WO2024051317A1 - Three-phase-interleaving extended-range efficient-isolation bidirectional converter - Google Patents

Three-phase-interleaving extended-range efficient-isolation bidirectional converter Download PDF

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Publication number
WO2024051317A1
WO2024051317A1 PCT/CN2023/104672 CN2023104672W WO2024051317A1 WO 2024051317 A1 WO2024051317 A1 WO 2024051317A1 CN 2023104672 W CN2023104672 W CN 2023104672W WO 2024051317 A1 WO2024051317 A1 WO 2024051317A1
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Prior art keywords
inductor
capacitor
phase
circuit
bidirectional converter
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PCT/CN2023/104672
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French (fr)
Chinese (zh)
Inventor
向小路
李俊敏
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深圳深源技术能源有限公司
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Publication of WO2024051317A1 publication Critical patent/WO2024051317A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/3353Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having at least two simultaneously operating switches on the input side, e.g. "double forward" or "double (switched) flyback" converter
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/01Resonant DC/DC converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • This application relates to the field of power conversion technology, and more specifically to a three-phase interleaved wide-range high-efficiency isolated bidirectional converter.
  • DC-DC bidirectional converter is a DC/DC converter that can adjust the two-way transmission of energy according to needs. It is mainly used in energy storage systems, vehicle power systems, feedback charging and discharging systems, hybrid energy electric vehicles and other occasions. As the industry continues to With the development, the power continues to increase from kilowatt level to tens of kilowatt level, and topologies that can achieve high power, wide range, forward and reverse symmetric bidirectional, and high efficiency have become the general trend.
  • the DAB hard switch and LLC two-level topology architecture will bring about the problem of low efficiency, especially for higher power bidirectional DC-DC. Due to the inherent problems of DAB or two-stage topology, as the power continues to increase, the heat and ripple of high-power bidirectional DC-DC will become increasingly large. It is difficult to handle and will eventually become a bottleneck.
  • the technical problem to be solved by this application is to provide a three-phase interleaved wide-range high-efficiency isolated bidirectional converter that can reduce ripple while achieving wide range, completely symmetrical forward and reverse gains and high efficiency.
  • this application provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit.
  • the three-phase bridge One side of the switching circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter respectively.
  • the resonant cavity includes three resonant circuits, and the three resonant circuits The circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the primary windings of the three transformers, where,
  • the resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor.
  • One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor.
  • the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the third inductor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, and the third
  • the other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and the ends of the second capacitor and the first capacitor in the three resonant circuits are connected to each other respectively.
  • the connections form a Y-shaped connection.
  • the same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit.
  • the different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
  • the three-phase bridge switch circuit includes six switch tubes, and each two switch tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, its two ends serve as a three-phase interleaved wide-range high-efficiency isolation bidirectional conversion. the first connection side of the device.
  • the three-phase bridge rectifier circuit includes six switch tubes, and each two switch tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, their two ends serve as a three-phase interleaved wide range high-efficiency isolation bidirectional conversion. the second connection side of the device.
  • the switching tube is selected from MOSFET, IGBT tube, GaN tube or SiC power tube.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter also includes a first filter capacitor and a second filter capacitor, and both ends of the first filter capacitor are connected to the three-phase interleaved wide-range high-efficiency isolated bidirectional converter.
  • the first connection side of the second filter capacitor is connected to the second connection side.
  • this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit.
  • the three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively.
  • the resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
  • the resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor.
  • One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor.
  • the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the second capacitor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit
  • the third The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and one end of the third inductor and the first inductor in the three resonant circuits are connected to each other respectively.
  • the connections form a Y-shaped connection.
  • the same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit.
  • the different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
  • this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit.
  • the three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively.
  • the resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
  • the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor.
  • One end of the first inductor and the second inductor is connected to one end of the first capacitor and the second capacitor.
  • the other end of an inductor is connected to one end of the third inductor and to the midpoint of a bridge arm in the three-phase bridge switch circuit, the other ends of the second inductor and the second capacitor are connected to the primary winding of a transformer, and The other end of the second inductor is connected to the other end of the third inductor.
  • the other ends of the first capacitors in the three resonant circuits are connected to each other to form a Y-shaped connection.
  • the same ends of the three transformer secondary windings are connected to three corresponding ends.
  • the midpoints of the three bridge arms of the phase bridge rectifier circuit and the opposite ends of the three transformer secondary windings are connected to each other to form a Y-shaped
  • this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit.
  • the three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively.
  • the resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
  • the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor.
  • One end of the first inductor is connected to the first capacitor and one end of the third inductor.
  • One end of the second inductor is connected to one end of the second capacitor.
  • the other end of the first capacitor is connected to the midpoint of one bridge arm in the three-phase bridge switch circuit.
  • the other end of the second inductor is connected to the second capacitor.
  • the primary winding of a transformer and the other end of the second inductor is connected to the other end of the first inductor, and the identical ends of the secondary windings of the three transformers are respectively connected to the midpoints of the three bridge arms of the three-phase bridge rectifier circuit, The opposite ends of the primary windings and secondary windings of the three transformers are connected to each other to form a Y-shaped connection.
  • each circuit in the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application adopts three-phase interleaved technology to reduce ripples, and the equivalent circuit of the resonant circuit is even when the energy flows forward and reverse. It is a multi-component resonant circuit, which realizes soft switching when working in forward and reverse directions, and the loss is small, which solves the problem that the traditional LLC resonant circuit cannot work with the same performance in the reverse direction. That is, the three-phase interleaved wide range high-efficiency isolated bidirectional converter of the present application can perform energy reverse operation.
  • the voltage can be boosted when flowing in the forward direction, which can effectively increase the input and output voltage range of the converter and achieve a wide voltage range output.
  • the gain is the same when the energy flows forward and reverse.
  • the structural design of the resonant circuit of this application when using switching frequency modulation control, A wide voltage range output can be achieved without wide-band control, that is, the switching control frequency can be compressed and narrowed to improve efficiency.
  • Figure 1 is a circuit schematic diagram of the first embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
  • Figure 2 is a circuit schematic diagram of the second embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
  • Figure 3 is a circuit schematic diagram of the third embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
  • Figure 4 is a circuit schematic diagram of the fourth embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
  • FIG. 1 is a circuit schematic diagram of a first embodiment of a three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of the present application.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 includes a three-phase bridge switching circuit 100, a resonant cavity 200, three transformers and a three-phase bridge rectifier circuit 300.
  • One side of the three-phase bridge switching circuit 100 and the three-phase bridge rectifier circuit 300 serves as the first connection side and the second connection side of the converter 10 respectively to connect the power supply or the load.
  • the resonant cavity 200 includes three resonators.
  • the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit 100 and the three primary windings of the transformer.
  • the resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor.
  • One end of the first inductor is connected to the second inductor, the first capacitor and the third capacitor.
  • One end of the first inductor and the first capacitor is connected to one end of the third inductor and the second capacitor respectively, and the one end of the third inductor is connected to the midpoint of one bridge arm in the three-phase bridge switch circuit 100,
  • the other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and the second capacitor is connected to the first capacitor in the three resonant circuits.
  • One end is connected to each other to form a Y-shaped connection
  • the same-named ends of the three transformer secondary windings are respectively connected to the midpoints of the three bridge arms of the three-phase bridge rectifier circuit 300
  • the different-named ends of the three transformer secondary windings are respectively connected to each other.
  • Form a Y-shaped connection Preferably, the first inductor and the second inductor in the resonant circuit have the same inductance, and the first capacitor and the third capacitor have the same capacitance. Understandably, a Y-shaped connection is used in the resonant circuit. The total current flowing into the midpoint of the Y-shaped connection is equal to the total current flowing out of the midpoint of the Y-shaped connection.
  • the sum of the currents of the three resonant circuits is "0", so any At all times, the current of one resonant circuit is the sum of the currents of the other two resonant circuits. Even if the resonant parameters of each resonant circuit have a certain tolerance during the entire switching cycle, the deviation of their current effective values is also very small. This ensures the current balance between the three resonant circuits and prevents excessive current in one resonant circuit from causing damage or overheating of components in the circuit.
  • the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit, and the three transformers include a first transformer T1, a second transformer T2 and a third transformer T3.
  • the first resonant circuit includes a first capacitor C1, a second capacitor C2, a third capacitor C3, a first inductor L1, a second inductor L2 and a third inductor L3.
  • the second resonant circuit includes a first capacitor C4, a second capacitor C4 and a third inductor L3. C5, the third capacitor C6, the first inductor L4, the second inductor L5 and the third inductor L6.
  • the third resonant circuit includes the first capacitor C7, the second capacitor C8, the third capacitor C9, the first inductor L7 and the third inductor L6.
  • the third inductor L3, the third inductor L6 and the third inductor L9 respectively correspond to the three inductors connected to the three-phase bridge switch circuit 100.
