WO2024036755A1 - 一种风电联轴器及风电机组传动链系统 - Google Patents

一种风电联轴器及风电机组传动链系统 Download PDF

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Publication number
WO2024036755A1
WO2024036755A1 PCT/CN2022/128363 CN2022128363W WO2024036755A1 WO 2024036755 A1 WO2024036755 A1 WO 2024036755A1 CN 2022128363 W CN2022128363 W CN 2022128363W WO 2024036755 A1 WO2024036755 A1 WO 2024036755A1
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WIPO (PCT)
Prior art keywords
tooth meshing
tooth
insulating
meshing body
wind power
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PCT/CN2022/128363
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English (en)
French (fr)
Inventor
张凯
董营
李肖霞
肖旺
赵润
沈瑞卿
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中车山东风电有限公司
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Publication of WO2024036755A1 publication Critical patent/WO2024036755A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D7/00—Slip couplings, e.g. slipping on overload, for absorbing shock
    • F16D7/04—Slip couplings, e.g. slipping on overload, for absorbing shock of the ratchet type
    • F16D7/042—Slip couplings, e.g. slipping on overload, for absorbing shock of the ratchet type with at least one part moving axially between engagement and disengagement
    • F16D7/044—Slip couplings, e.g. slipping on overload, for absorbing shock of the ratchet type with at least one part moving axially between engagement and disengagement the axially moving part being coaxial with the rotation, e.g. a gear with face teeth
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/56—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising elastic metal lamellae, elastic rods, or the like, e.g. arranged radially or parallel to the axis, the members being shear-loaded collectively by the total load
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00—Insulators or insulating bodies characterised by their form
    • H01B17/56—Insulating bodies
    • H01B17/58—Tubes, sleeves, beads, or bobbins through which the conductor passes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00—Insulators or insulating bodies characterised by their form
    • H01B17/56—Insulating bodies
    • H01B17/58—Tubes, sleeves, beads, or bobbins through which the conductor passes
    • H01B17/583—Grommets; Bushings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction

Definitions

  • the invention relates to the field of wind power technology, and in particular to a wind power coupling and a wind turbine transmission chain system.
  • Wind power coupling is an important transmission component in the wind turbine transmission chain system. Its main functions are: 1) Forward torque transmission function, which transmits the torque of the high-speed shaft of the gearbox to the generator drive shaft; 2) Reverse protection function , once abnormal working conditions such as voltage sudden change, circuit short circuit, etc. occur, the slip protection structure inside the coupling cuts off the reverse torque transmitted to the gear box through relative sliding or differential slip action, thereby protecting the gear box; 3 ) Insulation and electrical isolation function, which isolates abnormal circuit transmission through the design of insulating materials; 4) Deviation correction and compensation function, which compensates for assembly errors through elastic components.
  • the existing wind power coupling slip protection device is mainly designed based on the friction principle. Multiple sets of bolts are used to fasten the friction plate and the friction disk together, and the friction force is adjusted by adjusting the bolt pretightening force. Through friction The force realizes the forward torque transmission and reverse protection function of the coupling.
  • the slip protection device designed using the friction principle has very high requirements for the friction disc and the slip life of the friction disc is very short. Especially when the fan continues to slip at a large angle far exceeding 60 degrees during use, the service life of the slip protection device will be greatly affected. Perhaps only a few dozen times; in the actual operation of the fan, the slip protection device has a high maintenance and replacement rate.
  • the purpose of the present invention is to provide a wind power coupling and a wind turbine transmission chain system, which adopts a tooth meshing structure to replace the friction plates and friction discs in the traditional slip protection device, and A torque adjustment mechanism is set up between the meshing bodies, so that the coupling can transmit torque in a forward direction and improve slip durability, solving the problems of easy damage and high maintenance costs of existing wind power couplings.
  • the present invention provides a wind power coupling, which includes a first connector and a second connector arranged coaxially.
  • the first connector and the second connector are connected through a slip protector.
  • the slip protector is composed of a first tooth meshing body and a second tooth meshing body arranged coaxially, and the adjacent end surfaces of the first tooth meshing body and the second tooth meshing body are engaged by a ring gear arranged circumferentially,
  • a torque adjustment mechanism is also provided between the first tooth meshing body and the second tooth meshing body. One end of the torque adjustment mechanism is located in the first tooth meshing body and the other end is located in the second tooth meshing body.
  • the first connector is composed of a first expansion sleeve component, a first flange, a first elastic component, a second flange, a connecting sleeve and an intermediate insulator component that are fixedly connected in sequence.
  • One end of the insulator component away from the connecting sleeve is fixedly connected to the first tooth engaging body.
  • the first elastic component is composed of several elastic diaphragms stacked in sequence along the axial direction.
  • the intermediate insulator assembly is composed of an insulating spacer sleeve, an insulating washer, an insulating pin, and a metal washer used to protect the insulating washer.
  • the insulating spacer sleeve is located between the connecting sleeve and the first tooth engaging body, The bolts pass through the connecting sleeve, the insulating spacer sleeve, the first tooth meshing body in turn and are fixed with the first nut.
