WO2023279792A1 - Housing and preparation method therefor, and electronic device - Google Patents

Housing and preparation method therefor, and electronic device Download PDF

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Publication number
WO2023279792A1
WO2023279792A1 PCT/CN2022/086131 CN2022086131W WO2023279792A1 WO 2023279792 A1 WO2023279792 A1 WO 2023279792A1 CN 2022086131 W CN2022086131 W CN 2022086131W WO 2023279792 A1 WO2023279792 A1 WO 2023279792A1
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WO
WIPO (PCT)
Prior art keywords
polymer
ceramic particles
ceramic
housing
casing
Prior art date
Application number
PCT/CN2022/086131
Other languages
French (fr)
Chinese (zh)
Inventor
陈奕君
胡梦
李聪
Original Assignee
Oppo广东移动通信有限公司
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Publication date
Application filed by Oppo广东移动通信有限公司 filed Critical Oppo广东移动通信有限公司
Publication of WO2023279792A1 publication Critical patent/WO2023279792A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0217Mechanical details of casings
    • H05K5/0243Mechanical details of casings for decorative purposes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/20Polyamides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0217Mechanical details of casings

Definitions

  • the application belongs to the technical field of electronic products, and in particular relates to a casing, a preparation method thereof, and electronic equipment.
  • the present application provides a casing, a preparation method thereof, and an electronic device.
  • the present application provides a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, the surface of the ceramic particles has a concave structure, and the polymer The recessed structure is filled.
  • the present application provides a method for preparing a shell, including:
  • the modified ceramic particles and the polymer are blended, and the injection molding feed is formed through banburying and granulation;
  • the injection molding feed is injected to obtain a polymer ceramic sheet, and the polymer ceramic sheet is pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer fills the concave structure.
  • the present application provides an electronic device, including a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, and the surface of the ceramic particles has a concave structure, The polymer fills the recessed structures.
  • FIG. 1 is a schematic structural diagram of a casing provided by an embodiment of the present application.
  • Fig. 2 is a schematic cross-sectional view of ceramic particles provided by an embodiment of the present application.
  • Fig. 3 is a schematic cross-sectional view of ceramic particles provided by another embodiment of the present application.
  • Fig. 4 is a schematic structural diagram of a housing provided in another embodiment of the present application.
  • FIG. 5 is a flowchart of a method for preparing a housing provided in an embodiment of the present application.
  • FIG. 6 is a flowchart of a method for preparing a housing provided in another embodiment of the present application.
  • FIG. 7 is a flowchart of a method for preparing a housing provided in another embodiment of the present application.
  • FIG. 8 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
  • FIG. 9 is a schematic diagram of the structure and composition of an electronic device provided by an embodiment of the present application.
  • FIG. 10 is a schematic diagram of the interior of the casing produced in Example 1.
  • FIG. 11 is a schematic diagram of the interior of the casing produced in Comparative Example 1.
  • FIG. 11 is a schematic diagram of the interior of the casing produced in Comparative Example 1.
  • An embodiment of the present application provides a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, the surface of the ceramic particles has a concave structure, and the polymer fills the The concave structure.
  • the particle diameter D50 of the ceramic particles is 0.5 ⁇ m-2 ⁇ m.
  • the specific surface area of the ceramic particles is greater than or equal to 3m 2 /g.
  • the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g.
  • the depth of the recessed structure is greater than or equal to 5 nm.
  • the depth of the recessed structure is 5nm-200nm.
  • the concave structure includes at least one of a pit and a hole structure
  • the hole structure includes at least one of a through hole and a blind hole.
  • the pore diameter of the pore structure is 20nm-200nm, and the porosity of the ceramic particles is less than or equal to 20%.
  • the porosity of the ceramic particles is 5%-20%.
  • the mass proportion of the ceramic particles in the polymer ceramic layer is 50%-90%, and the mass proportion of the polymer is 10%-50%.
  • the ceramic particles include at least one of ZrO 2 , Al 2 O 3 , TiO 2 , ZnO, CaCO 3 , Si 3 N 4 , Si, and SiO 2
  • the polymer includes polyphenylene sulfide, polycarbonate At least one of ester, polyamide, polybutylene terephthalate and polymethyl methacrylate.
  • the refractive index of the ceramic particles is greater than 2.
  • the porosity of the polymer ceramic layer is less than 1%.
  • the housing further includes a protective layer, and the protective layer is arranged on the surface of the polymer ceramic layer.
  • the embodiment of the present application provides a method for preparing a shell, including: modifying ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure; the modified ceramic particles and a polymer co- Mixing, mixing and granulating to form injection molding feed; the injection molding feed is injection molded to obtain polymer ceramic sheets, and the polymer ceramic sheets are pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer filled The recessed structure.
  • providing the ceramic particles includes: pre-treating the ceramic particle precursor to obtain the ceramic particles, wherein the pre-treatment includes at least one of grinding and chemical etching, and the grinding speed in the grinding is 50r/ min-200r/min, the particle size of the grinding beads is 0.5mm-10mm, and the grinding time is less than 30min; the temperature of the chemical etching is 0°C-80°C, and the time is 0.5h-5h.
  • the modification of the ceramic particles includes: mixing the ceramic particles with a surface modifier and drying to obtain the modified ceramic particles, and the mass of the surface modifier accounts for 0.5%- 3%.
  • pressing the polymer ceramic sheet includes: subjecting the polymer ceramic sheet to warm isostatic pressing, the temperature of the warm isostatic pressing is 80°C-300°C, and the temperature of the warm isostatic pressing is as high as At the glass transition temperature of the polymer, the pressure of the warm isostatic pressing is 50MPa-500MPa, and the time of the warm isostatic pressing is 0.5h-2h.
  • heat treatment is also included after the pressing, the temperature of the heat treatment is 100°C-360°C, and the time of the heat treatment is 5h-48h.
  • An embodiment of the present application provides an electronic device, which is characterized in that it includes a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, and the surface of the ceramic particles has depressions structure, the polymer fills the recessed structure.
  • FIG. 1 is a schematic structural diagram of a housing provided in an embodiment of the present application.
  • the housing 100 includes a polymer ceramic layer 10, and the polymer ceramic layer 10 includes ceramic particles and polymers.
  • the surface of the ceramic particles has a concave structure, and the polymer ceramic layer 10 includes material to fill the recessed structure.
  • the surface of the ceramic particles has a concave structure, which increases the contact area between the polymer and the ceramic particles, and the polymer fills the concave structure, so that the ceramic particles and the polymer are meshed and fixed, which promotes the contact between the ceramic particles and the polymer.
  • the interfacial bonding strength between the polymers improves the strength and toughness of the overall structure, thereby helping to improve the mechanical properties of the housing 100 .
  • the surface of ceramic particles is relatively smooth, the surface friction coefficient is small, and the relative movement resistance is small, which makes separation between ceramic particles and polymers easy, thereby reducing the adhesion strength between the two and the mechanical properties of the overall structure.
  • the bonding performance between the ceramic particles and the polymer in the shell 100 provided by the present application is good, which improves the mechanical properties of the shell 100 .
  • the shell 100 provided by this application has ceramic particles, thereby improving the hardness, wear resistance and glossiness of the shell 100, and has a high-grade texture of ceramics, which improves product competitiveness;
  • the shell 100 provided in the present application has a polymer, which improves the toughness and dielectric properties of the shell 100, while reducing the quality of the shell 100, meeting the need for lightness and thinning.
  • the concave structure includes at least one of a pit and a hole structure.
  • the pits make the surface of the ceramic particles appear uneven, increasing the contact area between the ceramic particles and the polymer; the pore structure makes the ceramic particles have pores, and the polymer can penetrate into the interior of the ceramic particles, increasing the contact area between the ceramic particles and the polymer.
  • the contact area between the objects is improved, the engagement and fixation between the ceramic particles and the polymer is improved, and the adhesion strength of the interface between the ceramic particles and the polymer is improved, thereby helping to improve the mechanical properties of the housing 100 .
  • the cross-sectional shape of the opening of the recessed structure may be, but not limited to, a circle, an ellipse, a square, a rectangle, a rhombus, an irregular shape, and the like.
  • the pore structure in the ceramic particles may be a regular structure or an irregular structure.
  • the hole structure includes at least one of a through hole and a blind hole. It can be understood that the pore structure on the surface of the ceramic particles in the present application connects the inside of the ceramic particles with the outside of the ceramic particles.
  • the pore size of the hole structure is 20 nm-200 nm. Further, the pore size of the hole structure is 50nm-180nm. Furthermore, the pore size of the hole structure is 75nm-150nm.
  • the pore size of the hole structure may be, but not limited to, 20nm, 40nm, 65nm, 80nm, 100nm, 115nm, 120nm, 130nm, 145nm or 150nm.
  • the pore size of the above-mentioned pore structure is not only conducive to the embedding of the polymer, but also does not affect the particle strength of the ceramic particles, which is beneficial to the improvement of the performance of the housing 100 .
  • the pore structure may include a trunk and at least one branch connected to the trunk, wherein the trunk directly communicates with the exterior of the ceramic particle, and the branch communicates with the exterior of the ceramic particle through the trunk; multiple pore structures may communicate with each other inside the ceramic particle.
  • the porosity of the ceramic particles is less than or equal to 20%.
  • the ceramic particles with the above-mentioned porosity can not only increase the contact area between the polymer and the ceramic particles, improve the adhesion between the polymer and the ceramic particles, but also ensure the particle strength of the ceramic particles.
  • the porosity of the ceramic particles is 5%-20%, which further increases the specific surface area of the ceramic particles, which is beneficial to the improvement of the mechanical properties of the housing 100 .
  • the porosity of the ceramic particles may be, but not limited to, 5%, 7%, 9%, 10%, 12%, 13%, 15%, 16%, 17%, 18% or 20%.
  • FIG. 2 is a schematic cross-sectional view of a ceramic particle provided by an embodiment of the present application, wherein the surface of the ceramic particle has a plurality of pits, so that the ceramic particle presents an uneven effect, improves the roughness of the ceramic particle surface, and increases The contact area between polymer and ceramic particles.
  • FIG. 3 is a cross-sectional schematic view of ceramic particles provided by another embodiment of the present application, wherein the ceramic particles have a pore structure, and the pore structure includes through holes and blind holes, thereby improving the porosity of the ceramic particles, which is beneficial to the polymer and contact between ceramic particles.
  • the particle size D50 of the ceramic particles is 0.5 ⁇ m-2 ⁇ m.
  • the ceramic particles with the above particle size are beneficial to improve the delicate texture of the casing 100 and the strength and hardness of the casing 100 .
  • the particle size D50 of the ceramic particles is 0.8 ⁇ m-1.7 ⁇ m.
  • the particle size D50 of the ceramic particles is 1 ⁇ m-1.5 ⁇ m.
  • the particle size of the ceramic particles may be, but not limited to, 0.5 ⁇ m, 0.6 ⁇ m, 0.9 ⁇ m, 1.1 ⁇ m, 1.2 ⁇ m, 1.3 ⁇ m, 1.4 ⁇ m, 1.6 ⁇ m or 1.8 ⁇ m.
  • the particle size D50 of ceramic particles can be detected by a laser particle size analyzer.
  • the shape of the ceramic particles may be, but not limited to, sphere, spheroid, cube, irregular cube and the like.
  • the depth of the recessed structure is greater than or equal to 5 nm.
  • the depth of the recessed structure is the maximum vertical distance from the inner wall of the recessed structure to the opening of the recessed structure. It can be understood that when the recessed structure is a through hole, the maximum depth of the through hole is the particle size of the ceramic particle.
  • the depth of the concave structure is 5nm-200nm, which is beneficial to increase the specific surface area of the ceramic particles, increase the contact with the polymer, and improve the interface bonding performance between the ceramic particles and the polymer.
  • the specific surface area of the ceramic particles is greater than or equal to 3m 2 /g.
  • the surface of the ceramic particles has a concave structure, thereby increasing the specific surface area of the ceramic particles, which in turn is beneficial to increase the contact area between the polymer and the ceramic particles and the adhesion strength between the two.
  • the specific surface area of the ceramic particles is greater than or equal to 3 m 2 /g.
  • the specific surface area of the ceramic particles is greater than or equal to 5 m 2 /g.
  • the specific surface area of the ceramic particle when the surface of the ceramic particle only has pits, the specific surface area of the ceramic particle is greater than or equal to 3 m 2 /g. Further, the specific surface area of the ceramic particles is greater than or equal to 5m 2 /g. In a specific embodiment, when the surface of the ceramic particle only has pits, the specific surface area of the ceramic particle is 3m 2 /g-10m 2 /g. In yet another embodiment of the present application, when the surface of the ceramic particle has a pore structure, the specific surface area of the ceramic particle is greater than or equal to 20 m 2 /g. Further, the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g.
  • the specific surface area of the ceramic particles is greater than or equal to 20 m 2 /g.
  • the specific surface area of the ceramic particles can be, but not limited to, 20m 2 /g, 30m 2 /g, 40m 2 /g, 50m 2 /g, 60m 2 /g, 70m 2 /g g, 80m 2 /g, 90m 2 /g, 100m 2 /g, 120m 2 /g, 130m 2 /g, 140m 2 /g or 150m 2 /g, etc.
  • the GB/T19587-2017 standard is used to detect the specific surface area and porosity of ceramic particles.
  • the mass proportion of ceramic particles in the polymer ceramic layer 10 is 50%-90%.
  • the higher content of ceramic particles in the polymer ceramic layer 10 can improve the surface hardness and enhance the texture of ceramics.
  • the content of ceramic particles in the polymer ceramic layer 10 is 60%-85%.
  • the content of ceramic particles in the polymer ceramic layer 10 is 65%-80%.
  • the content of ceramic particles in the polymer ceramic layer 10 may be, but not limited to, 55%, 60%, 65%, 70%, 72%, 75%, 80% or 85%.
  • the ceramic particles include at least one of ZrO 2 , Al 2 O 3 , TiO 2 , ZnO, CaCO 3 , Si 3 N 4 , Si and SiO 2 .
  • the above-mentioned ceramic particles are resistant to high temperature, have high hardness and good strength, and are easy to form a concave structure on the surface, which is beneficial to the improvement of the performance of the casing 100 .
  • the refractive index of the ceramic particles is greater than 2.
  • the polymer in the polymer ceramic layer 10 is cross-linked to form a three-dimensional network structure, which improves the internal bonding force and toughness of the housing 100 .
  • the mass proportion of the polymer in the polymer ceramic layer 10 is 10%-50%. Further, the mass proportion of the polymer in the polymer ceramic layer 10 is 10%-35%. Furthermore, the mass proportion of the polymer in the polymer ceramic layer 10 is 15%-30%. Specifically, the mass proportion of the polymer in the polymer ceramic layer 10 can be, but not limited to, 12%, 15%, 18%, 20%, 25%, 32%, 37%, 40%, 45%, 48%, or 50% etc.
  • the polymer in the above content can not only improve the toughness inside the casing 100 , reduce the weight of the casing 100 , but also not affect the ceramic texture of the casing 100 .
  • the polymer includes at least one of polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate and polymethyl methacrylate.
  • the physical and chemical properties of the above-mentioned polymer can match the preparation process of the housing 100 , and will not decompose during the preparation process, and will not increase the difficulty of the preparation process, which is beneficial to reduce production costs. It can be understood that the materials of the ceramic particles and the polymer can also be selected from other materials not listed above that are suitable for manufacturing the casing 100 .
  • the polymer ceramic layer 10 may also have a colorant, so that the casing 100 has different color appearances and improves the visual effect.
  • the coloring agent can be, but not limited to, at least one selected from iron oxide, cobalt oxide, cerium oxide, nickel oxide, bismuth oxide, zinc oxide, manganese oxide, chromium oxide, copper oxide, vanadium oxide and tin oxide.
