WO2024086982A1 - Positive electrode composite aluminum current collector and preparation method therefor, and electrochemical device - Google Patents
Positive electrode composite aluminum current collector and preparation method therefor, and electrochemical device Download PDFInfo
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- WO2024086982A1 WO2024086982A1 PCT/CN2022/127088 CN2022127088W WO2024086982A1 WO 2024086982 A1 WO2024086982 A1 WO 2024086982A1 CN 2022127088 W CN2022127088 W CN 2022127088W WO 2024086982 A1 WO2024086982 A1 WO 2024086982A1
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- aluminum
- current collector
- positive electrode
- electrode composite
- polymer substrate
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Definitions
- the present application relates to the field of battery technology, and in particular to a positive electrode composite aluminum current collector, a preparation method thereof, and an electrochemical device.
- high-purity aluminum foil is usually used as the positive electrode current collector of electrochemical devices (such as batteries).
- electrochemical devices such as batteries.
- aluminum crystals need to be subjected to calendering treatment.
- calendering process aluminum crystals are subjected to tensile stress, resulting in defects and distortions in the internal lattice of metal aluminum, leading to enhanced electron scattering.
- calendering cold processing affects the interatomic bonding properties, resulting in an increase in the resistivity of the aluminum foil current collector in the vertical welding direction, causing the aluminum foil current collector to have a large resistance in the vertical welding direction after being welded to the pole ear, resulting in very high heat generated at the pole ear welding during the battery charging and discharging process, which not only increases the internal resistance of the battery, but also reduces the safety of the battery.
- At least one embodiment of the present application provides a method for preparing a positive electrode composite aluminum current collector, comprising the following steps:
- the polymer substrate comprising a first surface and a second surface opposite to the first surface
- the aluminum particles are deposited on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively;
- the electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
- the plasma gas includes at least one of helium plasma gas, neon plasma gas, argon plasma gas, krypton plasma gas, xenon plasma gas, and radon plasma gas.
- the preparation method comprises at least one of the following (1) to (5):
- the concentration of the aluminum vapor is 60 mol/L-80 mol/L;
- the evaporation temperature of the metal aluminum is 600° C. to 1600° C.
- the evaporation speed of the metal aluminum is 10 m/min to 100 m/min;
- the pulse time of the plasma gas is (5-10) s/time
- the injection amount of the plasma gas is (10-200) mol/time.
- At least one embodiment of the present application provides a positive electrode composite aluminum current collector prepared by the preparation method, comprising a polymer substrate and a first aluminum layer and a second aluminum layer respectively located on both sides of the polymer substrate;
- the electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
- the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
- the difference between the electrical conductivity of the first aluminum layer in each direction is less than or equal to 5%;
- the positive electrode composite aluminum current collector includes at least one of the following (1) to (5):
- the puncture strength of the positive electrode composite aluminum current collector is ⁇ 200 gf;
- the tensile strength of the positive electrode composite aluminum current collector is ⁇ 150 MPa
- the tensile strength of the positive electrode composite aluminum current collector is ⁇ 150 MPa
- the elongation of the positive electrode composite aluminum current collector is ⁇ 10%
- the elongation of the positive electrode composite aluminum current collector is ⁇ 10%.
- the positive electrode composite aluminum current collector includes at least one of the following (1) to (4):
- the thickness of the positive electrode composite aluminum current collector is 5 ⁇ m to 30 ⁇ m;
- the thickness of the polymer substrate is 3 ⁇ m to 25 ⁇ m;
- the thickness of the first aluminum layer is 0.3 ⁇ m to 3.0 ⁇ m;
- the thickness of the second aluminum layer is 0.3 ⁇ m to 3.0 ⁇ m.
- the polymer substrate includes at least one of the following (1) to (5):
- the puncture strength of the polymer substrate is ⁇ 200 gf;
- the tensile strength of the polymer substrate is ⁇ 160 MPa
- the tensile strength of the polymer substrate is ⁇ 160 MPa
- the elongation of the polymer substrate is ⁇ 30%
- the elongation of the polymer substrate is ⁇ 30%.
- the material of the polymer substrate includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material and a conductive polymer composite material.
- the polymer substrate includes at least one of the following (1) to (4):
- the insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxamide, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, poly(p-phenylene terephthalamide), polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products;
- the insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material, and the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material;
- the conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene;
- the conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material, the conductive material is selected from at least one of a conductive carbon material, a metal material and a composite conductive material, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black and graphene, the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum and aluminum alloy, and the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
- the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
- the purity of the first aluminum layer is ⁇ 99.8%
- the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
- the sheet resistance of the first aluminum layer is ⁇ 50 m ⁇ ;
- the sheet resistance of the second aluminum layer is ⁇ 50 m ⁇ .
- At least one embodiment of the present application provides an electrochemical device, including a positive electrode composite aluminum current collector prepared by the preparation method or including the positive electrode composite aluminum current collector.
- the surface of the polymer substrate is thickened by the process of aluminum atomic deposition, and the crystallization direction of the aluminum crystals is optimized. Due to the atomic deposition process, the first aluminum layer and the second aluminum layer prepared are not affected by external forces, which protects the integrity of the internal lattice during the crystallization process, avoids the enhancement of electron scattering, and ensures that the conductivity of the first aluminum layer and the second aluminum layer is isotropic, thereby reducing the resistivity of the positive electrode composite aluminum current collector in the vertical welding direction, reducing the heat generated at the electrode ear welding during the charging and discharging process of the electrochemical device, thereby reducing the internal resistance of the electrochemical device, and also improving the safety of the electrochemical device.
- FIG1 is a flow chart of the preparation of the positive electrode composite aluminum current collector provided in the present application.
- FIG2 is a schematic diagram of the structure of the positive electrode composite aluminum current collector provided in the present application.
- FIG. 3 is a module composition diagram of the electrochemical device provided in the present application.
- Figure numerals 10 - polymer substrate; 101 - first surface; 102 - second surface; 20 - first aluminum layer; 30 - second aluminum layer; 100 - positive electrode composite aluminum current collector; 200 - electrochemical device.
- At least one embodiment of the present application provides a method for preparing a positive electrode composite aluminum current collector, comprising the following steps:
- Step S11 please refer to FIG. 2 , providing a polymer substrate 10 .
- the polymer substrate 10 includes a first surface 101 and a second surface 102 opposite to the first surface 101.
- the thickness of the polymer substrate 10 is 3 ⁇ m to 25 ⁇ m. Preferably, the thickness of the polymer substrate 10 is 4 ⁇ m to 8 ⁇ m. If the thickness of the polymer substrate 10 is too small and the strength is too low, the polymer substrate 10 is easy to break during the subsequent processing; if the thickness of the polymer substrate 10 is too large, the production cost will be too high, and the cost of the subsequent prepared positive electrode composite aluminum current collector will also be too high.
- the puncture strength of the polymer substrate 10 is ⁇ 200 gf.
- the tensile strength of the polymer substrate 10 is ⁇ 160 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the polymer substrate 10 is ⁇ 160 MPa.
- the elongation of the polymer substrate 10 in the machine direction (MD), is ⁇ 30%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the polymer substrate 10 is ⁇ 30%.
- the material of the polymer substrate 10 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
- the insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxylate, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products.
- the insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material.
- the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material.
- the conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene.
- the conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material.
- the conductive material is selected from at least one of a conductive carbon material, a metal material, and a composite conductive material.
- the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black, and graphene.
- the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum, and aluminum alloy.
- the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
- Step S12 placing the polymer substrate 10 and metal aluminum in a vapor deposition chamber, and evacuating the vapor deposition chamber.
- the metallic aluminum may be a high-purity aluminum block.
- Step S13 heating the metal aluminum to evaporate the metal aluminum to form aluminum vapor, and injecting plasma gas into the evaporation chamber while the metal aluminum is evaporating, so that the plasma gas promotes the aluminum vapor to crystallize to form aluminum particles.
- the plasma gas includes at least one of helium plasma gas, neon plasma gas, argon plasma gas, krypton plasma gas, xenon plasma gas and radon plasma gas.
- the plasma gas is argon plasma gas.
- the concentration of the aluminum vapor is 60 mol/L-80 mol/L.
- the evaporation temperature of the metal aluminum is 600°C to 1600°C.
- the evaporation speed of the metal aluminum is 10 m/min to 100 m/min.
- the pulse time of the plasma gas is (5-10) s/time.
- the injection amount of the plasma gas is (10-200) mol/time.
- Step S14 The aluminum particles are deposited on the first surface 101 and the second surface 102 to obtain a first aluminum layer 20 and a second aluminum layer 30 respectively, thereby obtaining a positive electrode composite aluminum current collector 100.
- the electrical conductivity of the first aluminum layer 20 and/or the electrical conductivity of the second aluminum layer 30 are isotropic. In one embodiment, the difference between the electrical conductivity of the first aluminum layer 20 in various directions is less than or equal to 5%. In one embodiment, the difference between the electrical conductivity of the second aluminum layer 30 in various directions is less than or equal to 5%.
