WO2023246667A1 - Electromagnetic mechanism - Google Patents

Electromagnetic mechanism Download PDF

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Publication number
WO2023246667A1
WO2023246667A1 PCT/CN2023/100908 CN2023100908W WO2023246667A1 WO 2023246667 A1 WO2023246667 A1 WO 2023246667A1 CN 2023100908 W CN2023100908 W CN 2023100908W WO 2023246667 A1 WO2023246667 A1 WO 2023246667A1
Authority
WO
WIPO (PCT)
Prior art keywords
iron core
yoke
armature
magnetic
bending leg
Prior art date
Application number
PCT/CN2023/100908
Other languages
French (fr)
Chinese (zh)
Inventor
胡建国
肖体锋
李帅
杨辉
徐胜国
Original Assignee
浙江正泰电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江正泰电器股份有限公司 filed Critical 浙江正泰电器股份有限公司
Publication of WO2023246667A1 publication Critical patent/WO2023246667A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/163Details concerning air-gaps, e.g. anti-remanence, damping, anti-corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/36Stationary parts of magnetic circuit, e.g. yoke
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/36Stationary parts of magnetic circuit, e.g. yoke
    • H01H50/42Auxiliary magnetic circuits, e.g. for maintaining armature in, or returning armature to, position of rest, for damping or accelerating movement

Definitions

  • the invention relates to the field of low-voltage electrical appliances, and specifically relates to an electromagnetic mechanism.
  • the electromagnetic mechanism is widely used in various control appliances, usually including brackets, moving parts, stationary parts, coils and elastic parts.
  • the coil can form an electromagnetic force between the moving parts and the stationary parts, driving the moving parts to overcome the After the electromagnetic force formed by the coil disappears due to the force movement of the elastic part, the moving part can move in the opposite direction driven by the restoring force of the elastic part.
  • a gasket is usually used to form an air gap between the moving part and the stationary part in order to achieve reliable attraction and release characteristics.
  • the thickness of the gasket is usually relatively thin. , not only is the gasket itself prone to deformation, which increases the difficulty of assembling the electromagnetic mechanism, but the size of the gasket is also difficult to control and assembly errors are large, which in turn affects the stability of the electromagnetic mechanism.
  • the purpose of the invention is to overcome the shortcomings of the prior art and provide an electromagnetic mechanism that does not require the use of gaskets, has low precision requirements, and has reliable pull-in and release action characteristics.
  • An electromagnetic mechanism includes a coil, an iron core arranged in the coil, an outer magnetic yoke and an inner magnetic yoke.
  • the inner magnetic yoke is located between the coil and the outer magnetic yoke.
  • a permanent magnet is provided on the inner magnetic yoke.
  • the inner magnetic yoke is provided with inward bending legs on the side close to the iron core that are bent in the direction of the iron core. The inward bending legs are provided with escape grooves for avoiding the iron core.
  • a first air gap is formed between the bent legs.
  • a bushing is provided around the iron core, the distance a from the side wall of the escape groove to the iron core is greater than the thickness of the bushing, and the bushing extends into the first air gap and is connected to the first air gap.
  • the side walls of the escape groove are arranged at intervals.
  • the outer yoke is provided with an outer bending leg bent in the direction of the iron core.
  • the outer bending leg is arranged opposite to the inner bending leg.
  • the outer bending leg is in contact with the inner bending leg in the axial direction of the iron core.
  • the distance D1 from the inner bending leg to the outer bending leg of the outer yoke minus the thickness D2 of the armature is greater than the distance a from the side wall of the escape groove to the iron core in the radial direction of the iron core.
  • the side wall of the escape groove is an arc-shaped escape surface, and the distance from each position on the escape surface to the corresponding surface of the iron core is equal and is a.
  • the outer yoke includes a side plate and an outer bending leg, and the permanent magnet is arranged between the side plate and the inner yoke.
  • the armature In the axial direction of the iron core, the armature reaches the end of the outer bending leg.
  • the farthest distance is b
  • the farthest distance from the armature to the inner bending leg is c
  • b c>a.
  • the permanent magnet generates a first electromagnetic circuit, a second electromagnetic circuit and a third electromagnetic circuit respectively when the coil is energized;
  • the first electromagnetic circuit passes through the permanent magnet, the outer magnetic yoke, the iron core, the first air gap and the inner magnetic yoke in sequence and then returns to the permanent magnet;
  • the second electromagnetic circuit passes through the permanent magnet, outer yoke, armature, moving iron core and inner yoke in sequence and then returns to the permanent magnet;
  • the third electromagnetic circuit passes through the outer magnetic yoke, the iron core, the armature and the outer magnetic yoke in sequence.
  • a second magnetic conductor is provided at one end of the iron core away from the first air gap, and a sleeve is provided between the second magnetic conductor and the iron core.
  • the outer magnetic yokes includes two outer magnetic yokes and two inner magnetic yokes
  • the two outer magnetic yokes are arranged oppositely
  • the two inner magnetic yokes are arranged oppositely between the two outer magnetic yokes
  • the outer magnetic yoke includes a side plate
  • the two ends of the side plate are respectively provided with upper bending legs and outer bending legs.
  • the permanent magnet is arranged between the side plate and the inner yoke.
  • the outer bending legs are arranged opposite to the inner bending legs.
  • the armature is arranged on Between the outer bending leg and the inner bending leg, one side of the armature is connected to one end of the iron core.
  • the armature is provided with a partition on the side away from the iron core, and a supporting plate is provided on the side of the partition away from the armature.
  • the supporting plate, partition plate and armature are connected to the iron core through screws or rivets.
  • the coil is installed on the coil bobbin, which includes a cylinder and a base and a cover plate integrally formed at both ends of the cylinder.
  • the iron core is installed inside the cylinder, and the coil is installed on the inside of the cylinder.
  • the base is provided with an inner mounting groove and an outer mounting groove respectively, and the inner mounting groove and the outer mounting groove cooperate with the inner yoke and the outer yoke respectively.
  • the electromagnetic mechanism created by the present invention is provided with an inner bending leg on the inner yoke for avoiding the iron core.
  • the avoidance groove forms a first air gap around the iron core that is in contact with the inner magnetic yoke.
  • a new magnetic circuit is formed on the outside of the inner magnetic yoke through the first air gap, and then the new magnetic circuit is attracted by the permanent magnet, which not only ensures the attraction and release characteristics, and does not require the use of gaskets, which can avoid the problems of increased assembly difficulty, difficult size control, and large assembly errors caused by gaskets.
  • the first air gap prevents the main magnetic circuit from going directly from the iron core to the inner yoke, but must pass through the armature, so that the permanent magnet generates upward attraction to the armature, ensuring the upward force of the iron core and ensuring reliable reset.
  • Figure 1 is an exploded view of the electromagnetic mechanism created by the present invention
  • Figure 2 is a schematic structural diagram of the inner magnetic yoke 13 created by the present invention.
  • Figure 3 is a schematic diagram of the cooperation between the inner yoke 13 and the iron core 16 created by the present invention
  • Figure 4 is a cross-sectional view of the electromagnetic mechanism created by the present invention when the power is turned off;
  • Figure 5 is a cross-sectional view of the electromagnetic mechanism created by the present invention when it is energized
  • Figure 6 is a schematic structural diagram of the outer magnetic yoke 11 created by the present invention.
  • Figure 7 is another structural schematic diagram of the inner magnetic yoke 13 created by the present invention.
  • Figure 8 is another cross-sectional view of the electromagnetic mechanism created by the present invention.
  • Figure 9 is a schematic structural diagram of the coil bobbin 15 created by the present invention.
  • Figure 10 is a cross-sectional view of the coil bobbin 15 created by the present invention.
  • the electromagnetic mechanism created by the present invention includes a coil 14, an iron core 16 arranged inside the coil 14, an outer yoke 11 and an inner yoke 13.
  • the inner yoke 13 is located between the coil 14 and the outer yoke.
  • a permanent magnet 12 is provided on the inner yoke 13.
  • the inner yoke 13 is provided with an inner bending leg 131 that is bent toward the iron core 16 on the side close to the iron core 16.
  • the leg 131 is provided with an escape groove 132 for avoiding the iron core 16 , and a first air gap 100 is formed between the periphery of the iron core 16 and the side wall of the escape groove 132 .
  • an escape groove 132 for avoiding the iron core 16 is provided on the inner bending leg 131 of the inner yoke 13, so that a first air gap is formed between the side walls of the escape groove 132 around the iron core 16.
  • the outside of the inner magnetic yoke 13 forms a new magnetic circuit through the first air gap 100, and then attracts the new magnetic circuit through the permanent magnet 12. This not only ensures the attraction and release characteristics, but also does not require the use of gaskets, which can avoid assembly difficulties caused by gaskets. Problems such as increase in size, difficulty in controlling size and large assembly errors.
  • the electromagnetic mechanism of this embodiment includes two outer magnetic yokes 11 and two inner magnetic yokes 13.
  • the two outer magnetic yokes 11 are arranged oppositely, and the two inner yokes 13 are arranged oppositely at two locations.
  • permanent magnets 12 are respectively provided on the two inner yokes 13.
  • the permanent magnets 12 are located between the outer yokes 11 and the inner yokes 13, and coils are provided between the two inner yokes 13.
  • An iron core 16 is provided inside the coil 14.
  • the two inner yokes 13 are respectively bent with inner bending legs 131 on the sides close to the iron core 16. The plane of the inner bending legs 131 is perpendicular to the iron core 16.
  • the inner bending leg 131 is provided with an escape groove 132 for avoiding the iron core 16, and a first air gap 100 in contact with the inner yoke 13 is formed around the iron core 16, so
  • the escape groove 132 is semicircular, with two inwardly bent legs 131 arranged at intervals.
  • the two escape grooves 132 form an approximately circular hole surrounding one end surface of the iron core 16.
  • the side wall of the escape groove 132 is an arc-shaped escape groove. noodle.
  • a bushing 8 is provided around the iron core 16.
  • the distance a from the side wall of the escape groove 132 to the iron core 16 is greater than the thickness of the bushing 8.
  • the bushing 8 can extend to all directions.
  • the first air gap 100 is spaced apart from the side wall of the escape groove 132 .
