WO2023284729A1 - Biological formaldehyde-free adhesive, biological composite material and preparation method therefor - Google Patents

Biological formaldehyde-free adhesive, biological composite material and preparation method therefor Download PDF

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WO2023284729A1
WO2023284729A1 PCT/CN2022/105163 CN2022105163W WO2023284729A1 WO 2023284729 A1 WO2023284729 A1 WO 2023284729A1 CN 2022105163 W CN2022105163 W CN 2022105163W WO 2023284729 A1 WO2023284729 A1 WO 2023284729A1
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formaldehyde
biological
free glue
preparation
glue
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PCT/CN2022/105163
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French (fr)
Chinese (zh)
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赵晓斌
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武秀英
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J189/00Adhesives based on proteins; Adhesives based on derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/002Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing

Definitions

  • the invention relates to the technical field of preparation of formaldehyde-free glue, in particular to a biological formaldehyde-free glue, a biological composite material and a preparation method thereof.
  • Wood-based panels mainly include four categories: plywood, particleboard, blockboard and fiberboard, among which plywood is the leading product of my country's wood-based panels. Since entering the 21st century, China's plywood industry has developed rapidly. While basically meeting the needs of the domestic market, manufacturers have expanded to foreign markets. The competitiveness of domestic plywood in the international market has been significantly enhanced, and the market share has gradually expanded.
  • Trialdehyde glue refers to the adhesive prepared from urine aldehyde, phenolic formaldehyde, and melamine formaldehyde as the main raw materials. They and vinyl acetate emulsion form the main force of the adhesive. Their main markets are the wood industry, building decoration, packaging, paper tubes, plywood and cigarettes. Due to the simple production process, convenient use and low price of these glues, there are many manufacturers, and most wood processing factories produce trialdehyde glue.
  • Formaldehyde is a colorless and easily soluble irritating gas, which has great harm to the human body.
  • Wood products made of formaldehyde-containing adhesives are used indoors, and the release period of formaldehyde can be as long as 15 years. Therefore, the pollution of wood-based panels is mainly the release of formaldehyde in the adhesive, and in order to completely solve the problem of free formaldehyde pollution, it is necessary to develop a new type of green formaldehyde-free adhesive.
  • the gluing strength was high and the amount of glue used was low. Advantages such as gluing under moisture content.
  • the disadvantage is that MDI also has good bonding properties to inorganic substances. The problem of mold release and separation after heating and forming of products has become a key issue. Because the amount of MDI is low and toxic, special equipment and safety sealing protection are required to ensure production. The content of MDI in ambient air is very low, and it can be evenly mixed with biomass materials. In addition, corresponding measures should be taken in the hot pressing stage to prevent the sticking problem. Measures are: (1) adopt various release agents, and release agents are divided into two types: external release agent and internal release agent.
  • the external release agent realizes the release by pre-preparing a release agent coating on the surface of the heating plate and spraying a liquid auxiliary agent on the upper and lower surfaces of the slab, but the coating needs to be made regularly, which affects the continuity of production.
  • the internal release agent is to mix the release agent, straw and MDI evenly and heat them together, but the release effect is not ideal, and the amount of MDI used is large, which increases the cost.
  • the second is to use other types of glue, such as white latex, EVA glue, etc.
  • This type of glue can only be used in wood processing, such as the bonding between wood and wood, but it cannot be used to make plywood.
  • emulsifiable isocyanate water-based polyurethane
  • This glue does not contain formaldehyde, has high bonding strength and good water resistance. 8 to 10 times of that, the application is limited.
  • the third is to use renewable natural resources (such as soybean protein powder, tannin, lignin, starch and cellulose, etc.) to modify and develop green and environmentally friendly adhesives suitable for the wood-based panel industry.
  • renewable natural resources such as soybean protein powder, tannin, lignin, starch and cellulose, etc.
  • the adhesives produced by using these resources are low in cost but have defects in performance. If they can achieve the performance of urea-formaldehyde resin adhesives, they can replace urea-formaldehyde resin adhesives.
  • the first two types belong to the chemical formulations formaldehyde-free glue, and the research at home and abroad in recent years tends to be biological formulations formaldehyde-free glue.
  • the chemical preparation-based formaldehyde-free adhesives on the market include water-based polymer isocyanate adhesives, etc.
  • the biological preparation-based formaldehyde-free adhesives include formaldehyde-free bean glue, modified starch-based formaldehyde-free adhesives, etc.
  • Bio-glue has the following advantages: low raw material prices; environment-friendly, renewable resources; the development of science and technology has improved the performance of bio-glue, and there are more and more new products.
  • soybean protein glue More and more attention has been paid to it, and some countries have set off a research climax on soybean protein glue.
  • the traditional soybean protein glue has poor adhesion, poor water resistance, and high cost.
  • the amount of sizing is large, the viscosity is high, and the solid content is low, so it is difficult to popularize it on wood-based panels.
  • the invention patent of "wood adhesive and its preparation method” discloses a “Honghan formaldehyde-free adhesive", which uses soybean meal as raw material, extracts protein and modifies it, and then adds certain auxiliary materials. Bioengineering technology, the obtained adhesive can achieve the expected bonding strength, and no need to add curing agent when used.
  • this material is difficult to reach the quality index of Class I plywood without curing agent, and there are also problems such as mildew and deterioration in other areas of wood-based panels.
  • Jiangnan University discloses a powder bio-adhesive based on soybean protein isolate.
  • Dehua Rabbit Baby Decoration New Materials Co., Ltd. discloses a formaldehyde-free adhesive for wood-based panels (patent application number: 200510050471.4). It is composed of polyvinyl alcohol, YH-complexing agent, starch, and BPA crosslinking agent.
  • the main agent is prepared by adding materials, adjusting pH value, heating, heat preservation reaction, cooling, and discharging. Polyisocyanate is used as curing agent. . For specific use, mix the main agent with the curing agent isocyanate in a certain proportion and stir evenly.
  • the wood products such as wood-based panels bonded with it have higher strength than urea-formaldehyde resin and no formaldehyde release, but the price is relatively high.
  • Sichuan University discloses a flame-retardant formaldehyde-free wood adhesive and a preparation method thereof (patent application number: 200610021957.X).
  • the preparation method provided by the invention is simple, the process is mature, and it is easy to control, but the cohesive force and water resistance need to be improved, and it is not prepared by using natural biological materials.
  • the object of the present invention is to provide a biological formaldehyde-free glue, a biological composite material and a preparation method thereof to solve the above technical problems.
  • the invention provides a preparation method of biological formaldehyde-free glue, which comprises: solid-liquid separation of distiller's grains to obtain a liquid part, and then concentrating the obtained liquid part to prepare a biological formaldehyde-free glue.
  • the inventor uses separation and extraction technology to separate solid and liquid from distiller's grains, extract and concentrate the liquid part of distiller's grains containing a large amount of water-based protein, and produce a natural biological formaldehyde-free gum.
  • the preparation process of the biological formaldehyde-free glue does not need crushing and drying processes, and the liquid part of the separated aqueous protein can be directly concentrated to prepare the biological formaldehyde-free glue.
  • the raw material chosen by the inventors is distiller's grains instead of wine juice, because the inventors found that the liquid part separated from the distiller's grains tends to form a film on the surface of the liquid after drying, and the film is difficult to dissolve in water.
  • distiller's grains are not distiller's grains in a dry state, but distiller's grains with water-based protein, and the distiller's grains in a dry state need to be pulverized before they can be gelled. The process is complicated and there is a loss of protein.
  • the above-mentioned solid-liquid separation is carried out by means of a biological extractor (BIOPROCESSOR), a juice extractor, a filter press, a screw extrusion filter press or a high-speed centrifuge.
  • a biological extractor BIOPROCESSOR
  • a juice extractor a juice extractor
  • a filter press a screw extrusion filter press
  • a high-speed centrifuge a biological extractor
  • the above-mentioned liquid part is concentrated according to the solid content, and the methods for concentration include but are not limited to methods such as rotary evaporation, vacuum concentration, vacuum centrifugal concentration, and air blowing.
  • the distiller's grains are distiller's grains of at least one wine selected from the following: beer, liquor, wine, whiskey, cider, rice wine, industrial alcohol and bioenergy alcohol.
  • the invention also provides the biological formaldehyde-free glue prepared by the preparation method of the biological formaldehyde-free glue.
  • the mass proportion of the protein in the biological formaldehyde-free glue is 50-60%, and the mass proportion of the cellulose in the biological formaldehyde-free glue is 40-50%.
  • the present invention also provides a kind of biocomposite material, the raw material of biocomposite material comprises above-mentioned bioformaldehyde-free glue and filler;
  • the biocomposite material is plywood, particle board, blockboard or fibreboard.
  • the biological formaldehyde-free glue provided by the invention can be used to manufacture biological composite materials, including formaldehyde-free artificial boards, straw boards and other biomass composite materials.
