WO2023240970A1 - Motor rotor, motor, and electric vehicle - Google Patents

Motor rotor, motor, and electric vehicle Download PDF

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Publication number
WO2023240970A1
WO2023240970A1 PCT/CN2022/140703 CN2022140703W WO2023240970A1 WO 2023240970 A1 WO2023240970 A1 WO 2023240970A1 CN 2022140703 W CN2022140703 W CN 2022140703W WO 2023240970 A1 WO2023240970 A1 WO 2023240970A1
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WO
WIPO (PCT)
Prior art keywords
arc
groove
magnetic
magnetic steel
magnetic barrier
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Application number
PCT/CN2022/140703
Other languages
French (fr)
Chinese (zh)
Inventor
陈彬
贾金信
刘健宁
姜月明
汪汉新
Original Assignee
珠海格力电器股份有限公司
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Publication of WO2023240970A1 publication Critical patent/WO2023240970A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Definitions

  • the present disclosure relates to the field of motor technology, and specifically to a motor rotor, a motor and an electric vehicle.
  • the commonly used method to reduce electromagnetic excitation force is to modify the rotor or stator, which can reduce the torque ripple and excitation force at a certain operating point.
  • the motors due to their The speed range is wide and the working conditions are complex, so simple modification methods often cannot meet the requirements.
  • vehicle motors have technical problems such as large torque pulsation and high electromagnetic excitation force under multiple working conditions, which cannot be solved at the same time, the present disclosure researches and designs a motor rotor, a motor and an electric motor. car.
  • a motor rotor which includes a rotor core.
  • the rotor core is provided with magnetic steel slots and at least two magnetic barrier slots, and the two magnetic barrier slots are relative to the D axis of the rotor core.
  • the two magnetic barrier slots are arranged symmetrically.
  • the two magnetic barrier slots are located between the magnetic steel slot and the radial outer edge of the rotor core, and the magnetic barrier slots are not connected to the radial outer edge.
  • the cross section of the magnetic barrier slot is a rectangular slot, and
  • the extension lines of the long sides of the two rectangular slots facing radially inward form an included angle between 0 and 180°, so that the opening of the included angle faces the center of the rotor core, forming an "inverted V-shaped" magnetic barrier structure. .
  • the magnetic steel groove includes a first magnetic steel groove and a second magnetic steel groove, and the first magnetic steel groove and the second magnetic steel groove are arranged symmetrically with respect to the D axis;
  • the two magnetic barrier grooves include a first magnetic barrier slot and the second magnetic barrier slot, the first magnetic barrier slot is opposite to the first magnetic steel slot and is located between the first magnetic steel slot and the radial outer edge of the rotor core, the second magnetic barrier slot is The steel groove is opposite and located between the second magnetic steel groove and the radial outer edge of the rotor core.
  • the motor rotor further includes magnetic steel, and the magnetic steel is disposed in the magnetic steel slot;
  • the magnetic steel includes a first magnetic steel disposed in the first magnetic steel groove and a second magnetic steel disposed in the second magnetic steel groove. Both the first magnetic steel and the second magnetic steel have a rectangular structure.
  • the first magnetic barrier groove and the second magnetic barrier groove are both rectangular grooves, and the side of the first magnetic barrier groove opposite to the second magnetic barrier groove is the first short side, and the side of the second magnetic barrier groove is the first short side.
  • the side opposite to the first magnetic barrier groove is the second short side.
  • the extension line of the first short side passes through a vertex of the rectangle of the first magnet.
  • the extension line of the second short side passes through a vertex of the rectangle of the second magnet. .
  • the extension line of the first short side passes through a vertex of the rectangle of the first magnet closest to the D axis
  • the extension line of the second short side passes through a vertex of the rectangle of the second magnet closest to the D axis. vertex.
  • both the first magnetic barrier groove and the second magnetic barrier groove are rectangular grooves
  • the side of the first magnetic barrier groove that is farthest from the second magnetic barrier groove is the third short side
  • the second magnetic barrier groove The side farthest from the first magnetic barrier groove is the fourth short side.
  • the extension line of the third short side passes through a long side of the rectangle of the first magnet.
  • the extension line of the fourth short side passes through the second magnet. A long side of a rectangle.
  • the extension line of the third short side passing through the long side of the rectangle of the first magnet is the long side located radially inside
  • the extension line of the fourth short side passing through the long side of the rectangle of the second magnet is The long side located radially inward.
  • the length of the long side of the rectangular magnetic barrier groove ranges from 10 mm to 12 mm; and/or the length of the short side of the rectangular magnetic barrier groove ranges from 1.5 mm to 2 mm.
  • the portion of the first magnetic steel groove located radially outside the first magnetic steel is a first hollow groove structure, and the side of the first hollow groove structure that is connected to the first magnetic steel includes a first arc. and a second arc; the part of the second magnetic steel groove that is located radially outside the second magnetic steel is a second hollow groove structure, and the side of the second hollow groove structure that is connected to the second magnetic steel includes a third circle. arc and the fourth arc.
  • first arc and the second arc are located on the radially outer side of the first hollow groove structure, and the third arc and the fourth arc are located on the radially outer side of the second hollow groove structure. on the edge.
  • one end of the first arc is connected to a vertex of the first magnetic steel, and the other end is extended to be connected to one end of the second arc, and the arc radius of the first arc is R1.
  • the arc radius of the two arcs is R2, and R1 ⁇ R2;
  • One end of the third arc is connected to a vertex of the second magnet, and the other end extends to connect with one end of the fourth arc.
  • the arc radius of the third arc is R1
  • the arc shape of the fourth arc is R1.
  • the radius is R2, and R1 ⁇ R2.
  • R1 ranges from 5mm to 7mm, and R2 ranges from 25mm to 30mm.
