WO2023284383A1 - Electrochemical device and electronic device - Google Patents

Electrochemical device and electronic device Download PDF

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Publication number
WO2023284383A1
WO2023284383A1 PCT/CN2022/091727 CN2022091727W WO2023284383A1 WO 2023284383 A1 WO2023284383 A1 WO 2023284383A1 CN 2022091727 W CN2022091727 W CN 2022091727W WO 2023284383 A1 WO2023284383 A1 WO 2023284383A1
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WO
WIPO (PCT)
Prior art keywords
coating
pole piece
edge
active material
electrochemical device
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PCT/CN2022/091727
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French (fr)
Chinese (zh)
Inventor
周卫源
戴志芳
龙海
张青文
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宁德新能源科技有限公司
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Publication of WO2023284383A1 publication Critical patent/WO2023284383A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/133Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/027Negative electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the embodiments of the present application relate to the technical field of batteries, and in particular, to an electrochemical device and an electronic device.
  • the electrochemical device has a battery cell and a casing for containing the battery cell.
  • the battery cell generally includes a stacked pole piece and a diaphragm.
  • the pole piece has a current collector and an active material layer disposed on the surface of the current collector.
  • an active material layer 11 is set on a metal foil 12, and the area where the active material layer 11 is located at the edge of the metal foil 12 will be affected by surface energy and gravity.
  • the outer expansion causes the edge of the pole piece to form a thinned region 13, the thickness of the thinned region 13 is smaller than the thickness of the middle region 14, and the width of the thinned region is larger, which will cause the electrochemical device to precipitate lithium and reduce the energy of the electrochemical device. density.
  • the corner 15 will be formed in the head and tail regions of the diaphragm. Since the corner 15 is relatively large, it will cause Lithium separation in the electrochemical device will also reduce the energy density of the electrochemical device, thereby affecting the performance of the electrochemical device.
  • embodiments of the present application provide an electrochemical device with better performance and an electronic device using the electrochemical device.
  • the present application provides an electrochemical device, which includes an electric core and a casing for accommodating the electric core.
  • the electric core includes a wound first pole piece, a second pole piece, and a and the diaphragm between the second pole piece.
  • the first pole piece includes a current collector
  • the current collector includes a first surface facing the inside of the battery core and a second surface away from the inside of the battery core;
  • the tab is electrically connected to the current collector and protrudes from the current collector;
  • the first The active material layer is disposed on the first surface and includes a main coating and an edge coating.
  • the edge coating is located on the side of the main coating facing the tab, and is adjacent to or partially overlapped with the main coating,
  • the main coating and the edge coating are extended in a strip shape, and the length of the edge coating is longer than the length of the main coating.
  • the first direction is the direction in which the tab extends out of the current collector, and the second direction is the first The winding direction of the pole piece; the second active material layer is arranged on the second surface.
  • a relatively long edge coating is arranged on the edge of the main body coating, which increases the thickness of the edge area of the active material layer, reduces the angular position of the active material layer at the head and tail of the pole piece, and improves the electrochemical device. energy density, and reduces the risk of lithium precipitation.
  • the winding starting end of the first pole piece includes a single-sided area
  • the first surface located in the single-sided area is only provided with an edge coating
  • the second surface located in the single-sided area is provided with an edge coating.
  • the surface is provided with a second active material layer.
  • the winding starting end of the first pole piece further includes an empty foil area, and the empty foil area is closer to the head of the winding starting end of the first pole piece than the single-sided area
  • the first surface located in the empty foil area is only provided with an edge coating
  • the second surface located in the empty foil area is an empty current collector. The setting of the empty foil area improves the problem of coiling on one side of the pole piece during the winding process, thereby facilitating the winding of the pole piece.
  • the second active material layer includes a main part and an edge part, and along the first direction, the edge part is located on the side of the main part facing the tab, and is adjacent to or partially overlapped with the main part; In the second direction, the main body portion and the edge portion extend in a strip shape. In this way, the second active material layer can play a role similar to that of the first active material layer, and jointly weaken the influence of the weakened area and the angular position on the energy density of the battery cell.
  • the ratio of the thickness of the edge coating to the thickness of the main coating is k, 0.8 ⁇ k ⁇ 1.2.
  • the thickness of the edge coating is 50-150 ⁇ m, and/or the width of the edge coating is 1-20 mm.
  • the tab and the current collector are integrally formed.
  • the first pole piece is an anode pole piece.
  • both the main body coating and the edge coating include an anode active material and a binder
  • the anode active material includes artificial graphite, natural graphite, graphene, carbon nanotubes, mesocarbon microspheres, soft At least one of carbon, hard carbon, silicon carbon, silicon alloy, silicon crystal, lithium titanate, and tin oxide
  • binders include polyvinylidene fluoride, polytetrafluoroethylene, fluorinated rubber, polyurethane, and styrene-butadiene rubber , polyacrylic acid, sodium polyacrylate, polyvinyl alcohol, alginic acid, sodium alginate at least one.
  • the present application provides an electronic device, including the above-mentioned electrochemical device, and the electrochemical device is used to supply power to the electronic device.
  • the above-mentioned electrochemical device and electronic device have an edge coating on the edge of the main coating of the active material layer. Compared with the traditional electrochemical device, on the one hand, it weakens the active material layer in the slurry state.
  • the outer expansion increases the thickness of the edge region of the active material layer, thereby improving the energy density of the electrochemical device;
  • the contraction at the head and tail of the pole piece in the material state reduces the angular position of the active material layer at the head and tail of the pole piece, thereby increasing the energy density of the electrochemical device.
  • the multilayer pole pieces are stacked more tightly in the edge region, reducing the ion transmission path, Reduce the possibility of lithium analysis.
  • FIG. 1 is a cross-sectional view of a pole piece of an electrochemical device in the prior art in a coating process
  • Fig. 2 is a schematic structural view of the pole piece of the prior art electrochemical device in the coating process
  • Fig. 3 is a schematic structural diagram of a first pole piece according to an embodiment of the present application.
  • Fig. 4 is a sectional view of the first pole piece of the embodiment shown in Fig. 3;
  • FIG. 5 is a schematic structural diagram of the intermediate state of the first pole piece in the coating process according to an embodiment of the present application.
  • Fig. 6 is a schematic structural view of the first pole piece before cutting according to an embodiment of the present application.
  • Fig. 7 is a schematic structural diagram of a first pole piece according to an embodiment of the present application.
  • Fig. 8 is a sectional view of the first pole piece of the embodiment shown in Fig. 7;
  • Fig. 9 is a schematic structural diagram of a first pole piece according to an embodiment of the present application.
  • Fig. 10 is a sectional view of the first pole piece of the embodiment shown in Fig. 9;
  • Fig. 11 is a schematic structural diagram of a first pole piece according to an embodiment of the present application.
  • Fig. 12 is a sectional view of the first pole piece of the embodiment shown in Fig. 11;
  • Fig. 13 is a cross-sectional view of the first pole piece according to an embodiment of the present application.
  • Fig. 14 is a data comparison diagram of the pole piece thickness of Example 1 of the present application and Comparative Example 1;
  • FIG. 15 is a data comparison chart of the cell thickness of Example 1 and Comparative Example 1 of the present application.
  • the electrochemical device includes an electric core and a case for accommodating the electric core.
  • the electric core includes a first pole piece, a second pole piece, and a diaphragm located between the first pole piece and the second pole piece, and the first pole piece, the diaphragm, and the second pole piece are wound in one roll Wound around the surface as the center to form a wound battery.
  • the first pole piece 100 includes a current collector 110 , a tab 120 electrically connected to the current collector 110 , and a first active material layer 130 disposed on the first surface of the current collector 110 .
  • the second active material layer 140 on the second surface of the current collector 110 and the tab 120 protrude from the current collector 110 along the first direction.
  • the first surface refers to the surface of the current collector 110 facing the inside of the battery cell, that is, the surface facing the above-mentioned winding surface is the first surface; the second surface refers to the surface of the current collector 110 facing away from the inside of the battery cell.
  • the first active material layer 130 includes a main coating 131 and an edge coating 132, the edge coating 132 is located on the side of the main coating 131 facing the tab 120 along the first direction, and is adjacent to the main coating 131 or partially overlap.
  • the overlapping area can be the edge coating 132 superimposed on the main coating 131 , or the main coating 131 superimposed on the edge coating 132 .
  • the main coating 131 and the edge coating 132 extend in a strip shape, and the length of the edge coating 132 is longer than that of the main coating 131 along the second direction.
  • the main coating 131 and the edge coating 132 are strip-shaped rectangles, and extend parallel to each other along the second direction, the length of the edge coating 132 is greater than the length of the main coating 131, that is, At the end of a pole piece 100 , the end of the edge coating 132 will exceed the end of the main coating 131 , and the end of the first active material layer 130 on the first pole piece 100 is uneven.
  • the first direction is the direction in which the tab 120 protrudes from the current collector 110
  • the second direction is the winding direction of the first pole piece 100. It can also be understood that when the first pole piece 100 is strip-shaped, the second pole piece One direction is the width direction of the first pole piece 100 , and the second direction is the length direction of the first pole piece 100 .
  • FIG. 5 shows the morphology of the first pole piece 100 during the coating process.
  • the slurry of the main coating 131 and the slurry of the edge coating 132 are respectively injected into the corresponding feeding system, and coated on the surface of the metal foil 200 simultaneously through the coating die.
  • the edge coating 132 slurry can be continuously coated without interruption, and the main coating 131 slurry can be continuously coated. Intermittent coating.
  • the first surface of the metal foil 200 is coated with the slurry of the first active material layer 130, and the second surface is coated with the slurry of the second active material layer 140 (not shown in the figure).
  • the two edges of the metal foil 200 along the first direction are blank metal foils, which are not coated with the slurry of the first active material layer 130 and the slurry of the second active material layer 140 .
  • the intermediate shape of the first pole piece 100 shown in Figure 5 is die-cut and divided into tabs and strips, and the above-mentioned two edge regions are formed by laser die-cutting.
  • a plurality of tabs 120 are divided from the middle of the main body coating along the second direction to obtain the shape of the first pole piece 100 before cutting as shown in FIG. 6 .
  • the first pole piece 100 shown in FIG. 6 is cut along the first direction to obtain the first pole piece 100 shown in FIG. 7 .
  • cutting can be carried out from the joint of the main coating 131 and the blank metal foil formed by the gap coating 132 (ie, the end of the main coating 131 ), so as to obtain different rolls Around the start and end.
  • the blank metal foil formed by gap coating can be cut from the center line, so as to obtain the same winding start end and head and tail ends.
  • the edge coating 132 slurry is also coated on the edge of the main body coating 131 slurry, the existence of the edge coating 132 slurry is very important for the main body coating.
  • the expansion of the slurry of the layer 131 plays a certain blocking effect, thereby alleviating the thinning of the edge area of the active material layer caused by the expansion of the slurry of the main coating 131, which is conducive to increasing the thickness of the edge area of the active material layer.
  • the energy density of the electrochemical device is improved.
