CN212656453U - Ultra-high temperature composite thermal insulation refractory brick - Google Patents
Ultra-high temperature composite thermal insulation refractory brick Download PDFInfo
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- CN212656453U CN212656453U CN202021763950.7U CN202021763950U CN212656453U CN 212656453 U CN212656453 U CN 212656453U CN 202021763950 U CN202021763950 U CN 202021763950U CN 212656453 U CN212656453 U CN 212656453U
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- refractory brick
- high temperature
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- insulating
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- 239000011449 brick Substances 0.000 title claims abstract description 68
- 239000002131 composite material Substances 0.000 title claims abstract description 38
- 238000009413 insulation Methods 0.000 title abstract description 5
- 239000011810 insulating material Substances 0.000 claims abstract description 58
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000010410 layer Substances 0.000 claims description 7
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 239000011888 foil Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000011247 coating layer Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims 3
- 239000012774 insulation material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 229920000742 Cotton Polymers 0.000 description 9
- 238000004321 preservation Methods 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005338 heat storage Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011534 incubation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Compositions Of Oxide Ceramics (AREA)
Abstract
本实用新型实施例涉及耐火隔热砖技术领域，公开了一种超高温复合保温耐火砖，包括：呈中空结构的耐火砖本体，所述耐火砖本体的内壁面贴合有第一保温材料，在所述第一保温材料围合的区域内放置有支撑板，所述支撑板上开设有通槽，在所述支撑板的空隙处填充有第二保温材料。本实用新型实施例提供的超高温复合保温耐火砖，可充分利用不同保温材料的优势温区，高效经济地发挥保温效果；内部的支撑板增加了的机械强度；具有导热系数低，保温效果好，耐火、防水性能好，机械强度高的特点。
The embodiment of the utility model relates to the technical field of refractory and heat-insulating bricks, and discloses an ultra-high temperature composite heat-insulating refractory brick, comprising: a refractory brick body having a hollow structure, the inner wall surface of the refractory brick body is fitted with a first heat insulating material, A support plate is placed in the area enclosed by the first heat insulating material, a through groove is formed on the support plate, and a second heat insulating material is filled in the gap of the support plate. The ultra-high temperature composite thermal insulation refractory brick provided by the embodiment of the present utility model can make full use of the advantageous temperature areas of different thermal insulation materials, and exert the thermal insulation effect efficiently and economically; the internal support plate has increased mechanical strength; it has low thermal conductivity and good thermal insulation effect. , Fire resistance, good waterproof performance and high mechanical strength.
Description
Technical Field
The utility model relates to a refractory heat-insulating brick technical field especially relates to an ultra-temperature composite heat preservation is able to bear or endure firebrick.
Background
The heat storage technology can effectively overcome discontinuity in the energy consumption process, can realize good space-time matching between the energy supply process and the energy consumption process, and has wide application prospect. In particular, the heat storage technology can be applied to the fields of power system peak shaving, aerospace, solar energy utilization, waste heat recovery, heating and air conditioning, household appliance industry and the like. For the heat storage equipment in the temperature range of more than 1000 ℃, a high-efficiency heat insulation material is needed to reduce the heat loss so as to achieve the purpose of energy conservation.
The existing high-temperature heat-insulating materials mainly comprise composite silicate, fiber heat-insulating materials, CAS aluminum magnesium heat-insulating materials and nano heat-insulating materials taking fumed silica powder as a main material. But the use temperature of the composite silicate is limited, and is generally below 500 ℃; the aluminum silicate fiber has larger heat conductivity coefficient at high temperature and is more expensive; the long-period efficient use temperature of the CAS aluminum-magnesium heat preservation material is 600 ℃; the sintering of the silicon dioxide powder in the nano heat-insulating material at the temperature of over 800 ℃ can bring potential safety hazards to industrial equipment. Therefore, more effective insulation is needed for operating conditions at temperatures of 1000 ℃ or higher.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an ultra-high temperature composite heat preservation is able to bear or endure firebrick for solve or partially solve the problem that current high temperature insulation material can't be applicable to the operating mode of 1000 ℃ and above warm area.
The embodiment of the utility model provides an ultra-high temperature composite heat preservation is able to bear or endure firebrick, include: the fireproof brick comprises a fireproof brick body with a hollow structure, wherein a first heat-insulating material is attached to the inner wall surface of the fireproof brick body, a supporting plate is placed in an area enclosed by the first heat-insulating material, a through groove is formed in the supporting plate, and a second heat-insulating material is filled in a gap of the supporting plate.