  • the escape groove 132 is provided with an arc-shaped escape surface, and the distance from each position on the escape surface to the axis of the iron core 16 is equal, that is, in the direction of the plane where the inner bending leg 131 is located. The distance from each position on the escape surface to the corresponding surface of the iron core 16 is equal and is a.
  • an armature 7 connected to the iron core 16 is provided between the outer yoke 11 and the inner bending leg 131 .
  • the outer yoke 11 is provided with an outer bending leg 111 that is bent toward the iron core 16.
  • the outer bending leg 111 is opposite to the inner bending leg 131.
  • the outer bending leg 111 and the inner bending leg 131 are arranged oppositely.
  • the distance from the inner bending leg 131 to the outer bending leg 111 is D1.
  • D1 minus the thickness D2 of the armature 7 is greater than the distance from the escape groove 132 to the iron core 16 in the radial direction of the iron core 16.
  • the distance a that is, D1-D2>a.
  • the first air gap 100 can prevent the main magnetic circuit from going directly from the iron core 16 to the inner yoke 13, but must pass through the armature 7, so that the permanent magnet 12 generates upward attraction to the armature 7, ensuring the upward force of the iron core 16 and ensuring that the reset can be Depend on.
  • the outer yoke 11 includes a side plate 113.
  • Upper bending legs 112 and outer bending legs 111 are respectively provided at both ends of the side plate 113.
  • Two inner yokes 13 are provided on the two side plates 113. Inside, two side plates 113 are arranged opposite to the two inner yokes 13 respectively.
  • the permanent magnet 12 is arranged between the side plates 113 and the inner yokes 13.
  • the outer bending legs 111 are connected to the two inner yokes 113.
  • the inner bending legs 131 are respectively arranged oppositely, and the armature 7 is arranged between the outer bending legs 111 and the inner bending legs 131.
  • the distance from the inner bending legs 131 to the outer bending legs 111 is D1;
  • the second air gap includes an upper air gap and a lower air gap respectively located on both sides of the armature 7, that is, in the axial direction of the iron core 16, the upper air gap is located between the armature 7 and the inner bending leg 131, and the lower air gap It is located between the armature 7 and the outer bending leg 111 of the outer yoke 11.
  • the size of the upper air gap and the lower air gap changes with the movement of the armature 7. When the armature 7 contacts the inner bending leg 131, the armature 7 bends outward. The farthest distance from the armature 7 to the outer bending leg 111 is b.
  • the magnetic force generated by the coil 14 is downward.
  • the force generated by the permanent magnet 12 is maintained in the off state.
  • the air gap changes accordingly, and the direction of the magnetic force It always points in the direction in which the air gap decreases.
  • the magnetic force of the permanent magnet 12 will change.
  • the coil 14 and the permanent magnet 12 work together to maintain the on state.
  • the length of the contact between the side surface of the armature 7 and the two outer bending legs 111 of the outer yoke 11 is e respectively, that is, the length of contact between either end of the armature 7 and the outer bending legs 111 is e, and e ⁇ 6mm.
  • the first electromagnetic interruption circuit 101 sequentially passes through the permanent magnet 12, the outer magnetic yoke 11, the iron core 16, the armature 7 and the inner magnetic yoke 13 and then returns to the permanent magnet 12.
  • the first electromagnetic interruption circuit 101 is the main magnetic flux flowing through it. path of;
  • the second electromagnetic circuit 102 passes through the permanent magnet 12, the outer yoke 11, the second air gap and the inner yoke 13 in sequence and then returns to the permanent magnet 12.
  • the second electromagnetic circuit 102 is the path through which the leakage flux flows. , the magnetic force is very small relative to the main magnetic circuit.
  • the coil 14 continues to be energized, and the coil 14 generates a downward magnetic force on the armature 7, compressing the spring 1 and maintaining the stable state of electrification; at the same time, the permanent magnet 12 is excited to generate three magnetic circuits, which The armature 7 also generates a downward force to share the force of the coil 14 and save energy.
  • the three magnetic circuits are the first electromagnetic circuit 201, the second electromagnetic circuit 202 and the third electromagnetic circuit 203 respectively;
  • the first electromagnetic circuit 201 passes through the permanent magnet 12, the outer yoke 11, the iron core 16, the first air gap 100 and the inner yoke 13 in sequence and then returns to the permanent magnet 12;
  • the second electromagnetic circuit 202 passes through the permanent magnet 12, the outer yoke 11, the armature 7, the moving iron core 16 and the inner yoke 13 in sequence and then returns to the permanent magnet 12;
  • the third electromagnetic circuit 203 passes through the outer magnetic yoke 11 , the iron core 16 , the armature 7 and the outer magnetic yoke 11 in sequence.
  • the main magnetic circuit generated by the coil 14 plays a leading role as the third electromagnetic circuit 203 in Figure 5.
  • the second electromagnetic circuit 202 is its leakage magnetic flux, which is the same as the magnetic flux path generated by the permanent magnet 12, with opposite directions. Offset with no additional impact.
  • the effective part of the magnetic circuit generated by the permanent magnet 12 is the second electromagnetic circuit 202 of the magnetic circuit.
  • the magnetic circuit will be kept in a closed state to form a closed loop and activate the strengthening effect on the attraction state.
  • the force generated by the spring 1 resets, and starts to move against the force generated by the permanent magnet 12.
  • the permanent magnet 12 changes from resistance to suction as the air gap changes, and the force generated by the spring 1 Together, the armature 7 is pushed toward the inner magnetic yoke 13, and the product is released.
  • the armature 7 is in the shape of a flat plate, and is connected to the iron core 16 through screws 3 or rivets.
  • the armature 7 does not need to be connected to the iron core 16 through high-temperature assembly, which can significantly reduce the difficulty of assembly.
  • the armature 7 is provided with a partition 5 on the side away from the iron core 16, and the partition 5 is provided with a supporting plate 4 on the side away from the armature 7.
  • the supporting plate 4, partition 5 and armature 7 are connected by screws 3 or The rivets are connected to the iron core 16.
  • the screws 3 or rivets pass through the supporting plate 4, the partition plate 5 and the armature 7 in sequence and then are connected to the iron core 16. This not only has the characteristics of convenient assembly, but also the partition plate 5
  • the force of spring 1 can be adjusted, and the supporting plate 4 can be used as the power source of the mechanism.
  • the coil bobbin 15 includes a cylinder 141 and a base 142 and a cover plate 143 integrally formed at both ends of the cylinder 141.
  • the cover plate 143 is provided with a second spring 17.
  • the iron core 16 is installed inside the cylinder 141, the coil 14 is installed outside the cylinder 141, and is located between the base 142 and the cover plate 143.
  • the iron core 16 can move up and down inside the cylinder 141.
  • the coil bobbin 15 does not need to be assembled from two independent parts, making it more convenient to use.
  • the base 142 is respectively provided with an inner mounting groove 154 and an outer mounting groove 155.
  • the inner mounting groove 154 and the outer mounting groove 155 are respectively limitedly matched with the inner yoke 13 and the outer yoke 11.
  • the base 142 is installed through the inner
  • the groove 154 and the outer mounting groove 155 are used to install the inner yoke 13 and the outer yoke 11, which has the advantage of stability and reliability.
  • the electromagnetic mechanism of this embodiment includes an iron core 16, a coil bobbin 15 for setting the iron core 16 and defining the iron core 16, and a coil 14 wound on the coil bobbin 15.
  • the bracket 2 that supports the coil bobbin 15, the armature 7 connected to the iron core 16, the spring 1 arranged between the armature 7 and the bracket 2, and the position corresponding to the armature 7 and the iron core 16 and fixed on the coil bobbin 15
  • the yoke assembly of the spring 1 drives the armature 7 to move upward when the coil 14 is in a de-energized state.
  • the yoke assembly includes a pair of outer magnetic yokes 11 of the same shape and C-shaped (or U-shaped) corresponding to both sides of the aforementioned iron core 16 in a state of facing each other.
  • a permanent magnet 12 and a pair of L-shaped inner magnetic yokes 13 are respectively provided on the inner side of 11.
  • a working space is formed between the pair of outer magnetic yokes 11.
  • the iron core 16, armature 7, coil 14, permanent magnet 12, inner magnetic The yoke 13 is arranged in the cavity surrounded by it.
  • the permanent magnet 12 is located between the lower position of the cavity wall of the outer yoke 11 and the inner yoke 13 and is limited by the inner yoke 13 .
  • the iron core 16 is installed in the coil frame 15, and is connected to the armature 7 below, generally using screws 3, or riveting, etc.
  • the partition 5, the supporting plate 4 and the partition 5 are installed below the armature 7 in sequence, using screws 3 is fixed on the iron core 16, and the supporting plate 4 can be used as a power source to drive other mechanisms to move along with the iron core 16 (not shown in the figure).
  • the size and structure of the head of the support plate 4 can be designed according to needs, and the thickness can be adjusted by changing the number of partitions 5, which can then be used to adjust the reaction force of the screw 3, the position and stroke of the up and down movement of the support plate 4.
  • the armature 7 is installed between the outer bending legs 111 of a pair of outer yokes 11 and the inner bending legs 131 of a pair of inner yokes 13.
  • the inner magnetic yoke 13 is in contact; when the coil 14 is attracted, it overcomes the force of the spring 1 and attracts on the upper bending legs 112 of the pair of outer magnetic yokes 11.
  • the attraction force of the coil 14 and the force of the permanent magnet 12 remain stable. Armature 7 and outside
  • the contact length of the magnetic yoke 11 is e. The smaller the size e, the greater the magnetic induction intensity, the greater the holding force, and the more reliable the product is.
  • the iron core 16, the armature 7, a pair of inner and outer magnetic yokes 11, and a pair of inner magnetic yokes 13 are all made of magnetically conductive materials. That is to say, magnetically conductive materials are used as the iron core 16, the armature 7, a pair of inner and outer magnetic yokes 11, A pair of inner magnetic yokes 13.
  • the magnetic conductive material is electrically pure iron or iron, or steel. Silicon steel sheets can also be used.
  • the longitudinal cross-sectional shape of the iron core 16 is circular or square, and the iron core 16 is directly installed in the coil bobbin 15 around which the coil 14 is wound.
  • the iron core 16 includes a lower column 161, a middle column 162 and an upper column 163.
  • the size of the lower column 161 is smaller than that of the middle column 162.