  • the insulating pin is set on the bolt rod of the bolt. Both ends of the bolt rod are insulated from adjacent parts through insulating washers. The sleeve and the first tooth meshing body are isolated.
  • the insulating spacers, insulating washers, and insulating pins are all made of insulating materials.
  • the insulating pin has a long cylindrical structure.
  • the second connector is composed of a second expansion sleeve component, a third flange, a second elastic component, and a fourth flange that are fixedly connected in sequence.
  • the second elastic component is composed of several elastic films. The plates are stacked one after another in the axial direction, and the fourth flange is fixedly connected to the second tooth engaging body through bolts.
  • the torque adjustment mechanism is composed of a connecting bolt and a torque spring.
  • the connecting bolt is composed of a base plate and a screw rod vertically fixed on the base plate.
  • the base plate is slidably installed in the first tooth meshing body, and the screw rod is Passing through the first tooth meshing body and the second tooth meshing body in turn, the torque spring is sleeved on the rod body of the screw rod located inside the second tooth meshing body.
  • a spring washer is provided at both ends of the torque spring.
  • the ends of the screw rod Two second nuts are provided for adjusting the deformation of the torque spring.
  • the bottom plate has a circular plate structure, the diameter of the bottom plate is the same as the inner diameter of the first tooth engaging body, and the screw is coaxially arranged with the bottom plate.
  • both the first tooth engaging body and the second tooth engaging body are hollow structures.
  • the invention provides a wind turbine transmission chain system, including a gearbox and a generator.
  • the output shaft of the gearbox is fixedly connected to the first expansion sleeve assembly, and the input shaft of the generator is connected to the second expansion sleeve assembly.
  • the set of components is fixedly connected.
  • the present invention provides a first tooth meshing body and a second tooth meshing body, and meshes the two tooth meshing bodies through a ring gear.
  • the ring gears will bounce away from each other without friction.
  • the phenomenon of constant friction between the disc and the friction plate is eliminated, and a torque adjustment mechanism is set up to adjust the required slip protection torque between the first tooth meshing body and the second tooth meshing body as needed, while ensuring the forward torque transmission function. It can also improve the slipping life and durability, thereby reducing the operation and maintenance costs of the entire machine, and also improving the power generation efficiency and stability of the entire machine.
  • the present invention is provided with an elastic component, which is composed of several elastic diaphragms stacked sequentially along the axial direction, which can compensate for the assembly error of the wind turbine generator transmission chain.
  • the arrangement of the intermediate insulator component of the present invention can realize the galvanic isolation between the first connector and the slip protector, ensure the insulation function of the wind power coupling, and effectively ensure the overall operation safety.
  • Figure 1 is a schematic diagram of the overall structure of a wind power coupling according to one or more embodiments of the present invention
  • Figure 2 is a schematic cross-sectional view of the structure shown in Figure 1;
  • Figure 3 is a partial enlarged view of the intermediate insulator in the structure shown in Figure 2;
  • Figure 4 is a partial enlarged view of the mechanical tooth engagement slip protector in the structure shown in Figure 2;
  • Figure 5 is a structural schematic diagram of the first tooth engaging body in the structure shown in Figure 4;
  • Figure 6 is a schematic structural diagram of the second tooth engaging body in the structure shown in Figure 4;
  • the existing slip protection devices designed using the friction principle have very high requirements for the friction discs and the slip life of the friction discs is very short.
  • the maintenance and replacement rate of the slip protection devices is high, and the friction discs After wear and tear, the machine must be shut down and replaced with new friction plates.
  • the entire set of slip protection devices must be replaced, which seriously reduces the power generation efficiency and product quality of the entire machine.
  • the present invention proposes a wind power coupling. and wind turbine transmission chain system.
  • a wind power coupling including a first connector 1 for connecting the output shaft of the gearbox and a first connector 1 for connecting the input shaft of the generator.
  • the second connector 2 of the shaft, the first connector 1 and the second connector 2 are coaxially connected through a slip protector 19.
  • the first connector 1 consists of a coaxially arranged first expansion sleeve assembly 3, a first flange 5, a first elastic assembly 7, a second flange 6, a connecting sleeve 11 and an intermediate insulator assembly 12 It consists of the first expansion sleeve component 3, the first flange 5, the first elastic component 7, the second flange 6, the connecting sleeve 11 and the intermediate insulator component 12 which are fixedly connected in sequence.
  • the first expansion sleeve assembly 3 is composed of a sleeve and a expansion sleeve inside the sleeve. It can be fixedly connected to the output shaft of the gearbox through the expansion of the expansion sleeve.
  • the first expansion sleeve assembly 3 is connected to the third expansion sleeve through bolts.
  • a flange 5 is fixedly connected, and the first elastic component 7 is located between the first flange 5 and the second flange 6, and the three are also fixedly connected by bolts.
  • the first elastic component 7 is composed of several elastic diaphragms stacked in sequence along the axial direction, and is mainly used to compensate for the assembly error of the wind turbine transmission chain.
