WO2024021392A1 - Buried type vibration isolator - Google Patents

Buried type vibration isolator Download PDF

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Publication number
WO2024021392A1
WO2024021392A1 PCT/CN2022/133896 CN2022133896W WO2024021392A1 WO 2024021392 A1 WO2024021392 A1 WO 2024021392A1 CN 2022133896 W CN2022133896 W CN 2022133896W WO 2024021392 A1 WO2024021392 A1 WO 2024021392A1
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WO
WIPO (PCT)
Prior art keywords
spring
vibration isolator
buried
supported
housing
Prior art date
Application number
PCT/CN2022/133896
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French (fr)
Chinese (zh)
Inventor
厉敏辉
王博
郑靖宇
许静
赵红
Original Assignee
浙江天铁实业股份有限公司
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Application filed by 浙江天铁实业股份有限公司 filed Critical 浙江天铁实业股份有限公司
Publication of WO2024021392A1 publication Critical patent/WO2024021392A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F16F15/085Use of both rubber and metal springs

Definitions

  • the invention belongs to the technical field of track vibration and noise reduction, and specifically relates to a buried vibration isolator.
  • the vibration-damping pads are mostly in the form of full paving, so that the stiffness of the entire vibration-damping system is still low. Large, the vibration damping effect is very limited, and the full floor of damping pads makes it difficult to set up drainage pipelines; in addition, the damping pads are usually pasted or riveted on the prefabricated panels through secondary processing, and the process is complicated.
  • the corresponding outer cylinder needs to be embedded when casting the concrete floating slab, and then the steel springs are installed one by one in the outer cylinder, adjusted, and multiple fasteners are installed. The process is also complicated; in addition, steel springs and The assembly tools are larger in size and require larger space for construction.
  • Elevated tracks often have limited construction space and tight construction schedule requirements.
  • the above two vibration damping devices are difficult to apply to elevated tracks due to complex processes, long construction time, and large space required for construction.
  • the present invention is carried out to solve the above problems.
  • the purpose is to provide a vibration isolator with compact structure, small size and short construction time, which is suitable for elevated tracks.
  • the present invention adopts the following technical solutions:
  • the invention provides a buried vibration isolator, which is characterized in that it includes: a mounting seat, which is pre-buried under the track bed plate; a spring component, the upper end of which is embedded in the mounting seat, and the lower end of which is in contact with the base; and an adjustment seat.
  • a high spacer is provided between the lower end of the spring assembly and the base for adjusting the installation height of the spring assembly, wherein the spring assembly includes: a spring-supported upper shell; a spring-supported lower shell; And a rubber spring is provided inside the covering structure formed by fitting the upper spring supporting housing and the lower spring supporting housing.
  • the buried vibration isolator provided by the present invention may also have the following technical features, wherein the mounting seat is a pre-embedded part made of metal, and the top of the spring-supported upper shell is provided with a structure capable of contacting the metal material.
  • the adsorbed magnet is used to adsorb and fix the spring-supported upper shell in the mounting base.
  • the buried vibration isolator provided by the present invention may also have the following technical features, and further include a limiting column, wherein the bottom of the spring-supported lower housing has a limiting column installation groove, and the middle part of the height-adjusting gasket It has a relief hole.
  • the upper end of the limit column is embedded in the installation groove of the limit column, the lower end is driven into the base for fixation, and the limit column passes through the relief of the height-adjusting gasket. hole.
  • the buried vibration isolator provided by the present invention may also have the following technical features, wherein the limiting column has a cylindrical upper cylindrical end and a cylindrical lower cylindrical end, and the diameter of the lower cylindrical end is smaller than the cylindrical end.
  • the length of the upper cylindrical end and the lower cylindrical end is 40 mm to 60 mm.
  • the buried vibration isolator provided by the present invention can also have the following technical characteristics, and also include an anti-falling bracket, which has: at least a pair of connecting plates, one end is fixed below the spring-supported lower housing, and the other end is movably fixed. on the periphery of the spring-supported upper housing; and a plurality of connectors, connecting both ends of the connecting plate to the spring-supported lower housing and the spring-supported upper housing respectively.
  • an anti-falling bracket which has: at least a pair of connecting plates, one end is fixed below the spring-supported lower housing, and the other end is movably fixed. on the periphery of the spring-supported upper housing; and a plurality of connectors, connecting both ends of the connecting plate to the spring-supported lower housing and the spring-supported upper housing respectively.
  • the buried vibration isolator provided by the present invention can also have the following technical features, wherein the connecting plate is L-shaped and has two mutually perpendicular sections. One section is provided with a plurality of mounting holes, and the other section is provided with a limited number of installation holes. The length direction of the limiting strip hole is consistent with the extension direction of the other section.
  • the bottom surface of the spring-supported lower housing has at least one pair of connecting plate inlays, the shape of which is the same as that of the connecting plate.
  • One end of the connecting plate is matched with one end of the connecting plate, and one end of the connecting plate is embedded in the connecting plate slot, and is fixed on the spring-supported lower housing through a plurality of connecting parts, and the connecting parts pass through the limiting bar.
  • -shaped hole install the other end of the connecting plate on the peripheral edge of the spring-supported upper shell, and the spring-supported upper shell can move relative to the connecting plate, and the moving range is the shape of the limiting bar Hole length range.
  • the buried vibration isolator provided by the present invention may also have the following technical features, wherein the upper and lower ends of the rubber spring are both circular, the spring supporting upper shell is in the shape of a circular cover, and the middle part of the inner surface It has a circular embedding groove, the embedding groove matches the upper end of the rubber spring, the upper end of the rubber spring is fitted and bonded in the embedding groove, and the spring supports the lower housing in a shape of It is circular cover-shaped, and its interior matches the lower end of the rubber spring.
  • the lower end of the rubber spring is embedded and bonded in the spring support lower housing.
  • the buried vibration isolator provided by the present invention may also have the following technical features, wherein the thickness of the height-adjusting gasket is 2 mm to 25 mm, and the number is one or more.
  • the buried vibration isolator according to the present invention includes a mounting seat, a spring component and a height-adjusting gasket.
  • the mounting seat is pre-embedded under the track bed plate.
  • One end of the spring component is embedded in the mounting seat, and the other end is offset against the base through the height-adjusting gasket. Therefore, the buried vibration isolator of the present invention has a compact structure and a small number of parts.
  • the installation can be completed by installing the track bed board with a pre-embedded mounting seat. It is easy to install and the construction time is short.
  • the spring assembly further includes a spring-supported upper shell, a spring-supported lower shell and a rubber spring.
  • the rubber spring is arranged inside a wrapping structure formed by fitting the upper and lower shells. Therefore, the lateral and longitudinal deformation of the rubber spring is reasonably controlled through the wrapping structure. Constraint, and avoid the impact of external debris, dust, etc. on the rubber spring, so it is conducive to maintaining the ideal stiffness of the rubber spring, ensuring its vibration reduction effect, and increasing its service life.
  • Figure 1 is a schematic plan view of a linear track bed in an embodiment of the present invention
  • Figure 2 is a cross-sectional view of the linear track bed at the position of the vibration isolator in the embodiment of the present invention
  • Figure 3 is a schematic plan view of the track bed board in the embodiment of the present invention.
  • Figure 4 is an exploded structural view of the buried vibration isolator in Embodiment 1 of the present invention.
  • Figure 5 is a three-dimensional structural view of the mounting base in Embodiment 1 of the present invention.
  • Figure 6 is a three-dimensional structural view of the mounting base from different angles in Embodiment 1 of the present invention.
  • Figure 7 is a cross-sectional view of the spring assembly in Embodiment 1 of the present invention.
  • Figure 8 is a three-dimensional structural view of the height-adjusting gasket in Embodiment 1 of the present invention.
  • Figure 9 is an orthographic view of the height-adjusting gasket in Embodiment 1 of the present invention.
  • Figure 10 is a three-dimensional structural view of the limiting column in Embodiment 1 of the present invention.
  • Figure 11 is a cross-sectional view of the buried vibration isolator in Embodiment 1 of the present invention.
  • Figure 12 is a cross-sectional view of the linear track bed at the position of the limiting boss in the embodiment of the present invention.
  • Figure 13 is a flow chart for installing a buried vibration isolator in Embodiment 1 of the present invention.
  • Figure 14 is a three-dimensional structural view of the spring assembly in Embodiment 2 of the present invention.
  • Figure 15 is a three-dimensional structural view of the spring assembly from different angles in Embodiment 2 of the present invention.
  • Figure 16 is an exploded structural view of the spring assembly in Embodiment 2 of the present invention.
  • Figure 17 is a three-dimensional structural view of the spring-supported lower housing in Embodiment 2 of the present invention.
  • Figure 18 is a three-dimensional structural view of the connecting plate in Embodiment 2 of the present invention.
  • Figure 19 is a cross-sectional view of the spring assembly in Embodiment 2 of the present invention.
  • Linear track bed 100 Linear track bed 100; track bed plate 110; plate body 111; sleeper 112; limiting groove 114; buried vibration isolator 140; mounting seat 141; flange 1411; spring assembly 142; spring support upper shell 1421; embedded recess Slot 14211; magnet mounting slot 14212; spring support lower housing 1422; rubber ring mounting slot 14221; limiting column mounting slot 14222; rubber spring 1423; limiting rubber ring 1424; magnet 1425; anti-falling bracket 1426; connecting plate 14261; fixing hole 14261a; limit strip hole 14261b; bracket connector 14262; bracket fixing piece 14263; height adjustment gasket 143; relief hole 1431; limit column 144; upper cylindrical end 1441; lower cylindrical end 1442; base 200; limit boss 400.
  • Figure 1 is a schematic plan view of the linear track bed in this embodiment.
  • Figure 2 is a cross-sectional view of the linear track bed at the position of the vibration isolator in this embodiment. In order to show the overall structural composition, some relatively small structures are omitted in the figure.
  • the linear track bed 100 of this embodiment is arranged on an elevated structure and is used to carry linear rails.
  • the linear track bed 100 is composed of a plurality of track bed plates 110 connected end to end.
  • Figure 3 is a schematic plan view of the track bed plate in this embodiment.
  • the track bed plate 110 is arranged on the base 200.
  • the base 200 is made of concrete and is cast and formed on the elevated beam.
  • the track bed slab 110 includes a slab body 111 and a plurality of buried vibration isolators 140.
  • the slab body 111 is a prestressed reinforced concrete slab, which is pre-cast in the factory and laid on the elevated structure to form part of the elevated beam span plate;
  • the buried vibration isolators 140 are embedded in the plate body 111 in a group of two, and the two buried vibration isolators 140 in a group are respectively located directly below the two rails.
  • the elevated beam is a 30m beam
  • the plate body 111 includes two types: P3500 type and P4700 type.
  • P3500 type track bed boards For the 30m beam, 7 P3500 type track bed boards and 1 P4700 type track bed board are laid.
  • the size of the P3500 type track bed board is 3500mm ⁇ 2400mm ⁇ 260mm (length ⁇ width ⁇ thickness), and six pairs of fastening components 111 are arranged on it at equal intervals;
  • the size of the P4700 type track bed board is 4700mm ⁇ 2400mm ⁇ 260mm (length ⁇ width ⁇ thickness), on which 8 pairs of sleepers 112 are arranged at equal intervals.
  • the linear track is installed on the track bed plate 110 through sleepers 112 and buckle accessories.
  • a plurality of buried vibration isolators 140 are provided below the track bed plate 110 to reduce vibration and noise of the track when the train is running.
