WO2023286102A1 - Dispositif de limitation de température - Google Patents
Dispositif de limitation de température Download PDFInfo
- Publication number
- WO2023286102A1 WO2023286102A1 PCT/IT2022/050209 IT2022050209W WO2023286102A1 WO 2023286102 A1 WO2023286102 A1 WO 2023286102A1 IT 2022050209 W IT2022050209 W IT 2022050209W WO 2023286102 A1 WO2023286102 A1 WO 2023286102A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lid
- resin
- disc
- protective cover
- spring
- Prior art date
Links
- 229920005989 resin Polymers 0.000 claims abstract description 29
- 239000011347 resin Substances 0.000 claims abstract description 29
- 230000001681 protective effect Effects 0.000 claims abstract description 18
- 239000011810 insulating material Substances 0.000 claims abstract description 9
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 6
- 239000004593 Epoxy Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 235000019577 caloric intake Nutrition 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 claims 1
- 239000012141 concentrate Substances 0.000 claims 1
- 230000002708 enhancing effect Effects 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- 239000013307 optical fiber Substances 0.000 claims 1
- 229920001225 polyester resin Polymers 0.000 claims 1
- 239000004645 polyester resin Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 6
- 239000010970 precious metal Substances 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 241000241551 Philoxerus vermicularis Species 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H37/5427—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting encapsulated in sealed miniaturised housing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/04—Bases; Housings; Mountings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H2037/5463—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting the bimetallic snap element forming part of switched circuit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H2037/5481—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting the bimetallic snap element being mounted on the contact spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/02—Bases, casings, or covers
- H01H9/04—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
Definitions
- the present invention relates to a temperature limiting device for protecting electrical apparatuses and the like, as well as a method for manufacturing said device.
- the bimetallic disc is capable of moving from a low temperature position to a high temperature position in which it acts on the spring-loaded disc to open the electrical circuit and thereby interrupt heating.
- a temperature limiting device of this type is shown for example in European patent EP 0 678891.
- This temperature limiter comprises an external container defining a cup-shaped housing, closed by a lid, inside which a bimetallic disc and a spring-loaded disc are arranged in a stack.
- the lid carries the fixed contact of the changeover switch, while the spring-loaded disc carries the movable contact.
- the movable contact In the normal operating condition, i.e. at low temperature, the movable contact is pressed by the spring-loaded disc against the fixed contact and thus closes the electrical circuit, allowing the current to flow.
- the bimetallic disc reverses its position, consequently moving the spring-loaded disc. In this way the movable contact is detached from the fixed contact and the electrical circuit opens, interrupting the flow of current and heating.
- the bimetallic thermal switch is usually inserted inside the stator winding of the electric motor, during the motor manufacturing step, so that the thermal switch is in direct thermal coupling with the winding.
- the used resins require the use of a kiln to complete the polymerization, or long curing times at room temperature. This involves a pause in the production flow, which is necessary for the the heat treatment to be completed, be it at room temperature or at high temperature. The production process is affected by this pause, as a continuous flow of production is not achieved.
- the aim of the present invention is to solve the aforementioned problems, by devising a temperature limiting device that has an outer container coating that achieves optimal protection from external agents.
- a further object of the invention is to provide a temperature limiting device of simple construction and functional design, having reliable operation, versatile use, as well as relatively inexpensive cost.
- the temperature limiting device comprises an external container defining a cup-shaped housing, closed by a lid, inside which a spring-loaded disc and a bimetallic disc are stacked.
- said outer container is made of conductive material.
- said lid is made of insulating material.
- said lid is made of a combination of materials such as to be isolated with respect to said external container.
- the bimetallic disc is axially associated with said spring-loaded disc.
- the temperature limiting device comprises at least one fixed contact integral with said lid of the outer container and protruding for a portion thereof above the same lid and at least one movable contact integral with said spring-loaded disc.
- the temperature limiting device comprises a protective cover of insulating material which extends to cover said lid, said portion of the fixed contact protruding above the lid and a curved edge of said outer container and is made of resin adapted to polymerize by exposure to a source of UV rays.
- said UV rays have a wavelength in the range 320-450 nm.
- said UV source consists of UV lamps with an intensity in the range 50-200 mW/cm 2 .
- said protective cover is made by means of an epoxy-based resin or epoxy polyester with a trigger and hardening mechanism by means of said UV rays.
- said protective cover is dome-shaped and at least partially embeds the connection cables of the temperature limiting device.
- said curved edge faces the inside of said outer container so as to retain said lid.
- said movable contact comprises a movable bridge integral, by axial securing means, to said spring-loaded disc and to said bimetallic disc, tightened in pack.
