WO2023279253A1 - 一种旋钮、控制方法、控制器及电器设备 - Google Patents

一种旋钮、控制方法、控制器及电器设备 Download PDF

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Publication number
WO2023279253A1
WO2023279253A1 PCT/CN2021/104651 CN2021104651W WO2023279253A1 WO 2023279253 A1 WO2023279253 A1 WO 2023279253A1 CN 2021104651 W CN2021104651 W CN 2021104651W WO 2023279253 A1 WO2023279253 A1 WO 2023279253A1
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WO
WIPO (PCT)
Prior art keywords
rotating member
knob
magnet
gear
rotating
Prior art date
Application number
PCT/CN2021/104651
Other languages
English (en)
French (fr)
Inventor
汤正伟
黎志
李家会
郭西龙
Original Assignee
深圳拓邦股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳拓邦股份有限公司 filed Critical 深圳拓邦股份有限公司
Priority to PCT/CN2021/104651 priority Critical patent/WO2023279253A1/zh
Publication of WO2023279253A1 publication Critical patent/WO2023279253A1/zh

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G1/00Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
    • G05G1/08Controlling members for hand actuation by rotary movement, e.g. hand wheels
    • G05G1/10Details, e.g. of discs, knobs, wheels or handles

Definitions

  • the invention belongs to the field of adjusting knobs, and in particular relates to a knob, a control method, a controller and electrical equipment.
  • Induction cooker also known as induction cooker, is the product of the modern kitchen revolution. It does not need open flame or conduction heating to generate heat directly at the bottom of the pot, so the thermal efficiency has been greatly improved.
  • Some of the current induction cooker switches use touch switches, and some use coded knob switches.
  • the coded rotary switch drives the coded switch to rotate together by rotating the knob, changing the resistance value connected to the circuit, thereby generating different divided voltage values.
  • the micro control unit MCU of the electromagnetic cooker reads the divided voltage value, and obtains different gear positions according to the size of the divided pressure value.
  • the existing coded knob induction cooker drives the rotation of the code switch 2 arranged on the circuit board 5 through the knob 1, so the knob 1 and the code switch 2 are connected together, and the glass panel 3 of the induction cooker needs to be opened.
  • Hole 4 knob 1 is connected to coding switch 2 through hole 4, but there are the following problems in the opening of glass panel 3:
  • One is to increase the production process of glass panels, resulting in an increase in the defective rate of processed products and increasing production costs;
  • the 3rd, the glass panel of electromagnetic cooking range has poor airtightness, needs to increase waterproof design to the glass panel of perforation, increases production cost.
  • a magnetic suction knob has appeared.
  • the parts on both sides of the glass panel are fixed on the glass panel by the magnetic force of the magnet, and the gear is adjusted through the magnetic induction element.
  • the magnetic force is fixed and cannot be adjusted. Yes, the rotational torque of the knob cannot be adjusted, which leads to the inability to adjust the feel of the knob rotation, which cannot meet the needs of different users.
  • the invention provides a knob, aiming to solve the problem that the rotation torque of the existing knob cannot be adjusted.
  • a knob includes a fixed assembly and a rotating assembly that are arranged oppositely and separately, and the rotating assembly can rotate relative to the fixed assembly;
  • the rotating assembly includes a rotating member and N first magnets, and the N first magnets are arranged on the rotating member in the circumferential direction, and the polarities of two adjacent first magnets are opposite, wherein, N ⁇ 2, N is Positive even number;
  • the fixed assembly includes a fixed piece and Y magnetically conductive columns whose top faces face the rotating piece, and the Y magnetically conductive columns are arranged on the fixed piece in the circumferential direction and correspond to the circumference where the N first magnets are located. , wherein, Y>N, Y is a positive integer and a multiple of three.
  • a coil winding is wound around the side of the magnetically permeable column, and the coil winding is a three-phase winding.
  • a connecting ring is provided on the side of the fixing member facing the rotating member, and the bottom ends of Y magnetically permeable posts are connected to the connecting ring.
  • a detachment prevention part is provided at the end of the magnetic conduction column away from the magnetic conduction ring.
  • the connecting ring is integrally formed with the Y magnetic permeable pillars.
  • the first magnet is disposed on a side of the rotating member facing the fixing member.
  • a first concave cavity for placing the first magnet is provided on the side of the rotating member facing the fixing member.
  • a second magnet is provided in the middle of the fixing member
  • a third magnet corresponding to the second magnet is disposed in the middle of the rotating member, and the polarity of the third magnet is opposite to that of the second magnet.
  • the middle part of the side facing the rotating part of the fixed part is provided with a second concave cavity for placing the second magnet
  • the middle part of the side facing the fixing part of the rotating part is provided with a cavity for placing the second magnet. Describe the third cavity of the third magnet.
  • a first boss is provided in the middle of the side of the fixed part facing the rotating part, the second concave cavity is arranged on the top of the first boss, and the side of the rotating part facing the fixing part
  • a second boss is arranged in the middle of one side, and the third concave cavity is arranged on the top of the second boss.
  • the present invention also provides an electrical device, including a device body, a glass plate and the above-mentioned knob, the glass plate is arranged on the device body, the fixing assembly is arranged inside the glass plate, and the rotating assembly is arranged on the the outside of the glass pane.
  • the present invention also provides a control method for enhancing the feel of a knob.
  • the knob is the above-mentioned knob, and the stroke of the knob from one gear to the next gear is a gear stroke.
  • the method includes:
  • the coil winding When the rotating member starts to rotate from a gear position, the coil winding is energized, so that the coil winding gives the rotating member a torque in the opposite direction to prevent rotation;
  • the preset stroke is 1/2 of the gear stroke.
  • the present invention also provides a controller for a knob, the knob is the above-mentioned knob, the stroke of the knob rotating from one gear to the next gear is a gear stroke, and the controller includes:
  • the first position detection module is used to detect the rotation position and rotation direction of the rotating member
  • the first execution module is used to energize the coil winding when the rotating member starts to rotate from a gear, so that the coil winding can give the rotating member a torque in the opposite direction to prevent rotation;
  • the second execution module is used to switch the energization mode of the coil winding when the rotating member rotates a predetermined distance, so that the coil winding can give the rotating member a torque in the same direction to promote the rotating member to rotate to the bottom.
  • the present invention also provides a method for controlling automatic rotation of a knob, wherein the knob is the above-mentioned knob, and the knob is provided with an initial gear and multiple working gears, and the method includes:
  • the coil winding When the rotating member rotates to one of the working gears in the first direction, the coil winding is energized, so that the coil winding gives the rotating member a moment in the second direction, driving the rotating member to rotate to the desired position.
  • the initial gear position wherein the first direction is opposite to the second direction.
  • the turning of the rotating member in the first direction to one of the working gears specifically includes:
  • the rotating member is controlled by the APP to rotate in a first direction to one of the working gears.
  • the present invention also provides a controller of a knob, the knob is the above-mentioned knob, the knob is provided with an initial gear and multiple working gears, and the controller includes:
  • the second position detection module is used to detect the rotation position and rotation direction of the rotating member
  • the third execution module is used to energize the coil winding after the rotating member rotates to a working position in the first direction, so that the coil winding can give the rotating member a torque in the second direction to drive The rotating member rotates to the initial gear position, wherein the first direction is opposite to the second direction.
  • the rotating assembly is opposite to and separated from the fixed assembly.
  • the rotating assembly and the fixing assembly can be separately arranged on both sides of the glass panel, and the rotating assembly and the fixing assembly are attracted by the magnetic attraction force between the first magnet and the magnetic conducting column.
  • On the glass panel there is no need to punch holes on the glass panel.
  • Fig. 1 is a perspective view of a coded knob provided in the prior art
  • Fig. 2 is a perspective view provided by Embodiment 1 of the present invention.
  • Fig. 3 is an exploded view provided by Embodiment 1 of the present invention.
  • Fig. 4 is a perspective view of a fixture provided by the present invention.
  • Fig. 5 is a perspective view of the fixing assembly provided by Embodiment 1 of the present invention.
  • Fig. 6 is a perspective view of the rotating member provided by the present invention.
  • Fig. 7 is a perspective view of the rotating assembly provided by the present invention.
  • Fig. 8 is a diagram of the relative position changes between the first magnet and the magnetic conducting post when the knob is rotated according to the present invention
  • Fig. 9 is a perspective view provided by Embodiment 2 of the present invention.
  • Figure 10 is an exploded view provided by Embodiment 2 of the present invention.
  • Fig. 11 is a perspective view of the fixing assembly provided by Embodiment 2 of the present invention.