  • the mass content of the colorant in the polymer ceramic layer 10 is less than or equal to 10%, so as to improve the color of the polymer ceramic layer 10 without affecting the content of ceramic particles and polymer. Further, the mass content of the colorant in the polymer ceramic layer 10 is 0.5%-10%.
  • FIG. 4 is a schematic structural diagram of a housing provided in another embodiment of the present application.
  • the housing 100 may further include a protective layer 20 disposed on the surface of the polymer ceramic layer 10 .
  • the casing 100 has an inner surface and an outer surface oppositely disposed during use, and the protective layer 20 is located on one side of the outer surface, so as to play a protective role in the use of the casing 100 .
  • the protective layer 20 may be, but not limited to, an anti-fingerprint layer, a hardened layer, and the like.
  • the thickness of the protection layer 20 may be, but not limited to, 5nm-20nm.
  • the protection layer 20 includes an anti-fingerprint layer.
  • the contact angle of the anti-fingerprint layer is greater than 105°.
  • the contact angle is an important parameter to measure the wettability of the liquid on the surface of the material.
  • the contact angle of the anti-fingerprint layer is greater than 105°, indicating that the liquid is easy to move on the anti-fingerprint layer, thereby avoiding pollution to its surface, and has excellent anti-fingerprint properties. performance.
  • the anti-fingerprint layer includes fluorine-containing compounds.
  • the fluorine-containing compound may be, but not limited to, fluorosilicone resin, perfluoropolyether, fluorine-containing acrylate, and the like.
  • the anti-fingerprint layer also includes silicon dioxide, and the friction resistance of the anti-fingerprint layer is further improved by adding silicon dioxide.
  • the protective layer 20 includes a hardened layer.
  • the surface hardness of the casing 100 is further improved by providing a hardened layer. hardened layer.
  • the material of the hardened layer includes at least one of polyurethane acrylate, silicone resin, and perfluoropolyether acrylate.
  • the thickness of the housing 100 can be selected according to the needs of its application scenarios, which is not limited; in one embodiment, the housing 100 can be used as the shell, middle frame, decoration, etc. of the electronic device 200, such as As the casing of mobile phones, tablet computers, notebook computers, watches, MP3, MP4, GPS navigators, digital cameras, etc.
  • the casing 100 in the embodiment of the present application may have a 2D structure, a 2.5D structure, a 3D structure, etc., which may be selected according to needs. In one embodiment, when the casing 100 is used as a mobile phone back cover, the thickness of the casing 100 is 0.6mm-1.2mm.
  • the thickness of the housing 100 may be, but not limited to, 0.6mm, 0.7mm, 0.8mm, 0.9mm, 1mm, 1.1mm or 1.2mm.
  • the case 100 when the case 100 is used as the back cover of a mobile phone, the case 100 includes a main body and an extension portion disposed on the edge of the main body, and the extension is bent toward the main body; at this time, the case 100 is curved.
  • the performance of the housing 100 is tested by using a falling ball impact performance test, wherein the falling ball is a 32g stainless steel ball, and the thickness of the housing 100 is 0.8mm.
  • the housing 100 is supported on the jig, wherein the surrounding edges of the housing 100 are supported by 3 mm, and the middle part is suspended; a 32 g stainless steel ball is freely dropped from a certain height to the surface of the housing 100 to be tested. For the point to be detected, record the height at which the casing 100 is broken as the falling ball height.
  • a 32g stainless steel ball was freely dropped from a certain height to five detection points at the four corners and the center of the surface of the casing 100 to be tested, and the height at which the casing 100 was broken was recorded as the falling ball height.
  • the height of the falling ball is greater than or equal to 65 cm. Further, the height of the falling ball is 65cm-110cm. Furthermore, the height of the falling ball is 80cm-110cm.
  • the bending strength of the four-point bending of the casing 100 is detected by adopting the GB/T 6569-2006 standard.
  • the bending strength of the casing 100 is greater than 400 MPa.
  • the bending strength of the casing 100 is 410MPa-550MPa.
  • the bending strength of the casing 100 may be, but not limited to, 420MPa, 450MPa, 470MPa, 500MPa, 520MPa, 530MPa, 540MPa, or 550MPa.
  • the porosity of the casing 100 is detected by adopting the GB/T 25995-2010 standard.
  • the porosity of the casing 100 is less than 1%. That is, the density of the casing 100 is greater than or equal to 99%.
  • the low porosity of the casing 100 ensures the bonding strength inside the casing 100 , which is beneficial to the improvement of the mechanical properties of the casing 100 .
  • the porosity of the casing 100 is less than 0.5%. The compactness of the casing 100 is further improved.
  • the surface roughness of the casing 100 is less than 0.1 ⁇ m.
  • the surface roughness of the casing 100 is 0.02 ⁇ m-0.08 ⁇ m.
  • FIG. 5 is a flowchart of a method for preparing a housing provided in an embodiment of the present application. The method is used to prepare the housing 100 in any of the above embodiments, including:
  • S101 modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure.
  • S102 The modified ceramic particles are blended with the polymer, and then mixed and granulated to form injection molding feed.
  • the preparation method of the shell 100 provided in the present application is simple to operate, easy to produce on a large scale, and can produce the shell 100 with excellent performance, which is beneficial to its application.
  • the modification of the ceramic particles can improve the compatibility between the ceramic particles and the polymer, so that the polymer can be completely filled into the concave structure of the ceramic particles, for example, it is beneficial for the polymer to fill the pits and penetrate into the pore structure, etc.
  • the engagement and fixation between the ceramic particles and the polymer are generated, and the interface adhesion between the two is improved, thereby improving the mechanical properties of the housing 100 .
  • the modification of the ceramic particles includes: mixing the ceramic particles with a surface modifier and drying to obtain the modified ceramic particles.
  • the surface modifier may include, but is not limited to, at least one of coupling agent, surfactant, silicone, dispersant, etc., and the surface modifier may be selected according to the properties of the polymer.
  • a coupling agent can be selected for modification.
  • the coupling agent may be, but not limited to, a silane coupling agent, a titanate coupling agent, and the like.
  • the surface modifier also includes a dispersant.
  • the dispersant can be but not limited to at least one of sodium benzoate, sodium hexametaphosphate and polyethylene glycol.
  • the mass of the surface modifier accounts for 0.5%-3% of the mass of the ceramic particles, so that the surface modification of the ceramic particles can be completed without causing agglomeration among the surface modifiers. Further, the mass of the surface modifier accounts for 0.7%-2.5% of the mass of the ceramic particles. Specifically, the mass of the surface modifier accounts for 0.8%, 1%, 1.5%, 2%, 2.3%, 2.5%, 2.7% or 3% of the mass of the ceramic particles. For example, the mass of the coupling agent accounts for 0.5%-3% of the mass of the ceramic particles, etc.
  • the modification is carried out by mixing and grinding ceramic particles, surface modifiers and sanding beads.
  • the particle size of the sanding beads may be, but not limited to, 0.5 nm-10 nm, and the sanding beads may be, but not limited to, zirconium beads.
  • the grinding includes 300r/min-1500r/min, the number of grinding cycles is 10-100 times, and the grinding time is 5min/cycle-30min/cycle.
  • the surface modifier is dissolved in an alcohol solvent, water or a mixed solvent of alcohol and water, and then ceramic particles are added for mixed sanding and drying.
  • the injection molding feed is formed by blending the modified ceramic particles and the polymer, banburying and granulating, which is beneficial to the subsequent injection molding.
  • the polymer includes at least one of polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate, and polymethyl methacrylate. It can be understood that other suitable polymers for the housing 100 can also be selected.
  • a coupling agent with epoxy groups can be selected to modify the ceramic particles, which is more conducive to improving the compatibility between the polymer and the ceramic particles.
  • the mixing ratio of the modified ceramic particles and the polymer can be selected according to the content of each substance in the polymer ceramic layer 10 , which is not limited.
  • the mass ratio of the ceramic particles to the polymer is 1-10, which is beneficial to obtain the polymer ceramic layer 10 with high hardness, good toughness, high gloss and strong ceramic texture.
  • the blending includes dry grinding or wet grinding, such as ball mill or sand mill.
  • the blending is carried out by a dry method, which is beneficial to improve the blending efficiency.
  • the modified ceramic particles, polymer and ball milling beads are placed together in a dry ball mill for grinding for 2h-10h.
  • banburying and granulation is beneficial to the injection molding process, for example, the blended mixture can be placed in a banburying and granulating integrated machine for banburying and granulation.
  • the temperature of the mixer granulation is higher than the melting point of the selected polymer and lower than the decomposition temperature of the selected polymer.
  • the temperature of banburying and granulation can be but not limited to 200°C-350°C, and the time of banburying and granulation can be but not limited to 1h-12h.
  • the banburying process is in a negative pressure state, and the absolute value of the pressure is less than 0.01MPa, which can effectively prevent the selected polymer from being oxidized, and can effectively promote the removal of gases generated by side reactions.
  • the polymer ceramic layer 10 is obtained by injecting and pressing the injection molding material, and the shell 100 is manufactured.
  • the injection molding temperature can be selected according to the properties of the selected polymer.
  • the injection molding temperature can be but not limited to 200°C-350°C; 330°C.
  • the thickness of the polymer ceramic sheet obtained by injection molding can be selected according to needs, and the thickness of the polymer ceramic sheet will be reduced during the subsequent pressing and processing, so the thickness of the polymer ceramic sheet can be increased during injection molding.
  • the method of injection molding is simpler to operate. Compared with tape casting, there is no need to consider the compatibility between solvents and polymers, and the preparation cost is low. Contact, enhance the adhesion between the two. It can be understood that other molding methods such as tape casting can also be used to prepare polymer ceramic sheets.
  • pressing the polymer ceramic sheet includes performing warm isostatic pressing on the polymer ceramic sheet.
  • the porosity inside the polymer ceramic sheet is reduced by warm isostatic pressing, and the contact area between the ceramic particles and the polymer is increased, which is conducive to the polymer completely filling the concave structure on the surface of the ceramic particles, and improving the contact area between the ceramic particles and the polymer. interface adhesion.
  • Isostatic pressing technology is a technology that uses the products in the closed high-pressure container to form under the uniform ultra-high pressure state in all directions. Isostatic pressing technology is divided into three different types: cold isostatic pressing, warm isostatic pressing, and hot isostatic pressing according to the temperature during forming and consolidation.
  • the temperature of warm isostatic pressing is higher than the glass transition temperature of the polymer, so that the polymer in the polymer ceramic sheet can be softened, and at the same time, the density is better under pressure, thereby eliminating the polymer ceramic sheet
  • the internal pores improve the bonding force between ceramic particles and polymers.
  • the pressure of warm isostatic pressing is 50MPa-500MPa, which is conducive to fully compacting the polymer ceramic sheet, and the process has low requirements for equipment, good safety, and is more conducive to practical operation and application .
  • the pressure of warm isostatic pressing is 100MPa-400MPa.
  • the time of warm isostatic pressing can be selected according to the thickness of the polymer ceramic sheet.
  • the temperature of warm isostatic pressing is 80°C-300°C
  • the time of warm isostatic pressing is 0.5h-2h
  • the pressure of warm isostatic pressing is 50MPa-500MPa, which can further reduce the Porosity, improve the internal bonding force.
  • the polymer ceramic sheet can be packed into the package, the gas adsorbed on the surface of the green body and the internal space and the package can be sucked out, and then vacuum-sealed and then placed in a pressure vessel with a heating furnace for heating. Isostatic pressing.
  • FIG. 6 is a flowchart of a method for preparing a housing provided in another embodiment of the present application.
  • the preparation method prepares the housing 100 of any of the above embodiments, including:
  • S201 Perform pretreatment on the ceramic particle precursor to obtain ceramic particles, wherein the pretreatment includes at least one of grinding and chemical etching, and the surface of the ceramic particle has a concave structure.
  • S203 The modified ceramic particles are blended with the polymer, and then mixed and granulated to form injection molding feed.
  • the ceramic particle precursor is processed by at least one pretreatment process of grinding and chemical etching, so as to obtain ceramic particles with a concave structure on the surface.
  • the difference between the ceramic particle precursor and the ceramic particle lies in whether it has been pre-treated, the surface of the ceramic particle precursor is relatively smooth, and the specific surface area of the ceramic particle precursor is smaller than that of the ceramic particle.
  • the surface state of the ceramic particle precursor is changed through grinding and chemical etching, so that pits and/or hole structures are produced on the ceramic particle precursor to obtain ceramic particles.
  • the ceramic particle precursor is treated by grinding to obtain ceramic particles, and the surface of the ceramic particle has a concave structure.
  • the grinding speed is 50r/min-200r/min
  • the particle size of the grinding beads is 0.5mm-10mm
  • the grinding time is less than 30min.
  • the grinding speed is 80r/min-170r/min
  • the particle size of the grinding beads is 1mm-8mm
  • the grinding time is 10min-25min.
  • the grinding speed during grinding is 100r/min-150r/min
  • the particle size of the grinding beads is 2mm-7mm
  • the grinding time is 12min-20min.
  • the mass ratio of the ceramic particle precursor to the grinding beads is 1:(2-5), which is beneficial to the sufficient grinding of the ceramic particle precursor and obtains ceramic particles with increased specific surface area.
  • the mass ratio of the ceramic particle precursor to the grinding beads may be, but not limited to, 1:2, 1:3, 1:4 or 1:5.
  • the ceramic particle precursor and grinding beads can be placed in a grinding machine for grinding treatment, and the grinding beads can be but not limited to zirconium beads and the like.
  • ceramic particles with a particle size D50 of 0.5 ⁇ m-2 ⁇ m and a specific surface area greater than or equal to 3 m 2 /g can be obtained by grinding. Further, the specific surface area of the ceramic particles is 3m 2 /g-10m 2 /g.
  • other grinding processes can also be used, such as increasing the grinding speed, increasing the grinding time, etc., so as to obtain ceramic particles with a pore structure, which will not be repeated here.
  • the ceramic particle precursor is treated by chemical etching to obtain ceramic particles, and the surface of the ceramic particle has a concave structure.
  • the surface roughness of the ceramic particle precursor can be increased by chemical etching, and pits and/or hole structures can be produced on the ceramic particle precursor, thereby obtaining ceramic particles.
  • chemical etching is performed by using a chemical etching solution, and the chemical etching solution is selected to be able to chemically react with the ceramic particle precursor, such as acid, lye, etc.; you can choose to slowly chemically react with the ceramic particle precursor.
  • the reacting etchant can better control the slow progress of the etching process.
  • the etching solution may be, but not limited to, hydrochloric acid, sulfuric acid, acetic acid, hypochlorous acid, sodium hydroxide, ammonia water, and the like.
  • the precursor of zirconia ceramic particles can be chemically etched with hydrochloric acid or sodium hydroxide
  • the precursor of alumina ceramic particles can be chemically etched with sodium hydroxide solution or sulfuric acid
  • the precursor of zinc oxide ceramic particles Acetic acid or hypochlorous acid can be selected for chemical etching.
  • the mixing ratio of the ceramic particle precursor and the chemical etching solution is calculated according to the stoichiometric ratio of the amount of the ceramic particle precursor to be etched and the reaction of the chemical etching solution.
  • the temperature of the chemical etching is 0°C-80°C, and the time is 0.5h-5h, which is beneficial to the formation of the pore structure and increases the specific surface area and porosity of the ceramic particles.
  • the chemical etching temperature is 20°C-60°C, and the time is 1h-3.5h. Stirring is maintained during the chemical etching process to facilitate uniform etching of the ceramic particle precursor and obtain ceramic particles with uniform morphology.
  • the ceramic particle precursor is mixed with a chemical etching solution, stirred at 0°C-80°C for 0.5h-5h, filtered and dried to obtain ceramic particles.
