WO2024051353A1 - Appareil d'anode-cathode pour corrosion électrolytique métallographique sur site, et procédé d'utilisation de celui-ci - Google Patents
Appareil d'anode-cathode pour corrosion électrolytique métallographique sur site, et procédé d'utilisation de celui-ci Download PDFInfo
- Publication number
- WO2024051353A1 WO2024051353A1 PCT/CN2023/108075 CN2023108075W WO2024051353A1 WO 2024051353 A1 WO2024051353 A1 WO 2024051353A1 CN 2023108075 W CN2023108075 W CN 2023108075W WO 2024051353 A1 WO2024051353 A1 WO 2024051353A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electrolytic corrosion
- anode
- cathode
- reaction vessel
- push rod
- Prior art date
Links
- 230000007797 corrosion Effects 0.000 title claims abstract description 96
- 238000005260 corrosion Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000006243 chemical reaction Methods 0.000 claims abstract description 65
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 239000002253 acid Substances 0.000 claims abstract description 35
- 238000012360 testing method Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 14
- 238000007781 pre-processing Methods 0.000 claims description 6
- 239000013013 elastic material Substances 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000005868 electrolysis reaction Methods 0.000 claims description 2
- 239000006071 cream Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 239000003792 electrolyte Substances 0.000 description 7
- 229920000742 Cotton Polymers 0.000 description 4
- 235000009161 Espostoa lanata Nutrition 0.000 description 3
- 240000001624 Espostoa lanata Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000619 316 stainless steel Inorganic materials 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 208000025865 Ulcer Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000036269 ulceration Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/32—Polishing; Etching
Definitions
- the invention belongs to the technical field of electrolytic corrosion, and specifically relates to an anode and cathode device for on-site metallographic electrolytic corrosion and a method of using it.
- Metallographic electrolytic corrosion is the use of electrochemical principles to electrolytically corrode test samples in order to observe and analyze the organizational morphology of the test samples under a microscope.
- the cathode of metallographic electrolytic corrosion instruments used in the existing technology is generally a metal plate, and the anode is connected to the sample using a clip.
- the sample and the cathode metal plate are placed in the electrolytic tank. After energization, electrolytic corrosion of the sample is achieved.
- this cathode and anode device cannot conduct metallographic tests on large workpieces on site.
- the purpose of the present invention is to provide an anode and cathode device for on-site metallographic electrolytic corrosion, which is easy to operate, has good repeatability, and is especially suitable for on-site metallographic tests of large workpieces.
- Another object of the present invention is to provide a method of using an anode and cathode device for on-site metallographic electrolytic corrosion.
- An anode and cathode device for on-site metallographic electrolytic corrosion including a power supply, a cathode assembly and an anode assembly; the anode assembly is electrically connected to the positive electrode of the power supply; the cathode assembly includes a cathode piece and a reaction for performing an electrolytic corrosion reaction The cathode member is electrically connected to the negative electrode of the power supply.
- the reaction vessel is provided with electrolytic corrosion acid paste.
- the cathode member is arranged in the reaction vessel and is always in contact with the electrolytic corrosion acid paste.
- the cathode assembly further includes a push rod; an end surface of the reaction vessel is provided with a through hole for the push rod to pass through; one end of the push rod is connected to the cathode member, and the other end of the push rod It is connected to the negative electrode of the power supply through a wire; the push rod is provided with a pressing piece, which is larger than the through hole and is close to the outside of the end face of the reaction vessel.
- the push rod is provided with a threaded structure
- the pressing member is a nut
- the nut is connected to the thread on the push rod.
- the texture structure matches the connection.
- the cathode assembly further includes a gasket, which is passed through the push rod and located between the pressing member and the outside of the end surface of the reaction vessel.
- the cathode member is arranged in a sheet-like structure and is larger than the via hole on the reaction vessel.
- the reaction vessel is made of elastic material, such as rubber, silica gel, etc.
- the anode assembly includes an upper anode part and a lower anode part, the upper anode part is disposed on the lower anode part, and the upper anode part is lighter in weight than the lower anode part.
