WO2024017033A1 - 一种抛光机 - Google Patents

一种抛光机 Download PDF

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Publication number
WO2024017033A1
WO2024017033A1 PCT/CN2023/105163 CN2023105163W WO2024017033A1 WO 2024017033 A1 WO2024017033 A1 WO 2024017033A1 CN 2023105163 W CN2023105163 W CN 2023105163W WO 2024017033 A1 WO2024017033 A1 WO 2024017033A1
Authority
WO
WIPO (PCT)
Prior art keywords
channel
long channel
outlet
hot air
polishing machine
Prior art date
Application number
PCT/CN2023/105163
Other languages
English (en)
French (fr)
Inventor
潘伟杉
Original Assignee
潘伟杉
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210847827.0A external-priority patent/CN115122224A/zh
Priority claimed from CN202310561633.9A external-priority patent/CN116475914A/zh
Priority claimed from CN202310561423.XA external-priority patent/CN116532460A/zh
Priority claimed from CN202310563417.8A external-priority patent/CN117824336A/zh
Priority claimed from CN202310561542.5A external-priority patent/CN116379745A/zh
Application filed by 潘伟杉 filed Critical 潘伟杉
Publication of WO2024017033A1 publication Critical patent/WO2024017033A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B24B55/10—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement

Definitions

  • the invention relates to the field of polishing technology, in particular to polishing machines.
  • the object of the present invention is to provide a polishing machine that has low scrap metal processing cost, is not easy to pollute the environment, can effectively remove dust and rust, and has high processing efficiency.
  • the invention is implemented in this way, including a transversely arranged long channel, a dynamic vibration mechanism, and a hot air production device.
  • the long channel is driven to vibrate by the dynamic vibration mechanism.
  • the hot air from the hot air outlet of the hot air production device is introduced from one of the long channels.
  • scrap metal is introduced from the material inlet at one end of the long channel, and exported from the material outlet at the other end of the long channel.
  • the long channel is floating on the base.
  • the dynamic vibration mechanism The action on the long channel causes the long channel to vibrate, causing the scrap metal blocks in the long channel to continuously vibrate and tumble at high frequencies while moving toward the material outlet of the long channel. During the tumbling process, they rub against each other, removing rust and dust from the scrap metal blocks. After polishing, the introduced hot air will bring out the rust and dust from the other part of the long channel.
  • the processed scrap metal blocks Since the scrap metal blocks are piled in the open air and have high water content, the processed scrap metal blocks enter from the material inlet and continuously vibrate at high frequencies and tumble and rub against each other. At the same time, they spirally tumble forward, and the water contained in them helps to remove the rust. , dust is polished out, and hot air heats the scrap metal block, which is also beneficial to polishing and polishing out rust and dust. At the same time, the water is heated and evaporated to avoid polishing and grinding rust and dust from sticking to the scrap metal block.
  • the long channel adopts a cylindrical channel
  • the dynamic vibration mechanism adopts a dynamic vibration mechanism that vibrates circumferentially around the axis of the long channel.
  • the dynamic vibration mechanism is located above and outside the long channel and is inclined at an angle of 40-50 degrees to the axis of the long channel. In this way, under the vibration of the dynamic vibration mechanism, the scrap metal block is thrown upward along an arc and moves toward the material outlet end, so that the scrap metal block is fully mixed, collided and rubbed to accelerate the rust removal on the scrap metal block.
  • the hot air production device uses a combustion lance, and the hot air from the hot air outlet of the hot air production device is introduced from the material outlet of the long channel and exported from the material inlet of the long channel.
  • combustion spray guns such as gas spray guns or fuel spray guns
  • gas spray guns or fuel spray guns can quickly provide high-speed, high-temperature hot air to ensure scrap metal processing. flexibility and processing efficiency.
  • first slopes are provided along the bottom of the inner cavity of the long channel, the first slopes are inclined upward toward the material outlet direction of the long channel, and a first air pressure plate is provided along the upper wall of the inner cavity of the long channel. The air pressure plate is inclined downward toward the material inlet of the long channel.
  • the scrap metal block When working, the scrap metal block is introduced from the material inlet of the long channel, and moves to the material outlet under the action of vibration force; due to the first slope, the scrap metal block needs to cross the first slope, therefore, the scrap metal block slows down.
  • the speed at which the metal block moves forward significantly extends the polishing time.
  • the scrap metal block falls from a high place on the slope, it faces the hot air, so that the scrap metal block can be fully affected by the hot air; the first pressure air is used The horizontally flowing hot air is pressed downward toward the scrap metal block below, so that the hot air can fully act on the scrap metal block.
  • a return air outlet is provided at the front end of the long channel, and the hot air containing a large amount of dust derived from the rear end of the long channel is processed by the first dust separation device and then re-enters the long channel through the return air outlet. Since the hot air containing a large amount of dust exported from the end of the long channel has a high temperature, the preheating of the hot air can be effectively utilized after reuse.
  • a second dust separation device is provided, and an air suction port is provided on the channel close to the material outlet of the long channel.
  • the air suction port is connected to the air inlet of the second dust separation device, and the air outlet of the second dust separation device is connected to the long channel.
  • the return air vents at the front are connected.
  • the hot air brought out by the material at the material outlet of the long channel is introduced into the second dust separation device. After dust removal, it flows back into the long channel. First, it makes full use of the heat energy. Second, it avoids the hot air brought out by the material. The dust contained in it pollutes the surrounding environment.
  • the material inlet of the long channel is inclined upward.
  • the scrap metal blocks will be introduced into the long channel in the form of a waterfall.
  • the gap between the scrap metal blocks expands, and the hot air blows diagonally downward under the action of the air pressure plate. , so that the scrap metal block can be fully affected by the hot air.
  • the equipment including the long channel driven by the dynamic vibration mechanism, the second dust separation device and the hot air production device are arranged inside the first container.
  • a dust removal and dehumidification device is provided, the material inlet of the long channel is connected to the material outlet at the front end of the dust removal and dehumidification device, and the air inlet of the first dust separation device is connected to the air outlet at the rear end of the dust removal and dehumidification device through an air duct. There is a material inlet at the rear end of the dust removal and dehumidification device.
  • the air outlet of the first dust separation device is connected to the return air outlet of the material outlet end of the long channel through an air duct.
  • scrap metal blocks are introduced from the material inlet of the dust removal and dehumidification device. After flowing through the dust removal and dehumidification device, they are introduced from the material inlet of the long channel. After being ground and polished in the long channel, they are exported from the material outlet of the long channel. Hot air production The high-temperature hot air of the device is introduced from the hot air inlet at the material outlet of the long channel. After being exported from the material inlet of the long channel, it is introduced from the material outlet of the dust removal and dehumidification device to the dust removal and dehumidification device, and then from the air outlet at the rear end of the dust removal and dehumidification device. It is exported to the first dust separation device.
  • the first dust separation device removes the dust in the wind
  • part of the dust-removed wind is discharged to the atmosphere, and part of it flows back into the long passage from the return air outlet at the material outlet of the long passage; its technical principle Yes:
  • the dynamic vibration mechanism acts on the long channel to vibrate the long channel, causing the scrap metal block in the long channel to continuously vibrate and tumble at high frequency while moving toward the material outlet of the long channel. During the tumbling process, they rub against each other to polish and polish out the rust and dust on the scrap metal block.
  • the introduced hot air will bring out the rust and dust from the other part of the long channel.
  • the use of high-temperature hot air can significantly improve the efficiency of polishing and grinding.
  • the hot air exported from the long channel also contains a large amount of heat energy. Therefore, when introduced into the dust removal and dehumidification device, it can not only dry the scrap metal blocks, but also take away some of the dirt and other impurities mixed in the scrap metal blocks, thereby achieving The effect of preprocessing the scrap metal blocks stabilizes the quality of the raw materials entering the long channel, so as to stabilize the rust removal process of the long channel; part of the wind after the dust is separated by the first dust separation device is introduced back to the long channel, which can be effectively utilized Thermal energy of hot air.
  • the dust removal and dehumidification device includes a channel and a vibration mechanism that drives the channel to vibrate.
  • the front end of the channel is a material outlet
  • the rear end of the channel is provided with a material inlet
  • the air outlet is located at the rear end of the channel.
