WO2024014815A1 - Wire saw apparatus for excavator - Google Patents

Wire saw apparatus for excavator Download PDF

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Publication number
WO2024014815A1
WO2024014815A1 PCT/KR2023/009781 KR2023009781W WO2024014815A1 WO 2024014815 A1 WO2024014815 A1 WO 2024014815A1 KR 2023009781 W KR2023009781 W KR 2023009781W WO 2024014815 A1 WO2024014815 A1 WO 2024014815A1
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WO
WIPO (PCT)
Prior art keywords
excavator
main body
body frame
wire saw
frame
Prior art date
Application number
PCT/KR2023/009781
Other languages
French (fr)
Korean (ko)
Inventor
이성준
이채문
Original Assignee
주식회사 이건
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Filing date
Publication date
Application filed by 주식회사 이건 filed Critical 주식회사 이건
Publication of WO2024014815A1 publication Critical patent/WO2024014815A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements

Definitions

  • the present invention relates to a wire saw device for an excavator, and more specifically, to a wire saw device for an excavator that is mounted on an excavator and cuts metal or concrete pipes, concrete of a predetermined shape, rocks, or metal structures.
  • stone processed through raw stone extraction is widely used in the construction field as a construction material for buildings or civil engineering works.
  • it is used as products such as building walls, road curbs, sidewalk blocks, or building floors. It is processed and used.
  • Examples of methods for collecting ores from a rocky mountain as described above include the jet burner extraction method using a jet burner, a drill, and gunpowder, and the wire saw extraction method using a wire saw, a drill, and gunpowder.
  • the wire saw collection method determines the size of the stone (rock), drills vertically and horizontally with a longitudinal drill, drills vertical and horizontal holes in an " ⁇ " shape, and passes a wire saw (saw file) through the hole. Afterwards, both ends are pulled by a pulling machine and rotated to cut, but the back and bottom of the uncut stone are drilled and exploded with gunpowder.
  • This wire saw cutting method has advantages such as minimizing environmental problems and noise generation, not using diesel (oil), and suppressing flying dust, but the working conditions and cutting efficiency are poor, so it takes a lot of time to collect. There is a problem.
  • the wire saw method has the inconvenience of having to install a separate fixing pulley in the direction in which the stone is to be cut.
  • a wire saw machine in order to cut the stone, a wire saw machine must be installed, which causes inconvenience in the work. there is.
  • the purpose of the present invention is to provide a wire saw device for an excavator that can be easily mounted on an excavator by changing the mounting angle, automatically sprays coolant, and can easily cut cutting objects of various sizes.
  • the wire saw device for an excavator of the present invention for achieving the above object includes a main body frame having an excavator connection part on the upper side and a driving pulley and a driven pulley therein; A horizontal frame coupled to the front bottom of the main body frame; A height-adjustable frame coupled to the front upper portion of the main body frame to enable height adjustment; A length-adjustable frame coupled to the height-adjustable frame to enable length adjustment; A first motor (including a hydraulic motor) that rotates the driving pulley; a second motor (including an electric motor) that moves the rotation axis of the driven pulley forward and backward; A coolant spray pipe that sprays coolant to the driving pulley; A plurality of rollers rotatably mounted on the main body frame, the height adjustment frame, and the length adjustment frame; A tongs device mounted on the front of the main body frame to secure the cutting object; and a wire wound between the driving pulley and the driven pulley and guided by the plurality of rollers
  • the driving pulley is composed of N pulleys
  • the driven pulley is composed of N+1 pulleys, so that the wire can be wound multiple times between the driving pulley and the driven pulley.
  • the driven pulley may be arranged so that its rotation axis is inclined.
  • the wire saw device for an excavator of the present invention includes a guide rail fixed to the main body frame in the longitudinal direction; a lead screw rotated by the electric motor; a moving member that moves forward and backward along the guide rail by rotation of the lead screw; It may further include a pulley bracket coupled to the moving member and on which the rotation axis of the driven pulley is mounted.
  • the excavator connection unit includes a center plate fixed to and fixed to the main body frame, a rotating plate rotatably mounted on the center plate and fastened to the main body frame, a bracket portion fixed to the rotating plate, and a bracket portion coupled to the bracket portion. It may include a pair of coupling pins.
  • the main body frame may further include a plurality of cover plates detachably coupled to at least an upper surface and a side surface, and a door plate rotatably mounted on one side to be opened and closed.
  • the clamp device includes a coupling plate coupled to the front of the main body frame, a pivoting shaft bracket coupled to the front of the coupling plate, a pair of clamping members rotatably mounted on the pivoting shaft bracket, and the coupling plate. It may include an actuator that is connected between the clamp members and expands and contracts.
  • the wire saw device for an excavator of the present invention described above, the wire saw device can be easily mounted on an excavator by changing its mounting angle.
  • the size of the pulley can be made small and the air cooling efficiency of the wire can be increased.
  • the cutting object can be stably cut by providing a tongs device in the front to grip the cutting object.
  • Figure 1 is a diagram showing a wire saw device according to an embodiment of the present invention coupled to an excavator.
  • Figure 2 is a left side view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 3 is a right perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 4 is an upper left rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 5 is a left perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 6 is an upper right rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 7 is a rear perspective view showing the inside of the main body of the wire saw device for an excavator.
  • Figure 8 is a diagram showing the driven pulley of the wire saw device for an excavator.
  • Figure 9 is a diagram showing the driving pulley of the wire saw device for an excavator.
  • Figure 10 is a diagram showing a coolant injection pipe of a wire saw device for an excavator.
  • Figure 11 is a front perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • Figure 1 is a diagram showing a wire saw device coupled to an excavator according to an embodiment of the present invention
  • Figure 2 is a left side view showing a wire saw device for an excavator according to an embodiment of the present invention
  • Figure 3 is a view showing the wire saw device for an excavator according to an embodiment of the present invention.
  • It is a right-side perspective view showing a wire saw device for an excavator according to an embodiment of the present invention
  • Figure 4 is a left upper rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention
  • Figure 5 is an embodiment of the present invention.
  • It is a left perspective view showing a wire saw device for an excavator according to an example
  • Figure 6 is a top right rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
  • the wire saw device 100 includes a main body frame 110, a main body frame 110 having an excavator connection part 130 on the upper side and a driving pulley 160 and a driven pulley 200 therein.
  • a horizontal frame 145 coupled to the front bottom of the body frame, a height-adjustable frame 140 coupled to the front upper part of the main body frame in a height-adjustable manner, a length-adjustable frame 150 coupled to the height-adjustable frame in a length-adjustable manner, and a driving pulley.
  • a plurality of rollers 270 rotatably mounted on the body, a clamp device 190 mounted on the front of the main body frame to secure the cutting object, and a clamp device 190 that is wound between the driving pulley and the driven pulley and guided by a plurality of rollers to secure the cutting object. Includes a wire 101 for cutting.
  • the wire saw device 100 for an excavator of the present invention is a device that is detachably coupled to the arm of an excavator and cuts metal or concrete pipes, concrete pillars, etc. with a wire having diamond beads at predetermined intervals on the outer circumferential surface.
  • the main body frame 110 is formed in a structure in which 12 corners of a rectangular parallelepiped are connected to each other, so that it can form a structure that supports the entire wire saw device 100.
  • the main body frame 110 may be provided with an excavator connection portion 130 to which the arm of the excavator 10 is coupled.
  • the upper side of the main body frame 110 may be provided with an excavator connection frame 120 on which the excavator connection part 130 is mounted.
  • the excavator connection frame 120 is disposed in front of the upper surface of the main body frame 110 and may be provided with a vertical coupling plate to which the excavator connection part 130 is fastened.
  • the excavator connection part 130 may be coupled to the vertical coupling plate of the excavator connection frame 120 by fastening it with a plurality of bolts.
  • a driving pulley 160 and a driven pulley 200 may be rotatably mounted inside the main body frame 110.
  • the driving pulley 160 is rotated by the hydraulic motor 170, and its rotation axis is fixed.
  • a wire 101 is connected between the driving pulley 160 and the driven pulley 200, so that the driven pulley 200 can rotate according to the rotation of the driving pulley 160.
  • the driven pulley 200 can move its rotation axis forward and backward by the electric motor 240 mounted inside the main body frame 110.
  • a pair of frames with adjustable height and length and equipped with a plurality of rollers to guide and support the wire may be coupled to the upper and lower sides of the front side of the main body frame 110.
  • a horizontal frame 145 may be fastened or welded to the front bottom of the main body frame 110.
  • An “L” shaped height adjustment frame 140 may be fastened to the front upper part of the main body frame 110.
  • a plurality of fastening holes are formed at predetermined intervals on the front upper part of the main body frame 110, so that the height adjustment frame 140 can be fastened by changing the combined height.
  • a length-adjustable frame 150 may be fastened to the upper surface of the horizontal frame 145 and the upper surface of the height-adjustable frame 140, respectively.
  • a plurality of fastening holes are formed at predetermined intervals in the horizontal frame 145 and the height adjustment frame 140, so that the overall length of the horizontal frame can be adjusted by changing the fastening position of the length adjustment frame 150.
  • the coolant spray pipe 290 is mounted on a bracket coupled to the inside of the main body frame 110 and can spray coolant toward the driving pulley 160 .
  • the coolant injection pipe 290 has a plurality of injection holes formed on its side, so that coolant can be supplied to each of the plurality of pulleys of the drive pulley 160.