- a method of using an on-site metallographic electrolytic corrosion anode and cathode device including the following steps:
- the reaction vessel is filled with electrolytic corrosion acid paste, and the electrolytic corrosion acid paste is in contact with the cathode member;
- it also includes pre-processing of the detection surface of the large workpiece, and then conducts the electrolytic corrosion test after completing the pre-processing of the detection surface of the large workpiece; including the following steps:
- it also includes post-processing of the detection surface of large workpieces; including the following steps:
- the invention combines the use of electrolytic corrosion acid paste, and with the cooperation of the device, ensures that the contact area between the electrolytic corrosion acid paste and the detection surface of the workpiece is always constant and effective, and avoids the contamination of the product workpiece by the flowing electrolyte and the impact on the detection personnel. Damage, which is conducive to obtaining good electrolytic corrosion effects and improving test safety, so as to observe and analyze the metallographic structure of the workpiece.
- the anode assembly and the anode assembly of the present invention have a simple structure, small size, easy operation, and good repeatability, which are conducive to improving the efficiency of on-site electrolytic corrosion tests and effectively solving the defects existing in the existing technology.
- Figure 1 is a schematic three-dimensional structural diagram of an anode and cathode device for on-site metallographic electrolytic corrosion according to the present invention.
- Figure 2 is a structural morphology diagram obtained after an electrolytic corrosion test using an on-site metallographic electrolytic corrosion anode and cathode device of the present invention.
- this embodiment discloses an anode and cathode device for on-site metallographic electrolytic corrosion, including a power supply 1, a cathode assembly and an anode assembly.
- the power supply 1 in this embodiment adopts a DC power supply 1.
- the anode assembly is electrically connected to the positive electrode of the power supply 1;
- the cathode assembly includes a cathode member 6 and a reaction vessel 7 for electrolytic corrosion reaction, the cathode member 6 is connected to the electrode
- the negative electrode of the source 1 is electrically connected.
- the reaction vessel 7 is provided with electrolytic corrosion acid paste.
- the cathode member 6 is arranged in the reaction vessel 7 and is always in contact with the electrolytic corrosion acid paste.
- the cathode assembly also includes a push rod 8; the end surface of the reaction vessel 7 is provided with a through hole for the push rod 8 to pass through; one end of the push rod 8 is connected to the cathode member 6, and the push rod 8 The other end is connected to the negative pole of the power supply 1 through a wire; the push rod 8 is provided with a pressing member 4, which is larger than the through hole and is close to the end surface of the reaction vessel 7 outside.
- the electrolytic corrosion test place the anode assembly on the large workpiece so that the anode assembly is in contact with the large workpiece; fill the reaction vessel 7 with electrolytic corrosion acid paste, and place the reaction vessel 7 upside down on the detection surface of the large workpiece to allow the anode component to contact the large workpiece.
- the electrolytic corrosion acid paste is in full contact with the detection surface of the large workpiece; then, the push rod 8 is forced to move to the inner side of the reaction vessel 7 through manual or bracket methods, combined with the pressing effect of the pressing member 4 on the outside of the end surface of the reaction vessel 7,
- the cathode 6 in the reaction vessel 7 is always in contact with the electrolytic corrosion acid paste.
- the reaction vessel 7 also presses the electrolytic corrosion acid paste against the detection surface, so that the electrolytic corrosion acid paste fully contacts the detection surface; then, turn on the power 1. Realize on-site electrolytic corrosion of the detection surface of large workpieces.
- the push rod 8 of this embodiment is provided with a threaded structure
- the pressing member 4 is a nut
- the nut is cooperatively connected with the threaded structure on the push rod 8 .
- the push rod 8 of this embodiment can be made of a stainless steel threaded rod, specifically made of ⁇ 6*40mm 316 stainless steel material; the nut is screwed and installed on the stainless steel threaded rod. Using such push rod 8 and pressing piece 4 has good flexibility and is easy to assemble and adjust.
- the position of the nut can be adjusted by twisting the nut, and can be quickly adjusted to the outer end surface of the reaction vessel 7; in addition, by properly tightening
- the nut is conducive to locking the cathode member 6 in the reaction vessel 7 to the inner end surface of the reaction vessel 7, so that the cathode member 6 is in close contact with the inner wall of the reaction vessel 7.