  • the inner cavity of the channel is provided with a partition plate densely covered with sieve holes, which divides the channel into an upper channel and a lower channel.
  • the lower channel is provided with a dust outlet and a water outlet.
  • the scrap metal block When used, the scrap metal block is introduced from the material inlet of the channel, flows through the upper channel of the channel, and then enters the long channel. After being polished by the long channel, it is exported from the material outlet of the long channel.
  • the high-temperature hot air of the hot air production device comes from the long channel.
  • the air inlet is introduced from the material inlet of the long channel and then introduced from the material outlet of the channel, and then the air outlet at the rear end of the channel is led to the first dust separation device.
  • the first dust separation device removes the dust in the wind and scrap metal
  • the blocks are introduced from the material inlet of the channel. When flowing through the upper channel of the channel, they move toward the material outlet under the action of the vibration mechanism. During the movement, the water and dust contained in the scrap metal blocks pass through the screen of the partition. The hole falls into the lower channel and flows out from the dust outlet and water outlet.
  • the vibration mechanism is used to throw up the scrap metal blocks passing through the channel, which is conducive to receiving the action of hot air to speed up drying and the falling of the adhered dust. At the same time, while the scrap metal blocks are thrown and moved towards the material outlet, It also causes the solid dust in the lower channel to move toward the material outlet and flow out from the dust outlet at the front of the lower channel, while the fluid water flows out of the water outlet at the rear of the lower channel under the action of gravity.
  • the amount of dust contained in the hot air after treatment is effectively reduced, thereby effectively reducing the dust removal load of the dust separation device and improving It improves the cleanliness of the hot air after dust removal, thereby improving the full utilization of heat energy. At the same time, it also reduces the load of dust and water that the hot air needs to remove.
  • the quality of scrap metal raw materials with large differences in quality becomes scrap metal blocks with relatively stable quality, so that the subsequent long channels for dust and rust removal can remove all the scrap metal blocks with a stable production process. Remaining dust and rust.
  • the partition is made up of several sub-partitions connected in series.
  • the disturbance piece is provided with a support structure supported in the gap. .
  • the disturbance piece also vibrates, causing the dust and water contained in the scrap metal block to pass through the gap on both sides of the disturbance piece and fall into the lower channel.
  • the screen holes are clogged with dust, which reduces the filtration capacity of the screen holes. Since the disturbance plate moves in the gap during vibration, the gaps on both sides of the disturbance plate are not easily blocked during vibration, thereby making up for the partition filtration caused by the blockage of some screen holes. lack of ability.
  • second slopes are provided along the upper channel inner cavity of the channel, and the second slopes are inclined upward toward the material outlet.
  • the second slope is set up to extend the time the scrap metal stays in the channel. Secondly, when the scrap metal falls from the top of the slope, it just faces the hot air, so that it is fully affected by the hot air.
  • a second air pressure plate is provided along the upper cavity wall of the upper channel inner cavity of the channel, and the second air pressure plate is inclined downward toward the material introduction port.
  • the hot air is guided by the air pressure plate and presses the axial wind down onto the scrap metal block below, so that the hot air is fully utilized and the efficiency of the hot air is significantly improved.
  • the dust outlet is located near the material outlet of the lower channel, and the water outlet is located near the material inlet of the lower channel.
  • the vibration direction of the vibration mechanism is a front-to-back oblique vibration direction.
  • the vibration direction of the vibration mechanism adopts the front and rear vibration direction, so that the scrap metal block can move forward during the vibration.
  • the dust that comes out also moves synchronously with the scrap metal block toward the material outlet, so that the dust can fall into the lower channel in time, and the dust that falls into the lower channel can also move upward to the dust outlet at the high level of the lower channel. , so as to be exported separately from the separated water.
  • a feed hopper is provided on the material inlet at the rear end of the channel.
  • the feed hopper includes a funnel-shaped feed hopper seat and a cube-like feed frame disposed on the feed hopper seat.
  • the feed inlet at the bottom of the feed frame is embedded.
  • the upper end of the funnel-shaped feed hopper seat is connected to the sleeve, and the feeding port is on the side of the feed frame.
  • the channel is inclined upward toward the material outlet. In this way, the water, dust and mud contained in the scrap metal block will not enter the next process along the long channel guide material outlet, so that the water, dust and mud falling from the scrap metal block will fall into the dust collection bin.
  • the feeding port is provided with a door curtain.
  • a facility including a horizontal channel and a vibration mechanism that drives the channel to vibrate is disposed inside the second container.
  • the container loaded with the technology of the present invention is transported to the scrap metal yard, the material inlet of the long channel in the first container is connected to the material outlet of the channel in the second container, and the second container is opened Top cover, install the feeding frame, and set up a conveying device between the stockyard and the feeding frame, so that the scrap metal can be transported from the stocking yard to the feeding frame, and the scrap metal can be processed, and other stockyards need to be processed.
  • the feeding hopper includes a funnel-shaped feeding hopper seat, Set the cyclone separator of the first dust separation device next to the channel, so that the connected channel and the first dust separation device can be set up in the second container; if it is necessary to ensure the rust removal effect or the scrap metal is severely corroded, you can Directly connect two or more long channels connected to a hot air production device in series, or use an intermediate transmission mechanism to connect the material outlet of one of the adjacent long channels connected to a hot air production device to another one connected to a hot air production device. The material inlet of the long channel is connected.
  • a cyclone separator of the second dust separation device is arranged next to the long channel.
  • the present invention has the advantages of low scrap metal processing cost, not easy to pollute the environment, effective removal of dust and rust, high processing efficiency, and the generated rust and dust will not pollute the atmosphere.
  • Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Figure 2 is a schematic structural diagram of the long channel Embodiment 1 of Embodiment 1 of the present invention.
  • Figure 3 is a schematic structural diagram of the long channel Embodiment 2 of Embodiment 1 of the present invention.
  • Figure 4 is a schematic structural diagram of the long channel Embodiment 3 of Embodiment 1 of the present invention.
  • Figure 5 is a schematic structural diagram of the long channel cross-sectional shape Embodiment 1;
  • Figure 6 is a schematic structural diagram of the long channel cross-sectional shape Embodiment 2.
  • Figure 7 is a schematic structural diagram of the long channel cross-sectional shape Embodiment 3.
  • Figure 8 is a schematic structural diagram of the long channel cross-sectional shape Embodiment 4.
  • FIG. 9 is a schematic structural diagram of Embodiment 2 of the present invention.
  • Figure 10 is a schematic structural diagram of the partition part
  • Figure 11 is a view from Figure 10A;
  • Figure 12 is a process diagram of scrap metal block processing in Embodiment 2 of the present invention.
  • Figure 13 is a partial enlarged view of Figure 9B.
  • C-scrap metal block D-dust removal and dehumidification device; 1-long channel; 101-material inlet; 102-material outlet; 103-front long channel; 104-rear long channel; 105-connecting channel; 106 -Channel main body; 107-wear-resistant layer; 108-hot air inlet; 2-power vibration mechanism; 201-front frame; 202-rear frame; 203-eccentric rotating wheel; 204-motor; 205-rotating shaft; 206-spring ; 3-Hot air production device; 301-Hot air outlet; 302-Blower; 303-Heating pipe with heating device 303; 4-Base; 5-Steam outlet; 6-Steam inlet; 7-Steam pipe; 8- Dust separation device; 801-cyclone separator; 820-air duct; 9-slope; 10-air pressure plate; 11-return air outlet; 12-air suction outlet; 13-container; 14-material outlet; 15-air outlet ; 16-Mate
  • Embodiment 1 As shown in Figures 1-8, the polishing machine of the present invention includes a transversely arranged long channel 1, a dynamic vibration mechanism 2, and a hot air production device 3.
  • the long channel 1 is driven to vibrate by the dynamic vibration mechanism 2, and the hot air production device 3
  • the hot air from the hot air outlet 301 is introduced from one part of the long channel 1 and exported from another part of the long channel 1.
  • the scrap metal block C is introduced from the material inlet 101 at one end of the long channel 1 and from the other end of the long channel 1.
  • the material outlet 102 is led out, and the long channel 1 is floated on the base 4.
  • the dynamic vibration mechanism 2 acts on the long channel 1 to vibrate the long channel 1, so that the scrap metal in the long channel 1
  • the metal block C continuously vibrates and tumbles at high frequency while moving to the material outlet of the long channel 1.