  • the first hollow groove structure further includes a first straight line segment, a second straight line segment and a third straight line segment.
  • One end of the first straight line segment is connected to the other end of the second arc and is the second arc.
  • the tangent extension line at the other end of the second straight line segment is connected to the other end of the first straight line segment, and the second straight line segment and the third straight line segment are connected in sequence, and the third straight line segment is connected to the first magnet;
  • the second hollow groove structure also includes a fourth straight line segment, a fifth straight line segment and a sixth straight line segment.
  • One end of the fourth straight line segment is connected to the other end of the fourth arc and is a tangent line at the other end of the fourth arc.
  • the fifth straight line segment is connected to the other end of the fourth straight line segment, and the fifth straight line segment and the sixth straight line segment are connected in sequence, and the sixth straight line segment is connected to the second magnet.
  • connection position between the first arc and the second arc and the center of the rotor core form a first center connection line
  • the connection position between the third arc and the fourth arc is connected with the center of the rotor core.
  • the center connection line of the core forms a second center connection line, and an included angle is formed between the first center connection line and the second center connection line.
  • the present disclosure also provides a motor, which includes a motor stator and the motor rotor of the above embodiment, and the stator is located on the outer periphery of the motor rotor.
  • the motor stator includes stator slots arranged at intervals along the circumferential direction.
  • the two magnetic barrier slots include a first magnetic barrier slot and a second magnetic barrier slot.
  • the first magnetic barrier slot is opposite to the second magnetic barrier slot.
  • the side of is the first short side, and the side of the second magnetic barrier groove opposite to the first magnetic barrier groove is the second short side;
  • a spacing portion is formed between the first short side and the second short side, the slot of the stator slot is opposite to the spacing portion, and the width of the spacing portion is greater than the width of the slot.
  • the portion of the first magnetic steel groove located radially outside the first magnetic steel is a first hollow groove structure, and the edge of the first hollow groove structure connecting with the first magnetic steel includes a first arc and A second arc; the portion of the second magnetic steel groove located radially outside the second magnetic steel is a second hollow groove structure, and the side of the second hollow groove structure that is connected to the second magnetic steel includes a third arc. and the fourth arc,
  • the connecting position of the first arc and the second arc is connected with the center of the rotor core to form a first center connection line
  • the connecting position of the third arc and the fourth arc is connected with the center of the rotor core.
  • the lines form the second center connection line
  • the extension line of the first central connection line passes through the center of the notch of the stator slot opposite to it, and the extension line of the second central connection line passes through the center of the notch of the stator slot opposite to it.
  • the extension line of the first central connection line passes through the center of the notch of the stator slot opposite to it
  • the extension line of the second central connection line passes through the center of the notch of the stator slot opposite to it
  • the first The number of slots spaced along the circumferential direction between the extension line of the center connection and the extension line of the second center connection is Q/(2p)-1, where Q is the total number of slots in the stator and p is the number of pole pairs.
  • the present disclosure also provides an electric vehicle, which includes the motor of the above embodiment.
  • Figure 1 is a schematic diagram 1 of the motor rotor structure of the present disclosure
  • Figure 2 is a schematic diagram 2 of the motor rotor structure of the present disclosure
  • Figure 3 is a schematic diagram 3 of the motor rotor structure of the present disclosure
  • FIG. 4 is a schematic diagram 1 of the motor of the present disclosure
  • Figure 5 is a load magnetic field line diagram of the motor of the present disclosure
  • Figure 6 shows the peak electromagnetic force results of the motor of the present disclosure
  • Figure 7 is a torque pulsation effect diagram of the motor of the present disclosure.
  • Figure 8 is a noise simulation rendering of the motor of the present disclosure.
  • Rotor core 11. Magnetic steel; 111. First magnetic steel; 112. Second magnetic steel; 12. Magnetic steel groove; 121. First magnetic steel groove; 1211. First hollow groove structure; 122. No. Two magnetic steel grooves; 1221, second hollow groove structure; 21, magnetic barrier groove; 211, first magnetic barrier groove; 2111, first short side; 2112, third short side; 2113, first long side; 212.
  • the rotor of the permanent magnet synchronous motor has a permanent magnet structure, its magnetic density cannot be changed, which makes the electromagnetic excitation force of the motor large, resulting in loud vibration and noise of the motor.
  • the electromagnetic excitation force is an intrinsic characteristic of the motor.
  • the commonly used method is to modify the rotor or stator. The shape of the modification will directly affect the result of the electromagnetic force. Complex modification will cause the rotor production process to change. difficulty.
  • the technical problem to be solved by the present disclosure is to overcome the existing defects of large torque ripple and high electromagnetic excitation force in the existing vehicle motors under multiple working conditions, which cannot be solved at the same time, thereby providing a motor rotor, a motor and a electric car.
  • the motor rotor, motor and electric vehicle provided by the present disclosure have the following beneficial effects:
  • This disclosure uses a magnetic barrier slot located radially outside the magnetic steel slot on the rotor core and not connected with the radial outer edge of the rotor core, and the cross-section of the magnetic barrier slot is a rectangular slot, and the two rectangular slots An angle between 0 and 180° can be interposed between the extension lines of the long sides facing radially inward, so that the opening of the angle formed between the extension lines of the two radially inner long sides faces the rotor core. center, forming an "reverse V-shaped" magnetic barrier structure, thereby effectively distributing the "reverse V-shaped” magnetic barrier structure at the end of the d-axis of the rotor, which can effectively reduce the electromagnetic excitation force and vibration of the motor without affecting the output performance of the motor.