  • the operator had to directly supply coolant to the wire cutting area, but in the case of the present invention, coolant can be automatically supplied during cutting work by providing the wire saw device 100 with a coolant spray pipe 290.
  • a plurality of rollers 270 may be rotatably mounted on the main body frame 110, the height adjustment frame 140, and the length adjustment frame 150.
  • Two of the plurality of rollers 270 may be mounted in front of the bottom surface of the main body frame 110, and one may be mounted at a mid-height on the inner surface of one front side of the main body frame 110.
  • one of the plurality of rollers 270 may be mounted on a bent portion of the height adjustment frame 140, and each may be mounted on the side of the pair of length adjustment frames 150.
  • the plurality of rollers 270 consists of a total of five main rollers 270, and each main roller 270 may be provided with an auxiliary roller 280 arranged at a predetermined interval with respect to the main roller.
  • the main roller 270 and the auxiliary roller 280 may be made of heat-resistant plastic.
  • the auxiliary roller 280 may have a smaller diameter than the main roller 270, and grooves for receiving the wire 101 may be formed on the outer peripheral surfaces of the main roller 270 and the auxiliary roller 280.
  • the plurality of auxiliary rollers 280 can prevent the wire 101 hanging on the main roller 270 from easily falling out.
  • the tongs device 190 is mounted on the front of the main body frame 110 and can grip and secure the cutting object.
  • the object to be cut may be a metal pipe or a concrete pillar with various outer diameters.
  • the clamp device 190 holds the object to be cut between the upper and lower length adjustment frames 270 in front of the main body frame 110 to prevent it from moving during the cutting operation. It can be fixed.
  • the driving pulley 160 is composed of N pulleys 165
  • the driven pulley 200 is composed of N+1 pulleys, so that the wire 101 can be wound multiple times between the driving pulley and the driven pulley.
  • the driving pulley 160 includes a pulley bracket 161 coupled to and fixed to the main body frame 110, a rotation shaft 163 mounted on the pulley bracket, and a plurality of pulleys mounted on the rotation shaft ( 165) may be included.
  • the pulley bracket 161 may be coupled to and fixed to one upper side of the main body frame 110.
  • a driving pulley 160 may be mounted on one side of the pulley bracket 161, and a hydraulic motor 170 may be mounted on the other side of the pulley bracket 161.
  • the rotation shaft 163 may be mounted on the pulley bracket 161 in a cantilever shape. Instead, the pulley bracket 161 is formed in a “ ⁇ ” shape and can rotatably support one end and the other end of the rotation shaft 163.
  • Five pulleys 165 may be mounted on the rotating shaft 163.
  • the number of pulleys 165 may be 2 to 10 depending on their size.
  • the outer diameter of the driving pulley 160 can be made small by configuring the driving pulley 160 with a plurality of pulleys 165.
  • the driven pulley 200 includes a pulley bracket 201 coupled to a moving member 230 (see FIG. 7) to be described later, a rotating shaft 203 mounted on the pulley bracket, and a rotating shaft It may include a plurality of pulleys 205 mounted on.
  • the pulley bracket 201 is coupled to the moving member 230, so that the driven pulley 200 can also move forward and backward as the moving member 230 moves.
  • the rotation shaft 203 may be mounted on the pulley bracket 201 in a cantilever shape.
  • the pulley bracket 201 is formed in a “ ⁇ ” shape and can rotatably support one end and the other end of the rotation shaft 203.
  • Six pulleys 205 may be mounted on the rotating shaft 203.
  • the number of pulleys 205 may be 3 to 11 depending on their size. That is, the driven pulley 200 may have one more pulley than the driving pulley 160.
  • the outer diameter of the driven pulley 200 can be made small by configuring the driven pulley 200 with a plurality of pulleys 205.
  • the length of the wire wound between them becomes longer, so the path in contact with the air becomes longer, allowing not only cooling by the coolant but also air
  • the cooling effect can also be greater.
  • the driven pulley 200 may be arranged so that the rotation axis 203 is inclined.
  • the wire 101 is wound around each of the six pulleys 205 at approximately 180 degrees.
  • the point where the contact ends on the lower side of the pulley 205 may be arranged relatively to the right.
  • the rotation axis 203 of the driven pulley 200 is tilted and mounted on the pulley bracket 201. Accordingly, the wire 101 wound multiple times between the driven pulley 200 and the driving pulley 160 can be rotated smoothly.
  • the wire saw device 100 includes a guide rail 210 fixed to the main body frame 110 in the longitudinal direction, a lead screw 220 rotated by an electric motor 240, and a lead screw of the lead screw 220. It is preferable to further include a moving member 230 that moves forward and backward along the guide rail by rotation.
  • a pair of guide rails 210 may be fixed to the upper inner side of the main body frame 110.
  • the guide rail 210 is formed in the form of a circular tube or circular rod with a smooth outer peripheral surface, and the front and rear ends can be fixed to the main body frame 110 with screws.
  • the lead screw 220 has a square or trapezoidal thread formed on the outer peripheral surface, and the front and rear ends may be rotatably mounted on the main body frame 110 by bearings, respectively.
  • the front end of the lead screw 220 may be connected to the rotation shaft of the electric motor 240 and rotated.
  • the moving member 230 is slidably mounted on a pair of guide rails 210, is screwed to the lead screw 220, and can be moved forward and backward by rotation of the lead screw 220.
  • the pulley bracket 201 of the driven pulley 200 is coupled to one lower side of the moving member 230, so that the driven pulley 200 can move forward and backward as the moving member 230 moves.
  • the excavator connection part 130 includes a center plate 131 fixed to the main body frame 110, and a rotating plate 133 rotatably mounted on the center plate and fastened to the main body frame. ), a bracket portion 135 fixed to the rotating plate, and a pair of coupling pins 137 coupled to the bracket portion.
  • the excavator connection part 130 may be coupled to the vertical coupling plate of the excavator connection frame 120 by fastening it with a plurality of bolts. That is, the center plate 131 and the rotating plate 133 can be mounted by fastening a plurality of bolts to the vertical coupling plate of the excavator connection frame 120.
  • the center plate 131 may be formed in a circular disk shape.
  • the center plate 131 can be fixed by fastening two bolts to the vertical coupling plate of the excavator connection frame 120.
  • the rotating plate 133 may be supported between the center plate 131 and the vertical coupling plate of the excavator connection frame 120 and may be mounted to rotate around the center plate 131.
  • Four fastening holes are formed in the rotating plate 133, so the excavator connection part 130 can be rotated in 90-degree increments and then mounted by tightening bolts.
  • the bracket portion 135 may be formed of a pair of members in which four legs are integrally connected to the rotating plate 133.
  • Two coupling pins 137 may be installed between the pair of bracket parts 135.
  • the two coupling pins 137 may be arranged at different heights.
  • the excavator connection part 130 of the present invention can be fastened by changing the mounting angle, it can cut not only horizontally arranged cutting objects but also vertically arranged cutting objects such as pillars.
  • the main body frame 110 includes a plurality of cover plates 114 detachably coupled to at least the top and sides, and a door plate 115 rotatably mounted on one side to be opened and closed. ) may further be included.
  • the cover plate 114 may be coupled to the top, right side, and rear of the main body frame 110 by a plurality of screws.
  • the door plate 115 may be mounted on the left side of the main body frame 110 so that the upper corner portion is rotatable.
  • the present invention can prevent safety accidents by isolating the inner space of the main body frame 110 from the outside by the cover plate 114 and the door plate 115.
  • the door plate 115 can be opened to provide easy access to the worker.
  • a flow control device 180 may be installed in the internal space of the excavator connection frame 120. As shown in FIG. 3, the flow control device 180 has a plurality of flow control valves therein, and a hydraulic hose may be connected between the excavator 10 and the hydraulic motor 170. The flow control device 180 can control operations such as forward and reverse rotation direction and speed of the hydraulic motor 170.
  • the clamp device 190 includes a coupling plate 191 coupled to the front of the main body frame 110, a rotation axis bracket 193 coupled to the front of the coupling plate, and a rotating shaft bracket 193 coupled to the front of the main body frame 110. It may include a pair of clamp members 195 rotatably mounted on a coaxial bracket, and an actuator 197 that is connected between the coupling plate and the clamp member and expands and contracts.
  • the coupling plate 191 may be coupled to the front of the main body frame 110 by fastening it with a plurality of bolts.
  • the coupling plate 191 may be formed in the form of a rectangular plate elongated vertically.
  • the rotation axis bracket 193 may be integrally provided by being welded to the front middle portion of the coupling plate 191.
  • the rotating shaft bracket 193 may include a pair of rotating shafts on which a pair of clamp members 195 are each rotatably mounted.
  • the pair of tongs members 195 may be formed to have an inner curved surface with a changing radius of curvature so that they can be fixed in close contact with the outer peripheral surface of a circular pipe-shaped cutting object.
  • a rubber pad is provided on the inner side of the pair of tongs members 195 to firmly grip a cutting object with an outer diameter within a predetermined range.
  • the actuator 197 is connected between the coupling plate 191 and the clamp member 195 and can adjust the rotation angle of the clamp member 195.
  • the actuator 197 may be composed of a stretchable linear actuator or a hydraulic cylinder.