  • the second flange 6 and the connecting sleeve 11 are fixedly connected by bolts.
  • the end of the connecting sleeve 11 away from the second flange 6 is fixedly connected to the slip protector 19 by bolts.
  • the intermediate insulator component 12 is fixedly provided between the connecting sleeve 11 and the slip protector 19 .
  • 19 is mainly used to isolate the current, ensure the insulation function of the wind power coupling, and effectively ensure the overall operation safety.
  • the intermediate insulator assembly 12 is composed of an insulating spacer 13, an insulating washer 14, an insulating pin 15, and a metal washer 16.
  • the insulating spacer 13 is located between the connecting sleeve 11 and the slip protector 19.
  • the connecting sleeve 11 , the end outer edges of the slip protector 19 all have annular protrusions, and the bolt rod 17 passes through the annular protrusions on the outer edge of the connecting sleeve 11, the insulating spacer 13, and the annular protrusions on the outer edge of the skid protector 19 in order to achieve three or fixed connection;
  • the insulating pin 13 has a long cylindrical structure.
  • the insulating pin 13 is sleeved on the bolt rod 17 and is used to insulate and isolate the bolt rod 17 from the connecting sleeve 11 and the slip protector 19.
  • the bolt rod 17 is sleeved with
  • the insulating washer 14 is mainly used to insulate and isolate the bolt rod 17 and the first nut 18 on the bolt rod 17 from the connecting sleeve 11 and the slip protector 19 .
  • the metal washer 16 is disposed between the insulating washer 14 and the bolt 17, and between the insulating washer 14 and the first nut 18. It is mainly used to protect the insulating washer 14 to prevent damage to the insulating washer 14 during the tightening process.
  • the insulating spacer 13, the insulating washer 14 and the insulating pin 15 are all made of insulating materials such as rubber.
  • the insulating spacer 13 is a solid structure.
  • the insulating spacer 13 can also be a hollow structure. The specific choice can be made according to actual needs, and the best choice is a solid structure to ensure the insulation effect to the greatest extent.
  • the second connector 2 is located at an end of the slip protector 19 away from the first connector 1.
  • the second connector 2 is composed of a coaxially arranged second expansion sleeve component 4, a second elastic component 8, a third flange 9, and a second elastic component 8. It consists of four flanges 10, in which the second expansion sleeve assembly 4 is also composed of a sleeve and a expansion sleeve fixedly arranged inside the sleeve. It is mainly used to connect with the input shaft of the generator.
  • the second expansion sleeve assembly 4 is close to the slip.
  • One end of the protector 19 is fixedly connected to the third flange 9 through bolts, and the other end of the third flange 9 is fixedly connected to the fourth flange 10 through bolts.
  • the second elastic component 8 is fixed between the third flange 9 and the fourth flange 10 through bolts.
  • the second elastic component 8 is also composed of a number of elastic diaphragms, which plays the role of elastic correction and compensation.
  • the fourth flange 10 The end far away from the third flange 9 is fixedly connected to the end of the slip protector 19 through bolts.
  • the slip protector 19 is composed of a first tooth engaging body 20 , a connecting bolt 21 , a first spring washer 22 , a torque spring 23 , a second spring washer 24 , a second tooth engaging body 25 and a second nut 26 .
  • the first tooth engaging body 20 and the second tooth engaging body 25 are both hollow cylindrical structures.
  • One end surface of the first tooth engaging body 20 and the second tooth engaging body 25 is provided with Ring gears are arranged circumferentially to form a face gear structure on one end surface of the first tooth meshing body 20 and the second tooth meshing body 25 respectively.
  • the first tooth meshing body 20 and the second tooth meshing body 25 are provided with ring gears. The end faces are engaged.
  • the first tooth meshing body 20 and the second tooth meshing body 25 have an annular protrusion arranged along the outer edge at one end without a ring gear.
  • the first tooth meshing body 20 has an annular protrusion at its end and is connected to the connecting sleeve through bolts. 11 is fixedly connected, the intermediate insulator component 12 is located between the first tooth engaging body 20 and the connecting sleeve 11, and one end of the second tooth engaging body 20 is provided with an annular protrusion and is fixedly connected to the fourth flange 10 through bolts.
  • the first tooth meshing body 20 meshes with the second tooth meshing body 25 at one end provided with a ring gear, so that when the first connector 1 rotates, the first tooth meshing body 20 can drive the second tooth meshing body 25 to rotate, thereby driving the The second connector 2 rotates.
  • tooth shape parameters of the first tooth meshing body 20 and the second tooth meshing body 25 can be adjusted according to actual design requirements, and there are no excessive restrictions here.
  • the first tooth meshing body 20 and the second tooth meshing body 25 are also connected through a torque adjustment mechanism.
  • the torque adjustment mechanism consists of a connecting bolt 21, a first spring washer 22, a torque spring 23, a second spring washer 24 and a second nut. 26 composition.
  • the connecting bolt 21 is composed of a base plate and a screw.
  • the base plate is a circular plate.
