WO2024050984A1 - Vacuum paraffin dipping apparatus and paraffin dipping method using same - Google Patents

Vacuum paraffin dipping apparatus and paraffin dipping method using same Download PDF

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Publication number
WO2024050984A1
WO2024050984A1 PCT/CN2022/134505 CN2022134505W WO2024050984A1 WO 2024050984 A1 WO2024050984 A1 WO 2024050984A1 CN 2022134505 W CN2022134505 W CN 2022134505W WO 2024050984 A1 WO2024050984 A1 WO 2024050984A1
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Prior art keywords
paraffin
vacuum
impregnation
wax
temperature
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PCT/CN2022/134505
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French (fr)
Chinese (zh)
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高春尧
王云霄
胡浩
刘洪涛
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中车长春轨道客车股份有限公司
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Publication of WO2024050984A1 publication Critical patent/WO2024050984A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/048Superconductive coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/005Impregnating or encapsulating

Definitions

  • the invention relates to the technical field of superconducting coils, and in particular to a vacuum wax impregnation equipment and a wax impregnation method thereof.
  • Superconducting magnet refers to an electromagnet that uses a second-type superconductor with a high transition temperature and a particularly high critical magnetic field to make a coil at low temperatures. It has no electrical losses due to wire resistance and no loss due to the presence of the iron core. Magnetic loss, so it is widely used in industry and scientific research.
  • a commonly used mechanical stabilization measure is to use an epoxy resin impregnated sealing process, that is, liquid epoxy resin is used to fill the gaps inside the superconducting magnet to support the superconducting magnet from the inside.
  • the object of the present invention is to provide a vacuum wax impregnation equipment to effectively seal large-scale superconducting coils, so as to improve the stability of the superconducting coils for on-board service.
  • Another object of the present invention is to provide a wax dipping method using the above vacuum wax dipping equipment to perform wax dipping and sealing of superconducting coils.
  • a vacuum wax impregnation equipment including:
  • the impregnation cabin is an openable sealed cabin.
  • a coil box for placing superconducting coils is provided in the impregnation cabin.
  • a heating tube is provided at the bottom of the coil box;
  • a vacuum generating unit and a paraffin perfusion unit are connected to the impregnation cabin.
  • the vacuum generating unit is used to create and maintain a vacuum environment in the impregnation cabin.
  • the paraffin perfusion unit is used to melt paraffin and put it through the paraffin perfusion pipeline.
  • the molten paraffin is transported into the coil box, and the paraffin perfusion pipeline is provided with a communication valve for controlling the opening and closing of the paraffin perfusion pipeline;
  • a temperature control unit is used to respectively control the temperature of the heating tube and the temperature of the paraffin infusion unit when the paraffin is melted.
  • the outer surface of the paraffin infusion pipeline is wrapped with a heating tape.
  • the paraffin infusion unit includes a wax melting basin for placing paraffin and a heater arranged at the bottom of the wax melting basin, and the heater and the temperature control unit are connected by wires. Connected to heat the wax melting basin through the temperature control unit, and one end of the paraffin wax filling pipeline extends into the wax melting basin.
  • a first temperature sensor is provided inside the coil box, and a second temperature sensor is provided inside the wax melting basin.
  • the first temperature sensor and the second temperature sensor are connected with each other.
  • the temperature control unit is electrically connected.
  • the vacuum generating unit includes a mechanical pump and a bellows, and the mechanical pump communicates with the impregnation chamber through the bellows.
  • the impregnation cabin is provided with an observation window for observing the inside of the impregnation cabin.
  • a wax dipping method using the above vacuum wax dipping equipment to perform wax dipping and sealing of superconducting coils including at least the following steps:
  • Demold pretreatment Use a release agent to smear the surface of the superconducting coil. After the treatment is completed, the superconducting coil is placed in the coil box in the dipping chamber, and the dipping chamber is closed to ensure that the dipping chamber is seal;
  • Heating coil box heating the coil box to a first preset temperature through the temperature control unit, and controlling the temperature in the coil box to maintain the first preset temperature through the temperature control unit;
  • Vacuuming the impregnation cabin turning on the vacuum generating unit to vacuum the impregnation cabin until the vacuum degree in the impregnation cabin is greater than the first vacuum degree, and keeping the vacuum generating unit open to maintain the desired Describe the degree of vacuum in the impregnation chamber;
  • Injecting paraffin melt the paraffin at the second preset temperature through the temperature control unit and the paraffin infusion unit, then cool and maintain the melted paraffin to the first preset temperature, open the communication valve to pass through the vacuum state
  • the dipping chamber allows paraffin to be poured into the coil box in a vacuum state
  • Impregnating coil Keep the superconducting coil impregnated in paraffin for a first preset period of time in a vacuum constant temperature state;
  • Normal pressure insulation After impregnating the coil, break the vacuum state of the impregnation chamber until the impregnation chamber returns to normal pressure, and keep the superconducting coil under normal pressure and the first preset temperature for a second preset time. ;
  • Superconducting coil demoulding stop heating the coil box, take out the superconducting coil after the molten paraffin in the dipping chamber has cooled, and demould the superconducting coil to complete the superconducting coil. Seal.
  • the first preset temperature is 95°C-100°C
  • the second preset temperature is 105°C-110°C.
  • the first degree of vacuum is -0.09MPa.
  • the first preset time length is 1.9h-2.1h
  • the second preset time length is 0.9h-1.1h.
  • the vacuum wax impregnation equipment includes an impregnation cabin, a vacuum generating unit, a paraffin perfusion unit and a temperature control unit, wherein the impregnation cabin is an openable sealed cabin.
  • the impregnation cabin is an openable sealed cabin.
  • a heating tube is set at the bottom of the coil box to realize heating and constant temperature control of the coil box; the dipping chamber is connected to the vacuum generator
  • the unit and the paraffin perfusion unit are all sealed and connected.
  • the vacuum generating unit is used to create and maintain a vacuum environment in the impregnation chamber.
  • the impregnation chamber after the superconducting coil is placed is evacuated to remove the adsorbed particles in the pores inside the superconducting coil. Gas and moisture make the paraffin impregnation effect of superconducting coils better; the paraffin infusion unit is used to melt the paraffin and transport the molten paraffin to the coil box through the paraffin infusion pipeline, where the paraffin infusion pipeline is sealed with the impregnation chamber Connected, so that one end of the paraffin wax perfusion pipe extends into the impregnation chamber, and the other end extends into the molten paraffin, so that when the vacuum generating unit creates a vacuum environment in the impregnation chamber, the molten paraffin will flow from the paraffin wax perfusion pipe due to negative pressure.
  • the pipeline flows into the coil box in the impregnation chamber, so that the superconducting coil is impregnated with paraffin in the coil box.
  • a communication valve is provided on the paraffin perfusion pipeline to control the opening and closing of the paraffin perfusion pipeline. By controlling the opening and closing of the communication valve, it can The impregnation chamber enters a vacuum state before starting paraffin infusion. At the same time, the amount of paraffin injected can also be controlled.
  • the temperature control unit is used to separately control the temperature of the heating tube and the temperature of the paraffin infusion unit when melting paraffin. By individually controlling the temperature of the heating tube and the temperature of the paraffin infusion unit when melting paraffin, it can avoid high temperature requirements when melting paraffin. Damage to superconducting coils.
  • the vacuum wax impregnation equipment provided by the present invention creates a vacuum environment for the impregnation cabin by setting a vacuum generating unit. A coil box is placed in the impregnation cabin to provide a place for the superconducting coil to be impregnated with wax. At the same time, a heating tube is set at the bottom of the coil box.
  • the generating unit and the heating tube can provide the superconducting coil with a certain temperature immersion environment in a vacuum state.
  • the vacuum wax impregnation equipment is equipped with a temperature control unit to respectively control the temperature of the heating tube and the temperature of the paraffin infusion unit when the paraffin is melted.
  • Figure 1 is a schematic structural diagram of vacuum wax impregnation equipment provided by an embodiment of the present invention
  • Figure 2 is a schematic flow chart of the wax dipping method provided by an embodiment of the present invention.
  • 10 is the impregnation chamber
  • 110 is the coil box
  • 120 is the heating tube
  • 130 is the observation window
  • 20 is the vacuum generating unit
  • 210 is the mechanical pump
  • 220 is the bellows
  • 30 is the paraffin perfusion unit
  • 310 is the paraffin perfusion pipeline.
