WO2023282011A1 - 両面粘着シート - Google Patents
両面粘着シート Download PDFInfo
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- WO2023282011A1 WO2023282011A1 PCT/JP2022/024109 JP2022024109W WO2023282011A1 WO 2023282011 A1 WO2023282011 A1 WO 2023282011A1 JP 2022024109 W JP2022024109 W JP 2022024109W WO 2023282011 A1 WO2023282011 A1 WO 2023282011A1
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- sensitive adhesive
- mass
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
Definitions
- the present invention relates to a double-sided adhesive sheet.
- a mobile phone which is a typical mobile device, tends to have thinned main components.
- the display part of a portable device is mainly composed of an LCD module and a backlight unit, and various sheet-like parts are laminated in order to exhibit functions such as light emission, reflection, light blocking, and light guiding. Therefore, a double-sided adhesive sheet (double-sided adhesive tape) is used for assembling (bonding) these parts.
- portable electronic devices are often exposed to the risk of falling due to their usage patterns.
- double-sided pressure-sensitive adhesive sheets used in portable electronic devices are required to have impact resistance so that they are less likely to be damaged or peeled off from parts due to the impact of dropping the portable electronic device.
- Patent Documents 1 to 3 disclose, for example, known double-sided pressure-sensitive adhesive sheets that are used in mobile electronic devices and have excellent impact resistance.
- Double-sided adhesive sheets used in portable electronic devices may require narrow adhesive sheets.
- a double-sided PSA sheet has a flexible PSA layer, it tends to have excellent impact resistance. It may not be possible to punch well due to adhesion of the adhesive to the surface, and the workability may be poor.
- a coloring agent is sometimes added for the purpose of imparting visibility to the double-sided pressure-sensitive adhesive sheet used in electric and electronic devices so that sensing by a sensor is possible.
- double-sided pressure-sensitive adhesive sheets used in mobile electronic devices and the like are sometimes required to have designability.
- a coloring agent is generally added to the double-sided pressure-sensitive adhesive sheet in order to impart visibility and design.
- the addition of a coloring agent may result in poor impact resistance and workability.
- Patent Documents 1 to 3 do not mention a double-sided pressure-sensitive adhesive sheet having a colored pressure-sensitive adhesive layer, which is excellent in impact resistance and processability.
- the present invention was conceived under such circumstances, and an object of the present invention is to provide a double-sided pressure-sensitive adhesive sheet having a colored pressure-sensitive adhesive layer, which has excellent impact resistance and excellent workability. To provide a double-sided adhesive sheet.
- the present inventors have found that a double-sided pressure-sensitive adhesive sheet having no substrate, wherein the pressure-sensitive adhesive layer constituting the double-sided pressure-sensitive adhesive sheet contains a colorant in a content within a specific range.
- the storage elastic modulus G′ of the pressure-sensitive adhesive layer under low temperature conditions is specified, and the gel fraction of the pressure-sensitive adhesive layer is within a specified range, thereby providing a double-sided pressure-sensitive adhesive sheet having a colored pressure-sensitive adhesive layer. It has been found that it has excellent impact resistance and excellent workability. The present invention has been completed based on these findings.
- the present invention is a double-sided pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive layer
- the pressure-sensitive adhesive layer is an active energy ray-curable acrylic pressure-sensitive adhesive layer containing an acrylic polymer as a base polymer
- the pressure-sensitive adhesive layer contains a coloring agent
- the content of the coloring agent in the pressure-sensitive adhesive layer is 0.8 parts by mass or less with respect to 100 parts by mass of the total amount of the base polymer
- the pressure-sensitive adhesive layer has a storage elastic modulus G' of 10 MPa or more at -20°C and a gel fraction of 60% by mass or more to provide a double-sided pressure-sensitive adhesive sheet.
- the content of the colorant in the pressure-sensitive adhesive layer is preferably 0.01 parts by mass or more with respect to 100 parts by mass of the total amount of the base polymer.
- the above acrylic polymer preferably contains a polyfunctional monomer as a monomer component that constitutes the polymer.
- the acrylic polymer preferably has a structural portion derived from a photopolymerization initiator.
- the above acrylic polymer preferably contains structural units derived from the monomer component (A) having a homopolymer glass transition temperature of 0°C or higher and having a non-aromatic ring.
- the proportion of structural units derived from the monomer component (A) in the acrylic polymer is preferably 5% by mass or more.
- the acrylic polymer preferably contains structural units derived from a (meth)acrylic acid alkyl ester (B) having a linear or branched alkyl group with 2 to 7 carbon atoms.
- the (meth)acrylic acid alkyl ester (B) contains butyl (meth)acrylate, and the proportion of structural units derived from butyl (meth)acrylate in the acrylic polymer is preferably 50% by mass or more. .
- the double-sided pressure-sensitive adhesive sheet is preferably for fixing members to each other in electrical and electronic equipment.
- the present invention also provides an electrical and electronic device comprising the double-sided pressure-sensitive adhesive sheet, wherein both pressure-sensitive adhesive surfaces of the double-sided pressure-sensitive adhesive sheet fix members to each other.
- the double-sided pressure-sensitive adhesive sheet of the present invention is a double-sided pressure-sensitive adhesive sheet having a colored pressure-sensitive adhesive layer, and has excellent impact resistance and processability. Therefore, even though the double-sided pressure-sensitive adhesive sheet is colored, it is easy to prepare a narrow double-sided pressure-sensitive adhesive sheet when used in, for example, portable electronic devices, and it is difficult to peel off even when subjected to a drop impact. . In addition, by being colored, it is excellent in visibility and design.
- the double-sided pressure-sensitive adhesive sheet of the present invention is a double-sided pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive layer, and is a so-called "substrate-less" double-sided pressure-sensitive adhesive sheet that does not have a substrate.
- the pressure-sensitive adhesive layer is an active energy ray-curable acrylic pressure-sensitive adhesive layer containing an acrylic polymer as a base polymer, the pressure-sensitive adhesive layer contains a colorant, and the content of the colorant in the pressure-sensitive adhesive layer is 0.8 parts by mass or less per 100 parts by mass of the total amount of the base polymer, the storage elastic modulus G' at -20°C is 10 MPa or more, and the gel fraction is 60% by mass or more.
- the pressure-sensitive adhesive layer may be referred to as "the pressure-sensitive adhesive layer of the present invention”.
- the pressure-sensitive adhesive layer constituting the double-sided pressure-sensitive adhesive sheet of the present invention may be a single layer or multiple layers.
- the double-sided pressure-sensitive adhesive sheet of the present invention is composed of a plurality of pressure-sensitive adhesive layers, each of the plurality of pressure-sensitive adhesive layers is the pressure-sensitive adhesive layer of the present invention.
- the plurality of pressure-sensitive adhesive layers may be the same pressure-sensitive adhesive layer, or may be pressure-sensitive adhesive layers having different compositions, thicknesses, physical properties, and the like.
- FIG. 1 is a schematic cross-sectional view showing one embodiment of the double-sided pressure-sensitive adhesive sheet of the present invention.
- a double-sided pressure-sensitive adhesive sheet 1 is composed of a single pressure-sensitive adhesive layer 2 of the present invention. Release liners 3 and 4 are attached to the adhesive surfaces of the adhesive layer 2, respectively.
- the pressure-sensitive adhesive layer of the present invention is an acrylic pressure-sensitive adhesive layer containing an acrylic polymer as a base polymer exhibiting adhesiveness.
- the base polymer refers to a main component among the polymer components in the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer, for example, a polymer component contained in an amount exceeding 50% by mass.
- the proportion of the base polymer in the pressure-sensitive adhesive layer is preferably 60% by mass or more, more preferably 70% by mass or more, relative to 100% by mass of the total amount of the pressure-sensitive adhesive layer.
- the above acrylic polymer is a polymer containing an acrylic monomer (a monomer having a (meth)acryloyl group in the molecule) as a monomer component that constitutes the polymer. That is, the acrylic polymer contains structural units derived from acrylic monomers. In addition, acrylic polymer may use only 1 type, and may use 2 or more types. Moreover, the said acrylic polymer may contain only 1 type of acrylic monomers as a monomer component, and may contain 2 or more types. In the present specification, "(meth)acrylic” means “acrylic” and/or “methacrylic” (one or both of "acrylic” and “methacrylic”), and the same applies to others. .
- the acrylic polymer comprises a monomer component (sometimes referred to as "monomer component (A)") having a homopolymer glass transition temperature of 0°C or higher and having a non-aromatic ring (sometimes referred to as "monomer component (A)") as an essential monomer component ( formed) polymer. That is, the acrylic polymer preferably contains the monomer component (A) as a structural unit.
- the acrylic polymer may contain only one type of monomer component (A) as a monomer component, or may contain two or more types thereof.
- the non-aromatic ring includes a non-aromatic hydrocarbon ring and a non-aromatic heterocyclic ring.
- the non-aromatic ring may be either saturated or unsaturated.
- Examples of the non-aromatic hydrocarbon ring include aliphatic hydrocarbon rings such as cycloalkane rings such as cyclopentane ring, cyclohexane ring, cycloheptane ring and cyclooctane ring; cycloalkene rings such as cyclohexene ring; bridging hydrocarbon rings such as bicyclic hydrocarbon rings and tricyclic or higher aliphatic hydrocarbon rings; Bicyclic hydrocarbon rings include pinane ring, pinene ring, bornane ring, norbornane ring, norbornene ring and the like.
