CN106238871A - A kind of intelligence gantry welding connection device - Google Patents

A kind of intelligence gantry welding connection device Download PDF

Info

Publication number
CN106238871A
CN106238871A CN201610762934.8A CN201610762934A CN106238871A CN 106238871 A CN106238871 A CN 106238871A CN 201610762934 A CN201610762934 A CN 201610762934A CN 106238871 A CN106238871 A CN 106238871A
Authority
CN
China
Prior art keywords
welding
slide rail
gantry
machine frame
slide
Prior art date
Application number
CN201610762934.8A
Other languages
Chinese (zh)
Inventor
袁庆周
吴振国
张亚军
Original Assignee
安徽鸿路钢结构(集团)股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽鸿路钢结构(集团)股份有限公司 filed Critical 安徽鸿路钢结构(集团)股份有限公司
Priority to CN201610762934.8A priority Critical patent/CN106238871A/en
Publication of CN106238871A publication Critical patent/CN106238871A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/127Means for tracking lines during arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding
    • B23K9/186Submerged-arc welding making use of a consumable electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes

Abstract

nullThe invention discloses a kind of intelligence gantry welding connection device,Including gantry welding machine frame、Upper welding slide rail and the lower welding slide rail parallel with upper welding slide rail,Also include welding switch board、Intelligent welding head、Flux Recovery Unit and wire reel,The inner slide device being slidedly assemblied in welding slide rail it is provided with inside described gantry welding machine frame,Described gantry welding machine frame exterior bottom is provided with and is slidedly assemblied on lower welding slide rail outside carriage,It is fixed with wire reel on described gantry welding machine frame、Flux Recovery Unit and welding switch board,It is provided with horizontal slide rail on described gantry welding machine frame leading flank,Intelligent welding head includes transverse slide、Flexible welding arm、Welding rifle and vision weld joint follow the tracks of device,Present configuration is simple,Weld seam can be accurately measured by intelligent vision system,Welded motion controller servomotor signal end adjusts welding rifle automatically,Realize accurate welding,Be conducive to improving welding efficiency.

Description

A kind of intelligence gantry welding connection device

Technical field

The present invention relates to technical field of welding equipment, specifically a kind of intelligence gantry welding connection device.

Background technology

At present when H profile steel is carried out welding processing, the welding production line work efficiency of employing is more low, people during welding Welding rifle is directed at weld seam by work, and welding process needs artificial constantly adjustment to weld rifle, makes welding rifle be directed at weld seam all the time, due to Manual operation is welded, and can reduce weld strength unavoidably;And the labor intensity of operator is higher, the efficiency of welding job is low.

Summary of the invention

It is an object of the invention to provide a kind of simple in construction, it is possible to accurately measure weld seam, automatically adjust welding rifle, it is achieved Accurate welding, is conducive to improving the intelligent gantry welding connection device of welding efficiency, with the problem solving to propose in above-mentioned background technology.

For achieving the above object, the present invention provides following technical scheme:

A kind of intelligence gantry welding connection device, including gantry welding machine frame, upper welding slide rail parallel with upper welding slide rail under Welding slide rail, welding switch board, Intelligent welding head, Flux Recovery Unit and wire reel, it is characterised in that described Intelligent welding machine Head includes that transverse slide, flexible welding arm, welding rifle and vision weld joint follow the tracks of device, inside described gantry welding machine frame It is provided with the inner slide device being slidedly assemblied in welding slide rail;Described gantry welding machine frame exterior bottom is provided with slip dress Fit over outside carriage on lower welding slide rail;Horizontal slide rail it is provided with on described gantry welding machine frame leading flank, described flexible Welding arm is slidedly assemblied on horizontal slide rail by transverse slide, is provided with welding rifle, described weldering bottom flexible welding arm Connecing and be configured with vision weld joint tracking device on rifle, the welding wire on described wire reel is connected with welding rifle, and described Flux Recovery Unit leads to The flux restoring blower fan cylinder crossing flux recovering tube and be fixed on flexible welding arm is connected, and is provided with weldering in described welding switch board Connect motion controller and vision controller, described welding motion controller and transverse slide, flexible welding arm, inner slide Device, the motion of outside carriage drive signal end to connect, and described vision controller connects to be had for storing weld data The memorizer of template, described vision weld joint is followed the tracks of device and is included that the industrial camera and the Linear Laser that are all connected with vision controller are sent out Emitter, described industrial camera, Linear Laser emitter and vision controller composition vision guide system.