On the basis of the technical scheme, the supporting plate is of an I-shaped structure, a square-shaped structure or a square-shaped structure.
On the basis of the technical scheme, the supporting plate is an inorganic plate with a reinforcing rib layer.
On the basis of the technical scheme, a heat-insulating refractory coating layer is arranged between the first heat-insulating material and the inner wall surface of the refractory brick body.
On the basis of the technical scheme, two opposite side surfaces of the refractory brick body are respectively provided with a protrusion and a groove which are matched with each other.
On the basis of the technical scheme, the first heat-insulating material comprises a CAS aluminum magnesium heat-insulating plate or a nano heat-insulating plate.
On the basis of the technical scheme, the first heat-insulating material is wrapped with an aluminum foil film.
On the basis of the technical scheme, the second heat-insulating material comprises composite silicate cotton, glass fiber cotton or ceramic fiber cotton.
On the basis of the technical scheme, the inner wall surface of the refractory brick body and the first heat-insulating material as well as the first heat-insulating material and the second heat-insulating material are bonded through high-temperature-resistant bonding agents.
On the basis of the technical scheme, the refractory brick body is prepared from light clay bricks, light silica bricks or light high-alumina bricks.
In the ultra-high temperature composite heat-insulating refractory brick provided by the embodiment of the utility model, a layer of first heat-insulating material with low heat conductivity coefficient is laid in the refractory brick body to enhance the heat-insulating property of the ultra-high temperature composite heat-insulating refractory brick; the hollow structure can reduce the mechanical property of the ultra-high temperature composite heat-insulating refractory brick, and the I-shaped support plate is arranged in the first heat-insulating material to increase the mechanical strength; the second heat-insulating material is filled in the gap of the supporting plate, so that the heat-insulating performance of the ultra-high temperature composite heat-insulating refractory brick is in a temperature region above 1000 ℃, and the purposes of high efficiency and economy are achieved. The ultra-high temperature composite heat-insulating refractory brick provided by the embodiment of the utility model can fully utilize the advantageous temperature zones of different heat-insulating materials, and can efficiently and economically exert the heat-insulating effect; the internal support plate increases mechanical strength; the heat-insulating material has the characteristics of low heat conductivity coefficient, good heat-insulating effect, good fire resistance and water resistance and high mechanical strength.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of an ultra-high temperature composite heat-insulating refractory brick according to an embodiment of the present invention;
fig. 2 is a sectional view taken along line a-a of fig. 1.
Reference numerals:
1. a groove; 2. a protrusion; 3. a firebrick body; 4. an aluminum foil film; 5. a first insulating material; 6. a support plate; 7. and a second thermal insulation material.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The service temperature of the fireproof heat-insulating brick is 1000-1500 ℃, but the heat conductivity coefficient of the existing fireproof heat-insulating brick is large, and the adjacent fireproof heat-insulating bricks easily slide relatively to each other, so that the structure is unstable. In order to solve the problem of relative sliding, the surface of the common fireproof heat-insulating brick is pressed with grains which are butted with the grains of the adjacent fireproof heat-insulating brick. But the grains are easy to shift, so that the grains cannot be butted, and the grains need to be aligned during laying, which is inconvenient.
As shown in fig. 1 and 2, the ultra-high temperature composite heat-insulating refractory brick of the embodiment of the present invention comprises: the refractory brick body 3 is of a hollow structure, a first heat-insulating material 5 is attached to the inner wall surface of the refractory brick body 3, a supporting plate 6 is placed in the area enclosed by the first heat-insulating material 5, a through groove is formed in the supporting plate 6, and a second heat-insulating material 7 is filled in the gap of the supporting plate 6.
The firebrick body 3 is made of light clay brick, light silica brick or light high alumina brick.
It will be understood that in order to increase the mechanical strength of the ultra-high temperature composite insulating refractory brick, a support plate 6 is placed in the area enclosed by the first insulating material 5; through grooves are formed in the supporting plate 6, so that the supporting plate is of an I-shaped structure, a square-shaped structure or a square-shaped structure.
The following description will be given taking an example in which the support plate has an I-shaped structure. A supporting plate 6 with an I-shaped structure is placed in the area enclosed by the first heat-insulating material 5, a second heat-insulating material 7 is filled in the gap of the supporting plate 6, and the second heat-insulating material 7 is attached to the first heat-insulating material 5. In order to better increase the mechanical strength of the ultra-high temperature composite heat-insulating refractory brick, a plurality of sequentially connected I-shaped supporting plates 6 are arranged in the area enclosed by the first heat-insulating material 5.
