the actual application of microholes, it is difficult to take into account both processing accuracy and efficiency at different scales.
发明内容Summary of the invention
本发明的目的是针对现有技术存在的缺陷,提供一种原位修孔超快激光微孔加工方法,先进行通孔加工后进行扩孔修饰,通过两步法原位修孔方法优化通孔几何形状,能够加工出圆度高、锥度小的微孔及大面积微孔阵列,在保证微孔尺寸精度的同时提高了加工效率。The purpose of the present invention is to provide an in-situ hole repair ultrafast laser micro-hole processing method to address the defects of the prior art. The through-hole processing is first performed and then the hole expansion modification is performed. The through-hole geometry is optimized by the two-step in-situ hole repair method, and micro-holes with high roundness and small taper and large-area micro-hole arrays can be processed, thereby improving the processing efficiency while ensuring the micro-hole size accuracy.
为了实现上述目的,采用以下方案:In order to achieve the above objectives, the following scheme is adopted:
一种原位修孔超快激光微孔加工方法,包括:An in-situ hole repair ultrafast laser micro-hole processing method, comprising:
通孔加工:激光聚焦于靶材上部表面,通过环切扫描和轴向进给加工通孔;Through-hole processing: The laser is focused on the upper surface of the target material, and the through-hole is processed by circular scanning and axial feeding;
调整激光聚焦至通孔内的靶材中部;Adjust the laser focus to the middle of the target material in the through hole;
扩孔修饰:通过环切扫描和轴向进给加工通孔下部及出口区域,以修饰通孔形貌和尺寸,使通孔出口圆度、通孔孔壁形貌和通孔锥度满足设定要求。Hole expansion modification: The lower part and exit area of the through hole are processed by circular scanning and axial feed to modify the through hole morphology and size so that the through hole exit roundness, through hole wall morphology and through hole taper meet the set requirements.
进一步地,在通孔加工阶段和扩孔修饰阶段,采用嵌套圆环切扫描方式加工通孔。Furthermore, in the through hole processing stage and the hole expansion modification stage, a nested circular cutting scanning method is adopted to process the through hole.
进一步地,扩孔修饰阶段激光加工区域的内圈直径大于通孔加工阶段激光加工区域的内圈直径,缩减扩孔修饰阶段的环切扫描圈数。Furthermore, the inner circle diameter of the laser processing area in the hole expansion and modification stage is larger than the inner circle diameter of the laser processing area in the through hole processing stage, thereby reducing the number of annular scanning circles in the hole expansion and modification stage.
进一步地,扩孔修饰阶段和通孔加工阶段对应的激光加工区域的外圈直径相等,均等于通孔设定直径。Furthermore, the outer diameters of the laser processing areas corresponding to the hole expansion and modification stage and the through hole processing stage are equal, and are both equal to the set diameter of the through hole.
进一步地,在通孔加工阶段和扩孔修饰阶段,均检测通孔入口和出口的形貌和尺寸,在形貌和尺寸均满足设定要求后,再进行后续步骤。Furthermore, in both the through-hole processing stage and the hole expansion and modification stage, the morphology and size of the through-hole entrance and exit are detected, and subsequent steps are carried out after the morphology and size meet the set requirements.
进一步地,所述轴向进给逐步进行,完成轴向一步环切扫描后进行下一步的环切扫描。Furthermore, the axial feeding is performed step by step, and after completing one axial circular scanning step, the next circular scanning step is performed.
进一步地,在扩孔修饰阶段,增加单层环切扫描次数和光斑重叠率,以修饰通孔出口圆度、通孔孔壁形貌以及减小通孔锥度。Furthermore, in the hole expansion and modification stage, the number of single-layer annular cutting scans and the spot overlap rate are increased to modify the through-hole exit roundness, the through-hole wall morphology and reduce the through-hole taper.
进一步地,在通孔加工阶段前进行加工前准备:Furthermore, pre-processing preparation is performed before the through-hole processing stage:
将靶材固定于工作平台,调整位置使靶材上部表面位于激光聚焦处;Fix the target on the working platform and adjust the position so that the upper surface of the target is located at the laser focus;
调整激光环切扫描工艺参数,利用扫描振镜准备进行通孔加工。Adjust the laser ring cutting scanning process parameters and use the scanning galvanometer to prepare for through-hole processing.
进一步地,激光环切扫描工艺参数包括扫描内圈直径、扫描外圈直径、扫描间距、激光功率、扫描速度、扫描次数、轴向进给间距。Furthermore, the laser annular cutting scanning process parameters include scanning inner circle diameter, scanning outer circle diameter, scanning spacing, laser power, scanning speed, scanning times, and axial feed spacing.
进一步地,在一通孔的扩孔修饰完成后,移动靶材至下一通孔加工位置,激光调整至初始加工位置,重复进行通孔加工和扩孔修饰。Furthermore, after the hole expansion and modification of a through hole is completed, the target material is moved to the next through hole processing position, the laser is adjusted to the initial processing position, and the through hole processing and hole expansion and modification are repeated.