  • the metal block C rubs against each other and polishes out the rust and dust on the scrap metal block C.
  • the introduced hot air polishes and polishes out the rust.
  • the dust is brought out from another place in the long passage 1.
  • the long channel 1 includes a front long channel 103 and a rear long channel 104.
  • the rear long channel 104 is located below the front long channel 103 (including directly below as shown in Figure 2 and obliquely below as shown in Figure 3) or as shown in Figure 3.
  • the front long channel 103 and the rear long channel 104 shown in Figure 4 are located on the same horizontal plane.
  • the material inlet 101 is located at one end of the front long channel 103
  • the material outlet 102 is located at one end of the rear long channel 104
  • the other end of the front long channel 103 One end and the other end of the rear long channel 104 are connected through a connecting channel 105.
  • the connecting channels 105 are respectively connected to the side wall of the other end of the front long channel 103 and the side wall of the other end of the rear long channel 104; or, the long channel 1 is bent into an inverted U shape as a whole, with two parallel parts of the inverted U shape
  • the front long channel 103 and the rear long channel 104 are respectively formed, and the vertical part of the inverted U shape between the two parallel parts forms the connecting channel 105.
  • the bottom surfaces of the inner holes of the front long channel 103 and the rear long channel 104 are arc-shaped (circular in Figure 5, arc-shaped in the lower part of the inner hole in Figure 6, and inverted U-shaped in the upper part), or square as shown in Figure 7 , or a hexagonal shape as shown in Figure 8.
  • the bottom surface of the inner hole adopts an arc shape and adopts a circular tube.
  • the scrap metal block C vibrates more fully at high frequency and tumbles, collides and rubs against each other, making the polishing and grinding more complete.
  • the front long channel 103 and the rear long channel 104 include metal tubes and covers sealing both ends of the metal tubes.
  • the long channel 1 includes a channel body 106 and a wear-resistant layer 107 disposed in the inner cavity of the long channel 1 (a cylindrical wear-resistant layer disposed in the inner cavity of the long channel 1 can be used, to facilitate manufacturing and installation).
  • the wear-resistant layer 107 is used to ensure that the channel body 106 is sufficiently rigid and economical, and at the same time ensures that the inner cavity of the long channel 1 for transporting the scrap metal block C is not abraded by the scrap metal block C (such as the need for large quantities).
  • the relatively rigid channel body 106 is made of ordinary steel to reduce costs. At the same time, since the wear-resistant layer 107 does not require strong rigidity, the amount of material used is small, and even if its price is high, the cost will not be high).
  • the hot air from the hot air outlet 301 is introduced from one place in the long channel 1 close to the material inlet 101, and is derived from another place in the long channel 1 close to the material outlet 102.
  • the hot air from the hot air outlet 301 is introduced from the middle of the long channel 1 (such as the other end of the rear long channel 104), and is exported from another place of the long channel 1 close to the material outlet 102; if the material containing a lot of impurities is processed Scrap metal block C, the hot air from the hot air outlet 301 is introduced from another place in the long channel 1 near the discharge port 102, and is exported from one place in the long channel 1 close to the material inlet 101; or, the hot air outlet 301 The hot air coming out is introduced from another place near the material outlet 102 of the long channel 1 and is led out from the middle of the long channel 1 .
  • the dynamic vibration mechanism 2 includes a front frame 201, a rear frame 202, two eccentric rotating wheels 203, and a motor 204 that drives the two eccentric rotating wheels 203 to rotate through the rotating shaft 205.
  • the left and right sides of the front frame 201 and the left and right sides of the rear frame 202 are respectively connected to the base 4 through springs 206, and the front long channel 103 and the rear long channel 104 are fixed to the front frame 201 and the rear frame 202.
  • two eccentric rotating wheels 203 are respectively rotatably connected to the front frame 201 and the rear frame 202 between the front long channel 103 and the rear long channel 104.
  • the motor 204 drives the two eccentric rotating wheels 203 to rotate.
  • the two eccentric rotating wheels 203 drive the front frame 201 and the rear frame 202 to sway and vibrate synchronously.
  • the swaying and vibrating front frame 201 and the rear frame 202 drive the front long channel.
  • 103 and the rear long channel 104 sway and vibrate, causing the scrap metal blocks C introduced into the front long channel 103 and the rear long channel 104 to tumble, collide with each other, and move forward to achieve polishing.
  • the hot air production device 3 includes a blower 302 and a heating pipe 303 with a heating device.
  • the hot air from the heating pipe 303 passes through the hot air outlet 301 of the air duct and is introduced from the other end of the rear long channel 104. exported from one end.
  • more than one steam outlet 5 is provided on the front long channel 103, and a steam inlet 6 is provided at the feeding port 101 of the front long channel 103.
  • the steam outlet 5 and the steam inlet 6 are connected by a steam pipe 7.
  • a dust separation device 8 (including an exhaust fan, a cyclone separator, and a bag filter) is provided, and the wind carrying rust and dust derived from the long channel 1 is introduced into the dust separation device 8, and the rust and dust in the wind are removed. The dust is filtered and discharged into the atmosphere.
  • Embodiment 2 As shown in Figures 9-13, it includes a transversely arranged long channel 1, a dynamic vibration mechanism 2, and a hot air production device 3.
  • the long channel 1 is vibrated by the dynamic vibration mechanism 2, and the hot air outlet 301 of the hot air production device 3
  • the hot air coming out is introduced from one part of the long channel 1 and exported from another part of the long channel 1.
  • the scrap metal block C is introduced from the material inlet 101 at one end of the long channel 1 and exported from the material outlet 102 at the other end of the long channel 1.
  • the long channel 1 is floatingly arranged on the base 4. After the scrap metal block C enters the long channel 1, the dynamic vibration mechanism 2 acts on the long channel 1 to vibrate the long channel 1, so that the scrap metal block C in the long channel 1 moves forward.
  • the material outlet of the long channel 1 continuously tumbles during the movement, and rubs against each other during the tumbling process, polishing and polishing out the rust and dust on the scrap metal block C.
  • the introduced hot air will polish and polish out the rust and dust from the other side of the long channel 1.
  • the long channel 1 is taken out from The vibration direction of the dynamic vibration mechanism 2 is opposite.
  • the dynamic vibration mechanism 2 is located above and outside the long channel and obliquely toward the axis of the long channel 1 at an angle of 40-50 degrees.
  • the hot air production device 3 uses a combustion lance.
  • the hot air from the hot air outlet 301 of the hot air production device 3 is introduced from the hot air inlet 108 at the material outlet 102 of the long channel 1 along the axis of the long channel 1. From the long channel 1 Material import 101 export.
  • first slopes are provided along the bottom of the inner cavity of the long channel 1
  • the first slopes 9 are inclined upward toward the material outlet 102 of the long channel 1
  • a first pressure is provided along the upper wall of the inner cavity of the long channel 1.
  • the air plate 10 and the first air pressure plate 10 are inclined downward toward the material inlet 101 of the long channel 1 .
  • an air guide plate 27 is provided below the return air outlet 11 and is inclined downward toward the material inlet 101 of the long vibrating channel 1.
  • the inclination angle of the air guide plate 27 is between 25 and 35 degrees.
  • the air guide plate 27 is used to enable the return hot air to flow smoothly toward the material inlet 101 and prevent the return hot air from flowing toward the material outlet 102.
  • the return air outlet 11 is provided at the front end of the long channel 1.
  • the hot air containing a large amount of dust derived from the rear of the long channel 1 is processed by the first dust separation device 8 and then re-enters the long channel 1 through the return air outlet 11.
  • a second dust separation device 8 is provided, and an air suction port 12 is provided on the channel close to the material outlet 102 of the long channel 1.
  • the air suction port 12 is connected to the air inlet of the second dust separation device 8.
  • the second dust separation device The air outlet of 8 is connected with the return air outlet 11 at the front end of the long channel 1.
  • the material inlet 101 of the long channel 1 is inclined upward.
  • the equipment including the long channel 1 driven by the dynamic vibration mechanism 2, the second dust separation device 8 and the hot air production device 3 are arranged inside the first container 13.
  • a dust removal and dehumidification device D is provided.
  • the material inlet 101 of the long channel 1 is connected to the material outlet 14 at the front end of the dust removal and dehumidification device D.
