WO2024011930A1 - Intelligent electromagnetic induction back burning device for shipbuilding, and operating method thereof - Google Patents

Intelligent electromagnetic induction back burning device for shipbuilding, and operating method thereof Download PDF

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Publication number
WO2024011930A1
WO2024011930A1 PCT/CN2023/080522 CN2023080522W WO2024011930A1 WO 2024011930 A1 WO2024011930 A1 WO 2024011930A1 CN 2023080522 W CN2023080522 W CN 2023080522W WO 2024011930 A1 WO2024011930 A1 WO 2024011930A1
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coil
flange
electromagnetic induction
joint
car body
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PCT/CN2023/080522
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French (fr)
Chinese (zh)
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吴百公
徐国骑
许静
刘金星
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江苏科技大学
江苏科技大学海洋装备研究院
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Publication of WO2024011930A1 publication Critical patent/WO2024011930A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/50Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/42Induction heating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Induction Heating (AREA)

Abstract

Disclosed in the present invention is an intelligent electromagnetic induction back burning device for shipbuilding. The intelligent electromagnetic induction back burning device comprises a vehicle body, and an electromagnetic induction system, a high-frequency power source and a control cabinet, which are mounted on the vehicle body, wherein the electromagnetic induction system is installed at the top of the vehicle body. The electromagnetic induction system comprises a coil assembly, a coil adapter and a coaxial transformer, wherein one end of the coil adapter is connected to the coil assembly, and the other end thereof is connected to the vehicle body, so that the coil assembly faces an upper portion of the vehicle body; the coaxial transformer is installed on the vehicle body; and the coil adapter is in communication with the high-frequency power source by means of the coaxial transformer. The vehicle body and the electromagnetic induction system are respectively in signal connection with the control cabinet. Further disclosed is an operating method of an intelligent electromagnetic induction back burning device for shipbuilding. In the present invention, a control end is simple and easy to use, thereby greatly improving labor efficiency; an operator can operate away from a robot, such that the health of the operator is protected; and the apparatus has a simple structure, high reliability and is easy to maintain.

Description

一种用于船舶制造的智能电磁感应背烧装置及其工作方法An intelligent electromagnetic induction backburning device for shipbuilding and its working method 技术领域Technical field
本发明涉及船舶焊接制造领域,尤其是涉及一种用于船舶制造的智能电磁感应背烧装置及其工作方法。The invention relates to the field of ship welding and manufacturing, and in particular to an intelligent electromagnetic induction backburning device for ship manufacturing and a working method thereof.
背景技术Background technique
船舶建造时,大量钢结构使用12mm以上的中厚钢板,这些钢板在焊接之后存在的应力较大,为了保证船舶在运行过程中的安全及使用寿命,必须将这些应力消除。目前,大部分船厂都是采用火工的方式消除这些应力,但是火工方式严重依赖工人经验,并且火工过程中会产生大量对工人身体造成伤害的有毒气体,此外,火工的生产效率较低,劳动强度大。During ship construction, a large number of steel structures use medium-thick steel plates of 12mm or more. These steel plates have large stresses after welding. In order to ensure the safety and service life of the ship during operation, these stresses must be eliminated. At present, most shipyards use pyrotechnics to eliminate these stresses. However, pyrotechnics relies heavily on workers' experience, and the process of pyrotechnics will produce a large amount of toxic gases that can harm workers' bodies. In addition, the production efficiency of pyrotechnics is relatively low. Low, labor intensity is high.
目前,电磁感应加热用在焊前预热、钢板生产、淬火、薄板矫正等领域比较多。背烧设备大部分采用气体燃烧加热及火工的方式工作,很少有智能的电磁感应背烧设备。比如专利CN201811271207.7保护的是一种小组立机器人在线自动背烧设备,只能对小组立件进行背烧而且用的也是气体加热的方式。CN201620779622.3保护的是一种依靠人力推动的背烧小车,依然依靠气体加热。CN201821785335.9保护的是大型公建焊缝背烧系统,依靠轨道前进,系统比较复杂,使用气体进行加热。CN201820057622.1保护的是一种背烧小车,也是依靠人力推动,依靠气体加热。专利CN201210399255.0、CN201720696318.7、CN201410280212.X保护的都是采用气源进行加热的技术方案。At present, electromagnetic induction heating is widely used in preheating before welding, steel plate production, quenching, thin plate correction and other fields. Most back-burning equipment uses gas combustion heating and pyrotechnics to work. There are few intelligent electromagnetic induction back-burning equipment. For example, patent CN201811271207.7 protects an online automatic back-burning device for small vertical robots, which can only back-burn small vertical parts and uses gas heating. CN201620779622.3 protects a back-burning car that relies on human power and still relies on gas heating. CN201821785335.9 protects the weld back burning system of large-scale public buildings. It relies on rail advancement. The system is relatively complex and uses gas for heating. CN201820057622.1 protects a back-burning trolley, which is also driven by manpower and heated by gas. Patents CN201210399255.0, CN201720696318.7, and CN201410280212.X protect technical solutions that use air sources for heating.
发明内容Contents of the invention
发明目的:针对上述问题,本发明的目的是提供一种用于船舶制造的智能电磁感应背烧装置,实现地面自行走、自动避障、识别需要船体外形、高度自调节、加热间隙可调等功能。并提供了其工作方法。Purpose of the invention: In view of the above problems, the purpose of the present invention is to provide an intelligent electromagnetic induction backburning device for ship manufacturing, which can realize self-propelled ground, automatic obstacle avoidance, identification of required hull shape, self-adjusting height, adjustable heating gap, etc. Function. and provides its working methods.