  • the present disclosure also forms an effective progressive magnetic barrier structure at the end of the magnetic steel channel by arranging a structure including at least two arc sections on the edge of the hollow channel structure located radially outside the magnetic steel channel. At the same time, the electromagnetic vibration force and torque ripple of the motor are reduced, thereby reducing the motor noise.
  • the present disclosure also connects the connecting point of two arc sections of one magnetic steel slot with the center of the rotor through the center of the stator slot, and connects the connecting point of two arc sections of another magnetic steel slot with the rotor through the center of the stator slot.
  • the center line passes through the center of the stator slot, and the number of circumferential spacing slots between the two centers is Q/(2p)-1, which can make the magnetic lines of force entering the rotor from two adjacent stator teeth have a uniform transition and reduce
  • the change of electromagnetic force can effectively form the magnetic barrier structure of the rotor pole arc, and can also reduce the electromagnetic excitation force and torque pulsation of the motor without affecting the output performance of the motor, thereby reducing motor noise.
  • the present disclosure provides a rotor structure that can simultaneously reduce torque ripple and excitation force.
  • the present disclosure provides a motor rotor, which includes: a rotor core 10.
  • the rotor core 10 is provided with magnetic steel slots 12 and at least two magnetic barrier slots 21, and the two magnetic barrier slots are 21 is arranged symmetrically with respect to the D axis of the rotor core 10.
  • the two magnetic barrier slots 21 are located between the magnetic steel slots 12 and the radial outer edge of the rotor core 10, and the magnetic barrier slots 21 are not in contact with the radial outer edge.
  • the cross-section of the magnetic barrier groove 21 is a rectangular groove, and the extension lines of the long sides of the two rectangular grooves facing the radially inward form an included angle between 0 and 180°, so that the two radially inward
  • the opening of the angle formed between the extension lines of the long sides faces the center of the rotor core 10, forming an "inverted V-shaped" magnetic barrier structure.
  • the present disclosure uses a magnetic barrier slot located radially outside the magnetic steel slot on the rotor core and not connected with the radial outer edge of the rotor core, and the cross section of the magnetic barrier slot is a rectangular slot, and the orientation of the two rectangular slots
  • An angle between 0 and 180° can be set between the extension lines of the radially inner long sides, so that the opening of the angle formed between the extension lines of the two radially inner long sides faces the center of the rotor core,
  • An "inverse V-shaped" magnetic barrier structure is formed, thereby effectively distributing the "reverse V-shaped" magnetic barrier structure at the end of the d-axis of the rotor, which can effectively reduce the electromagnetic excitation force and torque of the motor without affecting the output performance of the motor. pulsation, thereby reducing motor noise.
  • the motor vibrates and makes loud noise.
  • Figure 5 is a load magnetic field line diagram using the motor of the present disclosure.
  • the magnetic field lines in the figure are evenly distributed;
  • Figure 6 is the peak electromagnetic force result of using the motor of the present disclosure.
  • the peak electromagnetic force at 48 times the frequency is reduced by more than 90%; the torque under peak operating conditions The pulsation is reduced to 1.1%.
  • Figure 7 is a torque pulsation effect diagram of the present disclosure, and the peak torque pulsation is reduced to 1.1%.
  • Figure 8 is a noise simulation effect diagram, and the noise caused by electromagnetic force and torque pulsation is greatly reduced.
  • the magnetic steel groove 12 includes a first magnetic steel groove 121 and a second magnetic steel groove 122.
  • the first magnetic steel groove 121 and the second magnetic steel groove 122 are arranged symmetrically with respect to the D axis;
  • two magnetic barrier grooves 21 includes a first magnetic barrier groove 211 and a second magnetic barrier groove 212.
  • the first magnetic barrier groove 211 is opposite to the first magnetic steel groove 121 and is located between the first magnetic steel groove 121 and the radial outer edge of the rotor core 10 position
  • the second magnetic barrier groove 212 is opposite to the second magnetic steel groove 122 and is located between the second magnetic steel groove 122 and the radial outer edge of the rotor core 10 .
  • the position can further optimize the path of the motor's magnetic field lines, thereby optimizing the motor vibration.
  • it also includes magnetic steel 11 (preferably a permanent magnet), and the magnetic steel 11 is disposed in the magnetic steel slot 12;
  • the magnetic steel 11 includes a first magnetic steel 111 disposed in the first magnetic steel groove 121 and a second magnetic steel 112 disposed in the second magnetic steel groove 122. Both the first magnetic steel 111 and the second magnetic steel 112 are rectangular. structure.
  • a preferred arrangement of magnetic lines of force can be formed through the magnetic steel, the first magnet disposed in the first magnetic steel slot, and the second magnet disposed in the second magnetic steel slot.
  • the rectangular structure of the magnet can optimize the magnetic field line distribution of the present disclosure, thereby further reducing the electromagnetic excitation force and torque pulsation of the motor.
  • both the first magnetic barrier groove 211 and the second magnetic barrier groove 212 are rectangular grooves, and the side of the first magnetic barrier groove 211 opposite to the second magnetic barrier groove 212 is the first short side 2111.
  • the side of the second magnetic barrier groove 212 opposite to the first magnetic barrier groove 211 is the second short side 2121.
  • the extension line of the first short side 2111 passes through a vertex of the rectangle of the first magnet 111, and the extension of the second short side 2121 The line passes through one vertex of the rectangle of the second magnet 112 .
  • the present disclosure can further optimize the path of the motor's magnetic field lines through such an arrangement relationship.
  • the rectangular magnetic barrier slot can have the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
  • the extension line of the first short side 2111 passes through a vertex of the rectangle of the first magnet 111 closest to the D axis
  • the extension line of the second short side 2121 passes through the closest vertex of the rectangle of the second magnet 112 A vertex on the D axis.