  • three pairs of buried vibration isolators 140 are arranged at equal intervals below the P3500 type track bed slab.
  • Each pair of buried vibration isolators 140 is arranged between two adjacent pairs of fastening components 112, and each buried vibration isolator 140 are all arranged directly below the rail; 4 pairs of buried vibration isolators 140 are arranged at equal intervals under the P4700 track bed plate.
  • the specific installation method is the same as above.
  • each buried vibration isolator 140 is marked with dotted circles in FIGS. 1 and 3 . After installation, the structure of the buried vibration isolator 140 cannot be seen from above the track bed plate 110 .
  • Figure 4 is an exploded view of the structure of the buried vibration isolator in this embodiment.
  • the buried vibration isolator 140 includes a mounting base 141 , a spring assembly 142 , a height-adjusting gasket 143 and a limiting column 144 .
  • Figure 5 is a three-dimensional structural view of the mounting base in this embodiment.
  • Figure 6 is a three-dimensional structural view of the mounting base from different angles in this embodiment.
  • the mounting base 141 is an embedded part made of steel. When the concrete plate 111 is cast, it is pre-set at a corresponding position in the steel frame of the plate 111 . As shown in Figure 5-6, the mounting base 141 is in the shape of a circular cover, and its shell has a thickness of 8 mm to 12 mm. The upper end of the mounting base 141 has a ring of flange 1411 for increasing the adhesion and bearing capacity of the mounting base 141 .
  • the spring assembly 142 is generally cylindrical in shape as a whole, and its diameter is smaller than the inner diameter of the mounting base 141 .
  • Figure 7 is a cross-sectional view of the spring assembly in this embodiment.
  • the spring assembly 142 uses its own elastic deformation to absorb the vibration energy transmitted from the plate body 111 when the train is running, thereby reducing vibration and noise. As shown in FIGS. 4 and 7 , the spring assembly 142 includes an upper spring support housing 1421 , a lower spring support housing 1422 , a rubber spring 1423 and a plurality of limiting rubber rings 1424 .
  • the spring support upper housing 1421 is made of metal material and is in the shape of a circular cover.
  • the inner surface of the top has a circular embedding groove 14211.
  • the shape and size of the embedding groove 14211 match the upper end of the rubber spring 1423.
  • the spring support lower shell 1422 is also made of metal material and has a circular cover shape, and its diameter is smaller than the diameter of the spring support upper shell 1421, so the two can be fitted together, and the spring support upper shell 1421 is covered in
  • the spring supports the outside of the lower housing 1422 to form a covering structure.
  • the inner diameter of the spring support lower housing 1422 matches the rubber spring 1423.
  • the outer periphery of the spring-supported lower housing 1422 has two annular rubber ring installation grooves 14221 for fitting and installing the limiting rubber ring 1424; the middle of the bottom surface of the spring-supported lower housing 1422 has a circular limiting post. Installation slot 14222 is used to install the limiting column 144.
  • the rubber spring 1423 is made of vulcanized rubber and has a circular plate-shaped upper end and a lower end.
  • the upper and lower ends of the rubber spring 1423 are wrapped with circular metal plates so that the force borne by both ends can be Delivers more evenly to the middle.
  • the middle part of the rubber spring 1423 is formed between the upper end and the lower end, and the middle part contracts radially inward. Viewed from the side, both sides of the rubber spring 1423 are inwardly curved arcs.
  • Rubber spring 1423 is available in a variety of stiffness specifications. During the production process, the stiffness of the rubber spring 1423 can be adjusted by adjusting the rubber composition and production parameters. In this embodiment, the rubber spring 1423 disposed in the middle of the plate body 111 has a relatively lower stiffness, and the rubber springs 1423 disposed on both sides of the plate body 111 in the length direction have a relatively higher stiffness. On both sides of the plate body 111, due to the existence of the cross section, relatively larger vibrations will be generated. Therefore, through such an arrangement, the overall vibration damping effect of the plate body 111 can be made more uniform.
  • the rubber spring 1423 is disposed inside the covering structure formed by fitting the upper spring supporting housing 1421 and the lower spring supporting housing 1422.
  • the upper end of the rubber spring 1423 is embedded in the embedding groove 14211, and is fixed by bonding; the lower end of the rubber spring 1423 is embedded in the spring support lower housing 1422, and is also fixed by bonding, thereby forming an elastic whole. Vibration-absorbing components for cushioning.
  • the two limiting rubber rings 1424 are respectively fitted into the two rubber ring mounting grooves 14221 of the spring-supported lower housing 1422, and the limiting rubber rings 1424 protrude outward from the rubber ring mounting grooves 14221, and the limiting rubber rings 1424 protrude.
  • the protruding part abuts the inner surface of the spring-supported upper housing 1421, thereby forming a lateral limit for the upper and lower housings.
  • Figure 8 is a three-dimensional structural view of the height-adjusting gasket in this embodiment.
  • Figure 9 is an orthographic view of the height-adjusting gasket in this embodiment.
  • the height-adjusting spacers 143 are used to adjust the installation height of the spring assembly 142, thereby adjusting the height of various places on the upper surface of the track bed plate 110.
  • the height-adjusting gasket 143 is a circular sheet-shaped metal piece, and its diameter is basically the same as the diameter of the spring assembly 142 .
  • a circular relief hole 1431 is provided in the middle of the height-adjusting gasket 143 for the limiting post 144 to pass through during installation.
  • each vibration isolator can be provided with one or more height-adjusting pads 143.
  • Figure 10 is a three-dimensional structural view of the limiting column in this embodiment.
  • the limiting post 144 is used to fix the spring assembly 142 on the base 200 and limit its lateral displacement.
  • the limiting column 144 is a pin-shaped metal part with an upper cylindrical end 1441 and a lower cylindrical end 1442 .
  • the upper cylindrical end 1441 is inserted into the limiting column installation groove 14222 at the bottom of the spring-supported lower housing 1422, and the lower cylindrical end 1442 is driven into the base 200 to be fixed.
  • the diameter of the upper cylindrical end 1441 is larger than that of the lower cylindrical end 1442, so a step structure is formed at an upper position in the middle of the limiting column 144 for limiting the driving depth of the limiting column 144 when driving into the base 200.
  • FIG. 11 is a cross-sectional view of the buried vibration isolator in this embodiment, and FIG. 11 shows the structure of the buried vibration isolator after installation.
  • the mounting seat 141 is embedded in the lower part of the plate body 111, forming a circular mounting groove that opens downward, and the upper end of the spring assembly 142 (i.e., the spring support upper shell 1421) is installed in the mounting seat 141 , the lower end (that is, the spring-supported lower housing 1422) is placed on the base 200, and a limiting structure is formed through the limiting column 144.
  • the spring assembly 142 i.e., the spring support upper shell 1421
  • the lower end that is, the spring-supported lower housing 1422
  • the overall height of the spring assembly 142 and the height-adjusting gasket 143 is greater than the distance from the inner top surface of the mounting base 141 to the base 200. Therefore, after the installation is completed, the plate body 111 and the base 200 are not in direct contact, but form a floating plate. form, and is connected to the base 200 in a point contact manner through a plurality of spring assemblies 142 .
  • Figure 12 is a cross-sectional view of the linear track bed at the position of the limiting boss in this embodiment.
  • the linear track bed 100 is assembled from a plurality of the above-mentioned track bed plates 110 connected end to end, and the distance between two adjacent track bed plates 110 is 70 mm.
  • the limiting grooves 114 are in the shape of a rectangular parallelepiped with a leading angle and are used for setting the limiting boss 400 during assembly.
  • the limiting boss 400 is a rectangular parallelepiped concrete platform with a leading angle, and its shape matches the limiting groove 114 .
  • the limiting bosses 400 are respectively engaged with the limiting grooves 114 on the corresponding sides of two adjacent track bed plates 110, thereby playing a lateral limiting role for the track bed plates 110.
  • Figure 13 is a flow chart for installing a buried vibration isolator in this embodiment.
  • the process of installing the buried vibration isolator 140 specifically includes the following steps:
  • step S1 the limiting post 144 is driven into the predetermined position of the vibration isolator on the base 200, and then step S2 is entered.
  • step S2 the height-adjusting gasket 143 and the spring assembly 142 are sequentially placed at the predetermined isolator position on the base 200, and then step S3 is entered.
  • the limiting post 144 passes through the relief hole 1431 in the middle of the height-adjusting gasket 143 and is embedded in the limiting post installation groove 14222 at the bottom of the spring assembly 142 .
  • step S3 the prefabricated plate body 111 is placed on the base 200 through hoisting equipment, and each pre-embedded mounting seat 141 under the plate body 111 is aligned with each spring assembly 142 respectively, and then step S4 is entered.
  • each spring assembly 142 After being aligned and put down, the upper end of each spring assembly 142 is embedded in each mounting seat 141, and the track bed plate 110 enters the spring support state.
  • Step S4 use a force detection tool to detect the force of all spring components 142, and determine whether there is looseness. If the determination is yes, step S5 will be entered. If the determination is no, the end state will be entered.
  • step S5 the plate body 111 is lifted again by the hoisting equipment, and the height-adjusting gasket 143 under the unstressed spring assembly 142 is replaced according to the force detection result, and then returns to step S4.
  • All spring components 142 should be fully stressed. If it is found that some spring components 142 are loose and unstressed, lift the plate body 111 and recalculate the required thickness and height of the height-adjusting gasket 143 based on the force detection results. quantity, and correspondingly replace the height-adjusting gasket 143, and then return to step S4 to perform force detection again, and repeat this process until all spring components 142 are fully stressed, thereby ensuring the track vibration damping effect and operational safety.
  • This embodiment provides a buried vibration isolator, a track bed plate equipped with the buried vibration isolator, and a linear track bed. Compared with Embodiment 1, the difference lies in that the buried vibration isolator of this embodiment has The spring assembly adopts a double anti-removal structure with magnetic suction and bracket.
  • Figure 14 is a three-dimensional structural view of the spring assembly in this embodiment.
  • Figure 15 is a three-dimensional structural view of the spring assembly from different angles in this embodiment.
  • Figure 16 is an exploded structural view of the spring assembly in this embodiment
  • the spring assembly 142 of the buried vibration isolator 140 of this embodiment also includes a magnet 1425 and an anti-separation bracket 1426.
  • the magnet 1425 is used to adsorb and fix the spring assembly 142 in the mounting base 141.
  • the mounting base 141 is made of steel, and the magnet 1425 is a strong magnet capable of adsorbing to the steel.
  • the magnet member 1425 is cylindrical, with a through-mounting hole in the middle.
  • the middle part of the top surface of the spring-supported upper housing 1421 also has a circular magnet mounting groove 14212, the shape and size of which match the magnet 1425.
  • the middle part of the bottom surface of the magnet installation groove 14212 also has a through-mounting hole. Therefore, the magnet 1425 can be fitted and installed in the magnet installation groove 14212 and fixed through the connecting piece.
  • the anti-detachment bracket 1426 is used to prevent the spring assembly 142 from detaching during transportation, thereby damaging the rubber spring and affecting construction efficiency.
  • the anti-off bracket 1426 includes a pair of connecting plates 14261, a pair of bracket connecting parts 14262 and a plurality of bracket fixing parts 14263.
  • Figure 17 is a three-dimensional structural view of the connecting plate in this embodiment.
