WO2023245943A1 - Shaft multiphysics measurer - Google Patents

Shaft multiphysics measurer Download PDF

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Publication number
WO2023245943A1
WO2023245943A1 PCT/CN2022/127933 CN2022127933W WO2023245943A1 WO 2023245943 A1 WO2023245943 A1 WO 2023245943A1 CN 2022127933 W CN2022127933 W CN 2022127933W WO 2023245943 A1 WO2023245943 A1 WO 2023245943A1
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WIPO (PCT)
Prior art keywords
circuit board
board assembly
wellbore
inner cavity
housing
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PCT/CN2022/127933
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French (fr)
Chinese (zh)
Inventor
李牧
刘伟
赵庆
廖茂林
朱志强
翟小强
李雅飞
黄鹏鹏
付加胜
郝围围
唐雷
郭晨
Original Assignee
中国石油天然气集团有限公司
中国石油集团工程技术研究院有限公司
北京石油机械有限公司
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Application filed by 中国石油天然气集团有限公司, 中国石油集团工程技术研究院有限公司, 北京石油机械有限公司 filed Critical 中国石油天然气集团有限公司
Publication of WO2023245943A1 publication Critical patent/WO2023245943A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable
    • G01D11/24Housings ; Casings for instruments

Definitions

  • the present invention relates to wellbore detection tools, and in particular to a wellbore multi-physics field measurer.
  • the purpose of the present invention is to overcome the problems of single measurement dimension and large product volume of wellbore detection tools existing in the prior art, and to provide a wellbore multi-physics field measurer that can collaboratively measure at least two objects in the wellbore. It has different physical parameters and has the advantages of compact structure and small size.
  • each rigid circuit board is formed into a circle with a diameter of no more than 15 mm, and/or the flexible circuit board is connected to the outer peripheral edge of the rigid circuit board.
  • the PDMS composite conductive material serves as a pressure sensor and forms a Wheatstone bridge circuit with the pressure sensing module.
  • the circuit board assembly is integrated with a main control chip, a low-frequency crystal oscillator that is signal-connected to the main control chip and serves as a clock source, and a data processing element that time-stamps the measured data based on the low-frequency crystal oscillator. .
  • the sensing module includes at least one of a temperature sensor, a magnetometer, and a gyroscope accelerometer, and/or a Bluetooth module is integrated on the circuit board assembly.
  • the circuit board assembly is configured to be switchable between an active state and a standby state.
  • the wellbore multi-physics field measurer of the present invention can measure at least two different physical parameters in the wellbore by integrating the sensing module provided on the circuit board assembly, and is also effective by utilizing the easy bending characteristics of the flexible circuit board.
  • the size of the circuit board assembly is reduced, miniaturizing the circuit, making the measurement tool more compact and smaller.
  • Figure 2 is a schematic structural diagram of the circuit board assembly of the wellbore multi-physics field measurer in Figure 1;
  • Figure 3 is a circuit diagram of the pressure sensing module of the wellbore multi-physics field measurer in Figure 1;
  • Figure 4 is a schematic diagram of the pressure measurement principle and effect of the PDMS composite conductive material used in the wellbore multi-physics field measurer in Figure 1;
  • FIG. 6 is an outline view of the housing of the wellbore multiphysics field measurer in FIG. 1 .
  • a wellbore multi-physics field measurer includes a housing 1 with an inner cavity and a circuit board assembly 2 installed in the housing 1.
  • the circuit board The component 2 is integrated with at least two sensing modules for measuring different physical parameters (such as temperature, pressure, dynamics, geomagnetic field), and includes a plurality of rigid circuit boards 21 electrically connected by flexible circuit boards 22 .
  • the housing 1 may have a generally cylindrical outer contour and an inner cavity, and a plurality of rigid circuit boards 21 are arranged in the inner cavity along the extending direction of the inner cavity.
  • the wellbore multi-physics field measurer of the present invention can measure at least two different physical parameters in the wellbore by integrating the sensing module provided on the circuit board assembly 2, and is also effective by utilizing the easy bending characteristics of the flexible circuit board 22.
  • the size of the circuit board assembly 2 is reduced, miniaturizing the circuit and making the measuring tool more compact and smaller in size.
  • the micro core system designed in the present invention adopts a combination of soft and hard circuit boards.
  • the circuit board assembly 2 can be composed of three circles. It consists of a shaped rigid circuit board (such as a diameter of 10mm) and two flexible circuit boards. MEMS sensors and auxiliary electronic components with different functions can be arranged on the rigid circuit boards respectively.
  • the housing 1 may be formed with an inner cavity having a certain extended length, and the inner cavity may be formed to have a circular or other shaped cross-section (such as a square).
  • the outer contour of each rigid circuit board 21 in the circuit board assembly 2 can be formed into a circle with a diameter of no more than 15 mm (eg, 10 mm).
  • the flexible circuit board 22 may be connected to the outer peripheral edge of the rigid circuit board 21 .
  • the pressure parameter is one of the important parameters that need to be measured and monitored. Due to the high pressure, it is difficult for ordinary measurement tools to accurately and reliably measure the pressure in the wellbore. Among them, Pressure sensors are often more complex in design.
  • the circuit board assembly 2 can be integrated with a pressure sensing module, and the inner cavity of the housing 1 is filled with a PDMS composite electrically connected to the pressure sensing module.
  • the conductive material 3 is shown in Figures 3 to 5, so that the environmental pressure can be measured through the PDMS composite conductive material 3.
  • the wellbore multi-physical field measurer of the present invention can use highly conductive porous PDMS (polydimethylsiloxane) material as the pressure sensing medium.
  • PDMS polydimethylsiloxane
  • the electrical properties of the material can provide linear feedback to large pressure changes.
  • the material is filled inside the shell 1 and placed therein. Connected to the pressure sensing module in the circuit board assembly 2, it can realize sensitive sensing of ultra-high pressure in ultra-high temperature environment, thereby achieving accurate measurement of ultra-high pressure.
  • the highly conductive porous PDMS pressure sensing material maintains a constant pore structure in the initial state without external pressure, and the sensing layer is in a high resistance state and low current value; when the external pressure increases, the pore structure is compressed, increasing the conduction state of the internal circuit, and sensing The layer exhibits a low resistance state and a high current value, thereby enabling sensing of external pressure.
  • a foaming method is used to prepare highly conductive porous PDMS material as a pressure sensing medium.
  • the housing 1 can be made of a temperature-resistant and pressure-resistant polymer material.
  • the housing 1 may be made of carbon fiber reinforced polyetheretherketone (PEEK) material.
  • PEEK polyetheretherketone
  • the polymer shell has the outstanding characteristics of high temperature resistance, corrosion resistance and good mechanical properties. It can better protect the core system and enable the microchip tool to adapt to the complex underground environment.
  • the housing 1 can be reserved with an activation interface and a data transmission interface.
  • the circuit board assembly 2 can be provided with various functional components.
  • a low-frequency crystal can be integrated with a main control chip, a signal connected to the main control chip and used as a clock source.
  • An oscillator and a data processing element that time-stamps measured data based on the low-frequency crystal oscillator.
  • a button battery 4 electrically connected to the circuit board assembly 2 can also be disposed in the inner cavity of the housing 1, thereby providing stable power to the entire microchip tool through the power interface in the core circuit.