- Tricyclic or higher aliphatic hydrocarbon rings include, for example, dicyclopentane ring, dicyclopentene ring, adamantane ring, tricyclopentane ring, tricyclopentene ring and the like. .
- non-aromatic heterocyclic ring examples include an oxygen atom-containing heterocyclic ring, a nitrogen atom-containing heterocyclic ring, a sulfur atom-containing heterocyclic ring, and the like.
- the oxygen atom-containing heterocyclic ring includes oxolane ring, oxane ring, oxole ring, pyran ring, caprolactone ring, caprolactam ring, heterocyclic ring containing oxygen atom and nitrogen atom, and the like.
- the nitrogen atom-containing heterocyclic ring includes azolidine ring, azinane ring, azole ring, piperidine ring, caprolactam ring, heterocyclic ring containing oxygen atom and nitrogen atom, heterocyclic ring containing nitrogen atom and sulfur atom, and the like.
- the sulfur atom-containing heterocyclic ring includes thiolane ring, thiol ring, heterocyclic ring containing nitrogen atom and sulfur atom, and the like.
- a heterocyclic ring containing an oxygen atom and a nitrogen atom includes a morpholine ring and the like.
- a heterocyclic ring containing a nitrogen atom and a sulfur atom includes a thiazine ring, a thiazole ring, and the like.
- the number of atoms constituting the non-aromatic ring is preferably 5-12, more preferably 6-10.
- the monomer component (A) is preferably a monomer component having a carbon-carbon double bond (e.g., (meth)acryloyl group, vinyl group, etc.) having active energy ray polymerizability and a non-aromatic ring. Examples thereof include (meth)acrylic acid esters having a non-aromatic ring in the ester portion, and monomer components having a vinyl group and a non-aromatic heterocyclic ring.
- the non-aromatic ring is directly bonded to the (meth)acryloyl group, or bonded to the (meth)acryloyl group via an oxygen atom or an oxyalkylene group. is preferred.
- the non-aromatic ring among others, an aliphatic hydrocarbon ring and a nitrogen atom-containing heterocyclic ring are preferable.
- the monomer component (A) in which the non-aromatic ring is an aliphatic hydrocarbon ring include, for example, cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, cycloheptyl (meth)acrylate, (Meth)acrylic acid cycloalkyl ester such as cyclooctyl (meth)acrylate; (meth)acrylic acid ester having a bicyclic aliphatic hydrocarbon ring such as isobornyl (meth)acrylate; dicyclopentanyl (meth) ) acrylate, dicyclopentanyloxyethyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, tricyclopentanyl (meth)acrylate, 1-adamantyl (meth)acrylate, 2 -Methyl-2-adamantyl (meth)acrylate,
- the monomer component (A) in which the non-aromatic ring is a nitrogen atom-containing heterocyclic ring include N-(meth)acryloylmorpholine, N-vinyl-2-pyrrolidone, N-vinyl-2- piperidone, N-vinyl-3-morpholinone, N-vinyl-2-caprolactam, N-vinyl-1,3-oxazin-2-one, N-vinyl-3,5-morpholinedione, N-vinylpiperazine, N- Vinylpyrazine, N-vinylmorpholine, N-vinylpyrazole, vinylpyrimidine, 2-vinyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, vinylpyridazine, (meth ) acryloylpyrrolidone, (meth)acryloylpyrrolidine, (meth)acryloylpiperidine and
- the Tg of the homopolymer of the monomer component (A) is 0°C or higher, preferably 10°C or higher, more preferably 60°C or higher.
- the storage elastic modulus G′ is high and the impact resistance is excellent.
- the above Tg is, for example, 200° C. or lower.
- the "glass transition temperature (Tg) when forming a homopolymer” means "the glass transition temperature of the homopolymer of the monomer ( Tg)", specifically, numerical values are listed in "Polymer Handbook” (3rd edition, John Wiley & Sons, Inc., 1987).
- the Tg of a homopolymer of a monomer not described in the above literature refers to, for example, a value obtained by the following measuring method (see JP-A-2007-51271).
- a reactor equipped with a thermometer, a stirrer, a nitrogen inlet tube, and a reflux condenser was charged with 100 parts by mass of a monomer, 0.2 parts by mass of 2,2'-azobisisobutyronitrile and ethyl acetate as a polymerization solvent. 200 parts by mass are added and stirred for 1 hour while nitrogen gas is introduced. After oxygen is removed from the polymerization system in this manner, the temperature is raised to 63° C. and the reaction is allowed to proceed for 10 hours. Then, it is cooled to room temperature to obtain a homopolymer solution having a solid concentration of 33% by mass.
- the homopolymer solution is then cast onto a release liner and dried to form a test sample (sheet homopolymer) having a thickness of about 2 mm. Then, this test sample was punched out into a disk shape with a diameter of 7.9 mm, sandwiched between parallel plates, and subjected to shear strain at a frequency of 1 Hz using a viscoelasticity tester (trade name “ARES”, manufactured by Rheometrics Co., Ltd.). The viscoelasticity is measured in the shear mode at a heating rate of 5°C/min in the region of -70 to 150°C, and the peak top temperature of tan ⁇ is defined as the Tg of the homopolymer.
- ARES viscoelasticity tester
- the ratio of the monomer component (A) in the total amount of 100% by mass of all the monomer components constituting the acrylic polymer is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably 15% by mass or more. be.
- the storage elastic modulus G' (particularly, the storage elastic modulus G' at -20°C) is high, and the impact resistance is excellent.
- the proportion of the monomer component (A) is preferably 60% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less. When the above ratio is 60% by mass or less, the flexibility can be improved, and the adhesion to the adherend can be improved.
- the acrylic polymer is a polymer composed (formed) of a monomer component (A) and a (meth)acrylic acid alkyl ester (sometimes referred to as "(meth)acrylic acid alkyl ester (B)") as a monomer component. It is preferably coalesced.
- the (meth)acrylic acid alkyl ester (B) is preferably a (meth)acrylic acid alkyl ester having a linear or branched alkyl group.
- only 1 type may be used for (meth)acrylic-acid alkylester (B), and 2 or more types may be used for it.
- the (meth)acrylic acid alkyl ester having a linear or branched alkyl group is not particularly limited, but examples include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, ( meth)isopropyl acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, s-butyl (meth)acrylate, t-butyl (meth)acrylate, pentyl (meth)acrylate, (meth)acrylate isopentyl acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, nonyl (meth)acrylate, (meth)acrylate ) isononyl acrylate, decyl (me
- the (meth)acrylic acid alkyl ester having a linear or branched alkyl group has a linear or branched chain having 2 to 7 carbon atoms from the viewpoint of selecting a lower storage elastic modulus G′.
- a (meth)acrylic acid alkyl ester having an alkyl group of is preferable, and butyl (meth)acrylate is more preferable. It may also contain methyl (meth)acrylate.
- the ratio of the (meth)acrylic acid alkyl ester (B) in the total amount of 100% by mass of all the monomer components constituting the acrylic polymer is not particularly limited, but is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 65% by mass or more.
- the proportion is preferably 94% by mass or less, more preferably 90% by mass or less, and even more preferably 85% by mass or less.
- the ratio of butyl (meth)acrylate is within the above range.
- the above acrylic polymer may contain a copolymerizable monomer together with the monomer component (A) and the (meth)acrylic acid alkyl ester (B) as monomer components constituting the polymer. That is, the acrylic polymer may contain a copolymerizable monomer as a structural unit.
- the above copolymerizable monomers may be used alone or in combination of two or more.
- a carboxy group-containing monomer and/or an acid anhydride can be used to form a pressure-sensitive adhesive layer having good adhesiveness even if it is thin, and from the viewpoint of improving cohesion and improving impact resistance.
- Monomers are preferred.
- the carboxy group-containing monomer include acrylic acid, methacrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid.
- the acid anhydride monomer include maleic anhydride and itaconic anhydride.
- the ratio of the carboxy group-containing monomer and/or the acid anhydride monomer in the total amount of 100% by mass of all the monomer components constituting the acrylic polymer is not particularly limited, but is preferably 0.2% by mass or more, More preferably 1% by mass or more, still more preferably 5% by mass or more.
- the proportion is preferably 20% by mass or less, more preferably 15% by mass or less, and even more preferably 10% by mass or less.
- the monomer component (A) and the (meth)acrylic acid alkyl ester (B) have a good quantitative balance, excellent impact resistance, and good adhesion even when thin. It becomes possible to form a pressure-sensitive adhesive layer having
- the copolymerizable monomer may further contain a functional group-containing monomer for the purpose of introducing a cross-linking point into the acrylic polymer or increasing the cohesion of the acrylic polymer.
- a functional group-containing monomer for the purpose of introducing a cross-linking point into the acrylic polymer or increasing the cohesion of the acrylic polymer.
- the functional group-containing monomers include hydroxyl group-containing monomers, nitrogen atom-containing monomers (excluding those corresponding to the monomer component (A)), keto group-containing monomers, alkoxysilyl group-containing monomers, sulfonic acid group-containing monomers, Examples include phosphoric acid group-containing monomers. Only one kind of the functional group-containing monomer may be used, or two or more kinds thereof may be used.
- hydroxy group-containing monomer examples include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, (4-hydroxymethylcyclohexyl) methyl (meth) ) hydroxyalkyl (meth)acrylates such as acrylates; unsaturated alcohols such as vinyl alcohol and allyl alcohol; polypropylene glycol mono(meth)acrylates;
- Examples of the nitrogen atom-containing monomers include amide group-containing monomers, amino group-containing monomers, and cyano group-containing monomers.