  • edge coating 132 slurry is coated continuously and main body coating 131 slurry is gap coating
  • edge coating 132 slurry can weaken main coating 131 slurry state when the pole piece head and The shrinkage of the tail reduces the angular position of the active material layer at the head and tail of the pole piece, thereby increasing the energy density of the electrochemical device.
  • the stacking of multi-layer pole pieces is more compact than that of the existing chemical device during the flat plate hot pressing process of the electrochemical device, which reduces the ion transmission path and reduces the The possibility of lithium analysis occurs.
  • the current collector 110 and the tab 120 are integrally formed by die-cutting, and there are multiple tabs 120 . It should be understood that, along the second direction, the distance between the tabs 120 can also be set according to the width of the battery core and the number of winding layers, and the number of tabs 120 can also be set as a single.
  • the winding starting end of the first pole piece 100 includes a single-sided region 101 .
  • the winding starting end of the first pole piece refers to the part from the head of the pole piece to the beginning of the double-sided area 102 of the pole piece according to the winding direction
  • the double-sided area 102 refers to the current collector 110
  • the surface of each is provided with an active material layer. Specifically, in the single-sided region 101 , only the edge coating 132 is provided on the first surface of the current collector 110 without the main coating 131 , and the second active material layer 140 is provided on the second surface of the current collector 110 .
  • the winding starting end of the first pole piece 100 also includes an empty foil area 103, and the empty foil area 103 is compared with the single-sided area 101 The head closer to the winding start end of the first pole piece 100 .
  • the empty foil area 103 only the edge coating 132 is provided on the first surface of the current collector 110, and the main coating 131 is not provided, and the second active material layer 140, that is, the second active material layer 140 of the current collector 110 is not provided on the second surface of the current collector 110.
  • the second surface of is an empty current collector.
  • the empty foil area 103 By setting the empty foil area 103 at the starting end of the winding, and the empty foil area 103 is also provided with an edge coating, it can not only solve the problem that the head of the cell is thinner than the middle of the cell, but also improve the first pole in the winding process.
  • the winding problem of the single-side region 101 of the sheet 100 is eliminated, thereby facilitating the winding of the first pole piece 100 .
  • the winding starting end of the first pole piece 100 also includes an empty foil area 103, and the empty foil area 103 is compared with the single-sided area 101 The head closer to the winding start end of the first pole piece 100 .
  • the empty foil area 103 the first active material layer 130 is not provided on the first surface of the current collector 110, that is, the main coating 131 and the edge coating 132 are not provided on the first surface, and the second surface of the current collector 110 is not provided.
  • the second active material layer 140 that is, the second surface is an empty current collector.
  • the empty foil area 103 is not provided with an active coating, which can improve the rolling problem of the single-sided area 101 of the first pole piece 100 in the winding process, thereby benefiting the first pole piece. 100's of winding.
  • the edge coating 132 slurry is coated continuously, therefore, the edge coating 132 on the first pole piece 100 is continuously and uninterruptedly distributed.
  • the edge coating 132 slurry can also be coated in gaps, so that the edge coating 132 on the first pole piece 100 is distributed in a dotted line, that is, the edge coating 132 on the first pole piece 100 is multi-segment , set at intervals from each other.
  • the lengths of each segment of the edge coating distributed in a dotted line shape can be the same or different, and the distance between two adjacent segments can be the same or different.
  • some of the wound layers have an edge coating, and some of the wound layers do not have an edge coating.
  • one winding layer is provided with an edge coating, and the adjacent winding layer is not provided with an edge coating.
  • the thickness of the end of the cell can be controlled by controlling the number of layers of the edge coating on the wound cell.
  • the thickness of the edge coating is greater than or equal to the thickness of the main coating.
  • the ratio of the thickness of the edge coating to the thickness of the main coating is k, and k ranges from 0.8 to 1.2.
  • the ratio of the thickness of the edge coating to the thickness of the main coating is 0.8, 0.9, 1, 1.01, 1.03, 1.05, 1.07, 1.09, 1.11, 1.13, 1.15, 1.17, 1.19, 1.2 or any two of the above values. range of composition.
  • the thickness of the edge coating is 50-150 ⁇ m, for example, in some embodiments, the thickness of the edge coating is 70-130 ⁇ m; in some embodiments, the thickness of the edge coating is is 90-110 ⁇ m; in some embodiments, the thickness of the edge coating is 60 ⁇ m, 80 ⁇ m, 100 ⁇ m, 120 ⁇ m or a range composed of any two values above.
  • the width of the edge coating is 1-20 mm, for example, in some embodiments, the width in the edge coating is 5-15 mm; in some embodiments, the width in the edge coating 8-10mm; in some embodiments, the width of the edge coating is 2mm, 4mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm or a range composed of any two of the above values.
  • the thickness of the edge coating can be set according to the thickness of the main coating, and the width of the edge coating can be set according to the width of the main coating.
  • the first pole piece is an anode pole piece
  • the current collector may include copper foil, copper alloy foil, nickel foil, stainless steel foil, titanium foil, nickel foam, copper foam or a composite current collector Wait.
  • the first active material layer is an anode active material layer, including an anode active material and a binder, that is, both the main coating layer and the edge coating include an anode active material and a binder.
  • the composition of the main coating can be the same as that of the edge coating, or it can be different.
  • the composition of the body coating is different from the composition of the edge coating, for example, the gram volume of the anode active material of the body coating is less than the gram volume of the anode active material material of the edge coating, thereby improving the dynamics of the edge of the pole piece Chemical performance, prevent edge lithium precipitation.
  • the type or amount of the main coating binder is different from that of the edge coating, so that the bonding force between the main coating and the current collector is greater than that between the edge coating and the current collector. Adhesion, so as to prevent the edge coating from easily expanding or falling off from the current collector, and improve the safety performance of the cell.
  • the anode active material includes artificial graphite, natural graphite, graphene, carbon nanotube, mesocarbon microsphere, soft carbon, hard carbon, silicon carbon, silicon alloy, silicon crystal, lithium titanate , at least one of tin oxide.
  • the binder includes polyvinylidene fluoride, polytetrafluoroethylene, fluorinated rubber, polyurethane, styrene-butadiene rubber, polyacrylic acid, sodium polyacrylate, polyvinyl alcohol, alginic acid, alginic acid at least one of sodium.
  • the main body coating and/or the edge coating also include a thickener, and the thickener includes carboxymethyl cellulose, hydroxypropyl cellulose , at least one of hydroxypropyl methylcellulose.
  • the main body coating and/or the edge coating also include a conductive agent
  • the conductive agent may include carbon-based materials (for example, natural graphite, artificial graphite, carbon black, etc.) , acetylene black, ketjen black, carbon fibers, etc.), metal-based materials (e.g., metal powders, metal fibers, etc., including, for example, copper, nickel, aluminum, silver, etc.), conductive polymers (e.g., polyphenylene derivatives ) at least one of.
  • the first pole piece may also be a cathode pole piece, and correspondingly, the current collector may include aluminum foil, aluminum alloy foil, or a composite current collector.
  • the first active material layer is a cathode active material layer, including a cathode active material and a binder, that is, both the main coating layer and the edge coating include a cathode active material and a binder.
  • the cathode active material layer may also include thickeners and/or conductive agents according to dispersibility and/or conductivity needs.
  • the cathode active material includes lithium iron phosphide, lithium iron manganese phosphide, lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide At least one of lithium nickel cobalt aluminum oxide, lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, and lithium iron phosphate.
  • binders, thickeners, and conductive agents in the cathode active material layer may be the same as or different from the corresponding materials in the above-mentioned anode active material layer.
  • the second active material layer 140 is integrally coated with the second active material layer slurry, that is, the second active material layer 140 does not distinguish between the main coating and the edge coating. In this way, in the case that the first active material layer 130 satisfies the performance design requirements, designing the second active material layer 140 in this way can simplify the coating process and reduce the production cost.
  • the second active material layer 140 may also adopt a coating process similar to that of the first active material layer 130 , so as to form a coating structure similar to that of the first active material layer 130 .
  • the second active material layer 140 also includes a main body portion 141 and an edge portion 142.
  • the edge portion 142 is located on the side of the main body portion facing the tab 120, and is adjacent to or adjacent to the main body portion 141. partially overlap.
  • the main body portion 141 of the second active material layer 140 has the same structure (such as thickness, width) and material (such as material composition, performance parameters) of the main coating layer 131 of the first active material layer 130 in any of the above methods,
  • the structure and material of the edge portion 142 of the second active material layer 140 are the same as those of the edge coating layer 132 of the first active material layer 130 in any of the above embodiments, and will not be repeated here.
  • the second active material layer on the second surface of the current collector can weaken the influence of the thinned area and angular position on the energy density of the cell through the setting of the edge, thereby improving the energy density of the cell together with the first active material layer on the first surface. energy density.
  • the electrochemical device includes a lithium ion battery, but the application is not limited thereto.
  • the electrochemical device may also include an electrolyte.
  • the electrolyte may be one or more of a gel electrolyte, a solid electrolyte and an electrolytic solution, and the electrolytic solution includes a lithium salt and a non-aqueous solvent.
  • the lithium salt is selected from one or more of LiPF6, LiBF4, LiAsF6, LiClO4, LiB(C6H5)4, LiCH3SO3, LiCF3SO3, LiN(SO2CF3)2, LiC(SO2CF3)3, LiSiF6, LiBOB or lithium difluoroborate.
  • LiPF6 is chosen for lithium salt because of its high ionic conductivity and improved cycle characteristics.
  • the electrochemical device includes a housing for accommodating the wound battery in the above embodiment.
  • the housing may be an aluminum-plastic film, which includes a nylon layer, an aluminum foil layer and PP layer.
  • the shell can also be an insulated steel shell, aluminum shell, plastic shell, or the like.
  • Embodiments of the present application also provide an electronic device including the above electrochemical device.
  • the electronic device in the embodiment of the present application is not particularly limited, and it may be used in any electronic device known in the prior art.
  • electronic devices may include, but are not limited to, notebook computers, pen-based computers, mobile computers, e-book players, cellular phones, portable fax machines, portable copiers, portable printers, headsets, VCRs, LCD TVs, portable cleaners, portable CD players, mini discs, transceivers, electronic organizers, calculators, memory cards, portable tape recorders, radios, backup power supplies, motors, cars, motorcycles, power-assisted bicycles, bicycles, Lighting appliances, toys, game consoles, clocks, electric tools, flashlights, cameras, large household storage batteries and lithium-ion capacitors, etc.
  • the first pole piece preparation process of embodiment 1 is as follows:
  • the coating machine Inject the prepared main coating slurry and edge coating slurry into the corresponding feeding system respectively, and adjust the coating machine according to the parameters such as coating weight, coating width and coating length, in which the main coating is intermittently coated Cloth, continuous coating of the edge coating, the main coating slurry and the edge coating slurry are simultaneously coated on one side surface of the copper foil with a thickness of 6 microns, and the other side surface of the copper foil. And according to the parameter settings such as compaction density and cold pressing thickness, start cold pressing to obtain the intermediate state of the compacted pole piece.