  • ceramic particles with a particle size D50 of 0.5 ⁇ m-2 ⁇ m and a specific surface area greater than or equal to 20 m 2 /g can be obtained by chemical etching. Further, the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g. In another embodiment of the present application, other chemical etching processes may also be used, such as reducing the chemical etching temperature, reducing the chemical etching time, etc., so as to obtain ceramic particles with pits, which will not be repeated here.
  • FIG. 7 is a flow chart of a method for preparing a housing provided in another embodiment of the present application.
  • the preparation method prepares the housing 100 of any of the above embodiments, including:
  • S301 modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure.
  • S302 Modified ceramic particles and polymers are blended, and then mixed and granulated to form injection molding feed.
  • heat treatment is also included after the pressing. Heat treatment further promotes chain extension, crosslinking and other reactions of polymer molecular chains, realizes effective control of crystallinity and crosslinking degree, and further improves strength and toughness.
  • the heat treatment temperature is determined by the specific crystallization, crosslinking, and degradation properties of the selected polymer; for example, the heat treatment temperature is greater than the melting temperature of the polymer and less than the decomposition temperature of the polymer. In one embodiment, the heat treatment temperature is 100°C-360°C, and the heat treatment time is 5h-48h.
  • heat treatment when the polymer is polyphenylene sulfide, heat treatment may be performed, the heat treatment temperature is 100°C-360°C, and the heat treatment time is 5h-48h. Further, the heat treatment temperature is 270°C-360°C. Specifically, the heat treatment can be carried out in an inert atmosphere or in air to cause oxidative cross-linking.
  • the manufacturing method of the housing 100 further includes performing computer digital control precision machining (CNC machining) on the housing 100 .
  • the housing 100 with the final required assembly size is obtained through CNC machining.
  • the casing 100 is made flatter by CNC machining.
  • the manufacturing method of the housing 100 further includes grinding the housing 100 .
  • the surface roughness of the casing 100 is less than 0.1 ⁇ m.
  • the surface roughness of the casing 100 is 0.02 ⁇ m-0.08 ⁇ m.
  • the manufacturing method of the casing 100 further includes spraying or evaporating a protective material on the surface of the polymer ceramic layer 10 to form the protective layer 20 .
  • a protective material on the surface of the polymer ceramic layer 10 to form the protective layer 20 .
  • an anti-fingerprint layer is formed by vapor-depositing an anti-fingerprint material on the surface of the polymer ceramic layer 10 to improve the anti-fingerprint effect of the casing 100 .
  • the present application also provides an electronic device 200, including the housing 100 in any one of the above-mentioned implementation manners.
  • the electronic device 200 may be, but not limited to, a mobile phone, a tablet computer, a notebook computer, a watch, an MP3, an MP4, a GPS navigator, a digital camera, and the like.
  • FIG. 8 is a schematic structural diagram of an electronic device provided in an embodiment of the present application, wherein the electronic device 200 includes a casing 100 .
  • the casing 100 can improve the mechanical properties of the electronic device 200, and the electronic device 200 has a ceramic-like appearance, which has excellent product competitiveness. Please refer to FIG.
  • the structure of the electronic device 200 may include an RF circuit 210, a memory 220, an input unit 230, a display unit 240, a sensor 250, an audio circuit 260, a WiFi Module 270, processor 280, power supply 290 and so on.
  • RF circuit 210 , memory 220 , input unit 230 , display unit 240 , sensor 250 , audio circuit 260 , and WiFi module 270 are respectively connected to processor 280 ; power supply 290 is used to provide electric energy for the entire electronic device 200 .
  • the RF circuit 210 is used for sending and receiving signals; the memory 220 is used for storing data instruction information; the input unit 230 is used for inputting information, and may specifically include other input devices such as a touch panel and operation buttons; the display unit 240 may include a display screen, etc.; sensor 250 includes an infrared sensor, a laser sensor, etc., and is used to detect user approach signals, distance signals, etc.; speaker 261 and microphone 262 are connected to processor 280 through audio circuit 260, and are used to receive and send sound signals; WiFi module 270 It is used to receive and transmit WiFi signals; the processor 280 is used to process data information of the electronic device 200 .
  • a shell comprising Al 2 O 3 and polyphenylene sulfide (PPS), wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the prepared shell
  • the bulk Al 2 O 3 has undergone chemical etching treatment, and its surface has a porous structure, the specific surface area of Al 2 O 3 is 35m 2 /g, and the porosity of Al 2 O 3 is 8%.
  • Figure 10 is a schematic diagram of the interior of the shell prepared in Example 1, wherein the Al 2 O 3 particles have a porous structure, the Al 2 O 3 particles are uniformly dispersed in polyphenylene sulfide, and the polyphenylene sulfide is embedded in the porous structure .
  • a shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the Al
  • the 2 O 3 has been ground and has pits on its surface, the specific surface area of Al 2 O 3 is 4.1m 2 /g, and the porosity of Al 2 O 3 is 0.5%.
  • a shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 56m 2 /g, and the porosity of Al 2 O 3 is 14%.
  • a shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 81m 2 /g, and the porosity of Al 2 O 3 is 20%.
  • a shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 56m 2 /g, and the porosity of Al 2 O 3 is 30%.
  • a shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 ⁇ m, and the Al
  • the surface of 2 O 3 is smooth without pretreatment, the specific surface area of Al 2 O 3 is 2.2m 2 /g, and the porosity of Al 2 O 3 is 0.2%.
  • FIG. 11 is a schematic diagram of the interior of the shell prepared in Comparative Example 1, in which the Al 2 O 3 particles have a smooth surface, and the Al 2 O 3 particles are uniformly dispersed in polyphenylene sulfide.
  • the Al 2 O 3 used in the examples of this application has been pre-treated.
  • the surface of the Al 2 O 3 has a pit or hole structure, and the resulting shell has high bending strength and a large falling ball height, and the shell has excellent strength. and toughness.
  • untreated Al 2 O 3 was used, and the performance of the shell produced was lower than that of the shell produced in the embodiment of the present application. Therefore, compared with the comparative example, the housing provided by the present application has excellent mechanical properties, which is beneficial to its application.

Abstract

The present application provides a housing, the housing comprising a polymer ceramic layer, the polymer ceramic layer comprising ceramic particles and a polymer, the surface of the ceramic particles having a recessed structure, and the polymer filling the recessed structure. The surface of the ceramic particles in the housing has a recessed structure, and the polymer fills the recessed structure, which helps to increase the contact area between the ceramic particles and the polymer, improving the interface adhesion performance of the ceramic particles and the polymer, thereby helping to improve the mechanical properties of the housing, and the housing has a ceramic texture, which better facilitates the application of the housing. The present application further provides a preparation method for a housing, and an electronic device.

Description

壳体及其制备方法和电子设备Shell and its preparation method and electronic equipment 技术领域technical field
本申请属于电子产品技术领域,具体涉及壳体及其制备方法和电子设备。The application belongs to the technical field of electronic products, and in particular relates to a casing, a preparation method thereof, and electronic equipment.
背景技术Background technique
随着消费水平的提高,消费者对电子产品不仅追求功能的多样化,而且对其外观、质感等也有越来越高的要求。近年来,陶瓷材料以其温润的质感成为电子设备壳体的研究的热点。然而,目前陶瓷壳体及其制备方法仍有待改进。With the improvement of consumption level, consumers not only pursue the diversification of functions of electronic products, but also have higher and higher requirements for their appearance and texture. In recent years, ceramic materials have become a hot spot in the research of electronic equipment casings due to their warm and moist texture. However, the current ceramic shell and its preparation method still need to be improved.
发明内容Contents of the invention
鉴于此,本申请提供了一种壳体及其制备方法和电子设备。In view of this, the present application provides a casing, a preparation method thereof, and an electronic device.
第一方面,本申请提供了一种壳体,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。In a first aspect, the present application provides a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, the surface of the ceramic particles has a concave structure, and the polymer The recessed structure is filled.
第二方面,本申请提供了一种壳体的制备方法,包括:In a second aspect, the present application provides a method for preparing a shell, including:
将陶瓷颗粒进行改性,得到改性陶瓷颗粒,其中所述陶瓷颗粒的表面具有凹陷结构;modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure;
所述改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料;The modified ceramic particles and the polymer are blended, and the injection molding feed is formed through banburying and granulation;
所述注塑喂料经注塑得到聚合物陶瓷片,压合所述聚合物陶瓷片得到聚合物陶瓷层,制得壳体,其中所述聚合物填充所述凹陷结构。The injection molding feed is injected to obtain a polymer ceramic sheet, and the polymer ceramic sheet is pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer fills the concave structure.
第三方面,本申请提供了一种电子设备,包括壳体,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。In a third aspect, the present application provides an electronic device, including a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, and the surface of the ceramic particles has a concave structure, The polymer fills the recessed structures.
附图说明Description of drawings
为了更清楚地说明本申请实施方式中的技术方案,下面将对本申请实施方式中所需要使用的附图进行说明。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will describe the drawings that need to be used in the embodiments of the present application.
图1为本申请一实施方式提供的壳体的结构示意图。FIG. 1 is a schematic structural diagram of a casing provided by an embodiment of the present application.
图2为本申请一实施方式提供的陶瓷颗粒的截面示意图。Fig. 2 is a schematic cross-sectional view of ceramic particles provided by an embodiment of the present application.
图3为本申请另一实施方式提供的陶瓷颗粒的截面示意图。Fig. 3 is a schematic cross-sectional view of ceramic particles provided by another embodiment of the present application.
图4为本申请另一实施方式提供的壳体的结构示意图。Fig. 4 is a schematic structural diagram of a housing provided in another embodiment of the present application.
图5为本申请一实施方式提供的壳体的制备方法流程图。FIG. 5 is a flowchart of a method for preparing a housing provided in an embodiment of the present application.
图6为本申请另一实施方式提供的壳体的制备方法流程图。FIG. 6 is a flowchart of a method for preparing a housing provided in another embodiment of the present application.
图7为本申请又一实施方式提供的壳体的制备方法流程图。FIG. 7 is a flowchart of a method for preparing a housing provided in another embodiment of the present application.
图8为本申请一实施方式提供的电子设备的结构示意图。FIG. 8 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
图9为本申请一实施方式提供的电子设备的结构组成示意图。FIG. 9 is a schematic diagram of the structure and composition of an electronic device provided by an embodiment of the present application.
图10为实施例1制得的壳体的内部示意图。FIG. 10 is a schematic diagram of the interior of the casing produced in Example 1.
图11为对比例1制得的壳体的内部示意图。FIG. 11 is a schematic diagram of the interior of the casing produced in Comparative Example 1. FIG.
具体实施方式detailed description
以下是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本申请的保护范围。The following are preferred embodiments of the application. It should be pointed out that for those skilled in the art, without departing from the principle of the application, some improvements and modifications can also be made, and these improvements and modifications are also considered as the present invention. The scope of protection applied for.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different implementations or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and arrangements of specific examples are described below. Of course, they are examples only and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or reference letters in various instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.
本申请实施例提供了一种壳体,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。An embodiment of the present application provides a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, the surface of the ceramic particles has a concave structure, and the polymer fills the The concave structure.
其中,所述陶瓷颗粒的粒径D50为0.5μm-2μm。Wherein, the particle diameter D50 of the ceramic particles is 0.5 μm-2 μm.
其中,所述陶瓷颗粒的比表面积大于或等于3m 2/g。 Wherein, the specific surface area of the ceramic particles is greater than or equal to 3m 2 /g.
其中,所述陶瓷颗粒的比表面积为20m 2/g-150m 2/g。 Wherein, the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g.
其中,所述凹陷结构的深度大于或等于5nm。Wherein, the depth of the recessed structure is greater than or equal to 5 nm.
其中,所述凹陷结构的深度为5nm-200nm。Wherein, the depth of the recessed structure is 5nm-200nm.
其中,所述凹陷结构包括凹坑和孔洞结构中的至少一种,所述孔洞结构包括通孔和盲孔中的至少一种。Wherein, the concave structure includes at least one of a pit and a hole structure, and the hole structure includes at least one of a through hole and a blind hole.
其中,所述孔洞结构的孔径为20nm-200nm,所述陶瓷颗粒的孔隙率小于或等于20%。Wherein, the pore diameter of the pore structure is 20nm-200nm, and the porosity of the ceramic particles is less than or equal to 20%.
其中,所述陶瓷颗粒的孔隙率为5%-20%。Wherein, the porosity of the ceramic particles is 5%-20%.
其中,所述聚合物陶瓷层中所述陶瓷颗粒的质量占比为50%-90%,所述聚合物的质量占比为10%-50%。Wherein, the mass proportion of the ceramic particles in the polymer ceramic layer is 50%-90%, and the mass proportion of the polymer is 10%-50%.
其中,所述陶瓷颗粒包括ZrO 2、Al 2O 3、TiO 2、ZnO、CaCO 3、Si 3N 4、Si和SiO 2中的至少一种,所述聚合物包括聚苯硫醚、聚碳酸酯、聚酰胺、聚对苯二甲酸丁二醇酯和聚甲基丙烯酸甲酯中的至少一种。 Wherein, the ceramic particles include at least one of ZrO 2 , Al 2 O 3 , TiO 2 , ZnO, CaCO 3 , Si 3 N 4 , Si, and SiO 2 , and the polymer includes polyphenylene sulfide, polycarbonate At least one of ester, polyamide, polybutylene terephthalate and polymethyl methacrylate.
其中,所述陶瓷颗粒的折射率大于2。Wherein, the refractive index of the ceramic particles is greater than 2.
其中,所述聚合物陶瓷层的气孔率小于1%。Wherein, the porosity of the polymer ceramic layer is less than 1%.
其中,所述壳体还包括保护层,所述保护层设置在所述聚合物陶瓷层的表面。Wherein, the housing further includes a protective layer, and the protective layer is arranged on the surface of the polymer ceramic layer.
本申请实施例提供了一种壳体的制备方法,包括:将陶瓷颗粒进行改性,得到改性陶瓷颗粒,其中所述陶瓷颗粒的表面具有凹陷结构;所述改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料;所述注塑喂料经注塑得到聚合物陶瓷片,压合所述聚合物陶瓷片得到聚合物陶瓷层,制得壳体,其中所述聚合物填充所述凹陷结构。The embodiment of the present application provides a method for preparing a shell, including: modifying ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure; the modified ceramic particles and a polymer co- Mixing, mixing and granulating to form injection molding feed; the injection molding feed is injection molded to obtain polymer ceramic sheets, and the polymer ceramic sheets are pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer filled The recessed structure.
其中,提供所述陶瓷颗粒包括:将陶瓷颗粒前体进行前处理,得到所述陶瓷颗粒,其 中所述前处理包括研磨和化学刻蚀中的至少一种,所述研磨中研磨转速为50r/min-200r/min,研磨珠的粒径为0.5mm-10mm,研磨时间小于30min;所述化学刻蚀的温度为0℃-80℃,时间为0.5h-5h。Wherein, providing the ceramic particles includes: pre-treating the ceramic particle precursor to obtain the ceramic particles, wherein the pre-treatment includes at least one of grinding and chemical etching, and the grinding speed in the grinding is 50r/ min-200r/min, the particle size of the grinding beads is 0.5mm-10mm, and the grinding time is less than 30min; the temperature of the chemical etching is 0°C-80°C, and the time is 0.5h-5h.
其中,所述陶瓷颗粒的改性包括:将所述陶瓷颗粒与表面改性剂混合、干燥后得到所述改性陶瓷颗粒,所述表面改性剂质量占所述陶瓷颗粒质量的0.5%-3%。Wherein, the modification of the ceramic particles includes: mixing the ceramic particles with a surface modifier and drying to obtain the modified ceramic particles, and the mass of the surface modifier accounts for 0.5%- 3%.