  • the second capacitor C2, the second capacitor C5 and the second capacitor C8 are respectively connected to each other to form a Y-shaped connection, and the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the first transformer T1, The same terminals of the primary windings of the second transformer T2 and the third transformer T3; and the third capacitor C3, the third capacitor C6 and the third capacitor C9 are respectively connected to the terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3. Alien name.
  • the first connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter 10 when energy flows in the forward direction, that is, when energy flows from the first connection side to the second connection side, the first connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter 10 serves as the DC input end and can be connected externally.
  • the second connection side of the power supply serves as the DC output end and can be connected to an external load; when the energy flows in the reverse direction, that is, when the energy flows from the second connection side to the first connection side, the three-phase interleaved wide range high-efficiency isolation bidirectional converter
  • the second connection side of 10 serves as the DC input end, and the first connection side serves as the DC output end.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of the present application has a simple structure.
  • the equivalent circuit of the resonant circuit is a multi-element resonant circuit. Soft switching can be achieved in both forward and reverse operation, and the loss is small. It solves the problem of insufficient reverse gain of the traditional LLC resonant circuit, that is, the voltage can be boosted when energy flows from the second connection side to the first connection side, which can effectively increase the input and output voltage range of the converter 10 and achieve a wide voltage range input and output.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of this application 10 Because the resonant frequency of the redesigned resonant circuit is smaller, wide-voltage range output can be achieved without wide-band control when using switching frequency modulation control, that is, the switching control frequency can be compressed and narrowed to improve efficiency.
  • the three-phase bridge switch circuit 100 includes a first switch Q1, a second switch Q2, a third switch Q3, a fourth switch Q4, a fifth switch Q5, and a sixth switch.
  • Tube Q6 has a total of six switching tubes, and each two switching tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, its two ends serve as the first connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10, wherein, the The midpoint of the bridge arm formed by the series connection of the first switching tube Q1 and the second switching tube Q2 is connected to the first resonant circuit.
  • the midpoint of the bridge arm formed by the series connection of the third switching tube Q3 and the fourth switching tube Q4 is connected with the second resonant circuit.
  • the resonant circuit is connected, and the midpoint of the bridge arm formed by the series connection of the fifth switching tube Q5 and the sixth switching tube Q6 is connected to the third resonant circuit.
  • the PFM method is used to control the operation of the switching tube, that is, a constant duty cycle is used to constant the on and off times of the switching tube, and then the square wave frequency is modulated to achieve adjustment.
  • a constant duty cycle is used to constant the on and off times of the switching tube, and then the square wave frequency is modulated to achieve adjustment.
  • Three methods in the existing technology The switching frequency of the interleaved bidirectional converter requires wide-bandwidth control to achieve a wide range of voltage input and output.
  • the switching frequency when 40v needs to be boosted to 400v, the switching frequency needs to be at full load.
  • the frequency is as high as 200KHZ at full load and as high as 250KHZ at no load.
  • the switching frequency control range of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of this application is relatively small.
  • the switching frequency is only 160KHZ at full load, and the efficiency is high.
  • the three-phase bridge rectifier circuit 300 includes a seventh switching tube Q7, an eighth switching tube Q8, a ninth switching tube Q9, a tenth switching tube Q10, and an eleventh switching tube Q11. and the twelfth switching tube Q12 and six switching tubes.
  • Each two switching tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, their two ends serve as the second connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10.
  • the midpoint of the bridge arm formed by the series connection of the seventh switching tube Q7 and the eighth switching tube Q8 is connected to the secondary winding of the first transformer T1, and the ninth switching tube Q9 and the tenth switching tube Q10 are connected in series.
  • the midpoint of the bridge arm is connected to the secondary winding of the second transformer T2, and the midpoint of the bridge arm composed of the eleventh switching transistor Q11 and the twelfth switching transistor Q12 connected in series is connected to the secondary winding of the third transformer T3.
  • the switch tube can be a MOSFET, IGBT tube, GaN tube, SiC power tube or other controllable power switch tube to achieve better circuit performance.
  • a diode can also be connected in parallel.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 also includes a first filter capacitor C10 and a second filter capacitor C11. Both ends of the first filter capacitor C10 are connected to the three-phase interleaved wide-range high-efficiency isolated bidirectional converter. The first connection side of the converter 10, and both ends of the second filter capacitor C11 are connected to the second connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10.
  • the switching frequency of the switch tube Q6 is used to realize the wide range voltage output of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10, and the two switch tubes on each bridge arm are complementary to conduct, which can realize soft switching of the circuit; reverse energy transmission
  • the equivalent circuit of the resonant circuit is also a multi-element resonant circuit.
  • the seventh switching tube Q7, the eighth switching tube Q8, the ninth switching tube Q9, the tenth switching tube Q10, the eleventh switching tube Q11 and The switching frequency of the twelfth switch Q12 can achieve the same wide range voltage output as during forward transmission, and the two switch tubes on each bridge arm are complementary to conduct, realizing soft switching of the circuit.
  • the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of this application adopts three-phase interleaved technology.
  • the conduction phase differences between Q1 and Q2, Q3 and Q4, Q5 and Q6 are all 180 degrees.
  • the conduction timing of Q1, Q3 and Q5 is The difference is 120 degrees from each other; therefore, the conduction timings of Q2, Q4, and Q6 are also 120 degrees different from each other, and the three-phase input and output currents are 120 degrees different from each other.
  • the input and output current fluctuations of the three-phase circuit are complementary, making the input and output current ripples smaller, thus Achieve better circuit performance. At any time, at least one and at most two of Q1, Q3, and Q5 will be turned on.
  • the seventh switching tube Q7 is turned on, and the second filter capacitor C11 realizes rectification and filtering of the output voltage of the first transformer T1 to output a stable voltage and control the output current; when Q2, Q3 and Q5 are turned on , the resonant DC reverse voltage is transmitted to the first transformer T1 through the second switching tube Q2.
  • the reverse current value of the first resonant circuit increases, supplying power to the first transformer T1, and the eighth switching tube Q8 is turned on to realize the power supply to the first transformer T1.
  • the output voltage of a transformer T1 is rectified and filtered to output a stable voltage and control the output current. In the same way, the working principles of the other two resonant circuits are consistent with this circuit.
  • Figure 2 is a circuit schematic diagram of the second embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application.
  • the difference between this embodiment and the first embodiment lies in the resonant circuit and the inverter circuit in the resonant cavity 200.
  • the rest of the circuit structure is the same or similar.
  • the midpoint of the bridge arm formed by the series connection of the first switch Q1 and the second switch Q2 is connected to the second capacitor C2 in the first resonant circuit
  • the third switch Q3 and the fourth switch The midpoint of the bridge arm formed by the series connection of the tube Q4 is connected to the second capacitor C5 in the second resonant circuit.
  • the midpoint of the bridge arm formed by the series connection of the fifth switching tube Q5 and the sixth switching tube Q6 is connected with the third capacitor C5 in the third resonant circuit.
  • the two capacitors C8 are connected, the third inductor L3, the third inductor L6 and the third inductor L9 are respectively connected to each other to form a Y-shaped connection, the third capacitor C3, the third capacitor C6 and the third capacitor C9 are respectively connected to the first transformer T1 , the same terminals of the primary windings of the second transformer T2 and the third transformer T3; and the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3.
  • the opposite name is respectively connected to the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3.
  • Figure 3 is a circuit schematic diagram of the third embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application.
  • the difference between this embodiment and the first embodiment lies in the specific structure of the resonant circuit in the resonant cavity 200. , the rest of the circuit structures are the same or similar.
  • the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One ends of the first inductor and the second inductor are connected to the first capacitor and the second capacitor. One end of the first inductor is connected to one end of the third inductor and connected to the midpoint of a bridge arm in the three-phase bridge switch circuit.
  • the other ends of the second inductor and the second capacitor are connected to a transformer.
  • the primary winding, and the other end of the second inductor is connected to the other end of the third inductor, and the other ends of the first capacitors in the three resonant circuits are connected to each other to form a Y-shaped connection.
  • the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit.
  • the first resonant circuit includes a first capacitor C1, a second capacitor C2, a first inductor L1, the second inductor L2 and the third inductor L3.
  • the second resonant circuit includes a first capacitor C3, a second capacitor C4, a first inductor L4, a second inductor L5 and a third inductor L6.
  • the third resonant circuit includes a A capacitor C5, a second capacitor C6, a first inductor L7, a second inductor L8 and a third inductor L9.
  • the third inductor L3, the third inductor L6 and the third inductor L9 One end of the third inductor L3, the third inductor L6 and the third inductor L9 respectively connects to the midpoint of the three bridge arms of the three-phase bridge switch circuit 100, and the other ends of the third inductor L3, the third inductor L6 and the third inductor L9 respectively connect to the first transformer T1, The same terminals of the primary windings of the second transformer T2 and the third transformer T3, the second capacitor C2, the second capacitor C4 and the second capacitor C6 are respectively connected to the same terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3.