  • both the first magnetic barrier groove 211 and the second magnetic barrier groove 212 are rectangular grooves, and the side of the first magnetic barrier groove 211 that is farthest from the second magnetic barrier groove 212 is the third short side 2112.
  • the side of the second magnetic barrier slot 212 that is farthest from the first magnetic barrier slot 211 is the fourth short side 2122.
  • the extension line of the third short side 2112 passes through a long side of the rectangle of the first magnet 111.
  • the fourth short side The extension line of the side 2122 passes through one long side of the rectangle of the second magnet 112 .
  • the present disclosure can further optimize the path of the motor's magnetic field lines through such an arrangement relationship.
  • the rectangular magnetic barrier slot can have the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
  • the extended line of the long side of the rectangular magnetic barrier of the present disclosure passes through the outer vertex of the magnetic steel, and the extended line of the short side of the magnetic barrier passes through the inner vertex of the magnetic steel.
  • the extension line of the third short side 2112 passes through the long side of the rectangle of the first magnet 111 and is the long side located radially inside
  • the extension line of the fourth short side 2122 passes through the rectangle of the second magnet 112
  • the long side of is the long side located radially inside.
  • the length of the long side of the rectangular magnetic barrier groove 21 ranges from 10 mm to 12 mm; the length of the short side of the rectangular magnetic barrier groove 21 ranges from 1.5 mm to 2 mm.
  • the disclosed magnetic barrier is used to change the path of magnetic lines of force, so it needs to have a certain length and width, neither too small nor too large.
  • the optimal effect of reducing electromagnetic excitation force and torque pulsation is within the range of 10mm-12mm.
  • the portion of the first magnetic steel groove 121 located radially outside the first magnetic steel 111 is the first hollow groove structure 1211 , and the edge of the first hollow groove structure 1211 that is in contact with the first magnetic steel 111 It includes a first arc 41 and a second arc 42; the part of the second magnetic steel groove 122 located radially outside the second magnet 112 is the second hollow groove structure 1221, and the second hollow groove structure 1221 is the same as the second hollow groove structure 1221.
  • the side where the two magnets 112 connect includes a third arc 41' and a fourth arc 42'.
  • the present disclosure also forms an effective progressive magnetic barrier structure at the end of the magnetic steel channel by arranging a structure including at least two arc sections on the edge of the hollow channel structure located radially outside the magnetic steel channel. At the same time, the electromagnetic vibration force and torque ripple of the motor are reduced, thereby reducing the motor noise.
  • the first arc 41 and the second arc 42 are located on the radially outer edge of the first hollow groove structure 1211, and the third arc 41' and the fourth arc 42' are located on the second On the radially outer edge of the hollow groove structure 1221.
  • the rectangular magnetic barrier slot can further improve the effect of reducing the electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
  • one end of the first arc 41 is connected to a vertex of the first magnetic steel 111 , and the other end is extended to be connected to one end of the second arc 42 , and the arc radius of the first arc 41 is is R1, the arc radius of the second arc 42 is R2, and R1 ⁇ R2;
  • One end of the third arc 41' is connected to a vertex of the second magnet 112, and the other end extends to connect with one end of the fourth arc 42', and the arc radius of the third arc 41' is R1.
  • the arc radius of the fourth arc 42' is R2, and R1 ⁇ R2.
  • the torque fluctuation can be optimized and the harmonics can be reduced; further, the rectangular magnetic barrier slot has a better effect of reducing the electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
  • R1 ranges from 5mm to 7mm, and R2 ranges from 25mm to 30mm.
  • the first hollow groove structure 1211 also includes a first straight line segment 44 , a second straight line segment 45 and a third straight line segment 46 , one end of the first straight line segment 44 is connected to the other end of the second arc 42 And is the tangent extension line at the other end of the second arc 42, the second straight line segment 45 is connected to the other end of the first straight line segment 44, and the second straight line segment 45 and the third straight line segment 46 are connected in sequence, and the third straight line segment 45 is connected to the other end of the first straight line segment 44.
  • the straight section 46 is connected to the first magnet 111;
  • the second hollow groove structure 1221 also includes a fourth straight line segment 44', a fifth straight line segment 45' and a sixth straight line segment 46'.
  • One end of the fourth straight line segment 44' is connected to the other end of the fourth arc 42'. is the tangent extension line at the other end of the fourth arc 42', the fifth straight line segment 45' is connected to the other end of the fourth straight line segment 44', and the fifth straight line segment 45' and the sixth straight line segment 46' are in sequence. Then, the sixth straight line segment 46' is connected with the second magnet 112.
  • the effect of the magnetic steel groove in reducing the electromagnetic excitation force and torque pulsation can be further improved, and the motor vibration can be further optimized.
  • the connecting position of the first arc 41 and the second arc 42 and the center of the rotor core 10 form a first center connection 43
  • the third arc 41 ′ and the fourth arc 42 ''s contact position and the center line of the rotor core 10 form a second center line 43'
  • an included angle 49 is formed between the first center line 43 and the second center line 43'.
  • Figure 5 is a load magnetic field line diagram using the motor of the present disclosure.
  • the magnetic field lines in the figure are evenly distributed;
  • Figure 6 is the peak electromagnetic force result of using the motor of the present disclosure.
  • the peak electromagnetic force at 48 times the frequency is reduced by more than 90%; the torque under peak operating conditions The pulsation is reduced to 1.1%.
  • Figure 7 is a torque pulsation effect diagram of the present disclosure, and the peak torque pulsation is reduced to 1.1%.
  • Figure 8 is a noise simulation effect diagram, and the noise caused by electromagnetic force and torque pulsation is greatly reduced.
  • the present disclosure also provides a motor, which includes a motor stator and the motor rotor of the above embodiment, and the motor stator is located on the outer periphery of the motor rotor.