- Examples of the amide group-containing monomer include (meth)acrylamide, N,N-dimethyl(meth)acrylamide, N-butyl(meth)acrylamide, N-methylol(meth)acrylamide, N-methylolpropane(meth)acrylamide, N -Methoxymethyl(meth)acrylamide, N-butoxymethyl(meth)acrylamide and the like.
- amino group-containing monomer examples include aminoethyl (meth)acrylate, N,N-dimethylaminoethyl (meth)acrylate, t-butylaminoethyl (meth)acrylate and the like.
- cyano group-containing monomer examples include acrylonitrile and methacrylonitrile.
- keto group-containing monomer examples include diacetone (meth)acrylamide, diacetone (meth)acrylate, vinyl methyl ketone, vinyl ethyl ketone, allyl acetoacetate, and vinyl acetoacetate.
- alkoxysilyl group-containing monomer examples include 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-( meth)acryloxypropylmethyldiethoxysilane and the like.
- sulfonic acid group-containing monomer examples include styrenesulfonic acid, allylsulfonic acid, 2-(meth)acrylamido-2-methylpropanesulfonic acid, (meth)acrylamidopropanesulfonic acid, sulfopropyl (meth)acrylate, (meth) ) acryloyloxynaphthalenesulfonic acid and the like.
- Examples of the phosphoric acid group-containing monomer include 2-hydroxyethyl acryloyl phosphate.
- the ratio of the functional group-containing monomer in the total amount of 100% by mass of all the monomer components constituting the acrylic polymer is, for example, 0.1% by mass or more, 0.5% by mass or more, 1% by mass or more, 5% by mass. % or more, or 10% by mass or more.
- the above ratio may be, for example, 40% by mass or less, 20% by mass or less, or may be substantially absent.
- substantially not included refers to unintentional inclusion, such as unavoidable mixing, rather than active blending. It is 0.01% by mass or less.
- the copolymerizable monomer may further contain other monomers.
- the other monomers include vinyl ester monomers such as vinyl acetate, vinyl propionate, and vinyl laurate; aromatic vinyl compounds such as styrene, substituted styrene ( ⁇ -methylstyrene, etc.), and vinyl toluene; ethylene, propylene.
- the proportion of the other monomers in the total amount of 100% by mass of all monomer components constituting the acrylic polymer may be, for example, 0.05% by mass or more, or 0.5% by mass or more.
- the above ratio may be, for example, 20% by mass or less, 10% by mass or less, 5% by mass or less, or may be substantially absent.
- the acrylic polymer may contain, as a monomer component constituting the polymer, a polyfunctional monomer copolymerizable with the monomer component forming the acrylic polymer, in order to form a crosslinked structure in the polymer skeleton.
- the polyfunctional monomer include hexanediol di(meth)acrylate, (poly)ethylene glycol di(meth)acrylate, (poly)propylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, penta Polyfunctional (meth)acrylates such as erythritol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate; epoxy (meth)acrylates (e.g., poly glycidyl (meth)acrylate), polyester (meth)acrylate, urethane
- the proportion of the polyfunctional monomer in the total amount of 100% by mass of all monomer components constituting the acrylic polymer is preferably 0.05% by mass or more, more preferably 0.07% by mass or more, and still more preferably 0%. .10% by mass or more.
- the above ratio may be 5% by mass or less, 3% by mass or less, or may be substantially absent.
- the acrylic polymer preferably has a structural portion derived from a photopolymerization initiator. That the acrylic polymer has a structural part derived from a photopolymerization initiator means that the acrylic polymer and the pressure-sensitive adhesive layer of the present invention are a polymer or a cured pressure-sensitive adhesive layer polymerized by irradiation with active energy rays. do. Examples of the photopolymerization initiator include those described below.
- the acrylic polymer is preferably a polymerization reaction product obtained by polymerizing a composition containing one or more selected from the group consisting of acrylic partial polymers, acrylic oligomers, and monomer components.
- the monomer component contains at least an acrylic monomer.
- it is preferably a polymerization reaction product of a composition containing an acrylic partial polymer.
- the above-mentioned "partially polymerized product” may also be referred to as "prepolymer", "syrup", and the like.
- Each of the acrylic partial polymer, the acrylic oligomer, and the monomer component may be used alone or in combination of two or more.
- the monomer component that can be contained in the composition may be referred to as "monomer component (C)".
- Both the acrylic partial polymer and the acrylic oligomer are compounds composed of an acrylic monomer as an essential monomer component.
- Examples of the monomer component and the monomer component (C) constituting the acrylic partial polymer and the acrylic oligomer include those exemplified and explained as the monomer component constituting the acrylic polymer.
- the acrylic partial polymer is obtained by polymerizing the monomer components at a polymerization conversion rate of 95% by mass or less, for example.
- the polymerization conversion rate is preferably 70% by mass or less, more preferably 60% by mass or less, still more preferably 50% by mass or less, even more preferably 40% by mass or less, and particularly preferably 35% by mass or less.
- the polymerization conversion rate is preferably 1% by mass or more, more preferably 5% by mass or more.
- the above acrylic partial polymer contains an acrylic monomer as a structural unit.
- the acrylic partial polymer preferably contains the monomer component (A) as a structural unit.
- the monomer component contained as the structural unit may be of one type or two or more types.
- the proportion of the monomer component (A) in the total amount of 100% by mass of all monomer components constituting the acrylic partial polymer is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably It is 15% by mass or more.
- the storage elastic modulus G' (particularly, the storage elastic modulus G' at -20°C) is high, resulting in more excellent impact resistance.
- the proportion of the monomer component (A) is preferably 60% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less. When the above ratio is 60% by mass or less, the flexibility can be improved, and the adhesion to the adherend can be further improved.
- the acrylic partial polymer preferably contains a (meth)acrylic acid alkyl ester (B) as a structural unit.
- the (meth)acrylic acid alkyl ester (B) is preferably a (meth)acrylic acid alkyl ester having a linear or branched alkyl group having 2 to 7 carbon atoms, more preferably butyl (meth)acrylate. is.
- the (meth)acrylic acid alkyl ester (B) contained as the structural unit may be of one type or two or more types.
- the proportion of the (meth)acrylic acid alkyl ester (B) in 100% by mass of the total amount of all monomer components constituting the acrylic partial polymer is preferably 50% by mass or more, more preferably 60% by mass. above, more preferably at least 65% by mass.
- the proportion is preferably 94% by mass or less, more preferably 90% by mass or less, and even more preferably 85% by mass or less.
- the acrylic partial polymer may contain the copolymerizable monomer as a structural unit.
- a carboxy group-containing monomer and/or an acid anhydride monomer are preferable from the viewpoint of being able to form a pressure-sensitive adhesive layer having good adhesiveness even if it is thin.
- the ratio of the carboxy group-containing monomer and/or the acid anhydride monomer in the total amount of 100% by mass of all the monomer components constituting the acrylic partial polymer is not particularly limited, but is preferably 0.2% by mass or more. It is preferably 1% by mass or more, and still more preferably 5% by mass or more. The proportion is preferably 20% by mass or less, more preferably 15% by mass or less, and even more preferably 11% by mass or less.
- the above acrylic polymer may be a polymerization reaction product of a composition containing an acrylic partial polymer and an acrylic oligomer.
- the storage elastic modulus G' at -20°C is further improved.
- the acrylic oligomer preferably has a weight average molecular weight of 2,500 to 10,000, more preferably 3,000 to 8,000.
- the said weight average molecular weight can be calculated
- the above acrylic oligomer contains an acrylic monomer as a structural unit.
- the acrylic oligomer preferably contains the monomer component (A) as a structural unit.
- the monomer component contained as the structural unit may be one type or two or more types.
- the proportion of the monomer component (A) in 100% by mass of the total amount of all monomer components constituting the acrylic oligomer is preferably 40% by mass or more, more preferably 50% by mass or more, and still more preferably 55% by mass. % or more.
- the ratio is preferably 90% by mass or less, more preferably 80% by mass or less.
- the acrylic oligomer preferably contains a (meth)acrylic acid alkyl ester (B) as a structural unit.
- a (meth)acrylic acid alkyl ester (B) methyl methacrylate (MMA) is preferable.
- the proportion of the (meth)acrylic acid alkyl ester (B) in all monomer components constituting the acrylic oligomer is preferably 10% by mass or more, more preferably 20% by mass or more.
- the proportion is preferably 60% by mass or less, more preferably 50% by mass or less, and even more preferably 45% by mass or less.
- the acrylic oligomer may contain the copolymerizable monomer as a structural unit.
- the content of the acrylic oligomer is preferably 0.5 to 35 parts by mass, more preferably 2 to 20 parts by mass, and still more preferably 4 parts by mass with respect to 100 parts by mass of the acrylic partial polymer. ⁇ 10 parts by mass.
- the storage elastic modulus G' at -20°C tends to increase.
- the above acrylic polymer may be a polymerization reaction product of a composition containing an acrylic partial polymer and a monomer component (C).
- the storage elastic modulus G' is further improved.
- the monomer component (C) examples include those exemplified and explained as the monomer components that the acrylic polymer can contain as structural units.
- the monomer component (C) preferably contains the monomer component (A).
- the proportion of monomer component (A) in monomer component (C) is preferably 60 to 95% by mass, more preferably 70 to 90% by mass.