  • a bushing 8 is installed on the outside.
  • the bushing 8 is made of plastic material such as PBT and is used to change the magnetic permeability and reduce the The number of passing magnetic field lines.
  • the upper column 163 of the iron core 16 is used to connect a mechanism (not shown in the figure) that moves under the drive of the iron core.
  • the mechanism drives other parts or contacts to move, such as contact support similar to that of a contactor, using screws or slots.
  • the bayonet structure is connected to the iron core.
  • the movement of the iron core drives the movement of the connected parts.
  • the parts drive the movement of other parts or the contact points of parts installed on it to realize the movement function or the switching on and off of the contacts.
  • the upper column of the iron core 16 163 generally has threaded holes, V-shaped or I-shaped grooves and other structures in the middle to facilitate connection and installation.
  • the upper end of the spring 1 is supported on the armature 7 or the partition 5 below the armature 7, and the lower end is supported on the bracket 2.
  • the bracket 2 is assembled with the coil bobbin 15 in the form of a buckle.
  • the length of the upper upper bending leg 112 is greater than the length of the lower outer bending leg 111, and the upper bending leg 112 and the outer bending leg 111 are respectively installed on the coil.
  • the upper bending leg 112 is provided with a concave groove, which is consistent in shape with the center column 162, and has a size and a matching gap with the center column 162 to ensure reliable movement, ensuring that the up and down movement of the iron core 16 is flexible and reliable.
  • the bending leg 111 is small in size and forms a magnetic circuit with the armature 7 in a closed state.
  • the inner bending legs 131 are provided with concave relief grooves 132, and the relief grooves 132 are
  • An escape surface corresponding to the shape of the lower column 161 is provided to form a first air gap 100 with a constant distance a.
  • a boss is punched out on the longitudinal plane of the inner yoke 13, with an upper limit boss 135, a lower limit boss 133, left and right bosses.
  • the limiting boss 134 is used to limit the permanent magnet 12 .
  • Figure 6 is based on Figure 2 and the iron core 16 is far away from the first
  • a second magnetic conductor 18 is added to one end of the air gap 100, and a sleeve 19 is provided between the second magnetic conductor 18 and the iron core 16.
  • the structure of the coil bobbin 15 and the lateral shape and structure above the outer magnetic yoke 11 are adjusted accordingly, so that the outer magnetic conductor 18 is The air gap between the magnetic yoke 11, the magnetic conductor 18 and the iron core 16 is as small as possible while ensuring flexible movement; the magnetic conductor 18 is made of magnetic material, and the use of the magnetic conductor increases the longitudinal contact direction with the iron core 16 , improving the stability of the magnetic circuit.
  • the coil bobbin 15 has two sections with different thicknesses in the middle, and the thick part can accommodate the magnet 18 inside; the coil bobbin 15 Installation slots are designed on the upper and lower sides to install the outer yoke 11 and the yoke 13; the slot 153 above the coil bobbin 15 is installed with the upper bending leg 112 above the outer yoke 11, and the outer installation slot 155 is used to install the outer yoke 11 below.
  • the bending legs 111 and the inner mounting grooves 154 are installed with the inner bending legs 131 of the yoke 13 to realize the limiting, positioning and fixing of the yoke.
  • the lower 156 boss is used for installation on the bracket 2.

Abstract

An electromagnetic mechanism, comprising a coil, a core arranged in the coil, an outer magnet yoke and an inner magnet yoke, wherein the inner magnet yoke is located between the coil and the outer magnet yoke; a permanent magnet is provided on the inner magnet yoke; an inner bending pin bent in the direction of the core is provided on a side face of the inner magnet yoke that is close to the core; the inner bending pin is provided with an avoidance groove for avoiding the core; and a first air gap is formed between the periphery of the core and the inner bending pin. The inner bending pin of the inner magnet yoke is provided with the avoidance groove for avoiding the core, the first air gap in contact with the inner magnet yoke is formed on the periphery of the core, a new magnetic circuit is formed on an outer side of the inner magnet yoke by means of the first air gap, and the permanent magnet attracts the new magnetic circuit, such that the characteristics of attraction and release can be guaranteed. In addition, there is no need to use a gasket, thereby solving the problems caused by a gasket of an increase in assembly difficulty, it being difficult to control the size, and serious assembly errors.

Description

电磁机构Electromagnetic mechanism 技术领域Technical field
本发明创造涉及低压电器领域,具体涉及一种电磁机构。The invention relates to the field of low-voltage electrical appliances, and specifically relates to an electromagnetic mechanism.
背景技术Background technique
电磁机构作为一种驱动部件而广泛应用于各种控制电器中,通常包括支架、运动件、静止件、线圈和弹性件,线圈能够在运动件与静止件之间形成电磁力,驱动运动件克服弹性件的作用力运动,线圈形成的电磁力消失后,运动件能够在弹性件的回复力驱动下反方向运动。As a driving component, the electromagnetic mechanism is widely used in various control appliances, usually including brackets, moving parts, stationary parts, coils and elastic parts. The coil can form an electromagnetic force between the moving parts and the stationary parts, driving the moving parts to overcome the After the electromagnetic force formed by the coil disappears due to the force movement of the elastic part, the moving part can move in the opposite direction driven by the restoring force of the elastic part.
当直流电磁机构采用永磁体时,为了减少漏磁,通常会使用垫片在运动件与静止件之间形成气隙,以便实现可靠的吸合和释放特性,但由于垫片的厚度通常比较薄,不仅垫片本身容易出现变形,导致电磁机构的装配难度增加,而且垫片还具有尺寸难以控制和装配误差大的问题,进而影响电磁机构工作的稳定性。When a DC electromagnetic mechanism uses permanent magnets, in order to reduce magnetic flux leakage, a gasket is usually used to form an air gap between the moving part and the stationary part in order to achieve reliable attraction and release characteristics. However, the thickness of the gasket is usually relatively thin. , not only is the gasket itself prone to deformation, which increases the difficulty of assembling the electromagnetic mechanism, but the size of the gasket is also difficult to control and assembly errors are large, which in turn affects the stability of the electromagnetic mechanism.
发明内容Contents of the invention
本发明创造的目的在于克服现有技术的缺陷,提供一种不需要使用垫片、精度要求低、吸合释放动作特性可靠的电磁机构。The purpose of the invention is to overcome the shortcomings of the prior art and provide an electromagnetic mechanism that does not require the use of gaskets, has low precision requirements, and has reliable pull-in and release action characteristics.
为实现上述目的,本发明创造采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种电磁机构,包括线圈、设置在线圈内的铁芯、外磁轭和内磁轭,内磁轭位于线圈和外磁轭之间,在内磁轭上设有永磁体,所述内磁轭在靠近铁芯的侧面设有向铁芯方向弯折的内折弯脚,所述内折弯脚上设有用于避让所述铁芯的避让槽,在所述铁芯的四周与内折弯脚之间形成第一气隙。An electromagnetic mechanism includes a coil, an iron core arranged in the coil, an outer magnetic yoke and an inner magnetic yoke. The inner magnetic yoke is located between the coil and the outer magnetic yoke. A permanent magnet is provided on the inner magnetic yoke. The inner magnetic yoke The yoke is provided with inward bending legs on the side close to the iron core that are bent in the direction of the iron core. The inward bending legs are provided with escape grooves for avoiding the iron core. A first air gap is formed between the bent legs.
优选的,所述铁芯的四周设有衬套,所述避让槽侧壁到铁芯的距离a大于所述衬套的厚度,所述衬套伸到所述第一气隙内并与所述避让槽侧壁间隔设置。Preferably, a bushing is provided around the iron core, the distance a from the side wall of the escape groove to the iron core is greater than the thickness of the bushing, and the bushing extends into the first air gap and is connected to the first air gap. The side walls of the escape groove are arranged at intervals.
优选的,所述外磁轭设有向铁芯方向弯折的外折弯脚,所述外折弯脚与所述内折弯脚相对设置,在铁芯的轴向上外折弯脚与内折弯脚之间设有与所述铁 芯连接的衔铁,所述内折弯脚到外磁轭的外折弯脚的距离D1减去衔铁的厚度D2,大于在铁芯的径向上所述避让槽侧壁到铁芯的距离a。Preferably, the outer yoke is provided with an outer bending leg bent in the direction of the iron core. The outer bending leg is arranged opposite to the inner bending leg. The outer bending leg is in contact with the inner bending leg in the axial direction of the iron core. Between the inner bending legs, there is an iron For an armature connected to the core, the distance D1 from the inner bending leg to the outer bending leg of the outer yoke minus the thickness D2 of the armature is greater than the distance a from the side wall of the escape groove to the iron core in the radial direction of the iron core.
优选的,所述避让槽侧壁为弧面形状的避让面,避让面上各位置到所述铁芯对应表面的距离相等且均为a。Preferably, the side wall of the escape groove is an arc-shaped escape surface, and the distance from each position on the escape surface to the corresponding surface of the iron core is equal and is a.
优选的,所述外磁轭包括侧板和外折弯脚,所述永磁体设置在侧板与内磁轭之间,在铁芯的轴向上,所述衔铁到外折弯脚的最远距离为b,所述衔铁到内折弯脚的最远距离为c,所述b=c>a。Preferably, the outer yoke includes a side plate and an outer bending leg, and the permanent magnet is arranged between the side plate and the inner yoke. In the axial direction of the iron core, the armature reaches the end of the outer bending leg. The farthest distance is b, the farthest distance from the armature to the inner bending leg is c, and b=c>a.
优选的,在铁芯的轴向上,所述衔铁到所述侧板的最小距离为d,所述d>b=c;所述衔铁一端与所述外折弯脚接触的长度小于等于6mm。Preferably, in the axial direction of the iron core, the minimum distance between the armature and the side plate is d, and d>b=c; the length of the contact between one end of the armature and the outer bending leg is less than or equal to 6 mm. .