  • Fig. 12 is a flow chart of the enhanced feel control method of the knob provided by the present invention.
  • Fig. 13 is the drive circuit of the BLDC mode of two-by-two power supply provided by the present invention.
  • Fig. 14 is a position change diagram of the permanent magnet of the sinusoidal three-phase FOC energization drive mode provided by the present invention.
  • Fig. 15 is a schematic diagram of the first energization form of the coil winding of the present invention.
  • Fig. 16 is a schematic diagram of the second energization form of the coil winding of the present invention.
  • Fig. 17 is a schematic diagram of a controller provided by the present invention.
  • Fig. 18 is a flow chart of the automatic rotation control method of the knob provided by the present invention.
  • Fig. 19 is a schematic diagram of another controller provided by the present invention.
  • the knob of the embodiment of the present invention includes a fixed assembly and a rotating assembly that are arranged oppositely and separately, and the rotating assembly can rotate relative to the fixing assembly;
  • the rotating assembly includes a rotating member and N first magnets, and N said The first magnets are evenly arranged on the rotating member in the circumferential direction, and the polarities of two adjacent first magnets are opposite;
  • the fixing assembly includes a fixing member and Y magnetic pillars whose top faces face the rotating member, Y said The magnetic conductive pillars are evenly arranged on the fixing member in the circumferential direction and correspond to the circumference where the N first magnets are located.
  • the rotating assembly is opposite to and separated from the fixed assembly.
  • the rotating assembly and the fixing assembly can be separately arranged on both sides of the glass panel, and the rotating assembly and the fixing assembly are attracted by the magnetic attraction force between the first magnet and the magnetic conducting column. On the glass panel, there is no need to punch holes on the glass panel.
  • the magnetic guide column is in polarity. Under the sequential action of the opposite two adjacent first magnets, the direction of the magnetic circuit will change abruptly, which can change the direction of the magnetic conduction column to the next first magnet from the original direction to the opposite direction, thus producing a sudden change in the rotation feel. , to improve user experience.
  • a knob provided by the present invention includes a fixed assembly and a rotating assembly that are arranged oppositely and separately, and the rotating assembly can rotate relative to the fixing assembly;
  • the rotating assembly includes a rotating member 20 and N first magnets 30, and the N first magnets 30 are arranged on the rotating member 20 in the circumferential direction, and the polarities of two adjacent first magnets 30 are opposite, wherein, N ⁇ 2, N is a positive even number;
  • the fixing assembly includes a fixing member 10 and Y magnetic conducting columns 41 whose top faces face the rotating member 20, and the Y magnetic conducting columns 41 are evenly arranged on the fixing member 10 in the circumferential direction and connected to the N first magnets.
  • the circle where 30 is located corresponds to, wherein, Y>N, Y is a positive integer and a multiple of 3.
  • the magnetically conductive column 41 itself does not have magnetism, but can conduct magnetism and generate magnetism under the action of a magnet, such as silicon steel sheets and various iron products.
  • a magnet such as silicon steel sheets and various iron products.
  • the correspondence between the circumferences of the magnetic pillar 41 and the first magnet 30 means that the magnetic field of the first magnet 30 can act on the magnetic pillar 41 , and it is not an absolute limitation on the positions of the magnetic pillar 41 and the first magnet 30 .
  • a first magnet 30 is arranged on the rotating member 20, and a magnetic guide post 41 is provided on the fixed member 10.
  • the rotating member assembly rotates, the first magnet 30 is driven to rotate relative to the magnetic guide post 41, so that a first When the magnet 30 corresponds to a magnetic conducting column 41, it stops once to form a gear.
  • the number of the first magnet 30 and the magnetic guide column 41 can be set according to the actual gear requirements, the possible values of N are 2, 4, 6, 8..., and the possible values of Y are 3, 6, 9, 12, 18... , N/Y can be 2/3, 4/6, 6/9, 8/9, 10/12, 12/18, etc.
  • 6 evenly distributed first magnets 30 and 9 evenly distributed magnetic conducting columns 41 can form 18 gears.
  • the first magnet 30 is arranged on the side of the rotating member 20 facing the fixed member 10, so that there is no barrier between the first magnet 30 and the magnetic guide column 41, preventing the barrier from The magnetic isolation affects the magnetic force between the first magnet 30 and the magnetic conducting post 41 .
  • a first concave cavity 21 for placing the first magnet 30 is provided on the side of the rotating member 20 facing the fixing member 10 .
  • the first cavity 21 can be one large cavity, or multiple independent cavity with the same number as the first magnet 30 .
  • the first concave cavity 21 is set, and the first magnet 30 is placed in the first concave cavity 21.
  • One is to facilitate the installation of the first magnet 30, and the other is that the height of the first concave cavity 21 can be set to be equal to that of the first magnet 30.
  • the height is the same as or higher than that of the first magnet 30 , so that the side wall of the first cavity 21 is higher than the first magnetic part, so as to protect the first magnet 30 from being hit by side foreign objects and prevent the first magnet 30 from being dislocated.
  • an inductive element (not shown in the figure) that generates a signal with the first magnet 30 may also be provided on the fixing member 10, the inductive element may be but not limited to one of a Hall element and a reed switch,
  • the rotating part 20 drives the first magnet 30 to rotate, the first magnet 30 and the inductive element face to generate a signal, and an inductive signal can be output to a gear through the circuit setting. Therefore, in the process of rotating the rotating part 20, every time A gear adjustment is performed at the same time that a feel pause is generated for the first time, and the first magnets 30 are evenly distributed, so that the rotation angle of each gear can be the same.
  • the embodiment of the present invention can produce a sudden rotation feel, and the specific principle is as follows:
  • Figure 8a is a diagram of the relative position of the first magnet and the magnetic conduction column when the knob is stopped at a gear position
  • Figure 8b is a diagram of the first magnet and the magnetic conduction column when the knob is turned to the middle position between the two gear positions
  • Fig. 8c is the relative position diagram of the first magnet and the magnetic conduction column when the knob stops at the next adjacent gear.
  • the user needs to apply a relatively large external force to rotate the knob until the position shown in Figure 8b, N
  • the first magnet 30 of the pole is closer to the magnetically conductive post 41, and the polarity of the magnetically conductive post 41 changes abruptly, so that the first magnet 30 of the N pole and the magnetically conductive post 41 generate an attractive force.
  • the The knob can be rotated to the next gear as shown in Fig. 8c, thereby producing a sudden rotation feel.
  • the rotating assembly of the present invention is opposite to and separated from the fixed assembly, and the rotating assembly and the fixing assembly can be separately arranged on both sides of the glass panel, and the rotating assembly and the fixing assembly are adsorbed by the magnetic force between the first magnet 30 and the magnetic guide post 41 On the glass panel, there is no need to punch holes on the glass panel.
  • the rotating assembly to make the next first magnet 30 approach the magnetic guide column 41, since the two adjacent first magnets 30 on the rotating member 20 have opposite polarities, the magnetic conduction Under the sequential action of two adjacent first magnets 30 with opposite polarities, the direction of the magnetic circuit of the column 41 will change abruptly, so that the direction of the magnetic conduction column 41 to the next first magnet 30 can be changed from the original direction to the opposite direction. Direction, resulting in a sudden rotation feel and improving user experience.
  • a knob provided by the present invention includes:
  • the rotating assembly includes a rotating member 20 and N first magnets 30, and the N first magnets 30 are arranged on the rotating member 20 in the circumferential direction, and the polarities of two adjacent first magnets 30 are opposite, wherein, N ⁇ 2, N is a positive even number;
  • the fixing assembly includes a fixing member 10 and Y magnetic conducting columns 41 whose top faces face the rotating member 20, and the Y magnetic conducting columns 41 are evenly arranged on the fixing member 10 in the circumferential direction and connected to the N first magnets.
  • the circle where 30 is located corresponds to, wherein, Y>N, Y is a positive integer and a multiple of three, and the side of the magnetic permeable pillar 41 is wound with a coil winding 43 in the circumferential direction, and the coil winding is a three-phase winding.
  • the magnetically permeable column 41 itself does not have magnetism, but can conduct magnetism and generate magnetism under the action of a magnet or an energized coil winding 43 , such as silicon steel sheets and various iron products.
  • a magnet or an energized coil winding 43 such as silicon steel sheets and various iron products.
  • the correspondence between the circumferences of the magnetic pillar 41 and the first magnet 30 means that the magnetic field of the first magnet 30 can act on the magnetic pillar 41 , and it is not an absolute limitation on the positions of the magnetic pillar 41 and the first magnet 30 .
