WO2024036834A1 - Battery module with inverted cells - Google Patents

Battery module with inverted cells Download PDF

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Publication number
WO2024036834A1
WO2024036834A1 PCT/CN2022/137832 CN2022137832W WO2024036834A1 WO 2024036834 A1 WO2024036834 A1 WO 2024036834A1 CN 2022137832 W CN2022137832 W CN 2022137832W WO 2024036834 A1 WO2024036834 A1 WO 2024036834A1
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WO
WIPO (PCT)
Prior art keywords
battery module
support pad
thermal protection
inverted
cell battery
Prior art date
Application number
PCT/CN2022/137832
Other languages
French (fr)
Chinese (zh)
Inventor
黄伟
唐中原
马建生
范风魁
雷蕾
李鹏
张洪雷
张旭
戴大力
Original Assignee
合众新能源汽车股份有限公司
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Publication date
Application filed by 合众新能源汽车股份有限公司 filed Critical 合众新能源汽车股份有限公司
Publication of WO2024036834A1 publication Critical patent/WO2024036834A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/258Modular batteries; Casings provided with means for assembling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present disclosure relates generally to the technical field of batteries. More particularly, the present disclosure relates to an inverted cell battery module.
  • CTB Cell To Body
  • CTC Cell To Chassis
  • CTB and CTC technologies have the following two key problems: First, the risk of battery thermal runaway impact on the passenger compartment caused by CTB and CTC technologies is greatly increased; second, after-sales problems brought by CTB and CTC technologies Problems of repair and poor maintainability.
  • the present disclosure provides an inverted cell battery module, including: a cell assembly formed by a plurality of inverted cells; end plates provided at opposite ends of the cell assembly; Side plates extending on opposite sides and perpendicular to the end plate; and a thermal protection component disposed at the bottom of the battery core assembly, wherein the thermal protection component includes a buffer for supporting the body of each battery core At least one of the supporting element, a first thermal protection element disposed under the position where the pole of each battery core is located, and a second thermal protection element disposed below the position where the explosion-proof valve of each battery core is located.
  • the cushioning support element is configured as a cushioning support pad
  • the cushioning support pad includes a first support pad part and a second support pad part disposed below the first support pad part
  • the The second support pad portion includes a plurality of flow channels for releasing fluid.
  • the first support pad portion is constructed in one piece, and the second support pad portion is configured to include a discrete plurality of second support pad portions, wherein the discrete plurality of second support pad portions The second support pad portions are spaced apart from each other to form the flow channel between two adjacent second support pad portions.
  • the second support pad portion of the cushion support pad is bonded below the first support pad portion.
  • the first support pad portion of the cushion support pad is made of a relatively soft material
  • the second support pad portion of the cushion support pad is made of a relatively hard material
  • the first support pad portion of the cushion support pad is made of a compressible and resilient material
  • the second support pad portion of the cushion support pad is made of a substantially incompressible material.
  • the first support pad part of the cushion support pad is made of rubber or foam
  • the second support pad part of the cushion support pad is made of insulating plastic
  • the poles and explosion-proof valves of each cell in the cell assembly divide the bottom of the cell assembly into a middle part and a side part
  • the buffer support element includes a plurality of buffers Support elements, the plurality of buffer support elements are respectively disposed under the middle part and the side parts of the battery core assembly.
  • the first thermal protection element is made of ceramic, silicone rubber, or mica plate.
  • the second thermal protection element includes a base body and a plurality of recessed portions disposed in the base body, each recessed portion is used to accommodate an explosion-proof valve, wherein each recessed portion has a bottom,
  • the base body of the second thermal protection element forms a thicker portion and the bottom of each recess forms a thinner portion.
  • the thicker portion of the second thermal protection element has a thickness of between 1 and 3 mm.
  • the thinner portion of the second thermal protection element has a thickness of between 0.3 and 0.5 mm.
  • the second thermal protection element is made of a first sheet and a second sheet, the second sheet including a plurality of through holes extending through the second sheet, and wherein , the first sheet is disposed below the second sheet, thereby forming the plurality of bottoms of the second thermal protection element together with the plurality of through holes of the second sheet. depression.
  • the first sheet is mica paper
  • the second sheet is a mica plate including a plurality of through holes.
  • the mica paper is bonded below the mica plate.
  • the height difference is between 2 and 5 mm.
  • the inverted cell battery module further includes an insulation disposed between the end plate and the cell assembly and/or between the side plate and the cell assembly. part.
  • the insulating component disposed between the end plate and the battery core assembly is made of polycarbonate material.
  • the insulating component disposed between the side plate and the battery core assembly is made of hot-pressed polyethylene terephthalate material.
  • the battery core assembly is fixed to the end plate and the side plate through structural glue.
  • the thermal protection component is bonded to the bottom of the battery core component.
  • the end plate and the side plate are connected to each other using self-piercing rivets.
  • the top of the inverted-cell battery module does not include a top plate, and a cooling system is provided on the top of the inverted-cell battery module.
  • the battery core is a square battery core.
  • FIG. 1 is a schematic perspective view of a battery module according to one embodiment of the present disclosure.
  • FIG. 2 is an disassembled view of the battery module shown in FIG. 1 .
  • FIG 3 is a schematic perspective view of a buffer support element of a battery module according to one embodiment of the present disclosure.
  • FIG. 4 is a schematic perspective view of a second thermal protection element disposed below the location of the explosion-proof valve of each cell of the battery module according to an embodiment of the present disclosure.
  • Figure 5 shows the height difference between the bottom of the end plate of the battery module and the pole of the battery cell according to one embodiment of the present disclosure.
  • an element is referred to as being “on,” “attached to,” “connected to” another element, “coupled to” another element, or “contacting” another element.
  • the element can be directly on, attached to, connected to, coupled to, or contacting another element, or intervening elements may be present.
  • spatial relationship terms such as “upper”, “lower”, “front”, “back”, “top”, “bottom”, etc. may describe the relationship of one feature to another feature in the drawings. It will be understood that the spatially relative terms encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the figures is turned over, features described as “below” other features would now be described as “above” other features. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the relative spatial relationships will be interpreted accordingly.
  • the battery module 100 may include a battery cell assembly 110, end plates 120 disposed at opposite ends of the battery cell assembly 110, side plates 130 disposed at opposite sides of the battery cell assembly 110 and extending perpendicularly to the end plates 120, and The thermal protection component 140 at the bottom of the cell assembly 110 .
  • the battery cell assembly 110 may include a plurality of battery cells 111 .
  • the plurality of cells 111 of the cell assembly 110 may be bonded, bundled, or otherwise combined together, or may be separable from each other without being combined together.
  • each battery cell 111 may be a square battery cell, as shown in FIG. 1 .
  • Each battery core 111 may include a pole 112 and an explosion-proof valve 113 provided at one end of the battery core 111 .
  • Posts 112 may include positive and negative posts.
  • each battery core 101 may also be a cylindrical battery core or other suitable type of battery core.
  • each battery core 111 in the battery core assembly 110 is disposed upside down, so that when the battery core assembly 110 is formed, the pole 112 and the explosion-proof valve 113 of each battery core 111 are located on the battery core.
  • the battery module 100 may be called an "inverted cell battery module.”
  • Such an arrangement can not only avoid impact on the passenger compartment when the explosion-proof valve 113 of the corresponding cell in the battery module 100 is opened, thereby greatly improving the safety of the battery system in the vehicle, but also greatly improve the safety of the battery module 100 The convenience of after-sales repair and the maintainability of the battery module 100.
  • the end plate 120 and the side plate 130 may form a frame structure of the battery module 100 .
  • the end plates 120 may be cast aluminum end plates and the side plates 130 may be extruded aluminum side plates.
  • One or more lugs 121 may be provided on the outside of the end plate 120 .
  • the battery module 100 can be integrated directly into place within the vehicle by means of the lugs 121 .
  • the end plate 120 and the side plate 130 may be connected to each other using self-piercing rivets 122 .
  • an insulating component 123 may be disposed between the end plate 120 and the cell assembly 110 .
  • the insulation member 123 may be made of polycarbonate (PC) material.
  • an insulating component may also be provided between the side plate 130 and the cell assembly 110 .
  • the insulating component disposed between the side plate 130 and the cell assembly 110 may be made of heat-pressed polyethylene terephthalate (PET) material.
  • the cell assembly 110 may be fixed on the end plate 120 and the side plate 130 through structural glue, or in a structural frame formed by the end plate 120 and the side plate 130 .
