WO2024040682A1 - Multi-roller straightening machine and high-strength steel plate and strip heat treatment production system - Google Patents

Multi-roller straightening machine and high-strength steel plate and strip heat treatment production system Download PDF

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Publication number
WO2024040682A1
WO2024040682A1 PCT/CN2022/122453 CN2022122453W WO2024040682A1 WO 2024040682 A1 WO2024040682 A1 WO 2024040682A1 CN 2022122453 W CN2022122453 W CN 2022122453W WO 2024040682 A1 WO2024040682 A1 WO 2024040682A1
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WIPO (PCT)
Prior art keywords
transmission
lifting
swing
strip
straightening machine
Prior art date
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PCT/CN2022/122453
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French (fr)
Chinese (zh)
Inventor
张翼
马瑞杰
许立雄
Original Assignee
中冶南方工程技术有限公司
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Priority claimed from CN202211026168.0A external-priority patent/CN115301764B/en
Application filed by 中冶南方工程技术有限公司 filed Critical 中冶南方工程技术有限公司
Publication of WO2024040682A1 publication Critical patent/WO2024040682A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers

Definitions

  • the invention belongs to the technical field of strip production, and specifically relates to a multi-roller straightening machine and a high-strength steel plate and strip heat treatment production system equipped with the multi-roller straightening machine.
  • multi-roller straighteners are widely used in strip continuous production and processing lines in the metallurgical industry.
  • the upper roller box is generally driven up and down by a screw mechanism.
  • the hanging lifting seat, swing seat and upper roller box are very heavy.
  • the matching gap between the transmission screw rod and the transmission screw mother will be too large, affecting the accurate setting of the reduction amount and resulting in straightening accuracy. insufficient.
  • the present invention relates to a multi-roller straightening machine and a high-strength steel plate and strip heat treatment production system equipped with the multi-roller straightening machine, which can at least solve some of the defects of the prior art.
  • the invention relates to a multi-roller straightening machine, which includes a frame, an upper roller box and an upper roller box driving device.
  • the upper roller box driving device includes a lifting seat, a lifting driving structure and a screw transmission structure.
  • the upper roller box Installed on the lifting base, the screw transmission structure includes a matching transmission screw and a transmission nut.
  • the lifting base is fixedly connected to the transmission screw, and the transmission nut is fixedly installed on the machine.
  • the lifting drive structure is installed on the frame and is drivingly connected to the transmission screw.
  • a compression spring is installed on the transmission screw. One end of the compression spring is in contact with the frame, and the other end of the compression spring is in contact with the frame. One end is in contact with the pressure plate connected to the transmission screw rod.
  • multiple sets of screw transmission structures are provided on both the operating side and the transmission side of the frame.
  • Each transmission screw on each side is connected to the same pressure plate, and each of the transmission screws has a
  • the compression spring is sleeved and each compression spring is in contact with the pressure plate on the corresponding side.
  • the pressure plate is movably sleeved on the transmission screw rod and the upper plate surface is in contact with the lock nut screwed on the top of the transmission screw rod.
  • the compression spring is connected to the lower part of the pressure plate. The panels are in contact.
  • the top of the transmission screw is a stepped shaft section that is narrow at the top and wide at the bottom, and the pressure plate is sleeved on the small diameter section of the stepped shaft section.
  • the upper roller box driving device further includes a swing seat and a swing drive mechanism.
  • the swing seat is swingably provided on the lifting base, and the swing drive mechanism is installed on the lifting base. It is connected with the swing base, and the upper roller box is installed on the swing base.
  • the swing drive mechanism includes a swing drive unit, a swing drive shaft connected to the swing drive unit, and an eccentric sleeve installed on the swing drive shaft, and a swing bracket is provided on the swing seat.
  • the eccentric sleeve is in sliding fit with the swing bracket.
  • the eccentric sleeve is connected to the swing transmission shaft through a hook wedge key.
  • the lifting base is provided with an arc-shaped guide surface
  • the swing seat is correspondingly provided with an arc-shaped guide portion
  • the arc-shaped guide portion is slidably matched with the arc-shaped guide surface
  • the invention also relates to a high-strength steel plate and strip heat treatment production system, which includes a preparation unit, a high-temperature heat treatment unit, a low-temperature heat treatment unit and a product collection unit connected in sequence;
  • the preparation unit includes an uncoiling device, a rough straightening device and a first shearing device arranged in sequence;
  • the product collection unit includes a finishing device and a steel plate stacking section
  • the rough straightening device and/or the finishing device adopts the above-mentioned multi-roller straightening machine.
  • the multi-roller straightening machine provided by the present invention can better eliminate the matching gap between the transmission screw and the transmission screw nut by installing a compression spring on the transmission screw rod, and improve the reliability of the lifting movement of the lifting seat and the upper roller box. and lifting accuracy, thereby improving the straightening accuracy of the straightening machine.
  • Figure 1 is a schematic structural diagram of a multi-roller straightening machine provided by an embodiment of the present invention
  • Figure 2 is a cross-sectional view of A-A in Figure 1;
  • Figure 3 is a schematic diagram of the sliding fit between the eccentric sleeve and two swing sliders provided by the embodiment of the present invention
  • Figure 4 is a schematic structural diagram of a heat treatment production system for high-strength steel plates and strips provided by an embodiment of the present invention
  • Figure 5 is a schematic flow chart of the heat treatment production method of high-strength steel plate and strip provided by the embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of a strip cutting device provided in Embodiment 3 of the present invention.
  • Figure 7 is a schematic structural diagram of a strip conveying device provided in Embodiment 3 of the present invention.
  • Figure 8 is a plan view of the strip conveying device provided in Embodiment 3 of the present invention.
  • Figure 9 is a schematic structural diagram of a strip pressing mechanism provided in Embodiment 3 of the present invention.
  • Figure 10 is a schematic diagram of the arrangement of the guide plate on the compression frame provided in the third embodiment of the present invention.
  • the embodiment of the present invention provides a multi-roller straightening machine, which includes a frame 1, an upper roller box 2 and an upper roller box driving device.
  • the upper roller box driving device includes a lifting seat 4, a lifting drive structure and screw drive structure.
  • the upper roller box 2 is installed on the lifting base 4.
  • the screw transmission structure includes a matching driving screw 601 and a driving screw nut 602.
  • the lifting base 4 is connected to the lifting base 4.
  • the transmission screw 601 is fixedly connected, the transmission nut 602 is fixedly installed on the frame 1, the lifting drive structure is installed on the frame 1 and is drivingly connected with the transmission screw 601.
  • a compression spring 7 is installed on the screw rod 601. One end of the compression spring 7 is in contact with the frame 1, and the other end is in contact with the pressure plate 701 connected to the transmission screw rod 601.
  • the above-mentioned multi-roller straightening machine also includes a lower roller box 3.
  • the straightening purpose can be achieved.
  • the above-mentioned lifting drive structure includes a lifting drive unit 605, a transmission worm 604 and a transmission worm wheel 603.
  • the lifting drive unit 605 drives the transmission worm 604 to rotate, driving the transmission worm gear 603 to rotate, and then the transmission worm gear 603 drives the transmission worm 604 to rotate.
  • the transmission screw 601 rotates; the above-mentioned lifting drive unit 605 can use a gear motor or other rotation drive equipment, and the transmission worm gear 603 and the transmission screw 601 can use a key connection or other forms.
  • the above-mentioned screw transmission structure is provided on both the operating side and the transmission side of the frame to ensure the stability of the lifting base 4. Further, as shown in Figures 1 and 2, multiple sets of screw transmission structures are provided on both the operating side and the transmission side of the frame. Each screw transmission structure on each side can be driven by the same lifting drive unit 605. Specifically, : The number of transmission worm gears 603 and transmission screw rods 601 are the same and configured in a one-to-one correspondence, then the number of transmission worms 604 and transmission screw rods 601 are also the same. Each transmission worm 604 can be connected in series through a synchronous connecting rod 606.
  • the synchronous connecting rod 606 can be connected to the above-mentioned lifting drive unit 605 through a coupling 607; wherein, the transmission worm 604 can be a hollow rod and can be set and fixed on the synchronizing connecting rod 606. Based on the above structure, the consistency and synchronicity of the movements of each transmission screw 601 can be ensured, and the stability and reliability of the lifting movement of the lifting seat 4 and the upper roller box 2 can be improved.
  • the above-mentioned pressure plate 701 is preferably in contact with the top end of the compression spring 7.
  • the compression spring 7 can support the pressure plate 701, thereby balancing the weight of the lifting seat 4 and the upper roller box 2 hung on the transmission screw rod 601, eliminating the need for the transmission screw rod 601.
  • the compression spring 7 is sleeved on the top of the transmission screw 601.
  • the pressure plate 701 is movably sleeved on the transmission screw 601 and the upper plate surface
  • the compression spring 7 is in contact with the lower plate surface of the pressure plate 701 and is in contact with the locking nut 702 screwed on the top of the transmission screw rod 601 .
  • the compression spring 7 and the pressure plate 701 can be fixedly connected, or only have a tight contact relationship; similarly, the compression spring 7 and the frame 1 can be fixedly connected, or can only have a tight contact relationship.
  • the pressure plate 701 is movably set on the transmission screw 601.
  • the adjustment pressure can be achieved.
  • the effect of the initial compression amount of spring 7 can correspondingly improve the matching accuracy of the screw drive structure, thereby improving the straightening accuracy of the straightening machine.
  • the top of the transmission screw 601 is a stepped shaft section that is narrow at the top and wide at the bottom.
  • the pressure plate 701 is sleeved on the small diameter section of the stepped shaft section, so that the step of the stepped shaft section is The adjustment position of the pressure plate 701 can be limited.
  • each transmission screw 601 on each side is connected to the same pressure plate 701, and each transmission screw 601 is covered with a sleeve.
  • each compression spring 7 and each compression spring 7 respectively abutting the pressure plate 701 on the corresponding side the consistency and synchronization of the movements of each transmission screw 601 can be further improved.
  • the multi-roller straightening machine provided in this embodiment can better eliminate the matching gap between the transmission screw 601 and the transmission screw mother 602 by installing the compression spring 7 on the transmission screw 601, and improve the lifting seat 4 and the upper roller.
  • the reliability and lifting accuracy of the lifting movement of box 2 are improved, thereby improving the straightening accuracy of the straightening machine.
  • the upper roller box driving device further includes a swing seat 5 and a swing drive mechanism.
  • the swing seat 5 is swingably provided on the lifting base 4.
  • the swing drive mechanism It is installed on the lifting base 4 and connected with the swing base 5
  • the upper roller box 2 is installed on the swing base 5 .
  • the lifting seat 4 can drive the swing seat 5 and the upper roller box 2 to rise and fall, and the swing seat 5 can drive the upper roller box 2 to swing, so that the deviation of the reduction amount at the straightening machine entrance or the straightening machine outlet can be adjusted to achieve better results. straightening effect.
  • the axial direction of the swing axis of the above-mentioned swing seat 5 is parallel to the axial direction of the upper roller in the upper roller box 2 .
  • the above-mentioned swing drive mechanism includes a swing drive unit 801, a swing drive shaft 802 connected to the swing drive unit 801, and an eccentric sleeve 803 installed on the swing drive shaft 802, so
  • the swing seat 5 is provided with a swing bracket, and the eccentric sleeve 803 is in sliding fit with the swing bracket.
  • the swing drive unit 801 can use a gear motor or other rotational driving equipment; the swing drive shaft 802 and the eccentric sleeve 803 can be connected in the form of a key.
  • the eccentric sleeve 803 is connected to the swing drive shaft through a hook wedge key 804 802 connection, high stability of the connection structure and reliable force transmission.
  • two swing sliders 805 are provided on the swing bracket.
  • the two swing sliders 805 are arranged oppositely and the sliding mating surfaces are arc-shaped surfaces.
  • the eccentric sleeve 803 slides with the two sliding mating surfaces. Cooperate.
  • the lifting seat 4 is provided with an arc-shaped guide surface
  • the swing seat 5 is correspondingly provided with an arc-shaped guide portion
  • the arc-shaped guide portion is consistent with the arc-shaped guide surface.
  • the sliding fit of the guide surface can further improve the swing accuracy of the swing seat 5 .
  • the lifting base 4 and the swing base 5 are constrained and connected through a tensioning structure.
  • the tensioning structure includes a tensioning shaft 501, a disc spring 502 and a constraining nut 503, wherein, in the lifting base 4 is provided with an escape hole, the tensioning shaft 501 is set on the swing seat 5, passes through the escape hole and extends to the lifting seat 4, the restraining nut 503 is screwed on the top of the tensioning shaft 501, and the disc spring 502 is set on the tensioning seat 5.
  • the top end of the disc spring 502 is in contact with the restraining nut 503, and the bottom end is in contact with the lifting seat 4; among them, the diameter of the avoidance hole is larger than the diameter of the tensioning shaft 501, and the gap between the two should meet the requirements of the swing seat. 5 swing requirements to avoid interference with the swing of the swing seat 5.
  • the above-mentioned straightening machine is also provided with a detection mechanism for detecting the reduction amount.
  • the detection mechanism includes a magnetostrictive sensor 9, wherein, preferably, the fixed end of the magnetostrictive sensor 9 is installed on the lifting base 4, and the moving end is installed on the swing base 5, so that they can be Measure the depression at the inlet and outlet, and calculate the angle of deflection and the depression.
  • the embodiment of the present invention provides a high-strength steel plate and strip heat treatment production system, including a preparation unit, a high-temperature heat treatment unit, a low-temperature heat treatment unit and a product collection unit connected in sequence;
  • the preparation unit includes an uncoiling device 11, a rough straightening device 12 and a first shearing device 13 arranged in sequence;
  • the product collection unit includes a finishing device 61 and a steel plate stacking section;
  • the rough straightening device 12 and/or the finishing device 61 adopts the multi-roller straightening machine provided in the first embodiment.
  • the high-temperature heat treatment unit includes a first heating device 22, a first cooling device 23, a second shearing device 24 and a first stacker 25 connected in sequence;
  • the low-temperature heat treatment unit includes at least one set of low-temperature heat treatment mechanisms.
  • the low-temperature heat treatment mechanism includes a second heating device 41 and a second cooling device 42 connected in sequence; when there are multiple groups of low-temperature heat treatment mechanisms, each low-temperature heat treatment mechanism is arranged in parallel; wherein, the first shearing device 13 is transported by steel The channel is connected to the first heating device 22, and the first stacker 25 is connected to each of the second heating devices 41 through a steel plate transfer device 30; each of the second cooling devices 42 is connected to the product collection Unit connection.