  • This embodiment can also effectively increase the input and output voltage range of the converter 10 to achieve a wide voltage range input and output, and when using switching frequency modulation control, a wide voltage range output can be achieved without wide frequency control, that is, the switching control frequency can be compressed and narrowed. ,Improve efficiency.
  • Figure 4 is a circuit schematic diagram of the fourth embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application.
  • the difference between this embodiment and the first embodiment lies in the specific structure of the resonant circuit in the resonant cavity 200. , the rest of the circuit structures are the same or similar.
  • the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the first capacitor and the third inductor.
  • One end of the second inductor is connected to the other end of the third inductor and one end of the second capacitor, the other end of the first capacitor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, the second inductor and the second The other end of the capacitor is connected to the primary winding of a transformer, and the other end of the second inductor is connected to the other end of the first inductor.
  • the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit.
  • the first resonant circuit includes a first capacitor C1, a second capacitor C2, a first inductor L1, the second inductor L2 and the third inductor L3.
  • the second resonant circuit includes a first capacitor C3, a second capacitor C4, a first inductor L4, a second inductor L5 and a third inductor L6.
  • the third resonant circuit includes a A capacitor C5, a second capacitor C6, a first inductor L7, a second inductor L8 and a third inductor L9.
  • the first capacitor C1, the first capacitor C3 and the first capacitor C5 The second capacitor C2, the second capacitor C4, and the second capacitor C6 are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit 100, and the second capacitor C2, the second capacitor C4, and the second capacitor C6 are respectively connected to the first transformer T1, the second transformer T2, and the second transformer T2.
  • the same-name terminal of the primary winding of the third transformer T3, the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the different-name terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3, And the opposite ends of the primary winding and the secondary winding of the first transformer T1, the second transformer T2 and the third transformer T3 are respectively connected to each other to form a Y-shaped connection.
  • each circuit in the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application adopts three-phase interleaved technology to reduce ripples, and the equivalent circuit of the resonant circuit in the forward and reverse flow of energy is multi-element.
  • the resonant circuit realizes soft switching during forward and reverse operation, and the loss is small, which solves the problem that the traditional LLC resonant circuit cannot work with the same performance in the reverse direction, that is, the three-phase interleaved wide range high-efficiency isolation bidirectional converter of the present application flows in the reverse direction of energy.
  • the voltage can be boosted at any time, which can effectively increase the input and output voltage range of the converter and achieve a wide voltage range output.
  • the gain is the same when the energy flows forward and reverse.
  • the structural design of the resonant circuit of this application does not require switching frequency modulation control. Broadband control can achieve wide voltage range output, that is, the switching control frequency can be compressed and narrowed to improve efficiency.

Abstract

Disclosed in the present application is a three-phase-interleaving extended-range efficient-isolation bidirectional converter, comprising a three-phase bridge type switching circuit, a resonant cavity, three transformers and a three-phase bridge type rectifying circuit. The resonant cavity comprises three resonant circuits, and each resonant circuit comprises a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the second inductor, one end of the first capacitor and one end of the third capacitor, and the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and one end of the second capacitor. Said end of the third inductor is connected to the midpoint of a bridge arm in the three-phase bridge type switching circuit, and the other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor and are connected to a primary winding of a transformer. In the three resonant circuits, the ends of the second capacitors connected to the first capacitors are connected to each other to form a Y-shaped connection. Secondary windings of the three transformers are respectively connected to the midpoints of the three bridge arms of the three-phase bridge type rectifying circuit.

Description

一种三相交错宽范围高效隔离双向变换器A three-phase interleaved wide-range high-efficiency isolated bidirectional converter
本申请是以申请号为202211104680.2、申请日为2022年9月9日的中国专利申请为基础,并主张其优先权,该申请的全部内容在此作为整体引入本申请中。This application is based on the Chinese patent application with application number 202211104680.2 and a filing date of September 9, 2022, and claims its priority. The entire content of the application is hereby incorporated into this application as a whole.
技术领域Technical field
本申请涉及电源转换技术领域,更具体地涉及一种三相交错宽范围高效隔离双向变换器。This application relates to the field of power conversion technology, and more specifically to a three-phase interleaved wide-range high-efficiency isolated bidirectional converter.
背景技术Background technique
DC-DC双向变换器是能够根据需要调节能量双向传输的直流/直流的变换器,其主要运用于储能系统、车载电源系统、回馈充放电系统、混合能源电动汽车等场合,随着行业不断发展,功率从千瓦级到几十千瓦级不断提升,能实现大功率、宽范围、正反对称双向、高效率的拓扑成为大势所趋。DC-DC bidirectional converter is a DC/DC converter that can adjust the two-way transmission of energy according to needs. It is mainly used in energy storage systems, vehicle power systems, feedback charging and discharging systems, hybrid energy electric vehicles and other occasions. As the industry continues to With the development, the power continues to increase from kilowatt level to tens of kilowatt level, and topologies that can achieve high power, wide range, forward and reverse symmetric bidirectional, and high efficiency have become the general trend.
在传统的LLC谐振双向变换器中,无论正反向工作均能够实现原边侧开关管的ZVS导通以及整流侧二极管的ZCS导通,但其在能量反向流动时,其电路特性不再是LLC谐振特性而退化为LC谐振特性,LC谐振最大的电压增益变为1,大大降低了反向工作时的电压增益,无法实现反向的正常输出,从而无法实现正反向完全对称双向;为了实现完全对称的双向能量流动,业内采用DAB或在LLC基础上增加一级拓扑电路,弥补LLC反向增益能力不足问题,基本实现完全对称的双向,但DAB硬开关和LLC两级拓扑架构,都会带来效率低下的问题,尤其对于更大功率双向DC-DC,由于DAB或两级拓扑固有问题,在功率不断变大后,大功率双向DC-DC的热和纹波将会越来越难处理,最终会成为瓶颈。In the traditional LLC resonant bidirectional converter, ZVS conduction of the primary side switch tube and ZCS conduction of the rectifier side diode can be achieved regardless of forward and reverse operation. However, when the energy flows in the reverse direction, its circuit characteristics no longer It is the LLC resonance characteristic and degenerates into the LC resonance characteristic. The maximum voltage gain of the LC resonance becomes 1, which greatly reduces the voltage gain during reverse operation and cannot achieve normal output in the reverse direction, making it impossible to achieve complete symmetry in both forward and reverse directions; In order to achieve completely symmetrical bidirectional energy flow, the industry uses DAB or adds a one-level topology circuit based on LLC to make up for the lack of LLC reverse gain capability and basically achieve completely symmetrical bidirectionality. However, the DAB hard switch and LLC two-level topology architecture, will bring about the problem of low efficiency, especially for higher power bidirectional DC-DC. Due to the inherent problems of DAB or two-stage topology, as the power continues to increase, the heat and ripple of high-power bidirectional DC-DC will become increasingly large. It is difficult to handle and will eventually become a bottleneck.
申请内容Application content
本申请所要解决的技术问题是提供一种可减小纹波,同时实现宽范围、正反增益完全对称且高效率的三相交错宽范围高效隔离双向变换器。The technical problem to be solved by this application is to provide a three-phase interleaved wide-range high-efficiency isolated bidirectional converter that can reduce ripple while achieving wide range, completely symmetrical forward and reverse gains and high efficiency.
为解决上述技术问题,本申请提供一种三相交错宽范围高效隔离双向变换器,包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,In order to solve the above technical problems, this application provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit. The three-phase bridge One side of the switching circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter respectively. The resonant cavity includes three resonant circuits, and the three resonant circuits The circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the primary windings of the three transformers, where,
所述谐振电路包括第一电容、第二电容、第三电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第二电感、第一电容和第三电容的一端,所述第一电感和第一电容的另一端分别连接第三电感和第二电容的一端,第三电感的该一端连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第三电容的另一端分别连接第三电感和第二电容的另一端,并连接一变压器的初级绕组,且三个谐振电路中所述第二电容与第一电容连接的一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor. , the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the third inductor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, and the third The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and the ends of the second capacitor and the first capacitor in the three resonant circuits are connected to each other respectively. The connections form a Y-shaped connection. The same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit. The different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
其进一步技术方案为:所述三相桥式开关电路包括六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器的第一连接侧。The further technical solution is: the three-phase bridge switch circuit includes six switch tubes, and each two switch tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, its two ends serve as a three-phase interleaved wide-range high-efficiency isolation bidirectional conversion. the first connection side of the device.
其进一步技术方案为:所述三相桥式整流电路包括六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器的第二连接侧。The further technical solution is: the three-phase bridge rectifier circuit includes six switch tubes, and each two switch tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, their two ends serve as a three-phase interleaved wide range high-efficiency isolation bidirectional conversion. the second connection side of the device.