与现有技术相比,本发明具有的优点和积极效果是:Compared with the prior art, the present invention has the following advantages and positive effects:
(1)针对激光打孔工艺存在微孔几何形状的优化困难和孔壁上粘滞的重铸层的问题,先进行通孔加工后进行扩孔修饰,通过两步法原位修孔方法优化通孔几何形状,能够加工出圆度高、锥度小的微孔及大面积微孔阵列,在保证微孔尺寸精度的同时提高了加工效率。(1) In view of the difficulty in optimizing the microhole geometry and the problem of sticky recast layer on the hole wall in the laser drilling process, through-hole processing is first performed and then hole expansion modification is performed. The through-hole geometry is optimized by a two-step in-situ hole repair method, and microholes with high roundness and small taper and large-area microhole arrays can be processed, which improves the processing efficiency while ensuring the microhole size accuracy.
(2)在通孔加工阶段需保证加工通孔且入口圆度达到预设尺寸获得最快加工效率,避免因孔口过小阻碍激光入射影响修孔阶段的加工效果。(2) During the through-hole processing stage, it is necessary to ensure that the through-hole is processed and the entrance roundness reaches the preset size to obtain the fastest processing efficiency, so as to avoid the impact of the processing effect of the hole repairing stage due to the small hole opening hindering the laser incidence.
(3)在扩孔修饰阶段主要对孔的下半部分进行修饰,通过通孔加工阶段初步成孔,根据出口的尺寸合理选择环切嵌套圆内圈的扫描直径获得最大的激光利用率,加快加工效率。(3) In the hole expansion and modification stage, the lower half of the hole is mainly modified. The hole is initially formed in the through-hole processing stage. The scanning diameter of the inner circle of the annular nested circle is reasonably selected according to the size of the outlet to obtain the maximum laser utilization rate and accelerate the processing efficiency.
(4)解决超快激光由于光斑圆度低和振镜扫描造成的微孔形状变形和锥度大的问题,通过在扩孔修饰阶段中环切圈数的缩减,避免了激光束对已加工区域的重复空扫和过度烧蚀,有效提高了激光利用率和超快激光微孔加工效率,为超 快激光在微纳加工方面的应用提供了技术参考。(4) The problem of micro-hole shape deformation and large taper caused by low spot roundness and galvanometer scanning of ultrafast laser is solved. By reducing the number of circular cutting circles in the hole expansion and modification stage, the repeated empty scanning and excessive ablation of the laser beam on the processed area are avoided, which effectively improves the laser utilization rate and ultrafast laser micro-hole processing efficiency, and provides a technical reference for the application of ultrafast laser in micro-nano processing.
(5)在通孔加工阶段和扩孔修饰阶段无需更换加工平台和激光源,通过优化工艺流程和参数便可实现,避免了二次定位和加工误差,简易可行并提高加工效率。(5) There is no need to replace the processing platform and laser source during the through-hole processing stage and the hole expansion modification stage. This can be achieved by optimizing the process flow and parameters, avoiding secondary positioning and processing errors. It is simple and feasible and improves processing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
图1为本发明实施例1-4中原位修孔超快激光微孔加工方法的流程示意图。FIG. 1 is a schematic flow chart of the in-situ hole repair ultrafast laser micro-hole processing method in Examples 1-4 of the present invention.
图2为本发明实施例1-4中实现激光微孔加工的装置示意图。FIG. 2 is a schematic diagram of a device for implementing laser micro-hole processing in Examples 1-4 of the present invention.
图3为本发明实施例1-4中通孔加工阶段加工原理示意图。FIG. 3 is a schematic diagram of the processing principle of the through-hole processing stage in Examples 1-4 of the present invention.
图4为本发明实施例1-4中扩孔修饰阶段加工原理示意图。FIG. 4 is a schematic diagram of the processing principle of the hole expansion and modification stage in Examples 1-4 of the present invention.
图5为本发明实施例1-4中通孔加工阶段激光单层扫描路径的示意图。FIG. 5 is a schematic diagram of a laser single-layer scanning path during the through-hole processing stage in Examples 1-4 of the present invention.
图6为本发明实施例1-4中扩孔修饰阶段激光单层扫描路径的示意图。FIG6 is a schematic diagram of the laser single layer scanning path during the hole expansion and modification stage in Examples 1-4 of the present invention.
图7为本发明实施例1-4中激光环切加工轴向进给示意图。FIG. 7 is a schematic diagram of the axial feed of the laser circular cutting process in Examples 1-4 of the present invention.
其中,1-超快激光器,2-光闸,3-第一反射镜,4-扩束镜,5-第二反射镜,6-扫描振镜,7-聚焦镜,8-靶材,9-加工平台,10-CCD相机,11-加工控制系统。Among them, 1-ultrafast laser, 2-optical gate, 3-first reflector, 4-beam expander, 5-second reflector, 6-scanning galvanometer, 7-focusing mirror, 8-target material, 9-processing platform, 10-CCD camera, 11-processing control system.
具体实施方式Detailed ways
实施例1Example 1
本发明的一个典型实施例中,如图1-图7所示,给出一种原位修孔超快激光微孔加工方法。In a typical embodiment of the present invention, as shown in FIGS. 1 to 7 , an in-situ hole repair ultrafast laser micro-hole processing method is provided.