As the further scheme of the present invention, in described inner slide device, outside carriage and transverse slide It is provided with sliding driving device and slider roller.

As the further scheme of the present invention, described gantry welding machine frame upper outer is provided with guard rail.

As the further scheme of the present invention, the glide direction of described horizontal slide rail with on weld the glide direction phase of slide rail Being vertically arranged, the glide direction of described upper welding slide rail parallels setting with Member Welding direction.

As the further scheme of the present invention, described welding rifle uses mariages twin arc submerged arc welding to connect rifle.

Compared with prior art, the invention has the beneficial effects as follows: gantry welding machine frame passes through inner slide device and outside Carriage is slidably arranged on welding slide rail and lower welding slide rail so that gantry welding machine frame can be along Member Welding side To motion;Flexible welding arm is slidably arranged on horizontal slide rail by transverse slide, it is achieved flexible welding arm moves left and right; The oscilaltion of welding rifle can be adjusted by flexible welding arm;Speed can accurately regulate, and welds rifle by program Based Intelligent Control Welding initiating terminal position can be arrived;Vision weld joint is followed the tracks of device and video signal is converted into digital image, through the place to image After managing and being converted to analogue signal, through vision controller, signal is sent to weld motion controller and realizes sliding driving device work Make, control welding rifle and move, adjust weldering away from the purpose being accurately aimed at weld seam and reach automatically to be directed at weld seam;Welding process is not required to manually Intervene, people's multi-machine operation can be realized, be conducive to improving production efficiency;Can accurately measure the position of weld seam, automatically adjust welding Rifle alignment Weld pipe mill, it is achieved accurate welding.Present configuration is simple, it is possible to accurately measure weld seam by intelligent vision system, Welded motion controller servomotor signal end adjusts welding rifle automatically, it is achieved accurate welding, is conducive to improving welding efficiency.

Accompanying drawing explanation

Fig. 1 is the structural representation of a kind of intelligence gantry welding connection device;

Fig. 2 is the structural representation that in a kind of intelligence gantry welding connection device, vision guide system and motor system connect.

In figure: 1-gantry welding machine frame, 2-Flux Recovery Unit, 3-wire reel, 4-welds switch board, and slide outside 5-dress Put, weld slide rail, 7-flux restoring blower fan cylinder, 8-transverse slide, the horizontal slide rail of 9-under 6-, 10-welds slide rail, 11- Flexible welding arm, 12-vision weld joint tracking device, 13-welds rifle, 14-guard rail.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.

Referring to Fig. 1, in the embodiment of the present invention, a kind of intelligence gantry welding connection device, including gantry welding machine frame 1, upper weldering Connect the slide rail 10 lower welding slide rail 6 parallel with upper welding slide rail 10, welding switch board 4, Intelligent welding head, Flux Recovery Unit 2 With wire reel 3, it is characterised in that described Intelligent welding head includes transverse slide 8, flexible welding arm 11, welding rifle 13 And vision weld joint tracking device 12, it is provided with inside described gantry welding machine frame 1 and is slidedly assemblied in the interior of welding slide rail 10 Slideslip device;Described gantry welding machine frame 1 exterior bottom is provided with and is slidedly assemblied on lower welding slide rail 6 outside carriage 5;Being provided with horizontal slide rail 9 on described gantry welding machine frame 1 leading flank, described flexible welding arm 11 is by transverse slide 8 It is slidedly assemblied on horizontal slide rail 9, welding rifle 13 is installed bottom flexible welding arm 11, described welding rifle 13 is configured with vision Weld tracker 12, the welding wire on described wire reel 3 is connected with welding rifle 13, and described Flux Recovery Unit 2 passes through flux restoring Pipe is connected with the flux restoring blower fan cylinder 7 being fixed on flexible welding arm 11, is provided with welding motion in described welding switch board 4 Controller and vision controller, described welding motion controller and transverse slide 8, flexible welding arm 11, inner slide dress Put, the motion of outside carriage 5 drives signal end to connect, and described vision controller connects to be had for storing weld data mould The memorizer of plate, described vision weld joint follows the tracks of industrial camera and the Linear Laser transmitting that device includes all being connected with vision controller Device, described industrial camera, Linear Laser emitter and vision controller composition vision guide system, described inner slide device, It is provided with sliding driving device and slider roller, described gantry welding machine frame in outside carriage 5 and transverse slide 8 1 upper outer is provided with guard rail 14, the glide direction of described horizontal slide rail 9 with on to weld the glide direction of slide rail 10 perpendicular Arranging, the glide direction of described upper welding slide rail 10 parallels setting with Member Welding direction, and described welding rifle 13 uses mariages Twin arc submerged arc welding connects rifle, uses mariages twin arc submerged arc welding to connect rifle and carries out automatic welding, especially than tradition in welding production efficiency Lincoln weld production line improves to more than 3 times.