  • 320 is a wax melting basin
  • 330 is a heater
  • 340 is a communication valve
  • 40 is a temperature control unit.
  • the core of the present invention is to provide a vacuum wax impregnation device to effectively seal large-scale superconducting coils and improve the stability of the superconducting coils for on-board service.
  • Another core of the present invention is to disclose a wax dipping method using the above-mentioned vacuum wax dipping equipment to perform wax dipping and solid sealing of superconducting coils.
  • the vacuum wax impregnation equipment provided by the embodiment of the present invention includes an impregnation cabin 10, a vacuum generating unit 20, a paraffin infusion unit 30 and a temperature control unit 40, wherein the impregnation cabin 10 is an openable sealed cabin.
  • a coil box 110 is provided in the dipping cabin 10. The coil box 110 is used to place the superconducting coil and provide a wax dipping place for the superconducting coil.
  • a heating tube 120 is provided at the bottom of the coil box 110 to realize the heating of the coil box 110. Heating and required thermostatic control.
  • the impregnation chamber 10 is sealedly connected to the vacuum generating unit 20 and the paraffin perfusion unit 30.
  • the vacuum generating unit 20 is used to create and maintain a vacuum environment in the impregnation chamber 10, and to perform vacuum processing on the impregnation chamber 10 after placing the superconducting coil. , can remove the gas and moisture adsorbed by the pores inside the superconducting coil, making the paraffin impregnation effect of the superconducting coil better.
  • the equipment used by the vacuum generating unit 20 to generate vacuum may be a vacuum pump, a Roots blower or a vacuum generator.
  • the paraffin filling unit 30 is used to melt paraffin, and transport the molten paraffin to the coil box 110 through the paraffin filling line 310, where the paraffin filling line 310 is sealed and connected with the dipping chamber 10, so that the paraffin filling line 310 is One end extends into the impregnation chamber 10, and the other end extends into the molten paraffin, so that when the vacuum generating unit 20 creates the impregnation chamber 10 into a vacuum environment, the molten paraffin will flow into the impregnation chamber from the paraffin filling pipe 310 due to the negative pressure.
  • the coil box 110 in the coil box 110 is so that the superconducting coil is impregnated with paraffin in the coil box 110.
  • the paraffin perfusion pipeline 310 is provided with a connection valve 340 for controlling the on-off of the paraffin perfusion pipeline 310.
  • a connection valve 340 for controlling the on-off of the paraffin perfusion pipeline 310.
  • Opening and closing can start paraffin infusion after the immersion chamber 10 enters a vacuum state.
  • the amount of paraffin perfused can also be controlled by controlling the opening and closing of the communication valve 340, so that the molten paraffin can immerse the superconducting coil in the coil box 110.
  • the temperature control unit 40 is used to respectively control the temperature of the heating tube 120 and the temperature of the paraffin infusion unit 30 when melting paraffin. That is, the temperature control unit 40 is provided with at least two wire interfaces to respectively connect the heating tube 120 and the melting place of paraffin. By adjusting the power at the two wire interfaces of the temperature control unit 40, individual control of the temperatures of the heating tube 120 and the paraffin melting site can be achieved.
  • the preferred temperature for melting paraffin wax is higher than the maximum temperature that the electronic components in the superconducting coil can withstand, in order to melt the paraffin more fully and quickly, a temperature control unit is required. 40. Adjust the melting temperature of the paraffin wax to be higher than the temperature when the superconducting coil is impregnated, so as to avoid the problem of damaging the superconducting coil due to higher temperature requirements when melting the paraffin wax.
  • the vacuum wax impregnation equipment provided by the present invention creates a vacuum environment for the impregnation cabin 10 by setting the vacuum generating unit 20.
  • the coil box 110 is placed in the impregnation cabin 10 to provide a place for the superconducting coil to be impregnated with wax.
  • a heating device is provided at the bottom of the coil box 110.
  • the tube 120 by providing the vacuum generating unit 20 and the heating tube 120, can provide the superconducting coil with an impregnation environment of a certain temperature in a vacuum state.
  • the vacuum wax impregnation equipment is provided with a temperature control unit 40 to respectively control the temperature and temperature of the heating tube 120.
  • the paraffin melting process and the superconducting coil impregnation process can both be at optimal temperatures, so that The melted paraffin maintains good fluidity to effectively seal the gaps inside the superconducting coil, improves the wax dipping efficiency and wax dipping effect of the superconducting coil, and makes the superconducting coil after wax dipping and sealing have stable performance during service.
  • the paraffin injection pipeline 310 is a pipeline with a thermal insulation function to weaken the cooling effect of the melted paraffin in the paraffin injection pipeline 310.
  • the insulation method of the paraffin injection pipeline 310 is: Lay an insulation layer or wrap and cover the heating tape on the outside of the paraffin injection pipeline 310. In the embodiment of the present invention, it is preferable to wrap and cover the heating tape on the outside of the paraffin injection pipeline 310. Before paraffin injection, open the heating tape and heat it in advance to ensure the paraffin injection. The temperature of the pipeline 310 prevents the molten paraffin from cooling and condensing in the paraffin filling pipeline 310 .
  • the paraffin infusion unit 30 includes a wax melting basin 320 for placing paraffin and a heater 330 disposed at the bottom of the wax melting basin 320.
  • the heater 330 and the temperature control unit 40 is connected by wires to heat the wax melting basin 320 through the temperature control unit 40, and one end of the paraffin wax perfusion pipeline 310 extends into the interior of the wax melting basin 320, so that when the wax melting basin 320 melts paraffin, the paraffin wax perfusion pipeline 310 extends into One end of the melted wax basin 320 is kept in a sealed state, so that the melted paraffin can smoothly enter the impregnation chamber 10 in a vacuum state under the action of negative pressure.
  • a first temperature sensor is provided inside the coil box 110 for detecting the temperature of the coil box 110
  • a second temperature sensor is provided inside the wax melting basin 320 to detect the temperature of the wax melting basin 320 .
  • the first temperature sensor and the second temperature sensor are both electrically connected to the temperature control unit 40 to feed back the temperature signal to the temperature control unit 40.
  • the temperature control unit 40 is set The immersion temperature of the coil box 110 and the heating temperature of the melted wax basin 320, the first temperature sensor and the second temperature sensor detect the temperature value of the corresponding position and feed back the temperature signal to the temperature control unit 40, the temperature control unit 40 adjusts the power to adjust the coil box 110 and the temperature in the melted wax basin 320 make the melting process of paraffin and the impregnation process of the superconducting coil at the optimal operating temperature, making the impregnation efficiency of the superconducting coil and the performance after impregnation and sealing more stable.
  • the vacuum generating unit 20 includes a mechanical pump 210 and a bellows 220.
  • the mechanical pump 210 is connected and sealed with the impregnation chamber 10 through the bellows 220.
  • the impregnation chamber 10 is manufactured. vacuum environment, and maintain the vacuum environment inside the impregnation chamber 10 by continuously turning on the mechanical pump 210.
  • the impregnation chamber 10 is provided with an observation window 130 for observing the interior of the impregnation chamber 10.
  • the present invention also provides a wax dipping method for vacuum wax dipping of superconducting coils.
  • the wax dipping method uses the vacuum wax dipping equipment provided in any of the above embodiments to perform wax dipping of superconducting coils.
  • the wax dipping method at least includes the following steps:
  • Demold pretreatment Use a release agent to smear the surface of the superconducting coil. After the treatment is completed, place the superconducting coil in the coil box 110 in the impregnation chamber 10, and close the impregnation chamber 10 to ensure the sealing of the impregnation chamber 10;
  • Heating the coil box Heating the coil box 110 to the first preset temperature through the temperature control unit 40, and controlling the temperature in the coil box 110 to maintain the first preset temperature through the temperature control unit;
  • the second preset temperature is higher than the first preset temperature, so that the paraffin wax can be quickly and fully melted at a higher temperature, while the melted paraffin wax is cooled and maintained to the first preset temperature.
  • the purpose is to transport the molten paraffin at the first preset temperature to the impregnation chamber 10 for impregnation of the superconducting coil, thereby ensuring the paraffin melting efficiency while preventing the paraffin temperature in the molten state from being too high and damaging the superconducting coil. of electronic devices.