- said movable bridge has a circular shape and it can be brought in abutment to a pair of fixed contacts.
- said bimetallic disc is made up of a foil made by coupling iron and copper.
- said bimetallic disc is arch-shaped, so as to abut peripherally on the edge of said spring-loaded disc.
- the present invention also relates to a method for manufacturing a temperature limiting device which provides for coating at least the upper part of the external container of conductive material of the device with a protective cover made of resin suitable for polymerizing through exposure to a source of UV rays.
- said protective cover of insulating material extends to cover a lid of said external container of conductive material, a portion of a fixed contact integral with said lid of the external container and protruding above said lid and a curved edge of said external container.
- Figure 1 shows an axial sectional view of the temperature limiting device according to the present invention
- Figure 2 shows the same axial sectional view of the temperature limiting device in a different operative configuration
- Figure 3 shows a similar axial sectional view of a different embodiment of the temperature limiting device according to the present invention.
- the temperature limiting device according to the present invention is indicated as a whole with the reference numeral 1.
- the temperature limiting device comprises an external container 2 defining a cup-shaped housing 3.
- the housing 3 of the external container 2 is closed at the top by a lid 4, retained by a peripheral curved edge 5 of the external container 2.
- the external container 2 is made of conductive material, for example brass.
- the lid 4 is made of insulating material, such as for example ceramic material and the like, or alternatively of a combination of materials, including metal, but such as to be insulated with respect to the external container 2.
- a spring-loaded disc 6 and a bimetallic disc 7 are arranged in a stack.
- the spring-loaded disc 6 is preferably made of stainless steel coated with a precious material, for example silver; the bimetallic disc 7 is preferably constituted by a foil made by coupling iron and copper.
- the lid 4 is tightened against a spacer member 8 of annular shape, which in turn rests peripherally on an annular shoulder 9 internally shaped by the external container 2.
- a spacer member 8 of annular shape, which in turn rests peripherally on an annular shoulder 9 internally shaped by the external container 2.
- the lid 4 and the spacer member 8 are packed against the annular shoulder 9 by the curved edge 5 of the outer container 2, suitably riveted.
- the spacer member 8 is made, for example, of brass or the like.
- the cover 4 carries axially inserted, in a way known per se, a fixed contact 10 of the thermal switch; the spring-loaded disc 6 carries in turn axially inserted a movable contact
- the fixed contact 10 is protruding below the lid 4; the movable contact 11 is protruding above the bimetallic disc 7, through an axial hole made in the same bimetallic disc 7.
- the contacts 10, 11 are preferably made of precious metal, for example silver, or an alloy thereof, or a composition of a precious metal with a conductive metal, for example copper rod and silver head.
- the outer container 2 is coated above the lid 4 with a protective dome-shaped cover 12 of insulating material.
- the protective dome 12 extends to completely cover the lid 4, the portion of the fixed contact 10 protruding above the lid 4 and the curved edge 5 of the outer container 2, or at least the inner part of said curved edge 5.
- the protective dome 12 also embeds the cables 13, 14 connecting respectively to the outer container 2 and to the fixed contact 10. It should be noted that it is not necessary for the cable 13 for connecting to the outer container 2 to be covered by the protection dome
- the protective dome 12 is made of a resin adapted to polymerize by exposure to a source of UV rays.
- said resin adapted to polymerize by exposure to a source of UV rays consists of an epoxy-based resin or epoxy-polyester with triggering and hardening ultraviolet mechanism.
- the UV source preferably consists of UV lamps with a wavelength 320-450 nm, with intensity in the range 50-200 mW/cm 2 .
- the spring-loaded disc 6 and the bimetallic disc 7 are centered and secured between the base of the housing 3 defined by the outer container 2 of conductive material and the lid 4 carrying the fixed contact 10 integrated.
- the spring-loaded disc 6 constitutes the element through which the electric current passes and supports the movable contact 11 which is kept under constant pressure against the fixed contact 10 (Fig. 1 ).
- the bimetallic disc 7, supported by the movable contact 11 that passes therethrough, is able to react to any changes in the temperature of the apparatus to be protected.
- the bimetallic disc 7 clicks into the reverse position, with the concavity downwardly facing, and pushes the spring-loaded disc 6 downwards (Fig. 2).
- FIG. 3 shows a different embodiment of the temperature limiting device in which the lid 4 of the outer container 2 carries a pair of fixed contacts, for clarity indicated with reference numerals 10a and 10b.
- the fixed contacts 10a and 10b cross the lid 4 in parallel positions with respect to each other and are protruding for a portion thereof from the lid 4 itself.