  • the connecting plate 14261 is a metal piece, L-shaped, and has two mutually perpendicular sections. One section is provided with two fixing holes 14261a, and the other section is provided with a limiting strip hole 14261b. The length direction of the hole 14261b is consistent with the extension direction of the segment.
  • the bracket connector 14262 is used to movably fix one end of the connecting plate 14261 with the limiting strip hole 14261b on the outer periphery of the spring-supported upper housing 1421. As shown in Figure 16, there is also a pair of bracket connection holes on the periphery of the spring support upper housing 1421, and the bracket connector 14262 passes through the limiting strip hole 14261b and the bracket connection hole on the spring support upper housing 1421 at the same time.
  • One end of the connecting plate 14261 is connected to the spring-supported upper housing 1421, and this end can move in the vertical direction relative to the spring-supported upper housing 1421, and the moving range is the length range of the limiting strip hole 14261b.
  • the bracket fixing part 14263 is used to fix the other end of the connecting plate 14261 to the bottom of the spring-supported lower housing 1422.
  • Figure 18 is a three-dimensional structural view of the spring-supported lower housing in this embodiment.
  • the bottom of the spring-supported lower housing 1422 also has a pair of connecting plate inlay grooves 14223, the shape of which is consistent with the end of the connection plate 1461 with the fixing hole 14261a, and the connection plate inlay grooves 14223 penetrate outward.
  • a pair of connecting plate inlay grooves 14223 are arranged oppositely.
  • One end of the connecting plate inlay groove 14223 is provided with two through connecting member mounting holes, the positions of which correspond to the two fixing holes 14261a of the connecting member 1461.
  • this end of the connecting plate 1461 can be fitted into the connecting plate embedding groove 14223 and fixed by the bracket fixing member 14263, so that this end of the connecting plate 1461 plays a connecting and supporting role for the spring-supported lower housing 1422. .
  • bracket connecting part 14262 and the bracket fixing part 14263 are both screws.
  • Figure 19 is a cross-sectional view of the spring assembly in this embodiment.
  • Figure 19 shows the state in which the spring assembly is installed as a whole.
  • the upper surface of the magnet 1425 is flush with the upper surface of the spring-supported upper housing 1421, and the lower surface of the L-shaped connecting plate 14261 is flush with the lower surface of the spring-supported lower housing 1422.
  • the surface is flush, so that the upper and lower ends of the spring assembly 142 have the same shape as the first embodiment, and other components of the vibration isolator do not need to be adjusted. Therefore, the spring assembly 142 of this embodiment can be installed using the same method as the first embodiment.
  • the spring component 142 of the buried vibration isolator 140 in this embodiment will not detach during transportation. After the installation is completed, the spring component 142 can be adsorbed and fixed on the mounting base 141 middle.
  • the buried vibration isolator 140 provided according to this embodiment includes a mounting seat 141, a spring component 142 and a height-adjusting gasket 143.
  • the mounting seat 141 is pre-buried under the track bed plate 110, and one end of the spring component 142 is embedded in the mounting seat 141. The other end is in contact with the base 200 through the height-adjusting gasket 143. Therefore, the buried vibration isolator 140 of this embodiment has a compact structure and a small number of parts. During installation, only the height-adjusting gasket 143 and the spring assembly are required in sequence. 142 is placed at each predetermined isolator position on the base 200, and then placed on the track bed plate 110 with the mounting seat 141 pre-embedded to complete the installation.
  • the spring assembly 142 further includes a spring-supported upper housing 1421, a spring-supported lower housing 1422 and a rubber spring 1423.
  • the rubber spring 1423 is arranged inside a wrapping structure formed by fitting the upper and lower housings. Therefore, the lateral direction of the rubber spring 1423 is affected by the wrapping structure. , the longitudinal deformation is reasonably restrained, and the influence of external debris, dust, etc. on the rubber spring 1423 is avoided. Therefore, it is conducive to maintaining the ideal stiffness of the rubber spring 1423, ensuring its vibration reduction effect, and improving its service life.
  • the buried vibration isolator 140 also includes a limiting post 144, one end of which is embedded in the limiting post installation groove 14222 at the bottom of the spring assembly 142, and the other end is driven into the base 200 for fixation. Therefore, the spring assembly 142 can be fixed through the limiting post 144. Being installed on the base 200 and limiting its lateral displacement further improves the reliability and safety of the buried vibration isolator 140.
  • a magnet 1425 is also fixed in the middle of the top surface of the spring assembly 142, which can adsorb and fix the spring assembly 142 in the steel mounting base 141. Therefore, the spring assembly 142 can be prevented from coming out of the mounting base 141. Further, Improve the reliability of the buried vibration isolator 140; the outside of the spring assembly 142 is also covered with an anti-detachment bracket 1426 composed of a pair of L-shaped connecting plates 14261, which can prevent the upper and lower shells of the spring assembly 142 from detaching during transportation. Since the two ends of the rubber spring 1423 are respectively bonded to the upper and lower shells, the separation of the upper and lower shells may also cause damage to the rubber spring 1423.
  • the anti-detachment bracket 1426 can protect the spring assembly 142 and the construction personnel, and make It is more convenient for construction workers to carry it, thereby improving the overall construction efficiency.
  • one end of the L-shaped connecting plate 14261 is a strip hole 14261b, and the connecting member passes through both the strip hole 14261b and the mounting hole on the periphery of the spring support upper housing 1421. Therefore, this end of the L-shaped connecting plate 14261 can be positioned relative to the spring.
  • the support upper housing 1421 moves in the vertical direction, and the movement range is the length range of the strip hole 14261b. That is to say, the setting of the anti-detachment bracket 1426 does not affect the elastic expansion and contraction of the spring assembly 142 within a reasonable range.
  • the buried vibration isolator 140 is arranged below the plate body 111, and the vibration isolator and its installation structure cannot be seen from above the track bed plate 110. Therefore, the buried vibration isolator 140 of this embodiment is used in the track bed plate 110 and the linear track bed. 100 also has the advantage of beautiful appearance. At the same time, because the buried vibration isolator 140 is only provided under the plate body 111, the buried vibration isolator 140 can be placed directly under the rail to achieve a better vibration reduction effect, unlike the traditional steel spring isolator. The vibrator is set on one side of the rail for later maintenance.
  • the anti-detachment bracket 1426 includes a pair of L-shaped connecting plates 14261.
  • the spring-supported upper shell 1421 and the spring-supported lower shell 1422 are respectively provided with slots for fitting and installing the pair of connecting plates 14261. and mounting holes.
  • the anti-detachment bracket 1426 can also include more connecting plates 14261, evenly distributed along the circumference, and the spring-supported upper shell 1421 and the spring-supported lower shell 1422 respectively have more corresponding connecting plates 14261. Multiple inlay slots and mounting holes can also achieve corresponding technical effects.

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Abstract

The present invention provides an buried type vibration isolator, comprising a pre-buried mounting seat, a spring assembly, and a height adjusting gasket; one end of the spring assembly is embedded in the pre-buried mounting seat, and the other end of the spring assembly abuts against a base by means of the height adjusting gasket. Therefore, the buried type vibration isolator of the present invention has a compact structure and a small number of parts; during mounting, the mounting can be completed by only placing the height adjusting gasket and the spring assembly at predetermined vibration isolator positions on the base, and then placing a track bed slab in which the pre-buried mounting seat is buried; the mounting is convenient, the construction time is short, and other large-sized assembly devices are not needed except a hoisting device used for hoisting the track bed slab, and therefore, the buried type vibration isolator is suitable for construction of an elevated trackway. A rubber spring is arranged inside a wrapping structure formed by fitting an upper housing to a lower housing so as to reasonably restrain transverse and longitudinal deformation of the rubber spring, thereby avoiding the impact of external sundries, dust and the like on the rubber spring, facilitating maintaining ideal rigidity of the rubber spring, guaranteeing a vibration-damping effect, and prolonging the service life.

Description

掩埋型隔振器Buried vibration isolator 技术领域Technical field
本发明属于轨道减振降噪技术领域,具体涉及一种掩埋型隔振器。The invention belongs to the technical field of track vibration and noise reduction, and specifically relates to a buried vibration isolator.
背景技术Background technique
列车在轨道上运行时,其运行时的冲击能量会导致轨道产生严重的振动及噪声,严重影响列车上的乘客的乘坐体验,也会影响轨道周边居民的生活质量。同时,轨道交通本身的稳定性、安全性以及使用寿命也会受到影响。因此,就必须有能够有效减振降噪的技术和产品,以提高结构的稳定,保证轨道线路运行的安全。When a train runs on the track, the impact energy of its operation will cause severe vibration and noise on the track, seriously affecting the riding experience of passengers on the train, and also affecting the quality of life of residents around the track. At the same time, the stability, safety and service life of rail transit itself will also be affected. Therefore, it is necessary to have technologies and products that can effectively reduce vibration and noise to improve the stability of the structure and ensure the safety of track line operations.
现有技术中,部分道床采用减振垫或多个钢弹簧来实现一定的减振降噪效果,但仍存在多个问题:减振垫多采用满铺形式,使得整个减振体系的刚度仍较大,减振效果十分有限,且满铺的减振垫造成了排水管路设置困难的问题;此外,减振垫通常通过二次加工粘贴或铆接在预制板上,其工序复杂。采用钢弹簧的道床,需要在浇铸混凝浮置板时预埋相应的外筒,再在外筒中逐一安装钢弹簧、进行调节、再安装多个紧固件,同样工序复杂;此外,钢弹簧及其装配工具的尺寸都较大,施工所需空间较大。In the existing technology, some track beds use vibration-damping pads or multiple steel springs to achieve a certain vibration and noise reduction effect, but there are still many problems: the vibration-damping pads are mostly in the form of full paving, so that the stiffness of the entire vibration-damping system is still low. Large, the vibration damping effect is very limited, and the full floor of damping pads makes it difficult to set up drainage pipelines; in addition, the damping pads are usually pasted or riveted on the prefabricated panels through secondary processing, and the process is complicated. For track beds that use steel springs, the corresponding outer cylinder needs to be embedded when casting the concrete floating slab, and then the steel springs are installed one by one in the outer cylinder, adjusted, and multiple fasteners are installed. The process is also complicated; in addition, steel springs and The assembly tools are larger in size and require larger space for construction.
高架轨道往往施工空间受限、工期要求紧,上述两种减振器件由于工序复杂、施工时间长、施工所需空间大等原因,都难以应用于高架轨道。Elevated tracks often have limited construction space and tight construction schedule requirements. The above two vibration damping devices are difficult to apply to elevated tracks due to complex processes, long construction time, and large space required for construction.
