CN208853858U - A kind of numerical control metal plate material polygonal faces root face molding machine - Google Patents

A kind of numerical control metal plate material polygonal faces root face molding machine Download PDF

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Publication number
CN208853858U
CN208853858U CN201821520827.5U CN201821520827U CN208853858U CN 208853858 U CN208853858 U CN 208853858U CN 201821520827 U CN201821520827 U CN 201821520827U CN 208853858 U CN208853858 U CN 208853858U
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cutting
spindle box
box body
root face
positioning
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翟泉来
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Tai'an Fang Li Intelligent Equipment Co Ltd
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Tai'an Fang Li Intelligent Equipment Co Ltd
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Abstract

The utility model discloses a kind of numerical control metal plate material polygonal faces root face molding machines, it is related to machine processing field, includes automatic charging device (1), automatic feeder (2), centring and positioning means (3), lower end cutting positioning device (4), lateral lathe bed (5), cutting host (6), upper end cutting positioning device (7), automatic discharge apparatus (8) and digital control system.The utility model uses and overturns opening one's minds for traditional equipment, realize the automatic loading/unloading of workpiece, automatic centering, non-clamping deformation, without fervent deformation, numerical control system disposably completes the polygon root face processing and forming of metal blank multi-panel, greatly improve its processing efficiency, precision is high, and use cost is low, pollution-free, with extremely strong working ability, the common requirements that large size builds a variety of industries of work are adapted to.

Description

A kind of numerical control metal plate material polygonal faces root face molding machine
Technical field
The utility model relates to machine processing field, specifically a kind of numerical control metal plate material polygonal faces groove Root face molding machine.
Background technique
Currently, when China's numerous enterprises carry out divided edge of steel plate, root face processing, using edge planer, edge milling machines, groove Machine, flame, plasma or laser cutting machine carry out groove, these equipment have played important function in course of history, but with Technological progress, it is clear that there are respective drawbacks for these equipment, it is difficult to adapt to the needs of modern groove process development.
Edge planer is a kind of old-fashioned common apparatus, and hilted broadsword is fed one by one, bridging type cutting process, to large-sized plates material U Type groove is difficult to complete, and cutting surface roughness is very poor, due to the method using presser type multiple clamping workpiece, plate occurs and presses The problem of deformation, decompression rebound, machining accuracy is difficult to ensure, equipment is huge and heavy, and it is at high cost that processing efficiency is low, not Adapt to the needs of modern root face technique.
Edge milling machines is a kind of single rack and panel construction, unilateral clamping, unilateral traveling, hilted broadsword cutting, repeatedly clamping, complete machine seismic wave Greatly, processing efficiency is low, low precision, and cutter consumption is big, and use cost is high, it is clear that is not suitable with the needs of modern crafts.
Traditional beveling machine, it has borrowed the bevel apparatus in import helix tube production line, before technology is derived from more than 20 years Standard, this device volume is big, consumes energy high (4,50KW motor, 4,800x900 big retarding machine), cutterhead heaviness (cutter diameter 680mm thickness 110mm), cutting way and its backwardness, blade put position, and cutting angle has technological deficiency, and blade strength squeezes Loss is serious, and designed capacity can only process with a thickness of 16mm steel plate below, and the equipment of this technical performance belongs in fact eliminates it Column.
The equipment such as flame, plasma, laser carry out divided edge of steel plate, there is different degrees of thermal deformation, oxide layer problem, Laser cutting is difficult to cut deal, and plasma cut use cost is high, they have fuel or thermal evaporation gas, there is dirt Environmental problem is contaminated, there is also low efficiencys, and use cost is high, and precision is difficult to ensure.
Above related groove equipment there are the drawbacks of, it is long-standing, seriously affect the combination quality of the metal works in China, Especially state key large size sets project, it would be highly desirable to which the deformation and material internal stresses release solved in metal works combination is asked Topic.
Summary of the invention
To solve above-mentioned technical problem, the utility model provides a kind of numerical control metal plate material polygonal faces groove Root face molding machine realizes automatic loading/unloading, the automatic centering, non-clamping shape of workpiece using opening one's minds for traditional equipment is overturned Become, without fervent deformation, numerical control system disposably completes the polygon root face processing and forming of plate multi-panel, and processing efficiency is significantly It improves, there is extremely strong working ability, adapt to the common requirements that large size builds industrial and commercial bank's industry.