In the embodiment of the utility model, a layer of first heat-insulating material 5 with low heat conductivity coefficient is laid in the refractory brick body 3 to enhance the heat-insulating performance of the ultra-high temperature composite heat-insulating refractory brick; the hollow structure can reduce the mechanical performance of the ultra-high temperature composite heat-insulating refractory brick, and the support plate 6 with the I-shaped structure is arranged in the first heat-insulating material 5 to increase the mechanical strength; the second heat-insulating material 7 is filled in the gap of the supporting plate 6, so that the heat-insulating performance of the ultra-high temperature composite heat-insulating refractory brick is in a temperature range of more than 1000 ℃, and the purposes of high efficiency and economy are achieved. The ultra-high temperature composite heat-insulating refractory brick provided by the embodiment of the utility model can fully utilize the advantageous temperature zones of different heat-insulating materials, and can efficiently and economically exert the heat-insulating effect; the internal support plate increases mechanical strength; the heat-insulating material has the characteristics of low heat conductivity coefficient, good heat-insulating effect, good fire resistance and water resistance and high mechanical strength.
In addition to the above embodiments, the supporting plate 6 is a reinforcing rib layer inorganic plate.
In order to improve the mechanical strength of the ultra-high temperature composite heat-insulating refractory brick, the support plate 6 is an inorganic plate with a reinforcing rib layer with higher mechanical strength.
In addition to the above embodiment, a heat insulating refractory coating layer is provided between the first heat insulating material 5 and the inner wall surface of the firebrick body 3.
In order to achieve high temperature resistance, non-deformation, and enhanced heat retaining performance, a layer of heat retaining refractory material is sprayed on the inner surface of the refractory block body 3 before the first heat retaining material 5 is attached to the inner surface of the refractory block body 3.
On the basis of the above embodiment, the firebrick body 3 is respectively configured with the matched protrusion 2 and the groove 1 on two opposite sides.
As shown in fig. 1, the top and left surfaces of the firebrick body 3 are provided with the protrusions 2, and the right and bottom surfaces of the firebrick body 3 are provided with the grooves 1. The number and the size of the bulges 2 and the grooves 1 are determined according to the size of the ultra-high temperature composite heat-insulating refractory brick, generally, the number of the top surface and the bottom surface is not less than two, and the number of the left surface and the right surface is not less than one. Meanwhile, the cross-sectional shapes of the protrusion 2 and the groove 1 can be changed according to different use requirements, such as a rectangle, a trapezoid, a circular arc, and the like, and are not particularly limited herein. When the ultra-high temperature compound heat-preservation refractory bricks are laid, the grooves and the protrusions of the adjacent ultra-high temperature compound heat-preservation refractory bricks are aligned and assembled, and the ultra-high temperature compound heat-preservation refractory bricks are convenient to install and are not easy to slide.
The embodiment of the utility model provides an in, through set up protruding 2 and recess 1 on resistant firebrick's of ultra-high temperature compound incubation lateral wall for adjacent resistant firebrick's of ultra-high temperature compound incubation connection is more firm, avoids squinting, increases holistic stability, and is convenient for lay.
On the basis of the above embodiment, the first heat-insulating material 5 includes a CAS aluminum magnesium heat-insulating plate or a nano heat-insulating plate.
It should be noted that the first heat-insulating material 5 may be a material with better heat-insulating property, such as a CAS aluminum magnesium heat-insulating plate, a nano heat-insulating plate, or the like.
On the basis of the above embodiment, the first heat insulating material 5 is externally wrapped with the aluminum foil film 4.
The first heat insulating material 5 is covered with the aluminum foil film 4 to reflect radiation, prevent water, and increase strength.
On the basis of the above embodiment, the second thermal insulation material 7 includes composite silicate cotton, glass fiber cotton or ceramic fiber cotton.
It should be noted that the second thermal insulation material 7 may be selected from composite silicate cotton, glass fiber cotton, ceramic fiber cotton and other low-cost thermal insulation materials.
In the above embodiment, the inner wall surface of the firebrick body 3 and the first heat insulating material 5 and the second heat insulating material 7 are bonded to each other by the high-temperature resistant adhesive.
