WO2024016300A1 - Mobile scaffolding suitable for construction of variable-cross-section tunnel canopy - Google Patents

Mobile scaffolding suitable for construction of variable-cross-section tunnel canopy Download PDF

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WO2024016300A1
WO2024016300A1 PCT/CN2022/107273 CN2022107273W WO2024016300A1 WO 2024016300 A1 WO2024016300 A1 WO 2024016300A1 CN 2022107273 W CN2022107273 W CN 2022107273W WO 2024016300 A1 WO2024016300 A1 WO 2024016300A1
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tunnel
formwork
variable
ground
section
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PCT/CN2022/107273
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French (fr)
Chinese (zh)
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胡松涛
贺宏波
吴正义
李凤松
郭乐
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中铁上海工程局集团第三工程有限公司
中铁上海工程局集团有限公司
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Priority to PCT/CN2022/107273 priority Critical patent/WO2024016300A1/en
Publication of WO2024016300A1 publication Critical patent/WO2024016300A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/14Layout of tunnels or galleries; Constructional features of tunnels or galleries, not otherwise provided for, e.g. portals, day-light attenuation at tunnel openings

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

Mobile scaffolding suitable for construction of a variable-cross-section tunnel canopy (140), comprising: a portal frame system (110) provided on the ground (100) of an area to be constructed, the portal frame system (110) being movable longitudinally along a tunnel; a template system (120) longitudinally covering the outside of the portal frame system (110) along the tunnel; and an adjustment system (130) located between the template system (120) and the portal frame system (110); the adjustment system (130) comprising a plurality of slider groups, of each of the slider groups, one end being fixedly connected to the template system (120) and the other end being slidably connected to the portal frame system (110) for adjusting the distance between the template system (120) and the portal system (110) in the transverse direction of the tunnel, so as to pour a variable-cross-section tunnel canopy (140) along the template system (120). The mobile scaffolding can be suitable for construction of the tunnel canopy (140) with a variable width and a variable height while avoiding the workload of erecting and disassembling full hall scaffolding, thus greatly improving construction efficiency, construction safety and operation convenience, and effectively saving the economic cost.

Description

一种适用于变截面隧道雨棚施工的移动棚架A mobile scaffold suitable for tunnel canopy construction with variable cross-sections 技术领域Technical field
本发明涉及隧道施工技术领域,尤其涉及一种适用于变截面隧道雨棚施工的移动棚架。The present invention relates to the technical field of tunnel construction, and in particular to a mobile scaffold suitable for the construction of canopies in variable-section tunnels.
背景技术Background technique
随着城市的不断发展,城市地面土地资源日益紧张;城市铁路通常采用下穿隧道的方式来缓解交通建设与土地资源之间的矛盾。与之对应的,设置于铁路隧道敞开段的隧道雨棚也日益增多;隧道雨棚不仅可以防止雨水进入隧道内,给乘客和隧道带来安全防护,还可以使铁路隧道更加和谐的融入城市的景观之中。With the continuous development of cities, urban ground land resources are becoming increasingly tight; urban railways usually use tunnels to alleviate the contradiction between transportation construction and land resources. Correspondingly, the number of tunnel canopies installed in the open sections of railway tunnels is also increasing. Tunnel canopies can not only prevent rainwater from entering the tunnel, bring safety protection to passengers and the tunnel, but also make the railway tunnel more harmoniously integrated into the city. in the landscape.
目前,隧道雨棚多为钢筋混凝土结构,并采用变宽度、变高度的设计,以达到与隧道结构为一体、耐腐蚀且美观的目的。然而,对于变截面框架式的隧道雨棚,现通常采用满堂支架的施工方法,不仅搭建及拆卸工作量大,还会导致施工周期长,施工成本大且存在较大的安全隐患。At present, most tunnel canopies are reinforced concrete structures, and adopt variable width and variable height designs to achieve the purpose of being integrated with the tunnel structure, corrosion-resistant and beautiful. However, for variable-section frame-type tunnel canopies, the construction method of full-floor supports is usually used, which not only requires a large amount of construction and disassembly work, but also results in a long construction period, high construction costs, and great safety hazards.
发明的公开disclosure of invention
本发明的目的在于提供一种适用于变截面隧道雨棚施工的移动棚架,通过设置于模板系统和门架系统之间的调节系统可以控制模板系统与门架系统在隧道横向上的间距,从而能够沿模板系统浇筑形成变截面的隧道雨棚,同时免去满堂支架搭设的工作量,极大地提高施工效率和施工安全性。The object of the present invention is to provide a mobile scaffold suitable for the construction of variable-section tunnel canopies. The distance between the formwork system and the gantry system in the lateral direction of the tunnel can be controlled by an adjustment system provided between the formwork system and the gantry system. As a result, tunnel canopies with variable cross-sections can be formed along the formwork system, while eliminating the workload of erecting supports throughout the hall, greatly improving construction efficiency and safety.
为了达到上述目的,本发明通过以下技术方案实现:In order to achieve the above objects, the present invention is achieved through the following technical solutions:
一种适用于变截面隧道雨棚施工的移动棚架,包括:A mobile scaffold suitable for variable-section tunnel canopy construction, including:
门架系统,设置于待施工区域的地面上;且所述门架系统可沿隧道纵向移动;The gantry system is installed on the ground in the area to be constructed; and the gantry system can move longitudinally along the tunnel;
模板系统,沿所述隧道纵向覆盖于所述门架系统的外侧;以及A formwork system covering the outside of the gantry system longitudinally along the tunnel; and
调节系统,位于所述模板系统和所述门架系统之间;且所述调节系统包括若干个滑块组,每一所述滑块组的一端与所述模板系统固定连接,另一端与所述门架系统滑动连接,用于调节所述模板系统与所述门架系统在隧道横向上的间距,以沿所述模板系统浇筑形成变截面的隧道雨棚。An adjustment system is located between the formwork system and the gantry system; and the adjustment system includes several slider groups, one end of each slider group is fixedly connected to the formwork system, and the other end is connected to the formwork system. The door frame system is slidingly connected to adjust the spacing between the formwork system and the door frame system in the lateral direction of the tunnel, so as to form a tunnel canopy with variable cross-section along the formwork system.
优选地,所述门架系统包括:Preferably, the gantry system includes:
若干个立柱,呈矩阵设置于所述待施工区域的地面上,且位于同一列的所述立柱沿所述隧道纵向布设;以及Several columns are arranged in a matrix on the ground of the area to be constructed, and the columns located in the same column are arranged longitudinally along the tunnel; and
若干个上横梁,每一所述上横梁对应与位于同一行的所述立柱远离地面的一端连接,用于固定所述立柱。Several upper beams, each of which is connected to one end of the column located in the same row away from the ground, is used to fix the column.