  • the present invention adopts a split-board circuit that combines software and hardware, increases the type and quantity of components while ensuring size, and realizes collaborative measurement of multiple physical fields; the present invention is designed to carry a core system
  • the low-power information transmission control module can quickly detect the measurement function of the tool and notify the results in real time. At the same time, it can freely set and quickly switch the chip activation and shutdown states, greatly reducing energy consumption and extending the measurement time; the design of the present invention
  • a pressure sensing housing based on highly conductive porous PDMS material is developed to achieve accurate measurement of ultra-high pressure.
  • the main control chip in the circuit board assembly uses an ultra-low power microprocessor based on It also has an FPU core, which has powerful computing and processing performance while maintaining the smallest possible dynamic power consumption. It also has running mode, low-power running mode, sleep mode, low-power sleep mode, stop mode, standby mode and shutdown. Modes Seven main low-power modes. Thanks to its built-in internal voltage regulator and voltage scaling, the microprocessor is able to maintain the lowest possible energy consumption while maintaining performance even if the external supply voltage changes significantly.
  • the temperature sensor used in the temperature measurement circuit in the core circuit is a low-power, high-precision digital temperature sensor, which communicates and transmits data with the microprocessor through the I2C bus.
  • the sensor can measure ultra-high temperatures up to 220°C and provide 16-bit temperature results with a resolution of 0.0078°C and an accuracy of up to ⁇ 0.1°C. It also has the remarkable features of small package size and low power consumption. With a 5K ⁇ pull-up chip resistor in the temperature measurement circuit, the uncertain signal can be clamped at a high level through a resistor, and at the same time it can limit the current to prevent excessive current from burning the temperature sensor.
  • the power supply in the core circuit is a silver oxide high-temperature resistant micro button battery.
  • the button battery has a diameter of 9.5mm, a thickness of 2.7mm, and a battery capacity of 53mAh. It not only has a small overall size but also a relatively large battery capacity.
  • the curve of voltage versus discharge time is very flat and can maintain a relatively stable power supply voltage, allowing each sensor measurement module in the core system to maintain stable and efficient measurement performance.
  • the power supply circuit in the core circuit is equipped with an ESD electrostatic protection device, which can provide voltage stabilization and electrostatic protection.
  • the circuit is also equipped with a filter circuit, which is mainly composed of filter capacitors with different capacitances. It can not only make the DC output of the power supply smooth and stable, filter out high and low-frequency noise signals in the circuit, but also play a decoupling role to meet the driver requirements. Changes in circuit current avoid mutual coupling interference and make the working performance of electronic circuits more stable.
  • the communication between the microprocessor in the core circuit and the MEMS sensor uses the I2C bus, which only requires one data line and one clock line, and the bus interface has been integrated inside the chip, so no special interface circuit is required. .
  • Using the I2C bus can simplify the PCB wiring of microcircuits in the core system, reduce system costs, and improve system reliability.
  • An external pull-up resistor is connected to the bus, which can limit the current value in the I2C bus while improving the communication capability of the I2C bus, ensuring the stability and accuracy of data transmission.

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  • General Physics & Mathematics (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)

Abstract

A shaft multiphysics measurer, comprising a housing (1) provided with an inner cavity and a circuit board assembly (2) mounted in the inner cavity. The circuit board assembly (2) is integrally provided with at least two sensing modules used for measuring different physical parameters and comprises a plurality of rigid circuit boards (21) arranged in the extending direction of the inner cavity and flexible circuit boards (22) electrically connected between the different rigid circuit boards (21). According to the shaft multiphysics measurer, at least two different physical parameters in a shaft can be measured by means of the sensing modules integrally provided on the circuit board assembly (2), and the size of the circuit board assembly (2) is effectively reduced by using the characteristic that the flexible circuit boards (22) are easy to bend, such that a circuit is miniaturized, and a measuring tool is more compact in structure and smaller in size.

Description

井筒多物理场测量器Wellbore Multiphysics Surveyor
相关申请的交叉引用Cross-references to related applications
本申请要求2022年06月20日提交的中国专利申请202210698537.4的权益,该申请的内容通过引用被合并于本文。This application claims the rights and interests of Chinese patent application 202210698537.4 submitted on June 20, 2022. The content of this application is incorporated into this article by reference.
技术领域Technical field
本发明涉及井筒探测工具,具体地涉及一种井筒多物理场测量器。The present invention relates to wellbore detection tools, and in particular to a wellbore multi-physics field measurer.
背景技术Background technique
随着油气勘探开发不断深入,钻井工程逐步向深井、超深井等领域进发,由此面临着超高温(220℃)、超高压(200MPa)、强振、腐蚀等恶劣环境条件,同时地质条件也变得愈发复杂,风险管控对于钻完井过程也显得更加重要。复杂的井下环境,特别是窄安全密度窗口等难题,导致钻完井过程中漏失、井涌、窜槽等问题频发,破坏井筒的完整性,甚至可能导致油气井的报废。With the continuous deepening of oil and gas exploration and development, drilling projects are gradually moving into deep wells, ultra-deep wells and other fields. As a result, they are faced with harsh environmental conditions such as ultra-high temperature (220°C), ultra-high pressure (200MPa), strong vibration, corrosion, etc. At the same time, geological conditions are also changing. As drilling and completion processes become more complex, risk management becomes more important. The complex underground environment, especially the narrow safety density window and other problems, leads to frequent problems such as lost circulation, well kicks, channel channeling during drilling and completion, destroying the integrity of the wellbore, and may even lead to the scrapping of oil and gas wells.
例如,温度、压力对钻井液和固井液的性能参数影响非常显著,且不同温度、压力范围内井筒流体热物性参数的响应规律也存在明显差异,而深井、超深井井筒温度压力更高、变化幅度更大。目前,超高温、超高压(220℃、200MPa)对井筒流体密度和流变性的影响规律尚不明确,超高温、超高压耦合作用下井筒流体流变模型尚欠缺,井筒流体的运动状态无法准确获取,当溢流、漏失等复杂工况发生后 流体运动状态发生何种变化亦无从得知。此外,高温高压条件下固井水泥浆候凝失重特性研究不够充分,更无法为深井、超深井超高温超高压环境下的固井作业提供指导。For example, temperature and pressure have a very significant impact on the performance parameters of drilling fluids and cementing fluids, and there are also obvious differences in the response patterns of wellbore fluid thermophysical parameters in different temperature and pressure ranges. In deep wells and ultra-deep wells, the wellbore temperature and pressure are higher, The changes are larger. At present, the influence of ultra-high temperature and ultra-high pressure (220°C, 200MPa) on the density and rheology of wellbore fluid is still unclear. The rheological model of wellbore fluid under the coupled effects of ultra-high temperature and ultra-high pressure is still lacking, and the motion state of wellbore fluid cannot be accurate. It is impossible to know how the fluid motion state will change when complex working conditions such as overflow and leakage occur. In addition, the research on the weight loss characteristics of cement slurry under high temperature and high pressure conditions is insufficient, and it cannot provide guidance for cementing operations in deep wells and ultra-deep wells under ultra-high temperature and ultra-high pressure environments.