  • the above-mentioned filler is selected from at least one of the following materials: wood chips, wood particles, non-wood particles, and biomass materials and straw left after the liquid part is separated from distiller's grains in the process of the present invention ;
  • the mass proportion of the bioformaldehyde-free glue in the biocomposite material is 10-100%;
  • the mass proportion of the biological formaldehyde-free glue in the biocomposite material is 10-95%, more preferably, the proportion is 20-60%, more preferably, the proportion is 20-50%;
  • the mass proportion of the protein in the biocomposite material is 5-30%, preferably, the mass proportion of the protein in the biocomposite material is 5-15%, more preferably, the mass proportion of the protein in the biocomposite material is The ratio is 5-10%.
  • wood-based panel products have no added formaldehyde, no toxic organic chemicals, and no organic solvents. They are pressed into panels at a temperature of 100-220 degrees, and at the same time can achieve high solid content (above 50%) and It has a similar viscosity to the current trialdehyde glue, realizes the spray sizing process, and can be used in the manufacture of products including density boards, particle boards, OSB boards, etc. In addition, it can also manufacture non-wood fiber-based wood-based panels, such as straw boards.
  • the raw material is a by-product of biological fermentation, the raw material itself is low-carbon, environmentally friendly and sustainable, which has important economic and social benefits for the energy saving and emission reduction of wood-based panels and the entire industrial chain.
  • the biocomposite material further includes a curing agent and/or a compatibilizer
  • the curing agent is selected from at least one of the following curing agents: a solid curing agent and a liquid curing agent.
  • solid curing agents examples include 2-methylimidazole (Imicure AMI-2), 2-phenylimidazole (Curezol 2PZ), 2-phenyl-4-methylimidazole (Curezol 2P4MZ), 2-heptadecylimidazole (Curezol C17Z), 2-phenyl-4,5-dimethylimidazole (Curezol 2PHZ-S), 2,4-diamino-6(2'-methylimidazolyl-(1'))ethyl Diamino-s-triazine (Curezol 2MZ Azine), 2,4-diamino-6(2'-methylimidazolyl-(1'))ethyl-s-triazine, isocyanuric acid (Curezol 2MA -OK), triphenylphosphine, dicyandiamide, 3-phenyl-1,1-dimethylurea, 5-amino-1-naphthol, 8-hydroxyquinoline, polyacryl
  • liquid curing agents examples include 2-ethyl-4-methylimidazole, 1-benzyl-2-methyl-imidazole, copper(II) naphthenate, cobalt(II) 2-ethylhexanoate, diazo Heterobicycloundecene, N,N-dimethylaniline, N,N-dimethyltoluidine, acrylic acid and the like.
  • the liquid curing agent can be used neat or it can be dissolved in a solvent.
  • the solid curing agent described above may also be dissolved in a suitable solvent to use the curing agent in liquid form.
  • suitable porous particles include, for example, silica, alumina, zeolites, molecular sieves, glass, carbon black, boron nitride, carbonic acid Calcium, clay and polymers, including synthetic high molecular polymers such as polystyrene, polyacrylate, polyvinyl chloride, polyvinyl alcohol, polyvinylpyrrolidone and polyurethane and natural high molecular polymers such as natural Lignin, sulfonated lignin, starch and its modified starch, alginic acid and its salt, chitin and its derivatives such as chitosan, methylcellulose, carboxymethylcellulose and other nanocellulose.
  • synthetic high molecular polymers such as polystyrene, polyacrylate, polyvinyl chloride, polyvinyl alcohol, polyvinylpyrrolidone and polyurethane
  • natural high molecular polymers such as natural Lignin, sulfonated lignin, starch and its modified
  • the curing agent is selected from acrylic acid crosslinking agent, polyacrylamide crosslinking agent, urea, paraffin, PMDI, glyoxal, potassium silicate, sodium silicate, polyacrylate or its copolymer water-based resin, sulfonate Lignin, carboxymethylcellulose or other nanocellulose.
  • the compatibilizer is at least one selected from the following surfactants: cationic surfactants, anionic surfactants and nonionic surfactants.
  • the compatibilizer can be compounded with other common curing agents to increase the compatibility of the curing agent and wood fiber , to improve mixing uniformity. This can improve the cleanliness and environmental protection of the wood-based panel production and improve the mechanical strength of the wood-based panel. At the same time, it can reduce the amount of glue used, improve the effective utilization rate of the glue, and finally realize energy saving and emission reduction in the wood-based panel industry.
  • bio-adhesive including waterproof materials, flame-retardant materials, cross-linking agents, surface-active compatibilizers, defoamers, and the like.
  • waterproof materials including waterproof materials, flame-retardant materials, cross-linking agents, surface-active compatibilizers, defoamers, and the like.
  • the total solid content is 40-60%, which is used to make wood-based panels and other biological composite materials.
  • Flame retardant materials can be brominated flame retardants, aluminum hydroxide, magnesium hydroxide and silicon-based flame retardants.
  • the cross-linking agent can be DCP, BPO, DTBP, DBHP, double 25, PMDI, etc.
  • Surface active compatibilizers can be cationic surfactants, anionic surfactants, nonionic surfactants, zwitterionic surfactants.
  • the defoamer can be solid particle type, emulsion type, dispersion type, oil type or paste type defoamer.
  • the present invention also provides a preparation method of biocomposite material, which comprises: mixing raw material bioformaldehyde-free glue and filler, and pressing;
  • the curing agent and/or compatibilizer are mixed with the raw bioformaldehyde-free glue and filler, and then pressed; preferably, the filler is added in an amount of 60-90wt.%.
  • the amount of filler added refers to the mass percentage of the filler in the total raw material, and the total raw material refers to the general term of curing agent and/or compatibilizer, raw material bioformaldehyde-free glue, and filler.
  • the amount of filler added is 60wt.%, 70wt.%, 80wt.% or 90wt.%.
  • the pressing includes pre-pressing and hot pressing; pre-pressing is performed in a mold, and hot pressing is performed in a hot press; preferably, the conditions of hot pressing include: 3-10MPa pressure, 120-220°C, Pressing for 3-20 minutes; preferably, hot pressing conditions: 5-10MPa pressure, 150-180°C, pressing for 3-10 minutes.
  • the invention provides a preparation method of biological formaldehyde-free glue, which uses separation and extraction technology to separate distiller's grains from solid and liquid, extracts and concentrates the liquid part of distiller's grains containing a large amount of water-based protein, and produces a natural biological formaldehyde-free glue.
  • the preparation process of the biological formaldehyde-free glue does not need crushing and drying processes, and the liquid part of the separated aqueous protein can be directly concentrated to prepare the biological formaldehyde-free glue.
  • the bioformaldehyde-free adhesive has good adhesion, good water resistance, low cost and high solid content, and is easy to be popularized on artificial boards in large quantities. Since the raw material is a by-product of biological fermentation, the raw material itself is low-carbon, environmentally friendly and sustainable, which has important economic and social benefits for the energy saving and emission reduction of wood-based panels and the entire industrial chain.
  • Fig. 1 is the picture of the biocomposite material that the present invention produces
  • Fig. 2 is the bioformaldehyde-free glue produced in Example 1 of the present invention.
  • the present embodiment provides a kind of preparation method of biological formaldehyde-free glue, it comprises the steps:
  • the protein content in the biological formaldehyde-free glue is 50-60wt.%, and the cellulose content is 40-50wt.%.
  • the biological formaldehyde-free glue prepared in this embodiment is shown in FIG. 2 .
  • the present embodiment provides a kind of preparation method of biological formaldehyde-free glue, it comprises the steps:
  • the protein content in the biological formaldehyde-free glue is 55 ⁇ 5wt.%, and the cellulose content is 45 ⁇ 5wt.%.
  • This example provides a method for preparing biological formaldehyde-free glue. Compared with Example 1, the only difference is that the raw material is different, and the raw material in this example is 100 kg of cider residue.
  • the protein content in the biological formaldehyde-free glue is 55 ⁇ 5wt.%, and the cellulose content is 45 ⁇ 5wt.%.
  • This embodiment provides a biocomposite mat. Specifically, wood chips, wood particles or non-wood particles such as straw were mixed with the bioformaldehyde-free glue prepared in Example 1 (the mixing mass ratio was 80:20), and dried to a water content of about 4%. A cross-linking agent (resin) is then added to the mixture and mixed, and the resulting biocomposite is pre-pressed into a pre-paved mat formed from the biocomposite.
  • Biocomposite mats can be formed into particle board or particle board using conventional heat pressing techniques. (In addition, in other embodiments, it is also possible to mix the cross-linking agent with the bioformaldehyde-free glue, and then mix it with other biomass materials, and then manufacture the formaldehyde-free board).
  • the proportion of protein-containing bioglue in the biocomposite material can be in the range of 10-100 wt%, preferably in the range of 10-95 wt%, or 20-60 wt%, most preferably 20-50 wt%.