The operation principle of the present invention is: industrial camera, Linear Laser emitter and vision controller form vision guide system System, this system belongs to active visual system, and Linear Laser emitter emits beam and is irradiated to H profile steel position while welding, industry phase The light shape of machine captured in real time laser passes to vision controller by coaxial cable and is analyzed, vision controller and weld seam Data template is compared and is drawn relative position deviation amount after computing, and is passed in time by PORT COM weld motor control Device, the servomotor signal end of welding motion controller control inner side and outer side realizes the upper welding slide rail of gantry welding machine structure 10, moving before and after lower welding slide rail 6, welding motion controller controls the servomotor signal end of transverse slide 8 and realizes The transverse movement of flexible welding arm 11, welding motion controller controls the servomotor signal end of flexible welding arm 11 and realizes welding The elevating movement of rifle 13, thus carry out real-time deviation correcting and welding job, while correction, welding motion controller can also control The break-make of welding rifle 13 and the size etc. of electric current;

Owing to gantry welding machine frame 1 is slidably arranged in upper welding slide rail by inner slide device and outside carriage 5 10 and lower welding slide rail 6 on so that gantry welding machine frame 1 can move along Member Welding direction;Flexible welding arm 11 passes through Transverse slide 8 is slidably arranged on horizontal slide rail 9, it is achieved flexible welding arm 11 moves left and right;By flexible welding arm 11 The oscilaltion of welding rifle 13 can be adjusted;Speed can accurately regulate, and can arrive welding by program Based Intelligent Control welding rifle 13 Initiating terminal position;Vision weld joint is followed the tracks of device 12 and video signal is converted into digital image, passes through the process to image and changes After analogue signal, through vision controller, signal is sent to weld motion controller and realizes sliding driving device work, control weldering Connect rifle 13 to move, adjust weldering away from the purpose being accurately aimed at weld seam and reach automatically to be directed at weld seam;Welding process is not required to manual intervention, can Realize people's multi-machine operation, be conducive to improving production efficiency;Can accurately measure the position of weld seam, automatically adjust welding rifle 13 and be directed at Weld pipe mill, it is achieved accurate welding.

It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.

Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment May be appreciated other embodiments.

Claims (5)

1. an intelligent gantry welding connection device, including the lower weldering that gantry welding machine frame, upper welding slide rail are parallel with upper welding slide rail Connect slide rail, welding switch board, Intelligent welding head, Flux Recovery Unit and wire reel, it is characterised in that described Intelligent welding head Follow the tracks of device including transverse slide, flexible welding arm, welding rifle and vision weld joint, set inside described gantry welding machine frame It is equipped with the inner slide device being slidedly assemblied in welding slide rail;Described gantry welding machine frame exterior bottom is provided with slidable fit Outside carriage on lower welding slide rail;Horizontal slide rail, described flexible weldering it is provided with on described gantry welding machine frame leading flank Connect arm to be slidedly assemblied on horizontal slide rail by transverse slide, bottom flexible welding arm, welding rifle, described welding are installed Being configured with vision weld joint on rifle and follow the tracks of device, the welding wire on described wire reel is connected with welding rifle, and described Flux Recovery Unit passes through Flux recovering tube is connected with the flux restoring blower fan cylinder being fixed on flexible welding arm, is provided with welding in described welding switch board Motion controller and vision controller, described welding motion controller and transverse slide, flexible welding arm, inner slide dress Put, the motion of outside carriage drives signal end to connect, and described vision controller connects to be had for storing weld data mould The memorizer of plate, described vision weld joint follows the tracks of industrial camera and the Linear Laser transmitting that device includes all being connected with vision controller Device, described industrial camera, Linear Laser emitter and vision controller composition vision guide system.
A kind of intelligence gantry welding connection device the most according to claim 1, it is characterised in that described inner slide device, outer Sliding driving device and slider roller it is provided with in Slideslip device and transverse slide.
A kind of intelligence gantry welding connection device the most according to claim 1, it is characterised in that above described gantry welding machine frame Outside is provided with guard rail.
A kind of intelligence gantry welding connection device the most according to claim 1, it is characterised in that the slip side of described horizontal slide rail To with on weld the perpendicular setting of glide direction of slide rail, the glide direction of described upper welding slide rail is equal with Member Welding direction Row is arranged.
A kind of intelligence gantry welding connection device the most according to claim 1, it is characterised in that described welding rifle uses mariages double Arc submerged arc welding rifle.
CN201610762934.8A 2016-08-29 2016-08-29 A kind of intelligence gantry welding connection device CN106238871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610762934.8A CN106238871A (en) 2016-08-29 2016-08-29 A kind of intelligence gantry welding connection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610762934.8A CN106238871A (en) 2016-08-29 2016-08-29 A kind of intelligence gantry welding connection device