  • S06 Normal pressure insulation: After impregnating the coil, break the vacuum state of the impregnation chamber 10 until the impregnation chamber 10 returns to normal pressure, and keep the superconducting coil under normal pressure and the first preset temperature for the second preset time;
  • the first preset temperature is 95°C-100°C, and preferably the first preset temperature is 95°C. °C, and the temperature required for melting paraffin should be higher than the first preset temperature to accelerate the melting of paraffin.
  • the second preset temperature is 105°C-110°C.
  • the second preset temperature is 110°C.
  • step S03 the first vacuum degree is -0.09MPa.
  • the first preset time length is 1.9h-2.1h, preferably the first preset time length is 2.0h, and the second preset time length is 0.9h-1.1h, preferably the second preset time length The duration is 1.0h.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulating Of Coils (AREA)

Abstract

Disclosed in the present invention is a vacuum paraffin dipping apparatus. The vacuum paraffin dipping apparatus comprises a dipping cabin, which is an openable sealed cabin body, a coil box configured to place a superconducting coil being arranged in the dipping cabin, and a heating pipe being arranged at the bottom of the coil box; a vacuum generation unit and a paraffin filling unit which communicate with the dipping cabin, the vacuum generation unit being configured to manufacture and maintain a vacuum environment in the dipping cabin, the paraffin filling unit is configured to melt paraffin and deliver the molten paraffin into the coil box, and a paraffin filling pipeline being provided with a communication valve for controlling the opening and closing of the pipeline; and a temperature control unit configured to control the temperature of the heating pipe and the temperature when the paraffin filling unit melts the paraffin. In the present invention, the vacuum generation unit and the paraffin filling unit which are in sealed communication with the dipping cabin are provided, and by means of the characteristic of high fluidity of the molten paraffin, the superconducting coil is fixedly sealed effectively by using the paraffin in a vacuum constant-temperature state, so that the stability of the superconducting coil during boarding service is improved. Further disclosed in the present invention is a paraffin dipping method using the vacuum paraffin dipping apparatus.

Description

一种真空浸蜡设备及其浸蜡方法Vacuum wax dipping equipment and wax dipping method
本申请要求于2022年09月05日提交中国专利局、申请号为202211079035.X、发明名称为“一种真空浸蜡设备及其浸蜡方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires the priority of the Chinese patent application submitted to the China Patent Office on September 5, 2022, with the application number 202211079035. This reference is incorporated into this application.
技术领域Technical field
本发明涉及超导线圈技术领域,特别涉及一种真空浸蜡设备及其浸蜡方法。The invention relates to the technical field of superconducting coils, and in particular to a vacuum wax impregnation equipment and a wax impregnation method thereof.
背景技术Background technique
超导磁体是指低温下用具有高转变温度和临界磁场特别高的第二类超导体制成线圈的一种电磁体,其由于无导线电阻产生的电损耗,也没有因铁芯存在而产生的磁损耗,因此在工业和科研上得到广泛应用。Superconducting magnet refers to an electromagnet that uses a second-type superconductor with a high transition temperature and a particularly high critical magnetic field to make a coil at low temperatures. It has no electrical losses due to wire resistance and no loss due to the presence of the iron core. Magnetic loss, so it is widely used in industry and scientific research.
由于超导磁体在运行过程中不仅受到外部振动载荷作用,还会受到内部洛伦兹力作用,使得超导磁体需要采取一定的机械稳定措施以防止超导带材在绕组内产生微小运动从而影响超导性能,常用的机械稳定措施为采用环氧树脂浸渍的固封工艺来实现,即使用液态的环氧树脂填充超导磁体内部的缝隙以从内部实现对超导磁体的支撑。Since superconducting magnets are not only subject to external vibration loads during operation, but also subject to internal Lorentz forces, certain mechanical stabilization measures need to be taken to prevent superconducting strips from causing micro-movements in the windings. For superconducting properties, a commonly used mechanical stabilization measure is to use an epoxy resin impregnated sealing process, that is, liquid epoxy resin is used to fill the gaps inside the superconducting magnet to support the superconducting magnet from the inside.
而对于超导磁浮列车中常用的大型超导线圈的固封,由于超导线圈尺寸过大,内部缝隙多且缝隙结构复杂,导致现有的浸渍设备及工艺难以实现超导线圈内部的饱满填充,从而导致大型超导线圈在固封后仍然易出现锻炼效应,影响超导线圈的服役效果和寿命。For the sealing of large superconducting coils commonly used in superconducting maglev trains, due to the large size of the superconducting coils, many internal gaps and complex gap structures, it is difficult to fully fill the interior of the superconducting coils with existing impregnation equipment and processes. , As a result, large superconducting coils are still prone to exercise effects after being sealed, affecting the service effect and life of the superconducting coils.
因此,如何对大型超导线圈进行有效固封,以提高超导线圈上车服役的稳定性,是本领域技术人员亟待解决的问题。Therefore, how to effectively seal large-scale superconducting coils to improve the stability of the superconducting coils for on-board service is an urgent problem for those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种真空浸蜡设备,以对大型超导线圈进行有效固封,以提高超导线圈上车服役的稳定性。In view of this, the object of the present invention is to provide a vacuum wax impregnation equipment to effectively seal large-scale superconducting coils, so as to improve the stability of the superconducting coils for on-board service.
本发明的另一目的在于提供一种使用上述真空浸蜡设备进行超导线圈浸蜡固封的浸蜡方法。Another object of the present invention is to provide a wax dipping method using the above vacuum wax dipping equipment to perform wax dipping and sealing of superconducting coils.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种真空浸蜡设备,包括:A vacuum wax impregnation equipment, including:
浸渍舱,所述浸渍舱为可开启的密封舱体,所述浸渍舱内设置有用于放置超导线圈的线圈盒,所述线圈盒底部设置有加热管;An impregnation cabin. The impregnation cabin is an openable sealed cabin. A coil box for placing superconducting coils is provided in the impregnation cabin. A heating tube is provided at the bottom of the coil box;
与所述浸渍舱连通的真空发生单元和石蜡灌注单元,所述真空发生单元用于制造并保持所述浸渍舱内的真空环境,所述石蜡灌注单元用于熔化石蜡并通过石蜡灌注管路将熔化状态的石蜡输送至所述线圈盒内,所述石蜡灌注管路上设置有用于控制所述石蜡灌注管路通断的连通阀;A vacuum generating unit and a paraffin perfusion unit are connected to the impregnation cabin. The vacuum generating unit is used to create and maintain a vacuum environment in the impregnation cabin. The paraffin perfusion unit is used to melt paraffin and put it through the paraffin perfusion pipeline. The molten paraffin is transported into the coil box, and the paraffin perfusion pipeline is provided with a communication valve for controlling the opening and closing of the paraffin perfusion pipeline;
温控单元,所述温控单元用于分别控制所述加热管的温度和所述石蜡灌注单元熔化石蜡时的温度。A temperature control unit is used to respectively control the temperature of the heating tube and the temperature of the paraffin infusion unit when the paraffin is melted.
优选地,在上述真空浸蜡设备中,所述石蜡灌注管路外表缠绕覆盖伴热带。Preferably, in the above vacuum wax impregnation equipment, the outer surface of the paraffin infusion pipeline is wrapped with a heating tape.
优选地,在上述真空浸蜡设备中,所述石蜡灌注单元包括用于放置石蜡的熔蜡盆和设置于所述熔蜡盆底部的加热器,所述加热器与所述温控单元通过导线连接,以通过所述温控单元加热所述熔蜡盆,所述石蜡灌注管路的一端伸入所述熔蜡盆。Preferably, in the above vacuum wax impregnation equipment, the paraffin infusion unit includes a wax melting basin for placing paraffin and a heater arranged at the bottom of the wax melting basin, and the heater and the temperature control unit are connected by wires. Connected to heat the wax melting basin through the temperature control unit, and one end of the paraffin wax filling pipeline extends into the wax melting basin.
优选地,在上述真空浸蜡设备中,所述线圈盒内部设置有第一温度传感器,所述熔蜡盆内部设置有第二温度传感器,所述第一温度传感器和所述第二温度传感器与所述温控单元电连接。Preferably, in the above vacuum wax impregnation equipment, a first temperature sensor is provided inside the coil box, and a second temperature sensor is provided inside the wax melting basin. The first temperature sensor and the second temperature sensor are connected with each other. The temperature control unit is electrically connected.