  • the wind inlet of the first dust separation device 8 is connected to the dust removal and dehumidification device through an air duct 802.
  • the air outlet 15 at the rear end of the device D is connected, and a material inlet 16 is provided at the rear end of the dust removal and dehumidification device D.
  • one end of the air outlet of the first dust separation device 8 is connected to the atmosphere, and the other end is connected to the return air outlet 11 at the material outlet 102 of the long channel 1 through the air duct 802 .
  • the dust removal and dehumidification device D includes a channel 17 and a vibration mechanism 18 that drives the channel 17 to vibrate.
  • the front end of the channel 17 is the material outlet 14, the material inlet 16 is provided on the rear end of the channel 17, and the air outlet 15 is provided on Backend of channel 17.
  • the material outlet 14 of the channel 17 is inclined downward.
  • a diagonally downward material outlet 14 is used to cooperate with the obliquely upward material inlet 101 of the long channel 1.
  • the scrap metal block C enters the material inlet 101 of the long channel 1 from the material outlet 14, it is introduced into the long channel 1 in a waterfall shape.
  • the gap between the scrap metal blocks C is enlarged, and with the hot air blowing obliquely downward under the action of the air pressure plate 10 of the long channel 1, the scrap metal blocks C can be fully affected by the hot air.
  • the inner cavity of the channel 17 is provided with a partition 19 densely covered with mesh holes, which divides the channel 17 into an upper channel 1701 and a lower channel 1702.
  • the lower channel 1702 is provided with a dust outlet 20 and a water outlet 21.
  • the partition 19 is composed of several sub-partitions 1901 connected in series.
  • the gaps 22 between adjacent sub-partitions 1901 have vertically arranged disturbing pieces 23 that can move in the gaps.
  • the disturbing pieces 23 are provided with supports. Support structure 24 within the gap.
  • second slopes 9 are provided along the inner cavity of the upper channel 1701 of the channel 17 , and the second slopes 9 are inclined upward toward the material outlet 14 .
  • a second air pressure plate 10 is provided along the upper cavity wall of the upper channel 1701 of the channel 17 , and the second air pressure plate 10 is inclined downward toward the material inlet 16 .
  • the dust outlet 20 is located near the material outlet 14 of the lower channel 1702, and the water outlet 21 is located near the material inlet 16 of the lower channel 1702.
  • the vibration direction of the vibration mechanism 18 is a front-to-back oblique upward vibration direction.
  • a feed hopper 25 is provided on the material inlet 16 at the rear end of the channel 17.
  • the feed hopper 25 includes a funnel-shaped feed hopper seat 2501 and a cube-like feed frame 2502 provided on the feed hopper seat 2501.
  • the feed guide port at the bottom of the feed frame 2502 is embedded in the upper end connection sleeve of the funnel-shaped feed hopper seat 2501, and the feed port 2503 is on the side of the feed frame 2502.
  • the channel 17 is inclined upward toward the material outlet 14 .
  • the feeding port 2503 is provided with a door curtain 26 .
  • the facilities including the horizontal channel 17 and the vibration mechanism 18 that drives the channel 17 to vibrate are arranged inside the second container 13 .
  • a seal 29 (such as a labyrinth seal) is provided between the material inlet 101 of the long channel 1 and the material outlet 14 of the channel 17.
  • the material inlet 101 of the long channel 1 and the material outlet 14 of the channel 17 are The outside of the connection point of the outlet 14 is wrapped with a closed cavity 30 , and the closed cavity 30 is provided with an air extraction port 31 connected to the wind inlet of the first dust separation device 8 .
  • the action of the first dust separation device 8 causes the closed cavity 30 to form a negative pressure, and the hot air overflowing from the connection between the material inlet 101 of the long channel 1 and the material outlet 14 of the channel 17 is sent to the first dust separator.
