CN102350825B - Process for preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal method - Google Patents

Process for preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal method Download PDF

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CN102350825B
CN102350825B CN201110142233.1A CN201110142233A CN102350825B CN 102350825 B CN102350825 B CN 102350825B CN 201110142233 A CN201110142233 A CN 201110142233A CN 102350825 B CN102350825 B CN 102350825B
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emulsion
circuit board
frequency circuit
high frequency
board material
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CN102350825A (en
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周涛
赵蜀春
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Yunnan Infine Neo Material Co ltd
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Abstract

The invention relates to a process for preparing a fluorine-containing high polymer high frequency circuit board material by a hydrothermal method, which belongs to the high frequency circuit substrate material field. The method comprises the following steps: uniformly mixing a polytetrafluoroethylene emulsion (PTFE), a fluoroethylenepropylene emulsion (FEP) and a polyfluoroalkoxy emulsion (PFA), adding salts, then adding a molecule guiding agent and a molecular weight regulator, uniformly mixing, adding in a reaction vessel for performing hydrothermal reaction to complete high-molecular secondary polymerization, acquiring a substance of dielectric inorganic compound nanoparticles coated with high-molecular, filtering, washing, drying, removing end group, sintering, rolling, cladding copper to obtain the high frequency circuit board material with different dielectric constants finally. The prepared high frequency circuit board is capable of satisfying each basic index of the high frequency circuit board, and has the advantages of adjustable dielectric constant, low loss, good mechanical property and the like; the dielectric constant can be adjusted by the circuit board according to the generated dielectric inorganic compound content, the range of the dielectric constant is 2-35 which can satisfy the different requirements.