  • thermal protection component 140 disposed at the bottom of the cell assembly 110 will be described in detail.
  • the thermal protection assembly 140 may include a buffer support element 141 for supporting the body of each battery core 111 , and a buffer support element 141 disposed under the location where the pole post 112 of each battery core 111 is located. At least one or all of the first thermal protection element 142 and the second thermal protection element 143 disposed below the location where the explosion-proof valve 113 of each battery core 111 is located.
  • the cushion support element 141 may be configured as a cushion support pad.
  • the cushioning support pad may include a first support pad portion 1411 and a second support pad portion 1412 disposed below the first support pad portion 1411, as shown in Figure 3 .
  • the first support pad part 1411 may directly contact and support the body of the battery core 111 .
  • the first support pad portion 1411 may be made of a relatively soft material (compared to the material of the second support pad portion) to provide a certain compression and cushioning effect while supporting the body of each battery cell 111 .
  • the first support pad portion 1411 may be made of a compressible and resilient material, including but not limited to rubber, foam, and any other suitable compressible and resilient material known or unknown in the art. .
  • the second support pad portion 1412 may be made of a relatively harder material (compared to the material of the first support pad portion 1411 ).
  • the second support pad portion 1412 may be made from a substantially incompressible material, including, but not limited to, insulating plastic and any other suitable substantially incompressible material known or unknown in the art.
  • the second support pad portion 1412 may be an injection molded substantially incompressible injection molded part.
  • the second support pad portion 1412 may include a plurality of flow channels 1413 for releasing fluid, so that the second support pad portion 1412 can support the battery core 111 while ensuring thermal runaway of the battery core 111 The heat and gas can be released normally through the flow channel 1413.
  • the flow channel 1413 may extend in a transverse direction transverse to the direction in which the second support pad portion 1412 extends.
  • the first support pad portion 1411 and the second support pad portion 1412 may both be constructed in one piece.
  • a plurality of flow channels 1413 may be provided in a portion of the thickness of the second support pad portion 1412.
  • the first support pad portion 1411 may be configured to be integral
  • the second support pad portion 1412 may be configured to include a discrete plurality of second support pad portions. The discrete plurality of second support pad portions may be spaced apart from each other to form a flow channel 1413 for releasing fluid between two adjacent second support pad portions.
  • first support pad portion 1411 and the second support pad portion 1412 may be bonded to each other.
  • present disclosure is not limited thereto.
  • the first support pad part 1411 and the second support pad part 1412 may also be connected to each other by any suitable means, including but not limited to hot melt connection, snap connection, form-fit connection, indirect connection by means of mechanical connection elements, and any other suitable connection means known or unknown in the art.
  • the buffer The support member 141 may be configured to include a plurality of buffer support members separated from each other, and the plurality of buffer support members may be respectively disposed under the middle portion and the side portion of the battery cell assembly 110 .
  • the poles 112 of the battery core 111 and the explosion-proof valve 113 divide the bottom of the battery core assembly 110 into two middle parts and two side parts. Therefore, four mutually disposed Separate cushioning support element 141 .
  • each cushioning support element 141 may have substantially the same structure. However, each buffer support element 141 may have the same or a different width than the other buffer support elements, depending on the width of the middle portion and side portions of the bottom of the cell assembly 110 .
  • the thermal protection assembly 140 may further include a first thermal protection element 142 disposed below the location where the pole 112 of each battery core 111 is located.
  • the first thermal protection element 142 can be configured in the form of a plate-like or sheet-like thermal protection mat.
  • the first thermal protection element 142 is configured to have strong insulation and voltage resistance performance at high temperatures to ensure that the risk of high-voltage insulation when the battery core 111 is thermally runaway is controllable, thereby at least partially achieving joint thermal/electrical protection. Effect.
  • the first thermal protection element 142 can be made of ceramic, silicone rubber, mica plate, or any other material in the art. other suitable materials, known or unknown.
  • the first thermal protection element 142 may be disposed in direct contact with the pole 112 of each battery core 111 .
  • the thermal protection assembly 140 may further include a second thermal protection element 143 disposed below the location where the explosion-proof valve 113 of each battery core 111 is located.
  • the second thermal protection element 143 may be configured as a thermal protection plate.
  • the second thermal protection element 143 may include a base body 1431 and a recess 1432 provided in the base body 1431 .
  • the recess 1432 is used to accommodate the explosion-proof valve 113 of the battery core 111 .
  • the recess 1432 may have a bottom such that the base 1431 of the second thermal protection element forms a thicker portion of the second thermal protection element and the bottom of the recess 1432 of the second thermal protection element forms a thinner portion of the second thermal protection element.
  • the thicker part of the second thermal protection element 143 can prevent other parts of the battery core (such as the battery core shoulder) from being impacted by the flame and causing the spread of thermal runaway when the battery core is thermally runaway.
  • the thicker portion of the second thermal protection element 143 may be configured to have a thickness of between 1 and 3 mm, alternatively with a thickness of 1.5 or 2 mm.
  • the thinner part of the second thermal protection element 143 can ensure the normal opening of the explosion-proof valve 113 when the battery core is thermally out of control, and can also protect the explosion-proof valves of other battery cores that have not been thermally runaway from the impact of the reverse flame, thereby avoiding the impact of the reverse flame. This results in the spread of thermal runaway.
  • the thinner portion of the second thermal protection element 143 may be configured to have a thickness of between 0.3 and 0.5 mm.
  • the second thermal protection element 143 may be made from a first sheet of material and a second sheet of material.
  • the second sheet may include a plurality of through holes extending through the second sheet.
  • the first sheet may not have through holes and may be disposed below the second sheet, thereby forming a plurality of recessed portions with bottoms of the second thermal protection element 143 together with the plurality of through holes of the second sheet.
  • the first sheet may be adhesively connected to the second sheet.
  • the first sheet may be mica paper
  • the second sheet may be a mica plate including a plurality of through holes. Mica paper may be bonded underneath the mica plate to form the second thermal protection element 143 .
  • the second thermal protection element 143 may be constructed as a single piece, and the recessed portion 1432 may be formed in the second thermal protection element 143 by any suitable means (eg, machining, ablation, etching, molding, etc.). Two thermal protection elements 143.
  • the thermal protection assembly 140 (ie, at least one or all of the buffer support element 141, the first thermal protection element 142, and the second thermal protection element 143) can be bonded to the battery core assembly 110 bottom of. Double-sided tape can be initially provided on each component of the thermal protection assembly 140, and then pressed against the bottom of the battery cell assembly 110 using the fixed pressing force of the module when assembling the battery module.
  • the battery module 100 of the present disclosure achieves thermal/electrical separation (the poles and the explosion-proof valve are respectively isolated from each other by different thermal protection components. protection) and thermal/electrical joint protection, thereby greatly improving the safety of the battery module 100 according to the present disclosure.
  • the height difference H between the bottom of the end plate 120 and the poles 112 of the battery core 111 may be between 2 and 5 mm.
  • the top of the battery module 100 may not include a top plate.
  • the cooling system can be disposed on the top of the battery module 100 to cool the cells 111 in the battery module 100 .
  • the battery module 100 according to the present disclosure can be directly integrated into the vehicle in an inverted manner. After being integrated into the vehicle, since the poles and explosion-proof valves of the battery core are facing downwards, it can not only solve the problem of poor maintainability of the existing CTC and CTB technologies, but also avoid damage to the passenger compartment when the explosion-proof valve of the battery core is opened. impact.
  • the arrangement of the thermal protection component 140 at the bottom of the battery module 100 further achieves the technical effects of thermal/electrical separation and thermal/electrical joint protection. Therefore, the safety of the battery module 100 according to the present disclosure is greatly improved. improve.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)
  • Gas Exhaust Devices For Batteries (AREA)

Abstract

The present disclosure relates to a battery module with inverted cells, comprising: a cell assembly formed by a plurality of inverted cells; end plates arranged at two opposite ends of the cell assembly; side plates arranged at two opposite sides of the cell assembly and extending perpendicular to the end plates; and a thermal protection assembly arranged at the bottom of the cell assembly, wherein the thermal protection assembly comprises at least one of buffer supporting elements used for supporting cell bodies, first thermal protection elements arranged below the parts where poles of the cells are located, and second thermal protection elements arranged below the parts where explosion-proof valves of the cells are located. According to the battery module of the present disclosure, the problem in the prior art of poor maintainability of battery modules is solved, the impact on a passenger compartment when explosion-proof valves of cells are opened is avoided, and thermal protection and electricity protection are achieved at the same time, such that the safety of the battery module is improved.