优选地,所述门架系统还包括:若干个下纵梁,每一所述下纵梁对应与位于同一列的所述立柱靠近地面的一端连接,用于固定所述立柱。Preferably, the portal frame system further includes: a plurality of lower longitudinal beams, each of which is connected to an end of the upright column located in the same row close to the ground, for fixing the upright column.
优选地,所述模板系统的横截面为U字形,且U字形的开口朝向地面。Preferably, the formwork system has a U-shaped cross section, and the U-shaped opening faces the ground.
优选地,所述模板系统包括:Preferably, the template system includes:
至少两个顶模板,沿所述隧道横向间隔设置所述门架系统的上方;且每一所述顶模板靠近地面的端面与所述滑块组固定连接,使得每一所述顶模板沿所述门架系统水平移动,以调节所述模板系统与所述门架系统在所述隧道横向上的间距;At least two roof templates are arranged above the gantry system at horizontal intervals along the tunnel; and the end surface of each roof template close to the ground is fixedly connected to the slide block group, so that each roof template is fixed along the The gantry system moves horizontally to adjust the distance between the formwork system and the gantry system in the lateral direction of the tunnel;
两个侧模板,每一所述侧模板对应与靠近立柱矩阵外侧的所述顶模板固定连接,且两个所述侧模板构成U字形的两边;以及Two side formworks, each side formwork is fixedly connected to the top formwork close to the outside of the column matrix, and the two side formworks form two sides of the U shape; and
若干个盖板,每一所述盖板对应与相邻的两个所述顶模板连接,用于覆盖相邻的两个所述顶模板的间隙。A plurality of cover plates, each of which is connected to two adjacent top templates, is used to cover the gap between the two adjacent top templates.
优选地,每一所述滑块组包括:至少两个滑块;每一所述滑块远离地面的一端对应与所述顶模板固定连接,每一所述滑块靠近地面的一端对应与所述上横梁滑动连接,用于带动对应的所述顶模板沿所述上横梁水平移动。Preferably, each slide block group includes: at least two slide blocks; one end of each slide block away from the ground is fixedly connected to the top template, and one end of each slide block close to the ground is corresponding to the top plate. The upper beams are slidingly connected and used to drive the corresponding top template to move horizontally along the upper beams.
优选地,所述滑块组的数量与所述上横梁的数量相同;每一所述滑块组中所述滑块的数量与所述顶模板的数量相同。Preferably, the number of the slider groups is the same as the number of the upper beams; the number of the sliders in each slider group is the same as the number of the top template.
优选地,所述调节系统还包括:Preferably, the adjustment system further includes:
第一伸缩杆,设置于相邻的两个所述滑块之间,用于调节相邻的两个所述滑块的间距;以及A first telescopic rod is provided between two adjacent slide blocks for adjusting the distance between two adjacent slide blocks; and
第二伸缩杆,设置于所述侧模板和位于所述立柱矩阵外侧的立柱之间,用于支撑所述侧模板及调节所述侧模板和所述立柱的间距。The second telescopic rod is disposed between the side formwork and the columns located outside the column matrix, and is used to support the side formwork and adjust the distance between the side formwork and the columns.
优选地,若干个所述立柱靠近地面的一端端部设有行走轮,以带动所述门架系统、所述调节系统和所述模板系统沿所述隧道纵向移动。Preferably, one end of several of the columns close to the ground is provided with running wheels to drive the gantry system, the adjustment system and the formwork system to move longitudinally along the tunnel.
优选地,所述门架系统还包括:若干个辅撑梁,每一所述辅撑梁分别与所述上横梁和所述立柱连接,用于固定所述立柱。Preferably, the portal frame system further includes: several auxiliary support beams, each of the auxiliary support beams is respectively connected to the upper cross beam and the upright column for fixing the upright column.
本发明与现有技术相比至少具有以下优点之一:Compared with the prior art, the present invention has at least one of the following advantages:
本发明提供的一种适用于变截面隧道雨棚施工的移动棚架,可沿隧道纵向移动的门架系统设置于待施工区域的地面上,模板系统沿隧道纵向覆盖于门架系统的外侧;调节系统则位于模板系统和门架系统之间,且调节系统中滑块组的一端与模板系统固定连接,另一端与门架系统滑动连接,以调节模板系统与门架系统在隧道横向上的间距,从而能够沿模板系统浇筑形成变截面的隧道雨棚,同时免去满堂支架搭设的工作量,极大地提高施工效率和施工安全性。The invention provides a mobile scaffold suitable for the construction of variable-section tunnel canopies. A gantry system that can move longitudinally along the tunnel is set on the ground in the area to be constructed, and the formwork system covers the outside of the gantry system longitudinally along the tunnel; The adjustment system is located between the formwork system and the gantry system. One end of the slider group in the adjustment system is fixedly connected to the formwork system, and the other end is slidingly connected to the gantry system to adjust the horizontal position of the formwork system and the gantry system in the tunnel. spacing, so that a tunnel canopy with variable cross-section can be formed along the formwork system, while eliminating the workload of erecting supports throughout the hall, greatly improving construction efficiency and construction safety.
本发明中模板系统包括至少两个顶模板,且顶模板沿隧道横向间隔设置门架系统的上方;同时每一滑块组中的滑块与顶模板一一对应设置,使得顶模板可以在对应滑块的带动下沿上横梁移动且移动不同的距离,从而控制模板系统与门架系统在隧道横向上的间距,使得模板系统的横截面可变,从而能够沿模板系统浇筑形成满足要求的变截面隧道雨棚。In the present invention, the formwork system includes at least two top formwork, and the top formwork is arranged above the gantry system at horizontal intervals along the tunnel; at the same time, the sliders in each slider group are arranged in one-to-one correspondence with the top formwork, so that the top formwork can be placed in the corresponding position. The slider moves along the upper beam and moves different distances, thereby controlling the distance between the formwork system and the gantry system in the lateral direction of the tunnel, making the cross-section of the formwork system variable, so that it can be poured along the formwork system to form a variable shape that meets the requirements. Sectional Tunnel Canopy.
本发明中顶模板随滑块沿上横梁进行水平移动后,相邻的两个顶模板之间会存在间隙,通过盖板则可以覆盖该间隙,从而保证浇筑的变截面隧道雨棚的连续性和平整性。In the present invention, after the roof formwork moves horizontally along the upper beam with the slider, there will be a gap between two adjacent roof formworks, and the gap can be covered by the cover plate, thereby ensuring the continuity of the poured variable-section tunnel canopy. and flatness.
本发明在门架系统的下纵梁和地面之间设置千斤顶,以调节模板系统的高度,从而控制浇筑形成变截面的隧道雨棚的高度,使得本发明不仅适用于变宽度的隧道雨棚施工,还可用于变高度的隧道雨棚施工。The present invention sets a jack between the lower longitudinal beam of the gantry system and the ground to adjust the height of the formwork system, thereby controlling the height of the tunnel canopy formed by pouring to form a variable cross-section, making the present invention not only suitable for the construction of a variable-width tunnel canopy. , and can also be used for the construction of tunnel canopies with varying heights.