Description

The process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal
Technical field
The present invention relates to the preparation method of HF link plate material, particularly adopt the process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal, belong to high-frequency circuit board Material Field.
Background technology
Fluorine-containing polymer high-frequency circuit board refers to compound other material of fluorine-containing polymer, and as pottery, glass fabric, nonwoven, the high frequency of producing covers copper circuit board.
In the high-speed signal transmission lines of printed circuit board wire, can be divided at present two large classes: a class is high-frequency signal transmission electronic product, this series products is relevant with wireless electromagnetic wave, it is with sine wave, to carry out the product of signal transmission, as radar, radio and television, mobile phone, microwave communication and optical-fibre communications etc.; Another kind of is the electronic product of high-speed logic signal transmission class, this series products is with digital data transmission, equally also relevant with the transmission of electromagnetic square wave, this series products starts to be mainly used in the aspects such as computer, has now been generalized to rapidly on the electronic product of household electrical appliances and communication.The development of the communication technology and the information processing technology, improves constantly its operating frequency.
Reach at a high speed and transmit, microwave high-frequency printed board baseplate material is being had to clear and definite requirement aspect electrical characteristic.Aspect high speed transmission, realize the low-loss of signal transmission, low delay, must select the baseplate material that dielectric constant and dielectric loss angle tangent are less, fluorine-containing polymer is exactly wherein a kind of.Fluorine-containing polymer has following feature: 1. dielectric constant (ε) and dielectric loss angle tangent (tan δ) minimum, and dielectric constant (ε) is stable under high frequency; 2. good mechanical property; 3. hot property is high; 4. high with metal adhesive strength; 5. chemical-resistance is good; 6. excellent in cushion effect.So the high frequency substrate material that fluorine-containing polymer is best suited for is also the maximum microwave high-frequency printed circuit board base board material of the amount of employing nowadays.
Through the development of nearly more than ten years, fluorine-containing polymer high-frequency circuit board has entered the comparatively ripe research and development phase at present.The current all kinds of fluorine-containing polymer high-frequency circuit boards of U.S. Rogers company, its dielectric constant is in 2 left and right.Domestic R&D work mainly contains: the composite panel for high-frequency circuit board of Hsinchu County, Taiwan Province Industrial Technology Research Institute; The method for producing printed circuit board for local region high frequency circuit by half-addition of Dongguan ShengYi Electronics Co., Ltd has the region of requirement to embed Rogers sheet material to high frequency characteristics on common sheet material.Fluorine-containing polymer high-frequency circuit board is the hard foundation stone of mechanics of communication of new generation and information processing technology revolution, and home products cannot meet high-frequency circuit needs at all, import Rogers sheet material is expensive, so that research and development have fluorine-containing polymer high-frequency circuit board and the novel preparation technology of independent intellectual property right is significant to domestic mechanics of communication and information processing technology industry.
Summary of the invention
The object of the present invention is to provide a kind of process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal, this HF link plate can meet the requirement of microwave high-frequency printed board substrate completely, and its dielectric constant can regulate according to the content of the inorganic compound generating, and meets different high-frequency circuit demands.
The concrete technical scheme that the present invention adopts is as follows:
A kind of process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal, it is characterized in that: it is by ptfe emulsion (PTFE), perfluoroethylene-propylene emulsion (FEP), after tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) mixes, first add salt, add again molecular guide agent and molecular weight regulator, after mixing, add and in reactor, carry out hydro-thermal reaction and complete macromolecule after polymerization, and obtain the material of the coated dielectric inorganic compound nano-particle of macromolecule, then after filtration, washing, dry, remove end group, sintering, rolling, cover copper, finally obtain the HF link plate material of differing dielectric constant.
Described hydro-thermal reaction has experienced two processes, and the one, macromolecule after polymerization generates dielectric inorganic compound nano-particle simultaneously, and the 2nd, the coated dielectric inorganic compound nano-particle generating of macromolecule.