  • the above-mentioned uncoiling device 11 is used for uncoiling steel coils, and preferably adopts a dual-channel uncoiling method, which can reduce the downtime for coil change at the entrance section and improve production efficiency.
  • the above-mentioned rough straightening device 12 can be used to straighten the steel coil and straighten the continuous strip, and can remove most of the oxide scale on the surface of the strip to initially improve the shape and surface quality of the strip.
  • the above-mentioned first shearing device 13 can be used for cutting the head and tail of the strip, and can realize shearing operations such as cutting the continuous strip to length.
  • the above preparation unit also includes a descaling device 14, which is used to further remove iron oxide scale on the surface of the strip or steel plate, including one or more of a shot blasting machine and a brush roller; the descaling device 14 It can be arranged between the rough straightening device 12 and the first shearing device 13 , or it can be arranged on the outlet side of the first shearing device 13 .
  • the shot blasting machine sprays cast steel shots on the surface of the strip at high speed to remove the oxide scale on the surface of the strip, so that the strip has good surface quality before entering the heating furnace.
  • the inlet and outlet of the shot blasting machine are equipped with high-speed air curtains to prevent waste shot materials from overflowing. ; When the shot blasting machine and brush roller are set up at the same time, the brush roller is arranged at the outlet of the shot blasting machine to remove residual steel shot and oxide scale floating dust on the surface of the strip steel.
  • the steel conveying channel between the first shearing device 13 and the first heating device 22 is provided with at least one first steel plate on-line station.
  • the first steel plate on-line station The work station is provided with a first steel plate on-line device 15 capable of performing steel plate off-line or steel plate on-line operations on the steel material conveying channel.
  • the steel conveying channel may be a conveying roller, etc.; the first steel plate loading and unloading device 15 may be a steel plate lifting device, such as a vacuum suction cup crane or a high-precision disk crane.
  • a deviation correction device 21 is provided at the entrance side of the first heating device 22, which can prevent the strip from deflecting in the first heating device 22.
  • the deviation correction device 21 can also establish tension to ensure a continuous strip.
  • the strip can be smoothly passed through during steel production and the shape of the strip in the first heating device 22 can be improved.
  • the correction device 21 is preferably in the form of a pinch correction roller, and the correction accuracy can be controlled within ⁇ 1 to 5 mm.
  • the above-mentioned first heating device 22 adopts a heating furnace, such as a non-oxidation roller hearth heating furnace or a fully sealed induction heating furnace with inert atmosphere protection, so as to achieve the purpose of heating the steel and effectively prevent the surface oxidation of the steel.
  • the above-mentioned first heating device 22 includes a heating section and a heat preservation section to facilitate the implementation of the steel heat treatment process.
  • the above-mentioned first cooling device 23 is used to cool the heated strip according to a set cooling rate.
  • One or more of aerosol, water mist and water spray methods can be used, and zone cooling technology can be used.
  • the upper and lower water ratio control technology improves the uniformity of cooling of the strip and prevents the strip from generating large internal stress during the cooling process.
  • the roller cooling method with tension can be used to further prevent the strip from forming defects due to internal stress during the cooling process.
  • the outlet of the above-mentioned first cooling device 23 is equipped with a meter inspection instrument and a plate shape meter, which can conduct online real-time monitoring of the surface quality and plate shape of the cooled strip or steel plate, and feed back the monitoring results to the first cooling device.
  • the cooling device 23 and the first cooling device 23 automatically adjust the cooling parameters in real time according to the feedback information to form a closed-loop control.
  • the above-mentioned first cooling device 23 can realize several cooling modes such as slow-speed quenching and cooling of continuous strip steel, slow-speed quenching and cooling of single steel plates, and rapid quenching and cooling of single steel plates.
  • the above-mentioned second shearing device 24 is mainly used for shearing operations such as cutting continuous strip steel to length.
  • the above-mentioned first stacker 25 can stack the cut-to-length steel plates neatly and then transport them to downstream processes; the first stacker 25 is preferably in the form of a swinging horseshoe roller and is hydraulically driven, which can improve the palletizing rhythm and Accuracy; the entrance of the first stacker 25 can be further equipped with pinch rollers, which can be used to assist in decelerating the steel plate.
  • the above-mentioned steel plate transfer device 3 can refer to the relevant equipment in Chinese patent application CN202111265720.7, and the specific structure will not be described again here.
  • the above-mentioned low-temperature heat treatment unit includes multiple sets of low-temperature heat treatment mechanisms, which can improve the flexibility and reliability of system production.
  • the above-mentioned second heating device 41 adopts a heating furnace, such as a non-oxidation roller hearth heating furnace or a fully sealed induction heating furnace with inert atmosphere protection, to achieve the purpose of heating the steel plate and effectively prevent the surface oxidation of the steel plate.
  • the above-mentioned second heating device 41 includes a heating section and a heat preservation section to facilitate the implementation of the steel plate heat treatment process.
  • the above-mentioned second cooling device 42 is used to cool the heated steel plate, wherein: the high temperature section 400-700°C preferably adopts protective gas circulating jet cooling (RJC) technology, and the steel plate is cooled at 20-60°C/s.
  • the cooling rate is rapid cooling to avoid the occurrence of temper brittleness and prevent the oxidation of the steel plate; in the low temperature section below 400°C, air jet cooling (AJC) technology is used to air-cool the steel plate to room temperature, reduce the internal stress of tempering, and obtain stable tempering. Fire organization.
  • RJC protective gas circulating jet cooling
  • each second heating device 41 is equipped with a feed roller, and the steel plate transfer device 3 is connected to each of the feed rollers;
  • the above-mentioned feeding roller can be a conveying roller, etc.;
  • the above-mentioned second steel plate loading and unloading device 43 can be a steel plate lifting device, such as a vacuum suction cup crane or a high-precision disk crane.
  • the on-line and off-line processing of steel plates can be realized, making the low-temperature heat treatment unit functionally independent, improving production flexibility and reliability, and at the same time improving unit equipment utilization. Furthermore, the connection between the steel plate transfer device 3 and the feed roller can be realized through the above-mentioned steel plate lifting device, thereby improving the equipment utilization rate of the steel plate lifting device.
  • each of the second cooling devices 42 is connected to the inlet of the finishing device 61, and the outlet of the finishing device 61 is connected to the steel plate stacking section.
  • the outlet of the finishing device 61 is equipped with a meter inspection instrument and a plate shape meter for online real-time monitoring of the surface quality and plate shape of the straightened steel plate, and the monitoring results are fed back to the finishing device 61, The finishing device 61 automatically adjusts the straightening parameters in real time based on the feedback information to form a closed-loop control.
  • each low-temperature heat treatment mechanism can share a set of finishing devices 61, and the steel plates output by each second cooling device 42 can be transported to the finishing device 61.
  • each second cooling device 42 is also connected to the steel plate stacking section through a bypass roller.
  • the two ends of the bypass roller are respectively located at the entrance of the finishing device 61. Material side and discharging side; based on this design, the production flexibility of the system can be improved. For steel plates that do not need finishing treatment, they can directly enter the steel plate stacking section.
  • the steel plate conveying roller on the feed side of the finishing device 61 is provided with a steel plate online station and is equipped with a steel plate online device 5.
  • the steel plate on-line device 5 can adopt a steel plate lifting device in the form of a vacuum suction cup crane or a high-precision disk crane, which can lift off-line steel plates onto the line, realizing functional independence of the finishing unit, improving production flexibility, and maximizing production efficiency. Make full use of the productivity and efficiency of finishing equipment.
  • the above-mentioned steel plate stacking section can include multiple sets of second stackers 63, and the steel plates output by the finishing device 61 can enter one of the sets of second stackers 63;
  • the number of the second stackers 63 can be the same as the number of low-temperature heat treatment mechanisms and configured in one-to-one correspondence.
  • Each group of the second cooling device 42 can pass through The corresponding bypass roller conveyor is connected with the corresponding second stacker 63 .
  • the above-mentioned second stacker 63 is preferably in the form of a swinging horseshoe roller and is hydraulically driven, which can improve the palletizing rhythm and accuracy; the entrance of the second stacker 63 can be further equipped with a pinch roller, which can be used to assist in decelerating the steel plate.
  • a third shearing device 62 is also provided on the entrance side of the second stacker 63, which is mainly used for shearing operations such as cutting steel plates to length to meet the user's needs for steel plates of different lengths, and can also be used for Steel plate online sampling.
  • the embodiment of the present invention provides a strip cutting method on a strip continuous production line, which can be used to complete the corresponding shearing operations in the second embodiment, such as the first shearing device, the second shearing device and the third shearing device. At least one of them adopts the strip cutting method.
  • the strip cutting method includes the following steps:
  • the cutting head 1031 moves according to the designed cutting head running path to cut the strip.
  • the thermal cutting method or the water cutting method can be used.
  • the thermal cutting method is preferably the laser cutting method.
  • the cutting head 1031 is a laser cutting head; for the water cutting method, the cutting head 1031 is correspondingly a water cutting head. /waterjet.
  • the cutting head 1031 needs to be able to move.
  • the cutting head 1031 is configured with a cutting head driving mechanism.
  • the cutting head driving mechanism has a third element that drives the cutting head 1031 to move in the length direction of the strip running channel.
  • a driving stroke and a second driving stroke driving the cutting head 1031 to move in the width direction of the strip running channel.
  • a gantry cutting machine is used, which specifically includes:
  • Machine tool host part including the gantry 1033 and the movable seat.
  • the gantry 1033 can slide along the length of the strip running channel to realize the movement of the cutting head 1031 in the X direction.
  • the movable seat can move laterally on the gantry 1033 to realize the cutting head 1031 In the Y-direction movement, the movable seat can further be set to move up and down relative to the gantry 1033 to realize the movement of the cutting head 1031 in the Z-direction, which can assist focusing and improve the focusing efficiency and focusing accuracy of the cutting head 1031.
  • the drive of the gantry 1033 and the movable seat are preferably driven by servo motors, which can be driven correctly and accurately according to the control program;
  • the laser 1032 is installed on the above-mentioned movable seat, and the laser emitted by the laser 1032 is emitted from the cutting head 1031 to the strip. Surface to realize strip cutting operation;
  • CNC system controls the machine tool host to realize the X-, Y-, and Z-direction movements of the cutting head 1031, and also controls the output power of the laser 1032.
  • the above-mentioned cutting machine also includes an exhaust and dust removal mechanism to extract smoke and dust generated during processing and perform dust removal treatment so that the exhaust gas emissions meet environmental protection requirements.
  • the waste collection unit can be equipped with a slag discharge equipment to facilitate the timely discharge of the collected waste.
  • the running path of the cutting head is an oblique running path with an angle relative to the length direction of the strip.
  • the factors considered in the design of the above-mentioned cutting head running path mainly include strip steel specifications, strip running speed and cutting time.
  • the starting running position of the cutting head 1031 can be determined by the strip steel specifications, and the strip running speed mainly determines the cutting speed.
  • the X-direction moving speed of the head 1031, the cutting time requirement combined with the strip steel specification can determine the Y-direction moving speed of the cutting head 1031.
  • the cutting head running paths will be different, but all cutting head running paths will be within the two boundary running paths of the cutting head 1031 (as shown in Figure 8).
  • this embodiment can realize the online continuous cutting operation of strip steel on the strip steel continuous production line without stopping or flying shearing, ensuring the reliability and smoothness of strip steel production, and is especially suitable for the online continuous cutting operation of high-strength steel plates.
  • the strip running channel is divided into a cutting area 10101 and a non-cutting area 10102.
  • Steel conveyor 101 is designed for protection. Based on this design, the strip conveying device 101 can be better protected, and the matching design of the strip conveying device 101 in the cutting area 10101 and the non-cutting area 10102 can effectively reduce equipment costs and maintenance costs.
  • the conveying surface of the strip conveying device 101 that is suitable for contact with the strip is made of a material that is resistant to laser irradiation, for example, the conveying surface is plated with copper or otherwise formed to be resistant to laser irradiation. material layer.
  • the above structure can better protect the strip conveying device 101, prevent the laser from passing through the strip and ablating the strip conveying device 101, and prevent surface defects of the strip conveying device 101 from affecting the surface quality of the strip.
  • the strip conveying device 101 in the cutting area 10101, includes a plurality of conveying units arranged sequentially along the length direction of the strip running channel.
  • Each conveying unit includes a drive roller installed on At least one first conveying roller 1012 on the transmission roller 1011; when multiple first conveying rollers 1012 are installed on the transmission roller 1011, each first transmission roller 1012 is arranged at intervals on the transmission roller 1011.
  • Arranging the first conveying rollers 1012 at intervals can reduce the number of strip conveying equipment that may appear within the influence range of the cutting medium (such as the laser irradiation range), thereby correspondingly reducing the number of strip conveying devices 101 during the strip cutting process. damage.
  • the first conveying roller 1012 is used as the conveying equipment.
  • the replacement of the first conveying roller 1012 is also very convenient.
  • the new first conveying roller 1012 will be standardized and produced. Just replace the defective first conveying roller 1012, which avoids the need to replace the entire conveying roller in traditional roller conveying equipment, which can reduce maintenance costs; accordingly, the first conveying roller 1012 is removably and fixedly installed on the transmission roller. On axis 1011.
  • the transmission surface is made of materials resistant to laser irradiation
  • the outer edge surface of the first conveying roller 1012 only needs to be made of materials resistant to laser irradiation, which can also significantly reduce the cost.
  • the cross-section of the rim ring used to contact the strip is spindle-shaped, that is, the rim ring extends from the inner ring to the steel strip.
  • the direction of the outer ring has a tapered structure. Based on this structure, the contact range between the first conveying roller 1012 and the strip can be further reduced, that is, the area of the above-mentioned conveying surface can be reduced, thereby reducing the impact of the cutting medium on the strip conveying equipment. of damage.
  • the above-mentioned first conveying roller 1012 may further include a core ring, which is sleeved on the transmission roller shaft 1011, and the above-mentioned rim ring is sleeved on the core ring; wherein, the rim ring and the core ring are preferably detachably connected. , for example, the two are connected through an adapter plate.
  • the adapter plate and the rim ring can be connected through bolts, etc.
  • the adapter plate can be welded and fixed on the core ring, or can be fixed on the core ring through bolts.
  • a protective tube 1015 is set on the exposed transmission roller 1011 (that is, the roller shaft section that is not covered with the first conveying roller 1012) to prevent the medium from being cut during the cutting process.