优选地,在上述真空浸蜡设备中,所述真空发生单元包括机械泵和波纹管,所述机械泵通过所述波纹管与所述浸渍舱连通。Preferably, in the above vacuum wax impregnation equipment, the vacuum generating unit includes a mechanical pump and a bellows, and the mechanical pump communicates with the impregnation chamber through the bellows.
优选地,在上述真空浸蜡设备中,所述浸渍舱上开设有用于观察所述浸渍舱内部的观察窗。Preferably, in the above vacuum wax impregnation equipment, the impregnation cabin is provided with an observation window for observing the inside of the impregnation cabin.
一种使用如上述真空浸蜡设备进行超导线圈浸蜡固封的浸蜡方法,至少包括以下步骤:A wax dipping method using the above vacuum wax dipping equipment to perform wax dipping and sealing of superconducting coils, including at least the following steps:
脱模预处理:使用脱模剂涂抹超导线圈表面,处理完成后将所述超导线圈放置于所述浸渍舱内的所述线圈盒内,并关闭所述浸渍舱以确保所述浸渍舱的密封;Demold pretreatment: Use a release agent to smear the surface of the superconducting coil. After the treatment is completed, the superconducting coil is placed in the coil box in the dipping chamber, and the dipping chamber is closed to ensure that the dipping chamber is seal;
加热线圈盒:通过所述温控单元将所述线圈盒加热至第一预设温度,并通过所述温控单元控制所述线圈盒内的温度维持在所述第一预设温度;Heating coil box: heating the coil box to a first preset temperature through the temperature control unit, and controlling the temperature in the coil box to maintain the first preset temperature through the temperature control unit;
浸渍舱抽真空:开启所述真空发生单元以对所述浸渍舱进行抽真空处理,直至所述浸渍舱内的真空度大于第一真空度,并保持所述真空发生单元的开启状态以维持所述浸渍舱内的真空度;Vacuuming the impregnation cabin: turning on the vacuum generating unit to vacuum the impregnation cabin until the vacuum degree in the impregnation cabin is greater than the first vacuum degree, and keeping the vacuum generating unit open to maintain the desired Describe the degree of vacuum in the impregnation chamber;
灌注石蜡:通过所述温控单元和所述石蜡灌注单元在第二预设温度下熔化石蜡,再将熔化后的石蜡冷却并保持至第一预设温度,开启所述连通阀以通过真空状态的所述浸渍舱使得石蜡灌入处于真空状态的所述线圈盒;Injecting paraffin: melt the paraffin at the second preset temperature through the temperature control unit and the paraffin infusion unit, then cool and maintain the melted paraffin to the first preset temperature, open the communication valve to pass through the vacuum state The dipping chamber allows paraffin to be poured into the coil box in a vacuum state;
浸渍线圈:保持所述超导线圈在真空恒温状态下浸渍石蜡第一预设时长;Impregnating coil: Keep the superconducting coil impregnated in paraffin for a first preset period of time in a vacuum constant temperature state;
常压保温:浸渍线圈后,破除所述浸渍舱的真空状态至所述浸渍舱恢复至常压,并保持所述超导线圈在常压及第一预设温度下继续浸渍第二预设时长;Normal pressure insulation: After impregnating the coil, break the vacuum state of the impregnation chamber until the impregnation chamber returns to normal pressure, and keep the superconducting coil under normal pressure and the first preset temperature for a second preset time. ;
超导线圈脱模:停止加热所述线圈盒,待所述浸渍舱内熔化状态的石蜡冷却后取出所述超导线圈,并对所述超导线圈进行脱模以完成所述超导线圈的固封。Superconducting coil demoulding: stop heating the coil box, take out the superconducting coil after the molten paraffin in the dipping chamber has cooled, and demould the superconducting coil to complete the superconducting coil. Seal.
优选地,在上述浸蜡方法中,所述第一预设温度为95℃-100℃,所述第二预设温度为105℃-110℃。Preferably, in the above wax dipping method, the first preset temperature is 95°C-100°C, and the second preset temperature is 105°C-110°C.
优选地,在上述浸蜡方法中,所述第一真空度为-0.09MPa。Preferably, in the above wax dipping method, the first degree of vacuum is -0.09MPa.
优选地,在上述浸蜡方法中,所述第一预设时长为1.9h-2.1h,所述第二预设时长为0.9h-1.1h。Preferably, in the above wax dipping method, the first preset time length is 1.9h-2.1h, and the second preset time length is 0.9h-1.1h.
从上述的技术方案可以看出,本发明提供的真空浸蜡设备,包括浸渍舱、真空发生单元、石蜡灌注单元和温控单元,其中,浸渍舱为一个可开启的密封舱体,在浸渍舱内设置有线圈盒,线圈盒用于放置超导线圈并为超导线圈提供浸蜡场所,在线圈盒的底部设置有加热管,以实现对线圈盒的加热及恒温控制;浸渍舱与真空发生单元和石蜡灌注单元均密封连接,其中,真空发生单元用于制造并保持浸渍舱内的真空环境,对放置超导线圈后的浸渍舱进行抽真空处理,能够脱除超导线圈内部孔隙吸附的气体和水分,使得超导线圈的石蜡浸渍效果更好;石蜡灌注单元用于熔化石蜡,并通过石蜡灌注管路将熔化状态的石蜡输送至线圈盒内,此处石蜡灌注管路与浸渍舱密封连通,以使得石蜡灌注管路一端伸入浸渍舱,另一端伸入熔化状态的石蜡,从而在真空发生单元将浸渍舱制造为真空环境时,熔化状态的石蜡会由于负压作用从石蜡灌注管路流入浸渍舱内的线圈盒,以使得超导线圈在线圈盒内进行石蜡浸渍,在石蜡灌注管路 上设置有用于控制石蜡灌注管路通断的连通阀,通过控制连通阀的开闭能够在浸渍舱进入真空状态后再开始石蜡灌注,同时还可以控制灌注的石蜡量。It can be seen from the above technical solution that the vacuum wax impregnation equipment provided by the present invention includes an impregnation cabin, a vacuum generating unit, a paraffin perfusion unit and a temperature control unit, wherein the impregnation cabin is an openable sealed cabin. There is a coil box inside, which is used to place superconducting coils and provide a wax dipping place for the superconducting coils. A heating tube is set at the bottom of the coil box to realize heating and constant temperature control of the coil box; the dipping chamber is connected to the vacuum generator The unit and the paraffin perfusion unit are all sealed and connected. The vacuum generating unit is used to create and maintain a vacuum environment in the impregnation chamber. The impregnation chamber after the superconducting coil is placed is evacuated to remove the adsorbed particles in the pores inside the superconducting coil. Gas and moisture make the paraffin impregnation effect of superconducting coils better; the paraffin infusion unit is used to melt the paraffin and transport the molten paraffin to the coil box through the paraffin infusion pipeline, where the paraffin infusion pipeline is sealed with the impregnation chamber Connected, so that one end of the paraffin wax perfusion pipe extends into the impregnation chamber, and the other end extends into the molten paraffin, so that when the vacuum generating unit creates a vacuum environment in the impregnation chamber, the molten paraffin will flow from the paraffin wax perfusion pipe due to negative pressure. The pipeline flows into the coil box in the impregnation chamber, so that the superconducting coil is impregnated with paraffin in the coil box. A communication valve is provided on the paraffin perfusion pipeline to control the opening and closing of the paraffin perfusion pipeline. By controlling the opening and closing of the communication valve, it can The impregnation chamber enters a vacuum state before starting paraffin infusion. At the same time, the amount of paraffin injected can also be controlled.