激光微孔加工作为一种新型加工方法被广泛研究,也是激光加工技术重要的应用领域之一。超快激光的脉冲时间极短,达到皮秒、飞秒的量级,在相同的单 脉冲能量下,可获得极大提升的峰值功率,使得其与材料的相互作用机理发生了根本改变,去除材料过程不再是热熔过程,从理论上可以实现高精度、无热影响区、无重铸层、无微裂纹的高质量微孔加工,但试验发现超快激光并不能完全实现真正的“冷加工”。单纯降低脉宽到皮秒乃至飞秒级别,仍难以有效防止热影响区、重铸层、孔隙及微坑的产生,并且可能出现由偏振导致的微孔形状变形、锥度大等问题,加工效率较低。Laser micro-hole processing has been widely studied as a new processing method and is also one of the important application areas of laser processing technology. The pulse time of ultrafast laser is extremely short, reaching the order of picoseconds and femtoseconds. Under the same single pulse energy, it can obtain greatly improved peak power, which fundamentally changes the interaction mechanism between it and the material. The material removal process is no longer a hot melt process. In theory, it can achieve high-precision, high-quality micro-hole processing without heat-affected zone, recast layer, and micro-cracks. However, experiments have found that ultrafast lasers cannot fully achieve true "cold processing". Simply reducing the pulse width to picoseconds or even femtoseconds is still difficult to effectively prevent the generation of heat-affected zones, recast layers, pores and micro-pits, and problems such as micro-hole shape deformation and large taper caused by polarization may occur, resulting in low processing efficiency.
同时,随着制造业水平的不断提高,结构设计要求不断提升,微孔的加工尺寸不断减小,由微米级减小至亚微米级,甚至纳米级。激光打孔技术还存在诸多问题未解决,其中两个最主要的问题就是微孔几何形状的优化和孔壁上粘滞的重铸层。另外,在微孔的实际应用中,不同尺度下很难同时兼顾加工精度和效率,从而制约了超快激光在微孔加工方向的发展进程。At the same time, with the continuous improvement of the manufacturing level, the structural design requirements are constantly increasing, and the processing size of microholes is constantly decreasing, from micron level to submicron level, and even nanometer level. There are still many unresolved problems in laser drilling technology, two of which are the optimization of microhole geometry and the sticky recast layer on the hole wall. In addition, in the actual application of microholes, it is difficult to take into account both processing accuracy and efficiency at different scales, which restricts the development of ultrafast laser in the direction of microhole processing.
基于此,本实施例提供一种原位修孔超快激光微孔加工方法,通过两步法原位修孔策略可以加工出圆度高、锥度小的微孔及大面积微孔阵列,在保证微孔尺寸精度的同时提高了加工效率。Based on this, this embodiment provides an in-situ hole repair ultrafast laser micro-hole processing method. Through the two-step in-situ hole repair strategy, micro-holes with high roundness and small taper and large-area micro-hole arrays can be processed, which improves the processing efficiency while ensuring the micro-hole size accuracy.
先进行通孔加工,激光聚焦于靶材上部表面,通过环切扫描和轴向进给加工通孔;First, through-hole processing is performed, the laser is focused on the upper surface of the target, and the through-hole is processed by circular scanning and axial feeding;
再进行激光调整,调整激光聚焦至通孔内的靶材中部;Then perform laser adjustment to adjust the laser focus to the middle of the target material in the through hole;
最后进行扩孔修饰,通过环切扫描和轴向进给加工通孔下部及出口区域,以修饰通孔形貌和尺寸,使通孔出口圆度、通孔孔壁形貌和通孔锥度满足设定要求。Finally, the hole expansion modification is carried out, and the lower part and the exit area of the through hole are processed by circular cutting scanning and axial feeding to modify the through hole morphology and size so that the through hole exit roundness, through hole wall morphology and through hole taper meet the set requirements.
下面,结合附图对本实施例中的原位修孔超快激光微孔加工方法进行详细说明。The in-situ hole repair ultrafast laser micro-hole processing method in this embodiment is described in detail below with reference to the accompanying drawings.
参见图2,其为能够执行本实施例中原位修孔超快激光微孔加工方法的装置 示意图,采用现有的激光微孔加工装置。See Figure 2, which is a schematic diagram of a device capable of executing the in-situ hole repair ultrafast laser micro-hole processing method of this embodiment, using an existing laser micro-hole processing device.
包括沿光路依次设置的超快激光器1、光闸2、第一反射镜3、扩束镜4、第二反射镜5、扫描振镜6和聚焦镜7,扫描振镜6能够输出环形扫描激光,并穿过聚焦镜7后作用于加工平台9上的靶材8。在激光加工位置设置CCD相机10,获取加工位置图像,CCD相机10和加工平台9分别接入加工控制系统11,通过加工控制系统11控制加工平台9的动作。The system includes an ultrafast laser 1, a shutter 2, a first reflector 3, a beam expander 4, a second reflector 5, a scanning galvanometer 6 and a focusing mirror 7 which are sequentially arranged along the optical path. The scanning galvanometer 6 can output an annular scanning laser, and after passing through the focusing mirror 7, it acts on a target material 8 on a processing platform 9. A CCD camera 10 is arranged at the laser processing position to obtain an image of the processing position. The CCD camera 10 and the processing platform 9 are respectively connected to a processing control system 11, and the action of the processing platform 9 is controlled by the processing control system 11.