  • the diameter of the base plate is the same as the inner diameter of the first tooth engaging body 20.
  • One end of the screw is welded to the base plate, etc.
  • the screw is fixedly connected with the bottom plate, and the screw and the bottom plate are coaxially arranged.
  • the bottom plate is slidably disposed inside the first tooth engaging body 20 , and the screw passes through the first tooth engaging body 20 and the end of the second tooth engaging body 25 provided with the ring gear in sequence and extends into the second tooth engaging body 25 , since the inner diameter of the bottom plate is the same as the inner diameter of the first tooth engaging body 20, and the bottom plate and the screw are coaxially arranged, the coaxiality of the first tooth engaging body 20 and the second tooth engaging body 25 is greatly ensured.
  • the rod body part of the screw located inside the second tooth engaging body 25 is covered with a torque spring 23. Both ends of the torque spring 23 are respectively provided with a spring washer. In this embodiment, the torque spring 23 is close to one end of the first tooth engaging body 20.
  • a first spring washer 22 is provided at the other end, a second spring washer 24 is provided at the other end, and two second nuts 26 are provided at the end of the screw rod.
  • the deformation amount of the torque spring 23 can be adjusted, thereby adjusting the slip protection torque required by the slip protector 19.
  • the function of forward torque transmission is realized; when the wind turbine generator is abnormally short-circuited, the power generation
  • the generator shaft and the gearbox shaft will rotate relative to each other.
  • the excessive reverse torque will cause the first tooth meshing body 20 and the second gearbox shaft to rotate.
  • the tooth meshing body 25 forms a rotational speed difference, and the two teeth engage in relative rotation.
  • the two tooth meshing bodies will move away from each other, and the degree of meshing between the two will decrease.
  • first tooth meshing body 20 and the second tooth meshing body 25 will slip, thus achieving wind power coupling.
  • the shaft slip protection action protects the gearbox ring gear and other mechanisms from damage by reverse torque. Since the torque spring 23 is compressed, when the generator shaft and the gearbox shaft no longer rotate relative to each other, the torque spring 23 will The second tooth engaging body 25 is pushed back to its position and re-engaged with the first tooth engaging body 20 .
  • the arrangement of the two second nuts 26 effectively avoids the problem of loosening during work to ensure the stability of the slip protection torque.
  • measures such as applying thread locking glue can be used during installation.
  • the end of the screw can also be set into a variable cross-section structure, so that threads are provided on different cross-sections, so that the threads on different cross-sections are in opposite directions and provide different threads.
  • the section is equipped with a second nut 26 of corresponding inner diameter and thread.
  • the wind power coupling containing mechanical tooth meshing slip protector has a compact structure and completely eliminates the design of traditional wind power coupling friction plates and friction discs, thereby effectively increasing the reliability, slip life and durability, and thus reducing the operation time of the whole machine. Maintenance costs are also reduced, and the power generation efficiency and stability of the entire machine are improved.
  • the coupling described in this embodiment eliminates the friction plate and friction disc in the traditional coupling slip protection device, which increases the reliability of the coupling and reduces the cost of replacing and repairing the friction plate and the slip protection device. And it can meet the requirements of forward torque transmission and reverse slip protection of wind power couplings.
  • a wind turbine transmission chain system which utilizes the wind power coupling described in Embodiment 1 and includes a gearbox and a generator.
  • the gearbox is engaged by having teeth.
  • the wind power coupling with slip protector is connected to the generator.
  • the output shaft of the gearbox is fixedly connected to the first expansion sleeve assembly 3
  • the input shaft of the generator is fixedly connected to the second expansion sleeve assembly 4 .

