WO2024084004A1 - Procédé de finition de papier, composition pour un couchage de papier, papier et utilisation du papier - Google Patents
Procédé de finition de papier, composition pour un couchage de papier, papier et utilisation du papier Download PDFInfo
- Publication number
- WO2024084004A1 WO2024084004A1 PCT/EP2023/079181 EP2023079181W WO2024084004A1 WO 2024084004 A1 WO2024084004 A1 WO 2024084004A1 EP 2023079181 W EP2023079181 W EP 2023079181W WO 2024084004 A1 WO2024084004 A1 WO 2024084004A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- paper
- composition
- coating
- silicate
- metakaolin
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 121
- 238000000576 coating method Methods 0.000 title claims abstract description 94
- 239000011248 coating agent Substances 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 60
- 239000000123 paper Substances 0.000 claims description 175
- 235000019353 potassium silicate Nutrition 0.000 claims description 53
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 43
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 43
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 39
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 39
- 230000008569 process Effects 0.000 claims description 38
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 20
- 229910052681 coesite Inorganic materials 0.000 claims description 19
- 229910052906 cristobalite Inorganic materials 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 19
- 239000000377 silicon dioxide Substances 0.000 claims description 19
- 235000012239 silicon dioxide Nutrition 0.000 claims description 19
- 229910052682 stishovite Inorganic materials 0.000 claims description 19
- 229910052905 tridymite Inorganic materials 0.000 claims description 19
- 239000004111 Potassium silicate Substances 0.000 claims description 13
- 229910052913 potassium silicate Inorganic materials 0.000 claims description 13
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 12
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 12
- 239000000049 pigment Substances 0.000 claims description 12
- 239000011734 sodium Substances 0.000 claims description 11
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 10
- 239000004115 Sodium Silicate Substances 0.000 claims description 9
- 229910052744 lithium Inorganic materials 0.000 claims description 9
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 9
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 9
- 229910052700 potassium Inorganic materials 0.000 claims description 9
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 9
- 229910052593 corundum Inorganic materials 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000004035 construction material Substances 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000000454 talc Substances 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- 229910017356 Fe2C Inorganic materials 0.000 claims 1
- 229920000876 geopolymer Polymers 0.000 description 40
- 238000004519 manufacturing process Methods 0.000 description 16
- 235000010215 titanium dioxide Nutrition 0.000 description 15
- 238000009472 formulation Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 229910052500 inorganic mineral Inorganic materials 0.000 description 11
- 239000011707 mineral Substances 0.000 description 11
- 235000010755 mineral Nutrition 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 9
- 239000012190 activator Substances 0.000 description 7
- 229910000323 aluminium silicate Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 229910052622 kaolinite Inorganic materials 0.000 description 6
- 239000005995 Aluminium silicate Substances 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 5
- 235000012211 aluminium silicate Nutrition 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- -1 usually chalk Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- ZBJVLWIYKOAYQH-UHFFFAOYSA-N naphthalen-2-yl 2-hydroxybenzoate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=C(C=CC=C2)C2=C1 ZBJVLWIYKOAYQH-UHFFFAOYSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- 229920002799 BoPET Polymers 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 229910000269 smectite group Inorganic materials 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- 229920000426 Microplastic Polymers 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 235000012216 bentonite Nutrition 0.000 description 2
- 229920001222 biopolymer Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002255 enzymatic effect Effects 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052901 montmorillonite Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- FEIQOMCWGDNMHM-UHFFFAOYSA-N 5-phenylpenta-2,4-dienoic acid Chemical class OC(=O)C=CC=CC1=CC=CC=C1 FEIQOMCWGDNMHM-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 235000016936 Dendrocalamus strictus Nutrition 0.000 description 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 239000001045 blue dye Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000011246 composite particle Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005906 dihydroxylation reaction Methods 0.000 description 1
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 description 1
- YJHDFAAFYNRKQE-YHPRVSEPSA-L disodium;5-[[4-anilino-6-[bis(2-hydroxyethyl)amino]-1,3,5-triazin-2-yl]amino]-2-[(e)-2-[4-[[4-anilino-6-[bis(2-hydroxyethyl)amino]-1,3,5-triazin-2-yl]amino]-2-sulfonatophenyl]ethenyl]benzenesulfonate Chemical compound [Na+].[Na+].N=1C(NC=2C=C(C(\C=C\C=3C(=CC(NC=4N=C(N=C(NC=5C=CC=CC=5)N=4)N(CCO)CCO)=CC=3)S([O-])(=O)=O)=CC=2)S([O-])(=O)=O)=NC(N(CCO)CCO)=NC=1NC1=CC=CC=C1 YJHDFAAFYNRKQE-YHPRVSEPSA-L 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- 239000006115 industrial coating Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910001584 kaolinite-serpentine group Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 229910000273 nontronite Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000010816 packaging waste Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/40—Coatings with pigments characterised by the pigments siliceous, e.g. clays
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
- D21H17/73—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of inorganic material
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
- D21H25/06—Physical treatment, e.g. heating, irradiating of impregnated or coated paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
Definitions
- the invention relates to processes for paper finishing, a composition for a paper coating, paper and the use of the paper.
