WO2024021934A1 - Coater oven - Google Patents

Coater oven Download PDF

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Publication number
WO2024021934A1
WO2024021934A1 PCT/CN2023/101261 CN2023101261W WO2024021934A1 WO 2024021934 A1 WO2024021934 A1 WO 2024021934A1 CN 2023101261 W CN2023101261 W CN 2023101261W WO 2024021934 A1 WO2024021934 A1 WO 2024021934A1
Authority
WO
WIPO (PCT)
Prior art keywords
insulating
coating machine
sheet
machine oven
heating plate
Prior art date
Application number
PCT/CN2023/101261
Other languages
French (fr)
Chinese (zh)
Inventor
刘克
顾成言
张建昌
金刚卫
廖树奥
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2024021934A1 publication Critical patent/WO2024021934A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0263After-treatment with IR heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture

Definitions

  • This application relates to the technical field of lithium battery pole piece coating, and specifically relates to a coating machine oven.
  • the front-end process is a key step in the production and preparation of lithium batteries.
  • the quality of the front-end process not only has a profound impact on the performance of the battery cells, but also seriously affects production efficiency and costs.
  • the coating machine oven technology is one of the most complex and difficult technologies in the entire front-end process. Some coating machine ovens dry the pole pieces through hot air, but the energy efficiency is low, the baking rate is low, and the quality of the pole pieces is poor. Some coating machine ovens use hot air drying and infrared radiation heating, which have many advantages over simply using hot air drying.
  • the current infrared solution mainly uses infrared lamps as the baking infrared source.
  • a coating machine needs to be equipped with 50-150 lamps, which is expensive and the life of the infrared lamp is only 10,000 hours. The life is short, and the infrared lamp Due to its high temperature, additional devices for cooling the lamp and devices for monitoring the temperature of the lamp are required, which is costly.
  • the current coating machine oven has problems of poor baking effect and high cost.
  • This application provides a coating machine oven to solve the technical problems of poor baking effect and high cost of the coating machine oven.
  • the coating machine oven includes a box body, an upper hull, a lower hull, and a heating plate.
  • the box has an accommodation space.
  • the upper hull and the lower hull are relatively received in the accommodation space.
  • the heating plate is arranged between the upper hull and the lower hull.
  • the heating plate includes a substrate, an infrared layer, and an insulating heat shield.
  • the infrared layer is laminated on the substrate.
  • the insulation and heat shielding sheet covers the side of the infrared layer facing away from the substrate.
  • the surface of the upper hull facing the lower hull is provided with a plurality of first air nozzles arranged at intervals
  • the surface of the lower hull facing the upper hull is provided with a plurality of first air nozzles arranged at intervals.
  • a second air nozzle; the coating machine oven also includes a bracket, the bracket is connected to the upper hull and/or the lower hull, and is located between the two adjacent air nozzles, and the heating plate is fixed on said stand.
  • the first air nozzle and the second air nozzle are arranged oppositely or staggeredly.
  • the bracket includes an installation frame;
  • the installation frame includes a main body and a connecting piece, each of the opposite sides of the main body is connected to a connecting piece, and each connecting piece is equipped with a heating plate.
  • the heating plate further includes an electrode sheet and an insulating sealing member; the electrode sheet is disposed on the substrate and connected to the infrared layer, and the electrode sheet is used to electrically connect with a wire;
  • the insulating and heat-insulating sheet is provided with wiring holes in at least part of the area corresponding to the electrode sheet; the insulating sealing member has a receiving cavity, and is provided with an opening and a wiring hole connected to the receiving cavity, and the opening is connected to the receiving cavity.
  • the wire extends from the wiring hole into the accommodation cavity and passes through the opening and the wiring hole to be connected to the electrode sheet.
  • the accommodation cavity is filled with insulating glue.
  • the end of the opening of the insulating closure is in contact with the electrode sheet, and the outer surface of the insulating closure is in close contact with the side wall of the wiring hole.
  • the insulating closure has a step structure at an end facing away from the opening, and the step structure A glue injection hole is provided on the top, and the distance between the glue injection hole and the electrode sheet is smaller than the distance between the wiring hole and the electrode sheet.
  • the corners of the step structure facing the inside of the accommodation cavity are rounded.
  • the inner wall of the accommodation cavity is smooth, and the surface roughness at the rounded corners is less than 0.25.
  • the heating plate further includes a fastener, which is connected to the wire and the electrode sheet and used to fix the wire and the electrode sheet.
  • the heating plate further includes a reflective sheet covering a side of the insulation sheet facing away from the substrate.
  • the heating plate further includes a sealing member, which is disposed on the side of the insulating and heat-insulating sheet and connected to the base plate to seal the gap between the base plate and the insulating and heat-insulating sheet. the gap between.
  • the heating plate further includes a reinforcing plate, and the reinforcing plate is disposed on a side of the infrared layer facing away from the substrate.
  • the insulating and heat-insulating sheet has a flat plate structure.
  • the heating plate is an infrared plate.
  • the infrared plate can be heated. Compared with the existing technology, it has the advantages of lower price, longer life, and lower temperature of the infrared plate itself.
  • the baking effect of the coating machine oven is improved and the cost is reduced.
  • Figure 1 is a schematic diagram of a coating machine oven according to an embodiment.
  • Figure 2 is a partial enlarged schematic diagram of position A in Figure 1.
  • Figure 3 is a side view, a bottom view and a cross-sectional view of a heating plate according to an embodiment.
  • Figure 4 is a partial enlarged schematic diagram of position B in Figure 3.
  • FIG. 5 is a schematic diagram of an embodiment at C in FIG. 3 .
  • FIG. 6 is a schematic diagram of another embodiment at C in FIG. 3 .
  • a component when a component is said to be “anchored” to another component, it can be directly on the other component or there can also be an intermediate component.
  • a component When a component is said to be “connected” to another component, it can be directly connected to the other component or there may be intermediate components present at the same time.
  • Figure 1 provides a common coating machine oven 1000, including a box 100, an upper hull 200 and a lower hull 300.
  • the box 100 has, for example, a rectangular parallelepiped structure.
  • the box 100 has an accommodation space 101.
  • the upper hull 200 and the lower hull 300 are relatively accommodated in the accommodation space 101.
  • the upper hull 200 and the lower hull 300 are spaced apart.
  • the box 100 is also provided with an air duct, and the air duct may be partially arranged inside the upper hull 200 or the lower hull 300 , and may be partially arranged outside the upper hull 200 or the lower hull 300 .
  • an air duct 110 is provided in the upper hull 200
  • an air duct 130 is provided outside the upper hull 200
  • an air duct 120 is also provided in the lower hull 300
  • an air duct 140 is provided outside the lower hull 300.
  • the air duct 130 can be connected to the air duct 110
  • the air duct 140 can be connected to the air duct 120
  • the air duct 130 and the air duct 140 can also be connected.
  • the box 100 is provided with an input hole 102 and an output hole 103 that penetrate inside and outside.
  • the positions of the input hole 102 and the output hole 103 correspond to the gap between the upper hull 200 and the lower hull 300 .
  • the box body 100 is also connected to a plurality of legs 150, and the legs 150 are fixed on the ground or other tables.
  • the legs 150 may be of a telescopic structure, and the height of the box 100 may be adjusted.
  • the pole piece 400 When the coating machine oven 1000 is working, the pole piece 400 enters the accommodation space 101 through the input hole 102, and the wind supplied by the air ducts 110, 120, 130, and 140 flows out through the upper hull 200 and the lower hull 300, so that the pole piece 400 is in the upper hull 200 It is in a suspended state with the lower hull 300 without contacting other structures.
  • the pole piece 400 exits from the output hole 103 after baking.
  • the current energy efficiency of the coating machine oven is very low, only 10%-30%; (2) The baking rate is low. Hot air heating pole pieces belong to contact and convection heating, and the heat transfer efficiency is low. The current drying rate of the pole pieces has reached the bottleneck, making it difficult to further increase the tape transport speed (positive electrode 60m/min, negative electrode 70/min), which seriously hinders the increase in production capacity. ; (3) The pole pieces are of poor quality. Since the hot air heating pole piece is a contact heating, during the heating process, the surface temperature of the pole piece is much higher than the internal temperature. On the one hand, this causes the internal stress of the pole piece to be large, causing cracking of the pole piece. On the other hand, the solvent on the surface of the pole piece evaporates quickly. Inducing the adhesive to float, causing the pole piece to peel off and decrease.
  • infrared heating As an efficient non-contact heating, infrared heating has been widely used in all aspects of industrial manufacturing.
  • the high efficiency of infrared heating (theoretical energy utilization efficiency is as high as 70%) can effectively reduce the energy consumption of the coating machine oven and save energy costs.
  • infrared heating is a type of thermal radiation heat transfer with high heat transfer efficiency, which can significantly increase the drying rate of the pole pieces, thereby increasing production capacity (it is expected to increase the belt conveying speed by 10-30m/min). More importantly, the high penetration performance of infrared heats up the temperature from both the inside and outside of the pole piece at the same time, thereby effectively improving the cracking problem of the pole piece, easing the floating of the binder, and obtaining better coating structure and performance.
  • infrared baked pole piece technology is currently not widely used in the lithium battery industry.
  • the main reason is that the current industry generally uses infrared lamps as oven infrared sources, and infrared lamps have obvious shortcomings: 1) high price. Single The price of lamps is more than RMB 10,000, and a coating machine oven needs to be equipped with 50-150 lamps, resulting in high one-time investment costs; 2) short lifespan. The life of the infrared lamp is only 10,000 hours, which means that the lamp needs to be replaced every year to ensure the normal operation of the oven, which further increases the investment cost; 3) The temperature of the infrared lamp itself is high (1000 ⁇ 2000°C). On the one hand, an air cooling system needs to be configured to ensure the service life of the lamp.
  • a heating plate 600 is provided between the upper hull 200 and the lower hull 300.
  • the heating plate 600 can be disposed at any position between the upper hull 200 and the lower hull 300 , such as on the lower surface of the upper hull 200 and the upper surface of the lower hull 300 .
  • the heating plate 600 includes a substrate 61 , an infrared layer 62 and an insulating and heat-insulating sheet 64 .
  • the infrared layer 62 is stacked on the substrate 61 .
  • the insulating and heat-insulating sheet 64 covers the side of the infrared layer 62 facing away from the substrate 61 .
  • the substrate 61 is an insulating material, specifically black crystal glass, with a thickness of 1mm-10mm.
  • the substrate 61 is used as a structural foundation. If the substrate 61 is too thin, it will have insufficient mechanical properties and thermal stability. If it is too thick, it will hinder thermal radiation and reduce heat transfer efficiency. When the thickness is reduced to 1mm-10mm, it can have good mechanical properties, good thermal stability, and little hindrance to thermal radiation.