本发明中若干个立柱靠近地面的一端端部设置行走轮,便于在变截面隧道雨棚浇筑完成后将门架系统、调节系统和模板系统沿所述隧道纵向整体移动到下一个待施工区域,从而免去满堂支架搭设和拆卸的工作量,极大地提高施工效率、施工安全性和操作便捷性,同时还可以有效节约经济成本。In the present invention, several uprights are provided with running wheels at one end close to the ground, so that after the canopy pouring of the variable-section tunnel is completed, the portal system, adjustment system and formwork system can be moved as a whole along the longitudinal direction of the tunnel to the next area to be constructed. It eliminates the workload of erection and disassembly of brackets throughout the hall, greatly improves construction efficiency, construction safety and operational convenience, and can also effectively save economic costs.
附图的简要说明Brief description of the drawings
图1是本发明一实施例提供的一种适用于变截面隧道雨棚施工的移动棚架的横截面示意图;Figure 1 is a schematic cross-sectional view of a mobile scaffold suitable for the construction of variable-section tunnel canopies provided by an embodiment of the present invention;
图2是本发明一实施例提供的一种适用于变截面隧道雨棚施工的移动棚架的纵截面示意图;Figure 2 is a schematic longitudinal cross-sectional view of a mobile scaffold suitable for the construction of variable-section tunnel canopies provided by an embodiment of the present invention;
图3是本发明一实施例提供的一种适用于变截面隧道雨棚施工的移动棚架的拆除模板状态示意图。Figure 3 is a schematic diagram of the dismantling formwork state of a mobile scaffold suitable for the construction of variable cross-section tunnel canopy provided by an embodiment of the present invention.
实现本发明的最佳方式Best way to carry out the invention
以下结合附图和具体实施方式对本发明提出的一种适用于变截面隧道雨棚施工的移动棚架作进一步详细说明。根据下面说明,本发明的优点和特征将更清楚。需要说明的是,附图采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施方式的目的。为了使本发明的目的、特征和优点能够更加明显易懂,请参阅附图。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。A mobile scaffold suitable for the construction of variable cross-section tunnel canopies proposed by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description. It should be noted that the drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present invention. In order to make the objects, features and advantages of the present invention more apparent, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to coordinate with the content disclosed in the specification for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of the present invention. conditions, it has no technical substantive significance. Any structural modifications, changes in proportions or adjustments in size should still fall within the scope of the present invention without affecting the efficacy and purpose of the present invention. Within the scope of the disclosed technical content.
结合附图1~3所示,本实施例提供一种适用于变截面隧道雨棚施工的移动棚架,包括:门架系统110,设置于隧道敞开段待施工区域的地面100上;且所述门架系统110可沿隧道纵向移动;模板系统120,沿所述隧道纵向覆盖于所述门架系统110的外侧;以及调节系统130,位于所述模板系统120和所述门架系统110之间;且所述调节系统130包括若干个滑块组,每一所述滑块组的一端与所述模板系统120固定连接,另一端与所述门架系统110滑动连接,用于调节所述模板系统120与所述门架系统110在隧道横向上的间距,以沿所述模板系统120浇筑形成变截面的隧道雨棚140。As shown in FIGS. 1 to 3 , this embodiment provides a mobile scaffold suitable for the construction of tunnel canopies with variable cross-sections, including: a gantry system 110 disposed on the ground 100 of the area to be constructed in the open section of the tunnel; and The gantry system 110 can move longitudinally along the tunnel; the formwork system 120 covers the outside of the gantry system 110 along the longitudinal direction of the tunnel; and the adjustment system 130 is located between the formwork system 120 and the gantry system 110 time; and the adjustment system 130 includes several slider groups, one end of each slider group is fixedly connected to the template system 120, and the other end is slidingly connected to the gantry system 110 for adjusting the The distance between the formwork system 120 and the gantry system 110 in the transverse direction of the tunnel is such that the tunnel canopy 140 with variable cross-section is cast along the formwork system 120 .
请同时参考图1和图2,所述门架系统110包括:若干个立柱1101,呈矩阵设置于所述待施工区域的地面100上;所有所述立柱1101形成立柱矩阵,且位于同一列的所述立柱1101沿所述隧道纵向布设,位于同一行的所述立柱 1101可以沿所述隧道横向布设;若干个上横梁1102,每一所述上横梁1102对应与位于同一行的所述立柱1101远离地面100的一端连接,用于固定所述立柱1101。Please refer to Figures 1 and 2 at the same time. The gantry system 110 includes: several columns 1101, which are arranged in a matrix on the ground 100 of the area to be constructed; all the columns 1101 form a column matrix, and are located in the same column. The upright columns 1101 are arranged longitudinally along the tunnel, and the upright columns 1101 located in the same row can be arranged transversely along the tunnel; a plurality of upper cross beams 1102, each of the upper cross beams 1102 corresponds to the upright columns 1101 located in the same row. One end away from the ground 100 is connected and used to fix the column 1101 .
可以理解的是,在一些其他的实施例中,所述门架系统110还包括:若干个下纵梁1103,每一所述下纵梁1103对应与位于同一列的所述立柱1101靠近地面100的一端连接,用于固定所述立柱1101。It can be understood that in some other embodiments, the mast system 110 further includes: a plurality of lower longitudinal beams 1103 , each of the lower longitudinal beams 1103 corresponding to the columns 1101 located in the same row close to the ground 100 One end is connected to fix the column 1101.
在一些实施例中,所述门架系统110还包括:若干个辅撑梁1105,每一所述辅撑梁1105分别与所述上横梁1102和所述立柱1101连接,用于固定所述立柱1101。In some embodiments, the gantry system 110 also includes: several auxiliary support beams 1105, each of the auxiliary support beams 1105 is connected to the upper cross beam 1102 and the upright column 1101 respectively, and is used to fix the upright column. 1101.