The utility model solve its technical problem the technical solution adopted is that:
A kind of numerical control metal plate material polygonal faces root face molding machine includes automatic charging device, automatic feed dress It sets, centring and positioning means, lower end cutting positioning device, lateral lathe bed, cutting host, upper end cut positioning device, certainly Dynamic discharging device and digital control system, are arranged centring and positioning means on the loading working table of the automatic charging device, it is described from Dynamic feeding device is across the top of loading working table and can move along its two sides, and the transverse direction lathe bed is set to loading working table End, it is described transverse direction lathe bed two sides be symmetrically arranged lower end cutting positioning device and upper end cutting positioning device, The automatic discharge apparatus is set to its rear close to upper end cutting positioning device, and the both ends of the transverse direction lathe bed are respectively set Cut host, the cutting host can transversely the guide rail on lathe bed it is mobile, the cutting host passes through slewing equipment rotation angle It spends and can lock, the cutting host includes host cabinet and the root face cutting list for being set in turn in host cabinet truncated sides First, lower groove cutting unit and upper groove cutting unit, the moveable conveying overlap joint of transverse direction lathe bed upper rail middle part setting Three groups of cutting units lower section of platform mechanism, the cutting host is provided with workpiece carrier roller, three groups of cutting unit cutterheads Dynamic cutting stabilising arrangement is respectively set in top and top two sides, and the digital control system is connect with above-mentioned each device, passes through industry control Platform input data realizes the automation process of the root face cutting in 12,4 side of plate face.
Two sides are provided with slide plate on the transverse direction lathe bed, and the cutting host is fixedly installed on slide plate, and the slide plate is logical It crosses host driven system drive to move on guide rail, the slewing equipment is set on slide plate, includes pivoting support, revolution branch Bearing drive and pivoting support locking device.
The cutting host includes three groups of cutting units, and the upper groove cutting unit includes upper groove spindle box Body, upper groove main shaft driving device, upper groove cutterhead, upper groove main spindle box body angle adjustment rotation support, upper groove spindle box Angle adjustment driving device and upper bevel angle cut locking device, and the upper groove cutterhead is obliquely installed upwards on bracket, And it is connect with upper groove main spindle box body and upper groove main shaft driving device, the upper groove main spindle box body angle adjustment rotation support Connect and be set between upper groove main spindle box body and frame bottom with upper groove spindle box angle adjustment driving device, it is described on Upper bevel angle is set in the adjustment rotation support of groove main spindle box body angle and cuts locking device;The lower groove cutting unit packet Contain lower groove main spindle box body, lower groove main shaft driving device, lower groove cutterhead, lower groove main spindle box body angle adjustment rotation branch Support, lower groove main spindle box body angle adjustment driving device and lower bevel angle cut locking device, and the lower groove cutterhead is upward It is obliquely installed on bracket, and is connect with lower groove main spindle box body and lower groove main shaft driving device, the lower groove spindle box The adjustment rotation support of body angle is set between the lower groove main spindle box body and bracket, the lower groove main spindle box body angle tune Whole driving device and the lower groove main spindle box body angle adjustment rotation support connect and are set to bracket side, the lower groove Angle cutting locking device is set to the other side of bracket;The root face cutting unit includes root face main spindle box body, root face master Axis driving, 90 ° of root face cutterheads of cutting, cutting locking device, the root face main spindle box body is set on bracket, and with root face main shaft It is drivingly connected, the root face main spindle box body is connect with 90 ° of root face cutterheads of cutting, and is provided with cutting locking device on it.
The conveying overlap joint platform mechanism includes support platform and positioning and locking device, and the support platform can be in guide rail On move left and right and by positioning and locking device lock.
The dynamic cutting stabilising arrangement includes turnover bracket, radial type cylinder, cylinder supporting plate, cylinder output shaft, pressure Roller and locking bolt, the turnover bracket are set to the top of every group of cutting unit in mainframe box body, may be reversed and pass through lock Determine bolt locking, articulated cylinder is hingedly set on turnover bracket by cylinder supporting plate, the cylinder output shaft and pressure Roller connection.
The centring and positioning means include that the standard side of side and the adjustment side of the other side on longitudinal material platform is arranged in, Several groups transverse direction centering channel is correspondingly arranged between the standard side and adjustment side.
The automatic discharge apparatus include the first rank discharge positioning towed device, second-order discharge positioning towed device, The positioning towed device of third rank discharging and workbench returning device, the positioning towed device of every single order discharging are provided with retainer dress It sets, positioning device and guiding device, first rank discharges, and to be provided with traction long-armed for positioning towed device, positioned at discharging direction Forefront, traction plate crosses host and discharges positioning towed device and the positioning towed device of third rank discharging to second-order, described Workbench returning device pushes the positioning towed device of the first rank discharging, the positioning towed device of second-order discharging and third rank to go out Anticipate a traction device return.
The molding machine is additionally provided with the cooling device for cutting tool and main spindle box body, for spindle drive and cut The monitoring device of journey, the processing unit for clast, spindle box lighting device, cleaning device and shield.