因此,获取井筒内准确的温度场、压力场分布及井筒流体的动力学性能等参数,对于钻完井过程中井下流体性质和施工过程风险的计算、判断和控制有着重要意义。Therefore, obtaining accurate temperature field, pressure field distribution and wellbore fluid dynamic properties and other parameters in the wellbore are of great significance for the calculation, judgment and control of downhole fluid properties and construction process risks during drilling and completion.
目前,随钻测量技术已取得显著的发展,形成了一系列成熟的产品,取得了显著的应用效果,但在超高温超高压条件下这些随钻测量工具存在温度耐受能力不足、易失效等缺陷,且为井下单点测量、维度单一。通过随钻测量工具实时获取井下工程参数是准确掌握井筒信息最有效的手段,常规随钻测量工具通常安置于近钻头处,在某一井段连续测量井底工程参数,导致其并不能在钻完井全过程中得到充分的应用。受限于随钻测量工具的单点测量特性,仅能够获得某一井深的工程参数,维度单一,无法实现深井长裸眼段井筒压力剖面的实时测量,随钻测量工具大都成本较高,一旦井下发生复杂事故可能导致设备报废,增加钻井经济成本。At present, measurement while drilling technology has achieved significant development, forming a series of mature products and achieving remarkable application results. However, under ultra-high temperature and ultra-high pressure conditions, these measurement while drilling tools have insufficient temperature tolerance and are prone to failure. Defect, and it is measured at a single point underground and has a single dimension. Real-time acquisition of downhole engineering parameters through measurement-while-drilling tools is the most effective way to accurately grasp wellbore information. Conventional measurement-while-drilling tools are usually placed near the drill bit to continuously measure bottom-hole engineering parameters in a certain well section. As a result, they cannot be used while drilling. It is fully applied in the whole process of well completion. Limited by the single-point measurement characteristics of MWD tools, they can only obtain engineering parameters of a certain well depth and have a single dimension, making it impossible to achieve real-time measurement of wellbore pressure profiles in long open-hole sections of deep wells. Most MWD tools are relatively expensive, and once downhole The occurrence of complex accidents may lead to equipment scrapping and increase the economic cost of drilling.
目前相关市场的现有产品主要包括沙特阿美公司研制的钻井微芯片测量工具、浙江探芯科技有限公司研制的井下微芯片智能胶囊、中石化工程院研制的微芯片示踪器、宁波万由深海能源科技有限公司研制的井下测量微芯片传感器。然而,这些产品在产品体积、测量参数种类、压力测量方案等方面均存在不足。Currently, existing products in relevant markets mainly include drilling microchip measurement tools developed by Saudi Aramco, downhole microchip smart capsules developed by Zhejiang Tanxin Technology Co., Ltd., microchip tracers developed by Sinopec Engineering Institute, Ningbo Wanyu Deep Sea Energy Technology Co., Ltd. developed a microchip sensor for downhole measurement. However, these products have shortcomings in terms of product volume, types of measurement parameters, and pressure measurement solutions.
发明内容Contents of the invention
本发明的目的是为了克服现有技术存在的井筒探测工具测量维度单一、产品体积较大的问题,提供一种井筒多物理场测量器,该井筒多物理场测量器能够协同测量井筒内至少两种不同物理参数,并具有结构紧凑、体积较小等优点。The purpose of the present invention is to overcome the problems of single measurement dimension and large product volume of wellbore detection tools existing in the prior art, and to provide a wellbore multi-physics field measurer that can collaboratively measure at least two objects in the wellbore. It has different physical parameters and has the advantages of compact structure and small size.
为了实现上述目的,本发明一方面提供一种井筒多物理场测量器,包括具有内腔的壳体和安装于该内腔中的电路板组件,该电路板组件集成设置有至少两种用于测量不同物理参数的传感模块并包括沿所述内腔的延伸方向布置的多个刚性线路板和电性连接至不同所述刚性线路板之间的柔性线路板。In order to achieve the above object, one aspect of the present invention provides a wellbore multi-physics field measurer, which includes a housing with an inner cavity and a circuit board assembly installed in the inner cavity. The circuit board assembly is integrated with at least two types of components for The sensing module measures different physical parameters and includes a plurality of rigid circuit boards arranged along the extension direction of the inner cavity and a flexible circuit board electrically connected between the different rigid circuit boards.
优选地,各个所述刚性线路板的外周轮廓分别形成为直径不大于15mm的圆形,并且/或者,所述柔性线路板连接至所述刚性线路板的外周缘。Preferably, the outer peripheral contour of each rigid circuit board is formed into a circle with a diameter of no more than 15 mm, and/or the flexible circuit board is connected to the outer peripheral edge of the rigid circuit board.
优选地,所述传感模块包括压力传感模块,所述壳体的内腔中填充有电性连接至该压力传感模块的PDMS复合导电材料,以能够通过该PDMS复合导电材料测量环境压力。Preferably, the sensing module includes a pressure sensing module, and the inner cavity of the housing is filled with a PDMS composite conductive material electrically connected to the pressure sensing module, so that the ambient pressure can be measured through the PDMS composite conductive material. .
优选地,所述PDMS复合导电材料作为压力传感器并与所述压力传感模块形成惠斯通电桥电路。Preferably, the PDMS composite conductive material serves as a pressure sensor and forms a Wheatstone bridge circuit with the pressure sensing module.
优选地,所述PDMS复合导电材料填充为将所述电路板组件固定在所述壳体的内腔中。Preferably, the PDMS composite conductive material is filled to fix the circuit board assembly in the inner cavity of the housing.
优选地,所述壳体由碳纤维增强的聚醚醚酮材料制成,并且/或者,所述壳体的外周面上形成有螺旋状流道。Preferably, the housing is made of carbon fiber reinforced polyetheretherketone material, and/or a spiral flow channel is formed on the outer peripheral surface of the housing.
优选地,所述电路板组件上集成设置有主控芯片、信号连接所述主控芯片并作为时钟源的低频晶体振荡器以及根据该低频晶体振荡器对测量得数据进行时间标记的数据处理元件。Preferably, the circuit board assembly is integrated with a main control chip, a low-frequency crystal oscillator that is signal-connected to the main control chip and serves as a clock source, and a data processing element that time-stamps the measured data based on the low-frequency crystal oscillator. .
优选地,所述壳体的内腔中还设置有电连接至所述电路板组件的纽扣电池,并且/或者,所述电路板组件预留有SWD调试接口和/或串行数据传输接口。Preferably, a button battery electrically connected to the circuit board assembly is also provided in the inner cavity of the housing, and/or the circuit board assembly is reserved with a SWD debugging interface and/or a serial data transmission interface.
优选地,所述传感模块包括温度传感器、磁力计、陀螺仪加速度计中的至少一种,并且/或者,所述电路板组件上集成设置有蓝牙模块。Preferably, the sensing module includes at least one of a temperature sensor, a magnetometer, and a gyroscope accelerometer, and/or a Bluetooth module is integrated on the circuit board assembly.
优选地,所述电路板组件设置为能够在激活状态和待机状态之间切换。Preferably, the circuit board assembly is configured to be switchable between an active state and a standby state.
通过上述技术方案,本发明的井筒多物理场测量器能够通过集成设置在电路板组件上的传感模块测量井筒内的至少两种不同物理参数,还通过利用柔性线路板的易弯折特性有效缩小了电路板组件的体积,使得电路微型化,使得测量工具结构更紧凑、体积更小。Through the above technical solution, the wellbore multi-physics field measurer of the present invention can measure at least two different physical parameters in the wellbore by integrating the sensing module provided on the circuit board assembly, and is also effective by utilizing the easy bending characteristics of the flexible circuit board. The size of the circuit board assembly is reduced, miniaturizing the circuit, making the measurement tool more compact and smaller.