  • the infrared layer 62 is stacked on the substrate 61.
  • the infrared layer 62 can be made of carbon material or alloy material and is used to emit infrared rays.
  • the thickness of the infrared layer 62 may be 1 ⁇ m-100 ⁇ m.
  • the insulation sheet 64 covers the side of the infrared layer 62 facing away from the substrate 61 .
  • the insulating and heat-insulating sheet 64 has insulating properties, and together with the substrate 61 seals the infrared layer 62 to prevent the infrared layer 62 from contacting the external environment and preventing the infrared layer 62 from leaking electricity to the environment through the insulating and heat-insulating sheet 64; the insulating and heat-insulating sheet 64 also has Thermal insulation performance.
  • the infrared layer 62 is energized to generate infrared rays.
  • the infrared rays will heat various structures.
  • the heat insulation sheet has a heat insulation function and can cause heat to radiate outward from one side of the substrate 61.
  • the insulating heat insulation sheet 64 faces away from the side of the substrate 61. There is very little heat and the heat can be fully utilized. 1, 2, and 5, when the heating plate 600 is installed on the bracket 500, one side of the base plate 61 can be turned away from the upper hull 200 and toward the lower hull 300. In this way, the heat on the bracket 500 is less, and the bracket can be avoided. 500 and upper hull 200 temperatures are too high and affect performance.
  • the insulation sheet 64 may be aerogel, mica sheet, fiberglass board, industrial ceramic sheet, etc.
  • the thickness can be 0.1mm-20mm, and the thermal insulation efficiency should be 5%-100%.
  • the heating plate 600 uses the infrared layer 62 to emit infrared rays for heating, so that the heating plate 600 is an infrared plate.
  • the advantages of infrared boards are as follows: 1) Lower price. The price of a single infrared panel is 500-1,000 yuan. Compared with infrared lamps, it reduces the one-time investment cost by about 90%; 2) It has a longer life. The life span reaches 20,000 hours, which is twice that of infrared lamps; 3) The temperature of the infrared panel itself is low (300-400°C), so no additional cooling system is required, and the feedback adjustment system is correspondingly simple.
  • the coating machine oven 1000 provided by the embodiment of the present application is provided with a heating plate 600 between the upper hull 200 and the lower hull 300.
  • the heating plate 600 is an infrared plate.
  • the infrared plate can be heated, and compared with the existing technology It has the advantages of lower price, longer life, and lower temperature of the infrared plate itself, which improves the baking effect of the coating machine oven 1000 and reduces the cost.
  • the upper hull 200 and the lower hull 300 are each provided with a plurality of air nozzles arranged at intervals on the opposite surfaces.
  • the lower surface of the upper hull 200 is provided with a plurality of first air nozzles 210 arranged at intervals
  • the upper surface of the lower hull 300 is provided with a plurality of second air nozzles 310 arranged at intervals.
  • the plurality of first air nozzles 210 and the plurality of second air nozzles 310 are both connected to the air duct.
  • the first air nozzles 210 and the second air nozzles 310 can be arranged oppositely or staggeredly.
  • the heating plate 600 may also be provided on the first air nozzle 210 and/or the second air nozzle 310 .
  • the coating machine oven 1000 also includes a bracket 500.
  • the bracket 500 is connected to the upper hull 200 and/or the lower hull 300 and is located between two adjacent air nozzles.
  • the plate 600 is fixed to the bracket 500 .
  • the bracket 500 can be any feasible structure, and can be connected only to the lower surface of the upper hull 200 or to the upper surface of the lower hull 300.
  • the bracket 500 can also be connected to the lower surface of the upper hull 200 and the upper surface of the lower hull 300 at the same time.
  • the bracket 500 is connected to the upper hull 200 and/or the lower hull 300 in a manner including but not limited to screwing, snapping, welding, etc.
  • the number of brackets 500 may be multiple, and one or more brackets 500 may be provided between two adjacent air nozzles, without any limitation.
  • the bracket 500 includes a base frame 510 and a mounting frame 520.
  • the base frame 510 is welded and fixed to the lower surface 201 of the upper hull 200.
  • the base frame 510 is provided with a first mounting member 511; the mounting frame 520 is provided with a second mounting member 524.
  • a mounting component 511 is connected to a second mounting component 524 to install the mounting bracket 520 to the base frame 510 .
  • the heating plate 600 may be mounted to the mounting bracket 520 in any feasible manner.
  • One of the first mounting part 511 and the second mounting part 524 may be a bolt, and the other may be a nut.
  • the first mounting part 511 and the second mounting part 524 may also have other structures.
  • the distance between the mounting bracket 520 and the base frame 510 can be set to an adjustable structure, so that the position of the mounting bracket 520 can be adjusted.
  • the mounting bracket 520 includes a main part 521 and a connecting part 522.
  • Each of the opposite sides of the main part 521 is connected to a connecting part 522.
  • the main part 521 and the connecting part 522 form a "several" structure as a whole.
  • a heating plate 600 can be installed on each connecting member 522 .
  • reinforcing ribs 523 may also be provided, and the reinforcing ribs 523 connect the main part 521 and the connecting part 522.
  • the second mounting part 524 is provided on the main part 521 , and the main part 521 is connected to the base frame 510 .
  • a third mounting piece 525 can be provided on the connecting piece 522. When the heating plate 600 is installed, the heating plate 600 and the connecting piece 522 are connected and fixed through the third mounting piece 525.
  • the third mounting member 525 may be a screw, and the number thereof may be multiple.
  • the heating plate 600 By fixing the heating plate 600 on the bracket 500, and the bracket 500 is connected to the upper hull 200 and/or the lower hull 300, and is located between two adjacent air nozzles, the heating plate 600 is installed in the free space. There is no need for additional installation space, and the existing coating machine oven can be modified to obtain the coating machine oven 1000 in the embodiment of the present application.
  • the heating plate 600 will be further described below.
  • infrared panels are mainly used in home heating, automobile painting and other fields. Due to the special internal environment of the coating machine oven (the negative electrode oven is high temperature and high humidity, the positive electrode oven is high temperature and high concentration of NMP) and its actual operating conditions, there may be metal electrode terminals in existing infrared panels directly applied to the coating machine oven. The problem of exposure is that exposed terminals will leak electricity in the special environment of the oven, and there is a risk of sparks, which is a safety hazard.
  • This embodiment of the present application provides a heating plate 600 , which also includes an electrode sheet 63 and an insulating sealing member 65 .
  • the electrode sheet 63 is disposed on the substrate 61 and connected to the infrared layer 62.
  • the electrode sheet 63 is used for electrical connection with wires (not shown in the figure).
  • the material of the electrode sheet 63 can be silver, which has good electrical properties.
  • the electrode piece 63 can be located on the side of the infrared layer 62 , and one end is connected to the side of the infrared layer 62 .
  • the electrode sheet 63 is electrically connected to the wire, and the wire is connected to the power supply. The current is transmitted to the infrared layer 62 through the wire and the electrode sheet 63, so that the infrared layer 62 is energized and works. Except for the joints, other locations of the wires are covered with an insulating film.
  • an insulating sheet (not shown in the figure) can be attached to other positions.
  • the thickness of the insulating sheet is ⁇ 0.2mm and the temperature resistance is ⁇ 100°C.
  • the insulating and heat-insulating sheet 64 covers the side of the infrared layer 62 and the electrode sheet 63 facing away from the substrate 61 .
  • the insulating and heat-insulating sheet 64 has wiring holes 641 in at least part of the area corresponding to the electrode sheet 63 .
  • the insulating sealing member 65 has an accommodating cavity 651, and is provided with an opening 652 and a wiring hole 653 connected to the accommodating cavity 651.
  • the opening 652 and the wiring hole 641 can be located at two opposite ends of the insulating closing member 65, with corresponding positions, and the wires can run by themselves.
  • the wire hole 653 extends into the accommodation cavity 651, and passes through the opening 652 and the wiring hole 641 to connect with the electrical connector.
  • the pole piece 63 is connected. Afterwards, the accommodation cavity 651 is filled with insulating glue (not shown in the figure).
  • the insulating sealing member 65 is made of insulating material, specifically ceramic material.
  • the insulating glue can be ceramic glue with temperature resistance ⁇ 300°C.
  • the wires extend into the accommodating cavity 651 and are electrically connected to the electrode sheets 63. Due to the insulating glue at the joints of the wires, all conductive positions are covered with insulating materials, and no conductive positions are exposed.
  • the wires pass through the wiring holes 653 of the insulating sealing member 65 and are electrically connected to the electrode sheets 63 .
  • the accommodating cavity 651 of the insulating sealing member 65 is filled with insulating glue, and combined with the insulating heat shield sheet 64 , the infrared layer 62 is The covering effect of the infrared layer 62, the electrode sheet 63 and the joints of the wires are all covered with insulating materials, and no conductive parts are exposed.
  • the heating plate 600 is used in a high temperature and high humidity or high temperature and high concentration NMP environment, it will not There is no risk of electric sparks due to current leakage, which can eliminate safety hazards.
  • the end of the opening 652 of the insulating sealing member 65 is in contact with the electrode sheet 63 , and the outer surface of the insulating sealing member 65 is in close contact with the side wall of the wiring hole 641 .
  • the wiring hole 641 can be closed, that is, there is a seamless structure between the side wall of the wiring hole 641 and the insulating sealing member 65 to prevent the electrode sheet 63 from being exposed to the external environment through the gap there.
  • the insulating sealing member 65 has a step structure at one end facing away from the opening 652.
  • a glue injection hole 654 is provided on the step structure.
  • the distance between the glue injection hole 654 and the electrode sheet 63 is smaller than the distance between the glue injection hole 654 and the electrode sheet 63.
  • the glue injection hole 654 and the wiring hole 653 are at different heights.
  • the glue injection hole 654 is at a higher position. After the wire hole 653 is connected to the electrode sheet 63, insulating glue is injected into the accommodating cavity 651 through the higher injection hole 654.
  • the insulating glue gradually flows to various places in the accommodating cavity 651 under the action of gravity, such as the wiring hole 653. wait. After that, the insulating glue is cured, which can be cured by heating, light irradiation, etc. In this way, the joints of the wires, the electrode pads 63 and other structures can be sealed.
  • the insulating glue has adhesive properties. After the accommodating cavity 651 is filled with the insulating glue, the insulating glue can also bond and fix the insulating sealing member 65 and the electrode sheet 63 .
  • a structure such as tape can be used to seal the gap between the side wall of the wiring hole 653 and the outer wall of the wire to prevent the insulating glue from leaking through the wiring hole.
  • the glue injection hole 654 can also be closed using tape or other structures.
  • the inner wall of the accommodation cavity 651 can be provided with a smooth structure, and the sharp corners of the step structure in the accommodation cavity 651 are rounded corners 655 .