- the monomer component (C) may contain the above copolymerizable monomer.
- a carboxy group-containing monomer and/or an acid anhydride monomer are preferable from the viewpoint of being able to form a pressure-sensitive adhesive layer having good adhesiveness even if it is thin.
- the ratio of the carboxy group-containing monomer and/or the acid anhydride monomer in the monomer component (C) is not particularly limited, but is preferably 5-40% by mass, more preferably 10-30% by mass.
- the content of the monomer component (C) is preferably 1 to 30 parts by mass, more preferably 10 to 20 parts by mass, based on 100 parts by mass of the acrylic partial polymer.
- the storage elastic modulus G' is further improved.
- the acrylic partial polymer and the acrylic oligomer are obtained by polymerizing monomer components.
- the acrylic polymer is obtained by polymerizing a composition containing one or more selected from the group consisting of the acrylic partial polymer, the acrylic oligomer, and the monomer component (C).
- These polymerization methods are not particularly limited, but include, for example, a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, a thermal polymerization method, and a polymerization method by active energy ray irradiation (active energy ray polymerization method).
- the bulk polymerization method, the thermal polymerization method, and the active energy ray polymerization method are preferable from the viewpoints of the transparency of the pressure-sensitive adhesive layer and the cost.
- various general solvents may be used in the polymerization of the above-mentioned monomer components.
- the solvent include esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; cyclohexane, methylcyclohexane and the like. alicyclic hydrocarbons; and organic solvents such as ketones such as methyl ethyl ketone and methyl isobutyl ketone.
- a solvent may use only 1 type, and may use 2 or more types.
- a polymerization initiator such as a thermal polymerization initiator or a photopolymerization initiator (photoinitiator) may be used depending on the type of polymerization reaction.
- a polymerization initiator may use only 1 type, and may use 2 or more types.
- the thermal polymerization initiator is not particularly limited. , benzoyl peroxide, hydrogen peroxide, etc.), substituted ethane-based initiators such as phenyl-substituted ethane, aromatic carbonyl compounds, redox-based polymerization initiators, and the like.
- the azo polymerization initiator disclosed in JP-A-2002-69411 is preferable.
- the azo polymerization initiator include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, 2,2′-azobis(2-methylpropionate)dimethyl, 4,4'-azobis-4-cyanovaleric acid and the like.
- the amount of the thermal polymerization initiator to be used may be a normal amount, for example, 0.005 to 1 part by mass, preferably 0.01 to 1 part by mass based on 100 parts by mass of the monomer component. can do.
- the photopolymerization initiator is not particularly limited. Examples include active oxime-based photopolymerization initiators, benzoin-based photopolymerization initiators, benzyl-based photopolymerization initiators, benzophenone-based photopolymerization initiators, ketal-based photopolymerization initiators, and thioxanthone-based photopolymerization initiators. Other examples include acylphosphine oxide photopolymerization initiators and titanocene photopolymerization initiators.
- benzoin ether-based photopolymerization initiator examples include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1,2-diphenylethan-1-one, anisole methyl ether and the like.
- acetophenone-based photopolymerization initiator examples include 2,2-diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenylketone, 4-phenoxydichloroacetophenone, 4-(t-butyl ) and dichloroacetophenone.
- Examples of the ⁇ -ketol-based photopolymerization initiator include 2-methyl-2-hydroxypropiophenone, 1-[4-(2-hydroxyethyl)phenyl]-2-methylpropan-1-one, and the like. be done.
- Examples of the aromatic sulfonyl chloride photopolymerization initiator include 2-naphthalenesulfonyl chloride.
- Examples of the photoactive oxime-based photopolymerization initiator include 1-phenyl-1,1-propanedione-2-(O-ethoxycarbonyl)-oxime.
- Examples of the benzoin-based photopolymerization initiator include benzoin.
- Examples of the benzyl-based photopolymerization initiator include benzyl.
- benzophenone-based photopolymerization initiator examples include benzophenone, benzoylbenzoic acid, 3,3′-dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, ⁇ -hydroxycyclohexylphenyl ketone, and the like.
- ketal photopolymerization initiator examples include benzyl dimethyl ketal.
- Examples of the thioxanthone-based photopolymerization initiator include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-diisopropylthioxanthone, and dodecylthioxanthone.
- Examples of the acylphosphine oxide-based photopolymerization initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide and bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide.
- titanocene photopolymerization initiator examples include bis( ⁇ 5 -2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl ) and titanium.
- the amount of the photopolymerization initiator used may be a normal amount, for example, 0.01 to 3 parts by mass, preferably 0.1 to 1.5 parts by mass with respect to 100 parts by mass of the monomer component. You can choose from
- the adhesive layer of the present invention contains a coloring agent.
- the coloring agent may be a pigment or a dye. Examples of coloring agents include black coloring agents, cyan coloring agents, magenta coloring agents, and yellow coloring agents. A black colorant is preferable from the viewpoint of better visibility and design.
- the coloring agent may contain only one kind, or may contain two or more kinds.
- black colorants include carbon black, carbon nanotubes, graphite (graphite), copper oxide, manganese dioxide, azo pigments such as azomethine azo black, aniline black, perylene black, titanium black, cyanine black, activated carbon, and ferrite. , magnetite, chromium oxide, iron oxide, molybdenum disulfide, complex oxide-based black dyes, anthraquinone-based organic black dyes, and azo-based organic black dyes.
- carbon black include furnace black, channel black, acetylene black, thermal black and lamp black.
- a black colorant C.I. I. Solvent Black 3, 7, 22, 27, 29, 34, 43, 70; C.I. I.
- cyan colorant for example, C.I. I. Solvent Blue 25, 36, 60, 70, 93, 95; C.I. I. Acid Blue 6, 45; C.I. I. Pigment Blue 1, 2, 3, 15, 15:1, 15:2, 15:3, 15:4, 15:5, 15:6, 16, 17, 17:1, 18, 22, 25, 56, 60, 63, 65, 66; C.I. I. Bat Blue 4; 60, C.I. I. Pigment Green 7 and the like.
- magenta colorant for example, C.I. I. Solvent Red 1, 3, 8, 23, 24, 25, 27, 30, 49, 52, 58, 63, 81, 82, 83, 84, 100, 109, 111, 121, 122; C.I. I. disperse thread 9;C. I. Solvent Violet 8, 13, 14, 21, 27; C.I. I. Disperse Violet 1; C.I. I. Basic red 1, 2, 9, 12, 13, 14, 15, 17, 18, 22, 23, 24, 27, 29, 32, 34, 35, 36, 37, 38, 39, 40; C.I. I. Basic Violet 1, 3, 7, 10, 14, 15, 21, 25, 26, 27, 28 and the like.
- magenta colorants include C.I. I.
- yellow colorants examples include C.I. I. Solvent Yellow 19, 44, 77, 79, 81, 82, 93, 98, 103, 104, 112, 162; I. Pigment Orange 31, 43; C.I. I. Pigment Yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 24, 34, 35, 37, 42, 53, 55, 65, 73, 74, 75, 81, 83, 93, 94, 95, 97, 98, 100, 101, 104, 108, 109, 110, 113, 114, 116, 117, 120, 128, 129, 133, 138, 139 , 147, 150, 151, 153, 154, 155, 156, 167, 172, 173, 180, 185, 195; I. Bat Yellow 1, 3, 20 and the like.
- the content of the colorant in the pressure-sensitive adhesive layer of the present invention is 0.8 parts by mass or less (more than 0% by mass and 0.8 parts by mass or less) with respect to 100 parts by mass of the total amount of the base polymer, preferably It is 0.6 parts by mass or less, more preferably 0.3 parts by mass or less.
- the content is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, from the viewpoint of better visibility and design of the double-sided PSA sheet.
- the adhesive layer of the present invention preferably further contains a filler.
- a filler By blending the filler, it becomes easy to adjust the storage elastic modulus G' at -20°C. Only one type of the filler may be used, or two or more types may be used.
- the shape of the filler is not particularly limited, and a particulate or fibrous filler can be used. Among them, a particulate form is preferred.
- the filler may be either an organic substance or an inorganic substance.
- Examples of materials constituting the above inorganic substances include metals such as copper, silver, gold, platinum, nickel, aluminum, chromium, iron, and stainless steel; aluminum oxide, silicon oxide (silicon dioxide), titanium oxide, zirconium oxide, and zinc oxide. , tin oxide, copper oxide, nickel oxide and other metal oxides; aluminum hydroxide, boehmite, magnesium hydroxide, calcium hydroxide, zinc hydroxide, silicic acid, iron hydroxide, copper hydroxide, barium hydroxide, zirconium oxide water hydrates, tin oxide hydrates, basic magnesium carbonate, hydrotalcite, dawsonite, borax, zinc borate and other metal hydroxides and hydrated metal compounds; silicon carbide, boron carbide, nitrogen carbide, calcium carbide, etc.
- metals such as copper, silver, gold, platinum, nickel, aluminum, chromium, iron, and stainless steel
- aluminum oxide silicon oxide (silicon dioxide), titanium oxide, zirconium oxide, and zinc oxide.
- nitrides such as aluminum nitride, silicon nitride, boron nitride, gallium nitride
- carbonates such as calcium carbonate
- titanates such as barium titanate and potassium titanate
- carbon black, carbon tube (carbon nanotube), carbon fiber carbonaceous materials such as diamond
- inorganic materials such as glass
- natural raw material particles such as volcanic shirasu, clay, sand, and the like.