  • the device 8 processes and separates the dust in the hot air before discharging it into the atmosphere, thereby preventing the hot air overflowing from the connection between the material inlet 101 of the long channel 1 and the material outlet 14 of the channel 17 from directly entering the atmospheric pollution environment.
  • the scrap metal block C is introduced from the material inlet 16 of the dust removal and dehumidification device D. After flowing through the dust removal and dehumidification device D, it is introduced from the material inlet 101 of the long channel 1. After being polished by the long channel 1, it is discharged from the long channel The high-temperature hot air of the hot air production device 3 is introduced from the hot air inlet 108 at the material outlet 102 of the long channel 1, and is exported from the material inlet 101 of the long channel 1 through the material outlet 14 of the dust removal and dehumidification device D. It is introduced into the dust removal and dehumidification device D, and then exported from the air outlet 15 at the rear end of the dust removal and dehumidification device D to the first dust separation device 8. After the first dust separation device 8 removes the dust in the wind, part of the dust-removed wind is discharged to Part of the atmosphere flows back into the long channel 1 from the return air port 11 at the material outlet 102 of the long channel 1 .
  • the container 13 loaded with the technology of the present invention is transported to the scrap metal yard, and the material inlet 101 of the long channel 1 in the first container 13 and the material outlet of the channel 17 in the second container 13 are connected.
  • the feed hopper 25 includes a funnel-shaped feed hopper seat 2501, and the cyclone separator 801 of the first dust separation device 8 is arranged next to the channel 17, so that the connected channels 17 and the A dust separation device 8 can be installed inside the second container 13; if it is necessary to ensure the rust removal effect or the scrap metal block C is seriously rusted, two or more long channels 1 connected to the hot air production device 3 can be directly connected in series or The intermediate transmission mechanism 28 connects the material outlet 102 of one of the adjacent long channels 1 connected to the hot air production device 3 with the material inlet 101 of the other long channel 1 connected to the hot air production device 3 .

Abstract

一种抛光机，包括封闭的水平设置的长通道（1）、动力振动机构（2）、热风生产装置（3），长通道（1）设置在动力振动机构（2）上，热风生产装置（3）的热风导出口（301）出来的热风从长通道（1）的其中一处导入，从长通道（1）的另一处导出，废金属块（C）从长通道（1）其中一端的物料进口（101）导入，从长通道（1）另一端的物料出口（102）导出。

Description

一种抛光机 技术领域
本发明涉及一种抛光技术领域，特别是抛光机。
 背景技术
现有的废金属回收，都需要除尘除锈，以便后续的熔融冶炼回收，若采用冲洗物料的方法，一来产生大量的废水，污染环境，而且，由于需要耗费大量的水资源，因此，处理成本高，同时，也不能有效地清除锈迹，若采用化学的方式，同样地存在成本高，污染环境的问题。
 技术问题
本发明的目的在于提供一种废金属处理成本低，不容易污染环境的，能有效清除尘和锈的，处理效率高的抛光机。
 技术解决方案
本发明是这样实现的，包括横向设置的长通道、动力振动机构、热风生产装置，长通道由动力振动机构带动振动，热风生产装置的热风导出口出来的热风从长通道的其中一处导入，从长通道的另一处导出，废金属从长通道其中一端的物料进口导入，从长通道另一端的物料出口导出，长通道浮动设置在基座上，废金属进入长通道后，动力振动机构对长通道作用，使长通道振动，使长通道内的废金属块往长通道物料出口移动的过程中不断高频振动并翻滚，在翻滚过程中相互摩擦，将废金属块上的锈、尘抛光打磨出来，导入的热风将抛光打磨出来锈、尘从长通道的另一处带出。
由于废金属块都是露天堆放的，含水量大，被加工的废金属块从物料进口进入后不断作高频振动并翻滚相互摩擦的同时，螺旋翻滚前进，所含的水有助于将锈、尘抛光打磨出来，热风加热废金属块，同样也有利于锈、尘抛光打磨出来，同时，将水加热蒸发，避免抛光打磨出来锈、尘粘在废金属块上。
由于不需要水的冲洗或者化学药剂处理，仅需要利用废金属块相互碰撞摩擦就能进行物理性质的抛光打磨，将废金属块上的锈、尘清除出来，因此，废金属处理成本低，不容易污染环境的，能有效清除尘和锈的，处理效率高。
优选地，长通道采用的是圆筒形通道，动力振动机构采用的是绕长通道轴线周向振动的动力振动机构，动力振动机构有两套且位于长通道两侧，两动力振动机构的振动方向相反。
动力振动机构位于长通道上方外侧且呈40-50度角斜向着长通道的轴线。这样，在动力振动机构的振动下，废金属块往上沿弧线抛起的同时，往物料出口端移动，使废金属块充分混合碰撞摩擦，以加速废金属块上的锈脱落。
优选地，热风生产装置采用的是燃烧喷枪，热风生产装置的热风导出口出来的热风从长通道的物料出口导入，从长通道的物料进口导出。
由于废金属的处理往往是在堆场进行，因此，不可能处于长时间持续的生产状态，采用燃烧喷枪（如燃气喷枪或者燃油喷枪），可快速地提供高速的高温热风，保证了废金属处理的灵活性及处理效率。
优选地，沿长通道内腔底部设置有数个第一坡面，第一坡面斜向上往长通道的物料出口方向倾斜，沿长通道内腔上腔壁设置有第一压风板，第一压风板斜向下往长通道的物料进口方向倾斜。
工作时，废金属块从长通道的物料进口导入，在振动力的作用下，往物料出口移动；由于有第一坡面，因此，废金属块需要越过第一坡面，因此，减缓了废金属块往前移动的速度，从而显著地延长了抛光打磨时间，而且，废金属块从坡面高处落下时，迎着热风，使废金属块能充分受到热风的作用；采用第一压风板，水平流动的热风被往下压向下面的废金属块，使热风能充分对废金属块进行作用。
优选地，长通道前端设置有回风口，从长通道尾部导出的含有大量尘埃的热风经第一粉尘分离装置处理后，通过回风口重新进入长通道内。由于从长通道尾部导出的含有大量尘埃的热风温度高，经回用，就有效地利用热风的预热。
优选地，设置有第二粉尘分离装置，在靠近长通道的物料出口的通道上设置有吸风口，吸风口与第二粉尘分离装置的进风口相连，第二粉尘分离装置的出风口与长通道前端的回风口相连。这样，长通道的物料出口处的随着物料的导出而带出的热风被导入第二粉尘分离装置，除尘后，回流到长通道内，一来充分利用热能，二来避免物料带出的热风中所含的尘污染周围环境。