温控单元用于分别控制加热管的温度和石蜡灌注单元熔化石蜡时的温度,通过对加热管的温度和石蜡灌注单元熔化石蜡时的温度进行单独控制,能够避免熔化石蜡时温度需求较高而损坏超导线圈的问题。本发明提供的真空浸蜡设备,通过设置真空发生单元以为浸渍舱制造真空环境,浸渍舱内放置线圈盒以提供超导线圈浸蜡的场所,同时在线圈盒的底部设置加热管,通过设置真空发生单元和加热管,能够为超导线圈提供真空状态下一定温度的浸渍环境,同时真空浸蜡设备设置有温控单元,以分别控制加热管的温度和石蜡灌注单元熔化石蜡时的温度,通过对加热管的温度和石蜡灌注单元熔化石蜡时的温度的单独控制,能够使石蜡融化和超导线圈浸渍均处于最优温度,使得熔化的石蜡保持良好的流动性以对超导线圈内部的缝隙进行有效固封,提升超导线圈的浸蜡效率和浸蜡效果,使得浸蜡固封后的超导线圈服役时性能稳定。The temperature control unit is used to separately control the temperature of the heating tube and the temperature of the paraffin infusion unit when melting paraffin. By individually controlling the temperature of the heating tube and the temperature of the paraffin infusion unit when melting paraffin, it can avoid high temperature requirements when melting paraffin. Damage to superconducting coils. The vacuum wax impregnation equipment provided by the present invention creates a vacuum environment for the impregnation cabin by setting a vacuum generating unit. A coil box is placed in the impregnation cabin to provide a place for the superconducting coil to be impregnated with wax. At the same time, a heating tube is set at the bottom of the coil box. By setting the vacuum The generating unit and the heating tube can provide the superconducting coil with a certain temperature immersion environment in a vacuum state. At the same time, the vacuum wax impregnation equipment is equipped with a temperature control unit to respectively control the temperature of the heating tube and the temperature of the paraffin infusion unit when the paraffin is melted. Separate control of the temperature of the heating tube and the temperature of the paraffin infusion unit when melting paraffin can keep the paraffin melting and the superconducting coil impregnation at the optimal temperature, so that the melted paraffin maintains good fluidity to fill the gaps inside the superconducting coil Effective sealing is carried out to improve the wax-impregnating efficiency and wax-impregnating effect of the superconducting coil, so that the performance of the superconducting coil after wax-impregnating and sealing is stable during service.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明实施例提供的真空浸蜡设备结构示意图;Figure 1 is a schematic structural diagram of vacuum wax impregnation equipment provided by an embodiment of the present invention;
图2为本发明实施例提供的浸蜡方法流程示意图;Figure 2 is a schematic flow chart of the wax dipping method provided by an embodiment of the present invention;
其中,10为浸渍舱,110为线圈盒,120为加热管,130为观察窗,20为真空发生单元,210为机械泵,220为波纹管,30为石蜡灌注单元,310为石蜡灌注管路,320为熔蜡盆,330为加热器,340为连通阀,40为温控单元,。Among them, 10 is the impregnation chamber, 110 is the coil box, 120 is the heating tube, 130 is the observation window, 20 is the vacuum generating unit, 210 is the mechanical pump, 220 is the bellows, 30 is the paraffin perfusion unit, and 310 is the paraffin perfusion pipeline. , 320 is a wax melting basin, 330 is a heater, 340 is a communication valve, and 40 is a temperature control unit.
具体实施方式Detailed ways
本发明的核心在于公开一种提供一种真空浸蜡设备,以对大型超导线圈进行有效固封,以提高超导线圈上车服役的稳定性。The core of the present invention is to provide a vacuum wax impregnation device to effectively seal large-scale superconducting coils and improve the stability of the superconducting coils for on-board service.
本发明的另一核心在于公开一种使用上述真空浸蜡设备进行超导线圈浸 蜡固封的浸蜡方法。Another core of the present invention is to disclose a wax dipping method using the above-mentioned vacuum wax dipping equipment to perform wax dipping and solid sealing of superconducting coils.
以下,参照附图对实施例进行说明。此外,下面所示的实施例不对权利要求所记载的发明内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的发明的解决方案所必需的。Hereinafter, embodiments will be described with reference to the drawings. In addition, the embodiments shown below do not limit the invention described in the claims in any way. In addition, all the contents of the structures shown in the following examples are not limited to what is necessary as a solution to the invention described in the claims.
如图1所示,本发明实施例提供的真空浸蜡设备,包括浸渍舱10、真空发生单元20、石蜡灌注单元30和温控单元40,其中,浸渍舱10为一个可开启的密封舱体,在浸渍舱10内设置有线圈盒110,线圈盒110用于放置超导线圈并为超导线圈提供浸蜡场所,在线圈盒110的底部设置有加热管120,以实现对线圈盒110的加热及所需的恒温控制。As shown in Figure 1, the vacuum wax impregnation equipment provided by the embodiment of the present invention includes an impregnation cabin 10, a vacuum generating unit 20, a paraffin infusion unit 30 and a temperature control unit 40, wherein the impregnation cabin 10 is an openable sealed cabin. , a coil box 110 is provided in the dipping cabin 10. The coil box 110 is used to place the superconducting coil and provide a wax dipping place for the superconducting coil. A heating tube 120 is provided at the bottom of the coil box 110 to realize the heating of the coil box 110. Heating and required thermostatic control.
浸渍舱10与真空发生单元20和石蜡灌注单元30均密封连接,其中,真空发生单元20用于制造并保持浸渍舱10内的真空环境,对放置超导线圈后的浸渍舱10进行抽真空处理,能够脱除超导线圈内部孔隙吸附的气体和水分,使得超导线圈的石蜡浸渍效果更好。The impregnation chamber 10 is sealedly connected to the vacuum generating unit 20 and the paraffin perfusion unit 30. The vacuum generating unit 20 is used to create and maintain a vacuum environment in the impregnation chamber 10, and to perform vacuum processing on the impregnation chamber 10 after placing the superconducting coil. , can remove the gas and moisture adsorbed by the pores inside the superconducting coil, making the paraffin impregnation effect of the superconducting coil better.
需要说明的是,真空发生单元20制造真空的设备可以为真空泵、罗茨风机或真空发生器。It should be noted that the equipment used by the vacuum generating unit 20 to generate vacuum may be a vacuum pump, a Roots blower or a vacuum generator.
石蜡灌注单元30用于熔化石蜡,并通过石蜡灌注管路310将熔化状态的石蜡输送至线圈盒110内,此处石蜡灌注管路310与浸渍舱10密封连通,以使得石蜡灌注管路310的一端伸入浸渍舱10,另一端伸入熔化状态的石蜡,从而在真空发生单元20将浸渍舱10制造为真空环境时,熔化状态的石蜡会由于负压作用从石蜡灌注管路310流入浸渍舱10内的线圈盒110,以使得超导线圈在线圈盒110内进行石蜡浸渍,在石蜡灌注管路310上设置有用于控制石蜡灌注管路310通断的连通阀340,通过控制连通阀340的开闭能够在浸渍舱10进入真空状态后再开始石蜡灌注,同时还可以通过控制连通阀340的开闭控制灌注的石蜡量,以使得熔化的石蜡在线圈盒110能够使超导线圈浸没。The paraffin filling unit 30 is used to melt paraffin, and transport the molten paraffin to the coil box 110 through the paraffin filling line 310, where the paraffin filling line 310 is sealed and connected with the dipping chamber 10, so that the paraffin filling line 310 is One end extends into the impregnation chamber 10, and the other end extends into the molten paraffin, so that when the vacuum generating unit 20 creates the impregnation chamber 10 into a vacuum environment, the molten paraffin will flow into the impregnation chamber from the paraffin filling pipe 310 due to the negative pressure. The coil box 110 in the coil box 110 is so that the superconducting coil is impregnated with paraffin in the coil box 110. The paraffin perfusion pipeline 310 is provided with a connection valve 340 for controlling the on-off of the paraffin perfusion pipeline 310. By controlling the connection valve 340 Opening and closing can start paraffin infusion after the immersion chamber 10 enters a vacuum state. At the same time, the amount of paraffin perfused can also be controlled by controlling the opening and closing of the communication valve 340, so that the molten paraffin can immerse the superconducting coil in the coil box 110.
温控单元40用于分别控制加热管120的温度和石蜡灌注单元30熔化石蜡时的温度,即温控单元40至少设置有两个导线接口,以分别连接加热管120和石蜡的熔化场所,通过调整温控单元40的两个导线接口处的功率,能够实现加热管120和石蜡熔化场所温度的单独控制。The temperature control unit 40 is used to respectively control the temperature of the heating tube 120 and the temperature of the paraffin infusion unit 30 when melting paraffin. That is, the temperature control unit 40 is provided with at least two wire interfaces to respectively connect the heating tube 120 and the melting place of paraffin. By adjusting the power at the two wire interfaces of the temperature control unit 40, individual control of the temperatures of the heating tube 120 and the paraffin melting site can be achieved.