其进一步技术方案为:所述开关管选用MOSFET、IGBT管、GaN管或SiC功率管。The further technical solution is: the switching tube is selected from MOSFET, IGBT tube, GaN tube or SiC power tube.
其进一步技术方案为:所述三相交错宽范围高效隔离双向变换器还包括第一滤波电容和第二滤波电容,所述第一滤波电容两端连接至三相交错宽范围高效隔离双向变换器的第一连接侧,所述第二滤波电容两端连接至第二连接侧。Its further technical solution is: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter also includes a first filter capacitor and a second filter capacitor, and both ends of the first filter capacitor are connected to the three-phase interleaved wide-range high-efficiency isolated bidirectional converter. The first connection side of the second filter capacitor is connected to the second connection side.
为解决上述技术问题,本申请还提供一种三相交错宽范围高效隔离双向变换器,包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,In order to solve the above technical problems, this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit. The three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively. The resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
所述谐振电路包括第一电容、第二电容、第三电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第二电感、第一电容和第三电容的一端,所述第一电感和第一电容的另一端分别连接第三电感和第二电容的一端,第二电容的该一端连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第三电容的另一端分别连接第三电感和第二电容的另一端,并连接一变压器的初级绕组,且三个谐振电路中所述第三电感与第一电感连接的一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor. , the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the second capacitor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, and the third The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and one end of the third inductor and the first inductor in the three resonant circuits are connected to each other respectively. The connections form a Y-shaped connection. The same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit. The different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
为解决上述技术问题,本申请还提供一种三相交错宽范围高效隔离双向变换器,包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,In order to solve the above technical problems, this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit. The three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively. The resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感和第二电感的一端均连接第一电容和第二电容的一端,该第一电感的另一端与第三电感的一端连接,并连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第三电感的另一端连接,三个谐振电路中所述第一电容的另一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor and the second inductor is connected to one end of the first capacitor and the second capacitor. The other end of an inductor is connected to one end of the third inductor and to the midpoint of a bridge arm in the three-phase bridge switch circuit, the other ends of the second inductor and the second capacitor are connected to the primary winding of a transformer, and The other end of the second inductor is connected to the other end of the third inductor. The other ends of the first capacitors in the three resonant circuits are connected to each other to form a Y-shaped connection. The same ends of the three transformer secondary windings are connected to three corresponding ends. The midpoints of the three bridge arms of the phase bridge rectifier circuit and the opposite ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection.
为解决上述技术问题,本申请还提供一种三相交错宽范围高效隔离双向变换器,包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,In order to solve the above technical problems, this application also provides a three-phase interleaved wide range high-efficiency isolated bidirectional converter, including a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit. The three-phase bridge One side of the switch circuit and the three-phase bridge rectifier circuit serves as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter respectively. The resonant cavity includes three resonant circuits, and the three resonant circuits are The resonant circuits are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit and between the three primary windings of the transformer, where,
所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第一电容和第三电感的一端,所述第二电感的一端连接第三电感的另一端和第二电容的一端,所述第一电容的另一端连接三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第一电感的另一端连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器初级绕组和次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to the first capacitor and one end of the third inductor. One end of the second inductor The other end of the third inductor is connected to one end of the second capacitor. The other end of the first capacitor is connected to the midpoint of one bridge arm in the three-phase bridge switch circuit. The other end of the second inductor is connected to the second capacitor. The primary winding of a transformer, and the other end of the second inductor is connected to the other end of the first inductor, and the identical ends of the secondary windings of the three transformers are respectively connected to the midpoints of the three bridge arms of the three-phase bridge rectifier circuit, The opposite ends of the primary windings and secondary windings of the three transformers are connected to each other to form a Y-shaped connection.
与现有技术相比,本申请三相交错宽范围高效隔离双向变换器中各电路采用三相交错技术可减小纹波,且其中的谐振电路在能量正反向流动时的等效电路均为多元件谐振电路,正反向工作时实现软开关,损耗较小,解决了传统LLC谐振电路不能反向同等性能工作的问题,即本申请三相交错宽范围高效隔离双向变换器在能量反向流动时可升压,可有效提升变换器的输入输出电压范围,实现宽电压范围输出,同时在能量正反向流动时增益相同,且本申请谐振电路的结构设计,在采用开关调频控制时不需宽频控制即可实现宽电压范围输出,即开关控制频率可压缩变窄,提高效率。Compared with the existing technology, each circuit in the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application adopts three-phase interleaved technology to reduce ripples, and the equivalent circuit of the resonant circuit is even when the energy flows forward and reverse. It is a multi-component resonant circuit, which realizes soft switching when working in forward and reverse directions, and the loss is small, which solves the problem that the traditional LLC resonant circuit cannot work with the same performance in the reverse direction. That is, the three-phase interleaved wide range high-efficiency isolated bidirectional converter of the present application can perform energy reverse operation. The voltage can be boosted when flowing in the forward direction, which can effectively increase the input and output voltage range of the converter and achieve a wide voltage range output. At the same time, the gain is the same when the energy flows forward and reverse. Moreover, the structural design of the resonant circuit of this application, when using switching frequency modulation control, A wide voltage range output can be achieved without wide-band control, that is, the switching control frequency can be compressed and narrowed to improve efficiency.
附图说明Description of the drawings
图1是本申请三相交错宽范围高效隔离双向变换器第一实施例的电路示意图。Figure 1 is a circuit schematic diagram of the first embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
图2是本申请三相交错宽范围高效隔离双向变换器第二实施例的电路示意图。Figure 2 is a circuit schematic diagram of the second embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
图3是本申请三相交错宽范围高效隔离双向变换器第三实施例的电路示意图。Figure 3 is a circuit schematic diagram of the third embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
图4是本申请三相交错宽范围高效隔离双向变换器第四实施例的电路示意图。Figure 4 is a circuit schematic diagram of the fourth embodiment of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application.
实施方式Implementation
为使本领域的普通技术人员更加清楚地理解本申请的目的、技术方案和优点,以下结合附图和实施例对本申请做进一步的阐述。In order to enable those of ordinary skill in the art to more clearly understand the purpose, technical solutions and advantages of the present application, the present application will be further elaborated below in conjunction with the accompanying drawings and examples.
参照图1,图1为本申请三相交错宽范围高效隔离双向变换器10第一实施例的电路示意图。在附图所示的实施例中,所述三相交错宽范围高效隔离双向变换器10包括包括三相桥式开关电路100、谐振腔200、三个变压器以及三相桥式整流电路300,所述三相桥式开关电路100和三相桥式整流电路300的一侧分别作为变换器10的第一连接侧和第二连接侧,以连接电源或负载,所述谐振腔200包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路100的三个桥臂的中点和三个变压器初级绕组之间。其中,所述谐振电路包括第一电容、第二电容、第三电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第二电感、第一电容和第三电容的一端,所述第一电感和第一电容的另一端分别连接第三电感和第二电容的一端,第三电感的该一端连接至三相桥式开关电路100中一桥臂的中点,所述第二电感和第三电容的另一端分别连接第三电感和第二电容的另一端,并连接一变压器的初级绕组,且三个谐振电路中所述第二电容与第一电容连接的一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路300的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。优选地,所述谐振电路中第一电感和第二电感的电感量相同,第一电容和第三电容的电容量相同。可理解地,谐振电路中采用了Y型连接,流入Y型连接中点的总电流和流出Y型连接中点的总电流相等,即三个谐振电路的电流之和为“0”,因此任意时刻始终有一个谐振电路的电流为另外两个谐振电路的电流之和,则在整个开关周期内即便每个谐振电路的谐振参数有一定的容差,但它们的电流有效值偏差也很小,从而保证三个谐振电路之间的电流均衡,避免某个谐振电路电流过大而导致该电路的器件损坏或过热。Referring to FIG. 1 , FIG. 1 is a circuit schematic diagram of a first embodiment of a three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of the present application. In the embodiment shown in the drawings, the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 includes a three-phase bridge switching circuit 100, a resonant cavity 200, three transformers and a three-phase bridge rectifier circuit 300. One side of the three-phase bridge switching circuit 100 and the three-phase bridge rectifier circuit 300 serves as the first connection side and the second connection side of the converter 10 respectively to connect the power supply or the load. The resonant cavity 200 includes three resonators. circuit, the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit 100 and the three primary windings of the transformer. Wherein, the resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to the second inductor, the first capacitor and the third capacitor. One end of the first inductor and the first capacitor is connected to one end of the third inductor and the second capacitor respectively, and the one end of the third inductor is connected to the midpoint of one bridge arm in the three-phase bridge switch circuit 100, The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and the second capacitor is connected to the first capacitor in the three resonant circuits. One end is connected to each other to form a Y-shaped connection, the same-named ends of the three transformer secondary windings are respectively connected to the midpoints of the three bridge arms of the three-phase bridge rectifier circuit 300, and the different-named ends of the three transformer secondary windings are respectively connected to each other. Form a Y-shaped connection. Preferably, the first inductor and the second inductor in the resonant circuit have the same inductance, and the first capacitor and the third capacitor have the same capacitance. Understandably, a Y-shaped connection is used in the resonant circuit. The total current flowing into the midpoint of the Y-shaped connection is equal to the total current flowing out of the midpoint of the Y-shaped connection. That is, the sum of the currents of the three resonant circuits is "0", so any At all times, the current of one resonant circuit is the sum of the currents of the other two resonant circuits. Even if the resonant parameters of each resonant circuit have a certain tolerance during the entire switching cycle, the deviation of their current effective values is also very small. This ensures the current balance between the three resonant circuits and prevents excessive current in one resonant circuit from causing damage or overheating of components in the circuit.