The utility model has thoroughly overturned root face polygon for plate multi-panel in traditional handicraft and has processed a variety of of use The status that equipment combines, devises disposal molding machine, is realized using digital control system control blunt for 4 side, the 12 face groove of plate Side processes one-pass molding, and four side straightness are high, and 4 diagonal line precision are high, end edge and 90 ° of side formed precision height, can meet U, I, V, X groove of different shapes, root face processing need, and process time is greatly saved in non-clamping deformation and fervent deformation, improve Processing efficiency realizes low energy consumption, pollution-free under the premise of ensuring high-precision, high quality;Integrated equipment takes up an area face The workpiece of the unlike materials such as carbon steel, stainless steel, the composite plate of 6-200mm thickness, operation can be processed in small, the high degree of automation of product Noise reaches state-set standard, is suitable for the processing needs that all pairs of plates carry out groove, root face;Complete machine realizes on automatic Blanking automatically adjusts centering, realizes the machining to plate polygonal faces automatically according to input data, in the life of specific implementation The optimization processing in terms of increasing the details for complete machine in equipment is produced, realizes automatic accomodation clast, automatic fault alarms, is whole The functions such as machine security protection and real time monitoring promote intelligence there are space for post facility, and future is applicable to space flight, makes Ship, automobile, marine worker, chemical industry, builds the industries such as work at bridging, so that the import equipment of fictitious hosts valuableness, greatly reduces and be produced into This, makes another contribution for the intelligence of China's mechanical equipment.
Detailed description of the invention
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the utility model totality top view;
Fig. 3 is the utility model automatic charging device structural schematic diagram;
Fig. 4 is the utility model automatic feeder structural schematic diagram;
Fig. 5 the utility model lower end cuts positioning device structure schematic diagram;
Fig. 6 is the utility model transverse direction lathe bed structure schematic diagram;
Fig. 7 is the utility model root face cutting unit structural schematic diagram;
Fig. 8 is groove cutting unit structural schematic diagram under the utility model;
Fig. 9 is groove cutting unit structural schematic diagram on the utility model;
Figure 10 is the utility model conveying overlap joint platform structure schematic diagram;
Figure 11 is that the utility model stablizes cutting assembling device structural schematic diagram.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments:
As shown in Figs. 1-2, a kind of numerical control metal plate material polygonal faces root face molding machine, includes automatic charging device 1, automatic feeder 2, centring and positioning means 3, lower end cutting positioning device 4, lateral lathe bed 5, cutting host 6, upper end Head cuts positioning device 7, automatic discharge apparatus 8 and digital control system, is arranged on the loading working table 11 of the automatic charging device 1 Centring and positioning means 3, the automatic feeder 2 are across the top of loading working table 11 and can move along its two sides, institute The end that lateral lathe bed 5 is set to loading working table 11 is stated, the two sides of the transverse direction lathe bed 5 are symmetrically arranged lower end cutting Positioning device 4 and upper end cut positioning device 7, and the automatic discharge apparatus 8 is set to close to upper end cutting positioning device 7 Its rear, the both ends of the transverse direction lathe bed 5 are respectively set cutting host 6, and the cutting host 6 can transversely leading on lathe bed 5 Rail 51 is mobile, and the cutting host 6 rotates angle by slewing equipment and can lock, and the cutting host 6 includes mainframe box Body 61 and root face cutting unit 64, lower groove cutting unit 63 and upper the groove cutting for being set in turn in 61 truncated sides of host cabinet Unit 62, the moveable conveying overlap joint platform mechanism 52 of setting in the middle part of transverse direction lathe bed 5 upper rail 51, the cutting host 6 Three groups of cutting units below be provided with workpiece carrier roller 65, above three groups of cutting units cutterhead and top two sides are set respectively Dynamic cutting stabilising arrangement 66 is set, the digital control system is connect with above-mentioned each device, by 9 input data of industry control platform, realizes plate The automation process of the root face cutting in 12,4 side of material face.
As shown in figure 3, one embodiment as the utility model, the automatic charging device 1 include workbench 11, Fluctuating orbit 12 and six fulcrum synchronous lifters 13, the six fulcrums synchronous lifter 14 is set to 11 bottom of workbench, described Fluctuating orbit 12 is arranged in 11 both ends of workbench, drives workbench 11 to go up and down along fluctuating orbit 12 by six fulcrum synchronous lifters 14 Movement carries out AUTOMATIC ZONING feed to stacking type scale plate.
As preferred mode, the centring and positioning means 3 include the standard side that side on workbench 11 is arranged in 31 and the other side adjustment side 32, the standard side 31 and adjustment side 32 between be correspondingly arranged several groups transverse direction centering channel.
As one embodiment of the utility model, the centring and positioning means 3 are set to the work of automatic charging device 1 Make on platform 11, different location is inlaid with several heavy-duty universal balls on the workbench 11, mentions when being the centering of stacking based plate For the smallest displacement condition of frictional force.4 lateral plate centering channels are vertically arranged on the workbench 11, channel side is Standard side 31, the other side are adjustment side 32, and structure on two sides is identical, by servo drive system, bearing block, ball-screw, line rail, cunning The composition such as plate, baffle in two sides under the action of driving device, guarantees that plate on center line, completes plate on workbench 11 The technique requirement of material centering.