  • the radius of the rounded corner 655 can be set as needed, and the surface roughness Ra at the rounded corner 655 can be less than 0.25.
  • the smooth structure facilitates the flow of insulating glue.
  • the heating plate 600 also includes a fastener 66 , which is connected to the electrode sheet 63 and used to fix the wires and the electrode sheet 63 .
  • Fastener 66 may be of any feasible configuration, such as a standard threaded electrode.
  • the fastener 66 includes a first fastener 661 and a second fastener 662.
  • the first fastener 661 can be a bolt and the second fastener 662 can be a nut.
  • the electrode sheet 63 can be provided with a through hole, the first fastener 661 is inserted through the through hole, the side of the screw rod faces away from the base plate 61, and the second fastener 662 screws with the screw rod of the first fastener 661 on the side of the electrode sheet 63 facing away from the base plate 61. catch.
  • the wire is wound around the screw of the first fastener 661 on the side of the electrode sheet 63 facing away from the substrate 61, and then tightened using the second fastener 662, so that the wire and the electrode sheet 63 are in close contact without loosening.
  • the fastener 66 is a conductive structure.
  • the wire can be connected to the fastener 66 , and the fastener 66 is connected to the electrode sheet 63 . The current flows from the wire through the fastener 66 and then into the electrode sheet 63 .
  • a receiving groove can be provided on one side surface of the substrate 61, and the portion of the infrared layer 62, the electrode sheet 63 and the first fastener 661 can be accommodated in the receiving groove.
  • the insulating and heat-insulating sheet 64 can be roughly a flat plate structure, so that the overall thickness can be reduced and the structure can be more compact.
  • the heating plate 600 also includes a reflective sheet 67 .
  • the reflective sheet 67 covers the side of the insulation sheet 64 facing away from the substrate 61 .
  • the reflective sheet 67 can specifically be an aluminum sheet, a titanium dioxide film, a cesium tungstate (CsWO4) film, etc., without limitation.
  • the functions of the reflective sheet 67 are reflection, heat insulation and sealing.
  • the heating plate 600 also includes a sealing member 68 .
  • the sealing member 68 is disposed on the insulation sheet 64 . side, and is connected to the base plate 61 to close the gap between the base plate 61 and the insulation sheet 64 .
  • the sealing member 68 is made of insulating material, which may be ceramic glue, and has a long-term temperature resistance of greater than or equal to 300°C.
  • the length of the base plate 61 is longer than the insulation and heat shielding sheet 64 , and the sealing member 68 can be connected to the surface of the base plate 61 facing the insulation and heat shielding sheet 64 .
  • the length of the base plate 61 can also be substantially consistent with the length of the insulating and heat-insulating sheet 64 , that is, if the insulating and heat-insulating sheet 64 is flush with the sides of the base plate 61 , the sealing member 68 can be disposed on both sides.
  • FIG. 6 is basically the same as the embodiment shown in FIG. 5 .
  • the difference is that the heating plate 600 also includes a reinforcing plate 69 , and the reinforcing plate 69 is disposed on the side of the infrared layer 62 facing away from the substrate 61 .
  • the reinforcing plate 69 can be disposed between the insulating and heat-insulating sheet 64 and the base plate 61 , or between the reflective sheet 67 and the insulating and heat-insulating sheet 64 , or on the side of the reflective sheet 67 facing away from the base plate 61 .
  • the reinforcing plate 69 can be made of the same material as the base plate 61 to reinforce the structure and prevent partial layer structures from being deformed by heat.
  • a through hole the same as the wiring hole 641 can be opened on the reflective sheet 67 , and the insulating sealing member 65 passes through the through hole and the wiring hole 641 .
  • the reinforcing plate 69 can also be provided with the same through hole.
  • the sealing member 68 can close the gap between the base plate 61 and the insulating and heat-insulating sheet 64 , close the gap between the reinforcing plate 69 and the insulating and heat-insulating sheet 64 , and close the gap between the reflective sheet 67 and the reinforcing plate 69 Clearance.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Resistance Heating (AREA)

Abstract

A coater oven. The coater oven comprises an oven body, an upper shelf, a lower shelf and a heating plate, wherein the oven body has an accommodating space; the upper shelf and the lower shelf are oppositely accommodated in the accommodating space; and the heating plate is arranged between the upper shelf and the lower shelf. The heating plate comprises a substrate, an infrared layer and an insulating heat insulation sheet, wherein the infrared layer is laminated on the substrate, and the insulating heat insulation sheet covers the side of the infrared layer facing away from the substrate.

Description

涂布机烤箱Coating machine oven
本申请要求于2022年7月29日提交中国专利局、申请号为202221992375.7、申请名称为“加热板和涂布机烤箱”以及2023年1月10日提交中国专利局、申请号为202310032718.8、申请名称为“涂布机烤箱”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on July 29, 2022, with the application number 202221992375.7, and the application name is "Heating plate and coating machine oven" and on January 10, 2023, the Chinese Patent Office is submitted with the application number 202310032718.8. Priority is granted to a Chinese patent application entitled "Coater Oven", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及锂电池极片涂布技术领域,具体涉及一种涂布机烤箱。This application relates to the technical field of lithium battery pole piece coating, and specifically relates to a coating machine oven.
背景技术Background technique
前段是锂电池生产制备的关键一步,前段工艺好坏不但对电芯性能有深远的影响,而且严重影响生产效率和成本。众所周知,涂布机烤箱技术是整个前段工艺中最复杂最困难的技术之一。有的涂布机烤箱是通过热风烘干极片,但能效低、烘烤速率低、极片质量差。还有的涂布机烤箱采用热风烘干和红外线辐射加热的方式,相比于单纯采用热风烘干的方案,有了诸多优势。The front-end process is a key step in the production and preparation of lithium batteries. The quality of the front-end process not only has a profound impact on the performance of the battery cells, but also seriously affects production efficiency and costs. As we all know, the coating machine oven technology is one of the most complex and difficult technologies in the entire front-end process. Some coating machine ovens dry the pole pieces through hot air, but the energy efficiency is low, the baking rate is low, and the quality of the pole pieces is poor. Some coating machine ovens use hot air drying and infrared radiation heating, which have many advantages over simply using hot air drying.
目前的红外方案主要采用红外灯管作为烘烤红外源,一台涂布机需要配置50-150根灯管,造价高昂,且红外灯管的寿命仅为10000小时,寿命短,且红外灯管自身温度高,需额外配置给灯管冷却的装置和监测灯管温度的装置,成本高。The current infrared solution mainly uses infrared lamps as the baking infrared source. A coating machine needs to be equipped with 50-150 lamps, which is expensive and the life of the infrared lamp is only 10,000 hours. The life is short, and the infrared lamp Due to its high temperature, additional devices for cooling the lamp and devices for monitoring the temperature of the lamp are required, which is costly.
因此,目前的涂布机烤箱存在着烘烤效果不佳,成本高的问题。Therefore, the current coating machine oven has problems of poor baking effect and high cost.
发明内容Contents of the invention
本申请提供了一种涂布机烤箱,以解决涂布机烤箱的烘烤效果不佳,成本高的技术问题。This application provides a coating machine oven to solve the technical problems of poor baking effect and high cost of the coating machine oven.
为解决上述技术问题,本申请提供了如下的技术方案。In order to solve the above technical problems, this application provides the following technical solutions.
本申请提供一种涂布机烤箱。所述涂布机烤箱包括箱体、上船体、下船体、和加热板。所述箱体具有容纳空间。所述上船体和所述下船体相对的收容在所述容纳空间。所述加热板设置在所述上船体和所述下船体之间。所述加热板包括基板、红外层、和绝缘隔热片。所述红外层层叠在所述基板上。所述绝缘隔热片覆盖在所述红外层背向所述基板的一侧。This application provides a coating machine oven. The coating machine oven includes a box body, an upper hull, a lower hull, and a heating plate. The box has an accommodation space. The upper hull and the lower hull are relatively received in the accommodation space. The heating plate is arranged between the upper hull and the lower hull. The heating plate includes a substrate, an infrared layer, and an insulating heat shield. The infrared layer is laminated on the substrate. The insulation and heat shielding sheet covers the side of the infrared layer facing away from the substrate.
一种实施方式中,所述上船体朝向所述下船体的表面设有多个间隔排布的第一风嘴,以及所述下船体朝向所述上船体的表面设有多个间隔排布的第二风嘴;所述涂布机烤箱还包括支架,所述支架连接在所述上船体和/或下船体上,并位于相邻的两个所述风嘴之间,所述加热板固定在所述支架上。In one embodiment, the surface of the upper hull facing the lower hull is provided with a plurality of first air nozzles arranged at intervals, and the surface of the lower hull facing the upper hull is provided with a plurality of first air nozzles arranged at intervals. A second air nozzle; the coating machine oven also includes a bracket, the bracket is connected to the upper hull and/or the lower hull, and is located between the two adjacent air nozzles, and the heating plate is fixed on said stand.
一种实施方式中,所述第一风嘴和所述第二风嘴相对设置或者交错设置。In one embodiment, the first air nozzle and the second air nozzle are arranged oppositely or staggeredly.
一种实施方式中,所述支架包括安装架;所述安装架包括主体件和连接件,所述主体件相背的两侧各连接有一连接件,每一连接件安装有一加热板。In one embodiment, the bracket includes an installation frame; the installation frame includes a main body and a connecting piece, each of the opposite sides of the main body is connected to a connecting piece, and each connecting piece is equipped with a heating plate.
一种实施方式中,所述加热板还包括电极片和绝缘封闭件;所述电极片设置在所述基板上并与所述红外层连接,所述电极片用于与导线电连接;所述绝缘隔热片在对应所述电极片的至少部分区域开设有接线孔;所述绝缘封闭件,具有容纳腔,且开设有与所述容纳腔连通的开口和走线孔,所述开口与所述接线孔对应,所述导线自走线孔伸入所述容纳腔并穿过所述开口和所述接线孔与所述电极片连接,所述容纳腔填充有绝缘胶。In one embodiment, the heating plate further includes an electrode sheet and an insulating sealing member; the electrode sheet is disposed on the substrate and connected to the infrared layer, and the electrode sheet is used to electrically connect with a wire; The insulating and heat-insulating sheet is provided with wiring holes in at least part of the area corresponding to the electrode sheet; the insulating sealing member has a receiving cavity, and is provided with an opening and a wiring hole connected to the receiving cavity, and the opening is connected to the receiving cavity. Corresponding to the wiring hole, the wire extends from the wiring hole into the accommodation cavity and passes through the opening and the wiring hole to be connected to the electrode sheet. The accommodation cavity is filled with insulating glue.