- the process is characterized in that thin, homogeneous, visually appealing and flexible paper coatings can be produced.
- the composition for a paper coating is optimized in conjunction with the processes.
- the specific properties of these paper products are usually generated by special fibers, additives and coatings.
- the finishing of paper products which includes functionalization with additives as well as coatings, has the purpose of implementing properties that a pure fiber fabric, a so-called raw paper, does not have.
- the functions addressed by these processes can be extremely diverse.
- the interaction with other media can be influenced, particularly via coatings. This plays a role in compatibility with downstream process steps, including printability and bondability, in terms of barrier properties or also in the resistance of paper products, e.g. to water, temperature, light and chemicals. But antimicrobial properties or the influence on fire properties can also be influenced.
- Biopolymers are either used as a mixture or chemically modified in such a way that they can be used to replace classic functional chemicals. This strategy is fundamentally justified and can help to reduce the use of fossil raw materials. Depending on the biopolymers used, however, some of these materials are not available in the quantities required by the paper industry, compete with use as food, or have been chemically modified to such an extent that the original advantage of biodegradability has been lost.
- EP 3426730 B1 discloses heat-treated kaolin pigments, processes for their preparation and applications for paper (coatings) and other coatings.
- EP 3426730 B1 teaches that the dispersants used in the process should be free of alkali and alkaline earth metals, in particular free of sodium.
- EP 0572037 B1 discloses coating pigments for cellulose-containing printing media, in particular for paper and cardboard, which contain at least one swellable layered silicate.
- Minerals from the smectite group are used as swellable layered silicates, such as bentonite, montmorillonite, hectorite, saponite or nontronite.
- the smectite group is classified as three-layer clay minerals. These minerals are characterized by non-integer layer charges (X ⁇ 0.25 to 0.6). This charge of the layers is a basic requirement for the extraordinarily high water retention and thus the swelling capacity of the disclosed representatives of the smectite group.
- EP 0572037 B1 teaches that the European bentonites with a higher content of exchangeable alkaline earth ions, in particular calcium ions, must be activated with targeted activation using suitable alkali compounds.
- EP 0585411 B1 discloses pigments that can be used as coating and filler pigments in the paper industry or in the production of paints and varnishes, including organic and petrochemical binders.
- EP 0585411 B1 discloses composite particles of titanium dioxide and calcined kaolin, which are mixed and bonded to form uniform particles using cationic polyelectrolytes. These composite pigments can be used in a conventional coating color formulation to coat paper.
- a further object of the invention is to provide a corresponding composition for a paper coating that meets these requirements. Furthermore, it is also an object, under these additional conditions, to provide a paper that is characterized by a thin, smooth, visually appealing, well-adhering and/or flexible coating.
- the invention relates to a method for paper finishing comprising the steps: - Providing paper,
- composition for a paper coating comprising a metakaolin and a water glass, and optionally additives, the composition preferably being according to this disclosure
- the invention in a second aspect, relates to a composition for a paper coating comprising: a) a metakaolin with the following components (in wt. %): 50 to 65 SiO2, 25 to 45 Al2O3, 0 to 5 Fe2O3, 0 to 5 TiO2, and b) a water glass consisting of an aqueous solution of alkali silicate, selected from sodium silicate, potassium silicate and/or lithium silicate, with a solids content of between 10 and 50 wt. %, preferably between 20 and 40 wt. %, based on the mass of the solution, wherein the alkali silicate has a molar modulus, i.e.