优选的,所述永磁体在线圈通电时分别产生第一通电磁路、第二通电磁路和第三通电磁路;Preferably, the permanent magnet generates a first electromagnetic circuit, a second electromagnetic circuit and a third electromagnetic circuit respectively when the coil is energized;
所述第一通电磁路依次经过永磁体、外磁轭、铁芯、第一气隙和内磁轭后重新回到所述永磁体;The first electromagnetic circuit passes through the permanent magnet, the outer magnetic yoke, the iron core, the first air gap and the inner magnetic yoke in sequence and then returns to the permanent magnet;
所述第二通电磁路依次经过永磁体、外磁轭、衔铁、动铁芯和内磁轭后重新回到所述永磁体;The second electromagnetic circuit passes through the permanent magnet, outer yoke, armature, moving iron core and inner yoke in sequence and then returns to the permanent magnet;
所述第三通电磁路依次经过外磁轭、铁芯、衔铁和外磁轭。The third electromagnetic circuit passes through the outer magnetic yoke, the iron core, the armature and the outer magnetic yoke in sequence.
优选的,所述铁芯远离第一气隙的一端设有第二导磁体,在第二导磁体与铁芯之间设有套筒。Preferably, a second magnetic conductor is provided at one end of the iron core away from the first air gap, and a sleeve is provided between the second magnetic conductor and the iron core.
优选的,包括两个外磁轭以及两个内磁轭,两个外磁轭相对设置,两个内磁轭相对设置位于两个外磁轭之间,所述外磁轭包括侧板,在侧板的两端分别设有上折弯脚和外折弯脚,所述永磁体设置在侧板与内磁轭之间,所述外折弯脚与内折弯脚相对设置,衔铁设置在所述外折弯脚与内折弯脚之间,衔铁一侧与铁芯一端连接,所述衔铁在远离铁芯的一侧设有隔板,隔板远离衔铁一侧设有托板,所述托板、隔板和衔铁通过螺钉或铆钉与所述铁芯连接。Preferably, it includes two outer magnetic yokes and two inner magnetic yokes, the two outer magnetic yokes are arranged oppositely, the two inner magnetic yokes are arranged oppositely between the two outer magnetic yokes, the outer magnetic yoke includes a side plate, and The two ends of the side plate are respectively provided with upper bending legs and outer bending legs. The permanent magnet is arranged between the side plate and the inner yoke. The outer bending legs are arranged opposite to the inner bending legs. The armature is arranged on Between the outer bending leg and the inner bending leg, one side of the armature is connected to one end of the iron core. The armature is provided with a partition on the side away from the iron core, and a supporting plate is provided on the side of the partition away from the armature. The supporting plate, partition plate and armature are connected to the iron core through screws or rivets.
优选的,线圈安装在线圈骨架上,所述线圈骨架包括圆筒以及分别一体成型在圆筒两端的底座和盖板,所述铁芯安装在所述圆筒内侧,所述线圈安装在圆筒外侧,并位于所述底座与盖板之间,所述底座分别设有内安装槽和外安装槽,内安装槽和外安装槽分别与所述内磁轭和外磁轭限位配合。Preferably, the coil is installed on the coil bobbin, which includes a cylinder and a base and a cover plate integrally formed at both ends of the cylinder. The iron core is installed inside the cylinder, and the coil is installed on the inside of the cylinder. Outside, and between the base and the cover, the base is provided with an inner mounting groove and an outer mounting groove respectively, and the inner mounting groove and the outer mounting groove cooperate with the inner yoke and the outer yoke respectively.
本发明创造的电磁机构,通过在内磁轭的内折弯脚上设置用于避让铁芯的 避让槽,使铁芯的四周形成与所述内磁轭接触的第一气隙,内磁轭外侧通过第一气隙形成新磁路,再通过永磁体吸引新磁路,不仅可以保证吸合和释放特性,而且不需要使用垫片,可以避免垫片造成的装配难度增加、尺寸难以控制和装配误差大的问题。The electromagnetic mechanism created by the present invention is provided with an inner bending leg on the inner yoke for avoiding the iron core. The avoidance groove forms a first air gap around the iron core that is in contact with the inner magnetic yoke. A new magnetic circuit is formed on the outside of the inner magnetic yoke through the first air gap, and then the new magnetic circuit is attracted by the permanent magnet, which not only ensures the attraction and release characteristics, and does not require the use of gaskets, which can avoid the problems of increased assembly difficulty, difficult size control, and large assembly errors caused by gaskets.
此外,第一气隙能够使主磁路不能从铁芯直接到内磁轭,而是必须通过衔铁,从而永磁体对衔铁产生向上的吸力,保证铁芯向上的力,保证复位可靠。In addition, the first air gap prevents the main magnetic circuit from going directly from the iron core to the inner yoke, but must pass through the armature, so that the permanent magnet generates upward attraction to the armature, ensuring the upward force of the iron core and ensuring reliable reset.
附图说明Description of the drawings
图1是本发明创造电磁机构的爆炸图;Figure 1 is an exploded view of the electromagnetic mechanism created by the present invention;
图2是本发明创造内磁轭13的结构示意图;Figure 2 is a schematic structural diagram of the inner magnetic yoke 13 created by the present invention;
图3是本发明创造内磁轭13与铁芯16的配合示意图;Figure 3 is a schematic diagram of the cooperation between the inner yoke 13 and the iron core 16 created by the present invention;
图4是本发明创造电磁机构断电时的截面图;Figure 4 is a cross-sectional view of the electromagnetic mechanism created by the present invention when the power is turned off;
图5是本发明创造电磁机构通电时的截面图;Figure 5 is a cross-sectional view of the electromagnetic mechanism created by the present invention when it is energized;
图6是本发明创造外磁轭11的结构示意图;Figure 6 is a schematic structural diagram of the outer magnetic yoke 11 created by the present invention;
图7是本发明创造内磁轭13的另一结构示意图;Figure 7 is another structural schematic diagram of the inner magnetic yoke 13 created by the present invention;
图8是本发明创造电磁机构的另一截面图;Figure 8 is another cross-sectional view of the electromagnetic mechanism created by the present invention;
图9是本发明创造线圈骨架15的结构示意图;Figure 9 is a schematic structural diagram of the coil bobbin 15 created by the present invention;
图10是本发明创造线圈骨架15的截面图。Figure 10 is a cross-sectional view of the coil bobbin 15 created by the present invention.
具体实施方式Detailed ways
以下结合附图给出的实施例,进一步说明本发明创造的电磁机构的具体实施方式。本发明创造的电磁机构不限于以下实施例的描述。The specific implementation of the electromagnetic mechanism created by the present invention will be further described below with reference to the embodiments given in the accompanying drawings. The electromagnetic mechanism created by the present invention is not limited to the description of the following embodiments.
如图1-3所示,本发明创造的电磁机构,包括线圈14、设置在线圈14内的铁芯16、外磁轭11和内磁轭13,内磁轭13位于线圈14和外磁轭11之间,在内磁轭13上设有永磁体12,所述内磁轭13在靠近铁芯16的侧面设有向铁芯16方向弯折的内折弯脚131,所述内折弯脚131上设有用于避让所述铁芯16的避让槽132,在所述铁芯16的四周与避让槽132侧壁之间形成第一气隙100。As shown in Figures 1-3, the electromagnetic mechanism created by the present invention includes a coil 14, an iron core 16 arranged inside the coil 14, an outer yoke 11 and an inner yoke 13. The inner yoke 13 is located between the coil 14 and the outer yoke. 11, a permanent magnet 12 is provided on the inner yoke 13. The inner yoke 13 is provided with an inner bending leg 131 that is bent toward the iron core 16 on the side close to the iron core 16. The leg 131 is provided with an escape groove 132 for avoiding the iron core 16 , and a first air gap 100 is formed between the periphery of the iron core 16 and the side wall of the escape groove 132 .
本发明创造的电磁机构,通过在内磁轭13的内折弯脚131上设置用于避让铁芯16的避让槽132,使铁芯16的四周避让槽132侧壁之间形成第一气隙100, 内磁轭13外侧通过第一气隙100形成新磁路,再通过永磁体12吸引新磁路,不仅可以保证吸合和释放特性,而且不需要使用垫片,可以避免垫片造成的装配难度增加、尺寸难以控制和装配误差大的问题。In the electromagnetic mechanism created by the present invention, an escape groove 132 for avoiding the iron core 16 is provided on the inner bending leg 131 of the inner yoke 13, so that a first air gap is formed between the side walls of the escape groove 132 around the iron core 16. 100, The outside of the inner magnetic yoke 13 forms a new magnetic circuit through the first air gap 100, and then attracts the new magnetic circuit through the permanent magnet 12. This not only ensures the attraction and release characteristics, but also does not require the use of gaskets, which can avoid assembly difficulties caused by gaskets. Problems such as increase in size, difficulty in controlling size and large assembly errors.
如图1-3所示,本实施例的电磁机构,包括两个外磁轭11以及两个内磁轭13,两个外磁轭11相对设置,两个内磁轭13相对设置位于两个外磁轭11之间,在两个内磁轭13上分别设有永磁体12,永磁体12位于外磁轭11和内磁轭13之间,在两个内磁轭13之间设有线圈14,在线圈14内侧设有铁芯16,所述两个内磁轭13在靠近铁芯16的侧面分别弯折设有内折弯脚131,内折弯脚131所在平面垂直于铁芯16轴向,所述内折弯脚131上设有用于避让所述铁芯16的避让槽132,在所述铁芯16的四周形成与所述内磁轭13接触的第一气隙100,所述避让槽132呈半圆形,两个内折弯脚131间隔设置,两个避让槽132形成环绕铁芯16一端表面的近似圆形孔,所述避让槽132侧壁为弧面形状的避让面。As shown in Figures 1-3, the electromagnetic mechanism of this embodiment includes two outer magnetic yokes 11 and two inner magnetic yokes 13. The two outer magnetic yokes 11 are arranged oppositely, and the two inner yokes 13 are arranged oppositely at two locations. Between the outer yokes 11, permanent magnets 12 are respectively provided on the two inner yokes 13. The permanent magnets 12 are located between the outer yokes 11 and the inner yokes 13, and coils are provided between the two inner yokes 13. 14. An iron core 16 is provided inside the coil 14. The two inner yokes 13 are respectively bent with inner bending legs 131 on the sides close to the iron core 16. The plane of the inner bending legs 131 is perpendicular to the iron core 16. In the axial direction, the inner bending leg 131 is provided with an escape groove 132 for avoiding the iron core 16, and a first air gap 100 in contact with the inner yoke 13 is formed around the iron core 16, so The escape groove 132 is semicircular, with two inwardly bent legs 131 arranged at intervals. The two escape grooves 132 form an approximately circular hole surrounding one end surface of the iron core 16. The side wall of the escape groove 132 is an arc-shaped escape groove. noodle.