  • the wire 101 is mounted on the lower length adjustment frame 150 from the driven pulley 200 through the two main rollers 270 mounted on the bottom surface of the main body frame 110. It is connected to the main roller 270 and the main roller 270 mounted on the upper length adjustment frame 150. Next, the wire 101 is connected to the driven pulley 200 through the main roller 270 mounted on the upper height adjustment frame 140 and the main roller 270 mounted inside the middle part of the main body frame 110. do. The wire 101 moves back and forth from the driven pulley 200 to the driving pulley 160 five times, and then finally from the driven pulley 200 to the two main rollers 270 mounted on the bottom of the main body frame 110. It continues. In this way, the wire 101 is formed in the form of a loop of a predetermined length and rotates by the hydraulic motor 160 between the driving pulley 160, the driven pulley 200, and the plurality of main rollers 270 to cut the cutting object. .
  • Pulley bracket 163 Rotating shaft 165: Pulley 170: Hydraulic motor
  • Rotating shaft 205 Pulley 210: Guide rail 220: Lead screw
  • Moving member 240 Electric motor 270: Main roller 280: Auxiliary roller
  • Wire saw devices for excavators can be used in industrial sites such as dismantling concrete structures.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A wire saw apparatus for an excavator of the present invention comprises: a main body frame having an excavator connection part on the upper side and a driving pulley and a driven pulley therein; a horizontal frame coupled to the front bottom of the main body frame; a height-adjustable frame coupled to the front upper portion of the main body frame to enable height adjustment; a length-adjustable frame coupled to the height-adjustable frame to enable length adjustment; a first motor rotating the driving pulley; a second motor moving the rotation axis of the driven pulley forward and backward; a coolant spray pipe spraying a coolant to the driving pulley; a plurality of rollers rotatably mounted on the main body frame, the height-adjustable frame, and the length-adjustable frame; tongs mounted on the front of the main body frame to secure an object to be cut; and a wire wound between the driving pulley and the driven pulley and guided by the plurality of rollers to cut the object to be cut.

Description

굴삭기용 와이어 쏘 장치Wire saw device for excavator
본 발명은 굴삭기용 와이어 쏘 장치에 관한 것으로서, 더욱 상세하게는 굴삭기에 장착하여 금속 또는 콘크리트 파이프, 소정 형태의 콘크리트, 바위 또는 금속 구조물 등을 절단하는 굴삭기용 와이어 쏘 장치에 관한 것이다.The present invention relates to a wire saw device for an excavator, and more specifically, to a wire saw device for an excavator that is mounted on an excavator and cuts metal or concrete pipes, concrete of a predetermined shape, rocks, or metal structures.
일반적으로, 원석(原石) 채취를 통해 가공된 석재는 건설분야에서 건물 또는 토목공사 등의 건설자재로 많이 사용되는데, 예를 들면, 건물의 벽면 또는 도로경계석 또는 보도블록 또는 건물바닥 등의 제품으로 가공되어 사용된다.In general, stone processed through raw stone extraction is widely used in the construction field as a construction material for buildings or civil engineering works. For example, it is used as products such as building walls, road curbs, sidewalk blocks, or building floors. It is processed and used.
이러한 석재는 석산에서 산림훼손허가를 받은 사업자에 의해 부피가 큰 직사각 상태로 채취되어 석재 가공 업체로 운반된 후, 적정 두께와 면적으로 절단하여 판형 석재 그 자체로 제공되기도 하며, 규격에 맞게 다시 절단 후 표면 가공하여 제공되기도 한다.These stones are collected in a bulky rectangular shape by a business operator who has obtained a forest damage permit from Seoksan Mountain, transported to a stone processing company, then cut to an appropriate thickness and area and provided as plate-shaped stones themselves, and then cut again to meet specifications. It is also provided after surface processing.
상기와 같이 석산에서 원석을 채취하는 방법으로는 제트버너와 천공기 및 화약을 사용하는 제트버너 채취방법과 와이어 쏘(wire saw)와 천공기 및 화약을 사용하는 와이어 쏘 채취방법을 예로 들 수 있다.Examples of methods for collecting ores from a rocky mountain as described above include the jet burner extraction method using a jet burner, a drill, and gunpowder, and the wire saw extraction method using a wire saw, a drill, and gunpowder.
그 중에서 와이어 쏘 채취방법은 석재(암반) 크기를 결정하여 길이방향 천공기로 수직 천공과 수평 천공하여 수직과 수평 구멍을 "ㄴ"자 형으로 맞뚫어 와이어 쏘(톱줄)를 길게 천공 구멍을 통과시킨 후, 양쪽 끝을 당기는 기계로 끌어당기면서 회전시켜 절삭하되, 절삭하지 않은 원석의 뒷면과 밑면은 천공작업을 하여 화약으로 폭파하는 방식이다.Among them, the wire saw collection method determines the size of the stone (rock), drills vertically and horizontally with a longitudinal drill, drills vertical and horizontal holes in an "ㄴ" shape, and passes a wire saw (saw file) through the hole. Afterwards, both ends are pulled by a pulling machine and rotated to cut, but the back and bottom of the uncut stone are drilled and exploded with gunpowder.
이와 같은 와이어 쏘 절단방법은 환경문제 및 소음 발생의 최소화와 경유(유류)를 사용하지 않는 점, 비산먼지를 억제하는 점 등의 장점이 있으나, 작업조건과 절삭 능률이 떨어져 채취에 많은 시간이 소요되는 문제점이 있다.This wire saw cutting method has advantages such as minimizing environmental problems and noise generation, not using diesel (oil), and suppressing flying dust, but the working conditions and cutting efficiency are poor, so it takes a lot of time to collect. There is a problem.
특히, 상기한 와이어 쏘 방식은 절단를 위한 원석에 절단하고자 하는 방향으로 별도의 고정풀리를 설치하여야 하는 번거로움이 있으며, 특히 상기 원석을 절단하기 위해서는 와이어 쏘 머신을 구비하여야만 하므로 작업에 따른 불편함이 있다.In particular, the wire saw method has the inconvenience of having to install a separate fixing pulley in the direction in which the stone is to be cut. In particular, in order to cut the stone, a wire saw machine must be installed, which causes inconvenience in the work. there is.
그리고 원석 절단방향으로 와이어 쏘 머신을 배치해야 하므로 작업상 어려운 불편함이 있다.Also, since the wire saw machine must be placed in the direction of cutting the stone, it is difficult and inconvenient to work with.
본 발명은 굴삭기에 장착 각도를 변경하여 쉽게 장착하고 자동으로 냉각수를 분사하며 다양한 크기의 절단대상물을 쉽게 절단할 수 있는 굴삭기용 와이어 쏘 장치를 제공하는 것을 목적으로 한다.The purpose of the present invention is to provide a wire saw device for an excavator that can be easily mounted on an excavator by changing the mounting angle, automatically sprays coolant, and can easily cut cutting objects of various sizes.
상기 목적을 달성하기 위한 본 발명의 굴삭기용 와이어 쏘 장치는, 상측에 굴삭기 연결부를 구비하고 내부에 구동풀리와 종동풀리를 구비하는 본체프레임; 상기 본체프레임의 전면 하단에 결합되는 수평프레임; 상기 본체프레임의 전면 상부에 높이조절 가능하게 결합되는 높이조절프레임; 상기 높이조절 프레임에 길이조절 가능하게 결합되는 길이조절프레임; 상기 구동풀리를 회전시키는 제 1 모터(유압모터를 포함); 상기 종동풀리의 회전축을 전후진시키는 제 2 모터(전기 모터를 포함); 상기 구동풀리로 냉각수를 분사하는 냉각수 분사관; 상기 본체프레임, 높이조절프레임, 길이조절프레임에 회전가능하게 장착되는 복수의 롤러; 상기 본체프레임의 전면에 장착되어 절단대상물을 고정하는 집게장치; 및 상기 구동풀리와 상기 종동풀리 사이에 권취되고 상기 복수의 롤러에 의해 안내되어 상기 절단대상물을 절단하는 와이어를 포함한다.The wire saw device for an excavator of the present invention for achieving the above object includes a main body frame having an excavator connection part on the upper side and a driving pulley and a driven pulley therein; A horizontal frame coupled to the front bottom of the main body frame; A height-adjustable frame coupled to the front upper portion of the main body frame to enable height adjustment; A length-adjustable frame coupled to the height-adjustable frame to enable length adjustment; A first motor (including a hydraulic motor) that rotates the driving pulley; a second motor (including an electric motor) that moves the rotation axis of the driven pulley forward and backward; A coolant spray pipe that sprays coolant to the driving pulley; A plurality of rollers rotatably mounted on the main body frame, the height adjustment frame, and the length adjustment frame; A tongs device mounted on the front of the main body frame to secure the cutting object; and a wire wound between the driving pulley and the driven pulley and guided by the plurality of rollers to cut the cutting object.
상기 구동풀리는 N개의 풀리로 구성되고, 상기 종동풀리는 N+1개의 풀리로 구성되어, 상기 와이어가 상기 구동풀리와 종동풀리 사이에 복수회 권취될 수 있다.The driving pulley is composed of N pulleys, and the driven pulley is composed of N+1 pulleys, so that the wire can be wound multiple times between the driving pulley and the driven pulley.
상기 종동풀리는 회전축이 기울어지게 배치될 수 있다.The driven pulley may be arranged so that its rotation axis is inclined.
