WO2024070406A1 - Coil component - Google Patents

Coil component Download PDF

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Publication number
WO2024070406A1
WO2024070406A1 PCT/JP2023/031164 JP2023031164W WO2024070406A1 WO 2024070406 A1 WO2024070406 A1 WO 2024070406A1 JP 2023031164 W JP2023031164 W JP 2023031164W WO 2024070406 A1 WO2024070406 A1 WO 2024070406A1
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WIPO (PCT)
Prior art keywords
pattern
coil
terminal
forming surface
terminal electrode
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Application number
PCT/JP2023/031164
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French (fr)
Japanese (ja)
Inventor
和弘 吉川
啓吾 東田
晃一 角田
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Tdk株式会社
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Application filed by Tdk株式会社 filed Critical Tdk株式会社
Publication of WO2024070406A1 publication Critical patent/WO2024070406A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances

Definitions

  • This disclosure relates to coil components, and in particular to a type of coil component in which both ends of a coil portion embedded in a base body are exposed on a terminal forming surface that is parallel to the coil axis.
  • Patent document 1 discloses a type of coil component in which both ends of the coil portion embedded in the base body are exposed on the terminal formation surface parallel to the coil axis.
  • This disclosure describes a technology for reducing the connection resistance between a coil section and a terminal electrode in a coil component in which both ends of the coil section embedded in the base body are exposed on a terminal forming surface parallel to the coil axis.
  • a coil component comprises a base body having a terminal forming surface, a first coil portion embedded in the base body such that the coil axis is parallel to the terminal forming surface, and first and second terminal electrodes provided on the terminal forming surface and connected to one end and the other end of the first coil portion, respectively, the first coil portion including a first conductor layer and a second conductor layer stacked via an interlayer insulating film, the first conductor layer including a first coil pattern having a loop shape, a first connection pattern exposed on the terminal forming surface and connecting the first coil pattern and the first terminal electrode, and a first connection pattern exposed on the terminal forming surface,
  • the first conductor layer includes a first auxiliary pattern that is connected to the second terminal electrode and is provided independently of the first coil pattern and the first connection pattern
  • the second conductor layer includes a loop-shaped second coil pattern and a second connection pattern that is exposed on the terminal forming surface and connects the second coil pattern and the second terminal electrode, the first and second coil patterns are connected to each other through
  • This disclosure provides a technology for reducing the connection resistance between a coil section and a terminal electrode in a coil component in which both ends of the coil section embedded in the base body are exposed on a terminal forming surface parallel to the coil axis.
  • FIG. 1 is a schematic perspective view showing the appearance of a coil device 100 according to a first embodiment of the present disclosure.
  • 2A and 2B are plan views for explaining the configuration of the coil portion C1, in which FIG. 2A shows the pattern shape of the conductor layer 110 and FIG. 2B shows the pattern shape of the conductor layer 120.
  • FIG. 3 is a schematic cross-sectional view taken along line AA shown in FIG. 4A and 4B are plan views for illustrating the configuration of a coil portion C1 according to a first modified example, in which (a) shows the pattern shape of a conductor layer 110 and (b) shows the pattern shape of a conductor layer 120.
  • FIG. FIG. 5 is a schematic cross-sectional view taken along line AA shown in FIG.
  • FIG. 6A and 6B are plan views for illustrating the configuration of a coil portion C1 according to a second modified example, in which (a) shows the pattern shape of a conductor layer 110 and (b) shows the pattern shape of a conductor layer 120.
  • FIG. FIG. 7 is a schematic cross-sectional view taken along line AA shown in FIG.
  • FIG. 8 is a schematic perspective view showing the appearance of a coil device 200 according to the second embodiment of the present disclosure.
  • 9A and 9B are plan views for explaining the configuration of the coil portion C2, in which (a) shows the pattern shape of the conductor layer 210 and (b) shows the pattern shape of the conductor layer 220.
  • FIG. 10 is a schematic perspective view showing the appearance of a coil device 300 according to the third embodiment of the present disclosure.
  • FIG. 11 is a schematic perspective view showing the appearance of a coil device 400 according to the fourth embodiment of the present disclosure.
  • FIG. 1 is a schematic perspective view showing the appearance of a coil component 100 according to a first embodiment of the present disclosure.
  • the coil component 100 includes a base body 101, a coil portion C1 embedded in the base body 101, and a pair of terminal electrodes 131, 132 provided on the surface of the base body 101.
  • the base body 101 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are solidified with a resin binder.
  • the coil axis of the coil portion C1 embedded in the base body 101 is in the Z direction.
  • the XY surface of the base body 101 is the mounting surface, and the terminal electrodes 131, 132 are formed on the terminal formation surface constituting the XZ surface. Therefore, the coil axis of the coil portion C1 is parallel to the terminal formation surface.
  • the terminal electrodes 131, 132 are so-called five-sided electrodes, and some of them wrap around the XY and YZ surfaces.
  • the terminal electrode 131 is connected to one end of the coil portion C1, and the terminal electrode 132 is connected to the other end of the coil portion C1.
  • the coil section C1 has a structure in which two conductor layers are stacked.
  • FIG. 2 is a plan view for explaining the configuration of the coil portion C1, where (a) shows the pattern shape of the conductor layer 110 and (b) shows the pattern shape of the conductor layer 120. Also, FIG. 3 is a schematic cross-sectional view taken along line A-A shown in FIG. 2.
  • the conductor layer 110 includes a loop-shaped coil pattern 111, a connection pattern 112 that connects one end of the coil pattern 111 to a terminal electrode 131, and auxiliary patterns 113 and 114 that are provided independently of the coil pattern 111 and the connection pattern 112 in the same layer as the conductor layer 110.
  • the conductor layer 120 includes a loop-shaped coil pattern 121, a connection pattern 122 that connects one end of the coil pattern 121 to a terminal electrode 132, and auxiliary patterns 123 and 124 that are provided independently of the coil pattern 121 and the connection pattern 122 in the same layer as the conductor layer 120.
  • the coil pattern 111 and the connection pattern 112 are integral, and the boundary position between them is not particularly limited, but it may be configured to wrap around in a loop of about 0.5 turns, with the portion that does not overlap with the auxiliary pattern 123 defined as the coil pattern 111, and the portion that overlaps with the auxiliary pattern 123 defined as the connection pattern 112.
  • the coil pattern 121 and the connection pattern 122 are integral, and the boundary position between them is not particularly limited, but it may be configured to wrap around in a loop of about 0.5 turns, with the portion that does not overlap with the auxiliary pattern 113 defined as the coil pattern 121, and the portion that overlaps with the auxiliary pattern 113 defined as the connection pattern 122.
  • the conductor layers 110 and 120 and the element body 101 are separated from each other by an interlayer insulating film 140.
  • the interlayer insulating film 140 includes an interlayer insulating film 141 located between the element body 101 and the conductor layer 110, an interlayer insulating film 142 located between the conductor layers 110 and 120, and an interlayer insulating film 143 located between the element body 101 and the conductor layer 120.
  • reference numerals 151 to 155 shown in FIG. 2 are via conductors provided to penetrate the interlayer insulating film 142.
  • the planar shape of the via conductors 151 to 155 may be circular.
  • coil pattern 111 is connected to the other end of coil pattern 121 through via conductor 151.
  • a coil of approximately one turn consisting of the two coil patterns 111 and 121 is connected between terminal electrodes 131 and 132.
  • connection pattern 112 and the auxiliary pattern 123 are connected to each other through the via conductor 153, and are exposed to the terminal forming surface 161 of the element body 101, thereby contacting the terminal electrode 131.
  • connection pattern 122 and the auxiliary pattern 113 are connected to each other through the via conductor 152, and are exposed to the terminal forming surface 162 of the element body 101, thereby contacting the terminal electrode 132.
  • the terminal forming surfaces 161, 162 are XZ surfaces located on opposite sides of the element body 101. In the example shown in Figures 2 and 3, two via conductors 152, 153 are provided, but the number of via conductors 152, 153 is not particularly limited.
  • the auxiliary pattern 114 is provided at a position overlapping the coil pattern 121, and the two are connected to each other via a plurality of via conductors 154 arranged along the circumferential direction of the coil pattern 121.
  • the auxiliary pattern 124 is provided at a position overlapping the coil pattern 111, and the two are connected to each other via a plurality of via conductors 155 arranged along the circumferential direction of the coil pattern 111.
  • the auxiliary patterns 114, 124 may be integral with the coil patterns 111, 121, respectively.
  • the terminal electrode 131 not only contacts the connection pattern 112 located on the conductor layer 110, but also contacts the auxiliary pattern 123 located on the conductor layer 120, so the contact area between the terminal electrode 131 and the coil portion C1 is increased, thereby reducing the connection resistance.