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)

Abstract

本发明公开了一种风电联轴器及风电机组传动链系统，涉及风电技术领域，解决了现有风电联轴器易损坏、维修成本高的问题，降低了成本，提升了整机发电效率和稳定性，具体方案如下：包括同轴设置的第一连接头和第二连接头，所述第一连接头与第二连接头之间通过打滑保护器连接，所述打滑保护器由同轴设置的第一齿啮合体和第二齿啮合体组成，所述第一齿啮合体与第二齿啮合体相邻的端面之间通过环向设置的齿圈啮合，第一齿啮合体和第二齿啮合体之间还设有力矩调整机构，所述力矩调整机构一端位于第一齿啮合体内，另一端位于第二齿啮合体内。

Description

一种风电联轴器及风电机组传动链系统
本发明要求于2022年8月15日提交中国专利局、申请号为202210975944.5、发明名称为“一种风电联轴器及风电机组传动链系统”的中国专利申请的优先权，其全部内容通过引用结合在本发明中。
技术领域
本发明涉及风电技术领域，特别是涉及一种风电联轴器及风电机组传动链系统。
背景技术
风电联轴器是风电机组传动链系统中重要的传动部件，其主要功能有：1)正向传扭功能，将齿轮箱高速轴的转矩传递给发电机驱动轴；2)反向保护功能，一旦出现电压高低突变、电路短路等异常工况时联轴器内部的打滑保护结构通过相对滑动或差速打滑动作切断传递给齿轮箱的反向力矩，从而对齿轮箱起到保护作用；3)绝缘隔电功能，通过绝缘材料设计隔绝异常电路传递；4)纠偏补偿功能，通过弹性组件补偿装配误差。
发明人发现，现有风电联轴器打滑保护装置主要是采用摩擦原理进行设计，使用多组螺栓将摩擦片和摩擦盘进行紧固在一起，通过调节螺栓预紧力来调整摩擦力，通过摩擦力实现联轴器的正向传扭和反向保护作用。但是使用摩擦原理设计的打滑保护装置对摩擦片的要求很高且摩擦片打滑寿命很短，尤其在风机使用过程中出现远超60度的 大角度持续打滑动作时，其打滑保护装置的使用寿命可能只有几十次；在风机实际运行中，打滑保护装置维修和更换率较高，摩擦片磨损后须停机更换新的摩擦片，严重的需更换整套打滑保护装置，严重降低了整机的发电效率和产品质量，此外，目前摩擦片和打滑保护装置多使用进口材料，其采购周期和维修成本都较高。
发明内容
针对现有技术存在的不足，本发明的目的是提供一种风电联轴器及风电机组传动链系统，采用齿啮合式的结构替代传统的打滑保护装置中的摩擦片和摩擦盘，并在齿啮合体之间设置了力矩调整机构，使得联轴器既可正向传递转矩的功能，又能提高打滑耐久性，解决了现有风电联轴器易损坏、维修成本高的问题。
为了实现上述目的，本发明是通过如下的技术方案来实现：
第一方面，本发明提供了一种风电联轴器，包括同轴设置的第一连接头和第二连接头，所述第一连接头与第二连接头之间通过打滑保护器连接，所述打滑保护器由同轴设置的第一齿啮合体和第二齿啮合体组成，所述第一齿啮合体与第二齿啮合体相邻的端面之间通过环向设置的齿圈啮合，第一齿啮合体和第二齿啮合体之间还设有力矩调整机构，所述力矩调整机构一端位于第一齿啮合体内，另一端位于第二齿啮合体内。
作为进一步的实现方式，所述第一连接头由依次固定连接的第一胀紧套组件、第一法兰、第一弹性组件、第二法兰、连接套和中间绝缘体组件组成，所述中间绝缘体组件远离连接套的一端与第一齿啮合 体固定连接，所述第一弹性组件由若干弹性膜片沿轴向依次叠放而成。
作为进一步的实现方式，所述中间绝缘体组件由绝缘隔套、绝缘垫圈、绝缘销、以及用于保护绝缘垫圈的金属垫圈组成，所述绝缘隔套位于连接套与第一齿啮合体之间，螺栓依次穿过连接套、绝缘隔套、第一齿啮合体并利用第一螺母固定，所述绝缘销套设在螺栓的栓杆上，所述栓杆的两端通过绝缘垫圈与邻近的绝缘套、第一齿啮合体隔离。
作为进一步的实现方式，所述绝缘隔套、绝缘垫圈、绝缘销均由绝缘材料制成。
作为进一步的实现方式，所述绝缘销为长筒状结构。
作为进一步的实现方式，所述第二连接头由依次固定连接的第二胀紧套组件、第三法兰、第二弹性组件、第四法兰组成，所述第二弹性组件由若干弹性膜片沿轴向依次叠放而成，所述第四法兰通过螺栓与第二齿啮合体固定连接。
作为进一步的实现方式，所述力矩调整机构由连接螺栓、力矩弹簧组成，所述连接螺栓由底板和竖向固定设置在底板上的螺杆组成，所述底板滑动设置在第一齿啮合体内，螺杆依次穿过第一齿啮合体、第二齿啮合体，力矩弹簧套设在螺杆位于第二齿啮合体内部的杆体上，力矩弹簧的两端分别设有一个弹簧垫圈，所述螺杆的端部设有两个用于调整力矩弹簧变形量的第二螺母。
作为进一步的实现方式，所述底板为圆形板结构，底板的直径与 第一齿啮合体的内径相同，所述螺杆与底板同轴设置。
作为进一步的实现方式，所述第一齿啮合体、第二齿啮合体均为中空结构。