优选地，长通道的物料进口斜向上。这样，斜向上的物料进口接收废金属块时，废金属块就会以瀑布状的形式导入长通道内，废金属块间的间隙扩大，配合在压风板的作用下斜向下吹的热风，使废金属块能充分受到热风的作用。
优选地，包括由动力振动机构带动的长通道、第二粉尘分离装置和热风生产装置的设备设置在第一集装箱里面。采用集装箱，只需要将集装箱位置固定定位，就等于设备的固定定位，这样，就方便了设备的运输和使用。
优选地，设置有除尘和除湿装置，长通道的物料进口与除尘和除湿装置前端的物料导出口相连，第一粉尘分离装置的风导入口通过风管与除尘和除湿装置后端的出风口连通，除尘和除湿装置后端设置有物料导入口。
优选地，第一粉尘分离装置的风导出口通过风管与长通道的物料出口端的回风口连通。
工作时，废金属块从除尘和除湿装置的物料导入口导入，流经除尘和除湿装置后，从长通道的物料进口导入，经长通道打磨抛光后，从长通道的物料出口导出，热风生产装置的高温热风从长通道的物料出口处的热风进口导入，从长通道的物料进口导出后从除尘和除湿装置的物料导出口导入到除尘和除湿装置，然后从除尘和除湿装置后端的出风口导出到第一粉尘分离装置，第一粉尘分离装置将风里面的尘清除后，除尘后的风一部分排到大气，一部分从长通道的物料出口处的回风口回流到长通道内；其技术原理是：废金属块进入长通道后，动力振动机构对长通道作用，使长通道振动，使长通道内的废金属块在向长通道的物料出口移动的过程中不断高频振动并翻滚，在翻滚过程中相互摩擦，将废金属块上的锈、尘抛光打磨出来，导入的热风将抛光打磨出来锈、尘从长通道的另一处带出，采用高温热风，可显著提升抛光打磨的效率；从长通道导出的热风，由于还含有大量的热能，因此，导入除尘和除湿装置，既能干燥废金属块，同时，能将混入废金属块内的部分泥尘等杂质带走，从而实现对废金属块进行预处理的效果，使进入长通道的原料的质量稳定，以便使长通道的除锈工艺稳定；第一粉尘分离装置分离尘后的风一部分导入回长通道，可有效地利用热风的热能。
除尘和除湿装置包括通道、带动通道振动的振动机构，通道的前端部是物料导出口，通道的后端上面设置有物料导入口，出风口设置在通道的后端。
优选地，通道的内腔内设置有密布有筛孔的隔板，将通道分隔成上通道、下通道，下通道上设置有粉尘导出口和水导出口。
使用时，废金属块从通道的物料导入口导入，流经通道的上通道后，进入长通道，经长通道打磨抛光后，从长通道的物料出口导出，热风生产装置的高温热风从长通道的进风口导入，从长通道的物料进口导出后从通道的物料导出口导入，然后通道后端的出风口导出到第一粉尘分离装置，由第一粉尘分离装置将风里面的尘清除，废金属块从通道的物料导入口导入，流经通道的上通道时，在振动机构作用下，往物料导出口方向移动，在移动过程中，废金属块所含的水、尘土穿过隔板的筛孔落入到下通道并从粉尘导出口和水导出口流出。
采用振动机构，使经过通道的废金属块被抛起，有利于接受热风的作用，以加快风干及所粘附的尘土掉落，同时，废金属块被抛着往物料导出口移动的同时，也使下通道内的固体尘土也往物料导出口方向移动，并从下通道前部的粉尘导出口流出，而流体状的水在重力作用下，流向下通道后部的水导出口流出。
由于在通道内，在干燥过程中，清除了废金属块所粘附的尘土和水，从而有效地减少了处理后热风所含的粉尘量，从而有效地减轻了粉尘分离装置的除尘负荷，提高了除尘后的热风的洁净度，从而提升了热能的充分利用，同时，也减轻了热风需要清除粉尘和水的负荷。
这样经本发明技术处理后，质量差异很大的废金属原材料质量就成为质量比较稳定的废金属块，以便后续的用于除尘除锈的长通道以稳定的生产工艺，清除废金属块上所残留的尘和锈。
优选地，隔板是由数块子隔板前后串联而成，相邻子隔板间的间隙内有可在间隙移动的竖向设置的扰动片，扰动片设置有支撑在间隙内的支撑结构。工作时，在振动机构的振动作用下，扰动片也随着振动，使废金属块所含的尘土和水穿过扰动片两边的间隙，落入下通道内，这样，即使筛孔在使用过程中被尘土堵塞而使筛孔过滤能力下降，由于扰动片在振动中在间隙内移动，因此扰动片两边的间隙在振动中就不容易被堵塞，从而弥补部分筛孔堵塞而导致的隔板过滤能力不足。
优选地，沿通道的上通道内腔设置有数个第二坡面，第二坡面斜向上往物料导出口方向倾斜。设置第二坡面，一来延长废金属滞留在通道内的时间，二来，废金属从坡面上端下落时，刚好迎着热风，使其充分受到热风的作用。
优选地，沿通道的上通道内腔上腔壁设置有第二压风板，第二压风板斜向下往物料导入口方向倾斜。热风经过压风板的导向，将沿轴向吹的风下压到下面的废金属块上，从而使热风得到充分的利用，显著地提高了热风的使用效率。
优选地，粉尘导出口位于下通道的靠近物料导出口处，水导出口位于下通道的靠近物料导入口处。
优选地，振动机构的振动方向是前后斜向上的振动方向。振动机构的振动方向采用前后振动方向，这样，废金属块就能在振动中往前移动，配合往物料导出口方向斜向上的通道，既保证废金属块往物料导出口方向移动，同时避免分离出来的尘土也随着废金属块往物料导出口方向同步移动，使尘土能及时落入下通道内，并且，使落入下通道的尘土也能往上移动到下通道高位处的粉尘导出口，以便与分离的水分开导出。
优选地，通道的后端的物料导入口上设置有进料斗，进料斗包括漏斗状进料斗座、设置在进料斗座上的类似正方体的进料框，进料框底部导料口嵌入漏斗状进料斗座上端连接套上，进料框侧面是投料口。
优选地，通道往物料导出口方向斜向上。这样，废金属块中所含的水、尘泥就不会沿长通道导向物料导出口进入下一个工序，使废金属块中掉落的水、尘泥都落入粉尘收集仓内。
优选地，投料口设置有门帘。
优选地，包括横置的通道、带动通道振动的振动机构的设施设置在第二集装箱里面。
使用时，根据需要，将装载有本发明技术的集装箱运输到废金属堆场处，将第一集装箱内的长通道的物料进口与第二集装箱里面的通道的物料导出口对接，打开第二集装箱顶盖，装上进料框，在堆场与进料框之间设置输送装置，就可以将废金属从堆场传输到进料框内，开始对废金属进行处理，需要处理其他的堆场的废金属时，只需要拆下进料框和输送装置，盖上集装箱顶盖，分开长通道与通道，然后就可以运输到其他的堆场了；进料斗包括漏斗状进料斗座，将第一粉尘分离装置的旋风分离器设置在通道的旁边，使连接在一起的通道和第一粉尘分离装置能设置在第二集装箱里面；若需要保证除锈效果或者废金属锈蚀严重时，可将两台以上连接有热风生产装置的长通道直接串接在一起或者通过中间传输机构将相邻的其中一台连接有热风生产装置的长通道的物料出口与另一台连接有热风生产装置的长通道的物料进口连通。
优选地，在长通道的旁边设置有第二粉尘分离装置的旋风分离器。
 有益效果
本发明与已有技术相比，具有废金属处理成本低，不容易污染环境的，能有效清除尘和锈的，处理效率高的，所产生的锈、尘不会污染大气的优点。
 附图说明
图1为本发明的实施例1结构示意图；
图2为本发明的实施例1的长通道实施例1的结构示意图；
图3为本发明的实施例1的长通道实施例2的结构示意图；
图4为本发明的实施例1的长通道实施例3的结构示意图；
图5为长通道截面形状实施例1的结构示意图；
图6为长通道截面形状实施例2的结构示意图；
图7为长通道截面形状实施例3的结构示意图；
图8为长通道截面形状实施例4的结构示意图；。
图9为本发明的实施例2结构示意图；
图10为隔板部分的结构示意图；
图11为图10A向视图；
图12为本发明实施例2废金属块处理过程图；
图13为图9B处的局部放大图。
图中标号：C-废金属块；D-除尘和除湿装置；1-长通道；101-物料进口；102-物料出口；103-前长通道；104-后长通道；105-连接通道；106-通道主体；107-耐磨层；108-热风进口；2-动力振动机构；201-前机架；202-后机架；203-偏心转动轮；204-电机；205-转轴；206-弹簧；3-热风生产装置；301-热风导出口；302-鼓风机；303-带有加热装置的加热管道303；4-基座；5-蒸汽出口；6-蒸汽入口；7-蒸汽管道；8-粉尘分离装置；801-旋风分离器；820-风管；9-坡面；10-压风板；11-回风口；12-吸风口；13-集装箱;14-物料导出口；15-出风口；16-物料导入口；17-通道；1701-上通道；1702-下通道；18-振动机构；19-隔板；1901-子隔板；20-粉尘导出口；21-水导出口；22-间隙；23-扰动片；24-支撑结构；25-进料斗；2501-进料斗座；2502-进料框；2503-投料口；26-门帘；27-导风板；28-中间传输机构；29-密封；30-封闭腔体；31-抽风口。
 本发明的最佳实施方式
现结合附图和实施例对本发明做进一步详细描述：
实施例1：如图1-8所示，本发明的抛光机包括横向设置的长通道1、动力振动机构2、热风生产装置3，长通道1由动力振动机构2带动振动，热风生产装置3的热风导出口301出来的热风从长通道1的其中一处导入，从长通道1的另一处导出，废金属块C从长通道1其中一端的物料进口101导入，从长通道1另一端的物料出口102导出，长通道1浮动设置在基座4上，废金属块C进入长通道1后，动力振动机构2对长通道1作用，使长通道1振动，使长通道1内的废金属块C在往长通道1物料出口移动的过程中不断高频振动并翻滚，在翻滚过程中相互摩擦，将废金属块C上的锈、尘抛光打磨出来，导入的热风将抛光打磨出来锈、尘从长通道1的另一处带出。
优选地，长通道1包括前长通道103、后长通道104，后长通道104位于前长通道103的下方（包括如图2所示的正下方和如图3所示的斜下方）或者如图4所示的前长通道103、后长通道104位于同一个水平面上，物料进口101位于前长通道103的其中一端，物料出口102位于后长通道104的其中一端，前长通道103的另一端、后长通道104的另一端通过连接通道105相连。
连接通道105分别连接在前长通道103的另一端的侧壁、后长通道104的另一端的侧壁上；或者，长通道1整体弯折成倒U形，其中倒U形的两平行部分分别构成前长通道103和后长通道104，倒U形的位于两平行部分之间的垂直部分构成连接通道105。