其中,压合所述聚合物陶瓷片包括:将所述聚合物陶瓷片进行温等静压,所述温等静压的温度为80℃-300℃,且所述温等静压的温度高于所述聚合物的玻璃化转变温度,所述温等静压的压力为50MPa-500MPa,所述温等静压的时间为0.5h-2h。Wherein, pressing the polymer ceramic sheet includes: subjecting the polymer ceramic sheet to warm isostatic pressing, the temperature of the warm isostatic pressing is 80°C-300°C, and the temperature of the warm isostatic pressing is as high as At the glass transition temperature of the polymer, the pressure of the warm isostatic pressing is 50MPa-500MPa, and the time of the warm isostatic pressing is 0.5h-2h.
其中,在所述压合后还包括热处理,所述热处理的温度为100℃-360℃,所述热处理的时间为5h-48h。Wherein, heat treatment is also included after the pressing, the temperature of the heat treatment is 100°C-360°C, and the time of the heat treatment is 5h-48h.
本申请实施例提供了一种电子设备,其特征在于,包括壳体,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。An embodiment of the present application provides an electronic device, which is characterized in that it includes a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, and the surface of the ceramic particles has depressions structure, the polymer fills the recessed structure.
请参阅图1,为本申请一实施方式提供的壳体的结构示意图,壳体100包括聚合物陶瓷层10,聚合物陶瓷层10包括陶瓷颗粒和聚合物,陶瓷颗粒的表面具有凹陷结构,聚合物填充凹陷结构。Please refer to FIG. 1 , which is a schematic structural diagram of a housing provided in an embodiment of the present application. The housing 100 includes a polymer ceramic layer 10, and the polymer ceramic layer 10 includes ceramic particles and polymers. The surface of the ceramic particles has a concave structure, and the polymer ceramic layer 10 includes material to fill the recessed structure.
在本申请中,陶瓷颗粒的表面具有凹陷结构,提高了聚合物与陶瓷颗粒之间的接触面积,并且聚合物填充凹陷结构,使得陶瓷颗粒和聚合物之间发生啮合固定,促进了陶瓷颗粒与聚合物之间的界面粘合强度,提高了整体结构的强度和韧性,从而有利于提升壳体100的力学性能。相关技术中,陶瓷颗粒的表面较为光滑,表面摩擦系数小,相对运动阻碍较小,使得陶瓷颗粒和聚合物之间容易发生分离,从而降低了两者之间的粘附强度以及整体结构的力学性能,本申请提供的壳体100中陶瓷颗粒与聚合物之间的结合性能好,提升了壳体100的力学性能。相较于塑料壳,本申请提供的壳体100具有陶瓷颗粒,从而提升了壳体100的硬度、耐磨性和光泽度,并且具有陶瓷的高级质感,提升产品竞争力;相较于陶瓷壳,本申请提供的壳体100具有聚合物,提高壳体100的韧性和介电性能,同时降低了壳体100的质量,符合轻薄化的需要。In this application, the surface of the ceramic particles has a concave structure, which increases the contact area between the polymer and the ceramic particles, and the polymer fills the concave structure, so that the ceramic particles and the polymer are meshed and fixed, which promotes the contact between the ceramic particles and the polymer. The interfacial bonding strength between the polymers improves the strength and toughness of the overall structure, thereby helping to improve the mechanical properties of the housing 100 . In related technologies, the surface of ceramic particles is relatively smooth, the surface friction coefficient is small, and the relative movement resistance is small, which makes separation between ceramic particles and polymers easy, thereby reducing the adhesion strength between the two and the mechanical properties of the overall structure. Performance, the bonding performance between the ceramic particles and the polymer in the shell 100 provided by the present application is good, which improves the mechanical properties of the shell 100 . Compared with plastic shells, the shell 100 provided by this application has ceramic particles, thereby improving the hardness, wear resistance and glossiness of the shell 100, and has a high-grade texture of ceramics, which improves product competitiveness; compared with ceramic shells , the shell 100 provided in the present application has a polymer, which improves the toughness and dielectric properties of the shell 100, while reducing the quality of the shell 100, meeting the need for lightness and thinning.
在本申请实施方式中,凹陷结构包括凹坑和孔洞结构中的至少一种。可以理解的,凹坑使陶瓷颗粒表面呈现凹凸不平的效果,增加陶瓷颗粒与聚合物之间的接触面积;孔洞结构使陶瓷颗粒具有孔隙,聚合物能够渗入到陶瓷颗粒内部,增加陶瓷颗粒与聚合物之间的接触面积,提高陶瓷颗粒与聚合物之间的啮合固定,提升陶瓷颗粒与聚合物之间界面的粘附强度,从而有利于提升壳体100的力学性能。在本申请中,凹陷结构的开口截面形状可以但不限于为圆形、椭圆形、正方形、长方形、菱形、不规则形状等。In the embodiment of the present application, the concave structure includes at least one of a pit and a hole structure. It can be understood that the pits make the surface of the ceramic particles appear uneven, increasing the contact area between the ceramic particles and the polymer; the pore structure makes the ceramic particles have pores, and the polymer can penetrate into the interior of the ceramic particles, increasing the contact area between the ceramic particles and the polymer. The contact area between the objects is improved, the engagement and fixation between the ceramic particles and the polymer is improved, and the adhesion strength of the interface between the ceramic particles and the polymer is improved, thereby helping to improve the mechanical properties of the housing 100 . In the present application, the cross-sectional shape of the opening of the recessed structure may be, but not limited to, a circle, an ellipse, a square, a rectangle, a rhombus, an irregular shape, and the like.
在本申请中,陶瓷颗粒中的孔洞结构可以是规则结构,也可以是不规则结构。在本申请实施方式中,孔洞结构包括通孔和盲孔中的至少一种。可以理解的,本申请陶瓷颗粒表面的孔洞结构连接陶瓷颗粒内部和陶瓷颗粒外部。在本申请一实施例中,孔洞结构的孔径为20nm-200nm。进一步的,孔洞结构的孔径为50nm-180nm。更进一步的,孔洞结构的孔 径为75nm-150nm。具体的,孔洞结构的孔径可以但不限于为20nm、40nm、65nm、80nm、100nm、115nm、120nm、130nm、145nm或150nm。上述孔洞结构的孔径既有利于聚合物的嵌入,又不会影响陶瓷颗粒的颗粒强度,从而有利于壳体100性能的提升。在本申请中,孔洞结构可以包括主干以及与主干相连的至少一个分支,其中主干与陶瓷颗粒的外部直接连通,分支通过主干与陶瓷颗粒的外部连通;多个孔洞结构在陶瓷颗粒内部可以连通。In the present application, the pore structure in the ceramic particles may be a regular structure or an irregular structure. In the embodiments of the present application, the hole structure includes at least one of a through hole and a blind hole. It can be understood that the pore structure on the surface of the ceramic particles in the present application connects the inside of the ceramic particles with the outside of the ceramic particles. In an embodiment of the present application, the pore size of the hole structure is 20 nm-200 nm. Further, the pore size of the hole structure is 50nm-180nm. Furthermore, the pore size of the hole structure is 75nm-150nm. Specifically, the pore size of the hole structure may be, but not limited to, 20nm, 40nm, 65nm, 80nm, 100nm, 115nm, 120nm, 130nm, 145nm or 150nm. The pore size of the above-mentioned pore structure is not only conducive to the embedding of the polymer, but also does not affect the particle strength of the ceramic particles, which is beneficial to the improvement of the performance of the housing 100 . In the present application, the pore structure may include a trunk and at least one branch connected to the trunk, wherein the trunk directly communicates with the exterior of the ceramic particle, and the branch communicates with the exterior of the ceramic particle through the trunk; multiple pore structures may communicate with each other inside the ceramic particle.
在本申请实施方式中,陶瓷颗粒的孔隙率小于或等于20%。具有上述孔隙率的陶瓷颗粒既能够提高聚合物与陶瓷颗粒的接触面积,使得聚合物和陶瓷颗粒之间的粘附性能提升,同时又保证了陶瓷颗粒的颗粒强度。进一步的,陶瓷颗粒的孔隙率为5%-20%,进一步提高陶瓷颗粒的比表面积,有利于壳体100力学性能的提升。具体的,陶瓷颗粒的孔隙率可以但不限于为5%、7%、9%、10%、12%、13%、15%、16%、17%、18%或20%等。In the embodiment of the present application, the porosity of the ceramic particles is less than or equal to 20%. The ceramic particles with the above-mentioned porosity can not only increase the contact area between the polymer and the ceramic particles, improve the adhesion between the polymer and the ceramic particles, but also ensure the particle strength of the ceramic particles. Furthermore, the porosity of the ceramic particles is 5%-20%, which further increases the specific surface area of the ceramic particles, which is beneficial to the improvement of the mechanical properties of the housing 100 . Specifically, the porosity of the ceramic particles may be, but not limited to, 5%, 7%, 9%, 10%, 12%, 13%, 15%, 16%, 17%, 18% or 20%.
请参阅图2,为本申请一实施方式提供的陶瓷颗粒的截面示意图,其中陶瓷颗粒的表面具有多个凹坑,使得陶瓷颗粒呈现凹凸不平的效果,提高了陶瓷颗粒表面的粗糙度,增大了聚合物与陶瓷颗粒的接触面积。请参阅图3,为本申请另一实施方式提供的陶瓷颗粒的截面示意图,其中陶瓷颗粒具有孔洞结构,孔洞结构包括通孔和盲孔,从而提高了陶瓷颗粒的孔隙率,有利于聚合物与陶瓷颗粒之间的接触。Please refer to Fig. 2, which is a schematic cross-sectional view of a ceramic particle provided by an embodiment of the present application, wherein the surface of the ceramic particle has a plurality of pits, so that the ceramic particle presents an uneven effect, improves the roughness of the ceramic particle surface, and increases The contact area between polymer and ceramic particles. Please refer to FIG. 3 , which is a cross-sectional schematic view of ceramic particles provided by another embodiment of the present application, wherein the ceramic particles have a pore structure, and the pore structure includes through holes and blind holes, thereby improving the porosity of the ceramic particles, which is beneficial to the polymer and contact between ceramic particles.
在本申请实施方式中,陶瓷颗粒的粒径D50为0.5μm-2μm。上述粒径的陶瓷颗粒有利于提高壳体100的细腻质感、壳体100的强度和硬度。进一步的,陶瓷颗粒的粒径D50为0.8μm-1.7μm。更进一步的,陶瓷颗粒的粒径D50为1μm-1.5μm。具体的,陶瓷颗粒的粒径可以但不限于为0.5μm、0.6μm、0.9μm、1.1μm、1.2μm、1.3μm、1.4μm、1.6μm或1.8μm。在本申请中,可以通过激光粒度仪检测陶瓷颗粒的粒径D50。在本申请中,陶瓷颗粒的形状可以但不限于为球体、类球体、正方体、不规则立方体等。在本申请一实施例中,凹陷结构的深度大于或等于5nm。在本申请中,凹陷结构的深度为凹陷结构的内壁至凹陷结构开口处的最大垂直距离。可以理解的,当凹陷结构为通孔时,通孔深度的最大值为陶瓷颗粒的粒径。进一步的,凹陷结构的深度为5nm-200nm,有利于提高陶瓷颗粒的比表面积,增大与聚合物的接触,提升陶瓷颗粒与聚合物之间的界面结合性能。In the embodiment of the present application, the particle size D50 of the ceramic particles is 0.5 μm-2 μm. The ceramic particles with the above particle size are beneficial to improve the delicate texture of the casing 100 and the strength and hardness of the casing 100 . Further, the particle size D50 of the ceramic particles is 0.8 μm-1.7 μm. Furthermore, the particle size D50 of the ceramic particles is 1 μm-1.5 μm. Specifically, the particle size of the ceramic particles may be, but not limited to, 0.5 μm, 0.6 μm, 0.9 μm, 1.1 μm, 1.2 μm, 1.3 μm, 1.4 μm, 1.6 μm or 1.8 μm. In this application, the particle size D50 of ceramic particles can be detected by a laser particle size analyzer. In the present application, the shape of the ceramic particles may be, but not limited to, sphere, spheroid, cube, irregular cube and the like. In an embodiment of the present application, the depth of the recessed structure is greater than or equal to 5 nm. In the present application, the depth of the recessed structure is the maximum vertical distance from the inner wall of the recessed structure to the opening of the recessed structure. It can be understood that when the recessed structure is a through hole, the maximum depth of the through hole is the particle size of the ceramic particle. Furthermore, the depth of the concave structure is 5nm-200nm, which is beneficial to increase the specific surface area of the ceramic particles, increase the contact with the polymer, and improve the interface bonding performance between the ceramic particles and the polymer.
在本申请实施方式中,陶瓷颗粒的比表面积大于或等于3m 2/g。在本申请中陶瓷颗粒表面具有凹陷结构,从而提升了陶瓷颗粒的比表面积,进而有利于增加聚合物与陶瓷颗粒的接触面积以及两者之间的粘附强度。在本申请一实施例中,陶瓷颗粒的粒径D50为0.5μm时,陶瓷颗粒的比表面积大于或等于3m 2/g。进一步的,陶瓷颗粒的粒径D50为0.5μm时,陶瓷颗粒的比表面积大于或等于5m 2/g。在本申请另一实施例中,陶瓷颗粒表面仅具有凹坑时,陶瓷颗粒的比表面积大于或等于3m 2/g。进一步的,陶瓷颗粒的比表面积大于或等于5m 2/g。在一具体实施例中,陶瓷颗粒表面仅具有凹坑时,陶瓷颗粒的比表面积为3m 2/g-10m 2/g。在本申请又一实施例中,当陶瓷颗粒表面具有孔洞结构时,陶瓷颗粒的比表面积大于或等于20m 2/g。进一步的,陶瓷颗粒的比表面积为20m 2/g-150m 2/g。在一具体实施例中,陶瓷颗粒的粒径D50为0.5μm时,陶瓷颗粒的比表面积大于或等于20m 2/g。具体的,当陶瓷颗粒表面具有孔洞结构时,陶瓷颗粒的比表面积可以但不限于为20m 2/g、30m 2/g、 40m 2/g、50m 2/g、60m 2/g、70m 2/g、80m 2/g、90m 2/g、100m 2/g、120m 2/g、130m 2/g、140m 2/g或150m 2/g等。在本申请中,采用GB/T19587-2017标准对陶瓷颗粒的比表面积和孔隙率进行检测。 In the embodiment of the present application, the specific surface area of the ceramic particles is greater than or equal to 3m 2 /g. In this application, the surface of the ceramic particles has a concave structure, thereby increasing the specific surface area of the ceramic particles, which in turn is beneficial to increase the contact area between the polymer and the ceramic particles and the adhesion strength between the two. In an embodiment of the present application, when the particle diameter D50 of the ceramic particles is 0.5 μm, the specific surface area of the ceramic particles is greater than or equal to 3 m 2 /g. Further, when the particle size D50 of the ceramic particles is 0.5 μm, the specific surface area of the ceramic particles is greater than or equal to 5 m 2 /g. In another embodiment of the present application, when the surface of the ceramic particle only has pits, the specific surface area of the ceramic particle is greater than or equal to 3 m 2 /g. Further, the specific surface area of the ceramic particles is greater than or equal to 5m 2 /g. In a specific embodiment, when the surface of the ceramic particle only has pits, the specific surface area of the ceramic particle is 3m 2 /g-10m 2 /g. In yet another embodiment of the present application, when the surface of the ceramic particle has a pore structure, the specific surface area of the ceramic particle is greater than or equal to 20 m 2 /g. Further, the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g. In a specific embodiment, when the particle size D50 of the ceramic particles is 0.5 μm, the specific surface area of the ceramic particles is greater than or equal to 20 m 2 /g. Specifically, when the surface of the ceramic particles has a porous structure, the specific surface area of the ceramic particles can be, but not limited to, 20m 2 /g, 30m 2 /g, 40m 2 /g, 50m 2 /g, 60m 2 /g, 70m 2 /g g, 80m 2 /g, 90m 2 /g, 100m 2 /g, 120m 2 /g, 130m 2 /g, 140m 2 /g or 150m 2 /g, etc. In this application, the GB/T19587-2017 standard is used to detect the specific surface area and porosity of ceramic particles.