  • the protein content in the biocomposite board may be 5-30 wt%, preferably 5-15 wt%, most preferably 5-10 wt%.
  • This example provides a method for preparing a particle board.
  • a mixing device 100 grams of biological glue and 800 grams of wood particles are added. After mixing, the mixture was transferred to a 30 x 30 cm mold and pressed into a matrix. The matrix is then transferred to a heat press. Under 5MPa pressure, press at 200°C for 5 minutes to obtain a particleboard (see Figure 1).
  • bioformaldehyde-free glue is used to manufacture conventional wood-based panels (particle boards), and the density, internal bonding force, static bending strength and elastic modulus of the wood-based panels are compared.
  • bioformaldehyde-free glues prepared in Example 1 were used as experimental group samples for bonding of (upper) surface layer, core layer and (lower) surface layer, (upper) surface layer, core layer and (lower) surface layer
  • the surface layer corresponds to fine shavings, coarse shavings and fine shavings respectively.
  • Table 1 lists the bioglue weight and the weight (unit, g) of the coarse and fine shavings used in the preparation process of the surface layer and the core layer of the samples of each experimental group, and the addition settings of the crosslinking agent PMDI, water-based polyacrylate and glyoxal three groups, and the control group uses urea-formaldehyde glue as binder to compare the effect of bio-adhesive on the performance of particleboard.
  • the polypropylene resin is an aqueous polymer emulsion with a solid content of 50% and a pH of 5.
  • PMDI polymeric isocyanate, molecular weight 2000
  • glyoxal is (40% aqueous solution of glyoxal).
  • the particleboard prepared by the biological formaldehyde-free glue provided by the present invention has a large internal bonding force and good bonding performance.
  • bio-glue was prepared by the method in Example 1, and biomass raw materials and additives were added at the same time.
  • Additives include the remaining residue of recycled pulp, pulp black liquor (magnesium lignosulfonate MLS), PMDI.
  • the wood-based panels were manufactured according to the formula shown in Table 2, and the density, internal bonding force, static bending strength and elastic modulus of the wood-based panels were detected.

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Abstract

Disclosed are a biological formaldehyde-free adhesive, a biological composite material and a preparation method therefor, which relate to the technical field of formaldehyde-free adhesive preparation. The method comprises: performing solid-liquid separation on vinasse, extracting supernatant from the liquid part, and then concentrating to obtain a biological formaldehyde-free adhesive. The vinasse is subject to solid-liquid separation by using separation and extraction technology, and the liquid part of the vinasse containing a large amount of aqueous protein is extracted and concentrated to produce a natural biological formaldehyde-free adhesive. The preparation process for the biological formaldehyde-free adhesive odes not require a crushing and drying process, and the separated liquid part containing the aqueous protein can be directly concentrated to obtain the biological formaldehyde-free adhesive. The biological formaldehyde-free adhesive has good adhesiveness, good water resistance, low costs, and high solid content, and is easy to be widely promote on manmade boards. Since the raw material is a biological fermentation byproduct, the raw material itself is low-carbon, environmentally friendly and sustainable, which has important economic and social benefits for conserving energy and reducing emissions of manmade boards and the entire industrial chain.

Description

一种生物无醛胶、生物复合材料及其制备方法A kind of bioformaldehyde-free glue, biocomposite material and preparation method thereof 技术领域technical field
本发明涉及无醛胶制备技术领域,具体而言,涉及一种生物无醛胶、生物复合材料及其制备方法。The invention relates to the technical field of preparation of formaldehyde-free glue, in particular to a biological formaldehyde-free glue, a biological composite material and a preparation method thereof.
背景技术Background technique
人造板主要包括胶合板、刨花板、细木工板和纤维板四大类,其中胶合板是我国人造板的主导产品。进入21世纪以来,中国胶合板工业迅速发展,在基本满足国内市场需求的情况下,生产企业纷纷拓展国外市场。国产胶合板在国际市场上竞争力显著增强,市场份额逐步扩大。Wood-based panels mainly include four categories: plywood, particleboard, blockboard and fiberboard, among which plywood is the leading product of my country's wood-based panels. Since entering the 21st century, China's plywood industry has developed rapidly. While basically meeting the needs of the domestic market, manufacturers have expanded to foreign markets. The competitiveness of domestic plywood in the international market has been significantly enhanced, and the market share has gradually expanded.
目前除了胶合板中的建筑模板是利用酚醛胶压制而成的外,其它都是利用脲醛胶或三聚氰胺改性脲醛胶压制成的,仅用胶量最低的三合板每一张标准板用胶约为1公斤。据统计,胶粘剂中总量的3/4是用于木材加工,以三醛胶为主,用量极大。三醛胶是指以尿醛、酚醛、三聚氰胺甲醛为主要原料制备而得的粘接剂,它们和醋酸乙烯乳液组成了粘接剂的主力军。它们的主要市场是木材工业、建筑装璜、包装、纸管、胶合板和卷烟。这些胶由于生产工艺简单、使用方便、价格便宜,因而生产厂商很多,大部份木材加工厂都生产三醛胶。At present, except that the building formwork in plywood is made of phenolic glue, the others are made of urea-formaldehyde glue or melamine-modified urea-formaldehyde glue. Only the three-plywood with the lowest amount of glue is used for each standard board. Kilogram. According to statistics, 3/4 of the total amount of adhesives are used for wood processing, mainly trialdehyde glue, which is used in a huge amount. Trialdehyde glue refers to the adhesive prepared from urine aldehyde, phenolic formaldehyde, and melamine formaldehyde as the main raw materials. They and vinyl acetate emulsion form the main force of the adhesive. Their main markets are the wood industry, building decoration, packaging, paper tubes, plywood and cigarettes. Due to the simple production process, convenient use and low price of these glues, there are many manufacturers, and most wood processing factories produce trialdehyde glue.
近年来,甲醛的危害越来越受到重视,甲醛是一种无色易溶的刺激性气体,对人体有较大的伤害。含有甲醛胶粘剂制作的木制品用于室内,甲醛释放期可长达15年。因此人造板的污染主要是粘合剂中甲醛的释放,而要想彻底解决游离甲醛污染的问题,就必须研制开发新型绿色无醛粘合剂。In recent years, more and more attention has been paid to the harm of formaldehyde. Formaldehyde is a colorless and easily soluble irritating gas, which has great harm to the human body. Wood products made of formaldehyde-containing adhesives are used indoors, and the release period of formaldehyde can be as long as 15 years. Therefore, the pollution of wood-based panels is mainly the release of formaldehyde in the adhesive, and in order to completely solve the problem of free formaldehyde pollution, it is necessary to develop a new type of green formaldehyde-free adhesive.
另外,木料短缺问题早已凸显,在这种严峻形势下,非木质原料人造板生产得到了广泛的关注,例如秸秆板。胶粘剂是秸秆板制造的核心,直接影响板材的性能。最初采用传统木材刨花板的生产工艺,用脲醛树脂生产秸秆板,由于秸秆碎料表面的蜡质层会影响胶合,导致板材性能较差。后来又出现使用异氰酸酯胶粘剂(MDI),它应用于秸秆人造板领域,胶合问题得到较好解决,板材性能也得到改善,且不存在甲醛释放问题,胶合强度高,用胶量低,可在高含水率下胶合等优点。缺点是MDI对无机物也有良好的粘结性能,产品加热成型后脱模分离问题成为关键问题,因为MDI用量低而且有毒性,施胶的时候需要特别的设备且需要采取安全密封防护以保证生产环境空气中MDI含量非常低,同时和生物质材料能均匀混合。另外在热压阶段应采取相应措施防止发生粘板问题。措施有:(l)采用各种脱模剂,脱模剂分为外脱膜剂和内脱膜剂两种。外脱模剂通过在加热板表面预先制作脱膜剂涂层,在板坯上下表面喷洒液态辅助剂的方法来实现脱膜,但是需要定期制作涂层,影响生产的连续性。内脱模剂是将脱模剂、秸秆和MDI均匀混合在一起热,但是脱模效果不理想,MDI使用量较大,增加成本。(2)在表面覆以隔离层,板坯热压后再通过砂光把隔离层去除,这种方法工艺复杂,技术难度大。(3)在板坯中间层添加MDI,上下表层用脲醛树脂胶或酚醛树脂,这种方法存在施胶系统复杂,表层质量差等问题,效果不佳。In addition, the problem of wood shortage has long been highlighted. Under this severe situation, the production of non-wood-based wood-based panels has received extensive attention, such as straw boards. Adhesive is the core of straw board manufacturing and directly affects the performance of the board. At first, the production process of traditional wood particleboard was adopted, and urea-formaldehyde resin was used to produce straw boards. Because the waxy layer on the surface of straw scraps would affect the gluing, the performance of the boards was poor. Later, the use of isocyanate adhesive (MDI) appeared, which was applied in the field of straw wood-based panels. The problem of gluing was better solved, the performance of the board was also improved, and there was no problem of formaldehyde release. The gluing strength was high and the amount of glue used was low. Advantages such as gluing under moisture content. The disadvantage is that MDI also has good bonding properties to inorganic substances. The problem of mold release and separation after heating and forming of products has become a key issue. Because the amount of MDI is low and toxic, special equipment and safety sealing protection are required to ensure production. The content of MDI in ambient air is very low, and it can be evenly mixed with biomass materials. In addition, corresponding measures should be taken in the hot pressing stage to prevent the sticking problem. Measures are: (1) adopt various release agents, and release agents are divided into two types: external release agent and internal release agent. The external release agent realizes the release by pre-preparing a release agent coating on the surface of the heating plate and spraying a liquid auxiliary agent on the upper and lower surfaces of the slab, but the coating needs to be made regularly, which affects the continuity of production. The internal release agent is to mix the release agent, straw and MDI evenly and heat them together, but the release effect is not ideal, and the amount of MDI used is large, which increases the cost. (2) Cover the surface with an isolation layer, and then remove the isolation layer by sanding after the slab is hot-pressed. This method is complex and technically difficult. (3) Add MDI in the middle layer of the slab, and use urea-formaldehyde resin glue or phenolic resin for the upper and lower surface layers. This method has problems such as complex sizing system and poor surface quality, and the effect is not good.