技术方案:一种用于船舶制造的智能电磁感应背烧装置,包括车体以及安装于车体上的电磁感应系统、高频电源、控制柜,电磁感应系统安装于车体顶部,电磁感应系统包括线圈组件、线圈转换接头、同轴变压器,线圈转换接头一端与线圈组件连接,另一端与车体连接,使线圈组件朝向车体上方,同轴变压器安装于车体上,线圈转换接头通过同轴变压器与高频电源连通,车体、电磁感应系统分别与控制柜信号连接。Technical solution: An intelligent electromagnetic induction backburning device for shipbuilding, including a car body and an electromagnetic induction system installed on the car body, a high-frequency power supply, and a control cabinet. The electromagnetic induction system is installed on the top of the car body. The electromagnetic induction system It includes a coil assembly, a coil conversion joint, and a coaxial transformer. One end of the coil conversion joint is connected to the coil assembly, and the other end is connected to the car body, so that the coil assembly faces upwards of the car body. The coaxial transformer is installed on the car body, and the coil conversion joint passes through the same The shaft transformer is connected to the high-frequency power supply, and the car body and electromagnetic induction system are connected to the control cabinet signals respectively.
电磁感应系统连接冷水机,控制箱内有工控机可以综合处理各传感器及高频电源、 冷水机等设备的反馈信息,形成对各组成设备的控制流参数,下发给下位机设备。控制箱内部安装有Wifi热点可以与手机APP连接,通过手机App控制车体运动及电磁感应加热的过程,并监控本装置的运行状态。或者也使用控制手柄对车体及加热进行控制。The electromagnetic induction system is connected to the chiller, and there is an industrial computer in the control box that can comprehensively process various sensors and high-frequency power supplies. The feedback information from equipment such as chillers forms control flow parameters for each component equipment and is sent to the lower computer equipment. There is a Wifi hotspot installed inside the control box that can be connected to the mobile phone APP. The mobile phone APP can control the movement of the car body and the electromagnetic induction heating process, and monitor the operating status of the device. Or you can also use the control handle to control the car body and heating.
进一步的,线圈组件包括两个间隔对称设置的线圈本体,两者分别与线圈转换接头连接,线圈本体为小头端为缺口的凸字形结构,其内部设有内部水道一并开设有与内部水道一连通的线圈进水口、线圈出水口,线圈本体小头部的两个竖臂上分别开设有一个高度调节孔一、高度调节孔二,高度调节孔一位于高度调节孔二上方,线圈本体小头部的两个竖臂上还分别设有隔断,使内部水道一在隔断位置截止,线圈本体通过高度调节孔一或高度调节孔二与线圈转换接头连接。Further, the coil assembly includes two symmetrically spaced coil bodies, which are respectively connected to the coil conversion joints. The coil body is a convex structure with a notch at the small end, and an internal water channel is provided inside. There is a connected coil water inlet and coil water outlet. There are a height adjustment hole one and a height adjustment hole two on the two vertical arms of the small head of the coil body. The height adjustment hole one is located above the height adjustment hole two. The coil body is small. The two vertical arms of the head are also provided with partitions respectively, so that the internal water channel 1 is cut off at the partition position, and the coil body is connected to the coil conversion joint through the height adjustment hole 1 or the height adjustment hole 2.
进一步的,线圈转换接头包括成对设置的第一法兰、第二法兰、第三法兰、第四法兰,四者呈矩阵型布置,第一法兰的侧方和下方分别为第二法兰、第三法兰,第四法兰位于第二法兰下方,第一法兰与第三法兰对应螺纹连接,第二法兰与第四法兰对应螺纹连接,第一法兰、第二法兰分别安装于车体上,一对第一法兰之间、一对第二法兰之间分别具有缝隙,使线圈转换接头分为两半,两个线圈本体分别与两半线圈转换接头连接。Further, the coil conversion joint includes a first flange, a second flange, a third flange, and a fourth flange arranged in pairs. The four flanges are arranged in a matrix, and the sides and bottom of the first flange are respectively the third flange and the first flange. The second flange, the third flange, the fourth flange is located below the second flange, the first flange is threaded with the third flange, the second flange is threaded with the fourth flange, the first flange The second flanges are respectively installed on the car body. There are gaps between a pair of first flanges and a pair of second flanges, so that the coil conversion joint is divided into two halves, and the two coil bodies are connected to the two halves respectively. Coil adapter connection.
两个线圈本体通过线圈转换接头实现独立工作,当需要单个加热条时,其中一条线圈本体上升,该线圈本体不在钢板通过电磁感应产生热量,当需要两个加热条时,该线圈本体可以手动下降,两个线圈本体同时工作,同时加热。The two coil bodies work independently through the coil conversion joint. When a single heating strip is required, one of the coil bodies rises. The coil body does not generate heat through electromagnetic induction on the steel plate. When two heating strips are required, the coil body can be lowered manually. , the two coil bodies work at the same time and heat at the same time.
最佳的,线圈转换接头上设有接头进水口一、接头出水口一,分别开设于一对第一法兰上,线圈转换接头上还设有接头进水口二、接头出水口二,分别开设于一对第二法兰上,一对第一法兰和一对第二法兰内部分别开设有一条内部水道二,接头进水口一、接头出水口一、接头进水口二、接头出水口二分别与对应的一条内部水道二连通,其中一个线圈本体的线圈进水口与接头出水口一通过软管连接,线圈出水口与接头进水口一通过软管连接,另一个线圈本体的线圈进水口与接头出水口二通过软管连接,线圈出水口与接头进水口二通过软管连接。Optimally, the coil conversion joint is provided with a joint water inlet and a joint water outlet, which are respectively opened on a pair of first flanges. The coil conversion joint is also provided with a joint water inlet and a joint water outlet, respectively. On a pair of second flanges, a pair of first flanges and a pair of second flanges are respectively provided with an internal water channel two, a joint water inlet, a joint water outlet, a joint water inlet two, and a joint water outlet two. They are connected to a corresponding internal water channel two. The coil water inlet of one coil body is connected to the joint water outlet 1 through a hose. The coil water outlet and the joint water inlet 1 are connected to each other through a hose. The coil water inlet of the other coil body is connected to the joint water inlet 1. The second water outlet of the connector is connected through a hose, and the coil water outlet and the second water inlet of the connector are connected through a hose.