  • the transmission roller 1011 is damaged, further reducing maintenance costs.
  • a plurality of second conveying rollers 1013 are installed on the shaft section of the transmission roller shaft 1011 extending to the non-cutting area 10102.
  • the outer peripheral surface of the second conveying roller 1013 is preferably a cylindrical ring surface, which has a relatively large contact area with the strip steel, ensuring reliable conveyance of the strip steel, and at the same time improving the force uniformity of each shaft section of the transmission roller shaft 1011 , to avoid defects such as torsional deformation of the transmission roller 1011.
  • the conveying rollers on the transmission roller 1011 are arranged at equal intervals to prevent the strip from deflecting.
  • the axis of the above-mentioned driving roller 1011 is parallel to the width direction of the strip running channel, and the first conveying roller 1012 and the second conveying roller 1013 are preferably coaxially installed on the driving roller 1011.
  • the above-mentioned transmission roller 1011 is connected with a conveying driving mechanism 1014 that drives it to rotate around its own axis.
  • the conveying driving mechanism 1014 can be a gear motor or a motor, preferably a servo motor or a servo motor.
  • the strip conveying device 101 before and after the cutting station also adopts a structure in which the transmission rollers 1011 are equipped with multiple conveying rollers.
  • the transmission rollers 1011 are preferably arranged in sequence at equal intervals.
  • each set of conveying driving mechanisms 1014 is arranged on both sides of the strip conveying channel. It is further preferred that there is a transmission roller 1011 between two adjacent sets of conveying driving mechanisms 1014 on the same side; based on this design , which can effectively prevent strip deviation.
  • the strip pressing mechanism 102 when cutting the strip, pressure is applied to the strip on both sides of the cutting slit to prevent the cut strip from rebounding upward, thereby better protecting the cutting equipment.
  • the strip pressing mechanism 102 can be configured accordingly. In order to cooperate with the operation of the strip and the operation of the cutting head 1031, the pressing part of the strip pressing mechanism 102 should be able to keep following the strip.
  • the above-mentioned strip pressing mechanism 102 is configured with an X-direction drive structure, such as a pressing frame 1021 with a traveling mechanism and equipped with a traveling drive structure (such as a motor).
  • the pressing frame 1021 can be combined with a gantry type
  • the gantry 1033 of the cutting machine shares the X-guide rail, or it can be equipped with an X-guide rail separately; accordingly, the strip pressing mechanism 102 needs to be provided on the front and rear sides of the cutting machine.
  • the strip pressing mechanism 102 is integrated with the cutting machine.
  • the above-mentioned pressing frame 1021 is installed on the gantry frame 1033 of the gantry cutting machine. Since it is necessary to press the strip steel on both sides of the cutting slit separately. Tight, therefore, mounting brackets can be provided on the front and rear sides of the gantry 1033 to install the compression frame 1021.
  • the above-mentioned strip pressing mechanism 102 includes a pressure beam 1022 and a pressure driving structure 1023 for driving the pressure beam 1022 to rise and fall.
  • the pressure driving structure 1023 can drive the pressure beam 1022 in the working position. and the standby position. In the working position, the pressure beam 1022 is pressed against the surface of the strip, and the standby position is located above the working position.
  • the pressure beam 1022 can be a pressure plate whose surface is parallel to the horizontal plane. Of course, pressure rollers and the like are also suitable for use in this embodiment.
  • the above-mentioned pressing drive structure 1023 may adopt linear drive equipment such as cylinders and hydraulic cylinders, or may adopt driving methods such as motor + transmission components.
  • the above-mentioned pressing down driving structure 1023 is installed on the pressing frame 1021 and connected with the pressing beam 1022.
  • a guide structure is provided on the compression frame 1021 to guide the lifting movement of the pressure beam 1022 and improve the stability and reliability of the lifting movement of the pressure beam 1022; the guide structure can use a guide rod 10241 -
  • the guiding method of the guide sleeve 10242 can also be the guiding method of the guide slide rail-guide slide block, and I will not give an example here.
  • multiple guide rods 10241 are installed on the pressure beam 1022, and multiple guide holes are correspondingly provided on the compression frame 1021; further, guide sleeves 10242 can be installed in the guide holes.
  • at least Some guide sleeves 10242 use self-lubricating sleeves.
  • an upper limit block can be set on the guide rod 10241 to limit the downward stroke of the guide rod 10241, thereby limiting the downward stroke of the pressure beam 1022 and preventing the pressure beam 1022 from being separated from the compression frame 1021; an upper limit block can also be provided on the guide rod 10241 A lower limit block is provided on the top to limit the upward stroke of the guide rod 10241 and the pressure beam 1022.
  • the above-mentioned strip pressing mechanism 102 also includes a buffer structure.
  • the buffer structure is arranged between the pressure beam 1022 and the pressing frame 1021. On the one hand, it can improve the pressure adaptability when applying pressure to the strip. On the other hand, it can effectively buffer the rebound force of the strip steel and reduce the impact on the pressing drive structure 1023 and so on.
  • the buffer structure includes multiple sets of buffer springs 1025. The top end of the buffer springs 1025 is in contact with the compression frame 1021, and the bottom end is in contact with the pressure beam 1022; a guide rod 10241 is provided above.
  • the buffer spring 1025 can be sleeved on the guide rod 10241, and the buffer spring 1025 can be restricted to only perform vertical expansion and contraction activities. Further, a plurality of sinking grooves are provided at the bottom of the compression frame 1021. The number of sinking grooves and the buffer springs 1025 are the same and arranged in one-to-one correspondence. The top ends of the buffer springs 1025 are accommodated in the corresponding sinking grooves, which can improve the strength of the buffer spring 1025.
  • the large-diameter hole section of the stepped hole is It is constituted as the sinking tank mentioned above.
  • a guide plate 1026 is also provided on the compression frame 1021.
  • the guide plate 1026 is installed at the front end (that is, the steel side end) of the compression frame 1021.
  • the guide plate 1026 The bottom end of is preferably no higher than the horizontal plane where the pressure beam standby position is located.
  • the bottom surface of the guide plate 1026 is preferably an inclined guide surface, which is inclined downward from the front end to the rear end of the guide plate 1026 (that is, the front end of the guide surface is located above the rear end).
  • the guide plate 1026 can prevent the belt head from being tilted too much and damaging the pressure plate, and can assist in belt threading and improve production efficiency.
  • the guide plate 1026 is provided only for the pressing frame 1021 on the front side of the cutting machine.
  • the above-mentioned pressure beam 1022 is a beam made of electromagnets, or an electromagnet is provided on the pressure beam 1022.
  • the control power supply of the electromagnet can be installed on the compression frame 1021, or can be controlled by the pressure beam 1021.
  • the tight frame 1021 is wired to connect to an external power source. Based on the above structure, when the pressure beam 1022 is pressed, the electromagnet is energized, which can cause the pressure beam 1022 to be adsorbed and pressed against the surface of the strip, significantly improving the compression effect of the strip and the operation synchronization.
  • an embodiment of the present invention also provides a strip cutting device, which can be used in the above-mentioned second embodiment, for example, as the first shearing device/second shearing device/third shearing device in the second embodiment.
  • the strip cutting device includes:
  • a cutting head 1031 is arranged above the strip running channel.
  • the cutting head 1031 is configured with a cutting head driving mechanism.
  • the cutting head driving mechanism has a first drive that drives the cutting head 1031 to move in the length direction of the strip running channel. stroke and a second driving stroke that drives the cutting head 1031 to move in the width direction of the strip running channel;
  • the controller is used to receive cutting instructions and control the cutting head driving mechanism to work when the strip moves to the set position so that the cutting head 1031 moves according to the preset cutting head running path and cuts the strip.
  • the cutting head running path is such that the cutting head 1031 keeps following the strip in the length direction of the strip and makes a traversing cutting motion relative to the strip in the width direction of the strip.
  • the above-mentioned controller can be integrated into the central control room of the production line.
  • the above-mentioned cutting head 1031 is preferably a laser cutting head.

Abstract

The present invention relates to a multi-roller straightening machine, comprising a frame, an upper roller box, and an upper roller box driving device. The upper roller box driving device comprises a lifting/lowering seat, a lifting/lowering driving structure, and screw transmission structures; the upper roller box is installed on the lifting/lowering seat; each screw transmission structure comprises a transmission screw and a transmission nut which can fit with each other; the lifting/lowering seat is fixedly connected to the transmission screws; the transmission nuts are fixedly installed on the frame; the lifting/lowering driving structure is installed on the frame and is transmittingly connected to the transmission screws; each transmission screw is sleeved with a compression spring; one end of the compression spring abuts against the frame, and the other end of the compression spring abuts against a pressing plate connected to the transmission screws. In addition, the present invention also relates to a high-strength steel plate and strip heat treatment production system provided with the multi-roller straightening machine. According to the multi-roller straightening machine provided by the present invention, by sleeving the transmission screw with the compression spring, the fitting clearance between the transmission screw and the transmission nut can be well eliminated, and the lifting/lowering movement reliability and the lifting/lowering precision of the lifting/lowering seat and the upper roller box are improved, thereby improving the straightening precision of the straightening machine.

Description

多辊矫直机及高强钢板带热处理生产系统Multi-roller straightening machine and high-strength steel plate and strip heat treatment production system 技术领域Technical field
本发明属于带钢生产技术领域,具体涉及一种多辊矫直机及配置有该多辊矫直机的高强钢板带热处理生产系统。The invention belongs to the technical field of strip production, and specifically relates to a multi-roller straightening machine and a high-strength steel plate and strip heat treatment production system equipped with the multi-roller straightening machine.
背景技术Background technique
目前,在冶金行业的带材连续生产处理线中,多辊矫直机应用广泛,常规设计的多辊矫直机中,一般通过丝杆机构带动上辊盒升降,然而,由于传动丝杆上吊挂的升降座、摆动座和上辊盒重量非常大,在长期运行中,会导致传动丝杆与传动丝母之间的配合间隙过大,影响压下量的准确设定,导致矫直精度不足。At present, multi-roller straighteners are widely used in strip continuous production and processing lines in the metallurgical industry. In conventionally designed multi-roller straighteners, the upper roller box is generally driven up and down by a screw mechanism. However, due to the lifting of the transmission screw The hanging lifting seat, swing seat and upper roller box are very heavy. In long-term operation, the matching gap between the transmission screw rod and the transmission screw mother will be too large, affecting the accurate setting of the reduction amount and resulting in straightening accuracy. insufficient.
发明内容Contents of the invention
本发明涉及一种多辊矫直机及配置有该多辊矫直机的高强钢板带热处理生产系统,至少可解决现有技术的部分缺陷。The present invention relates to a multi-roller straightening machine and a high-strength steel plate and strip heat treatment production system equipped with the multi-roller straightening machine, which can at least solve some of the defects of the prior art.
本发明涉及一种多辊矫直机,包括机架、上辊盒和上辊盒驱动装置,所述上辊盒驱动装置包括升降座、升降驱动结构和丝杆传动结构,所述上辊盒安装在所述升降座上,所述丝杆传动结构包括相配合的传动丝杆和传动丝母,所述升降座与所述传动丝杆固连,所述传动丝母固定安装在所述机架上,所述升降驱动结构安装在所述机架上并且与所述传动丝杆传动连接,所述传动丝杆上套装有压簧,所述压簧一端与所述机架抵接、另一端与连接在所述传动丝杆上的压板抵接。The invention relates to a multi-roller straightening machine, which includes a frame, an upper roller box and an upper roller box driving device. The upper roller box driving device includes a lifting seat, a lifting driving structure and a screw transmission structure. The upper roller box Installed on the lifting base, the screw transmission structure includes a matching transmission screw and a transmission nut. The lifting base is fixedly connected to the transmission screw, and the transmission nut is fixedly installed on the machine. On the frame, the lifting drive structure is installed on the frame and is drivingly connected to the transmission screw. A compression spring is installed on the transmission screw. One end of the compression spring is in contact with the frame, and the other end of the compression spring is in contact with the frame. One end is in contact with the pressure plate connected to the transmission screw rod.
作为实施方式之一,在机架操作侧和机架传动侧均设有多组所述丝杆传动结构,每侧的各传动丝杆均与同一块压板连接,各所述传动丝杆上均套装有所 述压簧并且各所述压簧分别与对应侧的所述压板抵接。As one of the embodiments, multiple sets of screw transmission structures are provided on both the operating side and the transmission side of the frame. Each transmission screw on each side is connected to the same pressure plate, and each of the transmission screws has a The compression spring is sleeved and each compression spring is in contact with the pressure plate on the corresponding side.
作为实施方式之一,所述压板可活动地套设在所述传动丝杆上并且上板面与螺接在传动丝杆顶部的锁紧螺母抵接,所述压簧与所述压板的下板面抵接。As one of the embodiments, the pressure plate is movably sleeved on the transmission screw rod and the upper plate surface is in contact with the lock nut screwed on the top of the transmission screw rod. The compression spring is connected to the lower part of the pressure plate. The panels are in contact.
作为实施方式之一,所述传动丝杆的顶部为上窄下宽的阶梯轴段,所述压板套设在所述阶梯轴段的小直径段上。As one embodiment, the top of the transmission screw is a stepped shaft section that is narrow at the top and wide at the bottom, and the pressure plate is sleeved on the small diameter section of the stepped shaft section.
作为实施方式之一,所述上辊盒驱动装置还包括摆动座和摆动驱动机构,所述摆动座可摆动地设置在所述升降座上,所述摆动驱动机构安装在所述升降座上并且与所述摆动座连接,所述上辊盒安装在所述摆动座上。As one of the embodiments, the upper roller box driving device further includes a swing seat and a swing drive mechanism. The swing seat is swingably provided on the lifting base, and the swing drive mechanism is installed on the lifting base. It is connected with the swing base, and the upper roller box is installed on the swing base.
作为实施方式之一,所述摆动驱动机构包括摆动驱动单元、与所述摆动驱动单元连接的摆动传动轴以及安装在所述摆动传动轴上的偏心套,所述摆动座上设有摆动支架,所述偏心套与所述摆动支架滑动配合。As one embodiment, the swing drive mechanism includes a swing drive unit, a swing drive shaft connected to the swing drive unit, and an eccentric sleeve installed on the swing drive shaft, and a swing bracket is provided on the swing seat. The eccentric sleeve is in sliding fit with the swing bracket.