As shown in figure 4, one embodiment as the utility model, the automatic feeder 2 includes to be set to work Make the track 21 of 11 liang of side bottoms of platform, the portal frame 22 for being set to the top of track 21, the driving device 23 being connect with portal frame 22, The lifting push plate device 24 in 22 upper beam middle position of portal frame, when the plate of 1 feeding of automatic charging device reaches push plate device 24 Height when, enter pushing plate position, push plate to run to host direction by the operation of portal frame 22, realize automatically into Material.
As shown in figure 5, one embodiment as the utility model, the lower end cutting positioning device 4 and upper end The structure having the same of positioning device 7 is cut, by taking lower end cuts positioning device 4 as an example, includes alignment rack 41, position and put down Platform 42, electromagnetic absorption device 43 and position-data sensor, the alignment rack 41 are set to the complete machine bottom of lateral 5 side of lathe bed On frame, the locating platform 42 is set to 41 top of alignment rack, and the electromagnetic absorption device 43 is set on locating platform 42, It is powered on by electromagnetic absorption device 43, plate is forced to be fixed positioned on locating platform 42, provided for the machining of next step Stable condition.Upper end cutting positioning device 7 be set to the head end of the discharging workbench 85 of automatic discharge apparatus 8 close to The positioning towed device 83 of third rank discharging, setting position and lower end cutting positioning device 4 are symmetrical.
As shown in fig. 6, two sides are provided with slide plate 53, the cutting host on the transverse direction lathe bed 5 as preferred mode 6 are fixedly installed on slide plate 53, and the slide plate 53 is moved on guide rail 51 by host driven system drive, the slewing equipment It is set on slide plate 53, includes pivoting support 531, pivoting support driving device 532 and pivoting support locking device 533.
As one embodiment of the utility model, slide plate 53 and its component are set on lateral lathe bed 5, pass through two ends Servo-actuating device makes slide plate according to data setting, carries out accurate displacement action.Slewing equipment on the slide plate 53, When engaged gears 531 external gear of pivoting support on 532 main shaft of pivoting support driving device, the pivoting support 531 is according to setting 90 ° of fixed data rotation, the slide plate 53 are rotated by 90 °, and the pivoting support locking device 533 is set to slide plate 53 and spindle box Between body 61, to eliminate the gap in gear reducer, gear occlusion, and the work of the locking between main spindle box body 61 and slide plate 53 is played With.
As Figure 7-9, as preferred mode, the cutting host 6 includes three groups of cutting units, the upper groove Cutting unit 62 includes upper groove main spindle box body 621, upper groove main shaft driving device 622, upper groove cutterhead 623, upper groove Main spindle box body angle adjustment rotation support 624, upper groove spindle box angle adjustment driving device 625 and upper bevel angle cutting lock Tight device 626, the upper groove cutterhead 623 are obliquely installed upwards on bracket, and with upper groove main spindle box body 621 and upper groove Main shaft driving device 622 connects, the upper groove main spindle box body angle adjustment rotation support 624 and upper groove spindle box angle tune Whole driving device 625 is connected and is set between groove main spindle box body 621 and frame bottom, the upper groove main spindle box body angle Upper bevel angle is set in degree adjustment rotation support 624 and cuts locking device 626;Under the lower groove cutting unit 63 includes Groove main spindle box body 631, lower groove main shaft driving device 632, lower groove cutterhead 633, the adjustment rotation of lower groove main spindle box body angle Turn support 634, lower groove main spindle box body angle adjustment driving device 635 and lower bevel angle and cut locking device 636, under described Groove cutterhead 633 is obliquely installed upwards on bracket, and with lower groove main spindle box body 631 and lower groove main shaft driving device 632 Connection, the lower groove main spindle box body angle adjustment rotation support 634 be set to the lower groove main spindle box body 631 and bracket it Between, the lower groove main spindle box body angle adjustment driving device 635 and the lower groove main spindle box body angle adjustment rotation support 634 connect and are set to bracket side, and the lower bevel angle cutting locking device 636 is set to the other side of bracket;It is described Root face cutting unit 64 includes root face main spindle box body 641, root face main shaft drives 642,90 ° of root face cutterheads 643 of cutting, cutting lock Tight device 644, the root face main spindle box body 641 is set on bracket, and is connect with root face main shaft drives 642, the root face master Axle box 641 is connect with 90 ° of root face cutterheads 643 of cutting, and is provided with cutting locking device 644 on it.
As shown in Figure 10, as preferred mode, the conveying overlap joint platform mechanism 52 includes support platform 521 and determines Position locking device 522, the support platform 521 can be moved left and right on guide rail 51 and be locked by positioning and locking device 522.Make For the Working gantry that can be moved left and right with main spindle box body 61 with track, the vacancy filling branch between two sides main spindle box body 61 is played The effect of support guarantees the stabilization of the servo-actuated cutting in plate both sides.