软管长度预留50%的余量,保证各法兰移动及线圈本体上下移动时水管的长度满足要求。Leave a 50% margin for the length of the hose to ensure that the length of the water pipe meets the requirements when each flange moves and the coil body moves up and down.
最佳的,一对第四法兰的底部分别开设有向上延伸的圆柱形盲孔一,且侧面开设有通向盲孔的连接孔,一对第三法兰的底部分别开设有向上延伸的圆柱形盲孔二,线圈本体小头部的两个竖臂分别穿设于圆柱形盲孔一、圆柱形盲孔二中,使连接孔与高度调节 孔一或高度调节孔二重叠,第四法兰在连接孔处通过螺栓与线圈本体连接。Optimally, the bottoms of a pair of fourth flanges are respectively provided with upwardly extending cylindrical blind holes, and the sides are provided with connecting holes leading to the blind holes. The bottoms of a pair of third flanges are respectively provided with upwardly extending cylindrical blind holes. Cylindrical blind hole two, the two vertical arms of the small head of the coil body are respectively passed through the cylindrical blind hole one and the cylindrical blind hole two, so that the connection hole and the height adjustment Hole one or height adjustment hole two overlap, and the fourth flange is connected to the coil body through bolts at the connecting hole.
最佳的,第三法兰的上部开设有长条孔,第一法兰的下部对应开设有安装孔,两者通过螺栓连接。Optimally, the upper part of the third flange is provided with a long hole, and the lower part of the first flange is provided with a corresponding mounting hole, and the two are connected by bolts.
进一步的,车体包括底板、顶板、电动伺服缸、车轮、驱动电机,顶板间隔设置于底板上方,两者通过四个呈矩形间隔排列的电动伺服缸连接,车轮在底板下部安装有四个,每个车轮分别与一个驱动电机连接,驱动电机、高频电源、控制柜分别安装于底板上,电磁感应系统安装于顶板的上表面,电动伺服缸、驱动电机分别与控制柜信号连接。Further, the car body includes a bottom plate, a top plate, an electric servo cylinder, wheels, and a drive motor. The top plate is spaced above the bottom plate. The two are connected through four electric servo cylinders arranged at rectangular intervals. Four wheels are installed on the lower part of the bottom plate. Each wheel is connected to a drive motor. The drive motor, high-frequency power supply, and control cabinet are respectively installed on the bottom plate. The electromagnetic induction system is installed on the upper surface of the top plate. The electric servo cylinder and drive motor are connected to the control cabinet for signals.
电动伺服缸的伸缩量由钢板形状决定,车体顶板可以在前、后、左、右四个方向对顶板的位置及倾斜角度进行设置。The expansion and contraction of the electric servo cylinder is determined by the shape of the steel plate. The position and tilt angle of the roof of the car body can be set in four directions: front, rear, left, and right.
进一步的,车体还包括摄像头,顶板的四个顶角处分别安装有一个摄像头,摄像头与控制柜信号连接。Furthermore, the car body also includes a camera, one camera is installed at each of the four top corners of the top plate, and the camera is connected to the signal of the control cabinet.
最佳的,车体四周及顶板上分别安装有避碰雷达。Best of all, collision avoidance radars are installed around the car body and on the roof.
避碰雷达可以保证实时探测设备与周围障碍物距离,防止车体自运行过程中与障碍物发生碰撞。Collision avoidance radar can ensure real-time detection of the distance between the equipment and surrounding obstacles and prevent the vehicle body from colliding with obstacles during self-operation.
一种上述的用于船舶制造的智能电磁感应背烧装置的工作方法,包括以下步骤:A working method of the above-mentioned intelligent electromagnetic induction backburning device for shipbuilding includes the following steps:
S1:控制车体运动到钢板背面,控制柜开机,识别焊缝或者事先做好的弹线;S1: Control the movement of the car body to the back of the steel plate, turn on the control cabinet, and identify the welds or pre-made elastic lines;
S2:根据钢板背面形状,自动调整车体顶部倾斜度,保证线圈组件与钢板平行且距离恒定;S2: Automatically adjust the inclination of the top of the car body according to the shape of the back of the steel plate to ensure that the coil assembly is parallel to the steel plate and the distance is constant;
S3:确定加热条数为一条或是两条;S3: Determine whether the number of heating strips is one or two;
S4:冷水机开机;S4: Chiller starts;
S5:根据板厚设定车体移动速度;S5: Set the moving speed of the car body according to the plate thickness;
S6:高频电源开机,线圈组件开始加热;S6: The high-frequency power supply is turned on and the coil assembly begins to heat;
S7:车体自主行走,使线圈组件沿焊缝或弹线移动进行连续加热;S7: The car body walks autonomously, allowing the coil components to move along the welding seam or elastic line for continuous heating;
S8:线圈组件工作完毕,停止加热,同时车体停止运动;S8: The coil component completes its work, stops heating, and the car body stops moving at the same time;
S9:冷水机停机;S9: Chiller shuts down;
S10:系统关机。S10: System shutdown.
有益效果:与现有技术相比,本发明的优点是:Beneficial effects: Compared with the existing technology, the advantages of the present invention are:
(1)车体既可以沿着预设标记行进,也可以自识别焊缝位置,自运行,并能实现避障。 (1) The car body can not only travel along the preset marks, but also can self-identify the position of the weld seam, run by itself, and avoid obstacles.
(2)车体顶板在四个竖直电动伺服缸作用下可以保证线圈本体与钢板的平行。(2) The top plate of the car body can ensure the parallelism between the coil body and the steel plate under the action of four vertical electric servo cylinders.