具体地,本实施例中, 所述谐振腔200包括第一谐振电路、第二谐振电路和第三谐振电路,三个变压器包括第一变压器T1、第二变压器T2以及第三变压器T3,所述第一谐振电路包括第一电容C1、第二电容C2、第三电容C3、第一电感L1、第二电感L2以及第三电感L3,所述第二谐振电路包括第一电容C4、第二电容C5、第三电容C6、第一电感L4、第二电感L5以及第三电感L6,所述第三谐振电路包括第一电容C7、第二电容C8、第三电容C9、第一电感L7、第二电感L8以及第三电感L9,在附图所示的实施例中,所述第三电感L3、第三电感L6以及第三电感L9分别对应连接所述三相桥式开关电路100的三个桥臂的中点,第二电容C2、第二电容C5以及第二电容C8分别互相连接形成Y型连接,第二电感L2、第二电感L5以及第二电感L8分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的同名端;而第三电容C3、第三电容C6以及第三电容C9分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的异名端。Specifically, in this embodiment, the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit, and the three transformers include a first transformer T1, a second transformer T2 and a third transformer T3. The first resonant circuit includes a first capacitor C1, a second capacitor C2, a third capacitor C3, a first inductor L1, a second inductor L2 and a third inductor L3. The second resonant circuit includes a first capacitor C4, a second capacitor C4 and a third inductor L3. C5, the third capacitor C6, the first inductor L4, the second inductor L5 and the third inductor L6. The third resonant circuit includes the first capacitor C7, the second capacitor C8, the third capacitor C9, the first inductor L7 and the third inductor L6. The second inductor L8 and the third inductor L9. In the embodiment shown in the drawing, the third inductor L3, the third inductor L6 and the third inductor L9 respectively correspond to the three inductors connected to the three-phase bridge switch circuit 100. At the midpoint of the bridge arm, the second capacitor C2, the second capacitor C5 and the second capacitor C8 are respectively connected to each other to form a Y-shaped connection, and the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the first transformer T1, The same terminals of the primary windings of the second transformer T2 and the third transformer T3; and the third capacitor C3, the third capacitor C6 and the third capacitor C9 are respectively connected to the terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3. Alien name.
本实施例中,当能量正向流动时,即能量从第一连接侧向第二连接侧流动时,三相交错宽范围高效隔离双向变换器10的第一连接侧作为直流输入端,可外接电源,其第二连接侧作为直流输出端,可外接负载;而当能量反向流动时,即能量从第二连接侧向第一连接侧流动时,则三相交错宽范围高效隔离双向变换器10的第二连接侧作为直流输入端,其第一连接侧作为直流输出端。本申请三相交错宽范围高效隔离双向变换器10结构简单,在能量正反向流动时谐振电路的等效电路均为多元件谐振电路,正反向工作时均可实现软开关,损耗小,解决了传统LLC谐振电路反向增益不足的问题,即在能量从第二连接侧向第一连接侧流动时可升压,可有效提升变换器10的输入输出电压范围,实现宽电压范围输入输出,可适用于大功率电路;且相较于现有技术中的三相交错双向变换器的开关频率需要宽频控制才可实现电压宽范围输入输出,本申请三相交错宽范围高效隔离双向变换器10因其重设计的谐振电路的谐振频率较小,在采用开关调频控制时不需宽频控制即可实现宽电压范围输出,即开关控制频率可压缩变窄,提高效率。In this embodiment, when energy flows in the forward direction, that is, when energy flows from the first connection side to the second connection side, the first connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter 10 serves as the DC input end and can be connected externally. The second connection side of the power supply serves as the DC output end and can be connected to an external load; when the energy flows in the reverse direction, that is, when the energy flows from the second connection side to the first connection side, the three-phase interleaved wide range high-efficiency isolation bidirectional converter The second connection side of 10 serves as the DC input end, and the first connection side serves as the DC output end. The three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of the present application has a simple structure. When the energy flows in the forward and reverse directions, the equivalent circuit of the resonant circuit is a multi-element resonant circuit. Soft switching can be achieved in both forward and reverse operation, and the loss is small. It solves the problem of insufficient reverse gain of the traditional LLC resonant circuit, that is, the voltage can be boosted when energy flows from the second connection side to the first connection side, which can effectively increase the input and output voltage range of the converter 10 and achieve a wide voltage range input and output. , can be applied to high-power circuits; and compared with the switching frequency of the three-phase interleaved bidirectional converter in the prior art, which requires wide-band control to achieve a wide range of voltage input and output, the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of this application 10 Because the resonant frequency of the redesigned resonant circuit is smaller, wide-voltage range output can be achieved without wide-band control when using switching frequency modulation control, that is, the switching control frequency can be compressed and narrowed to improve efficiency.
在某些实施例中,所述三相桥式开关电路100包括第一开关管Q1、第二开关管Q2、第三开关管Q3、第四开关管Q4、第五开关管Q5以及第六开关管Q6共六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器10的第一连接侧,其中,所述第一开关管Q1和第二开关管Q2串联构成的桥臂的中点与第一谐振电路连接,所述第三开关管Q3和第四开关管Q4串联构成的桥臂的中点与第二谐振电路连接,第五开关管Q5和第六开关管Q6串联构成的桥臂的中点与第三谐振电路连接。本实施例中,采用PFM方式控制开关管的工作,即采用恒定占空比,以恒定开关管的导通和关断时间,然后以调制方波频率方式来实现调节,现有技术中的三相交错双向变换器的开关频率需要宽频控制,才可实现电压宽范围输入输出,即需要将40v升压到400v时,开关频率都需要带满载,满载时频率高达200KHZ,空载时高达250KHZ,而本申请的三相交错宽范围高效隔离双向变换器10开关频率的控制范围相对较小,升压增益一样的情况下,开关频率在满载时仅为160KHZ,效率较高。In some embodiments, the three-phase bridge switch circuit 100 includes a first switch Q1, a second switch Q2, a third switch Q3, a fourth switch Q4, a fifth switch Q5, and a sixth switch. Tube Q6 has a total of six switching tubes, and each two switching tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, its two ends serve as the first connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10, wherein, the The midpoint of the bridge arm formed by the series connection of the first switching tube Q1 and the second switching tube Q2 is connected to the first resonant circuit. The midpoint of the bridge arm formed by the series connection of the third switching tube Q3 and the fourth switching tube Q4 is connected with the second resonant circuit. The resonant circuit is connected, and the midpoint of the bridge arm formed by the series connection of the fifth switching tube Q5 and the sixth switching tube Q6 is connected to the third resonant circuit. In this embodiment, the PFM method is used to control the operation of the switching tube, that is, a constant duty cycle is used to constant the on and off times of the switching tube, and then the square wave frequency is modulated to achieve adjustment. Three methods in the existing technology The switching frequency of the interleaved bidirectional converter requires wide-bandwidth control to achieve a wide range of voltage input and output. That is, when 40v needs to be boosted to 400v, the switching frequency needs to be at full load. The frequency is as high as 200KHZ at full load and as high as 250KHZ at no load. However, the switching frequency control range of the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of this application is relatively small. When the boost gain is the same, the switching frequency is only 160KHZ at full load, and the efficiency is high.