前长通道103和后长通道104内孔底面是弧形（如图5的圆形、图6的内孔下部是圆弧形，上部是倒U形），或者是如图7所示的方形，或者是如图8所示的六角形。内孔底面采用弧形，采用圆管状物，在振动中，废金属块C更充分地高频振动并翻滚、相互碰撞摩擦前行，使抛光打磨更充分。
前长通道103、后长通道104包括金属管、将金属管两端封闭的封盖。
优选地，如图5-8所示，长通道1包括通道主体106、设置在长通道1内腔内的耐磨层107（可采用设置在长通道1内腔内的筒状耐磨层，以方便制造和安装）。采用耐磨层107，这样，在保证通道主体106具有足够刚性以及经济性的同时，又能保证传输废金属块C的长通道1内腔不受废金属块C的磨蚀（如用量大的需要较高刚性的通道主体106采用普通的钢材制作，以降低成本，同时，由于耐磨层107不需要强的刚性，因此，材料用量少，即使其价格高，成本也不会高）。
优选地，若处理含杂质少的废金属块C，热风导出口301出来的热风从长通道1的靠近物料进口101的其中一处导入，从长通道1的靠近物料出口102的另一处导出；或者，热风导出口301出来的热风从长通道1的中部导入（如后长通道104的另一端导入），从长通道1的靠近物料出口102的另一处导出；若处理含杂质多的废金属块C，热风导出口301出来的热风从长通道1的靠近出料口102的另一处导入，从长通道1的靠近靠近物料进口101的其中一处导出；或者，热风导出口301出来的热风从长通道1的靠近物料出口102的另一处导入，从长通道1的中部导出。
优选地，动力振动机构2包括前机架201、后机架202、两个偏心转动轮203、通过转轴205带动两个偏心转动轮203转动的电机204，前机架201、后机架202前后设置，前机架201的左右两侧、后机架202的左右两侧分别通过弹簧206连接在基座4上，前长通道103和后长通道104固定在前机架201、后机架202上，两个偏心转动轮203分别转动连接在前长通道103和后长通道104之间的前机架201、后机架202上。
工作时，电机204带动两个偏心转动轮203转动，两个偏心转动轮203带动前机架201、后机架202同步晃动振动，晃动振动的前机架201、后机架202带动前长通道103和后长通道104晃动振动，使导入到前长通道103和后长通道104内的废金属块C翻滚、相互碰撞摩擦前行，实现抛光打磨。
优选地，热风生产装置3包括鼓风机302、带有加热装置的加热管道303，加热管道303通过导风管的热风导出口301出来的热风从后长通道104的另一端导入，从后长通道104的其中一端导出。
优选地，前长通道103上设置有一个以上蒸汽出口5，前长通道103的投料口101处设置有蒸汽入口6，蒸汽出口5、蒸汽入口6间通过蒸汽管道7连接。
优选地，设置有粉尘分离装置8（包括抽风机、旋风分离器、布袋式过滤器），从长通道1导出的带有锈、尘的风导入到粉尘分离装置8，对风中的锈、尘过滤后排出大气。
实施例2：如图9-13所示，包括横向设置的长通道1、动力振动机构2、热风生产装置3，长通道1由动力振动机构2带动振动，热风生产装置3的热风导出口301出来的热风从长通道1的其中一处导入，从长通道1的另一处导出，废金属块C从长通道1其中一端的物料进口101导入，从长通道1另一端的物料出口102导出，长通道1浮动设置在基座4上，废金属块C进入长通道1后，动力振动机构2对长通道1作用，使长通道1振动，使长通道1内的废金属块C在往长通道1物料出口移动的过程中不断翻滚，在翻滚过程中相互摩擦，将废金属块C上的锈、尘抛光打磨出来，导入的热风将抛光打磨出来锈、尘从长通道1的另一处带出，长通道1采用的是圆筒形通道，动力振动机构2采用的是绕长通道1轴线周向振动的动力振动机构，动力振动机构2有两套且位于长通道两侧，两动力振动机构2的振动方向相反。
优选地，动力振动机构2位于长通道上方外侧且呈40-50度角斜向着长通道1的轴线。
优选地，热风生产装置3采用的是燃烧喷枪，热风生产装置3的热风导出口301出来的热风从长通道1的物料出口102处的热风进口108沿长通道1轴线方向导入，从长通道1的物料进口101导出。
优选地，沿长通道1内腔底部设置有数个第一坡面，第一坡面9斜向上往长通道1的物料出口102方向倾斜，沿长通道1内腔上腔壁设置有第一压风板10，第一压风板10斜向下往长通道1的物料进口101方向倾斜。
优选地，回风口11下面设置有往下斜向着振动长通道1的物料进口101的导风板27，导风板27的倾斜角度在25-35度。采用导风板27使回流热风能顺畅地往物料进口101流动，防止回流热风往物料出口102流动。
优选地，回风口11设置在长通道1前端，从长通道1尾部导出的含有大量尘埃的热风经第一粉尘分离装置8处理后，通过回风口11重新进入长通道1内。
优选地，设置有第二粉尘分离装置8，在靠近长通道1的物料出口102的通道上设置有吸风口12，吸风口12与第二粉尘分离装置8的进风口相连，第二粉尘分离装置8的出风口与长通道1前端的回风口11相连。
优选地，长通道1的物料进口101斜向上。
优选地，包括由动力振动机构2带动的长通道1、第二粉尘分离装置8和热风生产装置3的设备设置在第一集装箱13里面。
优选地，设置有除尘和除湿装置D，长通道1的物料进口101与除尘和除湿装置D前端的物料导出口14相连，第一粉尘分离装置8的风导入口通过风管802与除尘和除湿装置D后端的出风口15连通，除尘和除湿装置D后端设置有物料导入口16。
优选地，第一粉尘分离装置8的风导出口的一端与大气连通，另一端通过风管802与长通道1的物料出口102处的回风口11连通。
优选地，除尘和除湿装置D包括通道17、带动通道17振动的振动机构18，通道17的前端部是物料导出口14，物料导入口16设置在通道17的后端上面，出风口15设置在通道17的后端。
优选地，通道17的物料导出口14斜向下。采用斜向下的物料导出口14，配合斜向上的长通道1的物料进口101，废金属块C从物料导出口14进入长通道1的物料进口101时，以瀑布状的形式导入长通道1内，废金属块C间的间隙扩大，配合在长通道1的压风板10的作用下斜向下吹的热风，使废金属块C能充分受到热风的作用。
优选地，通道17的内腔内设置有密布有筛孔的隔板19，将通道17分隔成上通道1701、下通道1702，下通道1702上设置有粉尘导出口20和水导出口21。
优选地，隔板19是由数块子隔板1901前后串联而成，相邻子隔板1901间的间隙22内有可在间隙移动的竖向设置的扰动片23，扰动片23设置有支撑在间隙内的支撑结构24。
优选地，沿通道17的上通道1701内腔设置有数个第二坡面9，第二坡面9斜向上往物料导出口14方向倾斜。
优选地，沿通道17的上通道1701内腔上腔壁设置有第二压风板10，第二压风板10斜向下往物料导入口16方向倾斜。
优选地，粉尘导出口20位于下通道1702的靠近物料导出口14处，水导出口21位于下通道1702的靠近物料导入口16处。
优选地，振动机构18的振动方向是前后斜向上的振动方向。
优选地，通道17的后端的物料导入口16上设置有进料斗25，进料斗25包括漏斗状进料斗座2501、设置在进料斗座2501上的类似正方体的进料框2502，进料框2502底部导料口嵌入漏斗状进料斗座2501上端连接套上，进料框2502侧面是投料口2503。
优选地，通道17往物料导出口14方向斜向上。
优选地，投料口2503设置有门帘26。
优选地，包括横置的通道17、带动通道17振动的振动机构18的设施设置在第二集装箱13里面。
优选地，如图13所示，长通道1的物料进口101与通道17的物料导出口14之间设置有密封29（如采用迷宫密封），长通道1的物料进口101与通道17的物料导出口14的连接处的外部包裹有封闭腔体30，封闭腔体30上设置有与第一粉尘分离装置8的风导入口相连的抽风口31。
使用时，在第一粉尘分离装置8的作用，使封闭腔体30形成负压，将长通道1的物料进口101与通道17的物料导出口14的连接处溢出的热风送到第一粉尘分离装置8进行处理，分离出热风中的尘土后才排放到大气中，从而防止了长通道1的物料进口101与通道17的物料导出口14的连接处溢出的热风直接进入大气污染环境。
工作时，废金属块C从除尘和除湿装置D的物料导入口16导入，流经除尘和除湿装置D后，从长通道1的物料进口101导入，经长通道1打磨抛光后，从长通道1的物料出口102导出，热风生产装置3的高温热风从长通道1的物料出口102处的热风进口108导入，从长通道1的物料进口101导出后从除尘和除湿装置D的物料导出口14导入到除尘和除湿装置D，然后从除尘和除湿装置D后端的出风口15导出到第一粉尘分离装置8，第一粉尘分离装置8将风里面的尘清除后，除尘后的风一部分排到大气，一部分从长通道1的物料出口102处的回风口11回流到长通道1内。
使用时，根据需要，将装载有本发明技术的集装箱13运输到废金属堆场处，将第一集装箱13内的长通道1的物料进口101与第二集装箱13里面的通道17的物料导出口14对接，打开第二集装箱13顶盖，装上进料框2502，在堆场与进料框2502之间设置输送装置，就可以将废金属块C从堆场传输到进料框2502内，开始对废金属块C进行处理，需要处理其他的堆场的废金属块C时，只需要拆下进料框2502和输送装置，盖上集装箱顶盖，分开长通道1与通道17，然后就可以运输到其他的堆场了；进料斗25包括漏斗状进料斗座2501，将第一粉尘分离装置8的旋风分离器801设置在通道17的旁边，使连接在一起的通道17和第一粉尘分离装置8能设置在第二集装箱13里面；若需要保证除锈效果或者废金属块C锈蚀严重时，可将两台以上连接有热风生产装置3的长通道1直接串接在一起或者通过中间传输机构28将相邻的其中一台连接有热风生产装置3的长通道1的物料出口102与另一台连接有热风生产装置3的长通道1的物料进口101连通。

Claims (31)