본 발명의 굴삭기용 와이어 쏘 장치는 상기 본체프레임에 길이방향으로 고정되는 가이드레일; 상기 전기모터에 의해 회전되는 리드스크류; 상기 리드스크류의 회전에 의해 상기 가이드레일을 따라 전후진되는 이동부재; 상기 이동부재에 결합되고 상기 종동풀리의 회전축이 장착되는 풀리브라켓을 더 포함할 수 있다.The wire saw device for an excavator of the present invention includes a guide rail fixed to the main body frame in the longitudinal direction; a lead screw rotated by the electric motor; a moving member that moves forward and backward along the guide rail by rotation of the lead screw; It may further include a pulley bracket coupled to the moving member and on which the rotation axis of the driven pulley is mounted.
상기 굴삭기 연결부는 상기 본체프레임에 체결되어 고정되는 중심판과, 상기 중심판에 회전가능하게 장착되고 상기 본체프레임에 체결되는 회전판과, 상기 회전판에 고정된 브라켓부와, 상기 브라켓부에 결합된 한 쌍의 결합핀을 포함할 수 있다.The excavator connection unit includes a center plate fixed to and fixed to the main body frame, a rotating plate rotatably mounted on the center plate and fastened to the main body frame, a bracket portion fixed to the rotating plate, and a bracket portion coupled to the bracket portion. It may include a pair of coupling pins.
상기 본체프레임은 적어도 상면과 측면에 착탈가능하게 결합되는 복수의 커버판과, 일측면에 회동가능하게 장착되어 개폐되는 도어판을 더 포함할 수 있다.The main body frame may further include a plurality of cover plates detachably coupled to at least an upper surface and a side surface, and a door plate rotatably mounted on one side to be opened and closed.
상기 집게장치는 상기 본체프레임의 전면에 결합되는 결합판과, 상기 결합판의 전면에 결합되는 회동축 브라켓과, 상기 회동축 브라켓에 회동가능하게 장착되는 한 쌍의 집게부재와, 상기 결합판과 상기 집게부재 사이에 연결되어 신축되는 액추에이터를 포함할 수 있다.The clamp device includes a coupling plate coupled to the front of the main body frame, a pivoting shaft bracket coupled to the front of the coupling plate, a pair of clamping members rotatably mounted on the pivoting shaft bracket, and the coupling plate. It may include an actuator that is connected between the clamp members and expands and contracts.
상기한 본 발명의 굴삭기용 와이어 쏘 장치에 의하면, 굴삭기에 와이어 쏘 장치를 그 장착 각도를 변경하여 쉽게 장착할 수 있다.According to the wire saw device for an excavator of the present invention described above, the wire saw device can be easily mounted on an excavator by changing its mounting angle.
구동풀리로 냉각수를 분사하는 냉각수 분사관을 구비하여 작업자가 직접 냉각수를 공급할 필요가 없다.It is equipped with a coolant spray pipe that sprays coolant to the drive pulley, so there is no need for the operator to supply coolant directly.
한 쌍의 수평프레임의 길이와 높이를 변경할 수 있으므로, 절단대상물의 다양한 크기에 대응할 수 있다.Since the length and height of a pair of horizontal frames can be changed, it can accommodate various sizes of cutting objects.
구동풀리와 종동풀리가 복수의 풀리로 구성됨으로써 풀리의 크기를 작게 만들 수 있고, 와이어의 공랭 효율을 높일 수 있다.Since the driving pulley and the driven pulley are composed of a plurality of pulleys, the size of the pulley can be made small and the air cooling efficiency of the wire can be increased.
구동풀리와 종동풀리가 장착되는 본체프레임을 커버판과 도어판으로 막음으로써 안전 사고를 예방할 수 있다.Safety accidents can be prevented by blocking the main body frame where the driving pulley and driven pulley are mounted with a cover plate and door plate.
전방에 집게장치를 구비하여 절단대상물을 파지함으로써 절단대상물을 안정적으로 절단할 수 있다.The cutting object can be stably cut by providing a tongs device in the front to grip the cutting object.
도 1은 본 발명의 일 실시예에 따른 와이어 쏘 장치가 굴삭기에 결합된 것을 나타내는 도면이다.Figure 1 is a diagram showing a wire saw device according to an embodiment of the present invention coupled to an excavator.
도 2는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌측면도이다.Figure 2 is a left side view showing a wire saw device for an excavator according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 우측방 사시도이다.Figure 3 is a right perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌상후방 사시도이다.Figure 4 is an upper left rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌측방 사시도이다.Figure 5 is a left perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 우상후방 사시도이다.Figure 6 is an upper right rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
도 7은 굴삭기용 와이어 쏘 장치의 본체 내부를 나타내는 후방 사시도이다.Figure 7 is a rear perspective view showing the inside of the main body of the wire saw device for an excavator.
도 8은 굴삭기용 와이어 쏘 장치의 종동풀리를 나타내는 도면이다.Figure 8 is a diagram showing the driven pulley of the wire saw device for an excavator.
도 9는 굴삭기용 와이어 쏘 장치의 구동풀리를 나타내는 도면이다.Figure 9 is a diagram showing the driving pulley of the wire saw device for an excavator.
도 10은 굴삭기용 와이어 쏘 장치의 냉각수 분사관을 나타내는 도면이다.Figure 10 is a diagram showing a coolant injection pipe of a wire saw device for an excavator.
도 11은 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 전방 사시도이다.Figure 11 is a front perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
본 발명은 다양한 변환을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예를 예시하고 상세한 설명에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Since the present invention can be modified in various ways and can have various embodiments, specific embodiments will be exemplified and explained in detail in the detailed description. However, this is not intended to limit the present invention to specific embodiments, and should be understood to include all transformations, equivalents, and substitutes included in the spirit and technical scope of the present invention.
본 발명에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 발명에서, '포함하다' 또는 '가지다' 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used in the present invention are only used to describe specific embodiments and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly dictates otherwise. In the present invention, terms such as 'include' or 'have' are intended to designate the presence of features, numbers, steps, operations, components, parts, or combinations thereof described in the specification, but are not intended to indicate the presence of one or more other features. It should be understood that this does not exclude in advance the possibility of the existence or addition of elements, numbers, steps, operations, components, parts, or combinations thereof.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예들을 상세히 설명한다. 이 때, 첨부된 도면에서 동일한 구성 요소는 가능한 동일한 부호로 나타내고 있음에 유의한다. 또한, 본 발명의 요지를 흐리게 할 수 있는 공지 기능 및 구성에 대한 상세한 설명은 생략할 것이다. 마찬가지 이유로 첨부 도면에 있어서 일부 구성요소는 과장되거나 생략되거나 개략적으로 도시되었다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings. At this time, note that in the attached drawings, like components are indicated by the same symbols whenever possible. Additionally, detailed descriptions of well-known functions and configurations that may obscure the gist of the present invention will be omitted. For the same reason, some components are exaggerated, omitted, or schematically shown in the accompanying drawings.
도 1은 본 발명의 일 실시예에 따른 와이어 쏘 장치가 굴삭기에 결합된 것을 나타내는 도면이고, 도 2는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌측면도이며, 도 3은 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 우측방 사시도이고, 도 4는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌상후방 사시도이며, 도 5는 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 좌측방 사시도이고, 도 6은 본 발명의 일 실시예에 따른 굴삭기용 와이어 쏘 장치를 나타내는 우상후방 사시도이다.Figure 1 is a diagram showing a wire saw device coupled to an excavator according to an embodiment of the present invention, Figure 2 is a left side view showing a wire saw device for an excavator according to an embodiment of the present invention, and Figure 3 is a view showing the wire saw device for an excavator according to an embodiment of the present invention. It is a right-side perspective view showing a wire saw device for an excavator according to an embodiment of the present invention, Figure 4 is a left upper rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention, and Figure 5 is an embodiment of the present invention. It is a left perspective view showing a wire saw device for an excavator according to an example, and Figure 6 is a top right rear perspective view showing a wire saw device for an excavator according to an embodiment of the present invention.
본 발명의 일 실시예에 따른 와이어 쏘 장치(100)는, 상측에 굴삭기 연결부(130)를 구비하고 내부에 구동풀리(160)와 종동풀리(200)를 구비하는 본체프레임(110), 본체프레임의 전면 하단에 결합되는 수평프레임(145), 본체프레임의 전면 상부에 높이조절 가능하게 결합되는 높이조절프레임(140), 높이조절 프레임에 길이조절 가능하게 결합되는 길이조절프레임(150), 구동풀리를 회전시키는 유압모터(170), 종동풀리의 회전축을 전후진시키는 전기모터(240), 구동풀리로 냉각수를 분사하는 냉각수 분사관(290), 본체프레임, 수평프레임, 높이조절프레임, 길이조절프레임에 회전가능하게 장착되는 복수의 롤러(270), 본체프레임의 전면에 장착되어 절단대상물을 고정하는 집게장치(190), 및 구동풀리와 종동풀리 사이에 권취되고 복수의 롤러에 의해 안내되어 절단대상물을 절단하는 와이어(101)를 포함한다.The wire saw device 100 according to an embodiment of the present invention includes a main body frame 110, a main body frame 110 having an excavator connection part 130 on the upper side and a driving pulley 160 and a driven pulley 200 therein. A horizontal frame 145 coupled to the front bottom of the body frame, a height-adjustable frame 140 coupled to the front upper part of the main body frame in a height-adjustable manner, a length-adjustable frame 150 coupled to the height-adjustable frame in a length-adjustable manner, and a driving pulley. A hydraulic motor 170 that rotates, an electric motor 240 that moves the rotation axis of the driven pulley forward and backward, a coolant spray pipe 290 that sprays coolant to the drive pulley, a main body frame, a horizontal frame, a height adjustment frame, and a length adjustment frame. A plurality of rollers 270 rotatably mounted on the body, a clamp device 190 mounted on the front of the main body frame to secure the cutting object, and a clamp device 190 that is wound between the driving pulley and the driven pulley and guided by a plurality of rollers to secure the cutting object. Includes a wire 101 for cutting.