作为实施方式之一,所述偏心套通过钩头楔键与所述摆动传动轴连接。As one embodiment, the eccentric sleeve is connected to the swing transmission shaft through a hook wedge key.
作为实施方式之一,所述升降座上设有弧形导向面,所述摆动座上对应地设有弧形导向部,所述弧形导向部与所述弧形导向面滑动配合。As one of the embodiments, the lifting base is provided with an arc-shaped guide surface, and the swing seat is correspondingly provided with an arc-shaped guide portion, and the arc-shaped guide portion is slidably matched with the arc-shaped guide surface.
本发明还涉及一种高强钢板带热处理生产系统,包括依次衔接的准备机组、高温热处理机组、低温热处理机组和产品收集机组;The invention also relates to a high-strength steel plate and strip heat treatment production system, which includes a preparation unit, a high-temperature heat treatment unit, a low-temperature heat treatment unit and a product collection unit connected in sequence;
所述准备机组包括依次衔接布置的开卷装置、粗矫装置和第一剪切装置;The preparation unit includes an uncoiling device, a rough straightening device and a first shearing device arranged in sequence;
所述产品收集机组包括精整装置和钢板堆垛工段;The product collection unit includes a finishing device and a steel plate stacking section;
所述粗矫装置和/或所述精整装置采用上述的多辊矫直机。The rough straightening device and/or the finishing device adopts the above-mentioned multi-roller straightening machine.
本发明至少具有如下有益效果:The present invention at least has the following beneficial effects:
本发明提供的多辊矫直机,通过在传动丝杆上套装压簧,能较好地消除传动丝杆与传动丝母之间的配合间隙,提高升降座和上辊盒的升降运动可靠性和升降精度,从而提高矫直机的矫直精度。The multi-roller straightening machine provided by the present invention can better eliminate the matching gap between the transmission screw and the transmission screw nut by installing a compression spring on the transmission screw rod, and improve the reliability of the lifting movement of the lifting seat and the upper roller box. and lifting accuracy, thereby improving the straightening accuracy of the straightening machine.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明实施例提供的多辊矫直机的结构示意图;Figure 1 is a schematic structural diagram of a multi-roller straightening machine provided by an embodiment of the present invention;
图2为图1中A-A剖视图;Figure 2 is a cross-sectional view of A-A in Figure 1;
图3为本发明实施例提供的偏心套与两个摆动滑块的滑动配合示意图;Figure 3 is a schematic diagram of the sliding fit between the eccentric sleeve and two swing sliders provided by the embodiment of the present invention;
图4为本发明实施例提供的高强钢板带热处理生产系统的结构示意图;Figure 4 is a schematic structural diagram of a heat treatment production system for high-strength steel plates and strips provided by an embodiment of the present invention;
图5为本发明实施例提供的高强钢板带热处理生产方法的流程示意图;Figure 5 is a schematic flow chart of the heat treatment production method of high-strength steel plate and strip provided by the embodiment of the present invention;
图6为本发明实施例三提供的带钢切割装置的结构示意图;Figure 6 is a schematic structural diagram of a strip cutting device provided in Embodiment 3 of the present invention;
图7为本发明实施例三提供的带钢输送装置的结构示意图;Figure 7 is a schematic structural diagram of a strip conveying device provided in Embodiment 3 of the present invention;
图8为本发明实施例三提供的带钢输送装置的平面图;Figure 8 is a plan view of the strip conveying device provided in Embodiment 3 of the present invention;
图9为本发明实施例三提供的带钢压紧机构的结构示意图;Figure 9 is a schematic structural diagram of a strip pressing mechanism provided in Embodiment 3 of the present invention;
图10为本发明实施例三提供的导向板在压紧框架上的布置示意图。Figure 10 is a schematic diagram of the arrangement of the guide plate on the compression frame provided in the third embodiment of the present invention.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一Embodiment 1
如图1和图2,本发明实施例提供一种多辊矫直机,包括机架1、上辊盒2和上辊盒驱动装置,所述上辊盒驱动装置包括升降座4、升降驱动结构和丝杆传 动结构,所述上辊盒2安装在所述升降座4上,所述丝杆传动结构包括相配合的传动丝杆601和传动丝母602,所述升降座4与所述传动丝杆601固连,所述传动丝母602固定安装在所述机架1上,所述升降驱动结构安装在所述机架1上并且与所述传动丝杆601传动连接,所述传动丝杆601上套装有压簧7,所述压簧7一端与所述机架1抵接、另一端与连接在所述传动丝杆601上的压板701抵接。As shown in Figures 1 and 2, the embodiment of the present invention provides a multi-roller straightening machine, which includes a frame 1, an upper roller box 2 and an upper roller box driving device. The upper roller box driving device includes a lifting seat 4, a lifting drive structure and screw drive structure. The upper roller box 2 is installed on the lifting base 4. The screw transmission structure includes a matching driving screw 601 and a driving screw nut 602. The lifting base 4 is connected to the lifting base 4. The transmission screw 601 is fixedly connected, the transmission nut 602 is fixedly installed on the frame 1, the lifting drive structure is installed on the frame 1 and is drivingly connected with the transmission screw 601. A compression spring 7 is installed on the screw rod 601. One end of the compression spring 7 is in contact with the frame 1, and the other end is in contact with the pressure plate 701 connected to the transmission screw rod 601.
上述多辊矫直机还包括下辊盒3,通过控制上辊盒2的压下量,可以达到矫直目的。The above-mentioned multi-roller straightening machine also includes a lower roller box 3. By controlling the reduction amount of the upper roller box 2, the straightening purpose can be achieved.
在其中一个实施例中,上述升降驱动结构包括升降驱动单元605、传动蜗杆604和传动蜗轮603,其中,通过升降驱动单元605驱动传动蜗杆604转动,带动传动蜗轮603转动,再由传动蜗轮603带动传动丝杆601转动;上述升降驱动单元605可采用齿轮马达等转动驱动设备,传动蜗轮603与传动丝杆601之间可以采用键连接等形式。In one embodiment, the above-mentioned lifting drive structure includes a lifting drive unit 605, a transmission worm 604 and a transmission worm wheel 603. The lifting drive unit 605 drives the transmission worm 604 to rotate, driving the transmission worm gear 603 to rotate, and then the transmission worm gear 603 drives the transmission worm 604 to rotate. The transmission screw 601 rotates; the above-mentioned lifting drive unit 605 can use a gear motor or other rotation drive equipment, and the transmission worm gear 603 and the transmission screw 601 can use a key connection or other forms.
一般地,在机架操作侧和机架传动侧均设有上述丝杆传动结构,以保证升降座4的升降平稳性。进一步地,如图1和图2,在机架操作侧和机架传动侧均设有多组所述丝杆传动结构,每侧的各丝杆传动结构可由同一升降驱动单元605驱动,具体地:传动蜗轮603与传动丝杆601的数量相同并且一一对应配置,则传动蜗杆604与传动丝杆601的数量也相同,各传动蜗杆604可通过一同步连杆606串接,该同步连杆606可通过联轴器607与上述升降驱动单元605连接;其中,传动蜗杆604可采用中空杆并且套装固定在同步连杆606上等设置方式。基于上述结构,能保证各传动丝杆601的动作一致性和同步性,提高升降座4和上辊盒2的升降运动平稳性和可靠性。Generally, the above-mentioned screw transmission structure is provided on both the operating side and the transmission side of the frame to ensure the stability of the lifting base 4. Further, as shown in Figures 1 and 2, multiple sets of screw transmission structures are provided on both the operating side and the transmission side of the frame. Each screw transmission structure on each side can be driven by the same lifting drive unit 605. Specifically, : The number of transmission worm gears 603 and transmission screw rods 601 are the same and configured in a one-to-one correspondence, then the number of transmission worms 604 and transmission screw rods 601 are also the same. Each transmission worm 604 can be connected in series through a synchronous connecting rod 606. The synchronous connecting rod 606 can be connected to the above-mentioned lifting drive unit 605 through a coupling 607; wherein, the transmission worm 604 can be a hollow rod and can be set and fixed on the synchronizing connecting rod 606. Based on the above structure, the consistency and synchronicity of the movements of each transmission screw 601 can be ensured, and the stability and reliability of the lifting movement of the lifting seat 4 and the upper roller box 2 can be improved.
上述压板701优选为与压簧7的顶端抵接,压簧7可以支承压板701,从而 平衡吊挂在传动丝杆601上的升降座4和上辊盒2等的重量,消除传动丝杆601与传动丝母602之间的配合间隙。在其中一个实施例中,压簧7套装在传动丝杆601的顶部,具体地,如图1和图2,所述压板701可活动地套设在所述传动丝杆601上并且上板面与螺接在传动丝杆601顶部的锁紧螺母702抵接,所述压簧7与所述压板701的下板面抵接。其中,压簧7与压板701之间可以固定连接,也可以仅为抵紧接触关系;同样地,压簧7与机架1之间可以固定连接,也可以仅为抵紧接触关系。相较于压板701固定安装在传动丝杆601上的方式,将压板701可活动地套设在传动丝杆601上,通过调节锁紧螺母702在传动丝杆601上的位置,可以达到调节压簧7初始压缩量的效果,能相应地提高丝杆传动结构的配合精度,从而提高矫直机的矫直精度。进一步地,如图1,所述传动丝杆601的顶部为上窄下宽的阶梯轴段,所述压板701套设在所述阶梯轴段的小直径段上,则该阶梯轴段的阶梯面可以对压板701的调节位置进行限定。The above-mentioned pressure plate 701 is preferably in contact with the top end of the compression spring 7. The compression spring 7 can support the pressure plate 701, thereby balancing the weight of the lifting seat 4 and the upper roller box 2 hung on the transmission screw rod 601, eliminating the need for the transmission screw rod 601. The matching gap with the transmission nut 602. In one embodiment, the compression spring 7 is sleeved on the top of the transmission screw 601. Specifically, as shown in Figures 1 and 2, the pressure plate 701 is movably sleeved on the transmission screw 601 and the upper plate surface The compression spring 7 is in contact with the lower plate surface of the pressure plate 701 and is in contact with the locking nut 702 screwed on the top of the transmission screw rod 601 . Among them, the compression spring 7 and the pressure plate 701 can be fixedly connected, or only have a tight contact relationship; similarly, the compression spring 7 and the frame 1 can be fixedly connected, or can only have a tight contact relationship. Compared with the way that the pressure plate 701 is fixedly installed on the transmission screw 601, the pressure plate 701 is movably set on the transmission screw 601. By adjusting the position of the lock nut 702 on the transmission screw 601, the adjustment pressure can be achieved. The effect of the initial compression amount of spring 7 can correspondingly improve the matching accuracy of the screw drive structure, thereby improving the straightening accuracy of the straightening machine. Further, as shown in Figure 1, the top of the transmission screw 601 is a stepped shaft section that is narrow at the top and wide at the bottom. The pressure plate 701 is sleeved on the small diameter section of the stepped shaft section, so that the step of the stepped shaft section is The adjustment position of the pressure plate 701 can be limited.
当机架操作侧和机架传动侧均设有多组丝杆传动结构时,优选地,每侧的各传动丝杆601均与同一块压板701连接,各所述传动丝杆601上均套装有所述压簧7并且各所述压簧7分别与对应侧的所述压板701抵接,能进一步提高各传动丝杆601的动作一致性和同步性。When there are multiple sets of screw transmission structures on both the operating side and the transmission side of the frame, preferably, each transmission screw 601 on each side is connected to the same pressure plate 701, and each transmission screw 601 is covered with a sleeve. With the compression spring 7 and each compression spring 7 respectively abutting the pressure plate 701 on the corresponding side, the consistency and synchronization of the movements of each transmission screw 601 can be further improved.
本实施例提供的多辊矫直机,通过在传动丝杆601上套装压簧7,能较好地消除传动丝杆601与传动丝母602之间的配合间隙,提高升降座4和上辊盒2的升降运动可靠性和升降精度,从而提高矫直机的矫直精度。The multi-roller straightening machine provided in this embodiment can better eliminate the matching gap between the transmission screw 601 and the transmission screw mother 602 by installing the compression spring 7 on the transmission screw 601, and improve the lifting seat 4 and the upper roller. The reliability and lifting accuracy of the lifting movement of box 2 are improved, thereby improving the straightening accuracy of the straightening machine.
进一步优选地,如图1和图2,所述上辊盒驱动装置还包括摆动座5和摆动驱动机构,所述摆动座5可摆动地设置在所述升降座4上,所述摆动驱动机构安装在所述升降座4上并且与所述摆动座5连接,所述上辊盒2安装在所述摆动座5上。通过升降座4可以带动摆动座5和上辊盒2升降,通过摆动座5则 能带动上辊盒2摆动,可以实现矫直机入口或矫直机出口压下量偏差的调整,达到更好的矫直效果。可以理解地,上述摆动座5的摆动轴轴向平行于上辊盒2中上辊的轴向。Further preferably, as shown in Figures 1 and 2, the upper roller box driving device further includes a swing seat 5 and a swing drive mechanism. The swing seat 5 is swingably provided on the lifting base 4. The swing drive mechanism It is installed on the lifting base 4 and connected with the swing base 5 , and the upper roller box 2 is installed on the swing base 5 . The lifting seat 4 can drive the swing seat 5 and the upper roller box 2 to rise and fall, and the swing seat 5 can drive the upper roller box 2 to swing, so that the deviation of the reduction amount at the straightening machine entrance or the straightening machine outlet can be adjusted to achieve better results. straightening effect. It can be understood that the axial direction of the swing axis of the above-mentioned swing seat 5 is parallel to the axial direction of the upper roller in the upper roller box 2 .
在其中一个实施例中,如图2,上述摆动驱动机构包括摆动驱动单元801、与所述摆动驱动单元801连接的摆动传动轴802以及安装在所述摆动传动轴802上的偏心套803,所述摆动座5上设有摆动支架,所述偏心套803与所述摆动支架滑动配合。该摆动驱动单元801可以采用齿轮马达等转动驱动设备;摆动传动轴802与偏心套803之间可以采用键连接形式,优选地,所述偏心套803通过钩头楔键804与所述摆动传动轴802连接,连接结构稳定性高、传力可靠。可选地,如图3,在摆动支架上设有两个摆动滑块805,该两个摆动滑块805相对设置并且滑动配合面为弧形面,偏心套803与该两个滑动配合面滑动配合。In one embodiment, as shown in Figure 2, the above-mentioned swing drive mechanism includes a swing drive unit 801, a swing drive shaft 802 connected to the swing drive unit 801, and an eccentric sleeve 803 installed on the swing drive shaft 802, so The swing seat 5 is provided with a swing bracket, and the eccentric sleeve 803 is in sliding fit with the swing bracket. The swing drive unit 801 can use a gear motor or other rotational driving equipment; the swing drive shaft 802 and the eccentric sleeve 803 can be connected in the form of a key. Preferably, the eccentric sleeve 803 is connected to the swing drive shaft through a hook wedge key 804 802 connection, high stability of the connection structure and reliable force transmission. Optionally, as shown in Figure 3, two swing sliders 805 are provided on the swing bracket. The two swing sliders 805 are arranged oppositely and the sliding mating surfaces are arc-shaped surfaces. The eccentric sleeve 803 slides with the two sliding mating surfaces. Cooperate.