第二方面，本发明提供了一种风电机组传动链系统，包括齿轮箱和发电机，所述齿轮箱的输出轴与第一胀紧套组件固定连接，发电机的输入轴与第二胀紧套组件固定连接。
上述本发明的有益效果如下：
(1)本发明设置了第一齿啮合体和第二齿啮合体，并使得两齿啮合体之间通过齿圈啮合，当出现反转时齿圈之间会相互弹离，不会出现摩擦片与摩擦盘一直摩擦的现象，并设置了力矩调整机构，能够根据需要调节第一齿啮合体与第二齿啮合体之间要求的打滑保护力矩，在保证正向传递转矩功能的同时，又能提高打滑寿命耐久性，进而降低了整机运行维护成本，也提升整机发电效率和稳定性。
(2)本发明设置了弹性组件，由若干弹性膜片沿轴向依次叠放组成，可补偿风电机组传动链的装配误差。
(3)本发明中间绝缘体组件的设置可实现第一连接头与打滑保护器之间的电流隔离，保证风电联轴器绝缘隔电的功能，有效保证了整体的运行安全。
附图说明
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。
图1是本发明根据一个或多个实施方式的一种风电联轴器的整体结构示意图；
图2是图1所示结构的剖面示意图；
图3是图2所示结构中中间绝缘体的局部放大图；
图4是图2所示结构中机械齿啮合式打滑保护器的局部放大图；
图5是图4所示结构中第一齿啮合体的结构示意图；
图6是图4所示结构中第二齿啮合体的结构示意图；
图中：为显示各部位位置而夸大了互相间间距或尺寸，示意图仅作示意使用；
其中，1、第一连接头；2、第二连接头；3、第一胀紧套组件；4、第二胀紧套组件；5、第一法兰；6、第二法兰；7、第一弹性组件；8、第二弹性组件；9、第三法兰；10、第四法兰；11、连接套；12、中间绝缘体组件；13、绝缘隔套；14、绝缘垫圈；15、绝缘销；16、金属垫圈；17、栓杆；18、第一螺母；19、打滑保护器；20、第一齿啮合体；21、连接螺栓；22、第一弹簧垫圈；23、力矩弹簧；24、第二弹簧垫圈；25、第二齿啮合体；26、第二螺母。
具体实施方式
应该指出，以下详细说明都是例示性的，旨在对本发明提供进一步的说明。除非另有指明，本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。
正如背景技术所介绍的，现有使用摩擦原理设计的打滑保护装置对摩擦片的要求很高且摩擦片打滑寿命很短，在风机实际运行中，打 滑保护装置维修和更换率较高，摩擦片磨损后须停机更换新的摩擦片，严重的需更换整套打滑保护装置，严重降低了整机的发电效率和产品质量的问题，为了解决如上的技术问题，本发明提出了一种风电联轴器及风电机组传动链系统。
实施例1
本发明的一种典型的实施方式中，如图1-图6所示，提出一种风电联轴器，包括，用于连接齿轮箱输出轴的第一连接头1和用于连接发电机输入轴的第二连接头2，第一连接头1与第二连接头2之间通过打滑保护器19同轴连接。
如图2所示，第一连接头1由同轴设置的第一胀紧套组件3、第一法兰5、第一弹性组件7、第二法兰6、连接套11以及中间绝缘体组件12组成，其中，第一胀紧套组件3、第一法兰5、第一弹性组件7、第二法兰6、连接套11、中间绝缘体组件12之间依次固定连接。
具体的，第一胀紧套组件3由套筒以及套筒内的胀紧套组成，可通过胀紧套的胀紧与齿轮箱输出轴固定连接，第一胀紧套组件3通过螺栓与第一法兰5固定连接，第一弹性组件7位于第一法兰5与第二法兰6之间，三者之间同样通过螺栓固定连接。
其中，第一弹性组件7由若干弹性膜片沿轴向依次叠放组成，主要用于补偿风电机组传动链的装配误差。
第二法兰6与连接套11之间通过螺栓固定连接，连接套11远离第二法兰6的一端通过螺栓与打滑保护器19固定连接，中间绝缘体组件12固定设置在连接套11与打滑保护器19之间，主要用于对电流的隔 绝，保证风电联轴器绝缘隔电的功能，有效保证了整体的运行安全。
如图3所示，中间绝缘体组件12由绝缘隔套13、绝缘垫圈14、绝缘销15、金属垫圈16组成，其中，绝缘隔套13位于连接套11与打滑保护器19之间，连接套11、打滑保护器19的端部外缘均具有环形的凸起，栓杆17依次穿过连接套11外缘的环形凸起、绝缘隔套13、打滑保护器19外缘的环形凸起实现三者的固定连接；
绝缘销13为长筒状结构，绝缘销13套设在栓杆17上，用于将栓杆17与连接套11、打滑保护器19之间进行绝缘隔离，同时，栓杆17上套接有绝缘垫圈14，主要用于将栓杆17以及栓杆17上的第一螺母18与连接套11、打滑保护器19绝缘隔离。
金属垫圈16设置在绝缘垫圈14与栓杆17、绝缘垫圈14与第一螺母18之间，主要用于保护绝缘垫圈14，以防止在拧动上紧过程中绝缘垫圈14的损坏。
其中，绝缘隔套13、绝缘垫圈14以及绝缘销15均由橡胶等绝缘材料制成，本实施例中绝缘隔套13为实心结构，在其他实施例中绝缘隔套13也可以为中空结构，具体的可根据实际需求进行选择，最优为实心结构，以最大程度的保证其绝缘效果。