为解决“三醛”胶的应用问题,板材市场上出现了大量的无醛胶,主要有3种类型:一是对原有的“三醛”胶进行改性,降低甲醛的含量,满足现行的国家标准,一般是添加能与甲醛反应的物质,如增大尿素或酚的用量,或在后期添加少量的尿素,三聚氰胺或酚类,降低胶粘剂中甲醛的含量,该法虽能减慢甲醛的释放速度,短时间能收到效果,但甲醛的释放仍无法避免;In order to solve the application problem of "trialdehyde" glue, a large number of formaldehyde-free glue appeared on the board market. There are mainly three types: one is to modify the original "trialdehyde" glue to reduce the content of formaldehyde and meet the current The national standard is generally to add substances that can react with formaldehyde, such as increasing the amount of urea or phenol, or adding a small amount of urea, melamine or phenol in the later stage to reduce the content of formaldehyde in the adhesive. Although this method can slow down the formation of formaldehyde The release speed can be achieved in a short time, but the release of formaldehyde is still unavoidable;
二是采用其它类型的胶,如白乳胶、EVA胶等,这类胶只能在木材加工中使用,如木材与木材之间的粘结,但不能用来制造胶合板。目前国外主要采用可乳化的异氰酸酯(水性聚氨酯)来做胶合板,这种胶不含甲醛,胶合强度高,耐水性好,是较理想的环保型胶粘剂,但因其价格较高,约为脲醛胶的8~10倍,应用受到限制。The second is to use other types of glue, such as white latex, EVA glue, etc. This type of glue can only be used in wood processing, such as the bonding between wood and wood, but it cannot be used to make plywood. At present, emulsifiable isocyanate (water-based polyurethane) is mainly used in foreign countries to make plywood. This glue does not contain formaldehyde, has high bonding strength and good water resistance. 8 to 10 times of that, the application is limited.
三是利用可再生的天然资源(如大豆蛋白粉,单宁、木质素、淀粉和纤维素等)进行改性,研制开发适合人造板工业使用的绿色环保型胶粘剂。利用这些资源生产的胶粘剂由于成本低,但是性能有缺陷,如能达到脲醛树脂胶粘剂的性能,就可取代脲醛树脂胶粘剂。The third is to use renewable natural resources (such as soybean protein powder, tannin, lignin, starch and cellulose, etc.) to modify and develop green and environmentally friendly adhesives suitable for the wood-based panel industry. The adhesives produced by using these resources are low in cost but have defects in performance. If they can achieve the performance of urea-formaldehyde resin adhesives, they can replace urea-formaldehyde resin adhesives.
前两类属于化学制剂类无醛胶,国内外近些年的研究趋向于生物制剂类无醛胶。目前市场上的化学制剂类无醛胶有水性高分子异氰酸酯胶粘剂等,生物制剂类无醛胶有无醛豆胶、变性淀粉基无醛胶粘剂等。而生物胶具有如下优势:原材料价格低廉;环境友好,资源可再生;科技的发展使生物胶性能更完善,新产品越来越多,近十几年以来,人们对以再生资源为原料制造胶粘剂日益重视,一些国家掀起了对大豆蛋白胶的研究高潮,传统的大豆蛋白胶粘接性差、耐水性差、成本也较高。而且施胶量大,黏度大,固含量低,很难在人造板上大量推广。The first two types belong to the chemical formulations formaldehyde-free glue, and the research at home and abroad in recent years tends to be biological formulations formaldehyde-free glue. At present, the chemical preparation-based formaldehyde-free adhesives on the market include water-based polymer isocyanate adhesives, etc., and the biological preparation-based formaldehyde-free adhesives include formaldehyde-free bean glue, modified starch-based formaldehyde-free adhesives, etc. Bio-glue has the following advantages: low raw material prices; environment-friendly, renewable resources; the development of science and technology has improved the performance of bio-glue, and there are more and more new products. More and more attention has been paid to it, and some countries have set off a research climax on soybean protein glue. The traditional soybean protein glue has poor adhesion, poor water resistance, and high cost. Moreover, the amount of sizing is large, the viscosity is high, and the solid content is low, so it is difficult to popularize it on wood-based panels.
目前,“木材胶粘剂及其制备方法”的发明专利公开了一种“泓涵无醛胶”,其以大豆豆粕为原料,经过提取蛋白质并使其改性,再添加一定的辅料后,经过特殊生物工程技术处理,获得的胶粘剂可达到预期的胶合强度,而且使用时不需要添加固化剂。但有研究表明这种材料如不用固化剂也很难达到I类胶合板的质量指标,同时在人造板的其他领域还存在发霉、变质等问题。At present, the invention patent of "wood adhesive and its preparation method" discloses a "Honghan formaldehyde-free adhesive", which uses soybean meal as raw material, extracts protein and modifies it, and then adds certain auxiliary materials. Bioengineering technology, the obtained adhesive can achieve the expected bonding strength, and no need to add curing agent when used. However, studies have shown that this material is difficult to reach the quality index of Class I plywood without curing agent, and there are also problems such as mildew and deterioration in other areas of wood-based panels.
江南大学(专利申请号:200510122796.9)公开了一种以大豆分离蛋白为基料的粉末生物胶粘剂。Jiangnan University (patent application number: 200510122796.9) discloses a powder bio-adhesive based on soybean protein isolate.
德华兔宝宝装饰新材股份有限公司公开了一种人造板用无醛胶粘剂(专利申请号:200510050471.4)。它是由聚乙烯醇、YH-络合剂、淀粉、BPA交联剂组成,经加料、调pH值、升温、保温反应、降温、出料工序制备而成主剂,以多异氰酸酯为固化剂。具体使用时,将主剂与固化剂异氰酸酯按一定的比例混合,搅拌均匀即可。使用本发明构成的产品,人造板生产车间内没有刺激性气味,且用其粘接的人造板等木制产品在强度方面也比脲醛树脂有所提高,无甲醛释放,但价格偏高。Dehua Rabbit Baby Decoration New Materials Co., Ltd. discloses a formaldehyde-free adhesive for wood-based panels (patent application number: 200510050471.4). It is composed of polyvinyl alcohol, YH-complexing agent, starch, and BPA crosslinking agent. The main agent is prepared by adding materials, adjusting pH value, heating, heat preservation reaction, cooling, and discharging. Polyisocyanate is used as curing agent. . For specific use, mix the main agent with the curing agent isocyanate in a certain proportion and stir evenly. Using the product of the invention, there is no irritating smell in the wood-based panel production workshop, and the wood products such as wood-based panels bonded with it have higher strength than urea-formaldehyde resin and no formaldehyde release, but the price is relatively high.
四川大学公开了一种阻燃型无甲醛木材胶粘剂及其制备方法(专利申请号:200610021957.X)。该发明提供的制备方法简单,工艺成熟,易于控制,但粘结力和耐水情况有待提高,且不是利用天然生物材料制备的。Sichuan University discloses a flame-retardant formaldehyde-free wood adhesive and a preparation method thereof (patent application number: 200610021957.X). The preparation method provided by the invention is simple, the process is mature, and it is easy to control, but the cohesive force and water resistance need to be improved, and it is not prepared by using natural biological materials.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种生物无醛胶、生物复合材料及其制备方法以解决上述技术问题。The object of the present invention is to provide a biological formaldehyde-free glue, a biological composite material and a preparation method thereof to solve the above technical problems.