如图1-3所述铁芯16的四周设有衬套8,所述避让槽132侧壁到铁芯16的距离a大于所述衬套8的厚度,所述衬套8能够伸到所述第一气隙100内并与所述避让槽132侧壁间隔设置。As shown in Figure 1-3, a bushing 8 is provided around the iron core 16. The distance a from the side wall of the escape groove 132 to the iron core 16 is greater than the thickness of the bushing 8. The bushing 8 can extend to all directions. The first air gap 100 is spaced apart from the side wall of the escape groove 132 .
如图3示,优选的,所述避让槽132设有弧面形状的避让面,避让面上各位置到所述铁芯16轴线的距离相等,即在内折弯脚131所在平面的方向,所述避让面上各位置到铁芯16对应表面的距离相等且均为a。As shown in Figure 3, preferably, the escape groove 132 is provided with an arc-shaped escape surface, and the distance from each position on the escape surface to the axis of the iron core 16 is equal, that is, in the direction of the plane where the inner bending leg 131 is located. The distance from each position on the escape surface to the corresponding surface of the iron core 16 is equal and is a.
进一步,所述外磁轭11与内折弯脚131之间设有与所述铁芯16连接的衔铁7。所述外磁轭11设有向铁芯16方向弯折的外折弯脚111,所述外折弯脚111与所述内折弯脚131相对设置,外折弯脚111与内折弯脚131之间设有与所述铁芯16连接的衔铁7,在所述外折弯脚111与内折弯脚131之间设有第二气隙,在铁芯16的轴向上即铁芯16的运动方向上,所述内折弯脚131到外折弯脚111的距离为D1,D1减去衔铁7的厚度D2,大于在铁芯16的径向上所述避让槽132到铁芯16的距离a,即所述D1-D2>a。Furthermore, an armature 7 connected to the iron core 16 is provided between the outer yoke 11 and the inner bending leg 131 . The outer yoke 11 is provided with an outer bending leg 111 that is bent toward the iron core 16. The outer bending leg 111 is opposite to the inner bending leg 131. The outer bending leg 111 and the inner bending leg 131 are arranged oppositely. There is an armature 7 connected to the iron core 16 between 131. There is a second air gap between the outer bending leg 111 and the inner bending leg 131. In the axial direction of the iron core 16, there is an armature 7. In the direction of movement of 16, the distance from the inner bending leg 131 to the outer bending leg 111 is D1. D1 minus the thickness D2 of the armature 7 is greater than the distance from the escape groove 132 to the iron core 16 in the radial direction of the iron core 16. The distance a, that is, D1-D2>a.
由于电磁力的大小决定于衔铁7表面气隙处磁通密度的大小,方向指向气隙减小的方向,因此电磁力的方向指向产生最大电磁力的气隙减小的方向,第一气隙100能够使主磁路不能从铁芯16直接到内磁轭13,而是必须通过衔铁7,从而永磁体12对衔铁7产生向上的吸力,保证铁芯16向上的力,保证复位可 靠。Since the magnitude of the electromagnetic force is determined by the magnitude of the magnetic flux density at the air gap on the surface of the armature 7, the direction points to the direction in which the air gap decreases. Therefore, the direction of the electromagnetic force points to the direction in which the air gap that generates the maximum electromagnetic force decreases. The first air gap 100 can prevent the main magnetic circuit from going directly from the iron core 16 to the inner yoke 13, but must pass through the armature 7, so that the permanent magnet 12 generates upward attraction to the armature 7, ensuring the upward force of the iron core 16 and ensuring that the reset can be Depend on.
具体的,所述外磁轭11包括侧板113,在侧板113的两端分别设有上折弯脚112和外折弯脚111,两个内磁轭13设置在两个侧板113的内侧,两个侧板113与所述两个内磁轭13分别相对设置,所述永磁体12设置在侧板113与内磁轭13之间,所述外折弯脚111与所述两个内折弯脚131分别相对设置,所述衔铁7设置在所述外折弯脚111与内折弯脚131之间,内折弯脚131到外折弯脚111的距离即为D1;Specifically, the outer yoke 11 includes a side plate 113. Upper bending legs 112 and outer bending legs 111 are respectively provided at both ends of the side plate 113. Two inner yokes 13 are provided on the two side plates 113. Inside, two side plates 113 are arranged opposite to the two inner yokes 13 respectively. The permanent magnet 12 is arranged between the side plates 113 and the inner yokes 13. The outer bending legs 111 are connected to the two inner yokes 113. The inner bending legs 131 are respectively arranged oppositely, and the armature 7 is arranged between the outer bending legs 111 and the inner bending legs 131. The distance from the inner bending legs 131 to the outer bending legs 111 is D1;
所述第二气隙包括分别位于衔铁7两侧的上气隙和下气隙,即在铁芯16的轴向上,上气隙位于衔铁7与内折弯脚131之间,下气隙位于衔铁7与外磁轭11的外折弯脚111之间,上气隙和下气隙的大小随衔铁7运动而改变,衔铁7与内折弯脚131接触时为衔铁7到外折弯脚111的最远距离,衔铁7到外折弯脚111的最远距离为b,衔铁7与外折弯脚111接触时为衔铁7到内折弯脚131的最远距离,衔铁7到内折弯脚131的最远距离为c,所述b=c>a。The second air gap includes an upper air gap and a lower air gap respectively located on both sides of the armature 7, that is, in the axial direction of the iron core 16, the upper air gap is located between the armature 7 and the inner bending leg 131, and the lower air gap It is located between the armature 7 and the outer bending leg 111 of the outer yoke 11. The size of the upper air gap and the lower air gap changes with the movement of the armature 7. When the armature 7 contacts the inner bending leg 131, the armature 7 bends outward. The farthest distance from the armature 7 to the outer bending leg 111 is b. When the armature 7 is in contact with the outer bending leg 111, it is the farthest distance from the armature 7 to the inner bending leg 131. The farthest distance of the bending leg 131 is c, and b=c>a.
产品吸合过程中线圈14产生的磁力向下,开始时永磁体12产生的力是保持在断开状态,随着线圈14吸力的增加和向下行程的变化,气隙相应变化,磁力的方向总是指向气隙减小的方向,达到气隙的平衡点后永磁体12的磁力将发生改变,到达闭合状态时线圈14与永磁体12共同作用,保持在接通状态。During the suction process of the product, the magnetic force generated by the coil 14 is downward. At the beginning, the force generated by the permanent magnet 12 is maintained in the off state. As the suction force of the coil 14 increases and the downward stroke changes, the air gap changes accordingly, and the direction of the magnetic force It always points in the direction in which the air gap decreases. After reaching the equilibrium point of the air gap, the magnetic force of the permanent magnet 12 will change. When reaching the closed state, the coil 14 and the permanent magnet 12 work together to maintain the on state.
如图5所示,在铁芯16的径向上,所述衔铁7的两端到外磁轭11的两个侧板113的最小距离分别为d,所述d>b=c,所述衔铁7的侧面与外磁轭11的两个外折弯脚111接触的长度分别为e,即衔铁7任一端与外折弯脚111接触的长度为e,所述e≤6mm。As shown in Figure 5, in the radial direction of the iron core 16, the minimum distance between the two ends of the armature 7 and the two side plates 113 of the outer yoke 11 is d respectively, and the d>b=c, the armature The length of the contact between the side surface of the armature 7 and the two outer bending legs 111 of the outer yoke 11 is e respectively, that is, the length of contact between either end of the armature 7 and the outer bending legs 111 is e, and e≤6mm.
如图4所示,断电后线圈14没有电流,线圈14不产生磁力;铁芯16和衔铁7在弹簧1的反力作用下向上运动,衔铁7与内折弯脚131接触,此时只有永磁体12激励时的第一断电磁路101和第二断电磁路102:As shown in Figure 4, after the power is turned off, there is no current in the coil 14, and the coil 14 does not produce magnetic force; the iron core 16 and the armature 7 move upward under the reaction force of the spring 1, and the armature 7 is in contact with the inner bending leg 131. At this time, only The first electromagnetic circuit 101 and the second electromagnetic circuit 102 when the permanent magnet 12 is excited:
第一断电磁路101依次经过永磁体12、外磁轭11、铁芯16、衔铁7和内磁轭13后重新回到所述永磁体12,第一断电磁路101为主磁通所流经的路径;The first electromagnetic interruption circuit 101 sequentially passes through the permanent magnet 12, the outer magnetic yoke 11, the iron core 16, the armature 7 and the inner magnetic yoke 13 and then returns to the permanent magnet 12. The first electromagnetic interruption circuit 101 is the main magnetic flux flowing through it. path of;
第二断电磁路102依次经过永磁体12、外磁轭11、第二气隙和内磁轭13后重新回到所述永磁体12,第二断电磁路102为漏磁通所流经的路径,相对主磁路磁力很小。 The second electromagnetic circuit 102 passes through the permanent magnet 12, the outer yoke 11, the second air gap and the inner yoke 13 in sequence and then returns to the permanent magnet 12. The second electromagnetic circuit 102 is the path through which the leakage flux flows. , the magnetic force is very small relative to the main magnetic circuit.
如图5所示,线圈14通电后,克服弹簧1的力和永磁体12产生的磁力,铁芯16和衔铁7向下运动,推向外磁轭11,在推向外磁轭11的过程中,气隙发生变化,向下的气隙由大变小,永磁体12的磁力方向指向气隙减小的方向,变成线圈14产生的吸力和永磁体12产生的共同作用,推压在外磁轭11上并保持,完成吸合。As shown in Figure 5, after the coil 14 is energized, it overcomes the force of the spring 1 and the magnetic force generated by the permanent magnet 12. The iron core 16 and the armature 7 move downward and push toward the outer yoke 11. In the process of pushing toward the outer yoke 11 , the air gap changes, the downward air gap changes from large to small, the magnetic force direction of the permanent magnet 12 points to the direction of the air gap decreasing, and becomes the joint action of the suction force generated by the coil 14 and the permanent magnet 12, pushing outward The magnetic yoke 11 is put on and held to complete the attraction.