Publications (1)

Publication Number Publication Date
CN106238871A true CN106238871A (en) 2016-12-21

Family

ID=57598112

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610762934.8A CN106238871A (en) 2016-08-29 2016-08-29 A kind of intelligence gantry welding connection device

Country Status (1)

Country Link
CN (1) CN106238871A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107363405A (en) * 2017-06-21 2017-11-21 上海交通大学 High-strength steel construction piece sheet laser tailor-welding system
CN107457507A (en) * 2017-07-31 2017-12-12 浩科机器人(苏州)有限公司 A kind of intelligent welding equipment
CN109366058A (en) * 2018-12-07 2019-02-22 涡阳县盛鸿科技有限公司 A kind of planer-type truss structure for welding box beam

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5324979Y2 (en) * 1975-06-26 1978-06-27
CN1931502A (en) * 2006-10-12 2007-03-21 冯国臣 Double-wire submerged arc welding semi-gantry
CN201300288Y (en) * 2008-10-31 2009-09-02 鞍山荣邦电力电子有限公司 Automatic seam tracking system
CN202106134U (en) * 2011-01-07 2012-01-11 胜利油田胜利石油化工建设有限责任公司金属结构厂 Accurate positioning device for submerged arc welding machine head
KR20120039801A (en) * 2010-10-18 2012-04-26 대우조선해양 주식회사 Submerged arc welding machine capable of weld-line trace and image processing method for weld-line trace of submerged arc welding machine
CN202317381U (en) * 2011-09-21 2012-07-11 四川佳兴钢结构工程有限公司 Gantry welding device
CN202428096U (en) * 2012-01-04 2012-09-12 四川汉驭空间钢结构有限公司 Gantry welding machine used for welding H-shaped steel
CN202861602U (en) * 2012-09-18 2013-04-10 天津市津莆钢结构有限公司 Gantry type H-shaped steel submerged-arc welding machine
CN103521894A (en) * 2013-10-31 2014-01-22 无锡华联科技集团有限公司 Horizontal H-shaped steel welding machine
CN104148790A (en) * 2014-08-08 2014-11-19 济南大学 H-shaped steel welding pure mechanism wire feeding method and gantry type equipment
CN204053201U (en) * 2014-07-29 2014-12-31 刘晓东 Laser vision seam tracking system
CN204321382U (en) * 2014-09-22 2015-05-13 湖北鑫索建设有限公司 A kind of gate-type automatic submerged arc welding machine
CN204413359U (en) * 2015-01-21 2015-06-24 成都焊研威达科技股份有限公司 Laser vision welded seam tracing system
CN104959714A (en) * 2015-06-30 2015-10-07 成都华远焊割设备有限公司 Four-head gantry welding machine for crane beam and control method