(3)既可以一次加热一条,也可以同时加热焊缝两侧。(3) You can heat one piece at a time or both sides of the weld at the same time.
(4)可以用手机进行控制也可以用手柄进行控制,控制端简单易用。(4) It can be controlled with a mobile phone or a handle. The control terminal is simple and easy to use.
(5)降低劳动强度,工人可以远离机器人进行操作,保护工人健康。(5) Reduce labor intensity, workers can operate away from the robot, and protect workers’ health.
(6)设备结构简单,可靠性高,易维护。(6) The equipment has simple structure, high reliability and easy maintenance.
附图说明Description of drawings
图1是本发明的侧视图;Figure 1 is a side view of the present invention;
图2是本发明的俯视图;Figure 2 is a top view of the present invention;
图3左是线圈本体的正视图,右是线圈本体的侧视图;Figure 3: The left side is a front view of the coil body, and the right side is a side view of the coil body;
图4是线圈本体的立体透视图;Figure 4 is a three-dimensional perspective view of the coil body;
图5左是线圈转换接头的俯视图,右是线圈转换接头的立体视图;Figure 5: The left side is a top view of the coil conversion joint, and the right side is a perspective view of the coil conversion joint;
图6左是线圈转换接头的正视图,右是线圈转换接头的侧视图;Figure 6: The left side is a front view of the coil conversion joint, and the right side is a side view of the coil conversion joint;
图7左视第三法兰的立体视图,右视第三法兰的俯视图;Figure 7 is a perspective view of the third flange on the left and a top view of the third flange on the right;
图8左是线圈转换接头与线圈组件组合的正视图,右是线圈转换接头与线圈组件组合的侧视图;Figure 8: The left side is a front view of the combination of the coil conversion joint and the coil assembly, and the right side is a side view of the combination of the coil conversion joint and the coil assembly;
图9是线圈转换接头与线圈组件组合的立体透视图。Figure 9 is a perspective view of the combination of the coil adapter and the coil assembly.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further clarified below with reference to the accompanying drawings and specific examples. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
一种用于船舶制造的智能电磁感应背烧装置,如图1~9所示,包括车体100以及安装于车体100上的电磁感应系统200、高频电源300、控制柜400。An intelligent electromagnetic induction backburning device for shipbuilding, as shown in Figures 1 to 9, includes a vehicle body 100 and an electromagnetic induction system 200, a high-frequency power supply 300 and a control cabinet 400 installed on the vehicle body 100.
车体100是整系统的载体,多有设备装载在车体上。电磁感应系统200提供高频低压交流电,用于在钢板产生涡流,进而发热。高频电源300主要是将380V的三相工频电转换为高频电。控制柜400主要为系统提供数据存储与处理、图像处理、路径规划等功能,并与手机或者手柄通信。The vehicle body 100 is the carrier of the entire system, and many devices are loaded on the vehicle body. The electromagnetic induction system 200 provides high-frequency and low-voltage alternating current to generate eddy currents in the steel plate to generate heat. The high-frequency power supply 300 mainly converts 380V three-phase power frequency power into high-frequency power. The control cabinet 400 mainly provides data storage and processing, image processing, path planning and other functions for the system, and communicates with the mobile phone or handle.
车体100包括底板101、顶板102、电动伺服缸103、车轮104、驱动电机105、括摄像头500、避碰雷达,顶板102间隔设置于底板101上方,两者通过四个呈矩形间隔排列的电动伺服缸103连接,车轮104在底板101下部安装有四个,每个车轮104分别与一个驱动电机105连接,驱动电机105、高频电源300、控制柜400分别安装于底板 101上,电磁感应系统200安装于顶板102的上表面,顶板102的四个顶角处分别安装有一个摄像头500,车体100四周及顶板102上分别安装有避碰雷达,避碰雷达、摄像头500、电动伺服缸103、驱动电机105分别与控制柜400信号连接。The vehicle body 100 includes a bottom plate 101, a top plate 102, an electric servo cylinder 103, wheels 104, a drive motor 105, a camera 500, and a collision avoidance radar. The top plate 102 is spaced above the bottom plate 101, and the two are connected through four electric servo cylinders arranged at rectangular intervals. The servo cylinder 103 is connected, and four wheels 104 are installed on the lower part of the base plate 101. Each wheel 104 is connected to a drive motor 105. The drive motor 105, high-frequency power supply 300, and control cabinet 400 are respectively installed on the base plate. 101, the electromagnetic induction system 200 is installed on the upper surface of the roof 102. A camera 500 is installed at the four top corners of the roof 102. Collision avoidance radars, collision avoidance radars, and cameras are installed around the car body 100 and on the roof 102. 500, the electric servo cylinder 103, and the drive motor 105 are respectively connected to the control cabinet 400 via signals.
四个驱动电机105分别控制,可以实现车体100的前进、后退、转弯运动。四个电动伺服缸103组成顶板102的运动系统,四个电动伺服缸103也是分别控制,可以实现顶板102的前后左右倾斜等,使电磁感应系统200与船体或者海工背面平行。The four drive motors 105 are respectively controlled to realize the forward, backward and turning movements of the vehicle body 100 . Four electric servo cylinders 103 form the motion system of the top plate 102. The four electric servo cylinders 103 are also controlled separately, which can realize the front, rear, left and right tilt of the top plate 102, etc., so that the electromagnetic induction system 200 is parallel to the hull or the back of the offshore engineering.
顶板102安装有四个摄像头500及其他位置传感器,摄像头500的图像可以实时传送到上位机,并在上位机里进行实时处理、识别船体背面距离及障碍物等。钢板背面的焊缝既可以用摄像头500识别,也可以提前用弹线的方式标记焊缝位置,为设备的前进做运动参数的准备。Four cameras 500 and other position sensors are installed on the top plate 102. The images of the cameras 500 can be transmitted to the host computer in real time, and processed in real time in the host computer to identify the distance and obstacles on the back of the hull, etc. The welding seam on the back of the steel plate can be identified with the camera 500, or the welding seam position can be marked in advance with a spring line to prepare the movement parameters for the advancement of the equipment.