  • a first magnet 30 is arranged on the rotating member 20, and the first magnet 30 is a permanent magnet.
  • the rotating member 20 and the first magnet 30 rotate synchronously, and a magnetic guide post 41 is arranged on the fixing member 10.
  • the rotating assembly rotates , to drive the first magnet 30 to rotate relative to the magnetically conductive column 41, so that when one first magnet 30 corresponds to one magnetically conductive column 41, it pauses once to form a gear position.
  • the number of the magnetic guide column 41 and the first magnet 30 can be set according to the actual gear requirements.
  • the coil winding 43 wound on the magnetic conducting post 41 is made up of one coil or a plurality of coils, the coil winding 43 wound on each magnetic conducting post 41 can be powered separately, and the coil winding 43 wound on each magnetic conducting post 41 can also be 43 are connected in series to supply power to adjust the magnetic force of the magnetic guide post 41 .
  • the coil winding 43 is energized, a magnetic field is generated, and when the direction of the magnetic field is the same as that of the corresponding first magnet 30, the rotational torque and the rotational feel are increased, and when opposite, the rotational torque and the rotational feel are reduced.
  • the knob can also use the electromagnetic torque formed by the magnetic field generated after the coil winding 43 is energized to actively rotate, vibrate, etc., and even use electromagnetic frequency modulation to generate music.
  • a detachment preventing portion 411 is provided at the end of the magnetically permeable pillar 41 away from the magnetically permeable ring.
  • the anti-loosening part 411 is located at the end of the magnetic conduction column 41 and protrudes from the side of the magnetic conduction column 41 .
  • the first magnet 30 is arranged on the side of the rotating member 20 facing the fixed member 10, so that there is no barrier between the first magnet 30 and the magnetic guide column 41, preventing the barrier from The magnetic isolation affects the magnetic force between the first magnet 30 and the magnetic conducting post 41 .
  • a first concave cavity 21 for placing the first magnet 30 is provided on the side of the rotating member 20 facing the fixing member 10 .
  • the first cavity 21 can be one large cavity, or multiple independent cavity with the same number as the first magnet 30 .
  • the first concave cavity 21 is set, and the first magnet 30 is placed in the first concave cavity 21.
  • One is to facilitate the installation of the first magnet 30, and the other is that the height of the first concave cavity 21 can be set to be equal to that of the first magnet 30.
  • the height is the same as or higher than that of the first magnet 30 , so that the side wall of the first cavity 21 is higher than the first magnetic part, so as to protect the first magnet 30 from being hit by side foreign objects and prevent the first magnet 30 from being dislocated.
  • an inductive element (not shown in the figure) that generates a signal with the first magnet 30 may also be provided on the fixing member 10, the inductive element may be but not limited to one of a Hall element and a reed switch,
  • the rotating part 20 drives the first magnet 30 to rotate, the first magnet 30 and the inductive element face to generate a signal, and an inductive signal can be output to a gear through the circuit setting. Therefore, in the process of rotating the rotating part 20, every time A gear adjustment is performed at the same time that a feel pause is generated for the first time, and the first magnets 30 are evenly distributed, so that the rotation angle of each gear can be the same.
  • the rotating assembly of the present invention is opposite to and separated from the fixed assembly, and the rotating assembly and the fixing assembly can be separately arranged on both sides of the glass panel, and the rotating assembly and the fixing assembly are adsorbed by the magnetic force between the first magnet 30 and the magnetic guide post 41 On the glass panel, there is no need to punch holes on the glass panel; when the user rotates the rotating assembly to make the next first magnet 30 approach the magnetic guide column 41, since the two adjacent first magnets 30 on the rotating member 20 have opposite polarities, the magnetic conduction Under the sequential action of two adjacent first magnets 30 with opposite polarities, the direction of the magnetic circuit of the column 41 will change abruptly, so that the direction of the magnetic conduction column 41 to the next first magnet 30 can be changed from the original direction to the opposite direction.
  • the fixing member 10 is provided with a connecting ring 42 on the side facing the rotating member 20, and Y magnetically conductive columns 41 The bottom end is connected to the connecting ring 42 .
  • the Y magnetic poles 41 are integrated to facilitate the installation and removal of the connecting ring 42 .
  • the material of the connecting ring 42 and the magnetic conducting post 41 can be the same or different.
  • the connecting ring 42 is integrally formed with the Y magnetic permeable pillars 41 .
  • the one-piece molding method includes casting, or cutting Y grooves at one end of the ring material to form Y magnetic pillars 41 , the grooves do not penetrate the ring material, and the uncut end forms the connecting ring 42 .
  • the specific shape of the connecting ring 42 integrally formed with the Y magnetic pillars 41 can be referred to the stator core of the motor.
  • a second magnet 50 is arranged in the middle of the fixing member 10;
  • a third magnet 60 corresponding to the second magnet 50 is disposed in the middle of the rotating member 20 , and the polarity of the third magnet 60 is opposite to that of the second magnet 50 .
  • the rotating member 20 can be installed at a position opposite to the fixing member 10 through the glass plate, so that the magnetic guide column 41 and the first magnet 30 are located corresponding to the circumference.
  • the center of the third magnet 60 and the second magnet 50 can also be used as a rotating shaft, so that the rotating assembly can rotate relative to the fixed assembly.
  • the middle part of the fixed part 10 facing the rotating part 20 is provided with a second concave cavity 11 for placing the second magnet 50
  • the rotating part 20 A third concave cavity 22 for placing the third magnet 60 is provided in the middle of one side facing the fixing member 10 .
  • the second cavity 11 is set to facilitate the installation of the second magnet 50 and protect the second magnet 50
  • the third cavity 22 is set to facilitate the installation of the third magnet 60 and protect the third magnet 60, which has the same function as the first cavity 21 , no more details.
  • a first boss 12 is provided in the middle of one side of the fixed member 10 facing the rotating member 20
  • the second concave cavity 11 is arranged on the top of the first boss 12
  • the rotating member 20 A second boss 23 is arranged in the middle of one side facing the fixing member 10
  • the third concave cavity 22 is arranged on the top of the second boss 23 .
  • the first boss 12 and the second boss 23 are set, and the second concave cavity 11 is arranged on the top of the first boss 12, and the third concave cavity 22 is arranged on the top of the second boss 23, so that it is installed in the third concave cavity
  • the third magnet 60 in 22 is closer to the second magnet 50 installed in the second concave cavity 11, so that the magnetic attraction force between the third magnet 60 and the second magnet 50 is greater.
  • the present invention also provides an electrical device, which includes but not limited to a gas stove, an induction cooker, an electromagnetic heating pressure cooker, an electromagnetic heating electric rice cooker, a water heater or a wall-hung boiler.
  • the electrical equipment includes a device body, a glass plate and the above-mentioned knob, the glass plate is arranged on the device body, the fixing assembly is arranged inside the glass plate, and the rotating assembly is arranged on the glass outside of the board.
  • the rotating assembly of the present invention is opposite to and separated from the fixed assembly, and the rotating assembly and the fixing assembly can be separately arranged on both sides of the glass panel, and the rotating assembly and the fixing assembly are adsorbed by the magnetic force between the first magnet 30 and the magnetic guide post 41 On the glass panel, there is no need to punch holes on the glass panel; when the user rotates the rotating assembly to make the next first magnet 30 approach the magnetic guide column 41, since the two adjacent first magnets 30 on the rotating member 20 have opposite polarities, the magnetic conduction Under the sequential action of two adjacent first magnets 30 with opposite polarities, the direction of the magnetic circuit of the column 41 will change abruptly, so that the direction of the magnetic conduction column 41 to the next first magnet 30 can be changed from the original direction to the opposite direction. Direction, resulting in a sudden rotation feel and improving user experience.
  • the present invention also provides a method for controlling the handle of a knob, wherein the stroke of the knob from one gear to the next gear is a gear stroke, and the method includes:
  • the coil winding When the rotating member starts to rotate from a gear position, the coil winding is energized, so that the coil winding gives the rotating member a torque in the opposite direction to prevent rotation;
  • the preset stroke is 1/2 gear stroke.
  • the preset stroke can also be 1/3 gear stroke, 2/3 gear stroke or others.
  • the rotational position and direction of rotation of the rotating member can be detected by a position sensor.
  • the position sensor monitors the rotating position and direction of the rotating member in real time, and starts to rotate the rotating member until the During the period when the rotating part rotates to the preset stroke, the coil winding is energized, so that the coil winding gives the rotating part a torque in the opposite direction, which hinders the rotation and makes the user feel that it is difficult to rotate the rotating part.