  • the terminal electrode 132 not only contacts the connection pattern 122 located on the conductor layer 120, but also contacts the auxiliary pattern 113 located on the conductor layer 110, so the contact area between the terminal electrode 132 and the coil portion C1 is increased, thereby reducing the connection resistance.
  • connection pattern 112 and the auxiliary pattern 123 have planar shapes whose pattern widths become wider as they approach the terminal electrode 131
  • connection pattern 122 and the auxiliary pattern 113 have planar shapes whose pattern widths become wider as they approach the terminal electrode 132, so the contact area between the coil portion C1 and the terminal electrodes 131 and 132 is further increased, and the connection resistance between them is further reduced.
  • connection pattern 112 and the auxiliary pattern 123 are connected in parallel, the connection pattern 122 and the auxiliary pattern 113 are connected in parallel, the coil pattern 111 and the auxiliary pattern 124 are connected in parallel, and the coil pattern 121 and the auxiliary pattern 114 are connected in parallel, the resistance value of the coil portion C1 itself is also reduced.
  • FIG. 4 is a plan view for explaining the configuration of the coil portion C1 according to the first modified example, where (a) shows the pattern shape of the conductor layer 110, and (b) shows the pattern shape of the conductor layer 120.
  • FIG. 5 is a schematic cross-sectional view taken along line A-A shown in FIG. 4.
  • FIG. 6 is a plan view for explaining the configuration of the coil portion C1 according to the second modified example, where (a) shows the pattern shape of the conductor layer 110, and (b) shows the pattern shape of the conductor layer 120. Also, FIG. 7 is a schematic cross-sectional view taken along line A-A shown in FIG. 6.
  • the via conductors 152, 153 are exposed on the terminal forming surfaces 162, 161, respectively. This further increases the contact area between the coil portion C1 and the terminal electrodes 131, 132, making it possible to further reduce the connection resistance between the coil portion C1 and the terminal electrodes 131, 132.
  • FIG. 8 is a schematic perspective view showing the appearance of a coil component 200 according to a second embodiment of the present disclosure.
  • the coil component 200 includes a base body 201, a coil portion C2 embedded in the base body 201, and a pair of terminal electrodes 231, 232 provided on the surface of the base body 201.
  • the base body 201 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are bound by a resin binder, as in the first embodiment.
  • the coil axis of the coil portion C2 embedded in the base body 201 is in the Z direction.
  • the XZ surface of the base body 201 is the terminal forming surface 260, and the terminal electrodes 231, 232 are formed on the pair of terminal forming surfaces 260.
  • the terminal forming surface 260 is a single surface, and this terminal forming surface 260 also serves as the mounting surface.
  • the terminal electrodes 231, 232 are so-called bottom electrodes, but they may be L-shaped electrodes by wrapping around the side surfaces that form the YZ surface.
  • FIG. 9 is a plan view for explaining the configuration of coil portion C2, where (a) shows the pattern shape of conductor layer 210 and (b) shows the pattern shape of conductor layer 220.
  • the conductor layer 210 includes a loop-shaped coil pattern 211, a connection pattern 212 that connects one end of the coil pattern 211 to a terminal electrode 231, and an auxiliary pattern 213 that is provided independently of the coil pattern 211 and the connection pattern 212 in the same layer as the conductor layer 210.
  • the conductor layer 210 and the element body 201 are separated from each other by an interlayer insulating film 240. As shown in FIG.
  • the conductor layer 220 includes a loop-shaped coil pattern 221, a connection pattern 222 that connects one end of the coil pattern 221 to a terminal electrode 232, and an auxiliary pattern 223 that is provided independently of the coil pattern 221 and the connection pattern 222 in the same layer as the conductor layer 220.
  • the conductor layer 220 and the element body 201 are separated from each other by an interlayer insulating film 240.
  • the coil pattern 211 and the connection pattern 212 are integral, and the boundary position between them is not particularly limited, but it is also possible to define the portion that does not overlap with the auxiliary pattern 223 as coil pattern 211 by wrapping around in a loop for about one turn, and the portion that overlaps with the auxiliary pattern 223 as connection pattern 212.
  • the coil pattern 221 and the connection pattern 222 are integral, and the boundary position between them is not particularly limited, but it is also possible to define the portion that does not overlap with the auxiliary pattern 213 as coil pattern 221 by wrapping around in a loop for about one turn, and the portion that overlaps with the auxiliary pattern 213 as connection pattern 222.
  • the coil patterns 211 and 221 partially overlap.
  • a via conductor 251 is provided in the overlapping portion of the coil patterns 211 and 221, thereby connecting the two coil patterns 211, 221.
  • the via conductor 251 has a shape that extends along the circumferential direction of the coil patterns 211, 221.
  • connection pattern 212 and the auxiliary pattern 223 are connected to each other through the via conductor 253, and are exposed to the terminal forming surface 260 of the element body 201, thereby contacting the terminal electrode 231.
  • connection pattern 222 and the auxiliary pattern 213 are connected to each other through the via conductor 252, and are exposed to the terminal forming surface 260 of the element body 201, thereby contacting the terminal electrode 232.
  • the via conductors 252 and 253 have shapes that follow the extension direction of the connection patterns 222 and 212, respectively.
  • the terminal electrode 231 is in contact not only with the connection pattern 212 located on the conductor layer 210, but also with the auxiliary pattern 223 located on the conductor layer 220, thereby reducing the connection resistance between the terminal electrode 231 and the coil portion C2.
  • the terminal electrode 232 is in contact not only with the connection pattern 222 located on the conductor layer 220, but also with the auxiliary pattern 213 located on the conductor layer 210, thereby reducing the connection resistance between the terminal electrode 232 and the coil portion C2.
  • connection pattern 212 and the auxiliary pattern 223 are connected in parallel
  • connection pattern 222 and the auxiliary pattern 213 are connected in parallel
  • a part of the coil pattern 211 and a part of the coil pattern 212 are connected in parallel
  • the resistance value of the coil portion C2 itself is also reduced.
  • both ends of the coil portion may be exposed from the same surface of the body.
  • FIG. 10 is a schematic perspective view showing the appearance of a coil component 300 according to a third embodiment of the present disclosure.
  • the coil component 300 according to the third embodiment includes a base body 301, two coil sections C3 and C4 embedded in the base body 301, and terminal electrodes 331-334 provided on the surface of the base body 301.
  • the coil sections C3 and C4 have the same structure as the coil section C1 included in the coil component 100 according to the first embodiment.
  • the coil component 300 according to the third embodiment has a structure in which two coil components 100 according to the first embodiment are stacked in the Z direction.
  • the base body 301 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are bound by a resin binder, as in the first embodiment.
  • the element body 301 has terminal forming surfaces 361, 362 that form the XZ plane.
  • Two terminal electrodes 331, 333 are formed on the terminal forming surface 361, and two terminal electrodes 332, 334 are formed on the terminal forming surface 362.
  • One end and the other end of the coil portion C3 are connected to the terminal electrodes 331, 332, respectively, and one end and the other end of the coil portion C4 are connected to the terminal electrodes 333, 334, respectively.
  • the coil component 300 according to this embodiment has the same mounting area as the coil component 100 according to the first embodiment, and it is possible to provide an array product with two built-in coils.
  • FIG. 11 is a schematic perspective view showing the appearance of a coil component 400 according to a fourth embodiment of the present disclosure.
  • the coil component 400 according to the fourth embodiment has a structure in which three coil components 300 according to the third embodiment are arranged in the X direction.
  • the coil component 400 according to this embodiment makes it possible to provide an array of six coils.
  • auxiliary patterns 113, 114, 123, and 124 are formed is exemplified, but it is sufficient that one or more of these auxiliary patterns are formed.
  • auxiliary patterns 113 and 123 may be formed while auxiliary patterns 114 and 124 may be omitted.
  • auxiliary patterns 213 and 223 are formed is exemplified, but it is sufficient that one or more of these auxiliary patterns are formed.
  • a coil component comprises a base body having a terminal forming surface, a first coil portion embedded in the base body such that the coil axis is parallel to the terminal forming surface, and first and second terminal electrodes provided on the terminal forming surface and connected to one end and the other end of the first coil portion, respectively, the first coil portion including a first conductor layer and a second conductor layer stacked via an interlayer insulating film, the first conductor layer including a first coil pattern having a loop shape, a first connection pattern exposed on the terminal forming surface and connecting the first coil pattern and the first terminal electrode, and a first connection pattern exposed on the terminal forming surface,
  • the first conductor layer includes a first auxiliary pattern that is connected to the second terminal electrode and is provided independently of the first coil pattern and the first connection pattern
  • the second conductor layer includes a loop-shaped second coil pattern and a second connection pattern that is exposed on the terminal forming surface and connects the second coil pattern and the second terminal electrode, the first and second coil patterns are connected to each other through
  • the second terminal electrode contacts not only the second connection pattern located on the second conductor layer, but also the first auxiliary pattern located on the first conductor layer, increasing the contact area between the coil portion and the second terminal electrode, thereby making it possible to reduce the connection resistance between the two.