본 발명의 굴삭기용 와이어 쏘 장치(100)는 굴삭기의 암에 착탈가능하게 결합하여 외주면에 소정 간격으로 다이아몬드 비드를 구비하는 와이어로 금속 또는 콘크리트 파이프, 콘크리트 기둥 등을 절단하는 장치이다.The wire saw device 100 for an excavator of the present invention is a device that is detachably coupled to the arm of an excavator and cuts metal or concrete pipes, concrete pillars, etc. with a wire having diamond beads at predetermined intervals on the outer circumferential surface.
본체프레임(110)은 직육면체의 12개의 모서리부가 서로 연결된 구조로 형성되어, 와이어 쏘 장치(100) 전체를 지지하는 구조체를 구성할 수 있다. 본체프레임(110)에는 굴삭기(10)의 암이 결합되는 굴삭기 연결부(130)가 구비될 수 있다. 본체프레임(110)의 상측에는 굴삭기 연결부(130)가 장착되는 굴삭기 연결프레임(120)을 구비할 수 있다. 굴삭기 연결프레임(120)은 본체프레임(110)의 상면 전방에 배치되고, 굴삭기 연결부(130)가 체결되는 수직의 결합판을 구비할 수 있다. 굴삭기 연결부(130)는 굴삭기 연결프레임(120)의 수직의 결합판에 복수의 볼트에 의해 체결되어 결합될 수 있다.The main body frame 110 is formed in a structure in which 12 corners of a rectangular parallelepiped are connected to each other, so that it can form a structure that supports the entire wire saw device 100. The main body frame 110 may be provided with an excavator connection portion 130 to which the arm of the excavator 10 is coupled. The upper side of the main body frame 110 may be provided with an excavator connection frame 120 on which the excavator connection part 130 is mounted. The excavator connection frame 120 is disposed in front of the upper surface of the main body frame 110 and may be provided with a vertical coupling plate to which the excavator connection part 130 is fastened. The excavator connection part 130 may be coupled to the vertical coupling plate of the excavator connection frame 120 by fastening it with a plurality of bolts.
본체프레임(110)의 내부에는 구동풀리(160)와 종동풀리(200)가 회전가능하게 장착될 수 있다. 구동풀리(160)는 유압모터(170)에 의해 회전되고, 그 회전축은 고정되어 있다. 구동풀리(160)와 종동풀리(200) 사이에는 와이어(101)가 연결되어, 종동풀리(200)는 구동풀리(160)의 회전에 따라 회전될 수 있다. 또한, 종동풀리(200)는 본체프레임(110)의 내부에 장착된 전기모터(240)에 의해 그 회전축이 전후진할 수 있다.A driving pulley 160 and a driven pulley 200 may be rotatably mounted inside the main body frame 110. The driving pulley 160 is rotated by the hydraulic motor 170, and its rotation axis is fixed. A wire 101 is connected between the driving pulley 160 and the driven pulley 200, so that the driven pulley 200 can rotate according to the rotation of the driving pulley 160. In addition, the driven pulley 200 can move its rotation axis forward and backward by the electric motor 240 mounted inside the main body frame 110.
본체프레임(110)의 전면 일측 상하에는 높이와 길이가 조절되고 와이어를 안내하고 지지하는 복수의 롤러가 장착되는 한 쌍의 프레임이 결합될 수 있다. 본체프레임(110)의 전면 하단에는 수평프레임(145)이 체결되거나 용접되어 고정될 수 있다. 본체프레임(110)의 전면 상부에는 "ㄱ"자 모양의 높이조절프레임(140)이 체결되어 결합될 수 있다. 본체프레임(110)의 전면 상부에는 복수의 체결공이 소정 간격으로 형성되어 있어서, 높이조절프레임(140)의 결합 높이를 바꾸어서 체결할 수 있다.A pair of frames with adjustable height and length and equipped with a plurality of rollers to guide and support the wire may be coupled to the upper and lower sides of the front side of the main body frame 110. A horizontal frame 145 may be fastened or welded to the front bottom of the main body frame 110. An “L” shaped height adjustment frame 140 may be fastened to the front upper part of the main body frame 110. A plurality of fastening holes are formed at predetermined intervals on the front upper part of the main body frame 110, so that the height adjustment frame 140 can be fastened by changing the combined height.
수평프레임(145)의 상면과 높이조절프레임(140)의 상면에는 길이조절프레임(150)이 각각 체결되어 결합될 수 있다. 수평프레임(145)과 높이조절프레임(140)에는 복수의 체결공이 소정 간격으로 형성되어 있어서, 길이조절프레임(150)의 체결 위치를 바꿈으로써 수평한 프레임의 전체 길이를 조절할 수 있다.A length-adjustable frame 150 may be fastened to the upper surface of the horizontal frame 145 and the upper surface of the height-adjustable frame 140, respectively. A plurality of fastening holes are formed at predetermined intervals in the horizontal frame 145 and the height adjustment frame 140, so that the overall length of the horizontal frame can be adjusted by changing the fastening position of the length adjustment frame 150.
도 1 및 도 10에 도시된 바와 같이, 냉각수 분사관(290)은 본체프레임(110) 내부에 결합된 브라켓에 장착되어, 구동풀리(160)를 향해 냉각수를 분사할 수 있다. 냉각수 분사관(290)은 측면에 복수의 분사구가 형성되어 있어서, 구동풀리(160)의 복수의 풀리 각각으로 냉각수를 공급할 수 있다. 종래에는 와이어 절단 부위에 작업자가 냉각수를 직접 공급해야 했지만, 본 발명의 경우 와이어 쏘 장치(100)에 냉각수 분사관(290)을 구비함으로써 절단 작업시 자동으로 냉각수를 공급할 수 있다.As shown in FIGS. 1 and 10 , the coolant spray pipe 290 is mounted on a bracket coupled to the inside of the main body frame 110 and can spray coolant toward the driving pulley 160 . The coolant injection pipe 290 has a plurality of injection holes formed on its side, so that coolant can be supplied to each of the plurality of pulleys of the drive pulley 160. Conventionally, the operator had to directly supply coolant to the wire cutting area, but in the case of the present invention, coolant can be automatically supplied during cutting work by providing the wire saw device 100 with a coolant spray pipe 290.
도 11에 도시된 바와 같이, 본체프레임(110), 높이조절프레임(140), 길이조절프레임(150)에는 복수의 롤러(270)가 회전가능하게 장착될 수 있다. 복수의 롤러(270)는 본체프레임(110)의 바닥면 전방에 2개가 장착되고, 본체프레임(110)의 전방 일측 내측면 중간 높이에 하나가 장착될 수 있다. 또한, 복수의 롤러(270)는 높이조절프레임(140)의 절곡부에 하나가 장착되고, 한 쌍의 길이조절프레임(150)의 측면에 각각 장착될 수 있다.As shown in FIG. 11, a plurality of rollers 270 may be rotatably mounted on the main body frame 110, the height adjustment frame 140, and the length adjustment frame 150. Two of the plurality of rollers 270 may be mounted in front of the bottom surface of the main body frame 110, and one may be mounted at a mid-height on the inner surface of one front side of the main body frame 110. In addition, one of the plurality of rollers 270 may be mounted on a bent portion of the height adjustment frame 140, and each may be mounted on the side of the pair of length adjustment frames 150.
복수의 롤러(270)는 총 5개의 메인롤러(270)로 구성되고, 각 메인롤러(270)에는 보조롤러(280)가 메인롤러에 대해 소정간격으로 배치되도록 구비될 수 있다. 메인롤러(270)와 보조롤러(280)는 내열성 플라스틱으로 형성될 수 있다. 보조롤러(280)는 메인롤러(270)보다 작은 직경을 가질 수 있고, 메인롤러(270)와 보조롤러(280)의 외주면에는 와이어(101)를 수용하는 홈이 형성될 수 있다. 복수의 보조롤러(280)는 메인롤러(270)에 걸려있는 와이어(101)가 쉽게 빠지는 것을 방지할 수 있다.The plurality of rollers 270 consists of a total of five main rollers 270, and each main roller 270 may be provided with an auxiliary roller 280 arranged at a predetermined interval with respect to the main roller. The main roller 270 and the auxiliary roller 280 may be made of heat-resistant plastic. The auxiliary roller 280 may have a smaller diameter than the main roller 270, and grooves for receiving the wire 101 may be formed on the outer peripheral surfaces of the main roller 270 and the auxiliary roller 280. The plurality of auxiliary rollers 280 can prevent the wire 101 hanging on the main roller 270 from easily falling out.
집게장치(190)는 본체프레임(110)의 전면에 장착되어 절단대상물을 파지하여 고정할 수 있다. 절단대상물은 다양한 외경을 가진 금속 파이프나 콘크리트 기둥일 수 있는데, 집게장치(190)는 본체프레임(110)의 전방에 상하의 길이조절프레임(270) 사이에 절단대상물을 파지하여 절단작업 중에 움직이지 않도록 고정할 수 있다.The tongs device 190 is mounted on the front of the main body frame 110 and can grip and secure the cutting object. The object to be cut may be a metal pipe or a concrete pillar with various outer diameters. The clamp device 190 holds the object to be cut between the upper and lower length adjustment frames 270 in front of the main body frame 110 to prevent it from moving during the cutting operation. It can be fixed.