As shown in figure 11, as preferred mode, the dynamic cutting stabilising arrangement 66 includes turnover bracket 661, hinge Connect formula cylinder 662, cylinder supporting plate 663, cylinder output shaft 664, roller wheel 665 and locking bolt 666, the turnover bracket 661 It is set to the top of every group of cutting unit in host cabinet 61, may be reversed and is locked by locking bolt 666, articulated gas Cylinder 662 is hingedly set on turnover bracket 661 by cylinder supporting plate 663, and the cylinder output shaft 664 is connect with roller wheel 665. When cutter adjusts 45 °, upward, plate can generate vibration to cutting thrust upwards, it is desirable that plate has above two edges Certain pressure is in around cutting point, and determines that cylinder gives pressure numerical value according to vibration force, is cut with elimination from lower groove Vibration force, the dynamic cutting stabilising arrangement 66 realize above-mentioned effect.When replacing cutter, by turnover bracket 661 to turning over Turn, to replace cutter leaving space, is locked after 661 return of turnover bracket by locking bolt 666, when encountering rough plate When material, the roller wheel 665 under the influence of air pressure, make to absorb plate out-of-flatness by the automatic angle adjustment for carrying out front and back At to pressure vacancy problem, guarantee plate dynamic cutting when roller wheel equilibrium give pressure effect.And carrier roller 65 is correspondingly arranged in pressure The lower section of roller 665 belongs to servo-actuated cutting when plate is processed, and the cutting force direction of three groups of cutting units is different, is easy Generate concussion, the problems such as causing tool wear too fast, carrier roller 65 have below cutting parts reliably undertake cutting force and Workpiece weight, and there are several supporting points for following sheet material-rolling, to eliminate seismic wave caused by cutting, play steady in dynamic machining The effect of fixed board material.
As shown in Figure 1, the automatic discharge apparatus 8 includes the positioning towed dress of the first rank discharging as preferred mode The positioning towed device 82 of 81, second-order discharging, the positioning towed device 83 of third rank discharging and workbench returning device 84 are set, it is each The positioning towed device of rank discharging is provided with material-supporting device, positioning device and guiding device, and the first rank discharging is positioning towed It is long-armed that device 81 is provided with traction, positioned at the forefront of discharging direction, draws plate and crosses host and position to second-order discharging and lead Leading-in device 82 and the positioning towed device 83 of third rank discharging, the workbench returning device 84 push the first rank discharging positioning Traction device 81, the positioning towed device 82 of second-order discharging and positioning towed 83 return of device of third rank discharging.
As one embodiment of the utility model, the positioning towed device of the first rank discharging of the automatic discharge apparatus 8 81, the positioning towed device 82 of second-order discharging and the positioning towed device 83 of third rank discharging are made of independent stage unit, Each stage unit can walk on the track of discharging workbench 85, and material-supporting device is provided in each stage unit, is determined Position device and guiding device.First rank discharge positioning towed device 81 middle part setting it is one long-armed, absorption plate pair first It is drawn, when plate be moved to second-order discharge positioning towed device 82 absorption position when, second-order discharging positioning dress 82 absorption traction plate anterior displacements of traction are set, then third rank discharging positioning device 83 absorption traction plate anterior displacement is to complete At discharging, then by unidirectionally positioning towed 81 reversion of device of the first rank of traction discharging of workbench returning device 84, second-order is pushed Discharge positioning towed device 82 and positioning towed 83 reversion of device of third rank discharging, until all resetting.
As preferred mode, the molding machine be additionally provided with the cooling device for cutting tool and main spindle box body, for The monitoring device of spindle drive and cutting process, the processing unit for clast, spindle box lighting device, cleaning device and protection Cover.
As one embodiment of the utility model, the cooling for cutting tool, using high-pressure water mist cooling side Formula, by automatic water-supply case, steam pipeline, high-pressure sprayer combination, the impetus of high-pressure fog concentrate on cutting blade with On the friction point of plate, it is timely to become fog for the heat that spray face is generated in 10mm or so, high-pressure water spray with Tool in Cutting Evaporation does not have water mark residue, and cutting face non-corroding had not only guaranteed the cleaning in cutting face but also achieved the purpose that cutter cools down, thus Extend the service life of blade, reduces consumables cost, it is spraying to use general community water supply, no water pollution with water.
As one embodiment of the utility model, the cooling in host cabinet 61 is using temperature detect switch (TDS), row Air holes, exhaust fan, cabinet air inlet grid compound action heat caused by the thermogenesis components such as the intracorporal motor of case is reached When certain temperature, temperature detect switch (TDS) is opened, and exhaust fan starting forces and generates gas flowing in cabinet, the intracorporal heat of case is discharged in time It measures, each component is run at a normal temperature in guard box body.
As one embodiment of the utility model, the clast processing unit is provided with the noise reduction coating with adjustment axis Deflector goes out the angle for the direction adjustment deflector considered to be worth doing according to different cutting units, clast is prevented to splash and vertically flow into out and consider to be worth doing Mouthful, avoid clast from being splashed in mainframe box body, the noise reduction coating of water conservancy diversion back reduces the sound wave transmitting of deflector, to reduce It cuts environmental pollution of the clast to station.In host cabinet cutterhead bottom, 40 ° of slope split channels are provided with, after cutting Clast flows to crumb mouth along split channel, until being discharged in receipts bits case.