在此处需要说明的是,由于石蜡熔化时优选的温度相较于超导线圈内电子 元器件能够承受的最高温度更高,而为了使石蜡熔化更为充分和快速,因此需要通过温控单元40调节石蜡熔化的温度高于超导线圈浸渍时的温度,以避免熔化石蜡时温度需求较高而损坏超导线圈的问题。It should be noted here that since the preferred temperature for melting paraffin wax is higher than the maximum temperature that the electronic components in the superconducting coil can withstand, in order to melt the paraffin more fully and quickly, a temperature control unit is required. 40. Adjust the melting temperature of the paraffin wax to be higher than the temperature when the superconducting coil is impregnated, so as to avoid the problem of damaging the superconducting coil due to higher temperature requirements when melting the paraffin wax.
本发明提供的真空浸蜡设备,通过设置真空发生单元20以为浸渍舱10制造真空环境,浸渍舱10内放置线圈盒110以提供超导线圈浸蜡的场所,同时在线圈盒110的底部设置加热管120,通过设置真空发生单元20和加热管120,能够为超导线圈提供真空状态下一定温度的浸渍环境,同时真空浸蜡设备设置有温控单元40,以分别控制加热管120的温度和石蜡灌注单元30熔化石蜡时的温度,通过对加热管120的温度和石蜡灌注单元30熔化石蜡时的温度的单独控制,能够使石蜡融化过程和超导线圈浸渍过程时均处于最优温度,使得熔化的石蜡保持良好的流动性以对超导线圈内部的缝隙进行有效固封,提升超导线圈的浸蜡效率和浸蜡效果,使得浸蜡固封后的超导线圈服役时性能稳定。The vacuum wax impregnation equipment provided by the present invention creates a vacuum environment for the impregnation cabin 10 by setting the vacuum generating unit 20. The coil box 110 is placed in the impregnation cabin 10 to provide a place for the superconducting coil to be impregnated with wax. At the same time, a heating device is provided at the bottom of the coil box 110. The tube 120, by providing the vacuum generating unit 20 and the heating tube 120, can provide the superconducting coil with an impregnation environment of a certain temperature in a vacuum state. At the same time, the vacuum wax impregnation equipment is provided with a temperature control unit 40 to respectively control the temperature and temperature of the heating tube 120. By individually controlling the temperature of the heating tube 120 and the temperature of the paraffin filling unit 30 when melting paraffin, the paraffin melting process and the superconducting coil impregnation process can both be at optimal temperatures, so that The melted paraffin maintains good fluidity to effectively seal the gaps inside the superconducting coil, improves the wax dipping efficiency and wax dipping effect of the superconducting coil, and makes the superconducting coil after wax dipping and sealing have stable performance during service.
考虑到石蜡在通过石蜡灌注管路310输送至线圈盒110的过程中,会在石蜡灌注管路310内进行一定程度的冷却而降低熔化石蜡的流动性,进而影响超导线圈的浸蜡效果,在本发明一具体试实施例中,石蜡灌注管路310为具有保温功能的管路,以减弱熔化后的石蜡在石蜡灌注管路310内的冷却效果,对于石蜡灌注管路310的保温方式为敷设保温层或在石蜡灌注管路310的外表缠绕覆盖伴热带,本发明实施例优选在石蜡灌注管路310的外表缠绕覆盖伴热带,在进行石蜡灌注前打开伴热带提前加热,以保证石蜡灌注管路310的温度,避免熔化状态的石蜡在石蜡灌注管路310冷却凝结。Considering that when the paraffin is transported to the coil box 110 through the paraffin filling pipe 310, it will be cooled to a certain extent in the paraffin filling pipe 310 and reduce the fluidity of the molten paraffin, thereby affecting the wax dipping effect of the superconducting coil. In a specific trial embodiment of the present invention, the paraffin injection pipeline 310 is a pipeline with a thermal insulation function to weaken the cooling effect of the melted paraffin in the paraffin injection pipeline 310. The insulation method of the paraffin injection pipeline 310 is: Lay an insulation layer or wrap and cover the heating tape on the outside of the paraffin injection pipeline 310. In the embodiment of the present invention, it is preferable to wrap and cover the heating tape on the outside of the paraffin injection pipeline 310. Before paraffin injection, open the heating tape and heat it in advance to ensure the paraffin injection. The temperature of the pipeline 310 prevents the molten paraffin from cooling and condensing in the paraffin filling pipeline 310 .
进一步地,在本发明实施例提供的真空浸蜡设备中,石蜡灌注单元30包括用于放置石蜡的熔蜡盆320和设置于熔蜡盆320底部的加热器330,加热器330与温控单元40通过导线连接,以通过温控单元40加热熔蜡盆320,石蜡灌注管路310的一端伸入熔蜡盆320内部,以在熔蜡盆320进行石蜡熔化时,石蜡灌注管路310伸入熔蜡盆320的一端保持密封状态,从而使得熔化后的石蜡在负压作用下顺利进入处于真空状态的浸渍舱10内。Further, in the vacuum wax impregnation equipment provided by the embodiment of the present invention, the paraffin infusion unit 30 includes a wax melting basin 320 for placing paraffin and a heater 330 disposed at the bottom of the wax melting basin 320. The heater 330 and the temperature control unit 40 is connected by wires to heat the wax melting basin 320 through the temperature control unit 40, and one end of the paraffin wax perfusion pipeline 310 extends into the interior of the wax melting basin 320, so that when the wax melting basin 320 melts paraffin, the paraffin wax perfusion pipeline 310 extends into One end of the melted wax basin 320 is kept in a sealed state, so that the melted paraffin can smoothly enter the impregnation chamber 10 in a vacuum state under the action of negative pressure.
在上述实施例的基础上,在线圈盒110内部设置有第一温度传感器,用于检测线圈盒110处的温度,同时在熔蜡盆320内部设置有第二温度传感器,以 检测熔蜡盆320处的温度,第一温度传感器和第二温度传感器与温控单元40均电连接,以将温度信号反馈至温控单元40处,在进行超导线圈浸渍的过程中,在温控单元40设置线圈盒110的浸渍温度和熔蜡盆320的加热温度,第一温度传感器和第二温度传感器检测对应位置温度值并将温度信号反馈至温控单元40,温控单元40调节功率以调节线圈盒110和熔蜡盆320内的温度,使得石蜡的融化过程和超导线圈的浸渍过程均处于最优工作温度,使得超导线圈浸渍的效率和浸渍固封后的性能更为稳定。Based on the above embodiment, a first temperature sensor is provided inside the coil box 110 for detecting the temperature of the coil box 110 , and a second temperature sensor is provided inside the wax melting basin 320 to detect the temperature of the wax melting basin 320 . The first temperature sensor and the second temperature sensor are both electrically connected to the temperature control unit 40 to feed back the temperature signal to the temperature control unit 40. During the impregnation of the superconducting coil, the temperature control unit 40 is set The immersion temperature of the coil box 110 and the heating temperature of the melted wax basin 320, the first temperature sensor and the second temperature sensor detect the temperature value of the corresponding position and feed back the temperature signal to the temperature control unit 40, the temperature control unit 40 adjusts the power to adjust the coil box 110 and the temperature in the melted wax basin 320 make the melting process of paraffin and the impregnation process of the superconducting coil at the optimal operating temperature, making the impregnation efficiency of the superconducting coil and the performance after impregnation and sealing more stable.
进一步地,在本发明一具体实施例中,真空发生单元20包括机械泵210和波纹管220,机械泵210通过波纹管220与浸渍舱10连通且密封,通过开启机械泵210以为浸渍舱10制造真空环境,并通过机械泵210的持续开启保持浸渍舱10内部的真空环境。Further, in a specific embodiment of the present invention, the vacuum generating unit 20 includes a mechanical pump 210 and a bellows 220. The mechanical pump 210 is connected and sealed with the impregnation chamber 10 through the bellows 220. By turning on the mechanical pump 210, the impregnation chamber 10 is manufactured. vacuum environment, and maintain the vacuum environment inside the impregnation chamber 10 by continuously turning on the mechanical pump 210.
为了更清楚地观察到超导线圈在浸渍舱10内部浸蜡的过程,在本发明一具体实施例中,浸渍舱10上开设有用于观察浸渍舱10内部的观察窗130。In order to more clearly observe the process of the superconducting coil being impregnated with wax inside the impregnation chamber 10, in a specific embodiment of the present invention, the impregnation chamber 10 is provided with an observation window 130 for observing the interior of the impregnation chamber 10.