参见图1,为了提高微孔加工的形状尺寸精度和超快激光的加工效率,本实施例中采用两步法原位修孔激光环切微孔加工策略,主要包括通孔加工阶段和扩孔修饰阶段,具体步骤如下:Referring to FIG. 1 , in order to improve the shape and size accuracy of micro-hole processing and the processing efficiency of ultrafast laser, a two-step in-situ hole repair laser ring cutting micro-hole processing strategy is adopted in this embodiment, which mainly includes a through-hole processing stage and a hole expansion modification stage. The specific steps are as follows:
S1:将待加工工件固定于工作平台上,定位后移动工作平台使工件位于激光束焦平面内;S1: Fix the workpiece to be processed on the working platform, and move the working platform after positioning so that the workpiece is located in the focal plane of the laser beam;
S2:根据材料属性及样品厚度,设置最佳的激光环切工艺参数,利用扫描振镜进行激光加工;S2: According to the material properties and sample thickness, set the optimal laser cutting process parameters and use the scanning galvanometer for laser processing;
S3:通孔加工阶段:采用嵌套圆环切扫描方式,如图5所示,激光通过轴向进给的方式,聚焦于靶材表面加工初步通孔,如图3所示;S3: Through-hole processing stage: A nested circular cutting scanning method is adopted, as shown in FIG5 , and the laser is focused on the surface of the target material to process a preliminary through-hole by axial feeding, as shown in FIG3 ;
S4:利用实时监测装置检测微孔出入口形貌,满足要求时进行下一步;S4: Use a real-time monitoring device to detect the morphology of the micropore entrance and exit, and proceed to the next step when the requirements are met;
S5:激光束沿Z轴方向下降焦点至靶材中部;S5: The laser beam descends along the Z axis to the center of the target;
S6:扩孔修饰阶段:通过增加单层扫描次数和光斑重叠率重点修饰微孔下部及出口形貌和尺寸,如图4、图6所示,达到修饰出口圆度、孔壁形貌和减小微孔锥度的目的,检测出口形貌满足要求时进行下一步;S6: Hole expansion and modification stage: By increasing the number of single-layer scanning times and the spot overlap rate, the lower part of the microhole and the exit morphology and size are modified, as shown in Figures 4 and 6, to achieve the purpose of modifying the exit roundness, hole wall morphology and reducing the microhole taper. When the exit morphology meets the requirements, proceed to the next step;
S7:移动靶材至下一加工位置,激光束调整至初试加工设置,进行微孔的重复加工。S7: Move the target to the next processing position, adjust the laser beam to the initial processing setting, and repeat the micro-hole processing.
本实施例中的上部、中部和出口阶段均是相对于如图2所示的超快激光微孔加工时的进给方向而言,上部是靶材靠近扫描振镜一侧的表面位置,此位置加工后形成通孔的入口;下部是靶材远离扫描振镜一侧的表面位置,此位置在加工后形成通孔的出口;位于通孔入口和出口之间的区域为靶材的中部。The upper, middle and exit stages in this embodiment are all relative to the feed direction during ultrafast laser micro-hole processing as shown in Figure 2. The upper part is the surface position of the target material close to the scanning galvanometer side, and this position forms the entrance of the through hole after processing; the lower part is the surface position of the target material away from the scanning galvanometer side, and this position forms the exit of the through hole after processing; the area between the entrance and exit of the through hole is the middle part of the target material.
在加工过程中,在通孔加工阶段使靶材贯穿后,进入扩孔修饰阶段,扩孔修饰阶段可以分为单步或多步,根据靶材厚度来确定。对于较厚的靶材,需要通过多次扩孔修饰才能够使通孔出口圆度、通孔孔壁形貌和通孔锥度满足需求,对于通过单次扩孔修饰能够使通孔满足需求的较薄靶材,可以将扩孔修饰阶段一步完成,提高加工效率。During the processing, after the target material is penetrated in the through-hole processing stage, the hole expansion and modification stage is entered. The hole expansion and modification stage can be divided into single step or multi-step, which is determined by the thickness of the target material. For thicker targets, multiple hole expansion and modification are required to make the through-hole exit roundness, through-hole wall morphology and through-hole taper meet the requirements. For thinner targets that can meet the requirements through a single hole expansion and modification, the hole expansion and modification stage can be completed in one step to improve processing efficiency.