- the thickness of the first aluminum layer 20 is 0.3 ⁇ m to 3.0 ⁇ m. In one embodiment, the thickness of the second aluminum layer 30 is 0.3 ⁇ m to 3.0 ⁇ m.
- the purity of the first aluminum layer 20 is ⁇ 99.8%. In one embodiment, the purity of the second aluminum layer 30 is ⁇ 99.8%.
- the sheet resistance of the first aluminum layer 20 is ⁇ 50 m ⁇ . In one embodiment, the sheet resistance of the second aluminum layer 30 is ⁇ 50 m ⁇ .
- the puncture strength of the positive electrode composite aluminum current collector 100 is ⁇ 200 gf.
- the tensile strength of the positive composite aluminum current collector 100 is ⁇ 150 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ⁇ 150 MPa.
- the elongation of the positive composite aluminum current collector 100 is ⁇ 10%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ⁇ 10%.
- the thickness of the positive electrode composite aluminum current collector 100 is 5 ⁇ m to 30 ⁇ m.
- the positive electrode composite aluminum current collector 100 may be rolled up.
- the tension for rolling up the positive electrode composite aluminum current collector 100 is 5N to 25N.
- At least one embodiment of the present application provides a positive electrode composite aluminum current collector 100 prepared by the above-mentioned preparation method.
- the positive electrode composite aluminum current collector 100 includes a polymer substrate 10 and a first aluminum layer 20 and a second aluminum layer 30 respectively located on both sides of the polymer substrate 10 .
- the polymer substrate 10 includes a first surface 101 and a second surface 102 opposite to the first surface 101 .
- the thickness of the polymer substrate 10 is 3 ⁇ m to 25 ⁇ m.
- the thickness of the polymer substrate 10 is 4 ⁇ m to 8 ⁇ m.
- the puncture strength of the polymer substrate 10 is ⁇ 200 gf.
- the tensile strength of the polymer substrate 10 is ⁇ 160 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the polymer substrate 10 is ⁇ 160 MPa.
- the elongation of the polymer substrate 10 in the machine direction (MD), is ⁇ 30%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the polymer substrate 10 is ⁇ 30%.
- the material of the polymer substrate 10 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
- the insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxylate, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products.
- the insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material.
- the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material.
- the conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene.
- the conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material.
- the conductive material is selected from at least one of a conductive carbon material, a metal material, and a composite conductive material.
- the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black, and graphene.
- the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum, and aluminum alloy.
- the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
- the first aluminum layer 20 and the second aluminum layer 30 are respectively located on the first surface 101 and the second surface 102.
- the conductivity of the first aluminum layer 20 and/or the conductivity of the second aluminum layer 30 are isotropic. In one embodiment, the difference between the conductivity of the first aluminum layer 20 in various directions is less than or equal to 5%. In one embodiment, the difference between the conductivity of the second aluminum layer 30 in various directions is less than or equal to 5%.
- the thickness of the first aluminum layer 20 is 0.3 ⁇ m to 3.0 ⁇ m. In one embodiment, the thickness of the second aluminum layer 30 is 0.3 ⁇ m to 3.0 ⁇ m.
- the purity of the first aluminum layer 20 is ⁇ 99.8%. In one embodiment, the purity of the second aluminum layer 30 is ⁇ 99.8%.
- the sheet resistance of the first aluminum layer 20 is ⁇ 50 m ⁇ . In one embodiment, the sheet resistance of the second aluminum layer 30 is ⁇ 50 m ⁇ .
- the puncture strength of the positive electrode composite aluminum current collector 100 is ⁇ 200 gf.
- the tensile strength of the positive composite aluminum current collector 100 is ⁇ 150 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ⁇ 150 MPa.
- the elongation of the positive composite aluminum current collector 100 is ⁇ 10%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ⁇ 10%.
- the thickness of the positive electrode composite aluminum current collector 100 is 5 ⁇ m to 30 ⁇ m.
- the electrochemical device 200 includes the positive electrode composite aluminum current collector 100 prepared by the above preparation method or includes the above positive electrode composite aluminum current collector 100.
- the electrochemical device 200 may be a battery.
- the battery may be a secondary battery. More specifically, the secondary battery may be a non-aqueous secondary battery.
- the surface of the polymer substrate 10 is thickened by the process of aluminum atomic deposition, and the crystallization direction of the aluminum crystals is optimized. Due to the atomic deposition process, the first aluminum layer 20 and the second aluminum layer 30 prepared are not affected by external forces, which protects the integrity of the internal lattice during the crystallization process, avoids the enhancement of electron scattering, and ensures that the first aluminum layer 20 and the second aluminum layer 30 are isotropic in conductivity, thereby reducing the resistivity of the positive electrode composite aluminum current collector 100 in the vertical welding direction, reducing the heat generated at the electrode ear welding during the charging and discharging process of the electrochemical device 200, thereby reducing the internal resistance of the electrochemical device 200, and also improving the safety of the electrochemical device 200.
- a polyethylene terephthalate (PET) with a thickness of 6 ⁇ m is used as a polymer substrate, wherein the polymer substrate includes a first surface and a second surface opposite to the first surface.
- PET polyethylene terephthalate
- High-purity aluminum is heated to evaporate the high-purity aluminum to form aluminum vapor, and while the high-purity aluminum is evaporating, argon plasma gas is injected into the evaporation chamber at a fixed time through the ion source on the equipment, so that the argon plasma gas promotes the crystallization of the aluminum vapor to form aluminum particles.
- the concentration of aluminum vapor is 70 mol/L
- the evaporation temperature of the high-purity aluminum is 800°C
- the evaporation speed of the high-purity aluminum is 30 m/min
- the pulse time of the argon plasma gas is 8 s/time
- the injection amount of the argon plasma gas is 50 mol/time.
- Aluminum particles are deposited on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively, thereby preparing a positive electrode composite aluminum current collector with a thickness of 8 ⁇ m.
- the electrolytic aluminum melt is sent to a smelting furnace, and aluminum ingots accounting for 30% of the total weight of the electrolytic aluminum melt are added, the melt temperature is controlled to be 770°C, and the mass percentages of the elements in the melt are adjusted to be Si: 0.15%, Fe: 0.48%, Cu: 0.13%, Mn: 1.3%, Ti: 0.03%, and the balance is Al; pure nitrogen or pure argon is used to spray a refining agent into the melt for refining, and the melt is fully stirred for 9 minutes, and then the melt is allowed to stand for 20 minutes to remove the scum on the surface of the aluminum melt, and the melt is poured into a standing furnace, and the temperature in the standing furnace is controlled to be 755°C; the aluminum melt in the standing furnace is sent to a launder, and aluminum-titanium-boron wire is added in reverse to refine the grains, and then the aluminum melt is degassed with pure nitrogen or pure argon in a degassing box, and after degas
- the annealed billet is cold rolled to a thickness of 0.5 mm, and then subjected to recrystallization annealing, wherein the temperature of the recrystallization annealing is 300° C. and the recrystallization annealing time is 15 h.
- the thickness of the billet after recrystallization annealing is rolled to 8 ⁇ m to obtain a positive electrode aluminum foil current collector.
- Example 1 Comparative Example 1 Thickness( ⁇ m) 8 8 Difference in conductivity of aluminum layer in various directions (%) 1 6 Elongation in MD (%) 95 92 Elongation in TD (%) 90 88
Abstract
The present application provides a preparation method for a positive electrode composite aluminum current collector, comprising the following steps: providing a polymer substrate, the polymer substrate comprising a first surface and a second surface opposite to the first surface; placing the polymer substrate and metallic aluminum in a deposition chamber, and vacuumizing the deposition chamber; heating the metallic aluminum to vaporize the metallic aluminum to form aluminum vapor, and injecting plasma gas into the deposition chamber while the metallic aluminum is vaporized, such that the plasma gas crystallizes the aluminum vapor to form aluminum particles; and depositing the aluminum particles on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively, wherein the conductivity of the first aluminum layer and/or the conductivity of the second aluminum layer are isotropic. The positive electrode composite aluminum current collector prepared by the present application has relatively high safety. The present application further provides a positive electrode composite aluminum current collector and an electrochemical device.
Description
本申请涉及电池技术领域,特别是涉及一种正极复合铝集流体及其制备方法、电化学装置。The present application relates to the field of battery technology, and in particular to a positive electrode composite aluminum current collector, a preparation method thereof, and an electrochemical device.
目前,通常使用高纯铝箔作为电化学装置(如电池)的正极集流体。其中,在铝集流体的制备过程中,铝晶体需要经过压延处理。然而,铝晶体在承受压延的过程中,铝晶体受到拉应力的作用,导致金属铝内部点阵产生缺陷和畸变,导致电子散射增强。同时,压延冷加工影响原子间结合性质,导致铝箔集流体在垂直焊接方向上的电阻率升高,致使铝箔集流体在与极耳焊接后,由于在垂直焊接方向上的电阻较大,导致电池在充放电的过程中,极耳焊接处产生非常高的热量,这不仅增加电池的内阻,而且也降低电池的安全性。At present, high-purity aluminum foil is usually used as the positive electrode current collector of electrochemical devices (such as batteries). Among them, in the preparation process of aluminum current collector, aluminum crystals need to be subjected to calendering treatment. However, during the calendering process, aluminum crystals are subjected to tensile stress, resulting in defects and distortions in the internal lattice of metal aluminum, leading to enhanced electron scattering. At the same time, calendering cold processing affects the interatomic bonding properties, resulting in an increase in the resistivity of the aluminum foil current collector in the vertical welding direction, causing the aluminum foil current collector to have a large resistance in the vertical welding direction after being welded to the pole ear, resulting in very high heat generated at the pole ear welding during the battery charging and discharging process, which not only increases the internal resistance of the battery, but also reduces the safety of the battery.