Description

电芯倒置式电池模组Inverted cell battery module 技术领域Technical field
本公开总体上涉及电池的技术领域。更特别地,本公开涉及一种电芯倒置式电池模组。The present disclosure relates generally to the technical field of batteries. More particularly, the present disclosure relates to an inverted cell battery module.
背景技术Background technique
随着电动汽车的高速发展,电池的技术也在不断突破。近年来,已知了电芯到车身(CTB:Cell To Body)和电芯到底盘(CTC:Cell To Chassis)这两种电池车身一体化技术,其对于车身结构、制造成本、电池续航等方面都有非常明显的提升。然而,随着高集成度方案的开发,如何解决与安全相关的问题也需要更加深入地研究。With the rapid development of electric vehicles, battery technology is also constantly making breakthroughs. In recent years, two battery-body integration technologies, Cell to Body (CTB: Cell To Body) and Cell to Chassis (CTC: Cell To Chassis), have been known, which have significant impacts on body structure, manufacturing costs, battery life, etc. There are very obvious improvements. However, with the development of highly integrated solutions, how to solve security-related issues also requires more in-depth research.
目前,CTB和CTC技术的主要发展方向为将电池系统的上盖与车身地板集成在一起,以实现成本及空间上的最优化。然而,CTB和CTC技术存在着如下的两个关键问题:第一,CTB和CTC技术所带来的电池热失控对乘员舱的冲击风险大大提高;第二,CTB和CTC技术所带来的售后返修及可维护性差的问题。At present, the main development direction of CTB and CTC technology is to integrate the upper cover of the battery system with the body floor to achieve cost and space optimization. However, CTB and CTC technologies have the following two key problems: First, the risk of battery thermal runaway impact on the passenger compartment caused by CTB and CTC technologies is greatly increased; second, after-sales problems brought by CTB and CTC technologies Problems of repair and poor maintainability.
发明内容Contents of the invention
本公开的目的之一是克服现有技术中的至少一个缺陷。It is an object of the present disclosure to overcome at least one drawback in the prior art.
本公开提供了一种电芯倒置式电池模组,包括:由倒置的多个电芯形成的电芯组件;设置在所述电芯组件的相对两端的端板;设置在所述电芯组件的相对两侧并垂直于所述端板延伸的侧板;以及设置在所述电芯组件的底部的热防护组件,其中,所述热防护组件包括用于支撑每个电芯的本体的缓冲支撑元件、设置于每个电芯的极柱所处的部位下方的第一热防护元件、和设置于每个电芯的防爆阀所处的部位下方的第二热防护元件中的至少一者。The present disclosure provides an inverted cell battery module, including: a cell assembly formed by a plurality of inverted cells; end plates provided at opposite ends of the cell assembly; Side plates extending on opposite sides and perpendicular to the end plate; and a thermal protection component disposed at the bottom of the battery core assembly, wherein the thermal protection component includes a buffer for supporting the body of each battery core At least one of the supporting element, a first thermal protection element disposed under the position where the pole of each battery core is located, and a second thermal protection element disposed below the position where the explosion-proof valve of each battery core is located. .
根据本公开的一个实施例,所述缓冲支撑元件构造成缓冲支撑垫,所述缓冲支撑垫包括第一支撑垫部分和设置于所述第一支撑垫部分下方的第二支撑垫部分,所述第二支撑垫部分包括用于释放流体的多个流道。According to an embodiment of the present disclosure, the cushioning support element is configured as a cushioning support pad, the cushioning support pad includes a first support pad part and a second support pad part disposed below the first support pad part, the The second support pad portion includes a plurality of flow channels for releasing fluid.
根据本公开的一个实施例,所述第一支撑垫部分构造成一体式的,而所述第二支撑垫部分构造成包括离散的多个第二支撑垫部分,其中,所述离散的多个第二支撑垫部分彼此间隔开,以在相邻的两个第二支撑垫部分之间形成所述流道。According to one embodiment of the present disclosure, the first support pad portion is constructed in one piece, and the second support pad portion is configured to include a discrete plurality of second support pad portions, wherein the discrete plurality of second support pad portions The second support pad portions are spaced apart from each other to form the flow channel between two adjacent second support pad portions.
根据本公开的一个实施例,所述缓冲支撑垫的所述第二支撑垫部分粘合在所述第一支撑垫部分的下方。According to one embodiment of the present disclosure, the second support pad portion of the cushion support pad is bonded below the first support pad portion.
根据本公开的一个实施例,所述缓冲支撑垫的第一支撑垫部分由相对较软的材料制成,而所述缓冲支撑垫的第二支撑垫部分由相对较硬的材料制成。According to one embodiment of the present disclosure, the first support pad portion of the cushion support pad is made of a relatively soft material, and the second support pad portion of the cushion support pad is made of a relatively hard material.
根据本公开的一个实施例,所述缓冲支撑垫的第一支撑垫部分由可压缩且可回弹的材料制成,而所述缓冲支撑垫的第二支撑垫部分由基本不可压缩的材料制成。According to one embodiment of the present disclosure, the first support pad portion of the cushion support pad is made of a compressible and resilient material, and the second support pad portion of the cushion support pad is made of a substantially incompressible material. become.
根据本公开的一个实施例,所述缓冲支撑垫的第一支撑垫部分由橡胶或泡棉制成,而所述缓冲支撑垫的第二支撑垫部分由绝缘塑料制成。According to one embodiment of the present disclosure, the first support pad part of the cushion support pad is made of rubber or foam, and the second support pad part of the cushion support pad is made of insulating plastic.
根据本公开的一个实施例,所述电芯组件中的每个电芯的极柱和防爆阀将所述电芯组件的底部分成中间部分和侧部部分,所述缓冲支撑元件包括多个缓冲支撑元件,所述多个缓冲支撑元件分别设置于所述电芯组件的中间部分下方和侧部部分下方。According to an embodiment of the present disclosure, the poles and explosion-proof valves of each cell in the cell assembly divide the bottom of the cell assembly into a middle part and a side part, and the buffer support element includes a plurality of buffers Support elements, the plurality of buffer support elements are respectively disposed under the middle part and the side parts of the battery core assembly.
根据本公开的一个实施例,所述第一热防护元件由陶瓷、硅橡胶、或云母板制成。According to an embodiment of the present disclosure, the first thermal protection element is made of ceramic, silicone rubber, or mica plate.
根据本公开的一个实施例,所述第二热防护元件包括基体和设置于所述基体中的多个凹陷部,每个凹陷部用于容纳一个防爆阀,其中,每个凹陷部具有底部,使得所述第二热防护元件的基体形成较厚部分而每个凹陷部的底部形成较薄部分。According to an embodiment of the present disclosure, the second thermal protection element includes a base body and a plurality of recessed portions disposed in the base body, each recessed portion is used to accommodate an explosion-proof valve, wherein each recessed portion has a bottom, The base body of the second thermal protection element forms a thicker portion and the bottom of each recess forms a thinner portion.
根据本公开的一个实施例,所述第二热防护元件的较厚部分具有介于1至3mm之间的厚度。According to an embodiment of the present disclosure, the thicker portion of the second thermal protection element has a thickness of between 1 and 3 mm.
根据本公开的一个实施例,所述第二热防护元件的较薄部分具有介于0.3至0.5mm之间的厚度。According to one embodiment of the present disclosure, the thinner portion of the second thermal protection element has a thickness of between 0.3 and 0.5 mm.
根据本公开的一个实施例,所述第二热防护元件由第一片材和第二片材制成,所述第二片材包括多个贯穿所述第二片材的通孔,并且其中,所述第一片材设置在所述第二片材的下方,从而与所述第二片材的所述多个通孔一起形成所述第二热防护元件的具有底部的所述多个凹陷部。According to one embodiment of the present disclosure, the second thermal protection element is made of a first sheet and a second sheet, the second sheet including a plurality of through holes extending through the second sheet, and wherein , the first sheet is disposed below the second sheet, thereby forming the plurality of bottoms of the second thermal protection element together with the plurality of through holes of the second sheet. depression.
根据本公开的一个实施例,所述第一片材为云母纸,而所述第二片材为包括多个通孔的云母板。According to an embodiment of the present disclosure, the first sheet is mica paper, and the second sheet is a mica plate including a plurality of through holes.
根据本公开的一个实施例,所述云母纸粘合在所述云母板的下方。According to an embodiment of the present disclosure, the mica paper is bonded below the mica plate.