具体的,在本实施例中,所述上横梁1102的数量与所述立柱矩阵的行数相同,所述下纵梁1103的数量则与所述立柱矩阵的列数相同;通过所述上横梁1102和所述下纵梁1103可以保证所述立柱矩阵的稳固性,从而保证所述门架系统110的稳固性。更具体的,如图1所示,位于同一行的立柱中,每一立柱1101可以通过所述辅撑梁1105与该行对应的所述上横梁1102连接,使得所述立柱1101、所述辅撑梁1105和所述上横梁1102三者可以形成稳定的三角形结构,从而进一步保证所述门架系统110的稳固性。优选地,所述立柱1101、所述上横梁1102和所述下纵梁1103均可以采用HW300*300*10*15型钢,所述辅撑梁1105可以采用双槽16#槽钢,但本发明不以此为限。Specifically, in this embodiment, the number of the upper beams 1102 is the same as the number of rows of the column matrix, and the number of the lower longitudinal beams 1103 is the same as the number of columns of the column matrix; through the upper beams 1102 and the lower longitudinal beam 1103 can ensure the stability of the column matrix, thereby ensuring the stability of the mast system 110 . More specifically, as shown in Figure 1, among the columns located in the same row, each column 1101 can be connected to the corresponding upper beam 1102 of the row through the auxiliary support beam 1105, so that the column 1101 and the auxiliary beam 1102 are connected to each other. The support beam 1105 and the upper beam 1102 can form a stable triangular structure, thereby further ensuring the stability of the gantry system 110 . Preferably, the upright column 1101, the upper beam 1102 and the lower longitudinal beam 1103 can all use HW300*300*10*15 steel, and the auxiliary support beam 1105 can use double-channel 16# channel steel, but the present invention Not limited to this.
具体的,在本实施例中,相邻的两个所述辅撑梁1105之间可以通过水平杆1106进行固定连接,以使所述门架系统110更加稳固;所述辅撑梁1105和所述立柱1102之间设置有施工平台1107,以供施工人员站立及作业时使用。此外,如图2所示,位于同一列的立柱中,相邻的两个立柱1101之间采用剪刀撑的方式连接固定,以进一步保证门架系统110的稳固性,但本发明不以此为限。Specifically, in this embodiment, two adjacent auxiliary support beams 1105 can be fixedly connected through horizontal rods 1106 to make the gantry system 110 more stable; the auxiliary support beams 1105 and all A construction platform 1107 is provided between the columns 1102 for construction workers to stand and work. In addition, as shown in Figure 2, in the columns in the same row, two adjacent columns 1101 are connected and fixed in a scissor brace manner to further ensure the stability of the gantry system 110, but this is not used in the present invention. limit.
请继续参考图1和图2,所述模板系统120的横截面为U字形,且U字形的开口朝向地面100。Please continue to refer to FIGS. 1 and 2 . The formwork system 120 has a U-shaped cross section, and the U-shaped opening faces the ground 100 .
具体的,在本实施例中,所述门架系统110位于所述模板系统120的U字形开口内,且所述门架系统110通过所述调节系统130与所述模板系统120连接,以稳固地支撑所述模板系统120,从而能够沿所述模板系统120可以 浇筑形成变截面的隧道雨棚140。此外,还可以在所述门架系统110的所述下纵梁1103和地面100之间设置千斤顶1108,以调节所述模板系统120的高度,从而控制浇筑形成变截面的隧道雨棚140的高度,使得本实施例不仅适用于变截面的隧道雨棚施工,还可用于变高度的隧道雨棚施工,但本发明不以此为限。Specifically, in this embodiment, the door frame system 110 is located in the U-shaped opening of the formwork system 120, and the door frame system 110 is connected to the formwork system 120 through the adjustment system 130 to stabilize it. The formwork system 120 is supported on the ground, so that the tunnel canopy 140 with variable cross-section can be poured along the formwork system 120 . In addition, a jack 1108 can also be provided between the lower longitudinal beam 1103 of the gantry system 110 and the ground 100 to adjust the height of the formwork system 120, thereby controlling the height of the tunnel canopy 140 that is cast to form a variable section. , so that this embodiment is not only suitable for the construction of tunnel canopies with variable cross-sections, but also can be used for the construction of tunnel canopies with variable heights, but the invention is not limited to this.
请继续参考图1和图2,所述模板系统120包括:至少两个顶模板1201,沿所述隧道横向间隔设置所述门架系统110的上方;且每一所述顶模板1201靠近地面100的端面与所述滑块组固定连接,使得每一所述顶模板1201沿所述门架系统110水平移动,以调节所述模板系统120与所述门架系统110在所述隧道横向上的间距;两个侧模板1202,每一所述侧模板1202对应与靠近所述立柱矩阵外侧的所述顶模板1201固定连接,且两个所述侧模板1201构成U字形的两边;以及若干个盖板1203,每一所述盖板1203对应与相邻的两个所述顶模板1201连接,用于覆盖相邻的两个所述顶模板1201的间隙。Please continue to refer to Figures 1 and 2. The formwork system 120 includes: at least two top formworks 1201, which are arranged above the gantry system 110 at transverse intervals along the tunnel; and each top formwork 1201 is close to the ground 100 The end surface is fixedly connected to the slide block group, so that each top formwork 1201 moves horizontally along the gantry system 110 to adjust the cross direction of the formwork system 120 and the gantry system 110 in the tunnel. spacing; two side templates 1202, each side template 1202 is fixedly connected to the top template 1201 close to the outside of the column matrix, and the two side templates 1201 form two sides of the U shape; and several covers Plate 1203, each cover plate 1203 is connected to two adjacent top templates 1201, and is used to cover the gap between the two adjacent top templates 1201.
可以理解的是,在一些其他的实施例中,每一所述滑块组包括:至少两个滑块1301;每一所述滑块1301远离地面100的一端对应与所述顶模板1201固定连接,每一所述滑块1301靠近地面100的一端对应与所述上横梁1102滑动连接,用于带动对应的所述顶模板1201沿所述上横梁1102水平移动。It can be understood that in some other embodiments, each slide block group includes: at least two slide blocks 1301; one end of each slide block 1301 away from the ground 100 is fixedly connected to the top template 1201. , one end of each slide block 1301 close to the ground 100 is slidingly connected to the upper beam 1102, and is used to drive the corresponding top template 1201 to move horizontally along the upper beam 1102.
在一些实施例中,所述滑块组的数量与所述上横梁1102的数量相同;每一所述滑块组中所述滑块1301的数量与所述顶模板1201的数量相同。In some embodiments, the number of the slider groups is the same as the number of the upper beams 1102; the number of the sliders 1301 in each slider group is the same as the number of the top templates 1201.