在本申请实施方式中,聚合物陶瓷层10中陶瓷颗粒的质量占比为50%-90%。聚合物陶瓷层10中陶瓷颗粒的含量较多可以提高表面硬度,同时提升陶瓷质感。在一实施例中,聚合物陶瓷层10中陶瓷颗粒的含量为60%-85%。在另一实施例中,聚合物陶瓷层10中陶瓷颗粒的含量为65%-80%。具体的,聚合物陶瓷层10中陶瓷颗粒的含量可以但不限于为55%、60%、65%、70%、72%、75%、80%或85%等。在本申请实施方式中,陶瓷颗粒包括ZrO 2、Al 2O 3、TiO 2、ZnO、CaCO 3、Si 3N 4、Si和SiO 2中的至少一种。上述陶瓷颗粒耐高温、硬度高、强度佳,容易在表面形成凹陷结构,有利于壳体100性能的提升。在本申请实施方式中,陶瓷颗粒的折射率大于2。通过设置具有高折射率的陶瓷颗粒,从而提高壳体100表面光泽度和陶瓷质感,使得壳体100的外观更接近于陶瓷壳。 In the embodiment of the present application, the mass proportion of ceramic particles in the polymer ceramic layer 10 is 50%-90%. The higher content of ceramic particles in the polymer ceramic layer 10 can improve the surface hardness and enhance the texture of ceramics. In one embodiment, the content of ceramic particles in the polymer ceramic layer 10 is 60%-85%. In another embodiment, the content of ceramic particles in the polymer ceramic layer 10 is 65%-80%. Specifically, the content of ceramic particles in the polymer ceramic layer 10 may be, but not limited to, 55%, 60%, 65%, 70%, 72%, 75%, 80% or 85%. In the embodiment of the present application, the ceramic particles include at least one of ZrO 2 , Al 2 O 3 , TiO 2 , ZnO, CaCO 3 , Si 3 N 4 , Si and SiO 2 . The above-mentioned ceramic particles are resistant to high temperature, have high hardness and good strength, and are easy to form a concave structure on the surface, which is beneficial to the improvement of the performance of the casing 100 . In the embodiment of the present application, the refractive index of the ceramic particles is greater than 2. By arranging ceramic particles with a high refractive index, the surface gloss and ceramic texture of the housing 100 are improved, so that the appearance of the housing 100 is closer to a ceramic shell.
在本申请中,聚合物陶瓷层10中聚合物交联呈三维网状结构,提升壳体100内部结合力和韧性。在本申请实施方式中,聚合物陶瓷层10中聚合物的质量占比为10%-50%。进一步的,聚合物陶瓷层10中聚合物的质量占比为10%-35%。更进一步的,聚合物陶瓷层10中聚合物的质量占比为15%-30%。具体的,聚合物陶瓷层10中聚合物的质量占比可以但不限于为12%、15%、18%、20%、25%、32%、37%、40%、45%、48%或50%等。采用上述含量的聚合物,既能够提升壳体100内部的韧性、减轻壳体100的重量,同时不会影响壳体100的陶瓷质感。在本申请实施方式中,聚合物包括聚苯硫醚、聚碳酸酯、聚酰胺、聚对苯二甲酸丁二醇酯和聚甲基丙烯酸甲酯中的至少一种。上述聚合物的理化性能可以匹配壳体100的制备工艺,不会在制备过程中发生分解,同时也不会增加制备工艺难度,有利于降低生产成本。可以理解的,陶瓷颗粒以及聚合物的材质还可以选择适用于制备壳体100的、上述未列举的其他材料。In the present application, the polymer in the polymer ceramic layer 10 is cross-linked to form a three-dimensional network structure, which improves the internal bonding force and toughness of the housing 100 . In the embodiment of the present application, the mass proportion of the polymer in the polymer ceramic layer 10 is 10%-50%. Further, the mass proportion of the polymer in the polymer ceramic layer 10 is 10%-35%. Furthermore, the mass proportion of the polymer in the polymer ceramic layer 10 is 15%-30%. Specifically, the mass proportion of the polymer in the polymer ceramic layer 10 can be, but not limited to, 12%, 15%, 18%, 20%, 25%, 32%, 37%, 40%, 45%, 48%, or 50% etc. Using the polymer in the above content can not only improve the toughness inside the casing 100 , reduce the weight of the casing 100 , but also not affect the ceramic texture of the casing 100 . In the embodiment of the present application, the polymer includes at least one of polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate and polymethyl methacrylate. The physical and chemical properties of the above-mentioned polymer can match the preparation process of the housing 100 , and will not decompose during the preparation process, and will not increase the difficulty of the preparation process, which is beneficial to reduce production costs. It can be understood that the materials of the ceramic particles and the polymer can also be selected from other materials not listed above that are suitable for manufacturing the casing 100 .
在本申请实施方式中,聚合物陶瓷层10还可以具有着色剂,从而使得壳体100具有不同的颜色外观,改善视觉效果。具体的,着色剂可以但不限于为分别选自氧化铁、氧化钴、氧化铈、氧化镍、氧化铋、氧化锌、氧化锰、氧化铬、氧化铜、氧化钒和氧化锡中的至少一种。在一实施例中,聚合物陶瓷层10中着色剂的质量含量小于或等于10%,从而既能够改善聚合物陶瓷层10的颜色,同时又不会影响陶瓷颗粒和聚合物的含量。进一步的,聚合物陶瓷层10中着色剂的质量含量为0.5%-10%。In the embodiment of the present application, the polymer ceramic layer 10 may also have a colorant, so that the casing 100 has different color appearances and improves the visual effect. Specifically, the coloring agent can be, but not limited to, at least one selected from iron oxide, cobalt oxide, cerium oxide, nickel oxide, bismuth oxide, zinc oxide, manganese oxide, chromium oxide, copper oxide, vanadium oxide and tin oxide. . In one embodiment, the mass content of the colorant in the polymer ceramic layer 10 is less than or equal to 10%, so as to improve the color of the polymer ceramic layer 10 without affecting the content of ceramic particles and polymer. Further, the mass content of the colorant in the polymer ceramic layer 10 is 0.5%-10%.
请参阅图4,为本申请另一实施方式提供的壳体的结构示意图,壳体100还可以包括保护层20,保护层20设置在聚合物陶瓷层10的表面。壳体100在使用过程中具有相对设置的内表面和外表面,保护层20位于外表面一侧,从而在壳体100的使用中起到保护作用。具体的,保护层20可以但不限于为抗指纹层、硬化层等。具体的,保护层20的厚度可以但不限于为5nm-20nm。在一实施例中,保护层20包括抗指纹层。可选的,抗指纹层的接触角大于105°。接触角是衡量液体对材料表面润湿性能的重要参数,抗指纹层的接触角大于105°,表明液体很容易在抗指纹层上移动,从而避免对其表面的污染,具有优异的抗指 纹的性能。可选的,抗指纹层包括含氟化合物。具体的,含氟化合物可以但不限于为氟硅树脂、全氟聚醚、含氟丙烯酸酯等。进一步的,抗指纹层还包括二氧化硅,通过添加二氧化硅进一步提升抗指纹层的耐摩擦性能。在另一实施例中,保护层20包括硬化层。通过设置硬化层进一步提升壳体100的表面硬度。硬化层。硬化层的材质包括聚氨酯丙烯酸酯、有机硅树脂、全氟聚醚丙烯酸酯中的至少一种。Please refer to FIG. 4 , which is a schematic structural diagram of a housing provided in another embodiment of the present application. The housing 100 may further include a protective layer 20 disposed on the surface of the polymer ceramic layer 10 . The casing 100 has an inner surface and an outer surface oppositely disposed during use, and the protective layer 20 is located on one side of the outer surface, so as to play a protective role in the use of the casing 100 . Specifically, the protective layer 20 may be, but not limited to, an anti-fingerprint layer, a hardened layer, and the like. Specifically, the thickness of the protection layer 20 may be, but not limited to, 5nm-20nm. In one embodiment, the protection layer 20 includes an anti-fingerprint layer. Optionally, the contact angle of the anti-fingerprint layer is greater than 105°. The contact angle is an important parameter to measure the wettability of the liquid on the surface of the material. The contact angle of the anti-fingerprint layer is greater than 105°, indicating that the liquid is easy to move on the anti-fingerprint layer, thereby avoiding pollution to its surface, and has excellent anti-fingerprint properties. performance. Optionally, the anti-fingerprint layer includes fluorine-containing compounds. Specifically, the fluorine-containing compound may be, but not limited to, fluorosilicone resin, perfluoropolyether, fluorine-containing acrylate, and the like. Further, the anti-fingerprint layer also includes silicon dioxide, and the friction resistance of the anti-fingerprint layer is further improved by adding silicon dioxide. In another embodiment, the protective layer 20 includes a hardened layer. The surface hardness of the casing 100 is further improved by providing a hardened layer. hardened layer. The material of the hardened layer includes at least one of polyurethane acrylate, silicone resin, and perfluoropolyether acrylate.
在本申请中,壳体100的厚度可以根据其应用场景的需要进行选择,对此不作限定;在一实施方式中,壳体100可以作为电子设备200的外壳、中框、装饰件等,如作为手机、平板电脑、笔记本电脑、手表、MP3、MP4、GPS导航仪、数码相机的外壳等。本申请实施方式中的壳体100可以为2D结构、2.5D结构、3D结构等,具体可以根据需要进行选择。在一实施例中,壳体100作为手机后盖使用时,壳体100的厚度为0.6mm-1.2mm。具体的,壳体100的厚度可以但不限于为0.6mm、0.7mm、0.8mm、0.9mm、1mm、1.1mm或1.2mm。在另一实施例中,壳体100作为手机后盖使用时,壳体100包括主体部和设置在主体部边缘的延伸部,延伸部向主体部弯折;此时壳体100呈曲面状。In this application, the thickness of the housing 100 can be selected according to the needs of its application scenarios, which is not limited; in one embodiment, the housing 100 can be used as the shell, middle frame, decoration, etc. of the electronic device 200, such as As the casing of mobile phones, tablet computers, notebook computers, watches, MP3, MP4, GPS navigators, digital cameras, etc. The casing 100 in the embodiment of the present application may have a 2D structure, a 2.5D structure, a 3D structure, etc., which may be selected according to needs. In one embodiment, when the casing 100 is used as a mobile phone back cover, the thickness of the casing 100 is 0.6mm-1.2mm. Specifically, the thickness of the housing 100 may be, but not limited to, 0.6mm, 0.7mm, 0.8mm, 0.9mm, 1mm, 1.1mm or 1.2mm. In another embodiment, when the case 100 is used as the back cover of a mobile phone, the case 100 includes a main body and an extension portion disposed on the edge of the main body, and the extension is bent toward the main body; at this time, the case 100 is curved.
在本申请中,采用落球冲击性能测试检测壳体100的性能,其中,落球为32g的不锈钢球,壳体100厚度为0.8mm。在一实施例中,将壳体100支撑于治具上,其中壳体100的四周边缘有3mm的支撑,中部悬空;将32g的不锈钢球从一定高度自由落下至待测壳体100表面上的待检测点,记录使壳体100破碎的高度为落球高度。进一步的,将32g的不锈钢球从一定高度自由落下至待测壳体100表面的四角和中心共五个检测点,记录使壳体100破碎的高度为落球高度。在本申请实施方式中,落球高度大于或等于65cm。进一步的,落球高度为65cm-110cm。更进一步的,落球高度为80cm-110cm。In the present application, the performance of the housing 100 is tested by using a falling ball impact performance test, wherein the falling ball is a 32g stainless steel ball, and the thickness of the housing 100 is 0.8mm. In one embodiment, the housing 100 is supported on the jig, wherein the surrounding edges of the housing 100 are supported by 3 mm, and the middle part is suspended; a 32 g stainless steel ball is freely dropped from a certain height to the surface of the housing 100 to be tested. For the point to be detected, record the height at which the casing 100 is broken as the falling ball height. Further, a 32g stainless steel ball was freely dropped from a certain height to five detection points at the four corners and the center of the surface of the casing 100 to be tested, and the height at which the casing 100 was broken was recorded as the falling ball height. In the embodiment of the present application, the height of the falling ball is greater than or equal to 65 cm. Further, the height of the falling ball is 65cm-110cm. Furthermore, the height of the falling ball is 80cm-110cm.
本申请通过采用GB/T 6569-2006标准对壳体100的四点弯曲的抗弯强度进行检测。在本申请实施方式中,壳体100的抗弯强度大于400MPa。进一步的,壳体100的抗弯强度为410MPa-550MPa。具体的,壳体100的抗弯强度可以但不限于为420MPa、450MPa、470MPa、500MPa、520MPa、530MPa、540MPa或550MPa等。In this application, the bending strength of the four-point bending of the casing 100 is detected by adopting the GB/T 6569-2006 standard. In the embodiment of the present application, the bending strength of the casing 100 is greater than 400 MPa. Further, the bending strength of the casing 100 is 410MPa-550MPa. Specifically, the bending strength of the casing 100 may be, but not limited to, 420MPa, 450MPa, 470MPa, 500MPa, 520MPa, 530MPa, 540MPa, or 550MPa.
本申请通过采用GB/T 25995-2010标准对壳体100的气孔率进行检测。在本申请实施方式中,壳体100的气孔率小于1%。即壳体100的致密度大于或等于99%。壳体100的低气孔率保证了壳体100内部的结合强度,有利于壳体100机械性能的提升。进一步的,壳体100的气孔率小于0.5%。进一步提升壳体100的致密性。In this application, the porosity of the casing 100 is detected by adopting the GB/T 25995-2010 standard. In the embodiment of the present application, the porosity of the casing 100 is less than 1%. That is, the density of the casing 100 is greater than or equal to 99%. The low porosity of the casing 100 ensures the bonding strength inside the casing 100 , which is beneficial to the improvement of the mechanical properties of the casing 100 . Further, the porosity of the casing 100 is less than 0.5%. The compactness of the casing 100 is further improved.
在本申请实施方式中,壳体100的表面粗糙度小于0.1μm。通过提供表面粗糙度小的壳体100,进而有利于增强其陶瓷质感,提升外观效果,更有利于壳体100的使用。进一步的,壳体100的表面粗糙度为0.02μm-0.08μm。In the embodiment of the present application, the surface roughness of the casing 100 is less than 0.1 μm. By providing the housing 100 with a small surface roughness, it is beneficial to enhance its ceramic texture, improve the appearance effect, and facilitate the use of the housing 100 . Further, the surface roughness of the casing 100 is 0.02 μm-0.08 μm.
请参阅图5,为本申请一实施方式提供的壳体的制备方法流程图,该制备方法用于制备上述任一实施方式中的壳体100,包括:Please refer to FIG. 5 , which is a flowchart of a method for preparing a housing provided in an embodiment of the present application. The method is used to prepare the housing 100 in any of the above embodiments, including:
S101:将陶瓷颗粒进行改性,得到改性陶瓷颗粒,其中陶瓷颗粒的表面具有凹陷结构。S101: modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure.
S102:改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料。S102: The modified ceramic particles are blended with the polymer, and then mixed and granulated to form injection molding feed.
S103:注塑喂料经注塑得到聚合物陶瓷片,压合聚合物陶瓷片得到聚合物陶瓷层,制 得壳体,其中聚合物填充凹陷结构。S103: The injection molding feed is injected to obtain a polymer ceramic sheet, and the polymer ceramic sheet is pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer fills the concave structure.
本申请提供的壳体100的制备方法操作简单,易于大规模生产,可以制得具有优异性能的壳体100,有利于其应用。The preparation method of the shell 100 provided in the present application is simple to operate, easy to produce on a large scale, and can produce the shell 100 with excellent performance, which is beneficial to its application.