发明内容Summary of the invention
基于此,有必要提供一种能够提高安全性的正极复合铝集流体的制备方法。Based on this, it is necessary to provide a method for preparing a positive electrode composite aluminum current collector that can improve safety.
另,还有必要提供一种由上述制备方法制备的正极复合铝集流体。In addition, it is also necessary to provide a positive electrode composite aluminum current collector prepared by the above preparation method.
另,还有必要提供一种电化学装置。In addition, it is also necessary to provide an electrochemical device.
本申请至少一实施例提供了一种正极复合铝集流体的制备方法,包括以下步骤:At least one embodiment of the present application provides a method for preparing a positive electrode composite aluminum current collector, comprising the following steps:
提供高分子基材,所述高分子基材包括第一表面以及与所述第一表面相对的第二表面;Providing a polymer substrate, the polymer substrate comprising a first surface and a second surface opposite to the first surface;
将所述高分子基材和金属铝放置在蒸镀腔室内,并对所述蒸镀腔室进行抽真空;Placing the polymer substrate and metal aluminum in a vapor deposition chamber, and evacuating the vapor deposition chamber;
加热所述金属铝以使所述金属铝蒸发形成铝蒸汽,并在所述金属铝蒸发的同时向所述蒸镀腔室内注入等离子气体,以使所述等离子气体促使所述铝蒸汽结晶形成铝颗粒;以及Heating the metal aluminum to evaporate the metal aluminum to form aluminum vapor, and injecting plasma gas into the evaporation chamber while the metal aluminum is evaporating, so that the plasma gas promotes the aluminum vapor to crystallize to form aluminum particles; and
所述铝颗粒沉积在所述第一表面和所述第二表面上,分别得到第一铝层和第二铝层;The aluminum particles are deposited on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively;
其中,所述第一铝层的导电性能和/或所述第二铝层的导电性能各向同性。The electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
在其中一些实施例中,所述等离子气体包括氦等离子气体、氖等离子气体、氩等离子气体、氪等离子气体、氙等离子气体以及氡等离子气体中的至少一种。In some embodiments, the plasma gas includes at least one of helium plasma gas, neon plasma gas, argon plasma gas, krypton plasma gas, xenon plasma gas, and radon plasma gas.
在其中一些实施例中,所述制备方法包括以下(1)~(5)中的至少一项:In some embodiments, the preparation method comprises at least one of the following (1) to (5):
(1)所述铝蒸汽的浓度为60mol/L-80mol/L;(1) The concentration of the aluminum vapor is 60 mol/L-80 mol/L;
(2)所述金属铝的蒸发温度为600℃~1600℃;(2) The evaporation temperature of the metal aluminum is 600° C. to 1600° C.;
(3)所述金属铝的蒸镀速度为10m/min~100m/min;(3) The evaporation speed of the metal aluminum is 10 m/min to 100 m/min;
(4)所述等离子气体的脉冲时间为(5~10)s/次;(4) The pulse time of the plasma gas is (5-10) s/time;
(5)所述等离子气体的注入量为(10~200)mol/次。(5) The injection amount of the plasma gas is (10-200) mol/time.
本申请至少一实施例提供了一种由所述制备方法制备的正极复合铝集流体,包括高分子基材以及分别位于所述高分子基材两侧的第一铝层和第二铝层;At least one embodiment of the present application provides a positive electrode composite aluminum current collector prepared by the preparation method, comprising a polymer substrate and a first aluminum layer and a second aluminum layer respectively located on both sides of the polymer substrate;
其中,所述第一铝层的导电性能和/或所述第二铝层的导电性能各向同性。The electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
在其中一些实施例中,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:In some embodiments, the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
(1)所述第一铝层在各个方向上的电导率之间的差值小于或等于5%;(1) The difference between the electrical conductivity of the first aluminum layer in each direction is less than or equal to 5%;
(2)所述第二铝层在各个方向上的电导率之间的差值小于或等于5%。(2) The difference between the electrical conductivities of the second aluminum layer in various directions is less than or equal to 5%.
在其中一些实施例中,所述正极复合铝集流体包括以下(1)~(5)中的至少一种:In some embodiments, the positive electrode composite aluminum current collector includes at least one of the following (1) to (5):
(1)所述正极复合铝集流体的穿刺强度≥200gf;(1) The puncture strength of the positive electrode composite aluminum current collector is ≥ 200 gf;
(2)在加工方向上,所述正极复合铝集流体的拉伸强度≥150MPa;(2) In the processing direction, the tensile strength of the positive electrode composite aluminum current collector is ≥150 MPa;
(3)在与加工方向垂直的横向方向上,所述正极复合铝集流体在的拉伸强 度≥150MPa;(3) In the transverse direction perpendicular to the processing direction, the tensile strength of the positive electrode composite aluminum current collector is ≥150 MPa;
(4)在加工方向上,所述正极复合铝集流体的延伸率≥10%;(4) In the processing direction, the elongation of the positive electrode composite aluminum current collector is ≥10%;
(5)在与加工方向垂直的横向方向上,所述正极复合铝集流体的延伸率≥10%。(5) In the transverse direction perpendicular to the processing direction, the elongation of the positive electrode composite aluminum current collector is ≥10%.
在其中一些实施例中,所述正极复合铝集流体包括以下(1)~(4)中的至少一种:In some embodiments, the positive electrode composite aluminum current collector includes at least one of the following (1) to (4):
(1)所述正极复合铝集流体的厚度为5μm~30μm;(1) The thickness of the positive electrode composite aluminum current collector is 5 μm to 30 μm;
(2)所述高分子基材的厚度为3μm~25μm;(2) The thickness of the polymer substrate is 3 μm to 25 μm;
(3)所述第一铝层的厚度为0.3μm~3.0μm;(3) The thickness of the first aluminum layer is 0.3 μm to 3.0 μm;
(4)所述第二铝层的厚度为0.3μm~3.0μm。(4) The thickness of the second aluminum layer is 0.3 μm to 3.0 μm.
在其中一些实施例中,所述高分子基材包括以下(1)~(5)中的至少一种:In some embodiments, the polymer substrate includes at least one of the following (1) to (5):
(1)所述高分子基材的穿刺强度≥200gf;(1) The puncture strength of the polymer substrate is ≥ 200 gf;
(2)在加工方向上,所述高分子基材的拉伸强度≥160MPa;(2) In the processing direction, the tensile strength of the polymer substrate is ≥160 MPa;
(3)在与加工方向垂直的横向方向上,所述高分子基材的拉伸强度≥160MPa;(3) In the transverse direction perpendicular to the processing direction, the tensile strength of the polymer substrate is ≥160 MPa;
(4)在加工方向上,所述高分子基材的延伸率≥30%;(4) In the processing direction, the elongation of the polymer substrate is ≥30%;
(5)在与加工方向垂直的横向方向上,所述高分子基材的延伸率≥30%。(5) In the transverse direction perpendicular to the processing direction, the elongation of the polymer substrate is ≥30%.
在其中一些实施例中,所述高分子基材的材料包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料以及导电高分子复合材料中的至少一种。In some embodiments, the material of the polymer substrate includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material and a conductive polymer composite material.
在其中一些实施例中,所述高分子基材包括以下(1)~(4)中的至少一种:In some embodiments, the polymer substrate includes at least one of the following (1) to (4):
(1)所述绝缘高分子材料选自聚酰胺、聚对苯二甲酸酯、聚对苯二甲酸乙二醇酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、芳纶、聚二甲酰苯二胺、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、聚丙乙烯、聚甲醛、环氧树脂、酚醛树脂、聚四氟乙烯、聚偏氟乙烯、硅橡胶、聚碳酸酯、纤维素及其衍生物、淀粉及其衍生物、蛋白质及其衍生物、聚乙烯醇及其交联物、聚乙二醇及其交联物中的至少一种;(1) The insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxamide, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, poly(p-phenylene terephthalamide), polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products;
(2)所述绝缘高分子复合材料选自绝缘高分子材料与无机材料形成的复合材料,所述无机材料选自陶瓷材料、玻璃材料以及陶瓷复合材料中的至少一种;(2) The insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material, and the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material;
(3)所述导电高分子材料选自掺杂的聚氮化硫以及掺杂的聚乙炔中的至少一种;(3) The conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene;
(4)所述导电高分子复合材料选自绝缘高分子材料与导电材料形成的复合材料,所述导电材料选自导电碳材料、金属材料以及复合导电材料中的至少一种,所述导电碳材料选自碳黑、碳纳米管、石墨、乙炔黑以及石墨烯中的至少一种,所述金属材料选自镍、镍合金、铁、铁合金、铜、铜合金、铝以及铝合金中的至少一种,所述复合导电材料选自镍包覆的石墨粉以及镍包覆的碳纤维中的至少一种。(4) The conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material, the conductive material is selected from at least one of a conductive carbon material, a metal material and a composite conductive material, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black and graphene, the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum and aluminum alloy, and the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
在其中一些实施例中,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:In some embodiments, the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
(1)所述第一铝层的纯度≥99.8%;(1) The purity of the first aluminum layer is ≥99.8%;
(2)所述第二铝层的纯度≥99.8%。(2) The purity of the second aluminum layer is ≥99.8%.