It is described for spindle drive monitoring device as one embodiment of the utility model, for spindle revolutions, synchronization Band, synchronous pulley operating condition be monitored, to machining overload, blade fatigue and generate overload, tightness of synchronous belt degree, fatigue Degree, synchronous belt and belt wheel rotation position are monitored in real time, fault alarm, guarantee the normal operation of spindle drive part.This reality Temperature control detection device is also set up with novel, the heat of main shaft, synchronous belt are passed to main shaft cutting, cutterhead by temperature control sensor Take turns the heat generated, the heat that main shaft itself generates, improper generation heat monitored in real time, guarantee that main shaft is normal, peace Entirely, it reliably runs.
As one embodiment of the utility model, spindle box lighting device is had also been devised in the utility model, more for station Tool changing tool, maintenance and repair provide convenient light source.
As one embodiment of the utility model, operating condition video monitoring apparatus is had also been devised in the utility model, in entirety Both ends and intermediate position are respectively set, and carry out directly monitoring to operating condition outside complete machine.
The carrying out practically process of the utility model is as follows:
Stacking based plate is according to processing progress, on the workbench 11 of automatic charging device 1, under motor driven, and six Six lifting levers of fulcrum synchronous lifter 13 jack up three group 11 of workbench simultaneously, and the workbench 11 is in both ends fluctuating orbit Under slide plate guiding in 12, raised one by one according to plate thickness, when end edge is in the portal frame 22 of automatic feeder 2 on plate On push plate device 24 after, had workpiece feed condition.During automatic charging, when stacking based plate is placed into work After on platform 11, the servo-system of four channel standard sides, after data setting four push plates of synchronous driving, other side adjustment Four push wheels of side are under the promotion of driving mechanism, synchronous feed, force plate dynamic towards middle part displacement, complete plate centering The process of positioning.
The automatic feeder 2 includes the track 21 for being set to 11 liang of side bottoms of workbench, is set on track 21 The portal frame 22 of side, driving device 23, the lifting push plate device 24 in 22 upper beam middle position of portal frame being connect with portal frame 22, When the plate of 1 feeding of automatic charging device reaches the height of lifting push plate device 24, pushing plate position is entered, portal frame is passed through 22 operation pushes plate to run to host direction, realizes automatic feed.The lifting push plate device 24 is mainly by motor, deceleration Machine, bearing block, lead screw, screw, elevating mechanism, upper and lower displacement sensor composition, make the accurate slicing stoping of the plate of different-thickness.
Plate pushes to lower end cutting positioning device 4 with lifting push plate device 24, and the lower end edge of plate is fed to positioning On platform 42, to electricity, plate is attracted on the table top of locating platform 42 electromagnetic absorption device 43, when one end cut host 6 to After 90 ° of anticlockwise, the cutting for starting end edge under plate completes the processing of end edge under plate in entire processing flow in advance Program.Then electromagnetic absorption device 43 powers off, and lifting push plate device 24 continues to push the processing that plate realizes intermediate two sides, when After end edge enters the locating platform of upper end cutting positioning device 7 on plate, electromagnetic absorption device adsorbs plate to electricity, table top Material starts the cutting of end edge on plate, completes the processing journey of end edge on plate after other end cutting host 6 rotates to the left 90 ° Sequence.
The process of host is cut in main narration emphatically below:
Initial stage, the truncated sides of cutting host 6 described in lateral 5 two sides of lathe bed are oppositely arranged, when lifting push plate device 24 When the lower end push of plate is reached on the locating platform 42 of lower end cutting positioning device 4, electromagnetic absorption device 43 gives electricity, Plate is adsorbed on locating platform 42,90 ° of 6 left-handed rotation of cutting host in lateral 5 left side of lathe bed is docked at this time, so that cutting Cut lower end from side to plate each side, each cutting unit is according to setting data, respectively adjust automatically cutting angle and cutting Depth, after each portion completes data validation, the cutting beginning of host 6 is fed from left to right, after plate enters host, is cut first blunt Then side cuts lower groove, then cuts groove, so far complete the program of the root face of end edge under plate, and cutting host 6 is fast Speed returns to original and berths position.
After plate carries out lower end edge processing, 6 homing of cutting host in left side, with cutting the controlling with rail of host 6 The conveying of displacement overlaps platform mechanism 52, is automatically adjusted to middle position locking, is two lateral incisions when plate carries out bilateral processing Filling support platform in vacancy among host is cut, guarantees the stabilization of the servo-actuated cutting in plate both sides.