进一步优选地,如图1和图2,所述升降座4上设有弧形导向面,所述摆动座5上对应地设有弧形导向部,所述弧形导向部与所述弧形导向面滑动配合,可以进一步提高摆动座5的摆动精度。Further preferably, as shown in Figures 1 and 2, the lifting seat 4 is provided with an arc-shaped guide surface, and the swing seat 5 is correspondingly provided with an arc-shaped guide portion, and the arc-shaped guide portion is consistent with the arc-shaped guide surface. The sliding fit of the guide surface can further improve the swing accuracy of the swing seat 5 .
进一步优选地,如图2,升降座4与摆动座5之间通过拉紧结构约束连接,具体地,该拉紧结构包括拉紧轴501、碟簧502和约束螺母503,其中,在升降座4上开设有避让孔,拉紧轴501设置在摆动座5上、穿过该避让孔后伸至升降座4上,约束螺母503螺接在拉紧轴501的顶部,碟簧502套装在拉紧轴501上,碟簧502的顶端与约束螺母503抵接、底端与升降座4抵接;其中,避让孔的直径大于拉紧轴501的直径,二者之间的间隙应满足摆动座5的摆动要求,避免对摆动座5的摆动造成干涉。Further preferably, as shown in Figure 2, the lifting base 4 and the swing base 5 are constrained and connected through a tensioning structure. Specifically, the tensioning structure includes a tensioning shaft 501, a disc spring 502 and a constraining nut 503, wherein, in the lifting base 4 is provided with an escape hole, the tensioning shaft 501 is set on the swing seat 5, passes through the escape hole and extends to the lifting seat 4, the restraining nut 503 is screwed on the top of the tensioning shaft 501, and the disc spring 502 is set on the tensioning seat 5. On the tightening shaft 501, the top end of the disc spring 502 is in contact with the restraining nut 503, and the bottom end is in contact with the lifting seat 4; among them, the diameter of the avoidance hole is larger than the diameter of the tensioning shaft 501, and the gap between the two should meet the requirements of the swing seat. 5 swing requirements to avoid interference with the swing of the swing seat 5.
进一步优选地,如图2,上述矫直机还设有用于检测压下量的检测机构。在其中一个实施例中,该检测机构包括磁致伸缩传感器9,其中,优选地,该磁致 伸缩传感器9的固定端安装在升降座4上,移动端安装在摆动座5上,这样可以分别测量入口和出口的压下量,计算出偏转的角度以及压下量。Further preferably, as shown in Figure 2, the above-mentioned straightening machine is also provided with a detection mechanism for detecting the reduction amount. In one embodiment, the detection mechanism includes a magnetostrictive sensor 9, wherein, preferably, the fixed end of the magnetostrictive sensor 9 is installed on the lifting base 4, and the moving end is installed on the swing base 5, so that they can be Measure the depression at the inlet and outlet, and calculate the angle of deflection and the depression.
实施例二 Embodiment 2
如图4,本发明实施例提供一种高强钢板带热处理生产系统,包括依次衔接的准备机组、高温热处理机组、低温热处理机组和产品收集机组;As shown in Figure 4, the embodiment of the present invention provides a high-strength steel plate and strip heat treatment production system, including a preparation unit, a high-temperature heat treatment unit, a low-temperature heat treatment unit and a product collection unit connected in sequence;
所述准备机组包括依次衔接布置的开卷装置11、粗矫装置12和第一剪切装置13;The preparation unit includes an uncoiling device 11, a rough straightening device 12 and a first shearing device 13 arranged in sequence;
所述产品收集机组包括精整装置61和钢板堆垛工段;The product collection unit includes a finishing device 61 and a steel plate stacking section;
所述粗矫装置12和/或所述精整装置61采用上述实施例一所提供的多辊矫直机。The rough straightening device 12 and/or the finishing device 61 adopts the multi-roller straightening machine provided in the first embodiment.
进一步地,所述高温热处理机组包括依次衔接的第一加热装置22、第一冷却装置23、第二剪切装置24和第一堆垛机25;所述低温热处理机组包括至少一组低温热处理机构,所述低温热处理机构包括依次衔接的第二加热装置41和第二冷却装置42;有多组低温热处理机构时,各低温热处理机构并联布置;其中,所述第一剪切装置13通过钢材输送通道与所述第一加热装置22衔接,所述第一堆垛机25通过钢板转运装置30分别与各所述第二加热装置41衔接;各所述第二冷却装置42均与所述产品收集机组衔接。Further, the high-temperature heat treatment unit includes a first heating device 22, a first cooling device 23, a second shearing device 24 and a first stacker 25 connected in sequence; the low-temperature heat treatment unit includes at least one set of low-temperature heat treatment mechanisms. , the low-temperature heat treatment mechanism includes a second heating device 41 and a second cooling device 42 connected in sequence; when there are multiple groups of low-temperature heat treatment mechanisms, each low-temperature heat treatment mechanism is arranged in parallel; wherein, the first shearing device 13 is transported by steel The channel is connected to the first heating device 22, and the first stacker 25 is connected to each of the second heating devices 41 through a steel plate transfer device 30; each of the second cooling devices 42 is connected to the product collection Unit connection.
上述开卷装置11用于钢卷开卷,优选为采用双通道开卷方式,可缩减入口段换卷停机时间,提高生产效率。The above-mentioned uncoiling device 11 is used for uncoiling steel coils, and preferably adopts a dual-channel uncoiling method, which can reduce the downtime for coil change at the entrance section and improve production efficiency.
上述粗矫装置12可用于钢卷直头并对连续带钢进行矫直,以及可去除带钢表面大部分氧化铁皮,初步改善带钢的板形和表面质量。The above-mentioned rough straightening device 12 can be used to straighten the steel coil and straighten the continuous strip, and can remove most of the oxide scale on the surface of the strip to initially improve the shape and surface quality of the strip.
上述第一剪切装置13可用于带钢切头尾,以及实现连续带钢的定尺分切等剪切操作。The above-mentioned first shearing device 13 can be used for cutting the head and tail of the strip, and can realize shearing operations such as cutting the continuous strip to length.
进一步地,如图4,上述准备机组还包括除鳞装置14,用于进一步去除带钢或钢板表面的氧化铁皮,包括抛丸机、刷辊中的一种或多种;该除鳞装置14可布置在粗矫装置12与第一剪切装置13之间,也可布置在第一剪切装置13的出口侧。抛丸机通过向带钢表面高速喷射铸钢丸,以去除带钢表面氧化铁皮,使带钢进入加热炉前具有良好表面质量,抛丸机入出口均配置有高速气帘,防止废丸料溢出;当同时设置抛丸机和刷辊时,刷辊布置在抛丸机出口,用于清除带钢表面残余钢丸和氧化铁皮浮灰。Further, as shown in Figure 4, the above preparation unit also includes a descaling device 14, which is used to further remove iron oxide scale on the surface of the strip or steel plate, including one or more of a shot blasting machine and a brush roller; the descaling device 14 It can be arranged between the rough straightening device 12 and the first shearing device 13 , or it can be arranged on the outlet side of the first shearing device 13 . The shot blasting machine sprays cast steel shots on the surface of the strip at high speed to remove the oxide scale on the surface of the strip, so that the strip has good surface quality before entering the heating furnace. The inlet and outlet of the shot blasting machine are equipped with high-speed air curtains to prevent waste shot materials from overflowing. ; When the shot blasting machine and brush roller are set up at the same time, the brush roller is arranged at the outlet of the shot blasting machine to remove residual steel shot and oxide scale floating dust on the surface of the strip steel.
进一步优选地,如图4,所述第一剪切装置13与所述第一加热装置22之间的钢材输送通道上设有至少一个第一钢板上下线工位,所述第一钢板上下线工位处设有能够对钢材输送通道进行钢板下线或钢板上线操作的第一钢板上下线装置15。上述钢材输送通道可以是输送辊道等;上述第一钢板上下线装置15可采用钢板吊运装置,例如采用真空吸盘吊机或高精度磁盘吊机等。基于该结构,可以实现钢板的上下线处理,实现准备机组的功能独立化,可在下游工序故障时,将钢板吊运下线暂存(例如进入中间库),也可在上游工序故障时,将线下钢板吊运上线,实现故障不停产,提高系统稳定性。Further preferably, as shown in Figure 4, the steel conveying channel between the first shearing device 13 and the first heating device 22 is provided with at least one first steel plate on-line station. The first steel plate on-line station The work station is provided with a first steel plate on-line device 15 capable of performing steel plate off-line or steel plate on-line operations on the steel material conveying channel. The steel conveying channel may be a conveying roller, etc.; the first steel plate loading and unloading device 15 may be a steel plate lifting device, such as a vacuum suction cup crane or a high-precision disk crane. Based on this structure, it is possible to realize the on-line and off-line processing of steel plates and realize the functional independence of the preparation unit. When the downstream process fails, the steel plate can be lifted off the line and temporarily stored (for example, into the intermediate warehouse). It can also be used when the upstream process fails. Lift offline steel plates onto the line to ensure non-stop production due to faults and improve system stability.
在其中一个实施例中,如图4,第一钢板上下线工位有两个并且分列于除鳞装置14的前后两侧,能实现除磷装置功能独立化,实现线外钢板的除磷,最大程度发挥除磷装置的产能和效益。In one embodiment, as shown in Figure 4, there are two upstream and downstream workstations on the first steel plate and they are arranged on the front and rear sides of the descaling device 14, which can realize the independent function of the phosphorus removal device and realize the phosphorus removal of the off-line steel plate. , Maximize the production capacity and efficiency of the phosphorus removal device.
优选地,如图4,在第一加热装置22的入口侧设有纠偏装置21,可以防止带钢在第一加热装置22内跑偏,同时也可通过该纠偏装置21建立张力,保证连续带钢生产时顺利通板,并改善带钢在第一加热装置22内的板形。该纠偏装置21优选为采用夹送纠偏辊形式,纠偏精度可控制在±1~5mm。Preferably, as shown in Figure 4, a deviation correction device 21 is provided at the entrance side of the first heating device 22, which can prevent the strip from deflecting in the first heating device 22. At the same time, the deviation correction device 21 can also establish tension to ensure a continuous strip. The strip can be smoothly passed through during steel production and the shape of the strip in the first heating device 22 can be improved. The correction device 21 is preferably in the form of a pinch correction roller, and the correction accuracy can be controlled within ±1 to 5 mm.
优选地,上述第一加热装置22采用加热炉,例如采用无氧化辊底式加热炉 或带惰性气氛保护的全密封感应加热炉等,实现钢材加热目的同时,可有效防止钢材表面氧化。优选地,上述第一加热装置22包括加热段和保温段,便于钢材热处理工艺的实施。Preferably, the above-mentioned first heating device 22 adopts a heating furnace, such as a non-oxidation roller hearth heating furnace or a fully sealed induction heating furnace with inert atmosphere protection, so as to achieve the purpose of heating the steel and effectively prevent the surface oxidation of the steel. Preferably, the above-mentioned first heating device 22 includes a heating section and a heat preservation section to facilitate the implementation of the steel heat treatment process.
优选地,上述第一冷却装置23用于将加热后的板带按照设定的冷却速率冷却,可采用气雾、水雾与水喷淋方式中的一种或多种,可通过分区冷却技术与上下水比控制技术,提高板带冷却均匀性,防止板带在冷却过程中产生较大的内应力。进一步地,可采用带张力的辊压式冷却方式,进一步防止带钢在冷却过程中因内应力而产生板型缺陷。Preferably, the above-mentioned first cooling device 23 is used to cool the heated strip according to a set cooling rate. One or more of aerosol, water mist and water spray methods can be used, and zone cooling technology can be used. The upper and lower water ratio control technology improves the uniformity of cooling of the strip and prevents the strip from generating large internal stress during the cooling process. Furthermore, the roller cooling method with tension can be used to further prevent the strip from forming defects due to internal stress during the cooling process.
进一步地,上述第一冷却装置23的出口处配置有表检仪和板型仪,可以对冷却后的带钢或钢板的表面质量和板形进行在线实时监测,并将监测结果反馈到第一冷却装置23,第一冷却装置23根据反馈信息对冷却参数进行实时自动调节,形成闭环控制。Furthermore, the outlet of the above-mentioned first cooling device 23 is equipped with a meter inspection instrument and a plate shape meter, which can conduct online real-time monitoring of the surface quality and plate shape of the cooled strip or steel plate, and feed back the monitoring results to the first cooling device. The cooling device 23 and the first cooling device 23 automatically adjust the cooling parameters in real time according to the feedback information to form a closed-loop control.
其中,上述第一冷却装置23可实现连续带钢慢速出炉淬火冷却、单张钢板慢速出炉淬火冷却和单张钢板快速出炉淬火冷却等几种冷却模式。Among them, the above-mentioned first cooling device 23 can realize several cooling modes such as slow-speed quenching and cooling of continuous strip steel, slow-speed quenching and cooling of single steel plates, and rapid quenching and cooling of single steel plates.
上述第二剪切装置24主要用于连续带钢的定尺分切等剪切操作。上述第一堆垛机25可将定尺分切后的钢板码垛整齐,进而运送到下游工序;该第一堆垛机25优选为采用摆动马蹄辊形式,液压驱动,可提高码垛节奏和精度;该第一堆垛机25的入口可进一步配置夹送辊,可用于辅助钢板减速。The above-mentioned second shearing device 24 is mainly used for shearing operations such as cutting continuous strip steel to length. The above-mentioned first stacker 25 can stack the cut-to-length steel plates neatly and then transport them to downstream processes; the first stacker 25 is preferably in the form of a swinging horseshoe roller and is hydraulically driven, which can improve the palletizing rhythm and Accuracy; the entrance of the first stacker 25 can be further equipped with pinch rollers, which can be used to assist in decelerating the steel plate.