- materials constituting the above organic matter include polystyrene, acrylic resin (e.g., polymethyl methacrylate), phenol resin, benzoguanamine resin, urea resin, silicone resin, polyester, polyurethane, polyethylene, polypropylene, polyamide (e.g., nylon), and polyimide. , and polymers such as polyvinylidene chloride.
- the filler may have a hollow body structure.
- the hollow portion (internal space of the hollow particles) of the filler having the hollow body structure may be in a vacuum state or may be filled with a medium.
- the medium include inert gases such as nitrogen and argon, air, and volatile solvents.
- a filler whose surface is composed of an organic or inorganic substance other than an acrylic resin and a filler having a hollow body structure are preferable. These fillers have little interaction with the acrylic component in the acrylic pressure-sensitive adhesive layer or have a hollow body structure, so when the pressure-sensitive adhesive layer is stretched, it is difficult to break, and the double-sided pressure-sensitive adhesive sheet can be attached to the adherend. Excellent peelability (reworkability) when peeling off after bonding.
- the average particle size of the particulate filler is, for example, 0.5 to 80 ⁇ m, preferably 1 to 40 ⁇ m.
- the pressure-sensitive adhesive layer can have an appropriate hardness.
- the said average particle diameter is a median diameter (D50) measured by a dynamic light-scattering method.
- the proportion of the filler in the adhesive layer of the present invention is preferably 0.5 to 10% by mass, more preferably 1 to 5% by mass, relative to 100% by mass of the total amount of the adhesive layer.
- the hardness of the pressure-sensitive adhesive layer can be made appropriate. Moreover, it is excellent in reworkability.
- the pressure-sensitive adhesive layer of the present invention may optionally further contain a cross-linking agent, a cross-linking accelerator, an anti-aging agent, an antioxidant, a plasticizer, a softening agent, a surfactant, an antistatic agent, a surface lubricant, and a leveling agent.
- a light stabilizer, an ultraviolet absorber, a polymerization inhibitor, a foil-like material, and an antirust agent may be contained within a range that does not impair the effects of the present invention. Only one kind of the above additives may be used, or two or more kinds thereof may be used.
- the ratio (total amount) of the coloring agent in the pressure-sensitive adhesive layer of the present invention is preferably 0.05 to 5% by mass, more preferably 0.1 to 2% with respect to 100% by mass of the total amount of the pressure-sensitive adhesive layer. % by mass.
- the gel fraction of the pressure-sensitive adhesive layer of the present invention is, as described above, 60% by mass or more, preferably 70% by mass or more, and more preferably 80% by mass or more.
- the gel fraction is 60% by mass or more, the workability of the double-sided PSA sheet (particularly, the punching workability when punching into a narrow width) is excellent.
- the gel fraction is, for example, 90% by mass or less.
- the gel fraction (ratio of solvent-insoluble matter) can be obtained as an ethyl acetate-insoluble matter. Specifically, it is a value calculated by the following "Method for measuring gel fraction".
- Method for measuring gel fraction An adhesive sample of about 0.1 g (weight Wg1) is wrapped in a porous polytetrafluoroethylene membrane (weight Wg2) having an average pore size of 0.2 ⁇ m in the form of a purse, and the opening is tied with a string (weight Wg3).
- porous polytetrafluoroethylene (PTFE) membrane trade name "Nitoflon (registered trademark) NTF1122” available from Nitto Denko Corporation (average pore diameter 0.2 ⁇ m, porosity 75%, thickness 85 ⁇ m) or its Use equivalents.
- This package was immersed in 50 mL of ethyl acetate and kept at room temperature (typically 23° C.) for 7 days to elute only the sol component in the adhesive layer outside the film. The adhering ethyl acetate is wiped off, the package is dried at 130° C. for 2 hours, and the weight (Wg4) of the package is measured.
- the gel fraction FG of the pressure-sensitive adhesive layer is obtained by substituting each value into the following formula. A similar method is adopted in the examples described later.
- Gel fraction FG (% by mass) [(Wg4-Wg2-Wg3)/Wg1] x 100
- the pressure-sensitive adhesive layer of the present invention has a storage modulus G′ at ⁇ 20° C. of 10 MPa or more, preferably 50 MPa or more, more preferably 100 MPa or more, still more preferably 200 MPa or more, and particularly preferably 300 MPa or more.
- the storage elastic modulus G' at -20°C is the property of the pressure-sensitive adhesive layer at low temperatures, and can be replaced with the property when impacted at a relatively high speed.
- the storage elastic modulus G' at such a low temperature of -20°C is 10 MPa or more, for example, the member to which the double-sided pressure-sensitive adhesive sheet is applied is excellent in impact resistance when dropped at high speed.
- the storage modulus G' can be calculated using a dynamic viscoelasticity measurement (DMA) device.
- DMA dynamic viscoelasticity measurement
- the adhesive layer of the present invention preferably has a storage modulus G' at 23°C of 0.10 MPa or more, more preferably 0.13 MPa or more, and still more preferably 0.20 MPa or more.
- a storage modulus G' at 23°C 0.10 MPa or more, more preferably 0.13 MPa or more, and still more preferably 0.20 MPa or more.
- the storage modulus G' can be calculated using a dynamic viscoelasticity measurement (DMA) device.
- DMA dynamic viscoelasticity measurement
- the glass transition temperature (Tg) of the adhesive layer of the present invention is preferably ⁇ 10° C. or higher, more preferably ⁇ 8° C. or higher, still more preferably ⁇ 5° C. or higher, and particularly preferably ⁇ 3° C. or higher. .
- Tg is -10°C or higher, the storage elastic modulus G' is high, and the impact resistance is excellent.
- the above Tg is, for example, 50° C. or less.
- the Tg can be calculated using a dynamic viscoelasticity measurement (DMA) device.
- DMA dynamic viscoelasticity measurement
- the peak top value of tan ⁇ of the pressure-sensitive adhesive layer of the present invention is preferably 0.5 or more, more preferably 1.0 or more, and still more preferably 1.5 or more.
- the peak top value of tan ⁇ is 0.5 or more, the impact resistance is more excellent.
- the above tan ⁇ can be calculated using a dynamic viscoelasticity measurement (DMA) device.
- the adhesive layer of the present invention is an active energy ray-curable adhesive layer. That is, the pressure-sensitive adhesive layer of the present invention is a pressure-sensitive adhesive layer formed from an active energy ray-curable pressure-sensitive adhesive composition. As a result, the double-sided pressure-sensitive adhesive sheet of the present invention has dense cross-linking, can produce a high-strength pressure-sensitive adhesive, and is excellent in impact resistance and workability.
- the active energy rays include ionizing radiation such as ⁇ -rays, ⁇ -rays, ⁇ -rays, neutron beams and electron beams, and ultraviolet rays, with ultraviolet rays being particularly preferred. That is, the active energy ray-curable pressure-sensitive adhesive layer is preferably an ultraviolet-curable pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive layer of the present invention can be produced, for example, by applying (coating) the above-described pressure-sensitive adhesive composition onto a release liner and, if necessary, drying and solidifying the solvent by heating to volatilize the pressure-sensitive adhesive composition. It can be produced by irradiating the layer with an active energy ray to cure it. Moreover, you may heat-dry further as needed.
- the adhesive composition (acrylic adhesive composition) forming the adhesive layer of the present invention for example, the acrylic partial polymer, the acrylic oligomer, or a monomer mixture containing the monomer component (C) is essential.
- the acrylic adhesive composition used as a component etc. are mentioned.
- the pressure-sensitive adhesive composition is a partially polymerized monomer mixture containing the monomer component (A) and the (meth)acrylic acid alkyl ester (B), a polyfunctional monomer, It preferably contains at least a coloring agent and a photopolymerization initiator. In addition, it may contain an acrylic oligomer, a monomer component (C), a filler, and the like.
- the double-sided pressure-sensitive adhesive sheet of the invention is composed of the pressure-sensitive adhesive layer of the invention.
- the thickness of the double-sided pressure-sensitive adhesive sheet is preferably 50-500 ⁇ m, more preferably 100-300 ⁇ m. When the thickness is 50 ⁇ m or more, the adhesiveness and conformability to the adherend are excellent. When the thickness is 500 ⁇ m or less, the thickness of the double-sided pressure-sensitive adhesive sheet can be made thinner.
- the thickness of the double-sided pressure-sensitive adhesive sheet refers to the thickness from one pressure-sensitive adhesive surface to the other pressure-sensitive adhesive surface, that is, the thickness of the pressure-sensitive adhesive body, and does not include the release liner.
- the double-sided pressure-sensitive adhesive sheet of the present invention preferably has an energy (load x height) of 0.3 or more before one of the stainless steel plates is peeled off, as measured by the following DuPont impact test. Preferably it is 0.4 or more.
- ⁇ Shock resistance test> A frame-shaped double-sided adhesive sheet with an outer diameter of 24.5 mm square and a width of 2 mm was placed on a stainless steel plate with a hole in the center of a square with an outer diameter of 2 mm and an outer diameter of 50 mm, and a stainless steel plate with a square with an outer diameter of 3 mm and an outer diameter of 25 mm. It is sandwiched between plates and pressed, left to stand in an environment at a temperature of 50° C.
- the weight and height of the drop weight on the above evaluation sample were changed by 50 mm from 50 to 500 mm at 100 g, changed by 50 mm from 350 to 500 mm at 150 g, and 400 to 500 mm at 200 g.