发明内容Contents of the invention
本发明是为解决上述问题而进行的,目的在于提供一种结构紧凑、尺寸小、施工时间短因而适用于高架轨道的隔振器,本发明采用了如下技术方案:The present invention is carried out to solve the above problems. The purpose is to provide a vibration isolator with compact structure, small size and short construction time, which is suitable for elevated tracks. The present invention adopts the following technical solutions:
本发明提供了一种掩埋型隔振器,其特征在于,包括:安装座,预埋在所述道床板下方;弹簧组件,上端嵌入在所述安装座中,下端与基底相抵接;以及调高垫片,设置在所述弹簧组件的下端和所述基底之间,用于调节所述弹簧组件的安装高度,其中,所述弹簧组件包括:弹簧支撑上壳体;弹簧支撑下壳体;以及橡胶弹簧,设置在所述弹簧支撑上壳体和所述弹簧支撑下壳体嵌合形成的包覆结构内部。The invention provides a buried vibration isolator, which is characterized in that it includes: a mounting seat, which is pre-buried under the track bed plate; a spring component, the upper end of which is embedded in the mounting seat, and the lower end of which is in contact with the base; and an adjustment seat. A high spacer is provided between the lower end of the spring assembly and the base for adjusting the installation height of the spring assembly, wherein the spring assembly includes: a spring-supported upper shell; a spring-supported lower shell; And a rubber spring is provided inside the covering structure formed by fitting the upper spring supporting housing and the lower spring supporting housing.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,其中,所述安装座为金属材质的预埋件,所述弹簧支撑上壳体的顶部设置有能够与所述金属材质相吸附的磁铁件,用于使所述弹簧支撑上壳体吸附固定在所述安装座中。The buried vibration isolator provided by the present invention may also have the following technical features, wherein the mounting seat is a pre-embedded part made of metal, and the top of the spring-supported upper shell is provided with a structure capable of contacting the metal material. The adsorbed magnet is used to adsorb and fix the spring-supported upper shell in the mounting base.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,还包括限位柱,其中,所述弹簧支撑下壳体的底部具有限位柱安装槽,所述调高垫片的中部具有让位孔,安装时,所述限位柱的上端嵌入所述限位柱安装槽中,下端打入基底固定,且所述限位柱穿过所述调高垫片的所述让位孔。The buried vibration isolator provided by the present invention may also have the following technical features, and further include a limiting column, wherein the bottom of the spring-supported lower housing has a limiting column installation groove, and the middle part of the height-adjusting gasket It has a relief hole. During installation, the upper end of the limit column is embedded in the installation groove of the limit column, the lower end is driven into the base for fixation, and the limit column passes through the relief of the height-adjusting gasket. hole.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,其中,所述限位柱具有呈圆柱状的上端圆柱端以及呈圆柱状的下端圆柱端,所述下端圆柱端的直径小于所述上端圆柱端,所述下端圆柱端的长度为40mm~60mm。The buried vibration isolator provided by the present invention may also have the following technical features, wherein the limiting column has a cylindrical upper cylindrical end and a cylindrical lower cylindrical end, and the diameter of the lower cylindrical end is smaller than the cylindrical end. The length of the upper cylindrical end and the lower cylindrical end is 40 mm to 60 mm.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,还包括防脱支架,具有:至少一对连接板,一端固定在所述弹簧支撑下壳体下方,另一端可移动地固定在所述弹簧支撑上壳体的周缘;以及多个连接件,将所述连接板两端分别连接在所述弹簧支撑下壳体和所述弹簧支撑上壳体上。The buried vibration isolator provided by the present invention can also have the following technical characteristics, and also include an anti-falling bracket, which has: at least a pair of connecting plates, one end is fixed below the spring-supported lower housing, and the other end is movably fixed. on the periphery of the spring-supported upper housing; and a plurality of connectors, connecting both ends of the connecting plate to the spring-supported lower housing and the spring-supported upper housing respectively.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,其中,所述连接板呈L形,具有相互垂直的两段,其中一段上开设有多个安装孔,另一段上开设有限位条形孔,所述限位条形孔的长度方向与所述另一段的延伸方向一致,所述弹簧支撑下壳体的底面具有至少一对连接板嵌槽,其形状与所述连接板的一端相匹配,所述连接板的一端嵌合在所述连接板嵌 槽中,并通过多个连接件固定在所述弹簧支撑下壳体上,所述连接件穿过所述限位条形孔,将所述连接板的另一端安装在所述弹簧支撑上壳体的周缘上,且所述弹簧支撑上壳体可相对于所述连接板移动,移动范围为所述限位条形孔的长度范围。The buried vibration isolator provided by the present invention can also have the following technical features, wherein the connecting plate is L-shaped and has two mutually perpendicular sections. One section is provided with a plurality of mounting holes, and the other section is provided with a limited number of installation holes. The length direction of the limiting strip hole is consistent with the extension direction of the other section. The bottom surface of the spring-supported lower housing has at least one pair of connecting plate inlays, the shape of which is the same as that of the connecting plate. One end of the connecting plate is matched with one end of the connecting plate, and one end of the connecting plate is embedded in the connecting plate slot, and is fixed on the spring-supported lower housing through a plurality of connecting parts, and the connecting parts pass through the limiting bar. -shaped hole, install the other end of the connecting plate on the peripheral edge of the spring-supported upper shell, and the spring-supported upper shell can move relative to the connecting plate, and the moving range is the shape of the limiting bar Hole length range.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,其中,所述橡胶弹簧的上端及下端均呈圆形,所述弹簧支撑上壳体呈圆形盖状,且内表面中部具有圆形的嵌入凹槽,所述嵌入凹槽与所述橡胶弹簧的上端相匹配,所述橡胶弹簧的上端嵌合且粘结在所述嵌入凹槽中,所述弹簧支撑下壳体呈圆形盖状,且内部与所述橡胶弹簧的下端相匹配,所述橡胶弹簧的下端嵌合且粘结在所述弹簧支撑下壳体中。The buried vibration isolator provided by the present invention may also have the following technical features, wherein the upper and lower ends of the rubber spring are both circular, the spring supporting upper shell is in the shape of a circular cover, and the middle part of the inner surface It has a circular embedding groove, the embedding groove matches the upper end of the rubber spring, the upper end of the rubber spring is fitted and bonded in the embedding groove, and the spring supports the lower housing in a shape of It is circular cover-shaped, and its interior matches the lower end of the rubber spring. The lower end of the rubber spring is embedded and bonded in the spring support lower housing.
本发明提供的掩埋型隔振器,还可以具有这样的技术特征,其中,所述调高垫片的厚度为2mm~25mm,数量为一个或多个。The buried vibration isolator provided by the present invention may also have the following technical features, wherein the thickness of the height-adjusting gasket is 2 mm to 25 mm, and the number is one or more.
发明作用与效果Invention functions and effects
根据本发明的掩埋型隔振器,包括安装座、弹簧组件和调高垫片,安装座预埋在道床板下方,弹簧组件一端嵌入在安装座中,另一端通过调高垫片与基底相抵接,因此,本发明的掩埋型隔振器的结构紧凑、零部件数量少,在安装时只需依次将调高垫片和弹簧组件放置在基底上各个预定的隔振器位置处,再放置上预埋有安装座的道床板即可完成安装,安装方便,施工时间短,除用于吊装道床板的吊装设备外不需要其他大型装配设备,因此适用于高架轨道的施工。弹簧组件进一步包括弹簧支撑上壳体、弹簧支撑下壳体和橡胶弹簧,橡胶弹簧设置在上下壳体嵌合形成的包裹结构内部,因此,通过包裹结构对橡胶弹簧的横向、纵向形变进行了合理约束,且避免了外部杂物、灰尘等对橡胶弹簧的影响,因此有利于使橡胶弹簧保持理想的刚度,保障其减振效果,提高其使用寿命。The buried vibration isolator according to the present invention includes a mounting seat, a spring component and a height-adjusting gasket. The mounting seat is pre-embedded under the track bed plate. One end of the spring component is embedded in the mounting seat, and the other end is offset against the base through the height-adjusting gasket. Therefore, the buried vibration isolator of the present invention has a compact structure and a small number of parts. During installation, it is only necessary to place the height-adjusting gasket and spring assembly at each predetermined position of the vibration isolator on the base, and then place them The installation can be completed by installing the track bed board with a pre-embedded mounting seat. It is easy to install and the construction time is short. It does not require other large-scale assembly equipment except for the hoisting equipment used to hoist the track bed board. Therefore, it is suitable for the construction of elevated tracks. The spring assembly further includes a spring-supported upper shell, a spring-supported lower shell and a rubber spring. The rubber spring is arranged inside a wrapping structure formed by fitting the upper and lower shells. Therefore, the lateral and longitudinal deformation of the rubber spring is reasonably controlled through the wrapping structure. Constraint, and avoid the impact of external debris, dust, etc. on the rubber spring, so it is conducive to maintaining the ideal stiffness of the rubber spring, ensuring its vibration reduction effect, and increasing its service life.
附图说明Description of drawings
图1是本发明实施例中直线型道床的平面结构示意图;Figure 1 is a schematic plan view of a linear track bed in an embodiment of the present invention;
图2是本发明实施例中直线型道床在隔振器位置的剖视图;Figure 2 is a cross-sectional view of the linear track bed at the position of the vibration isolator in the embodiment of the present invention;
图3是本发明实施例中道床板的平面结构示意图;Figure 3 is a schematic plan view of the track bed board in the embodiment of the present invention;
图4是本发明实施例一中掩埋型隔振器的结构分解图;Figure 4 is an exploded structural view of the buried vibration isolator in Embodiment 1 of the present invention;
图5是本发明实施例一中安装座的立体结构图;Figure 5 is a three-dimensional structural view of the mounting base in Embodiment 1 of the present invention;
图6是本发明实施例一中安装座不同角度的立体结构图;Figure 6 is a three-dimensional structural view of the mounting base from different angles in Embodiment 1 of the present invention;
图7是本发明实施例一中弹簧组件的剖视图;Figure 7 is a cross-sectional view of the spring assembly in Embodiment 1 of the present invention;
图8是本发明实施例一中调高垫片的立体结构图;Figure 8 is a three-dimensional structural view of the height-adjusting gasket in Embodiment 1 of the present invention;
图9是本发明实施例一中调高垫片的正投影图;Figure 9 is an orthographic view of the height-adjusting gasket in Embodiment 1 of the present invention;
图10是本发明实施例一中限位柱的立体结构图;Figure 10 is a three-dimensional structural view of the limiting column in Embodiment 1 of the present invention;
图11是本发明实施例一中掩埋型隔振器的的剖视图;Figure 11 is a cross-sectional view of the buried vibration isolator in Embodiment 1 of the present invention;
图12是本发明实施例中直线型道床在限位凸台位置的剖视图;Figure 12 is a cross-sectional view of the linear track bed at the position of the limiting boss in the embodiment of the present invention;
图13是本发明实施例一中安装掩埋型隔振器的流程图;Figure 13 is a flow chart for installing a buried vibration isolator in Embodiment 1 of the present invention;
图14是本发明实施例二中弹簧组件的立体结构图;Figure 14 is a three-dimensional structural view of the spring assembly in Embodiment 2 of the present invention;
图15是本发明实施例二中弹簧组件不同角度的立体结构图;Figure 15 is a three-dimensional structural view of the spring assembly from different angles in Embodiment 2 of the present invention;
图16是本发明实施例二中弹簧组件的结构分解图;Figure 16 is an exploded structural view of the spring assembly in Embodiment 2 of the present invention;
图17是本发明实施例二中弹簧支撑下壳体的立体结构图;Figure 17 is a three-dimensional structural view of the spring-supported lower housing in Embodiment 2 of the present invention;
图18是本发明实施例二中连接板的立体结构图;Figure 18 is a three-dimensional structural view of the connecting plate in Embodiment 2 of the present invention;
图19是本发明实施例二中弹簧组件的剖视图。Figure 19 is a cross-sectional view of the spring assembly in Embodiment 2 of the present invention.