  • the motor stator 5 includes stator slots 51 arranged at intervals along the circumferential direction.
  • the two magnetic barrier slots 21 include a first magnetic barrier slot 211 and a second magnetic barrier slot 212 .
  • the first magnetic barrier slot 211 and The opposite side of the second magnetic barrier groove 212 is the first short side 2111, and the opposite side of the second magnetic barrier groove 212 to the first magnetic barrier groove 211 is the second short side 2121;
  • a spacing portion 25 is formed between the first short side 2111 and the second short side 2121 .
  • the notch 52 of the stator slot 51 is opposite to the spacing portion 25 , and the width of the spacing portion 25 is greater than the width of the notch 52 .
  • the portion of the first magnetic steel groove 121 located radially outside the first magnetic steel 111 is the first hollow groove structure 1211, and the side where the first hollow groove structure 1211 connects with the first magnetic steel 111 includes The first arc 41 and the second arc 42; the part of the second magnetic steel groove 122 located radially outside the second magnetic steel 112 is the second hollow groove structure 1221, and the second hollow groove structure 1221 is connected to the second magnetic steel groove 122.
  • the connecting sides of the steel 112 include the third arc 41' and the fourth arc 42',
  • the connecting position of the first arc 41 and the second arc 42 and the center of the rotor core 10 form the first center connecting line 43, and the connecting position of the third arc 41' and the fourth arc 42'
  • the second center connection line 43' is formed with the center line of the rotor core 10;
  • the extension line of the first central connection line 43 passes through the center of the notch 52 of the stator slot 51 opposite to it, and the extension line of the second central connection line 43' passes through the center of the notch 52 of the stator slot 51 opposite to it.
  • the extension line of the first central connection line 43 passes through the center of the notch 52 of the stator slot 51 opposite to it, and the extension line of the second central connection line 43' passes through the notch of the stator slot 51 opposite to it.
  • the number of slots separated in the circumferential direction between the extension line of the first center connection line 43 and the extension line of the second center connection line 43' is Q/(2p)-1, where Q is the total number of slots in the stator.
  • p is a polar logarithm.
  • the present disclosure also connects the connecting point of two arc sections of one magnetic steel slot with the rotor center through the center of the stator slot, and connects the connecting point of two arc sections of another magnetic steel slot symmetrically with the rotor center.
  • the line passes through the center of the stator slot, and the number of circumferential spacing slots between the two centers is Q/(2p)-1, which can effectively make the connection point of the two arcs at the center of the stator slot, and can make the connection between two adjacent arcs
  • the magnetic lines of force entering the rotor from each stator tooth have a uniform transition, which reduces the change of electromagnetic force and forms a magnetic barrier structure of the rotor pole arc. It can also reduce the electromagnetic excitation force and torque pulsation of the motor without affecting the output performance of the motor. Thereby reducing motor noise.
  • the present disclosure also provides an electric vehicle, which includes the motor of the above embodiment.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The present disclosure provides a motor rotor, a motor, and an electric vehicle. The motor rotor comprises: a rotor core, provided with magnetic steel grooves and at least two magnetic barrier grooves. The two magnetic barrier grooves are symmetrically arranged relative to a D-axis of the rotor core; the two magnetic barrier grooves are located at positions between the magnetic steel grooves and the radial outer edge of the rotor core; the magnetic barrier grooves are not connected to the radial outer edge; the cross section of each magnetic barrier groove is a rectangular groove; an included angle ranging from 0° to 180° is formed between the extension lines of the long edges, facing the radial inner side, of the two rectangular grooves, so that the opening of the included angle faces the center of the rotor core to form an inverted V-shaped magnetic barrier structure. In the present disclosure, the inverted V-shaped magnetic barrier structure can be effectively distributed at the tail end of the D-axis of the rotor, so that an electromagnetic excitation force and torque ripple of the motor can be effectively reduced while the output performance of the motor is not affected, and thus the noise of the motor is reduced.

Description

电机转子、电机和电动汽车Motor rotors, electric motors and electric vehicles
相关申请的横向引用Cross-references to related applications
本公开是以申请号为 202210687771.7,申请日为 2022年6月17日的中国申请为基础,并主张其优先权,该中国申请的公开内容在此作为整体引入本公开中。 This disclosure is based on the Chinese application with application number 202210687771.7 and the filing date is June 17, 2022 , and claims its priority. The disclosure content of the Chinese application is hereby incorporated into this disclosure as a whole.
技术领域Technical field
本公开涉及电机技术领域,具体涉及一种电机转子、电机和电动汽车。The present disclosure relates to the field of motor technology, and specifically to a motor rotor, a motor and an electric vehicle.
背景技术Background technique
汽车的驱动电机多为永磁同步电机,该类电机的功率密度高,体积小,是目前的主流趋势。但由于其转子为永磁体结构,其磁密不变的特性使得电机在高速时往往转矩脉动大、电磁激振力大,从而导致电机振动噪声大。Most of the driving motors of automobiles are permanent magnet synchronous motors. This type of motor has high power density and small size, which is the current mainstream trend. However, because its rotor is a permanent magnet structure, its magnetic density remains constant, which makes the motor often have large torque pulsation and electromagnetic excitation force at high speeds, resulting in high vibration and noise of the motor.
目前,在降低电磁激振力方面一般采用的方法是对转子或定子进行修型,可以减小某一工况点的转矩脉动和激振力,但对于车用驱动电机来说,由于其转速范围宽,工况复杂,采用简单的修型方法往往不能满足要求。At present, the commonly used method to reduce electromagnetic excitation force is to modify the rotor or stator, which can reduce the torque ripple and excitation force at a certain operating point. However, for vehicle drive motors, due to their The speed range is wide and the working conditions are complex, so simple modification methods often cannot meet the requirements.