根据本公开的一个实施例,所述端板的底部与所述电芯的极柱之间存在高度差,使得经由所述端板支撑所述电芯倒置式电池模组时,所述电芯组件与所述端板的底部所处平面之间存在排气间隙。According to an embodiment of the present disclosure, there is a height difference between the bottom of the end plate and the pole of the battery cell, so that when the cell inverted battery module is supported through the end plate, the battery core There is an exhaust gap between the assembly and the plane where the bottom of the end plate lies.
根据本公开的一个实施例,所述高度差介于2至5mm之间。According to an embodiment of the present disclosure, the height difference is between 2 and 5 mm.
根据本公开的一个实施例,所述电芯倒置式电池模组还包括设置于所述端板和所述电芯组件之间和/或所述侧板与所述电芯组件之间的绝缘部件。According to one embodiment of the present disclosure, the inverted cell battery module further includes an insulation disposed between the end plate and the cell assembly and/or between the side plate and the cell assembly. part.
根据本公开的一个实施例,设置于所述端板和所述电芯组件之间的绝缘部件由聚碳酸酯材料制成。According to an embodiment of the present disclosure, the insulating component disposed between the end plate and the battery core assembly is made of polycarbonate material.
根据本公开的一个实施例,设置于所述侧板与所述电芯组件之间的绝缘部件由热压的聚对苯二甲酸乙二酯材料制成。According to an embodiment of the present disclosure, the insulating component disposed between the side plate and the battery core assembly is made of hot-pressed polyethylene terephthalate material.
根据本公开的一个实施例,所述电芯组件通过结构胶固定在所述端板和所述侧板上。According to an embodiment of the present disclosure, the battery core assembly is fixed to the end plate and the side plate through structural glue.
根据本公开的一个实施例,所述热防护组件粘合在所述电芯组件的底部。According to an embodiment of the present disclosure, the thermal protection component is bonded to the bottom of the battery core component.
根据本公开的一个实施例,所述端板和所述侧板采用自冲铆钉彼此连接。According to an embodiment of the present disclosure, the end plate and the side plate are connected to each other using self-piercing rivets.
根据本公开的一个实施例,所述电芯倒置式电池模组的顶部不包括顶板,并且所述电芯倒置式电池模组的顶部设置有冷却系统。According to one embodiment of the present disclosure, the top of the inverted-cell battery module does not include a top plate, and a cooling system is provided on the top of the inverted-cell battery module.
根据本公开的一个实施例,所述电芯为方形电芯。According to an embodiment of the present disclosure, the battery core is a square battery core.
要注意的是,针对一个实施例描述的本公开的各方面可以被包含到其它不同的实施例中,尽管没有针对所述其它不同的实施例进行具体描述。换言之,可以以任何方式和/或组合来组合所有实施例和/或组合任意实施例的特征,只要它们不相互矛盾即可。It is noted that aspects of the disclosure described with respect to one embodiment may be incorporated into other different embodiments although not specifically described with respect to the other different embodiments. In other words, all embodiments may be combined in any way and/or combination and/or features of any embodiment may be combined, as long as they do not contradict each other.
附图说明Description of drawings
在结合附图阅读下文的具体实施方式后,将更好地理解本公开的多个方面,在附图中:Various aspects of the present disclosure will be better understood upon reading the following detailed description in conjunction with the accompanying drawings, in which:
图1是根据本公开的一个实施例的电池模组的示意性透视图。1 is a schematic perspective view of a battery module according to one embodiment of the present disclosure.
图2是图1所示的电池模组的拆解图。FIG. 2 is an disassembled view of the battery module shown in FIG. 1 .
图3是根据本公开的一个实施例的电池模组的缓冲支撑元件的示意性透视图。3 is a schematic perspective view of a buffer support element of a battery module according to one embodiment of the present disclosure.
图4是根据本公开的一个实施例的电池模组的、设置于每个电芯的防爆阀所处的部位下方的第二热防护元件的示意性透视图。4 is a schematic perspective view of a second thermal protection element disposed below the location of the explosion-proof valve of each cell of the battery module according to an embodiment of the present disclosure.
图5示出了根据本公开的一个实施例的电池模组的端板底部和电芯的极柱之间的高度差。Figure 5 shows the height difference between the bottom of the end plate of the battery module and the pole of the battery cell according to one embodiment of the present disclosure.
应当理解的是,在所有附图中,相同的附图标记表示相同的元件。在附图中,清楚起见,某些特征的尺寸可以改变而未按比例绘制。It should be understood that throughout the drawings, the same reference numbers refer to the same elements. In the drawings, the dimensions of certain features may vary and are not drawn to scale for clarity.
具体实施方式Detailed ways
以下将参照附图描述本公开,其中的附图示出了本公开的若干实施例。然而应当理解的是,本公开可以以多种不同的方式呈现出来,并不局限于下文描述的实施例;事实上,下文描述的实施例旨在使本公开的公开内容更为完整,并向本领域技术人员充分说明本公开的保护范围。还应当理解的是,本文公开的实施例能够以各种方式进行组合,从而提供更多额外的实施例。The present disclosure will be described below with reference to the accompanying drawings, in which several embodiments of the disclosure are shown. However, it should be understood that the present disclosure may be presented in many different ways and is not limited to the embodiments described below; in fact, the embodiments described below are intended to make the disclosure more complete and to provide Those skilled in the art will fully understand the scope of the present disclosure. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide yet more additional embodiments.
应当理解的是,说明书中的用辞仅用于描述特定的实施例,并不旨在限定本公开。说明书使用的所有术语(包括技术术语和科学术语)除非另外定义,均具有本领域技术人员通常理解的含义。为简明和/或清楚起见,公知的功能或结构可以不再详细说明。It should be understood that the terms used in the specification are used to describe specific embodiments only and are not intended to limit the disclosure. All terms (including technical terms and scientific terms) used in the specification have the meanings commonly understood by those skilled in the art unless otherwise defined. For the sake of conciseness and/or clarity, well-known functions or structures may not be described in detail.
说明书使用的单数形式“一”、“所述”和“该”除非清楚指明,均包含复数形式。说明书使用的用辞“包括”、“包含”和“含有”表示存在所声称的特征,但并不排斥存在一个或多个其它特征。说明书使用的用辞“和/或”包括相关列出项中的一个或多个的任意和全部组合。When used in the specification, the singular forms "a", "the" and "the" include the plural forms unless expressly stated otherwise. The specification uses the terms "includes," "includes," and "containing" to indicate the presence of claimed features but does not exclude the presence of one or more other features. As used in this specification, the term "and/or" includes any and all combinations of one or more of the associated listed items.
在说明书中,称一个元件位于另一元件“上”、“附接”至另一元件、“连接”至另一元件、“联接”至另一元件、或“接触”另一元件等时,该元件可以直接位于另一元件上、附接至另一元件、连接至另一元件、联接至另一元件或接触另一元件,或者可以存在中间元件。In the specification, an element is referred to as being "on," "attached to," "connected to" another element, "coupled to" another element, or "contacting" another element. The element can be directly on, attached to, connected to, coupled to, or contacting another element, or intervening elements may be present.
在说明书中,术语“第一”、“第二”、“第三”等仅用于便于说明而不旨在限定。任何由“第一”、“第二”、“第三”等表示的技术特征均是可互换的。In the specification, the terms "first", "second", "third", etc. are only used to facilitate explanation and are not intended to be limiting. Any technical features represented by "first", "second", "third", etc. are interchangeable.
在说明书中,诸如“上”、“下”、“前”、“后”、“顶”、“底”等的空间关系用辞可以说明一个特征与另一特征在附图中的关系。应当理解的是,空间关系用辞除了包含附图所示的方位之外,还包含装置在使用或操作中的不同方位。例如,在附图中的装置倒转时,原先描述为在其它特征“下方”的特征,此时可以描述为在其它特征的“上方”。装置还可以以其它方式定向(旋转90度或在其它方位),此时将相应地解释相对空间关系。In the description, spatial relationship terms such as "upper", "lower", "front", "back", "top", "bottom", etc. may describe the relationship of one feature to another feature in the drawings. It will be understood that the spatially relative terms encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the figures is turned over, features described as "below" other features would now be described as "above" other features. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the relative spatial relationships will be interpreted accordingly.