附图说明Description of the drawings
图1是根据本发明一种优选实施方式的井筒多物理场测量器的总体架构示意图;Figure 1 is a schematic diagram of the overall architecture of a wellbore multi-physics field measurer according to a preferred embodiment of the present invention;
图2是图1中井筒多物理场测量器的电路板组件的结构示意图;Figure 2 is a schematic structural diagram of the circuit board assembly of the wellbore multi-physics field measurer in Figure 1;
图3是图1中井筒多物理场测量器的压力传感模块的电路图;Figure 3 is a circuit diagram of the pressure sensing module of the wellbore multi-physics field measurer in Figure 1;
图4是图1中井筒多物理场测量器采用的PDMS复合导电材料 的测压原理和效果示意图;Figure 4 is a schematic diagram of the pressure measurement principle and effect of the PDMS composite conductive material used in the wellbore multi-physics field measurer in Figure 1;
图5是本发明的井筒多物理场测量器的封装过程示意图;Figure 5 is a schematic diagram of the packaging process of the wellbore multi-physics field measurer of the present invention;
图6是图1中井筒多物理场测量器的壳体的外形图。FIG. 6 is an outline view of the housing of the wellbore multiphysics field measurer in FIG. 1 .
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
参照图1和图2所示,根据本发明一种优选实施方式的井筒多物理场测量器,包括具有内腔的壳体1和安装于该壳体1内的电路板组件2,该电路板组件2集成设置有至少两种用于测量不同物理参数(如温度、压力、动力学、地磁场)的传感模块,并包括由柔性线路板22电性连接的多个刚性线路板21。其中,壳体1可以具有大体呈圆柱形的外轮廓和内腔,多个刚性线路板21沿内腔的延伸方向布置在该内腔中。Referring to Figures 1 and 2, a wellbore multi-physics field measurer according to a preferred embodiment of the present invention includes a housing 1 with an inner cavity and a circuit board assembly 2 installed in the housing 1. The circuit board The component 2 is integrated with at least two sensing modules for measuring different physical parameters (such as temperature, pressure, dynamics, geomagnetic field), and includes a plurality of rigid circuit boards 21 electrically connected by flexible circuit boards 22 . The housing 1 may have a generally cylindrical outer contour and an inner cavity, and a plurality of rigid circuit boards 21 are arranged in the inner cavity along the extending direction of the inner cavity.
由此,本发明的井筒多物理场测量器能够通过集成设置在电路板组件2上的传感模块测量井筒内的至少两种不同物理参数,还通过利用柔性线路板22的易弯折特性有效缩小了电路板组件2的体积,使得电路微型化,使得测量工具结构更紧凑、体积更小。相较于现有同类的微芯片工具在微型电路中所采用的单电路板设计,本发明所设计的微型内核系统采用软硬电路板分板结合的方式,电路板组件2可以由三个圆形刚性线路板(如直径为10mm)和两个柔性线路板组成, 其中,刚性线路板上可以分别布置有功能不同的MEMS传感器及其辅助电子元件,不同刚性线路板之间通过柔性线路板连接,这不仅使得微芯片工具能够实现多物理场(温、压、磁、动)的协同测量,同时还可利用柔性线路板的易弯折特性有效缩小微型电路的体积,能够使得整个微芯片测量工具变得更加紧凑。由于多物理场测量的需求,微型芯片工具所搭载的传感器数量较多,并且每个传感器都要配备辅助电路,使得整个集成电路板的排布变得异常复杂,通过本发明的上述设置,能够方便地在电路板组件上布置一套完整的多物理场(温、压、磁、动)协同测量电路,实现多物理场测量。电路板组件中各部分的协调配合使用可以提高参数测量的准确性并提高数据传输的稳定性和抗干扰性,电路中的滤波部分可以滤除信号传输过程中的高低频噪声、提高信号质量,电路中的静电保护元器件可有效防止芯片被意外破坏。Therefore, the wellbore multi-physics field measurer of the present invention can measure at least two different physical parameters in the wellbore by integrating the sensing module provided on the circuit board assembly 2, and is also effective by utilizing the easy bending characteristics of the flexible circuit board 22. The size of the circuit board assembly 2 is reduced, miniaturizing the circuit and making the measuring tool more compact and smaller in size. Compared with the single circuit board design used in micro circuits by existing similar microchip tools, the micro core system designed in the present invention adopts a combination of soft and hard circuit boards. The circuit board assembly 2 can be composed of three circles. It consists of a shaped rigid circuit board (such as a diameter of 10mm) and two flexible circuit boards. MEMS sensors and auxiliary electronic components with different functions can be arranged on the rigid circuit boards respectively. Different rigid circuit boards are connected through flexible circuit boards. , which not only enables the microchip tool to achieve collaborative measurement of multiple physical fields (temperature, pressure, magnetism, motion), but also uses the easy bending characteristics of the flexible circuit board to effectively reduce the size of the microcircuit, enabling the entire microchip to be measured Tools become more compact. Due to the need for multi-physical field measurement, the microchip tool carries a large number of sensors, and each sensor must be equipped with an auxiliary circuit, making the arrangement of the entire integrated circuit board extremely complicated. Through the above settings of the present invention, it is possible to Conveniently arrange a complete set of multi-physics (temperature, pressure, magnetism, motion) collaborative measurement circuit on the circuit board assembly to achieve multi-physics measurement. The coordinated use of various parts in the circuit board assembly can improve the accuracy of parameter measurement and improve the stability and anti-interference of data transmission. The filtering part in the circuit can filter out high and low frequency noise during signal transmission and improve signal quality. The electrostatic protection components in the circuit can effectively prevent the chip from being accidentally damaged.
正如前述,壳体1可以形成有具有一定延伸长度的内腔,该内腔可以形成为具有圆形或其他形状(如正方形)的横截面。为了充分利用壳体1内的空间,电路板组件2中的各个刚性电路板21的外轮廓可以分别形成为直径不大于15mm(如10mm)的圆形。另外,为了便于实现电路连接,柔性线路板22可以连接至刚性线路板21的外周缘处。As mentioned above, the housing 1 may be formed with an inner cavity having a certain extended length, and the inner cavity may be formed to have a circular or other shaped cross-section (such as a square). In order to make full use of the space within the housing 1, the outer contour of each rigid circuit board 21 in the circuit board assembly 2 can be formed into a circle with a diameter of no more than 15 mm (eg, 10 mm). In addition, in order to facilitate circuit connection, the flexible circuit board 22 may be connected to the outer peripheral edge of the rigid circuit board 21 .