在其中一个实施例中,上述钢板转运装置3可参考中国专利申请CN202111265720.7中的相关设备,具体结构此处不作赘述。In one embodiment, the above-mentioned steel plate transfer device 3 can refer to the relevant equipment in Chinese patent application CN202111265720.7, and the specific structure will not be described again here.
优选地,上述低温热处理机组包括多组低温热处理机构,可以提高系统生产的灵活性和可靠性。Preferably, the above-mentioned low-temperature heat treatment unit includes multiple sets of low-temperature heat treatment mechanisms, which can improve the flexibility and reliability of system production.
上述第二加热装置41采用加热炉,例如采用无氧化辊底式加热炉或带惰性 气氛保护的全密封感应加热炉等,实现钢板加热目的同时,可有效防止钢板表面氧化。优选地,上述第二加热装置41包括加热段和保温段,便于钢板热处理工艺的实施。The above-mentioned second heating device 41 adopts a heating furnace, such as a non-oxidation roller hearth heating furnace or a fully sealed induction heating furnace with inert atmosphere protection, to achieve the purpose of heating the steel plate and effectively prevent the surface oxidation of the steel plate. Preferably, the above-mentioned second heating device 41 includes a heating section and a heat preservation section to facilitate the implementation of the steel plate heat treatment process.
优选地,上述第二冷却装置42用于对加热后的钢板进行冷却,其中:高温段400~700℃优选为采用保护气体循环喷吹冷却(RJC)技术,将钢板以20~60℃/s的冷却速度快速冷却,避免回火脆性的发生,同时防止钢板氧化;低温段400℃以下采用了空气喷吹冷却(AJC)技术将钢板空冷至室温,降低回火内应力,并得到稳定的回火态组织。Preferably, the above-mentioned second cooling device 42 is used to cool the heated steel plate, wherein: the high temperature section 400-700°C preferably adopts protective gas circulating jet cooling (RJC) technology, and the steel plate is cooled at 20-60°C/s. The cooling rate is rapid cooling to avoid the occurrence of temper brittleness and prevent the oxidation of the steel plate; in the low temperature section below 400°C, air jet cooling (AJC) technology is used to air-cool the steel plate to room temperature, reduce the internal stress of tempering, and obtain stable tempering. Fire organization.
在其中一个实施例中,如图4,每一所述第二加热装置41配置有进料辊道,所述钢板转运装置3分别与各所述进料辊道衔接;所述进料辊道上有第二钢板上下线工位,所述第二钢板上下线工位处设有能够对进料辊道进行钢板下线或钢板上线操作的第二钢板上下线装置43。上述进料辊道可以是输送辊道等;上述第二钢板上下线装置43可采用钢板吊运装置,例如采用真空吸盘吊机或高精度磁盘吊机等。基于该结构,可以实现钢板的上下线处理,使低温热处理机组具有功能独立性,提高生产灵活性和可靠性,同时也能提高机组设备利用率。进一步地,可以通过上述钢板吊运装置实现钢板转运装置3与进料辊道之间的衔接,提高该钢板吊运装置的设备利用率。In one embodiment, as shown in Figure 4, each second heating device 41 is equipped with a feed roller, and the steel plate transfer device 3 is connected to each of the feed rollers; There is a second steel plate loading and unloading station, and the second steel plate loading and unloading station is provided with a second steel plate loading and unloading device 43 capable of performing steel plate offline or steel plate online operations on the feed roller. The above-mentioned feeding roller can be a conveying roller, etc.; the above-mentioned second steel plate loading and unloading device 43 can be a steel plate lifting device, such as a vacuum suction cup crane or a high-precision disk crane. Based on this structure, the on-line and off-line processing of steel plates can be realized, making the low-temperature heat treatment unit functionally independent, improving production flexibility and reliability, and at the same time improving unit equipment utilization. Furthermore, the connection between the steel plate transfer device 3 and the feed roller can be realized through the above-mentioned steel plate lifting device, thereby improving the equipment utilization rate of the steel plate lifting device.
如图4和图5,各所述第二冷却装置42均与所述精整装置61的入料口衔接,所述精整装置61的出料口与所述钢板堆垛工段衔接。另外,优选地,精整装置61出口配置有表检仪和板型仪,用于对矫直后的钢板的表面质量和板形进行在线实时监测,并将监测结果反馈到精整装置61,精整装置61根据反馈信息对矫直参数进行实时自动调节,形成闭环控制。As shown in Figures 4 and 5, each of the second cooling devices 42 is connected to the inlet of the finishing device 61, and the outlet of the finishing device 61 is connected to the steel plate stacking section. In addition, preferably, the outlet of the finishing device 61 is equipped with a meter inspection instrument and a plate shape meter for online real-time monitoring of the surface quality and plate shape of the straightened steel plate, and the monitoring results are fed back to the finishing device 61, The finishing device 61 automatically adjusts the straightening parameters in real time based on the feedback information to form a closed-loop control.
对于并联的多组低温热处理机构,各低温热处理机构可共用一组精整装置 61,各第二冷却装置42输出的钢板均可以输送至该精整装置61中。For multiple sets of low-temperature heat treatment mechanisms connected in parallel, each low-temperature heat treatment mechanism can share a set of finishing devices 61, and the steel plates output by each second cooling device 42 can be transported to the finishing device 61.
进一步地,如图4,每一所述第二冷却装置42还通过旁通辊道与所述钢板堆垛工段衔接,所述旁通辊道的两端分别位于所述精整装置61的入料侧和出料侧;基于该设计,可以提高系统生产灵活性,对于不需要进行精整处理的钢板,可以直接进入钢板堆垛工段。Further, as shown in Figure 4, each second cooling device 42 is also connected to the steel plate stacking section through a bypass roller. The two ends of the bypass roller are respectively located at the entrance of the finishing device 61. Material side and discharging side; based on this design, the production flexibility of the system can be improved. For steel plates that do not need finishing treatment, they can directly enter the steel plate stacking section.
进一步地,如图4和图5,精整装置61入料侧的钢板输送辊道上设有钢板上线工位并且配置有钢板上线装置5。该钢板上线装置5可采用真空吸盘吊或高精度磁盘吊等形式的钢板吊运装置,可以将线外钢板吊运上线,实现精整机组具有功能独立化,提高生产灵活性,最大程度地发挥精整设备的产能和效益。Further, as shown in Figures 4 and 5, the steel plate conveying roller on the feed side of the finishing device 61 is provided with a steel plate online station and is equipped with a steel plate online device 5. The steel plate on-line device 5 can adopt a steel plate lifting device in the form of a vacuum suction cup crane or a high-precision disk crane, which can lift off-line steel plates onto the line, realizing functional independence of the finishing unit, improving production flexibility, and maximizing production efficiency. Make full use of the productivity and efficiency of finishing equipment.
在其中一个实施例中,如图4和图5,上述钢板堆垛工段可以包括多组第二堆垛机63,精整装置61输出的钢板可以进入其中一组第二堆垛机63;在上述设有第二冷却装置42配置有旁通辊道的方案中,可设置第二堆垛机63的数量与低温热处理机构的数量相同并且一一对应配置,每组第二冷却装置42可通过对应的旁通辊道与对应的第二堆垛机63衔接。上述第二堆垛机63优选为采用摆动马蹄辊形式,液压驱动,可提高码垛节奏和精度;该第二堆垛机63的入口可进一步配置夹送辊,可用于辅助钢板减速。In one embodiment, as shown in Figures 4 and 5, the above-mentioned steel plate stacking section can include multiple sets of second stackers 63, and the steel plates output by the finishing device 61 can enter one of the sets of second stackers 63; In the above solution where the second cooling device 42 is equipped with a bypass roller, the number of the second stackers 63 can be the same as the number of low-temperature heat treatment mechanisms and configured in one-to-one correspondence. Each group of the second cooling device 42 can pass through The corresponding bypass roller conveyor is connected with the corresponding second stacker 63 . The above-mentioned second stacker 63 is preferably in the form of a swinging horseshoe roller and is hydraulically driven, which can improve the palletizing rhythm and accuracy; the entrance of the second stacker 63 can be further equipped with a pinch roller, which can be used to assist in decelerating the steel plate.
进一步地,在第二堆垛机63的入口侧还设有第三剪切装置62,主要用于钢板的定尺剪切等剪切操作,以满足用户对不同长度钢板的需求,也可用于钢板在线取样。Further, a third shearing device 62 is also provided on the entrance side of the second stacker 63, which is mainly used for shearing operations such as cutting steel plates to length to meet the user's needs for steel plates of different lengths, and can also be used for Steel plate online sampling.
实施例三 Embodiment 3
本发明实施例提供一种带钢连续生产线上的带钢切割方法,可用于上述实施例二中完成相应的剪切操作,例如第一剪切装置、第二剪切装置及第三剪切装置中的至少一种采用该带钢切割方法。The embodiment of the present invention provides a strip cutting method on a strip continuous production line, which can be used to complete the corresponding shearing operations in the second embodiment, such as the first shearing device, the second shearing device and the third shearing device. At least one of them adopts the strip cutting method.
该带钢切割方法包括如下步骤:The strip cutting method includes the following steps:
在带钢运行通道上方布置切割头1031;Arrange the cutting head 1031 above the strip running channel;
设计切割头运行路径,使切割头1031在带钢长度方向上保持与带钢随动,并且在带钢宽度方向上相对于带钢作横移切割运动;Design the running path of the cutting head so that the cutting head 1031 keeps following the strip in the length direction of the strip and performs lateral cutting motion relative to the strip in the width direction of the strip;
当带钢运行到设定位置时,所述切割头1031按所设计的切割头运行路径活动,对带钢进行切割。When the strip moves to the set position, the cutting head 1031 moves according to the designed cutting head running path to cut the strip.
其中,可以采用热切割方式或水切割方式,热切割方式优选为采用激光切割方式,相应地,所述切割头1031为激光切割头;对于水切割方式,上述切割头1031对应地为水切割头/水刀。Among them, the thermal cutting method or the water cutting method can be used. The thermal cutting method is preferably the laser cutting method. Accordingly, the cutting head 1031 is a laser cutting head; for the water cutting method, the cutting head 1031 is correspondingly a water cutting head. /waterjet.
显然地,上述切割头1031需要能够移动,相应地,所述切割头1031配置有切割头驱动机构,所述切割头驱动机构具有驱动所述切割头1031在带钢运行通道长度方向上运动的第一驱动行程以及驱动所述切割头1031在带钢运行通道宽度方向上运动的第二驱动行程。在其中一个实施例中,如图6,采用龙门式切割机,具体包括:Obviously, the above-mentioned cutting head 1031 needs to be able to move. Correspondingly, the cutting head 1031 is configured with a cutting head driving mechanism. The cutting head driving mechanism has a third element that drives the cutting head 1031 to move in the length direction of the strip running channel. A driving stroke and a second driving stroke driving the cutting head 1031 to move in the width direction of the strip running channel. In one embodiment, as shown in Figure 6, a gantry cutting machine is used, which specifically includes:
机床主机部分:包括龙门架1033和活动座,龙门架1033可以沿带钢运行通道长度方向滑动,实现切割头1031在X向的运动,活动座能在龙门架1033上横移,实现切割头1031在Y向的运动,进一步还可设置活动座能相对于龙门架1033升降,实现切割头1031在Z向的运动,可以辅助聚焦,提高切割头1031的聚焦效率和聚焦精度。龙门架1033的驱动以及活动座的驱动优选为采用伺服电机,能按照控制程序正确而精准的进行驱动;激光器1032即安装在上述活动座上,激光器1032发出的激光由切割头1031出射至带钢表面,实现带钢切割操作;Machine tool host part: including the gantry 1033 and the movable seat. The gantry 1033 can slide along the length of the strip running channel to realize the movement of the cutting head 1031 in the X direction. The movable seat can move laterally on the gantry 1033 to realize the cutting head 1031 In the Y-direction movement, the movable seat can further be set to move up and down relative to the gantry 1033 to realize the movement of the cutting head 1031 in the Z-direction, which can assist focusing and improve the focusing efficiency and focusing accuracy of the cutting head 1031. The drive of the gantry 1033 and the movable seat are preferably driven by servo motors, which can be driven correctly and accurately according to the control program; the laser 1032 is installed on the above-mentioned movable seat, and the laser emitted by the laser 1032 is emitted from the cutting head 1031 to the strip. Surface to realize strip cutting operation;
数控系统:控制机床主机实现切割头1031的X向、Y向、Z向运动,同时 也控制激光器1032的输出功率。CNC system: controls the machine tool host to realize the X-, Y-, and Z-direction movements of the cutting head 1031, and also controls the output power of the laser 1032.
进一步地,上述切割机还包括抽风除尘机构,将加工时产生的烟尘和粉尘抽除并进行除尘处理,使废气排放符合环保要求。Furthermore, the above-mentioned cutting machine also includes an exhaust and dust removal mechanism to extract smoke and dust generated during processing and perform dust removal treatment so that the exhaust gas emissions meet environmental protection requirements.
进一步地,在带钢输送通道下方还设有废料收集单元,该废料收集单元可配置排渣设备,便于将收集的废料及时排出。Furthermore, there is a waste collection unit under the strip conveying channel. The waste collection unit can be equipped with a slag discharge equipment to facilitate the timely discharge of the collected waste.
如图8,由于切割头1031同时具有带钢长度方向上的运动和带钢宽度方向上的运动,呈现出的切割头运行路径是相对于带钢长度方向具有一夹角的斜向运行路径。As shown in Figure 8, since the cutting head 1031 has both movement in the length direction of the strip and movement in the width direction of the strip, the running path of the cutting head is an oblique running path with an angle relative to the length direction of the strip.
其中,上述切割头运行路径的设计考虑的因素主要包括带钢规格、带钢运行速度和切割时间等,由带钢规格可以确定切割头1031的起始运行位置,带钢运行速度则主要决定切割头1031的X向移动速度,切割时间要求结合带钢规格则能确定切割头1031的Y向移动速度。针对不同的工况,切割头运行路径会有差异,但所有切割头运行路径会在切割头1031的两条边界运行路径范围之内(如图8所示)。Among them, the factors considered in the design of the above-mentioned cutting head running path mainly include strip steel specifications, strip running speed and cutting time. The starting running position of the cutting head 1031 can be determined by the strip steel specifications, and the strip running speed mainly determines the cutting speed. The X-direction moving speed of the head 1031, the cutting time requirement combined with the strip steel specification can determine the Y-direction moving speed of the cutting head 1031. For different working conditions, the cutting head running paths will be different, but all cutting head running paths will be within the two boundary running paths of the cutting head 1031 (as shown in Figure 8).