由于发明人所知晓的相关技术中,车用电机多工况时存在转矩脉动大和电磁激振力高,而无法同时解决等技术问题,因此本公开研究设计出一种电机转子、电机和电动汽车。Since in the related technologies known to the inventor, vehicle motors have technical problems such as large torque pulsation and high electromagnetic excitation force under multiple working conditions, which cannot be solved at the same time, the present disclosure researches and designs a motor rotor, a motor and an electric motor. car.
发明内容Contents of the invention
为了解决上述问题,本公开提供一种电机转子,其包括转子铁芯,转子铁芯上设置有磁钢槽和至少两个磁障槽,且两个磁障槽相对于转子铁芯的D轴对称设置,两个磁障槽位于磁钢槽与转子铁芯的径向外缘之间的位置,且磁障槽不与径向外缘相接,磁障槽的横截面为矩形槽,且两个矩形槽的朝向径向内侧的长边的延长线之间形成0~180°之间的夹角,使得夹角的开口朝向转子铁芯的中心,形成“反V形”的磁障结构。In order to solve the above problems, the present disclosure provides a motor rotor, which includes a rotor core. The rotor core is provided with magnetic steel slots and at least two magnetic barrier slots, and the two magnetic barrier slots are relative to the D axis of the rotor core. The two magnetic barrier slots are arranged symmetrically. The two magnetic barrier slots are located between the magnetic steel slot and the radial outer edge of the rotor core, and the magnetic barrier slots are not connected to the radial outer edge. The cross section of the magnetic barrier slot is a rectangular slot, and The extension lines of the long sides of the two rectangular slots facing radially inward form an included angle between 0 and 180°, so that the opening of the included angle faces the center of the rotor core, forming an "inverted V-shaped" magnetic barrier structure. .
在一些实施方式中,磁钢槽包括第一磁钢槽和第二磁钢槽,第一磁钢槽与第二磁钢槽相对于D轴对称设置;两个磁障槽包括第一磁障槽和第二磁障槽,第一磁障槽与第一磁钢槽相对且位于第一磁钢槽与转子铁芯的径向外缘之间的位置,第二磁障槽与 第二磁钢槽相对且位于第二磁钢槽与转子铁芯的径向外缘之间的位置。In some embodiments, the magnetic steel groove includes a first magnetic steel groove and a second magnetic steel groove, and the first magnetic steel groove and the second magnetic steel groove are arranged symmetrically with respect to the D axis; the two magnetic barrier grooves include a first magnetic barrier slot and the second magnetic barrier slot, the first magnetic barrier slot is opposite to the first magnetic steel slot and is located between the first magnetic steel slot and the radial outer edge of the rotor core, the second magnetic barrier slot is The steel groove is opposite and located between the second magnetic steel groove and the radial outer edge of the rotor core.
在一些实施方式中,电机转子还包括磁钢,磁钢设置于磁钢槽中;In some embodiments, the motor rotor further includes magnetic steel, and the magnetic steel is disposed in the magnetic steel slot;
其中,磁钢包括设置于第一磁钢槽中的第一磁钢和设置于第二磁钢槽中的第二磁钢,第一磁钢和第二磁钢均为矩形结构。Wherein, the magnetic steel includes a first magnetic steel disposed in the first magnetic steel groove and a second magnetic steel disposed in the second magnetic steel groove. Both the first magnetic steel and the second magnetic steel have a rectangular structure.
在一些实施方式中,第一磁障槽和第二磁障槽均为矩形槽,且第一磁障槽上与第二磁障槽相对的边为第一短边,第二磁障槽上与第一磁障槽相对的边为第二短边,第一短边的延长线经过第一磁钢的矩形的一个顶点,第二短边的延长线经过第二磁钢的矩形的一个顶点。In some embodiments, the first magnetic barrier groove and the second magnetic barrier groove are both rectangular grooves, and the side of the first magnetic barrier groove opposite to the second magnetic barrier groove is the first short side, and the side of the second magnetic barrier groove is the first short side. The side opposite to the first magnetic barrier groove is the second short side. The extension line of the first short side passes through a vertex of the rectangle of the first magnet. The extension line of the second short side passes through a vertex of the rectangle of the second magnet. .
在一些实施方式中,第一短边的延长线经过第一磁钢的矩形的最靠近D轴的一个顶点,第二短边的延长线经过第二磁钢的矩形的最靠近D轴的一个顶点。In some embodiments, the extension line of the first short side passes through a vertex of the rectangle of the first magnet closest to the D axis, and the extension line of the second short side passes through a vertex of the rectangle of the second magnet closest to the D axis. vertex.
在一些实施方式中,第一磁障槽和第二磁障槽均为矩形槽,第一磁障槽上与第二磁障槽距离最远的边为第三短边,第二磁障槽上与第一磁障槽距离最远的边为第四短边,第三短边的延长线经过第一磁钢的矩形的一条长边,第四短边的延长线经过第二磁钢的矩形的一条长边。In some embodiments, both the first magnetic barrier groove and the second magnetic barrier groove are rectangular grooves, the side of the first magnetic barrier groove that is farthest from the second magnetic barrier groove is the third short side, and the second magnetic barrier groove The side farthest from the first magnetic barrier groove is the fourth short side. The extension line of the third short side passes through a long side of the rectangle of the first magnet. The extension line of the fourth short side passes through the second magnet. A long side of a rectangle.
在一些实施方式中,第三短边的延长线经过第一磁钢的矩形的长边为位于径向内侧的长边,第四短边的延长线经过第二磁钢的矩形的长边为位于径向内侧的长边。In some embodiments, the extension line of the third short side passing through the long side of the rectangle of the first magnet is the long side located radially inside, and the extension line of the fourth short side passing through the long side of the rectangle of the second magnet is The long side located radially inward.