具体的,在本实施例中,所述顶模板1201的数量为2个;所述顶模板1201和所述侧模板1202的面板可以采用5mm钢板,边框可以采用12*80mm扁铁,肋可以采用8号槽钢,背架和骨架则均采用10#槽双拼焊接固定在面板上,以保证所述顶模板1201和所述侧模板1202的稳固性。更具体的,所述顶模板1201上沿所述隧道纵向可以间隔设置若干个顶通梁1204,以防止所述顶模板1201发生变形;同理,所述侧模板1202上沿所述隧道纵向可以间隔设置若干个侧通梁1205,以防止所述侧模板1202发生变形。优选地,所述顶通梁1204与所述侧通梁1205的数量相同,且每一所述顶通梁1204与对应的所述侧通梁1205可以一体化设置;所述顶通梁1204可以采用14#双槽钢,所述侧通梁1205可以采用100*50*5矩形钢,但本发明不以此为限。Specifically, in this embodiment, the number of the top formwork 1201 is 2; the panels of the top formwork 1201 and the side formwork 1202 can be made of 5mm steel plates, the frame can be made of 12*80mm flat iron, and the ribs can be made of The No. 8 channel steel, back frame and frame are all fixed on the panel by double welding of No. 10 slots to ensure the stability of the top formwork 1201 and the side formwork 1202. More specifically, several jacking beams 1204 can be arranged at intervals along the longitudinal direction of the tunnel on the roof formwork 1201 to prevent the roof formwork 1201 from deforming; similarly, on the side formwork 1202 along the longitudinal direction of the tunnel, several roof beams 1204 can be provided. Several side beams 1205 are arranged at intervals to prevent the side formwork 1202 from deforming. Preferably, the number of the top passage beams 1204 and the side passage beams 1205 is the same, and each top passage beam 1204 and the corresponding side passage beam 1205 can be integrally arranged; the top passage beams 1204 can be Using 14# double channel steel, the side beam 1205 can use 100*50*5 rectangular steel, but the present invention is not limited to this.
具体的,在本实施例中,所述顶模板1201与所述滑块1301一一对应设 置,且所述顶模板1201靠近地面100的端面(即所述顶模板1201的下表面)可以通过纵通梁与对应的所述滑块1301远离地面100的一端(即所述滑块1301的顶端)进行固定连接;由于所述滑块1301靠近地面100的一端(即所述滑块1301的底端)与所述上横梁1102滑动连接,则每一所述顶模板1201可以在对应所述滑块1301的带动下沿所述上横梁1102移动且移动不同的距离,以控制所述模板系统120与所述门架系统110在所述隧道横向上的间距,使得所述模板系统120的横截面可变,从而能够沿所述模板系统120浇筑形成满足预设要求的变截面隧道雨棚140,但本发明不以此为限。Specifically, in this embodiment, the top template 1201 and the slider 1301 are arranged in one-to-one correspondence, and the end surface of the top template 1201 close to the ground 100 (that is, the lower surface of the top template 1201) can be moved vertically through The through beam is fixedly connected to the corresponding end of the slider 1301 away from the ground 100 (ie, the top end of the slider 1301); because the end of the slider 1301 close to the ground 100 (ie, the bottom end of the slider 1301 ) is slidingly connected to the upper beam 1102, then each top formwork 1201 can move along the upper beam 1102 and move different distances driven by the corresponding slider 1301 to control the formwork system 120 and The spacing of the gantry system 110 in the lateral direction of the tunnel makes the cross-section of the formwork system 120 variable, so that a variable-section tunnel canopy 140 that meets preset requirements can be formed along the formwork system 120. However, The present invention is not limited to this.
具体的,在本实施例中,每一所述顶模板1201随所述滑块1301沿所述上横梁1102进行水平移动后,相邻的两个所述顶模板1201之间则会存在间隙,此时可以所述盖板1203来覆盖间隙,且所述盖板1203远离地面100的端面(即所述盖板1203的上表面)与所述顶模板1201远离地面100的端面(即所述顶模板1201的上表面)平齐,以保证浇筑的变截面隧道雨棚140的连续性和平整性,但本发明不以此为限。Specifically, in this embodiment, after each top template 1201 moves horizontally along the upper beam 1102 with the slider 1301, there will be a gap between two adjacent top templates 1201. At this time, the cover plate 1203 can be used to cover the gap, and the end surface of the cover plate 1203 away from the ground 100 (that is, the upper surface of the cover plate 1203) and the end surface of the top template 1201 away from the ground 100 (that is, the top surface) The upper surface of the formwork 1201 is flush to ensure the continuity and smoothness of the poured variable-section tunnel canopy 140, but the present invention is not limited to this.
请继续参考图1,所述调节系统130还包括:第一伸缩杆1302,设置于相邻的两个所述滑块1301之间,用于调节相邻的两个所述滑块1301的间距;第二伸缩杆1303,设置于所述侧模板1202和位于所述立柱矩阵外侧的立柱1101之间,用于支撑所述侧模板1202及调节所述侧模板1202和所述立柱1101的间距。Please continue to refer to Figure 1. The adjustment system 130 also includes: a first telescopic rod 1302, which is disposed between two adjacent slide blocks 1301 and is used to adjust the distance between the two adjacent slide blocks 1301. ; The second telescopic rod 1303 is provided between the side formwork 1202 and the column 1101 located outside the column matrix, for supporting the side formwork 1202 and adjusting the distance between the side formwork 1202 and the column 1101.
具体的,在本实施例中,通过所述第一伸缩杆1302可以控制相邻的两个所述滑块1301沿所述上横梁1102移动,以带动相邻的两个所述顶模板1201沿所述上横梁1102移动,从而调节相邻的两个所述顶模板1201的间距,进而调节所述模板系统120和所述门架系统110在所述隧道横向上的间距,即实现对所述模板系统120的横截面的调节。此外,通过所述第一伸缩杆1302调节相邻的两个所述滑块1301的间距,还可以达到省力的效果,但本发明不以此为限。Specifically, in this embodiment, the first telescopic rod 1302 can be used to control the two adjacent sliders 1301 to move along the upper beam 1102 to drive the two adjacent top templates 1201 along the The upper beam 1102 moves to adjust the spacing between the two adjacent roof formworks 1201, thereby adjusting the spacing between the formwork system 120 and the gantry system 110 in the lateral direction of the tunnel, that is, to achieve the control of the tunnel. Adjustment of the cross-section of the formwork system 120 . In addition, the labor-saving effect can also be achieved by adjusting the distance between two adjacent slide blocks 1301 through the first telescopic rod 1302, but the present invention is not limited to this.
具体的,在本实施例中,由于所述立柱1101的固定不动,将位于所述立柱1101和所述侧模板1202之间的所述第二伸缩杆1303调至受力状态,则可以支撑起所述侧模板1202,从而能够沿所述模板系统120浇筑形成满足预设要求的变截面隧道雨棚140,但本发明不以此为限。Specifically, in this embodiment, since the upright column 1101 is fixed, the second telescopic rod 1303 located between the upright column 1101 and the side formwork 1202 is adjusted to a stressed state, so that it can be supported. The side formwork 1202 is raised, so that the variable-section tunnel canopy 140 that meets the preset requirements can be poured along the formwork system 120, but the present invention is not limited thereto.
请同时参考图1和图2,若干个所述立柱1101靠近地面100的一端端部设有行走轮1104,以带动所述门架系统110、所述调节系统130和所述模板系统120沿所述隧道纵向移动。Please refer to Figures 1 and 2 at the same time. Several of the uprights 1101 are provided with running wheels 1104 at one end close to the ground 100 to drive the gantry system 110, the adjustment system 130 and the formwork system 120 along all directions. The tunnel moves longitudinally.