在其中一些实施例中,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:In some embodiments, the positive electrode composite aluminum current collector includes at least one of the following (1) to (2):
(1)所述第一铝层的方阻≤50mΩ;(1) The sheet resistance of the first aluminum layer is ≤50 mΩ;
(2)所述第二铝层的方阻≤50mΩ。(2) The sheet resistance of the second aluminum layer is ≤50 mΩ.
本申请至少一实施例提供了一种电化学装置,包括所述制备方法制备的正极复合铝集流体或包括所述正极复合铝集流体。At least one embodiment of the present application provides an electrochemical device, including a positive electrode composite aluminum current collector prepared by the preparation method or including the positive electrode composite aluminum current collector.
本申请在高分子基材的表面通过铝原子沉积的工艺进行增厚,优化了铝晶体的结晶方向,由于原子沉积工艺导致制备的所述第一铝层和所述第二铝层不受外力的影响,保护了其结晶过程中内部点阵的完整性,避免了电子散射的增强,确保了所述第一铝层和所述第二铝层的导电性能各向同性,从而降低了正极复合铝集流体在垂直焊接方向上的电阻率,减少了极耳焊接处在电化学装置充放电过程中产生的热量,从而降低了电化学装置的内阻,同时也提高了电化学装置 的安全性。In the present application, the surface of the polymer substrate is thickened by the process of aluminum atomic deposition, and the crystallization direction of the aluminum crystals is optimized. Due to the atomic deposition process, the first aluminum layer and the second aluminum layer prepared are not affected by external forces, which protects the integrity of the internal lattice during the crystallization process, avoids the enhancement of electron scattering, and ensures that the conductivity of the first aluminum layer and the second aluminum layer is isotropic, thereby reducing the resistivity of the positive electrode composite aluminum current collector in the vertical welding direction, reducing the heat generated at the electrode ear welding during the charging and discharging process of the electrochemical device, thereby reducing the internal resistance of the electrochemical device, and also improving the safety of the electrochemical device.
为了更好地描述和说明本申请的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的申请、目前描述的实施例和/或示例以及目前理解的这些申请的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate the embodiments and/or examples of the present application, reference may be made to one or more drawings. The additional details or examples used to describe the drawings should not be considered as limiting the scope of the disclosed application, the embodiments and/or examples currently described, and any of the best modes of these applications currently understood.
图1为本申请提供的正极复合铝集流体的制备流程图;FIG1 is a flow chart of the preparation of the positive electrode composite aluminum current collector provided in the present application;
图2为本申请提供的正极复合铝集流体的结构示意图;FIG2 is a schematic diagram of the structure of the positive electrode composite aluminum current collector provided in the present application;
图3为本申请提供的电化学装置的模块组成图。FIG. 3 is a module composition diagram of the electrochemical device provided in the present application.
附图标记:10-高分子基材;101-第一表面;102-第二表面;20-第一铝层;30-第二铝层;100-正极复合铝集流体;200-电化学装置。Figure numerals: 10 - polymer substrate; 101 - first surface; 102 - second surface; 20 - first aluminum layer; 30 - second aluminum layer; 100 - positive electrode composite aluminum current collector; 200 - electrochemical device.
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present application are given in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and/or" used herein includes any and all combinations of one or more related listed items.
请参阅图1,本申请至少一实施例提供一种正极复合铝集流体的制备方法,包括以下步骤:Referring to FIG. 1 , at least one embodiment of the present application provides a method for preparing a positive electrode composite aluminum current collector, comprising the following steps:
步骤S11、请一并参阅图2,提供高分子基材10。Step S11 , please refer to FIG. 2 , providing a polymer substrate 10 .
其中,所述高分子基材10包括第一表面101以及与所述第一表面101相对 的第二表面102。The polymer substrate 10 includes a first surface 101 and a second surface 102 opposite to the first surface 101.
在一实施例中,所述高分子基材10的厚度为3μm~25μm。优选地,所述高分子基材10的厚度为4μm~8μm。其中,如果所述高分子基材10的厚度太小,强度过低,则在后续加工过程中所述高分子基材10容易断裂;如果所述高分子基材10的厚度太大,则会导致制作成本过高,进而导致后续制备的正极复合铝集流体的成本也过高。In one embodiment, the thickness of the polymer substrate 10 is 3 μm to 25 μm. Preferably, the thickness of the polymer substrate 10 is 4 μm to 8 μm. If the thickness of the polymer substrate 10 is too small and the strength is too low, the polymer substrate 10 is easy to break during the subsequent processing; if the thickness of the polymer substrate 10 is too large, the production cost will be too high, and the cost of the subsequent prepared positive electrode composite aluminum current collector will also be too high.
在一实施例中,所述高分子基材10的穿刺强度≥200gf。In one embodiment, the puncture strength of the polymer substrate 10 is ≥ 200 gf.
在一实施例中,在加工方向(MD)上,所述高分子基材10的拉伸强度≥160MPa。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述高分子基材10的拉伸强度≥160MPa。In one embodiment, in the machine direction (MD), the tensile strength of the polymer substrate 10 is ≥160 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the polymer substrate 10 is ≥160 MPa.
在一实施例中,在加工方向(MD)上,所述高分子基材10的延伸率≥30%。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述高分子基材10的延伸率≥30%。In one embodiment, in the machine direction (MD), the elongation of the polymer substrate 10 is ≥30%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the polymer substrate 10 is ≥30%.
在一实施例中,所述高分子基材10的材质包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料以及导电高分子复合材料中的至少一种。In one embodiment, the material of the polymer substrate 10 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
在一实施例中,所述绝缘高分子材料选自聚酰胺、聚对苯二甲酸酯、聚对苯二甲酸乙二醇酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、芳纶、聚二甲酰苯二胺、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、聚丙乙烯、聚甲醛、环氧树脂、酚醛树脂、聚四氟乙烯、聚偏氟乙烯、硅橡胶、聚碳酸酯、纤维素及其衍生物、淀粉及其衍生物、蛋白质及其衍生物、聚乙烯醇及其交联物、聚乙二醇及其交联物中的至少一种。In one embodiment, the insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxylate, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products.
在一实施例中,所述绝缘高分子复合材料选自绝缘高分子材料与无机材料形成的复合材料。在一实施例中,所述无机材料选自陶瓷材料、玻璃材料以及陶瓷复合材料中的至少一种。In one embodiment, the insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material. In one embodiment, the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material.
在一实施例中,所述导电高分子材料选自掺杂的聚氮化硫以及掺杂的聚乙炔中的至少一种。In one embodiment, the conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene.
在一实施例中,所述导电高分子复合材料选自绝缘高分子材料与导电材料形成的复合材料。在一实施例中,所述导电材料选自导电碳材料、金属材料以及复合导电材料中的至少一种。在一实施例中,所述导电碳材料选自碳黑、碳纳米管、石墨、乙炔黑以及石墨烯中的至少一种。在一实施例中,所述金属材料选自镍、镍合金、铁、铁合金、铜、铜合金、铝以及铝合金中的至少一种。在一实施例中,所述复合导电材料选自镍包覆的石墨粉以及镍包覆的碳纤维中的至少一种。In one embodiment, the conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material. In one embodiment, the conductive material is selected from at least one of a conductive carbon material, a metal material, and a composite conductive material. In one embodiment, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black, and graphene. In one embodiment, the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum, and aluminum alloy. In one embodiment, the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
步骤S12、将所述高分子基材10和金属铝放置在蒸镀腔室内,并对所述蒸镀腔室进行抽真空。Step S12: placing the polymer substrate 10 and metal aluminum in a vapor deposition chamber, and evacuating the vapor deposition chamber.
在一实施例中,所述金属铝可为高纯度的铝块。In one embodiment, the metallic aluminum may be a high-purity aluminum block.
步骤S13、加热所述金属铝以使所述金属铝蒸发形成铝蒸汽,并在所述金属铝蒸发的同时向所述蒸镀腔室内注入等离子气体,以使所述等离子气体促使所述铝蒸汽结晶形成铝颗粒。Step S13, heating the metal aluminum to evaporate the metal aluminum to form aluminum vapor, and injecting plasma gas into the evaporation chamber while the metal aluminum is evaporating, so that the plasma gas promotes the aluminum vapor to crystallize to form aluminum particles.