本发明是这样实现的:The present invention is achieved like this:
本发明提供了一种生物无醛胶的制备方法,其包括:将酒糟进行固液分离,获得液体部分,然后将获得的液体部分进行浓缩,制得生物无醛胶。The invention provides a preparation method of biological formaldehyde-free glue, which comprises: solid-liquid separation of distiller's grains to obtain a liquid part, and then concentrating the obtained liquid part to prepare a biological formaldehyde-free glue.
发明人利用分离提取技术对酒糟进行固液分离,把酒糟含大量水性蛋白的液体部分提取并浓缩,生产一种天然生物无醛胶。该生物无醛胶制备过程无需粉碎和干燥工艺,直接对分离出的含水性蛋白的液体部分进行浓缩即可制得生物无醛胶。The inventor uses separation and extraction technology to separate solid and liquid from distiller's grains, extract and concentrate the liquid part of distiller's grains containing a large amount of water-based protein, and produce a natural biological formaldehyde-free gum. The preparation process of the biological formaldehyde-free glue does not need crushing and drying processes, and the liquid part of the separated aqueous protein can be directly concentrated to prepare the biological formaldehyde-free glue.
需要说明的是,发明人选择的原料为酒糟,而不是酒汁,原因在于发明人发现酒糟中分离出的液体部分在干燥后容易在液体表面形成一层膜,该膜不易溶解于水。It should be noted that the raw material chosen by the inventors is distiller's grains instead of wine juice, because the inventors found that the liquid part separated from the distiller's grains tends to form a film on the surface of the liquid after drying, and the film is difficult to dissolve in water.
需要说明的是,上述酒糟并不是干燥状态的酒糟,而是具有水性蛋白的酒渣,而干燥状态的酒渣需要先粉碎才能成胶,工艺繁杂,且存在蛋白的流失。It should be noted that the above-mentioned distiller's grains are not distiller's grains in a dry state, but distiller's grains with water-based protein, and the distiller's grains in a dry state need to be pulverized before they can be gelled. The process is complicated and there is a loss of protein.
在本发明应用较佳的实施方式中,上述固液分离是采用生物提取机(BIOPROCESSOR)、榨汁机、压滤机、螺杆挤压压滤或高速离心机的方式进行。In a preferred embodiment of the application of the present invention, the above-mentioned solid-liquid separation is carried out by means of a biological extractor (BIOPROCESSOR), a juice extractor, a filter press, a screw extrusion filter press or a high-speed centrifuge.
利用生物提取机,通过物理螺杆挤压,把酒糟中的固体纤维部分和液体部分分离,收集液体部分。Using a biological extractor, through physical screw extrusion, the solid fiber part and liquid part in distiller's grains are separated, and the liquid part is collected.
在本发明应用较佳的实施方式中,上述将液体部分根据固体含量进行浓缩,进行浓缩的方法包括不限于旋蒸法、减压浓缩、真空离心浓缩法、气流吹蒸法等方法。In a preferred embodiment of the application of the present invention, the above-mentioned liquid part is concentrated according to the solid content, and the methods for concentration include but are not limited to methods such as rotary evaporation, vacuum concentration, vacuum centrifugal concentration, and air blowing.
在本发明应用较佳的实施方式中,上述酒糟是选自如下至少一种酒的酒糟:啤酒、白酒、葡萄酒、威士忌酒、苹果酒、米酒以及工业酒精和生物能源酒精。In a preferred embodiment of the application of the present invention, the distiller's grains are distiller's grains of at least one wine selected from the following: beer, liquor, wine, whiskey, cider, rice wine, industrial alcohol and bioenergy alcohol.
本发明还提供了一种生物无醛胶的制备方法制备的生物无醛胶。The invention also provides the biological formaldehyde-free glue prepared by the preparation method of the biological formaldehyde-free glue.
在本发明应用较佳的实施方式中,上述生物无醛胶中的蛋白的质量占比为50-60%,生物无醛胶中的纤维素的质量占比为40-50%。In a preferred embodiment of the application of the present invention, the mass proportion of the protein in the biological formaldehyde-free glue is 50-60%, and the mass proportion of the cellulose in the biological formaldehyde-free glue is 40-50%.
本发明还提供了一种生物复合材料,生物复合材料的原料包括上述的生物无醛胶和填料;The present invention also provides a kind of biocomposite material, the raw material of biocomposite material comprises above-mentioned bioformaldehyde-free glue and filler;
优选地,生物复合材料为胶合板、刨花板、细木工板或纤维板。Preferably, the biocomposite material is plywood, particle board, blockboard or fibreboard.
本发明提供的生物无醛胶可以用于制造生物复合材料,包括无醛人造板,秸秆板和其他生物质复合材料。The biological formaldehyde-free glue provided by the invention can be used to manufacture biological composite materials, including formaldehyde-free artificial boards, straw boards and other biomass composite materials.
在本发明应用较佳的实施方式中,上述填料选自如下材料中的至少一种:木片、木颗粒、非木材颗粒、以及本发明过程酒糟分离出液体部分后剩下的生物质材料和秸秆;生物复合材料中的生物无醛胶的质量占比为10-100%;In a preferred embodiment of the application of the present invention, the above-mentioned filler is selected from at least one of the following materials: wood chips, wood particles, non-wood particles, and biomass materials and straw left after the liquid part is separated from distiller's grains in the process of the present invention ; The mass proportion of the bioformaldehyde-free glue in the biocomposite material is 10-100%;
优选地,生物复合材料中的生物无醛胶的质量占比为10-95%,更优选地,占比为20-60%,更优选地占比为20-50%;Preferably, the mass proportion of the biological formaldehyde-free glue in the biocomposite material is 10-95%, more preferably, the proportion is 20-60%, more preferably, the proportion is 20-50%;
优选地,生物复合材料中的蛋白的质量占比为5-30%,优选地,生物复合材料中的蛋白的质量占比为5-15%,更优选地,生物复合材料中的蛋白质量占比为5-10%。Preferably, the mass proportion of the protein in the biocomposite material is 5-30%, preferably, the mass proportion of the protein in the biocomposite material is 5-15%, more preferably, the mass proportion of the protein in the biocomposite material is The ratio is 5-10%.
上述的人造板产品(生物复合材料)无甲醛添加,无任何有毒有机化学品,不含任何有机溶剂,在100-220度温度下压制成板,同时可以实现高固体含量(50%以上)且与目前三醛胶具有类似的粘度,实现喷雾施胶工艺,可用于包括密度板,刨花板,欧松板等产品等制造,另外还可以制造非木质纤维基人造板,如秸秆板。The above-mentioned wood-based panel products (biocomposite materials) have no added formaldehyde, no toxic organic chemicals, and no organic solvents. They are pressed into panels at a temperature of 100-220 degrees, and at the same time can achieve high solid content (above 50%) and It has a similar viscosity to the current trialdehyde glue, realizes the spray sizing process, and can be used in the manufacture of products including density boards, particle boards, OSB boards, etc. In addition, it can also manufacture non-wood fiber-based wood-based panels, such as straw boards.
由于原材料是生物发酵副产物,原料本身低碳、环保且可持续,这对人造板以及整个行业产业链的节能减排有着重要的经济和社会效益。Since the raw material is a by-product of biological fermentation, the raw material itself is low-carbon, environmentally friendly and sustainable, which has important economic and social benefits for the energy saving and emission reduction of wood-based panels and the entire industrial chain.
在本发明应用较佳的实施方式中,上述生物复合材料还包括固化剂和/或增容剂;In a preferred embodiment of the application of the present invention, the biocomposite material further includes a curing agent and/or a compatibilizer;
优选地,固化剂选自如下至少一种的固化剂:固体固化剂和液态固化剂。Preferably, the curing agent is selected from at least one of the following curing agents: a solid curing agent and a liquid curing agent.
固体固化剂的实例包括2-甲基咪唑(Imicure AMI-2)、2-苯基咪唑(Curezol 2PZ)、2-苯基-4-甲基咪唑(Curezol 2P4MZ)、2-十七烷基咪唑(Curezol C17Z)、2-苯基-4,5-二羟甲基咪唑(Curezol 2PHZ-S)、2,4-二胺基-6(2'-甲基咪唑基-(1'))乙基-s-三嗪(Curezol 2MZ Azine)、2,4-二胺基-6(2'-甲基咪唑基-(1'))乙基-s-三嗪,异氰脲酸(Curezol 2MA-OK)、三 苯基膦、双氰胺、3-苯基-1,1-二甲基脲、5-胺基-1-萘酚、8-羟基喹啉、聚丙烯酰胺、尿素、石蜡,硅酸钾,硅酸钠及诸如此类。Examples of solid curing agents include 2-methylimidazole (Imicure AMI-2), 2-phenylimidazole (Curezol 2PZ), 2-phenyl-4-methylimidazole (Curezol 2P4MZ), 2-heptadecylimidazole (Curezol C17Z), 2-phenyl-4,5-dimethylimidazole (Curezol 2PHZ-S), 2,4-diamino-6(2'-methylimidazolyl-(1'))ethyl Diamino-s-triazine (Curezol 2MZ Azine), 2,4-diamino-6(2'-methylimidazolyl-(1'))ethyl-s-triazine, isocyanuric acid (Curezol 2MA -OK), triphenylphosphine, dicyandiamide, 3-phenyl-1,1-dimethylurea, 5-amino-1-naphthol, 8-hydroxyquinoline, polyacrylamide, urea, paraffin , potassium silicate, sodium silicate and the like.