  • the rotating part After the sensor detects that the rotation of the rotating part has exceeded the preset stroke, the rotating part is about to rotate to the next gear at this time, and the direction of energization of the coil winding is changed to make the coil winding give the rotating part a torque in the same direction to promote the rotation of the rotating part To the next gear, the user feels that it is easier to turn the rotating part. Even without force, the rotating part can be rotated to the next gear under the magnetic force of the coil winding. By changing the hindering force to the promoting force at the preset stroke position, This results in a sudden change in the rotational feel.
  • coil winding energization for example: BLDC way of two-two energization, sinusoidal three-phase FOC energization driving mode and so on.
  • the number of magnetic columns on the fixed component is a multiple of three, and each magnetic column is wound with a coil winding of a three-phase winding. All coil windings lead out three wires A, B, and C, of which 1, 4, 7... ...After being connected, it is drawn out from A, which is called A-phase winding; 2, 5, 8... After being connected, it is drawn out from B, which is called B-phase winding; 3, 6, 9... After being connected, it is drawn out from C, which is called C-phase winding, for the convenience of explanation, the embodiment of the present invention takes three coil windings as an example for explanation. C three wires lead out.
  • the two-by-two BLDC mode is specifically: In the two-by-two BLDC drive circuit, the power-on states of the three coil windings are controlled through the switch tubes Q0 ⁇ Q5, and the coil windings located at the top are positive and opposite to the power supply.
  • the switch tube connected to the terminal is the "upper bridge", and the switch tube connected to the negative terminal of the power supply is called the "lower bridge”.
  • Phase A winding, phase C winding, and Q4 flow back to the negative terminal of the power supply.
  • the current flowing through the phase A and phase C windings will generate a magnetic field. According to the right-hand rule, its direction is parallel to the phase B winding.
  • the first magnet of the rotating component in Under the action of the magnetic field force, it will rotate in a direction parallel to the magnetic field of the fixed component, that is, turn to a position parallel to the B-phase winding, so that the rotating component is aligned with the north-south magnetic pole of the fixed component.
  • the flow direction of the current can be controlled to generate magnetic fields in different directions, so that the rotating assembly with the permanent magnet (first magnet) can rotate to a designated position.
  • the sinusoidal three-phase FOC power-on drive mode is specifically: in this power-on drive mode, when two-two power-on, there are six power-on modes: AB, AC, BC, BA, CA, and CB.
  • AB is connected Electricity
  • the direction of the magnetic field lines generated by the A-pole coil and the direction of the magnetic field lines generated by the B-pole in the fixed component is such as the direction of the resultant force, as shown in the long arrow in the AB electrification diagram of Figure 10, and a permanent magnet (the first magnet) is provided.
  • the rotating component will try to keep the direction of its internal magnetic flux line consistent with that of the fixed component.
  • Others such as AC, BC, BA, CA, and CB have the same principle as the AB phase.
  • the size of the coil winding current and the torque of the coil winding and the rotating assembly can also be changed according to the needs of the user, thereby changing the size of the hindering force and the promoting force, and adjusting the sudden rotation feel that makes the user more comfortable.
  • the same voltage and current can be used all the time, so that the abrupt rotation feels strong; as shown in Figure 16, the gradually larger or smaller voltage and current can also be used to make the sudden change The spin feels more intense or smoother.
  • the change in applied force increases, thereby producing a sudden change in the rotating feel.
  • the present invention also provides a controller of a knob, the stroke of which the knob rotates from one gear to the next gear is a gear stroke, and the controller includes:
  • a first position detection module 71 configured to detect the rotational position and rotational direction of the rotating member 20;
  • the first execution module 72 is used to energize the coil winding 43 when the rotating member 20 starts to rotate from a gear position, so that the coil winding 43 will give the rotating member 20 a torque in the opposite direction to prevent the rotation ;
  • the second execution module 73 is used to switch the energization mode of the coil winding 43 when the rotating member 20 rotates a predetermined distance, so that the coil winding 43 gives the rotating member 20 a torque in the same direction to promote the The rotating member 20 rotates to the next gear, wherein the preset stroke is less than one gear stroke.
  • the first position detection module 71 includes a position sensor, and the rotational position and direction of rotation of the rotating member 20 can be detected by the position sensor.
  • rotation direction and during the period from when the rotating member 20 starts to rotate to when the rotating member 20 reaches the preset stroke, the coil winding 43 is energized by the first execution module 72, so that the coil winding 43 gives the The torque in the opposite direction of rotation of the rotating member 20 hinders the rotation and makes the user feel that it is difficult to rotate the rotating member 20.
  • the position sensor detects that the rotating member 20 has rotated beyond the preset stroke, the rotating member 20 will quickly rotate to the next gear.
  • the second executive module 73 changes the coil winding 43 energization direction, so that the coil winding 43 gives the rotating member 20 a torque in the same direction to promote the rotating member 20 to rotate to the next gear, so that the user feels the rotation of the rotating member 20 It is relatively easy, and even without force, the rotating member 20 can be rotated to the next gear under the magnetic force of the coil winding 43, and the blocking force is changed to the promoting force at the preset stroke position, thereby producing a sudden change in the rotating feel.
  • the present invention also provides a method for controlling the automatic rotation of a knob, the knob is provided with an initial gear and multiple working gears, and the method includes:
  • the coil winding When the rotating member rotates to one of the working gears in the first direction, the coil winding is energized, so that the coil winding gives the rotating member a moment in the second direction, driving the rotating member to rotate to the desired position.
  • the initial gear position wherein the first direction is opposite to the second direction.
  • the first direction and the second direction refer to a clockwise direction and a counterclockwise direction.
  • the first direction is opposite to the second direction.
  • the second direction is counterclockwise.
  • the rotation of the rotating member in the first direction to one of the working gears specifically includes:
  • the rotating member is controlled by the APP to rotate in a first direction to one of the working gears.
  • a wireless module is set on the knob to communicate with the APP, and the position sensor can detect the rotational position and direction of the rotating part, and the real-time position of the rotating part can be displayed synchronously on the APP.
  • the embodiment of the present invention can realize the automatic rotation of the knob, and can be widely used for timing setting, countdown and so on.
  • the embodiment of the present invention is also a controller of a knob, the knob is provided with an initial gear and multiple working gears, and the controller includes:
  • a second position detection module 74 configured to detect the rotational position and rotational direction of the rotating member 20;
  • the third execution module 75 is used to energize the coil winding 43 after the rotating member 20 rotates to one of the working gears in the first direction, so that the coil winding 43 gives the rotating member 20 a second
  • the torque in the direction drives the rotating member 20 to rotate to the initial gear position, wherein the first direction is opposite to the second direction.
  • the second position detection module 74 includes a position sensor. When the second position detection module 74 detects that the rotating member 20 rotates clockwise to a gear position, it can start from the initial gear position or other gear positions. For rotation, the third actuator module 75 energizes the coil winding 43, so that the coil winding 43 imparts a counterclockwise torque to the rotating member 20, driving the rotating member 20 to rotate to the initial gear position.