在附图所示的实施例中,所述三相桥式整流电路300包括第七开关管Q7、第八开关管Q8、第九开关管Q9、第十开关管Q10、第十一开关管Q11以及第十二开关管Q12六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器10的第二连接侧,其中,所述第七开关管Q7和第八开关管Q8串联构成的桥臂的中点与第一变压器T1的次级绕组连接,所述第九开关管Q9和第十开关管Q10串联构成的桥臂的中点与第二变压器T2的次级绕组连接,第十一开关管Q11和第十二开关管Q12串联构成的桥臂的中点与第三变压器T3的次级绕组连接。基于该设计,在能量正向流动时,所述三相桥式整流电路300可将变压器周期性输出的电压波形进行整流,产生负载所需的工作电压。优选地,所述开关管可选用MOSFET、IGBT管、GaN管、SiC功率管或其他可控功率开关管,以实现更好的电路性能,在某些其他实施例中,在每一开关管上还可并联一二极管。In the embodiment shown in the drawings, the three-phase bridge rectifier circuit 300 includes a seventh switching tube Q7, an eighth switching tube Q8, a ninth switching tube Q9, a tenth switching tube Q10, and an eleventh switching tube Q11. and the twelfth switching tube Q12 and six switching tubes. Each two switching tubes are connected in series to form a bridge arm. After the three bridge arms are connected in parallel, their two ends serve as the second connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10. Among them, the midpoint of the bridge arm formed by the series connection of the seventh switching tube Q7 and the eighth switching tube Q8 is connected to the secondary winding of the first transformer T1, and the ninth switching tube Q9 and the tenth switching tube Q10 are connected in series. The midpoint of the bridge arm is connected to the secondary winding of the second transformer T2, and the midpoint of the bridge arm composed of the eleventh switching transistor Q11 and the twelfth switching transistor Q12 connected in series is connected to the secondary winding of the third transformer T3. Based on this design, when energy flows in the forward direction, the three-phase bridge rectifier circuit 300 can rectify the voltage waveform periodically output by the transformer to generate the operating voltage required by the load. Preferably, the switch tube can be a MOSFET, IGBT tube, GaN tube, SiC power tube or other controllable power switch tube to achieve better circuit performance. In some other embodiments, on each switch tube A diode can also be connected in parallel.
进一步地,所述三相交错宽范围高效隔离双向变换器10还包括第一滤波电容C10和第二滤波电容C11,所述第一滤波电容C10两端连接至三相交错宽范围高效隔离双向变换器10的第一连接侧,所述第二滤波电容C11两端连接至三相交错宽范围高效隔离双向变换器10的第二连接侧。Further, the three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 also includes a first filter capacitor C10 and a second filter capacitor C11. Both ends of the first filter capacitor C10 are connected to the three-phase interleaved wide-range high-efficiency isolated bidirectional converter. The first connection side of the converter 10, and both ends of the second filter capacitor C11 are connected to the second connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10.
可理解地,本实施例中,在能量正向传输时,通过控制第一开关管Q1、第二开关管Q2、第三开关管Q3、第四开关管Q4、第五开关管Q5和第六开关管Q6的开关频率来实现三相交错宽范围高效隔离双向变换器10的宽范围电压输出,且每个桥臂上的两个开关管互补导通,可实现电路软开关;能量反向传输时,谐振电路的等效电路也为多元件谐振电路,因此,通过控制第七开关管Q7、第八开关管Q8、第九开关管Q9、第十开关管Q10、第十一开关管Q11和第十二开关管Q12的开关频率可实现与正向传输时同样的宽范围电压输出,且每个桥臂上的两个开关管互补导通,可实现电路软开关。It can be understood that in this embodiment, when energy is transmitted in the forward direction, by controlling the first switching tube Q1, the second switching tube Q2, the third switching tube Q3, the fourth switching tube Q4, the fifth switching tube Q5 and the sixth switching tube Q5. The switching frequency of the switch tube Q6 is used to realize the wide range voltage output of the three-phase interleaved wide range high-efficiency isolation bidirectional converter 10, and the two switch tubes on each bridge arm are complementary to conduct, which can realize soft switching of the circuit; reverse energy transmission When , the equivalent circuit of the resonant circuit is also a multi-element resonant circuit. Therefore, by controlling the seventh switching tube Q7, the eighth switching tube Q8, the ninth switching tube Q9, the tenth switching tube Q10, the eleventh switching tube Q11 and The switching frequency of the twelfth switch Q12 can achieve the same wide range voltage output as during forward transmission, and the two switch tubes on each bridge arm are complementary to conduct, realizing soft switching of the circuit.
本申请三相交错宽范围高效隔离双向变换器10采用三相交错技术,Q1和Q2、Q3和Q4、Q5和Q6的导通相位差均为180度,Q1、Q3、Q5的导通时序上互差120度;因此Q2,Q4、Q6的导通时序也互差120度,三相输入输出电流相差120度,三相电路的输入输出电流波动互补,使得输入输出电流纹波较小,从而实现较好电路性能。在任意时刻,Q1、Q3、Q5中至少一个至多两个会导通,同样Q2、Q4、Q6中也是至少一个至多两个会导通,且导通的开关管个数始终等于三个。以三个谐振电路的其中一个为例,当Q1、Q4和Q6导通时,谐振直流电压通过第一开关管Q1传送至第一变压器T1,同时第一谐振电路的电流值增大,进行储能,同时第七开关管Q7导通,和第二滤波电容C11实现对第一变压器T1的输出电压进行整流、滤波,以输出稳定的电压,控制输出电流;当Q2、Q3和Q5导通时,谐振直流反向电压通过第二开关管Q2传送至第一变压器T1,同时第一谐振电路反向电流值增大,对第一变压器T1进行供电,第八开关管Q8导通,实现对第一变压器T1的输出电压进行整流、滤波,以输出稳定的电压,控制输出电流。同理,其余两个谐振电路工作原理与此路一致。The three-phase interleaved wide-range high-efficiency isolated bidirectional converter 10 of this application adopts three-phase interleaved technology. The conduction phase differences between Q1 and Q2, Q3 and Q4, Q5 and Q6 are all 180 degrees. The conduction timing of Q1, Q3 and Q5 is The difference is 120 degrees from each other; therefore, the conduction timings of Q2, Q4, and Q6 are also 120 degrees different from each other, and the three-phase input and output currents are 120 degrees different from each other. The input and output current fluctuations of the three-phase circuit are complementary, making the input and output current ripples smaller, thus Achieve better circuit performance. At any time, at least one and at most two of Q1, Q3, and Q5 will be turned on. Similarly, at least one and at most two of Q2, Q4, and Q6 will be turned on, and the number of turned-on switch tubes is always equal to three. Taking one of the three resonant circuits as an example, when Q1, Q4 and Q6 are turned on, the resonant DC voltage is transmitted to the first transformer T1 through the first switch Q1. At the same time, the current value of the first resonant circuit increases and is stored. Yes, at the same time, the seventh switching tube Q7 is turned on, and the second filter capacitor C11 realizes rectification and filtering of the output voltage of the first transformer T1 to output a stable voltage and control the output current; when Q2, Q3 and Q5 are turned on , the resonant DC reverse voltage is transmitted to the first transformer T1 through the second switching tube Q2. At the same time, the reverse current value of the first resonant circuit increases, supplying power to the first transformer T1, and the eighth switching tube Q8 is turned on to realize the power supply to the first transformer T1. The output voltage of a transformer T1 is rectified and filtered to output a stable voltage and control the output current. In the same way, the working principles of the other two resonant circuits are consistent with this circuit.
参照图2,图2为本申请三相交错宽范围高效隔离双向变换器10第二实施例的电路示意图,本实施例与第一实施例的不同在于谐振腔200中的谐振电路和逆变电路以及变压器的具体连接不同,其余电路结构相同或相似。本实施例中,所述第一开关管Q1和第二开关管Q2串联构成的桥臂的中点与第一谐振电路中的第二电容C2连接,所述第三开关管Q3和第四开关管Q4串联构成的桥臂的中点与第二谐振电路中的第二电容C5连接,第五开关管Q5和第六开关管Q6串联构成的桥臂的中点与第三谐振电路中的第二电容C8连接,所述第三电感L3、第三电感L6以及第三电感L9分别互相连接形成Y型连接,第三电容C3、第三电容C6以及第三电容C9分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的同名端;而第二电感L2、第二电感L5以及第二电感L8分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的异名端。Referring to Figure 2, Figure 2 is a circuit schematic diagram of the second embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application. The difference between this embodiment and the first embodiment lies in the resonant circuit and the inverter circuit in the resonant cavity 200. As well as the specific connections of the transformer are different, the rest of the circuit structure is the same or similar. In this embodiment, the midpoint of the bridge arm formed by the series connection of the first switch Q1 and the second switch Q2 is connected to the second capacitor C2 in the first resonant circuit, and the third switch Q3 and the fourth switch The midpoint of the bridge arm formed by the series connection of the tube Q4 is connected to the second capacitor C5 in the second resonant circuit. The midpoint of the bridge arm formed by the series connection of the fifth switching tube Q5 and the sixth switching tube Q6 is connected with the third capacitor C5 in the third resonant circuit. The two capacitors C8 are connected, the third inductor L3, the third inductor L6 and the third inductor L9 are respectively connected to each other to form a Y-shaped connection, the third capacitor C3, the third capacitor C6 and the third capacitor C9 are respectively connected to the first transformer T1 , the same terminals of the primary windings of the second transformer T2 and the third transformer T3; and the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3. The opposite name.