  1. 一种抛光机，其特征在于，包括横向设置的长通道、动力振动机构、热风生产装置，长通道由动力振动机构带动振动，热风生产装置的热风导出口出来的热风从长通道的其中一处导入，从长通道的另一处导出，废金属从长通道其中一端的物料进口导入，从长通道另一端的物料出口导出，长通道浮动设置在基座上，废金属块进入长通道后，动力振动机构对长通道作用，使长通道振动，使长通道内的废金属块在往长通道另一端的物料出口移动的过程中不断高频振动并翻滚，在翻滚过程中相互摩擦，将废金属块上的锈、尘抛光打磨出来，导入的热风将抛光打磨出来锈、尘从长通道的另一处带出。
  2.  根据权利要求1所述的抛光机 ，其特征在于，热风导出口出来的热风从长通道的靠近物料进口的其中一处导入，从长通道的靠近物料出口的另一处导出；或者，热风导出口出来的热风从长通道的靠近物料出口的另一处导入，从长通道的靠近靠近物料进口的其中一处导出；或者，热风导出口出来的热风从长通道的中部导入，从长通道的靠近物料出口的另一处导出；或者，热风导出口出来的热风从长通道的靠近物料出口的另一处导入，从长通道的中部导出。
  3.  根据权利要求2所述的抛光机 ，其特征在于，长通道包括前长通道、后长通道，后长通道位于前长通道的下方或者前长通道、后长通道位于同一个水平面上，物料进口位于前长通道的其中一端，物料出口位于后长通道的其中一端，前长通道的另一端、后长通道的另一端通过连接通道相连。
  4. 根据权利要求1所述的抛光机 ，其特征在于，长通道内孔底面是弧形，或者是方形，或者是六角形。
  5.  根据权利要求3所述的抛光机 ，其特征在于，动力振动机构包括前机架、后机架、两个偏心转动轮、通过转轴带动两个偏心转动轮转动的电机，前机架、后机架前后设置，前机架的左右两侧、后机架的左右两侧分别通过弹簧连接在基座上，前长通道和后长通道固定在前机架、后机架上，两个偏心转动轮分别转动连接在前长通道和后长通道之间的前机架、后机架上。
  6. 根据权利要求1所述的抛光机 ，其特征在于，长通道包括通道主体、设置在长通道内腔内的耐磨层。
  7.  根据权利要求1所述的抛光机 ，其特征在于，热风生产装置包括鼓风机、带有加热装置的加热管道，加热管道加热的高温气体通过导风管的热风导出口导出来后进入长通道内。
  8.  根据权利要求1所述的抛光机 ，其特征在于，设置有粉尘过滤系统，从长通道导出的带有锈、尘的风导入到粉尘过滤系统，对风中的锈、尘过滤后排出。
  9.  根据权利要求1所述的抛光机 ，其特征在于，长通道采用的是圆筒形通道，动力振动机构采用的是绕长通道轴线周向振动的动力振动机构，动力振动机构有两套且位于长通道两侧，两动力振动机构的振动方向相反。
  10.  根据权利要求9所述的抛光机 ，其特征在于，动力振动机构位于长通道上方外侧且呈40-50度角斜向着长通道的轴线。
  11.  根据权利要求1所述的抛光机 ，其特征在于，热风生产装置采用的是燃烧喷枪，热风生产装置的热风导出口出来的热风从靠近长通道的物料出口处的通道上导入，从长通道的物料进口导出。
  12.  根据权利要求11所述的抛光机 ，其特征在于，沿长通道内腔底部设置有数个第一坡面，第一坡面斜向上往长通道的物料出口方向倾斜，沿长通道内腔上腔壁设置有第一压风板，第一压风板斜向下往长通道的物料进口方向倾斜。
  13.  根据权利要求12所述的抛光机 ，其特征在于，长通道前端设置有回风口，从长通道尾部导出的含有大量尘埃的热风经第一粉尘分离装置处理后，通过回风口重新进入长通道内。
  14.  根据权利要求13所述的抛光机 ，其特征在于，设置有第二粉尘分离装置，在长通道的物料出口处的通道上设置有吸风口，吸风口与第二粉尘分离装置的进风口相连，第二粉尘分离装置的出风口与长通道前端的回风口相连。
  15.  根据权利要求11所述的抛光机 ，其特征在于，长通道的物料进口斜向上。
  16.  根据权利要求14所述的抛光机 ，其特征在于，包括由动力振动机构带动的长通道、第二粉尘分离装置和热风生产装置的设备设置在第一集装箱里面。
  17.  根据权利要求1或11或15所述的抛光机 ，其特征在于，设置有除尘和除湿装置，长通道的物料进口与除尘和除湿装置前端的物料导出口相连，第一粉尘分离装置的风导入口通过风管与除尘和除湿装置后端的出风口连通，除尘和除湿装置后端设置有物料导入口。
  18.  根据权利要求17所述的抛光机 ，其特征在于，第一粉尘分离装置的风导出口通过风管与长通道的物料出口端的回风口连通。
  19.  根据权利要求17所述的抛光机 ，其特征在于，除尘和除湿装置包括通道、带动通道振动的振动机构，通道的前端部是物料导出口，通道的后端上面设置有物料导入口，出风口设置在通道的后端。
  20.  根据权利要求19所述的抛光机 ，其特征在于，通道的内腔内设置有密布有筛孔的隔板，将通道分隔成上通道、下通道，下通道上设置有粉尘导出口和水导出口。
  21.  根据权利要求20所述的抛光机 ，其特征在于，隔板是由数块子隔板前后串联而成，相邻子隔板间的间隙内有可在间隙移动的竖向设置的扰动片，扰动片设置有支撑在间隙内的支撑结构。
  22.  根据权利要求20所述的抛光机 ，其特征在于，沿通道的上通道内腔设置有数个第二坡面，第二坡面斜向上往物料导出口方向倾斜。
  23.  根据权利要求22所述的抛光机 ，其特征在于，沿通道的上通道内腔上腔壁设置有第二压风板，第二压风板斜向下往物料导入口方向倾斜。
  24.  根据权利要求20所述的抛光机 ，其特征在于，粉尘导出口位于下通道的靠近物料导出口处，水导出口位于下通道的靠近物料导入口处。
  25.  根据权利要求24所述的抛光机 ，其特征在于，振动机构的振动方向是前后斜向上的振动方向。
  26.  根据权利要求19所述的抛光机 ，其特征在于，通道往物料导出口方向斜向上。
  27.  根据权利要求19所述的抛光机 ，其特征在于，通道的物料导出口斜向下。
  28.  根据权利要求19所述的抛光机 ，其特征在于，长通道的物料进口与通道的物料导出口之间设置有密封，长通道的物料进口与通道的物料导出口的连接处的外部包裹有封闭腔体，封闭腔体上设置有与第一粉尘分离装置的风导入口相连的抽风口。
  29.  根据权利要求19所述的抛光机 ，其特征在于，通道的后端的物料导入口上设置有进料斗，进料斗包括漏斗状进料斗座、设置在进料斗座上的类似正方体的进料框，进料框底部导料口嵌入漏斗状进料斗座上端连接套上，进料框侧面是投料口。
  30.  根据权利要求29所述的抛光机 ，其特征在于，投料口设置有门帘。
  31.  根据权利要求29所述的抛光机
    ，
    其特征在于，包括横置的通道、带动通道振动的振动机构的设施设置在第二集装箱里面。
PCT/CN2023/105163 2022-07-19 2023-06-30 一种抛光机 WO2024017033A1 (zh)

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CN202310563417.8 2023-05-18
CN202310561633.9A CN116475914A (zh) 2023-05-18 2023-05-18 一种抛光机的改进结构
CN202310561423.XA CN116532460A (zh) 2023-05-18 2023-05-18 一种废金属处理系统
CN202310561423.X 2023-05-18
CN202310561633.9 2023-05-18
CN202310563417.8A CN117824336A (zh) 2023-05-18 2023-05-18 一种废金属处理方法
CN202310561542.5A CN116379745A (zh) 2023-05-18 2023-05-18 一种除尘和除湿装置
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CN201267957Y (zh) * 2008-08-26 2009-07-08 中华人民共和国广东海事局湛江航标处 高效环保锚链除锈装置
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CN108857784A (zh) * 2018-07-01 2018-11-23 张阳 一种数控镁板抛光机
CN209706518U (zh) * 2019-03-14 2019-11-29 库车塔北泥浆材料有限公司 一种矿石原材料加工产品干燥设备
CN214080858U (zh) * 2020-12-09 2021-08-31 佛山市蓝之鲸科技有限公司 陶瓷颗粒磨圆装置
CN214351669U (zh) * 2021-03-11 2021-10-08 湖州南浔霄翔研磨材料厂 带除尘功能的振动研磨机
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Publication number Priority date Publication date Assignee Title
FR2887169A1 (fr) * 2005-06-15 2006-12-22 Yvan Marie Eric Perrot Maison lineaire de tribofinition
CN201267957Y (zh) * 2008-08-26 2009-07-08 中华人民共和国广东海事局湛江航标处 高效环保锚链除锈装置
CN205184500U (zh) * 2015-12-01 2016-04-27 宁波埃美柯铜阀门有限公司 一种工件自动抛光生产线
CN108857784A (zh) * 2018-07-01 2018-11-23 张阳 一种数控镁板抛光机
CN209706518U (zh) * 2019-03-14 2019-11-29 库车塔北泥浆材料有限公司 一种矿石原材料加工产品干燥设备
CN214080858U (zh) * 2020-12-09 2021-08-31 佛山市蓝之鲸科技有限公司 陶瓷颗粒磨圆装置
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