控制柜400安装有WiFi热点,可以与手机APP直连。手机开发APP作为本装置的上位机控制终端,通过手机APP可以实时监测并控制本装置运动及电磁感应加热。The control cabinet 400 is equipped with a WiFi hotspot that can be directly connected to the mobile APP. The mobile phone development APP serves as the host computer control terminal of this device. Through the mobile phone APP, the movement of the device and electromagnetic induction heating can be monitored and controlled in real time.
电磁感应系统200包括线圈组件、线圈转换接头、同轴变压器,线圈转换接头一端与线圈组件连接,另一端与车体100连接,使线圈组件朝向车体100上方,同轴变压器安装于车体100上,线圈转换接头通过同轴变压器与高频电源300连通。The electromagnetic induction system 200 includes a coil assembly, a coil conversion joint, and a coaxial transformer. One end of the coil conversion joint is connected to the coil assembly, and the other end is connected to the vehicle body 100 so that the coil assembly faces above the vehicle body 100. The coaxial transformer is installed on the vehicle body 100. On the coil conversion joint, the coil conversion joint is connected to the high-frequency power supply 300 through a coaxial transformer.
线圈组件包括两个间隔对称设置的线圈本体,两者分别与线圈转换接头连接,线圈本体为小头端为缺口的凸字形结构,其内部设有内部水道一205并开设有与内部水道一205连通的线圈进水口201、线圈出水口202,线圈本体小头部的两个竖臂上分别开设有一个高度调节孔一203、高度调节孔二204,高度调节孔一203位于高度调节孔二204上方,线圈本体小头部的两个竖臂上还分别设有隔断206,使内部水道一205在隔断206位置截止,线圈本体通过高度调节孔一203或高度调节孔二204与线圈转换接头连接。The coil assembly includes two coil bodies arranged symmetrically at intervals, both of which are connected to coil conversion joints respectively. The coil body is a convex structure with a notch at the small end. There is an internal water channel 205 inside and is connected to the internal water channel 205. The coil water inlet 201 and the coil water outlet 202 are connected. The two vertical arms of the small head of the coil body are respectively provided with a height adjustment hole 203 and a height adjustment hole 204. The height adjustment hole 203 is located at the height adjustment hole 204. Above, there are partitions 206 on the two vertical arms of the small head of the coil body respectively, so that the internal water channel 205 is cut off at the partition 206 position. The coil body is connected to the coil conversion joint through the height adjustment hole 1 203 or the height adjustment hole 2 204. .
线圈转换接头包括成对设置的第一法兰301、第二法兰302、第三法兰303、第四法兰304,四者呈矩阵型布置,第一法兰301的侧方和下方分别为第二法兰302、第三法兰303,第四法兰304位于第二法兰302下方,第一法兰301与第三法兰303对应螺纹连接,第二法兰302与第四法兰304对应螺纹连接,第一法兰301、第二法兰302分别安装于车体100上,一对第一法兰301之间、一对第二法兰302之间分别具有缝隙305,使线圈转换接头分为两半,两个线圈本体分别与两半线圈转换接头连接。The coil conversion joint includes a first flange 301, a second flange 302, a third flange 303, and a fourth flange 304 arranged in pairs. The four are arranged in a matrix. The sides and bottom of the first flange 301 are respectively They are the second flange 302 and the third flange 303, the fourth flange 304 is located below the second flange 302, the first flange 301 and the third flange 303 are threaded correspondingly, and the second flange 302 is connected with the fourth flange 302. The flange 304 corresponds to the threaded connection. The first flange 301 and the second flange 302 are respectively installed on the vehicle body 100. There are gaps 305 between a pair of first flanges 301 and a pair of second flanges 302, so that The coil conversion joint is divided into two halves, and the two coil bodies are connected to the two half coil conversion joints respectively.
两半分别接通同轴变压器高频电流的两个电极,不能短路。The two halves are respectively connected to the two electrodes of the high-frequency current of the coaxial transformer and cannot be short-circuited.
线圈转换接头上设有接头进水口一308、接头出水口一309,分别开设于一对第一 法兰301上,线圈转换接头上还设有接头进水口二310、接头出水口二311,分别开设于一对第二法兰302上,一对第一法兰301和一对第二法兰302内部分别开设有一条内部水道二307,接头进水口一308、接头出水口一309、接头进水口二310、接头出水口二311分别与对应的一条内部水道二307连通,其中一个线圈本体的线圈进水口201与接头出水口一309通过软管连接,线圈出水口202与接头进水口一308通过软管连接,另一个线圈本体的线圈进水口201与接头出水口二311通过软管连接,线圈出水口202与接头进水口二310通过软管连接。The coil conversion joint is provided with a joint water inlet 308 and a joint water outlet 309, which are respectively opened on a pair of first On the flange 301, the coil conversion joint is also provided with a second water inlet 310 and a second water outlet 311, which are respectively opened on a pair of second flanges 302, a pair of first flanges 301 and a pair of second flanges. There is an internal water channel two 307 inside 302, and the joint water inlet one 308, the joint water outlet one 309, the joint water inlet two 310, and the joint water outlet two 311 are respectively connected with the corresponding internal water channel two 307. One of the coil body The coil water inlet 201 and the joint water outlet 309 are connected through a hose, the coil water outlet 202 and the joint water inlet 308 are connected through a hose, and the coil water inlet 201 of the other coil body is connected to the joint water outlet 2 311 through a hose. The coil water outlet 202 and the joint water inlet 2 310 are connected through a hose.