参照图3,图3为本申请三相交错宽范围高效隔离双向变换器10第三实施例的电路示意图,本实施例与第一实施例的不同在于谐振腔200中的谐振电路的具体结构不同,其余电路结构相同或相似。本实施例中,所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感和第二电感的一端均连接第一电容和第二电容的一端,该第一电感的另一端与第三电感的一端连接,并连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第三电感的另一端连接,三个谐振电路中所述第一电容的另一端分别互相连接形成Y型连接。Referring to Figure 3, Figure 3 is a circuit schematic diagram of the third embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application. The difference between this embodiment and the first embodiment lies in the specific structure of the resonant circuit in the resonant cavity 200. , the rest of the circuit structures are the same or similar. In this embodiment, the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One ends of the first inductor and the second inductor are connected to the first capacitor and the second capacitor. One end of the first inductor is connected to one end of the third inductor and connected to the midpoint of a bridge arm in the three-phase bridge switch circuit. The other ends of the second inductor and the second capacitor are connected to a transformer. The primary winding, and the other end of the second inductor is connected to the other end of the third inductor, and the other ends of the first capacitors in the three resonant circuits are connected to each other to form a Y-shaped connection.
由图可知,具体地,所述谐振腔200包括第一谐振电路、第二谐振电路和第三谐振电路,所述第一谐振电路包括第一电容C1、第二电容C2、第一电感L1、第二电感L2以及第三电感L3,所述第二谐振电路包括第一电容C3、第二电容C4、第一电感L4、第二电感L5以及第三电感L6,所述第三谐振电路包括第一电容C5、第二电容C6、第一电感L7、第二电感L8以及第三电感L9,在附图所示的实施例中,所述第三电感L3、第三电感L6以及第三电感L9的一端分别对应连接所述三相桥式开关电路100的三个桥臂的中点,该第三电感L3、第三电感L6以及第三电感L9的另一端分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的同名端,第二电容C2、第二电容C4以及第二电容C6分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的异名端,所述第一电容C1、第一电容C3以及第一电容C5分别互相连接形成Y型连接。本实施例同样可有效提升变换器10的输入输出电压范围,实现宽电压范围输入输出,且在采用开关调频控制时不需宽频控制即可实现宽电压范围输出,即开关控制频率可压缩变窄,提高效率。As can be seen from the figure, specifically, the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit. The first resonant circuit includes a first capacitor C1, a second capacitor C2, a first inductor L1, the second inductor L2 and the third inductor L3. The second resonant circuit includes a first capacitor C3, a second capacitor C4, a first inductor L4, a second inductor L5 and a third inductor L6. The third resonant circuit includes a A capacitor C5, a second capacitor C6, a first inductor L7, a second inductor L8 and a third inductor L9. In the embodiment shown in the drawing, the third inductor L3, the third inductor L6 and the third inductor L9 One end of the third inductor L3, the third inductor L6 and the third inductor L9 respectively connects to the midpoint of the three bridge arms of the three-phase bridge switch circuit 100, and the other ends of the third inductor L3, the third inductor L6 and the third inductor L9 respectively connect to the first transformer T1, The same terminals of the primary windings of the second transformer T2 and the third transformer T3, the second capacitor C2, the second capacitor C4 and the second capacitor C6 are respectively connected to the same terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3. terminal, the first capacitor C1, the first capacitor C3 and the first capacitor C5 are respectively connected to each other to form a Y-shaped connection. This embodiment can also effectively increase the input and output voltage range of the converter 10 to achieve a wide voltage range input and output, and when using switching frequency modulation control, a wide voltage range output can be achieved without wide frequency control, that is, the switching control frequency can be compressed and narrowed. ,Improve efficiency.
参照图4,图4为本申请三相交错宽范围高效隔离双向变换器10第四实施例的电路示意图,本实施例与第一实施例的不同在于谐振腔200中的谐振电路的具体结构不同,其余电路结构相同或相似。本实施例中,所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第一电容和第三电感的一端,所述第二电感的一端连接第三电感的另一端和第二电容的一端,所述第一电容的另一端连接三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第一电感的另一端连接。Referring to Figure 4, Figure 4 is a circuit schematic diagram of the fourth embodiment of the three-phase interleaved wide range high-efficiency isolated bidirectional converter 10 of the present application. The difference between this embodiment and the first embodiment lies in the specific structure of the resonant circuit in the resonant cavity 200. , the rest of the circuit structures are the same or similar. In this embodiment, the resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the first capacitor and the third inductor. One end of the second inductor is connected to the other end of the third inductor and one end of the second capacitor, the other end of the first capacitor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, the second inductor and the second The other end of the capacitor is connected to the primary winding of a transformer, and the other end of the second inductor is connected to the other end of the first inductor.
由图可知,具体地,所述谐振腔200包括第一谐振电路、第二谐振电路和第三谐振电路,所述第一谐振电路包括第一电容C1、第二电容C2、第一电感L1、第二电感L2以及第三电感L3,所述第二谐振电路包括第一电容C3、第二电容C4、第一电感L4、第二电感L5以及第三电感L6,所述第三谐振电路包括第一电容C5、第二电容C6、第一电感L7、第二电感L8以及第三电感L9,在附图所示的实施例中,所述第一电容C1、第一电容C3以及第一电容C5分别对应连接所述三相桥式开关电路100的三个桥臂的中点,所述第二电容C2、第二电容C4以及第二电容C6分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的同名端,所述第二电感L2、第二电感L5以及第二电感L8分别对应连接第一变压器T1、第二变压器T2以及第三变压器T3初级绕组的异名端,且第一变压器T1、第二变压器T2以及第三变压器T3初级绕组和次级绕组的异名端分别互相连接形成Y型连接。As can be seen from the figure, specifically, the resonant cavity 200 includes a first resonant circuit, a second resonant circuit and a third resonant circuit. The first resonant circuit includes a first capacitor C1, a second capacitor C2, a first inductor L1, the second inductor L2 and the third inductor L3. The second resonant circuit includes a first capacitor C3, a second capacitor C4, a first inductor L4, a second inductor L5 and a third inductor L6. The third resonant circuit includes a A capacitor C5, a second capacitor C6, a first inductor L7, a second inductor L8 and a third inductor L9. In the embodiment shown in the drawing, the first capacitor C1, the first capacitor C3 and the first capacitor C5 The second capacitor C2, the second capacitor C4, and the second capacitor C6 are respectively connected to the midpoints of the three bridge arms of the three-phase bridge switch circuit 100, and the second capacitor C2, the second capacitor C4, and the second capacitor C6 are respectively connected to the first transformer T1, the second transformer T2, and the second transformer T2. The same-name terminal of the primary winding of the third transformer T3, the second inductor L2, the second inductor L5 and the second inductor L8 are respectively connected to the different-name terminals of the primary windings of the first transformer T1, the second transformer T2 and the third transformer T3, And the opposite ends of the primary winding and the secondary winding of the first transformer T1, the second transformer T2 and the third transformer T3 are respectively connected to each other to form a Y-shaped connection.
综上所述,本申请三相交错宽范围高效隔离双向变换器中各电路采用三相交错技术可减小纹波,且其中的谐振电路在能量正反向流动时的等效电路均为多元件谐振电路,正反向工作时实现软开关,损耗较小,解决了传统LLC谐振电路不能反向同等性能工作的问题,即本申请三相交错宽范围高效隔离双向变换器在能量反向流动时可升压,可有效提升变换器的输入输出电压范围,实现宽电压范围输出,同时在能量正反向流动时增益相同,且本申请谐振电路的结构设计,在采用开关调频控制时不需宽频控制即可实现宽电压范围输出,即开关控制频率可压缩变窄,提高效率。In summary, each circuit in the three-phase interleaved wide-range high-efficiency isolated bidirectional converter of the present application adopts three-phase interleaved technology to reduce ripples, and the equivalent circuit of the resonant circuit in the forward and reverse flow of energy is multi-element. The resonant circuit realizes soft switching during forward and reverse operation, and the loss is small, which solves the problem that the traditional LLC resonant circuit cannot work with the same performance in the reverse direction, that is, the three-phase interleaved wide range high-efficiency isolation bidirectional converter of the present application flows in the reverse direction of energy. The voltage can be boosted at any time, which can effectively increase the input and output voltage range of the converter and achieve a wide voltage range output. At the same time, the gain is the same when the energy flows forward and reverse. Moreover, the structural design of the resonant circuit of this application does not require switching frequency modulation control. Broadband control can achieve wide voltage range output, that is, the switching control frequency can be compressed and narrowed to improve efficiency.
以上所述仅为本申请的优选实施例,而非对本申请做任何形式上的限制。本领域的技术人员可在上述实施例的基础上施以各种等同的更改和改进,凡在权利要求范围内所做的等同变化或修饰,均应落入本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application in any form. Those skilled in the art can make various equivalent changes and improvements on the basis of the above embodiments. Any equivalent changes or modifications made within the scope of the claims shall fall within the protection scope of this application.