附图标记:Reference signs:
直线型道床100;道床板110;板体111;轨枕112;限位凹槽114;掩埋型隔振器140;安装座141;凸缘1411;弹簧组件142;弹簧支撑上壳体1421;嵌入凹槽14211;磁铁件安装槽14212;弹簧支撑下壳体1422;橡胶圈安装槽14221;限位柱安装槽14222;橡胶弹簧1423;限位橡胶圈1424;磁铁件1425;防脱支架1426;连接板14261;固定孔14261a;限位条形孔14261b;支架连接件14262;支架固定件14263;调高垫片143;让位孔1431;限位柱144;上部圆柱端1441;下部圆柱端1442;基底200;限位凸台400。 Linear track bed 100; track bed plate 110; plate body 111; sleeper 112; limiting groove 114; buried vibration isolator 140; mounting seat 141; flange 1411; spring assembly 142; spring support upper shell 1421; embedded recess Slot 14211; magnet mounting slot 14212; spring support lower housing 1422; rubber ring mounting slot 14221; limiting column mounting slot 14222; rubber spring 1423; limiting rubber ring 1424; magnet 1425; anti-falling bracket 1426; connecting plate 14261; fixing hole 14261a; limit strip hole 14261b; bracket connector 14262; bracket fixing piece 14263; height adjustment gasket 143; relief hole 1431; limit column 144; upper cylindrical end 1441; lower cylindrical end 1442; base 200; limit boss 400.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下结合实施例及附图对本发明的掩埋型隔振器作具体阐述。In order to make it easy to understand the technical means, creative features, objectives and effects achieved by the present invention, the buried vibration isolator of the present invention is described in detail below with reference to the embodiments and drawings.
<实施例一><Example 1>
图1是本实施例中直线型道床的平面结构示意图。Figure 1 is a schematic plan view of the linear track bed in this embodiment.
图2是本实施例中直线型道床在隔振器位置的剖视图,为示出整体的结构组成,图中省略了部分相对细小的结构。Figure 2 is a cross-sectional view of the linear track bed at the position of the vibration isolator in this embodiment. In order to show the overall structural composition, some relatively small structures are omitted in the figure.
如图1-2所示,本实施例的直线型道床100设置在高架上,用于载置直线型钢轨。直线型道床100由多个道床板110首尾相接组成。As shown in Fig. 1-2, the linear track bed 100 of this embodiment is arranged on an elevated structure and is used to carry linear rails. The linear track bed 100 is composed of a plurality of track bed plates 110 connected end to end.
图3是本实施例中道床板的平面结构示意图。Figure 3 is a schematic plan view of the track bed plate in this embodiment.
如图1-3所示,道床板110设置在基底200上,基底200为混凝土材质,浇铸形成在高架梁上。道床板110包括板体111以及复数个掩埋型隔振器140,其中,板体111为预应力钢筋混凝土板,在工厂中预先浇铸成型,铺设在高架上,构成高架的梁跨板块的一部分;掩埋型隔振器140以两个一组的方式嵌设在板体111中,一组的两个掩埋型隔振器140分别位于两条钢轨正下方的位置。As shown in Figure 1-3, the track bed plate 110 is arranged on the base 200. The base 200 is made of concrete and is cast and formed on the elevated beam. The track bed slab 110 includes a slab body 111 and a plurality of buried vibration isolators 140. The slab body 111 is a prestressed reinforced concrete slab, which is pre-cast in the factory and laid on the elevated structure to form part of the elevated beam span plate; The buried vibration isolators 140 are embedded in the plate body 111 in a group of two, and the two buried vibration isolators 140 in a group are respectively located directly below the two rails.
本实施例中,高架为30m梁,板体111包括P3500型和P4700型两种类型,对于30m梁,铺设7块P3500型道床板以及1块P4700型道床板。其中,P3500型道床板的尺寸为3500mm×2400mm×260mm(长×宽×厚),其上等间距地设置有六对扣配组件111;P4700型道床板的尺寸为4700mm×2400mm×260mm(长×宽×厚),其上等间距地设置有8对轨枕112。直线型轨道通过轨枕112及扣配件安装在道床板110上。In this embodiment, the elevated beam is a 30m beam, and the plate body 111 includes two types: P3500 type and P4700 type. For the 30m beam, 7 P3500 type track bed boards and 1 P4700 type track bed board are laid. Among them, the size of the P3500 type track bed board is 3500mm×2400mm×260mm (length×width×thickness), and six pairs of fastening components 111 are arranged on it at equal intervals; the size of the P4700 type track bed board is 4700mm×2400mm×260mm (length × width × thickness), on which 8 pairs of sleepers 112 are arranged at equal intervals. The linear track is installed on the track bed plate 110 through sleepers 112 and buckle accessories.
如图1所示,道床板110下方设置有复数个掩埋型隔振器140,用于在列车行驶时减少轨道的振动及噪声。其中,P3500型道床板下方等间距地设置有3对掩埋型隔振器140,每对掩埋型隔振器140设置在相邻两对扣配组件112之间,且每个掩埋型隔振器140均设置在钢轨的正下方;P4700型道床板下方等间距地设置有4对掩埋型隔振器140,具体设置方法同上。As shown in FIG. 1 , a plurality of buried vibration isolators 140 are provided below the track bed plate 110 to reduce vibration and noise of the track when the train is running. Among them, three pairs of buried vibration isolators 140 are arranged at equal intervals below the P3500 type track bed slab. Each pair of buried vibration isolators 140 is arranged between two adjacent pairs of fastening components 112, and each buried vibration isolator 140 are all arranged directly below the rail; 4 pairs of buried vibration isolators 140 are arranged at equal intervals under the P4700 track bed plate. The specific installation method is the same as above.
此外,图1、图3中以虚线圈标示出了各个掩埋型隔振器140的平面位置,安装完成后,从道床板110上方无法看见掩埋型隔振器140的结构。In addition, the planar positions of each buried vibration isolator 140 are marked with dotted circles in FIGS. 1 and 3 . After installation, the structure of the buried vibration isolator 140 cannot be seen from above the track bed plate 110 .
图4是本实施例中掩埋型隔振器的结构分解图。Figure 4 is an exploded view of the structure of the buried vibration isolator in this embodiment.
如图4所示,掩埋型隔振器140包括安装座141、弹簧组件142、调高垫片143以及限位柱144。As shown in FIG. 4 , the buried vibration isolator 140 includes a mounting base 141 , a spring assembly 142 , a height-adjusting gasket 143 and a limiting column 144 .
图5是本实施例中安装座的立体结构图。Figure 5 is a three-dimensional structural view of the mounting base in this embodiment.
图6是本实施例中安装座不同角度的立体结构图。Figure 6 is a three-dimensional structural view of the mounting base from different angles in this embodiment.
安装座141为钢材质的预埋件,在浇铸混凝土的板体111时,预先设置在板体111的钢筋框架中相应的位置。如图5-6所示,安装座141呈圆形盖状,其壳体厚度为8mm~12mm。安装座141的上端具有一圈凸缘1411,用于增加安装座141的附着力和承载力。The mounting base 141 is an embedded part made of steel. When the concrete plate 111 is cast, it is pre-set at a corresponding position in the steel frame of the plate 111 . As shown in Figure 5-6, the mounting base 141 is in the shape of a circular cover, and its shell has a thickness of 8 mm to 12 mm. The upper end of the mounting base 141 has a ring of flange 1411 for increasing the adhesion and bearing capacity of the mounting base 141 .
弹簧组件142整体大致呈圆柱状,其直径小于安装座141的内径。The spring assembly 142 is generally cylindrical in shape as a whole, and its diameter is smaller than the inner diameter of the mounting base 141 .
图7是本实施例中弹簧组件的剖视图。Figure 7 is a cross-sectional view of the spring assembly in this embodiment.
弹簧组件142利用自身的弹性变形作用吸收列车运行时从板体111传递的振动能量,起到减振降噪的作用。如图4、图7所示,弹簧组件142包括弹簧支撑上壳体1421、弹簧支撑下壳体1422、橡胶弹簧1423以及多个限位橡胶圈1424。The spring assembly 142 uses its own elastic deformation to absorb the vibration energy transmitted from the plate body 111 when the train is running, thereby reducing vibration and noise. As shown in FIGS. 4 and 7 , the spring assembly 142 includes an upper spring support housing 1421 , a lower spring support housing 1422 , a rubber spring 1423 and a plurality of limiting rubber rings 1424 .
弹簧支撑上壳体1421由金属材料制成,呈圆形盖状,其顶部内表面具有圆形的嵌入凹槽14211,嵌入凹槽14211的形状及尺寸与橡胶弹簧1423的上端相匹配。The spring support upper housing 1421 is made of metal material and is in the shape of a circular cover. The inner surface of the top has a circular embedding groove 14211. The shape and size of the embedding groove 14211 match the upper end of the rubber spring 1423.
弹簧支撑下壳体1422也由金属材料制成且呈圆形盖状,且其直径小于弹簧支撑上壳体1421的直径,因此两者可以嵌合在一起,弹簧支撑上壳体1421包覆在弹簧支撑下壳体1422外,形成包覆结构。弹簧支撑下壳体1422的内径与橡胶弹簧1423相匹配。此外,弹簧支撑下壳体1422的外周缘具有两圈环状的橡胶圈安装槽14221,用于嵌合安装限位橡胶圈1424;弹簧支撑下壳体1422的底面中部具有圆形的限位柱安装槽14222,用于安装限位柱144。The spring support lower shell 1422 is also made of metal material and has a circular cover shape, and its diameter is smaller than the diameter of the spring support upper shell 1421, so the two can be fitted together, and the spring support upper shell 1421 is covered in The spring supports the outside of the lower housing 1422 to form a covering structure. The inner diameter of the spring support lower housing 1422 matches the rubber spring 1423. In addition, the outer periphery of the spring-supported lower housing 1422 has two annular rubber ring installation grooves 14221 for fitting and installing the limiting rubber ring 1424; the middle of the bottom surface of the spring-supported lower housing 1422 has a circular limiting post. Installation slot 14222 is used to install the limiting column 144.
橡胶弹簧1423由橡胶经硫化制成,具有呈圆形板状的上端及下端,且橡胶弹簧1423的上端和下端之中均包裹有圆形金属板,用于使其两端所承受的力能够更为均匀地传递至中部。橡胶弹簧1423的中部形成在上端和下端之间,且其中部径向向内收缩,从侧面看,橡胶弹簧1423的两侧呈内弯的弧形。The rubber spring 1423 is made of vulcanized rubber and has a circular plate-shaped upper end and a lower end. The upper and lower ends of the rubber spring 1423 are wrapped with circular metal plates so that the force borne by both ends can be Delivers more evenly to the middle. The middle part of the rubber spring 1423 is formed between the upper end and the lower end, and the middle part contracts radially inward. Viewed from the side, both sides of the rubber spring 1423 are inwardly curved arcs.
橡胶弹簧1423具有多种刚度规格。在生产过程中,通过调节橡胶的成分以及生产参数,即可调节橡胶弹簧1423的刚度。本实施例中,设置在板体111中部的橡胶弹簧1423具有相对更低的刚度,设置在板体111的长度方向两侧的橡胶弹簧1423具有相对更高的刚度。在板体111的两侧,由于断面的存在,会产生相对更大的振动,因此通过这样的设置,能够使板体111整体的减振效果更为均匀。 Rubber spring 1423 is available in a variety of stiffness specifications. During the production process, the stiffness of the rubber spring 1423 can be adjusted by adjusting the rubber composition and production parameters. In this embodiment, the rubber spring 1423 disposed in the middle of the plate body 111 has a relatively lower stiffness, and the rubber springs 1423 disposed on both sides of the plate body 111 in the length direction have a relatively higher stiffness. On both sides of the plate body 111, due to the existence of the cross section, relatively larger vibrations will be generated. Therefore, through such an arrangement, the overall vibration damping effect of the plate body 111 can be made more uniform.