구동풀리(160)는 N개의 풀리(165)로 구성되고, 종동풀리(200)는 N+1개의 풀리로 구성되어, 와이어(101)가 구동풀리와 종동풀리 사이에 복수회 권취될 수 있다.The driving pulley 160 is composed of N pulleys 165, and the driven pulley 200 is composed of N+1 pulleys, so that the wire 101 can be wound multiple times between the driving pulley and the driven pulley.
도 2에 도시된 바와 같이, 구동풀리(160)는 본체프레임(110)에 결합되어 고정되는 풀리브라켓(161)과, 풀리브라켓에 장착되는 회전축(163)과, 회전축에 장착되는 복수의 풀리(165)를 포함할 수 있다.As shown in FIG. 2, the driving pulley 160 includes a pulley bracket 161 coupled to and fixed to the main body frame 110, a rotation shaft 163 mounted on the pulley bracket, and a plurality of pulleys mounted on the rotation shaft ( 165) may be included.
도 3에 도시된 바와 같이, 풀리브라켓(161)은 본체프레임(110)의 상부 일측에 결합되어 고정될 수 있다. 풀리브라켓(161)의 일측에는 구동풀리(160)가 장착되고, 풀리브라켓(161)의 타측에는 유압모터(170)가 장착될 수 있다.As shown in FIG. 3, the pulley bracket 161 may be coupled to and fixed to one upper side of the main body frame 110. A driving pulley 160 may be mounted on one side of the pulley bracket 161, and a hydraulic motor 170 may be mounted on the other side of the pulley bracket 161.
회전축(163)은 풀리브라켓(161)에 외팔보 형태로 장착될 수 있다. 대신에, 풀리브라켓(161)은 "ㄷ"자 형태로 형성되어 회전축(163)의 일단부와 타단부를 회전가능하게 지지할 수 있다.The rotation shaft 163 may be mounted on the pulley bracket 161 in a cantilever shape. Instead, the pulley bracket 161 is formed in a “ㄷ” shape and can rotatably support one end and the other end of the rotation shaft 163.
풀리(165)는 회전축(163)에 5개가 장착될 수 있다. 풀리(165)의 갯수는 그 크기에 따라 2~10개로 구성될 수 있다. 본 발명에서는 구동풀리(160)를 복수의 풀리(165)로 구성함으로써 구동풀리(160)의 외경을 작게 만들 수 있다.Five pulleys 165 may be mounted on the rotating shaft 163. The number of pulleys 165 may be 2 to 10 depending on their size. In the present invention, the outer diameter of the driving pulley 160 can be made small by configuring the driving pulley 160 with a plurality of pulleys 165.
도 2 및 도 8에 도시된 바와 같이, 종동풀리(200)는 후술하는 이동부재(230, 도 7 참조)에 결합되는 풀리브라켓(201)과, 풀리브라켓에 장착되는 회전축(203)과, 회전축에 장착되는 복수의 풀리(205)를 포함할 수 있다.As shown in FIGS. 2 and 8, the driven pulley 200 includes a pulley bracket 201 coupled to a moving member 230 (see FIG. 7) to be described later, a rotating shaft 203 mounted on the pulley bracket, and a rotating shaft It may include a plurality of pulleys 205 mounted on.
풀리브라켓(201)은 이동부재(230)에 결합되어, 이동부재(230)의 이동에 따라 종동풀리(200)도 함께 전후진될 수 있다.The pulley bracket 201 is coupled to the moving member 230, so that the driven pulley 200 can also move forward and backward as the moving member 230 moves.
회전축(203)은 풀리브라켓(201)에 외팔보 형태로 장착될 수 있다. 대신에, 풀리브라켓(201)은 "ㄷ"자 형태로 형성되어 회전축(203)의 일단부와 타단부를 회전가능하게 지지할 수 있다.The rotation shaft 203 may be mounted on the pulley bracket 201 in a cantilever shape. Instead, the pulley bracket 201 is formed in a “ㄷ” shape and can rotatably support one end and the other end of the rotation shaft 203.
풀리(205)는 회전축(203)에 6개가 장착될 수 있다. 풀리(205)의 갯수는 그 크기에 따라 3~11개로 구성될 수 있다. 즉, 종동풀리(200)는 구동풀리(160)에 비해 하나 더 많은 풀리를 가질 수 있다. 본 발명에서는 종동풀리(200)를 복수의 풀리(205)로 구성함으로써 종동풀리(200)의 외경을 작게 만들 수 있다.Six pulleys 205 may be mounted on the rotating shaft 203. The number of pulleys 205 may be 3 to 11 depending on their size. That is, the driven pulley 200 may have one more pulley than the driving pulley 160. In the present invention, the outer diameter of the driven pulley 200 can be made small by configuring the driven pulley 200 with a plurality of pulleys 205.
또한, 구동풀리(160)와 종동풀리(200)를 복수의 풀리로 구성함으로써, 이들 사이에 권취되는 와이어의 길이가 길어지게 되므로, 공기에 접촉하는 경로가 길어져서 냉각수에 의한 냉각뿐만 아니라 공기에 의한 냉각 효과도 더 커질 수 있다.In addition, by configuring the driving pulley 160 and the driven pulley 200 with a plurality of pulleys, the length of the wire wound between them becomes longer, so the path in contact with the air becomes longer, allowing not only cooling by the coolant but also air The cooling effect can also be greater.
도 8에 도시된 바와 같이, 종동풀리(200)는 회전축(203)이 기울어지게 배치될 수 있다. 종동풀리(200)에 6개의 풀리(205)가 구비되면, 와이어(101)가 6개의 풀리(205)에 각각 대략 180도씩 권취된다. 도 8을 기준으로, 와이어(101)가 풀리(205) 상측에 접촉하기 시작하는 지점에 비해서, 풀리(205) 하측에 접촉이 끝나는 지점은 상대적으로 우측으로 배치될 수 있다. 이를 위해, 종동풀리(200)의 회전축(203)을 풀리브라켓(201)에 기울어지게 장착한 것이다. 이에 따라, 종동풀리(200)와 구동풀리(160) 사이에 복수회 권취되는 와이어(101)가 부드럽게 회전될 수 있다.As shown in FIG. 8, the driven pulley 200 may be arranged so that the rotation axis 203 is inclined. When the driven pulley 200 is provided with six pulleys 205, the wire 101 is wound around each of the six pulleys 205 at approximately 180 degrees. Based on FIG. 8 , compared to the point where the wire 101 begins to contact the upper side of the pulley 205, the point where the contact ends on the lower side of the pulley 205 may be arranged relatively to the right. For this purpose, the rotation axis 203 of the driven pulley 200 is tilted and mounted on the pulley bracket 201. Accordingly, the wire 101 wound multiple times between the driven pulley 200 and the driving pulley 160 can be rotated smoothly.
도 7에 도시된 바와 같이, 와이어 쏘 장치(100)는 본체프레임(110)에 길이방향으로 고정되는 가이드레일(210), 전기모터(240)에 의해 회전되는 리드스크류(220), 리드스크류의 회전에 의해 가이드레일을 따라 전후진되는 이동부재(230)를 더 포함하는 것이 바람직하다.As shown in FIG. 7, the wire saw device 100 includes a guide rail 210 fixed to the main body frame 110 in the longitudinal direction, a lead screw 220 rotated by an electric motor 240, and a lead screw of the lead screw 220. It is preferable to further include a moving member 230 that moves forward and backward along the guide rail by rotation.
가이드레일(210)은 본체프레임(110)의 상부 내측에 한 쌍이 고정될 수 있다. 가이드레일(210)은 외주면이 매끄러운 원형관 또는 원형봉 형태로 형성되어 전단 및 후단이 나사에 의해 본체프레임(110)에 고정될 수 있다.A pair of guide rails 210 may be fixed to the upper inner side of the main body frame 110. The guide rail 210 is formed in the form of a circular tube or circular rod with a smooth outer peripheral surface, and the front and rear ends can be fixed to the main body frame 110 with screws.
리드스크류(220)는 외주면에 사각형 또는 사다리꼴 나사산이 형성되고, 전단과 후단이 각각 베어링에 의해 본체프레임(110)에 회전가능하게 장착될 수 있다. 리드스크류(220)의 전단은 전기모터(240)의 회전축에 연결되어 회전될 수 있다.The lead screw 220 has a square or trapezoidal thread formed on the outer peripheral surface, and the front and rear ends may be rotatably mounted on the main body frame 110 by bearings, respectively. The front end of the lead screw 220 may be connected to the rotation shaft of the electric motor 240 and rotated.
이동부재(230)는 한 쌍의 가이드레일(210)에 슬라이딩가능하게 장착되고, 리드스크류(220)에 나사 결합되어 리드스크류(220)의 회전에 의해 전후진될 수 있다. 이동부재(230)의 하부 일측에는 종동풀리(200)의 풀리브라켓(201)이 결합되어 있어서, 이동부재(230)가 이동함에 따라 종동풀리(200)가 전후진될 수 있다.The moving member 230 is slidably mounted on a pair of guide rails 210, is screwed to the lead screw 220, and can be moved forward and backward by rotation of the lead screw 220. The pulley bracket 201 of the driven pulley 200 is coupled to one lower side of the moving member 230, so that the driven pulley 200 can move forward and backward as the moving member 230 moves.