- the invention relates to a paper which is surface-modified with a paper coating, wherein the paper coating comprises the composition according to this disclosure, and/or wherein the paper coating has resulted from the curing of the composition according to this disclosure.
- the invention relates to a use of the paper for packaging or magazines, for decorative purposes as well as for construction materials, paper furniture, in interior design, and/or lightweight construction.
- geopolymers refers to inorganic structures that can be produced on the basis of an aluminosilicate source, e.g. fly ash or metakaolin, and an alkaline activator such as water glass. During the production of geopolymers, a cross-linking reaction takes place between water glass and the aluminosilicate source, whereby certain chemical requirements for the water glass and the aluminosilicate source as well as their quantitative composition must be met.
- an aluminosilicate source e.g. fly ash or metakaolin
- an alkaline activator such as water glass.
- the setting behavior and properties of a geopolymer glue depend essentially on the molar silicon to aluminum ratio of the aluminosilicate source. This ratio is particularly advantageous for highly reactive metakaolin, which is obtained by calcining kaolin at 600 to 750 °C. Geopolymers made from metakaolin usually harden at room temperature, while fly ash-based geopolymers require higher temperatures.
- the metakaolin required for the synthesis of the geopolymer, or its starting material kaolinite is a well-known raw material within the paper industry. Around 40% of the kaolinite mined globally is used as a filler and coating pigment in the paper industry, especially when the focus is on the gloss and smoothness of the products.
- the selection of the metakaolin is mainly based on the degree of whiteness, which is of particular interest for the appearance of the coated paper, and on the particle size, which has a considerable influence on the liquid requirement of the formulation.
- this inorganic fraction which remains after incineration and is therefore referred to as ash, is not subject to any quantitative regulations.
- the inorganic load cannot actually be biodegraded and, provided it does not contain any heavy metals, is completely uncritical for the biodegradation of the fiber fraction or for the surrounding ecosystem.
- the inorganic material i.e. usually chalk, kaolin, talcum and titanium dioxide, is broken down together with the secondary fibers and processed into new paper materials.
- the invention relates to a method for paper finishing comprising the steps:
- composition for a paper coating the composition comprising a metakaolin and a water glass, and optionally additives, the composition preferably being according to this disclosure
- compositions By applying the composition to the paper in a controlled manner and then curing the composition on the paper in accordance with an adapted or optimized geopolymer recipe, it was possible to produce very well-adhering, thin, flexible and, depending on requirements, bright or glossy layers on the paper.
- the nanoporous structure of the resulting coating also enables excellent printability using high-speed inkjet processes, whereby despite the high gloss, smudge resistance is achieved after less than 0.3 seconds.
- the method comprises the step of moistening the paper.
- Pre-moistening the paper ensures that it is no longer able to extract significant amounts of water from the geopolymer formulation, which means that re-moistening can be kept to a minimum.
- Pre-moistening or moistening causes the paper to swell and expand. It is advantageous if the paper is already moist before the composition is applied, because then geopolymerization, ie the hardening of the composition, is not accompanied by a change in the paper. There is then no There are no waves between the forming geopolymer layer and the paper, but the interface remains flat.
- the papers can be pre-moistened on a laboratory scale using a size press and water and conditioned in closed containers for 12 hours. This significantly improves the coating quality because the dimensional changes in the paper and the coating can be brought into line during the drying process.
- the "floe breakage effect" that occurs as a result of drying shrinkage deformations can be avoided or at least reduced in this way.
- this procedure also offers the potential to save considerable amounts of drying energy, since the freshly produced papers can be coated directly in the wet state and do not have to be dried first.
- the invention relates to a process for paper production and paper finishing comprising the steps:
- composition for a paper coating comprising a metakaolin and a water glass, and optionally additives, the composition preferably being according to this disclosure
- the separate aspect for a process for paper production and paper finishing combines the paper production processes known in the prior art with the paper finishing according to this disclosure.
- the person skilled in the art knows the processes and steps for paper production that are usual in the prior art, ie the provision of a pulp suspension, the sheet formation by means of a screen, the subsequent mechanical and hydrodynamic dewatering processes and the final thermal drying.