如图5所示,产品吸合后线圈14持续通电,线圈14对衔铁7产生向下的磁力,压缩弹簧1,保持在通电吸合稳定状态;同时,永磁体12激励产生三条磁路,对衔铁7也产生一个向下的力,分担线圈14的力的作用,节省能量,所述三条磁路分别为第一通电磁路201、第二通电磁路202和第三通电磁路203;As shown in Figure 5, after the product is attracted, the coil 14 continues to be energized, and the coil 14 generates a downward magnetic force on the armature 7, compressing the spring 1 and maintaining the stable state of electrification; at the same time, the permanent magnet 12 is excited to generate three magnetic circuits, which The armature 7 also generates a downward force to share the force of the coil 14 and save energy. The three magnetic circuits are the first electromagnetic circuit 201, the second electromagnetic circuit 202 and the third electromagnetic circuit 203 respectively;
所述第一通电磁路201依次经过永磁体12、外磁轭11、铁芯16、第一气隙100和内磁轭13后重新回到所述永磁体12;The first electromagnetic circuit 201 passes through the permanent magnet 12, the outer yoke 11, the iron core 16, the first air gap 100 and the inner yoke 13 in sequence and then returns to the permanent magnet 12;
所述第二通电磁路202依次经过永磁体12、外磁轭11、衔铁7、动铁芯16和内磁轭13后重新回到所述永磁体12;The second electromagnetic circuit 202 passes through the permanent magnet 12, the outer yoke 11, the armature 7, the moving iron core 16 and the inner yoke 13 in sequence and then returns to the permanent magnet 12;
所述第三通电磁路203依次经过外磁轭11、铁芯16、衔铁7和外磁轭11。The third electromagnetic circuit 203 passes through the outer magnetic yoke 11 , the iron core 16 , the armature 7 and the outer magnetic yoke 11 in sequence.
线圈14产生的主磁路如图5中第三通电磁路203,起到主导作用,第二通电磁路202为其漏磁通,与永磁体12产生的磁通通路相同,方向相反,相互抵消,不产生附加影响。所述永磁体12产生的磁路有效部分是磁路第二通电磁路202,其磁路将保持在闭合状态形成闭环,对吸合状态起动加强作用。The main magnetic circuit generated by the coil 14 plays a leading role as the third electromagnetic circuit 203 in Figure 5. The second electromagnetic circuit 202 is its leakage magnetic flux, which is the same as the magnetic flux path generated by the permanent magnet 12, with opposite directions. Offset with no additional impact. The effective part of the magnetic circuit generated by the permanent magnet 12 is the second electromagnetic circuit 202 of the magnetic circuit. The magnetic circuit will be kept in a closed state to form a closed loop and activate the strengthening effect on the attraction state.
吸合后线圈14断电,弹簧1产生的力复位,克服永磁体12产生的力开始动作,复位过程中,永磁体12随着气隙的变化由阻力变成吸力,与弹簧1产生的力共同作用,使衔铁7顶向内磁轭13,产品释放。After the coil 14 is powered off, the force generated by the spring 1 resets, and starts to move against the force generated by the permanent magnet 12. During the reset process, the permanent magnet 12 changes from resistance to suction as the air gap changes, and the force generated by the spring 1 Together, the armature 7 is pushed toward the inner magnetic yoke 13, and the product is released.
如图1所示,所述衔铁7为平板形状,衔铁7通过螺钉3或铆钉与所述铁芯16连接,衔铁7不需要通过高温组装的方式与铁芯16连接,能够显著降低装配难度。As shown in Figure 1, the armature 7 is in the shape of a flat plate, and is connected to the iron core 16 through screws 3 or rivets. The armature 7 does not need to be connected to the iron core 16 through high-temperature assembly, which can significantly reduce the difficulty of assembly.
进一步,所述衔铁7在远离铁芯16的一侧设有隔板5,隔板5远离衔铁7一侧设有托板4,所述托板4、隔板5和衔铁7通过螺钉3或铆钉与所述铁芯16连接,所述螺钉3或铆钉依次穿过所述托板4、隔板5和衔铁7后与所述铁芯16连接,不仅具有装配方便的特点,而且隔板5可以调整弹簧1的力,托板4可作为机构的动力源。 Further, the armature 7 is provided with a partition 5 on the side away from the iron core 16, and the partition 5 is provided with a supporting plate 4 on the side away from the armature 7. The supporting plate 4, partition 5 and armature 7 are connected by screws 3 or The rivets are connected to the iron core 16. The screws 3 or rivets pass through the supporting plate 4, the partition plate 5 and the armature 7 in sequence and then are connected to the iron core 16. This not only has the characteristics of convenient assembly, but also the partition plate 5 The force of spring 1 can be adjusted, and the supporting plate 4 can be used as the power source of the mechanism.
如图1、8-10所示,线圈骨架15包括圆筒141以及分别一体成型在圆筒141两端的底座142和盖板143,在盖板143上设有第二弹簧17,所述铁芯16安装在所述圆筒141内侧,所述线圈14安装在圆筒141外侧,并位于所述底座142与盖板143之间,铁芯16能够在圆筒141内侧上下运动,本实施例的线圈骨架15不需要通过两个独立零件组装而成,使用更方便。As shown in Figures 1 and 8-10, the coil bobbin 15 includes a cylinder 141 and a base 142 and a cover plate 143 integrally formed at both ends of the cylinder 141. The cover plate 143 is provided with a second spring 17. The iron core 16 is installed inside the cylinder 141, the coil 14 is installed outside the cylinder 141, and is located between the base 142 and the cover plate 143. The iron core 16 can move up and down inside the cylinder 141. In this embodiment The coil bobbin 15 does not need to be assembled from two independent parts, making it more convenient to use.
进一步,所述底座142分别设有内安装槽154和外安装槽155,内安装槽154和外安装槽155分别与所述内磁轭13和外磁轭11限位配合,底座142通过内安装槽154和外安装槽155安装内磁轭13和外磁轭11,具有稳定可靠的优点。Furthermore, the base 142 is respectively provided with an inner mounting groove 154 and an outer mounting groove 155. The inner mounting groove 154 and the outer mounting groove 155 are respectively limitedly matched with the inner yoke 13 and the outer yoke 11. The base 142 is installed through the inner The groove 154 and the outer mounting groove 155 are used to install the inner yoke 13 and the outer yoke 11, which has the advantage of stability and reliability.
如图1-7示出的具体实施例,本实施例的电磁机构包括铁芯16、供设置铁芯16并对铁芯16实施限定的线圈骨架15、绕制在线圈骨架15上的线圈14、支持线圈骨架15的支架2,与铁芯16连接的衔铁7,设置在衔铁7与支架2之间的弹簧1,以及位置与衔铁7和铁芯16相对应的并且固定在线圈骨架15上的轭铁组件,弹簧1在线圈14处于失电状态下驱使衔铁7向上运动。As shown in the specific embodiment shown in Figures 1-7, the electromagnetic mechanism of this embodiment includes an iron core 16, a coil bobbin 15 for setting the iron core 16 and defining the iron core 16, and a coil 14 wound on the coil bobbin 15. , the bracket 2 that supports the coil bobbin 15, the armature 7 connected to the iron core 16, the spring 1 arranged between the armature 7 and the bracket 2, and the position corresponding to the armature 7 and the iron core 16 and fixed on the coil bobbin 15 The yoke assembly of the spring 1 drives the armature 7 to move upward when the coil 14 is in a de-energized state.
所述的轭铁组件包括以彼此面对面的状态对应于前述铁芯16的两侧的一对形状相同并且均呈C字形(也可以是U字形)的外磁轭11,在该一对外磁轭11的内侧各设置有一永磁体12和一对L型的内磁轭13,所述的一对外磁轭11之间形成工作空间,铁芯16、衔铁7、线圈14、永磁体12、内磁轭13设置在其包围的空腔内,永磁体12位于外磁轭11的腔壁偏下方位置与内磁轭13之间,由内磁轭13限位。The yoke assembly includes a pair of outer magnetic yokes 11 of the same shape and C-shaped (or U-shaped) corresponding to both sides of the aforementioned iron core 16 in a state of facing each other. A permanent magnet 12 and a pair of L-shaped inner magnetic yokes 13 are respectively provided on the inner side of 11. A working space is formed between the pair of outer magnetic yokes 11. The iron core 16, armature 7, coil 14, permanent magnet 12, inner magnetic The yoke 13 is arranged in the cavity surrounded by it. The permanent magnet 12 is located between the lower position of the cavity wall of the outer yoke 11 and the inner yoke 13 and is limited by the inner yoke 13 .
铁芯16安装在线圈骨架15中,下方与衔铁7连接,一般采用螺钉3连接,也可采用铆接等方式,所述衔铁7下方依次安装隔板5、托板4和隔板5,用螺钉3固定在铁芯16上,托板4可作为动力源,用于带动其它机构随铁芯16动作(图中未示出)。托板4头部大小及结构可根据需要进行设计,通过改变隔板5的数量调整厚度,进而用于调整螺钉3的反力、托板4上下移动的位置及行程。The iron core 16 is installed in the coil frame 15, and is connected to the armature 7 below, generally using screws 3, or riveting, etc. The partition 5, the supporting plate 4 and the partition 5 are installed below the armature 7 in sequence, using screws 3 is fixed on the iron core 16, and the supporting plate 4 can be used as a power source to drive other mechanisms to move along with the iron core 16 (not shown in the figure). The size and structure of the head of the support plate 4 can be designed according to needs, and the thickness can be adjusted by changing the number of partitions 5, which can then be used to adjust the reaction force of the screw 3, the position and stroke of the up and down movement of the support plate 4.
衔铁7安装在一对外磁轭11的外折弯脚111和一对内磁轭13的内折弯脚131的之间,线圈14释放时在弹簧1和永磁体12的作用复位,与一对内磁轭13接触;线圈14吸合情况下,克服弹簧1的作用力,吸合在一对外磁轭11的上折弯脚112上,在线圈14吸力和永磁体12的作用力保持稳定。衔铁7与外 磁轭11的接触的长度为e,e尺寸越小磁感应强度越大,吸持力越大,产品吸合越可靠。The armature 7 is installed between the outer bending legs 111 of a pair of outer yokes 11 and the inner bending legs 131 of a pair of inner yokes 13. When the coil 14 is released, it is reset by the action of the spring 1 and the permanent magnet 12, and is connected to a pair of inner bending legs 131. The inner magnetic yoke 13 is in contact; when the coil 14 is attracted, it overcomes the force of the spring 1 and attracts on the upper bending legs 112 of the pair of outer magnetic yokes 11. The attraction force of the coil 14 and the force of the permanent magnet 12 remain stable. Armature 7 and outside The contact length of the magnetic yoke 11 is e. The smaller the size e, the greater the magnetic induction intensity, the greater the holding force, and the more reliable the product is.