软管的长度大于线圈进出水口与线圈转换接头进出水口的距离的50%,在线圈本体调整高低位置与左右位置时,长度可以满足要求。The length of the hose is greater than 50% of the distance between the water inlet and outlet of the coil and the water inlet of the coil conversion joint. When the coil body is adjusted to the high and low position and the left and right position, the length can meet the requirements.
一对第四法兰304的底部分别开设有向上延伸的圆柱形盲孔一314,且侧面开设有通向盲孔314的连接孔312,一对第三法兰303的底部分别开设有向上延伸的圆柱形盲孔二,线圈本体小头部的两个竖臂分别穿设于圆柱形盲孔一314、圆柱形盲孔二中,使连接孔312与高度调节孔一203或高度调节孔二204重叠,第四法兰304在连接孔312处通过螺栓与线圈本体连接。The bottoms of a pair of fourth flanges 304 are respectively provided with upwardly extending cylindrical blind holes 314, and connecting holes 312 leading to the blind holes 314 are provided on the sides. The bottoms of a pair of third flanges 303 are respectively provided with upwardly extending cylindrical blind holes 314. The two vertical arms of the small head of the coil body are respectively passed through the cylindrical blind hole 314 and the cylindrical blind hole 2, so that the connecting hole 312 is connected to the height adjustment hole 1 203 or the height adjustment hole 2. 204 overlap, and the fourth flange 304 is connected to the coil body through bolts at the connecting hole 312.
线圈本体两端可以在圆柱形盲孔二、圆柱形盲孔一314内滑动,连接孔312与线圈本体的高度调节孔一203或高度调节孔二204连接,实现这一侧线圈本体的高低调节。当与高度调节孔一203连接时,该侧线圈本体与钢板距离较远,高频电流不会在钢板表面产生涡流,实现单条加热。当两个线圈本体同时与高度调节孔二204连接时,两侧线圈本体高度相等,此时两侧线圈本体都可以在钢板表面电磁感应出涡流,产生热量,实现两条加热。Both ends of the coil body can slide in the cylindrical blind hole two and the cylindrical blind hole one 314. The connecting hole 312 is connected to the height adjustment hole one 203 or the height adjustment hole two 204 of the coil body to realize the height adjustment of the coil body on this side. . When connected to the height adjustment hole 203, the coil body on this side is far away from the steel plate, and the high-frequency current will not generate eddy currents on the surface of the steel plate, achieving single heating. When the two coil bodies are connected to the height adjustment hole 204 at the same time, the heights of the coil bodies on both sides are equal. At this time, the coil bodies on both sides can electromagnetically induce eddy currents on the surface of the steel plate to generate heat and realize two heating lines.
第三法兰303的上部开设有长条孔313,第一法兰301的下部对应开设有安装孔306,两者通过螺栓连接。The upper part of the third flange 303 is provided with a long hole 313, and the lower part of the first flange 301 is provided with a corresponding mounting hole 306, and the two are connected by bolts.
长条孔313经过与第一法兰301的安装孔306的配合,可以调节第三法兰303与第四法兰304之间的距离,是两条线圈本体之间的距离就实现了调节。The elongated hole 313 cooperates with the mounting hole 306 of the first flange 301 to adjust the distance between the third flange 303 and the fourth flange 304. The distance between the two coil bodies is adjusted.
综上,因此第三法兰303实现了两个线圈本体间距离的调整,第四法兰304实现了线圈本体高低的调整。两个相同的线圈本体与线圈转换接头组成加热距离可调,单双加热条可调的新型线圈。In summary, the third flange 303 realizes the adjustment of the distance between the two coil bodies, and the fourth flange 304 realizes the adjustment of the height of the coil body. Two identical coil bodies and coil conversion joints form a new type of coil with adjustable heating distance and adjustable single and double heating strips.
本装置还设有冷水机,高频电源为同轴变压器提供高频的输出电压,冷水机为整个系统冷却散热,如图9所示,某一单侧线圈本体的水流由同轴变压器的出水口沿着A— B—C—D—E—F—G—H—I—J的水路返回同轴变压器,完成散热。其中BC之间,HI之间是软管连接(如图中虚线所示),线圈转换接头内部水流是不通的。This device is also equipped with a chiller. The high-frequency power supply provides high-frequency output voltage to the coaxial transformer. The chiller cools and dissipates heat for the entire system. As shown in Figure 9, the water flow of a certain single-side coil body is driven by the outlet of the coaxial transformer. The mouth of the water runs along A— The water path from B-C-D-E-F-G-H-I-J returns to the coaxial transformer to complete heat dissipation. Among them, BC and HI are connected by hoses (as shown by the dotted lines in the figure), and the water flow inside the coil conversion joint is blocked.
上述的用于船舶制造的智能电磁感应背烧装置的工作方法,包括以下步骤:The above-mentioned working method of the intelligent electromagnetic induction backburning device used in shipbuilding includes the following steps:
S1:控制车体运动到钢板背面,控制柜开机,识别焊缝或者事先做好的弹线;S1: Control the movement of the car body to the back of the steel plate, turn on the control cabinet, and identify the welds or pre-made elastic lines;
S2:根据钢板背面形状,自动调整车体顶部倾斜度,保证线圈组件与钢板平行且距离恒定;S2: Automatically adjust the inclination of the top of the car body according to the shape of the back of the steel plate to ensure that the coil assembly is parallel to the steel plate and the distance is constant;
S3:确定加热条数为一条或是两条;S3: Determine whether the number of heating strips is one or two;
S4:冷水机开机;S4: Chiller starts;
S5:根据板厚设定车体移动速度;S5: Set the moving speed of the car body according to the plate thickness;
S6:高频电源开机,线圈组件开始加热;S6: The high-frequency power supply is turned on and the coil assembly begins to heat;
S7:车体自主行走,使线圈组件沿焊缝或弹线移动进行连续加热;S7: The car body walks autonomously, allowing the coil components to move along the welding seam or elastic line for continuous heating;
S8:线圈组件工作完毕,停止加热,同时车体停止运动;S8: The coil component completes its work, stops heating, and the car body stops moving at the same time;
S9:冷水机停机;S9: Chiller shuts down;
S10:系统关机。 S10: System shutdown.