The cutting host that lower end side root face cutting process is completed returns after sailing in situ and convolution 90, with cutting host 6 with rail the conveying knotting platform mechanism 52 moved left and right, be automatically adjusted to middle position locking, the cutting host 6 of two sides Station adjustment is carried out respectively according to the data of setting, and the electromagnetic absorption device 43 that lower end cuts positioning device 4 powers off, and plate exists It goes up and down and is run under the promotion of push plate device 24 towards lower extreme direction, the bilateral truncated sides into two sides cutting host 6 start bilateral The processing of multi-panel groove, root face, the cutting of 6 continuous synchronization of host is cut in two sides, until completing the processing of workpiece bilateral groove, root face It needs.
After plate carries out bilateral processing, the upper end edge of plate has been in the locating platform of upper end cutting positioning device 7 On, the cutting host 6 positioned at lateral 5 right side of lathe bed is towards left-handed rotation 90, and truncated sides are towards end edge on plate, the cutting host 6 Transversely 5 track of lathe bed is laterally fed from right to left, and the upper end edge of plate enters truncated sides and carries out root face, lower groove, upper groove Machining, until plate completes the processing program of upper end edge, the cutting host 6 on right side is rapidly returned to original and berths position, convolution 90, wait cyclic program next time.
After end edge runs out cutting host under plate, the first rank discharging for advancing to automatic discharge apparatus 8 is positioning towed When the long-armed upper end bottom position that device 81 stretches out, end electromagnetic absorption device is to electricity, long-armed to connect with the absorption of plate lower end surface, plate Material end edge has been directed to containing, as plate is constantly fed, pushes the positioning towed device 81 of the first rank discharging towards discharging direction Operation;When walking out cutting point in the middle part of plate, the electromagnetic absorption device that second-order discharges on positioning towed 82 rack of device gives electricity, Rack is connect with absorption of workpieces, is directed to containing, as plate is constantly fed, the positioning towed device 82 of second-order discharging and plate Material is synchronous to be run towards discharging direction;When the tail portion of plate will walk out cutting point, positioning towed 83 electricity of device of third rank discharging To electricity, plate tail portion is connected magnetic adsorption device with rack adsorbent equipment, as plate is constantly fed, the discharging positioning of third rank Traction device 83 is synchronous with plate to be run towards discharging direction.After workpiece completes discharging, by 85 upper end bottom of discharging workbench The workbench returning device 84 for the unidirectional traction device composition being arranged, positioning towed 81 reversion of device of traction the first rank discharging, the The positioning towed device 81 of single order discharging pushes the positioning towed device 82 of second-order discharging, the positioning towed device 83 of third rank discharging, Stop until three traction devices reset rear haulage.
Certainly, the above description is not intended to limit the present invention, and the utility model is also not limited to the example above, The variations, modifications, additions or substitutions that those skilled in the art are made in the essential scope of the utility model, are also answered Belong to the protection scope of the utility model.

Claims (9)

1. a kind of numerical control metal plate material polygonal faces root face molding machine, which is characterized in that include automatic charging device (1), automatic feeder (2), centring and positioning means (3), lower end cutting positioning device (4), lateral lathe bed (5), cutting Host (6), upper end cutting positioning device (7), automatic discharge apparatus (8) and digital control system, the automatic charging device (1) Centring and positioning means (3) are set on loading working table (11), the automatic feeder (2) is across loading working table (11) Top and can be moved along its two sides, the transverse direction lathe bed (5) is set to the ends of loading working table (11), the transverse direction lathe bed (5) two sides are symmetrically arranged lower end cutting positioning device (4) and upper end cutting positioning device (7), described to go out automatically Material device (8) is set to its rear close to upper end cutting positioning device (7), and the both ends of the transverse direction lathe bed (5) are respectively set Cut host (6), cutting host (6) can transversely the guide rail (51) on lathe bed (5) it is mobile, the cutting host (6) is led to It crosses slewing equipment rotation angle and can lock, the cutting host (6) includes host cabinet (61) and is set in turn in host The root face cutting unit (64), lower groove cutting unit (63) and upper groove cutting unit (62) of cabinet (61) truncated sides, it is described Moveable conveying overlap joint platform mechanism (52) of setting in the middle part of lateral lathe bed (5) upper rail (51), the three of cutting host (6) It is provided with workpiece carrier roller (65) below group cutting unit, above three groups of cutting units cutterhead and top two sides are respectively set Dynamic cutting stabilising arrangement (66), the digital control system are connect with above-mentioned each device, by industry control platform (9) input data, are realized The automation process of the root face cutting in 12,4 side of plate face.
2. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1, which is characterized in that institute It states two sides on lateral lathe bed (5) to be provided with slide plate (53), the cutting host (6) is fixedly installed on slide plate (53), the cunning Plate (53) is moved on guide rail (51) by host driven system drive, and the slewing equipment is set on slide plate (53), includes There are pivoting support (531), pivoting support driving device (532) and pivoting support locking device (533).
3. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1 or 2, feature exist In the cutting host (6) includes three groups of cutting units, and the upper groove cutting unit (62) includes upper groove spindle box Body (621), upper groove main shaft driving device (622), upper groove cutterhead (623), upper groove main spindle box body angle adjustment rotation branch Support (624), upper groove spindle box angle adjustment driving device (625) and upper bevel angle cut locking device (626), it is described on Groove cutterhead (623) is obliquely installed upwards on bracket, and with upper groove main spindle box body (621) and upper groove main shaft driving device (622) it connects, the upper groove main spindle box body angle adjustment rotation support (624) and upper groove spindle box angle adjustment driving dress (625) are set to connect and be set between groove main spindle box body (621) and frame bottom, the upper groove main spindle box body angle tune Upper bevel angle cutting locking device (626) is set on whole rotation support (624);The lower groove cutting unit (63) includes Lower groove main spindle box body (631), lower groove main shaft driving device (632), lower groove cutterhead (633), lower groove main spindle box body angle Degree adjustment rotation support (634), lower groove main spindle box body angle adjustment driving device (635) and lower bevel angle cutting locking dress Set (636), the lower groove cutterhead (633) is obliquely installed upwards on bracket, and with lower groove main spindle box body (631) and descending Mouth main shaft driving device (632) connects, and the lower groove main spindle box body angle adjustment rotation support (634) is set to the descending Between mouth main spindle box body (631) and bracket, the lower groove main spindle box body angle adjustment driving device (635) and the lower groove Main spindle box body angle adjustment rotation support (634) connects and is set to bracket side, and the lower bevel angle cuts locking device (636) it is set to the other side of bracket;The root face cutting unit (64) includes root face main spindle box body (641), root face main shaft (642), 90 ° of root face cutterheads (643) of cutting, cutting locking device (644) are driven, the root face main spindle box body (641) is set to It on bracket, and is connect with root face main shaft drives (642), 90 ° of root face cutterheads (643) of the root face main spindle box body (641) and cutting Connection, and it is provided with cutting locking device (644) on it.
4. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1, which is characterized in that institute Stating conveying overlap joint platform mechanism (52) includes support platform (521) and positioning and locking device (522), the support platform (521) it can move left and right on guide rail (51) and be locked by positioning and locking device (522).
5. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1, which is characterized in that institute Dynamic cutting stabilising arrangement (66) are stated, include turnover bracket (661), radial type cylinder (662), cylinder supporting plate (663), cylinder Output shaft (664), roller wheel (665) and locking bolt (666), the turnover bracket (661) are set in host cabinet (61) The top of every group of cutting unit may be reversed and be locked by locking bolt (666), and articulated cylinder (662) passes through cylinder Supporting plate (663) is hingedly set on turnover bracket (661), and the cylinder output shaft (664) connect with roller wheel (665).
6. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1, which is characterized in that institute Stating centring and positioning means (3) includes the setting standard side (31) of side and adjustment side of the other side on longitudinally material platform (10) (32), several groups transverse direction centering channel is correspondingly arranged between the standard side (31) and adjustment side (32).
7. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 1, which is characterized in that institute State automatic discharge apparatus (8) include the first rank discharge positioning towed device (81), second-order discharge positioning towed device (82), The positioning towed device (83) of third rank discharging and workbench returning device (84), the positioning towed device of every single order discharging are provided with Material-supporting device, positioning device and guiding device, first rank discharges, and to be provided with traction long-armed for positioning towed device (81), is located at The forefront of discharging direction, traction plate cross host to the positioning towed device (82) of second-order discharging and the discharging positioning of third rank Traction device (83), the workbench returning device (84) push the positioning towed device (81) of the first rank discharging, second-order Discharge positioning towed device (82) and positioning towed device (83) return of third rank discharging.
8. according to claim 1, a kind of numerical control metal plate material polygonal faces root face described in 2,4,5,6,7 any one at Type machine, which is characterized in that the molding machine is additionally provided with the cooling device for cutting tool and main spindle box body, for spindle drive With monitoring device, the processing unit for clast, spindle box lighting device, cleaning device and the shield of cutting process.
9. a kind of numerical control metal plate material polygonal faces root face molding machine according to claim 3, which is characterized in that should Molding machine is additionally provided with the cooling device for cutting tool and main spindle box body, the monitoring of spindle drive and cutting process is filled It sets, the processing unit for clast, spindle box lighting device, cleaning device and shield.
CN201821520827.5U 2018-09-18 2018-09-18 A kind of numerical control metal plate material polygonal faces root face molding machine Active CN208853858U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108941782A (en) * 2018-09-18 2018-12-07 泰安方力智能设备有限公司 A kind of numerical control metal plate material polygonal faces root face molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108941782A (en) * 2018-09-18 2018-12-07 泰安方力智能设备有限公司 A kind of numerical control metal plate material polygonal faces root face molding machine
CN108941782B (en) * 2018-09-18 2024-04-30 翟泉来 Multi-side bevel blunt edge forming machine for numerical control metal plate

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