一种实施方式中,所述绝缘封闭件的开口处的端部与所述电极片接触,以及所述绝缘封闭件的外表面与所述接线孔的侧壁紧贴。In one embodiment, the end of the opening of the insulating closure is in contact with the electrode sheet, and the outer surface of the insulating closure is in close contact with the side wall of the wiring hole.
一种实施方式中,所述绝缘封闭件在背向所述开口的一端具有台阶结构,所述台阶结构 上开设有注胶孔,所述注胶孔与所述电极片的间隔距离小于所述走线孔与所述电极片的间隔距离。In one embodiment, the insulating closure has a step structure at an end facing away from the opening, and the step structure A glue injection hole is provided on the top, and the distance between the glue injection hole and the electrode sheet is smaller than the distance between the wiring hole and the electrode sheet.
一种实施方式中,所述台阶结构朝向所述容纳腔内的角处为圆角。In one embodiment, the corners of the step structure facing the inside of the accommodation cavity are rounded.
一种实施方式中,所述容纳腔的内壁是光滑的,且所述圆角处的表面粗糙度小于0.25。In one embodiment, the inner wall of the accommodation cavity is smooth, and the surface roughness at the rounded corners is less than 0.25.
一种实施方式中,所述加热板还包括紧固件,所述紧固件与所述导线和所述电极片连接,并用于将所述导线和所述电极片固定。In one embodiment, the heating plate further includes a fastener, which is connected to the wire and the electrode sheet and used to fix the wire and the electrode sheet.
一种实施方式中,所述加热板还包括反光片,所述反光片覆盖在所述绝缘隔热片背向所述基板的一侧。In one embodiment, the heating plate further includes a reflective sheet covering a side of the insulation sheet facing away from the substrate.
一种实施方式中,所述加热板还包括密封件,所述密封件设置在所述绝缘隔热片的侧面,并与所述基板连接,以封闭所述基板和所述绝缘隔热片之间的缝隙。In one embodiment, the heating plate further includes a sealing member, which is disposed on the side of the insulating and heat-insulating sheet and connected to the base plate to seal the gap between the base plate and the insulating and heat-insulating sheet. the gap between.
一种实施方式中,所述加热板还包括加强板,所述加强板设置在所述红外层背向所述基板的一侧。In one embodiment, the heating plate further includes a reinforcing plate, and the reinforcing plate is disposed on a side of the infrared layer facing away from the substrate.
一种实施方式中,所述绝缘隔热片呈平板结构。In one embodiment, the insulating and heat-insulating sheet has a flat plate structure.
通过在上船体和下船体之间设置加热板,加热板为红外板,红外板可进行加热,且相比于现有技术具有价格较低、寿命较长、红外板自身温度较低等优势,使得涂布机烤箱的烘烤效果提升,成本降低。By setting a heating plate between the upper hull and the lower hull, the heating plate is an infrared plate. The infrared plate can be heated. Compared with the existing technology, it has the advantages of lower price, longer life, and lower temperature of the infrared plate itself. The baking effect of the coating machine oven is improved and the cost is reduced.
附图说明Description of drawings
为了更清楚地说明本申请实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是一种实施例的涂布机烤箱的示意图。Figure 1 is a schematic diagram of a coating machine oven according to an embodiment.
图2是图1中A处的局部放大示意图。Figure 2 is a partial enlarged schematic diagram of position A in Figure 1.
图3是一种实施例的加热板的侧视图、仰视图和剖视图。Figure 3 is a side view, a bottom view and a cross-sectional view of a heating plate according to an embodiment.
图4是图3中B处的局部放大示意图。Figure 4 is a partial enlarged schematic diagram of position B in Figure 3.
图5是图3中C处的一种实施例的示意图。FIG. 5 is a schematic diagram of an embodiment at C in FIG. 3 .
图6是图3中C处的另一种实施例的示意图。FIG. 6 is a schematic diagram of another embodiment at C in FIG. 3 .
附图标记说明:
1000-涂布机烤箱,100-箱体、101-容纳空间,102-输入孔,103-输出孔,110、120、130、
140-风道,150-支腿;200-上船体、201-上船体的下表面,210-第一风嘴,300-下船体,310-第二风嘴,400-极片,500-支架,510-基架,511-第一安装件,520-安装架,521-主体件,522-连接件,523-加强筋,524-第二安装件,525-第三安装件;600-加热板,61-基板,62-红外层,63-电极片,64-绝缘隔热片,641-接线孔,65-绝缘封闭件,651-容纳腔,652-开口,653-走线孔,654-注胶孔,655-圆角,66-紧固件,661-第一紧固件,662-第二紧固件,67-反光片,68-密封件,69-加强板。
Explanation of reference symbols:
1000-coating machine oven, 100-box, 101-accommodating space, 102-input hole, 103-output hole, 110, 120, 130,
140-air duct, 150-outrigger; 200-upper hull, 201-lower surface of upper hull, 210-first air nozzle, 300-lower hull, 310-second air nozzle, 400-pole piece, 500-bracket , 510-base frame, 511-first mounting piece, 520-mounting frame, 521-main part, 522-connecting piece, 523-reinforcement rib, 524-second mounting piece, 525-third mounting piece; 600-heating Board, 61-substrate, 62-infrared layer, 63-electrode sheet, 64-insulation heat shield, 641-wiring hole, 65-insulation closure, 651-accommodating cavity, 652-opening, 653-wiring hole, 654 -Glue injection hole, 655-round corner, 66-fastener, 661-first fastener, 662-second fastener, 67-reflective sheet, 68-seal, 69-reinforcement plate.
具体实施方式Detailed ways
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有 其他实施方式,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. Based on the embodiments in this application, all knowledge obtained by those of ordinary skill in the art without any creative efforts Other implementations fall within the scope of protection of this application.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在中间组件。It should be noted that when a component is said to be "anchored" to another component, it can be directly on the other component or there can also be an intermediate component. When a component is said to be "connected" to another component, it can be directly connected to the other component or there may be intermediate components present at the same time.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本申请中在说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本申请所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by a person skilled in the technical field of this application. The terms used in the description of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments and features in the embodiments may be combined with each other without conflict.
请参考图1,提供一种常见的涂布机烤箱1000,包括箱体100、上船体200和下船体300。Please refer to Figure 1, which provides a common coating machine oven 1000, including a box 100, an upper hull 200 and a lower hull 300.
箱体100例如呈长方体结构,箱体100具有容纳空间101,上船体200和下船体300相对的容置在容纳空间101,上船体200和下船体300间隔设置。The box 100 has, for example, a rectangular parallelepiped structure. The box 100 has an accommodation space 101. The upper hull 200 and the lower hull 300 are relatively accommodated in the accommodation space 101. The upper hull 200 and the lower hull 300 are spaced apart.
箱体100内还设有风道,风道可部分设置在上船体200或下船体300内,可部分设置在上船体200和下船体300外。如图1所示的,上船体200内设置有风道110,上船体200外侧设有风道130,下船体300内设置也有风道120,下船体300外侧设有风道140。风道130可以和风道110连通,风道140可以和风道120连通,风道130和风道140也可连通。The box 100 is also provided with an air duct, and the air duct may be partially arranged inside the upper hull 200 or the lower hull 300 , and may be partially arranged outside the upper hull 200 or the lower hull 300 . As shown in Figure 1, an air duct 110 is provided in the upper hull 200, an air duct 130 is provided outside the upper hull 200, an air duct 120 is also provided in the lower hull 300, and an air duct 140 is provided outside the lower hull 300. The air duct 130 can be connected to the air duct 110, the air duct 140 can be connected to the air duct 120, and the air duct 130 and the air duct 140 can also be connected.
箱体100开设有贯穿内外的输入孔102和输出孔103,输入孔102和输出孔103的位置对应上船体200和下船体300之间的间隙。箱体100还与多个支腿150连接,支腿150固定在地面或其他台面上。支腿150可以为可伸缩结构,可以调节箱体100的高度。The box 100 is provided with an input hole 102 and an output hole 103 that penetrate inside and outside. The positions of the input hole 102 and the output hole 103 correspond to the gap between the upper hull 200 and the lower hull 300 . The box body 100 is also connected to a plurality of legs 150, and the legs 150 are fixed on the ground or other tables. The legs 150 may be of a telescopic structure, and the height of the box 100 may be adjusted.
涂布机烤箱1000工作时,极片400通过输入孔102进入容纳空间101,风道110、120、130、140供应的风通过上船体200和下船体300流出,使得极片400在上船体200和下船体300之间呈现悬浮状态而不与其他结构接触,极片400烘烤后从输出孔103退出。When the coating machine oven 1000 is working, the pole piece 400 enters the accommodation space 101 through the input hole 102, and the wind supplied by the air ducts 110, 120, 130, and 140 flows out through the upper hull 200 and the lower hull 300, so that the pole piece 400 is in the upper hull 200 It is in a suspended state with the lower hull 300 without contacting other structures. The pole piece 400 exits from the output hole 103 after baking.
目前的烤箱烘烤的方案中,一种是通过热风烘烤极片。具体的,通过燃烧天然气加热热油,热油再通过热交换器加热空气,热空气通过循环风机形成热风,最后热风烘干极片。该烘烤方案存在三个重大缺点:(1)能效低。一方面热风烘烤极片的同时不可避免地加热了整个烤箱箱体,箱体表面受热严重,另一方面,热风加热极片后需通过余热回收系统进行余热回收,受限于余热回收效率,热风的热量大部分损失。所以当前涂布机烤箱能效很低,仅为10%-30%;(2)烘烤速率低。热风加热极片属于接触式和对流式加热,热传递效率低,当前极片烤干速率已经到达瓶颈,难以进一步提高走带速度(正极60m/min,负极70/min),严重阻碍了产能提高;(3)极片质量差。由于热风加热极片属于接触式加热,加热过程中,极片表面温度远高于内部温度,这一方面导致极片内部应力大,引起极片开裂,另一方面极片表面溶剂蒸干快,诱导粘结剂上浮,引起极片剥离下降。Among the current oven baking solutions, one is to bake the pole pieces through hot air. Specifically, the hot oil is heated by burning natural gas, and then the hot oil heats the air through the heat exchanger. The hot air passes through the circulating fan to form hot air, and finally the hot air dries the pole pieces. This baking scheme has three major shortcomings: (1) low energy efficiency. On the one hand, when hot air bakes the pole pieces, it inevitably heats the entire oven box, and the surface of the box is seriously heated. On the other hand, after the hot air heats the pole pieces, waste heat needs to be recovered through a waste heat recovery system, which is limited by the waste heat recovery efficiency. Most of the heat in the hot air is lost. Therefore, the current energy efficiency of the coating machine oven is very low, only 10%-30%; (2) The baking rate is low. Hot air heating pole pieces belong to contact and convection heating, and the heat transfer efficiency is low. The current drying rate of the pole pieces has reached the bottleneck, making it difficult to further increase the tape transport speed (positive electrode 60m/min, negative electrode 70/min), which seriously hinders the increase in production capacity. ; (3) The pole pieces are of poor quality. Since the hot air heating pole piece is a contact heating, during the heating process, the surface temperature of the pole piece is much higher than the internal temperature. On the one hand, this causes the internal stress of the pole piece to be large, causing cracking of the pole piece. On the other hand, the solvent on the surface of the pole piece evaporates quickly. Inducing the adhesive to float, causing the pole piece to peel off and decrease.