  • the parameters of the intermediate state pole piece are shown in Table 1.
  • the pre-cut pole piece is cut, and the prepared negative pole piece and separator are stacked and wound to obtain a wound battery.
  • test the thickness change data of the wound cell in the first direction Specifically, 18 point values are continuously measured at intervals of 1 mm from the head of the battery cell (the side where the tab is released) to the tail of the battery cell (the side where the tab is not released). The above test results are shown in Table 4.
  • the first pole piece preparation process of comparative example 1 is as follows:
  • Example 1 The difference from Example 1 is that only one kind of slurry for the anode active material layer is prepared: mix the anode active material graphite, binder styrene-butadiene rubber, and thickener carboxymethyl cellulose in a mass ratio of 96:3:1 , add water and stir to obtain a coating slurry with a solid content of 45% and a viscosity of 4500mPa.s; during coating, the anode active material layer slurry is intermittently mopped on the surface of the copper foil. All the other preparation processes are the same as in Example 1.
  • the size of the corner can be tested by the following method: intercept the pole piece sample containing the corner (the head and tail of the pole piece), take a CCD shot at the corner, and carry out circular fitting on the corner by the computer, and the fitting
  • the radius R of the circle is the size of the corner.
  • Coating category Coating weight g/1540.25mm 2 Coating film width mm Compaction densityg/cc Thickness after cold pressing um Body Coating 0.142 81 1.71 113.8 edge coating 0.148 5 1.71 116.1
  • the thickness of the edge of the pole piece on the tab side of the pole piece of Example 1 is significantly greater than that of Comparative Example 1.
  • the thickness of the pole piece gradually increases from the pole piece edge to the pole piece middle, and when the thickness change is continuously small (such as the difference is not more than 3 microns), it can be considered to have transitioned to the normal thickness area of the pole piece, while from the pole piece edge
  • the region where the difference to the smaller thickness change first occurs is considered to be the thinned region of the pole piece.
  • the width of the thinned region of Comparative Example 1 is greater than 10 mm, while the width of the thinned region of Example 1 is 6 mm, and the width of the thinned region of Example 1 is significantly smaller than the width of the thinned region of Comparative Example 1 , so it has obvious improvement effect on the energy density of the electrochemical device with the first pole piece.
  • Example 1 As can be seen from Table 3, compared with Comparative Example 1, Example 1 has a smaller test value at the head and tail angle of the pole piece. It can be seen that the angle of Example 1 is significantly improved. Therefore, for the first pole piece The energy density of the electrochemical device also has a relatively obvious improvement effect.
  • the thickness of the battery cell in Example 1 at the head of the battery cell is significantly greater than that of the battery cell of Comparative Example 1, and the battery cell of Example 1 has a larger thickness than the battery cell of Example 1.
  • the core head transitions to the tail (non-tab side), and the thickness of the cell does not change much, so the possibility of lithium precipitation in the electrochemical device with the first pole piece can be significantly reduced.

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Abstract

An electrochemical device, comprising a winded cell and a shell for accommodating the cell, wherein the cell comprises a first electrode plate (100), a second electrode plate and a separator which are arranged in a stacked manner. The first electrode plate (100) comprises a current collector (110), wherein the current collector (110) comprises a first surface facing the interior of the cell and a second surface facing away from the interior of the cell; a tab (120) which is electrically connected to the current collector (110) and extends out of the current collector (110); and a first active substance layer (130) arranged on the first surface of the current collector (110). The first active substance layer (130) comprises a main body coating (131) and an edge coating (132); in a first direction, the edge coating (132) is located on a side, which faces the tab (120), of the main body coating (131) and is adjacent to or partially overlapped with the main body coating (131); and in a second direction, the main body coating (131) and the edge coating (132) extend in a strip shape, and the length of the edge coating (132) is larger than that of the main body coating (131). The electrochemical device has the advantages of a high energy density and relatively high electrical properties.

Description

电化学装置及电子装置Electrochemical devices and electronic devices
相关申请的交叉引用Cross References to Related Applications
本申请要求享有于2021年07月13日提交的名称为“电化学装置及电子装置”的中国专利申请202110789954.5的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of the Chinese patent application 202110789954.5 entitled "Electrochemical Devices and Electronic Devices" filed on July 13, 2021, the entire content of which is incorporated herein by reference.
技术领域technical field
本申请实施例涉及电池技术领域,特别是涉及一种电化学装置及电子装置。The embodiments of the present application relate to the technical field of batteries, and in particular, to an electrochemical device and an electronic device.
背景技术Background technique
电化学装置具有电芯及容纳电芯的壳体,其中,电芯通常包括层叠设置的极片及隔膜,极片具有集流体及设置于集流体表面的活性物质层。在生产电化学装置的涂布工序中,如图1所示,在金属箔片12上设置活性物质层11,活性物质层11位于金属箔片12边缘的区域会因为受到表面能及重力作用而外扩,导致极片的边缘形成削薄区域13,削薄区域13厚度小于中部区域14的厚度,且削薄区域宽度较大,会造成电化学装置析锂,同时会降低电化学装置的能量密度。并且如图2所示,涂布工序中由于浆料收缩,在浆料固化形成膜片后,位于膜片的头部及尾部区域会形成角位15,由于角位15区域较大,会造成电化学装置析锂,同样会降低电化学装置的能量密度,进而影响电化学装置的性能。The electrochemical device has a battery cell and a casing for containing the battery cell. The battery cell generally includes a stacked pole piece and a diaphragm. The pole piece has a current collector and an active material layer disposed on the surface of the current collector. In the coating process of producing an electrochemical device, as shown in Figure 1, an active material layer 11 is set on a metal foil 12, and the area where the active material layer 11 is located at the edge of the metal foil 12 will be affected by surface energy and gravity. The outer expansion causes the edge of the pole piece to form a thinned region 13, the thickness of the thinned region 13 is smaller than the thickness of the middle region 14, and the width of the thinned region is larger, which will cause the electrochemical device to precipitate lithium and reduce the energy of the electrochemical device. density. And as shown in Figure 2, due to the shrinkage of the slurry in the coating process, after the slurry is solidified to form a diaphragm, the corner 15 will be formed in the head and tail regions of the diaphragm. Since the corner 15 is relatively large, it will cause Lithium separation in the electrochemical device will also reduce the energy density of the electrochemical device, thereby affecting the performance of the electrochemical device.
申请内容application content
为解决上述技术问题,本申请实施例提供一种性能较好的电化学装置及应用该电化学装置的电子装置。In order to solve the above technical problems, embodiments of the present application provide an electrochemical device with better performance and an electronic device using the electrochemical device.
根据本申请的一个方面,本申请提供了一种电化学装置,包括电芯和收容电芯的壳体,电芯包括卷绕设置的第一极片、第二极片和位于第一极片与第二极片之间的隔膜。其中,第一极片包括集流体,集流体包括朝向电芯内部的第一表面和背离电芯内部的第二表面;极耳,极耳与集流体电连接并伸出于集流体;第一活性物质层,设置于第一表面,包括主体涂层和边缘涂层,沿第一方向,边缘涂层位于主体涂层朝向极耳的一侧,并与主体涂层相邻接或部分重叠,沿第二方向,主体涂层和边缘涂层呈带状延伸设置,且边缘涂层的长度大于主体涂层的长度,第一方向为极耳伸出集流体的方向,第二方为第一极片的卷绕方向;第二活性物质层,设置于第二表面。According to one aspect of the present application, the present application provides an electrochemical device, which includes an electric core and a casing for accommodating the electric core. The electric core includes a wound first pole piece, a second pole piece, and a and the diaphragm between the second pole piece. Wherein, the first pole piece includes a current collector, and the current collector includes a first surface facing the inside of the battery core and a second surface away from the inside of the battery core; the tab is electrically connected to the current collector and protrudes from the current collector; the first The active material layer is disposed on the first surface and includes a main coating and an edge coating. Along the first direction, the edge coating is located on the side of the main coating facing the tab, and is adjacent to or partially overlapped with the main coating, Along the second direction, the main coating and the edge coating are extended in a strip shape, and the length of the edge coating is longer than the length of the main coating. The first direction is the direction in which the tab extends out of the current collector, and the second direction is the first The winding direction of the pole piece; the second active material layer is arranged on the second surface.
本申请在主体涂层的边缘设置相对较长的边缘涂层,增加了活性物质层的边缘区域的厚度,减小了极片头部和尾部的活性物质层的角位,提高了电化学装置的能量密度,并且降低了析锂发生的风险。In the present application, a relatively long edge coating is arranged on the edge of the main body coating, which increases the thickness of the edge area of the active material layer, reduces the angular position of the active material layer at the head and tail of the pole piece, and improves the electrochemical device. energy density, and reduces the risk of lithium precipitation.
在本申请的一些实施方式中,沿第二方向,第一极片的卷绕起始端包括单面区,位于单面区的第一表面仅设置有边缘涂层,位于单面区的第二表面设置有第二活性物质层。单面区的设置可以避免卷绕起始端因为双面涂布导致的电芯厚度增加、能量密度降低的问题。In some embodiments of the present application, along the second direction, the winding starting end of the first pole piece includes a single-sided area, the first surface located in the single-sided area is only provided with an edge coating, and the second surface located in the single-sided area is provided with an edge coating. The surface is provided with a second active material layer. The setting of the single-sided area can avoid the problems of increasing the thickness of the battery cell and reducing the energy density at the starting end of the winding due to double-sided coating.
在本申请的一些实施方式中,沿第二方向,第一极片的卷绕起始端还包括空箔区,空箔区相比单面区更靠近第一极片的卷绕起始端的头部,位于空箔区的第一表面仅设置边缘涂层,位于空箔区的第二表面为空集流体。空箔区的设置改善卷绕工序中极片单面区打卷的问题,从而有利于极片卷绕。In some embodiments of the present application, along the second direction, the winding starting end of the first pole piece further includes an empty foil area, and the empty foil area is closer to the head of the winding starting end of the first pole piece than the single-sided area The first surface located in the empty foil area is only provided with an edge coating, and the second surface located in the empty foil area is an empty current collector. The setting of the empty foil area improves the problem of coiling on one side of the pole piece during the winding process, thereby facilitating the winding of the pole piece.
在本申请的一些实施方式中,第二活性物质层包括主体部和边缘部,沿第一方向,边缘部位于主体部朝向极耳的一侧,并与主体部相邻接或部分重叠;沿第二方向,主体部和边缘部呈带状延伸设置。如此,第二活性物质层可以发挥和第一活性物质层类似的作用,共同减弱削薄区域和角位对电芯能量密度的影响。In some embodiments of the present application, the second active material layer includes a main part and an edge part, and along the first direction, the edge part is located on the side of the main part facing the tab, and is adjacent to or partially overlapped with the main part; In the second direction, the main body portion and the edge portion extend in a strip shape. In this way, the second active material layer can play a role similar to that of the first active material layer, and jointly weaken the influence of the weakened area and the angular position on the energy density of the battery cell.