- the energy is changed by 50 mm from 350 to 500 mm, and the energy is increased until peeling occurs.
- the energy that has already been evaluated is not tested, and the load and height are set so that the amount of energy does not overlap. After that, the energy until at least one of the stainless steel plates peels off is calculated by multiplying the load by the height.
- the double-sided pressure-sensitive adhesive sheet may have a release liner attached to the surface (adhesive surface) of the pressure-sensitive adhesive layer until use.
- the adhesive surfaces on both sides of the double-sided pressure-sensitive adhesive sheet may be protected by two release liners, respectively, or one release liner having release surfaces on both sides is wound into a roll. It may be protected in a form (wound body).
- a release liner is used as a protective material for the pressure-sensitive adhesive layer, and is peeled off when applied to an adherend. Note that the release liner may not necessarily be provided.
- a conventional release paper or the like can be used, and is not particularly limited. etc.
- the base material having the release treatment layer include plastic films and paper surface-treated with release agents such as silicone, long-chain alkyl, fluorine, and molybdenum sulfide.
- the fluorine-based polymer in the low-adhesive substrate made of the fluorine polymer include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl fluoride, polyvinylidene fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, chloro fluoroethylene-vinylidene fluoride copolymer and the like.
- the non-polar polymer include olefin resins (eg, polyethylene, polypropylene, etc.).
- the release liner can be formed by a known or commonly used method. Also, the thickness of the release liner is not particularly limited.
- the double-sided pressure-sensitive adhesive sheet is preferably for attaching to electrical and electronic members, which is used by being attached to members provided in electrical and electronic equipment.
- the above-mentioned double-sided pressure-sensitive adhesive sheet is particularly preferably used for bonding parts provided in electrical and electronic equipment to both adhesive surfaces of the double-sided pressure-sensitive adhesive sheet, i.e., for fixing members to each other in electrical and electronic equipment.
- the double-sided pressure-sensitive adhesive sheet may be used for fixing the members together or temporarily fixing them. For example, when a double-sided adhesive sheet is used for fixing or temporarily fixing parts provided in electrical and electronic equipment, there are cases in which it is necessary to peel off the double-sided adhesive sheet and rework due to a problem in attaching the double-sided adhesive sheet.
- the double-sided pressure-sensitive adhesive sheet must be peeled off in order to repair, replace, inspect, recycle, or the like a member having an adherend to which the double-sided pressure-sensitive adhesive sheet is attached.
- the double-sided pressure-sensitive adhesive sheet is used, for example, for fixing or temporarily fixing components provided in an electric/electronic device, the frequency of removing the double-sided pressure-sensitive adhesive sheet is particularly high.
- the above-mentioned double-sided pressure-sensitive adhesive sheet is preferably used by pasting the outer frames of optical members (especially electrical and electronic devices) together. Therefore, the double-sided pressure-sensitive adhesive sheet can be preferably used even if it has a width of 5 mm or less, preferably 3 mm or less.
- Electric and electronic equipment refers to equipment that corresponds to at least either electrical equipment or electronic equipment.
- Examples of the electric/electronic devices include image display devices such as liquid crystal displays, electroluminescence displays, and plasma displays, and mobile electronic devices.
- Examples of the portable electronic devices include mobile phones, smartphones, tablet computers, notebook computers, and various wearable devices (for example, wrist wear types that are worn on the wrist like wristwatches, clips, straps, etc. that are attached to a part of the body) Modular type to be worn, eyewear type including eyeglass type (monocular type and binocular type, including head-mounted type), clothing type that can be attached to shirts, socks, hats, etc.
- wearable devices for example, wrist wear types that are worn on the wrist like wristwatches, clips, straps, etc. that are attached to a part of the body
- Modular type to be worn for example, wrist wear types that are worn on the wrist like wristwatches, clips, straps, etc. that are attached to a part of the body
- eyewear type including eyeglass type (monocular type and binocular type, including head-mounted type)
- clothing type that can be attached to shirts, socks, hats, etc.
- the term “portable” means not only being able to be carried but also having a level of portability that allows individuals (standard adults) to relatively easily carry it. shall mean.
- the double-sided pressure-sensitive adhesive sheet is used, for example, so that the pressure-sensitive adhesive layer adheres to the member of the portable electronic device.
- black pigment containing carbon black trade name “Multilac A903", manufactured by Toyocolor Co., Ltd.
- polyethylene powder as a filler Trade name “Frick UF-80” manufactured by Sum
- the resulting acrylic pressure-sensitive adhesive composition was coated on a 38- ⁇ m-thick polyethylene terephthalate film (product name “MRF#38”, manufactured by Mitsubishi Chemical Corporation) whose one side was treated with silicone for release, and the pressure-sensitive adhesive layer thickness was 200 ⁇ m. was applied using an applicator to form a coating layer.
- MRF#38 polyethylene terephthalate film
- a 25 ⁇ m-thick polyethylene terephthalate film (product name “MRE #25”, manufactured by Mitsubishi Chemical Corporation) whose one side was release-treated with silicone was coated with the coating layer so that the release-treated surface was on the side of the coating layer. , oxygen was cut off.
- a black light lamp was used to irradiate ultraviolet rays with an illuminance of 4 mW/cm 2 (UV checker "UVR-T1", manufactured by Topcon Corporation, maximum sensitivity at measurement: about 350 nm) for 180 seconds.
- a pressure-sensitive adhesive layer having a thickness of 200 ⁇ m was formed to prepare a double-sided pressure-sensitive adhesive sheet.
- Example 2 A double-sided pressure-sensitive adhesive sheet of Example 2 was prepared in the same manner as in Example 1, except that 2 parts by mass of silicone rubber particles (trade name “Torayfil E-606” manufactured by Toray Industries, Inc.) were used as the filler.
- silicone rubber particles trade name “Torayfil E-606” manufactured by Toray Industries, Inc.
- Example 3 A double-sided pressure-sensitive adhesive sheet of Example 3 was prepared in the same manner as in Example 1, except that 2 parts by mass of polyethylene particles (trade name “Flobeads FBRP”, manufactured by Sumitomo Seika Chemicals Co., Ltd.) were used as a filler.
- polyethylene particles trade name “Flobeads FBRP”, manufactured by Sumitomo Seika Chemicals Co., Ltd.
- Example 4 Syrup (1) obtained in Production Example 1: 100 parts by mass, cyclohexyl acrylate (CHA): 13 parts by mass, acrylic acid (AA): 2 parts by mass, black pigment containing carbon black (trade name "Multilac A903" , Toyocolor Co., Ltd.): 0.2 parts by mass, polyethylene powder as a filler (trade name "Frick UF-80", manufactured by Sumitomo Seika Co., Ltd.): 2 parts by mass, 1,6-hexanediol diacrylate ( HDDA): 0.12 parts by mass, and 2,2-dimethoxy-1,2-diphenylethan-1-one as a photopolymerization initiator (trade name “OMNIRAD651”, manufactured by IGM Resins B.V.): 0.12 parts by mass. After blending 1 part by mass, they were uniformly mixed using a disper, and then defoamed to obtain an acrylic pressure-sensitive adhesive composition.
- AA cyclohexyl acrylate
- a double-sided pressure-sensitive adhesive sheet of Example 4 was produced in the same manner as in Example 1, except that the acrylic pressure-sensitive adhesive composition obtained above was used.
- Example 5 A double-sided pressure-sensitive adhesive sheet of Example 5 was produced in the same manner as in Example 1, except that the amount of the black pigment was changed to 0.5 parts by mass.
- Example 6 A double-sided pressure-sensitive adhesive sheet of Example 6 was prepared in the same manner as in Example 1, except that the syrup (2) obtained in Production Example 2 was used in place of the syrup (1) obtained in Production Example 1.
- Example 7 A double-sided pressure-sensitive adhesive sheet of Example 7 was produced in the same manner as in Example 6, except that the amount of the photopolymerization initiator was changed to 0.05 parts by mass.
- Example 8 A double-sided pressure-sensitive adhesive sheet of Example 8 was produced in the same manner as in Example 1, except that the syrup (3) obtained in Production Example 3 was used in place of the syrup (1) obtained in Production Example 1.
- a double-sided pressure-sensitive adhesive sheet of Comparative Example 1 was produced in the same manner as in Example 1, except that the acrylic pressure-sensitive adhesive composition obtained above was used.
- a double-sided pressure-sensitive adhesive sheet of Comparative Example 2 was produced in the same manner as in Example 1, except that the acrylic pressure-sensitive adhesive composition obtained above was used.
- Comparative example 3 A double-sided pressure-sensitive adhesive sheet of Comparative Example 3 was prepared in the same manner as in Comparative Example 2 except that the syrup (1) obtained in Production Example 1 was replaced with the syrup (4) obtained in Production Example 4.
- Comparative example 4 A double-sided pressure-sensitive adhesive sheet of Comparative Example 4 was prepared in the same manner as in Comparative Example 2, except that the syrup (5) obtained in Production Example 5 was used in place of the syrup (1) obtained in Production Example 1.
- a pressure-sensitive adhesive layer having a thickness of about 2 mm was prepared by stacking a plurality of double-sided pressure-sensitive adhesive sheets prepared in Examples and Comparative Examples. A disk-shaped sample with a diameter of 7.9 mm was punched out of this adhesive layer and fixed by sandwiching it between parallel plates. A Instruments Co., Ltd.) was used to perform dynamic viscoelasticity measurement under the following conditions, and storage elastic modulus G' (-20 ° C.), storage elastic modulus G' (23 ° C.), glass transition temperature, and tan ⁇ The peak top value of was calculated.