要解决以上问题,开发新的涂布机烤箱技术是必经之路。红外线加热作为一种高效的非接触式加热,已经广泛应用于工业制造的方方面面。利用红外线加热的高效性(理论能量利用效率高达70%),可以有效降低涂布机烤箱的能耗,节省能耗成本。另外,红外加热属于热辐射传热,热传递效率高,可以明显提高极片的烘干速率,从而提高产能(预计提高走带速度10-30m/min)。更为重要的是,红外线的高穿透性能从极片内外同时升温,从而有效改善极片的开裂问题,缓解粘结剂上浮,获得更好的涂层结构和性能。To solve the above problems, the development of new coating machine oven technology is the only way to go. As an efficient non-contact heating, infrared heating has been widely used in all aspects of industrial manufacturing. The high efficiency of infrared heating (theoretical energy utilization efficiency is as high as 70%) can effectively reduce the energy consumption of the coating machine oven and save energy costs. In addition, infrared heating is a type of thermal radiation heat transfer with high heat transfer efficiency, which can significantly increase the drying rate of the pole pieces, thereby increasing production capacity (it is expected to increase the belt conveying speed by 10-30m/min). More importantly, the high penetration performance of infrared heats up the temperature from both the inside and outside of the pole piece at the same time, thereby effectively improving the cracking problem of the pole piece, easing the floating of the binder, and obtaining better coating structure and performance.
尽管有诸多优势,目前红外烘烤极片技术并未在锂电行业广泛应用。其主要原因在于当前行业一般采用红外灯管作为烤箱红外源,而红外灯管存在明显的缺点:1)价格高昂。单根 灯管价格在一万人民币以上,而一台涂布机烤箱需要配置50-150根灯管,导致一次性投资成本高昂;2)寿命短。红外灯管寿命仅为10000h,也就是每年都需要更换灯管以保证烤箱正常运行,导致投资成本进一步大大增加;3)红外灯管自身温度高(1000~2000℃)。一方面需要配置风冷系统,以保证灯管使用寿命,另一方面需要设计严谨的反馈调节系统,以防箔材氧化或极片因过度烘烤开裂,而这些不仅进一步提高了投资成本,而且使红外烘烤技术过于复杂,量产风险大。Despite its many advantages, infrared baked pole piece technology is currently not widely used in the lithium battery industry. The main reason is that the current industry generally uses infrared lamps as oven infrared sources, and infrared lamps have obvious shortcomings: 1) high price. Single The price of lamps is more than RMB 10,000, and a coating machine oven needs to be equipped with 50-150 lamps, resulting in high one-time investment costs; 2) short lifespan. The life of the infrared lamp is only 10,000 hours, which means that the lamp needs to be replaced every year to ensure the normal operation of the oven, which further increases the investment cost; 3) The temperature of the infrared lamp itself is high (1000~2000°C). On the one hand, an air cooling system needs to be configured to ensure the service life of the lamp. On the other hand, a rigorous feedback adjustment system needs to be designed to prevent the foil from oxidizing or the pole piece from cracking due to over-baking. These not only further increase the investment cost, but also This makes infrared baking technology too complex and involves high risks in mass production.
为此,本申请实施例针对以上问题提出改进方案。请参考图1,在目前的烤箱的基础上,在上船体200和下船体300之间设置加热板600。加热板600可以设置在上船体200和下船体300之间的任意位置,如设置在上船体200的下表面,下船体300的上表面。To this end, embodiments of the present application propose improvements to address the above problems. Please refer to Figure 1. Based on the current oven, a heating plate 600 is provided between the upper hull 200 and the lower hull 300. The heating plate 600 can be disposed at any position between the upper hull 200 and the lower hull 300 , such as on the lower surface of the upper hull 200 and the upper surface of the lower hull 300 .
加热板600包括基板61、红外层62和绝缘隔热片64,红外层62层叠在基板61上,绝缘隔热片64覆盖在红外层62背向基板61的一侧。The heating plate 600 includes a substrate 61 , an infrared layer 62 and an insulating and heat-insulating sheet 64 . The infrared layer 62 is stacked on the substrate 61 . The insulating and heat-insulating sheet 64 covers the side of the infrared layer 62 facing away from the substrate 61 .
基板61为绝缘材质,具体可为黑晶玻璃材质,厚度可为1mm-10mm,基板61用作结构基础,基板61过薄机械性能、热稳定不足,过厚则阻碍热辐射,造成传热效率降低,在1mm-10mm的厚度时,可具有良好的机械性能,热稳定性好,对热辐射的阻碍小。The substrate 61 is an insulating material, specifically black crystal glass, with a thickness of 1mm-10mm. The substrate 61 is used as a structural foundation. If the substrate 61 is too thin, it will have insufficient mechanical properties and thermal stability. If it is too thick, it will hinder thermal radiation and reduce heat transfer efficiency. When the thickness is reduced to 1mm-10mm, it can have good mechanical properties, good thermal stability, and little hindrance to thermal radiation.
红外层62层叠在基板61上,红外层62可采用碳材料或合金材料,用于发出红外线。红外层62的厚度可为1μm-100μm。The infrared layer 62 is stacked on the substrate 61. The infrared layer 62 can be made of carbon material or alloy material and is used to emit infrared rays. The thickness of the infrared layer 62 may be 1 μm-100 μm.
绝缘隔热片64覆盖在红外层62背向基板61的一侧。绝缘隔热片64具有绝缘性能,和基板61共同将红外层62封闭起来,避免红外层62接触到外部环境,避免红外层62通过绝缘隔热片64向环境漏电;绝缘隔热片64还具有隔热性能,红外层62通电产生红外线,红外线会加热各个结构,隔热片具有隔热功能,可以使得热量从基板61一侧向外辐射,绝缘隔热片64背向基板61的一侧的热量很少,能充分利用热量。结合图1、图2、和图5,在加热板600安装到支架500上时,可将基板61一侧背向上船体200而朝向下船体300,如此,支架500上的热量少,可避免支架500和上船体200温度过高而影响性能。The insulation sheet 64 covers the side of the infrared layer 62 facing away from the substrate 61 . The insulating and heat-insulating sheet 64 has insulating properties, and together with the substrate 61 seals the infrared layer 62 to prevent the infrared layer 62 from contacting the external environment and preventing the infrared layer 62 from leaking electricity to the environment through the insulating and heat-insulating sheet 64; the insulating and heat-insulating sheet 64 also has Thermal insulation performance. The infrared layer 62 is energized to generate infrared rays. The infrared rays will heat various structures. The heat insulation sheet has a heat insulation function and can cause heat to radiate outward from one side of the substrate 61. The insulating heat insulation sheet 64 faces away from the side of the substrate 61. There is very little heat and the heat can be fully utilized. 1, 2, and 5, when the heating plate 600 is installed on the bracket 500, one side of the base plate 61 can be turned away from the upper hull 200 and toward the lower hull 300. In this way, the heat on the bracket 500 is less, and the bracket can be avoided. 500 and upper hull 200 temperatures are too high and affect performance.
绝缘隔热片64具体可采用气凝胶、云母片、玻纤板、工业陶瓷片等。厚度可为0.1mm-20mm,隔热效率应在5%-100%。Specifically, the insulation sheet 64 may be aerogel, mica sheet, fiberglass board, industrial ceramic sheet, etc. The thickness can be 0.1mm-20mm, and the thermal insulation efficiency should be 5%-100%.
加热板600采用红外层62发射红外线加热,使得加热板600为一种红外板。红外板优势如下:1)价格较低。单块红外板价格500-1000元,相比较于红外灯管,降低一次性投资成本90%左右;2)寿命较长。寿命达到20000h,是红外灯管的两倍;3)红外板自身温度低(300-400℃),不需要额外配置冷却系统,反馈调节系统也相应简单。The heating plate 600 uses the infrared layer 62 to emit infrared rays for heating, so that the heating plate 600 is an infrared plate. The advantages of infrared boards are as follows: 1) Lower price. The price of a single infrared panel is 500-1,000 yuan. Compared with infrared lamps, it reduces the one-time investment cost by about 90%; 2) It has a longer life. The life span reaches 20,000 hours, which is twice that of infrared lamps; 3) The temperature of the infrared panel itself is low (300-400°C), so no additional cooling system is required, and the feedback adjustment system is correspondingly simple.
因此,本申请实施例提供的涂布机烤箱1000,通过在上船体200和下船体300之间设置加热板600,加热板600为红外板,红外板可进行加热,且相比于现有技术具有价格较低、寿命较长、红外板自身温度较低等优势,使得涂布机烤箱1000的烘烤效果提升,成本降低。Therefore, the coating machine oven 1000 provided by the embodiment of the present application is provided with a heating plate 600 between the upper hull 200 and the lower hull 300. The heating plate 600 is an infrared plate. The infrared plate can be heated, and compared with the existing technology It has the advantages of lower price, longer life, and lower temperature of the infrared plate itself, which improves the baking effect of the coating machine oven 1000 and reduces the cost.
一种实施例中,请参考图1,上船体200和下船体300之相对的表面各设有多个间隔排布的风嘴。具体的,上船体200的下表面设有多个间隔排布的第一风嘴210,下船体300的上表面设有多个间隔排布的第二风嘴310。多个第一风嘴210和多个第二风嘴310均与风道连通,第一风嘴210和第二风嘴310可以相对设置,也可以交错设置。加热板600还可设置在第一风嘴210和/或第二风嘴310上。In one embodiment, please refer to FIG. 1 , the upper hull 200 and the lower hull 300 are each provided with a plurality of air nozzles arranged at intervals on the opposite surfaces. Specifically, the lower surface of the upper hull 200 is provided with a plurality of first air nozzles 210 arranged at intervals, and the upper surface of the lower hull 300 is provided with a plurality of second air nozzles 310 arranged at intervals. The plurality of first air nozzles 210 and the plurality of second air nozzles 310 are both connected to the air duct. The first air nozzles 210 and the second air nozzles 310 can be arranged oppositely or staggeredly. The heating plate 600 may also be provided on the first air nozzle 210 and/or the second air nozzle 310 .