在一实施例中,所述等离子气体包括氦等离子气体、氖等离子气体、氩等离子气体、氪等离子气体、氙等离子气体以及氡等离子气体中的至少一种。优选地,所述等离子气体为氩等离子气体。In one embodiment, the plasma gas includes at least one of helium plasma gas, neon plasma gas, argon plasma gas, krypton plasma gas, xenon plasma gas and radon plasma gas. Preferably, the plasma gas is argon plasma gas.
在一实施例中,所述铝蒸汽的浓度为60mol/L-80mol/L。In one embodiment, the concentration of the aluminum vapor is 60 mol/L-80 mol/L.
在一实施例中,所述金属铝的蒸发温度为600℃~1600℃。In one embodiment, the evaporation temperature of the metal aluminum is 600°C to 1600°C.
在一实施例中,所述金属铝的蒸镀速度为10m/min~100m/min。In one embodiment, the evaporation speed of the metal aluminum is 10 m/min to 100 m/min.
在一实施例中,所述等离子气体的脉冲时间为(5~10)s/次。In one embodiment, the pulse time of the plasma gas is (5-10) s/time.
在一实施例中,所述等离子气体的注入量为(10~200)mol/次。In one embodiment, the injection amount of the plasma gas is (10-200) mol/time.
步骤S14、所述铝颗粒沉积在所述第一表面101和所述第二表面102上,分别得到第一铝层20和第二铝层30,从而得到正极复合铝集流体100。Step S14: The aluminum particles are deposited on the first surface 101 and the second surface 102 to obtain a first aluminum layer 20 and a second aluminum layer 30 respectively, thereby obtaining a positive electrode composite aluminum current collector 100.
其中,所述第一铝层20的导电性能和/或所述第二铝层30的导电性能各向同性。在一实施例中,所述第一铝层20在各个方向上的电导率之间的差值小于或等于5%。在一实施例中,所述第二铝层30在各个方向上的电导率之间的差 值小于或等于5%。The electrical conductivity of the first aluminum layer 20 and/or the electrical conductivity of the second aluminum layer 30 are isotropic. In one embodiment, the difference between the electrical conductivity of the first aluminum layer 20 in various directions is less than or equal to 5%. In one embodiment, the difference between the electrical conductivity of the second aluminum layer 30 in various directions is less than or equal to 5%.
在一实施例中,所述第一铝层20的厚度为0.3μm~3.0μm。在一实施例中,所述第二铝层30的厚度为0.3μm~3.0μm。In one embodiment, the thickness of the first aluminum layer 20 is 0.3 μm to 3.0 μm. In one embodiment, the thickness of the second aluminum layer 30 is 0.3 μm to 3.0 μm.
在一实施例中,所述第一铝层20的纯度≥99.8%。在一实施例中,所述第二铝层30的纯度≥99.8%。In one embodiment, the purity of the first aluminum layer 20 is ≥ 99.8%. In one embodiment, the purity of the second aluminum layer 30 is ≥ 99.8%.
在一实施例中,所述第一铝层20的方阻≤50mΩ。在一实施例中,所述第二铝层30的方阻≤50mΩ。In one embodiment, the sheet resistance of the first aluminum layer 20 is ≤50 mΩ. In one embodiment, the sheet resistance of the second aluminum layer 30 is ≤50 mΩ.
在一实施例中,所述正极复合铝集流体100的穿刺强度≥200gf。In one embodiment, the puncture strength of the positive electrode composite aluminum current collector 100 is ≥ 200 gf.
在一实施例中,在加工方向(MD)上,所述正极复合铝集流体100的拉伸强度≥150MPa。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述正极复合铝集流体100在的拉伸强度≥150MPa。In one embodiment, in the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ≥150 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ≥150 MPa.
在一实施例中,在加工方向(MD)上,所述正极复合铝集流体100的延伸率≥10%。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述正极复合铝集流体100的延伸率≥10%。In one embodiment, in the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ≥ 10%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ≥ 10%.
在一实施例中,所述正极复合铝集流体100的厚度为5μm~30μm。In one embodiment, the thickness of the positive electrode composite aluminum current collector 100 is 5 μm to 30 μm.
在一实施例中,在制备得到所述正极复合铝集流体100之后,还可对所述正极复合铝集流体100进行收卷。在一实施例中,对所述正极复合铝集流体100进行收卷的张力为5N~25N。In one embodiment, after the positive electrode composite aluminum current collector 100 is prepared, the positive electrode composite aluminum current collector 100 may be rolled up. In one embodiment, the tension for rolling up the positive electrode composite aluminum current collector 100 is 5N to 25N.
请再次参阅图2,本申请至少一实施例提供一种由上述制备方法制备的正极复合铝集流体100,所述正极复合铝集流体100包括高分子基材10以及分别位于所述高分子基材10两侧的第一铝层20和第二铝层30。Please refer to FIG. 2 again. At least one embodiment of the present application provides a positive electrode composite aluminum current collector 100 prepared by the above-mentioned preparation method. The positive electrode composite aluminum current collector 100 includes a polymer substrate 10 and a first aluminum layer 20 and a second aluminum layer 30 respectively located on both sides of the polymer substrate 10 .
其中,所述高分子基材10包括第一表面101以及与所述第一表面101相对的第二表面102。The polymer substrate 10 includes a first surface 101 and a second surface 102 opposite to the first surface 101 .
在一实施例中,所述高分子基材10的厚度为3μm~25μm。优选地,所述高分子基材10的厚度为4μm~8μm。In one embodiment, the thickness of the polymer substrate 10 is 3 μm to 25 μm. Preferably, the thickness of the polymer substrate 10 is 4 μm to 8 μm.
在一实施例中,所述高分子基材10的穿刺强度≥200gf。In one embodiment, the puncture strength of the polymer substrate 10 is ≥ 200 gf.
在一实施例中,在加工方向(MD)上,所述高分子基材10的拉伸强度≥160MPa。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述高分子基材10的拉伸强度≥160MPa。In one embodiment, in the machine direction (MD), the tensile strength of the polymer substrate 10 is ≥160 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the polymer substrate 10 is ≥160 MPa.
在一实施例中,在加工方向(MD)上,所述高分子基材10的延伸率≥30%。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述高分子基材10的延伸率≥30%。In one embodiment, in the machine direction (MD), the elongation of the polymer substrate 10 is ≥30%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the polymer substrate 10 is ≥30%.
在一实施例中,所述高分子基材10的材质包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料以及导电高分子复合材料中的至少一种。In one embodiment, the material of the polymer substrate 10 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
在一实施例中,所述绝缘高分子材料选自聚酰胺、聚对苯二甲酸酯、聚对苯二甲酸乙二醇酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、芳纶、聚二甲酰苯二胺、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、聚丙乙烯、聚甲醛、环氧树脂、酚醛树脂、聚四氟乙烯、聚偏氟乙烯、硅橡胶、聚碳酸酯、纤维素及其衍生物、淀粉及其衍生物、蛋白质及其衍生物、聚乙烯醇及其交联物、聚乙二醇及其交联物中的至少一种。In one embodiment, the insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxylate, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products.
在一实施例中,所述绝缘高分子复合材料选自绝缘高分子材料与无机材料形成的复合材料。在一实施例中,所述无机材料选自陶瓷材料、玻璃材料以及陶瓷复合材料中的至少一种。In one embodiment, the insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material. In one embodiment, the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material.
在一实施例中,所述导电高分子材料选自掺杂的聚氮化硫以及掺杂的聚乙炔中的至少一种。In one embodiment, the conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene.
在一实施例中,所述导电高分子复合材料选自绝缘高分子材料与导电材料形成的复合材料。在一实施例中,所述导电材料选自导电碳材料、金属材料以及复合导电材料中的至少一种。在一实施例中,所述导电碳材料选自碳黑、碳纳米管、石墨、乙炔黑以及石墨烯中的至少一种。在一实施例中,所述金属材料选自镍、镍合金、铁、铁合金、铜、铜合金、铝以及铝合金中的至少一种。在一实施例中,所述复合导电材料选自镍包覆的石墨粉以及镍包覆的碳纤维中的至少一种。In one embodiment, the conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material. In one embodiment, the conductive material is selected from at least one of a conductive carbon material, a metal material, and a composite conductive material. In one embodiment, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black, and graphene. In one embodiment, the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum, and aluminum alloy. In one embodiment, the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
其中,所述第一铝层20和所述第二铝层30分别位于所述第一表面101和所述第二表面102上。其中,所述第一铝层20的导电性能和/或所述第二铝层30的导电性能各向同性。在一实施例中,所述第一铝层20在各个方向上的电导率之间的差值小于或等于5%。在一实施例中,所述第二铝层30在各个方向上的电导率之间的差值小于或等于5%。The first aluminum layer 20 and the second aluminum layer 30 are respectively located on the first surface 101 and the second surface 102. The conductivity of the first aluminum layer 20 and/or the conductivity of the second aluminum layer 30 are isotropic. In one embodiment, the difference between the conductivity of the first aluminum layer 20 in various directions is less than or equal to 5%. In one embodiment, the difference between the conductivity of the second aluminum layer 30 in various directions is less than or equal to 5%.