在S101中,陶瓷颗粒的改性可以改善陶瓷颗粒与聚合物之间相容性,使得聚合物能够完全填充至陶瓷颗粒的凹陷结构中,例如有利于聚合物填充凹坑、渗入孔洞结构中等,从而使得陶瓷颗粒和聚合物之间产生啮合固定,提高两者的界面粘附力,进而提高壳体100的力学性能。In S101, the modification of the ceramic particles can improve the compatibility between the ceramic particles and the polymer, so that the polymer can be completely filled into the concave structure of the ceramic particles, for example, it is beneficial for the polymer to fill the pits and penetrate into the pore structure, etc. As a result, the engagement and fixation between the ceramic particles and the polymer are generated, and the interface adhesion between the two is improved, thereby improving the mechanical properties of the housing 100 .
在本申请实施方式中,陶瓷颗粒的改性包括:将陶瓷颗粒与表面改性剂混合、干燥后得到改性陶瓷颗粒。在本申请中,表面改性剂可以但不限于包括偶联剂、表面活性剂、有机硅、分散剂等中的至少一种,表面改性剂可以根据聚合物的性质进行选择。在一实施例中,可以选择偶联剂进行改性。具体的,偶联剂可以但不限于为硅烷偶联剂、钛酸酯偶联剂等。进一步的,表面改性剂还包括分散剂。具体的,分散剂可以但不限于为苯甲酸钠、六偏磷酸钠和聚乙二醇中的至少一种。在另一实施例中,表面改性剂的质量占陶瓷颗粒的质量的0.5%-3%,从而可以使得陶瓷颗粒的表面改性完全,并且不会造成表面改性剂之间发生团聚。进一步的,表面改性剂质量占陶瓷颗粒质量的0.7%-2.5%。具体的,表面改性剂质量占陶瓷颗粒质量的0.8%、1%、1.5%、2%、2.3%、2.5%、2.7%或3%等。例如,偶联剂质量占陶瓷颗粒质量的0.5%-3%等。在一具体实施例中,通过将陶瓷颗粒、表面改性剂与砂磨珠混合研磨进行改性。具体的,砂磨珠的粒径可以但不限于为0.5nm-10nm,砂磨珠可以但不限于为锆珠。进一步的,研磨包括在300r/min-1500r/min,研磨循环次数为10次-100次,研磨时间为5min/循环-30min/循环。在另一具体实施例中,将表面改性剂溶于醇溶剂中、水中或醇水混合溶剂中,然后加入陶瓷颗粒进行混合砂磨和干燥即可。In the embodiment of the present application, the modification of the ceramic particles includes: mixing the ceramic particles with a surface modifier and drying to obtain the modified ceramic particles. In this application, the surface modifier may include, but is not limited to, at least one of coupling agent, surfactant, silicone, dispersant, etc., and the surface modifier may be selected according to the properties of the polymer. In one embodiment, a coupling agent can be selected for modification. Specifically, the coupling agent may be, but not limited to, a silane coupling agent, a titanate coupling agent, and the like. Further, the surface modifier also includes a dispersant. Specifically, the dispersant can be but not limited to at least one of sodium benzoate, sodium hexametaphosphate and polyethylene glycol. In another embodiment, the mass of the surface modifier accounts for 0.5%-3% of the mass of the ceramic particles, so that the surface modification of the ceramic particles can be completed without causing agglomeration among the surface modifiers. Further, the mass of the surface modifier accounts for 0.7%-2.5% of the mass of the ceramic particles. Specifically, the mass of the surface modifier accounts for 0.8%, 1%, 1.5%, 2%, 2.3%, 2.5%, 2.7% or 3% of the mass of the ceramic particles. For example, the mass of the coupling agent accounts for 0.5%-3% of the mass of the ceramic particles, etc. In a specific embodiment, the modification is carried out by mixing and grinding ceramic particles, surface modifiers and sanding beads. Specifically, the particle size of the sanding beads may be, but not limited to, 0.5 nm-10 nm, and the sanding beads may be, but not limited to, zirconium beads. Further, the grinding includes 300r/min-1500r/min, the number of grinding cycles is 10-100 times, and the grinding time is 5min/cycle-30min/cycle. In another specific embodiment, the surface modifier is dissolved in an alcohol solvent, water or a mixed solvent of alcohol and water, and then ceramic particles are added for mixed sanding and drying.
在S102中,通过将改性陶瓷颗粒和聚合物共混、密炼造粒形成注塑喂料,有利于后续注塑的进行。在一实施例中,聚合物包括聚苯硫醚、聚碳酸酯、聚酰胺、聚对苯二甲酸丁二醇酯和聚甲基丙烯酸甲酯中的至少一种。可以理解的,还可以选择其他适用于壳体100的聚合物。在一具体实施例中,当聚合物为聚苯硫醚时,可以选择具有环氧基的偶联剂对陶瓷颗粒进行改性,更有利于提高聚合物和陶瓷颗粒之间的相容性。In S102, the injection molding feed is formed by blending the modified ceramic particles and the polymer, banburying and granulating, which is beneficial to the subsequent injection molding. In one embodiment, the polymer includes at least one of polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate, and polymethyl methacrylate. It can be understood that other suitable polymers for the housing 100 can also be selected. In a specific embodiment, when the polymer is polyphenylene sulfide, a coupling agent with epoxy groups can be selected to modify the ceramic particles, which is more conducive to improving the compatibility between the polymer and the ceramic particles.
可以理解的,改性陶瓷颗粒和聚合物共混时,改性陶瓷颗粒和聚合物的混合比例可以根据聚合物陶瓷层10中各物质的含量进行选择,对此不作限定。在一实施例中,陶瓷颗粒和聚合物的质量比为1-10,有利于制得硬度高、韧性好,且光泽度高、陶瓷质感强的聚合物陶瓷层10。在本申请实施方式中,共混包括采用干法或湿法研磨的方式进行,如采用球磨机或砂磨机进行。在一实施例中,通过干法进行共混,有利于提高共混效率。在一具体实施例中,将改性陶瓷颗粒、聚合物和球磨珠一同置于干法球磨机中进行研磨2h-10h。在本申请中,密炼造粒有利于注塑过程的进行,例如可以将共混后的混合物置于密炼造粒一体机中进行密炼造粒。在一实施例中,密炼造粒的温度高于所选用的聚合物的熔点,且低于所选用的聚合物的分解温度。具体的,密炼造粒的温度可以但不限于为200℃-350℃,密炼造粒的时间可以但不限于为1h-12h。进一步的,密炼过程为负压状态,压力绝对值小于 0.01MPa,从而有效防止所选用的聚合物被氧化,并且可以有效促进副反应生成的气体的排除。It can be understood that when the modified ceramic particles and the polymer are blended, the mixing ratio of the modified ceramic particles and the polymer can be selected according to the content of each substance in the polymer ceramic layer 10 , which is not limited. In one embodiment, the mass ratio of the ceramic particles to the polymer is 1-10, which is beneficial to obtain the polymer ceramic layer 10 with high hardness, good toughness, high gloss and strong ceramic texture. In the embodiment of the present application, the blending includes dry grinding or wet grinding, such as ball mill or sand mill. In one embodiment, the blending is carried out by a dry method, which is beneficial to improve the blending efficiency. In a specific embodiment, the modified ceramic particles, polymer and ball milling beads are placed together in a dry ball mill for grinding for 2h-10h. In this application, banburying and granulation is beneficial to the injection molding process, for example, the blended mixture can be placed in a banburying and granulating integrated machine for banburying and granulation. In one embodiment, the temperature of the mixer granulation is higher than the melting point of the selected polymer and lower than the decomposition temperature of the selected polymer. Specifically, the temperature of banburying and granulation can be but not limited to 200°C-350°C, and the time of banburying and granulation can be but not limited to 1h-12h. Furthermore, the banburying process is in a negative pressure state, and the absolute value of the pressure is less than 0.01MPa, which can effectively prevent the selected polymer from being oxidized, and can effectively promote the removal of gases generated by side reactions.
在S103中,通过将注塑喂料进行注塑、压合得到聚合物陶瓷层10,制得壳体100。In S103 , the polymer ceramic layer 10 is obtained by injecting and pressing the injection molding material, and the shell 100 is manufactured.
在本申请中,注塑温度可以根据选用的聚合物的性质进行选择,例如,注塑温度可以但不限于为200℃-350℃;又如,选择聚苯硫醚时,注塑温度可以为290℃-330℃。注塑得到的聚合物陶瓷片的厚度可以根据需要进行选择,同时后续压合和加工过程中聚合物陶瓷片的厚度会有所减小,因此,在注塑时可增加聚合物陶瓷片的厚度。在本申请中,采用注塑成型的方法操作更加简单,相较于流延成型,无需考虑溶剂与聚合物之间的相容性问题,制备成本低,同时还提高了陶瓷颗粒与聚合物之间的接触,提升两者之间的粘附力。可以理解,还可以采用流延成型等其他成型方式制备聚合物陶瓷片。In this application, the injection molding temperature can be selected according to the properties of the selected polymer. For example, the injection molding temperature can be but not limited to 200°C-350°C; 330°C. The thickness of the polymer ceramic sheet obtained by injection molding can be selected according to needs, and the thickness of the polymer ceramic sheet will be reduced during the subsequent pressing and processing, so the thickness of the polymer ceramic sheet can be increased during injection molding. In this application, the method of injection molding is simpler to operate. Compared with tape casting, there is no need to consider the compatibility between solvents and polymers, and the preparation cost is low. Contact, enhance the adhesion between the two. It can be understood that other molding methods such as tape casting can also be used to prepare polymer ceramic sheets.
在本申请实施方式中,压合聚合物陶瓷片包括将聚合物陶瓷片进行温等静压。通过温等静压降低聚合物陶瓷片内部的孔隙率,提高陶瓷颗粒与聚合物之间的接触面积,有利于聚合物完全填充陶瓷颗粒表面的凹陷结构中,提高陶瓷颗粒与聚合物之间的界面粘附力。等静压技术是利用密闭高压容器内制品在各向均等的超高压压力状态下成型的技术。等静压技术按成型和固结时的温度高低,分为冷等静压、温等静压、热等静压三种不同类型。在本申请中,温等静压的温度大于聚合物的玻璃化转变温度,从而使得聚合物陶瓷片中的聚合物可以发生软化,同时在压力作用下致密性更好,从而消除聚合物陶瓷片内的气孔,提高陶瓷颗粒和聚合物之间的结合力。在一实施例中,温等静压的压力为50MPa-500MPa,从而有利于充分压实聚合物陶瓷片,并且该过程对设备要求不高,安全性好,更有利于在实际中操作和应用。进一步的,温等静压的压力为100MPa-400MPa。在本申请中,温等静压的时间可以根据聚合物陶瓷片的厚度进行选择。在一实施例中,温等静压的温度为80℃-300℃,温等静压的时间为0.5h-2h,温等静压的压力为50MPa-500MPa,可以进一步降低聚合物陶瓷片的气孔率,提高内部的结合力。在一具体实施例中,可以将聚合物陶瓷片装入包套中,抽去吸附在坯体表面及内部空隙和包套内的气体,真空密封后置于有加热炉的压力容器中进行温等静压。In the embodiment of the present application, pressing the polymer ceramic sheet includes performing warm isostatic pressing on the polymer ceramic sheet. The porosity inside the polymer ceramic sheet is reduced by warm isostatic pressing, and the contact area between the ceramic particles and the polymer is increased, which is conducive to the polymer completely filling the concave structure on the surface of the ceramic particles, and improving the contact area between the ceramic particles and the polymer. interface adhesion. Isostatic pressing technology is a technology that uses the products in the closed high-pressure container to form under the uniform ultra-high pressure state in all directions. Isostatic pressing technology is divided into three different types: cold isostatic pressing, warm isostatic pressing, and hot isostatic pressing according to the temperature during forming and consolidation. In this application, the temperature of warm isostatic pressing is higher than the glass transition temperature of the polymer, so that the polymer in the polymer ceramic sheet can be softened, and at the same time, the density is better under pressure, thereby eliminating the polymer ceramic sheet The internal pores improve the bonding force between ceramic particles and polymers. In one embodiment, the pressure of warm isostatic pressing is 50MPa-500MPa, which is conducive to fully compacting the polymer ceramic sheet, and the process has low requirements for equipment, good safety, and is more conducive to practical operation and application . Further, the pressure of warm isostatic pressing is 100MPa-400MPa. In this application, the time of warm isostatic pressing can be selected according to the thickness of the polymer ceramic sheet. In one embodiment, the temperature of warm isostatic pressing is 80°C-300°C, the time of warm isostatic pressing is 0.5h-2h, and the pressure of warm isostatic pressing is 50MPa-500MPa, which can further reduce the Porosity, improve the internal bonding force. In a specific embodiment, the polymer ceramic sheet can be packed into the package, the gas adsorbed on the surface of the green body and the internal space and the package can be sucked out, and then vacuum-sealed and then placed in a pressure vessel with a heating furnace for heating. Isostatic pressing.
请参阅图6,为本申请另一实施方式提供的壳体的制备方法流程图,该制备方法制备上述任一实施例的壳体100,包括:Please refer to FIG. 6 , which is a flowchart of a method for preparing a housing provided in another embodiment of the present application. The preparation method prepares the housing 100 of any of the above embodiments, including:
S201:将陶瓷颗粒前体进行前处理,得到陶瓷颗粒,其中前处理包括研磨和化学刻蚀中的至少一种,陶瓷颗粒的表面具有凹陷结构。S201: Perform pretreatment on the ceramic particle precursor to obtain ceramic particles, wherein the pretreatment includes at least one of grinding and chemical etching, and the surface of the ceramic particle has a concave structure.
S202:将陶瓷颗粒进行改性,得到改性陶瓷颗粒。S202: modifying the ceramic particles to obtain modified ceramic particles.
S203:改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料。S203: The modified ceramic particles are blended with the polymer, and then mixed and granulated to form injection molding feed.
S204:注塑喂料经注塑得到聚合物陶瓷片,压合聚合物陶瓷片得到聚合物陶瓷层,制得壳体,其中聚合物填充凹陷结构。S204: The injection molding feed is injected to obtain a polymer ceramic sheet, and the polymer ceramic sheet is pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer fills the concave structure.
可以理解的,S202、S203和S204的详细描述请参见上述实施方式中S101、S102和S103对应部分的描述,在此不再赘述。It can be understood that, for detailed descriptions of S202, S203, and S204, refer to descriptions of corresponding parts of S101, S102, and S103 in the foregoing implementation manners, and details are not repeated here.
在S201中,通过研磨和化学刻蚀中的至少一种前处理工艺处理陶瓷颗粒前体,从而得 到表面具有凹陷结构的陶瓷颗粒。可以理解的,陶瓷颗粒前体和陶瓷颗粒的区别在于是否经过前处理,陶瓷颗粒前体的表面较为光滑,陶瓷颗粒前体的比表面积小于陶瓷颗粒的比表面积。在本申请中,通过研磨、化学刻蚀处理改变陶瓷颗粒前体的表面状态,使得陶瓷颗粒前体上产生凹坑和/或孔洞结构,获得陶瓷颗粒。In S201, the ceramic particle precursor is processed by at least one pretreatment process of grinding and chemical etching, so as to obtain ceramic particles with a concave structure on the surface. It can be understood that the difference between the ceramic particle precursor and the ceramic particle lies in whether it has been pre-treated, the surface of the ceramic particle precursor is relatively smooth, and the specific surface area of the ceramic particle precursor is smaller than that of the ceramic particle. In the present application, the surface state of the ceramic particle precursor is changed through grinding and chemical etching, so that pits and/or hole structures are produced on the ceramic particle precursor to obtain ceramic particles.