第二连接头2位于打滑保护器19远离第一连接头1的一端，第二连接头2由同轴设置的第二胀紧套组件4、第二弹性组件8、第三法兰9、第四法兰10组成，其中第二胀紧套组件4同样由套筒以及固定设置在套筒内部胀紧套组成，主要用于与发电机输入轴的连接，第二胀紧套组件4靠近打滑保护器19的一端通过螺栓与第三法兰9固定连接，第三 法兰9的另一端通过螺栓与第四法兰10固定连接。
第二弹性组件8通过螺栓固定设置在第三法兰9与第四法兰10之间，第二弹性组件8同样有若干弹性膜片组成，起到弹性纠偏补偿的作用，第四法兰10远离第三法兰9的一端通过螺栓与打滑保护器19的端部固定连接。
如图4所示，打滑保护器19由第一齿啮合体20、连接螺栓21、第一弹簧垫圈22、力矩弹簧23、第二弹簧垫圈24、第二齿啮合体25以及第二螺母26组成。
如图5-图6所示，第一齿啮合体20、第二齿啮合体25均为中空的圆柱状结构，第一齿啮合体20、第二齿啮合体25的一个端面上均设有沿环向设置的齿圈，以分别在第一齿啮合体20、第二齿啮合体25的一个端面上形成面齿轮结构，第一齿啮合体20与第二齿啮合体25设有齿圈的端面进行啮合。
第一齿啮合体20、第二齿啮合体25不设有齿圈的一端均设有沿外缘设置的环形凸起，第一齿啮合体20设有环形凸起的一端通过螺栓与连接套11固定连接，中间绝缘体组件12位于第一齿啮合体20与连接套11之间，第二齿啮合体20设有环形凸起的一端通过螺栓与第四法兰10固定连接。
第一齿啮合体20与第二齿啮合体25设有齿圈的一端进行啮合，从而当第一连接头1转动时，第一齿啮合体20可带动第二齿啮合体25转动，进而带动第二连接头2转动。
可以理解的是，第一齿啮合体20与第二齿啮合体25的齿形参数具 体可根据实际设计要求进行调整，具体的这里不做过多的限制。
第一齿啮合体20和第二齿啮合体25之间还通过力矩调整机构进行连接，力矩调整机构由连接螺栓21、第一弹簧垫圈22、力矩弹簧23、第二弹簧垫圈24以及第二螺母26组成。
具体的，连接螺栓21的横截面呈T型，连接螺栓21由底板和螺杆组成，底板为圆形板，底板的直径与第一齿啮合体20的内径相同，螺杆的一端与底板通过焊接等方式固定连接，且螺杆与底板同轴设置。
其中，底板滑动设置在第一齿啮合体20的内部，螺杆依次穿过第一齿啮合体20、第二齿啮合体25设有齿圈的端部并伸入到第二齿啮合体25内，由于底板的内径与第一齿啮合体20的内径相同，且底板与螺杆同轴设置，大大保证了第一齿啮合体20与第二齿啮合体25的同轴度。
螺杆位于第二齿啮合体25内部的杆体部分上套设有力矩弹簧23，力矩弹簧23的两端分别设有一个弹簧垫圈，本实施例中，力矩弹簧23靠近第一齿啮合体20的一端为第一弹簧垫圈22，另一端为第二弹簧垫圈24，螺杆的端部设有两个第二螺母26。
通过紧固第二螺母26可调整力矩弹簧23的变形量，从而调整打滑保护器19要求的打滑保护力矩，通过力矩调整，实现正向传递扭矩的功能；当风电机组发电机异常短路时，发电机轴侧力矩增大且反向，超过打滑保护力矩值，则发电机轴与齿轮箱轴将会发生相对位移转动，此时过大的反向力矩会使得第一齿啮合体20与第二齿啮合体25形成转速差，两者产生相对转动，两齿啮合体会相互远离，二者之间 的啮合度降低，则第一齿啮合体20与第二齿啮合体25发生打滑，实现风电联轴器打滑保护动作，从而保护齿轮箱的齿圈等机构不受反向力矩的损伤，由于力矩弹簧23被压缩，当发电机轴与齿轮箱轴不再发生相对位移转动时，力矩弹簧23会推动第二齿啮合体25回位并重新与第一齿啮合体20啮合。
两个第二螺母26的设置，有效避免了工作过程中的松动问题，以保证打滑保护力矩的稳定性，为了增加放松效果，在安装时可采用涂抹螺纹锁固胶等措施。
可以理解的是，为了进一步提高打滑保护力矩的稳定性，还可以将螺杆的端部设置成变截面的结构，从而在不同截面上设置螺纹，使得不同截面上的螺纹螺向相反，并给不同截面配备相应内径以及螺纹的第二螺母26。
含有机械齿啮合式打滑保护器的风电联轴器结构紧凑，完全取消了传统风电联轴器摩擦片和摩擦盘的设计，从而有效增加使用可靠性、打滑寿命耐久性，进而降低了整机运行维护成本，也提升整机发电效率和稳定性。
通过机械齿啮合式打滑保护器的设置，提高了打滑耐久性，提升了联轴器使用寿命，有助于解决行业痛点、难点问题。本实施例中所述的联轴器，取消传统联轴器打滑保护装置中的摩擦片和摩擦盘，增加了联轴器使用可靠性，减少了摩擦片、打滑保护装置更换和维修的成本，且能够满足风电联轴器正向传递扭矩、反向打滑保护的要求。
实施例2
本发明的另一种典型的实施方式中，提出一种风电机组传动链系统，利用了实施例1中所述的一种风电联轴器，包括齿轮箱和发电机，齿轮箱通过具有齿啮合式打滑保护器的风电联轴器与发电机连接。