具体的,在本实施例中,可以在所有所述立柱1101中选择若干个立柱并在其靠近地面的一端端部设置所述行走轮,便于在变截面隧道雨棚140浇筑完成后将所述移动棚架沿所述隧道纵向移动到下一个待施工区域,免去满堂支架搭设和拆卸的工作量,极大地提高施工效率、施工安全性和操作便捷性,同时还可以有效节约经济成本。优选地,可以在所述待施工区域的地面100上沿所述隧道纵向铺设若干条行走轨道150,以使所述立柱1101上的所述行走轮1104可以沿对应的所述行走轨道150移动,从而带动所述门架系统110、所述调节系统130和所述模板系统120整体沿所述隧道纵向移动到下一个待施工区域,但本发明不以此为限。Specifically, in this embodiment, several uprights can be selected from all the uprights 1101 and the running wheels can be provided at one end of them close to the ground, so as to facilitate the installation of the variable-section tunnel canopy 140 after the pouring is completed. The mobile scaffolding moves longitudinally along the tunnel to the next area to be constructed, eliminating the workload of erecting and dismantling the entire scaffolding, greatly improving construction efficiency, construction safety and ease of operation, while also effectively saving economic costs. Preferably, several walking tracks 150 can be laid longitudinally along the tunnel on the ground 100 of the area to be constructed, so that the running wheels 1104 on the columns 1101 can move along the corresponding walking tracks 150, Thereby, the gantry system 110, the adjustment system 130 and the formwork system 120 are driven to move longitudinally along the tunnel to the next area to be constructed, but the invention is not limited thereto.
在其他的实施例中,也可以在所有所述立柱1101的靠近地面的一端端部设置所述行走轮1104,但本发明不以此为限。In other embodiments, the running wheels 1104 may also be provided at one end of all the uprights 1101 close to the ground, but the present invention is not limited thereto.
此外,本实施例还提供一种适用于变截面隧道雨棚施工的移动棚架的使用方法,具体为:搭建模板时,包括:步骤S1、将所述模板系统120与所述门架系统110进行安装固定;步骤S2、在所述门架系统110的下纵梁1103处放置若干个千斤顶1108;步骤S3、通过所述千斤顶1108和所述门架系统110将所述模板系统120升至预设高度;步骤S4、向所述下纵梁1103和地面100之间添加木方,并使所述木方顶撑至受力状态;步骤S5、在所述侧模板1202和位于所述立柱矩阵外侧的立柱1101之间安装所述第二伸缩杆1303并调至受力状态;步骤S6、通过所述第一伸缩杆1302调整所述滑块1301的间距,以使所述顶模板1201左右处于预设位置;步骤S7、将所述盖板1203固定于相邻的两个所述顶模板1201之间,以覆盖所述顶模板1201之间的间隙;步骤S8、沿所述模板系统120浇筑混凝土,以形成变截面的隧道雨棚140。拆除模板时,如图3所示,包括:步骤S9、松开所述侧模板1202靠近所述顶模板1201处的第二伸缩杆,并利用所述侧模板1202靠近地面100处的第二伸缩杆收缩所述侧模板1202与所述立柱1101的间距;步骤S10、将所述千斤顶1108下沉至完全收缩状态;步骤S11、拆除所述盖板1203,并收缩所述第一伸缩杆1302使所述侧模板1202离开浇筑的隧道雨棚100m~200m; 步骤S12、借用外力将所述门架系统110、所述调节系统130和所述模板系统120整体牵引至下一个待施工区域,如此循环施工,可以免去满堂支架搭设和拆卸的工作量,从而极大地提高施工效率,有效节约工期。In addition, this embodiment also provides a method of using a mobile scaffold suitable for the construction of variable cross-section tunnel canopies. Specifically, when building a formwork, it includes: step S1, connecting the formwork system 120 and the gantry system 110 Install and fix; step S2, place several jacks 1108 at the lower longitudinal beams 1103 of the gantry system 110; step S3, lift the formwork system 120 to the predetermined position through the jacks 1108 and the gantry system 110. Set the height; Step S4, add wooden squares between the lower longitudinal beam 1103 and the ground 100, and support the wooden squares to a stressed state; Step S5, add wooden squares between the side formwork 1202 and the column matrix The second telescopic rod 1303 is installed between the outer columns 1101 and adjusted to a stressed state; step S6, adjust the distance between the slide blocks 1301 through the first telescopic rod 1302 so that the left and right sides of the top template 1201 are in Preset position; Step S7, fix the cover plate 1203 between the two adjacent top formworks 1201 to cover the gap between the top formworks 1201; Step S8, pour along the formwork system 120 Concrete to form a tunnel canopy 140 of variable cross-section. When removing the formwork, as shown in Figure 3, it includes: step S9, loosen the second telescopic rod of the side formwork 1202 close to the top formwork 1201, and use the second telescopic rod of the side formwork 1202 close to the ground 100. The rod shrinks the distance between the side formwork 1202 and the upright column 1101; Step S10, sink the jack 1108 to a fully retracted state; Step S11, remove the cover 1203, and shrink the first telescopic rod 1302. The side formwork 1202 is 100m to 200m away from the poured tunnel canopy; Step S12: Use external force to pull the gantry system 110, the adjustment system 130 and the formwork system 120 as a whole to the next area to be constructed, and so on. Construction can eliminate the workload of erection and disassembly of brackets throughout the hall, thus greatly improving construction efficiency and effectively saving construction period.