在本申请一实施方式中,采用研磨的方式处理陶瓷颗粒前体,得到陶瓷颗粒,陶瓷颗粒的表面具有凹陷结构。在本申请一实施例中,研磨转速为50r/min-200r/min,研磨珠的粒径为0.5mm-10mm,研磨时间小于30min。通过上述研磨工艺可以得到表面具有凹坑的陶瓷颗粒,同时研磨时间较短,不过改变陶瓷颗粒的粒径,使得陶瓷颗粒既能够保持原有的粒径,同时提高了比表面积,从而增加了与聚合物之间的接触面积,有利于提高陶瓷颗粒与聚合物之间的粘附性。进一步的,研磨中研磨转速为80r/min-170r/min,研磨珠的粒径为1mm-8mm,研磨时间为10min-25min。更进一步的,研磨中研磨转速为100r/min-150r/min,研磨珠的粒径为2mm-7mm,研磨时间为12min-20min。在本申请一实施例中,陶瓷颗粒前体与研磨珠的质量比为1:(2-5),有利于陶瓷颗粒前体的充分研磨,得到比表面积增加的陶瓷颗粒。具体的,陶瓷颗粒前体与研磨珠的质量比可以但不限于为1:2、1:3、1:4或1:5等。在一具体实施例中,可以将陶瓷颗粒前体以及研磨珠置于研磨机中进行研磨处理,研磨珠可以但不限于为锆珠等。在本申请实施例中,通过研磨可以获得粒径D50为0.5μm-2μm、比表面积大于或等于3m 2/g的陶瓷颗粒。进一步的,陶瓷颗粒的比表面积为3m 2/g-10m 2/g。在本申请另一实施例中,还可以采用其他研磨工艺,如提高研磨转速、加大研磨时间等,从而得到具有孔洞结构的陶瓷颗粒,在此不再赘述。 In one embodiment of the present application, the ceramic particle precursor is treated by grinding to obtain ceramic particles, and the surface of the ceramic particle has a concave structure. In an embodiment of the present application, the grinding speed is 50r/min-200r/min, the particle size of the grinding beads is 0.5mm-10mm, and the grinding time is less than 30min. Through the above grinding process, ceramic particles with pits on the surface can be obtained, and the grinding time is relatively short, but changing the particle size of the ceramic particles allows the ceramic particles to maintain the original particle size and increase the specific surface area, thus increasing the specific surface area. The contact area between polymers is conducive to improving the adhesion between ceramic particles and polymers. Further, during grinding, the grinding speed is 80r/min-170r/min, the particle size of the grinding beads is 1mm-8mm, and the grinding time is 10min-25min. Furthermore, the grinding speed during grinding is 100r/min-150r/min, the particle size of the grinding beads is 2mm-7mm, and the grinding time is 12min-20min. In an embodiment of the present application, the mass ratio of the ceramic particle precursor to the grinding beads is 1:(2-5), which is beneficial to the sufficient grinding of the ceramic particle precursor and obtains ceramic particles with increased specific surface area. Specifically, the mass ratio of the ceramic particle precursor to the grinding beads may be, but not limited to, 1:2, 1:3, 1:4 or 1:5. In a specific embodiment, the ceramic particle precursor and grinding beads can be placed in a grinding machine for grinding treatment, and the grinding beads can be but not limited to zirconium beads and the like. In the embodiment of the present application, ceramic particles with a particle size D50 of 0.5 μm-2 μm and a specific surface area greater than or equal to 3 m 2 /g can be obtained by grinding. Further, the specific surface area of the ceramic particles is 3m 2 /g-10m 2 /g. In another embodiment of the present application, other grinding processes can also be used, such as increasing the grinding speed, increasing the grinding time, etc., so as to obtain ceramic particles with a pore structure, which will not be repeated here.
在本申请另一实施方式中,采用化学刻蚀的方式处理陶瓷颗粒前体,得到陶瓷颗粒,陶瓷颗粒的表面具有凹陷结构。在本申请中,通过化学刻蚀可以提高陶瓷颗粒前体的表面粗糙度,并使陶瓷颗粒前体上产生凹坑和/或孔洞结构,从而得到陶瓷颗粒。可以理解的,采用化学刻蚀液进行化学刻蚀,化学刻蚀液选择能够与陶瓷颗粒前体产生化学反应的物质,如酸液、碱液等;可以选择能够与陶瓷颗粒前体发生缓慢化学反应的刻蚀液,进而更好地控制刻蚀过程的缓慢进行。具体的,刻蚀液可以但不限于为盐酸、硫酸、醋酸、次氯酸、氢氧化钠、氨水等。在一具体实施例中,氧化锆陶瓷颗粒前体可以选择盐酸或氢氧化钠进行化学刻蚀,氧化铝陶瓷颗粒前体可以选择氢氧化钠溶液或硫酸进行化学刻蚀,氧化锌陶瓷颗粒前体可以选择醋酸或次氯酸进行化学刻蚀。在本申请中,陶瓷颗粒前体与化学刻蚀液的混合比例根据所需刻蚀的陶瓷颗粒前体的量与化学刻蚀液反应的化学计量比计算得到。在本申请一实施例中,化学刻蚀的温度为0℃-80℃,时间为0.5h-5h,有利于孔洞结构的形成,提高陶瓷颗粒的比表面积和孔隙率。进一步的,化学刻蚀的温度为20℃-60℃,时间为1h-3.5h。在化学刻蚀过程中保持搅拌,以利于陶瓷颗粒前体的均匀刻蚀,得到形貌均一的陶瓷颗粒。在一具体实施例中,将陶瓷颗粒前体与化学刻蚀液混合,在0℃-80℃搅拌0.5h-5h后,经过滤和干燥得到陶瓷颗粒。在本申请实施例中,通过化学刻蚀可以获得粒径D50为0.5μm-2μm、比表面积大于或等于20m 2/g的陶瓷颗粒。进一步的,陶瓷颗粒的比表面积为20m 2/g-150m 2/g。在本申请另一实施例中,还可以采用其他化学刻蚀工艺,如降低化学刻蚀 温度、减小化学刻蚀时间等,从而得到具有凹坑的陶瓷颗粒,在此不再赘述。 In another embodiment of the present application, the ceramic particle precursor is treated by chemical etching to obtain ceramic particles, and the surface of the ceramic particle has a concave structure. In the present application, the surface roughness of the ceramic particle precursor can be increased by chemical etching, and pits and/or hole structures can be produced on the ceramic particle precursor, thereby obtaining ceramic particles. It can be understood that chemical etching is performed by using a chemical etching solution, and the chemical etching solution is selected to be able to chemically react with the ceramic particle precursor, such as acid, lye, etc.; you can choose to slowly chemically react with the ceramic particle precursor. The reacting etchant can better control the slow progress of the etching process. Specifically, the etching solution may be, but not limited to, hydrochloric acid, sulfuric acid, acetic acid, hypochlorous acid, sodium hydroxide, ammonia water, and the like. In a specific embodiment, the precursor of zirconia ceramic particles can be chemically etched with hydrochloric acid or sodium hydroxide, the precursor of alumina ceramic particles can be chemically etched with sodium hydroxide solution or sulfuric acid, and the precursor of zinc oxide ceramic particles Acetic acid or hypochlorous acid can be selected for chemical etching. In the present application, the mixing ratio of the ceramic particle precursor and the chemical etching solution is calculated according to the stoichiometric ratio of the amount of the ceramic particle precursor to be etched and the reaction of the chemical etching solution. In an embodiment of the present application, the temperature of the chemical etching is 0°C-80°C, and the time is 0.5h-5h, which is beneficial to the formation of the pore structure and increases the specific surface area and porosity of the ceramic particles. Further, the chemical etching temperature is 20°C-60°C, and the time is 1h-3.5h. Stirring is maintained during the chemical etching process to facilitate uniform etching of the ceramic particle precursor and obtain ceramic particles with uniform morphology. In a specific embodiment, the ceramic particle precursor is mixed with a chemical etching solution, stirred at 0°C-80°C for 0.5h-5h, filtered and dried to obtain ceramic particles. In the embodiment of the present application, ceramic particles with a particle size D50 of 0.5 μm-2 μm and a specific surface area greater than or equal to 20 m 2 /g can be obtained by chemical etching. Further, the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g. In another embodiment of the present application, other chemical etching processes may also be used, such as reducing the chemical etching temperature, reducing the chemical etching time, etc., so as to obtain ceramic particles with pits, which will not be repeated here.
可以理解的,上述研磨、化学刻蚀工艺仅仅作为示例,用于帮助理解本申请;依据本申请的思想,本领域技术人员还可以通过上述研磨、化学刻蚀工艺之外的其他工艺获得本申请中具有凹陷结构的陶瓷颗粒,这也在本申请的保护范围内。It can be understood that the above-mentioned grinding and chemical etching processes are only used as examples to help understand the present application; according to the idea of the present application, those skilled in the art can also obtain the present application through other processes other than the above-mentioned grinding and chemical etching processes. Ceramic particles with a concave structure are also within the protection scope of the present application.
请参阅图7,为本申请又一实施方式提供的壳体的制备方法流程图,该制备方法制备上述任一实施例的壳体100,包括:Please refer to FIG. 7 , which is a flow chart of a method for preparing a housing provided in another embodiment of the present application. The preparation method prepares the housing 100 of any of the above embodiments, including:
S301:将陶瓷颗粒进行改性,得到改性陶瓷颗粒,其中陶瓷颗粒的表面具有凹陷结构。S301: modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure.
S302:改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料。S302: Modified ceramic particles and polymers are blended, and then mixed and granulated to form injection molding feed.
S303:注塑喂料经注塑得到聚合物陶瓷片,压合聚合物陶瓷片后进行热处理得到聚合物陶瓷层,制得壳体,其中聚合物填充凹陷结构。S303: The injection molding feed is injected to obtain a polymer ceramic sheet, and after the polymer ceramic sheet is pressed together, heat treatment is performed to obtain a polymer ceramic layer, and a shell is prepared, wherein the polymer fills the concave structure.
可以理解的,S301和S302的详细描述请参见上述实施方式中S101和S102对应部分的描述,在此不再赘述。It can be understood that, for detailed descriptions of S301 and S302, refer to the descriptions of corresponding parts of S101 and S102 in the foregoing implementation manners, and details are not repeated here.
在S303中,在压合后还包括热处理。通过热处理进一步促进聚合物分子链发生扩链、交联等反应,实现结晶度和交联度的有效调控,进一步提升强韧性。在本申请中,通过选择的聚合物的具体结晶、交联和降解性质确定热处理温度;例如热处理温度大于聚合物的熔融温度,且小于聚合物的分解温度。在一实施例中,热处理的温度为100℃-360℃,热处理的时间为5h-48h。在一具体实施例中,当聚合物为聚苯硫醚时,可以进行热处理,热处理的温度为100℃-360℃,热处理的时间为5h-48h。进一步的,热处理的温度为270℃-360℃。具体的,热处理可以在惰性气氛下进行,也可以在空气中进行,发生氧化交联。In S303, heat treatment is also included after the pressing. Heat treatment further promotes chain extension, crosslinking and other reactions of polymer molecular chains, realizes effective control of crystallinity and crosslinking degree, and further improves strength and toughness. In this application, the heat treatment temperature is determined by the specific crystallization, crosslinking, and degradation properties of the selected polymer; for example, the heat treatment temperature is greater than the melting temperature of the polymer and less than the decomposition temperature of the polymer. In one embodiment, the heat treatment temperature is 100°C-360°C, and the heat treatment time is 5h-48h. In a specific embodiment, when the polymer is polyphenylene sulfide, heat treatment may be performed, the heat treatment temperature is 100°C-360°C, and the heat treatment time is 5h-48h. Further, the heat treatment temperature is 270°C-360°C. Specifically, the heat treatment can be carried out in an inert atmosphere or in air to cause oxidative cross-linking.
在本申请一实施方式中,壳体100的制备方法还包括对壳体100进行计算机数字化控制精密机械加工(CNC加工)。通过CNC加工获得最终所需组装配合尺寸的壳体100。例如,通过CNC加工使得壳体100更加平整。在本申请另一实施方式中,壳体100的制备方法还包括对壳体100进行打磨处理。通过对壳体100表面进行抛光研磨,从而降低壳体100表面的粗糙度,提高壳体100表面的陶瓷质感。在一实施例中,壳体100的表面粗糙度小于0.1μm。通过提供表面粗糙度小的壳体100,进而有利于增强其表面光泽度和陶瓷质感,提升视觉效果。进一步的,壳体100的表面粗糙度为0.02μm-0.08μm。In an embodiment of the present application, the manufacturing method of the housing 100 further includes performing computer digital control precision machining (CNC machining) on the housing 100 . The housing 100 with the final required assembly size is obtained through CNC machining. For example, the casing 100 is made flatter by CNC machining. In another embodiment of the present application, the manufacturing method of the housing 100 further includes grinding the housing 100 . By polishing and grinding the surface of the housing 100 , the roughness of the surface of the housing 100 is reduced, and the ceramic texture of the surface of the housing 100 is improved. In one embodiment, the surface roughness of the casing 100 is less than 0.1 μm. By providing the casing 100 with a small surface roughness, it is beneficial to enhance its surface gloss and ceramic texture, and improve the visual effect. Further, the surface roughness of the casing 100 is 0.02 μm-0.08 μm.
在本申请一实施方式中,壳体100的制备方法还包括在聚合物陶瓷层10表面喷涂或蒸镀保护材料,形成保护层20。在一实施例中,通过在聚合物陶瓷层10表面蒸镀抗指纹材料,形成抗指纹层,提升壳体100的抗指纹效果。In an embodiment of the present application, the manufacturing method of the casing 100 further includes spraying or evaporating a protective material on the surface of the polymer ceramic layer 10 to form the protective layer 20 . In one embodiment, an anti-fingerprint layer is formed by vapor-depositing an anti-fingerprint material on the surface of the polymer ceramic layer 10 to improve the anti-fingerprint effect of the casing 100 .
本申请还提供了一种电子设备200,包括上述任一实施方式中的壳体100。可以理解的,电子设备200可以但不限于为手机、平板电脑、笔记本电脑、手表、MP3、MP4、GPS导航仪、数码相机等。请参阅图8,为本申请一实施方式提供的电子设备的结构示意图,其中,电子设备200包括壳体100。该壳体100可以提升电子设备200的力学性能,并且电子设备200具有陶瓷质感的外观,具有优异的产品竞争力。请参阅图9,为本申请一实施方式提供的电子设备的结构组成示意图,电子设备200的结构可以包括RF电路210、存储器220、输入单元230、显示单元240、传感器250、音频电路260、WiFi模块270、处理 器280以及电源290等。其中,RF电路210、存储器220、输入单元230、显示单元240、传感器250、音频电路260、WiFi模块270分别与处理器280连接;电源290用于为整个电子设备200提供电能。具体而言,RF电路210用于接发信号;存储器220用于存储数据指令信息;输入单元230用于输入信息,具体可以包括触控面板以及操作按键等其他输入设备;显示单元240可以包括显示屏等;传感器250包括红外传感器、激光传感器等,用于检测用户接近信号、距离信号等;扬声器261以及传声器262通过音频电路260与处理器280连接,用于接发声音信号;WiFi模块270则用于接收和发射WiFi信号;处理器280用于处理电子设备200的数据信息。The present application also provides an electronic device 200, including the housing 100 in any one of the above-mentioned implementation manners. It can be understood that the electronic device 200 may be, but not limited to, a mobile phone, a tablet computer, a notebook computer, a watch, an MP3, an MP4, a GPS navigator, a digital camera, and the like. Please refer to FIG. 8 , which is a schematic structural diagram of an electronic device provided in an embodiment of the present application, wherein the electronic device 200 includes a casing 100 . The casing 100 can improve the mechanical properties of the electronic device 200, and the electronic device 200 has a ceramic-like appearance, which has excellent product competitiveness. Please refer to FIG. 9 , which is a schematic diagram of the structure and composition of an electronic device provided in an embodiment of the present application. The structure of the electronic device 200 may include an RF circuit 210, a memory 220, an input unit 230, a display unit 240, a sensor 250, an audio circuit 260, a WiFi Module 270, processor 280, power supply 290 and so on. Wherein, RF circuit 210 , memory 220 , input unit 230 , display unit 240 , sensor 250 , audio circuit 260 , and WiFi module 270 are respectively connected to processor 280 ; power supply 290 is used to provide electric energy for the entire electronic device 200 . Specifically, the RF circuit 210 is used for sending and receiving signals; the memory 220 is used for storing data instruction information; the input unit 230 is used for inputting information, and may specifically include other input devices such as a touch panel and operation buttons; the display unit 240 may include a display screen, etc.; sensor 250 includes an infrared sensor, a laser sensor, etc., and is used to detect user approach signals, distance signals, etc.; speaker 261 and microphone 262 are connected to processor 280 through audio circuit 260, and are used to receive and send sound signals; WiFi module 270 It is used to receive and transmit WiFi signals; the processor 280 is used to process data information of the electronic device 200 .