如图2所示,本发明还提供了一种对超导线圈进行真空浸蜡的浸蜡方法,该浸蜡方法使用上述任一实施例提供的真空浸蜡设备进行超导线圈的浸蜡,该浸蜡方法至少包括以下步骤:As shown in Figure 2, the present invention also provides a wax dipping method for vacuum wax dipping of superconducting coils. The wax dipping method uses the vacuum wax dipping equipment provided in any of the above embodiments to perform wax dipping of superconducting coils. The wax dipping method at least includes the following steps:
S01:脱模预处理:使用脱模剂涂抹超导线圈表面,处理完成后将超导线圈放置于浸渍舱10内的线圈盒110内,并关闭浸渍舱10以确保浸渍舱10的密封;S01: Demold pretreatment: Use a release agent to smear the surface of the superconducting coil. After the treatment is completed, place the superconducting coil in the coil box 110 in the impregnation chamber 10, and close the impregnation chamber 10 to ensure the sealing of the impregnation chamber 10;
S02:加热线圈盒:通过温控单元40将线圈盒110加热至第一预设温度,并通过温控单元控制线圈盒110内的温度维持在第一预设温度;S02: Heating the coil box: Heating the coil box 110 to the first preset temperature through the temperature control unit 40, and controlling the temperature in the coil box 110 to maintain the first preset temperature through the temperature control unit;
S03:浸渍舱抽真空:开启真空发生单元20以对浸渍舱10进行抽真空处理,直至浸渍舱10内的真空度大于第一真空度,并保持真空发生单元的开启状态以维持浸渍舱10内的真空度;S03: Vacuum the impregnation chamber: turn on the vacuum generating unit 20 to vacuum the impregnation chamber 10 until the vacuum degree in the impregnation chamber 10 is greater than the first vacuum degree, and keep the vacuum generating unit open to maintain the pressure inside the impregnation chamber 10 degree of vacuum;
S04:灌注石蜡:通过温控单元40和石蜡灌注单元30在第二预设温度下熔化石蜡,再将熔化后的石蜡冷却并保持至第一预设温度,开启连通阀340以通过真空状态的浸渍舱10使得石蜡灌入处于真空状态的线圈盒110;S04: Inject paraffin: melt the paraffin at the second preset temperature through the temperature control unit 40 and the paraffin infusion unit 30, then cool and maintain the melted paraffin to the first preset temperature, open the communication valve 340 to pass through the vacuum state. The impregnation chamber 10 allows paraffin to be poured into the coil box 110 in a vacuum state;
需要说明的是,第二预设温度高于第一预设温度,以使得石蜡能够在较高的温度下实现快速和充分的熔化,同时将熔化后的石蜡冷却并保持至第一预设 温度的目的是将处于第一预设温度的熔化石蜡输送至浸渍舱10以进行超导线圈的浸蜡,从而在保证石蜡熔化效率的同时,避免熔化状态的石蜡温度过高更损伤超导线圈内的电子器件。It should be noted that the second preset temperature is higher than the first preset temperature, so that the paraffin wax can be quickly and fully melted at a higher temperature, while the melted paraffin wax is cooled and maintained to the first preset temperature. The purpose is to transport the molten paraffin at the first preset temperature to the impregnation chamber 10 for impregnation of the superconducting coil, thereby ensuring the paraffin melting efficiency while preventing the paraffin temperature in the molten state from being too high and damaging the superconducting coil. of electronic devices.
S05:浸渍线圈:保持超导线圈在真空恒温状态下浸渍石蜡第一预设时长;S05: Dip coil: Keep the superconducting coil dipping in paraffin for the first preset time under vacuum and constant temperature;
S06:常压保温:浸渍线圈后,破除浸渍舱10的真空状态至浸渍舱10恢复至常压,并保持超导线圈在常压及第一预设温度下继续浸渍第二预设时长;S06: Normal pressure insulation: After impregnating the coil, break the vacuum state of the impregnation chamber 10 until the impregnation chamber 10 returns to normal pressure, and keep the superconducting coil under normal pressure and the first preset temperature for the second preset time;
S07:超导线圈脱模:停止加热线圈盒110,待浸渍舱10内熔化状态的石蜡冷却后取出超导线圈,并对超导线圈进行脱模以完成超导线圈的固封。S07: Demold the superconducting coil: stop heating the coil box 110, take out the superconducting coil after cooling the molten paraffin in the dipping chamber 10, and demould the superconducting coil to complete the solid sealing of the superconducting coil.
进一步地,在步骤S02和步骤S04中,由于超导线圈中部分电子元器件能够承受的最高温度为100℃,因此第一预设温度为95℃-100℃,优选第一预设温度为95℃,而石蜡熔化所需的温度应高于第一预设温度以加速石蜡的熔化,在本发明一实施例中,第二预设温度为105℃-110℃,优选第二预设温度为110℃。Further, in steps S02 and S04, since the highest temperature that some electronic components in the superconducting coil can withstand is 100°C, the first preset temperature is 95°C-100°C, and preferably the first preset temperature is 95°C. ℃, and the temperature required for melting paraffin should be higher than the first preset temperature to accelerate the melting of paraffin. In one embodiment of the present invention, the second preset temperature is 105°C-110°C. Preferably, the second preset temperature is 110℃.
进一步地,在步骤S03中,第一真空度为-0.09MPa。Further, in step S03, the first vacuum degree is -0.09MPa.
进一步地,在步骤S05和步骤S06中,第一预设时长为1.9h-2.1h,优选第一预设时长为2.0h,第二预设时长为0.9h-1.1h,优选第二预设时长为1.0h。Further, in step S05 and step S06, the first preset time length is 1.9h-2.1h, preferably the first preset time length is 2.0h, and the second preset time length is 0.9h-1.1h, preferably the second preset time length The duration is 1.0h.
本发明的说明书和权利要求书及上述附图中的术语“第一”和“第二”等是用于区别不同的对象,而不是用于描述特定的顺序。此外术语“包括”和“具有”以及他们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有设定于已列出的步骤或单元,而是可包括没有列出的步骤或单元。The terms “first” and “second” in the description and claims of the present invention and the above-mentioned drawings are used to distinguish different objects, rather than describing a specific sequence. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not configured with the listed steps or units, but may include steps or units that are not listed.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种真空浸蜡设备,其特征在于,包括:A vacuum wax impregnation equipment, characterized by including:
    浸渍舱(10),所述浸渍舱(10)为可开启的密封舱体,所述浸渍舱(10)内设置有用于放置超导线圈的线圈盒(110),所述线圈盒(110)底部设置有加热管(120);Impregnation cabin (10). The impregnation cabin (10) is an openable sealed cabin. A coil box (110) for placing a superconducting coil is provided in the impregnation cabin (10). The coil box (110) A heating tube (120) is provided at the bottom;
    与所述浸渍舱(10)连通的真空发生单元(20)和石蜡灌注单元(30),所述真空发生单元(20)用于制造并保持所述浸渍舱(10)内的真空环境,所述石蜡灌注单元(30)用于熔化石蜡并通过石蜡灌注管路(310)将熔化状态的石蜡输送至所述线圈盒(110)内,所述石蜡灌注管路(310)上设置有用于控制所述石蜡灌注管路(310)通断的连通阀(340);A vacuum generating unit (20) and a paraffin perfusion unit (30) are connected to the impregnation cabin (10). The vacuum generating unit (20) is used to create and maintain a vacuum environment in the impregnation cabin (10), so The paraffin injection unit (30) is used to melt paraffin and transport the molten paraffin to the coil box (110) through the paraffin injection pipeline (310). The paraffin injection pipeline (310) is provided with a device for controlling The connecting valve (340) for opening and closing the paraffin injection pipeline (310);
    温控单元(40),所述温控单元(40)用于分别控制所述加热管(120)的温度和所述石蜡灌注单元(30)熔化石蜡时的温度。Temperature control unit (40), the temperature control unit (40) is used to respectively control the temperature of the heating tube (120) and the temperature of the paraffin wax infusion unit (30) when the paraffin is melted.
  2. 如权利要求1所述的真空浸蜡设备,其特征在于,所述石蜡灌注管路(310)外表缠绕覆盖伴热带。The vacuum wax impregnation equipment according to claim 1, characterized in that the paraffin wax infusion pipeline (310) is wrapped and covered with heating tape on the outside.