Abstract

一种旋钮、控制方法、控制器及电器设备,旋钮包括相对且分离设置的固定组件和旋转组件,旋转组件包括旋转件(20)和N个第一磁铁(30),且相邻两第一磁铁(30)极性相反,固定组件包括固定件(10)和导磁柱(41)。旋转组件与固定组件相对且分离设置,可通过磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔,由于旋转件(20)上相邻两第一磁铁(30)极性相反,导磁柱(41)在极性相反的相邻两第一磁铁(30)的依次作用下,其磁路方向会产生突变,可使导磁柱(41)对下一个第一磁铁(30)的导磁方向由原方向变成反方向,从而产生突变的旋转手感,提高用户使用体验感。

Description

一种旋钮、控制方法、控制器及电器设备 技术领域
本发明属于调节旋钮领域,尤其涉及一种旋钮、控制方法、控制器及电器设备。
背景技术
电磁炉又名电磁灶,是现代厨房革命的产物,它无需明火或传导式加热而让热直接在锅底产生,因此热效率得到了极大的提高。
目前的电磁灶的开关有的是采用触摸开关,有的是采用码式旋钮开关,而码式旋钮开关是通过旋转旋钮带动编码开关一起旋转,改变电路中接入的电阻值,从而产生不同的分压值,再由电磁灶的微控制单元MCU读取到分压值,根据分压值的大小得出不同的档位。
如图1所示,现有的编码式旋钮电磁灶通过旋钮1带动设置在电路板5上的编码开关2旋转,因此旋钮1与编码开关2连接一起,需要在电磁灶的玻璃面板3开设通孔4,旋钮1通过通孔4与编码开关2连接,但对玻璃面板3开孔存在以下问题:
一是使得生产玻璃面板工序增加,造成加工产品不良率升高,增加生产成本;
二是玻璃面板的机械强度下降;
三是电磁灶的玻璃面板密封性差,需要对开孔的玻璃面板增加防水的设计,增加生产成本。
为解决上述问题,出现了磁吸式旋钮,玻璃面板两侧的部件通过磁铁的磁力相互吸附固定在玻璃面板上,通过磁感应元件进行档位调节,但是,磁铁安装好后,磁力是固定不可调节的,旋钮的旋转扭力不可调节,从而导致旋钮旋转的手感也是不可调节的,不能满足不同用户的需求。
技术问题
本发明提供一种旋钮,旨在解决现有的旋钮的旋转扭力不可调节的问题。
技术解决方案
本发明是这样实现的,一种旋钮,包括相对且分离设置的固定组件和旋转组件,所述旋转组件可相对于所述固定组件转动;
所述旋转组件包括旋转件和N个第一磁铁,N个所述第一磁铁周向均布设于所述旋转件,且相邻两所述第一磁铁极性相反,其中,N≥2,N为正偶数;
所述固定组件包括固定件和Y个顶端面朝向所述旋转件的导磁柱,Y个所述导磁柱周向均布设于所述固定件并与N个所述第一磁铁所在的圆周相对应,其中,Y>N,Y为正整数且为三的倍数。
更进一步地,所述导磁柱侧面周向缠绕有线圈绕组,所述线圈绕组为三相绕组。
更进一步地,所述固定件朝向所述旋转件一侧设置有连接环,Y个所述导磁柱底端连接在所述连接环上。
更进一步地,所述导磁柱远离所述导磁环一端设置有防脱部。
更进一步地,所述连接环与Y个所述导磁柱一体成型。
更进一步地,所述第一磁铁设置在所述旋转件的朝向所述固定件的一侧。
更进一步地,所述旋转件的朝向所述固定件的一侧设置有放置所述第一磁铁的第一凹腔。
更进一步地,所述固定件中部设置有第二磁铁;
所述旋转件的中部设置有与所述第二磁铁相对应的第三磁铁,所述第三磁铁与所述第二磁铁的极性相反。
更进一步地,所述固定件的朝向所述旋转件的一侧中部设置有放置所述第二磁铁的第二凹腔,所述旋转件的朝向所述固定件的一侧中部设置有放置所述第三磁铁的第三凹腔。
更进一步地,所述固定件的朝向所述旋转件的一侧中部设置第一凸台,所述第二凹腔设置在所述第一凸台顶部,所述旋转件的朝向所述固定件的一侧中部设置第二凸台,所述第三凹腔设置在所述第二凸台顶部。
本发明还提供一种电器设备,包括设备本体、玻璃板以及上述的旋钮,所述玻璃板设置在所述设备本体上,所述固定组件设于所述玻璃板内侧,所述旋转组件设置在所述玻璃板外侧。
本发明还提供一种旋钮的增强手感控制方法,所述旋钮为上述的旋钮,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述方法包括:
检测所述旋转件的转动位置及转动方向;
当所述旋转件从一个档位开始转动时,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件转动反方向的力矩,阻碍转动;
当所述旋转件转动预设行程时,切换所述线圈绕组通电方式,使所述线圈绕组给予所述旋转件转动同方向的力矩,促进所述旋转件转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
更进一步地,所述预设行程为1/2个所述档位行程。
本发明还提供一种旋钮的控制器,所述旋钮为上述的旋钮,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述控制器包括:
第一位置检测模块,用于检测所述旋转件的转动位置及转动方向;;
第一执行模块,用于当所述旋转件从一个档位开始转动时,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件转动反方向的力矩,阻碍转动;
第二执行模块,用于当所述旋转件转动预设行程时,切换所述线圈绕组通电方式,使所述线圈绕组给予所述旋转件转动同方向的力矩,促进所述旋转件转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
本发明还提供一种旋钮的自动旋转控制方法,其特征在于,所述旋钮为上述的旋钮,所述旋钮设置有一个初始档位和多个工作档位,所述方法包括:
检测所述旋转件的转动位置及转动方向;
当所述旋转件以第一方向转动到一个所述工作档位后,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件第二方向的力矩,驱动所述旋转件转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
更进一步地,所述旋转件以第一方向转动到一个所述工作档位具体包括:
人为转动所述旋转件,使所述旋转件以第一方向转动到一个所述工作档位;或
通过APP控制所述旋转件以第一方向转动到一个所述工作档位。
本发明还提供一种旋钮的控制器,所述旋钮为上述的旋钮,所述旋钮设置有一个初始档位和多个工作档位,所述控制器包括:
第二位置检测模块,用于检测所述旋转件的转动位置及转动方向;
第三执行模块,用于当所述旋转件以第一方向转动到一个所述工作档位后,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件第二方向的力矩,驱动所述旋转件转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
有益效果
本发明实施例的旋转组件与固定组件相对且分离设置,旋转组件和固定组件可分设在玻璃面板的两侧,通过第一磁铁与导磁柱之间的磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔,当用户转动旋转组件,使下一个第一磁铁向导磁柱靠近时,由于旋转件上相邻两第一磁铁极性相反,导磁柱在极性相反的相邻两第一磁铁的依次作用下,其磁路方向会产生突变,可使导磁柱对下一个第一磁铁的导磁方向由原方向变为反方向,从而产生突变的旋转手感,提高用户使用体验感。
附图说明
图1是现有技术提供的编码式旋钮的立体图;
图2是本发明实施例一提供的立体图;
图3是本发明实施例一提供的爆炸图;
图4是本发明提供的固定件的立体图;
图5是本发明实施例一提供的固定组件的立体图;
图6是本发明提供的旋转件的立体图;
图7是本发明提供的旋转组件的立体图;
图8是本发明提供的旋钮旋转时第一磁铁与导磁柱的相对位置变化图;
图9是本发明实施例二提供的立体图;
图10是本发明实施例二提供的爆炸图;
图11是本发明实施例二提供的固定组件的立体图;
图12是本发明提供的旋钮的增强手感控制方法的流程图;
图13是本发明提供的两两通电的BLDC方式的驱动电路;
图14是本发明提供的正弦三相FOC通电驱动方式的永磁体的位置变化图;
图15是本发明的线圈绕组第一种通电形式示意图;
图16是本发明的线圈绕组第二种通电形式示意图;
图17是本发明提供的一种控制器的示意图;
图18是本发明提供的旋钮的自动旋转控制方法的流程图;
图19是本发明提供的另一种控制器的示意图。
图中,10、固定件;11、第二凹腔;12、第一凸台;20、旋转件;21、第一凹腔;22、第三凹腔;23、第二凸台;30、第一磁铁;41、导磁柱;411、防脱部;42、连接环;43、线圈绕组;50、第二磁铁;60、第三磁铁;71、第一位置检测模块;72、第一执行模块;73、第二执行模块;74、第二位置检测模块;75、第三执行模块。