可以理解地,“使切割头1031在带钢长度方向上保持与带钢随动”,即需要使切割头1031的X向移动速度与带钢运行速度保持一致。带钢运行速度是由带钢输送装置101所控制的,因此可使切割头驱动机构与带钢输送装置101联锁控制,以保证上述随动要求,避免造成带钢废料。It can be understood that "keeping the cutting head 1031 following the strip in the length direction of the strip" means that the X-direction moving speed of the cutting head 1031 needs to be consistent with the running speed of the strip. The strip running speed is controlled by the strip conveying device 101, so the cutting head driving mechanism and the strip conveying device 101 can be interlocked and controlled to ensure the above following requirements and avoid strip scrap.
基于上述方法,本实施例可以实现带钢连续生产线上的带钢在线连续切割操作,无需停剪或飞剪,保证带钢生产的可靠性和顺畅性,尤其适用于高强钢板的在线连续切割作业。Based on the above method, this embodiment can realize the online continuous cutting operation of strip steel on the strip steel continuous production line without stopping or flying shearing, ensuring the reliability and smoothness of strip steel production, and is especially suitable for the online continuous cutting operation of high-strength steel plates. .
进一步优化上述方法,如图8,根据不同工况下的切割头运行路径所限定的切割头运行范围,将带钢运行通道划分为切割区域10101和非切割区域10102, 对切割区域10101内的带钢输送装置101进行保护设计。基于该设计,能较好地保护带钢输送装置101,对切割区域10101和非切割区域10102的带钢输送装置101进行匹配性设计,可以有效地降低设备成本和维护成本。Further optimize the above method, as shown in Figure 8, according to the cutting head operating range limited by the cutting head operating path under different working conditions, the strip running channel is divided into a cutting area 10101 and a non-cutting area 10102. For the strip in the cutting area 10101 Steel conveyor 101 is designed for protection. Based on this design, the strip conveying device 101 can be better protected, and the matching design of the strip conveying device 101 in the cutting area 10101 and the non-cutting area 10102 can effectively reduce equipment costs and maintenance costs.
在其中一个实施例中,在切割区域10101,带钢输送装置101的适于与带钢接触的传送表面采用耐激光辐照的材料制成,例如在传送表面镀铜或形成其他耐激光辐照的材料层。上述结构能较好地保护带钢输送装置101,避免激光穿过带钢而烧蚀带钢输送装置101,以及避免带钢输送装置101出现表面缺陷而影响带钢表面质量。In one embodiment, in the cutting area 10101, the conveying surface of the strip conveying device 101 that is suitable for contact with the strip is made of a material that is resistant to laser irradiation, for example, the conveying surface is plated with copper or otherwise formed to be resistant to laser irradiation. material layer. The above structure can better protect the strip conveying device 101, prevent the laser from passing through the strip and ablating the strip conveying device 101, and prevent surface defects of the strip conveying device 101 from affecting the surface quality of the strip.
在其中一个实施例中,如图7和图8,在切割区域10101,带钢输送装置101包括沿带钢运行通道长度方向依次排列的多个输送单元,每个输送单元包括安装在传动辊轴1011上的至少一个第一输送滚盘1012;传动辊轴1011上安装有多个第一输送滚盘1012时,各第一输送滚盘1012在该传动辊轴1011上依次间隔排列。In one embodiment, as shown in Figures 7 and 8, in the cutting area 10101, the strip conveying device 101 includes a plurality of conveying units arranged sequentially along the length direction of the strip running channel. Each conveying unit includes a drive roller installed on At least one first conveying roller 1012 on the transmission roller 1011; when multiple first conveying rollers 1012 are installed on the transmission roller 1011, each first transmission roller 1012 is arranged at intervals on the transmission roller 1011.
将各第一输送滚盘1012间隔布置,可以减少可能出现在切割介质影响范围(例如激光辐照范围)内的带钢输送设备,从而相应地减少带钢切割过程中的带钢输送装置101的损伤。另外,采用第一输送滚盘1012作为输送设备,在保证对带钢的可靠输送要求的前提下,第一输送滚盘1012的更换也非常方便,将标准化生产的新的第一输送滚盘1012替换出现缺陷的第一输送滚盘1012即可,避免传统的辊式输送设备需要更换整个输送辊的情况,可以降低维护成本;相应地,第一输送滚盘1012可拆卸地固定安装在传动辊轴1011上。Arranging the first conveying rollers 1012 at intervals can reduce the number of strip conveying equipment that may appear within the influence range of the cutting medium (such as the laser irradiation range), thereby correspondingly reducing the number of strip conveying devices 101 during the strip cutting process. damage. In addition, the first conveying roller 1012 is used as the conveying equipment. On the premise of ensuring reliable conveying requirements for strip steel, the replacement of the first conveying roller 1012 is also very convenient. The new first conveying roller 1012 will be standardized and produced. Just replace the defective first conveying roller 1012, which avoids the need to replace the entire conveying roller in traditional roller conveying equipment, which can reduce maintenance costs; accordingly, the first conveying roller 1012 is removably and fixedly installed on the transmission roller. On axis 1011.
在上述“传送表面采用耐激光辐照的材料制成”的方案中,相应地,第一输送滚盘1012的外缘表面采用耐激光辐照的材料制成即可,也能显著地减少所需的耐激光辐照材料耗量。In the above solution of "the transmission surface is made of materials resistant to laser irradiation", correspondingly, the outer edge surface of the first conveying roller 1012 only needs to be made of materials resistant to laser irradiation, which can also significantly reduce the cost. The required consumption of laser radiation resistant materials.
在其中一个实施例中,如图7和图8,上述第一输送滚盘1012中,其用于与带钢接触的轮缘环的截面呈纺锤形,也即该轮缘环从内环向外环方向呈渐缩结构,基于该结构,可进一步减小第一输送滚盘1012与带钢的接触范围,也即减小上述传送表面的面积,从而减少切割介质对带钢输送设备所造成的损伤。In one embodiment, as shown in Figures 7 and 8, in the above-mentioned first conveying roller 1012, the cross-section of the rim ring used to contact the strip is spindle-shaped, that is, the rim ring extends from the inner ring to the steel strip. The direction of the outer ring has a tapered structure. Based on this structure, the contact range between the first conveying roller 1012 and the strip can be further reduced, that is, the area of the above-mentioned conveying surface can be reduced, thereby reducing the impact of the cutting medium on the strip conveying equipment. of damage.
上述第一输送滚盘1012可进一步包括芯环,该芯环套装在传动辊轴1011上,上述轮缘环套装在该芯环上;其中,轮缘环与芯环之间优选为可拆卸连接,例如通过转接板将二者连接起来,转接板与轮缘环之间可通过螺栓等连接,转接板可焊接固定在芯环上,也可通过螺栓固定在芯环上。基于上述结构,可便于第一输送滚盘1012的维护,即只需更换轮缘环即可,能有效地降低维护成本。The above-mentioned first conveying roller 1012 may further include a core ring, which is sleeved on the transmission roller shaft 1011, and the above-mentioned rim ring is sleeved on the core ring; wherein, the rim ring and the core ring are preferably detachably connected. , for example, the two are connected through an adapter plate. The adapter plate and the rim ring can be connected through bolts, etc. The adapter plate can be welded and fixed on the core ring, or can be fixed on the core ring through bolts. Based on the above structure, the maintenance of the first conveying roller 1012 can be facilitated, that is, only the rim ring needs to be replaced, which can effectively reduce maintenance costs.
进一步地,如图7,在切割区域10101内,裸露的传动辊轴1011上(即未套装第一输送滚盘1012的辊轴轴段上)套设有保护管1015,防止切割过程中切割介质损伤该传动辊轴1011,进一步降低维护成本。Further, as shown in Figure 7, in the cutting area 10101, a protective tube 1015 is set on the exposed transmission roller 1011 (that is, the roller shaft section that is not covered with the first conveying roller 1012) to prevent the medium from being cut during the cutting process. The transmission roller 1011 is damaged, further reducing maintenance costs.
进一步优选地,如图7和图8,所述传动辊轴1011延伸至非切割区域10102的轴段上安装有多个第二输送滚盘1013。第二输送滚盘1013的外周面优选为是圆柱环面,与带钢具有相对较大的接触面积,保证对带钢的可靠输送,同时可提高传动辊轴1011的各个轴段受力均匀性,避免传动辊轴1011发生扭转变形等缺陷。Further preferably, as shown in Figures 7 and 8, a plurality of second conveying rollers 1013 are installed on the shaft section of the transmission roller shaft 1011 extending to the non-cutting area 10102. The outer peripheral surface of the second conveying roller 1013 is preferably a cylindrical ring surface, which has a relatively large contact area with the strip steel, ensuring reliable conveyance of the strip steel, and at the same time improving the force uniformity of each shaft section of the transmission roller shaft 1011 , to avoid defects such as torsional deformation of the transmission roller 1011.
其中,传动辊轴1011上的各输送滚盘等间距排布,防止带钢跑偏。Among them, the conveying rollers on the transmission roller 1011 are arranged at equal intervals to prevent the strip from deflecting.
可以理解地,上述传动辊轴1011的轴线平行于带钢运行通道宽度方向,第一输送滚盘1012和第二输送滚盘1013优选为同轴安装在传动辊轴1011上。上述传动辊轴1011连接有驱动其绕自身轴线旋转的输送驱动机构1014,该输送驱动机构1014可采用齿轮马达或电机,优选为采用伺服马达或伺服电机。It can be understood that the axis of the above-mentioned driving roller 1011 is parallel to the width direction of the strip running channel, and the first conveying roller 1012 and the second conveying roller 1013 are preferably coaxially installed on the driving roller 1011. The above-mentioned transmission roller 1011 is connected with a conveying driving mechanism 1014 that drives it to rotate around its own axis. The conveying driving mechanism 1014 can be a gear motor or a motor, preferably a servo motor or a servo motor.
优选地,切割工位前后的带钢输送装置101也采用传动辊轴1011套装多个 输送滚盘的结构形式,在带钢运行通道长度方向上,各传动辊轴1011优选为等间距依次排列。进一步地,如图8,各组输送驱动机构1014分别布置在带钢输送通道的两侧,进一步优选为同侧相邻的两组输送驱动机构1014之间具有一个传动辊轴1011;基于该设计,可以有效地防止带钢跑偏。Preferably, the strip conveying device 101 before and after the cutting station also adopts a structure in which the transmission rollers 1011 are equipped with multiple conveying rollers. In the length direction of the strip running channel, the transmission rollers 1011 are preferably arranged in sequence at equal intervals. Further, as shown in Figure 8, each set of conveying driving mechanisms 1014 is arranged on both sides of the strip conveying channel. It is further preferred that there is a transmission roller 1011 between two adjacent sets of conveying driving mechanisms 1014 on the same side; based on this design , which can effectively prevent strip deviation.
在其中一个实施例中,对带钢进行切割时,对切割缝两侧的带钢施与压力,以防止切断的带钢向上反弹,从而较好地保护切割设备。可以相应地配置带钢压紧机构102,其中,为配合带钢的运行和切割头1031的运行,该带钢压紧机构102的施压部应能保持与带钢随动。In one embodiment, when cutting the strip, pressure is applied to the strip on both sides of the cutting slit to prevent the cut strip from rebounding upward, thereby better protecting the cutting equipment. The strip pressing mechanism 102 can be configured accordingly. In order to cooperate with the operation of the strip and the operation of the cutting head 1031, the pressing part of the strip pressing mechanism 102 should be able to keep following the strip.
在其中一个实施例中,上述带钢压紧机构102配置X向驱动结构,例如采用带有行走机构的压紧框架1021并配备行走驱动结构(例如电机),该压紧框架1021可与龙门式切割机的龙门架1033共用X向导轨,也可单独为其配置X向导轨;相应地,需在切割机的前后两侧分别设置带钢压紧机构102。在另外的实施例中,该带钢压紧机构102与切割机集成安装,例如上述压紧框架1021安装在龙门式切割机的龙门架1033上,由于需要对切割缝两侧的带钢分别压紧,因此可在龙门架1033的前后两侧分别设置安装支架,用以安装压紧框架1021。In one embodiment, the above-mentioned strip pressing mechanism 102 is configured with an X-direction drive structure, such as a pressing frame 1021 with a traveling mechanism and equipped with a traveling drive structure (such as a motor). The pressing frame 1021 can be combined with a gantry type The gantry 1033 of the cutting machine shares the X-guide rail, or it can be equipped with an X-guide rail separately; accordingly, the strip pressing mechanism 102 needs to be provided on the front and rear sides of the cutting machine. In another embodiment, the strip pressing mechanism 102 is integrated with the cutting machine. For example, the above-mentioned pressing frame 1021 is installed on the gantry frame 1033 of the gantry cutting machine. Since it is necessary to press the strip steel on both sides of the cutting slit separately. Tight, therefore, mounting brackets can be provided on the front and rear sides of the gantry 1033 to install the compression frame 1021.
优选地,如图7和图9,上述带钢压紧机构102包括压梁1022和用于驱动压梁1022升降的压下驱动结构1023,该压下驱动结构1023可以驱动压梁1022在工作位与待机位之间活动,在工作位,压梁1022压靠在带钢表面,待机位则位于工作位上方。其中,压梁1022可采用板面平行于水平面的压板,当然压辊等也适用于本实施例中。上述压下驱动结构1023可采用气缸、液压缸等直线驱动设备,或采用电机+传动组件等驱动方式。上述压下驱动结构1023安装在压紧框架1021上并与压梁1022连接。Preferably, as shown in Figures 7 and 9, the above-mentioned strip pressing mechanism 102 includes a pressure beam 1022 and a pressure driving structure 1023 for driving the pressure beam 1022 to rise and fall. The pressure driving structure 1023 can drive the pressure beam 1022 in the working position. and the standby position. In the working position, the pressure beam 1022 is pressed against the surface of the strip, and the standby position is located above the working position. The pressure beam 1022 can be a pressure plate whose surface is parallel to the horizontal plane. Of course, pressure rollers and the like are also suitable for use in this embodiment. The above-mentioned pressing drive structure 1023 may adopt linear drive equipment such as cylinders and hydraulic cylinders, or may adopt driving methods such as motor + transmission components. The above-mentioned pressing down driving structure 1023 is installed on the pressing frame 1021 and connected with the pressing beam 1022.