Claims (10)

  1. 一种用于船舶制造的智能电磁感应背烧装置,其特征在于:包括车体(100)以及安装于车体(100)上的电磁感应系统(200)、高频电源(300)、控制柜(400),电磁感应系统(200)安装于车体(100)顶部,电磁感应系统(200)包括线圈组件、线圈转换接头、同轴变压器,线圈转换接头一端与线圈组件连接,另一端与车体(100)连接,使线圈组件朝向车体(100)上方,同轴变压器安装于车体(100)上,线圈转换接头通过同轴变压器与高频电源(300)连通,车体(100)、电磁感应系统(200)分别与控制柜(400)信号连接。An intelligent electromagnetic induction backburning device for shipbuilding, characterized by: including a car body (100), an electromagnetic induction system (200) installed on the car body (100), a high-frequency power supply (300), and a control cabinet (400), the electromagnetic induction system (200) is installed on the top of the car body (100). The electromagnetic induction system (200) includes a coil assembly, a coil conversion joint, and a coaxial transformer. One end of the coil conversion joint is connected to the coil assembly, and the other end is connected to the vehicle body. The body (100) is connected so that the coil assembly faces the top of the car body (100). The coaxial transformer is installed on the car body (100). The coil conversion joint is connected to the high-frequency power supply (300) through the coaxial transformer. The car body (100) , the electromagnetic induction system (200) is respectively connected with the control cabinet (400) via signals.
  2. 根据权利要求1所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:线圈组件包括两个间隔对称设置的线圈本体,两者分别与线圈转换接头连接,线圈本体为小头端为缺口的凸字形结构,其内部设有内部水道一(205)并开设有与内部水道一(205)连通的线圈进水口(201)、线圈出水口(202),线圈本体小头部的两个竖臂上分别开设有一个高度调节孔一(203)、高度调节孔二(204),高度调节孔一(203)位于高度调节孔二(204)上方,线圈本体小头部的两个竖臂上还分别设有隔断(206),使内部水道一(205)在隔断(206)位置截止,线圈本体通过高度调节孔一(203)或高度调节孔二(204)与线圈转换接头连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 1, characterized in that: the coil assembly includes two coil bodies arranged symmetrically at intervals, both of which are connected to the coil conversion joint respectively, and the coil body is a small The head end is a convex-shaped structure with a notch. There is an internal water channel (205) inside and a coil water inlet (201) and a coil water outlet (202) connected to the internal water channel (205). The small head of the coil body There are a height adjustment hole one (203) and a height adjustment hole two (204) respectively on the two vertical arms. The height adjustment hole one (203) is located above the height adjustment hole two (204). The two sides of the small head of the coil body Each vertical arm is also provided with a partition (206) respectively, so that the internal water channel one (205) is cut off at the position of the partition (206). The coil body is connected to the coil conversion joint through the height adjustment hole one (203) or the height adjustment hole two (204). connect.
  3. 根据权利要求2所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:线圈转换接头包括成对设置的第一法兰(301)、第二法兰(302)、第三法兰(303)、第四法兰(304),四者呈矩阵型布置,第一法兰(301)的侧方和下方分别为第二法兰(302)、第三法兰(303),第四法兰(304)位于第二法兰(302)下方,第一法兰(301)与第三法兰(303)对应螺纹连接,第二法兰(302)与第四法兰(304)对应螺纹连接,第一法兰(301)、第二法兰(302)分别安装于车体(100)上,一对第一法兰(301)之间、一对第二法兰(302)之间分别具有缝隙(305),使线圈转换接头分为两半,两个线圈本体分别与两半线圈转换接头连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 2, characterized in that: the coil conversion joint includes a first flange (301), a second flange (302), and a first flange (302) arranged in pairs. The three flanges (303) and the fourth flange (304) are arranged in a matrix. The sides and bottom of the first flange (301) are the second flange (302) and the third flange (303) respectively. ), the fourth flange (304) is located below the second flange (302), the first flange (301) and the third flange (303) are threadedly connected, and the second flange (302) and the fourth flange (304) Corresponding threaded connection, the first flange (301) and the second flange (302) are respectively installed on the vehicle body (100), between a pair of first flanges (301) and a pair of second flanges There are gaps (305) between (302) respectively, so that the coil conversion joint is divided into two halves, and the two coil bodies are respectively connected to the two half coil conversion joints.
  4. 根据权利要求3所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:线圈转换接头上设有接头进水口一(308)、接头出水口一(309),分别开设于一对第一法兰(301)上,线圈转换接头上还设有接头进水口二(310)、接头出水口二(311),分别开设于一对第二法兰(302)上,一对第一法兰(301)和一对第二法兰(302)内部分别开设有一条内部水道二(307),接头进水口一(308)、接头出水口一(309)、接头进水口二(310)、接头出水口二(311)分别与对应的一条内部水道二(307)连通, 其中一个线圈本体的线圈进水口(201)与接头出水口一(309)通过软管连接,线圈出水口(202)与接头进水口一(308)通过软管连接,另一个线圈本体的线圈进水口(201)与接头出水口二(311)通过软管连接,线圈出水口(202)与接头进水口二(310)通过软管连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 3, characterized in that: the coil conversion joint is provided with a joint water inlet (308) and a joint water outlet (309), which are respectively opened at On a pair of first flanges (301), the coil conversion joint is also provided with a second joint water inlet (310) and a second joint water outlet (311), which are respectively opened on a pair of second flanges (302). There is a second internal water channel (307) inside the first flange (301) and a pair of second flanges (302), a joint water inlet (308), a joint water outlet (309), a joint water inlet (309), and a joint water inlet (307). 310) and the second outlet of the joint (311) are respectively connected with a corresponding internal water channel two (307). The coil water inlet (201) of one coil body is connected to the joint water outlet (309) through a hose, the coil water outlet (202) is connected to the joint water inlet (308) through a hose, and the coil inlet of the other coil body is connected to the joint water inlet (309) through a hose. The water inlet (201) is connected to the second water outlet (311) of the joint through a hose, and the coil water outlet (202) is connected to the second water inlet (310) of the joint through a hose.