铁芯16、衔铁7、一对内外磁轭11、一对内磁轭13均由导磁材料制成,也就是说采用导磁材料充当铁芯16、衔铁7、一对内外磁轭11、一对内磁轭13。在本实施例中,导磁材料为电工纯铁或铁,或者为钢,也可使用硅钢片。The iron core 16, the armature 7, a pair of inner and outer magnetic yokes 11, and a pair of inner magnetic yokes 13 are all made of magnetically conductive materials. That is to say, magnetically conductive materials are used as the iron core 16, the armature 7, a pair of inner and outer magnetic yokes 11, A pair of inner magnetic yokes 13. In this embodiment, the magnetic conductive material is electrically pure iron or iron, or steel. Silicon steel sheets can also be used.
所述的铁芯16的纵截面形状呈圆形或方形,铁芯16直接安装于绕好线圈14的线圈骨架15中。铁芯16包括下柱161、中柱162和上柱163,下柱161尺寸比中柱162小,外面安装衬套8,衬套8用塑料材料如PBT制作,用于改变磁导率,减少通过的磁力线数量。铁芯16上柱163用于连接在铁芯驱动下运动的机构(图中未示出),所述机构带动其它零件或触点动作,如类似接触器的触头支持,采用螺钉或卡槽卡口结构与铁心连接,铁心动作带动连接的零件动作,该零件带动其它零件运动或安装在其上的零件触点运动,实现运动功能或触点的接通分断,所述铁芯16上柱163一般中开有螺纹孔、V型或工字槽等结构,以方便连接安装,所述弹簧1的上端支承在衔铁7或衔铁7下方的隔板5上,下端支承在支架2上。所述支架2以卡扣的形式与线圈骨架15组装在一起,当然,采用螺钉3结构也是可行的;在外磁轭11与支架2之间放置一对缓冲件6,缓冲件6对支架2产生一个预压力,保证支架2位置的稳定性,保证弹簧1位置不变化,提高弹簧1的稳定性。The longitudinal cross-sectional shape of the iron core 16 is circular or square, and the iron core 16 is directly installed in the coil bobbin 15 around which the coil 14 is wound. The iron core 16 includes a lower column 161, a middle column 162 and an upper column 163. The size of the lower column 161 is smaller than that of the middle column 162. A bushing 8 is installed on the outside. The bushing 8 is made of plastic material such as PBT and is used to change the magnetic permeability and reduce the The number of passing magnetic field lines. The upper column 163 of the iron core 16 is used to connect a mechanism (not shown in the figure) that moves under the drive of the iron core. The mechanism drives other parts or contacts to move, such as contact support similar to that of a contactor, using screws or slots. The bayonet structure is connected to the iron core. The movement of the iron core drives the movement of the connected parts. The parts drive the movement of other parts or the contact points of parts installed on it to realize the movement function or the switching on and off of the contacts. The upper column of the iron core 16 163 generally has threaded holes, V-shaped or I-shaped grooves and other structures in the middle to facilitate connection and installation. The upper end of the spring 1 is supported on the armature 7 or the partition 5 below the armature 7, and the lower end is supported on the bracket 2. The bracket 2 is assembled with the coil bobbin 15 in the form of a buckle. Of course, it is also feasible to use a screw 3 structure; a pair of buffer members 6 are placed between the outer yoke 11 and the bracket 2, and the buffer parts 6 exert a force on the bracket 2. A pre-pressure ensures the stability of the bracket 2 position, ensures that the spring 1 position does not change, and improves the stability of the spring 1.
如图1所示,一对C型的外磁轭11,上方的上折弯脚112的长度大于下方的外折弯脚111长度,上折弯脚112和外折弯脚111分别安装到线圈骨架15对应的槽中,上折弯脚112设有凹形槽,与中柱162形状一致,尺寸与中柱162保持一个可靠运动的配合间隙,确保铁芯16的上下运动灵活可靠,下方外折弯脚111尺寸较小,与衔铁7在闭合状态下形成磁回路。As shown in Figure 1, a pair of C-shaped outer yokes 11, the length of the upper upper bending leg 112 is greater than the length of the lower outer bending leg 111, and the upper bending leg 112 and the outer bending leg 111 are respectively installed on the coil. In the slot corresponding to the skeleton 15, the upper bending leg 112 is provided with a concave groove, which is consistent in shape with the center column 162, and has a size and a matching gap with the center column 162 to ensure reliable movement, ensuring that the up and down movement of the iron core 16 is flexible and reliable. The bending leg 111 is small in size and forms a magnetic circuit with the armature 7 in a closed state.
一对内磁轭13,此为与常规磁铁的最大区别,通过所述内折弯脚131构成新的磁路,在内折弯脚131上设有凹形的避让槽132,避让槽132上设有与下柱161形状相对应的避让面,形成距离恒为a的第一气隙100,在内磁轭13纵向平面冲压出凸台,上限位凸台135、下限位凸台133、左右限位凸台134,用于对永磁体12安装限位。A pair of inner magnetic yokes 13, which is the biggest difference from conventional magnets, forms a new magnetic circuit through the inner bending legs 131. The inner bending legs 131 are provided with concave relief grooves 132, and the relief grooves 132 are An escape surface corresponding to the shape of the lower column 161 is provided to form a first air gap 100 with a constant distance a. A boss is punched out on the longitudinal plane of the inner yoke 13, with an upper limit boss 135, a lower limit boss 133, left and right bosses. The limiting boss 134 is used to limit the permanent magnet 12 .
如图8示出的第二种具体实施方式,图6在图2基础上在铁芯16远离第一 气隙100的一端增加了第二导磁体18,并在第二导磁体18与铁芯16之间设置套筒19,线圈骨架15结构、外磁轭11上方横向形状及结构相应调整,使得外磁轭11、导磁体18与铁芯16之间的气隙在保证运动灵活的情况下尽可能地小;导磁体18材料为磁性材料,采用导磁体加大了与铁芯16的纵向接触方向,提高了磁路的稳定性。As shown in the second specific embodiment shown in Figure 8, Figure 6 is based on Figure 2 and the iron core 16 is far away from the first A second magnetic conductor 18 is added to one end of the air gap 100, and a sleeve 19 is provided between the second magnetic conductor 18 and the iron core 16. The structure of the coil bobbin 15 and the lateral shape and structure above the outer magnetic yoke 11 are adjusted accordingly, so that the outer magnetic conductor 18 is The air gap between the magnetic yoke 11, the magnetic conductor 18 and the iron core 16 is as small as possible while ensuring flexible movement; the magnetic conductor 18 is made of magnetic material, and the use of the magnetic conductor increases the longitudinal contact direction with the iron core 16 , improving the stability of the magnetic circuit.
如图9-10所示,线圈骨架15中间为通孔151,铁芯16可在其中自由运动;线圈骨架15中间具为二段不同粗细,粗的部分内部可以容纳导磁体18;线圈骨架15在上下方设计有安装槽,以安装外磁轭11和磁轭13;线圈骨架15上方槽153安装外磁轭11上方的上折弯脚112,外安装槽155装外磁轭11下方的外折弯脚111,内安装槽154安装磁轭13的内折弯脚131,实现对磁轭的限位、定位和固定。下方156凸台用于安装在支架2上。As shown in Figure 9-10, there is a through hole 151 in the middle of the coil bobbin 15, in which the iron core 16 can move freely; the coil bobbin 15 has two sections with different thicknesses in the middle, and the thick part can accommodate the magnet 18 inside; the coil bobbin 15 Installation slots are designed on the upper and lower sides to install the outer yoke 11 and the yoke 13; the slot 153 above the coil bobbin 15 is installed with the upper bending leg 112 above the outer yoke 11, and the outer installation slot 155 is used to install the outer yoke 11 below. The bending legs 111 and the inner mounting grooves 154 are installed with the inner bending legs 131 of the yoke 13 to realize the limiting, positioning and fixing of the yoke. The lower 156 boss is used for installation on the bracket 2.
需要说明的是,在本发明创造的描述中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是使用时惯常摆放的方位或位置关系,仅是为了便于描述,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本发明创造的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示相对重要性。It should be noted that in the description of the invention, the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship, or the orientation or positional relationship commonly placed during use, is only for convenience of description, and does not indicate that the device or component referred to must have a specific orientation, and therefore cannot be understood as a limitation on the invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish descriptions and cannot be understood as indicating relative importance.
以上内容是结合具体的优选实施方式对本发明创造所作的进一步详细说明,不能认定本发明创造的具体实施只局限于这些说明。对于本发明创造所属技术领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明创造的保护范围。 The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be concluded that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which shall be deemed to fall within the protection scope of the present invention.

Claims (10)

  1. 一种电磁机构,包括线圈(14)、设置在线圈(14)内的铁芯(16)、外磁轭(11)和内磁轭(13),内磁轭(13)位于线圈(14)和外磁轭(11)之间,在内磁轭(13)上设有永磁体(12),其特征在于:所述内磁轭(13)在靠近铁芯(16)的侧面设有向铁芯(16)方向弯折的内折弯脚(131),所述内折弯脚(131)上设有用于避让所述铁芯(16)的避让槽(132),在所述铁芯(16)的四周与内折弯脚(131)之间形成第一气隙(100)。An electromagnetic mechanism includes a coil (14), an iron core (16) arranged in the coil (14), an outer magnetic yoke (11) and an inner magnetic yoke (13). The inner magnetic yoke (13) is located in the coil (14) Between the inner magnetic yoke (11) and the outer magnetic yoke (11), a permanent magnet (12) is provided on the inner magnetic yoke (13), which is characterized in that: the inner magnetic yoke (13) is provided with a directional magnet on the side close to the iron core (16). Inward bending legs (131) bent in the direction of the iron core (16). The inner bending legs (131) are provided with escape grooves (132) for avoiding the iron core (16). A first air gap (100) is formed between the four sides of (16) and the inward bending leg (131).