在本申请的一些实施方式中,边缘涂层的厚度与主体涂层的厚度的比值为k,0.8≤k≤1.2。In some embodiments of the present application, the ratio of the thickness of the edge coating to the thickness of the main coating is k, 0.8≦k≦1.2.
在本申请的一些实施方式中,边缘涂层的厚度为50~150μm,和/或,边缘涂层的宽度为1~20mm。In some embodiments of the present application, the thickness of the edge coating is 50-150 μm, and/or the width of the edge coating is 1-20 mm.
在本申请的一些实施方式中,极耳与集流体一体成型。In some embodiments of the present application, the tab and the current collector are integrally formed.
在本申请的一些实施方式中,第一极片为阳极极片。In some embodiments of the present application, the first pole piece is an anode pole piece.
在本申请的一些实施方式中,主体涂层和边缘涂层均包括阳极活性材料和粘结剂,阳极活性材料包括人造石墨、天然石墨、石墨烯、碳纳米管、中间相碳微球、软碳、硬碳、硅碳、硅合金、硅晶体、钛酸锂、氧化锡中的至少一种;粘结剂包括聚偏二氟乙烯、聚四氟乙烯、氟化橡胶、聚氨酯、丁苯橡胶、聚丙烯酸、聚丙烯酸钠、聚乙烯醇、海藻酸、海藻酸钠中的至少一种。In some embodiments of the present application, both the main body coating and the edge coating include an anode active material and a binder, and the anode active material includes artificial graphite, natural graphite, graphene, carbon nanotubes, mesocarbon microspheres, soft At least one of carbon, hard carbon, silicon carbon, silicon alloy, silicon crystal, lithium titanate, and tin oxide; binders include polyvinylidene fluoride, polytetrafluoroethylene, fluorinated rubber, polyurethane, and styrene-butadiene rubber , polyacrylic acid, sodium polyacrylate, polyvinyl alcohol, alginic acid, sodium alginate at least one.
根据本申请的另外一个方面,本申请提供一种电子装置,包括上述的电化学装置,电化学装置用于对电子装置供电。According to another aspect of the present application, the present application provides an electronic device, including the above-mentioned electrochemical device, and the electrochemical device is used to supply power to the electronic device.
上述电化学装置及电子装置,在活性物质层的主体涂层的边缘设置了边缘涂层,相比传统的电化学装置,一方面,减弱了活性物质层在浆料状态时在极片边缘区域的外扩,增加了活性物质层的边缘区域的厚度,从而提高了电化学装置的能量密度;另一方面,通过设置边缘涂层的长度大于主体涂层的长度,减弱了活性物质层在浆料状态时在极片头部和尾部的收缩,减小了极片头部和尾部的活性物质层的角位,从而增加了电化学装置的能量密度。此外,由于活性物质层边缘区域的厚度增加,进而在电化学装置的平板热压工序时,相比现有的电化学装置,多层极片在边缘区域堆叠更加紧密,减小离子传输路径,降低析锂发生的可能。The above-mentioned electrochemical device and electronic device have an edge coating on the edge of the main coating of the active material layer. Compared with the traditional electrochemical device, on the one hand, it weakens the active material layer in the slurry state. The outer expansion increases the thickness of the edge region of the active material layer, thereby improving the energy density of the electrochemical device; The contraction at the head and tail of the pole piece in the material state reduces the angular position of the active material layer at the head and tail of the pole piece, thereby increasing the energy density of the electrochemical device. In addition, due to the increase in the thickness of the edge region of the active material layer, and in the plate hot pressing process of the electrochemical device, compared with the existing electrochemical device, the multilayer pole pieces are stacked more tightly in the edge region, reducing the ion transmission path, Reduce the possibility of lithium analysis.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅 仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments of the present application. Obviously, the accompanying drawings described below are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on the accompanying drawings on the premise of not paying creative efforts.
图1为现有技术电化学装置的极片在涂布工序中的截面图;1 is a cross-sectional view of a pole piece of an electrochemical device in the prior art in a coating process;
图2为现有技术电化学装置的极片在涂布工序中的结构示意图;Fig. 2 is a schematic structural view of the pole piece of the prior art electrochemical device in the coating process;
图3为本申请一实施例第一极片的结构示意图;Fig. 3 is a schematic structural diagram of a first pole piece according to an embodiment of the present application;
图4为图3所示实施例第一极片的截面图;Fig. 4 is a sectional view of the first pole piece of the embodiment shown in Fig. 3;
图5为本申请一实施例第一极片在涂布工序中的中间态的结构示意图;5 is a schematic structural diagram of the intermediate state of the first pole piece in the coating process according to an embodiment of the present application;
图6为本申请一实施例第一极片在裁切前形态的结构示意图;Fig. 6 is a schematic structural view of the first pole piece before cutting according to an embodiment of the present application;
图7为本申请一实施例第一极片的结构示意图;Fig. 7 is a schematic structural diagram of a first pole piece according to an embodiment of the present application;
图8为图7所示实施例第一极片的截面图;Fig. 8 is a sectional view of the first pole piece of the embodiment shown in Fig. 7;
图9为本申请一实施例第一极片的结构示意图;Fig. 9 is a schematic structural diagram of a first pole piece according to an embodiment of the present application;
图10为图9所示实施例第一极片的截面图;Fig. 10 is a sectional view of the first pole piece of the embodiment shown in Fig. 9;
图11为本申请一实施例第一极片的结构示意图;Fig. 11 is a schematic structural diagram of a first pole piece according to an embodiment of the present application;
图12为图11所示实施例第一极片的截面图;Fig. 12 is a sectional view of the first pole piece of the embodiment shown in Fig. 11;
图13为本申请一实施例第一极片的截面图;Fig. 13 is a cross-sectional view of the first pole piece according to an embodiment of the present application;
图14为本申请实施例1与对比例1的极片厚度的数据对比图;Fig. 14 is a data comparison diagram of the pole piece thickness of Example 1 of the present application and Comparative Example 1;
图15为本申请实施例1与对比例1的电芯厚度的数据对比图。FIG. 15 is a data comparison chart of the cell thickness of Example 1 and Comparative Example 1 of the present application.
具体实施方式detailed description
为了便于理解本发明,下面结合附图和具体实施例,对本发明进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“垂直 的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is said to be "fixed" to another element, it may be directly on the other element, or there may be one or more intervening elements therebetween. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or one or more intervening elements may be present therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions are used in this specification for the purpose of description only.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本发明。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not used to limit the present invention. The term "and/or" used in this specification includes any and all combinations of one or more of the associated listed items.
电化学装置包括电芯和收容电芯的壳体。其中,电芯包括卷绕设置的第一极片、第二极片和位于第一极片与第二极片之间的隔膜,通过将第一极片、隔膜、第二极片以一个卷绕面为中心卷绕形成卷绕式电芯。The electrochemical device includes an electric core and a case for accommodating the electric core. Wherein, the electric core includes a first pole piece, a second pole piece, and a diaphragm located between the first pole piece and the second pole piece, and the first pole piece, the diaphragm, and the second pole piece are wound in one roll Wound around the surface as the center to form a wound battery.
如图3、图4所示,第一极片100包括了集流体110、与集流体110电连接的极耳120、以及设置于集流体110第一表面的第一活性物质层130、设置于集流体110第二表面的第二活性物质层140,极耳120沿第一方向伸出于集流体110。其中,第一表面指集流体110朝向电芯内部的表面,即,朝向上述卷绕面的表面为第一表面;第二表面指集流体110背离电芯内部的表面。As shown in FIGS. 3 and 4 , the first pole piece 100 includes a current collector 110 , a tab 120 electrically connected to the current collector 110 , and a first active material layer 130 disposed on the first surface of the current collector 110 . The second active material layer 140 on the second surface of the current collector 110 and the tab 120 protrude from the current collector 110 along the first direction. Wherein, the first surface refers to the surface of the current collector 110 facing the inside of the battery cell, that is, the surface facing the above-mentioned winding surface is the first surface; the second surface refers to the surface of the current collector 110 facing away from the inside of the battery cell.
其中,第一活性物质层130包括主体涂层131及边缘涂层132,边缘涂层132位于主体涂层131沿第一方向朝向极耳120的一侧,并与主体涂层131相邻接或部分重叠。应当理解的是,沿第一极片100的厚度方向,重叠区域既可以为边缘涂层132叠加在主体涂层131上,也可以为主体涂层131叠加在边缘涂层132上。沿第二方向,主体涂层131和边缘涂层132呈带状延伸,边缘涂层132的长度沿第二方向大于主体涂层131的长度。如图3所示,主体涂层131和边缘涂层132均为条带状的矩形,且相互平行地沿第二方向延伸,边缘涂层132的长度大于主体涂层131的长度,即在第一极片100的端部,边缘涂层132端部会超出主体涂层131的端部,在第一极片100上表现出第一活性物质层130的端部是不齐平的。其中,第一方向为极耳120伸出所述集流体110的方向,第二方为第一极 片100的卷绕方向,也可以理解为,当第一极片100为条状时,第一方向为第一极片100的宽度方向,第二方向为第一极片100的长度方向。Wherein, the first active material layer 130 includes a main coating 131 and an edge coating 132, the edge coating 132 is located on the side of the main coating 131 facing the tab 120 along the first direction, and is adjacent to the main coating 131 or partially overlap. It should be understood that, along the thickness direction of the first pole piece 100 , the overlapping area can be the edge coating 132 superimposed on the main coating 131 , or the main coating 131 superimposed on the edge coating 132 . Along the second direction, the main coating 131 and the edge coating 132 extend in a strip shape, and the length of the edge coating 132 is longer than that of the main coating 131 along the second direction. As shown in Figure 3, the main coating 131 and the edge coating 132 are strip-shaped rectangles, and extend parallel to each other along the second direction, the length of the edge coating 132 is greater than the length of the main coating 131, that is, At the end of a pole piece 100 , the end of the edge coating 132 will exceed the end of the main coating 131 , and the end of the first active material layer 130 on the first pole piece 100 is uneven. Wherein, the first direction is the direction in which the tab 120 protrudes from the current collector 110, and the second direction is the winding direction of the first pole piece 100. It can also be understood that when the first pole piece 100 is strip-shaped, the second pole piece One direction is the width direction of the first pole piece 100 , and the second direction is the length direction of the first pole piece 100 .