以下通过具体实施例及对比例对本申请实施提供的壳体的制备方法以及制得壳体的性能做进一步的说明。The preparation method of the casing provided by the implementation of the present application and the performance of the obtained casing will be further described below through specific examples and comparative examples.
实施例1Example 1
一种壳体,包括Al 2O 3和聚苯硫醚(PPS),其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,制备壳体的Al 2O 3经过了化学刻蚀处理,其表面具有孔洞结构,Al 2O 3的比表面积为35m 2/g,Al 2O 3的孔隙率为8%。请参阅图10,为实施例1制得的壳体的内部示意图,其中Al 2O 3颗粒具有多孔结构,Al 2O 3颗粒均匀分散在聚苯硫醚中,聚苯硫醚嵌入多孔结构中。 A shell comprising Al 2 O 3 and polyphenylene sulfide (PPS), wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the prepared shell The bulk Al 2 O 3 has undergone chemical etching treatment, and its surface has a porous structure, the specific surface area of Al 2 O 3 is 35m 2 /g, and the porosity of Al 2 O 3 is 8%. Please refer to Figure 10, which is a schematic diagram of the interior of the shell prepared in Example 1, wherein the Al 2 O 3 particles have a porous structure, the Al 2 O 3 particles are uniformly dispersed in polyphenylene sulfide, and the polyphenylene sulfide is embedded in the porous structure .
实施例2Example 2
一种壳体,包括Al 2O 3和聚苯硫醚,其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,制备壳体的Al 2O 3经过了研磨处理,其表面具有凹坑,Al 2O 3的比表面积为4.1m 2/g,Al 2O 3的孔隙率为0.5%。 A shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the Al The 2 O 3 has been ground and has pits on its surface, the specific surface area of Al 2 O 3 is 4.1m 2 /g, and the porosity of Al 2 O 3 is 0.5%.
实施例3Example 3
一种壳体,包括Al 2O 3和聚苯硫醚,其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,Al 2O 3具有孔洞结构,Al 2O 3的比表面积为56m 2/g,Al 2O 3的孔隙率为14%。 A shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 56m 2 /g, and the porosity of Al 2 O 3 is 14%.
实施例4Example 4
一种壳体,包括Al 2O 3和聚苯硫醚,其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,Al 2O 3具有孔洞结构,Al 2O 3的比表面积为81m 2/g,Al 2O 3的孔隙率为20%。 A shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 81m 2 /g, and the porosity of Al 2 O 3 is 20%.
实施例5Example 5
一种壳体,包括Al 2O 3和聚苯硫醚,其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,Al 2O 3具有孔洞结构,Al 2O 3的比表面积为56m 2/g,Al 2O 3的孔隙率为30%。 A shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the Al 2 O 3 has Pore structure, the specific surface area of Al 2 O 3 is 56m 2 /g, and the porosity of Al 2 O 3 is 30%.
对比例1Comparative example 1
一种壳体,包括Al 2O 3和聚苯硫醚,其中,壳体中Al 2O 3的质量占比为60%,Al 2O 3的粒径D50为0.8μm,制备壳体的Al 2O 3未经前处理,其表面光滑,Al 2O 3的比表面积为2.2m 2/g,Al 2O 3的孔隙率为0.2%。请参阅图11,为对比例1制得的壳体的内部示意图,其中Al 2O 3 颗粒表面光滑,Al 2O 3颗粒均匀分散在聚苯硫醚中。 A shell comprising Al 2 O 3 and polyphenylene sulfide, wherein the mass proportion of Al 2 O 3 in the shell is 60%, the particle size D50 of Al 2 O 3 is 0.8 μm, and the Al The surface of 2 O 3 is smooth without pretreatment, the specific surface area of Al 2 O 3 is 2.2m 2 /g, and the porosity of Al 2 O 3 is 0.2%. Please refer to FIG. 11 , which is a schematic diagram of the interior of the shell prepared in Comparative Example 1, in which the Al 2 O 3 particles have a smooth surface, and the Al 2 O 3 particles are uniformly dispersed in polyphenylene sulfide.
性能检测performance testing
采用GB/T 6569-2006对上述实施例和对比例提供的壳体进行四点弯曲测试,获得壳体的抗弯强度;提供上述实施例和对比例中的壳体,壳体尺寸均为150mm×73mm×0.8mm,分别将上述壳体支撑于治具上(四边各有3mm支撑,中部悬空),使用32g的不锈钢球从一定高度自由落下至待测表面,壳体四角和中心共五个点,每个点测5次,直至破碎,记录落球高度,检测结果如表1所示。Adopt GB/T 6569-2006 to carry out four-point bending test to the housing provided by the above-mentioned embodiment and comparative example, obtain the bending strength of the housing; provide the housing in the above-mentioned embodiment and comparative example, and the housing size is 150mm ×73mm×0.8mm, respectively support the above-mentioned shells on the jig (the four sides are supported by 3mm, and the middle part is suspended), and use 32g stainless steel balls to freely fall from a certain height to the surface to be tested. There are five shells in the four corners and the center. Each point is measured 5 times until it is broken, and the height of the falling ball is recorded. The test results are shown in Table 1.
表1性能检测结果Table 1 performance test results
 the 抗弯强度/MPaBending strength/MPa 落球高度/cmFalling ball height/cm
实施例1Example 1 450450 8080
实施例2Example 2 410410 6565
实施例3Example 3 500500 9090
实施例4Example 4 530530 9595
实施例5Example 5 460460 8282
对比例1Comparative example 1 360360 6060
本申请实施例中使用的Al 2O 3均经过了前处理,Al 2O 3表面具有凹坑或孔洞结构,制得壳体的抗弯强度高和落球高度值大,壳体具有优异的强度和韧性。对比例1采用未经处理的Al 2O 3,制得的壳体的性能低于本申请实施例制得的壳体的性能。因此,相较于对比例,本申请提供的壳体的力学性能优异,有利于其应用。 The Al 2 O 3 used in the examples of this application has been pre-treated. The surface of the Al 2 O 3 has a pit or hole structure, and the resulting shell has high bending strength and a large falling ball height, and the shell has excellent strength. and toughness. In Comparative Example 1, untreated Al 2 O 3 was used, and the performance of the shell produced was lower than that of the shell produced in the embodiment of the present application. Therefore, compared with the comparative example, the housing provided by the present application has excellent mechanical properties, which is beneficial to its application.
以上对本申请实施方式所提供的内容进行了详细介绍,本文对本申请的原理及实施方式进行了阐述与说明,以上说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The content provided by the implementation of the application has been introduced in detail above, and the principle and implementation of the application have been described and explained in this paper. The above description is only used to help understand the method and core idea of the application; at the same time, for those in the field Ordinary technicians, based on the idea of this application, will have changes in specific implementation methods and application ranges. In summary, the content of this specification should not be construed as limiting this application.

Claims (20)

  1. 一种壳体,其特征在于,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。A housing, characterized in that the housing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and polymers, the surface of the ceramic particles has a concave structure, and the polymer fills the depressions structure.
  2. 如权利要求1所述的壳体,其特征在于,所述陶瓷颗粒的粒径D50为0.5μm-2μm。The housing according to claim 1, wherein the particle size D50 of the ceramic particles is 0.5 μm-2 μm.
  3. 如权利要求1所述的壳体,其特征在于,所述陶瓷颗粒的比表面积大于或等于3m 2/g。 The casing according to claim 1, wherein the specific surface area of the ceramic particles is greater than or equal to 3m 2 /g.
  4. 如权利要求3所述的壳体,其特征在于,所述陶瓷颗粒的比表面积为20m 2/g-150m 2/g。 The casing according to claim 3, wherein the specific surface area of the ceramic particles is 20m 2 /g-150m 2 /g.
  5. 如权利要求1所述的壳体,其特征在于,所述凹陷结构的深度大于或等于5nm。The casing according to claim 1, wherein the depth of the concave structure is greater than or equal to 5 nm.
  6. 如权利要求5所述的壳体,其特征在于,所述凹陷结构的深度为5nm-200nm。The casing according to claim 5, wherein the depth of the recessed structure is 5nm-200nm.
  7. 如权利要求1所述的壳体,其特征在于,所述凹陷结构包括凹坑和孔洞结构中的至少一种,所述孔洞结构包括通孔和盲孔中的至少一种。The casing according to claim 1, wherein the concave structure comprises at least one of a pit and a hole structure, and the hole structure comprises at least one of a through hole and a blind hole.
  8. 如权利要求7所述的壳体,其特征在于,所述孔洞结构的孔径为20nm-200nm,所述陶瓷颗粒的孔隙率小于或等于20%。The casing according to claim 7, wherein the pore structure has a pore diameter of 20nm-200nm, and the porosity of the ceramic particles is less than or equal to 20%.
  9. 如权利要求8所述的壳体,其特征在于,所述陶瓷颗粒的孔隙率为5%-20%。The casing according to claim 8, wherein the porosity of the ceramic particles is 5%-20%.
  10. 如权利要求1所述的壳体,其特征在于,所述聚合物陶瓷层中所述陶瓷颗粒的质量占比为50%-90%,所述聚合物的质量占比为10%-50%。The housing according to claim 1, wherein the mass proportion of the ceramic particles in the polymer ceramic layer is 50%-90%, and the mass proportion of the polymer is 10%-50%. .
  11. 如权利要求1所述的壳体,其特征在于,所述陶瓷颗粒包括ZrO 2、Al 2O 3、TiO 2、ZnO、CaCO 3、Si 3N 4、Si和SiO 2中的至少一种,所述聚合物包括聚苯硫醚、聚碳酸酯、聚酰胺、聚对苯二甲酸丁二醇酯和聚甲基丙烯酸甲酯中的至少一种。 The housing according to claim 1, wherein the ceramic particles comprise at least one of ZrO 2 , Al 2 O 3 , TiO 2 , ZnO, CaCO 3 , Si 3 N 4 , Si and SiO 2 , The polymer includes at least one of polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate and polymethyl methacrylate.
  12. 如权利要求1所述的壳体,其特征在于,所述陶瓷颗粒的折射率大于2。The casing of claim 1, wherein the ceramic particles have a refractive index greater than 2.
  13. 如权利要求1所述的壳体,其特征在于,所述聚合物陶瓷层的气孔率小于1%。The housing of claim 1, wherein the polymer ceramic layer has a porosity of less than 1%.
  14. 如权利要求1所述的壳体,其特征在于,所述壳体还包括保护层,所述保护层设置在所述聚合物陶瓷层的表面。The casing according to claim 1, characterized in that the casing further comprises a protective layer, and the protective layer is disposed on the surface of the polymer ceramic layer.
  15. 一种壳体的制备方法,其特征在于,包括:A method for preparing a shell, characterized in that it comprises:
    将陶瓷颗粒进行改性,得到改性陶瓷颗粒,其中所述陶瓷颗粒的表面具有凹陷结构;modifying the ceramic particles to obtain modified ceramic particles, wherein the surface of the ceramic particles has a concave structure;
    所述改性陶瓷颗粒和聚合物共混,经密炼造粒形成注塑喂料;The modified ceramic particles and the polymer are blended, and the injection molding feed is formed through banburying and granulation;
    所述注塑喂料经注塑得到聚合物陶瓷片,压合所述聚合物陶瓷片得到聚合物陶瓷层,制得壳体,其中所述聚合物填充所述凹陷结构。The injection molding feed is injected to obtain a polymer ceramic sheet, and the polymer ceramic sheet is pressed to obtain a polymer ceramic layer to obtain a shell, wherein the polymer fills the concave structure.
  16. 如权利要求15所述的制备方法,其特征在于,提供所述陶瓷颗粒包括:The preparation method according to claim 15, wherein providing the ceramic particles comprises:
    将陶瓷颗粒前体进行前处理,得到所述陶瓷颗粒,其中所述前处理包括研磨和化学刻蚀中的至少一种,所述研磨中研磨转速为50r/min-200r/min,研磨珠的粒径为0.5mm-10mm,研磨时间小于30min;所述化学刻蚀的温度为0℃-80℃,时间为0.5h-5h。The ceramic particle precursor is pretreated to obtain the ceramic particles, wherein the pretreatment includes at least one of grinding and chemical etching, the grinding speed in the grinding is 50r/min-200r/min, and the grinding beads The particle size is 0.5mm-10mm, and the grinding time is less than 30min; the temperature of the chemical etching is 0°C-80°C, and the time is 0.5h-5h.
  17. 如权利要求15所述的制备方法,其特征在于,所述陶瓷颗粒的改性包括:The preparation method according to claim 15, wherein the modification of the ceramic particles comprises:
    将所述陶瓷颗粒与表面改性剂混合、干燥后得到所述改性陶瓷颗粒,所述表面改性剂质量占所述陶瓷颗粒质量的0.5%-3%。The modified ceramic particles are obtained by mixing the ceramic particles with a surface modifying agent and drying, and the mass of the surface modifying agent accounts for 0.5%-3% of the mass of the ceramic particles.
  18. 如权利要求15所述的制备方法,其特征在于,压合所述聚合物陶瓷片包括:将所述聚合物陶瓷片进行温等静压,所述温等静压的温度为80℃-300℃,且所述温等静压的温度高于所述聚合物的玻璃化转变温度,所述温等静压的压力为50MPa-500MPa,所述温等静压的时间为0.5h-2h。The preparation method according to claim 15, wherein pressing the polymer ceramic sheet comprises: performing warm isostatic pressing on the polymer ceramic sheet, and the temperature of the warm isostatic pressing is 80°C-300°C. °C, and the temperature of the warm isostatic pressing is higher than the glass transition temperature of the polymer, the pressure of the warm isostatic pressing is 50MPa-500MPa, and the time of the warm isostatic pressing is 0.5h-2h.
  19. 如权利要求18所述的制备方法,其特征在于,在所述压合后还包括热处理,所述热处理的温度为100℃-360℃,所述热处理的时间为5h-48h。The preparation method according to claim 18, further comprising heat treatment after the pressing, the temperature of the heat treatment is 100°C-360°C, and the time of the heat treatment is 5h-48h.
  20. 一种电子设备,其特征在于,包括壳体,所述壳体包括聚合物陶瓷层,所述聚合物陶瓷层包括陶瓷颗粒和聚合物,所述陶瓷颗粒的表面具有凹陷结构,所述聚合物填充所述凹陷结构。An electronic device, characterized in that it includes a casing, the casing includes a polymer ceramic layer, the polymer ceramic layer includes ceramic particles and a polymer, the surface of the ceramic particles has a concave structure, and the polymer ceramic layer The recessed structure is filled.
PCT/CN2022/086131 2021-07-07 2022-04-11 Housing and preparation method therefor, and electronic device WO2023279792A1 (en)

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