- the push rod 8 is also provided with a gasket 5 , and the gasket 5 is located between the pressing member 4 and the outside of the end surface of the reaction vessel 7 .
- the cathode member 6 is arranged in a sheet-like structure and is larger than the via hole on the reaction vessel 7 .
- the end of the push rod 8 and the center of the cathode member 6 are fixed by welding.
- the reaction vessel 7 can be made of elastic material, such as rubber, silica gel, etc.; in addition, the reaction vessel 7 is arranged in a cylindrical shape.
- the reaction vessel 7 has a certain elasticity to cooperate with the push rod 8 and deform when the push rod 8 is pressed down, so that the electrolytic corrosion acid paste is pressed tightly against the detection surface of the large workpiece to ensure the smooth completion of the electrolytic corrosion test.
- the anode assembly includes an upper anode part 2 and a lower anode part 3.
- the upper anode part 2 is disposed on the lower anode part 3, and the weight of the upper anode part 2 is greater than that of the lower anode part.
- 3 is light in weight;
- the anode assembly of this embodiment can be made of conductive metal with corrosion resistance, such as 316 stainless steel.
- the anode assembly in this embodiment is arranged in an inverted "T" shape. Of course, it can also be arranged in other shapes, such as square, triangle, etc.; the structural weight distribution of the anode assembly is light at the top and heavy at the bottom, which is beneficial to improving stability.
- stickers may also be provided at the bottom of the lower anode part 3, or components with adhesive and adsorption functions such as magnets may be provided on the lower anode part 3, thereby facilitating the fixation of the anode assembly on the workpiece.
- This embodiment also discloses a method of using an anode and cathode device for on-site metallographic electrolytic corrosion, which includes the following steps:
- the reaction vessel 7 is filled with electrolytic corrosion acid paste, and the electrolytic corrosion acid paste is in contact with the cathode member 6;
- the voltage is 6-8V
- the current is 3-4A
- the electrolysis time is 30-60s; make the detection surface on the large workpiece to be tested react with the electrolytic corrosion acid paste, and conduct the electrolytic corrosion test.
- pre-processing includes the following steps:
- polish the detection surface specifically, diamond spray can be used for mechanical polishing
- the post-processing includes the following steps:
- on-site metallographic electrolytic corrosion anode and cathode device of this embodiment to conduct on-site electrolytic corrosion tests is beneficial to ensuring that the contact area between the electrolytic corrosion acid paste and the workpiece detection surface is always constant and effective, thereby helping to obtain good electrolytic corrosion effects.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating And Analyzing Materials By Characteristic Methods (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
Abstract
La présente invention appartient au domaine technique de la corrosion électrolytique. L'invention concerne un appareil d'anode-cathode pour la corrosion électrolytique métallographique sur site, et un procédé d'utilisation de celui-ci. L'appareil d'anode-cathode comprend une source d'alimentation, un ensemble cathode et un ensemble anode, l'ensemble anode étant connecté électriquement à une électrode positive de la source d'alimentation ; et l'ensemble cathode comprend un élément cathode et une cuve de réaction, l'élément cathode est connecté électriquement à une électrode négative de la source d'alimentation, une pâte d'acide de corrosion électrolytique est prévue dans la cuve de réaction, l'élément cathode étant disposé dans la cuve de réaction et étant toujours en contact avec la pâte d'acide de corrosion électrolytique. Dans la présente invention, la pâte d'acide de corrosion électrolytique est utilisée en combinaison avec l'appareil pour assurer que la surface de contact entre la pâte d'acide de corrosion électrolytique et une face de détection d'une pièce à travailler est toujours constante et effective, ce qui facilite l'acquisition d'un bon effet de corrosion électrolytique et permet de réaliser ainsi une observation et une analyse de structure métallographique sur la pièce à travailler.