图5展示了第一极片100在涂布工序中的形态。在涂布工艺中,将主体涂层131浆料和边缘涂层132浆料分别注入对应的供料系统,通过涂布模头同时涂布在金属箔片200的表面。并且,根据极片的长度设计要求,通过调整涂布机的参数,控制供料系统或涂布模头工作状态,实现边缘涂层132浆料不间断地连续涂布,主体涂层131浆料间歇涂布。由此,通过上述涂布工艺后,可得到如图5所示的第一极片100的中间态。如图5所示,经过涂布工艺后,在金属箔片200的第一表面涂覆了第一活性物质层130浆料、第二表面涂覆了第二活性物质层140浆料(图未示),金属箔片200沿第一方向的两个边缘为空白的金属箔,未涂覆第一活性物质层130浆料和第二活性物质层140浆料。涂布工艺结束后,经烘干、冷压等工序后,将图5所示的第一极片100的中间形态进行模切极耳和分条,通过激光模切上述的两个边缘区形成多个极耳120,并且沿第二方向,从主体涂层的中部分割得到如图6所示的第一极片100的裁切前形态。在模切极耳和分条后,沿第一方向,将如图6所示的第一极片100的裁切前形态进行裁切得到如图7所示的第一极片。在一些实施方式中,沿第一方向,可以从主体涂层131和因间隙涂布132形成的空白金属箔的连接处(即主体涂层131的端部)进行裁切,从而得到不同的卷绕起始端和收尾端。在另外一些实施方式中,沿第一方向,可以从因间隙涂布形成的空白金属箔的中线处裁切,从而得到相同的卷绕起始端和首尾端。FIG. 5 shows the morphology of the first pole piece 100 during the coating process. In the coating process, the slurry of the main coating 131 and the slurry of the edge coating 132 are respectively injected into the corresponding feeding system, and coated on the surface of the metal foil 200 simultaneously through the coating die. And, according to the length design requirements of the pole piece, by adjusting the parameters of the coating machine, controlling the feeding system or the working state of the coating die, the edge coating 132 slurry can be continuously coated without interruption, and the main coating 131 slurry can be continuously coated. Intermittent coating. Thus, after the above coating process, the intermediate state of the first pole piece 100 as shown in FIG. 5 can be obtained. As shown in FIG. 5, after the coating process, the first surface of the metal foil 200 is coated with the slurry of the first active material layer 130, and the second surface is coated with the slurry of the second active material layer 140 (not shown in the figure). As shown), the two edges of the metal foil 200 along the first direction are blank metal foils, which are not coated with the slurry of the first active material layer 130 and the slurry of the second active material layer 140 . After the coating process is completed, after drying, cold pressing and other processes, the intermediate shape of the first pole piece 100 shown in Figure 5 is die-cut and divided into tabs and strips, and the above-mentioned two edge regions are formed by laser die-cutting. A plurality of tabs 120 are divided from the middle of the main body coating along the second direction to obtain the shape of the first pole piece 100 before cutting as shown in FIG. 6 . After die-cutting the lugs and slitting, the first pole piece 100 shown in FIG. 6 is cut along the first direction to obtain the first pole piece 100 shown in FIG. 7 . In some embodiments, along the first direction, cutting can be carried out from the joint of the main coating 131 and the blank metal foil formed by the gap coating 132 (ie, the end of the main coating 131 ), so as to obtain different rolls Around the start and end. In some other embodiments, along the first direction, the blank metal foil formed by gap coating can be cut from the center line, so as to obtain the same winding start end and head and tail ends.
由于在涂布工艺中,在涂布主体涂层131浆料的同时,在主体涂层131浆料的边缘也涂布了边缘涂层132浆料,边缘涂层132浆料的存在对于主体涂层131浆料的外扩起到了一定的阻挡作用,从而减轻了因为主体涂层131浆料外扩而导致的活性物质层边缘区域削薄的现象,有利于增加活性物质层边缘区域的厚度,提高了电化学装置的能量密度。并且,因为边缘涂层132浆料连续涂布而主体涂层131浆料为间隙涂布,由于边缘涂层132浆料的存在,会减弱主体涂层131浆料状态时在极片头部和尾部的 收缩,从而减小了极片头部和尾部的活性物质层的角位,从而增加了电化学装置的能量密度。此外,由于活性物质层边缘区域的厚度增加,进而在电化学装置的平板热压工序时,相比现有的化学装置,多层极片在边缘区域堆叠更加紧密,减小离子传输路径,降低析锂发生的可能。Because in the coating process, while coating the main body coating 131 slurry, the edge coating 132 slurry is also coated on the edge of the main body coating 131 slurry, the existence of the edge coating 132 slurry is very important for the main body coating. The expansion of the slurry of the layer 131 plays a certain blocking effect, thereby alleviating the thinning of the edge area of the active material layer caused by the expansion of the slurry of the main coating 131, which is conducive to increasing the thickness of the edge area of the active material layer. The energy density of the electrochemical device is improved. And, because edge coating 132 slurry is coated continuously and main body coating 131 slurry is gap coating, due to the existence of edge coating 132 slurry, can weaken main coating 131 slurry state when the pole piece head and The shrinkage of the tail reduces the angular position of the active material layer at the head and tail of the pole piece, thereby increasing the energy density of the electrochemical device. In addition, due to the increase in the thickness of the edge region of the active material layer, the stacking of multi-layer pole pieces is more compact than that of the existing chemical device during the flat plate hot pressing process of the electrochemical device, which reduces the ion transmission path and reduces the The possibility of lithium analysis occurs.
在上述实施方式中,集流体110与极耳120通过模切一体成型,且极耳120为多个。应当理解的是,沿第二方向,极耳120之间的距离也可以根据电芯的宽度和卷绕层数进行设置,极耳120的个数也可以设置为单个。In the above embodiments, the current collector 110 and the tab 120 are integrally formed by die-cutting, and there are multiple tabs 120 . It should be understood that, along the second direction, the distance between the tabs 120 can also be set according to the width of the battery core and the number of winding layers, and the number of tabs 120 can also be set as a single.
如图7、图8所示,在本申请的一些实施方式中,第一极片100的卷绕起始端包括单面区101。本申请中,第一极片的卷绕起始端指的是按照卷绕方向,从极片的头部到极片的双面区102起始的部分,双面区102指的是集流体110的表面均设置有活性物质层。具体地,在单面区101,集流体110的第一表面仅设置有边缘涂层132,未设置主体涂层131,集流体110的第二表面设置有第二活性物质层140。通过在设置单面区101并且单面区101的第一表面仅设置边缘涂层132,不仅可以解决电芯头部相比电芯中部偏薄的问题,同时可以避免卷绕起始端因为双面涂布导致的电芯厚度增加、能量密度降低的问题。As shown in FIGS. 7 and 8 , in some embodiments of the present application, the winding starting end of the first pole piece 100 includes a single-sided region 101 . In this application, the winding starting end of the first pole piece refers to the part from the head of the pole piece to the beginning of the double-sided area 102 of the pole piece according to the winding direction, and the double-sided area 102 refers to the current collector 110 The surface of each is provided with an active material layer. Specifically, in the single-sided region 101 , only the edge coating 132 is provided on the first surface of the current collector 110 without the main coating 131 , and the second active material layer 140 is provided on the second surface of the current collector 110 . By setting the single-sided area 101 and only setting the edge coating 132 on the first surface of the single-sided area 101, it can not only solve the problem that the head of the battery cell is thinner than the middle of the battery core, but also can avoid the winding starting end due to double-sided The problem of increased cell thickness and reduced energy density caused by coating.
如图9、图10所示,在本申请的一些实施方式中,沿第二方向,第一极片100的卷绕起始端还包括空箔区103,空箔区103相比单面区101更靠近第一极片100的卷绕起始端的头部。具体地,在空箔区103,集流体110的第一表面仅设置边缘涂层132,未设置主体涂层131,集流体110的第二表面未设置第二活性物质层140,即集流体110的第二表面为空集流体。通过在卷绕起始端设置空箔区103,且空箔区103也设置边缘涂层,不仅可以解决电芯头部相比电芯中部偏薄的问题,还可以改善卷绕工序中第一极片100的单面区101打卷的问题,从而有利于第一极片100的卷绕。As shown in Fig. 9 and Fig. 10, in some embodiments of the present application, along the second direction, the winding starting end of the first pole piece 100 also includes an empty foil area 103, and the empty foil area 103 is compared with the single-sided area 101 The head closer to the winding start end of the first pole piece 100 . Specifically, in the empty foil area 103, only the edge coating 132 is provided on the first surface of the current collector 110, and the main coating 131 is not provided, and the second active material layer 140, that is, the second active material layer 140 of the current collector 110 is not provided on the second surface of the current collector 110. The second surface of is an empty current collector. By setting the empty foil area 103 at the starting end of the winding, and the empty foil area 103 is also provided with an edge coating, it can not only solve the problem that the head of the cell is thinner than the middle of the cell, but also improve the first pole in the winding process. The winding problem of the single-side region 101 of the sheet 100 is eliminated, thereby facilitating the winding of the first pole piece 100 .
如图11、图12所示,在本申请的一些实施方式中,沿第二方向,第一极片100的卷绕起始端还包括空箔区103,空箔区103相比单面区 101更靠近第一极片100的卷绕起始端的头部。具体地,在空箔区103,集流体110的第一表面未设置第一活性物质层130,即第一表面未设置主体涂层131和边缘涂层132,集流体110的第二表面未设置第二活性物质层140,即第二表面为空集流体。通过在卷绕起始端设置空箔区103,空箔区103未设置活性涂层,可以改善卷绕工序中第一极片100的单面区101打卷的问题,从而有利于第一极片100的卷绕。As shown in Figure 11 and Figure 12, in some embodiments of the present application, along the second direction, the winding starting end of the first pole piece 100 also includes an empty foil area 103, and the empty foil area 103 is compared with the single-sided area 101 The head closer to the winding start end of the first pole piece 100 . Specifically, in the empty foil area 103, the first active material layer 130 is not provided on the first surface of the current collector 110, that is, the main coating 131 and the edge coating 132 are not provided on the first surface, and the second surface of the current collector 110 is not provided. The second active material layer 140, that is, the second surface is an empty current collector. By setting the empty foil area 103 at the starting end of the winding, the empty foil area 103 is not provided with an active coating, which can improve the rolling problem of the single-sided area 101 of the first pole piece 100 in the winding process, thereby benefiting the first pole piece. 100's of winding.
在上述的实施方式中,边缘涂层132浆料连续涂布,因此,位于第一极片100的边缘涂层132连续不间断分布。在一些其他实施方式中,边缘涂层132浆料也可以间隙涂布,使得位于第一极片100的边缘涂层132呈虚线状分布,即位于第一极片100的边缘涂层132为多段,彼此间隔设置。其中,呈虚线状分布的边缘涂层的每段长度即可相同也可相异,相邻两段之间的距离既可以相同也可以相异。如此,可以设置在卷绕式电芯上,部分卷绕层具有边缘涂层,部分卷绕层不具有边缘涂层。具体地,一层卷绕层设置边缘涂层,与其相邻的卷绕层未设置边缘涂层。这样,一方面能够通过减弱削薄区域和角位对电芯能量密度的影响,另一方面可以通过控制边缘涂层在卷绕式电芯上的分布层数来控制电芯端部的厚度。In the above-mentioned embodiment, the edge coating 132 slurry is coated continuously, therefore, the edge coating 132 on the first pole piece 100 is continuously and uninterruptedly distributed. In some other embodiments, the edge coating 132 slurry can also be coated in gaps, so that the edge coating 132 on the first pole piece 100 is distributed in a dotted line, that is, the edge coating 132 on the first pole piece 100 is multi-segment , set at intervals from each other. Wherein, the lengths of each segment of the edge coating distributed in a dotted line shape can be the same or different, and the distance between two adjacent segments can be the same or different. In this way, it can be arranged on wound electric cores, some of the wound layers have an edge coating, and some of the wound layers do not have an edge coating. Specifically, one winding layer is provided with an edge coating, and the adjacent winding layer is not provided with an edge coating. In this way, on the one hand, the influence of the thinned area and angular position on the energy density of the cell can be weakened, and on the other hand, the thickness of the end of the cell can be controlled by controlling the number of layers of the edge coating on the wound cell.