其中,根据材料属性及样品厚度,设置最佳的激光环切工艺参数时,按照以下原则对激光加工参数进行设定:在通孔加工阶段需保证加工通孔且入口圆度达到预设尺寸获得最快加工效率,避免因孔口过小阻碍激光入射影响修孔阶段的加工效果。Among them, when setting the optimal laser circumferential cutting process parameters according to the material properties and sample thickness, the laser processing parameters are set according to the following principles: in the through-hole processing stage, it is necessary to ensure that the through-hole is processed and the entrance roundness reaches the preset size to obtain the fastest processing efficiency, and avoid hindering the laser incidence due to the small hole opening, which affects the processing effect in the hole repairing stage.
另外,过度的重复加工和进给并不能有效修饰出口形貌,反而会对入口表面及孔壁形成过烧蚀生成重铸层、扩大出口尺寸。因此,本实施例中,从通孔中部和出口位置进行扩孔修饰,如图4所示。In addition, excessive repeated processing and feeding cannot effectively modify the outlet morphology, but will cause over-ablation of the inlet surface and hole wall to generate a recast layer and expand the outlet size. Therefore, in this embodiment, the hole expansion modification is performed from the middle of the through hole and the outlet position, as shown in FIG4 .
由于扫描振镜加工导致微孔形状变形,尤其是出口容易呈椭圆形,因此,在扩孔修饰阶段主要对孔的下半部分进行修饰,如图4、图6所示。通过通孔加工阶段,通孔已经初步形成,根据出口的尺寸合理选择环切嵌套圆内圈的扫描直径,省去已成孔部分的扫描路径,获得最大的激光利用率并加快加工效率。Since the scanning galvanometer processing causes the micro-hole shape to be deformed, especially the outlet is prone to be elliptical, therefore, the lower half of the hole is mainly modified in the hole expansion modification stage, as shown in Figure 4 and Figure 6. Through the through-hole processing stage, the through-hole has been initially formed. According to the size of the outlet, the scanning diameter of the inner circle of the circumferential nesting circle is reasonably selected to omit the scanning path of the formed hole part, obtain the maximum laser utilization and speed up the processing efficiency.
在保持轴向进给扫描过程中,增加单层扫描次数是修饰孔型的有效手段,改变单层扫描次数是指在轴向进给一个工步后,如图7所示,调整在该工步内环切 扫描的次数;在轴向进给一个工步后,至少进行一次环切扫描。在扩孔修饰阶段,可以适当增加在轴向进给一个工步后的环切扫描次数。另外还可以调节激光扫描速度调节光斑重叠率,针对不同材料还可以调节激光功率完善修孔效果。In the process of maintaining axial feeding scanning, increasing the number of single-layer scanning is an effective means of modifying the hole type. Changing the number of single-layer scanning means adjusting the number of circumferential scanning in the step after one axial feeding step, as shown in Figure 7; at least one circumferential scanning is performed after one axial feeding step. In the hole expansion modification stage, the number of circumferential scanning after one axial feeding step can be appropriately increased. In addition, the laser scanning speed can be adjusted to adjust the spot overlap rate, and the laser power can be adjusted for different materials to improve the hole repair effect.
将激光束调整到初试加工位置,调整激光束聚焦位置返回至靶材表面、激光扫描速度、单层扫描时间等工艺参数,根据靶材表面的平整度选择自动聚焦或者手动聚焦以满足新的微孔加工流程。Adjust the laser beam to the initial processing position, adjust the laser beam focus position back to the target surface, laser scanning speed, single layer scanning time and other process parameters, and select automatic focus or manual focus according to the flatness of the target surface to meet the new micro-hole processing process.
利用扫描振镜进行微孔加工,可以在制图过程中建立两个图层,实现第一步通孔加工和第二步修饰扩孔的原位二次加工,可以减少二次操作时间,加快加工效率。利用两步法环切激光加工可以实现原位修孔的目的,无需更换加工平台和激光源,通过优化工艺流程和参数便可实现,避免了二次定位和加工误差,简易可行。Using a scanning galvanometer for micro-hole processing, two layers can be established during the drawing process to achieve in-situ secondary processing of the first step of through-hole processing and the second step of modification and expansion of the hole, which can reduce the secondary operation time and speed up the processing efficiency. The purpose of in-situ hole repair can be achieved by using two-step circular cutting laser processing, without changing the processing platform and laser source. It can be achieved by optimizing the process flow and parameters, avoiding secondary positioning and processing errors, and is simple and feasible.
解决超快激光由于光斑圆度低和振镜扫描造成的微孔形状变形和锥度大的问题,通过第二步中环切圈数的缩减,避免了激光束对已加工区域的重复空扫和过度烧蚀,有效提高了激光利用率和超快激光微孔加工效率,为超快激光在微纳加工方面的应用提供了技术参考。The problems of microhole shape deformation and large taper caused by low spot roundness and galvanometer scanning of ultrafast laser are solved. By reducing the number of circular cutting circles in the second step, repeated empty scanning and excessive ablation of the processed area by the laser beam are avoided, which effectively improves the laser utilization rate and ultrafast laser microhole processing efficiency, and provides a technical reference for the application of ultrafast laser in micro-nano processing.
设定加工参数时,进给次数、单层扫描时间和环切扫描嵌套圆圈数是确保微孔尺寸加工精度和加工效率的关键,需要反复验证并确保取最优值。When setting the processing parameters, the number of feeds, single-layer scanning time and the number of nested circles of circular scanning are the key to ensuring the micro-hole size processing accuracy and processing efficiency. They need to be repeatedly verified and ensured to obtain the optimal values.