  5. 根据权利要求3所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:一对第四法兰(304)的底部分别开设有向上延伸的圆柱形盲孔一(314),且侧面开设有通向盲孔(314)的连接孔(312),一对第三法兰(303)的底部分别开设有向上延伸的圆柱形盲孔二,线圈本体小头部的两个竖臂分别穿设于圆柱形盲孔一(314)、圆柱形盲孔二中,使连接孔(312)与高度调节孔一(203)或高度调节孔二(204)重叠,第四法兰(304)在连接孔(312)处通过螺栓与线圈本体连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 3, characterized in that: the bottoms of a pair of fourth flanges (304) are respectively provided with upwardly extending cylindrical blind holes (314) , and a connecting hole (312) leading to the blind hole (314) is provided on the side, two upwardly extending cylindrical blind holes are provided at the bottom of a pair of third flanges (303), and two cylindrical blind holes are provided on the small head of the coil body. The vertical arms are respectively inserted into the cylindrical blind hole one (314) and the cylindrical blind hole two, so that the connecting hole (312) overlaps the height adjustment hole one (203) or the height adjustment hole two (204), and the fourth flange (304) is connected to the coil body through bolts at the connecting hole (312).
  6. 根据权利要求3所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:第三法兰(303)的上部开设有长条孔(313),第一法兰(301)的下部对应开设有安装孔(306),两者通过螺栓连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 3, characterized in that: a long hole (313) is provided in the upper part of the third flange (303), and the first flange (301) There are corresponding mounting holes (306) in the lower part, and the two are connected by bolts.
  7. 根据权利要求1所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:车体(100)包括底板(101)、顶板(102)、电动伺服缸(103)、车轮(104)、驱动电机(105),顶板(102)间隔设置于底板(101)上方,两者通过四个呈矩形间隔排列的电动伺服缸(103)连接,车轮(104)在底板(101)下部安装有四个,每个车轮(104)分别与一个驱动电机(105)连接,驱动电机(105)、高频电源(300)、控制柜(400)分别安装于底板(101)上,电磁感应系统(200)安装于顶板(102)的上表面,电动伺服缸(103)、驱动电机(105)分别与控制柜(400)信号连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 1, characterized in that: the vehicle body (100) includes a bottom plate (101), a top plate (102), an electric servo cylinder (103), wheels ( 104), drive motor (105), the top plate (102) is spaced above the bottom plate (101), the two are connected through four electric servo cylinders (103) arranged at rectangular intervals, and the wheels (104) are at the lower part of the bottom plate (101) There are four installed, and each wheel (104) is connected to a drive motor (105). The drive motor (105), high-frequency power supply (300), and control cabinet (400) are respectively installed on the base plate (101). Electromagnetic induction The system (200) is installed on the upper surface of the top plate (102), and the electric servo cylinder (103) and the drive motor (105) are respectively connected with signals to the control cabinet (400).
  8. 根据权利要求7所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:车体(100)还包括摄像头(500),顶板(102)的四个顶角处分别安装有一个摄像头(500),摄像头(500)与控制柜(400)信号连接。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 7, characterized in that: the vehicle body (100) further includes a camera (500), and four top corners of the top plate (102) are respectively installed with A camera (500) is connected with the signal of the control cabinet (400).
  9. 根据权利要求7所述的一种用于船舶制造的智能电磁感应背烧装置,其特征在于:车体(100)四周及顶板(102)上分别安装有避碰雷达。An intelligent electromagnetic induction backburning device for shipbuilding according to claim 7, characterized in that: collision avoidance radars are installed around the vehicle body (100) and on the top plate (102) respectively.
  10. 一种如权利要求1~9任一所述的用于船舶制造的智能电磁感应背烧装置的工作方法,其特征在于包括以下步骤:A working method of an intelligent electromagnetic induction backburning device for shipbuilding as described in any one of claims 1 to 9, characterized by comprising the following steps:
    S1:控制车体运动到钢板背面,控制柜开机,识别焊缝或者事先做好的弹线;S1: Control the movement of the car body to the back of the steel plate, turn on the control cabinet, and identify the welds or pre-made elastic lines;
    S2:根据钢板背面形状,自动调整车体顶部倾斜度,保证线圈组件与钢板平行且距 离恒定;S2: According to the shape of the back of the steel plate, automatically adjust the inclination of the top of the car body to ensure that the coil assembly is parallel to the steel plate and at a distance away from constant;
    S3:确定加热条数为一条或是两条;S3: Determine whether the number of heating strips is one or two;
    S4:冷水机开机;S4: Chiller starts;
    S5:根据板厚设定车体移动速度;S5: Set the moving speed of the car body according to the plate thickness;
    S6:高频电源开机,线圈组件开始加热;S6: The high-frequency power supply is turned on and the coil assembly begins to heat;
    S7:车体自主行走,使线圈组件沿焊缝或弹线移动进行连续加热;S7: The car body walks autonomously, allowing the coil components to move along the welding seam or elastic line for continuous heating;
    S8:线圈组件工作完毕,停止加热,同时车体停止运动;S8: The coil component completes its work, stops heating, and the car body stops moving at the same time;
    S9:冷水机停机;S9: Chiller shuts down;
    S10:系统关机。 S10: System shutdown.
PCT/CN2023/080522 2022-07-14 2023-03-09 Intelligent electromagnetic induction back burning device for shipbuilding, and operating method thereof WO2024011930A1 (en)

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