在本申请的一些实施方式中,边缘涂层的厚度大于或等于主体涂层的厚度。具体地,在一些实施方式中,边缘涂层的厚度与主体涂层的厚度的比值为k,k取值为0.8至1.2。例如,边缘涂层的厚度与主体涂层厚度的比值为0.8、0.9、1、1.01、1.03、1.05、1.07、1.09、1.11、1.13、1.15、1.17、1.19、1.2或在上述任意两个数值所组成的范围。将边缘涂层的厚度与主体涂层的厚度的比值设置在上述范围内,一方面,有利于极片的边缘区域基本没有削薄区域,从而有利于提高电芯的能量密度和降低析锂风险;另外一方面,不会因为极片的边缘涂层过厚而导致电芯端部的不平整,给封装带来难度。In some embodiments of the present application, the thickness of the edge coating is greater than or equal to the thickness of the main coating. Specifically, in some embodiments, the ratio of the thickness of the edge coating to the thickness of the main coating is k, and k ranges from 0.8 to 1.2. For example, the ratio of the thickness of the edge coating to the thickness of the main coating is 0.8, 0.9, 1, 1.01, 1.03, 1.05, 1.07, 1.09, 1.11, 1.13, 1.15, 1.17, 1.19, 1.2 or any two of the above values. range of composition. Setting the ratio of the thickness of the edge coating to the thickness of the main coating within the above range, on the one hand, is beneficial to the edge area of the pole piece without a thinning area, which is conducive to improving the energy density of the battery cell and reducing the risk of lithium precipitation ; On the other hand, the end of the cell will not be uneven due to the thick coating on the edge of the pole piece, which will bring difficulties to the packaging.
在本申请的一些实施方式中,边缘涂层的厚度为50~150μm,例如,在一些实施例中,边缘涂层中的厚度为70~130μm;在一些实施例中,边缘涂层中的厚度为90~110μm;在一些实施例中,边缘涂层中的厚 度为60μm、80μm、100μm、120μm或在上述任意两个数值所组成的范围。In some embodiments of the present application, the thickness of the edge coating is 50-150 μm, for example, in some embodiments, the thickness of the edge coating is 70-130 μm; in some embodiments, the thickness of the edge coating is is 90-110 μm; in some embodiments, the thickness of the edge coating is 60 μm, 80 μm, 100 μm, 120 μm or a range composed of any two values above.
在本申请的一些实施方式中,边缘涂层的宽度为1~20mm,例如,在一些实施例中,边缘涂层中的宽度为5~15mm;在一些实施例中,边缘涂层中的宽度为8~10mm;在一些实施例中,边缘涂层中的宽度为2mm、4mm、6mm、8mm、10mm、12mm、14mm、16mm、18mm、20mm或在上述任意两个数值所组成的范围。In some embodiments of the present application, the width of the edge coating is 1-20 mm, for example, in some embodiments, the width in the edge coating is 5-15 mm; in some embodiments, the width in the edge coating 8-10mm; in some embodiments, the width of the edge coating is 2mm, 4mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm or a range composed of any two of the above values.
应当理解的是,边缘涂层的厚度可根据主体涂层的厚度来设置,边缘涂层的宽度可根据主体涂层的宽度来设置。通过调整边缘涂层的厚度和宽度来实现减弱活性物质层的边缘削薄现象,以及活性物质层在极片头部和尾部的角位,从而实现能量密度的提升,极片析锂风险的降低。It should be understood that the thickness of the edge coating can be set according to the thickness of the main coating, and the width of the edge coating can be set according to the width of the main coating. By adjusting the thickness and width of the edge coating to reduce the edge thinning of the active material layer and the angular position of the active material layer at the head and tail of the pole piece, so as to achieve an increase in energy density and reduce the risk of lithium separation on the pole piece .
在本申请的一些实施方式中,第一极片为阳极极片,对应地,集流体可以包含铜箔、铜合金箔、镍箔、不锈钢箔、钛箔、泡沫镍、泡沫铜或复合集流体等。第一活性物质层为阳极活性物质层,包括阳极活性材料和粘结剂,即主体涂层和边缘涂层均包括阳极活性材料和粘结剂。其中,主体涂层的组成既可以边缘涂层的组成一致,也可以相异。在一些实施方式中,主体涂层的组成与边缘涂层的组成不同,例如,主体涂层阳极活性物质材料的克容量小于边缘涂层阳极活性物质材料的克容量,从而提高极片边缘的动力学性能,防止边缘析锂。再如,主体涂层粘结剂的种类或用量与边缘涂层的粘结剂的种类或用量不同,使得主体涂层与集流体之间的粘结力大于边缘涂层与集流体之间的粘结力,从而防止边缘涂层容易从集流体上膨胀或脱落,提高电芯的安全性能。In some embodiments of the present application, the first pole piece is an anode pole piece, and correspondingly, the current collector may include copper foil, copper alloy foil, nickel foil, stainless steel foil, titanium foil, nickel foam, copper foam or a composite current collector Wait. The first active material layer is an anode active material layer, including an anode active material and a binder, that is, both the main coating layer and the edge coating include an anode active material and a binder. Wherein, the composition of the main coating can be the same as that of the edge coating, or it can be different. In some embodiments, the composition of the body coating is different from the composition of the edge coating, for example, the gram volume of the anode active material of the body coating is less than the gram volume of the anode active material material of the edge coating, thereby improving the dynamics of the edge of the pole piece Chemical performance, prevent edge lithium precipitation. For another example, the type or amount of the main coating binder is different from that of the edge coating, so that the bonding force between the main coating and the current collector is greater than that between the edge coating and the current collector. Adhesion, so as to prevent the edge coating from easily expanding or falling off from the current collector, and improve the safety performance of the cell.
在本申请的一些实施方式中,阳极活性材料包括人造石墨、天然石墨、石墨烯、碳纳米管、中间相碳微球、软碳、硬碳、硅碳、硅合金、硅晶体、钛酸锂、氧化锡中的至少一种。In some embodiments of the present application, the anode active material includes artificial graphite, natural graphite, graphene, carbon nanotube, mesocarbon microsphere, soft carbon, hard carbon, silicon carbon, silicon alloy, silicon crystal, lithium titanate , at least one of tin oxide.
在本申请的一些实施方式中,粘结剂包括聚偏二氟乙烯、聚四氟乙烯、氟化橡胶、聚氨酯、丁苯橡胶、聚丙烯酸、聚丙烯酸钠、聚乙烯醇、海藻酸、海藻酸钠中的至少一种。In some embodiments of the present application, the binder includes polyvinylidene fluoride, polytetrafluoroethylene, fluorinated rubber, polyurethane, styrene-butadiene rubber, polyacrylic acid, sodium polyacrylate, polyvinyl alcohol, alginic acid, alginic acid at least one of sodium.
在本申请的一些实施方式中,根据活性物质层浆料的分散性需要,主体涂层和/或边缘涂层还包括增稠剂,增稠剂包括羧甲基纤维素、羟丙基纤维素、羟丙基甲基纤维素中的至少一种。In some embodiments of the present application, according to the dispersibility requirements of the active material layer slurry, the main body coating and/or the edge coating also include a thickener, and the thickener includes carboxymethyl cellulose, hydroxypropyl cellulose , at least one of hydroxypropyl methylcellulose.
在本申请的一些实施方式中,根据极片的导电性需要,主体涂层和/或边缘涂层还包括导电剂,导电剂可以包括基于碳的材料(例如,天然石墨、人造石墨、碳黑、乙炔黑、科琴黑、碳纤维等)、基于金属的材料(例如,金属粉、金属纤维等,包括例如铜、镍、铝、银等)、导电聚合物(例如,聚亚苯基衍生物)中的至少一种。In some embodiments of the present application, according to the conductivity requirements of the pole piece, the main body coating and/or the edge coating also include a conductive agent, and the conductive agent may include carbon-based materials (for example, natural graphite, artificial graphite, carbon black, etc.) , acetylene black, ketjen black, carbon fibers, etc.), metal-based materials (e.g., metal powders, metal fibers, etc., including, for example, copper, nickel, aluminum, silver, etc.), conductive polymers (e.g., polyphenylene derivatives ) at least one of.
在本申请的一些实施方式中,第一极片也可以为阴极极片,对应地,集流体可以包含铝箔、铝合金箔或复合集流体等。第一活性物质层为阴极活性物质层,包括阴极活性材料和粘结剂,即主体涂层和边缘涂层均包括阴极活性材料和粘结剂。阴极活性物质层也可根据分散性和/或导电性需要包括增稠剂和/或导电剂。In some embodiments of the present application, the first pole piece may also be a cathode pole piece, and correspondingly, the current collector may include aluminum foil, aluminum alloy foil, or a composite current collector. The first active material layer is a cathode active material layer, including a cathode active material and a binder, that is, both the main coating layer and the edge coating include a cathode active material and a binder. The cathode active material layer may also include thickeners and/or conductive agents according to dispersibility and/or conductivity needs.
在本申请的一些实施方式中,阴极活性材料包括锂铁磷化物、锂铁锰磷化物、锂钴氧化物、锂镍氧化物、锂锰氧化物、锂镍锰氧化物、锂镍钴锰氧化物、锂镍钴铝氧化物、钴酸锂、镍酸锂、锰酸锂、磷酸铁锂中的至少一种。In some embodiments of the present application, the cathode active material includes lithium iron phosphide, lithium iron manganese phosphide, lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide At least one of lithium nickel cobalt aluminum oxide, lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, and lithium iron phosphate.
应当理解的是,阴极活性物质层中的粘结剂、增稠剂、导电剂的选择可以与上述的阳极活性物质层中的对应物质相同或不同。It should be understood that the selection of binders, thickeners, and conductive agents in the cathode active material layer may be the same as or different from the corresponding materials in the above-mentioned anode active material layer.
在本申请的一些实施方式中,第二活性物质层140为第二活性物质层浆料一体涂布而成,即第二活性物质层140并不区分主体涂层和边缘涂层。如此,在第一活性物质层130满足性能设计要求的情况下,如此设计第二活性物质层140可以简化涂布工艺,降低生产成本。In some embodiments of the present application, the second active material layer 140 is integrally coated with the second active material layer slurry, that is, the second active material layer 140 does not distinguish between the main coating and the edge coating. In this way, in the case that the first active material layer 130 satisfies the performance design requirements, designing the second active material layer 140 in this way can simplify the coating process and reduce the production cost.