本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
本发明实施例的旋钮,包括相对且分离设置的固定组件和旋转组件,所述旋转组件可相对于所述固定组件转动;所述旋转组件包括旋转件和N个第一磁铁,N个所述第一磁铁周向均布设于所述旋转件,且相邻两所述第一磁铁极性相反;所述固定组件包括固定件和Y个顶端面朝向所述旋转件的导磁柱,Y个所述导磁柱周向均布设于所述固定件并与N个所述第一磁铁所在的圆周相对应。本发明实施例的旋转组件与固定组件相对且分离设置,旋转组件和固定组件可分设在玻璃面板的两侧,通过第一磁铁与导磁柱之间的磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔,当用户转动旋转组件,使下一个第一磁铁向导磁柱靠近时,由于旋转件上相邻两第一磁铁极性相反,导磁柱在极性相反的相邻两第一磁铁的依次作用下,其磁路方向会产生突变,可使导磁柱对下一个第一磁铁的导磁方向由原方向变为反方向,从而产生突变的旋转手感,提高用户使用体验感。
实施例一
如图2-图7所示,本发明提供的一种旋钮,包括相对且分离设置的固定组件和旋转组件,所述旋转组件可相对于所述固定组件转动;
所述旋转组件包括旋转件20和N个第一磁铁30,N个所述第一磁铁30周向均布设于所述旋转件20,且相邻两所述第一磁铁30极性相反,其中,N≥2,N为正偶数;
所述固定组件包括固定件10和Y个顶端面朝向所述旋转件20的导磁柱41,Y个所述导磁柱41周向均布设于所述固定件10并与N个所述第一磁铁30所在的圆周相对应,其中,Y>N,Y为正整数且为3的倍数。
在本实施例中,导磁柱41自身不具有磁性,可传导磁性,在磁铁的作用下产生磁性,例如硅钢片、以及各种铁制品等。导磁柱41和第一磁铁30所在的圆周相对应是指使第一磁铁30的磁场能够对导磁柱41产生作用,并不是对导磁柱41和第一磁铁30位置的绝对限定。
本发明实施例在旋转件20上设置第一磁铁30,在固定件10上设置导磁柱41,当旋转件组件转动时,带动第一磁铁30相对于导磁柱41转动,使一个第一磁铁30与一个导磁柱41相对应时,停顿一次,形成一个档位。
第一磁铁30和导磁柱41的数量可以根据实际档位需求设置,N可取值为2、4、6、8……,Y可取值为3、6、9、12、18……,N/Y可取值为2/3、4/6、6/9、8/9、10/12、12/18等等,当N/Y=2/3时,档位为2Y个,例如,均匀分布的6个第一磁铁30和均匀分布的9个导磁柱41,可以组成18个档位。
更进一步地,所述第一磁铁30设置在所述旋转件20的朝向所述固定件10的一侧,可使第一磁铁30与导磁柱41之间无隔挡物,防止隔挡物隔磁影响第一磁铁30与导磁柱41之间的磁力。
更进一步地,所述旋转件20的朝向所述固定件10的一侧设置有放置所述第一磁铁30的第一凹腔21。第一凹腔21可以是一个大的凹腔,也可以是数量和第一磁铁30相同的多个独立凹腔。设置第一凹腔21,将第一磁铁30放置在第一凹腔21内,一是有利于安装第一磁铁30,二是可以将第一凹腔21的高度设置为与第一磁铁30的高度相同或高于第一磁铁30的高度,使第一凹腔21的侧壁高出第一磁件,保护第一磁铁30不受侧边外物的撞击,防止第一磁铁30错位。
可选的,在固定件10上还可以设置与第一磁铁30产生信号的感应元件(图中未示出),该感应元件可以是但不限于霍尔元件、干簧管的其中一种,旋转件20带动第一磁铁30转动时,第一磁铁30与感应元件正对产生一个信号,可以通过电路设置使一个感应信号输出一个档位,因此,在旋转件20转动的过程中,可以每次产生一个手感停顿的同时进行一个档位调节,第一磁铁30均布设置,可以使得每个档位的转动角度均相同。
本发明实施例可以产生突变的旋转手感,具体原理如下:
如图8所示,图8a是旋钮停在一个档位时第一磁铁与导磁柱的相对位置图,图8b是旋钮转动到两个档位之间的中部位置时第一磁铁与导磁柱的相对位置图,图8c是旋钮停在相邻的下一个档位时第一磁铁与导磁柱的相对位置图。初始状态下,如图8a所示,在第一磁铁30的磁力作用下,至少有一个第一磁铁30和一个导磁柱41呈中部对齐,在无外力作用时,旋钮停在此处,形成一个档位,此时,S极的第一磁铁30与导磁柱41产生吸引力,当旋转在外力作用下旋钮时,该外力需要大于该吸引力,才能使中部对齐的S极第一磁铁30和导磁柱41逐渐分离,下一个N极第一磁铁30逐渐靠近另一个导磁柱41,此时,用户需要施加比较大的外力旋转旋钮,直到如图8b所示的位置后,N极的第一磁铁30更靠近导磁柱41,导磁柱41的极性产生突变,使N极的第一磁铁30与导磁柱41产生吸引力,此时,即使用户不施加外力,也能使旋钮旋转至如图8c所示的下一个档位,从而产生突变的旋转手感。
本发明的旋转组件与固定组件相对且分离设置,旋转组件和固定组件可分设在玻璃面板的两侧,通过第一磁铁30与导磁柱41之间的磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔,当用户转动旋转组件,使下一个第一磁铁30向导磁柱41靠近时,由于旋转件20上相邻两第一磁铁30极性相反,导磁柱41在极性相反的相邻两第一磁铁30的依次作用下,其磁路方向会产生突变,可使导磁柱41对下一个第一磁铁30的导磁方向由原方向变成反方向,从而产生突变的旋转手感,提高用户使用体验感。
实施例二
如图4、图6-图11所示,本发明提供的一种旋钮,包括:
相对且分离设置的固定组件和旋转组件,所述旋转组件可相对于所述固定组件转动;
所述旋转组件包括旋转件20和N个第一磁铁30,N个所述第一磁铁30周向均布设于所述旋转件20,且相邻两所述第一磁铁30极性相反,其中,N≥2,N为正偶数;
所述固定组件包括固定件10和Y个顶端面朝向所述旋转件20的导磁柱41,Y个所述导磁柱41周向均布设于所述固定件10并与N个所述第一磁铁30所在的圆周相对应,其中,Y>N,Y为正整数且为三的倍数,且所述导磁柱41侧面周向缠绕有线圈绕组43,所述线圈绕组为三相绕组。
在本实施例中,导磁柱41自身不具有磁性,可传导磁性,在磁铁或通电的线圈绕组43的作用下产生磁性,例如硅钢片、以及各种铁制品等。导磁柱41和第一磁铁30所在的圆周相对应是指使第一磁铁30的磁场能够对导磁柱41产生作用,并不是对导磁柱41和第一磁铁30位置的绝对限定。
本发明实施例在旋转件20上设置第一磁铁30,第一磁铁30为永磁体,旋转件20与第一磁铁30同步转动,在固定件10上设置导磁柱41,当旋转组件转动时,带动第一磁铁30相对于导磁柱41转动,使一个第一磁铁30与一个导磁柱41相对应时,停顿一次,形成一个档位。
导磁柱41和第一磁铁30的数量可以根据实际档位需求设置,N可取值为2、4、6、8……,Y可取值为3、6、9、12、18……,当N/Y=2/3时,档位为2Y个,例如,均匀分布的6个第一磁铁30和均匀分布的9个导磁柱41,可以组成18个档位。
导磁柱41上缠绕的线圈绕组43,由一个线圈或多个线圈组成,每个导磁柱41上缠绕的线圈绕组43可以单独供电,也可将每个导磁柱41上缠绕的线圈绕组43串联后供电,以调节导磁柱41的磁力。线圈绕组43通电后,产生磁场,其磁场方向与相对应的第一磁铁30的磁场方向相同时增大旋转扭力及旋转手感,相反时减小旋转扭力及旋转手感。并且,旋钮还可利用线圈绕组43通电后产生的磁场形成的电磁力矩主动旋转、振动等,甚至可利用电磁频率调制产生音乐。
更进一步地,所述导磁柱41远离所述导磁环一端设置有防脱部411。防脱部411位于导磁柱41的端部,且凸出于导磁柱41侧面,为环形、凸块或其它形状均可,可防止线圈绕组43从导磁柱41的端部脱落。
更进一步地,所述第一磁铁30设置在所述旋转件20的朝向所述固定件10的一侧,可使第一磁铁30与导磁柱41之间无隔挡物,防止隔挡物隔磁影响第一磁铁30与导磁柱41之间的磁力。
更进一步地,所述旋转件20的朝向所述固定件10的一侧设置有放置所述第一磁铁30的第一凹腔21。第一凹腔21可以是一个大的凹腔,也可以是数量和第一磁铁30相同的多个独立凹腔。设置第一凹腔21,将第一磁铁30放置在第一凹腔21内,一是有利于安装第一磁铁30,二是可以将第一凹腔21的高度设置为与第一磁铁30的高度相同或高于第一磁铁30的高度,使第一凹腔21的侧壁高出第一磁件,保护第一磁铁30不受侧边外物的撞击,防止第一磁铁30错位。
可选的,在固定件10上还可以设置与第一磁铁30产生信号的感应元件(图中未示出),该感应元件可以是但不限于霍尔元件、干簧管的其中一种,旋转件20带动第一磁铁30转动时,第一磁铁30与感应元件正对产生一个信号,可以通过电路设置使一个感应信号输出一个档位,因此,在旋转件20转动的过程中,可以每次产生一个手感停顿的同时进行一个档位调节,第一磁铁30均布设置,可以使得每个档位的转动角度均相同。