综上所述,本实施例提供一种适用于变截面隧道雨棚施工的移动棚架,门架系统设置于待施工区域的地面上且可沿隧道纵向移动,模板系统沿隧道纵向覆盖于门架系统的外侧;调节系统位于模板系统和门架系统之间,且调节系统中滑块组的一端与模板系统固定连接,另一端与门架系统滑动连接,以调节模板系统与门架系统在隧道横向上的间距,从而能够沿模板系统浇筑形成变截面的隧道雨棚,同时免去满堂支架搭设的工作量,极大地提高施工效率和施工安全性。本实施例中模板系统包括至少两个顶模板,且顶模板沿隧道横向间隔设置门架系统的上方;同时每一滑块组中的滑块与顶模板一一对应设置,使得顶模板可以在对应滑块的带动下沿上横梁移动且移动不同的距离,从而控制模板系统与门架系统在隧道横向上的间距,使得模板系统的横截面可变,从而能够沿模板系统浇筑形成满足要求的变截面隧道雨棚。顶模板随滑块沿上横梁进行水平移动后,相邻的两个顶模板之间会存在间隙,通过盖板则可以覆盖该间隙,从而保证浇筑的变截面隧道雨棚的连续性和平整性。此外,本实施例在门架系统的下纵梁和地面之间设置千斤顶,以调节模板系统的高度,从而控制浇筑形成变截面的隧道雨棚的高度,使得本实施例不仅适用于变宽度的隧道雨棚施工,还可用于变高度的隧道雨棚施工。To sum up, this embodiment provides a mobile scaffold suitable for the construction of canopies in variable-section tunnels. The gantry system is installed on the ground of the area to be constructed and can move longitudinally along the tunnel. The formwork system covers the door longitudinally along the tunnel. outside the frame system; the adjustment system is located between the formwork system and the gantry system, and one end of the slider group in the adjustment system is fixedly connected to the formwork system, and the other end is slidingly connected to the gantry system to adjust the relationship between the formwork system and the gantry system. The horizontal spacing of the tunnel can be poured along the formwork system to form a tunnel canopy with variable cross-sections, while eliminating the workload of erecting supports throughout the tunnel, greatly improving construction efficiency and construction safety. In this embodiment, the formwork system includes at least two top formwork, and the top formwork is arranged at horizontal intervals along the tunnel above the gantry system; at the same time, the sliders in each slider group are arranged in one-to-one correspondence with the top formwork, so that the top formwork can be The corresponding slider moves along the upper beam and moves different distances, thereby controlling the distance between the formwork system and the gantry system in the lateral direction of the tunnel, making the cross-section of the formwork system variable, so that it can be poured along the formwork system to form a structure that meets the requirements. Variable cross-section tunnel canopy. After the roof formwork moves horizontally along the upper beam with the slider, there will be a gap between the two adjacent roof formworks, which can be covered by the cover plate to ensure the continuity and smoothness of the poured variable-section tunnel canopy. . In addition, this embodiment sets a jack between the lower longitudinal beam of the gantry system and the ground to adjust the height of the formwork system, thereby controlling the height of the tunnel canopy poured to form a variable cross-section, making this embodiment not only suitable for variable-width tunnel canopies. Tunnel canopy construction can also be used for tunnel canopy construction with varying heights.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.
在本发明的描述中,需要理解的是,术语“中心”、“高度”、“厚度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关 系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "height", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", The orientations or positional relationships indicated by "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplification. The description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore is not to be construed as a limitation of the invention. In the description of the present invention, unless otherwise stated, "plurality" means two or more.
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly stipulated and limited, the terms "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly provided and limited, the term "above" or "below" a first feature of a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above. Therefore, the protection scope of the present invention should be defined by the appended claims.

Claims (10)

  1. 一种适用于变截面隧道雨棚施工的移动棚架,其特征在于,包括:A mobile scaffold suitable for the construction of variable cross-section tunnel canopy, which is characterized by including:
    门架系统(110),设置于待施工区域的地面(100)上;且所述门架系统(110)可沿隧道纵向移动;The gantry system (110) is installed on the ground (100) of the area to be constructed; and the gantry system (110) can move longitudinally along the tunnel;
    模板系统(120),沿所述隧道纵向覆盖于所述门架系统(110)的外侧;以及A formwork system (120) covers the outside of the gantry system (110) longitudinally along the tunnel; and
    调节系统(130),位于所述模板系统(120)和所述门架系统(110)之间;且所述调节系统(130)包括若干个滑块组,每一所述滑块组的一端与所述模板系统(120)固定连接,另一端与所述门架系统(110)滑动连接,用于调节所述模板系统(120)与所述门架系统(110)在隧道横向上的间距,以沿所述模板系统(120)浇筑形成变截面的隧道雨棚(140)。The adjustment system (130) is located between the formwork system (120) and the gantry system (110); and the adjustment system (130) includes several slider groups, one end of each slider group It is fixedly connected to the formwork system (120), and the other end is slidingly connected to the gantry system (110) for adjusting the distance between the formwork system (120) and the gantry system (110) in the lateral direction of the tunnel. , to form a tunnel canopy (140) with variable cross-section along the formwork system (120).
  2. 如权利要求1所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述门架系统(110)包括:The mobile scaffold suitable for variable-section tunnel canopy construction as claimed in claim 1, characterized in that the gantry system (110) includes:
    若干个立柱(1101),呈矩阵设置于所述待施工区域的地面(100)上,且位于同一列的所述立柱(1101)沿所述隧道纵向布设;以及Several columns (1101) are arranged in a matrix on the ground (100) of the area to be constructed, and the columns (1101) in the same column are arranged longitudinally along the tunnel; and
    若干个上横梁(1102),每一所述上横梁(1102)对应与位于同一行的所述立柱(1101)远离地面(100)的一端连接,用于固定所述立柱(1101)。Several upper cross beams (1102), each upper cross beam (1102) is connected to one end of the upright column (1101) located in the same row away from the ground (100), for fixing the upright column (1101).
  3. 如权利要求2所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述门架系统(110)还包括:若干个下纵梁(1103),每一所述下纵梁(1103)对应与位于同一列的所述立柱(1101)靠近地面(100)的一端连接,用于固定所述立柱(1101)。The mobile scaffold suitable for variable-section tunnel canopy construction according to claim 2, characterized in that the gantry system (110) further includes: a plurality of lower longitudinal beams (1103), each of the lower longitudinal beams (1103). The beam (1103) is connected to one end of the column (1101) located in the same row close to the ground (100), and is used to fix the column (1101).
  4. 如权利要求2所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述模板系统(120)的横截面为U字形,且U字形的开口朝向地面(100)。The mobile scaffold suitable for variable-section tunnel canopy construction according to claim 2, characterized in that the cross section of the formwork system (120) is U-shaped, and the U-shaped opening faces the ground (100).
  5. 如权利要求4所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述模板系统(120)包括:The mobile scaffold suitable for variable-section tunnel canopy construction as claimed in claim 4, characterized in that the formwork system (120) includes:
    至少两个顶模板(1201),沿所述隧道横向间隔设置所述门架系统(110)的上方;且每一所述顶模板(1201)靠近地面(100)的端面与所述滑块组固 定连接,使得每一所述顶模板(1201)沿所述门架系统(110)水平移动,以调节所述模板系统(120)与所述门架系统(110)在所述隧道横向上的间距;At least two roof templates (1201) are arranged above the gantry system (110) at transverse intervals along the tunnel; and the end surface of each roof template (1201) close to the ground (100) is in contact with the slider group. Fixedly connected so that each top formwork (1201) moves horizontally along the gantry system (110) to adjust the latitude of the formwork system (120) and the gantry system (110) in the lateral direction of the tunnel. spacing;
    两个侧模板(1202),每一所述侧模板(1202)对应与靠近立柱矩阵外侧的所述顶模板(1201)固定连接,且两个所述侧模板(1201)构成U字形的两边;以及Two side formworks (1202), each side formwork (1202) is fixedly connected to the top formwork (1201) close to the outside of the column matrix, and the two side formworks (1201) form two sides of a U-shape; as well as
    若干个盖板(1203),每一所述盖板(1203)对应与相邻的两个所述顶模板(1201)连接,用于覆盖相邻的两个所述顶模板(1201)的间隙。Several cover plates (1203), each cover plate (1203) is connected to two adjacent top templates (1201), and is used to cover the gap between the two adjacent top templates (1201). .