在井筒作业环境下,尤其是特深井钻探工况中,压力参数为需要测量和监控的重要参数之一,由于压力较高,普通测量工具较难准确、可靠地测得井筒内的压力,其中的压力传感器往往设计的较为复杂。 为此,在本发明一种较为优选的实施方式中,电路板组件2可以集成设置有压力传感模块,且壳体1的内腔中填充有电性连接至该压力传感模块的PDMS复合导电材料3,如图3至图5所示,以能够通过该PDMS复合导电材料3测量环境压力。针对现有同类微芯片工具中压力传感器结构复杂、灵敏度差等缺陷,本发明的井筒多物理场测量器可采用高导电多孔PDMS(聚二甲基硅氧烷)材料作为压力传感媒介,可以通过在材料制备时对导电物掺入浓度、分布方式以及孔结构的设计,使得该材料的电学性能够对于大幅度的压力变化做出线性反馈,将该材料填充在壳体1内部并将其与电路板组件2中的压力传感模块连接,能够实现在超高温环境下对超高压力的灵敏感知,从而实现对超高压力的精确测量。高导电多孔PDMS压力传感材料在初始状态无外界压力时孔隙结构维持恒定,传感层为高电阻状态和低电流值;外界压力增高时,压缩孔隙结构,增加内部电路导通状态,传感层表现出低电阻状态和高电流值,从而实现对外界压力的传感。如图3和图4所示,采用发泡法制备高导电的多孔PDMS材料作为压力传感媒介,通过对导电物掺入浓度、分布方式以及孔结构的设计,使得该材料的电学性能对于大范围的压力改变呈现线性反馈,从而实现对超高压环境的灵敏感知。将高导电多孔PDMS材料压力传感媒介的电学性能变化引入电路板组件的惠斯通电桥中,在经过信号放大器放大后可将其传递到微处理器的ADC采集通道进行信号采集,并将此数据保存在微处理器的内置Flash中。In the wellbore operating environment, especially in ultra-deep well drilling conditions, the pressure parameter is one of the important parameters that need to be measured and monitored. Due to the high pressure, it is difficult for ordinary measurement tools to accurately and reliably measure the pressure in the wellbore. Among them, Pressure sensors are often more complex in design. To this end, in a preferred embodiment of the present invention, the circuit board assembly 2 can be integrated with a pressure sensing module, and the inner cavity of the housing 1 is filled with a PDMS composite electrically connected to the pressure sensing module. The conductive material 3 is shown in Figures 3 to 5, so that the environmental pressure can be measured through the PDMS composite conductive material 3. In view of the shortcomings of pressure sensors in existing similar microchip tools such as complex structures and poor sensitivity, the wellbore multi-physical field measurer of the present invention can use highly conductive porous PDMS (polydimethylsiloxane) material as the pressure sensing medium. By designing the concentration, distribution and pore structure of the conductive substance during material preparation, the electrical properties of the material can provide linear feedback to large pressure changes. The material is filled inside the shell 1 and placed therein. Connected to the pressure sensing module in the circuit board assembly 2, it can realize sensitive sensing of ultra-high pressure in ultra-high temperature environment, thereby achieving accurate measurement of ultra-high pressure. The highly conductive porous PDMS pressure sensing material maintains a constant pore structure in the initial state without external pressure, and the sensing layer is in a high resistance state and low current value; when the external pressure increases, the pore structure is compressed, increasing the conduction state of the internal circuit, and sensing The layer exhibits a low resistance state and a high current value, thereby enabling sensing of external pressure. As shown in Figures 3 and 4, a foaming method is used to prepare highly conductive porous PDMS material as a pressure sensing medium. By designing the concentration, distribution and pore structure of the conductor, the electrical properties of the material are suitable for large-scale applications. The range of pressure changes presents linear feedback, thereby achieving sensitive awareness of ultra-high pressure environments. The changes in the electrical properties of the highly conductive porous PDMS material pressure sensing medium are introduced into the Wheatstone bridge of the circuit board assembly. After being amplified by the signal amplifier, it can be transferred to the ADC acquisition channel of the microprocessor for signal acquisition, and this The data is stored in the microprocessor's built-in Flash.
图5示出了本发明的井筒多物理场测量器的封装过程,可以首先 将电路板组件2等排列在壳体1的内腔中,进而向该内腔中浇注PDMS复合导电材料3,使得电路板组件2等由该PDMS复合导电材料3固定在壳体1的内腔中,然后在壳体1的开口部分浇注壳体材料,形成外层保护膜。Figure 5 shows the packaging process of the wellbore multi-physics field measurer of the present invention. The circuit board components 2 can first be arranged in the inner cavity of the housing 1, and then the PDMS composite conductive material 3 can be poured into the inner cavity, so that The circuit board assembly 2 and the like are fixed in the inner cavity of the housing 1 by the PDMS composite conductive material 3, and then the housing material is poured into the opening of the housing 1 to form an outer protective film.
除了上述压力传感模块外,传感模块还可以包括温度传感器、磁力计、陀螺仪加速度计中的至少一种。In addition to the above pressure sensing module, the sensing module may also include at least one of a temperature sensor, a magnetometer, and a gyroscope accelerometer.
在上述井筒多物理场测量器中,壳体1可以由耐温耐压的高分子材料制成。在本发明一种优选实施方式中,壳体1可以由碳纤维增强的聚醚醚酮(PEEK)材料制成。高分子外壳具有有耐高温、耐腐蚀、力学性能好的突出特点,可以较好地保护内核系统使得微型芯片工具能够适应井下复杂环境。壳体1上可以预留有激活接口和数据传输接口。In the above-mentioned wellbore multi-physics field measurer, the housing 1 can be made of a temperature-resistant and pressure-resistant polymer material. In a preferred embodiment of the present invention, the housing 1 may be made of carbon fiber reinforced polyetheretherketone (PEEK) material. The polymer shell has the outstanding characteristics of high temperature resistance, corrosion resistance and good mechanical properties. It can better protect the core system and enable the microchip tool to adapt to the complex underground environment. The housing 1 can be reserved with an activation interface and a data transmission interface.
图6示出了本发明一种优选实施方式的井筒多物理场测量器的壳体1,其中,该壳体1的周面上形成有螺旋状流道11,由此,能够提高微型芯片工具在井筒中的姿态稳定性与运动高效性,这些螺旋状流道11用以引导微型芯片工具周围钻井液的流向。通过流固耦合仿真分析与实验测试,该螺旋状流道11能够提高微型芯片工具在流体中的水动力学性能。Figure 6 shows the housing 1 of a wellbore multiphysics field measurer according to a preferred embodiment of the present invention, in which a spiral flow channel 11 is formed on the peripheral surface of the housing 1, thereby improving the microchip tool To ensure posture stability and movement efficiency in the wellbore, these spiral flow channels 11 are used to guide the flow of drilling fluid around the microchip tool. Through fluid-structure coupling simulation analysis and experimental testing, the spiral flow channel 11 can improve the hydrodynamic performance of the microchip tool in the fluid.
进一步地,本发明可以在电路板组件2上集成设置有蓝牙模块,由此,相较于现有同类的微芯片工具无法简单且快速地对其进行入井前测量功能完整性检测,本发明可在下井前对微芯片工具的测量性能进行快速检测并将检测结果通过蓝牙传回上位机。Furthermore, the present invention can integrate a Bluetooth module on the circuit board assembly 2. Therefore, compared with existing microchip tools of the same type that cannot simply and quickly perform integrity testing of the measurement function before entering the well, the present invention can Before going down the well, the measurement performance of the microchip tool is quickly tested and the test results are transmitted back to the host computer via Bluetooth.