  • the second conductor layer is connected to the first terminal electrode by being exposed on the terminal formation surface, and further includes a second auxiliary pattern provided within the second conductor layer independently from the second coil pattern and the second connection pattern, and the second auxiliary pattern may be connected to the first connection pattern through a third via conductor provided through the interlayer insulating film.
  • the first terminal electrode contacts not only the first connection pattern located on the first conductor layer, but also the second auxiliary pattern located on the second conductor layer, thereby increasing the contact area between the coil portion and the first terminal electrode, thereby making it possible to reduce the connection resistance between them.
  • the first conductor layer may further include a third auxiliary pattern that overlaps with the second coil pattern, and the third auxiliary pattern may be connected to the second coil pattern through a fourth via conductor that penetrates the interlayer insulating film. This makes it possible to reduce the resistance value of the coil portion itself.
  • the second conductor layer may further include a fourth auxiliary pattern that overlaps with the first coil pattern, and the fourth auxiliary pattern may be connected to the first coil pattern through a fifth via conductor that penetrates the interlayer insulating film. This makes it possible to further reduce the resistance value of the coil portion itself.
  • the second connection pattern and the first auxiliary pattern may have a pattern width that increases as they approach the second terminal electrode. This increases the contact area between the coil portion and the second terminal electrode, making it possible to further reduce the connection resistance between the two.
  • the second via conductor may be in contact with the second terminal electrode. This increases the contact area between the coil portion and the second terminal electrode, making it possible to further reduce the connection resistance between the two.
  • the terminal forming surface may have first and second terminal forming surfaces located on opposite sides of the element body, the first terminal electrode may be formed on the first terminal forming surface, the second terminal electrode may be formed on the second terminal forming surface, the first connection pattern may be exposed on the first terminal forming surface to contact the first terminal electrode, and the first auxiliary pattern and the second connection pattern may be exposed on the second terminal forming surface to contact the second terminal electrode.
  • the coil component according to the present disclosure further comprises a second coil portion embedded in the base body so as to be coaxially stacked on the first coil portion, a third terminal electrode formed on the first terminal forming surface and connected to one end of the second coil portion, and a fourth terminal electrode formed on the second terminal forming surface and connected to the other end of the second coil portion, and the second coil portion may include third and fourth conductor layers having the same configurations as the first and second conductor layers, respectively. This makes it possible to provide an array product incorporating two coils.
  • the coil component according to the present disclosure may have a single terminal forming surface. This makes it possible to use the terminal forming surface as a mounting surface.

Abstract

[Problem] To reduce connection resistance between a coil part and a terminal electrode. [Solution] A coil component 100 comprises: a coil part C1 in which a coil shaft is embedded in a base body so as to lie parallel to terminal formation surfaces 161, 162; and terminal electrodes 131, 132. A conductor layer 110 included in the coil part C1 includes: a coil pattern 111, a connection pattern 112 that connects the coil pattern 111 to the terminal electrode 131, and an auxiliary pattern 113 connected to the terminal electrode 132. A conductor layer 120 included in the coil part C1 includes: a coil pattern 121 and a connection pattern 122 that connects the coil pattern 121 to the terminal electrode 132. The coil patterns 111, 121 are connected to one another via a via conductor 151. The auxiliary pattern 113 is connected to the connection pattern 122 via a via conductor 152.

Description

コイル部品Coil parts
 本開示はコイル部品に関し、特に、素体に埋め込まれたコイル部の両端がコイル軸と平行な端子形成面に露出するタイプのコイル部品に関する。 This disclosure relates to coil components, and in particular to a type of coil component in which both ends of a coil portion embedded in a base body are exposed on a terminal forming surface that is parallel to the coil axis.
 特許文献1には、素体に埋め込まれたコイル部の両端がコイル軸と平行な端子形成面に露出するタイプのコイル部品が開示されている。 Patent document 1 discloses a type of coil component in which both ends of the coil portion embedded in the base body are exposed on the terminal formation surface parallel to the coil axis.
特開2019-165169号公報JP 2019-165169 A
 しかしながら、特許文献1に記載されたコイル部品は、コイル部と端子電極の接続抵抗が大きいという問題があった。 However, the coil component described in Patent Document 1 had a problem in that the connection resistance between the coil portion and the terminal electrodes was high.
 本開示においては、素体に埋め込まれたコイル部の両端がコイル軸と平行な端子形成面に露出するタイプのコイル部品において、コイル部と端子電極の接続抵抗を低減する技術が説明される。 This disclosure describes a technology for reducing the connection resistance between a coil section and a terminal electrode in a coil component in which both ends of the coil section embedded in the base body are exposed on a terminal forming surface parallel to the coil axis.
 本開示の一側面によるコイル部品は、端子形成面を有する素体と、コイル軸が端子形成面と平行となるよう素体に埋め込まれた第1コイル部と、端子形成面に設けられ、第1コイル部の一端及び他端にそれぞれ接続された第1及び第2端子電極とを備え、第1コイル部は、層間絶縁膜を介して積層された第1導体層と第2導体層を含み、第1導体層は、ループ状である第1コイルパターンと、端子形成面に露出し、第1コイルパターンと第1端子電極を接続する第1接続パターンと、端子形成面に露出することによって第2端子電極に接続され、当該第1導体層内において第1コイルパターン及び第1接続パターンから独立して設けられた第1補助パターンとを含み、第2導体層は、ループ状である第2コイルパターンと、端子形成面に露出し、第2コイルパターンと第2端子電極を接続する第2接続パターンとを含み、第1及び第2コイルパターンは、層間絶縁膜を貫通して設けられた第1ビア導体を介して互いに接続され、第1補助パターンは、層間絶縁膜を貫通して設けられた第2ビア導体を介して第2接続パターンに接続される。 A coil component according to one aspect of the present disclosure comprises a base body having a terminal forming surface, a first coil portion embedded in the base body such that the coil axis is parallel to the terminal forming surface, and first and second terminal electrodes provided on the terminal forming surface and connected to one end and the other end of the first coil portion, respectively, the first coil portion including a first conductor layer and a second conductor layer stacked via an interlayer insulating film, the first conductor layer including a first coil pattern having a loop shape, a first connection pattern exposed on the terminal forming surface and connecting the first coil pattern and the first terminal electrode, and a first connection pattern exposed on the terminal forming surface, The first conductor layer includes a first auxiliary pattern that is connected to the second terminal electrode and is provided independently of the first coil pattern and the first connection pattern, and the second conductor layer includes a loop-shaped second coil pattern and a second connection pattern that is exposed on the terminal forming surface and connects the second coil pattern and the second terminal electrode, the first and second coil patterns are connected to each other through a first via conductor that is provided through the interlayer insulating film, and the first auxiliary pattern is connected to the second connection pattern through a second via conductor that is provided through the interlayer insulating film.
 本開示によれば、素体に埋め込まれたコイル部の両端がコイル軸と平行な端子形成面に露出するタイプのコイル部品において、コイル部と端子電極の接続抵抗を低減する技術が提供される。 This disclosure provides a technology for reducing the connection resistance between a coil section and a terminal electrode in a coil component in which both ends of the coil section embedded in the base body are exposed on a terminal forming surface parallel to the coil axis.
図1は、本開示の第1の実施形態によるコイル部品100の外観を示す略透視斜視図である。FIG. 1 is a schematic perspective view showing the appearance of a coil device 100 according to a first embodiment of the present disclosure. 図2はコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。2A and 2B are plan views for explaining the configuration of the coil portion C1, in which FIG. 2A shows the pattern shape of the conductor layer 110 and FIG. 2B shows the pattern shape of the conductor layer 120. As shown in FIG. 図3は、図2に示すA-A線に沿った略断面図である。FIG. 3 is a schematic cross-sectional view taken along line AA shown in FIG. 図4は第1の変形例によるコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。4A and 4B are plan views for illustrating the configuration of a coil portion C1 according to a first modified example, in which (a) shows the pattern shape of a conductor layer 110 and (b) shows the pattern shape of a conductor layer 120. FIG. 図5は、図4に示すA-A線に沿った略断面図である。FIG. 5 is a schematic cross-sectional view taken along line AA shown in FIG. 図6は第2の変形例によるコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。6A and 6B are plan views for illustrating the configuration of a coil portion C1 according to a second modified example, in which (a) shows the pattern shape of a conductor layer 110 and (b) shows the pattern shape of a conductor layer 120. FIG. 図7は、図6に示すA-A線に沿った略断面図である。FIG. 7 is a schematic cross-sectional view taken along line AA shown in FIG. 図8は、本開示の第2の実施形態によるコイル部品200の外観を示す略透視斜視図である。FIG. 8 is a schematic perspective view showing the appearance of a coil device 200 according to the second embodiment of the present disclosure. 図9はコイル部C2の構成を説明するための平面図であり、(a)は導体層210のパターン形状を示し、(b)は導体層220のパターン形状を示している。9A and 9B are plan views for explaining the configuration of the coil portion C2, in which (a) shows the pattern shape of the conductor layer 210 and (b) shows the pattern shape of the conductor layer 220. FIG. 図10は、本開示の第3の実施形態によるコイル部品300の外観を示す略透視斜視図である。FIG. 10 is a schematic perspective view showing the appearance of a coil device 300 according to the third embodiment of the present disclosure. 図11は、本開示の第4の実施形態によるコイル部品400の外観を示す略透視斜視図である。FIG. 11 is a schematic perspective view showing the appearance of a coil device 400 according to the fourth embodiment of the present disclosure.