- a movable bridge 15 Inside the housing 3 defined by the outer container 2 is arranged a movable bridge 15, of circular shape, adapted to be brought in abutment with the fixed contacts 10a and 10b.
- the movable bridge 15 is made integral, by means of an axial rivet 16, to the tightly packed spring-loaded disc 6 and bimetallic disc 7. Basically, the movable bridge 15 performs the same function performed, in the previous solution, by the movable contact 11.
- the movable bridge 15 is preferably made of brass, bronze or the like, coupled with a precious metal or an alloy thereof such as silver or the like, with or without a precious metal coating.
- the spring-loaded disc 6 is secured against a circular seat obtained inside the housing 3 by a spacer ring 17.
- the temperature limiting device according to the present invention achieves the purpose of having a coating of the outer container which provides optimal protection against external agents, in particular such as to prevent the entry of chemicals and other liquid
Landscapes
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Thermally Actuated Switches (AREA)
- Glass Compositions (AREA)
- Inorganic Insulating Materials (AREA)
- Tone Control, Compression And Expansion, Limiting Amplitude (AREA)
Abstract
L'invention concerne un dispositif de limitation de température comprenant un récipient externe (2) définissant un logement en forme de coupelle (3), fermé par un couvercle (4), à l'intérieur duquel sont empilés un disque à ressort (6) et un disque bimétallique (7). Le couvercle (4) du récipient externe (2) et le disque à ressort (6) comportent, d'un seul tenant avec celui-ci, un contact fixe (10) et au moins un contact mobile (11, 15) respectivement. Un couvercle de protection (12) en matériau isolant en résine approprié pour la polymérisation par exposition à une source de rayons UV est placé au-dessus du couvercle (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22757702.0A EP4371139A1 (fr) | 2021-07-15 | 2022-07-15 | Dispositif de limitation de température |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102021000018770A IT202100018770A1 (it) | 2021-07-15 | 2021-07-15 | Dispositivo limitatore di temperatura |
IT102021000018770 | 2021-07-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023286102A1 true WO2023286102A1 (fr) | 2023-01-19 |
Family
ID=78086728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT2022/050209 WO2023286102A1 (fr) | 2021-07-15 | 2022-07-15 | Dispositif de limitation de température |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP4371139A1 (fr) |
IT (1) | IT202100018770A1 (fr) |
WO (1) | WO2023286102A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04303525A (ja) * | 1991-03-29 | 1992-10-27 | Omron Corp | スイッチ構造 |
DE102004014028A1 (de) * | 2004-03-19 | 2005-10-06 | Marcel Hofsaess | Schutz-Temperatur-Begrenzer mit integriertem Heizelement |
DE102013102006A1 (de) * | 2013-02-28 | 2014-08-28 | Marcel P. HOFSAESS | Temperaturabhängiger Schalter |
US20150279596A1 (en) * | 2014-03-27 | 2015-10-01 | Tyco Electronics Japan G.K. | Insulated Thermal Cut-Off Device |
US20170076893A1 (en) * | 2014-03-14 | 2017-03-16 | Omron Corporation | Electronic-device seal structure and electromagnetic relay using said electronic-device seal structure |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9406806U1 (de) | 1994-04-23 | 1995-06-01 | Thermik Gerätebau GmbH, 75181 Pforzheim | Bimetallschalter, insbesondere stromabhängiger Schalter |
-
2021
- 2021-07-15 IT IT102021000018770A patent/IT202100018770A1/it unknown
-
2022
- 2022-07-15 WO PCT/IT2022/050209 patent/WO2023286102A1/fr active Application Filing
- 2022-07-15 EP EP22757702.0A patent/EP4371139A1/fr active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04303525A (ja) * | 1991-03-29 | 1992-10-27 | Omron Corp | スイッチ構造 |
DE102004014028A1 (de) * | 2004-03-19 | 2005-10-06 | Marcel Hofsaess | Schutz-Temperatur-Begrenzer mit integriertem Heizelement |
DE102013102006A1 (de) * | 2013-02-28 | 2014-08-28 | Marcel P. HOFSAESS | Temperaturabhängiger Schalter |
US20170076893A1 (en) * | 2014-03-14 | 2017-03-16 | Omron Corporation | Electronic-device seal structure and electromagnetic relay using said electronic-device seal structure |
US20150279596A1 (en) * | 2014-03-27 | 2015-10-01 | Tyco Electronics Japan G.K. | Insulated Thermal Cut-Off Device |
Also Published As
Publication number | Publication date |
---|---|
IT202100018770A1 (it) | 2023-01-15 |
EP4371139A1 (fr) | 2024-05-22 |
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