在一实施例中,所述第一铝层20的厚度为0.3μm~3.0μm。在一实施例中,所述第二铝层30的厚度为0.3μm~3.0μm。In one embodiment, the thickness of the first aluminum layer 20 is 0.3 μm to 3.0 μm. In one embodiment, the thickness of the second aluminum layer 30 is 0.3 μm to 3.0 μm.
在一实施例中,所述第一铝层20的纯度≥99.8%。在一实施例中,所述第二铝层30的纯度≥99.8%。In one embodiment, the purity of the first aluminum layer 20 is ≥ 99.8%. In one embodiment, the purity of the second aluminum layer 30 is ≥ 99.8%.
在一实施例中,所述第一铝层20的方阻≤50mΩ。在一实施例中,所述第二铝层30的方阻≤50mΩ。In one embodiment, the sheet resistance of the first aluminum layer 20 is ≤50 mΩ. In one embodiment, the sheet resistance of the second aluminum layer 30 is ≤50 mΩ.
在一实施例中,所述正极复合铝集流体100的穿刺强度≥200gf。In one embodiment, the puncture strength of the positive electrode composite aluminum current collector 100 is ≥ 200 gf.
在一实施例中,在加工方向(MD)上,所述正极复合铝集流体100的拉伸强度≥150MPa。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述正极复合铝集流体100在的拉伸强度≥150MPa。In one embodiment, in the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ≥150 MPa. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the tensile strength of the positive composite aluminum current collector 100 is ≥150 MPa.
在一实施例中,在加工方向(MD)上,所述正极复合铝集流体100的延伸率≥10%。在一实施例中,在与加工方向(MD)垂直的横向方向(TD)上,所述正极复合铝集流体100的延伸率≥10%。In one embodiment, in the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ≥ 10%. In one embodiment, in the transverse direction (TD) perpendicular to the machine direction (MD), the elongation of the positive composite aluminum current collector 100 is ≥ 10%.
在一实施例中,所述正极复合铝集流体100的厚度为5μm~30μm。In one embodiment, the thickness of the positive electrode composite aluminum current collector 100 is 5 μm to 30 μm.
请参阅图3,本申请至少一实施例提供一种电化学装置200,所述电化学装置200包括上述制备方法制备的正极复合铝集流体100或包括上述的正极复合铝集流体100。在一实施例中,所述电化学装置200可为电池。具体地,所述电池可为二次电池。更具体地,所述二次电池可为非水性二次电池。Referring to FIG. 3 , at least one embodiment of the present application provides an electrochemical device 200, wherein the electrochemical device 200 includes the positive electrode composite aluminum current collector 100 prepared by the above preparation method or includes the above positive electrode composite aluminum current collector 100. In one embodiment, the electrochemical device 200 may be a battery. Specifically, the battery may be a secondary battery. More specifically, the secondary battery may be a non-aqueous secondary battery.
本申请在高分子基材10的表面通过铝原子沉积的工艺进行增厚,优化了铝晶体的结晶方向,由于原子沉积工艺导致制备的所述第一铝层20和所述第二铝层30不受外力的影响,保护了其结晶过程中内部点阵的完整性,避免了电子散 射的增强,确保了所述第一铝层20和所述第二铝层30的导电性能各向同性,从而降低了正极复合铝集流体100在垂直焊接方向上的电阻率,减少了极耳焊接处在电化学装置200充放电过程中产生的热量,从而降低了电化学装置200的内阻,同时也提高了电化学装置200的安全性。In the present application, the surface of the polymer substrate 10 is thickened by the process of aluminum atomic deposition, and the crystallization direction of the aluminum crystals is optimized. Due to the atomic deposition process, the first aluminum layer 20 and the second aluminum layer 30 prepared are not affected by external forces, which protects the integrity of the internal lattice during the crystallization process, avoids the enhancement of electron scattering, and ensures that the first aluminum layer 20 and the second aluminum layer 30 are isotropic in conductivity, thereby reducing the resistivity of the positive electrode composite aluminum current collector 100 in the vertical welding direction, reducing the heat generated at the electrode ear welding during the charging and discharging process of the electrochemical device 200, thereby reducing the internal resistance of the electrochemical device 200, and also improving the safety of the electrochemical device 200.
以下通过具体实施例和对比例对本申请作进一步说明。The present application is further described below through specific examples and comparative examples.
实施例1Example 1
(1)将厚度为6μm的聚对苯二甲酸乙二醇酯(PET)作为高分子基材。其中,高分子基材包括第一表面以及与第一表面相对的第二表面。(1) A polyethylene terephthalate (PET) with a thickness of 6 μm is used as a polymer substrate, wherein the polymer substrate includes a first surface and a second surface opposite to the first surface.
(2)将高分子基材和高纯铝放置在蒸镀腔室内,并对蒸镀腔室进行抽真空。(2) Placing the polymer substrate and high-purity aluminum in a vapor deposition chamber, and evacuating the vapor deposition chamber.
(3)加热高纯铝以使高纯铝蒸发形成铝蒸汽,并在高纯铝蒸发的同时通过设备上的离子源定时向蒸镀腔室内注入氩等离子气体,以使氩等离子气体促使铝蒸汽结晶形成铝颗粒。其中,铝蒸汽的浓度为70mol/L,高纯铝的蒸发温度为800℃,高纯铝的蒸镀速度为30m/min,氩等离子气体的脉冲时间为8s/次,氩等离子气体的注入量为50mol/次。(3) High-purity aluminum is heated to evaporate the high-purity aluminum to form aluminum vapor, and while the high-purity aluminum is evaporating, argon plasma gas is injected into the evaporation chamber at a fixed time through the ion source on the equipment, so that the argon plasma gas promotes the crystallization of the aluminum vapor to form aluminum particles. Among them, the concentration of aluminum vapor is 70 mol/L, the evaporation temperature of the high-purity aluminum is 800°C, the evaporation speed of the high-purity aluminum is 30 m/min, the pulse time of the argon plasma gas is 8 s/time, and the injection amount of the argon plasma gas is 50 mol/time.
(4)铝颗粒沉积在第一表面和第二表面上,分别得到第一铝层和第二铝层,从而制备得到厚度为8μm的正极复合铝集流体。(4) Aluminum particles are deposited on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively, thereby preparing a positive electrode composite aluminum current collector with a thickness of 8 μm.
(5)对正极复合铝集流体进行收卷。其中,对正极复合铝集流体进行收卷的张力为5N。(5) Rolling up the positive electrode composite aluminum current collector. The tension for rolling up the positive electrode composite aluminum current collector is 5N.
对比例1Comparative Example 1
(1)将电解铝熔液送至熔炼炉,加入占电解铝熔液总重量30%的铝锭,控制熔体温度为770℃,调整熔体中各元素成分的质量百分比为Si:0.15%、Fe:0.48%、Cu:0.13%、Mn:1.3%、Ti:0.03%,余量为Al;采用纯氮气或纯氩气向熔体中喷精炼剂进行精炼,充分搅拌均匀,精炼时间为9分钟,然后静置20分钟,除去铝液表面的浮渣,倒入静置炉内,控制静置炉内温度为755℃;将静置炉中的铝液送入流槽中,逆向加入铝钛硼丝进行晶粒细化,然后在除气箱内用纯氮气或纯氩气对铝液进行除气处理,除气后采用泡沫陶瓷过滤片对铝液进行 过滤净化处理;净化后的铝液送铸轧机铸轧,铸轧出厚度为8.0mm的坯料。(1) The electrolytic aluminum melt is sent to a smelting furnace, and aluminum ingots accounting for 30% of the total weight of the electrolytic aluminum melt are added, the melt temperature is controlled to be 770°C, and the mass percentages of the elements in the melt are adjusted to be Si: 0.15%, Fe: 0.48%, Cu: 0.13%, Mn: 1.3%, Ti: 0.03%, and the balance is Al; pure nitrogen or pure argon is used to spray a refining agent into the melt for refining, and the melt is fully stirred for 9 minutes, and then the melt is allowed to stand for 20 minutes to remove the scum on the surface of the aluminum melt, and the melt is poured into a standing furnace, and the temperature in the standing furnace is controlled to be 755°C; the aluminum melt in the standing furnace is sent to a launder, and aluminum-titanium-boron wire is added in reverse to refine the grains, and then the aluminum melt is degassed with pure nitrogen or pure argon in a degassing box, and after degassing, the aluminum melt is filtered and purified with a foam ceramic filter; the purified aluminum melt is sent to a casting and rolling mill for casting and rolling, and a billet with a thickness of 8.0 mm is cast and rolled.
(2)冷轧上述厚度为8.0mm的坯料,得到厚度为4.0mm的坯料。(2) The above-mentioned billet with a thickness of 8.0 mm is cold-rolled to obtain a billet with a thickness of 4.0 mm.
(3)对(2)中厚度为4.0mm坯料进行均匀化退火。其中,均匀化退火温度为470℃,均匀化退火时间为25h。(3) The 4.0 mm thick blank in (2) is subjected to homogenization annealing at a temperature of 470° C. and a homogenization annealing time of 25 h.