本发明实施例中线圈绕组通电时产生突变的旋转手感的方法及原理,参见后续实施例六。
本发明的旋转组件与固定组件相对且分离设置,旋转组件和固定组件可分设在玻璃面板的两侧,通过第一磁铁30与导磁柱41之间的磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔;当用户转动旋转组件,使下一个第一磁铁30向导磁柱41靠近时,由于旋转件20上相邻两第一磁铁30极性相反,导磁柱41在极性相反的相邻两第一磁铁30的依次作用下,其磁路方向会产生突变,可使导磁柱41对下一个第一磁铁30的导磁方向由原方向变成反方向,从而产生突变的旋转手感,并通过在导磁柱41侧面周向缠绕线圈绕组43,调节导磁柱41的磁路方向及磁力,从而实现主动调节旋钮的旋转扭力及旋转手感,以满足不同用户的需求,提高用户使用体验感。
实施例三
如图3、图5、图11所示,在本发明的一个可选实施例中,所述固定件10朝向所述旋转件20一侧设置有连接环42,Y个所述导磁柱41底端连接在所述连接环42上。通过将Y个导磁柱41底端连接在连接环42上,使Y个导磁柱41成一整体,便于安装及拆卸连接环42。连接环42与导磁柱41材料可以相同,也可以不同。
更进一步地,所述连接环42与Y个所述导磁柱41一体成型。一体成型方式包括铸造成型,或在环形材料一端切削Y个槽,形成Y个导磁柱41,该槽不贯穿环形材料,未切削的一端构成连接环42。连接环42与Y个所述导磁柱41一体成型后的具体形状可以参见电机的定子铁芯。
实施例四
如图5、图7、图11所示,在本发明的一个可选实施例中,所述固定件10中部设置有第二磁铁50;
所述旋转件20的中部设置有与所述第二磁铁50相对应的第三磁铁60,所述第三磁铁60与所述第二磁铁50的极性相反。
通过极性相反的第三磁铁60与第二磁铁50相互磁吸作用,使旋转件20可以隔着玻璃板安装在与固定件10相对的位置,使导磁柱41和第一磁铁30所在的圆周相对应。并且,还可以第三磁铁60和第二磁铁50的中心作为转轴,使旋转组件可相对于固定组件转动。
更进一步地,如图4、图6所示,所述固定件10的朝向所述旋转件20的一侧中部设置有放置所述第二磁铁50的第二凹腔11,所述旋转件20的朝向所述固定件10的一侧中部设置有放置所述第三磁铁60的第三凹腔22。设置第二凹腔11,便于安装第二磁铁50并保护第二磁铁50,设置第三凹腔22,便于安装第三磁铁60并保护第三磁铁60,这与第一凹腔21的作用相同,具体不再赘述。
更进一步地,所述固定件10的朝向所述旋转件20的一侧中部设置第一凸台12,所述第二凹腔11设置在所述第一凸台12顶部,所述旋转件20的朝向所述固定件10的一侧中部设置第二凸台23,所述第三凹腔22设置在所述第二凸台23顶部。设置第一凸台12和第二凸台23,并将第二凹腔11设置在第一凸台12顶部,第三凹腔22设置在第二凸台23顶部,使安装在第三凹腔22内的第三磁铁60更接近安装在第二凹腔11内的第二磁铁50,使第三磁铁60与第二磁铁50之间的磁吸力更大。
实施例五
本发明还提供一种电器设备,该电器设备包括但不限于燃气灶、电磁炉、电磁加热压力锅、电磁加热电饭锅、热水器或者壁挂炉。具体地,该电器设备包括设备本体、玻璃板以及上述的旋钮,所述玻璃板设置在所述设备本体上,所述固定组件设于所述玻璃板内侧,所述旋转组件设置在所述玻璃板外侧。
本发明的旋转组件与固定组件相对且分离设置,旋转组件和固定组件可分设在玻璃面板的两侧,通过第一磁铁30与导磁柱41之间的磁吸力将旋转组件和固定组件吸附在玻璃面板上,无需在玻璃面板上打孔;当用户转动旋转组件,使下一个第一磁铁30向导磁柱41靠近时,由于旋转件20上相邻两第一磁铁30极性相反,导磁柱41在极性相反的相邻两第一磁铁30的依次作用下,其磁路方向会产生突变,可使导磁柱41对下一个第一磁铁30的导磁方向由原方向变成反方向,从而产生突变的旋转手感,提高用户使用体验感。
实施例六
如图12所示,本发明还提供一种旋钮的增强手感控制方法,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述方法包括:
检测所述旋转件的转动位置及转动方向;
当所述旋转件从一个档位开始转动时,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件转动反方向的力矩,阻碍转动;
当所述旋转件转动预设行程时,切换所述线圈绕组通电方式,使所述线圈绕组给予所述旋转件转动同方向的力矩,促进所述旋转件转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
其中,优选的,预设行程为1/2个档位行程。当然,预设行程还可以是1/3个档位行程、2/3个档位行程或其它。
本实施例中,旋转件的转动位置及转动方向可以通过位置传感器检测,当用户开始转动旋转件后,位置传感器实时监测旋转件的转动位置及转动方向,并在旋转件开始转动起,至所述旋转件转动到预设行程的这段时间,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件转动反方向的力矩,阻碍转动,使用户感觉转动旋转件比较困难,当位置传感器检测到旋转件转动已超过预设行程后,此时旋转件快转动到下一个档位了,改变线圈绕组通电方向,使线圈绕组给予所述旋转件转动同方向的力矩,促进旋转件转动至下一个档位,使用户感觉转动旋转件比较容易,甚至不用力也能在线圈绕组的磁力作用下,使旋转件转动至下一个档位,通过在预设行程位置将阻碍力改变促进力,从而产生突变的旋转手感。
切换线圈绕组通电方式有多种,例如:两两通电的BLDC方式、正弦三相FOC通电驱动方式等等。固定组件上的导磁柱的数量为三的倍数,且每个导磁柱上缠绕有三相绕组的线圈绕组,所有的线圈绕组共引出三根线A、B、C,其中1、4、7……连接后由A引出,称之为A相绕组,2、5、8……连接后由B引出,称之为B相绕组,3、6、9……连接后由C引出,称之为C相绕组,为说明方便,本发明实施例以三个线圈绕组为例进行解释说明,三个线圈绕组通过中心的连接点以“Y”型的方式被联结在一起,再由A、B、C三根线引出。
如图13所示,两两通电的BLDC方式具体为:两两通电的BLDC方式的驱动电路中,通过开关管Q0~Q5来控制三个线圈绕组的通电状态,其中,位于上方即与电源正端连接的开关管为“上桥”,下方即与电源负端连接的开关管为“下桥”,例如,若Q1、Q4打开,其它开关管都关闭,则电流从电源正端经Q1、A相绕组、C相绕组、Q4流回电源负端,流过A、C相绕组的电流会产生一个磁场,由右手定则可知其方向与B相绕组平行,旋转组件的第一磁铁,在磁场力作用下会向着与固定组件的磁场平行的方向旋转,即转到与B相绕组平行的位置,使旋转组件与固定组件的南北磁极对齐。类似地,打开不同的上、下桥开关管组合,就可控制电流的流向,产生不同方向的磁场,使设有永磁体(第一磁铁)的转动组件转动到指定的位置。
如图14所示,正弦三相FOC通电驱动方式具体为:该通电驱动方式中,两两通电时,有AB、AC、BC、BA、CA、CB共6种通电方式,例如,当AB相通电,则固定组件中A极线圈产生的磁感线方向和B极产生的磁感线方向的如合力方向如图10的AB通电图中长箭头指示方向,设有永磁体(第一磁铁)的转动组件会尽量使自己内部的磁感线方向与固定组件的磁感线方向保持一致,其它如AC、BC、BA、CA、CB相通电与AB相通电原理相同,通过调节各种两相通电组合,产生不同方向的磁场,使设有永磁体(第一磁铁)的转动组件转动到指定的位置。
本发明中,还可以根据用户需要,改变线圈绕组电流大小,改变线圈绕组与旋转组件的力矩的大小,从而改变阻碍力和促进力的大小,调节出使用户更舒畅的突变旋转手感。
本发明中,给线圈绕组通电,如图15所示,可以一直采用相同的电压电流,使突变旋转手感强烈;如图16所示,也可以采用逐渐变大或变小的电压电流,使突变旋转手感更强烈或更平和。
本发明中,通过调整线圈绕组通电方向,可以使用户转动旋转件预设行程时,施力变化增大,从而产生突变的旋转手感。
实施例七
如图17所示,本发明还提供一种旋钮的控制器,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述控制器包括:
第一位置检测模块71,用于检测所述旋转件20的转动位置及转动方向;
第一执行模块72,用于当所述旋转件20从一个档位开始转动时,给所述线圈绕组43通电,使所述线圈绕组43给予所述旋转件20转动反方向的力矩,阻碍转动;