  6. 如权利要求5所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,每一所述滑块组包括:至少两个滑块(1301);每一所述滑块(1301)远离地面(100)的一端对应与所述顶模板(1201)固定连接,每一所述滑块(1301)靠近地面(100)的一端对应与所述上横梁(1102)滑动连接,用于带动对应的所述顶模板(1201)沿所述上横梁(1102)水平移动。The mobile scaffold suitable for variable-section tunnel canopy construction according to claim 5, characterized in that each slider group includes: at least two sliders (1301); each slider (1301 ) one end away from the ground (100) is fixedly connected to the top template (1201), and one end of each slide block (1301) close to the ground (100) is slidingly connected to the upper beam (1102) for The corresponding top template (1201) is driven to move horizontally along the upper beam (1102).
  7. 如权利要求6所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述滑块组的数量与所述上横梁(1102)的数量相同;每一所述滑块组中所述滑块(1301)的数量与所述顶模板(1201)的数量相同。The mobile scaffold suitable for variable-section tunnel canopy construction according to claim 6, characterized in that the number of the slider groups is the same as the number of the upper beams (1102); each of the slider groups The number of sliders (1301) is the same as the number of top templates (1201).
  8. 如权利要求6所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述调节系统(130)还包括:The mobile scaffold suitable for variable-section tunnel canopy construction as claimed in claim 6, characterized in that the adjustment system (130) further includes:
    第一伸缩杆(1302),设置于相邻的两个所述滑块(1301)之间,用于调节相邻的两个所述滑块(1301)的间距;以及A first telescopic rod (1302) is provided between two adjacent slide blocks (1301) and is used to adjust the distance between the two adjacent slide blocks (1301); and
    第二伸缩杆(1303),设置于所述侧模板(1202)和位于所述立柱矩阵外侧的立柱(1101)之间,用于支撑所述侧模板(1202)及调节所述侧模板(1202)和所述立柱(1101)的间距。The second telescopic rod (1303) is provided between the side formwork (1202) and the column (1101) located outside the column matrix, and is used to support the side formwork (1202) and adjust the side formwork (1202). ) and the distance between the uprights (1101).
  9. 如权利要求2所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,若干个所述立柱(1101)靠近地面(100)的一端端部设有行走轮(1104),以带动所述门架系统(110)、所述调节系统(130)和所述模板系统(120)沿所述隧道纵向移动。The mobile scaffold suitable for variable-section tunnel canopy construction as claimed in claim 2, characterized in that one end of several of the uprights (1101) close to the ground (100) is provided with running wheels (1104). The gantry system (110), the adjustment system (130) and the formwork system (120) are driven to move longitudinally along the tunnel.
  10. 如权利要求2所述的适用于变截面隧道雨棚施工的移动棚架,其特征在于,所述门架系统(110)还包括:若干个辅撑梁(1105),每一所述辅撑梁(1105)分别与所述上横梁(1102)和所述立柱(1101)连接,用于固定所述立柱(1101)。The mobile scaffold suitable for tunnel canopy construction with variable cross-section as claimed in claim 2, characterized in that the portal frame system (110) further includes: several auxiliary support beams (1105), each of the auxiliary support beams (1105). The beam (1105) is connected to the upper cross beam (1102) and the upright column (1101) respectively, and is used to fix the upright column (1101).
PCT/CN2022/107273 2022-07-22 2022-07-22 Mobile scaffolding suitable for construction of variable-cross-section tunnel canopy WO2024016300A1 (en)

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JPH0571295A (en) * 1991-09-13 1993-03-23 Okumura Corp Movable form device for gradually changed sectional tunnel
JPH05141195A (en) * 1991-11-20 1993-06-08 Okumura Corp Movable form device for gradually varying sectional tunnel
CN201496074U (en) * 2009-09-29 2010-06-02 广汉金达隧道机械有限公司 Portal type hydraulic steel mould trolley
CN102383810A (en) * 2011-11-30 2012-03-21 中铁五局(集团)有限公司 Continuous variable cross-section tunnel lining formwork trolley
CN202325547U (en) * 2011-11-30 2012-07-11 中铁五局(集团)有限公司 Working jumbo for continuously variable section tunnel lining
CN105887696A (en) * 2016-05-25 2016-08-24 中交第航务工程局有限公司 Variable-cross-section adjustable integral form board of mobile formwork
CN110056374A (en) * 2019-04-12 2019-07-26 中铁三局集团有限公司 A kind of constructing device and construction method in variable cross-section tunnel
CN209908521U (en) * 2019-04-12 2020-01-07 中铁三局集团有限公司 Construction device for variable cross-section tunnel
CN210105882U (en) * 2019-06-04 2020-02-21 中铁十局集团城市轨道交通工程有限公司 Lining trolley for dovetail type large-section tunnel
CN210440048U (en) * 2019-06-04 2020-05-01 中铁十八局集团有限公司 Die carrier suitable for curved well wall construction of multiple arch tunnel is used
WO2022048320A1 (en) * 2020-09-04 2022-03-10 中交路桥华南工程有限公司 Hydraulic self-elevating integrated cable-stayed bridge lifting formwork

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0571295A (en) * 1991-09-13 1993-03-23 Okumura Corp Movable form device for gradually changed sectional tunnel
JPH05141195A (en) * 1991-11-20 1993-06-08 Okumura Corp Movable form device for gradually varying sectional tunnel
CN201496074U (en) * 2009-09-29 2010-06-02 广汉金达隧道机械有限公司 Portal type hydraulic steel mould trolley
CN102383810A (en) * 2011-11-30 2012-03-21 中铁五局(集团)有限公司 Continuous variable cross-section tunnel lining formwork trolley
CN202325547U (en) * 2011-11-30 2012-07-11 中铁五局(集团)有限公司 Working jumbo for continuously variable section tunnel lining
CN105887696A (en) * 2016-05-25 2016-08-24 中交第航务工程局有限公司 Variable-cross-section adjustable integral form board of mobile formwork
CN110056374A (en) * 2019-04-12 2019-07-26 中铁三局集团有限公司 A kind of constructing device and construction method in variable cross-section tunnel
CN209908521U (en) * 2019-04-12 2020-01-07 中铁三局集团有限公司 Construction device for variable cross-section tunnel
CN210105882U (en) * 2019-06-04 2020-02-21 中铁十局集团城市轨道交通工程有限公司 Lining trolley for dovetail type large-section tunnel
CN210440048U (en) * 2019-06-04 2020-05-01 中铁十八局集团有限公司 Die carrier suitable for curved well wall construction of multiple arch tunnel is used
WO2022048320A1 (en) * 2020-09-04 2022-03-10 中交路桥华南工程有限公司 Hydraulic self-elevating integrated cable-stayed bridge lifting formwork

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