Described dielectric inorganic compound nano-particle is mainly zirconates, titanate, zirconium titanate or CaCu 3 Ti 4 O etc., and wherein the dielectric constant of CaCu 3 Ti 4 O (CCTO) can be up to more than 10000.
The concrete technology step of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal of the present invention is as follows:
A, ptfe emulsion (PTFE), perfluoroethylene-propylene emulsion (FEP), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) are mixed and are mixed well according to 6 ~ 7:3 ~ 4:7 ~ 9 (w) after, first add 5 ~ 35% (w) salt, the molecular weight regulator that adds again the molecular guide agent and 0 ~ 10% (w) of 0 ~ 10% (w), mixes and obtains mixed emulsion.
The concentration of described ptfe emulsion (PTFE) is 50% (w), and the concentration of perfluoroethylene-propylene emulsion (FEP) is that the concentration of 50% (w), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) is 30% (w).
Described salts reaction thing is selected from the nitrate of calcium, magnesium, zirconium, strontium, barium, zinc or copper; Or the acetate of calcium, magnesium, zirconium, strontium or barium; Also or the sulfate of zinc or copper; Positive butyl titanate etc. also.
Described molecular guide agent is selected from diisopropylamine.
Described molecular weight regulator is selected from the different monooctyl ester of 3-mercaptopropionic acid (IOMP), modification mercaptan, isopropyl alcohol or alkyl hydrosulfide.
B, the mixed emulsion that steps A is made add reactor, with the heating rate of 0.5 ~ 1.5 ℃/min, are warmed up to after 180 ~ 250 ℃, and under the pressure of 2 ~ 8Mpa, reaction 2 ~ 48hour, obtains the material of the coated dielectric inorganic compound nano-particle of macromolecule.
The reacted product particle of C, filtration step B, first with deionized water washing 3 ~ 5 times, then under 80 ~ 100 ℃ of environment of temperature dry 2 ~ 5hour, then pack in the ultraviolet light pipe of wavelength X <200nm logical ammonia into degraded end group.
D, the product particle after step C processes after sintering 10 ~ 48hour, is positioned over immediately in milling train and is rolled at 200 ~ 280 ℃ the thin plate that 0.1 ~ 3mm is thick at 320 ~ 380 ℃.
E, in vacuum, temperature is 300 ~ 365 ℃, pressure is under 20 ~ 50Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material.
Technical advantage of the present invention shows following 3 points:
The organic phase of A, fluorine-containing polymer HF link plate material mainly contains three kinds, wherein PTFE mainly provides dielectric properties, FEP mainly provides thermoplastic property, and PFA mainly provides thermoplasticity and mechanical performance, and can improve the adhesive property of whole fluorine-containing polymer HF link plate material.
The dielectric constant of B, fluorine-containing polymer HF link plate material can regulate according to the content of the inorganic compound generating, and meets different high-frequency circuit demands, especially the actual needs of alternating-current resistance reactance coupling.
C, be used for regulating the inorganic compound of dielectric constant can select compared with multiple types, be not subject to the market supply and demand, many condition restriction such as chemical reaction.
The specific embodiment
embodiment 1
A, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) of the perfluoroethylene-propylene emulsion (FEP) of the ptfe emulsion of 2.048L (PTFE), 1.024L, 3.926L is mixed and is mixed well after, first add 897.4g zirconium nitrate Zr (NO 3) 4with 434.4g calcium nitrate Ca (NO 3) 2, then add 80g diisopropylamine and 70g isopropyl alcohol, mix and obtain mixed emulsion.
The concentration of described ptfe emulsion (PTFE) is 50% (w), and the concentration of perfluoroethylene-propylene emulsion (FEP) is that the concentration of 50% (w), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) is 30% (w).
B, the mixed emulsion that steps A is made add 10L autoclave, dress still ratio is 70.5%, is warmed up to after 200 ℃, with the heating rate of 1 ℃/min under the pressure of 4Mpa, reaction 48hour, obtains the material that macromolecule is coated dielectric inorganic compound nano-particle.
The reacted product particle of C, filtration step B, first with deionized water washing 5 times, then under 100 ℃ of environment of temperature dry 2hour, then pack in the ultraviolet light pipe of wavelength X=100nm logical ammonia into degraded end group.
D, the product particle after step C processes after sintering 36hour, is positioned over immediately in milling train and is rolled at 260 ℃ the thin plate that 1mm is thick at 350 ℃.
E, in vacuum, temperature is 340 ℃, pressure is under 30Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material.
After tested
1, calcium zirconate CaZrO in the product particle of step C 3nano-particle content is 14.9% (w), and PTFE content is 32.1% (w), and FEP content is 16.1% (w), and PFA content is 36.9% (w).
2, step e copper coin dielectric material performance is: under 1MHz, and ε r=2.7, tan δ=3 * 10 -4; Under 10GHz, ε r=2.8, tan δ=8 * 10 -4.
embodiment 2
A, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) of the perfluoroethylene-propylene emulsion (FEP) of the ptfe emulsion of 1.982L (PTFE), 1.038L, 3.980L is mixed and is mixed well after, first add 1.1164kg barium nitrate Ba (NO 3) 2with the positive butyl titanate C of 1.4538kg 16h 36o 4ti, then add 90g diisopropylamine and the different monooctyl ester of 80g 3-mercaptopropionic acid (IOMP), mix and obtain mixed emulsion.