- the disclosed process for paper production and paper finishing is advantageous because in particular the drying step in paper production can be omitted for the time being and the paper produced can be subjected to finishing directly. This process can save considerable amounts of drying energy.
- the paper does not need to be moistened separately for paper finishing because it leaves the shortened production process moistened.
- the disclosed combined process for paper production and paper finishing is therefore very efficient in terms of both energy and process economy.
- the step of moistening the paper comprises adjusting the fiber saturation point by impregnating the paper with water in a size press and then storing it in a closed container.
- the composition is applied to the paper by means of blade coating, doctor blade application, a high-speed inkjet process or a cast coating process. In one embodiment of the method, the composition is applied to the paper by means of a flexographic process or screen printing process.
- Cast coating processes are advantageous if gloss and smoothness of the coating are desired. Flexographic or screen printing processes are advantageous if a spatially resolved application is to be achieved.
- the curing of the composition takes place at a temperature between 10 and 80 °C, preferably between 20 to 80 °C, more preferably between 60 to 80 °C.
- the time for curing and the temperature depend on the molar modulus of the water glass used, with low molar moduli being associated with higher reactivity and faster curing (see Table 4). Curing of the geopolymer at room temperature is possible for water glasses with a molar modulus of 1.7 and a molar modulus of 2.8 and takes 6 hours and 12 to 24 hours respectively. Increasing the temperature to 60 to 80 °C leads to accelerated curing and a more even and better covering line with the same flexibility.
- the composition is prepared by prior
- the composition applied to the paper is protected from drying out by one of the following measures:
- the composition applied to the paper with an airtight and/or waterproof film the airtight and/or waterproof film being made of PE, PP or PET,
- Covering the composition applied to the paper with an airtight and/or waterproof film is a suitable measure on a laboratory scale.
- PP polypropylene
- PET film PET film
- PET film PET film
- PE Polyethylene
- PE film is also possible, but only works to a limited extent, especially when heated, e.g. to temperatures between 60 and 80 °C. In the case of a PE film, the softening temperature of the selected polyethylene must be above the temperature required for curing.
- Storing the composition applied to the paper in a climate-controlled cabinet is advantageous and is equivalent to an incubator in which the temperature and humidity can be adjusted.
- the curing temperature can be adapted and adjusted to the selected water glass, i.e. in particular the molar modulus of the water glass.
- the method of choice is to remoisten the composition applied to the paper by spraying it with water (or misting it with water vapor) using spray nozzles.
- the system for spraying water using spray nozzles can be scaled and implemented accordingly depending on the throughput.
- the invention relates to a composition for a paper coating
- the inventors established the requirements for the chemical composition, both quantitatively and qualitatively, for a paper coating. Both the molar modulus of the alkali silicate used turned out to be critical, as did - in combination with this - the coordinated mass proportions of metakaolin and water glass in the composition. The specified ranges for the molar modulus and the mass proportions of metakaolin and water glass within the composition lead to good results.
- the mass fraction of metakaolin in the composition can be increased to up to 50% by weight, which advantageously reduces the risk of drying shrinkage cracks and increases the opacity of the coating.
- the viscosity increases significantly at a mass fraction of up to 50% by weight, so that the process must be adapted accordingly.
- the mass fraction of metakaolin in the composition can be up to 40% by weight, which generally results in highly suitable and spreadable compositions.
- the metakaolin content can also be reduced to 15% by weight.
- the expert is able to determine the rheological properties and the reactivity of the composition and/or deliberately adjust them.
- the character of the geopolymers differs significantly from conventional coating colors, so that certain adjustments and precautions must be taken within the process. While conventional coating colors can be formulated and applied up to a maximum dynamic viscosity of approx. 1500 mPas, geopolymer-based coating colors can have a significantly higher viscosity. This requires reduced application speeds or the application of larger layer thicknesses. This prevents the shear rate in the fluid from increasing too much, which could lead to film tears or damage to the substrate or excessive stress on the coating unit. At the same time, geopolymers have pronounced shear-thinning properties, which can be advantageous for their behavior in the coating gap. In order to maintain their processability, ie, for example, their conveyability and flowability, the geopolymers must be kept in continuous motion to counteract an excessive increase in viscosity.