 以下、添付図面を参照しながら、本開示の実施形態について詳細に説明する。 Below, an embodiment of the present disclosure will be described in detail with reference to the attached drawings.
 図1は、本開示の第1の実施形態によるコイル部品100の外観を示す略透視斜視図である。 FIG. 1 is a schematic perspective view showing the appearance of a coil component 100 according to a first embodiment of the present disclosure.
 図1に示すように、第1の実施形態によるコイル部品100は、素体101と、素体101に埋め込まれたコイル部C1と、素体101の表面に設けられた一対の端子電極131,132とを備えている。素体101は、フェライトやパーマロイなどの高透磁率材料からなる磁性粒子を樹脂バインダーによって固めた複合磁性材料からなるものであっても構わない。素体101に埋め込まれたコイル部C1のコイル軸はZ方向である。素体101のXY面は実装面であり、XZ面を構成する端子形成面に端子電極131,132が形成されている。したがって、コイル部C1のコイル軸は、端子形成面と平行である。端子電極131,132はいわゆる五面電極であり、一部がXY面及びYZ面に回り込んでいる。端子電極131はコイル部C1の一端に接続され、端子電極132はコイル部C1の他端に接続される。次に説明するように、コイル部C1は、2層の導体層が積層された構造を有している。 As shown in FIG. 1, the coil component 100 according to the first embodiment includes a base body 101, a coil portion C1 embedded in the base body 101, and a pair of terminal electrodes 131, 132 provided on the surface of the base body 101. The base body 101 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are solidified with a resin binder. The coil axis of the coil portion C1 embedded in the base body 101 is in the Z direction. The XY surface of the base body 101 is the mounting surface, and the terminal electrodes 131, 132 are formed on the terminal formation surface constituting the XZ surface. Therefore, the coil axis of the coil portion C1 is parallel to the terminal formation surface. The terminal electrodes 131, 132 are so-called five-sided electrodes, and some of them wrap around the XY and YZ surfaces. The terminal electrode 131 is connected to one end of the coil portion C1, and the terminal electrode 132 is connected to the other end of the coil portion C1. As explained below, the coil section C1 has a structure in which two conductor layers are stacked.
 図2はコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。また、図3は、図2に示すA-A線に沿った略断面図である。 FIG. 2 is a plan view for explaining the configuration of the coil portion C1, where (a) shows the pattern shape of the conductor layer 110 and (b) shows the pattern shape of the conductor layer 120. Also, FIG. 3 is a schematic cross-sectional view taken along line A-A shown in FIG. 2.
 図2(a)に示すように、導体層110は、ループ状であるコイルパターン111と、コイルパターン111の一端と端子電極131を接続する接続パターン112と、導体層110と同一層内においてコイルパターン111及び接続パターン112から独立して設けられた補助パターン113,114とを含む。また、図2(b)に示すように、導体層120は、ループ状であるコイルパターン121と、コイルパターン121の一端と端子電極132を接続する接続パターン122と、導体層120と同一層内においてコイルパターン121及び接続パターン122から独立して設けられた補助パターン123,124とを含む。 As shown in FIG. 2(a), the conductor layer 110 includes a loop-shaped coil pattern 111, a connection pattern 112 that connects one end of the coil pattern 111 to a terminal electrode 131, and auxiliary patterns 113 and 114 that are provided independently of the coil pattern 111 and the connection pattern 112 in the same layer as the conductor layer 110. Also, as shown in FIG. 2(b), the conductor layer 120 includes a loop-shaped coil pattern 121, a connection pattern 122 that connects one end of the coil pattern 121 to a terminal electrode 132, and auxiliary patterns 123 and 124 that are provided independently of the coil pattern 121 and the connection pattern 122 in the same layer as the conductor layer 120.
 コイルパターン111と接続パターン112は一体的であり、その境界位置については特に限定されないが、ループ状に約0.5ターン周回し、補助パターン123と重ならない部分をコイルパターン111と定義し、補助パターン123と重なる部分を接続パターン112と定義しても構わない。同様に、コイルパターン121と接続パターン122は一体的であり、その境界位置については特に限定されないが、ループ状に約0.5ターン周回し、補助パターン113と重ならない部分をコイルパターン121と定義し、補助パターン113と重なる部分を接続パターン122と定義しても構わない。 The coil pattern 111 and the connection pattern 112 are integral, and the boundary position between them is not particularly limited, but it may be configured to wrap around in a loop of about 0.5 turns, with the portion that does not overlap with the auxiliary pattern 123 defined as the coil pattern 111, and the portion that overlaps with the auxiliary pattern 123 defined as the connection pattern 112. Similarly, the coil pattern 121 and the connection pattern 122 are integral, and the boundary position between them is not particularly limited, but it may be configured to wrap around in a loop of about 0.5 turns, with the portion that does not overlap with the auxiliary pattern 113 defined as the coil pattern 121, and the portion that overlaps with the auxiliary pattern 113 defined as the connection pattern 122.
 導体層110,120と素体101は、層間絶縁膜140によって互いに分離されている。層間絶縁膜140は、素体101と導体層110の間に位置する層間絶縁膜141と、導体層110,120間に位置する層間絶縁膜142と、素体101と導体層120の間に位置する層間絶縁膜143とを含んでいる。ここで、図2に示す符号151~155は、層間絶縁膜142を貫通して設けられたビア導体である。ビア導体151~155の平面形状は円形であっても構わない。 The conductor layers 110 and 120 and the element body 101 are separated from each other by an interlayer insulating film 140. The interlayer insulating film 140 includes an interlayer insulating film 141 located between the element body 101 and the conductor layer 110, an interlayer insulating film 142 located between the conductor layers 110 and 120, and an interlayer insulating film 143 located between the element body 101 and the conductor layer 120. Here, reference numerals 151 to 155 shown in FIG. 2 are via conductors provided to penetrate the interlayer insulating film 142. The planar shape of the via conductors 151 to 155 may be circular.
 コイルパターン111の他端は、ビア導体151を介してコイルパターン121の他端に接続されている。これにより、端子電極131,132間には、2つのコイルパターン111,121からなる約1ターンのコイルが接続されることになる。 The other end of coil pattern 111 is connected to the other end of coil pattern 121 through via conductor 151. As a result, a coil of approximately one turn consisting of the two coil patterns 111 and 121 is connected between terminal electrodes 131 and 132.
 接続パターン112及び補助パターン123は、ビア導体153を介して互いに接続されるとともに、素体101の端子形成面161に露出することにより、端子電極131と接する。同様に、接続パターン122及び補助パターン113は、ビア導体152を介して互いに接続されるとともに、素体101の端子形成面162に露出することにより、端子電極132と接する。端子形成面161,162は、素体101の互いに反対側に位置するXZ面である。図2及び図3に示す例では、ビア導体152,153がいずれも2個設けられているが、ビア導体152,153の数については特に限定されない。 The connection pattern 112 and the auxiliary pattern 123 are connected to each other through the via conductor 153, and are exposed to the terminal forming surface 161 of the element body 101, thereby contacting the terminal electrode 131. Similarly, the connection pattern 122 and the auxiliary pattern 113 are connected to each other through the via conductor 152, and are exposed to the terminal forming surface 162 of the element body 101, thereby contacting the terminal electrode 132. The terminal forming surfaces 161, 162 are XZ surfaces located on opposite sides of the element body 101. In the example shown in Figures 2 and 3, two via conductors 152, 153 are provided, but the number of via conductors 152, 153 is not particularly limited.
 補助パターン114は、コイルパターン121と重なる位置に設けられており、両者はコイルパターン121の周方向に沿って配列された複数のビア導体154を介して互いに接続されている。同様に、補助パターン124は、コイルパターン111と重なる位置に設けられており、両者はコイルパターン111の周方向に沿って配列された複数のビア導体155を介して互いに接続されている。補助パターン114,124は、それぞれコイルパターン111,121と一体的であっても構わない。 The auxiliary pattern 114 is provided at a position overlapping the coil pattern 121, and the two are connected to each other via a plurality of via conductors 154 arranged along the circumferential direction of the coil pattern 121. Similarly, the auxiliary pattern 124 is provided at a position overlapping the coil pattern 111, and the two are connected to each other via a plurality of via conductors 155 arranged along the circumferential direction of the coil pattern 111. The auxiliary patterns 114, 124 may be integral with the coil patterns 111, 121, respectively.