液态固化剂的实例包括2-乙基-4-甲基咪唑、1-苄基-2-甲基-咪唑、环烷酸铜(II)、2-乙基己酸钴(II)、二氮杂二环十一碳烯、N,N-二甲基苯胺、N,N-二甲基甲苯胺、丙烯酸及诸如此类者。可使用纯的液态固化剂或可将其溶于溶剂中。亦可将如上所述之固体固化剂溶于适宜的溶剂中以使用呈液体形式的固化剂。Examples of liquid curing agents include 2-ethyl-4-methylimidazole, 1-benzyl-2-methyl-imidazole, copper(II) naphthenate, cobalt(II) 2-ethylhexanoate, diazo Heterobicycloundecene, N,N-dimethylaniline, N,N-dimethyltoluidine, acrylic acid and the like. The liquid curing agent can be used neat or it can be dissolved in a solvent. The solid curing agent described above may also be dissolved in a suitable solvent to use the curing agent in liquid form.
上述固化剂呈纯液体或溶液形式,并使用多孔颗粒以使其陷入的情况下,适宜的多孔颗粒包括(例如)矽石、氧化铝、沸石、分子筛、玻璃、碳黑、氮化硼、碳酸钙、黏土及聚合物,包括合成高分子聚合物如聚苯乙烯、聚丙烯酸酯、聚氯乙烯、聚乙烯醇、聚乙烯吡咯啶酮及聚胺基甲酸酯和天然高分子聚合物如天然木质素,磺酸盐木质素,淀粉及其改性淀粉,海藻酸及其盐,甲壳素及其衍生物如壳聚糖,甲基纤维素,羧甲基纤维素和其他纳米纤维素。Where the aforementioned curing agents are in pure liquid or solution form and porous particles are used to trap them, suitable porous particles include, for example, silica, alumina, zeolites, molecular sieves, glass, carbon black, boron nitride, carbonic acid Calcium, clay and polymers, including synthetic high molecular polymers such as polystyrene, polyacrylate, polyvinyl chloride, polyvinyl alcohol, polyvinylpyrrolidone and polyurethane and natural high molecular polymers such as natural Lignin, sulfonated lignin, starch and its modified starch, alginic acid and its salt, chitin and its derivatives such as chitosan, methylcellulose, carboxymethylcellulose and other nanocellulose.
优选地,固化剂选自丙烯酸交联剂、聚丙烯酰胺交联剂、尿素、石蜡、PMDI、乙二醛,硅酸钾,硅酸钠,聚丙烯酸酯或其共聚物水性树脂,磺酸盐木质素,羧甲基纤维素或其他纳米纤维素。Preferably, the curing agent is selected from acrylic acid crosslinking agent, polyacrylamide crosslinking agent, urea, paraffin, PMDI, glyoxal, potassium silicate, sodium silicate, polyacrylate or its copolymer water-based resin, sulfonate Lignin, carboxymethylcellulose or other nanocellulose.
增容剂选自如下表面活性剂中的至少一种:阳离子表面活性剂、阴离子表面活性剂和非离子表面活性剂。The compatibilizer is at least one selected from the following surfactants: cationic surfactants, anionic surfactants and nonionic surfactants.
通过在水性蛋白的结构中引进可与木材纤维素固化交联的高分子材料(固化剂)或增容剂,增容剂可与其他常见固化剂复合从而增加固化剂与木纤维的相容性,提升混合均匀性。这样可以提高人造板生产的清洁环保性,改善人造板的机械强度。同时可以减少胶水的使用量,提高胶合剂的有效利用率,最终实现人造板行业的节能减排。By introducing a polymer material (curing agent) or compatibilizer that can be cured and cross-linked with wood cellulose into the structure of the water-based protein, the compatibilizer can be compounded with other common curing agents to increase the compatibility of the curing agent and wood fiber , to improve mixing uniformity. This can improve the cleanliness and environmental protection of the wood-based panel production and improve the mechanical strength of the wood-based panel. At the same time, it can reduce the amount of glue used, improve the effective utilization rate of the glue, and finally realize energy saving and emission reduction in the wood-based panel industry.
需要说明的是,在一种实施方式中,生物胶中可以添加其他成分,包括防水材料,阻燃材料,交联剂,表面活性增容剂,消泡剂等。总固含量40-60%,用于制造人造板和其他生物复合材料。It should be noted that, in one embodiment, other components may be added to the bio-adhesive, including waterproof materials, flame-retardant materials, cross-linking agents, surface-active compatibilizers, defoamers, and the like. The total solid content is 40-60%, which is used to make wood-based panels and other biological composite materials.
阻燃材料可以是溴系阻燃剂、氢氧化铝、氢氧化镁以及硅系阻燃剂。交联剂可以是DCP、BPO、DTBP、DBHP、双25、PMDI等。表面活性增容剂可以是阳离子表面活性剂、阴离子表面活性剂、非离子表面活性剂、两性离子表面活性剂。消泡剂可以是固体颗粒型、乳液型、分散体型、油型或膏型消泡剂。Flame retardant materials can be brominated flame retardants, aluminum hydroxide, magnesium hydroxide and silicon-based flame retardants. The cross-linking agent can be DCP, BPO, DTBP, DBHP, double 25, PMDI, etc. Surface active compatibilizers can be cationic surfactants, anionic surfactants, nonionic surfactants, zwitterionic surfactants. The defoamer can be solid particle type, emulsion type, dispersion type, oil type or paste type defoamer.
本发明还提供了一种生物复合材料的制备方法,其包括:将原料生物无醛胶和填料进行混合,压制;The present invention also provides a preparation method of biocomposite material, which comprises: mixing raw material bioformaldehyde-free glue and filler, and pressing;
优选地,将固化剂和/或增容剂与原料生物无醛胶和填料混合,然后进行压制;优选地,填料的添加量为60-90wt.%。Preferably, the curing agent and/or compatibilizer are mixed with the raw bioformaldehyde-free glue and filler, and then pressed; preferably, the filler is added in an amount of 60-90wt.%.
在一种可选的实施方式中,填料的添加量是指填料占总原料的质量百分比,总原料是指固化剂和/或增容剂、原料生物无醛胶、填料的总称。In an optional embodiment, the amount of filler added refers to the mass percentage of the filler in the total raw material, and the total raw material refers to the general term of curing agent and/or compatibilizer, raw material bioformaldehyde-free glue, and filler.
在一种可选的实施方式中,填料的添加量为60wt.%、70wt.%、80wt.%或90wt.%。In an optional embodiment, the amount of filler added is 60wt.%, 70wt.%, 80wt.% or 90wt.%.
优选地,压制包括预压制和热压;预压制是在模具中进行压制,热压是在热压机中进行;优选地,热压的条件包括:3-10MPa压力,120-220℃下,压制3-20分钟;优选地,热压条件:5-10MPa压力,150-180℃下,压制3-10分钟。Preferably, the pressing includes pre-pressing and hot pressing; pre-pressing is performed in a mold, and hot pressing is performed in a hot press; preferably, the conditions of hot pressing include: 3-10MPa pressure, 120-220°C, Pressing for 3-20 minutes; preferably, hot pressing conditions: 5-10MPa pressure, 150-180°C, pressing for 3-10 minutes.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明提供了一种生物无醛胶的制备方法,利用分离提取技术对酒糟进行固液分离,把酒糟含大量水性蛋白的液体部分提取并浓缩,生产一种天然生物无醛胶。该生物无醛胶制备过程无需粉碎和干燥工 艺,直接对分离出的含水性蛋白的液体部分进行浓缩即可制得生物无醛胶。该生物无醛胶粘接性好、耐水性好、成本低、固含量高,易于在人造板上大量推广。由于原材料是生物发酵副产物,原料本身低碳、环保且可持续,这对人造板以及整个行业产业链的节能减排有着重要的经济和社会效益。The invention provides a preparation method of biological formaldehyde-free glue, which uses separation and extraction technology to separate distiller's grains from solid and liquid, extracts and concentrates the liquid part of distiller's grains containing a large amount of water-based protein, and produces a natural biological formaldehyde-free glue. The preparation process of the biological formaldehyde-free glue does not need crushing and drying processes, and the liquid part of the separated aqueous protein can be directly concentrated to prepare the biological formaldehyde-free glue. The bioformaldehyde-free adhesive has good adhesion, good water resistance, low cost and high solid content, and is easy to be popularized on artificial boards in large quantities. Since the raw material is a by-product of biological fermentation, the raw material itself is low-carbon, environmentally friendly and sustainable, which has important economic and social benefits for the energy saving and emission reduction of wood-based panels and the entire industrial chain.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明生产的生物复合材料的图片;Fig. 1 is the picture of the biocomposite material that the present invention produces;
图2为本发明实施例1生产的生物无醛胶。Fig. 2 is the bioformaldehyde-free glue produced in Example 1 of the present invention.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The characteristics and performance of the present invention will be described in further detail below in conjunction with the examples.