优选地,如图9,在压紧框架1021上设有导向结构,用于对压梁1022的升 降运动进行导向,提高压梁1022的升降平稳性和可靠性;该导向结构可采用导向杆10241-导向套10242的导向方式,也可采用导向滑轨-导向滑块的导向方式,此处不作一一例举。本实施例中,如图9,在压梁1022上安装多个导向杆10241,在压紧框架1021上相应地设置多个导向孔;进一步可在导向孔内安装导向套10242,优选地,至少部分导向套10242采用自润滑套。Preferably, as shown in Figure 9, a guide structure is provided on the compression frame 1021 to guide the lifting movement of the pressure beam 1022 and improve the stability and reliability of the lifting movement of the pressure beam 1022; the guide structure can use a guide rod 10241 -The guiding method of the guide sleeve 10242 can also be the guiding method of the guide slide rail-guide slide block, and I will not give an example here. In this embodiment, as shown in Figure 9, multiple guide rods 10241 are installed on the pressure beam 1022, and multiple guide holes are correspondingly provided on the compression frame 1021; further, guide sleeves 10242 can be installed in the guide holes. Preferably, at least Some guide sleeves 10242 use self-lubricating sleeves.
其中,可在导向杆10241上设置上限位块,用以限制导向杆10241的下降行程,从而可以限制压梁1022的下降行程,防止压梁1022与压紧框架1021分离;还可在导向杆10241上设置下限位块,用以限制导向杆10241和压梁1022的上升行程。Among them, an upper limit block can be set on the guide rod 10241 to limit the downward stroke of the guide rod 10241, thereby limiting the downward stroke of the pressure beam 1022 and preventing the pressure beam 1022 from being separated from the compression frame 1021; an upper limit block can also be provided on the guide rod 10241 A lower limit block is provided on the top to limit the upward stroke of the guide rod 10241 and the pressure beam 1022.
进一步地,如图9,上述带钢压紧机构102还包括缓冲结构,该缓冲结构设置在压梁1022与压紧框架1021之间,一方面可以在对带钢施与压力时提高压力自适应性,另一方面,可以有效地缓冲带钢的反弹作用力,减轻对压下驱动结构1023等的冲击。在其中一个实施例中,如图9,上述缓冲结构包括多组缓冲弹簧1025,缓冲弹簧1025的顶端与压紧框架1021抵接、底端与压梁1022抵接;在上述设有导向杆10241的方案中,可使缓冲弹簧1025套设在导向杆10241上,可以约束缓冲弹簧1025仅发生竖向伸缩活动。进一步地,在压紧框架1021的底部设有多个沉槽,沉槽与缓冲弹簧1025数量相同并且一一对应配置,缓冲弹簧1025的顶端收容在对应的沉槽内,可以提高缓冲弹簧1025的竖向伸缩活动的平稳性和可靠性;在压紧框架1021上设置多个导向孔的方案中,该导向孔相应地可采用上窄下宽的阶梯孔,该阶梯孔的大直径孔段即构成为上述的沉槽。Further, as shown in Figure 9, the above-mentioned strip pressing mechanism 102 also includes a buffer structure. The buffer structure is arranged between the pressure beam 1022 and the pressing frame 1021. On the one hand, it can improve the pressure adaptability when applying pressure to the strip. On the other hand, it can effectively buffer the rebound force of the strip steel and reduce the impact on the pressing drive structure 1023 and so on. In one embodiment, as shown in Figure 9, the buffer structure includes multiple sets of buffer springs 1025. The top end of the buffer springs 1025 is in contact with the compression frame 1021, and the bottom end is in contact with the pressure beam 1022; a guide rod 10241 is provided above. In the solution, the buffer spring 1025 can be sleeved on the guide rod 10241, and the buffer spring 1025 can be restricted to only perform vertical expansion and contraction activities. Further, a plurality of sinking grooves are provided at the bottom of the compression frame 1021. The number of sinking grooves and the buffer springs 1025 are the same and arranged in one-to-one correspondence. The top ends of the buffer springs 1025 are accommodated in the corresponding sinking grooves, which can improve the strength of the buffer spring 1025. The stability and reliability of the vertical telescopic movement; in the solution of providing multiple guide holes on the compression frame 1021, the guide holes can correspondingly adopt a stepped hole that is narrow at the top and wide at the bottom. The large-diameter hole section of the stepped hole is It is constituted as the sinking tank mentioned above.
在其中一个实施例中,如图10,在压紧框架1021上还设有导向板1026,该导向板1026安装在压紧框架1021的前端(也即来钢侧端部),该导向板1026的底端优选为不高于压梁待机位所在水平面。该导向板1026的底面优选为是倾 斜导向面,该倾斜导向面自导向板1026的前端向后端向下倾斜(也即该导向面的前端位于后端的上方)。当带头通过时,导向板1026可以防止带头上翘过大而损坏压板,并且能辅助穿带,提高生产效率。对于切割机前后分别设有压紧框架1021的情况,优选为仅对切割机前侧的压紧框架1021配置导向板1026。In one of the embodiments, as shown in Figure 10, a guide plate 1026 is also provided on the compression frame 1021. The guide plate 1026 is installed at the front end (that is, the steel side end) of the compression frame 1021. The guide plate 1026 The bottom end of is preferably no higher than the horizontal plane where the pressure beam standby position is located. The bottom surface of the guide plate 1026 is preferably an inclined guide surface, which is inclined downward from the front end to the rear end of the guide plate 1026 (that is, the front end of the guide surface is located above the rear end). When the belt head passes, the guide plate 1026 can prevent the belt head from being tilted too much and damaging the pressure plate, and can assist in belt threading and improve production efficiency. When the pressing frame 1021 is provided at the front and rear of the cutting machine, it is preferable that the guide plate 1026 is provided only for the pressing frame 1021 on the front side of the cutting machine.
在其中一个实施例中,上述压梁1022为电磁铁制成的梁体,或者在压梁1022上设有电磁铁,该电磁铁的控制电源可安装在压紧框架1021上,也可以通过压紧框架1021布线而与外部电源连接。基于上述结构,在压梁1022压下时,电磁铁得电,可以使压梁1022吸附压靠在带钢表面,显著地提高对带钢的压紧效果和运行同步性。In one embodiment, the above-mentioned pressure beam 1022 is a beam made of electromagnets, or an electromagnet is provided on the pressure beam 1022. The control power supply of the electromagnet can be installed on the compression frame 1021, or can be controlled by the pressure beam 1021. The tight frame 1021 is wired to connect to an external power source. Based on the above structure, when the pressure beam 1022 is pressed, the electromagnet is energized, which can cause the pressure beam 1022 to be adsorbed and pressed against the surface of the strip, significantly improving the compression effect of the strip and the operation synchronization.
相应地,本发明实施例还提供一种带钢切割装置,可用于上述实施例二中,例如作为实施例二中的第一剪切装置/第二剪切装置/第三剪切装置。Correspondingly, an embodiment of the present invention also provides a strip cutting device, which can be used in the above-mentioned second embodiment, for example, as the first shearing device/second shearing device/third shearing device in the second embodiment.
该带钢切割装置包括:The strip cutting device includes:
布置在带钢运行通道上方的切割头1031,所述切割头1031配置有切割头驱动机构,所述切割头驱动机构具有驱动所述切割头1031在带钢运行通道长度方向上运动的第一驱动行程以及驱动所述切割头1031在带钢运行通道宽度方向上运动的第二驱动行程;A cutting head 1031 is arranged above the strip running channel. The cutting head 1031 is configured with a cutting head driving mechanism. The cutting head driving mechanism has a first drive that drives the cutting head 1031 to move in the length direction of the strip running channel. stroke and a second driving stroke that drives the cutting head 1031 to move in the width direction of the strip running channel;
控制器,所述控制器用于接收切割指令,并在带钢运行到设定位置时控制所述切割头驱动机构工作以使所述切割头1031按预设的切割头运行路径活动并对带钢进行切割,所述切割头运行路径满足使切割头1031在带钢长度方向上保持与带钢随动并且在带钢宽度方向上相对于带钢作横移切割运动。Controller, the controller is used to receive cutting instructions and control the cutting head driving mechanism to work when the strip moves to the set position so that the cutting head 1031 moves according to the preset cutting head running path and cuts the strip. To perform cutting, the cutting head running path is such that the cutting head 1031 keeps following the strip in the length direction of the strip and makes a traversing cutting motion relative to the strip in the width direction of the strip.
其中,上述控制器可集成至生产线的中控室中。Among them, the above-mentioned controller can be integrated into the central control room of the production line.
上述切割头1031优选为是激光切割头。The above-mentioned cutting head 1031 is preferably a laser cutting head.
上述带钢切割装置的相关组成及结构可参见前述相关内容,此处不作赘述。The relevant composition and structure of the above-mentioned strip cutting device can be found in the above-mentioned relevant contents and will not be described in detail here.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (9)

  1. 一种多辊矫直机,包括机架、上辊盒和上辊盒驱动装置,所述上辊盒驱动装置包括升降座、升降驱动结构和丝杆传动结构,所述上辊盒安装在所述升降座上,所述丝杆传动结构包括相配合的传动丝杆和传动丝母,所述升降座与所述传动丝杆固连,所述传动丝母固定安装在所述机架上,所述升降驱动结构安装在所述机架上并且与所述传动丝杆传动连接,其特征在于:所述传动丝杆上套装有压簧,所述压簧一端与所述机架抵接、另一端与连接在所述传动丝杆上的压板抵接。A multi-roller straightening machine includes a frame, an upper roller box and an upper roller box driving device. The upper roller box driving device includes a lifting seat, a lifting driving structure and a screw drive structure. The upper roller box is installed on the On the lifting base, the screw transmission structure includes a matching transmission screw and a transmission nut. The lifting base is fixedly connected to the transmission screw, and the transmission nut is fixedly installed on the frame. The lifting drive structure is installed on the frame and is drivingly connected to the transmission screw. It is characterized in that: the transmission screw is equipped with a compression spring, and one end of the compression spring is in contact with the frame. The other end is in contact with the pressure plate connected to the transmission screw rod.
  2. 如权利要求1所述的多辊矫直机,其特征在于:在机架操作侧和机架传动侧均设有多组所述丝杆传动结构,每侧的各传动丝杆均与同一块压板连接,各所述传动丝杆上均套装有所述压簧并且各所述压簧分别与对应侧的所述压板抵接。The multi-roller straightening machine according to claim 1, characterized in that: multiple sets of screw transmission structures are provided on both the operating side and the transmission side of the frame, and each transmission screw on each side is connected to the same piece. The pressure plates are connected, and each of the transmission screw rods is equipped with a compression spring, and each of the compression springs is in contact with the pressure plate on the corresponding side.
  3. 如权利要求1或2所述的多辊矫直机,其特征在于:所述压板可活动地套设在所述传动丝杆上并且上板面与螺接在传动丝杆顶部的锁紧螺母抵接,所述压簧与所述压板的下板面抵接。The multi-roller straightening machine according to claim 1 or 2, characterized in that: the pressure plate is movably sleeved on the transmission screw rod, and the upper plate surface is connected to a locking nut screwed on the top of the transmission screw rod. The compression spring is in contact with the lower plate surface of the pressure plate.
  4. 如权利要求3所述的多辊矫直机,其特征在于:所述传动丝杆的顶部为上窄下宽的阶梯轴段,所述压板套设在所述阶梯轴段的小直径段上。The multi-roller straightening machine according to claim 3, characterized in that: the top of the transmission screw is a stepped shaft section that is narrow at the top and wide at the bottom, and the pressure plate is sleeved on the small diameter section of the stepped shaft section. .
  5. 如权利要求1所述的多辊矫直机,其特征在于:所述上辊盒驱动装置还包括摆动座和摆动驱动机构,所述摆动座可摆动地设置在所述升降座上,所述摆动驱动机构安装在所述升降座上并且与所述摆动座连接,所述上辊盒安装在所述摆动座上。The multi-roller straightening machine according to claim 1, characterized in that: the upper roller box driving device further includes a swing seat and a swing drive mechanism, the swing seat is swingably arranged on the lifting seat, and the The swing driving mechanism is installed on the lifting base and connected with the swing base, and the upper roller box is installed on the swing base.
  6. 如权利要求5所述的多辊矫直机,其特征在于:所述摆动驱动机构包括摆动驱动单元、与所述摆动驱动单元连接的摆动传动轴以及安装在所述摆动传动轴上的偏心套,所述摆动座上设有摆动支架,所述偏心套与所述摆动支架滑动配 合。The multi-roller straightening machine according to claim 5, wherein the swing drive mechanism includes a swing drive unit, a swing drive shaft connected to the swing drive unit, and an eccentric sleeve installed on the swing drive shaft. , the swing seat is provided with a swing bracket, and the eccentric sleeve is slidably matched with the swing bracket.
  7. 如权利要求6所述的多辊矫直机,其特征在于:所述偏心套通过钩头楔键与所述摆动传动轴连接。The multi-roller straightening machine according to claim 6, wherein the eccentric sleeve is connected to the swing transmission shaft through a hook wedge key.
  8. 如权利要求5所述的多辊矫直机,其特征在于:所述升降座上设有弧形导向面,所述摆动座上对应地设有弧形导向部,所述弧形导向部与所述弧形导向面滑动配合。The multi-roller straightening machine according to claim 5, characterized in that: the lifting seat is provided with an arc-shaped guide surface, the swing seat is correspondingly provided with an arc-shaped guide portion, and the arc-shaped guide portion and The arc-shaped guide surface is in sliding fit.
  9. 一种高强钢板带热处理生产系统,其特征在于,包括依次衔接的准备机组、高温热处理机组、低温热处理机组和产品收集机组;A high-strength steel plate and strip heat treatment production system, characterized by including a preparation unit, a high-temperature heat treatment unit, a low-temperature heat treatment unit and a product collection unit connected in sequence;
    所述准备机组包括依次衔接布置的开卷装置、粗矫装置和第一剪切装置;The preparation unit includes an uncoiling device, a rough straightening device and a first shearing device arranged in sequence;
    所述产品收集机组包括精整装置和钢板堆垛工段;The product collection unit includes a finishing device and a steel plate stacking section;
    所述粗矫装置和/或所述精整装置采用权利要求1至8中任一项所述的多辊矫直机。The rough straightening device and/or the finishing device adopts the multi-roller straightening machine according to any one of claims 1 to 8.
PCT/CN2022/122453 2022-08-25 2022-09-29 Multi-roller straightening machine and high-strength steel plate and strip heat treatment production system WO2024040682A1 (en)

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