The concentration of described ptfe emulsion (PTFE) is 50% (w), and the concentration of perfluoroethylene-propylene emulsion (FEP) is that the concentration of 50% (w), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) is 30% (w).
B, the mixed emulsion that steps A is made add 10L autoclave, dress still ratio is 72.6%, is warmed up to after 180 ℃, with the heating rate of 0.5 ℃/min under the pressure of 5Mpa, reaction 36hour, obtains the material that macromolecule is coated dielectric inorganic compound nano-particle.
The reacted product particle of C, filtration step B, first with deionized water washing 4 times, then under 90 ℃ of environment of temperature dry 4hour, then pack in the ultraviolet light pipe of wavelength X=160nm logical ammonia into degraded end group.
D, the product particle after step C processes after sintering 24hour, is positioned over immediately in milling train and is rolled at 200 ℃ the thin plate that 0.5mm is thick at 345 ℃.
E, in vacuum, temperature is 365 ℃, pressure is under 20Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material.
After tested
1, in the product particle of step C, barium titanate nano granule content is 26.9% (w), and PTFE content is 26.8% (w), and FEP content is 14% (w), and PFA content is 32.3% (w).
2, step e copper coin dielectric material performance is: under 1MHz, and ε r=6.1, tan δ=2 * 10 -3; Under 10GHz, ε r=6.2, tan δ=6.7 * 10 -4.
embodiment 3
A, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) of the perfluoroethylene-propylene emulsion (FEP) of the ptfe emulsion of 1.920L (PTFE), 1.047L, 4.030L is mixed and is mixed well after, first add 1.3802kg calcium nitrate Ca (NO 3) 2, the positive butyl titanate C of 1.4305kg 16h 36o 4ti and 1.418kg zirconium nitrate Zr (NO 3) 4, then add 100g diisopropylamine and 90g alkyl hydrosulfide, mix and obtain mixed emulsion.
The concentration of described ptfe emulsion (PTFE) is 50% (w), and the concentration of perfluoroethylene-propylene emulsion (FEP) is that the concentration of 50% (w), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) is 30% (w).
B, the mixed emulsion that steps A is made add 10L autoclave, dress still ratio is 73.4%, is warmed up to after 220 ℃, with the heating rate of 1.5 ℃/min under the pressure of 6.5Mpa, reaction 24hour, obtains the material that macromolecule is coated dielectric inorganic compound nano-particle.
The reacted product particle of C, filtration step B, first with deionized water washing 4 times, then under 95 ℃ of environment of temperature dry 3hour, then pack in the ultraviolet light pipe of wavelength X=130nm logical ammonia into degraded end group.
D, the product particle after step C processes after sintering 24hour, is positioned over immediately in milling train and is rolled at 280 ℃ the thin plate that 1.5mm is thick at 380 ℃.
E, in vacuum, temperature is 350 ℃, pressure is under 35Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material.
After tested
1, zirconium calcium titanate CaTi in the product particle of step C 0.5zr 0.5o 3nano-particle content is 31.4% (w), and PTFE content is 24.4% (w), and FEP content is 13.5% (w), and PFA content is 30.7% (w).
2, step e copper coin dielectric material performance is: under 1MHz, and ε r=4.2, tan δ=3 * 10 -4; Under 10GHz, ε r=4.3, tan δ=1.2 * 10 -3.
embodiment 4
A, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) of the perfluoroethylene-propylene emulsion (FEP) of the ptfe emulsion of 1.885L (PTFE), 1.077L, 4.038L is mixed and is mixed well after, first add 322.2g calcium nitrate Ca (NO 3) 2, 941.4g copper sulphate CuSO 4with the positive butyl titanate C of 677.6g 16h 36o 4ti, then add 100g diisopropylamine and 100g modification mercaptan, mix and obtain mixed emulsion.
The concentration of described ptfe emulsion (PTFE) is 50% (w), and the concentration of perfluoroethylene-propylene emulsion (FEP) is that the concentration of 50% (w), tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion (PFA) is 30% (w).
B, the mixed emulsion that steps A is made add 10L autoclave, dress still ratio is 73.1%, is warmed up to after 160 ℃, with the heating rate of 1 ℃/min under the pressure of 6Mpa, reaction 24hour, obtains the material that macromolecule is coated dielectric inorganic compound nano-particle.
The reacted product particle of C, filtration step B, first with deionized water washing 3 times, then under 80 ℃ of environment of temperature dry 2hour, then pack in the ultraviolet light pipe of wavelength X=180nm logical ammonia into degraded end group.
D, the product particle after step C processes after sintering 45hour, is positioned over immediately in milling train and is rolled at 250 ℃ the thin plate that 1mm is thick at 350 ℃.
E, in vacuum, temperature is 345 ℃, pressure is under 40Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material.
After tested
1, in the product particle of step C, CaCu 3 Ti 4 O CCTO nano-particle content is 31.1% (w), and PTFE content is 24.1% (w), and FEP content is 13.8% (w), and PFA content is 31% (w).
2, step e copper coin dielectric material performance is: under 1MHz, and ε r=13.2, tan δ=9 * 10 -4;
Under 10GHz, ε r=13.3, tan δ=5 * 10 -3.