实施例1Example 1
本实施例提供了一种生物无醛胶的制备方法,其包括如下步骤:The present embodiment provides a kind of preparation method of biological formaldehyde-free glue, it comprises the steps:
取100公斤新鲜啤酒渣,加入生物提取机(BIOPROCESSOR),通过物理螺杆挤压,把啤酒渣中的固体纤维部分和液体部分分离,收集到60公斤液体,40公斤固体纤维。将60公斤液体部分进行静置 存放,得到上清液,把上清液分离,浓缩得到粘稠液体部分组成该发明的生物胶的主体部分。Take 100 kg of fresh beer dregs and add it to a biological extractor (BIOPROCESSOR). Through physical screw extrusion, the solid fiber part and liquid part in the beer dregs are separated, and 60 kg of liquid and 40 kg of solid fiber are collected. 60 kilograms of liquid parts are left to stand and stored to obtain the supernatant, and the supernatant is separated and concentrated to obtain the viscous liquid part to form the main part of the bioglue of the invention.
经检测,该生物无醛胶中的蛋白含量为50-60wt.%,纤维素含量为40-50wt.%。After testing, the protein content in the biological formaldehyde-free glue is 50-60wt.%, and the cellulose content is 40-50wt.%.
本实施例制备的生物无醛胶参照图2所示。The biological formaldehyde-free glue prepared in this embodiment is shown in FIG. 2 .
实施例2Example 2
本实施例提供了一种生物无醛胶的制备方法,其包括如下步骤:The present embodiment provides a kind of preparation method of biological formaldehyde-free glue, it comprises the steps:
取100公斤新鲜葡萄酒渣,加入生物提取机(BIOPROCESSOR),通过物理螺杆挤压,把葡萄酒渣中的固体纤维部分和液体部分分离,收集到60公斤液体,40公斤固体纤维。将60公斤液体部分进行静置存放,得到上清液,把上清液分离,浓缩得到粘稠液体部分组成该发明的生物胶的主体部分。Take 100 kg of fresh wine residue, add it to a biological extraction machine (BIOPROCESSOR), and separate the solid fiber part and the liquid part of the wine residue through physical screw extrusion, and collect 60 kg of liquid and 40 kg of solid fiber. 60 kilograms of liquid parts are left standing and stored to obtain a supernatant, and the supernatant is separated and concentrated to obtain a viscous liquid part to form the main part of the bioglue of the invention.
经检测,该生物无醛胶中的蛋白含量为55±5wt.%,纤维素含量为45±5wt.%。After testing, the protein content in the biological formaldehyde-free glue is 55±5wt.%, and the cellulose content is 45±5wt.%.
实施例3Example 3
本实施例提供了生物无醛胶的制备方法,与实施例1相比,区别仅在于原料不同,本实施例中的原料为100kg的苹果酒渣。This example provides a method for preparing biological formaldehyde-free glue. Compared with Example 1, the only difference is that the raw material is different, and the raw material in this example is 100 kg of cider residue.
经检测,该生物无醛胶中的蛋白含量为55±5wt.%,纤维素含量为45±5wt.%。After testing, the protein content in the biological formaldehyde-free glue is 55±5wt.%, and the cellulose content is 45±5wt.%.
实施例4Example 4
本实施例提供了一种生物复合材料垫。具体地,将木片,木颗粒或非木材颗粒如稻草与实施例1制备的生物无醛胶进行混合(混合质量比例是80:20),并干燥至含水量约为4%。然后在混合物中加入交联剂(树脂)并混合,并将所得的生物复合材料预压制成由生物复合材料形成的预铺装垫子。生物复合材料垫可以使用常规热压技术形成 刨花板或颗粒板。(此外,在其他实施方式中,也可以将交联剂和生物无醛胶混合后,再和其他生物质材料混合,然后制造无醛板材)。This embodiment provides a biocomposite mat. Specifically, wood chips, wood particles or non-wood particles such as straw were mixed with the bioformaldehyde-free glue prepared in Example 1 (the mixing mass ratio was 80:20), and dried to a water content of about 4%. A cross-linking agent (resin) is then added to the mixture and mixed, and the resulting biocomposite is pre-pressed into a pre-paved mat formed from the biocomposite. Biocomposite mats can be formed into particle board or particle board using conventional heat pressing techniques. (In addition, in other embodiments, it is also possible to mix the cross-linking agent with the bioformaldehyde-free glue, and then mix it with other biomass materials, and then manufacture the formaldehyde-free board).
在刨花板的制造中,生物复合材料中含蛋白质生物胶的比例可以在10-100wt%的范围内,优选在10-95wt%的范围内,或20-60wt%,最优选20-50wt%。生物复合板中的蛋白质含量可以为5-30wt%重量,优选5-15wt%,最优选5-10wt%。In the manufacture of particleboard, the proportion of protein-containing bioglue in the biocomposite material can be in the range of 10-100 wt%, preferably in the range of 10-95 wt%, or 20-60 wt%, most preferably 20-50 wt%. The protein content in the biocomposite board may be 5-30 wt%, preferably 5-15 wt%, most preferably 5-10 wt%.
实施例5Example 5
一种人造纤维板的制备方法,将木纤维和实施例1制备的生物无醛胶混合,生物无醛胶的添加量为100g;木纤维800g。用交联剂进行混合拌胶、干燥纤维、预成型纤维垫,最终热压以制造纤维板。A preparation method of artificial fiberboard, mixing wood fiber and the biological formaldehyde-free glue prepared in Example 1, the addition amount of the biological formaldehyde-free glue is 100g; wood fiber 800g. Mixing with crosslinking agent, drying fibers, preforming fiber mats, and finally hot pressing to make fiberboards.
实施例6Example 6
本实施例提供了一种刨花板的制备方法,一个混合设备中,加入100克生物胶,和800g木颗粒。混合后,将混合物转移到30×30cm的模具中并压成基质。然后将基质转移到热压机中。在5MPa压力,200℃下,压制5分钟,得到刨花板(参照图1所示)。This example provides a method for preparing a particle board. In a mixing device, 100 grams of biological glue and 800 grams of wood particles are added. After mixing, the mixture was transferred to a 30 x 30 cm mold and pressed into a matrix. The matrix is then transferred to a heat press. Under 5MPa pressure, press at 200°C for 5 minutes to obtain a particleboard (see Figure 1).
实验例1Experimental example 1
本实验例利用生物无醛胶进行常规人造板(刨花板)的制造,并对比人造板的密度、内结合力、静曲强度和弹性模量。In this experimental example, bioformaldehyde-free glue is used to manufacture conventional wood-based panels (particle boards), and the density, internal bonding force, static bending strength and elastic modulus of the wood-based panels are compared.
分别将14个实施例1制备的生物无醛胶作为实验组样本,用于(上)表面层、芯层和(下)表面层的粘接,(上)表面层、芯层和(下)表面层分别对应细刨花、粗刨花、细刨花。表1中列出了各实验组样本在表面层和芯层的制备过程中使用的生物胶重量以及粗、细刨花的重量(单位,g),交联剂的添加设置PMDI、水性聚丙烯酸酯和乙二醛三组,对照组以脲醛胶为粘结剂,以对比生物胶带来的刨花板的性能影响。14 bioformaldehyde-free glues prepared in Example 1 were used as experimental group samples for bonding of (upper) surface layer, core layer and (lower) surface layer, (upper) surface layer, core layer and (lower) surface layer The surface layer corresponds to fine shavings, coarse shavings and fine shavings respectively. Table 1 lists the bioglue weight and the weight (unit, g) of the coarse and fine shavings used in the preparation process of the surface layer and the core layer of the samples of each experimental group, and the addition settings of the crosslinking agent PMDI, water-based polyacrylate and glyoxal three groups, and the control group uses urea-formaldehyde glue as binder to compare the effect of bio-adhesive on the performance of particleboard.
聚丙烯树脂为水性高分子乳液,固体含量为50%,pH为5。PMDI(聚合异氰酸酯,分子量2000);乙二醛为(40%乙二醛水溶液)。The polypropylene resin is an aqueous polymer emulsion with a solid content of 50% and a pH of 5. PMDI (polymeric isocyanate, molecular weight 2000); glyoxal is (40% aqueous solution of glyoxal).
由表1可知,本发明提供的生物无醛胶制备出的刨花板内结合力大,具有良好的粘接性能。It can be seen from Table 1 that the particleboard prepared by the biological formaldehyde-free glue provided by the present invention has a large internal bonding force and good bonding performance.