(4)将退火后坯料的厚度冷轧至0.5mm,然后进行再结晶退火。其中,再结晶退火的温度为300℃,再结晶退火时间为15h。(4) The annealed billet is cold rolled to a thickness of 0.5 mm, and then subjected to recrystallization annealing, wherein the temperature of the recrystallization annealing is 300° C. and the recrystallization annealing time is 15 h.
(5)将再结晶退火后坯料的厚度轧至8μm,得到正极铝箔集流体。(5) The thickness of the billet after recrystallization annealing is rolled to 8 μm to obtain a positive electrode aluminum foil current collector.
(一)对实施例1制备的正极复合铝集流体和对比例1制备的正极铝箔集流体分别进行厚度、集流体中的铝层在各个方向上的电导率差异、在加工方向(MD)上的延伸率、以及在横向方向(TD)上的延伸率测试,测试结果如下表1所示。(I) The positive electrode composite aluminum current collector prepared in Example 1 and the positive electrode aluminum foil current collector prepared in Comparative Example 1 were tested for thickness, conductivity difference of the aluminum layer in the current collector in various directions, elongation in the machining direction (MD), and elongation in the transverse direction (TD). The test results are shown in Table 1 below.
表1Table 1
产品特性Product Features | 实施例1Example 1 | 对比例1Comparative Example 1 |
厚度(μm)Thickness(μm) | 88 | 88 |
铝层在各个方向上的电导率差异(%)Difference in conductivity of aluminum layer in various directions (%) | 11 | 66 |
在MD上的延伸率(%)Elongation in MD (%) | 9595 | 9292 |
在TD上的延伸率(%)Elongation in TD (%) | 9090 | 8888 |
从上表1中的测试结果可知,实施例1制备的正极复合铝集流体中的铝层(即第一铝层和第二铝层)在各个方向上的电导率差异远小于对比例1制备的正极铝箔集流体在各个方向上的电导率差异。这表明:相比对比例1制备的正极铝箔集流体,实施例1制备的正极复合铝集流体中的第一铝层和第二铝层具有更好的导电性能各向同性。From the test results in Table 1 above, it can be seen that the conductivity difference of the aluminum layer (i.e., the first aluminum layer and the second aluminum layer) in the positive composite aluminum current collector prepared in Example 1 in each direction is much smaller than the conductivity difference in each direction of the positive aluminum foil current collector prepared in Comparative Example 1. This shows that compared with the positive aluminum foil current collector prepared in Comparative Example 1, the first aluminum layer and the second aluminum layer in the positive composite aluminum current collector prepared in Example 1 have better isotropic conductivity.
(二)将实施例1制备的正极复合铝集流体和对比例1制备的正极铝箔集流体分别制备成容量为100AH的三元锂电池,并分别测试三元锂电池的内阻和容量降至80%时的循环周数,测试结果如下表2所示。(ii) The positive electrode composite aluminum current collector prepared in Example 1 and the positive electrode aluminum foil current collector prepared in Comparative Example 1 were respectively prepared into ternary lithium batteries with a capacity of 100AH, and the internal resistance of the ternary lithium batteries and the number of cycles when the capacity dropped to 80% were tested respectively. The test results are shown in Table 2 below.
其中,在测试三元锂电池的内阻和容量降至80%时的循环周数时,均取10个三元锂电池进行测试,并取该10个三元锂电池测试的平均值作为最后的测试结果。Among them, when testing the internal resistance of the ternary lithium battery and the number of cycles when the capacity drops to 80%, 10 ternary lithium batteries are taken for testing, and the average value of the tests of the 10 ternary lithium batteries is taken as the final test result.
表2Table 2
从上表2可知,由实施例1中的正极复合铝集流体制备的三元锂电池相比由对比例1中的正极铝箔集流体制备的三元锂电池具有更低的内阻以及更好的循环寿命。It can be seen from Table 2 above that the ternary lithium battery prepared with the positive electrode composite aluminum current collector in Example 1 has lower internal resistance and better cycle life than the ternary lithium battery prepared with the positive electrode aluminum foil current collector in Comparative Example 1.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims (13)
- 一种正极复合铝集流体的制备方法,其特征在于,包括以下步骤:A method for preparing a positive electrode composite aluminum current collector, characterized in that it comprises the following steps:提供高分子基材,所述高分子基材包括第一表面以及与所述第一表面相对的第二表面;Providing a polymer substrate, the polymer substrate comprising a first surface and a second surface opposite to the first surface;将所述高分子基材和金属铝放置在蒸镀腔室内,并对所述蒸镀腔室进行抽真空;Placing the polymer substrate and metal aluminum in a vapor deposition chamber, and evacuating the vapor deposition chamber;加热所述金属铝以使所述金属铝蒸发形成铝蒸汽,并在所述金属铝蒸发的同时向所述蒸镀腔室内注入等离子气体,以使所述等离子气体促使所述铝蒸汽结晶形成铝颗粒;以及Heating the metal aluminum to evaporate the metal aluminum to form aluminum vapor, and injecting plasma gas into the evaporation chamber while the metal aluminum is evaporating, so that the plasma gas causes the aluminum vapor to crystallize to form aluminum particles; and所述铝颗粒沉积在所述第一表面和所述第二表面上,分别得到第一铝层和第二铝层;The aluminum particles are deposited on the first surface and the second surface to obtain a first aluminum layer and a second aluminum layer, respectively;其中,所述第一铝层的导电性能和/或所述第二铝层的导电性能各向同性。The electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
- 如权利要求1所述的正极复合铝集流体的制备方法,其特征在于,所述等离子气体包括氦等离子气体、氖等离子气体、氩等离子气体、氪等离子气体、氙等离子气体以及氡等离子气体中的至少一种。The method for preparing a positive electrode composite aluminum current collector according to claim 1, characterized in that the plasma gas includes at least one of helium plasma gas, neon plasma gas, argon plasma gas, krypton plasma gas, xenon plasma gas and radon plasma gas.
- 如权利要求1所述的正极复合铝集流体的制备方法,其特征在于,所述制备方法包括以下(1)~(5)中的至少一项:The method for preparing the positive electrode composite aluminum current collector according to claim 1, characterized in that the preparation method comprises at least one of the following (1) to (5):(1)所述铝蒸汽的浓度为60mol/L-80mol/L;(1) The concentration of the aluminum vapor is 60 mol/L-80 mol/L;(2)所述金属铝的蒸发温度为600℃~1600℃;(2) The evaporation temperature of the metal aluminum is 600° C. to 1600° C.;(3)所述金属铝的蒸镀速度为10m/min~100m/min;(3) The evaporation speed of the metal aluminum is 10 m/min to 100 m/min;(4)所述等离子气体的脉冲时间为(5~10)s/次;(4) The pulse time of the plasma gas is (5-10) s/time;(5)所述等离子气体的注入量为(10~200)mol/次。(5) The injection amount of the plasma gas is (10-200) mol/time.
- 一种如权利要求1至3中任一项所述的制备方法制备的正极复合铝集流体,其特征在于,包括高分子基材以及分别位于所述高分子 基材两侧的第一铝层和第二铝层;A positive electrode composite aluminum current collector prepared by the preparation method according to any one of claims 1 to 3, characterized in that it comprises a polymer substrate and a first aluminum layer and a second aluminum layer respectively located on both sides of the polymer substrate;其中,所述第一铝层的导电性能和/或所述第二铝层的导电性能各向同性。The electrical conductivity of the first aluminum layer and/or the electrical conductivity of the second aluminum layer are isotropic.
- 如权利要求4所述的正极复合铝集流体,其特征在于,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:The positive electrode composite aluminum current collector according to claim 4, characterized in that the positive electrode composite aluminum current collector comprises at least one of the following (1) to (2):(1)所述第一铝层在各个方向上的电导率之间的差值小于或等于5%;(1) The difference between the electrical conductivity of the first aluminum layer in each direction is less than or equal to 5%;(2)所述第二铝层在各个方向上的电导率之间的差值小于或等于5%。(2) The difference between the electrical conductivities of the second aluminum layer in various directions is less than or equal to 5%.
- 如权利要求4所述的正极复合铝集流体,其特征在于,所述正极复合铝集流体包括以下(1)~(5)中的至少一种:The positive electrode composite aluminum current collector according to claim 4, characterized in that the positive electrode composite aluminum current collector comprises at least one of the following (1) to (5):(1)所述正极复合铝集流体的穿刺强度≥200gf;(1) The puncture strength of the positive electrode composite aluminum current collector is ≥ 200 gf;(2)在加工方向上,所述正极复合铝集流体的拉伸强度≥150MPa;(2) In the processing direction, the tensile strength of the positive electrode composite aluminum current collector is ≥150 MPa;(3)在与加工方向垂直的横向方向上,所述正极复合铝集流体在的拉伸强度≥150MPa;(3) In the transverse direction perpendicular to the processing direction, the tensile strength of the positive electrode composite aluminum current collector is ≥150 MPa;(4)在加工方向上,所述正极复合铝集流体的延伸率≥10%;(4) In the processing direction, the elongation of the positive electrode composite aluminum current collector is ≥10%;(5)在与加工方向垂直的横向方向上,所述正极复合铝集流体的延伸率≥10%。(5) In the transverse direction perpendicular to the processing direction, the elongation of the positive electrode composite aluminum current collector is ≥10%.