- geopolymers While conventional coating colors are fixed to the substrate by thermally softening binder polymers, geopolymers are reactive systems that can react with themselves as well as with hydrophilic, organic, mineral and metallic surfaces. Adhesion to technical surfaces of mixing, conveying and coating units must be avoided, so cleaning intervals must be observed and hydrophobic coatings must be used on the technical surfaces. As soon as the geopolymer has hardened, it can only be removed with the loss of the top metal or mineral layer.
- the composition for a paper coating comprises a) a metakaolin with the following components (in wt. %): 50 to 65 SiO2, 25 to 45 Al2O3, 0 to 0.5 Fe2Oa, 0.2 to 3 TiO2, preferably 1 to 2 TiO2, and b) a water glass consisting of an aqueous solution of alkali silicate, selected from sodium silicate, potassium silicate and/or lithium silicate, with a solids content between 10 and 50 wt. %, preferably between 20 and 40 wt. %, based on the mass of the solution, wherein the alkali silicate has a molar modulus, i.e.
- a Fe2O3 content of 0 to 0.5 wt.% is preferred, which can be increased by the use of 0.2 to 3 TiO2, preferably 1 to 2 TiO2 wt.%.
- the composition for a paper coating comprises a) a metakaolin with the following components (in wt. %): 50 to 65 SiO2, 25 to 45 Al2O3, 1 to 5 Fe2O3, 0 to 1 TiO2, and b) a water glass consisting of an aqueous solution of alkali silicate, selected from sodium silicate, potassium silicate and/or lithium silicate, with a solids content between 10 and 50 wt. %, preferably between 20 and 40 wt.
- a Fe2O3 content of 1 to 5 wt.% is preferred.
- the composition can have a TiO2 content of 0 to 1 wt.%.
- the composition for a paper coating comprises additives, fillers, e.g. talc and CaCO3, and/or pigments, e.g. TiO2.
- CaCOs is an inexpensive filler.
- the properties, especially the flexibility and whiteness of the coatings, can be further improved by adding pigments, calcium carbonate and/or titanium oxide.
- the geopolymer formulation proves to be compatible with all mineral fillers and pigments commonly used in the paper industry, whereby the solid-to-liquid ratio should be maintained and the additive is added as a partial replacement for the metakaolin.
- the amount of additives, fillers and/or pigments used must be limited and coordinated in such a way that the setting process is not unduly delayed or even stopped.
- the use of titanium dioxide must be limited to a maximum of 20% by weight and that of Neuburg Siliceous Earth to a maximum of 15% by weight so that the geopolymers can still harden.
- the alkali silicate has a molar modulus, i.e. a SiO2/R2O ratio, between 2.0 and 2.5, or between 1.9 and 2.7, or between 1.8 and 2.9.
- the alkali silicate is potassium silicate having a molar modulus, i.e. a SiO2/K2O ratio, between 2.0 and 2.5, or between 1.9 and 2.7, or between 1.8 and 2.9.
- the water glass consists of an aqueous solution of sodium silicate, having a solids content of between 10 and 30 wt.% based on the mass of the solution, wherein the Sodium silicate has a molar modulus, ie a SiC>2/Na2O ratio, between 1.7 and 3.8, or between 1.8 and 2.9, or between 1.9 and 2.7, preferably between 2.0 and 2.5.
- the water glass consists of an aqueous solution of lithium silicate, having a solids content between 10 and 50 wt.%, preferably 20 and 40 wt.%, based on the mass of the solution, wherein the lithium silicate has a molar modulus, i.e. a SiO2/Li2O ratio, between 1.7 and 3.8, or between 1.8 and 2.9, or between 1.9 and 2.7, preferably between 2.0 and 2.5.
- a molar modulus i.e. a SiO2/Li2O ratio
- the water glass consists of an aqueous solution of potassium silicate, having a solids content between 10 and 50 wt.%, preferably 20 and 40 wt.%, based on the mass of the solution, wherein the potassium silicate has a molar modulus, i.e. a SiO2/K2O ratio, between 1.7 and 3.8, or between 1.8 and 2.9, or between 1.9 and 2.7, preferably between 2.0 and 2.5.