 このような構成より、端子電極131は、導体層110に位置する接続パターン112と接するだけでなく、導体層120に位置する補助パターン123と接することから、端子電極131とコイル部C1の接触面積が増大し、これにより接続抵抗が低減される。同様に、端子電極132は、導体層120に位置する接続パターン122と接するだけでなく、導体層110に位置する補助パターン113と接することから、端子電極132とコイル部C1の接触面積が増大し、これにより接続抵抗が低減される。しかも、図1及び図2に示すように、接続パターン112及び補助パターン123は、端子電極131に近づくにつれてパターン幅が広くなる平面形状を有し、接続パターン122及び補助パターン113は、端子電極132に近づくにつれてパターン幅が広くなる平面形状を有していることから、コイル部C1と端子電極131,132の接触面積がさらに増大し、両者間における接続抵抗がよりいっそう低減される。 With this configuration, the terminal electrode 131 not only contacts the connection pattern 112 located on the conductor layer 110, but also contacts the auxiliary pattern 123 located on the conductor layer 120, so the contact area between the terminal electrode 131 and the coil portion C1 is increased, thereby reducing the connection resistance. Similarly, the terminal electrode 132 not only contacts the connection pattern 122 located on the conductor layer 120, but also contacts the auxiliary pattern 113 located on the conductor layer 110, so the contact area between the terminal electrode 132 and the coil portion C1 is increased, thereby reducing the connection resistance. Moreover, as shown in Figures 1 and 2, the connection pattern 112 and the auxiliary pattern 123 have planar shapes whose pattern widths become wider as they approach the terminal electrode 131, and the connection pattern 122 and the auxiliary pattern 113 have planar shapes whose pattern widths become wider as they approach the terminal electrode 132, so the contact area between the coil portion C1 and the terminal electrodes 131 and 132 is further increased, and the connection resistance between them is further reduced.
 また、接続パターン112と補助パターン123が並列接続され、接続パターン122と補助パターン113が並列接続され、コイルパターン111と補助パターン124が並列接続され、コイルパターン121と補助パターン114が並列接続されることから、コイル部C1自体の抵抗値についても低減される。 In addition, since the connection pattern 112 and the auxiliary pattern 123 are connected in parallel, the connection pattern 122 and the auxiliary pattern 113 are connected in parallel, the coil pattern 111 and the auxiliary pattern 124 are connected in parallel, and the coil pattern 121 and the auxiliary pattern 114 are connected in parallel, the resistance value of the coil portion C1 itself is also reduced.
 図4は第1の変形例によるコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。また、図5は、図4に示すA-A線に沿った略断面図である。 FIG. 4 is a plan view for explaining the configuration of the coil portion C1 according to the first modified example, where (a) shows the pattern shape of the conductor layer 110, and (b) shows the pattern shape of the conductor layer 120. FIG. 5 is a schematic cross-sectional view taken along line A-A shown in FIG. 4.
 図4及び図5に示す第1の変形例では、ビア導体152,153の数がそれぞれ1個であり、いずれも電流方向であるY方向を長手方向とした形状を有している。このように、ビア導体152,153を接続パターン122,112に沿って延在する形状とすれば、接続パターン122と補助パターン113の接続抵抗や、接続パターン112と補助パターン123の接続抵抗をより低減することが可能となる。 In the first modified example shown in Figures 4 and 5, there is one via conductor 152, 153 each, and both have a shape with their longitudinal direction aligned with the Y direction, which is the current direction. In this way, by making the via conductors 152, 153 extend along the connection patterns 122, 112, it is possible to further reduce the connection resistance between the connection pattern 122 and the auxiliary pattern 113, and the connection resistance between the connection pattern 112 and the auxiliary pattern 123.
 図6は第2の変形例によるコイル部C1の構成を説明するための平面図であり、(a)は導体層110のパターン形状を示し、(b)は導体層120のパターン形状を示している。また、図7は、図6に示すA-A線に沿った略断面図である。 FIG. 6 is a plan view for explaining the configuration of the coil portion C1 according to the second modified example, where (a) shows the pattern shape of the conductor layer 110, and (b) shows the pattern shape of the conductor layer 120. Also, FIG. 7 is a schematic cross-sectional view taken along line A-A shown in FIG. 6.
 図6及び図7に示す第2の変形例では、ビア導体152,153がそれぞれ端子形成面162,161に露出している。これによれば、コイル部C1と端子電極131,132の接触面積がさらに増大することから、コイル部C1と端子電極131,132の接続抵抗をより低減することが可能となる。 In the second modified example shown in Figures 6 and 7, the via conductors 152, 153 are exposed on the terminal forming surfaces 162, 161, respectively. This further increases the contact area between the coil portion C1 and the terminal electrodes 131, 132, making it possible to further reduce the connection resistance between the coil portion C1 and the terminal electrodes 131, 132.
 図8は、本開示の第2の実施形態によるコイル部品200の外観を示す略透視斜視図である。 FIG. 8 is a schematic perspective view showing the appearance of a coil component 200 according to a second embodiment of the present disclosure.
 図8に示すように、第2の実施形態によるコイル部品200は、素体201と、素体201に埋め込まれたコイル部C2と、素体201の表面に設けられた一対の端子電極231,232とを備えている。素体201は、第1の実施形態と同様、フェライトやパーマロイなどの高透磁率材料からなる磁性粒子を樹脂バインダーによって固めた複合磁性材料からなるものであっても構わない。素体201に埋め込まれたコイル部C2のコイル軸はZ方向である。素体201のXZ面は端子形成面260であり、一対の端子形成面260に端子電極231,232が形成されている。本実施形態では端子形成面260が1面のみの単一面であり、この端子形成面260が実装面を兼ねる。端子電極231,232はいわゆる底面電極であるが、一部がYZ面を構成する側面に回り込むことによってL字型電極を構成しても構わない。 As shown in FIG. 8, the coil component 200 according to the second embodiment includes a base body 201, a coil portion C2 embedded in the base body 201, and a pair of terminal electrodes 231, 232 provided on the surface of the base body 201. The base body 201 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are bound by a resin binder, as in the first embodiment. The coil axis of the coil portion C2 embedded in the base body 201 is in the Z direction. The XZ surface of the base body 201 is the terminal forming surface 260, and the terminal electrodes 231, 232 are formed on the pair of terminal forming surfaces 260. In this embodiment, the terminal forming surface 260 is a single surface, and this terminal forming surface 260 also serves as the mounting surface. The terminal electrodes 231, 232 are so-called bottom electrodes, but they may be L-shaped electrodes by wrapping around the side surfaces that form the YZ surface.
 図9はコイル部C2の構成を説明するための平面図であり、(a)は導体層210のパターン形状を示し、(b)は導体層220のパターン形状を示している。 FIG. 9 is a plan view for explaining the configuration of coil portion C2, where (a) shows the pattern shape of conductor layer 210 and (b) shows the pattern shape of conductor layer 220.
 図9(a)に示すように、導体層210は、ループ状であるコイルパターン211と、コイルパターン211の一端と端子電極231を接続する接続パターン212と、導体層210と同一層内においてコイルパターン211及び接続パターン212から独立して設けられた補助パターン213とを含む。導体層210と素体201は、層間絶縁膜240によって互いに分離されている。また、図9(b)に示すように、導体層220は、ループ状であるコイルパターン221と、コイルパターン221の一端と端子電極232を接続する接続パターン222と、導体層220と同一層内においてコイルパターン221及び接続パターン222から独立して設けられた補助パターン223とを含む。導体層220と素体201は、層間絶縁膜240によって互いに分離されている。 As shown in FIG. 9(a), the conductor layer 210 includes a loop-shaped coil pattern 211, a connection pattern 212 that connects one end of the coil pattern 211 to a terminal electrode 231, and an auxiliary pattern 213 that is provided independently of the coil pattern 211 and the connection pattern 212 in the same layer as the conductor layer 210. The conductor layer 210 and the element body 201 are separated from each other by an interlayer insulating film 240. As shown in FIG. 9(b), the conductor layer 220 includes a loop-shaped coil pattern 221, a connection pattern 222 that connects one end of the coil pattern 221 to a terminal electrode 232, and an auxiliary pattern 223 that is provided independently of the coil pattern 221 and the connection pattern 222 in the same layer as the conductor layer 220. The conductor layer 220 and the element body 201 are separated from each other by an interlayer insulating film 240.