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211077122.1 | 2022-09-05 | ||
CN202211077122.1A CN115506005A (zh) | 2022-09-05 | 2022-09-05 | 一种现场金相电解腐蚀的阳极阴极装置及其使用方法 |
Publications (1)
Publication Number | Publication Date |
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WO2024051353A1 true WO2024051353A1 (fr) | 2024-03-14 |
Family
ID=84502125
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/CN2023/108075 WO2024051353A1 (fr) | 2022-09-05 | 2023-07-19 | Appareil d'anode-cathode pour corrosion électrolytique métallographique sur site, et procédé d'utilisation de celui-ci |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP7478293B2 (fr) |
CN (1) | CN115506005A (fr) |
WO (1) | WO2024051353A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115506005A (zh) * | 2022-09-05 | 2022-12-23 | 东方电气(广州)重型机器有限公司 | 一种现场金相电解腐蚀的阳极阴极装置及其使用方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01294899A (ja) * | 1988-05-19 | 1989-11-28 | Kawasaki Steel Corp | 金属材表面の電解処理装置 |
CA1338172C (fr) * | 1989-09-07 | 1996-03-19 | Shigemitsu Kashihara | Procede electrolytique servant au traitement de surfaces metalliques |
CN203546193U (zh) * | 2013-10-16 | 2014-04-16 | 云南电力试验研究院(集团)有限公司电力研究院 | 一种现场金相电解抛光腐蚀仪用阴极头装置 |
WO2016193736A1 (fr) * | 2015-06-02 | 2016-12-08 | Datum Alloys Pte. Ltd. | Procédé, appareil et électrolyte de polissage électrolytique sélectif |
KR102214115B1 (ko) * | 2020-10-12 | 2021-02-09 | 임재균 | 현장 실시용 스텐리스 스틸 전해 부식 장치 |
CN215976123U (zh) * | 2021-10-22 | 2022-03-08 | 东莞理工学院 | 一种用于干式电解抛光的装置 |
CN115506005A (zh) * | 2022-09-05 | 2022-12-23 | 东方电气(广州)重型机器有限公司 | 一种现场金相电解腐蚀的阳极阴极装置及其使用方法 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003121406A (ja) | 2001-10-19 | 2003-04-23 | Hitachi Ltd | 金属材料の電気化学測定セル |
JP4137058B2 (ja) | 2003-01-15 | 2008-08-20 | 大阪瓦斯株式会社 | 腐食・防食状態評価方法 |
CN1772971A (zh) | 2005-10-17 | 2006-05-17 | 中国海洋大学 | 提高不锈钢焊缝耐蚀性的方法及所用的装置 |
CN205616988U (zh) | 2016-05-09 | 2016-10-05 | 上海电气核电设备有限公司 | 现场金相电解抛光腐蚀仪器的阳极阴极装置 |
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2022
- 2022-09-05 CN CN202211077122.1A patent/CN115506005A/zh active Pending
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2023
- 2023-07-19 WO PCT/CN2023/108075 patent/WO2024051353A1/fr unknown
- 2023-08-30 JP JP2023139505A patent/JP7478293B2/ja active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01294899A (ja) * | 1988-05-19 | 1989-11-28 | Kawasaki Steel Corp | 金属材表面の電解処理装置 |
CA1338172C (fr) * | 1989-09-07 | 1996-03-19 | Shigemitsu Kashihara | Procede electrolytique servant au traitement de surfaces metalliques |
CN203546193U (zh) * | 2013-10-16 | 2014-04-16 | 云南电力试验研究院(集团)有限公司电力研究院 | 一种现场金相电解抛光腐蚀仪用阴极头装置 |
WO2016193736A1 (fr) * | 2015-06-02 | 2016-12-08 | Datum Alloys Pte. Ltd. | Procédé, appareil et électrolyte de polissage électrolytique sélectif |
KR102214115B1 (ko) * | 2020-10-12 | 2021-02-09 | 임재균 | 현장 실시용 스텐리스 스틸 전해 부식 장치 |
CN215976123U (zh) * | 2021-10-22 | 2022-03-08 | 东莞理工学院 | 一种用于干式电解抛光的装置 |
CN115506005A (zh) * | 2022-09-05 | 2022-12-23 | 东方电气(广州)重型机器有限公司 | 一种现场金相电解腐蚀的阳极阴极装置及其使用方法 |
Also Published As
Publication number | Publication date |
---|---|
CN115506005A (zh) | 2022-12-23 |
JP7478293B2 (ja) | 2024-05-02 |
JP2024036298A (ja) | 2024-03-15 |
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