橡胶弹簧1423设置在弹簧支撑上壳体1421和弹簧支撑下壳体1422嵌合形成的包覆结构内部。橡胶弹簧1423的上端嵌合在嵌入凹槽14211中,且通过粘结方式固定;橡胶弹簧1423的下端嵌合在弹簧支撑下壳体1422中,且同样通过粘结方式固定,从而形成整体具有弹性缓冲作用的减振组件。The rubber spring 1423 is disposed inside the covering structure formed by fitting the upper spring supporting housing 1421 and the lower spring supporting housing 1422. The upper end of the rubber spring 1423 is embedded in the embedding groove 14211, and is fixed by bonding; the lower end of the rubber spring 1423 is embedded in the spring support lower housing 1422, and is also fixed by bonding, thereby forming an elastic whole. Vibration-absorbing components for cushioning.
两个限位橡胶圈1424分别嵌合在弹簧支撑下壳体1422的两圈橡胶圈安装槽14221中,且限位橡胶圈1424从橡胶圈安装槽14221向外凸出,限位橡胶圈1424凸出的部分与弹簧支撑上壳体1421的内表面相抵接,从而对上下壳体形成横向限位。The two limiting rubber rings 1424 are respectively fitted into the two rubber ring mounting grooves 14221 of the spring-supported lower housing 1422, and the limiting rubber rings 1424 protrude outward from the rubber ring mounting grooves 14221, and the limiting rubber rings 1424 protrude. The protruding part abuts the inner surface of the spring-supported upper housing 1421, thereby forming a lateral limit for the upper and lower housings.
图8是本实施例中调高垫片的立体结构图。Figure 8 is a three-dimensional structural view of the height-adjusting gasket in this embodiment.
图9是本实施例中调高垫片的正投影图。Figure 9 is an orthographic view of the height-adjusting gasket in this embodiment.
调高垫片143用于调节弹簧组件142的安装高度,从而调节道床板110上表面各处的高度。如图8-9所示,调高垫片143为圆形片状的金属件,其直径与弹簧组件142的直径基本一致。调高垫片143的中部开设有圆形的让位孔1431,用于在安装时供限位柱144穿过。The height-adjusting spacers 143 are used to adjust the installation height of the spring assembly 142, thereby adjusting the height of various places on the upper surface of the track bed plate 110. As shown in FIGS. 8-9 , the height-adjusting gasket 143 is a circular sheet-shaped metal piece, and its diameter is basically the same as the diameter of the spring assembly 142 . A circular relief hole 1431 is provided in the middle of the height-adjusting gasket 143 for the limiting post 144 to pass through during installation.
调高垫片143具有多种规则,分别具有不同的厚度,其厚度为2mm~25mm。根据轨道的实际需要,各个隔振器可设置一片或多片调高垫片143。The height-adjusting gasket 143 has a variety of rules and has different thicknesses, ranging from 2 mm to 25 mm. According to the actual needs of the track, each vibration isolator can be provided with one or more height-adjusting pads 143.
图10是本实施例中限位柱的立体结构图。Figure 10 is a three-dimensional structural view of the limiting column in this embodiment.
限位柱144用于将弹簧组件142固定在基底200上,并限制其横向位移。如图4、图10所示,限位柱144为轴销状金属零件,具有上部圆柱端1441以及下部圆柱端1442。在安装时,上部圆柱端1441嵌入弹簧支撑下壳体1422底部的限位柱安装槽14222中,下部圆柱端1442被打入基底200固定,下部圆柱端1442的长度(也即打入基底的深度)为40mm~60mm。此外,上部圆柱端1441的直径大于下部圆柱端1442,因此在限位柱144中部靠上位置形成台阶结构,用于在打入基底200时限制限位柱144的打入深度。The limiting post 144 is used to fix the spring assembly 142 on the base 200 and limit its lateral displacement. As shown in FIGS. 4 and 10 , the limiting column 144 is a pin-shaped metal part with an upper cylindrical end 1441 and a lower cylindrical end 1442 . During installation, the upper cylindrical end 1441 is inserted into the limiting column installation groove 14222 at the bottom of the spring-supported lower housing 1422, and the lower cylindrical end 1442 is driven into the base 200 to be fixed. ) is 40mm~60mm. In addition, the diameter of the upper cylindrical end 1441 is larger than that of the lower cylindrical end 1442, so a step structure is formed at an upper position in the middle of the limiting column 144 for limiting the driving depth of the limiting column 144 when driving into the base 200.
图11是本实施例中掩埋型隔振器的剖视图,图11示出了掩埋型隔振器安装完成的结构。FIG. 11 is a cross-sectional view of the buried vibration isolator in this embodiment, and FIG. 11 shows the structure of the buried vibration isolator after installation.
如图11所示,安装完成后,安装座141埋置在板体111下部,形成向下开口的圆形安装槽,弹簧组件142上端(即弹簧支撑上壳体1421)安装在安装座141中,下端(即弹簧支撑下壳体1422)放置在基底200上,且通过限位柱144形成限位结构。As shown in Figure 11, after the installation is completed, the mounting seat 141 is embedded in the lower part of the plate body 111, forming a circular mounting groove that opens downward, and the upper end of the spring assembly 142 (i.e., the spring support upper shell 1421) is installed in the mounting seat 141 , the lower end (that is, the spring-supported lower housing 1422) is placed on the base 200, and a limiting structure is formed through the limiting column 144.
此外,弹簧组件142和调高垫片143的整体高度大于安装座141的内顶面到基底200的距离,因此安装完成后,板体111与基底200不直接接触,而是形成浮置板的形式,通过多个弹簧组件142以点接触的方式与基底200连接。In addition, the overall height of the spring assembly 142 and the height-adjusting gasket 143 is greater than the distance from the inner top surface of the mounting base 141 to the base 200. Therefore, after the installation is completed, the plate body 111 and the base 200 are not in direct contact, but form a floating plate. form, and is connected to the base 200 in a point contact manner through a plurality of spring assemblies 142 .
图12是本实施例中直线型道床在限位凸台位置的剖视图。Figure 12 is a cross-sectional view of the linear track bed at the position of the limiting boss in this embodiment.
如图1、图12所示,直线型道床100由多块上述道床板110首尾相接组装而成,相邻两块道床板110之间的间隔为70mm。在板体111的长度方向的两侧还分别具有限位凹槽114,限位凹槽114呈具有导角的长方体状,用于在组装时设置限位凸台400。限位凸台400为具有导角的长方体状的混凝土台,其形状与限位凹槽114相匹配。在组装时,限位凸台400分别与相邻两块道床板110对应侧的限位凹槽114相卡合,从而对道床板110起到横向限位作用。As shown in Figures 1 and 12, the linear track bed 100 is assembled from a plurality of the above-mentioned track bed plates 110 connected end to end, and the distance between two adjacent track bed plates 110 is 70 mm. There are also limiting grooves 114 on both sides of the plate body 111 in the length direction. The limiting grooves 114 are in the shape of a rectangular parallelepiped with a leading angle and are used for setting the limiting boss 400 during assembly. The limiting boss 400 is a rectangular parallelepiped concrete platform with a leading angle, and its shape matches the limiting groove 114 . During assembly, the limiting bosses 400 are respectively engaged with the limiting grooves 114 on the corresponding sides of two adjacent track bed plates 110, thereby playing a lateral limiting role for the track bed plates 110.
图13是本实施例中安装掩埋型隔振器的流程图。Figure 13 is a flow chart for installing a buried vibration isolator in this embodiment.
如图13所示,基于上述的结构,本实施例中,安装掩埋型隔振器140的流程具体包括如下步骤:As shown in Figure 13, based on the above structure, in this embodiment, the process of installing the buried vibration isolator 140 specifically includes the following steps:
步骤S1,在基底200上预定的隔振器位置打入限位柱144,然后进入步骤S2。In step S1, the limiting post 144 is driven into the predetermined position of the vibration isolator on the base 200, and then step S2 is entered.
步骤S2,在基底200上预定的隔振器位置依次放置调高垫片143和弹簧组件142,然后进入步骤S3。In step S2, the height-adjusting gasket 143 and the spring assembly 142 are sequentially placed at the predetermined isolator position on the base 200, and then step S3 is entered.
其中,限位柱144穿过调高垫片143中部的让位孔1431,且嵌入弹簧组件142底部的限位柱安装槽14222。The limiting post 144 passes through the relief hole 1431 in the middle of the height-adjusting gasket 143 and is embedded in the limiting post installation groove 14222 at the bottom of the spring assembly 142 .
步骤S3,通过吊装设备将预制的板体111放置到基底200上,且使板体111下方预埋的各个安装座141分别对准各个弹簧组件142,然后进入步骤S4。In step S3, the prefabricated plate body 111 is placed on the base 200 through hoisting equipment, and each pre-embedded mounting seat 141 under the plate body 111 is aligned with each spring assembly 142 respectively, and then step S4 is entered.
对准并放下后,各个弹簧组件142的上端就嵌入各个安装座141中,道床板110进入弹簧支撑状态。After being aligned and put down, the upper end of each spring assembly 142 is embedded in each mounting seat 141, and the track bed plate 110 enters the spring support state.
步骤S4,采用受力检测工具对所有的弹簧组件142进行受力检测,并判断是否有松动现象,当判断为是时进入步骤S5,当判断为否时进入结束状态。Step S4, use a force detection tool to detect the force of all spring components 142, and determine whether there is looseness. If the determination is yes, step S5 will be entered. If the determination is no, the end state will be entered.
步骤S5,通过吊装设备再将板体111抬升起,并根据受力检测结果更换未受力的弹簧组件142下的调高垫片143,然后返回步骤S4。In step S5, the plate body 111 is lifted again by the hoisting equipment, and the height-adjusting gasket 143 under the unstressed spring assembly 142 is replaced according to the force detection result, and then returns to step S4.
所有弹簧组件142应全部受力,如发现部分弹簧组件142有松动、未受力的情况,就将板体111抬升起,根据受力检测结果重新计算所需的调高垫片143的厚度及数量,并对应更换调高垫片143,再返回步骤S4重新进行受力检测,重复这一过程直至所有弹簧组件142全部受力,从而保障轨道减振效果及运行安全。All spring components 142 should be fully stressed. If it is found that some spring components 142 are loose and unstressed, lift the plate body 111 and recalculate the required thickness and height of the height-adjusting gasket 143 based on the force detection results. quantity, and correspondingly replace the height-adjusting gasket 143, and then return to step S4 to perform force detection again, and repeat this process until all spring components 142 are fully stressed, thereby ensuring the track vibration damping effect and operational safety.
<实施例二><Embodiment 2>
本实施例提供一种掩埋型隔振器、安装有该掩埋型隔振器的道床板以及直线型道床,与实施例一相比,区别之处在于,本实施例的掩埋型隔振器的弹簧组件采用磁吸加托架的双重防脱结构。This embodiment provides a buried vibration isolator, a track bed plate equipped with the buried vibration isolator, and a linear track bed. Compared with Embodiment 1, the difference lies in that the buried vibration isolator of this embodiment has The spring assembly adopts a double anti-removal structure with magnetic suction and bracket.
图14是本实施例中弹簧组件的立体结构图。Figure 14 is a three-dimensional structural view of the spring assembly in this embodiment.