 コイルパターン211と接続パターン212は一体的であり、その境界位置については特に限定されないが、ループ状に約1ターン周回し、補助パターン223と重ならない部分をコイルパターン211と定義し、補助パターン223と重なる部分を接続パターン212と定義しても構わない。同様に、コイルパターン221と接続パターン222は一体的であり、その境界位置については特に限定されないが、ループ状に約1ターン周回し、補助パターン213と重ならない部分をコイルパターン221と定義し、補助パターン213と重なる部分を接続パターン222と定義しても構わない。 The coil pattern 211 and the connection pattern 212 are integral, and the boundary position between them is not particularly limited, but it is also possible to define the portion that does not overlap with the auxiliary pattern 223 as coil pattern 211 by wrapping around in a loop for about one turn, and the portion that overlaps with the auxiliary pattern 223 as connection pattern 212. Similarly, the coil pattern 221 and the connection pattern 222 are integral, and the boundary position between them is not particularly limited, but it is also possible to define the portion that does not overlap with the auxiliary pattern 213 as coil pattern 221 by wrapping around in a loop for about one turn, and the portion that overlaps with the auxiliary pattern 213 as connection pattern 222.
 コイルパターン211とコイルパターン221は、部分的に重なりを有している。コイルパターン211とコイルパターン221が重なる部分には、ビア導体251が設けられており、これによって2つのコイルパターン211,221が接続される。図9に示す例では、ビア導体251がコイルパターン211,221の周回方向に沿って延在する形状を有している。 The coil patterns 211 and 221 partially overlap. A via conductor 251 is provided in the overlapping portion of the coil patterns 211 and 221, thereby connecting the two coil patterns 211, 221. In the example shown in FIG. 9, the via conductor 251 has a shape that extends along the circumferential direction of the coil patterns 211, 221.
 接続パターン212及び補助パターン223は、ビア導体253を介して互いに接続されるとともに、素体201の端子形成面260に露出することにより、端子電極231と接する。同様に、接続パターン222及び補助パターン213は、ビア導体252を介して互いに接続されるとともに、素体201の端子形成面260に露出することにより、端子電極232と接する。図9に示す例では、ビア導体252,253がそれぞれ接続パターン222,212の延在方向に沿った形状を有している。 The connection pattern 212 and the auxiliary pattern 223 are connected to each other through the via conductor 253, and are exposed to the terminal forming surface 260 of the element body 201, thereby contacting the terminal electrode 231. Similarly, the connection pattern 222 and the auxiliary pattern 213 are connected to each other through the via conductor 252, and are exposed to the terminal forming surface 260 of the element body 201, thereby contacting the terminal electrode 232. In the example shown in FIG. 9, the via conductors 252 and 253 have shapes that follow the extension direction of the connection patterns 222 and 212, respectively.
 このような構成より、端子電極231は、導体層210に位置する接続パターン212と接するだけでなく、導体層220に位置する補助パターン223と接することから、端子電極231とコイル部C2の接続抵抗が低減される。同様に、端子電極232は、導体層220に位置する接続パターン222と接するだけでなく、導体層210に位置する補助パターン213と接することから、端子電極232とコイル部C2の接続抵抗が低減される。 With this configuration, the terminal electrode 231 is in contact not only with the connection pattern 212 located on the conductor layer 210, but also with the auxiliary pattern 223 located on the conductor layer 220, thereby reducing the connection resistance between the terminal electrode 231 and the coil portion C2. Similarly, the terminal electrode 232 is in contact not only with the connection pattern 222 located on the conductor layer 220, but also with the auxiliary pattern 213 located on the conductor layer 210, thereby reducing the connection resistance between the terminal electrode 232 and the coil portion C2.
 さらに、接続パターン212と補助パターン223が並列接続され、接続パターン222と補助パターン213が並列接続され、コイルパターン211の一部とコイルパターン212の一部が並列接続されることから、コイル部C2自体の抵抗値についても低減される。 Furthermore, since the connection pattern 212 and the auxiliary pattern 223 are connected in parallel, the connection pattern 222 and the auxiliary pattern 213 are connected in parallel, and a part of the coil pattern 211 and a part of the coil pattern 212 are connected in parallel, the resistance value of the coil portion C2 itself is also reduced.
 第2の実施形態によるコイル部品200が例示するように、コイル部の両端が素体の同一面から露出する構造であっても構わない。 As exemplified by the coil component 200 according to the second embodiment, both ends of the coil portion may be exposed from the same surface of the body.
 図10は、本開示の第3の実施形態によるコイル部品300の外観を示す略透視斜視図である。 FIG. 10 is a schematic perspective view showing the appearance of a coil component 300 according to a third embodiment of the present disclosure.
 図10に示すように、第3の実施形態によるコイル部品300は、素体301と、素体301に埋め込まれた2つのコイル部C3,C4と、素体301の表面に設けられた端子電極331~334とを備えている。コイル部C3,C4は、第1の実施形態によるコイル部品100に含まれるコイル部C1と同じ構造を有している。つまり、第3の実施形態によるコイル部品300は、第1の実施形態によるコイル部品100がZ方向に2個積層された構造を有している。素体301は、第1の実施形態と同様、フェライトやパーマロイなどの高透磁率材料からなる磁性粒子を樹脂バインダーによって固めた複合磁性材料からなるものであっても構わない。 As shown in FIG. 10, the coil component 300 according to the third embodiment includes a base body 301, two coil sections C3 and C4 embedded in the base body 301, and terminal electrodes 331-334 provided on the surface of the base body 301. The coil sections C3 and C4 have the same structure as the coil section C1 included in the coil component 100 according to the first embodiment. In other words, the coil component 300 according to the third embodiment has a structure in which two coil components 100 according to the first embodiment are stacked in the Z direction. The base body 301 may be made of a composite magnetic material in which magnetic particles made of a high magnetic permeability material such as ferrite or permalloy are bound by a resin binder, as in the first embodiment.
 素体301は、XZ面を構成する端子形成面361,362を有している。端子形成面361には2つの端子電極331,333が形成され、端子形成面362には2つの端子電極332,334が形成されている。そして、コイル部C3の一端及び他端は、それぞれ端子電極331,332に接続され、コイル部C4の一端及び他端は、それぞれ端子電極333,334に接続される。 The element body 301 has terminal forming surfaces 361, 362 that form the XZ plane. Two terminal electrodes 331, 333 are formed on the terminal forming surface 361, and two terminal electrodes 332, 334 are formed on the terminal forming surface 362. One end and the other end of the coil portion C3 are connected to the terminal electrodes 331, 332, respectively, and one end and the other end of the coil portion C4 are connected to the terminal electrodes 333, 334, respectively.
 このように、本実施形態によるコイル部品300によれば、実装面積が第1の実施形態によるコイル部品100と同じであり、且つ、2個のコイルが内蔵されたアレイ品を提供することが可能となる。 In this way, the coil component 300 according to this embodiment has the same mounting area as the coil component 100 according to the first embodiment, and it is possible to provide an array product with two built-in coils.
 図11は、本開示の第4の実施形態によるコイル部品400の外観を示す略透視斜視図である。 FIG. 11 is a schematic perspective view showing the appearance of a coil component 400 according to a fourth embodiment of the present disclosure.
 図11に示すように、第4の実施形態によるコイル部品400は、第3の実施形態によるコイル部品300がX方向に3個配列された構造を有している。本実施形態によるコイル部品400によれば、6個のコイルのアレイ品を提供することが可能となる。 As shown in FIG. 11, the coil component 400 according to the fourth embodiment has a structure in which three coil components 300 according to the third embodiment are arranged in the X direction. The coil component 400 according to this embodiment makes it possible to provide an array of six coils.
 以上、本開示に係る技術の実施形態について説明したが、本開示に係る技術は、上記の実施形態に限定されることなく、その主旨を逸脱しない範囲で種々の変更が可能であり、それらも本開示に係る技術の範囲内に包含されるものであることはいうまでもない。  Although the above describes embodiments of the technology disclosed herein, the technology disclosed herein is not limited to the above embodiments, and various modifications are possible without departing from the spirit of the technology disclosed herein, and it goes without saying that these modifications are also included within the scope of the technology disclosed herein.
 例えば、上記説明した第1の実施形態においては、補助パターン113,114,123,124が形成されている構成を例示したが、補助パターンはこれらのうち1つ以上が形成されていればよい。一例として、補助パターン113,123を形成する一方、補助パターン114,124を省略しても構わない。同様に、例えば、上記説明した第2の実施形態においては、補助パターン213,223が形成されている構成を例示しているが、補助パターンはこれらのうち1つ以上が形成されていればよい。 For example, in the first embodiment described above, a configuration in which auxiliary patterns 113, 114, 123, and 124 are formed is exemplified, but it is sufficient that one or more of these auxiliary patterns are formed. As an example, auxiliary patterns 113 and 123 may be formed while auxiliary patterns 114 and 124 may be omitted. Similarly, for example, in the second embodiment described above, a configuration in which auxiliary patterns 213 and 223 are formed is exemplified, but it is sufficient that one or more of these auxiliary patterns are formed.