在一些实施方式中,矩形的磁障槽的长边的长度范围为10mm~12mm;和/或矩形的磁障槽的短边的长度范围为1.5mm~2mm。In some embodiments, the length of the long side of the rectangular magnetic barrier groove ranges from 10 mm to 12 mm; and/or the length of the short side of the rectangular magnetic barrier groove ranges from 1.5 mm to 2 mm.
在一些实施方式中,第一磁钢槽位于第一磁钢的径向外侧的部分为第一中空槽结构,且第一中空槽结构的与第一磁钢相接的边包括第一圆弧和第二圆弧;第二磁钢槽的位于第二磁钢的径向外侧的部分为第二中空槽结构,且第二中空槽结构的与第二磁钢相接的边包括第三圆弧和第四圆弧。In some embodiments, the portion of the first magnetic steel groove located radially outside the first magnetic steel is a first hollow groove structure, and the side of the first hollow groove structure that is connected to the first magnetic steel includes a first arc. and a second arc; the part of the second magnetic steel groove that is located radially outside the second magnetic steel is a second hollow groove structure, and the side of the second hollow groove structure that is connected to the second magnetic steel includes a third circle. arc and the fourth arc.
在一些实施方式中,第一圆弧和第二圆弧均位于第一中空槽结构的径向外侧的边上,第三圆弧和第四圆弧均位于第二中空槽结构的径向外侧的边上。In some embodiments, the first arc and the second arc are located on the radially outer side of the first hollow groove structure, and the third arc and the fourth arc are located on the radially outer side of the second hollow groove structure. on the edge.
在一些实施方式中,第一圆弧的一端与第一磁钢的一个顶点相接,另一端延伸至与第二圆弧的一端相接,且第一圆弧的弧形半径为R1,第二圆弧的弧形半径为R2,并有R1<R2;In some embodiments, one end of the first arc is connected to a vertex of the first magnetic steel, and the other end is extended to be connected to one end of the second arc, and the arc radius of the first arc is R1. The arc radius of the two arcs is R2, and R1<R2;
第三圆弧的一端与第二磁钢的一个顶点相接,另一端延伸至与第四圆弧的一端相接,且第三圆弧的弧形半径为R1,第四圆弧的弧形半径为R2,并有R1<R2。One end of the third arc is connected to a vertex of the second magnet, and the other end extends to connect with one end of the fourth arc. The arc radius of the third arc is R1, and the arc shape of the fourth arc is R1. The radius is R2, and R1<R2.
在一些实施方式中,R1的范围为5mm~7mm,R2的范围为25mm~30mm。In some embodiments, R1 ranges from 5mm to 7mm, and R2 ranges from 25mm to 30mm.
在一些实施方式中,第一中空槽结构还包括第一直线段、第二直线段和第三直线段,第一直线段的一端与第二圆弧的另一端相接且为第二圆弧的另一端处的切线延长线,第二直线段连接于第一直线段的另一端,且第二直线段和第三直线段依次相接,第三直线段与第一磁钢相接;In some embodiments, the first hollow groove structure further includes a first straight line segment, a second straight line segment and a third straight line segment. One end of the first straight line segment is connected to the other end of the second arc and is the second arc. The tangent extension line at the other end of the second straight line segment is connected to the other end of the first straight line segment, and the second straight line segment and the third straight line segment are connected in sequence, and the third straight line segment is connected to the first magnet;
第二中空槽结构还包括第四直线段、第五直线段和第六直线段,第四直线段的一端与第四圆弧的另一端相接且为第四圆弧的另一端处的切线延长线,第五直线段连接于第四直线段的另一端,且第五直线段和第六直线段依次相接,第六直线段与第二磁钢相接。The second hollow groove structure also includes a fourth straight line segment, a fifth straight line segment and a sixth straight line segment. One end of the fourth straight line segment is connected to the other end of the fourth arc and is a tangent line at the other end of the fourth arc. In the extension line, the fifth straight line segment is connected to the other end of the fourth straight line segment, and the fifth straight line segment and the sixth straight line segment are connected in sequence, and the sixth straight line segment is connected to the second magnet.
在一些实施方式中,第一圆弧与第二圆弧的相接位置与转子铁芯的中心连线形成第一中心连线,第三圆弧与第四圆弧的相接位置与转子铁芯的中心连线形成第二中心连线,第一中心连线与第二中心连线之间形成夹角。In some embodiments, the connection position between the first arc and the second arc and the center of the rotor core form a first center connection line, and the connection position between the third arc and the fourth arc is connected with the center of the rotor core. The center connection line of the core forms a second center connection line, and an included angle is formed between the first center connection line and the second center connection line.
本公开还提供一种电机,其包括电机定子和上述实施例的电机转子,定子位于电机转子的外周。The present disclosure also provides a motor, which includes a motor stator and the motor rotor of the above embodiment, and the stator is located on the outer periphery of the motor rotor.
在一些实施方式中,电机定子包括沿周向依次间隔排布的定子槽,两个磁障槽包括第一磁障槽和第二磁障槽,第一磁障槽与第二磁障槽相对的边为第一短边,第二磁障槽与第一磁障槽相对的边为第二短边;In some embodiments, the motor stator includes stator slots arranged at intervals along the circumferential direction. The two magnetic barrier slots include a first magnetic barrier slot and a second magnetic barrier slot. The first magnetic barrier slot is opposite to the second magnetic barrier slot. The side of is the first short side, and the side of the second magnetic barrier groove opposite to the first magnetic barrier groove is the second short side;
第一短边与第二短边之间形成间隔部分,定子槽的槽口与间隔部分相对,且间隔部分的宽度大于槽口的宽度。A spacing portion is formed between the first short side and the second short side, the slot of the stator slot is opposite to the spacing portion, and the width of the spacing portion is greater than the width of the slot.