参照图1和图2,示出了根据本公开的一个实施例的电池模组100。电池模组100可以包括电芯组件110、设置在电芯组件110的相对两端的端板120、设置在电芯组件110的相对两侧并垂直于端板120延伸的侧板130、以及设置在电芯组件110的底部的热防护组件140。Referring to FIGS. 1 and 2 , a battery module 100 is shown according to one embodiment of the present disclosure. The battery module 100 may include a battery cell assembly 110, end plates 120 disposed at opposite ends of the battery cell assembly 110, side plates 130 disposed at opposite sides of the battery cell assembly 110 and extending perpendicularly to the end plates 120, and The thermal protection component 140 at the bottom of the cell assembly 110 .
电芯组件110可以包括多个电芯111。电芯组件110的多个电芯111既可以以彼此粘合、捆绑、或其它方式结合在一起,也可以彼此可分离而不结合在一起。在根据本公开的一个实施例中,每个电芯111可以是方形电芯,如图1所示的那样。每个电芯111可以包括设置于电芯111的一端的极柱112和防爆阀113。极柱112可以包括正极极柱和负极极柱。在根据本公开的其它实施例中,每个电芯101也可以是圆柱形电芯或其它适当类型的电芯。The battery cell assembly 110 may include a plurality of battery cells 111 . The plurality of cells 111 of the cell assembly 110 may be bonded, bundled, or otherwise combined together, or may be separable from each other without being combined together. In one embodiment according to the present disclosure, each battery cell 111 may be a square battery cell, as shown in FIG. 1 . Each battery core 111 may include a pole 112 and an explosion-proof valve 113 provided at one end of the battery core 111 . Posts 112 may include positive and negative posts. In other embodiments according to the present disclosure, each battery core 101 may also be a cylindrical battery core or other suitable type of battery core.
在根据本公开的实施例中,电芯组件110中的每个电芯111被倒置地设置,使得当形成电芯组件110时,每个电芯111的极柱112和防爆阀113位于电芯组件110的底部,并且当电池模组100安装在车辆中时,每个电芯111的极柱112和防爆阀113均朝向下(比如,朝向地面)。因此,根据本公开的电池模组100可以被称为“电芯倒置式电池模组”。这样的布置不仅可以避免在电池模组100中的相应电芯的防爆阀113开启时对乘员舱造成冲击、从而大大提高车辆中的电池系统的安全性,并且还极大地提高了电池模组100的售后返修的便利性以及电池模组100的可维护性。In an embodiment according to the present disclosure, each battery core 111 in the battery core assembly 110 is disposed upside down, so that when the battery core assembly 110 is formed, the pole 112 and the explosion-proof valve 113 of each battery core 111 are located on the battery core. The bottom of the assembly 110, and when the battery module 100 is installed in the vehicle, the pole 112 and the explosion-proof valve 113 of each battery cell 111 are facing downward (for example, toward the ground). Therefore, the battery module 100 according to the present disclosure may be called an "inverted cell battery module." Such an arrangement can not only avoid impact on the passenger compartment when the explosion-proof valve 113 of the corresponding cell in the battery module 100 is opened, thereby greatly improving the safety of the battery system in the vehicle, but also greatly improve the safety of the battery module 100 The convenience of after-sales repair and the maintainability of the battery module 100.
端板120和侧板130可以形成电池模组100的框架结构。在根据本公开的一个实施例中,端板120可以是铸铝端板,而侧板130可以是挤压铝侧板。端板120的外侧可以设置有一个或多个凸耳121。可以借助于凸耳121而将电池模组100直接集成在车辆内的适当位置。端板120和侧板130可以采用自冲铆钉122而彼此连接。The end plate 120 and the side plate 130 may form a frame structure of the battery module 100 . In one embodiment according to the present disclosure, the end plates 120 may be cast aluminum end plates and the side plates 130 may be extruded aluminum side plates. One or more lugs 121 may be provided on the outside of the end plate 120 . The battery module 100 can be integrated directly into place within the vehicle by means of the lugs 121 . The end plate 120 and the side plate 130 may be connected to each other using self-piercing rivets 122 .
在根据本公开的一个实施例中,端板120和电芯组件110之间可以设置有绝缘部件123。绝缘部件123可以由聚碳酸酯(PC)材料制成。相应地,也可以在侧板130和电芯组件110之间设置绝缘部件。设置于侧板130和电芯组件110之间的绝缘部件可以由热压的聚对苯二甲酸乙二酯(PET)材料制成。In one embodiment according to the present disclosure, an insulating component 123 may be disposed between the end plate 120 and the cell assembly 110 . The insulation member 123 may be made of polycarbonate (PC) material. Correspondingly, an insulating component may also be provided between the side plate 130 and the cell assembly 110 . The insulating component disposed between the side plate 130 and the cell assembly 110 may be made of heat-pressed polyethylene terephthalate (PET) material.
在根据本公开的一个实施例中,电芯组件110可以通过结构胶而固定在端板120和侧板130上、或者说固定在由端板120和侧板130形成的结构框架内。In one embodiment according to the present disclosure, the cell assembly 110 may be fixed on the end plate 120 and the side plate 130 through structural glue, or in a structural frame formed by the end plate 120 and the side plate 130 .
接下来,将详细描述设置于电芯组件110的底部的热防护组件140。Next, the thermal protection component 140 disposed at the bottom of the cell assembly 110 will be described in detail.
如图2所更清楚地示出地,热防护组件140可以包括用于支撑每个电芯111的本体的缓冲支撑元件141、设置于每个电芯111的极柱112所处的部位下方的第一热防护元件142、和设置于每个电芯111的防爆阀113所处的部位下方的第二热防护元件143中的至少一者或全部。As shown more clearly in FIG. 2 , the thermal protection assembly 140 may include a buffer support element 141 for supporting the body of each battery core 111 , and a buffer support element 141 disposed under the location where the pole post 112 of each battery core 111 is located. At least one or all of the first thermal protection element 142 and the second thermal protection element 143 disposed below the location where the explosion-proof valve 113 of each battery core 111 is located.
在根据本公开的一个实施例中,缓冲支撑元件141可以构造成缓冲支撑垫。缓冲支撑垫可以包括第一支撑垫部分1411和设置于第一支撑垫部分1411下方的第二支撑 垫部分1412,如图3所示。第一支撑垫部分1411可以直接接触并支撑电芯111的本体。In one embodiment according to the present disclosure, the cushion support element 141 may be configured as a cushion support pad. The cushioning support pad may include a first support pad portion 1411 and a second support pad portion 1412 disposed below the first support pad portion 1411, as shown in Figure 3 . The first support pad part 1411 may directly contact and support the body of the battery core 111 .
第一支撑垫部分1411可以由相对较软的材料(与第二支撑垫部分的材料相比)制成,从而在支撑每个电芯111的本体的同时提供一定的压缩和缓冲作用。比如,第一支撑垫部分1411可以由可压缩且可回弹的材料制成,包括但不限于橡胶、泡棉、以及本技术领域已知或未知的任何其它可压缩且可回弹的合适材料。The first support pad portion 1411 may be made of a relatively soft material (compared to the material of the second support pad portion) to provide a certain compression and cushioning effect while supporting the body of each battery cell 111 . For example, the first support pad portion 1411 may be made of a compressible and resilient material, including but not limited to rubber, foam, and any other suitable compressible and resilient material known or unknown in the art. .
第二支撑垫部分1412可以由相对较硬的材料(与第一支撑垫部分1411的材料相比)制成。比如,第二支撑垫部分1412可以由基本不可压缩的材料制成,包括但不限于绝缘塑料和本技术领域已知或未知的任何其它基本不可压缩的合适材料。第二支撑垫部分1412可以是注塑而成的基本不可压缩的注塑件。在根据本公开的一个实施例中,第二支撑垫部分1412可以包括用于释放流体的多个流道1413,使得第二支撑垫部分1412能够在支撑电芯111的同时确保电芯111热失控时的热量和气体能够经由流道1413被正常地释放。如图3所更清楚地示出的,流道1413可以沿着横向于第二支撑垫部分1412的延伸方向的横向方向延伸。The second support pad portion 1412 may be made of a relatively harder material (compared to the material of the first support pad portion 1411 ). For example, the second support pad portion 1412 may be made from a substantially incompressible material, including, but not limited to, insulating plastic and any other suitable substantially incompressible material known or unknown in the art. The second support pad portion 1412 may be an injection molded substantially incompressible injection molded part. In one embodiment according to the present disclosure, the second support pad portion 1412 may include a plurality of flow channels 1413 for releasing fluid, so that the second support pad portion 1412 can support the battery core 111 while ensuring thermal runaway of the battery core 111 The heat and gas can be released normally through the flow channel 1413. As shown more clearly in FIG. 3 , the flow channel 1413 may extend in a transverse direction transverse to the direction in which the second support pad portion 1412 extends.