- a molar modulus i.e. a SiO2/K2O ratio
- the invention relates to a paper which is surface-modified with a paper coating, wherein the paper coating comprises the composition according to this disclosure, and/or wherein the paper coating has resulted from the curing of the composition according to this disclosure.
- the resulting papers are characterized by a thin, smooth, visually appealing, well-adhering and/or flexible coating.
- the papers are environmentally friendly and sustainable in terms of the raw materials used due to the absence of synthetic organic substances.
- the resulting papers have low CO2 emissions per kilogram of paper produced compared to conventional paper finishing processes.
- the invention relates to a use of the paper for packaging or magazines, for decorative purposes as well as for construction materials, paper furniture, in interior design, and/or lightweight construction.
- the papers produced are very well suited for packaging or magazines, for decorative purposes as well as for construction materials, paper furniture, interior design and/or lightweight construction.
- Geopolymers themselves are very fireproof and give the coated papers increased fire resistance and can be used, for example, in exhibition stand construction, where fire protection must be guaranteed.
- the coated papers are also suitable for use in the mobility sector, eg in trains and airplanes.
- Metakaolins are tempered clays which, in addition to kaolinite as the main aluminosilicate source or as the main mineral, can also contain smectite/montmorillonite and illite. Metakaolins with the following general composition (in % by weight) can be used in the coating color formulations described here: 50 to 65 SiO2, 25 to 45 Al2O3, 0 to 5 Fe2O3, 0.2 to 2 TiO2. The expert knows the mineral kaolinite as a frequently occurring layered silicate from the kaolinite-serpentine group with the crystal chemical composition Al4[(OH)s
- Metakaolins may also contain the following additional components (in wt.%): 0.5 to 5 CaO, 0.2 to 4 MgO, 0.2 to 1 K2O, and 0.2 to 3 Na2O.
- the grain sizes of the metakaolins are preferably between 0 and 50 pm, in particular between 1 and 5 pm.
- the whiteness of the metakaolins should be as high as possible for paper applications and should be at least 85 to 95%.
- K-1100 (KAOPOZZTM): 54 ⁇ 2 wt% SiO 2 , 43 ⁇ 2 wt% AI2O3, 1.3 wt% Fe 2 O 3 ,
- PowerPozz® white (Newchem GmbH): 54 - 56 wt.% SiO2, 40 - 42 wt.% AI2O3, ⁇ 1.4 wt.% Fe2O3, ⁇ 0.4 wt.% K2O,
- Table 1 Material properties of the metakaolins Antec MM, K-1200, K-1100, Metastar 501 and PowerPozz.
- the pozzolan activity describes the reactivity with calcium hydroxide.
- the amorphous fraction was determined by XRD analysis.
- water glass refers exclusively to aqueous solutions of amorphous, water-soluble sodium, potassium and lithium silicates, with a solids content of between 10 and 50% by weight based on the mass of the solution.
- Water glass is also understood by the expert as a trivial term for water-soluble alkali silicates, with water glasses based on potassium silicate being the most suitable.
- Water glasses were used as alkaline activators, which together with the aluminosilicate source, e.g. fly ash or metakaolin, form the inorganic structures of the geopolymer.
- aluminosilicate source e.g. fly ash or metakaolin
- a reaction occurs between the metakaolin used and the alkaline activator solution, which forms a hardening matrix. This reaction was observed at moderate Heat input tests were carried out at temperatures above 23 °C, at temperatures above 40 °C, and at temperatures between 60 and 80 °C.
- a characteristic parameter for the alkali silicates used is the molar modulus.
- the molar modulus corresponds to the molar ratio of SiC>2 to R2O, where R corresponds to one of the three alkali metals, i.e. sodium (Na), potassium (K) or lithium (Li).
- R corresponds to one of the three alkali metals, i.e. sodium (Na), potassium (K) or lithium (Li).
- Geosil 14517 is an aqueous solution of potassium silicate with a solids content of 45.0 wt.% based on the mass of the solution, which, due to its composition, leads to stable bonds with high strength, especially in combination with alkaline-activated fillers. Geosil 14517 has a molar modulus of 1.7 and is classified as very reactive.