Claims (5)

1. the process of a preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal, it is characterized in that: it is by ptfe emulsion, perfluoroethylene-propylene emulsion, after tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion mixes, first add salt, add again molecular guide agent and molecular weight regulator, after mixing, add and in reactor, carry out hydro-thermal reaction and complete macromolecule after polymerization, and obtain the material of the coated dielectric inorganic compound nano-particle of macromolecule, then after filtration, washing, dry, remove end group, sintering, rolling, cover copper, finally obtain the HF link plate material of differing dielectric constant,
Concrete technology step is as follows:
A, ptfe emulsion, perfluoroethylene-propylene emulsion, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion are mixed and are mixed well according to the weight ratio of 6 ~ 7:3 ~ 4:7 ~ 9 after, first add 5 ~ 35 wt% salts, add again the molecular guide agent of 0 ~ 10 wt% and the molecular weight regulator of 0 ~ 10 wt%, mix and obtain mixed emulsion;
B, the mixed emulsion that steps A is made add reactor, with the heating rate of 0.5 ~ 1.5 ℃/min, are warmed up to after 180 ℃ ~ 250 ℃, and under the pressure of 2 ~ 8Mpa, reaction 2 ~ 48hour, obtains the material of the coated dielectric inorganic compound nano-particle of macromolecule;
The reacted product particle of C, filtration step B, first with deionized water washing 3 ~ 5 times, then under 80 ~ 100 ℃ of environment of temperature dry 2 ~ 5hour, then pack in the ultraviolet light pipe of wavelength X <200nm logical ammonia into degraded end group;
D, the product particle after step C processes after sintering 10 ~ 48hour, is positioned over immediately in milling train and is rolled at 200 ~ 280 ℃ the thin plate that 0.1 ~ 3mm is thick at 320 ~ 380 ℃;
E, in vacuum, temperature is 300 ~ 365 ℃, pressure is under 20 ~ 50Mpa environment, thin plate one or two sides is mixed to electrolytic copper foil and make single or double copper-clad plate material;
The concentration of described ptfe emulsion is 50wt%, and the concentration of perfluoroethylene-propylene emulsion is that the concentration of 50 wt%, tetrafluoroethene-perfluor n-propyl vinyl ether copolymer emulsion is 30 wt%;
Described salt is selected from the nitrate of calcium, magnesium, zirconium, strontium, barium, zinc or copper; Or the acetate of calcium, magnesium, zirconium, strontium or barium; Also or the sulfate of zinc or copper; Also or positive butyl titanate.
2. the process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal according to claim 1, is characterized in that: described molecular guide agent is selected from diisopropylamine.
3. the process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal according to claim 1, is characterized in that: described molecular weight regulator is selected from the different monooctyl ester of 3-mercaptopropionic acid, modification mercaptan, isopropyl alcohol or alkyl hydrosulfide.
4. the process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal according to claim 1, is characterized in that: described dielectric inorganic compound nano-particle is zirconates, titanate, zirconium titanate or CaCu 3 Ti 4 O.
5. the process of preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal according to claim 4, is characterized in that: described dielectric inorganic compound DIELECTRIC CONSTANTS rin 30 ~ 10000 scopes, wherein the dielectric constant of CaCu 3 Ti 4 O is up to more than 10000.
CN201110142233.1A 2011-05-30 2011-05-30 Process for preparing fluorine-containing high polymer high frequency circuit board material by hydrothermal method Expired - Fee Related CN102350825B (en)

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CN107382291A (en) * 2017-06-22 2017-11-24 庐江县典扬电子材料有限公司 The preparation method of the copper-clad plate base materials of 2.2≤Dk < 6.5
CN107311517A (en) * 2017-06-29 2017-11-03 安徽升鸿电子有限公司 The method that Dk > 10 copper-clad plate base material is made using turning mode
CN107509311A (en) * 2017-06-29 2017-12-22 安徽升鸿电子有限公司 The method that the copper-clad plate base material of 6.5≤Dk≤10 is made using turning mode
CN107278037A (en) * 2017-06-29 2017-10-20 安徽升鸿电子有限公司 The copper-clad plate of 6.5≤Dk≤10 is made using turning hot pressing mode
CN114644846A (en) * 2020-12-17 2022-06-21 常熟三爱富中昊化工新材料有限公司 Fluorine-containing polymer emulsion copper-clad plate and preparation method thereof

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