为了实现各类物理参数测量和存储等,电路板组件2上可以设置有各类功能性元器件,例如,可以集成设置有主控芯片、信号连接所述主控芯片并作为时钟源的低频晶体振荡器以及根据该低频晶体振荡器对测量得数据进行时间标记的数据处理元件。In order to realize the measurement and storage of various physical parameters, etc., the circuit board assembly 2 can be provided with various functional components. For example, a low-frequency crystal can be integrated with a main control chip, a signal connected to the main control chip and used as a clock source. An oscillator and a data processing element that time-stamps measured data based on the low-frequency crystal oscillator.
如图1所示,壳体1的内腔中还可以设置有电连接至电路板组件2的纽扣电池4,由此通过内核电路中的电源接口为整个微型芯片工具提供稳定的电能。As shown in Figure 1, a button battery 4 electrically connected to the circuit board assembly 2 can also be disposed in the inner cavity of the housing 1, thereby providing stable power to the entire microchip tool through the power interface in the core circuit.
为了方便对芯片工具进行调试检测、数据传输和入井前检查,所述电路板组件2还可以预留有SWD调试接口和/或串行数据传输接口。In order to facilitate debugging, testing, data transmission and pre-well inspection of the chip tool, the circuit board assembly 2 may also reserve an SWD debugging interface and/or a serial data transmission interface.
电路板组件2设置为能够在激活状态和待机状态之间切换,被激活之前,芯片将一直处于超低功耗的关机模式,全部测量结束后芯片工具将再次进入低功耗模式。由于关机模式是芯片的一种最低功耗模式,因此可以大幅降低供能电池的能量消耗,进而延长微型测温芯片工具的测量时长。 Circuit board component 2 is set to be able to switch between the active state and the standby state. Before being activated, the chip will always be in an ultra-low power shutdown mode. After all measurements are completed, the chip tool will enter the low power mode again. Since the shutdown mode is the lowest power consumption mode of the chip, it can significantly reduce the energy consumption of the power supply battery, thereby extending the measurement time of the micro temperature measurement chip tool.
本发明提供的上述井筒多物理场测量器可应用于石油、天然气钻完井与天然气水合物钻采等领域,对超高温超高压(220℃、200MPa)环境下的全井筒多物理场(温、压、动、磁)进行协同测量,帮助现场工程人员及时了解井下情况,提前预警溢流、漏失等复杂,为及时调节井筒压力或井下流体性能提供支撑。该井筒多物理场测量器能够在钻采过程中实现快速、连续、低成本的多物理场协同测量,对于微型芯片工具的研发成功具有至关重要的作用。通过上述不同技术手段的使用,本发明与现有产品相比在能耗控制、存储能力、电路稳定性 等方面均具有一定优势。相较于现有同类产品,本发明采用了软硬结合分板式电路,在保证尺寸的前提下增加了元器件种类和数量,实现了多物理场协同测量;本发明在内核系统中设计搭载了低功耗信息传输控制模块,可对工具的测量功能进行快速检测并实时告知结果,同时可进行芯片激活和关机状态的自由设定和快速切换,大幅降低能量消耗,延长测量时间;本发明设计了基于高导电多孔PDMS材料的压力传感外壳,从而实现对超高压力的精确测量。The above-mentioned wellbore multi-physics field measurer provided by the present invention can be used in the fields of oil, natural gas drilling and completion, natural gas hydrate drilling and production, etc., to measure the full-bore multi-physics field (temperature , pressure, dynamic, magnetic) to conduct collaborative measurements to help field engineers understand the underground situation in a timely manner, provide early warning of overflow, loss and other complex problems, and provide support for timely adjustment of wellbore pressure or downhole fluid performance. This wellbore multi-physics field measurer can achieve fast, continuous, low-cost multi-physics collaborative measurement during the drilling process, and plays a crucial role in the successful development of microchip tools. Through the use of the above different technical means, the present invention has certain advantages in terms of energy consumption control, storage capacity, circuit stability, etc. compared with existing products. Compared with existing similar products, the present invention adopts a split-board circuit that combines software and hardware, increases the type and quantity of components while ensuring size, and realizes collaborative measurement of multiple physical fields; the present invention is designed to carry a core system The low-power information transmission control module can quickly detect the measurement function of the tool and notify the results in real time. At the same time, it can freely set and quickly switch the chip activation and shutdown states, greatly reducing energy consumption and extending the measurement time; the design of the present invention A pressure sensing housing based on highly conductive porous PDMS material is developed to achieve accurate measurement of ultra-high pressure.
以下对本发明一种优选实施方式的井筒多物理场测量器及其工作原理和优点进行示例性说明:The following is an exemplary description of the wellbore multi-physics field measurer and its working principles and advantages according to a preferred embodiment of the present invention:
电路板组件中的主控芯片选用超低功耗的微处理器,其基于
Figure PCTCN2022127933-appb-000001
并具有FPU内核,在具有强大运算处理性能的同时能保持尽可能小的动态功耗,同时具有运行模式、低功耗运行模式、睡眠模式、低功耗睡眠模式、停止模式、待机模式和关机模式七种主要的低功耗模式。该微处理器得益于其内置内部稳压器和电压缩放,即使外部供电电压发生较大幅度的变化,其仍能在维持性能不变的状态下保持尽可能小的能量消耗。
The main control chip in the circuit board assembly uses an ultra-low power microprocessor based on
Figure PCTCN2022127933-appb-000001
It also has an FPU core, which has powerful computing and processing performance while maintaining the smallest possible dynamic power consumption. It also has running mode, low-power running mode, sleep mode, low-power sleep mode, stop mode, standby mode and shutdown. Modes Seven main low-power modes. Thanks to its built-in internal voltage regulator and voltage scaling, the microprocessor is able to maintain the lowest possible energy consumption while maintaining performance even if the external supply voltage changes significantly.
微处理器作为微型芯片工具的核心控制中心与数据处理中心,可以进行数据接收、存储、分析、传送与模数转换,其内置1MB的Flash存储单元,可以用来接收传感器测量到的温度、压力、动力学(加速度、角速度)以及地磁场数据,并为接收到的全部数据打上时间标签,然后将数据保存到其内置Flash中,在与上位机建立连接之后将采集到的全部数据传输给上位机进行分析处理。As the core control center and data processing center of microchip tools, the microprocessor can receive, store, analyze, transmit and convert analog-to-digital data. It has a built-in 1MB Flash storage unit that can be used to receive temperature and pressure measured by the sensor. , dynamics (acceleration, angular velocity) and geomagnetic field data, and time tags all received data, then saves the data to its built-in Flash, and transmits all collected data to the host computer after establishing a connection with the host computer machine for analysis and processing.
内核电路中的测温电路所采用的温度传感器为低功耗的高精度数字温度传感器,其通过I2C总线与微处理器间进行通讯与数据传输。该传感器能够测得高达220℃的超高温度并提供16位的温度结果,其分辨率为0.0078℃,精度高达±0.1℃,同时具有封装尺寸小、功耗低的显著特点。测温电路中配合5KΩ的上拉贴片电阻,可以将不确定的信号通过一个电阻钳位在高电平,同时起限流作用,防止电流过大而烧毁温度传感器。The temperature sensor used in the temperature measurement circuit in the core circuit is a low-power, high-precision digital temperature sensor, which communicates and transmits data with the microprocessor through the I2C bus. The sensor can measure ultra-high temperatures up to 220°C and provide 16-bit temperature results with a resolution of 0.0078°C and an accuracy of up to ±0.1°C. It also has the remarkable features of small package size and low power consumption. With a 5KΩ pull-up chip resistor in the temperature measurement circuit, the uncertain signal can be clamped at a high level through a resistor, and at the same time it can limit the current to prevent excessive current from burning the temperature sensor.