- Betol K28-T is a potassium silicate with a solids content of 28.0% by weight based on the mass of the solution. Betol K28-T reacts with mineral substrates by silicification. The good binding power and high temperature resistance are advantageous in the formulation of fireproof and acid-resistant adhesives.
- the molar modulus of Betol K28-T is 3.8 and has comparatively long drying and reaction times.
- Table 2 Composition of a geopolymer formulation for producing a glossy paper coating
- the OA solution (optical brightener) used was CALCOFLUOR White, a fluorescent blue dye, at a concentration of 5 mmol.
- pure water was used instead of the OA solution.
- the components (Table 2) were mixed in a speed mixer (Hauschild DAC 400) to form a degassed geopolymer glue.
- the device was operated for 4 minutes at 2000 rpm and 30 mbar. This leads to a homogeneous mixture of the coating formulation, after which the actual surface application was carried out using a film drawing frame 60 (Byk, with a film width of 60 mm).
- a matt opacity test card (from Byk) was used as the substrate and coated with a wet film thickness of 90 pm. Pre-moistening was not carried out with this paper substrate.
- the still wet coating was covered with a PET film (Hostaphan®) and the laminate produced in this way was stored for one day at 60 °C.
- the geopolymer-coated paper produced in this way is suitable for printing using high-speed inkjet processes due to the nanoporosity of the geopolymer.
- Table 3 Composition of a geopolymer formulation for the production of a matt paper coating
- reaction conditions or setting conditions depend on the molar modulus of the water glass used, with low molar moduli being associated with higher reactivity. For water glasses with different molar moduli, it was determined which reaction time must be observed depending on the temperature in order to ensure sufficient setting of the geopolymer coating (Table 4). Table 4: Curing times for water glasses with different molar moduli depending on temperature
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Abstract
L'invention concerne un procédé de finition de papier, une composition pour un couchage de papier, du papier et l'utilisation du papier. Le procédé est caractérisé en ce que des couchages de papier minces, homogènes, visuellement attrayants et souples peuvent être réalisés. La composition pour un couchage de papier est optimisée conjointement avec le procédé.
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DE102022127915.4A DE102022127915A1 (de) | 2022-10-21 | 2022-10-21 | Verfahren zur Papierveredelung, Zusammensetzung für einen Papierstrich, Papier und Verwendung des Papiers |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0585411B1 (fr) | 1991-05-08 | 1995-12-06 | Engelhard Corporation | Pigments composites opacifiants au dioxyde de titane calcine et au kaolin, procedes de preparation et d'utilisation |
EP0572037B1 (fr) | 1992-05-29 | 1996-07-10 | Süd-Chemie Ag | Pigment de couchage |
WO2012066308A2 (fr) * | 2010-11-15 | 2012-05-24 | Imerys Minerals Limited | Compositions |
EP3426730B1 (fr) | 2016-03-08 | 2020-06-17 | BASF Corporation | Pigment à base de kaolin ayant subi un traitement thermique à blancheur d'au moins 92 pour papier et revêtements |
WO2021113281A1 (fr) * | 2019-12-02 | 2021-06-10 | 3M Innovative Properties Company | Matériaux ignifuges pour utilisation dans des batteries de véhicule électrique |
-
2022
- 2022-10-21 DE DE102022127915.4A patent/DE102022127915A1/de active Pending
-
2023
- 2023-10-19 WO PCT/EP2023/079181 patent/WO2024084004A1/fr unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0585411B1 (fr) | 1991-05-08 | 1995-12-06 | Engelhard Corporation | Pigments composites opacifiants au dioxyde de titane calcine et au kaolin, procedes de preparation et d'utilisation |
EP0572037B1 (fr) | 1992-05-29 | 1996-07-10 | Süd-Chemie Ag | Pigment de couchage |
WO2012066308A2 (fr) * | 2010-11-15 | 2012-05-24 | Imerys Minerals Limited | Compositions |
EP3426730B1 (fr) | 2016-03-08 | 2020-06-17 | BASF Corporation | Pigment à base de kaolin ayant subi un traitement thermique à blancheur d'au moins 92 pour papier et revêtements |
WO2021113281A1 (fr) * | 2019-12-02 | 2021-06-10 | 3M Innovative Properties Company | Matériaux ignifuges pour utilisation dans des batteries de véhicule électrique |
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