图15是本实施例中弹簧组件不同角度的立体结构图。Figure 15 is a three-dimensional structural view of the spring assembly from different angles in this embodiment.
图16是本实施例中弹簧组件的结构分解图;Figure 16 is an exploded structural view of the spring assembly in this embodiment;
如图14-16所示,本实施例的掩埋型隔振器140,其弹簧组件142还包括磁铁件1425和防脱支架1426。As shown in Figures 14-16, the spring assembly 142 of the buried vibration isolator 140 of this embodiment also includes a magnet 1425 and an anti-separation bracket 1426.
磁铁件1425用于将弹簧组件142吸附固定在安装座141中,本实施例中,安装座141为钢材质,磁铁件1425为能够与钢材质相吸附的强磁体。磁铁件1425呈圆柱状,其中部开设有贯通的安装孔。The magnet 1425 is used to adsorb and fix the spring assembly 142 in the mounting base 141. In this embodiment, the mounting base 141 is made of steel, and the magnet 1425 is a strong magnet capable of adsorbing to the steel. The magnet member 1425 is cylindrical, with a through-mounting hole in the middle.
弹簧支撑上壳体1421的顶面中部还具有圆形的磁铁件安装槽14212,其形状及尺寸与 磁铁件1425相匹配。磁铁件安装槽14212的底面中部还具有贯通的安装孔,因此,磁铁件1425能够嵌合安装在磁铁件安装槽14212中,并通过连接件固定。The middle part of the top surface of the spring-supported upper housing 1421 also has a circular magnet mounting groove 14212, the shape and size of which match the magnet 1425. The middle part of the bottom surface of the magnet installation groove 14212 also has a through-mounting hole. Therefore, the magnet 1425 can be fitted and installed in the magnet installation groove 14212 and fixed through the connecting piece.
防脱支架1426用于在搬运过程中防止弹簧组件142脱开,而损坏其中的橡胶弹簧、影响施工效率。如图15-16所示,防脱支架1426包括一对连接板14261、一对支架连接件14262以及多个支架固定件14263。The anti-detachment bracket 1426 is used to prevent the spring assembly 142 from detaching during transportation, thereby damaging the rubber spring and affecting construction efficiency. As shown in Figures 15-16, the anti-off bracket 1426 includes a pair of connecting plates 14261, a pair of bracket connecting parts 14262 and a plurality of bracket fixing parts 14263.
图17是本实施例中连接板的立体结构图。Figure 17 is a three-dimensional structural view of the connecting plate in this embodiment.
如图17所示,连接板14261为金属件,呈L形,具有相互垂直的两段,其中一段上开设有两个固定孔14261a,另一段上开设有限位条形孔14261b,限位条形孔14261b的长度方向与该段的延伸方向一致。As shown in Figure 17, the connecting plate 14261 is a metal piece, L-shaped, and has two mutually perpendicular sections. One section is provided with two fixing holes 14261a, and the other section is provided with a limiting strip hole 14261b. The length direction of the hole 14261b is consistent with the extension direction of the segment.
支架连接件14262用于将连接板14261的具有限位条形孔14261b的一端可动地固定在弹簧支撑上壳体1421的外周缘上。如图16所示,弹簧支撑上壳体1421的周缘上还具有一对支架连接孔,支架连接件14262同时穿过限位条形孔14261b和弹簧支撑上壳体1421上的支架连接孔,从而将连接板14261一端连接在弹簧支撑上壳体1421上,且这一端可沿竖直方向相对于弹簧支撑上壳体1421移动,移动范围为限位条形孔14261b的长度范围。The bracket connector 14262 is used to movably fix one end of the connecting plate 14261 with the limiting strip hole 14261b on the outer periphery of the spring-supported upper housing 1421. As shown in Figure 16, there is also a pair of bracket connection holes on the periphery of the spring support upper housing 1421, and the bracket connector 14262 passes through the limiting strip hole 14261b and the bracket connection hole on the spring support upper housing 1421 at the same time. One end of the connecting plate 14261 is connected to the spring-supported upper housing 1421, and this end can move in the vertical direction relative to the spring-supported upper housing 1421, and the moving range is the length range of the limiting strip hole 14261b.
支架固定件14263用于将连接板14261的另一端固定在弹簧支撑下壳体1422的底部。The bracket fixing part 14263 is used to fix the other end of the connecting plate 14261 to the bottom of the spring-supported lower housing 1422.
图18是本实施例中弹簧支撑下壳体的立体结构图。Figure 18 is a three-dimensional structural view of the spring-supported lower housing in this embodiment.
如图18所示,弹簧支撑下壳体1422的底部还具有一对连接板嵌槽14223,其形状与连接板1461的具有固定孔14261a的一端相一致,且连接板嵌槽14223向外贯通。一对连接板嵌槽14223相对设置。连接板嵌槽14223的一端开设有两个贯通的连接件安装孔,其位置与连接件1461的两个固定孔14261a相对应。因此,连接板1461的这一端能够嵌合在连接板嵌槽14223中,且通过支架固定件14263进行固定,从而使得连接板1461的这一端对弹簧支撑下壳体1422起到连接及承托作用。As shown in Figure 18, the bottom of the spring-supported lower housing 1422 also has a pair of connecting plate inlay grooves 14223, the shape of which is consistent with the end of the connection plate 1461 with the fixing hole 14261a, and the connection plate inlay grooves 14223 penetrate outward. A pair of connecting plate inlay grooves 14223 are arranged oppositely. One end of the connecting plate inlay groove 14223 is provided with two through connecting member mounting holes, the positions of which correspond to the two fixing holes 14261a of the connecting member 1461. Therefore, this end of the connecting plate 1461 can be fitted into the connecting plate embedding groove 14223 and fixed by the bracket fixing member 14263, so that this end of the connecting plate 1461 plays a connecting and supporting role for the spring-supported lower housing 1422. .
此外,本实施例中,支架连接件14262和支架固定件14263均为螺钉。In addition, in this embodiment, the bracket connecting part 14262 and the bracket fixing part 14263 are both screws.
图19是本实施例中弹簧组件的剖视图,图19示出了弹簧组件安装完成形成一个整体的状态。Figure 19 is a cross-sectional view of the spring assembly in this embodiment. Figure 19 shows the state in which the spring assembly is installed as a whole.
如图19所示,由于相应的安装槽结构,磁铁件1425的上表面与弹簧支撑上壳体1421的上表面平齐,L形的连接板14261的下表面与弹簧支撑下壳体1422的下表面平齐,使得弹簧组件142的上端及下端形状与实施例一相同,隔振器的其他组件无需做调整,也因此本实施例的弹簧组件142能够采用与实施例一相同的方法进行安装。As shown in Figure 19, due to the corresponding installation groove structure, the upper surface of the magnet 1425 is flush with the upper surface of the spring-supported upper housing 1421, and the lower surface of the L-shaped connecting plate 14261 is flush with the lower surface of the spring-supported lower housing 1422. The surface is flush, so that the upper and lower ends of the spring assembly 142 have the same shape as the first embodiment, and other components of the vibration isolator do not need to be adjusted. Therefore, the spring assembly 142 of this embodiment can be installed using the same method as the first embodiment.
由于采用了双重防脱结构,因此本实施例的掩埋型隔振器140在搬运过程中,其弹簧组件142不会发生脱开,在安装完成后,弹簧组件142能够吸附固定在安装座141之中。Due to the double anti-detachment structure, the spring component 142 of the buried vibration isolator 140 in this embodiment will not detach during transportation. After the installation is completed, the spring component 142 can be adsorbed and fixed on the mounting base 141 middle.
本实施例中,其他结构、工作原理以及该掩埋型隔振器的安装方法都与实施例一中相同,因此不再重复说明。In this embodiment, other structures, working principles, and installation methods of the buried vibration isolator are the same as those in Embodiment 1, so the description will not be repeated.
实施例作用与效果Embodiment functions and effects
根据本实施例提供的掩埋型隔振器140,包括安装座141、弹簧组件142和调高垫片143,安装座141预埋在道床板110下方,弹簧组件142一端嵌入在安装座141中,另一端通过调高垫片143与基底200相抵接,因此,本实施例的掩埋型隔振器140的结构紧凑、零部件数量少,在安装时只需依次将调高垫片143和弹簧组件142放置在基底200上各个预定的隔振器位置处,再放置上预埋有安装座141的道床板110即可完成安装,安装方便,施工时间短,除用于吊装道床板110的吊装设备外不需要其他大型装配设备,因此适用于高架轨道的施工。弹簧组件142进一步包括弹簧支撑上壳体1421、弹簧支撑下壳体1422和橡胶弹簧1423,橡胶弹簧1423设置在上下壳体嵌合形成的包裹结构内部,因此,通过包裹结构对橡胶弹簧1423的横向、纵向形变进行了合理约束,且避免了外部杂物、灰尘等对橡胶弹簧1423的影 响,因此有利于使橡胶弹簧1423保持理想的刚度,保障其减振效果,提高其使用寿命。The buried vibration isolator 140 provided according to this embodiment includes a mounting seat 141, a spring component 142 and a height-adjusting gasket 143. The mounting seat 141 is pre-buried under the track bed plate 110, and one end of the spring component 142 is embedded in the mounting seat 141. The other end is in contact with the base 200 through the height-adjusting gasket 143. Therefore, the buried vibration isolator 140 of this embodiment has a compact structure and a small number of parts. During installation, only the height-adjusting gasket 143 and the spring assembly are required in sequence. 142 is placed at each predetermined isolator position on the base 200, and then placed on the track bed plate 110 with the mounting seat 141 pre-embedded to complete the installation. The installation is easy and the construction time is short. In addition to the lifting equipment used to hoist the track bed plate 110 No other large-scale assembly equipment is required, so it is suitable for the construction of elevated tracks. The spring assembly 142 further includes a spring-supported upper housing 1421, a spring-supported lower housing 1422 and a rubber spring 1423. The rubber spring 1423 is arranged inside a wrapping structure formed by fitting the upper and lower housings. Therefore, the lateral direction of the rubber spring 1423 is affected by the wrapping structure. , the longitudinal deformation is reasonably restrained, and the influence of external debris, dust, etc. on the rubber spring 1423 is avoided. Therefore, it is conducive to maintaining the ideal stiffness of the rubber spring 1423, ensuring its vibration reduction effect, and improving its service life.
进一步,掩埋型隔振器140还包括限位柱144,其一端嵌入弹簧组件142底部的限位柱安装槽14222中,另一端打入基底200固定,因此可以通过限位柱144将弹簧组件142安装在基底200上,且限制其横向位移,进一步提高了掩埋型隔振器140的可靠性、安全性。Furthermore, the buried vibration isolator 140 also includes a limiting post 144, one end of which is embedded in the limiting post installation groove 14222 at the bottom of the spring assembly 142, and the other end is driven into the base 200 for fixation. Therefore, the spring assembly 142 can be fixed through the limiting post 144. Being installed on the base 200 and limiting its lateral displacement further improves the reliability and safety of the buried vibration isolator 140.