内核电路中的动力学信号测量电路所采用的运动传感器为高精度六轴陀螺仪加速度计传感器,其采用外部精确的RTC参考时钟,可以消除时序误差,内嵌高分辨率的模数转换器,可以大幅提高MEMS陀螺仪和MEMS加速度计的分辨率,并通过内部可编程的数字滤波器进一步提高数据精度。陀螺仪加速度计传感器与微处理器间通过I2C总线进行控制命令收发与数据的快速传输。The motion sensor used in the dynamics signal measurement circuit in the core circuit is a high-precision six-axis gyroscope accelerometer sensor, which uses an external precise RTC reference clock to eliminate timing errors and embeds a high-resolution analog-to-digital converter. The resolution of MEMS gyroscopes and MEMS accelerometers can be greatly improved, and data accuracy can be further improved through internal programmable digital filters. The gyroscope accelerometer sensor and the microprocessor carry out control command sending and receiving and rapid data transmission through the I2C bus.
内核电路中的地磁信号测量电路所采用的磁力计为三轴数字磁传感器,其具有广泛的动态测量范围、高速的数据输出速率、超低的磁滞特性、超低的灵敏度温度漂移和超低的温度漂移特性,并能够通过内置的倾斜补偿、横轴补偿和噪声抑制算法进一步提高数据的准确度。磁传感器通过I2C总线与微处理器进行通讯与数据传输。The magnetometer used in the geomagnetic signal measurement circuit in the core circuit is a three-axis digital magnetic sensor, which has a wide dynamic measurement range, high-speed data output rate, ultra-low hysteresis characteristics, ultra-low sensitivity temperature drift and ultra-low temperature drift characteristics, and can further improve data accuracy through built-in tilt compensation, horizontal axis compensation and noise suppression algorithms. The magnetic sensor communicates and transmits data with the microprocessor through the I2C bus.
电路板组件搭载有低功耗的蓝牙模块,可以与上位机间进行无线数据传输,并可以利用蓝牙对微型芯片工具进行入井前的测量功能完整性检查,确保芯片工具测量功能正常并有充足的电量。The circuit board assembly is equipped with a low-power Bluetooth module, which can conduct wireless data transmission with the host computer. Bluetooth can also be used to check the integrity of the microchip tool's measurement function before entering the well, ensuring that the chip tool's measurement function is normal and there is sufficient power. power.
内核电路中的供电电源选用氧化银耐高温微型纽扣电池,该纽扣 电池的直径为9.5mm、厚度为2.7mm、电池容量为53mAh,不仅具有较小的整体尺寸还有着相对较大的电池容量,同时其在放电过程中,电压对放电时间的曲线非常平坦,能够维持相对稳定的供电电压,使得内核系统中的各个传感器测量模块维持稳定高效的测量性能。The power supply in the core circuit is a silver oxide high-temperature resistant micro button battery. The button battery has a diameter of 9.5mm, a thickness of 2.7mm, and a battery capacity of 53mAh. It not only has a small overall size but also a relatively large battery capacity. At the same time, during the discharge process, the curve of voltage versus discharge time is very flat and can maintain a relatively stable power supply voltage, allowing each sensor measurement module in the core system to maintain stable and efficient measurement performance.
内核电路中的供电电路中搭载ESD静电保护器件,可以起到稳压、静电保护作用。同时,电路中还设置有滤波电路,其主要由容值不同的滤波电容组成,不仅可以使电源直流输出平滑稳定,滤除电路中的高低频噪声信号,同时可以起到去耦作用,满足驱动电路电流的变化,避免相互间的耦合干扰,使得电子电路的工作性能更加稳定。The power supply circuit in the core circuit is equipped with an ESD electrostatic protection device, which can provide voltage stabilization and electrostatic protection. At the same time, the circuit is also equipped with a filter circuit, which is mainly composed of filter capacitors with different capacitances. It can not only make the DC output of the power supply smooth and stable, filter out high and low-frequency noise signals in the circuit, but also play a decoupling role to meet the driver requirements. Changes in circuit current avoid mutual coupling interference and make the working performance of electronic circuits more stable.
内核电路中的微处理器与MEMS传感器之间的通讯均采用I2C总线,其只需要一根数据线和一根时钟线两根线,并且总线接口已经集成在芯片内部,不需要特殊的接口电路。使用I2C总线可以简化内核系统中微型电路的PCB布线,降低系统成本,提高系统可靠性。总线外接上拉电阻,在提高I2C总线通讯能力的同时可以限制I2C总线中的电流值,保证数据传输的稳定性与准确性。The communication between the microprocessor in the core circuit and the MEMS sensor uses the I2C bus, which only requires one data line and one clock line, and the bus interface has been integrated inside the chip, so no special interface circuit is required. . Using the I2C bus can simplify the PCB wiring of microcircuits in the core system, reduce system costs, and improve system reliability. An external pull-up resistor is connected to the bus, which can limit the current value in the I2C bus while improving the communication capability of the I2C bus, ensuring the stability and accuracy of data transmission.
内核电路中的微处理器辅助电路布置有低频晶体振荡器,其用来作为外部低速时钟源,主控芯片通过其精确计时并对测量数据进行时间标记。晶体振荡器采用无源晶振,晶振频率为32.768kHz,配合采用电容值为6pF的晶振负载电容,可以较好地保证主控芯片外部晶振(32.768kHz)输出振荡频率的稳定性。The microprocessor auxiliary circuit in the core circuit is equipped with a low-frequency crystal oscillator, which is used as an external low-speed clock source. The main control chip uses it to accurately time and time-stamp the measurement data. The crystal oscillator uses a passive crystal oscillator with a crystal oscillator frequency of 32.768kHz. Together with a crystal oscillator load capacitor with a capacitance value of 6pF, it can better ensure the stability of the output oscillation frequency of the external crystal oscillator (32.768kHz) of the main control chip.
从微型芯片工具外部壳体抗高温、抗高压、密度分级可控的角度考虑,采用高强聚醚醚酮(PEEK)材料进行壳体制备。该材料具有 优异的力学性能,耐高温、耐高压、耐腐蚀,其熔点为343℃,软化点为168℃,拉伸强度132MPa~148MPa,具有优异的抗腐蚀性能,能够胜任复杂的井下环境。针对特深井超高温超高压的极端环境,通过碳纤维复合的方式进一步的提高该高分子材料的力学性能。壳体由通过碳纤维增强的PEEK材料与多孔PDMS材料分层结合的方式制作,以此既兼顾对内核系统中精密电子电路的保护,同时又实现对外壳密度的分级调控以匹配不同的井筒工作液体系。From the perspective of high-temperature resistance, high-pressure resistance, and controllable density classification of the external shell of the microchip tool, high-strength polyetheretherketone (PEEK) material is used for shell preparation. This material has excellent mechanical properties, high temperature resistance, high pressure resistance, and corrosion resistance. Its melting point is 343°C, softening point is 168°C, and tensile strength is 132MPa~148MPa. It has excellent corrosion resistance and is capable of operating in complex underground environments. In view of the extreme environment of ultra-deep wells with ultra-high temperature and ultra-pressure, the mechanical properties of the polymer material are further improved through carbon fiber composite. The shell is made of a layered combination of carbon fiber-reinforced PEEK material and porous PDMS material. This not only protects the precision electronic circuits in the core system, but also achieves graded control of the density of the shell to match different wellbore working fluids. Tie.