在根据本公开的一个实施例中,第一支撑垫部分1411和第二支撑垫部分1412可以均被构造成一体式的。在该实施例中,多个流道1413可以设置在第二支撑垫部分1412的一部分厚度中。在根据本公开的另一个实施例中,第一支撑垫部分1411可以被构造成一体式的,而第二支撑垫部分1412可以被构造成包括离散的多个第二支撑垫部分。所述离散的多个第二支撑垫部分可以彼此间隔开,以在相邻的两个第二支撑垫部分之间形成用于释放流体的流道1413。In one embodiment according to the present disclosure, the first support pad portion 1411 and the second support pad portion 1412 may both be constructed in one piece. In this embodiment, a plurality of flow channels 1413 may be provided in a portion of the thickness of the second support pad portion 1412. In another embodiment according to the present disclosure, the first support pad portion 1411 may be configured to be integral, and the second support pad portion 1412 may be configured to include a discrete plurality of second support pad portions. The discrete plurality of second support pad portions may be spaced apart from each other to form a flow channel 1413 for releasing fluid between two adjacent second support pad portions.
在根据本公开的一个实施例中,第一支撑垫部分1411和第二支撑垫部分1412可以彼此粘合在一起。然而,本公开不局限于此。第一支撑垫部分1411和第二支撑垫部分1412也可以通过任意适当的手段而彼此连接,包括但不限于热熔连接、卡扣连接、形锁合连接、借助于机械连接元件的间接连接、以及本技术领域已知或未知的任何其它适当的连接方式。In one embodiment according to the present disclosure, the first support pad portion 1411 and the second support pad portion 1412 may be bonded to each other. However, the present disclosure is not limited thereto. The first support pad part 1411 and the second support pad part 1412 may also be connected to each other by any suitable means, including but not limited to hot melt connection, snap connection, form-fit connection, indirect connection by means of mechanical connection elements, and any other suitable connection means known or unknown in the art.
考虑到每个电芯111的极柱112和防爆阀113会将电芯组件110的底部分成一个或多个中间部分和一个或多个侧部部分,在根据本公开的一个实施例中,缓冲支撑元件141可以构造成包括彼此分离的多个缓冲支撑元件,所述多个缓冲支撑元件可以分别设置于电芯组件110的中间部分下方和侧部部分下方。在图2和图3所示的实施例中,电芯111的极柱112和防爆阀113将电芯组件110的底部分成两个中间部分和两 个侧部部分,因此,设置了四个彼此分离的缓冲支撑元件141。在根据本公开的一个实施例中,每个缓冲支撑元件141可以具有基本相同的结构。然而,根据电芯组件110的底部的中间部分和侧部部分的宽度,每个缓冲支撑元件141可以具有与其它缓冲支撑元件相同或不同的宽度。Considering that the pole 112 and the explosion-proof valve 113 of each battery core 111 will divide the bottom of the battery core assembly 110 into one or more middle parts and one or more side parts, in one embodiment according to the present disclosure, the buffer The support member 141 may be configured to include a plurality of buffer support members separated from each other, and the plurality of buffer support members may be respectively disposed under the middle portion and the side portion of the battery cell assembly 110 . In the embodiment shown in FIGS. 2 and 3 , the poles 112 of the battery core 111 and the explosion-proof valve 113 divide the bottom of the battery core assembly 110 into two middle parts and two side parts. Therefore, four mutually disposed Separate cushioning support element 141 . In one embodiment according to the present disclosure, each cushioning support element 141 may have substantially the same structure. However, each buffer support element 141 may have the same or a different width than the other buffer support elements, depending on the width of the middle portion and side portions of the bottom of the cell assembly 110 .
参照图2,在根据本公开的一个实施例中,热防护组件140还可以包括设置于每个电芯111的极柱112所处的部位下方的第一热防护元件142。第一热防护元件142可以构造成呈板状或片状的热防护垫的形式。第一热防护元件142被构造成在高温下具有较强的绝缘耐压性能,以保证在电芯111热失控时的高压绝缘风险是可控的,从而至少部分地实现热/电共同防护的效果。为了实现第一热防护元件142在高温下的较强绝缘耐压性能,在根据本公开的一个实施例中,第一热防护元件142可以由陶瓷、硅橡胶、云母板、或本领域中任何已知或未知的其它合适的材料制成。第一热防护元件142可以与每个电芯111的极柱112直接接触地设置。Referring to FIG. 2 , in one embodiment according to the present disclosure, the thermal protection assembly 140 may further include a first thermal protection element 142 disposed below the location where the pole 112 of each battery core 111 is located. The first thermal protection element 142 can be configured in the form of a plate-like or sheet-like thermal protection mat. The first thermal protection element 142 is configured to have strong insulation and voltage resistance performance at high temperatures to ensure that the risk of high-voltage insulation when the battery core 111 is thermally runaway is controllable, thereby at least partially achieving joint thermal/electrical protection. Effect. In order to achieve strong insulation and voltage resistance performance of the first thermal protection element 142 at high temperatures, in one embodiment according to the present disclosure, the first thermal protection element 142 can be made of ceramic, silicone rubber, mica plate, or any other material in the art. other suitable materials, known or unknown. The first thermal protection element 142 may be disposed in direct contact with the pole 112 of each battery core 111 .
参见图2或图4,在根据本公开的一个实施例中,热防护组件140还可以包括设置于每个电芯111的防爆阀113所处的部位下方的第二热防护元件143。第二热防护元件143可以被构造成呈热防护板的结构。第二热防护元件143可以包括基体1431和设置于基体1431中的凹陷部1432。凹陷部1432用于容纳电芯111的防爆阀113。凹陷部1432可以具有底部,使得第二热防护元件的基体1431形成第二热防护元件的较厚部分、而第二热防护元件的凹陷部1432的底部形成第二热防护元件的较薄部分。当第二热防护元件143设置在电芯组件110的每个电芯111的防爆阀113所处的部位下方时,防爆阀113被容纳在第二热防护元件143的凹陷部1432中而被第二热防护元件的较薄部分支撑,而不具有防爆阀的位置被第二热防护元件143的较厚部分支撑。Referring to FIG. 2 or FIG. 4 , in one embodiment according to the present disclosure, the thermal protection assembly 140 may further include a second thermal protection element 143 disposed below the location where the explosion-proof valve 113 of each battery core 111 is located. The second thermal protection element 143 may be configured as a thermal protection plate. The second thermal protection element 143 may include a base body 1431 and a recess 1432 provided in the base body 1431 . The recess 1432 is used to accommodate the explosion-proof valve 113 of the battery core 111 . The recess 1432 may have a bottom such that the base 1431 of the second thermal protection element forms a thicker portion of the second thermal protection element and the bottom of the recess 1432 of the second thermal protection element forms a thinner portion of the second thermal protection element. When the second thermal protection element 143 is disposed below the location where the explosion-proof valve 113 of each battery core 111 of the battery assembly 110 is located, the explosion-proof valve 113 is accommodated in the recess 1432 of the second thermal protection element 143 and is The thinner part of the second thermal protection element is supported, while the position without the explosion-proof valve is supported by the thicker part of the second thermal protection element 143 .
第二热防护元件143的较厚部分可以在电芯热失控时避免电芯的其它部分(比如,电芯肩部)受到火焰的冲击而造成的热失控蔓延。在根据本公开的一个实施例中,第二热防护元件143的较厚部分可以构造成具有介于1至3mm之间的厚度,候选地,具有1.5或2mm的厚度。The thicker part of the second thermal protection element 143 can prevent other parts of the battery core (such as the battery core shoulder) from being impacted by the flame and causing the spread of thermal runaway when the battery core is thermally runaway. In one embodiment according to the present disclosure, the thicker portion of the second thermal protection element 143 may be configured to have a thickness of between 1 and 3 mm, alternatively with a thickness of 1.5 or 2 mm.