 本開示に係る技術には、以下の構成例が含まれるが、これに限定されるものではない。 The technology disclosed herein includes, but is not limited to, the following configuration examples.
 本開示の一側面によるコイル部品は、端子形成面を有する素体と、コイル軸が端子形成面と平行となるよう素体に埋め込まれた第1コイル部と、端子形成面に設けられ、第1コイル部の一端及び他端にそれぞれ接続された第1及び第2端子電極とを備え、第1コイル部は、層間絶縁膜を介して積層された第1導体層と第2導体層を含み、第1導体層は、ループ状である第1コイルパターンと、端子形成面に露出し、第1コイルパターンと第1端子電極を接続する第1接続パターンと、端子形成面に露出することによって第2端子電極に接続され、当該第1導体層内において第1コイルパターン及び第1接続パターンから独立して設けられた第1補助パターンとを含み、第2導体層は、ループ状である第2コイルパターンと、端子形成面に露出し、第2コイルパターンと第2端子電極を接続する第2接続パターンとを含み、第1及び第2コイルパターンは、層間絶縁膜を貫通して設けられた第1ビア導体を介して互いに接続され、第1補助パターンは、層間絶縁膜を貫通して設けられた第2ビア導体を介して第2接続パターンに接続される。 A coil component according to one aspect of the present disclosure comprises a base body having a terminal forming surface, a first coil portion embedded in the base body such that the coil axis is parallel to the terminal forming surface, and first and second terminal electrodes provided on the terminal forming surface and connected to one end and the other end of the first coil portion, respectively, the first coil portion including a first conductor layer and a second conductor layer stacked via an interlayer insulating film, the first conductor layer including a first coil pattern having a loop shape, a first connection pattern exposed on the terminal forming surface and connecting the first coil pattern and the first terminal electrode, and a first connection pattern exposed on the terminal forming surface, The first conductor layer includes a first auxiliary pattern that is connected to the second terminal electrode and is provided independently of the first coil pattern and the first connection pattern, and the second conductor layer includes a loop-shaped second coil pattern and a second connection pattern that is exposed on the terminal forming surface and connects the second coil pattern and the second terminal electrode, the first and second coil patterns are connected to each other through a first via conductor that is provided through the interlayer insulating film, and the first auxiliary pattern is connected to the second connection pattern through a second via conductor that is provided through the interlayer insulating film.
 本開示によれば、第2端子電極が、第2導体層に位置する第2接続パターンだけでなく、第1導体層に位置する第1補助パターンとも接することから、コイル部と第2端子電極の接触面積が増大し、これにより両者の接続抵抗を低減することが可能となる。 According to the present disclosure, the second terminal electrode contacts not only the second connection pattern located on the second conductor layer, but also the first auxiliary pattern located on the first conductor layer, increasing the contact area between the coil portion and the second terminal electrode, thereby making it possible to reduce the connection resistance between the two.
 本開示において、第2導体層は、端子形成面に露出することによって第1端子電極に接続され、当該第2導体層内において第2コイルパターン及び第2接続パターンから独立して設けられた第2補助パターンをさらに含み、第2補助パターンは、層間絶縁膜を貫通して設けられた第3ビア導体を介して第1接続パターンに接続されても構わない。これによれば、第1端子電極が、第1導体層に位置する第1接続パターンだけでなく、第2導体層に位置する第2補助パターンとも接することから、コイル部と第1端子電極の接触面積が増大し、これにより両者の接続抵抗を低減することが可能となる。 In the present disclosure, the second conductor layer is connected to the first terminal electrode by being exposed on the terminal formation surface, and further includes a second auxiliary pattern provided within the second conductor layer independently from the second coil pattern and the second connection pattern, and the second auxiliary pattern may be connected to the first connection pattern through a third via conductor provided through the interlayer insulating film. In this way, the first terminal electrode contacts not only the first connection pattern located on the first conductor layer, but also the second auxiliary pattern located on the second conductor layer, thereby increasing the contact area between the coil portion and the first terminal electrode, thereby making it possible to reduce the connection resistance between them.
 本開示において、第1導体層は、第2コイルパターンと重なる第3補助パターンをさらに含み、第3補助パターンは、層間絶縁膜を貫通して設けられた第4ビア導体を介して第2コイルパターンに接続されていても構わない。これによれば、コイル部自体の抵抗値を低減することが可能となる。 In the present disclosure, the first conductor layer may further include a third auxiliary pattern that overlaps with the second coil pattern, and the third auxiliary pattern may be connected to the second coil pattern through a fourth via conductor that penetrates the interlayer insulating film. This makes it possible to reduce the resistance value of the coil portion itself.
 本開示において、第2導体層は、第1コイルパターンと重なる第4補助パターンをさらに含み、第4補助パターンは、層間絶縁膜を貫通して設けられた第5ビア導体を介して第1コイルパターンに接続されていても構わない。これによれば、コイル部自体の抵抗値をより低減することが可能となる。 In the present disclosure, the second conductor layer may further include a fourth auxiliary pattern that overlaps with the first coil pattern, and the fourth auxiliary pattern may be connected to the first coil pattern through a fifth via conductor that penetrates the interlayer insulating film. This makes it possible to further reduce the resistance value of the coil portion itself.
 本開示において、第2接続パターン及び第1補助パターンは、第2端子電極に近づくにつれてパターン幅が広くなるものであっても構わない。これによれば、コイル部と第2端子電極の接触面積がより増大することから、両者の接続抵抗をより低減することが可能となる。 In the present disclosure, the second connection pattern and the first auxiliary pattern may have a pattern width that increases as they approach the second terminal electrode. This increases the contact area between the coil portion and the second terminal electrode, making it possible to further reduce the connection resistance between the two.
 本開示において、第2ビア導体は第2端子電極と接していても構わない。これによれば、コイル部と第2端子電極の接触面積がより増大することから、両者の接続抵抗をより低減することが可能となる。 In the present disclosure, the second via conductor may be in contact with the second terminal electrode. This increases the contact area between the coil portion and the second terminal electrode, making it possible to further reduce the connection resistance between the two.
 本開示において、端子形成面は、素体の互いに反対側に位置する第1及び第2端子形成面を有し、第1端子電極は第1端子形成面に形成され、第2端子電極は第2端子形成面に形成され、第1接続パターンは、第1端子形成面に露出することによって第1端子電極と接し、第1補助パターン及び第2接続パターンは、第2端子形成面に露出することによって第2端子電極と接するものであっても構わない。これによれば、素体の互いに反対側に位置する面に一対の端子電極を形成することが可能となる。 In the present disclosure, the terminal forming surface may have first and second terminal forming surfaces located on opposite sides of the element body, the first terminal electrode may be formed on the first terminal forming surface, the second terminal electrode may be formed on the second terminal forming surface, the first connection pattern may be exposed on the first terminal forming surface to contact the first terminal electrode, and the first auxiliary pattern and the second connection pattern may be exposed on the second terminal forming surface to contact the second terminal electrode. This makes it possible to form a pair of terminal electrodes on surfaces located on opposite sides of the element body.
 本開示によるコイル部品は、第1コイル部に同軸状に積層されるよう、素体に埋め込まれた第2コイル部と、第1端子形成面に形成され、第2コイル部の一端に接続された第3端子電極と、第2端子形成面に形成され、第2コイル部の他端に接続された第4端子電極とをさらに備え、第2コイル部は、それぞれ第1及び第2導体層と同じ構成を有する第3及び第4導体層を含むものであっても構わない。これによれば、2つのコイルを内蔵するアレイ品を提供することが可能となる。 The coil component according to the present disclosure further comprises a second coil portion embedded in the base body so as to be coaxially stacked on the first coil portion, a third terminal electrode formed on the first terminal forming surface and connected to one end of the second coil portion, and a fourth terminal electrode formed on the second terminal forming surface and connected to the other end of the second coil portion, and the second coil portion may include third and fourth conductor layers having the same configurations as the first and second conductor layers, respectively. This makes it possible to provide an array product incorporating two coils.
 本開示によるコイル部品は、端子形成面が単一面であっても構わない。これによれば、端子形成面を実装面として用いることが可能となる。 The coil component according to the present disclosure may have a single terminal forming surface. This makes it possible to use the terminal forming surface as a mounting surface.
 この出願は、2022年9月30日に出願された日本国特許出願第2022-158363号の利益を主張し、その全開示は参照により本明細書に組み込まれる。 This application claims the benefit of Japanese Patent Application No. 2022-158363, filed on September 30, 2022, the entire disclosure of which is incorporated herein by reference.