实施例二中,弹簧组件142的顶面中部还固定有磁铁件1425,能够将弹簧组件142吸附固定在钢材质的安装座141中,因此,能够防止弹簧组件142从安装座141中脱出,进一步提高掩埋型隔振器140的可靠性;弹簧组件142外部还包覆有由一对L型连接板14261构成的防脱支架1426,能够在搬运过程中防止弹簧组件142的上下壳体脱开,由于橡胶弹簧1423两端分别粘结在上下壳体中,上下壳体脱开也可能对橡胶弹簧1423造成损坏,因此通过防脱支架1426能够对弹簧组件142以及施工人员起到保护作用,并且使施工人员搬运更为方便,从而提高整体的施工效率。特别地,L型连接板14261一端为条形孔14261b,连接件同时穿过条形孔14261b以及弹簧支撑上壳体1421周缘的安装孔,因此,L型连接板14261的这一端能够相对于弹簧支撑上壳体1421沿竖直方向移动,移动范围为条形孔14261b的长度范围,也就是说,防脱支架1426的设置不影响弹簧组件142在合理范围内的弹性伸缩。In the second embodiment, a magnet 1425 is also fixed in the middle of the top surface of the spring assembly 142, which can adsorb and fix the spring assembly 142 in the steel mounting base 141. Therefore, the spring assembly 142 can be prevented from coming out of the mounting base 141. Further, Improve the reliability of the buried vibration isolator 140; the outside of the spring assembly 142 is also covered with an anti-detachment bracket 1426 composed of a pair of L-shaped connecting plates 14261, which can prevent the upper and lower shells of the spring assembly 142 from detaching during transportation. Since the two ends of the rubber spring 1423 are respectively bonded to the upper and lower shells, the separation of the upper and lower shells may also cause damage to the rubber spring 1423. Therefore, the anti-detachment bracket 1426 can protect the spring assembly 142 and the construction personnel, and make It is more convenient for construction workers to carry it, thereby improving the overall construction efficiency. In particular, one end of the L-shaped connecting plate 14261 is a strip hole 14261b, and the connecting member passes through both the strip hole 14261b and the mounting hole on the periphery of the spring support upper housing 1421. Therefore, this end of the L-shaped connecting plate 14261 can be positioned relative to the spring. The support upper housing 1421 moves in the vertical direction, and the movement range is the length range of the strip hole 14261b. That is to say, the setting of the anti-detachment bracket 1426 does not affect the elastic expansion and contraction of the spring assembly 142 within a reasonable range.
此外,掩埋型隔振器140设置在板体111下方,从道床板110上方无法看见隔振器及其安装结构,因此采用本实施例的掩埋型隔振器140的道床板110以及直线型道床100还具有外观美观的优点。同时,也是由于掩埋型隔振器140仅设置在板体111下方,因此掩埋型隔振器140可以设置在钢轨的正下方,起到更好的减振效果,而不像传统的钢弹簧隔振器,为后期维护考虑而设置在钢轨的一侧。In addition, the buried vibration isolator 140 is arranged below the plate body 111, and the vibration isolator and its installation structure cannot be seen from above the track bed plate 110. Therefore, the buried vibration isolator 140 of this embodiment is used in the track bed plate 110 and the linear track bed. 100 also has the advantage of beautiful appearance. At the same time, because the buried vibration isolator 140 is only provided under the plate body 111, the buried vibration isolator 140 can be placed directly under the rail to achieve a better vibration reduction effect, unlike the traditional steel spring isolator. The vibrator is set on one side of the rail for later maintenance.
上述实施例仅用于举例说明本发明的具体实施方式,而本发明不限于上述实施例的描述范围。The above-mentioned embodiments are only used to illustrate specific implementations of the present invention, and the present invention is not limited to the description scope of the above-mentioned embodiments.
在上述实施例中,防脱支架1426包括一对L形的连接板14261,弹簧支撑上壳体1421和弹簧支撑下壳体1422上分别设置有用于嵌合安装这一对连接板14261的嵌槽和安装孔,在替代方案中,防脱支架1426也可以包括更多个连接板14261,沿圆周均匀分布,弹簧支撑上壳体1421和弹簧支撑下壳体1422上分别具有与之相对应的更多个嵌槽和安装孔,也能实现相应的技术效果。In the above embodiment, the anti-detachment bracket 1426 includes a pair of L-shaped connecting plates 14261. The spring-supported upper shell 1421 and the spring-supported lower shell 1422 are respectively provided with slots for fitting and installing the pair of connecting plates 14261. and mounting holes. In an alternative, the anti-detachment bracket 1426 can also include more connecting plates 14261, evenly distributed along the circumference, and the spring-supported upper shell 1421 and the spring-supported lower shell 1422 respectively have more corresponding connecting plates 14261. Multiple inlay slots and mounting holes can also achieve corresponding technical effects.

Claims (8)

  1. 一种掩埋型隔振器,设置在道床板下方,其特征在于,包括:A buried vibration isolator is provided below the track bed plate, and is characterized by including:
    安装座,预埋在所述道床板下方;The mounting base is pre-embedded under the track bed board;
    弹簧组件,上端嵌入在所述安装座中,下端与基底相抵接;以及A spring component, the upper end is embedded in the mounting seat, and the lower end is in contact with the base; and
    调高垫片,设置在所述弹簧组件和所述基底之间,a height-adjusting spacer disposed between the spring assembly and the base,
    其中,所述弹簧组件包括:Wherein, the spring assembly includes:
    弹簧支撑上壳体;The spring supports the upper housing;
    弹簧支撑下壳体;以及a spring-supported lower housing; and
    橡胶弹簧,设置在所述弹簧支撑上壳体和所述弹簧支撑下壳体嵌合形成的包覆结构内部。A rubber spring is provided inside the covering structure formed by fitting the upper spring supporting housing and the lower spring supporting housing.
  2. 根据权利要求1所述的掩埋型隔振器,其特征在于:The buried vibration isolator according to claim 1, characterized in that:
    其中,所述安装座为金属材质的预埋件,Wherein, the mounting base is an embedded part made of metal,
    所述弹簧支撑上壳体的顶部设置有能够与所述金属材质相吸附的磁铁件,用于使所述弹簧支撑上壳体吸附固定在所述安装座中。The top of the spring-supported upper housing is provided with a magnet capable of adsorbing to the metal material, for adsorbing and fixing the spring-supported upper housing in the mounting seat.
  3. 根据权利要求1所述的掩埋型隔振器,其特征在于,还包括:The buried vibration isolator according to claim 1, further comprising:
    限位柱,limit column,
    其中,所述弹簧支撑下壳体的底部具有限位柱安装槽,Wherein, the bottom of the spring-supported lower housing has a limiting column installation slot,
    所述调高垫片的中部具有让位孔,There is a relief hole in the middle of the height-adjusting gasket.
    安装时,所述限位柱的上端嵌入所述限位柱安装槽中,下端打入基底固定,且所述限位柱穿过所述调高垫片的所述让位孔。During installation, the upper end of the limiting column is embedded in the limiting column installation groove, the lower end is driven into the base and fixed, and the limiting column passes through the relief hole of the height-adjusting gasket.
  4. 根据权利要求3所述的掩埋型隔振器,其特征在于:The buried vibration isolator according to claim 3, characterized in that:
    其中,所述限位柱具有呈圆柱状的上端圆柱端以及呈圆柱状的下端圆柱端,Wherein, the limiting column has a cylindrical upper cylindrical end and a cylindrical lower cylindrical end,
    所述下端圆柱端的直径小于所述上端圆柱端,The diameter of the lower cylindrical end is smaller than that of the upper cylindrical end,
    所述下端圆柱端的长度为40mm~60mm。The length of the lower cylindrical end is 40mm~60mm.
  5. 根据权利要求1所述的掩埋型隔振器,其特征在于,还包括:The buried vibration isolator according to claim 1, further comprising:
    防脱支架,具有:Anti-falling bracket with:
    至少一对连接板,一端固定在所述弹簧支撑下壳体下方,另一端可移动地固定在所述弹簧支撑上壳体的周缘;以及At least one pair of connecting plates, one end is fixed below the spring-supported lower housing, and the other end is movably fixed on the periphery of the spring-supported upper housing; and
    多个连接件,将所述连接板两端分别连接在所述弹簧支撑下壳体和所述弹簧支撑上壳体上。A plurality of connectors connect both ends of the connecting plate to the spring-supported lower housing and the spring-supported upper housing respectively.
  6. 根据权利要求5所述的掩埋型隔振器,其特征在于:The buried vibration isolator according to claim 5, characterized in that:
    其中,所述连接板呈L形,具有相互垂直的两段,其中一段上开设有多个安装孔,另一段上开设有限位条形孔,Wherein, the connecting plate is L-shaped and has two mutually perpendicular sections. One section is provided with a plurality of mounting holes, and the other section is provided with a limited strip hole.
    所述限位条形孔的长度方向与所述另一段的延伸方向一致,The length direction of the limiting strip hole is consistent with the extension direction of the other section,
    所述弹簧支撑下壳体的底面具有至少一对连接板嵌槽,其形状与所述连接板的一端相匹配,The bottom surface of the spring-supported lower housing has at least one pair of connecting plate inlays, the shape of which matches one end of the connecting plate,
    所述连接板的一端嵌合在所述连接板嵌槽中,并通过多个连接件固定在所述弹簧支撑下壳体上,One end of the connecting plate is embedded in the connecting plate slot and is fixed on the spring-supported lower housing through a plurality of connecting pieces.
    所述连接件穿过所述限位条形孔,将所述连接板的另一端安装在 所述弹簧支撑上壳体的周缘上,且所述弹簧支撑上壳体可相对于所述连接板移动,移动范围为所述限位条形孔的长度范围。The connecting piece passes through the limiting strip hole, and the other end of the connecting plate is installed on the periphery of the spring-supported upper shell, and the spring-supported upper shell can be positioned relative to the connecting plate Move, and the moving range is the length range of the limiting strip hole.
  7. 根据权利要求1所述的掩埋型隔振器,其特征在于:The buried vibration isolator according to claim 1, characterized in that:
    其中,所述橡胶弹簧的上端及下端均呈圆形,Wherein, the upper end and lower end of the rubber spring are both circular,
    所述弹簧支撑上壳体呈圆形盖状,且内表面中部具有圆形的嵌入凹槽,所述嵌入凹槽与所述橡胶弹簧的上端相匹配,The spring support upper housing is in the shape of a circular cover, and has a circular embedding groove in the middle of the inner surface. The embedding groove matches the upper end of the rubber spring.
    所述橡胶弹簧的上端嵌合且粘结在所述嵌入凹槽中,The upper end of the rubber spring is fitted and bonded in the embedding groove,
    所述弹簧支撑下壳体呈圆形盖状,且内部与所述橡胶弹簧的下端相匹配,The spring-supported lower housing is in the shape of a circular cover, and its interior matches the lower end of the rubber spring.
    所述橡胶弹簧的下端嵌合且粘结在所述弹簧支撑下壳体中。The lower end of the rubber spring is fitted and bonded in the spring supporting lower housing.
  8. 根据权利要求1所述的掩埋型隔振器,其特征在于:The buried vibration isolator according to claim 1, characterized in that:
    其中,所述调高垫片的厚度为2mm~25mm,数量为一个或多个。Wherein, the thickness of the height-adjusting gasket is 2 mm to 25 mm, and the number is one or more.
PCT/CN2022/133896 2022-07-23 2022-11-24 Buried type vibration isolator WO2024021392A1 (en)

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CN111120554A (en) * 2020-01-02 2020-05-08 浙江天铁实业股份有限公司 Rubber spring vibration damper for strengthening transverse rigidity
CN114016334A (en) * 2021-09-01 2022-02-08 四川迈铁龙科技有限公司 Can reserve damping and height-adjustable's assembled railway roadbed structure
CN217810250U (en) * 2022-07-23 2022-11-15 浙江天铁实业股份有限公司 Buried vibration isolator

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