- Measurement mode Shear mode Temperature range: -70°C to 150°C Heating rate: 5°C/min Measurement frequency: 1Hz
- a cylindrical measurement table with a length of 50 mm, an outer diameter of 49 mm, and an inner diameter of 43 mm is installed on the pedestal of a DuPont impact tester (manufactured by Toyo Seiki Seisakusho Co., Ltd.), and a test piece is placed on it, a square stainless steel plate. (stainless steel plate without holes) was placed on the bottom side.
- a stainless steel striking core with a tip radius of 3.1 mm is placed on the test piece, and the weight and height of the falling weight are changed by 50 mm from 50 to 500 mm at 100 g, by 50 mm from 350 to 500 mm at 150 g, and then to 200 g.
- the energy was changed by 50 mm from 400 to 500 mm, and at 300 g by 50 mm from 350 to 500 mm, the energy was increased until peeling occurred. At this time, no test was performed on the energy that had already been evaluated, and the load and height were set so that the amount of energy would not overlap. After that, the energy until at least one of the stainless steel plates peeled off was calculated by multiplying the load by the height, and the result was obtained.
- the double-sided pressure-sensitive adhesive sheet of the present invention is colored by containing a coloring agent, yet has excellent impact resistance and excellent workability.
- the content of the coloring agent in the double-sided PSA sheet was high or the gel fraction was low (Comparative Example), the workability was poor.
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Abstract
Description
上記粘着剤層は、ペースポリマーとしてアクリル系ポリマーを含む活性エネルギー線硬化型のアクリル系粘着剤層であり、
上記粘着剤層は着色剤を含み、
上記粘着剤層中の上記着色剤の含有量は上記ベースポリマーの総量100質量部に対して0.8質量部以下であり、
上記粘着剤層は、-20℃における貯蔵弾性率G’が10MPa以上であり、ゲル分率が60質量%以上である、両面粘着シートを提供する。
本発明の両面粘着シートは、粘着剤層からなる両面粘着シートであり、基材を有しないいわゆる「基材レス」の両面粘着シートである。
本発明の粘着剤層は、粘着性を発揮するベースポリマーとしてアクリル系ポリマーを含むアクリル系粘着剤層である。なお、本明細書において、ベースポリマーとは、粘着剤層を構成する粘着剤におけるポリマー成分の中の主成分、例えば50質量%を超えて含まれるポリマー成分をいうものとする。
カラム:TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000
溶媒:テトラヒドロフラン
流速:0.6ml/分
(ゲル分率の測定方法)
約0.1gの粘着剤サンプル(重量Wg1)を平均孔径0.2μmの多孔質ポリテトラフルオロエチレン膜(重量Wg2)で巾着状に包み、口をタコ糸(重量Wg3)で縛る。上記多孔質ポリテトラフルオロエチレン(PTFE)膜としては、日東電工株式会社から入手可能な商品名「ニトフロン(登録商標)NTF1122」(平均孔径0.2μm、気孔率75%、厚さ85μm)またはその相当品を使用する。この包みを酢酸エチル50mLに浸し、室温(典型的には23℃)で7日間保持して粘着剤層中のゾル成分のみを上記膜外に溶出させた後、上記包みを取り出して外表面に付着している酢酸エチルを拭き取り、当該包みを130℃で2時間乾燥させ、該包みの重量(Wg4)を測定する。粘着剤層のゲル分率FGは、各値を以下の式に代入することにより求められる。後述の実施例においても同様の方法が採用される。
ゲル分率FG(質量%)=[(Wg4-Wg2-Wg3)/Wg1]×100
本発明の両面粘着シートは、本発明の粘着剤層から構成される。上記両面粘着シートの厚さは、50~500μmであることが好ましく、より好ましくは100~300μmである。上記厚さが50μm以上であると、被着体に対する粘着性および追従性に優れる。上記厚さが500μm以下であると、両面粘着シートの厚さをより薄くすることができる。なお、上記両面粘着シートの厚さは、一方の粘着面から他方の粘着面までの厚さ、すなわち粘着体の厚さをいい、はく離ライナーを含まない。
<耐衝撃試験>
外径24.5mm角、幅2mmの枠状の両面粘着シートを、厚さ2mm、外形50mm角の正方形の中央部に穴の開いたステンレスプレートと、厚さ3mm、外形25mm角の正方形のステンレスプレートの間に挟み込んで圧着し、温度50℃の環境下に2時間静置し、その後常温に戻して評価サンプルとする。デュポン式衝撃試験機を用い、上記評価サンプルに、落下おもり重量と落下高さを、100gにて50~500mmまで50mmずつ変化、150gにて350~500mmまで50mmずつ変化、200gにて400~500mmまで50mmずつ変化、300gにて350~500mmまで50mmずつ変化させ、剥がれが生じるまでエネルギーが増えていくようにする。この際に、評価済みであるエネルギーについては、試験を行わず、エネルギー量が重複しないように荷重と高さを設定する。その後、少なくともいずれか一方のステンレスプレートが剥がれる前までのエネルギーを荷重×高さで算出する。
モノマー成分として、ブチルアクリレート(BA):70質量部、アクリル酸(AA):7質量部、およびイソボルニルアクリレート(IBXA、Tg:97℃):23質量部が混合された液状のモノマー混合物(モノマー組成物)に、光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.05質量部を配合した後、粘度(BH粘度計No.5ローター、10rpm、測定温度:30℃)が約15Pa・sになるまで紫外線をパルス照射して、モノマー成分の一部が重合した部分重合体(重合率:約8%)を含むシロップ(部分重合物)を得た。
モノマー成分として、ブチルアクリレート(BA):70質量部、アクリル酸(AA):7質量部、およびジシクロペンタニルアクリレート(DCPA、Tg:約100℃):23質量部が混合された液状のモノマー混合物(モノマー組成物)に、光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.05質量部を配合した後、粘度(BH粘度計No.5ローター、10rpm、測定温度:30℃)が約15Pa・sになるまで紫外線をパルス照射して、モノマー成分の一部が重合した部分重合体(重合率:約8%)を含むシロップ(部分重合物)を得た。
モノマー成分として、ブチルアクリレート(BA):70質量部、アクリル酸(AA):7質量部、およびシクロヘキシルアクリレート(CHA、Tg:15℃):23質量部が混合された液状のモノマー混合物(モノマー組成物)に、光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.05質量部を配合した後、粘度(BH粘度計No.5ローター、10rpm、測定温度:30℃)が約15Pa・sになるまで紫外線をパルス照射して、モノマー成分の一部が重合した部分重合体(重合率:約8%)を含むシロップ(部分重合物)を得た。
モノマー成分として、ブチルアクリレート(BA):95質量部、およびアクリル酸(AA):5質量部が混合された液状のモノマー混合物(モノマー組成物)に、光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.05質量部を配合した後、粘度(BH粘度計No.5ローター、10rpm、測定温度:30℃)が約15Pa・sになるまで紫外線をパルス照射して、モノマー成分の一部が重合した部分重合体(重合率:約8%)を含むシロップ(部分重合物)を得た。
モノマー成分として、ブチルアクリレート(BA):80質量部、アクリル酸(AA):5質量部、およびイソボルニルアクリレート(IBXA、Tg:97℃):15質量部が混合された液状のモノマー混合物(モノマー組成物)に、光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.05質量部を配合した後、粘度(BH粘度計No.5ローター、10rpm、測定温度:30℃)が約15Pa・sになるまで紫外線をパルス照射して、モノマー成分の一部が重合した部分重合体(重合率:約8%)を含むシロップ(部分重合物)を得た。
フラスコに、ジシクロペンタニルメタクリレート(DCPMA、Tg:175℃):60質量部、メチルメタクリレート(MMA):40質量部、α-チオグリセロ-ル:3質量部、2,2’-アゾビスイソブチロニトリル:0.2質量部、および酢酸エチル:65質量部を投入した。フラスコを充分に窒素で充填し、70℃で5時間重合させた後、さらに、2,2’-アゾビスイソブチロニトリル0.1質量部を投入し、80℃で8時間重合させた。その後、反応液から酢酸エチルを留去し、さらに減圧乾燥機により乾燥して、アクリル系オリゴマー(重量平均分子量:5080)を得た。