具体的，齿轮箱的输出轴与第一胀紧套组件3固定连接，发电机的输入轴与第二胀紧套组件4固定连接。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种风电联轴器，其特征在于，包括同轴设置的第一连接头和第二连接头，所述第一连接头与第二连接头之间通过打滑保护器连接，所述打滑保护器由同轴设置的第一齿啮合体和第二齿啮合体组成，所述第一齿啮合体与第二齿啮合体相邻的端面之间通过环向设置的齿圈啮合，第一齿啮合体和第二齿啮合体之间还设有力矩调整机构，所述力矩调整机构一端位于第一齿啮合体内，另一端位于第二齿啮合体内。
  2. 根据权利要求1所述的一种风电联轴器，其特征在于，所述第一连接头由依次固定连接的第一胀紧套组件、第一法兰、第一弹性组件、第二法兰、连接套和中间绝缘体组件组成，所述中间绝缘体组件远离连接套的一端与第一齿啮合体固定连接，所述第一弹性组件由若干弹性膜片沿轴向依次叠放而成。
  3. 根据权利要求2所述的一种风电联轴器，其特征在于，所述中间绝缘体组件由绝缘隔套、绝缘垫圈、绝缘销、以及用于保护绝缘垫圈的金属垫圈组成，所述绝缘隔套位于连接套与第一齿啮合体之间，螺栓依次穿过连接套、绝缘隔套、第一齿啮合体并利用第一螺母固定，所述绝缘销套设在螺栓的栓杆上，所述栓杆的两端通过绝缘垫圈与邻近的绝缘套、第一齿啮合体隔离。
  4. 根据权利要求3所述的一种风电联轴器，其特征在于，所述绝缘隔套、绝缘垫圈、绝缘销均由绝缘材料制成。
  5. 根据权利要求3所述的一种风电联轴器，其特征在于，所述绝缘销为长筒状结构。
  6. 根据权利要求1所述的一种风电联轴器，其特征在于，所述第二连接头由依次固定连接的第二胀紧套组件、第三法兰、第二弹性组件、第四法兰组成，所述第二弹性组件由若干弹性膜片沿轴向依次叠放而成，所述第四法兰通过螺栓与第二齿啮合体固定连接。
  7. 根据权利要求1所述的一种风电联轴器，其特征在于，所述力矩调整机构由连接螺栓、力矩弹簧组成，所述连接螺栓由底板和竖向固定设置在底板上的螺杆组成，所述底板滑动设置在第一齿啮合体内，螺杆依次穿过第一齿啮合体、第二齿啮合体，力矩弹簧套设在螺杆位于第二齿啮合体内部的杆体上，力矩弹簧的两端分别设有一个弹簧垫圈，所述螺杆的端部设有两个用于调整力矩弹簧变形量的第二螺母。
  8. 根据权利要求7所述的一种风电联轴器，其特征在于，所述底板为圆形板结构，底板的直径与第一齿啮合体的内径相同，所述螺杆与底板同轴设置。
  9. 根据权利要求1所述的一种风电联轴器，其特征在于，所述第一齿啮合体、第二齿啮合体均为中空结构。
  10. 一种风电机组传动链系统，利用了如权利要求1-9中任一项所述的风电联轴器，其特征在于，包括齿轮箱和发电机，所述齿轮箱的输出轴与第一胀紧套组件固定连接，发电机的输入轴与第二胀紧套组件固定连接。
PCT/CN2022/128363 2022-08-15 2022-10-28 一种风电联轴器及风电机组传动链系统 WO2024036755A1 (zh)

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CN107120239A (zh) * 2017-03-10 2017-09-01 利恩传动设备（常州）有限公司 风力发电机
CN107565761A (zh) * 2017-10-30 2018-01-09 深圳市西格传动科技有限公司 一种具有超负荷保护装置的减速电机
CN206957874U (zh) * 2017-06-21 2018-02-02 明阳智慧能源集团股份公司 一种适用于风力发电机组传动链的联轴器结构
CN207960847U (zh) * 2018-01-22 2018-10-12 江苏磁谷科技股份有限公司 一种风力发电机组主传动系统
US20210095725A1 (en) * 2019-09-30 2021-04-01 Adwen Gmbh Drive train of a wind turbine comprising a torque limiter, wind turbine

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CN201284799Y (zh) * 2008-10-24 2009-08-05 开天传动技术(上海)有限公司 风力发电机高速轴用联轴器
CN107120239A (zh) * 2017-03-10 2017-09-01 利恩传动设备（常州）有限公司 风力发电机
CN206957874U (zh) * 2017-06-21 2018-02-02 明阳智慧能源集团股份公司 一种适用于风力发电机组传动链的联轴器结构
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