实施例2Example 2
本发明的另一个典型实施例中,如图1-图7所示,给出一种原位修孔超快激光微孔加工方法。In another typical embodiment of the present invention, as shown in FIGS. 1 to 7 , an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
采用波长为1035nm,功率为40W的固体飞秒激光器作为激光加工源1,加工厚度为1.30mm、孔径为0.60mm的镍基高温合金微孔。将镍基高温合金靶材8 超声清洗干燥后,固定于工作平台9上,设置加工工艺参数,先后进行通孔加工和原位修孔工作。第一步通孔加工阶段:将焦点定于材料表面,如图3所示;嵌套圆扫描内圈直径为0.10mm、外圈直径为0.60mm(如图5所示);轴向进给4次,轴向进给距离设为0.15mm(如图7所示);扫描间距为0.02mm,激光功率为24W,激光扫描速度为300mm/S,单层扫描次数为80次,第一步加工完成后便可得到锥度为3°左右,入口圆度大于99.8%的初试孔,此时出口圆度约为85%。第二步原位扩孔阶段:重点加工微孔的下半部分,提高出口圆度并降低微孔锥度,首先将加工焦点下降至靶材中部,如图4所示,此时通孔已形成,为提高加工效率,嵌套圆扫描内圈直径为0.40mm(如图6所示),增加单层扫描次数为120次,其他参数不变,完成加工后出口圆度可达99.5%以上,锥度为0.8~1.1°的高质量镍基高温合金微孔,无热影响区、重铸层和微裂纹等缺陷。以改发明方法加工的微孔,与一步法未修孔工艺加工结果相比,出口圆度可提高10%,锥度可减小4°,效率可提高30%。A solid femtosecond laser with a wavelength of 1035nm and a power of 40W is used as the laser processing source 1 to process nickel-based high-temperature alloy micropores with a thickness of 1.30mm and an aperture of 0.60mm. After ultrasonic cleaning and drying, the nickel-based high-temperature alloy target 8 is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence. The first step of through-hole processing: the focus is set on the material surface, as shown in Figure 3; the inner circle diameter of the nested circle scanning is 0.10mm and the outer circle diameter is 0.60mm (as shown in Figure 5); the axial feed is 4 times, and the axial feed distance is set to 0.15mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 24W, the laser scanning speed is 300mm/S, and the number of single-layer scans is 80 times. After the first step of processing is completed, a preliminary test hole with a taper of about 3° and an entrance roundness greater than 99.8% can be obtained, and the exit roundness is about 85%. The second step is the in-situ hole expansion stage: focus on processing the lower half of the microhole, improve the exit roundness and reduce the microhole taper. First, the processing focus is lowered to the middle of the target, as shown in Figure 4. At this time, the through hole has been formed. To improve the processing efficiency, the inner diameter of the nested circle scanning is 0.40mm (as shown in Figure 6), and the number of single-layer scanning is increased to 120 times. Other parameters remain unchanged. After the processing is completed, the exit roundness can reach more than 99.5%, and the taper is 0.8~1.1°. High-quality nickel-based high-temperature alloy microholes have no defects such as heat-affected zones, recast layers and microcracks. Compared with the processing results of the one-step unrepaired process, the exit roundness of the microhole processed by the modified invention method can be increased by 10%, the taper can be reduced by 4°, and the efficiency can be increased by 30%.
实施例3Example 3
本发明的另一个典型实施例中,如图1-图7所示,给出一种原位修孔超快激光微孔加工方法。In another typical embodiment of the present invention, as shown in FIGS. 1 to 7 , an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
采用波长为1035nm,功率为40W的固体飞秒激光器作为激光加工源1,加工厚度为2.20mm、孔径为0.60mm的镍基高温合金微孔。将镍基高温合金靶材8超声清洗干燥后,固定于工作平台9上,设置加工工艺参数,先后进行通孔加工和原位修孔工作。第一步通孔加工阶段:将焦点定于材料表面,如图3所示;嵌套圆扫描内圈直径为0.06mm、外圈直径为0.50mm(如图5所示);轴向进给3次,轴向进给距离设为0.1mm(如图7所示);扫描间距为0.02mm,激光功率 为20W,激光扫描速度为350mm/s,单层扫描次数为80次,第一步加工完成后便可得到锥度为6°左右,入口圆度大于99.5%的初试孔,此时出口圆度约为80%。第二步原位扩孔阶段:将加工焦点下降至靶材中部,如图4所示,嵌套圆扫描内圈直径为0.35mm(如图6所示),增加单层扫描次数为100次,扫描速度250mm/s,完成加工后出口圆度可达99.0%以上,锥度为1.0~1.5°的高质量镍基高温合金微孔,无热影响区、重铸层和微裂纹等缺陷。A solid femtosecond laser with a wavelength of 1035nm and a power of 40W is used as the laser processing source 1 to process nickel-based high-temperature alloy micropores with a thickness of 2.20mm and an aperture of 0.60mm. After ultrasonic cleaning and drying, the nickel-based high-temperature alloy target 8 is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence. The first step of through-hole processing: the focus is set on the material surface, as shown in Figure 3; the inner diameter of the nested circle scanning is 0.06mm and the outer diameter is 0.50mm (as shown in Figure 5); the axial feed is 3 times, and the axial feed distance is set to 0.1mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 20W, the laser scanning speed is 350mm/s, and the number of single-layer scans is 80 times. After the first step of processing is completed, a preliminary test hole with a taper of about 6° and an entrance roundness greater than 99.5% can be obtained, and the exit roundness is about 80%. The second step is the in-situ hole expansion stage: the processing focus is lowered to the middle of the target, as shown in Figure 4, the inner diameter of the nested circle scanning is 0.35mm (as shown in Figure 6), the number of single-layer scanning times is increased to 100 times, and the scanning speed is 250mm/s. After the processing is completed, the outlet roundness can reach more than 99.0%, and the taper is 1.0~1.5°. High-quality nickel-based high-temperature alloy micropores have no defects such as heat-affected zone, recast layer and microcracks.