  3. 如权利要求1所述的真空浸蜡设备,其特征在于,所述石蜡灌注单元(30)包括用于放置石蜡的熔蜡盆(320)和设置于所述熔蜡盆(320)底部的加热器(330),所述加热器(330)与所述温控单元(40)通过导线连接,以通过所述温控单元(40)加热所述熔蜡盆(320),所述石蜡灌注管路(310)的一端伸入所述熔蜡盆(320)。The vacuum wax impregnation equipment according to claim 1, characterized in that the paraffin wax infusion unit (30) includes a wax melting basin (320) for placing paraffin and a heating device disposed at the bottom of the wax melting basin (320). The heater (330) is connected to the temperature control unit (40) through wires to heat the wax melting basin (320) through the temperature control unit (40). The paraffin wax perfusion tube One end of the road (310) extends into the melted wax basin (320).
  4. 如权利要求3所述的真空浸蜡设备,其特征在于,所述线圈盒(110)内部设置有第一温度传感器,所述熔蜡盆(320)内部设置有第二温度传感器,所述第一温度传感器和所述第二温度传感器与所述温控单元(40)电连接。The vacuum wax impregnation equipment according to claim 3, characterized in that a first temperature sensor is provided inside the coil box (110), a second temperature sensor is provided inside the wax melting basin (320), and the third temperature sensor is provided inside the wax melting basin (320). A temperature sensor and the second temperature sensor are electrically connected to the temperature control unit (40).
  5. 如权利要求1所述的真空浸蜡设备,其特征在于,所述真空发生单元(20)包括机械泵(210)和波纹管(220),所述机械泵(210)通过所述波纹管(220)与所述浸渍舱(10)连通。The vacuum wax impregnation equipment according to claim 1, characterized in that the vacuum generating unit (20) includes a mechanical pump (210) and a bellows (220), and the mechanical pump (210) passes through the bellows (220). 220) communicates with the impregnation chamber (10).
  6. 如权利要求1所述的真空浸蜡设备,其特征在于,所述浸渍舱(10)上开设有用于观察所述浸渍舱(10)内部的观察窗(130)。The vacuum wax impregnation equipment according to claim 1, characterized in that the impregnation cabin (10) is provided with an observation window (130) for observing the inside of the impregnation cabin (10).
  7. 一种使用如权利要求1-6任一项提供的真空浸蜡设备进行超导线圈浸 蜡固封的浸蜡方法,其特征在于,至少包括以下步骤:A wax dipping method using the vacuum wax dipping equipment provided in any one of claims 1 to 6 to perform wax dipping and sealing of superconducting coils, characterized in that it at least includes the following steps:
    脱模预处理:使用脱模剂涂抹超导线圈表面,处理完成后将所述超导线圈放置于所述浸渍舱(10)内的所述线圈盒(110)内,并关闭所述浸渍舱(10)以确保所述浸渍舱(10)的密封;Release pretreatment: use a release agent to smear the surface of the superconducting coil. After the treatment is completed, place the superconducting coil in the coil box (110) in the impregnation chamber (10), and close the impregnation chamber. (10) to ensure the sealing of the impregnation chamber (10);
    加热线圈盒:通过所述温控单元(40)将所述线圈盒(110)加热至第一预设温度,并通过所述温控单元(40)控制所述线圈盒(110)内的温度维持在所述第一预设温度;Heating coil box: Heating the coil box (110) to the first preset temperature through the temperature control unit (40), and controlling the temperature inside the coil box (110) through the temperature control unit (40) Maintain at the first preset temperature;
    浸渍舱抽真空:开启所述真空发生单元(20)以对所述浸渍舱(10)进行抽真空处理,直至所述浸渍舱(10)内的真空度大于第一真空度,并保持所述真空发生单元(20)的开启状态以维持所述浸渍舱(10)内的真空度;Vacuuming the impregnation cabin: turning on the vacuum generating unit (20) to vacuum the impregnation cabin (10) until the vacuum degree in the impregnation cabin (10) is greater than the first vacuum degree, and maintain the The opening state of the vacuum generating unit (20) is to maintain the vacuum degree in the impregnation chamber (10);
    灌注石蜡:通过所述温控单元(40)和所述石蜡灌注单元(30)在第二预设温度下熔化石蜡,再将熔化后的石蜡冷却并保持至第一预设温度,开启所述连通阀(340)以通过真空状态的所述浸渍舱(10)使得石蜡灌入处于真空状态的所述线圈盒(110);Injecting paraffin: melt the paraffin at the second preset temperature through the temperature control unit (40) and the paraffin infusion unit (30), then cool and maintain the melted paraffin to the first preset temperature, and turn on the Connect the valve (340) to allow paraffin to be poured into the coil box (110) in the vacuum state through the impregnation chamber (10) in the vacuum state;
    浸渍线圈:保持所述超导线圈在真空恒温状态下浸渍石蜡第一预设时长;Impregnating coil: Keep the superconducting coil impregnated in paraffin for a first preset period of time in a vacuum constant temperature state;
    常压保温:浸渍线圈后,破除所述浸渍舱(10)的真空状态至所述浸渍舱(10)恢复至常压,并保持所述超导线圈在常压及第一预设温度下继续浸渍第二预设时长;Normal pressure insulation: After impregnating the coil, break the vacuum state of the impregnation chamber (10) until the impregnation chamber (10) returns to normal pressure, and keep the superconducting coil at normal pressure and the first preset temperature. The second preset duration of soaking;
    超导线圈脱模:停止加热所述线圈盒(110),待所述浸渍舱(10)内熔化状态的石蜡冷却后取出所述超导线圈,并对所述超导线圈进行脱模以完成所述超导线圈的固封。Demold the superconducting coil: stop heating the coil box (110), take out the superconducting coil after the molten paraffin in the dipping chamber (10) has cooled, and demould the superconducting coil to complete Sealing of the superconducting coil.
  8. 如权利要求7所述的浸蜡方法,其特征在于,所述第一预设温度为95℃-100℃,所述第二预设温度为105℃-110℃。The wax dipping method according to claim 7, wherein the first preset temperature is 95°C-100°C, and the second preset temperature is 105°C-110°C.
  9. 如权利要求7所述的浸蜡方法,其特征在于,所述第一真空度为-0.09MPa。The wax dipping method according to claim 7, wherein the first degree of vacuum is -0.09MPa.
  10. 如权利要求7所述的浸蜡方法,其特征在于,所述第一预设时长为1.9h-2.1h,所述第二预设时长为0.9h-1.1h。The wax dipping method according to claim 7, wherein the first preset time length is 1.9h-2.1h, and the second preset time length is 0.9h-1.1h.
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Publication number Priority date Publication date Assignee Title
CN115274287A (en) * 2022-09-05 2022-11-01 中车长春轨道客车股份有限公司 Vacuum wax dipping equipment and wax dipping method thereof
CN115831589A (en) * 2022-11-25 2023-03-21 中车长春轨道客车股份有限公司 Superconducting magnet coil fixing and sealing device

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JPS63271907A (en) * 1987-04-28 1988-11-09 Furukawa Electric Co Ltd:The Impregnation of coil
CN106384664A (en) * 2016-11-25 2017-02-08 中国科学院电工研究所 Vacuum centrifugal impregnation device
CN112403807A (en) * 2020-11-10 2021-02-26 湘潭林海机械制造有限公司 Wax sealing device for vacuum equipment
CN114664558A (en) * 2022-04-19 2022-06-24 松山湖材料实验室 Method and device for improving vacuum pressure impregnation quality of superconducting coil
CN115274287A (en) * 2022-09-05 2022-11-01 中车长春轨道客车股份有限公司 Vacuum wax dipping equipment and wax dipping method thereof

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JPS63271907A (en) * 1987-04-28 1988-11-09 Furukawa Electric Co Ltd:The Impregnation of coil
CN106384664A (en) * 2016-11-25 2017-02-08 中国科学院电工研究所 Vacuum centrifugal impregnation device
CN112403807A (en) * 2020-11-10 2021-02-26 湘潭林海机械制造有限公司 Wax sealing device for vacuum equipment
CN114664558A (en) * 2022-04-19 2022-06-24 松山湖材料实验室 Method and device for improving vacuum pressure impregnation quality of superconducting coil
CN115274287A (en) * 2022-09-05 2022-11-01 中车长春轨道客车股份有限公司 Vacuum wax dipping equipment and wax dipping method thereof

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