- 如权利要求4所述的正极复合铝集流体,其特征在于,所述正极复合铝集流体包括以下(1)~(4)中的至少一种:The positive electrode composite aluminum current collector according to claim 4, characterized in that the positive electrode composite aluminum current collector comprises at least one of the following (1) to (4):(1)所述正极复合铝集流体的厚度为5μm~30μm;(1) The thickness of the positive electrode composite aluminum current collector is 5 μm to 30 μm;(2)所述高分子基材的厚度为3μm~25μm;(2) The thickness of the polymer substrate is 3 μm to 25 μm;(3)所述第一铝层的厚度为0.3μm~3.0μm;(3) The thickness of the first aluminum layer is 0.3 μm to 3.0 μm;(4)所述第二铝层的厚度为0.3μm~3.0μm。(4) The thickness of the second aluminum layer is 0.3 μm to 3.0 μm.
- 如权利要求4所述的正极复合铝集流体,其特征在于,所述高分子基材包括以下(1)~(5)中的至少一种:The positive electrode composite aluminum current collector according to claim 4, characterized in that the polymer substrate comprises at least one of the following (1) to (5):(1)所述高分子基材的穿刺强度≥200gf;(1) The puncture strength of the polymer substrate is ≥ 200 gf;(2)在加工方向上,所述高分子基材的拉伸强度≥160MPa;(2) In the processing direction, the tensile strength of the polymer substrate is ≥160 MPa;(3)在与加工方向垂直的横向方向上,所述高分子基材的拉伸强度≥160MPa;(3) In the transverse direction perpendicular to the processing direction, the tensile strength of the polymer substrate is ≥160 MPa;(4)在加工方向上,所述高分子基材的延伸率≥30%;(4) In the processing direction, the elongation of the polymer substrate is ≥30%;(5)在与加工方向垂直的横向方向上,所述高分子基材的延伸率≥30%。(5) In the transverse direction perpendicular to the processing direction, the elongation of the polymer substrate is ≥30%.
- 如权利要求4至8中任一项所述的正极复合铝集流体,其特征在于,所述高分子基材的材料包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料以及导电高分子复合材料中的至少一种。The positive electrode composite aluminum current collector according to any one of claims 4 to 8 is characterized in that the material of the polymer substrate includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material and a conductive polymer composite material.
- 如权利要求9所述的正极复合铝集流体,其特征在于,所述高分子基材包括以下(1)~(4)中的至少一种:The positive electrode composite aluminum current collector according to claim 9, characterized in that the polymer substrate comprises at least one of the following (1) to (4):(1)所述绝缘高分子材料选自聚酰胺、聚对苯二甲酸酯、聚对苯二甲酸乙二醇酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、芳纶、聚二甲酰苯二胺、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、聚丙乙烯、聚甲醛、环氧树脂、酚醛树脂、聚四氟乙烯、聚偏氟乙烯、硅橡胶、聚碳酸酯、纤维素及其衍生物、淀粉及其衍生物、蛋白质及其衍生物、聚乙烯醇及其交联物、聚乙二醇及其交联物中的至少一种;(1) The insulating polymer material is selected from at least one of polyamide, polyethylene terephthalate, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, aramid, polyphenylene dicarboxamide, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, poly(p-phenylene terephthalamide), polypropylene, polyoxymethylene, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, polycarbonate, cellulose and its derivatives, starch and its derivatives, protein and its derivatives, polyvinyl alcohol and its crosslinked products, polyethylene glycol and its crosslinked products;(2)所述绝缘高分子复合材料选自绝缘高分子材料与无机材料形成的复合材料,所述无机材料选自陶瓷材料、玻璃材料以及陶瓷复合材料中的至少一种;(2) The insulating polymer composite material is selected from a composite material formed by an insulating polymer material and an inorganic material, and the inorganic material is selected from at least one of a ceramic material, a glass material and a ceramic composite material;(3)所述导电高分子材料选自掺杂的聚氮化硫以及掺杂的聚乙炔中的至少一种;(3) The conductive polymer material is selected from at least one of doped polysulfur nitride and doped polyacetylene;(4)所述导电高分子复合材料选自绝缘高分子材料与导电材料形成的复合材料,所述导电材料选自导电碳材料、金属材料以及复合 导电材料中的至少一种,所述导电碳材料选自碳黑、碳纳米管、石墨、乙炔黑以及石墨烯中的至少一种,所述金属材料选自镍、镍合金、铁、铁合金、铜、铜合金、铝以及铝合金中的至少一种,所述复合导电材料选自镍包覆的石墨粉以及镍包覆的碳纤维中的至少一种。(4) The conductive polymer composite material is selected from a composite material formed by an insulating polymer material and a conductive material, the conductive material is selected from at least one of a conductive carbon material, a metal material and a composite conductive material, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black and graphene, the metal material is selected from at least one of nickel, nickel alloy, iron, iron alloy, copper, copper alloy, aluminum and aluminum alloy, and the composite conductive material is selected from at least one of nickel-coated graphite powder and nickel-coated carbon fiber.
- 如权利要求4至8中任一项所述的正极复合铝集流体,其特征在于,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:The positive electrode composite aluminum current collector according to any one of claims 4 to 8, characterized in that the positive electrode composite aluminum current collector comprises at least one of the following (1) to (2):(1)所述第一铝层的纯度≥99.8%;(1) The purity of the first aluminum layer is ≥99.8%;(2)所述第二铝层的纯度≥99.8%。(2) The purity of the second aluminum layer is ≥99.8%.
- 如权利要求4至8中任一项所述的正极复合铝集流体,其特征在于,所述正极复合铝集流体包括以下(1)~(2)中的至少一种:The positive electrode composite aluminum current collector according to any one of claims 4 to 8, characterized in that the positive electrode composite aluminum current collector comprises at least one of the following (1) to (2):(1)所述第一铝层的方阻≤50mΩ;(1) The sheet resistance of the first aluminum layer is ≤50 mΩ;(2)所述第二铝层的方阻≤50mΩ。(2) The sheet resistance of the second aluminum layer is ≤50 mΩ.
- 一种电化学装置,其特征在于,包括如权利要求1至3中任一项所述的制备方法制备的正极复合铝集流体或包括如权利要求4至12中任一项所述的正极复合铝集流体。An electrochemical device, characterized in that it comprises a positive electrode composite aluminum current collector prepared by the preparation method according to any one of claims 1 to 3 or comprises a positive electrode composite aluminum current collector according to any one of claims 4 to 12.
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PCT/CN2022/127088 WO2024086982A1 (en) | 2022-10-24 | 2022-10-24 | Positive electrode composite aluminum current collector and preparation method therefor, and electrochemical device |
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Citations (6)
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JP2012059418A (en) * | 2010-09-06 | 2012-03-22 | Nissan Motor Co Ltd | Current collector for secondary battery |
CN111180741A (en) * | 2020-01-03 | 2020-05-19 | 松山湖材料实验室 | Carbon-coated current collector coated with three-dimensional graphene powder and preparation method thereof |
CN112563512A (en) * | 2020-12-10 | 2021-03-26 | 湖北亿纬动力有限公司 | Electrode current collector and preparation method and application thereof |
CN114824160A (en) * | 2022-04-25 | 2022-07-29 | 江阴纳力新材料科技有限公司 | Composite current collector and preparation method thereof, electrode plate and secondary battery |
CN115161600A (en) * | 2022-07-14 | 2022-10-11 | 扬州纳力新材料科技有限公司 | Aluminum composite current collector, preparation method thereof, positive plate, battery and power utilization device |
CN115188926A (en) * | 2022-07-07 | 2022-10-14 | 扬州纳力新材料科技有限公司 | Composite foil, preparation method thereof, composite current collector, electrode plate and application |
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- 2022-10-24 WO PCT/CN2022/127088 patent/WO2024086982A1/en unknown
Patent Citations (6)
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JP2012059418A (en) * | 2010-09-06 | 2012-03-22 | Nissan Motor Co Ltd | Current collector for secondary battery |
CN111180741A (en) * | 2020-01-03 | 2020-05-19 | 松山湖材料实验室 | Carbon-coated current collector coated with three-dimensional graphene powder and preparation method thereof |
CN112563512A (en) * | 2020-12-10 | 2021-03-26 | 湖北亿纬动力有限公司 | Electrode current collector and preparation method and application thereof |
CN114824160A (en) * | 2022-04-25 | 2022-07-29 | 江阴纳力新材料科技有限公司 | Composite current collector and preparation method thereof, electrode plate and secondary battery |
CN115188926A (en) * | 2022-07-07 | 2022-10-14 | 扬州纳力新材料科技有限公司 | Composite foil, preparation method thereof, composite current collector, electrode plate and application |
CN115161600A (en) * | 2022-07-14 | 2022-10-11 | 扬州纳力新材料科技有限公司 | Aluminum composite current collector, preparation method thereof, positive plate, battery and power utilization device |
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