在本申请的一些实施方式中,第二活性物质层140也可以采用与第一活性物质层130类似的涂布工艺,从而形成如第一活性物质层130类似的涂层结构。如图13所示,第二活性物质层140也包括主体部141和边缘部142,沿第一方向,边缘部142位于主体部朝向极耳120的一侧,并与主体部141相邻接或部分重叠。优选地,第二活性物质层140的主体部141与上述任一方式中第一活性物质层130的主体涂层131的结构(如厚度、宽度)、材料(如物质组成、性能参数)相同,第二活性物质层140的边缘部142与上述任一实施例中第一活性物质层130的边缘涂层132的结构、材料相同,此处不再复述。如此,集流体的第二表面的第二活性物质层能够通过边缘部的设置减弱削薄区域和角位对电芯能量密度的影响,从而和第一表面的第一活性物质层一起提高电芯的能量密度。In some embodiments of the present application, the second active material layer 140 may also adopt a coating process similar to that of the first active material layer 130 , so as to form a coating structure similar to that of the first active material layer 130 . As shown in FIG. 13 , the second active material layer 140 also includes a main body portion 141 and an edge portion 142. Along the first direction, the edge portion 142 is located on the side of the main body portion facing the tab 120, and is adjacent to or adjacent to the main body portion 141. partially overlap. Preferably, the main body portion 141 of the second active material layer 140 has the same structure (such as thickness, width) and material (such as material composition, performance parameters) of the main coating layer 131 of the first active material layer 130 in any of the above methods, The structure and material of the edge portion 142 of the second active material layer 140 are the same as those of the edge coating layer 132 of the first active material layer 130 in any of the above embodiments, and will not be repeated here. In this way, the second active material layer on the second surface of the current collector can weaken the influence of the thinned area and angular position on the energy density of the cell through the setting of the edge, thereby improving the energy density of the cell together with the first active material layer on the first surface. energy density.
在本申请的一些实施方式中,电化学装置包括锂离子电池,但是本申请不限于此。在一些实施例中,电化学装置还可以包括电解质。电解质可以是凝胶电解质、固态电解质和电解液中的一种或多种,电解液包括锂盐和非水溶剂。锂盐选自LiPF6、LiBF4、LiAsF6、LiClO4、LiB(C6H5)4、LiCH3SO3、LiCF3SO3、LiN(SO2CF3)2、LiC(SO2CF3)3、LiSiF6、LiBOB或者二氟硼酸锂中的一种或多种。例如,锂盐选用LiPF6,因为它具有高的离子导电率并可以改善循环特性。In some embodiments of the present application, the electrochemical device includes a lithium ion battery, but the application is not limited thereto. In some embodiments, the electrochemical device may also include an electrolyte. The electrolyte may be one or more of a gel electrolyte, a solid electrolyte and an electrolytic solution, and the electrolytic solution includes a lithium salt and a non-aqueous solvent. The lithium salt is selected from one or more of LiPF6, LiBF4, LiAsF6, LiClO4, LiB(C6H5)4, LiCH3SO3, LiCF3SO3, LiN(SO2CF3)2, LiC(SO2CF3)3, LiSiF6, LiBOB or lithium difluoroborate. For example, LiPF6 is chosen for lithium salt because of its high ionic conductivity and improved cycle characteristics.
在本申请的一些实施方式中,电化学装置包括收容上述实施方式中卷绕式电芯的壳体,在一些实施方式中,壳体可以为铝塑膜,铝塑膜包含尼龙层、铝箔层和PP层。在另外一些实施方式中,壳体还可以为绝缘处理后的钢壳、铝壳、塑料壳等。In some embodiments of the present application, the electrochemical device includes a housing for accommodating the wound battery in the above embodiment. In some embodiments, the housing may be an aluminum-plastic film, which includes a nylon layer, an aluminum foil layer and PP layer. In some other embodiments, the shell can also be an insulated steel shell, aluminum shell, plastic shell, or the like.
本申请的实施例还提供了包括上述电化学装置的电子装置。本申请实施例的电子装置没有特别限定,其可以是用于现有技术中已知的任何电子装置。在一些实施例中,电子装置可以包括,但不限于,笔记本电脑、笔输入型计算机、移动电脑、电子书播放器、便携式电话、便携式传真机、便携式复印机、便携式打印机、头戴式立体声耳机、录像机、液晶电视、手提式清洁器、便携CD机、迷你光盘、收发机、电子记事本、计算 器、存储卡、便携式录音机、收音机、备用电源、电机、汽车、摩托车、助力自行车、自行车、照明器具、玩具、游戏机、钟表、电动工具、闪光灯、照相机、家庭用大型蓄电池和锂离子电容器等。Embodiments of the present application also provide an electronic device including the above electrochemical device. The electronic device in the embodiment of the present application is not particularly limited, and it may be used in any electronic device known in the prior art. In some embodiments, electronic devices may include, but are not limited to, notebook computers, pen-based computers, mobile computers, e-book players, cellular phones, portable fax machines, portable copiers, portable printers, headsets, VCRs, LCD TVs, portable cleaners, portable CD players, mini discs, transceivers, electronic organizers, calculators, memory cards, portable tape recorders, radios, backup power supplies, motors, cars, motorcycles, power-assisted bicycles, bicycles, Lighting appliances, toys, game consoles, clocks, electric tools, flashlights, cameras, large household storage batteries and lithium-ion capacitors, etc.
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
实施例1的第一极片制备过程如下:The first pole piece preparation process of embodiment 1 is as follows:
将阳极活性物质石墨、粘结剂丁苯橡胶、增稠剂羧甲基纤维素按质量比96:3:1进行混合,加水搅拌得到固含量为45%,粘度为4500mPa.s的主体涂层浆料;将阳极活性物质石墨、粘结剂丁苯橡胶、增稠剂羧甲基纤维素按质量比98:1:1进行混合,加水搅拌得到固含量为48.4%,粘度为7200mPa.s的边缘涂层浆料。Mix the anode active material graphite, binder styrene-butadiene rubber, and thickener carboxymethyl cellulose in a mass ratio of 96:3:1, add water and stir to obtain a main coating with a solid content of 45% and a viscosity of 4500mPa.s Slurry; mix the anode active material graphite, binder styrene-butadiene rubber, and thickener carboxymethyl cellulose in a mass ratio of 98:1:1, add water and stir to obtain a slurry with a solid content of 48.4% and a viscosity of 7200mPa.s Edge coating slurry.
将制备的主体涂层浆料、边缘涂层浆料分别注入到对应供料系统,根据涂布重量、涂层宽度、涂层长度等参数设定,调试涂布机,其中主体涂层间歇涂布,边缘涂层连续涂布,将主体涂层浆料和边缘涂层浆料同时涂布在厚度为6微米的铜箔的一侧表面,以及铜箔的另一侧表面。并根据压实密度、冷压厚度等参数设定,开机冷压得到压密后的极片中间态,该中间态极片的各项参数如表1所示。Inject the prepared main coating slurry and edge coating slurry into the corresponding feeding system respectively, and adjust the coating machine according to the parameters such as coating weight, coating width and coating length, in which the main coating is intermittently coated Cloth, continuous coating of the edge coating, the main coating slurry and the edge coating slurry are simultaneously coated on one side surface of the copper foil with a thickness of 6 microns, and the other side surface of the copper foil. And according to the parameter settings such as compaction density and cold pressing thickness, start cold pressing to obtain the intermediate state of the compacted pole piece. The parameters of the intermediate state pole piece are shown in Table 1.
然后进行模切极耳和分条,得到极片裁切前形态,测试该裁切前形态极片的厚度数据,沿第一方向(极片的宽度方向)从极片边缘(出极耳一侧)朝极片中部连续测量每隔2mm的极片厚度值。并测量该裁切前形态极片的头部和尾部(对应极片的卷绕起始端和收尾端)的角位大小。相关测试结果如图2所示。Then carry out die-cutting tabs and slitting to obtain the shape of the pole piece before cutting, test the thickness data of the pole piece in the shape before cutting, and start from the edge of the pole piece along the first direction (the width direction of the pole piece) side) continuously measure the thickness of the pole piece every 2mm towards the middle of the pole piece. And measure the angular size of the head and tail of the pole piece before cutting (corresponding to the winding start and end of the pole piece). The relevant test results are shown in Figure 2.
然后对该裁切前形态极片进行裁切,和已经制备的负极极片、隔膜进行层叠卷绕得到卷绕式电芯。然后测试卷绕式电芯在第一方向上的厚度变化数据。具体地,从电芯头部(出极耳侧)向电芯尾部(未出极耳侧),以1mm为间隔连续测量18个点值。上述测试结果如表4所示。Then, the pre-cut pole piece is cut, and the prepared negative pole piece and separator are stacked and wound to obtain a wound battery. Then test the thickness change data of the wound cell in the first direction. Specifically, 18 point values are continuously measured at intervals of 1 mm from the head of the battery cell (the side where the tab is released) to the tail of the battery cell (the side where the tab is not released). The above test results are shown in Table 4.
对比例1的第一极片制备过程如下:The first pole piece preparation process of comparative example 1 is as follows:
与实施例1不同的是,阳极活性物质层浆料仅配制一种:将阳极活性物质石墨、粘结剂丁苯橡胶、增稠剂羧甲基纤维素按质量比96:3:1进行混合,加水搅拌得到固含量为45%,粘度为4500mPa.s的涂层浆料;在涂布时,阳极活性物质层浆料间歇拖布在铜箔表面。其余制备工艺与实施例1相同。The difference from Example 1 is that only one kind of slurry for the anode active material layer is prepared: mix the anode active material graphite, binder styrene-butadiene rubber, and thickener carboxymethyl cellulose in a mass ratio of 96:3:1 , add water and stir to obtain a coating slurry with a solid content of 45% and a viscosity of 4500mPa.s; during coating, the anode active material layer slurry is intermittently mopped on the surface of the copper foil. All the other preparation processes are the same as in Example 1.
对于极片的厚度可采用如下测试方法:截取100mm长度的极片样品,截取4个宽度截面作为4个样品点。对某一截面,沿极片的宽度方向,以2mm为间隔,从极片边缘朝极片中部,使用万分测厚仪分别测试各位置点的极片厚度值,从而得到该截面的11个位置点的极片厚度值,则涂层厚度值=(极片厚度-集流体厚度)/2。For the thickness of the pole piece, the following test method can be used: take a pole piece sample with a length of 100mm, and cut 4 width sections as 4 sample points. For a certain section, along the width direction of the pole piece, at an interval of 2 mm, from the edge of the pole piece to the middle of the pole piece, use a multi-meter thickness gauge to test the thickness of the pole piece at each position point, so as to obtain 11 positions of the section The pole piece thickness value of the point, then the coating thickness value=(pole piece thickness-current collector thickness)/2.
对于角位的大小可通过如下方法测试:截取含有角位(极片的头部和尾部)的极片样品,对角位处进行CCD拍摄,通过计算机对角位进行圆形拟合,拟合圆的半径R为角位的大小。The size of the corner can be tested by the following method: intercept the pole piece sample containing the corner (the head and tail of the pole piece), take a CCD shot at the corner, and carry out circular fitting on the corner by the computer, and the fitting The radius R of the circle is the size of the corner.