实施例4Example 4
本发明的另一个典型实施例中,如图1-图7所示,给出一种原位修孔超快激光微孔加工方法。In another typical embodiment of the present invention, as shown in FIGS. 1 to 7 , an in-situ hole repairing ultrafast laser micro-hole processing method is provided.
采用波长为1064nm,功率为30W的皮秒激光器作为激光加工源1,加工厚度为2.3mm、孔径为0.60mm的CMC-SiC陶瓷基复合材料微孔。将靶材8超声清洗干燥后,固定于工作平台9上,设置加工工艺参数,先后进行通孔加工和原位修孔工作。第一步通孔加工阶段:将焦点定于材料表面,如图3所示;嵌套圆扫描内圈直径为0.06mm、外圈直径为0.60mm(如图5所示);轴向进给10次,轴向进给距离设为0.10mm(如图7所示);扫描间距为0.02mm,激光功率为30W,激光扫描速度为400mm/s,单层扫描次数为120次,第一步加工完成后便可得到锥度为4~5°左右,入口圆度大于98.0%的初试孔,此时出口圆度约为80%。第二步原位扩孔阶段:将加工焦点下降至靶材中部,进给次数10次,如图4所示,嵌套圆扫描内圈直径为0.20mm(如图6所示),增加单层扫描次数为120次,扫描速度350mm/s,其他参数不变,完成加工后入口圆度可达99.7%,出口圆度可达94.7%以上,锥度约为3.0°的陶瓷基复合材料微孔。该发明加工的陶瓷基复合材料微孔,可以明显提高微孔的圆度和锥度,入口圆度可提高2%、出口 圆度可提高14%,锥度减小2°。针对类似陶瓷基复合材料的难加工材料,根据待加工孔的深径比要求还可以增加修孔步骤,多步分段式修孔,达到提高微孔加工精度的目的。A picosecond laser with a wavelength of 1064nm and a power of 30W is used as the laser processing source 1 to process CMC-SiC ceramic matrix composite micropores with a thickness of 2.3mm and an aperture of 0.60mm. After the target material 8 is ultrasonically cleaned and dried, it is fixed on the working platform 9, and the processing parameters are set to perform through-hole processing and in-situ hole repairing work in sequence. The first step of through-hole processing: the focus is set on the material surface, as shown in Figure 3; the inner circle diameter of the nested circle scanning is 0.06mm and the outer circle diameter is 0.60mm (as shown in Figure 5); the axial feed is 10 times, and the axial feed distance is set to 0.10mm (as shown in Figure 7); the scanning spacing is 0.02mm, the laser power is 30W, the laser scanning speed is 400mm/s, and the number of single-layer scans is 120 times. After the first step of processing is completed, a preliminary test hole with a taper of about 4 to 5° and an entrance roundness greater than 98.0% can be obtained, and the exit roundness is about 80%. The second step is the in-situ hole expansion stage: the processing focus is lowered to the middle of the target material, the feed times are 10 times, as shown in Figure 4, the inner diameter of the nested circle scan is 0.20mm (as shown in Figure 6), the single-layer scan times are increased to 120 times, the scanning speed is 350mm/s, and other parameters remain unchanged. After the processing is completed, the entrance roundness can reach 99.7%, the exit roundness can reach more than 94.7%, and the taper is about 3.0° for the ceramic-based composite micropore. The ceramic-based composite micropore processed by this invention can significantly improve the roundness and taper of the micropore, the entrance roundness can be increased by 2%, the exit roundness can be increased by 14%, and the taper is reduced by 2°. For difficult-to-process materials such as ceramic-based composite materials, according to the depth-to-diameter ratio requirements of the hole to be processed, the hole repairing step can be increased, and the multi-step segmented hole repairing can be achieved to achieve the purpose of improving the processing accuracy of the micropore.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种原位修孔超快激光微孔加工方法,其特征在于,包括:An in-situ hole repair ultrafast laser micro-hole processing method, characterized by comprising:
    通孔加工:激光聚焦于靶材上部表面,通过环切扫描和轴向进给加工通孔;Through-hole processing: The laser is focused on the upper surface of the target material, and the through-hole is processed by circular scanning and axial feeding;
    调整激光聚焦至通孔内的靶材中部;Adjust the laser focus to the middle of the target material in the through hole;
    扩孔修饰:通过环切扫描和轴向进给加工通孔下部及出口区域,以修饰通孔形貌和尺寸,使通孔出口圆度、通孔孔壁形貌和通孔锥度满足设定要求。Hole expansion modification: The lower part and exit area of the through hole are processed by circular scanning and axial feed to modify the through hole morphology and size so that the through hole exit roundness, through hole wall morphology and through hole taper meet the set requirements.