100,200,300,400  コイル部品
101,201,301  素体
110,120,210,220  導体層
111,121,211,221  コイルパターン
112,122,212,222  接続パターン
113,114,123,124,213,223  補助パターン
131,132,231,232,331~334  端子電極
140~143,240  層間絶縁膜
151~155,251~253  ビア導体
161,162,260,361,362  端子形成面
C1~C4  コイル部
100, 200, 300, 400 Coil component 101, 201, 301 Base body 110, 120, 210, 220 Conductor layer 111, 121, 211, 221 Coil pattern 112, 122, 212, 222 Connection pattern 113, 114, 123, 124, 213, 223 Auxiliary pattern 131, 132, 231, 232, 331 to 334 Terminal electrode 140 to 143, 240 Interlayer insulating film 151 to 155, 251 to 253 Via conductor 161, 162, 260, 361, 362 Terminal formation surface C1 to C4 Coil section

Claims (9)

  1.  端子形成面を有する素体と、
     コイル軸が前記端子形成面と平行となるよう前記素体に埋め込まれた第1コイル部と、
     前記端子形成面に設けられ、前記第1コイル部の一端及び他端にそれぞれ接続された第1及び第2端子電極と、を備え、
     前記第1コイル部は、層間絶縁膜を介して積層された第1導体層と第2導体層を含み、
     前記第1導体層は、ループ状である第1コイルパターンと、前記端子形成面に露出し、前記第1コイルパターンと前記第1端子電極を接続する第1接続パターンと、前記端子形成面に露出することによって前記第2端子電極に接続され、当該第1導体層内において前記第1コイルパターン及び前記第1接続パターンから独立して設けられた第1補助パターンとを含み、
     前記第2導体層は、ループ状である第2コイルパターンと、前記端子形成面に露出し、前記第2コイルパターンと前記第2端子電極を接続する第2接続パターンとを含み、
     前記第1及び第2コイルパターンは、前記層間絶縁膜を貫通して設けられた第1ビア導体を介して互いに接続され、
     前記第1補助パターンは、前記層間絶縁膜を貫通して設けられた第2ビア導体を介して前記第2接続パターンに接続される、コイル部品。
    an element body having a terminal forming surface;
    a first coil portion embedded in the element body such that a coil axis is parallel to the terminal forming surface;
    a first terminal electrode and a second terminal electrode provided on the terminal forming surface and connected to one end and the other end of the first coil portion,
    the first coil portion includes a first conductor layer and a second conductor layer stacked with an interlayer insulating film therebetween,
    the first conductor layer includes a first coil pattern having a loop shape, a first connection pattern exposed on the terminal forming surface and connecting the first coil pattern and the first terminal electrode, and a first auxiliary pattern exposed on the terminal forming surface and connected to the second terminal electrode, the first auxiliary pattern being provided in the first conductor layer independently of the first coil pattern and the first connection pattern,
    the second conductor layer includes a second coil pattern having a loop shape, and a second connection pattern exposed on the terminal forming surface and connecting the second coil pattern and the second terminal electrode,
    the first and second coil patterns are connected to each other through a first via conductor provided to penetrate the interlayer insulating film;
    the first auxiliary pattern is connected to the second connection pattern through a second via conductor provided to penetrate the interlayer insulating film.
  2.  前記第2導体層は、前記端子形成面に露出することによって前記第1端子電極に接続され、当該第2導体層内において前記第2コイルパターン及び前記第2接続パターンから独立して設けられた第2補助パターンをさらに含み、
     前記第2補助パターンは、前記層間絶縁膜を貫通して設けられた第3ビア導体を介して前記第1接続パターンに接続される、請求項1に記載のコイル部品。
    the second conductor layer is connected to the first terminal electrode by being exposed on the terminal forming surface, and further includes a second auxiliary pattern provided in the second conductor layer independently of the second coil pattern and the second connection pattern;
    The coil component according to claim 1 , wherein the second auxiliary pattern is connected to the first connection pattern through a third via conductor provided to penetrate the interlayer insulating film.
  3.  前記第1導体層は、前記第2コイルパターンと重なる第3補助パターンをさらに含み、
     前記第3補助パターンは、前記層間絶縁膜を貫通して設けられた第4ビア導体を介して前記第2コイルパターンに接続されている、請求項2に記載のコイル部品。
    the first conductor layer further includes a third auxiliary pattern overlapping the second coil pattern,
    The coil component according to claim 2 , wherein the third auxiliary pattern is connected to the second coil pattern through a fourth via conductor provided to penetrate the interlayer insulating film.
  4.  前記第2導体層は、前記第1コイルパターンと重なる第4補助パターンをさらに含み、
     前記第4補助パターンは、前記層間絶縁膜を貫通して設けられた第5ビア導体を介して前記第1コイルパターンに接続されている、請求項3に記載のコイル部品。
    the second conductor layer further includes a fourth auxiliary pattern overlapping the first coil pattern,
    The coil component according to claim 3 , wherein the fourth auxiliary pattern is connected to the first coil pattern through a fifth via conductor provided to penetrate the interlayer insulating film.
  5.  前記第2接続パターン及び前記第1補助パターンは、前記第2端子電極に近づくにつれてパターン幅が広くなる、請求項1に記載のコイル部品。 The coil component according to claim 1, wherein the second connection pattern and the first auxiliary pattern have pattern widths that increase as they approach the second terminal electrode.
  6.  前記第2ビア導体は、前記第2端子電極と接する、請求項1に記載のコイル部品。 The coil component of claim 1, wherein the second via conductor is in contact with the second terminal electrode.
  7.  前記端子形成面は、前記素体の互いに反対側に位置する第1及び第2端子形成面を有し、
     前記第1端子電極は、前記第1端子形成面に形成され、
     前記第2端子電極は、前記第2端子形成面に形成され、
     前記第1接続パターンは、前記第1端子形成面に露出することによって前記第1端子電極と接し、
     前記第1補助パターン及び前記第2接続パターンは、前記第2端子形成面に露出することによって前記第2端子電極と接する、請求項1乃至6のいずれか一項に記載のコイル部品。
    the terminal forming surface includes first and second terminal forming surfaces located on opposite sides of the body,
    the first terminal electrode is formed on the first terminal forming surface,
    the second terminal electrode is formed on the second terminal forming surface,
    the first connection pattern is exposed on the first terminal forming surface and is in contact with the first terminal electrode;
    The coil component according to claim 1 , wherein the first auxiliary pattern and the second connection pattern are exposed on the second terminal forming surface and are in contact with the second terminal electrode.
  8.  前記第1コイル部に同軸状に積層されるよう、前記素体に埋め込まれた第2コイル部と、
     前記第1端子形成面に形成され、前記第2コイル部の一端に接続された第3端子電極と、
     前記第2端子形成面に形成され、前記第2コイル部の他端に接続された第4端子電極と、をさらに備え、
     前記第2コイル部は、それぞれ前記第1及び第2導体層と同じ構成を有する第3及び第4導体層を含む、請求項7に記載のコイル部品。
    a second coil portion embedded in the element body so as to be coaxially stacked on the first coil portion;
    a third terminal electrode formed on the first terminal forming surface and connected to one end of the second coil portion;
    a fourth terminal electrode formed on the second terminal forming surface and connected to the other end of the second coil portion,
    The coil component according to claim 7 , wherein the second coil portion includes third and fourth conductor layers having the same configurations as the first and second conductor layers, respectively.
  9.  前記端子形成面が単一面である、請求項1又は2に記載のコイル部品。 The coil component according to claim 1 or 2, wherein the terminal forming surface is a single surface.
PCT/JP2023/031164 2022-09-30 2023-08-29 Coil component WO2024070406A1 (en)

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JP2022-158363 2022-09-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002280230A (en) * 2001-03-16 2002-09-27 Tdk Corp Planar coil and planar transformer
JP2015198242A (en) * 2014-04-02 2015-11-09 サムソン エレクトロ−メカニックス カンパニーリミテッド. Chip coil component and board for mounting the same
JP2017524256A (en) * 2014-08-07 2017-08-24 モダ−イノチップス シーオー エルティディー Power inductor
JP2018050022A (en) * 2016-09-20 2018-03-29 サムソン エレクトロ−メカニックス カンパニーリミテッド. Coil electronic component
JP2019047015A (en) * 2017-09-05 2019-03-22 株式会社村田製作所 Coil component
JP2021144977A (en) * 2020-03-10 2021-09-24 株式会社村田製作所 Laminated coil component

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002280230A (en) * 2001-03-16 2002-09-27 Tdk Corp Planar coil and planar transformer
JP2015198242A (en) * 2014-04-02 2015-11-09 サムソン エレクトロ−メカニックス カンパニーリミテッド. Chip coil component and board for mounting the same
JP2017524256A (en) * 2014-08-07 2017-08-24 モダ−イノチップス シーオー エルティディー Power inductor
JP2018050022A (en) * 2016-09-20 2018-03-29 サムソン エレクトロ−メカニックス カンパニーリミテッド. Coil electronic component
JP2019047015A (en) * 2017-09-05 2019-03-22 株式会社村田製作所 Coil component
JP2021144977A (en) * 2020-03-10 2021-09-24 株式会社村田製作所 Laminated coil component

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