表1:中间态极片的各项参数Table 1: Various parameters of the intermediate pole piece
涂层类别Coating category 涂布重量g/1540.25mm 2 Coating weight g/1540.25mm 2 涂膜宽度mmCoating film width mm 压实密度g/ccCompaction densityg/cc 冷压后厚度umThickness after cold pressing um
主体涂层Body Coating 0.1420.142 8181 1.711.71 113.8113.8
边缘涂层edge coating 0.1480.148 55 1.711.71 116.1116.1
表2:裁切前形态极片的厚度测试结果Table 2: Thickness test results of pole pieces before cutting
Figure PCTCN2022091727-appb-000001
Figure PCTCN2022091727-appb-000001
Figure PCTCN2022091727-appb-000002
Figure PCTCN2022091727-appb-000002
由表2、图14可知,沿第一方向,实施例1的极片,出极耳一侧的极片边缘的厚度明显大于对比例1。通常,从极片边缘过渡至极片中部,极片厚度逐渐增加,当厚度变化连续较小(如相差不超过3微米)时,可认为已经过渡到极片的正常厚度区域,而从极片边缘至较小的厚度变化差值首次出现的区域认为是极片的削薄区域。因此,从表2中看,对比例1的削薄区域宽度大于10mm,而实施例1的削薄区域的宽度为6mm,实施例1的削薄区域宽度明显小于对比例1削薄区域的宽度,因此对具有第一极片的电化学装置的能量密度有明显的改善效果。It can be seen from Table 2 and Figure 14 that along the first direction, the thickness of the edge of the pole piece on the tab side of the pole piece of Example 1 is significantly greater than that of Comparative Example 1. Generally, the thickness of the pole piece gradually increases from the pole piece edge to the pole piece middle, and when the thickness change is continuously small (such as the difference is not more than 3 microns), it can be considered to have transitioned to the normal thickness area of the pole piece, while from the pole piece edge The region where the difference to the smaller thickness change first occurs is considered to be the thinned region of the pole piece. Therefore, from Table 2, the width of the thinned region of Comparative Example 1 is greater than 10 mm, while the width of the thinned region of Example 1 is 6 mm, and the width of the thinned region of Example 1 is significantly smaller than the width of the thinned region of Comparative Example 1 , so it has obvious improvement effect on the energy density of the electrochemical device with the first pole piece.
表3:裁切前形态极片的厚度测试结果Table 3: Thickness test results of pole pieces before cutting
组别group 数据量The amount of data 头部角位均值mean head angle 尾部角位均值tail angle mean
对比例1Comparative example 1 183183 4.2mm±0.5mm4.2mm±0.5mm 3.8mm±0.4mm3.8mm±0.4mm
实施例1Example 1 204204 2.6mm±0.5mm2.6mm±0.5mm 2.4mm±0.4mm2.4mm±0.4mm
由表3可知,实施例1相比对比例1,在极片的头部、尾部角位具有更小的测试值,可见实施例1对角位度改善明显,因此对具有第一极片的电化学装置的能量密度也有较为明显的改善效果。As can be seen from Table 3, compared with Comparative Example 1, Example 1 has a smaller test value at the head and tail angle of the pole piece. It can be seen that the angle of Example 1 is significantly improved. Therefore, for the first pole piece The energy density of the electrochemical device also has a relatively obvious improvement effect.
表4:卷绕式电芯的厚度测试结果Table 4: Thickness test results of wound cells
Figure PCTCN2022091727-appb-000003
Figure PCTCN2022091727-appb-000003
Figure PCTCN2022091727-appb-000004
Figure PCTCN2022091727-appb-000004
由表4、图15可知,沿第一方向,实施例1的电芯在电芯头部(出极耳侧)的厚度明显大于对比例1的电芯,并且实施例1的电芯从电芯头部过渡至尾部(非极耳侧),电芯的厚度值变化不大,因此能明显降低具有第一极片的电化学装置发生析锂的可能。It can be seen from Table 4 and Figure 15 that along the first direction, the thickness of the battery cell in Example 1 at the head of the battery cell (outside the tab side) is significantly greater than that of the battery cell of Comparative Example 1, and the battery cell of Example 1 has a larger thickness than the battery cell of Example 1. The core head transitions to the tail (non-tab side), and the thickness of the cell does not change much, so the possibility of lithium precipitation in the electrochemical device with the first pole piece can be significantly reduced.
需要说明的是,本发明的说明书及其附图中给出了本发明的较佳的实施例,但是,本发明可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本发明内容的额外限制,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本发明说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be noted that preferred embodiments of the present invention are provided in the description of the present invention and the accompanying drawings, but the present invention can be realized in many different forms, and are not limited to the embodiments described in the description. These embodiments are not intended as additional limitations on the content of the present invention, and the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Moreover, the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope of the description of the present invention; further, for those of ordinary skill in the art, improvements or changes can be made according to the above description , and all these improvements and transformations should belong to the scope of protection of the appended claims of the present invention.

Claims (10)

  1. 一种电化学装置,包括电芯和收容所述电芯的壳体,所述电芯包括卷绕设置的第一极片、第二极片和位于第一极片与第二极片之间的隔膜,其特征在于,所述第一极片包括:An electrochemical device, comprising an electric core and a casing for accommodating the electric core, the electric core includes a first pole piece wound and arranged, a second pole piece and a pole piece located between the first pole piece and the second pole piece The diaphragm, characterized in that the first pole piece comprises:
    集流体,包括朝向所述电芯内部的第一表面和背离所述电芯内部的第二表面;a current collector, comprising a first surface facing the interior of the battery core and a second surface facing away from the interior of the battery core;
    极耳,与所述集流体电连接并伸出于所述集流体;The tab is electrically connected to the current collector and protrudes from the current collector;
    第一活性物质层,设置于所述第一表面;所述第一活性物质层包括主体涂层和边缘涂层,沿第一方向,所述边缘涂层位于所述主体涂层朝向所述极耳的一侧,并与所述主体涂层相邻接或部分重叠;沿第二方向,所述主体涂层和边缘涂层呈带状延伸设置,且所述边缘涂层的长度大于所述主体涂层的长度;所述第一方向为所述极耳伸出所述集流体的方向,所述第二方向为所述第一极片的卷绕方向;和,The first active material layer is disposed on the first surface; the first active material layer includes a main coating and an edge coating, and along a first direction, the edge coating is located on the main coating toward the pole one side of the ear, and is adjacent to or partially overlapped with the main coating; along the second direction, the main coating and the edge coating are extended in a belt shape, and the length of the edge coating is longer than the the length of the main body coating; the first direction is the direction in which the tab protrudes from the current collector, and the second direction is the winding direction of the first pole piece; and,
    第二活性物质层,设置于所述第二表面。The second active material layer is arranged on the second surface.
  2. 根据权利要求1所述的电化学装置,其特征在于,所述第一极片的卷绕起始端包括单面区,位于所述单面区的第一表面仅设置有所述边缘涂层,位于所述单面区的第二表面设置有所述第二活性物质层。The electrochemical device according to claim 1, wherein the winding starting end of the first pole piece includes a single-sided area, and the first surface located in the single-sided area is only provided with the edge coating, The second active material layer is provided on the second surface located in the single-sided region.
  3. 根据权利要求2所述的电化学装置,其特征在于,所述第一极片的卷绕起始端还包括空箔区,所述空箔区相比所述单面区更靠近所述第一极片的卷绕起始端的头部,位于所述空箔区的第一表面仅设置所述边缘涂层,位于所述空箔区的第二表面为空集流体。The electrochemical device according to claim 2, wherein the winding start end of the first pole piece further includes an empty foil area, and the empty foil area is closer to the first pole piece than the single-sided area. At the head of the winding starting end of the pole piece, only the edge coating is provided on the first surface located in the empty foil area, and the second surface located in the empty foil area is an empty current collector.
  4. 根据权利要求1所述的电化学装置,其特征在于,所述第二活性物质层包括主体部和边缘部,沿所述第一方向,所述边缘部位于所述主体部 朝向所述极耳的一侧,并与所述主体部相邻接或部分重叠;沿所述第二方向,所述主体部和边缘部呈带状延伸设置。The electrochemical device according to claim 1, wherein the second active material layer comprises a main body and an edge, and along the first direction, the edge is located on the main body toward the tab One side of the main body part is adjacent to or partially overlapped with the main part; along the second direction, the main part and the edge part extend in a belt shape.
  5. 根据权利要求1所述的电化学装置,其特征在于,所述边缘涂层的厚度与所述主体涂层的厚度的比值为k,0.8≤k≤1.2。The electrochemical device according to claim 1, wherein the ratio of the thickness of the edge coating to the thickness of the main coating is k, 0.8≤k≤1.2.
  6. 根据权利要求1所述的电化学装置,其特征在于,所述边缘涂层的厚度为50~150μm,和/或,所述边缘涂层的宽度为1~20mm。The electrochemical device according to claim 1, characterized in that the thickness of the edge coating is 50-150 μm, and/or the width of the edge coating is 1-20 mm.
  7. 根据权利要求1所述的电化学装置,其特征在于,所述极耳与所述集流体一体成型。The electrochemical device according to claim 1, wherein the tab is formed integrally with the current collector.
  8. 根据权利要求1所述的电化学装置,其特征在于,所述第一极片为阳极极片。The electrochemical device according to claim 1, wherein the first pole piece is an anode pole piece.
  9. 根据权利要求8所述的电化学装置,其特征在于,所述主体涂层和所述边缘涂层均包括阳极活性材料和粘结剂,所述阳极活性材料包括人造石墨、天然石墨、石墨烯、碳纳米管、中间相碳微球、软碳、硬碳、硅碳、硅合金、硅晶体、钛酸锂、氧化锡中的至少一种;所述粘结剂包括聚偏二氟乙烯、聚四氟乙烯、氟化橡胶、聚氨酯、丁苯橡胶、聚丙烯酸、聚丙烯酸钠、聚乙烯醇、海藻酸、海藻酸钠中的至少一种。The electrochemical device according to claim 8, wherein both the main body coating and the edge coating comprise an anode active material and a binding agent, and the anode active material comprises artificial graphite, natural graphite, graphene , carbon nanotubes, mesocarbon microspheres, soft carbon, hard carbon, silicon carbon, silicon alloys, silicon crystals, lithium titanate, tin oxide; the binder includes polyvinylidene fluoride, At least one of polytetrafluoroethylene, fluorinated rubber, polyurethane, styrene-butadiene rubber, polyacrylic acid, sodium polyacrylate, polyvinyl alcohol, alginic acid, and sodium alginate.
  10. 一种电子装置,其特征在于,包括权利要求1-9任一项所述的电化学装置,所述电化学装置用于对所述电子装置供电。An electronic device, characterized by comprising the electrochemical device according to any one of claims 1-9, and the electrochemical device is used to supply power to the electronic device.
PCT/CN2022/091727 2021-07-13 2022-05-09 Electrochemical device and electronic device WO2023284383A1 (en)

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