第二热防护元件143的较薄部分可以在电芯热失控时保证防爆阀113的正常打开,同时也可以保护其它未热失控的电芯的防爆阀不受反向火焰的冲击,从而避免由此导致的热失控蔓延。在根据本公开的一个实施例中,第二热防护元件143的较薄部分可以构造成具有介于0.3至0.5mm之间的厚度。The thinner part of the second thermal protection element 143 can ensure the normal opening of the explosion-proof valve 113 when the battery core is thermally out of control, and can also protect the explosion-proof valves of other battery cores that have not been thermally runaway from the impact of the reverse flame, thereby avoiding the impact of the reverse flame. This results in the spread of thermal runaway. In one embodiment according to the present disclosure, the thinner portion of the second thermal protection element 143 may be configured to have a thickness of between 0.3 and 0.5 mm.
在根据本公开的一个实施例中,第二热防护元件143可以由第一片材和第二片材 制成。第二片材可以包括多个贯穿该第二片材的通孔。第一片材可以不具有通孔并且可以设置在第二片材的下方,从而与第二片材的多个通孔一起形成第二热防护元件143的具有底部的多个凹陷部。在该实施例中,第一片材可以与第二片材粘合连接。在根据本公开的一个实施例中,第一片材可以是云母纸,而第二片材可以是包括多个通孔的云母板。云母纸可以粘合在云母板的下方而形成第二热防护元件143。In one embodiment in accordance with the present disclosure, the second thermal protection element 143 may be made from a first sheet of material and a second sheet of material. The second sheet may include a plurality of through holes extending through the second sheet. The first sheet may not have through holes and may be disposed below the second sheet, thereby forming a plurality of recessed portions with bottoms of the second thermal protection element 143 together with the plurality of through holes of the second sheet. In this embodiment, the first sheet may be adhesively connected to the second sheet. In one embodiment according to the present disclosure, the first sheet may be mica paper, and the second sheet may be a mica plate including a plurality of through holes. Mica paper may be bonded underneath the mica plate to form the second thermal protection element 143 .
在根据本公开的其它实施例中,第二热防护元件143可以构造成一体件,凹陷部1432可以通过任意适当的手段(比如,机加工、烧蚀、腐蚀、模制等)而形成在第二热防护元件143中。In other embodiments according to the present disclosure, the second thermal protection element 143 may be constructed as a single piece, and the recessed portion 1432 may be formed in the second thermal protection element 143 by any suitable means (eg, machining, ablation, etching, molding, etc.). Two thermal protection elements 143.
在根据本公开的一个实施例中,热防护组件140(即:缓冲支撑元件141、第一热防护元件142、第二热防护元件143中的至少一个或全部)可以粘合在电芯组件110的底部。可以在热防护组件140的各个部件原先设置双面胶,然后在组装电池模组时利用模组的固定压紧力而压紧在电芯组件110的底部上。In one embodiment according to the present disclosure, the thermal protection assembly 140 (ie, at least one or all of the buffer support element 141, the first thermal protection element 142, and the second thermal protection element 143) can be bonded to the battery core assembly 110 bottom of. Double-sided tape can be initially provided on each component of the thermal protection assembly 140, and then pressed against the bottom of the battery cell assembly 110 using the fixed pressing force of the module when assembling the battery module.
借助于根据本公开的设置于电芯组件110的底部的热防护组件140,本公开的电池模组100实现了热/电分离(极柱和防爆阀分别被不同的热防护元件分别彼此隔离地保护)以及热/电共同防护的技术效果,从而极大地提高了根据本公开的电池模组100的安全性。By means of the thermal protection component 140 disposed at the bottom of the battery core assembly 110 according to the present disclosure, the battery module 100 of the present disclosure achieves thermal/electrical separation (the poles and the explosion-proof valve are respectively isolated from each other by different thermal protection components. protection) and thermal/electrical joint protection, thereby greatly improving the safety of the battery module 100 according to the present disclosure.
在根据本公开的一个实施例中,当组装成电芯模组100时,端板120的底部还可以与电芯111的极柱112之间存在一定的高度差H,使得经由端板120支撑电池模组100时,电芯组件110与端板120的底部所处的平面之间存在排气间隙。这不仅可以在电芯热失控时有效且及时地排出热失控时的热量和气体,还可以避免由于电芯组件110或电芯111的下坠接触其它金属部件而造成的绝缘风险,从而进一步提高了根据本公开的电池模组的热/电共同防护效果及其安全性。在根据本公开的一个实施例中,端板120的底部与电芯111的极柱112之间的高度差H可以介于2至5mm之间。In one embodiment according to the present disclosure, when the battery core module 100 is assembled, there may be a certain height difference H between the bottom of the end plate 120 and the poles 112 of the battery core 111, so that the end plate 120 supports When the battery module 100 is installed, there is an exhaust gap between the cell assembly 110 and the plane where the bottom of the end plate 120 is located. This can not only effectively and promptly discharge the heat and gas during thermal runaway of the battery core, but also avoid the insulation risk caused by the falling of the battery core assembly 110 or the battery core 111 to contact other metal parts, thus further improving the The thermal/electricity joint protection effect and safety of the battery module according to the present disclosure. In one embodiment according to the present disclosure, the height difference H between the bottom of the end plate 120 and the pole 112 of the battery core 111 may be between 2 and 5 mm.
在根据本公开的一个实施例中,电池模组100的顶部可以不包括顶板。冷却系统可以设置在电池模组100的顶部,以对电池模组100内的电芯111进行冷却。In one embodiment according to the present disclosure, the top of the battery module 100 may not include a top plate. The cooling system can be disposed on the top of the battery module 100 to cool the cells 111 in the battery module 100 .
根据本公开的电池模组100可以以电芯倒置的方式直接集成至车辆。在集成至车辆上之后,由于电芯的极柱和防爆阀均朝下,不仅可以解决现有的CTC和CTB技术可维护性差的问题,而且可以避免电芯的防爆阀开启时对乘员舱的冲击。另外,电池模组100的底部热防护组件140的设置更是进一步实现了热/电分离和热/电共同防护的技术效果,因此,根据本公开的电池模组100的安全性获得了极大提高。The battery module 100 according to the present disclosure can be directly integrated into the vehicle in an inverted manner. After being integrated into the vehicle, since the poles and explosion-proof valves of the battery core are facing downwards, it can not only solve the problem of poor maintainability of the existing CTC and CTB technologies, but also avoid damage to the passenger compartment when the explosion-proof valve of the battery core is opened. impact. In addition, the arrangement of the thermal protection component 140 at the bottom of the battery module 100 further achieves the technical effects of thermal/electrical separation and thermal/electrical joint protection. Therefore, the safety of the battery module 100 according to the present disclosure is greatly improved. improve.
上文参照附图描述了根据本公开的示例性实施例。但是,本领域技术人员应当理解,在不脱离本公开的精神和范围的情况下,能够对本公开的示例性实施例进行多种变化和改变。所有变化和改变均包含在权利要求所限定的本公开的保护范围内。本公开由所附权利要求限定,并且这些权利要求的等同物也包含在内。Exemplary embodiments according to the present disclosure are described above with reference to the accompanying drawings. However, those skilled in the art will appreciate that various changes and modifications can be made to the exemplary embodiments of the present disclosure without departing from the spirit and scope of the present disclosure. All changes and modifications are included within the scope of the present disclosure as defined by the claims. The disclosure is defined by the appended claims and equivalents of these claims are intended to be included therein.

Claims (25)

  1. 一种电芯倒置式电池模组,包括:An inverted cell battery module, including:
    由倒置的多个电芯形成的电芯组件;A cell assembly formed by multiple inverted cells;
    设置在所述电芯组件的相对两端的端板;End plates provided at opposite ends of the battery core assembly;
    设置在所述电芯组件的相对两侧并垂直于所述端板延伸的侧板;以及Side plates provided on opposite sides of the cell assembly and extending perpendicularly to the end plates; and
    设置在所述电芯组件的底部的热防护组件,a thermal protection component provided at the bottom of the battery core component,
    其中,所述热防护组件包括用于支撑每个电芯的本体的缓冲支撑元件、设置于每个电芯的极柱所处的部位下方的第一热防护元件、和设置于每个电芯的防爆阀所处的部位下方的第二热防护元件中的至少一者。Wherein, the thermal protection assembly includes a buffer support element for supporting the body of each battery core, a first thermal protection element disposed below the location of the pole of each battery core, and a first thermal protection component disposed on each battery core. The explosion-proof valve is located below at least one of the second thermal protection elements.
  2. 根据权利要求1所述的电芯倒置式电池模组,其中,所述缓冲支撑元件构造成缓冲支撑垫,所述缓冲支撑垫包括第一支撑垫部分和设置于所述第一支撑垫部分下方的第二支撑垫部分,所述第二支撑垫部分包括用于释放流体的多个流道。The inverted cell battery module according to claim 1, wherein the buffer support element is configured as a buffer support pad, and the buffer support pad includes a first support pad part and is disposed below the first support pad part. A second support pad portion, the second support pad portion includes a plurality of flow channels for releasing fluid.