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5324979Y2 (en) * 1975-06-26 1978-06-27
CN1931502A (en) * 2006-10-12 2007-03-21 冯国臣 Double-wire submerged arc welding semi-gantry
CN201300288Y (en) * 2008-10-31 2009-09-02 鞍山荣邦电力电子有限公司 Automatic seam tracking system
KR20120039801A (en) * 2010-10-18 2012-04-26 대우조선해양 주식회사 Submerged arc welding machine capable of weld-line trace and image processing method for weld-line trace of submerged arc welding machine
CN202106134U (en) * 2011-01-07 2012-01-11 胜利油田胜利石油化工建设有限责任公司金属结构厂 Accurate positioning device for submerged arc welding machine head
CN202317381U (en) * 2011-09-21 2012-07-11 四川佳兴钢结构工程有限公司 Gantry welding device
CN202428096U (en) * 2012-01-04 2012-09-12 四川汉驭空间钢结构有限公司 Gantry welding machine used for welding H-shaped steel
CN202861602U (en) * 2012-09-18 2013-04-10 天津市津莆钢结构有限公司 Gantry type H-shaped steel submerged-arc welding machine
CN103521894A (en) * 2013-10-31 2014-01-22 无锡华联科技集团有限公司 Horizontal H-shaped steel welding machine
CN204053201U (en) * 2014-07-29 2014-12-31 刘晓东 Laser vision seam tracking system
CN104148790A (en) * 2014-08-08 2014-11-19 济南大学 H-shaped steel welding pure mechanism wire feeding method and gantry type equipment
CN204321382U (en) * 2014-09-22 2015-05-13 湖北鑫索建设有限公司 A kind of gate-type automatic submerged arc welding machine
CN204413359U (en) * 2015-01-21 2015-06-24 成都焊研威达科技股份有限公司 Laser vision welded seam tracing system
CN104959714A (en) * 2015-06-30 2015-10-07 成都华远焊割设备有限公司 Four-head gantry welding machine for crane beam and control method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107363405A (en) * 2017-06-21 2017-11-21 上海交通大学 High-strength steel construction piece sheet laser tailor-welding system
CN107363405B (en) * 2017-06-21 2019-11-19 上海交通大学 High-strength steel construction piece sheet laser tailor-welding system
CN107457507A (en) * 2017-07-31 2017-12-12 浩科机器人(苏州)有限公司 A kind of intelligent welding equipment
CN109366058A (en) * 2018-12-07 2019-02-22 涡阳县盛鸿科技有限公司 A kind of planer-type truss structure for welding box beam

Similar Documents

Publication Publication Date Title
CN104942404B (en) Dual wavelength binocular vision welding seam tracking method and tracking system
CN104057202B (en) Based on the autonomous welding system of remote monitoring mobile robot and the method for FPGA
CN101745765B (en) Man-machine collaboration shared control remote welding method
CN102139398B (en) Orthotropic plate U-shaped rib angle weld joint double-side welding technique
CN103056491B (en) Automatic assembly method for orthotropic plate unit U-shaped ribs
CN100398246C (en) Process and device for automatic argon arc welding and narrow gap burial arc welding for circular pipe header seam
CN102049638B (en) Circular seam welding robot device
CN202684286U (en) Robot welding workstation for exhaust manifold
CN102430841A (en) Arc welding robot laser vision seam tracking control method based on offline planning
CN201644998U (en) Container overlapping welding system
CN104308345A (en) Double-gun welding device for transformer
CN103480991B (en) Thin steel plate narrow welding joint online visual inspection and control device
CN102672311B (en) Electro-gas vertical welding automatic moving type robot system
CN102672315A (en) Autonomous mobile double-sided double-arc welding robot system
CN103273171B (en) Visual tracking monitoring system and method in automatic corrugated thin plate fillet weld welding
CN103170707A (en) Robot welding workstation for cylinder body
CN103846529B (en) Automatic soldering device and welding system for container front wallboard
CN107363405B (en) High-strength steel construction piece sheet laser tailor-welding system
CN204413400U (en) Robotic cutting welder
CN202622192U (en) Autonomous mobile robot system for plasma metal-inert gas welding (MIG) hybrid welding
CN105014193B (en) A kind of circumferential weld hardfacing special plane
WO2005016602A1 (en) Control methods and systems for an caterpillar belts type autonomous arc­welding robot with permanent magnet wheels
CN204934918U (en) All-position welding dolly
CN205342265U (en) Pipe flange weldment work station
CN101239431B (en) Diesel engine base, engine base frame automatically welding workstation

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20161221