可选的,请参考图1和图2,涂布机烤箱1000还包括支架500,支架500连接在上船体200和/或下船体300上,并位于相邻的两个风嘴之间,加热板600固定在支架500上。Optionally, please refer to Figures 1 and 2. The coating machine oven 1000 also includes a bracket 500. The bracket 500 is connected to the upper hull 200 and/or the lower hull 300 and is located between two adjacent air nozzles. The plate 600 is fixed to the bracket 500 .
支架500可为任意可行的结构,可仅在上船体200的下表面,或下船体300的上表面连 接支架500,也可同时在上船体200的下表面和下船体300的上表面各连接支架500。支架500与上船体200和/或下船体300连接的方式包括但不限于螺接、卡接、焊接等。支架500的数量可为多个,可每相邻的两个风嘴之间设一个或多个支架500,均不做限制。The bracket 500 can be any feasible structure, and can be connected only to the lower surface of the upper hull 200 or to the upper surface of the lower hull 300. The bracket 500 can also be connected to the lower surface of the upper hull 200 and the upper surface of the lower hull 300 at the same time. The bracket 500 is connected to the upper hull 200 and/or the lower hull 300 in a manner including but not limited to screwing, snapping, welding, etc. The number of brackets 500 may be multiple, and one or more brackets 500 may be provided between two adjacent air nozzles, without any limitation.
可选的,如图2所示,以在上船体200的下表面201连接支架500为例。支架500包括基架510和安装架520,基架510与上船体200的下表面201焊接固定,基架510上设有第一安装件511;安装架520上设有第二安装件524,第一安装件511与第二安装件524连接而实现安装架520安装至基架510。加热板600可通过任意可行的方式安装至安装架520。第一安装件511和第二安装件524的一者可为螺栓,另一者可为螺母。当然,第一安装件511和第二安装件524还可为其他结构。Optionally, as shown in FIG. 2 , taking the bracket 500 being connected to the lower surface 201 of the upper hull 200 as an example. The bracket 500 includes a base frame 510 and a mounting frame 520. The base frame 510 is welded and fixed to the lower surface 201 of the upper hull 200. The base frame 510 is provided with a first mounting member 511; the mounting frame 520 is provided with a second mounting member 524. A mounting component 511 is connected to a second mounting component 524 to install the mounting bracket 520 to the base frame 510 . The heating plate 600 may be mounted to the mounting bracket 520 in any feasible manner. One of the first mounting part 511 and the second mounting part 524 may be a bolt, and the other may be a nut. Of course, the first mounting part 511 and the second mounting part 524 may also have other structures.
安装架520与基架510安装时,安装架520与基架510之间的间隔距离可设置为可调的结构,从而可调整安装架520的位置。When the mounting bracket 520 and the base frame 510 are installed, the distance between the mounting bracket 520 and the base frame 510 can be set to an adjustable structure, so that the position of the mounting bracket 520 can be adjusted.
可选的,安装架520包括主体件521和连接件522,主体件521相背的两侧各连接有一连接件522,主体件521和连接件522的整体形成“几”型结构。每一连接件522上均可安装一加热板600。为加强连接件522与主体件521的结构强度,还可设置加强筋523,加强筋523连接主体件521和连接件522。Optionally, the mounting bracket 520 includes a main part 521 and a connecting part 522. Each of the opposite sides of the main part 521 is connected to a connecting part 522. The main part 521 and the connecting part 522 form a "several" structure as a whole. A heating plate 600 can be installed on each connecting member 522 . In order to enhance the structural strength of the connecting part 522 and the main part 521, reinforcing ribs 523 may also be provided, and the reinforcing ribs 523 connect the main part 521 and the connecting part 522.
第二安装件524设置在主体件521上,主体件521与基架510连接。连接件522上可设置第三安装件525,加热板600安装时,通过第三安装件525将加热板600与连接件522连接固定。第三安装件525可为螺丝,其数量可为多个。The second mounting part 524 is provided on the main part 521 , and the main part 521 is connected to the base frame 510 . A third mounting piece 525 can be provided on the connecting piece 522. When the heating plate 600 is installed, the heating plate 600 and the connecting piece 522 are connected and fixed through the third mounting piece 525. The third mounting member 525 may be a screw, and the number thereof may be multiple.
通过将加热板600固定在支架500上,而支架500连接在上船体200和/或下船体300上,并位于相邻的两个风嘴之间,使得加热板600的安装是在空余的空间进行的,并不会有额外的安装空间需求,可以对现有的涂布机烤箱进行改造而得到本申请实施例的涂布机烤箱1000。By fixing the heating plate 600 on the bracket 500, and the bracket 500 is connected to the upper hull 200 and/or the lower hull 300, and is located between two adjacent air nozzles, the heating plate 600 is installed in the free space. There is no need for additional installation space, and the existing coating machine oven can be modified to obtain the coating machine oven 1000 in the embodiment of the present application.
在使用时,可以根据烘烤的温度需求,选择是单独使用风嘴的热风加热,或者单独使用加热板600加热,或者同时使用风嘴和加热板进行加热,同时使用时,相比于目前仅有风嘴的方案,可以显著的提升烘烤温度和速度。When in use, according to the baking temperature requirements, you can choose to use the hot air heating of the air nozzle alone, or use the heating plate 600 alone for heating, or use the air nozzle and the heating plate for heating at the same time. When used at the same time, compared with the current only The solution with air nozzles can significantly increase the baking temperature and speed.
下面继续对加热板600进行进一步说明。The heating plate 600 will be further described below.
通常红外板主要应用于家居供暖、汽车烤漆等领域。由于涂布机烤箱特殊的内部环境(负极烤箱为高温高湿,正极烤箱则为高温高浓度NMP)及其实际使用工况,现有红外板直接应用于涂布机烤箱可能存在着金属电极端子裸露在外的问题,裸露的端子在烤箱的特殊环境下会漏电,有产生电火花的风险,具有安全隐患。Usually infrared panels are mainly used in home heating, automobile painting and other fields. Due to the special internal environment of the coating machine oven (the negative electrode oven is high temperature and high humidity, the positive electrode oven is high temperature and high concentration of NMP) and its actual operating conditions, there may be metal electrode terminals in existing infrared panels directly applied to the coating machine oven. The problem of exposure is that exposed terminals will leak electricity in the special environment of the oven, and there is a risk of sparks, which is a safety hazard.
请参考图3和图5,本申请实施例提供一种加热板600,还包括电极片63和绝缘封闭件65。Please refer to FIG. 3 and FIG. 5 . This embodiment of the present application provides a heating plate 600 , which also includes an electrode sheet 63 and an insulating sealing member 65 .
电极片63设置在基板61上,并与红外层62连接,电极片63用于与导线(图中未示出)电连接。电极片63的材质可为银,有良好的电性能。电极片63可位于红外层62的侧面,一端与红外层62的侧面连接。电极片63与导线电连接,导线连接至电源,电流经过导线和电极片63输送至红外层62,使得红外层62通电而工作。导线除接头处外,其他位置均包覆有绝缘膜层。电极片63除用于与导线电连接的位置外,其他位置可贴设绝缘片(图中未示出),绝缘片的厚度≤0.2mm,耐温≥100℃。The electrode sheet 63 is disposed on the substrate 61 and connected to the infrared layer 62. The electrode sheet 63 is used for electrical connection with wires (not shown in the figure). The material of the electrode sheet 63 can be silver, which has good electrical properties. The electrode piece 63 can be located on the side of the infrared layer 62 , and one end is connected to the side of the infrared layer 62 . The electrode sheet 63 is electrically connected to the wire, and the wire is connected to the power supply. The current is transmitted to the infrared layer 62 through the wire and the electrode sheet 63, so that the infrared layer 62 is energized and works. Except for the joints, other locations of the wires are covered with an insulating film. In addition to the position where the electrode sheet 63 is used for electrical connection with the wire, an insulating sheet (not shown in the figure) can be attached to other positions. The thickness of the insulating sheet is ≤0.2mm and the temperature resistance is ≥100°C.
绝缘隔热片64覆盖在红外层62和电极片63之背向基板61的一侧,绝缘隔热片64在对应电极片63的至少部分区域开设有接线孔641。绝缘封闭件65具有容纳腔651,且开设有与容纳腔651连通的开口652和走线孔653,开口652与接线孔641可位于绝缘封闭件65相背的两端,位置对应,导线自走线孔653伸入容纳腔651,并穿过开口652和接线孔641与电 极片63连接。之后,容纳腔651填充绝缘胶(图中未示出)。The insulating and heat-insulating sheet 64 covers the side of the infrared layer 62 and the electrode sheet 63 facing away from the substrate 61 . The insulating and heat-insulating sheet 64 has wiring holes 641 in at least part of the area corresponding to the electrode sheet 63 . The insulating sealing member 65 has an accommodating cavity 651, and is provided with an opening 652 and a wiring hole 653 connected to the accommodating cavity 651. The opening 652 and the wiring hole 641 can be located at two opposite ends of the insulating closing member 65, with corresponding positions, and the wires can run by themselves. The wire hole 653 extends into the accommodation cavity 651, and passes through the opening 652 and the wiring hole 641 to connect with the electrical connector. The pole piece 63 is connected. Afterwards, the accommodation cavity 651 is filled with insulating glue (not shown in the figure).
绝缘封闭件65为绝缘材质,具体可为陶瓷材质。绝缘胶可为陶瓷胶,耐温≥300℃。如此,导线伸入容纳腔651而与电极片63电连接,在导线的接头处由于有绝缘胶,从而使得导电的各个位置均被绝缘材料覆盖,没有导电的位置裸露在外。The insulating sealing member 65 is made of insulating material, specifically ceramic material. The insulating glue can be ceramic glue with temperature resistance ≥300℃. In this way, the wires extend into the accommodating cavity 651 and are electrically connected to the electrode sheets 63. Due to the insulating glue at the joints of the wires, all conductive positions are covered with insulating materials, and no conductive positions are exposed.
通过设置绝缘封闭件65,导线穿过绝缘封闭件65的走线孔653而与电极片63电连接,绝缘封闭件65的容纳腔651填充绝缘胶,再结合绝缘隔热片64对红外层62的覆盖作用,使得红外层62、电极片63以及导线的接头等位置均被绝缘材料覆盖包裹,没有导电位置裸露在外,加热板600在高温高湿或高温高浓度NMP环境中使用时,不会漏电,没有产生电火花的风险,能消除安全隐患。By providing the insulating sealing member 65 , the wires pass through the wiring holes 653 of the insulating sealing member 65 and are electrically connected to the electrode sheets 63 . The accommodating cavity 651 of the insulating sealing member 65 is filled with insulating glue, and combined with the insulating heat shield sheet 64 , the infrared layer 62 is The covering effect of the infrared layer 62, the electrode sheet 63 and the joints of the wires are all covered with insulating materials, and no conductive parts are exposed. When the heating plate 600 is used in a high temperature and high humidity or high temperature and high concentration NMP environment, it will not There is no risk of electric sparks due to current leakage, which can eliminate safety hazards.