  3. 根据权利要求2所述的电芯倒置式电池模组,其中,所述第一支撑垫部分构造成一体式的,而所述第二支撑垫部分构造成包括离散的多个第二支撑垫部分,其中,所述离散的多个第二支撑垫部分彼此间隔开,以在相邻的两个第二支撑垫部分之间形成所述流道。The inverted cell battery module of claim 2, wherein the first support pad portion is configured to be integral, and the second support pad portion is configured to include a plurality of discrete second support pad portions. , wherein the discrete plurality of second support pad portions are spaced apart from each other to form the flow channel between two adjacent second support pad portions.
  4. 根据权利要求2所述的电芯倒置式电池模组,其中,所述缓冲支撑垫的所述第二支撑垫部分粘合在所述第一支撑垫部分的下方。The inverted cell battery module of claim 2, wherein the second support pad portion of the buffer support pad is bonded below the first support pad portion.
  5. 根据权利要求2所述的电芯倒置式电池模组,其中,所述缓冲支撑垫的第一支撑垫部分由相对较软的材料制成,而所述缓冲支撑垫的第二支撑垫部分由相对较硬的材料制成。The inverted cell battery module according to claim 2, wherein the first support pad part of the cushion support pad is made of a relatively soft material, and the second support pad part of the cushion support pad is made of Made of relatively hard material.
  6. 根据权利要求5所述的电芯倒置式电池模组,其中,所述缓冲支撑垫的第一支撑垫部分由可压缩且可回弹的材料制成,而所述缓冲支撑垫的第二支撑垫部分由基本不可压缩的材料制成。The inverted cell battery module of claim 5, wherein the first support pad portion of the cushion support pad is made of a compressible and resilient material, and the second support portion of the cushion support pad The pad portion is made of a substantially incompressible material.
  7. 根据权利要求5所述的电芯倒置式电池模组,其中,所述缓冲支撑垫的第一支撑垫部分由橡胶或泡棉制成,而所述缓冲支撑垫的第二支撑垫部分由绝缘塑料制成。The inverted cell battery module according to claim 5, wherein the first support pad part of the cushion support pad is made of rubber or foam, and the second support pad part of the cushion support pad is made of insulating material. Made of plastic.
  8. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述电芯组件中的每个电芯的极柱和防爆阀将所述电芯组件的底部分成中间部分和侧部 部分,所述缓冲支撑元件包括多个缓冲支撑元件,所述多个缓冲支撑元件分别设置于所述电芯组件的中间部分下方和侧部部分下方。The cell inverted battery module according to any one of claims 1 to 7, wherein the pole and explosion-proof valve of each cell in the cell assembly divide the bottom of the cell assembly into The middle part and the side part, the buffer support element includes a plurality of buffer support elements, the plurality of buffer support elements are respectively disposed under the middle part and the side part of the battery core assembly.
  9. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述第一热防护元件由陶瓷、硅橡胶、或云母板制成。The inverted cell battery module according to any one of claims 1 to 7, wherein the first thermal protection element is made of ceramic, silicone rubber, or mica plate.
  10. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述第二热防护元件包括基体和设置于所述基体中的多个凹陷部,每个凹陷部用于容纳一个防爆阀,其中,每个凹陷部具有底部,使得所述第二热防护元件的基体形成较厚部分而每个凹陷部的底部形成较薄部分。The inverted cell battery module according to any one of claims 1 to 7, wherein the second thermal protection element includes a base body and a plurality of recessed portions disposed in the base body, each recessed portion For accommodating an explosion-proof valve, wherein each recessed portion has a bottom such that the base of the second thermal protection element forms a thicker portion and the bottom of each recessed portion forms a thinner portion.
  11. 根据权利要求10所述的电芯倒置式电池模组,其中,所述第二热防护元件的较厚部分具有介于1至3mm之间的厚度。The inverted cell battery module of claim 10, wherein the thicker portion of the second thermal protection element has a thickness of between 1 and 3 mm.
  12. 根据权利要求10所述的电芯倒置式电池模组,其中,所述第二热防护元件的较薄部分具有介于0.3至0.5mm之间的厚度。The inverted cell battery module of claim 10, wherein the thinner portion of the second thermal protection element has a thickness of between 0.3 and 0.5 mm.
  13. 根据权利要求10所述的电芯倒置式电池模组,其中,所述第二热防护元件由第一片材和第二片材制成,所述第二片材包括多个贯穿所述第二片材的通孔,并且其中,所述第一片材设置在所述第二片材的下方,从而与所述第二片材的所述多个通孔一起形成所述第二热防护元件的具有底部的所述多个凹陷部。The inverted cell battery module of claim 10, wherein the second thermal protection element is made of a first sheet and a second sheet, and the second sheet includes a plurality of through-holes of two sheets, and wherein the first sheet is disposed below the second sheet, thereby forming the second thermal protection together with the plurality of through-holes of the second sheet The plurality of recessed portions of the element have bottoms.
  14. 根据权利要求13所述的电芯倒置式电池模组,其中,所述第一片材为云母纸,而所述第二片材为包括多个通孔的云母板。The inverted cell battery module of claim 13, wherein the first sheet is mica paper, and the second sheet is a mica plate including a plurality of through holes.
  15. 根据权利要求14所述的电芯倒置式电池模组,其中,所述云母纸粘合在所述云母板的下方。The inverted cell battery module according to claim 14, wherein the mica paper is bonded below the mica plate.
  16. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述端板的底部与所述电芯的极柱之间存在高度差,使得经由所述端板支撑所述电芯倒置式电池模组时,所述电芯组件与所述端板的底部所处平面之间存在排气间隙。The inverted cell battery module according to any one of claims 1 to 7, wherein there is a height difference between the bottom of the end plate and the pole of the cell, so that through the end plate When supporting the inverted cell battery module, there is an exhaust gap between the cell assembly and the plane where the bottom of the end plate is located.
  17. 根据权利要求16所述的电芯倒置式电池模组,其中,所述高度差介于2至5mm之间。The inverted cell battery module according to claim 16, wherein the height difference is between 2 and 5 mm.
  18. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述电芯倒置式电池模组还包括设置于所述端板和所述电芯组件之间和/或所述侧板与所述电芯组件之间的绝缘部件。The inverted cell battery module according to any one of claims 1 to 7, wherein the inverted cell battery module further includes a /or an insulating component between the side plate and the battery core assembly.
  19. 根据权利要求18所述的电芯倒置式电池模组,其中,设置于所述端板和所述电芯组件之间的绝缘部件由聚碳酸酯材料制成。The inverted cell battery module of claim 18, wherein the insulating component disposed between the end plate and the cell assembly is made of polycarbonate material.
  20. 根据权利要求18所述的电芯倒置式电池模组,其中,设置于所述侧板与所述电芯组件之间的绝缘部件由热压的聚对苯二甲酸乙二酯材料制成。The inverted cell battery module of claim 18, wherein the insulating component disposed between the side plate and the cell assembly is made of hot-pressed polyethylene terephthalate material.
  21. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述电芯组件通过结构胶固定在所述端板和所述侧板上。The inverted cell battery module according to any one of claims 1 to 7, wherein the cell assembly is fixed on the end plate and the side plate through structural glue.
  22. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述热防护组件粘合在所述电芯组件的底部。The inverted battery module according to any one of claims 1 to 7, wherein the thermal protection component is bonded to the bottom of the battery component.
  23. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述端板和所述侧板采用自冲铆钉彼此连接。The inverted cell battery module according to any one of claims 1 to 7, wherein the end plate and the side plate are connected to each other using self-piercing rivets.
  24. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述电芯倒置式电池模组的顶部不包括顶板,并且所述电芯倒置式电池模组的顶部设置有冷却系统。The inverted cell battery module according to any one of claims 1 to 7, wherein the top of the inverted cell battery module does not include a top plate, and the inverted cell battery module There is a cooling system on the top.
  25. 根据权利要求1至7中的任意一项所述的电芯倒置式电池模组,其中,所述电芯为方形电芯。The inverted cell battery module according to any one of claims 1 to 7, wherein the cell is a square cell.
PCT/CN2022/137832 2022-08-18 2022-12-09 Battery module with inverted cells WO2024036834A1 (en)

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