도 6 및 도 7에 도시된 바와 같이, 굴삭기 연결부(130)는 본체프레임(110)에 체결되어 고정되는 중심판(131)과, 중심판에 회전가능하게 장착되고 본체프레임에 체결되는 회전판(133)과, 회전판에 고정된 브라켓부(135)와, 브라켓부에 결합된 한 쌍의 결합핀(137)을 포함할 수 있다.As shown in Figures 6 and 7, the excavator connection part 130 includes a center plate 131 fixed to the main body frame 110, and a rotating plate 133 rotatably mounted on the center plate and fastened to the main body frame. ), a bracket portion 135 fixed to the rotating plate, and a pair of coupling pins 137 coupled to the bracket portion.
굴삭기 연결부(130)는 굴삭기 연결프레임(120)의 수직의 결합판에 복수의 볼트에 의해 체결되어 결합될 수 있다. 즉, 중심판(131)과 회전판(133)은 굴삭기 연결프레임(120)의 수직의 결합판에 복수의 볼트를 체결하여 장착할 수 있다.The excavator connection part 130 may be coupled to the vertical coupling plate of the excavator connection frame 120 by fastening it with a plurality of bolts. That is, the center plate 131 and the rotating plate 133 can be mounted by fastening a plurality of bolts to the vertical coupling plate of the excavator connection frame 120.
중심판(131)은 원형 디스크 형태로 형성될 수 있다. 중심판(131)은 굴삭기 연결프레임(120)의 수직의 결합판에 2개의 볼트를 체결하여 고정할 수 있다.The center plate 131 may be formed in a circular disk shape. The center plate 131 can be fixed by fastening two bolts to the vertical coupling plate of the excavator connection frame 120.
회전판(133)은 중심판(131)과 굴삭기 연결프레임(120)의 수직의 결합판 사이에 지지되고 중심판(131)을 중심으로 회전될 수 있도록 장착될 수 있다. 회전판(133)에는 4개의 체결공이 형성되어 있어서, 굴삭기 연결부(130)를 90도 단위로 회전시킨 다음 볼트를 체결하여 장착할 수 있다.The rotating plate 133 may be supported between the center plate 131 and the vertical coupling plate of the excavator connection frame 120 and may be mounted to rotate around the center plate 131. Four fastening holes are formed in the rotating plate 133, so the excavator connection part 130 can be rotated in 90-degree increments and then mounted by tightening bolts.
브라켓부(135)는 4개의 다리가 회전판(133)에 일체로 연결되는 한 쌍의 부재로 형성될 수 있다.The bracket portion 135 may be formed of a pair of members in which four legs are integrally connected to the rotating plate 133.
한 쌍의 브라켓부(135) 사이에는 2개의 결합핀(137)이 장착될 수 있다. 2개의 결합핀(137)은 서로 다른 높이로 배치될 수 있다.Two coupling pins 137 may be installed between the pair of bracket parts 135. The two coupling pins 137 may be arranged at different heights.
본 발명의 굴삭기 연결부(130)는 장착 각도를 변경하여 체결할 수 있기 때문에, 수평하게 배치되는 절단대상물뿐만 아니라 기둥과 같이 수직으로 배치되는 절단대상물도 절단할 수 있다.Since the excavator connection part 130 of the present invention can be fastened by changing the mounting angle, it can cut not only horizontally arranged cutting objects but also vertically arranged cutting objects such as pillars.
도 4 및 도 6에 도시된 바와 같이, 본체프레임(110)은 적어도 상면과 측면에 착탈가능하게 결합되는 복수의 커버판(114)과, 일측면에 회동가능하게 장착되어 개폐되는 도어판(115)을 더 포함할 수 있다.As shown in FIGS. 4 and 6, the main body frame 110 includes a plurality of cover plates 114 detachably coupled to at least the top and sides, and a door plate 115 rotatably mounted on one side to be opened and closed. ) may further be included.
커버판(114)은 본체프레임(110)의 상면과 우측면과 후면에 복수의 나사에 의해 결합될 수 있다.The cover plate 114 may be coupled to the top, right side, and rear of the main body frame 110 by a plurality of screws.
도어판(115)은 본체프레임(110)의 좌측면에 상측 모서리부가 회동가능하게 장착될 수 있다.The door plate 115 may be mounted on the left side of the main body frame 110 so that the upper corner portion is rotatable.
본 발명은 커버판(114)과 도어판(115)에 의해 본체프레임(110)의 내부 공간을 그 외부와 격리함으로써 안전 사고를 방지할 수 있다. 또한, 내부에 이탈된 와이어(101)를 종동풀리(200)에 다시 거는 등 정비를 할 경우, 도어판(115)을 열어서 작업자가 쉽게 접근할 수 있다.The present invention can prevent safety accidents by isolating the inner space of the main body frame 110 from the outside by the cover plate 114 and the door plate 115. In addition, when performing maintenance, such as re-hanging the wire 101 that has come off inside to the driven pulley 200, the door plate 115 can be opened to provide easy access to the worker.
한편, 굴삭기 연결프레임(120)의 상면과 양측면에도 커버판이 결합될 수 있다. 굴삭기 연결프레임(120)의 내부 공간에는 유량제어장치(180)가 장착될 수 있다. 도 3에 도시된 바와 같이, 유량제어장치(180)는 내부에 복수의 유량제어밸브를 구비하고, 굴삭기(10) 및 유압모터(170)와의 사이에 유압 호스가 연결될 수 있다. 유량제어장치(180)는 유압모터(170)의 정역회전 방향과 속도 등의 작동을 제어할 수 있다.Meanwhile, the cover plate may be coupled to the top and both sides of the excavator connection frame 120. A flow control device 180 may be installed in the internal space of the excavator connection frame 120. As shown in FIG. 3, the flow control device 180 has a plurality of flow control valves therein, and a hydraulic hose may be connected between the excavator 10 and the hydraulic motor 170. The flow control device 180 can control operations such as forward and reverse rotation direction and speed of the hydraulic motor 170.
도 1 및 도 5에 도시된 바와 같이, 집게장치(190)는 본체프레임(110)의 전면에 결합되는 결합판(191)과, 결합판의 전면에 결합되는 회동축 브라켓(193)과, 회동축 브라켓에 회동가능하게 장착되는 한 쌍의 집게부재(195)와, 결합판과 집게부재 사이에 연결되어 신축되는 액추에이터(197)를 포함할 수 있다.As shown in Figures 1 and 5, the clamp device 190 includes a coupling plate 191 coupled to the front of the main body frame 110, a rotation axis bracket 193 coupled to the front of the coupling plate, and a rotating shaft bracket 193 coupled to the front of the main body frame 110. It may include a pair of clamp members 195 rotatably mounted on a coaxial bracket, and an actuator 197 that is connected between the coupling plate and the clamp member and expands and contracts.
결합판(191)은 본체프레임(110)의 전면에 복수의 볼트에 의해 체결하여 결합될 수 있다. 결합판(191)은 상하로 길쭉한 직사각형 판재 형태로 형성될 수 있다.The coupling plate 191 may be coupled to the front of the main body frame 110 by fastening it with a plurality of bolts. The coupling plate 191 may be formed in the form of a rectangular plate elongated vertically.
회동축 브라켓(193)은 결합판(191)의 전면 중간부에 용접되어 일체로 구비될 수 있다. 회동축 브라켓(193)은 한 쌍의 집게부재(195)가 각각 회동가능하게 장착되는 한 쌍의 회동축을 구비할 수 있다.The rotation axis bracket 193 may be integrally provided by being welded to the front middle portion of the coupling plate 191. The rotating shaft bracket 193 may include a pair of rotating shafts on which a pair of clamp members 195 are each rotatably mounted.
한 쌍의 집게부재(195)는 원형 파이프 형태의 절단대상물 외주면에 밀착하여 고정할 수 있도록 변화하는 곡률반경을 가진 내측 곡면을 갖도록 형성될 수 있다. 한 쌍의 집게부재(195)의 내측면에는 고무패드를 구비하여 소정 범위의 외경을 가진 절단대상물을 견고하게 파지할 수 있다.The pair of tongs members 195 may be formed to have an inner curved surface with a changing radius of curvature so that they can be fixed in close contact with the outer peripheral surface of a circular pipe-shaped cutting object. A rubber pad is provided on the inner side of the pair of tongs members 195 to firmly grip a cutting object with an outer diameter within a predetermined range.
액추에이터(197)는 결합판(191)과 집게부재(195) 사이에 연결되어 집게부재(195)의 회동각도를 조절할 수 있다. 액추에이터(197)는 신축되는 리니어 액추에이터 또는 유압실린더로 구성될 수 있다.The actuator 197 is connected between the coupling plate 191 and the clamp member 195 and can adjust the rotation angle of the clamp member 195. The actuator 197 may be composed of a stretchable linear actuator or a hydraulic cylinder.