可选的,请参考图5,绝缘封闭件65的开口652处的端部与电极片63接触,绝缘封闭件65的外表面与接线孔641的侧壁紧贴。如此,可封闭接线孔641,即接线孔641的侧壁和绝缘封闭件65之间为无缝结构,避免电极片63通过该处的缝隙暴露至外部环境。Optionally, please refer to FIG. 5 . The end of the opening 652 of the insulating sealing member 65 is in contact with the electrode sheet 63 , and the outer surface of the insulating sealing member 65 is in close contact with the side wall of the wiring hole 641 . In this way, the wiring hole 641 can be closed, that is, there is a seamless structure between the side wall of the wiring hole 641 and the insulating sealing member 65 to prevent the electrode sheet 63 from being exposed to the external environment through the gap there.
可选的,请参考图3至图5,绝缘封闭件65在背向开口652的一端具有台阶结构,台阶结构上开设有注胶孔654,注胶孔654与电极片63的间隔距离小于走线孔653与电极片63的间隔距离。换而言之,如图5所示,注胶孔654和走线孔653处在高度不同的位置,在图5的视图中,注胶孔654处于更高的位置,在将导线穿过走线孔653并与电极片63连接后,通过更高的注胶孔654向容纳腔651中注入绝缘胶,绝缘胶在重力作用下逐渐流到容纳腔651中各处,如走线孔653处等。之后,将绝缘胶固化,可采用加热、光照射等方式实现固化。如此,即可将导线的接头和电极片63等结构封闭。绝缘胶具有粘接性能,容纳腔651中填满绝缘胶后,绝缘胶还可将绝缘封闭件65与电极片63粘接固定。Optionally, please refer to Figures 3 to 5. The insulating sealing member 65 has a step structure at one end facing away from the opening 652. A glue injection hole 654 is provided on the step structure. The distance between the glue injection hole 654 and the electrode sheet 63 is smaller than the distance between the glue injection hole 654 and the electrode sheet 63. The distance between the wire hole 653 and the electrode sheet 63. In other words, as shown in Figure 5, the glue injection hole 654 and the wiring hole 653 are at different heights. In the view of Figure 5, the glue injection hole 654 is at a higher position. After the wire hole 653 is connected to the electrode sheet 63, insulating glue is injected into the accommodating cavity 651 through the higher injection hole 654. The insulating glue gradually flows to various places in the accommodating cavity 651 under the action of gravity, such as the wiring hole 653. wait. After that, the insulating glue is cured, which can be cured by heating, light irradiation, etc. In this way, the joints of the wires, the electrode pads 63 and other structures can be sealed. The insulating glue has adhesive properties. After the accommodating cavity 651 is filled with the insulating glue, the insulating glue can also bond and fix the insulating sealing member 65 and the electrode sheet 63 .
在注入绝缘胶的过程中,可使用如胶布等结构将走线孔653的侧壁与导线的外壁之间的缝隙封闭起来,避免绝缘胶通过走线口漏出。注胶完成后,也可使用胶布等结构封闭注胶孔654。During the process of injecting the insulating glue, a structure such as tape can be used to seal the gap between the side wall of the wiring hole 653 and the outer wall of the wire to prevent the insulating glue from leaking through the wiring hole. After the glue injection is completed, the glue injection hole 654 can also be closed using tape or other structures.
可选的,请参考图5,容纳腔651的内壁可设置为光滑的结构,容纳腔651内的台阶结构的尖角处为圆角655。该圆角655的半径可根据需要设置,在圆角655处的表面粗糙度Ra可小于0.25,光滑的结构便于绝缘胶的流动。Optionally, please refer to FIG. 5 , the inner wall of the accommodation cavity 651 can be provided with a smooth structure, and the sharp corners of the step structure in the accommodation cavity 651 are rounded corners 655 . The radius of the rounded corner 655 can be set as needed, and the surface roughness Ra at the rounded corner 655 can be less than 0.25. The smooth structure facilitates the flow of insulating glue.
可选的,请参考图5,加热板600还包括紧固件66,紧固件66与电极片63连接,并用于将导线和电极片63固定。紧固件66可为任意可行的结构,例如标准螺纹电极。可选的,紧固件66包括第一紧固件661和第二紧固件662,第一紧固件661可为螺栓,第二紧固件662可为螺母,电极片63上可开设有通孔,第一紧固件661穿设于该通孔,螺杆一侧背向基板61,第二紧固件662在电极片63背向基板61一侧与第一紧固件661的螺杆螺接。导线在电极片63背向基板61一侧缠绕在第一紧固件661的螺杆上,再使用第二紧固件662旋紧,使得导线与电极片63紧贴而不会松动。可选的,紧固件66为导电结构,可将导线与紧固件66连接,紧固件66再与电极片63连接,电流从导线流经紧固件66,再流入电极片63。Optionally, please refer to FIG. 5 . The heating plate 600 also includes a fastener 66 , which is connected to the electrode sheet 63 and used to fix the wires and the electrode sheet 63 . Fastener 66 may be of any feasible configuration, such as a standard threaded electrode. Optionally, the fastener 66 includes a first fastener 661 and a second fastener 662. The first fastener 661 can be a bolt and the second fastener 662 can be a nut. The electrode sheet 63 can be provided with a through hole, the first fastener 661 is inserted through the through hole, the side of the screw rod faces away from the base plate 61, and the second fastener 662 screws with the screw rod of the first fastener 661 on the side of the electrode sheet 63 facing away from the base plate 61. catch. The wire is wound around the screw of the first fastener 661 on the side of the electrode sheet 63 facing away from the substrate 61, and then tightened using the second fastener 662, so that the wire and the electrode sheet 63 are in close contact without loosening. Optionally, the fastener 66 is a conductive structure. The wire can be connected to the fastener 66 , and the fastener 66 is connected to the electrode sheet 63 . The current flows from the wire through the fastener 66 and then into the electrode sheet 63 .
可选的,请参考图5,基板61的一侧表面可开设有容置槽,红外层62的部分、电极片63和第一紧固件661的部分可容置在该容置槽中,绝缘隔热片64可大致为平板结构,以使整体厚度缩减,结构更为紧凑。Optionally, please refer to Figure 5. A receiving groove can be provided on one side surface of the substrate 61, and the portion of the infrared layer 62, the electrode sheet 63 and the first fastener 661 can be accommodated in the receiving groove. The insulating and heat-insulating sheet 64 can be roughly a flat plate structure, so that the overall thickness can be reduced and the structure can be more compact.
可选的,请参考图5,加热板600还包括反光片67,反光片67覆盖在绝缘隔热片64背向基板61的一侧。反光片67具体可为铝片、二氧化钛薄膜、钨酸铯(CsWO4)薄膜等,不做限制。反光片67的作用是反光、隔热和密封。Optionally, please refer to FIG. 5 . The heating plate 600 also includes a reflective sheet 67 . The reflective sheet 67 covers the side of the insulation sheet 64 facing away from the substrate 61 . The reflective sheet 67 can specifically be an aluminum sheet, a titanium dioxide film, a cesium tungstate (CsWO4) film, etc., without limitation. The functions of the reflective sheet 67 are reflection, heat insulation and sealing.
可选的,请参考图5,加热板600还包括密封件68,密封件68设置在绝缘隔热片64的 侧面,并与基板61连接,以封闭基板61和绝缘隔热片64之间的缝隙。Optionally, please refer to FIG. 5 . The heating plate 600 also includes a sealing member 68 . The sealing member 68 is disposed on the insulation sheet 64 . side, and is connected to the base plate 61 to close the gap between the base plate 61 and the insulation sheet 64 .
密封件68为绝缘材质,可为陶瓷胶,长期耐温大于等于300℃。可选的,如图5所示,基板61的长度比绝缘隔热片64更长一些,密封件68可与基板61朝向绝缘隔热片64一侧的表面连接。可选的,基板61的长度也可大致与绝缘隔热片64的长度一致,即绝缘隔热片64和基板61的侧面齐平,则密封件68可设置在两者的侧面。The sealing member 68 is made of insulating material, which may be ceramic glue, and has a long-term temperature resistance of greater than or equal to 300°C. Optionally, as shown in FIG. 5 , the length of the base plate 61 is longer than the insulation and heat shielding sheet 64 , and the sealing member 68 can be connected to the surface of the base plate 61 facing the insulation and heat shielding sheet 64 . Optionally, the length of the base plate 61 can also be substantially consistent with the length of the insulating and heat-insulating sheet 64 , that is, if the insulating and heat-insulating sheet 64 is flush with the sides of the base plate 61 , the sealing member 68 can be disposed on both sides.
另一种实施例中,请参考图6,与图5所示实施例基本相同,区别在于,加热板600还包括加强板69,加强板69设置在红外层62背向基板61的一侧。In another embodiment, please refer to FIG. 6 , which is basically the same as the embodiment shown in FIG. 5 . The difference is that the heating plate 600 also includes a reinforcing plate 69 , and the reinforcing plate 69 is disposed on the side of the infrared layer 62 facing away from the substrate 61 .
具体的,加强板69可设置在绝缘隔热片64和基板61之间,也可设置在反光片67和绝缘隔热片64之间,还可设置在反光片67背向基板61的一侧。加强板69可与基板61为相同材质,起到加固结构的作用,可防止部分层结构受热变形。Specifically, the reinforcing plate 69 can be disposed between the insulating and heat-insulating sheet 64 and the base plate 61 , or between the reflective sheet 67 and the insulating and heat-insulating sheet 64 , or on the side of the reflective sheet 67 facing away from the base plate 61 . The reinforcing plate 69 can be made of the same material as the base plate 61 to reinforce the structure and prevent partial layer structures from being deformed by heat.
如图5所示,为使得绝缘封闭件65能够与电极片63连接,可在反光片67上开设有与接线孔641相同的通孔,绝缘封闭件65穿过该通孔和接线孔641而与电极片63连接。如图6所示,加强板69上亦可开设有同样的通孔。图6实施例中,密封件68可封闭基板61与绝缘隔热片64之间的间隙,封闭加强板69与绝缘隔热片64之间的间隙,以及封闭反光片67与加强板69之间的间隙。As shown in FIG. 5 , in order to enable the insulating sealing member 65 to be connected to the electrode sheet 63 , a through hole the same as the wiring hole 641 can be opened on the reflective sheet 67 , and the insulating sealing member 65 passes through the through hole and the wiring hole 641 . Connected to the electrode sheet 63. As shown in FIG. 6 , the reinforcing plate 69 can also be provided with the same through hole. In the embodiment of FIG. 6 , the sealing member 68 can close the gap between the base plate 61 and the insulating and heat-insulating sheet 64 , close the gap between the reinforcing plate 69 and the insulating and heat-insulating sheet 64 , and close the gap between the reflective sheet 67 and the reinforcing plate 69 Clearance.