  2. 如权利要求1所述的原位修孔超快激光微孔加工方法,其特征在于,在通孔加工阶段和扩孔修饰阶段,采用嵌套圆环切扫描方式加工通孔。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 is characterized in that in the through hole processing stage and the hole expansion and modification stage, the through hole is processed by a nested circular cutting scanning method.
  3. 如权利要求1或2所述的原位修孔超快激光微孔加工方法,其特征在于,扩孔修饰阶段激光加工区域的内圈直径大于通孔加工阶段激光加工区域的内圈直径,缩减扩孔修饰阶段的环切扫描圈数。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 or 2 is characterized in that the inner circle diameter of the laser processing area in the hole expansion and modification stage is larger than the inner circle diameter of the laser processing area in the through hole processing stage, thereby reducing the number of annular cutting scan circles in the hole expansion and modification stage.
  4. 如权利要求3所述的原位修孔超快激光微孔加工方法,其特征在于,扩孔修饰阶段和通孔加工阶段对应的激光加工区域的外圈直径相等,均等于通孔设定直径。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 3 is characterized in that the outer circle diameters of the laser processing areas corresponding to the hole expansion and modification stage and the through-hole processing stage are equal and equal to the set diameter of the through-hole.
  5. 如权利要求1所述的原位修孔超快激光微孔加工方法,其特征在于,在通孔加工阶段和扩孔修饰阶段,均检测通孔入口和出口的形貌和尺寸,在形貌和尺寸均满足设定要求后,再进行后续步骤。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 is characterized in that the morphology and size of the through-hole entrance and exit are detected in both the through-hole processing stage and the hole expansion modification stage, and the subsequent steps are performed after the morphology and size meet the set requirements.
  6. 如权利要求1所述的原位修孔超快激光微孔加工方法,其特征在于,所述轴向进给逐步进行,完成轴向一步环切扫描后进行下一步的环切扫描。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 is characterized in that the axial feeding is carried out step by step, and the next step of the axial circular cutting scan is carried out after completing the first step of the axial circular cutting scan.
  7. 如权利要求1或6所述的原位修孔超快激光微孔加工方法,其特征在于,在扩孔修饰阶段,增加单层环切扫描次数和光斑重叠率,以修饰通孔出口圆度、通孔孔壁形貌以及减小通孔锥度。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 or 6 is characterized in that, in the hole expansion modification stage, the number of single-layer circular cutting scans and the spot overlap rate are increased to modify the through-hole exit roundness, the through-hole wall morphology and reduce the through-hole taper.
  8. 如权利要求1所述的原位修孔超快激光微孔加工方法,其特征在于,在通 孔加工阶段前进行加工前准备:The in-situ hole repair ultrafast laser micro-hole processing method according to claim 1 is characterized in that the pre-processing preparation is performed before the through-hole processing stage:
    将靶材固定于工作平台,调整位置使靶材上部表面位于激光聚焦处;Fix the target on the working platform and adjust the position so that the upper surface of the target is located at the laser focus;
    调整激光环切扫描工艺参数,利用扫描振镜准备进行通孔加工。Adjust the laser ring cutting scanning process parameters and use the scanning galvanometer to prepare for through-hole processing.
  9. 如权利要求8所述的原位修孔超快激光微孔加工方法,其特征在于,激光环切扫描工艺参数包括扫描内圈直径、扫描外圈直径、扫描间距、激光功率、扫描速度、扫描次数、轴向进给间距。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 8 is characterized in that the laser annular cutting scanning process parameters include scanning inner ring diameter, scanning outer ring diameter, scanning spacing, laser power, scanning speed, number of scans, and axial feed spacing.
  10. 如权利要求1或9所述的原位修孔超快激光微孔加工方法,其特征在于,在一通孔的扩孔修饰完成后,移动靶材至下一通孔加工位置,激光调整至初始加工位置,重复进行通孔加工和扩孔修饰。The in-situ hole repair ultrafast laser micro-hole processing method as described in claim 1 or 9 is characterized in that after the hole expansion modification of a through hole is completed, the target material is moved to the next through hole processing position, the laser is adjusted to the initial processing position, and the through hole processing and hole expansion modification are repeated.
PCT/CN2022/130050 2022-10-27 2022-11-04 Ultrafast laser micro-hole machining method for in-situ hole trimming WO2024087248A1 (en)

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