도 11에 도시된 바와 같이, 와이어(101)는 종동풀리(200)로부터 본체프레임(110)의 바닥면에 장착된 2개의 메인롤러(270)를 거쳐 하부의 길이조절프레임(150)에 장착된 메인롤러(270)와 상부의 길이조절프레임(150)에 장착된 메인롤러(270)로 연결된다. 이어서, 와이어(101)는 상부의 높이조절프레임(140)에 장착된 메인롤러(270)와 본체프레임(110)의 중간부 내측에 장착된 메인롤러(270)를 거쳐 종동풀리(200)로 연결된다. 와이어(101)는 종동풀리(200)에서 구동풀리(160)로 5회 왔다갔다 한 다음 마지막으로 종동풀리(200)에서 본체프레임(110)의 바닥면에 장착된 2개의 메인롤러(270)로 이어진다. 이렇게 와이어(101)는 소정 길이의 루프 형태로 이루어져 구동풀리(160)와 종동풀리(200)와 복수의 메인롤러(270) 사이에서 유압모터(160)에 의해 회전하면서 절단대상물을 절단할 수 있다.As shown in Figure 11, the wire 101 is mounted on the lower length adjustment frame 150 from the driven pulley 200 through the two main rollers 270 mounted on the bottom surface of the main body frame 110. It is connected to the main roller 270 and the main roller 270 mounted on the upper length adjustment frame 150. Next, the wire 101 is connected to the driven pulley 200 through the main roller 270 mounted on the upper height adjustment frame 140 and the main roller 270 mounted inside the middle part of the main body frame 110. do. The wire 101 moves back and forth from the driven pulley 200 to the driving pulley 160 five times, and then finally from the driven pulley 200 to the two main rollers 270 mounted on the bottom of the main body frame 110. It continues. In this way, the wire 101 is formed in the form of a loop of a predetermined length and rotates by the hydraulic motor 160 between the driving pulley 160, the driven pulley 200, and the plurality of main rollers 270 to cut the cutting object. .
이상, 본 발명의 일 실시예에 대하여 설명하였으나, 해당 기술 분야에서 통상의 지식을 가진 자라면 청구범위에 기재된 본 발명의 사상으로부터 벗어나지 않는 범위 내에서, 구성 요소의 부가, 변경, 삭제 또는 추가 등에 의해 본 발명을 다양하게 수정 및 변경할 수 있을 것이며, 이 또한 본 발명의 권리범위 내에 포함된다고 할 것이다.Above, an embodiment of the present invention has been described, but those skilled in the art will be able to understand the addition, change, deletion or addition of components without departing from the spirit of the present invention as set forth in the claims. The present invention may be modified and changed in various ways, and this will also be included within the scope of the rights of the present invention.
[부호의 설명][Explanation of symbols]
10: 굴삭기 100: 굴삭기용 와이어 쏘 장치 101: 와이어 110: 본체프레임10: Excavator 100: Wire saw device for excavator 101: Wire 110: Body frame
114: 커버판 115: 도어판 120: 굴삭기 연결프레임 130: 굴삭기 연결부114: Cover plate 115: Door plate 120: Excavator connection frame 130: Excavator connection part
131: 중심판 133: 회전판 135: 브라켓부 137: 결합핀 131: Center plate 133: Rotating plate 135: Bracket part 137: Coupling pin
140: 높이조절프레임 145: 수평프레임 150: 길이조절프레임 160: 구동풀리 140: Height adjustment frame 145: Horizontal frame 150: Length adjustment frame 160: Drive pulley
161: 풀리브라켓 163: 회전축 165: 풀리 170: 유압모터 161: Pulley bracket 163: Rotating shaft 165: Pulley 170: Hydraulic motor
180: 유량제어장치 190: 집게장치 191: 결합판 193: 회동축 브라켓 180: Flow control device 190: Clamp device 191: Coupling plate 193: Rotating shaft bracket
195: 집게부재 197: 액추에이터 200: 종동풀리 201: 풀리브라켓 195: Clamp member 197: Actuator 200: Driven pulley 201: Pulley bracket
203: 회전축 205: 풀리 210: 가이드레일 220: 리드스크류 203: Rotating shaft 205: Pulley 210: Guide rail 220: Lead screw
230: 이동부재 240: 전기모터 270: 메인롤러 280: 보조롤러 230: Moving member 240: Electric motor 270: Main roller 280: Auxiliary roller
290: 냉각수 분사관290: Coolant injection pipe
굴삭기용 와이어 쏘 장치는 콘크리트 구조물 해체 작업 등 산업 현장에서 이용이 가능하다.Wire saw devices for excavators can be used in industrial sites such as dismantling concrete structures.

Claims (10)

  1. 상측에 굴삭기 연결부를 구비하고 내부에 구동풀리와 종동풀리를 구비하는 본체프레임;A main body frame having an excavator connection on the upper side and a driving pulley and a driven pulley inside;
    상기 본체프레임의 전면 하단에 결합되는 수평프레임;A horizontal frame coupled to the front bottom of the main body frame;
    상기 본체프레임의 전면 상부에 높이조절 가능하게 결합되는 높이조절프레임;A height-adjustable frame coupled to the front upper portion of the main body frame to enable height adjustment;
    상기 높이조절 프레임에 길이조절 가능하게 결합되는 길이조절프레임;A length-adjustable frame coupled to the height-adjustable frame to enable length adjustment;
    상기 구동풀리를 회전시키는 제 1 모터;a first motor that rotates the driving pulley;
    상기 종동풀리의 회전축을 전후진시키는 제 2 모터;a second motor that moves the rotation axis of the driven pulley forward and backward;
    상기 구동풀리로 냉각수를 분사하는 냉각수 분사관;A coolant spray pipe that sprays coolant to the driving pulley;
    상기 본체프레임, 상기 높이조절프레임, 상기 길이조절프레임에 회전가능하게 장착되는 복수의 롤러;A plurality of rollers rotatably mounted on the main body frame, the height adjustment frame, and the length adjustment frame;
    상기 본체프레임의 전면에 장착되어 절단대상물을 고정하는 집게장치; 및A tongs device mounted on the front of the main body frame to secure the cutting object; and
    상기 구동풀리와 상기 종동풀리 사이에 권취되고 상기 복수의 롤러에 의해 안내되어 상기 절단대상물을 절단하는 와이어를 포함하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator including a wire wound between the driving pulley and the driven pulley and guided by the plurality of rollers to cut the cutting object.
  2. 제 1항에 있어서,According to clause 1,
    상기 구동풀리는 N개의 풀리로 구성되고,The driving pulley is composed of N pulleys,
    상기 종동풀리는 N+1개의 풀리로 구성되어,The driven pulley consists of N+1 pulleys,
    상기 와이어가 상기 구동풀리와 종동풀리 사이에 복수회 권취되는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, characterized in that the wire is wound multiple times between the driving pulley and the driven pulley.
  3. 제 2항에 있어서,According to clause 2,
    상기 종동풀리는 회전축이 기울어지게 배치된 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, wherein the driven pulley has a rotation axis disposed at an angle.
  4. 제 1항에 있어서,According to clause 1,
    상기 본체프레임에 길이방향으로 고정되는 가이드레일; 및A guide rail fixed to the main body frame in the longitudinal direction; and
    상기 제 2 모터에 의해 회전되는 리드스크류를 더 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, further comprising a lead screw rotated by the second motor.
  5. 제 4항에 있어서,According to clause 4,
    상기 리드스크류의 회전에 의해 상기 가이드레일을 따라 전후진되는 이동부재; 및a moving member that moves forward and backward along the guide rail by rotation of the lead screw; and
    상기 이동부재에 결합되고 상기 종동풀리의 회전축이 장착되는 풀리브라켓을 더 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator further comprising a pulley bracket coupled to the moving member and on which the rotation axis of the driven pulley is mounted.
  6. 제 1항에 있어서,According to clause 1,
    상기 굴삭기 연결부는The excavator connection is
    상기 본체프레임에 체결되어 고정되는 중심판과,A center plate fastened to and fixed to the main body frame,
    상기 중심판에 회전가능하게 장착되고 상기 본체프레임에 체결되는 회전판과,a rotating plate rotatably mounted on the center plate and fastened to the main body frame;
    상기 회전판에 고정된 브라켓부와,A bracket part fixed to the rotating plate,
    상기 브라켓부에 결합된 한 쌍의 결합핀을 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, comprising a pair of coupling pins coupled to the bracket portion.
  7. 제 1항에 있어서,According to clause 1,
    상기 본체프레임은The main body frame is
    적어도 상면과 측면에 착탈가능하게 결합되는 복수의 커버판과,A plurality of cover plates detachably coupled to at least the top and sides,
    일측면에 회동가능하게 장착되어 개폐되는 도어판을 더 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, further comprising a door plate that is rotatably mounted on one side and opens and closes.
  8. 제 1항에 있어서,According to clause 1,
    상기 집게장치는The clamp device is
    상기 본체프레임의 전면에 결합되는 결합판과,A coupling plate coupled to the front of the main body frame,
    상기 결합판의 전면에 결합되는 회동축 브라켓을 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, comprising a rotating shaft bracket coupled to the front of the coupling plate.
  9. 제 8항에 있어서,According to clause 8,
    상기 집게장치는The clamp device is
    상기 회동축 브라켓에 회동가능하게 장착되는 한 쌍의 집게부재와,A pair of tong members rotatably mounted on the pivot shaft bracket,
    상기 결합판과 상기 집게부재 사이에 연결되어 신축되는 액추에이터를 더 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, characterized in that it further includes an actuator that is connected between the coupling plate and the clamp member and expands and contracts.
  10. 제 1항에 있어서,According to clause 1,
    상기 제 1 모터는 유압 모터를 포함하고,The first motor includes a hydraulic motor,
    상기 제 2 모터는 전기 모터를 포함하는 것을 특징으로 하는 굴삭기용 와이어 쏘 장치.A wire saw device for an excavator, wherein the second motor includes an electric motor.
PCT/KR2023/009781 2022-07-13 2023-07-10 Wire saw apparatus for excavator WO2024014815A1 (en)

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