Claims (8)

  1. 一种三相交错宽范围高效隔离双向变换器,其特征在于:所述三相交错宽范围高效隔离双向变换器包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,A three-phase interleaved wide-range high-efficiency isolated bidirectional converter, characterized in that: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter includes a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit , one side of the three-phase bridge switching circuit and the three-phase bridge rectifier circuit respectively serve as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter, and the resonant cavity includes three resonators. circuit, the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the three primary windings of the transformer, wherein,
    所述谐振电路包括第一电容、第二电容、第三电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第二电感、第一电容和第三电容的一端,所述第一电感和第一电容的另一端分别连接第三电感和第二电容的一端,第三电感的该一端连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第三电容的另一端分别连接第三电感和第二电容的另一端,并连接一变压器的初级绕组,且三个谐振电路中所述第二电容与第一电容连接的一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor. , the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the third inductor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, and the third The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and the ends of the second capacitor and the first capacitor in the three resonant circuits are connected to each other respectively. The connections form a Y-shaped connection. The same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit. The different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
  2. 如权利要求1所述的三相交错宽范围高效隔离双向变换器,其特征在于:所述三相桥式开关电路包括六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器的第一连接侧。The three-phase interleaved wide-range high-efficiency isolation bidirectional converter according to claim 1, characterized in that: the three-phase bridge switch circuit includes six switch tubes, and each two switch tubes are connected in series to form a bridge arm, and three bridges After the arms are connected in parallel, their two ends serve as the first connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter.
  3. 如权利要求1所述的三相交错宽范围高效隔离双向变换器,其特征在于:所述三相桥式整流电路包括六个开关管,每两个开关管串联构成一个桥臂,三个桥臂并联后其两端作为三相交错宽范围高效隔离双向变换器的第二连接侧。The three-phase interleaved wide-range high-efficiency isolated bidirectional converter according to claim 1, characterized in that: the three-phase bridge rectifier circuit includes six switching tubes, and each two switching tubes are connected in series to form a bridge arm, and three bridges After the arms are connected in parallel, their two ends serve as the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter.
  4. 如权利要求2或3所述的三相交错宽范围高效隔离双向变换器,其特征在于:所述开关管选用MOSFET、IGBT管、GaN管或SiC功率管。The three-phase interleaved wide-range high-efficiency isolation bidirectional converter according to claim 2 or 3, characterized in that: the switching tube is selected from MOSFET, IGBT tube, GaN tube or SiC power tube.
  5. 如权利要求1所述的三相交错宽范围高效隔离双向变换器,其特征在于:所述三相交错宽范围高效隔离双向变换器还包括第一滤波电容和第二滤波电容,所述第一滤波电容两端连接至三相交错宽范围高效隔离双向变换器的第一连接侧,所述第二滤波电容两端连接至第二连接侧。The three-phase interleaved wide-range high-efficiency isolated bidirectional converter according to claim 1, characterized in that: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter further includes a first filter capacitor and a second filter capacitor, and the first Both ends of the filter capacitor are connected to the first connection side of the three-phase interleaved wide range high-efficiency isolation bidirectional converter, and both ends of the second filter capacitor are connected to the second connection side.
  6. 一种三相交错宽范围高效隔离双向变换器,其特征在于:所述三相交错宽范围高效隔离双向变换器包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,A three-phase interleaved wide-range high-efficiency isolated bidirectional converter, characterized in that: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter includes a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit , one side of the three-phase bridge switching circuit and the three-phase bridge rectifier circuit respectively serve as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter, and the resonant cavity includes three resonators. circuit, the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the three primary windings of the transformer, wherein,
    所述谐振电路包括第一电容、第二电容、第三电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第二电感、第一电容和第三电容的一端,所述第一电感和第一电容的另一端分别连接第三电感和第二电容的一端,第二电容的该一端连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第三电容的另一端分别连接第三电感和第二电容的另一端,并连接一变压器的初级绕组,且三个谐振电路中所述第三电感与第一电感连接的一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a third capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to one end of the second inductor, the first capacitor and the third capacitor. , the other ends of the first inductor and the first capacitor are respectively connected to one end of the third inductor and the second capacitor, and the one end of the second capacitor is connected to the midpoint of a bridge arm in the three-phase bridge switch circuit, and the third The other ends of the second inductor and the third capacitor are respectively connected to the other ends of the third inductor and the second capacitor, and connected to the primary winding of a transformer, and one end of the third inductor and the first inductor in the three resonant circuits are connected to each other respectively. The connections form a Y-shaped connection. The same-named ends of the three transformer secondary windings correspond to the midpoints of the three bridge arms connected to the three-phase bridge rectifier circuit. The different-named ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection. .
  7. 一种三相交错宽范围高效隔离双向变换器,其特征在于:所述三相交错宽范围高效隔离双向变换器包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,A three-phase interleaved wide-range high-efficiency isolated bidirectional converter, characterized in that: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter includes a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit , one side of the three-phase bridge switching circuit and the three-phase bridge rectifier circuit respectively serve as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter, and the resonant cavity includes three resonators. circuit, the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the three primary windings of the transformer, wherein,
    所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感和第二电感的一端均连接第一电容和第二电容的一端,该第一电感的另一端与第三电感的一端连接,并连接至三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第三电感的另一端连接,三个谐振电路中所述第一电容的另一端分别互相连接形成Y型连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor and the second inductor is connected to one end of the first capacitor and the second capacitor. The other end of an inductor is connected to one end of the third inductor and to the midpoint of a bridge arm in the three-phase bridge switch circuit, the other ends of the second inductor and the second capacitor are connected to the primary winding of a transformer, and The other end of the second inductor is connected to the other end of the third inductor. The other ends of the first capacitors in the three resonant circuits are connected to each other to form a Y-shaped connection. The same ends of the three transformer secondary windings are connected to three corresponding ends. The midpoints of the three bridge arms of the phase bridge rectifier circuit and the opposite ends of the three transformer secondary windings are connected to each other to form a Y-shaped connection.
  8. 一种三相交错宽范围高效隔离双向变换器,其特征在于:所述三相交错宽范围高效隔离双向变换器包括三相桥式开关电路、谐振腔、三个变压器以及三相桥式整流电路,所述三相桥式开关电路和三相桥式整流电路的一侧分别作为三相交错宽范围高效隔离双向变换器的第一连接侧和第二连接侧,所述谐振腔包括三个谐振电路,三个所述谐振电路分别对应连接于三相桥式开关电路的三个桥臂的中点和三个变压器初级绕组之间,其中,A three-phase interleaved wide-range high-efficiency isolated bidirectional converter, characterized in that: the three-phase interleaved wide-range high-efficiency isolated bidirectional converter includes a three-phase bridge switching circuit, a resonant cavity, three transformers and a three-phase bridge rectifier circuit , one side of the three-phase bridge switching circuit and the three-phase bridge rectifier circuit respectively serve as the first connection side and the second connection side of the three-phase interleaved wide-range high-efficiency isolation bidirectional converter, and the resonant cavity includes three resonators. circuit, the three resonant circuits are respectively connected between the midpoints of the three bridge arms of the three-phase bridge switch circuit and the three primary windings of the transformer, wherein,
    所述谐振电路包括第一电容、第二电容、第一电感、第二电感以及第三电感,所述第一电感的一端连接第一电容和第三电感的一端,所述第二电感的一端连接第三电感的另一端和第二电容的一端,所述第一电容的另一端连接三相桥式开关电路中一桥臂的中点,所述第二电感和第二电容的另一端连接一变压器的初级绕组,且第二电感的该另一端与第一电感的另一端连接,三个变压器次级绕组的同名端分别对应连接三相桥式整流电路的三个桥臂的中点,三个变压器初级绕组和次级绕组的异名端分别互相连接形成Y型连接。The resonant circuit includes a first capacitor, a second capacitor, a first inductor, a second inductor and a third inductor. One end of the first inductor is connected to the first capacitor and one end of the third inductor. One end of the second inductor The other end of the third inductor is connected to one end of the second capacitor. The other end of the first capacitor is connected to the midpoint of one bridge arm in the three-phase bridge switch circuit. The other end of the second inductor is connected to the second capacitor. The primary winding of a transformer, and the other end of the second inductor is connected to the other end of the first inductor, and the same-named ends of the secondary windings of the three transformers are respectively connected to the midpoints of the three bridge arms of the three-phase bridge rectifier circuit, The opposite ends of the primary windings and secondary windings of the three transformers are connected to each other to form a Y-shaped connection.
PCT/CN2023/104672 2022-09-09 2023-06-30 Three-phase-interleaving extended-range efficient-isolation bidirectional converter WO2024051317A1 (en)

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