表1刨花板的性能测试表。Table 1 Performance test table of particleboard.
Figure PCTCN2022105163-appb-000001
Figure PCTCN2022105163-appb-000001
Figure PCTCN2022105163-appb-000002
Figure PCTCN2022105163-appb-000002
实验例2Experimental example 2
本实验例将麦秸秆、啤酒渣胶提取后的酒糟生物质、工业麻纤维、棕榈纤维分别作为制备生物胶的原料,采用实施例1的方法分别制备生物胶,同时添加生物质原料,以及添加剂,添加剂包括再生纸浆剩余的残渣、纸浆黑液(木质素磺酸镁MLS)、PMDI。按照表2所示的配方制造人造板,检测人造板的密度、内结合力、静曲强度和弹性模量。In this experimental example, wheat straw, distiller's grain biomass extracted from beer residue gum, industrial hemp fiber, and palm fiber were used as raw materials for preparing bio-glue, respectively, and bio-glue was prepared by the method in Example 1, and biomass raw materials and additives were added at the same time. , Additives include the remaining residue of recycled pulp, pulp black liquor (magnesium lignosulfonate MLS), PMDI. The wood-based panels were manufactured according to the formula shown in Table 2, and the density, internal bonding force, static bending strength and elastic modulus of the wood-based panels were detected.
由表2可知,麦秸秆为制备生物胶的原料时,人造板的密度、内结合力、静曲强度和弹性模量更优。It can be seen from Table 2 that when wheat straw is used as the raw material for the preparation of bio-glue, the density, internal bonding force, static bending strength and elastic modulus of the wood-based panel are better.
表2不同生物胶原料制备人造板的性能测试表。Table 2 Performance test table of wood-based panels prepared from different bio-glue raw materials.
Figure PCTCN2022105163-appb-000003
Figure PCTCN2022105163-appb-000003
Figure PCTCN2022105163-appb-000004
Figure PCTCN2022105163-appb-000004
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种生物无醛胶的制备方法,其特征在于,其包括:将酒糟进行固液分离,将液体部分提取上清液后浓缩,制得生物无醛胶。A method for preparing biological formaldehyde-free glue, characterized in that it comprises: separating distiller's grains from solid and liquid, extracting the supernatant from the liquid part and then concentrating to obtain biological formaldehyde-free glue.
  2. 根据权利要求1所述的生物无醛胶的制备方法,其特征在于,所述固液分离是采用生物提取机、榨汁机、压滤机、螺杆挤压压滤或高速离心机的方式进行,获得液体部分。The preparation method of biological formaldehyde-free glue according to claim 1, characterized in that, the solid-liquid separation is carried out by means of biological extractor, juicer, filter press, screw extrusion filter press or high-speed centrifuge , to obtain the liquid fraction.
  3. 根据权利要求1所述的生物无醛胶的制备方法,其特征在于,所述的液体部分根据水份含量进行脱水,蒸发处理,获得固体含量15-50%。The preparation method of biological formaldehyde-free glue according to claim 1, characterized in that, the liquid part is dehydrated according to the water content and evaporated to obtain a solid content of 15-50%.
  4. 根据权利要求1或3所述的生物无醛胶的制备方法,其特征在于,所述酒糟是选自如下至少一种酒的酒糟:啤酒、白酒、葡萄酒、威士忌酒、苹果酒,米酒以及工业酒精和生物能源酒精。The preparation method of biological formaldehyde-free glue according to claim 1 or 3, characterized in that, the distiller's grains are distiller's grains selected from at least one of the following wines: beer, white wine, wine, whiskey, cider, rice wine and industrial Alcohol and bioenergy alcohol.
  5. 一种如权利要求1-4任一项所述的生物无醛胶的制备方法制备的生物无醛胶。A biological formaldehyde-free glue prepared by the preparation method of the biological formaldehyde-free glue as described in any one of claims 1-4.
  6. 根据权利要求5所述的生物无醛胶,其特征在于,所述生物无醛胶中的蛋白的质量占比为50-60%,所述生物无醛胶中的纤维素的质量占比为40-50%。The biological formaldehyde-free glue according to claim 5, characterized in that, the mass proportion of the protein in the biological formaldehyde-free glue is 50-60%, and the mass proportion of the cellulose in the biological formaldehyde-free glue is 40-50%.
  7. 一种生物复合材料,其特征在于,所述生物复合材料的原料包括权利要求5-6任一项所述的生物无醛胶和填料;A kind of biocomposite material, it is characterized in that, the raw material of described biocomposite material comprises the bioformaldehyde-free glue and filler described in any one of claim 5-6;
    优选地,所述生物复合材料为胶合板、刨花板、细木工板或纤维板。Preferably, the biocomposite material is plywood, particle board, blockboard or fiberboard.
  8. 根据权利要求7所述的生物复合材料,其特征在于,所述填料选自如下材料中的至少一种:木片、木颗粒、非木材颗粒、酒糟分离出液体后剩余的生物质材料和秸秆;所述生物复合材料中的生物无醛胶的质量占比为10-100%;The biocomposite material according to claim 7, wherein the filler is selected from at least one of the following materials: wood chips, wood particles, non-wood particles, remaining biomass material and straw after liquid is separated from distiller's grains; The mass proportion of the bioformaldehyde-free glue in the biocomposite material is 10-100%;
    优选地,所述生物复合材料中的生物无醛胶的质量占比为10-95%,更优选地,占比为20-60%,更优选地占比为20-50%;Preferably, the mass proportion of the biological formaldehyde-free glue in the biocomposite material is 10-95%, more preferably, the proportion is 20-60%, more preferably, the proportion is 20-50%;
    优选地,所述生物复合材料中的蛋白的质量占比为5-30%,优选地,所述生物复合材料中的蛋白的质量占比为5-15%,更优选地,所述生物复合材料中的蛋白质量占比为5-10%。Preferably, the mass proportion of the protein in the biocomposite material is 5-30%, preferably, the mass proportion of the protein in the biocomposite material is 5-15%, more preferably, the biocomposite The proportion of protein in the material is 5-10%.
  9. 根据权利要求7或8所述的生物复合材料,其特征在于,所述生物复合材料还包括固化剂和/或增容剂;The biocomposite material according to claim 7 or 8, wherein the biocomposite material further comprises a curing agent and/or a compatibilizer;
    优选地,所述固化剂选自如下至少一种的固化剂:固体固化剂和液态固化剂;Preferably, the curing agent is selected from at least one of the following curing agents: a solid curing agent and a liquid curing agent;
    优选地,固化剂选自丙烯酸交联剂、聚丙烯酰胺交联剂、尿素、石蜡、PMDI、乙二醛、硅酸钾、硅酸钠、聚丙烯酸酯或其共聚物水性树脂、磺酸盐木质素、羧甲基纤维素或其他纳米纤维素;Preferably, the curing agent is selected from acrylic acid crosslinking agent, polyacrylamide crosslinking agent, urea, paraffin, PMDI, glyoxal, potassium silicate, sodium silicate, polyacrylate or its copolymer water-based resin, sulfonate lignin, carboxymethylcellulose or other nanocellulose;
    所述增容剂选自如下表面活性剂中的至少一种:阳离子表面活性剂、阴离子表面活性剂和非离子表面活性剂。The compatibilizer is selected from at least one of the following surfactants: cationic surfactants, anionic surfactants and nonionic surfactants.
  10. 一种如权利要求7-9任一项所述的生物复合材料的制备方法,其特征在于,其包括:将原料生物无醛胶和填料进行混合,压制;A method for preparing a biocomposite material as claimed in any one of claims 7-9, characterized in that it comprises: mixing raw material bioformaldehyde-free glue and filler, and pressing;
    优选地,将固化剂和/或增容剂与原料生物无醛胶和填料混合,然后进行压制;优选地,所述填料的添加量为60-90wt.%;Preferably, the curing agent and/or compatibilizer are mixed with raw bioformaldehyde-free glue and filler, and then pressed; preferably, the filler is added in an amount of 60-90wt.%;
    优选地,所述压制包括预压制和热压;所述预压制是在模具中进行压制,所述热压是在热压机中进行;优选地,所述热压的条件包括:3-10MPa压力,120-220℃下,压制3-20分钟;优选地,所述热压的条件包括:5-10MPa压力,150-180℃下,压制3-10分钟。Preferably, the pressing includes pre-pressing and hot pressing; the pre-pressing is carried out in a mold, and the hot pressing is carried out in a hot press; preferably, the conditions of the hot pressing include: 3-10MPa Pressing at 120-220° C. for 3-20 minutes; preferably, the hot pressing conditions include: 5-10 MPa pressure at 150-180° C. for 3-10 minutes.
PCT/CN2022/105163 2021-07-12 2022-07-12 Biological formaldehyde-free adhesive, biological composite material and preparation method therefor WO2023284729A1 (en)

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