In order to improve the structural strength and stability, the heat-insulating refractory coating layer and the first heat-insulating material 5 are bonded by a high-temperature-resistant adhesive, the first heat-insulating material 5 and the second heat-insulating material 7 are bonded by a high-temperature-resistant adhesive, and the second heat-insulating material 7 and the support plate 6 are bonded by a high-temperature-resistant adhesive.
It is understood that the high temperature-resistant adhesive layer comprises, by mass, 100 parts of bisphenol A type EP01441-310 epoxy resin, 10 parts of liquid nitrile rubber, 50 parts of corundum powder, and 10 parts of 2-ethyl-4-methylimidazole, and no other solvent is added. The high-temperature resistant adhesive is prepared by stirring and mixing the components.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. An ultra-high temperature composite heat-insulating refractory brick is characterized by comprising: the fireproof brick comprises a fireproof brick body with a hollow structure, wherein a first heat-insulating material is attached to the inner wall surface of the fireproof brick body, a supporting plate is placed in an area enclosed by the first heat-insulating material, a through groove is formed in the supporting plate, and a second heat-insulating material is filled in a gap of the supporting plate.
2. The ultra-high temperature composite insulating refractory brick as claimed in claim 1, wherein the support plate is of an I-shaped structure, a square-shaped structure or a square-shaped structure.
3. The ultra-high temperature composite insulating refractory brick as claimed in claim 1, wherein the support plate is a reinforcing rib layer inorganic plate.
4. The ultra-high temperature composite insulating refractory brick as claimed in any one of claims 1 to 3, wherein an insulating refractory coating layer is provided between the first insulating material and the inner wall surface of the refractory brick body.
5. The ultra-high temperature composite insulating refractory brick as claimed in any one of claims 1 to 3, wherein the two opposite sides of the refractory brick body are respectively configured with a matched protrusion and a matched groove.
6. The ultra-high temperature composite insulating refractory brick according to any one of claims 1 to 3, wherein the first insulating material comprises a CAS aluminum magnesium insulating board or a nano insulating board.
7. The ultra-high temperature composite insulating refractory brick as claimed in any one of claims 1 to 3, wherein the first insulating material is externally wrapped with an aluminum foil film.
8. The ultra-high temperature composite insulating refractory brick as claimed in any one of claims 1 to 3, wherein the second insulating material comprises composite silicate wool, glass fiber wool or ceramic fiber wool.
9. The ultra-high temperature composite insulating refractory brick as claimed in any one of claims 1 to 3, wherein the inner wall surface of the refractory brick body and the first insulating material and the second insulating material are bonded by a high temperature resistant adhesive.
10. The ultra-high temperature composite heat-insulating refractory brick as claimed in any one of claims 1 to 3, wherein the refractory brick body is made of light clay brick, light silica brick or light high alumina brick.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021763950.7U CN212656453U (en) | 2020-08-21 | 2020-08-21 | Ultra-high temperature composite thermal insulation refractory brick |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021763950.7U CN212656453U (en) | 2020-08-21 | 2020-08-21 | Ultra-high temperature composite thermal insulation refractory brick |
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| CN212656453U true CN212656453U (en) | 2021-03-05 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111894195A (en) * | 2020-07-29 | 2020-11-06 | 江苏德业节能科技发展有限公司 | A pressure-resistant composite thermal insulation autoclaved aerated brick |
| CN114075856A (en) * | 2020-08-21 | 2022-02-22 | 中国科学院理化技术研究所 | Ultra-high temperature composite heat-insulating refractory brick |
| CN114575521A (en) * | 2022-03-22 | 2022-06-03 | 张廷虎 | Pressure-resistant composite heat-insulating aerated brick |
-
2020
- 2020-08-21 CN CN202021763950.7U patent/CN212656453U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111894195A (en) * | 2020-07-29 | 2020-11-06 | 江苏德业节能科技发展有限公司 | A pressure-resistant composite thermal insulation autoclaved aerated brick |
| CN114075856A (en) * | 2020-08-21 | 2022-02-22 | 中国科学院理化技术研究所 | Ultra-high temperature composite heat-insulating refractory brick |
| CN114575521A (en) * | 2022-03-22 | 2022-06-03 | 张廷虎 | Pressure-resistant composite heat-insulating aerated brick |
| CN114575521B (en) * | 2022-03-22 | 2023-10-31 | 万宁泰润实业有限公司 | Pressure-resistant composite heat-insulating aerated brick |
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