  2. 根据权利要求1所述的电磁机构,其特征在于:所述铁芯(16)的四周设有衬套(8),所述避让槽(132)侧壁到铁芯(16)的距离a大于所述衬套(8)的厚度,所述衬套(8)伸到所述第一气隙(100)内并与所述避让槽(132)侧壁间隔设置。The electromagnetic mechanism according to claim 1, characterized in that: a bushing (8) is provided around the iron core (16), and the distance a from the side wall of the escape groove (132) to the iron core (16) is greater than The thickness of the bushing (8) extends into the first air gap (100) and is spaced apart from the side wall of the escape groove (132).
  3. 根据权利要求1所述的电磁机构,其特征在于:所述外磁轭(11)设有向铁芯(16)方向弯折的外折弯脚(111),所述外折弯脚(111)与所述内折弯脚(131)相对设置,外折弯脚(111)与内折弯脚(131)之间设有与所述铁芯(16)连接的衔铁(7),在铁芯(16)的轴向上所述内折弯脚(131)到外磁轭(11)的外折弯脚(111)的距离D1减去衔铁(7)的厚度D2,大于在铁芯(16)的径向上所述避让槽(132)侧壁到铁芯(16)的距离a。The electromagnetic mechanism according to claim 1, characterized in that: the outer magnetic yoke (11) is provided with an outer bending leg (111) bent in the direction of the iron core (16), and the outer bending leg (111) ) is arranged opposite the inner bending leg (131). An armature (7) connected to the iron core (16) is provided between the outer bending leg (111) and the inner bending leg (131). The distance D1 from the inner bending leg (131) in the axial direction of the core (16) to the outer bending leg (111) of the outer yoke (11) minus the thickness D2 of the armature (7) is greater than the distance in the core (11) 16) The distance a from the side wall of the escape groove (132) to the iron core (16) in the radial direction.
  4. 根据权利要求3所述的电磁机构,其特征在于:所述避让槽(132)侧壁为弧面形状的避让面,避让面上各位置到所述铁芯(16)对应表面的距离相等且均为a。The electromagnetic mechanism according to claim 3, characterized in that: the side wall of the escape groove (132) is an arc-shaped escape surface, and the distance from each position on the escape surface to the corresponding surface of the iron core (16) is equal and All are a.
  5. 根据权利要求3所述的电磁机构,其特征在于:所述外磁轭(11)包括侧板(113)和外折弯脚(111),所述永磁体(12)设置在侧板(113)与内磁轭(13)之间,在铁芯(16)的轴向上,所述衔铁(7)到外折弯脚(111)的最远距离为b,所述衔铁(7)到内折弯脚(131)的最远距离为c,所述b=c>a。The electromagnetic mechanism according to claim 3, characterized in that: the outer yoke (11) includes a side plate (113) and an outer bending leg (111), and the permanent magnet (12) is arranged on the side plate (113) ) and the inner yoke (13), in the axial direction of the iron core (16), the farthest distance from the armature (7) to the outer bending leg (111) is b, and the armature (7) to The farthest distance of the inwardly bent leg (131) is c, and b=c>a.
  6. 根据权利要求5所述的电磁机构,其特征在于:在铁芯(16)的轴向上,所述衔铁(7)到所述侧板(113)的最小距离为d,所述d>b=c;所述衔铁(7)一端与所述外折弯脚(111)接触的长度小于等于6mm。The electromagnetic mechanism according to claim 5, characterized in that: in the axial direction of the iron core (16), the minimum distance from the armature (7) to the side plate (113) is d, and d>b =c; the length of the contact between one end of the armature (7) and the outer bending leg (111) is less than or equal to 6 mm.
  7. 根据权利要求1所述的电磁机构,其特征在于:所述永磁体(12)在线圈(14)通电时分别产生第一通电磁路(201)、第二通电磁路(202)和第三 通电磁路(203);The electromagnetic mechanism according to claim 1, characterized in that the permanent magnet (12) generates a first electromagnetic circuit (201), a second electromagnetic circuit (202) and a third electromagnetic circuit (202) respectively when the coil (14) is energized. Open the electromagnetic circuit(203);
    所述第一通电磁路(201)依次经过永磁体(12)、外磁轭(11)、铁芯(16)、第一气隙(100)和内磁轭(13)后重新回到所述永磁体(12);The first electromagnetic circuit (201) passes through the permanent magnet (12), the outer yoke (11), the iron core (16), the first air gap (100) and the inner yoke (13) in sequence and then returns to its original position. The permanent magnet (12);
    所述第二通电磁路(202)依次经过永磁体(12)、外磁轭(11)、衔铁(7)、动铁芯(16)和内磁轭(13)后重新回到所述永磁体(12);The second electromagnetic circuit (202) passes through the permanent magnet (12), the outer yoke (11), the armature (7), the moving iron core (16) and the inner yoke (13) in sequence and then returns to the permanent magnet (12). Magnet(12);
    所述第三通电磁路(203)依次经过外磁轭(11)、铁芯(16)、衔铁(7)和外磁轭(11)。The third electromagnetic circuit (203) passes through the outer magnetic yoke (11), the iron core (16), the armature (7) and the outer magnetic yoke (11) in sequence.
  8. 根据权利要求1所述的电磁机构,其特征在于:所述铁芯(16)远离第一气隙(100)的一端设有第二导磁体(18),在第二导磁体(18)与铁芯(16)之间设有套筒(19)。The electromagnetic mechanism according to claim 1, characterized in that: a second magnetic conductor (18) is provided at one end of the iron core (16) away from the first air gap (100), and between the second magnetic conductor (18) and Sleeves (19) are provided between the iron cores (16).
  9. 根据权利要求1所述的电磁机构,其特征在于:包括两个外磁轭(11)以及两个内磁轭(13),两个外磁轭(11)相对设置,两个内磁轭(13)相对设置位于两个外磁轭(11)之间,所述外磁轭(11)包括侧板(113),在侧板(113)的两端分别设有上折弯脚(112)和外折弯脚(111),所述永磁体(12)设置在侧板(113)与内磁轭(13)之间,所述外折弯脚(111)与内折弯脚(131)相对设置,衔铁(7)设置在所述外折弯脚(111)与内折弯脚(131)之间,衔铁(7)一侧与铁芯(16)一端连接,所述衔铁(7)在远离铁芯(16)的一侧设有隔板(5),隔板(5)远离衔铁(7)一侧设有托板(4),所述托板(4)、隔板(5)和衔铁(7)通过螺钉(3)或铆钉与所述铁芯(16)连接。The electromagnetic mechanism according to claim 1, characterized in that it includes two outer magnetic yokes (11) and two inner magnetic yokes (13), the two outer magnetic yokes (11) are arranged oppositely, and the two inner magnetic yokes (11) are arranged oppositely. 13) Located oppositely between two outer yokes (11), the outer yokes (11) include side plates (113), and upper bending feet (112) are respectively provided at both ends of the side plates (113). and an outer bending leg (111), the permanent magnet (12) is arranged between the side plate (113) and the inner yoke (13), the outer bending leg (111) and the inner bending leg (131) Arranged oppositely, the armature (7) is arranged between the outer bending leg (111) and the inner bending leg (131). One side of the armature (7) is connected to one end of the iron core (16). The armature (7) A partition (5) is provided on the side away from the iron core (16), and a support plate (4) is provided on the side of the partition (5) away from the armature (7). The support plate (4) and the partition (5) ) and the armature (7) are connected to the iron core (16) through screws (3) or rivets.
  10. 根据权利要求1所述的电磁机构,其特征在于:线圈(14)安装在线圈骨架(15)上,所述线圈骨架(15)包括圆筒(141)以及分别一体成型在圆筒(141)两端的底座(142)和盖板(143),所述铁芯(16)安装在所述圆筒(141)内侧,所述线圈(14)安装在圆筒(141)外侧,并位于所述底座(142)与盖板(143)之间,所述底座(142)分别设有内安装槽(154)和外安装槽(155),内安装槽(154)和外安装槽(155)分别与所述内磁轭(13)和外磁轭(11)限位配合。 The electromagnetic mechanism according to claim 1, characterized in that: the coil (14) is installed on the coil bobbin (15), the coil bobbin (15) includes a cylinder (141) and two parts integrally formed on the cylinder (141). The base (142) and the cover plate (143) at both ends, the iron core (16) is installed inside the cylinder (141), the coil (14) is installed outside the cylinder (141), and is located on the Between the base (142) and the cover plate (143), the base (142) is respectively provided with an inner mounting groove (154) and an outer mounting groove (155). The inner mounting groove (154) and the outer mounting groove (155) are respectively It is limitedly matched with the inner yoke (13) and the outer yoke (11).
PCT/CN2023/100908 2022-06-23 2023-06-17 Electromagnetic mechanism WO2023246667A1 (en)

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Publication number Priority date Publication date Assignee Title
US4947146A (en) * 1989-03-07 1990-08-07 Matsushita Electric Works, Ltd. Electromagnetic contactor
JP2007059460A (en) * 2005-08-22 2007-03-08 Fuji Electric Fa Components & Systems Co Ltd Polarized electromagnet
CN102214538A (en) * 2010-04-12 2011-10-12 王守林 Light contact button type emergency manual break-brake device on permanent magnet mechanism for high-and low-voltage switch
CN104409236A (en) * 2014-05-15 2015-03-11 苏艳刚 A retaining force adjustable parallel permanent magnetic actuator
CN218333627U (en) * 2022-06-23 2023-01-17 浙江正泰电器股份有限公司 Electromagnetic mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4947146A (en) * 1989-03-07 1990-08-07 Matsushita Electric Works, Ltd. Electromagnetic contactor
JP2007059460A (en) * 2005-08-22 2007-03-08 Fuji Electric Fa Components & Systems Co Ltd Polarized electromagnet
CN102214538A (en) * 2010-04-12 2011-10-12 王守林 Light contact button type emergency manual break-brake device on permanent magnet mechanism for high-and low-voltage switch
CN104409236A (en) * 2014-05-15 2015-03-11 苏艳刚 A retaining force adjustable parallel permanent magnetic actuator
CN218333627U (en) * 2022-06-23 2023-01-17 浙江正泰电器股份有限公司 Electromagnetic mechanism

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