第二执行模块73,用于当所述旋转件20转动预设行程时,切换所述线圈绕组43通电方式,使所述线圈绕组43给予所述旋转件20转动同方向的力矩,促进所述旋转件20转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
本实施例中,第一位置检测模块71包括位置传感器,旋转件20的转动位置及转动方向可以通过位置传感器检测,当用户开始转动旋转件20后,位置传感器实时监测旋转件20的转动位置及转动方向,并在旋转件20开始转动起,至所述旋转件20转动到预设行程的这段时间,由第一执行模块72给所述线圈绕组43通电,使所述线圈绕组43给予所述旋转件20转动反方向的力矩,阻碍转动,使用户感觉转动旋转件20比较困难,当位置传感器检测到旋转件20转动已超过预设行程后,此时旋转件20快转动到下一个档位了,由第二执行模块73改变线圈绕组43通电方向,使线圈绕组43给予所述旋转件20转动同方向的力矩,促进旋转件20转动至下一个档位,使用户感觉转动旋转件20比较容易,甚至不用力也能在线圈绕组43的磁力作用下,使旋转件20转动至下一个档位,通过在预设行程位置将阻碍力改变促进力,从而产生突变的旋转手感。
实施例八
如图18所示,本发明还提供一种旋钮的自动旋转控制方法,所述旋钮设置有一个初始档位和多个工作档位,所述方法包括:
检测所述旋转件的转动位置及转动方向;
当所述旋转件以第一方向转动到一个所述工作档位后,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件第二方向的力矩,驱动所述旋转件转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
检测旋转件的转动位置及转动方向可能通过位置传感器实现。第一方向和第二方向是指顺时针方向和逆时针方向。第一方向与第二方向相反,例如,第一方向为顺时针方向,那第二方向就为逆时针方向,当旋转件以顺时针方向转动至一个档位后,可以是从初始档位开始转动的,也可以是其它档位开始转动的,给线圈绕组通电,使线圈绕组给予旋转件逆时针方向的力矩,驱动旋转件转动至初始档位;或反之。
所述旋转件以第一方向转动到一个所述工作档位具体包括:
人为转动所述旋转件,使所述旋转件以第一方向转动到一个所述工作档位;或
通过APP控制所述旋转件以第一方向转动到一个所述工作档位。
使用APP时,旋钮上设置无线模块,用于与APP通信,并且,可以根据位置传感器检测旋转件的转动位置及转动方向,在APP上同步显示旋转件的实时位置。
本发明实施例,可以实现旋钮的自动旋转,可广泛的用于定时设置、倒计时等。
实施例九
如图19所示,本发明实施例还提花一种旋钮的控制器,所述旋钮设置有一个初始档位和多个工作档位,所述控制器包括:
第二位置检测模块74,用于检测所述旋转件20的转动位置及转动方向;
第三执行模块75,用于当所述旋转件20以第一方向转动到一个所述工作档位后,给所述线圈绕组43通电,使所述线圈绕组43给予所述旋转件20第二方向的力矩,驱动所述旋转件20转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
第二位置检测模块74包含位置传感器,当第二位置检测模块74检测到旋转件20以顺时针方向转动至一个档位后,可以是从初始档位开始转动的,也可以是其它档位开始转动的,第三执行模块75给线圈绕组43通电,使线圈绕组43给予旋转件20逆时针方向的力矩,驱动旋转件20转动至初始档位。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (17)

  1. 一种旋钮,其特征在于,包括相对且分离设置的固定组件和旋转组件,所述旋转组件可相对于所述固定组件转动;
    所述旋转组件包括旋转件和N个第一磁铁,N个所述第一磁铁周向均布设于所述旋转件,且相邻两所述第一磁铁极性相反,其中,N≥2,N为正偶数;
    所述固定组件包括固定件和Y个顶端面朝向所述旋转件的导磁柱,Y个所述导磁柱周向均布设于所述固定件并与N个所述第一磁铁所在的圆周相对应,其中,Y>N,Y为正整数且为3的倍数。
  2. 如权利要求1所述的旋钮,其特征在于,所述导磁柱侧面周向缠绕有线圈绕组,所述线圈绕组为三相绕组。
  3. 如权利要求2所述的旋钮,其特征在于,所述固定件朝向所述旋转件一侧设置有连接环,Y个所述导磁柱底端连接在所述连接环上。
  4. 如权利要求3所述的旋钮,其特征在于,所述导磁柱远离所述导磁环一端设置有防脱部。
  5. 如权利要求3或4所述的旋钮,其特征在于,所述连接环与Y个所述导磁柱一体成型。
  6. 如权利要求2所述的旋钮,其特征在于,所述第一磁铁设置在所述旋转件的朝向所述固定件的一侧。
  7. 如权利要求6所述的旋钮,其特征在于,所述旋转件的朝向所述固定件的一侧设置有放置所述第一磁铁的第一凹腔。
  8. 如权利要求2所述的旋钮,其特征在于,所述固定件中部设置有第二磁铁;
    所述旋转件的中部设置有与所述第二磁铁相对应的第三磁铁,所述第三磁铁与所述第二磁铁的极性相反。
  9. 如权利要求8所述的旋钮,其特征在于,所述固定件的朝向所述旋转件的一侧中部设置有放置所述第二磁铁的第二凹腔,所述旋转件的朝向所述固定件的一侧中部设置有放置所述第三磁铁的第三凹腔。
  10. 如权利要求9所述的旋钮,其特征在于,所述固定件的朝向所述旋转件的一侧中部设置第一凸台,所述第二凹腔设置在所述第一凸台顶部,所述旋转件的朝向所述固定件的一侧中部设置第二凸台,所述第三凹腔设置在所述第二凸台顶部。
  11. 一种电器设备,其特征在于,包括设备本体、玻璃板以及如权利要求1-10任一项所述的旋钮,所述玻璃板设置在所述设备本体上,所述固定组件设于所述玻璃板内侧,所述旋转组件设置在所述玻璃板外侧。
  12. 一种旋钮的增强手感控制方法,其特征在于,所述旋钮为权利要求2-10任一项所述的旋钮,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述方法包括:
    检测所述旋转件的转动位置及转动方向;
    当所述旋转件从一个档位开始转动时,给所述线圈绕组通电,使所述绕组给予所述旋转件转动反方向的力矩,阻碍转动;
    当所述旋转件转动预设行程时,切换所述线圈绕组通电方式,使所述绕组给予所述旋转件转动同方向的力矩,促进所述旋转件转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
  13. 如权利要求12所述的旋钮的增强手感控制方法,其特征在于,所述预设行程为1/2个所述档位行程。
  14. 一种旋钮的控制器,所述旋钮为权利要求2-10任一项所述的旋钮,所述旋钮从一个档位旋转至下一个档位的行程为一个档位行程,所述控制器包括:
    第一位置检测模块,用于检测所述旋转件的转动位置及转动方向;;
    第一执行模块,用于当所述旋转件从一个档位开始转动时,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件转动反方向的力矩,阻碍转动;
    第二执行模块,用于当所述旋转件转动预设行程时,切换所述线圈绕组通电方式,使所述线圈绕组给予所述旋转件转动同方向的力矩,促进所述旋转件转动至下一个档位,其中,所述预设行程小于一个所述档位行程。
  15. 一种旋钮的自动旋转控制方法,其特征在于,所述旋钮为权利要求2-10任一项所述的旋钮,所述旋钮设置有一个初始档位和多个工作档位,所述方法包括:
    检测所述旋转件的转动位置及转动方向;
    当所述旋转件以第一方向转动到一个所述工作档位后,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件第二方向的力矩,驱动所述旋转件转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
  16. 如权利要求15所述的旋钮的自动旋转控制方法,其特征在于,所述旋转件以第一方向转动到一个所述工作档位具体包括:
    人为转动所述旋转件,使所述旋转件以第一方向转动到一个所述工作档位;或
    通过APP控制所述旋转件以第一方向转动到一个所述工作档位。
  17. 一种旋钮的控制器,所述旋钮为权利要求2-10任一项所述的旋钮,所述旋钮设置有一个初始档位和多个工作档位,所述控制器包括:
    第二位置检测模块,用于检测所述旋转件的转动位置及转动方向;
    第三执行模块,用于当所述旋转件以第一方向转动到一个所述工作档位后,给所述线圈绕组通电,使所述线圈绕组给予所述旋转件第二方向的力矩,驱动所述旋转件转动至所述初始档位,其中,所述第一方向与所述第二方向相反。
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