製造例1で得られたシロップ(1):100質量部、カーボンブラックを含む黒色顔料(商品名「マルチラックA903」、トーヨーカラー株式会社製):0.2質量部、フィラーとしてのポリエチレン粉末(商品名「フローセンUF-80」、住友精化株式会社製):2質量部、1,6-ヘキサンジオールジアクリレート(HDDA):0.12質量部、および光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.1質量部を配合した後、ディスパーを用いて均一に混合し、その後、脱泡して、アクリル系粘着剤組成物を得た。
フィラーとして、シリコーンゴム粒子(商品名「トレフィル E-606」、東レ株式会社製):2質量部を用いたこと以外は実施例1と同様にして実施例2の両面粘着シートを作製した。
フィラーとしてポリエチレン粒子(商品名「フロービーズ FBRP」、住友精化株式会社製):2質量部を用いたこと以外は実施例1と同様にして実施例3の両面粘着シートを作製した。
製造例1で得られたシロップ(1):100質量部、シクロヘキシルアクリレート(CHA):13質量部、アクリル酸(AA):2質量部、カーボンブラックを含む黒色顔料(商品名「マルチラックA903」、トーヨーカラー株式会社製):0.2質量部、フィラーとしてのポリエチレン粉末(商品名「フローセンUF-80」、住友精化株式会社製):2質量部、1,6-ヘキサンジオールジアクリレート(HDDA):0.12質量部、および光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.1質量部を配合した後、ディスパーを用いて均一に混合し、その後、脱泡して、アクリル系粘着剤組成物を得た。
黒色顔料の配合量を0.5質量部としたこと以外は実施例1と同様にして実施例5の両面粘着シートを作製した。
製造例1で得られたシロップ(1)に代えて製造例2で得られたシロップ(2)を用いたこと以外は実施例1と同様にして実施例6の両面粘着シートを作製した。
光重合開始剤の配合量を0.05質量部としたこと以外は実施例6と同様にして実施例7の両面粘着シートを作製した。
製造例1で得られたシロップ(1)に代えて製造例3で得られたシロップ(3)を用いたこと以外は実施例1と同様にして実施例8の両面粘着シートを作製した。
製造例1で得られたシロップ(1):100質量部、カーボンブラックを含む黒色顔料(商品名「マルチラックA903」、トーヨーカラー株式会社製):1質量部、フィラーとしてのポリエチレン粉末(商品名「フローセンUF-80」、住友精化株式会社製):2質量部、1,6-ヘキサンジオールジアクリレート(HDDA):0.12質量部、および光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.5質量部を配合した後、ディスパーを用いて均一に混合し、その後、脱泡して、アクリル系粘着剤組成物を得た。
製造例1で得られたシロップ(1):100質量部、製造例6で得られたアクリル系オリゴマー:5質量部、カーボンブラックを含む黒色顔料(商品名「マルチラックA903」、トーヨーカラー株式会社製):1質量部、フィラーとしてのポリエチレン粉末(商品名「フローセンUF-80」、住友精化株式会社製):2質量部、1,6-ヘキサンジオールジアクリレート(HDDA):0.12質量部、および光重合開始剤としての2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名「OMNIRAD651」、IGM Resins B.V.製):0.5質量部を配合した後、ディスパーを用いて均一に混合し、その後、脱泡して、アクリル系粘着剤組成物を得た。
製造例1で得られたシロップ(1)に代えて製造例4で得られたシロップ(4)を用いたこと以外は比較例2と同様にして比較例3の両面粘着シートを作製した。
製造例1で得られたシロップ(1)に代えて製造例5で得られたシロップ(5)を用いたこと以外は比較例2と同様にして比較例4の両面粘着シートを作製した。
実施例および比較例で得られた両面粘着シートについて、以下の評価を行った。結果を表に示す。なお、表における各成分の配合量は質量部を示す。
実施例および比較例で作製した両面粘着シートを複数枚重ね合わせることにより、厚さ約2mmの粘着剤層を作製した。この粘着剤層を直径7.9mmの円盤状に打ち抜いた試料をパラレルプレートで挟み込んで固定し、23℃、50%RHの環境下、粘弾性試験機(商品名「ARESレオメーター」、ティー・エー・インスツルメント社製)を用いて以下の条件で動的粘弾性測定を行い、貯蔵弾性率G’(-20℃)、貯蔵弾性率G’(23℃)、ガラス転移温度、およびtanδのピークトップ値を算出した。
測定モード:せん断モード
温度範囲 :-70℃~150℃
昇温速度 :5℃/min
測定周波数:1Hz
実施例および比較例で作製した両面粘着シートから、約0.1gの粘着剤サンプル(重量Wg1)を平均孔径0.2μmの多孔質ポリテトラフルオロエチレン膜(重量Wg2)で巾着状に包み、口をタコ糸(重量Wg3)で縛った。上記多孔質ポリテトラフルオロエチレン(PTFE)膜として(商品名「ニトフロン(登録商標)NTF1122」、日東電工株式会社製)を使用した。この包みを酢酸エチル50mLに浸し、室温で7日間保持して粘着剤層中のゾル成分のみを上記膜外に溶出させた後、上記包みを取り出して外表面に付着している酢酸エチルを拭き取り、当該包みを130℃で2時間乾燥させ、該包みの重量(Wg4)を測定した。そして、粘着剤層のゲル分率FGを、以下の式を用いて算出した。
ゲル分率FG(質量%)=[(Wg4-Wg2-Wg3)/Wg1]×100
実施例および比較例で作製した、はく離ライナーに挟まれた状態の両面粘着シートを、外径24.5mm角、幅2mmの枠状に打ち抜いた。その後、両面粘着シートからはく離ライナーを剥離し、厚さ2mm、外形50mm角の正方形の中央部に穴の開いたステンレスプレートと、厚さ3mm、外形25mm角の正方形のステンレスプレートとの間に挟み込んで圧着し、温度50℃の環境下に2時間静置し、その後常温に戻して評価サンプルとした。デュポン式衝撃試験機(株式会社東洋精機製作所製)の台座の上に、長さ50mm、外径49mm、内径43mmの円柱状の測定台を設置し、その上に試験片を、正方形のステンレスプレート(穴の開いていないステンレスプレート)を下側にして載せた。先端半径3.1mmのステンレス製の撃芯を試験片に載せ、落下おもり重量と落下高さを、100gにて50~500mmまで50mmずつ変化、150gにて350~500mmまで50mmずつ変化、200gにて400~500mmまで50mmずつ変化、300gにて350~500mmまで50mmずつ変化させ、剥がれが生じるまでエネルギーが増えていくようにした。この際に、評価済みであるエネルギーについては、試験を行わず、エネルギー量が重複しないように荷重と高さを設定した。その後、少なくともいずれか一方のステンレスプレートが剥がれる前までのエネルギーを荷重×高さで算出して結果とした。
実施例および比較例で作製した両面粘着シートについて、はく離ライナーに挟まれた状態で、横59mm、縦113mm、幅1.0mmの窓枠状(額縁状)にトムソン刃で打ち抜き加工し、評価サンプルを作製した。そして、評価サンプルの幅を測定し、加工精度が±3%以内である場合を○、加工精度が±3%を越える場合を×として評価した。
2 粘着剤層
3,4 はく離ライナー
10 測定サンプル
10a,10b 粘着面
21,22 ステンレス鋼板
Claims (10)
- 粘着剤層からなる両面粘着シートであり、
前記粘着剤層は、ペースポリマーとしてアクリル系ポリマーを含む活性エネルギー線硬化型のアクリル系粘着剤層であり、
前記粘着剤層は着色剤を含み、
前記粘着剤層中の前記着色剤の含有量は前記ベースポリマーの総量100質量部に対して0.8質量部以下であり、
前記粘着剤層は、-20℃における貯蔵弾性率G’が10MPa以上であり、ゲル分率が60質量%以上である、両面粘着シート。 - 前記粘着剤層中の前記着色剤の含有量は前記ベースポリマーの総量100質量部に対して0.01質量部以上である請求項1に記載の両面粘着シート。
- 前記アクリル系ポリマーは、ポリマーを構成するモノマー成分として多官能性モノマーを含む、請求項1または2に記載の両面粘着シート。
- 前記アクリル系ポリマーは光重合開始剤に由来する構造部を有する、請求項1~3のいずれか1項に記載の両面粘着シート。
- 前記アクリル系ポリマーはホモポリマーのガラス転移温度が0℃以上であり且つ非芳香族性環を有するモノマー成分(A)に由来する構成単位を含む請求項1~4のいずれか1項に記載の両面粘着シート。
- 前記アクリル系ポリマー中の前記モノマー成分(A)に由来する構成単位の割合は5質量%以上である請求項5に記載の両面粘着シート。
- 前記アクリル系ポリマーは、炭素数2~7の直鎖または分岐鎖状のアルキル基を有する(メタ)アクリル酸アルキルエステル(B)に由来する構成単位を含む、請求項1~6のいずれか1項に記載の両面粘着シート。
- 前記(メタ)アクリル酸アルキルエステル(B)は(メタ)アクリル酸ブチルを含み、前記アクリル系ポリマー中の(メタ)アクリル酸ブチルに由来する構成単位の割合は50質量%以上である、請求項7に記載の両面粘着シート。
- 電気電子機器における部材同士の固定用である請求項1~8のいずれか1項に記載の両面粘着シート。
- 請求項9に記載の両面粘着シートを備え、
前記両面粘着シートは両方の粘着面で部材同士を固定している、電気電子機器。
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| JP2018045213A (ja) * | 2016-09-16 | 2018-03-22 | リンテック株式会社 | フレキシブルディスプレイ用粘着剤、粘着シート、フレキシブル積層部材およびフレキシブルディスプレイ |
| JP2020097691A (ja) * | 2018-12-18 | 2020-06-25 | リンテック株式会社 | 粘着シート、表示体および表示体の製造方法 |
| JP2021024907A (ja) * | 2019-08-01 | 2021-02-22 | 日東電工株式会社 | 両面粘着テープ |
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| JP2018045213A (ja) * | 2016-09-16 | 2018-03-22 | リンテック株式会社 | フレキシブルディスプレイ用粘着剤、粘着シート、フレキシブル積層部材およびフレキシブルディスプレイ |
| JP2020097691A (ja) * | 2018-12-18 | 2020-06-25 | リンテック株式会社 | 粘着シート、表示体および表示体の製造方法 |
| JP2021024907A (ja) * | 2019-08-01 | 2021-02-22 | 日東電工株式会社 | 両面粘着テープ |
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