在本申请实施例的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指标的方位或位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或原件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the embodiments of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship of indicators such as "" is based on the orientation or positional relationship described in the drawings. It is only for the convenience of describing the present application and simplifying the description. It does not indicate or imply that the device or original mentioned must have a specific orientation or a specific location. orientation construction and operation, and therefore cannot be construed as a limitation on this application.
以上所揭露的仅为本申请示出性实施例而已,当然不能以此来限定本申请之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本申请权利要求所作的等同变化,仍属于本申请所涵盖的范围。 What is disclosed above is only an illustrative embodiment of the present application. Of course, it cannot be used to limit the scope of rights of the present application. Those of ordinary skill in the art can understand all or part of the processes for implementing the above embodiments and follow the claims of the present application. Any equivalent changes made will still fall within the scope of this application.

Claims (14)

  1. 一种涂布机烤箱(1000),其特征在于,包括:A coating machine oven (1000), which is characterized by including:
    箱体(100),具有容纳空间(101);The box (100) has an accommodation space (101);
    上船体(200)和下船体(300),所述上船体和所述下船体相对的收容在所述容纳空间;以及加热板(600),所述加热板设置在所述上船体和所述下船体之间;所述加热板包括基板(61)、红外层(62)、和绝缘隔热片(64),所述红外层层叠在所述基板上,所述绝缘隔热片覆盖在所述红外层背向所述基板的一侧。An upper hull (200) and a lower hull (300), which are relatively received in the accommodation space; and a heating plate (600), which is disposed between the upper hull and the lower hull. between the lower hull; the heating plate includes a base plate (61), an infrared layer (62), and an insulating heat shielding sheet (64). The infrared layer is laminated on the base plate, and the insulating heat shielding sheet covers the The infrared layer faces away from the side of the substrate.
  2. 根据权利要求1所述的涂布机烤箱,其特征在于,所述上船体朝向所述下船体的表面设有多个间隔排布的第一风嘴(210),以及所述下船体朝向所述上船体的表面设有多个间隔排布的第二风嘴(310);所述涂布机烤箱还包括支架(500),所述支架连接在所述上船体和/或下船体上,并位于相邻的两个风嘴之间,所述加热板固定在所述支架上。The coating machine oven according to claim 1, characterized in that a plurality of first air nozzles (210) arranged at intervals are provided on the surface of the upper hull facing the lower hull, and the lower hull faces the surface of the lower hull. The surface of the above-mentioned hull is provided with a plurality of second air nozzles (310) arranged at intervals; the coating machine oven also includes a bracket (500), the bracket is connected to the upper hull and/or the lower hull, And located between two adjacent air nozzles, the heating plate is fixed on the bracket.
  3. 根据权利要求2所述的涂布机烤箱,其特征在于,所述第一风嘴和所述第二风嘴相对设置或者交错设置。The coating machine oven according to claim 2, wherein the first air nozzle and the second air nozzle are arranged oppositely or staggeredly.
  4. 根据权利要求2所述的涂布机烤箱,其特征在于,所述支架包括安装架(520);所述安装架包括主体件(521)和连接件(522),所述主体件相背的两侧各连接有一连接件,每一连接件安装有一加热板。The coating machine oven according to claim 2, characterized in that the bracket includes a mounting frame (520); the mounting frame includes a main body piece (521) and a connecting piece (522), and the main body pieces are opposite to each other. There is a connecting piece connected to each side, and each connecting piece is equipped with a heating plate.
  5. 根据权利要求1所述的涂布机烤箱,其特征在于,所述加热板还包括电极片(63)和绝缘封闭件(65);The coating machine oven according to claim 1, characterized in that the heating plate further includes an electrode sheet (63) and an insulating closure (65);
    所述电极片设置在所述基板上并与所述红外层连接,所述电极片用于与导线电连接;所述绝缘隔热片在对应所述电极片的至少部分区域开设有接线孔(641);The electrode sheet is arranged on the substrate and connected to the infrared layer. The electrode sheet is used for electrical connection with wires; the insulating and heat-insulating sheet is provided with wiring holes in at least part of the area corresponding to the electrode sheet ( 641);
    所述绝缘封闭件,具有容纳腔(651),且开设有与所述容纳腔连通的开口(652)和走线孔(653),所述开口与所述接线孔对应,所述导线自走线孔伸入所述容纳腔并穿过所述开口和所述接线孔与所述电极片连接,所述容纳腔填充有绝缘胶。The insulating sealing member has an accommodation cavity (651), and is provided with an opening (652) and a wiring hole (653) connected to the accommodation cavity. The opening corresponds to the wiring hole, and the conductor is self-propelled. The wire hole extends into the accommodation cavity and is connected to the electrode sheet through the opening and the wiring hole. The accommodation cavity is filled with insulating glue.
  6. 根据权利要求5所述的涂布机烤箱,其特征在于,所述绝缘封闭件的开口处的端部与所述电极片接触,以及所述绝缘封闭件的外表面与所述接线孔的侧壁紧贴。The coating machine oven according to claim 5, characterized in that the end of the opening of the insulating closure is in contact with the electrode sheet, and the outer surface of the insulating closure is in contact with the side of the wiring hole. The wall is tight.
  7. 根据权利要求5所述的涂布机烤箱,其特征在于,所述绝缘封闭件在背向所述开口的一端具有台阶结构,所述台阶结构上开设有注胶孔(654),所述注胶孔与所述电极片的间隔距离小于所述走线孔与所述电极片的间隔距离。The coating machine oven according to claim 5, characterized in that the insulating sealing member has a step structure at one end facing away from the opening, and a glue injection hole (654) is provided on the step structure. The distance between the glue hole and the electrode sheet is smaller than the distance between the wiring hole and the electrode sheet.
  8. 根据权利要求7所述的涂布机烤箱,其特征在于,所述台阶结构朝向所述容纳腔内的角为圆角(655)。The coating machine oven according to claim 7, characterized in that the corners of the step structure facing into the accommodation cavity are rounded (655).
  9. 根据权利要求8所述的涂布机烤箱,其特征在于,所述容纳腔的内壁是光滑的,且所述圆角处的表面粗糙度小于0.25。The coating machine oven according to claim 8, characterized in that the inner wall of the accommodation cavity is smooth, and the surface roughness at the rounded corners is less than 0.25.
  10. 根据权利要求5至9任一项所述的涂布机烤箱,其特征在于,所述加热板还包括紧固件(66),所述紧固件与所述导线和所述电极片连接,并用于将所述导线和所述电极片固定。The coating machine oven according to any one of claims 5 to 9, characterized in that the heating plate further includes a fastener (66), the fastener is connected to the wire and the electrode sheet, And used to fix the wire and the electrode sheet.
  11. 根据权利要求5至10任一项所述的涂布机烤箱,其特征在于,所述加热板还包括反光片(67),所述反光片覆盖在所述绝缘隔热片背向所述基板的一侧。The coating machine oven according to any one of claims 5 to 10, characterized in that the heating plate further includes a reflective sheet (67) covering the insulating and heat-insulating sheet facing away from the substrate. side.
  12. 根据权利要求5至11任一项所述的涂布机烤箱,其特征在于,所述加热板还包括密封件(68),所述密封件设置在所述绝缘隔热片的侧面,并与所述基板连接,以封闭所述基板和所述绝缘隔热片之间的缝隙。 The coating machine oven according to any one of claims 5 to 11, characterized in that the heating plate further includes a sealing member (68), the sealing member is provided on the side of the insulating and heat-insulating sheet and is connected with the insulating heat-insulating sheet. The base plates are connected to close the gap between the base plates and the insulation and heat shielding sheets.
  13. 根据权利要求5至12任一项所述的涂布机烤箱,其特征在于,所述加热板还包括加强板(69),所述加强板设置在所述红外层背向所述基板的一侧。The coating machine oven according to any one of claims 5 to 12, characterized in that the heating plate further includes a reinforcing plate (69), the reinforcing plate is disposed on a side of the infrared layer facing away from the substrate. side.
  14. 根据权利要求1至13任一项所述的涂布机烤箱,其特征在于,所述绝缘隔热片呈平板结构。 The coating machine oven according to any one of claims 1 to 13, characterized in that the insulating and heat-insulating sheet has a flat structure.
PCT/CN2023/101261 2022-07-29 2023-06-20 Coater oven WO2024021934A1 (en)

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CN202310032718.8A CN117463580A (en) 2022-07-29 2023-01-10 Coating machine oven

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Citations (8)

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Publication number Priority date Publication date Assignee Title
WO1996027271A1 (en) * 1995-03-01 1996-09-06 Compagnie Generale D'innovation Et De Developpement Cogidev Electric heating element of the convection or convection-radiation type
CN206153096U (en) * 2016-10-25 2017-05-10 宁德时代新能源科技股份有限公司 Drying oven device of coating machine
CN109248836A (en) * 2017-07-14 2019-01-22 王敏 A kind of infra-red radiation lithium battery pole slice coating drying device
CN112371461A (en) * 2020-10-28 2021-02-19 惠州市巨星科技有限公司 Drying system and drying method for lithium battery production
CN213300756U (en) * 2020-10-15 2021-05-28 漳州露典机械有限公司 High-efficiency energy-saving dryer
CN216060235U (en) * 2021-06-07 2022-03-18 湖南全康电子科技有限公司 Electric oven adopting planar heating body heating technology
CN114739144A (en) * 2022-05-11 2022-07-12 广东嘉拓自动化技术有限公司 Baking oven
CN219168833U (en) * 2022-12-28 2023-06-13 比亚迪股份有限公司 Infrared plate assembly and coating machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996027271A1 (en) * 1995-03-01 1996-09-06 Compagnie Generale D'innovation Et De Developpement Cogidev Electric heating element of the convection or convection-radiation type
CN206153096U (en) * 2016-10-25 2017-05-10 宁德时代新能源科技股份有限公司 Drying oven device of coating machine
CN109248836A (en) * 2017-07-14 2019-01-22 王敏 A kind of infra-red radiation lithium battery pole slice coating drying device
CN213300756U (en) * 2020-10-15 2021-05-28 漳州露典机械有限公司 High-efficiency energy-saving dryer
CN112371461A (en) * 2020-10-28 2021-02-19 惠州市巨星科技有限公司 Drying system and drying method for lithium battery production
CN216060235U (en) * 2021-06-07 2022-03-18 湖南全康电子科技有限公司 Electric oven adopting planar heating body heating technology
CN114739144A (en) * 2022-05-11 2022-07-12 广东嘉拓自动化技术有限公司 Baking oven
CN219168833U (en) * 2022-12-28 2023-06-13 比亚迪股份有限公司 Infrared plate assembly and coating machine

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