壳体上预留有外部激活接口与低功耗数据传输接口。微处理器芯片能够实现运行模式和低功耗模式的快速切换,为了节省微型纽扣电池的电能,微型芯片工具在入井前一直处于超低功耗的关机模式,通过外部壳体上的预留激活接口可将其快速唤醒为运行模式,在全部测量结束后芯片工具将再次进入低功耗模式。微型芯片工具从井筒中被回收后,便可利用外部壳体上的预留低功耗数据传输接口将测得的数据传给上位机进行分析处理。对微型芯片工具内核系统中的每个电子元器件都进行了严格的功耗控制,对内核电路中的每个外部预留接口都进行了严格的功耗限制,并在微处理器的嵌入式程序中引入了低功耗管理模式,可以大幅降低纽扣电池的能量消耗,进而延长多物理场协同测量微型芯片工具的使用寿命。An external activation interface and a low-power data transmission interface are reserved on the casing. The microprocessor chip can quickly switch between operating mode and low-power mode. In order to save the power of the micro-button battery, the micro-chip tool is always in an ultra-low-power shutdown mode before entering the well, and is activated through the reserved button on the external housing. The interface can quickly wake it up into running mode, and the chip tool will enter low-power mode again after all measurements are completed. After the microchip tool is recovered from the wellbore, the measured data can be transmitted to the host computer for analysis and processing using the reserved low-power data transmission interface on the external housing. Strict power consumption control is implemented for every electronic component in the microchip tool core system, strict power consumption restrictions are imposed on each external reserved interface in the core circuit, and the embedded microprocessor is A low-power management mode is introduced in the program, which can significantly reduce the energy consumption of button batteries, thereby extending the service life of multi-physical field collaborative measurement microchip tools.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行 说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of specific technical features in any suitable manner. In order to avoid unnecessary repetition, various possible combinations will not be further described in the present invention. However, these simple modifications and combinations should also be regarded as the disclosed content of the present invention, and all belong to the protection scope of the present invention.

Claims (10)

  1. 一种井筒多物理场测量器,其特征在于,包括具有内腔的壳体(1)和安装于该内腔中的电路板组件(2),该电路板组件(2)集成设置有至少两种用于测量不同物理参数的传感模块并包括沿所述内腔的延伸方向布置的多个刚性线路板(21)和电性连接至不同所述刚性线路板(21)之间的柔性线路板(22),所述柔性线路板(22)连接至所述刚性线路板(21)的外周缘。A wellbore multi-physics field measurer, characterized in that it includes a housing (1) with an inner cavity and a circuit board assembly (2) installed in the inner cavity. The circuit board assembly (2) is integrated with at least two A sensing module for measuring different physical parameters and includes a plurality of rigid circuit boards (21) arranged along the extension direction of the inner cavity and flexible circuits electrically connected between different rigid circuit boards (21) board (22), the flexible circuit board (22) is connected to the outer periphery of the rigid circuit board (21).
  2. 根据权利要求1所述的井筒多物理场测量器,其特征在于,各个所述刚性线路板(21)的外周轮廓分别形成为直径不大于15mm的圆形。The wellbore multi-physics field measurer according to claim 1, characterized in that the outer peripheral contour of each rigid circuit board (21) is formed into a circle with a diameter of no more than 15 mm.
  3. 根据权利要求1所述的井筒多物理场测量器,其特征在于,所述传感模块包括压力传感模块,所述壳体(1)的内腔中填充有电性连接至该压力传感模块的PDMS复合导电材料(3),以能够通过该PDMS复合导电材料(3)测量环境压力。The wellbore multi-physics field measurer according to claim 1, wherein the sensing module includes a pressure sensing module, and the inner cavity of the housing (1) is filled with a liquid that is electrically connected to the pressure sensing module. The PDMS composite conductive material (3) of the module is capable of measuring environmental pressure through the PDMS composite conductive material (3).
  4. 根据权利要求3所述的井筒多物理场测量器,其特征在于,所述PDMS复合导电材料(3)作为压力传感器并与所述压力传感模块形成惠斯通电桥电路。The wellbore multi-physics field measurer according to claim 3, characterized in that the PDMS composite conductive material (3) serves as a pressure sensor and forms a Wheatstone bridge circuit with the pressure sensing module.
  5. 根据权利要求3所述的井筒多物理场测量器,其特征在于, 所述PDMS复合导电材料(3)填充为将所述电路板组件(2)固定在所述壳体(1)的内腔中。The wellbore multi-physics field measurer according to claim 3, characterized in that the PDMS composite conductive material (3) is filled to fix the circuit board assembly (2) in the inner cavity of the housing (1) middle.
  6. 根据权利要求1所述的井筒多物理场测量器,其特征在于,所述壳体(1)由碳纤维增强的聚醚醚酮材料制成,并且/或者,所述壳体(1)的外周面上形成有螺旋状流道(11)。The wellbore multi-physics field measurer according to claim 1, characterized in that the housing (1) is made of carbon fiber reinforced polyetheretherketone material, and/or the outer periphery of the housing (1) A spiral flow channel (11) is formed on the surface.
  7. 根据权利要求1所述的井筒多物理场测量器,其特征在于,所述电路板组件(2)上集成设置有主控芯片、信号连接所述主控芯片并作为时钟源的低频晶体振荡器以及根据该低频晶体振荡器对测量得数据进行时间标记的数据处理元件。The wellbore multi-physics field measurer according to claim 1, characterized in that the circuit board assembly (2) is integrated with a main control chip, a low-frequency crystal oscillator that is signal-connected to the main control chip and serves as a clock source. and a data processing component that time-stamps the measured data based on the low-frequency crystal oscillator.
  8. 根据权利要求1所述的井筒多物理场测量器,其特征在于,所述壳体(1)的内腔中还设置有电连接至所述电路板组件(2)的纽扣电池(4),并且/或者,所述电路板组件(2)预留有SWD调试接口和/或串行数据传输接口。The wellbore multi-physics field measurer according to claim 1, characterized in that a button battery (4) electrically connected to the circuit board assembly (2) is also provided in the inner cavity of the housing (1), And/or, the circuit board assembly (2) is reserved with an SWD debugging interface and/or a serial data transmission interface.
  9. 根据权利要求1所述的井筒多物理场测量器,其特征在于,所述传感模块包括温度传感器、磁力计、陀螺仪加速度计中的至少一种,并且/或者,所述电路板组件(2)上集成设置有蓝牙模块。The wellbore multi-physics field measurer according to claim 1, wherein the sensing module includes at least one of a temperature sensor, a magnetometer, and a gyroscope accelerometer, and/or the circuit board assembly ( 2) There is a Bluetooth module integrated on the top.
  10. 根据权利要求1所述的井筒多物理场测量器,其特征在于, 所述电路板组件(2)设置为能够在激活状态和待机状态之间切换。The wellbore multi-physics field measurer according to claim 1, characterized in that the circuit board assembly (2) is configured to be switchable between an active state and a standby state.
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