在一些实施方式中,第一磁钢槽位于第一磁钢的径向外侧的部分为第一中空槽结构,且第一中空槽结构与第一磁钢相接的边包括第一圆弧和第二圆弧;第二磁钢槽的位于第二磁钢的径向外侧的部分为第二中空槽结构,且第二中空槽结构的与第二磁钢相接的边包括第三圆弧和第四圆弧,In some embodiments, the portion of the first magnetic steel groove located radially outside the first magnetic steel is a first hollow groove structure, and the edge of the first hollow groove structure connecting with the first magnetic steel includes a first arc and A second arc; the portion of the second magnetic steel groove located radially outside the second magnetic steel is a second hollow groove structure, and the side of the second hollow groove structure that is connected to the second magnetic steel includes a third arc. and the fourth arc,
且当第一圆弧与第二圆弧的相接位置与转子铁芯的中心连线形成第一中心连线,第三圆弧与第四圆弧的相接位置与转子铁芯的中心连线形成第二中心连线;And when the connecting position of the first arc and the second arc is connected with the center of the rotor core to form a first center connection line, the connecting position of the third arc and the fourth arc is connected with the center of the rotor core. The lines form the second center connection line;
第一中心连线的延长线经过与其相对的定子槽的槽口的中心,第二中心连线的延长线经过与其相对的定子槽的槽口的中心。The extension line of the first central connection line passes through the center of the notch of the stator slot opposite to it, and the extension line of the second central connection line passes through the center of the notch of the stator slot opposite to it.
在一些实施方式中,第一中心连线的延长线经过与其相对的定子槽的槽口的中心处,第二中心连线的延长线经过与其相对的定子槽的槽口的中心处,第一中心连线的延长线与第二中心连线的延长线之间沿周向相隔的槽数为Q/(2p)-1,其中Q为定子总槽数,p为极对数。In some embodiments, the extension line of the first central connection line passes through the center of the notch of the stator slot opposite to it, the extension line of the second central connection line passes through the center of the notch of the stator slot opposite to it, and the first The number of slots spaced along the circumferential direction between the extension line of the center connection and the extension line of the second center connection is Q/(2p)-1, where Q is the total number of slots in the stator and p is the number of pole pairs.
本公开还提供一种电动汽车,其包括上述实施例的电机。The present disclosure also provides an electric vehicle, which includes the motor of the above embodiment.
附图说明Description of the drawings
图1为本公开的电机转子结构的示意图1;Figure 1 is a schematic diagram 1 of the motor rotor structure of the present disclosure;
图2为本公开的电机转子结构的示意图2;Figure 2 is a schematic diagram 2 of the motor rotor structure of the present disclosure;
图3为本公开的电机转子结构的示意图3;Figure 3 is a schematic diagram 3 of the motor rotor structure of the present disclosure;
图4为本公开的电机的示意图1;Figure 4 is a schematic diagram 1 of the motor of the present disclosure;
图5为本公开的电机的负载磁力线图;Figure 5 is a load magnetic field line diagram of the motor of the present disclosure;
图6为本公开的电机的峰值电磁力结果;Figure 6 shows the peak electromagnetic force results of the motor of the present disclosure;
图7为本公开的电机的转矩脉动效果图;Figure 7 is a torque pulsation effect diagram of the motor of the present disclosure;
图8为本公开的电机的噪声仿真效果图。Figure 8 is a noise simulation rendering of the motor of the present disclosure.
附图标记表示为:The reference symbols are expressed as:
10、转子铁芯;11、磁钢;111、第一磁钢;112、第二磁钢;12、磁钢槽;121、第一磁钢槽;1211、第一中空槽结构;122、第二磁钢槽;1221、第二中空槽结构;21、磁障槽;211、第一磁障槽;2111、第一短边;2112、第三短边;2113、第一长边;212、第二磁障槽;2121、第二短边;2122、第四短边;2123、第二长边;25、间隔部分;41、第一圆弧;42、第二圆弧;41’、第三圆弧;42’、第四圆弧;43、第一中心连线;43’、第二中心连线;44、第一直线段;45、第二直线段;46、第三直线段;44’、第四直线段;45’、第五直线段;46’、第六直线段;49、夹角;5、电机定子;51、定子槽;52、槽口。10. Rotor core; 11. Magnetic steel; 111. First magnetic steel; 112. Second magnetic steel; 12. Magnetic steel groove; 121. First magnetic steel groove; 1211. First hollow groove structure; 122. No. Two magnetic steel grooves; 1221, second hollow groove structure; 21, magnetic barrier groove; 211, first magnetic barrier groove; 2111, first short side; 2112, third short side; 2113, first long side; 212. The second magnetic barrier groove; 2121, the second short side; 2122, the fourth short side; 2123, the second long side; 25, the spacing part; 41, the first arc; 42, the second arc; 41', the Three arcs; 42', the fourth arc; 43, the first center connection line; 43', the second center connection line; 44, the first straight line segment; 45, the second straight line segment; 46, the third straight line segment; 44', fourth straight line segment; 45', fifth straight line segment; 46', sixth straight line segment; 49, included angle; 5, motor stator; 51, stator slot; 52, notch.
具体实施方式Detailed ways
由于永磁同步电机的转子为永磁体结构,其磁密不能改变的特性使得电机电磁激振力较大,从而导致电机振动噪声大。电磁激振力是电机的一种内在特性,目前,一般采用的方法是对转子或定子进行修型,其修型的形状会直接影响到电磁力的结果,复杂的修型会导致转子生产工艺困难。Since the rotor of the permanent magnet synchronous motor has a permanent magnet structure, its magnetic density cannot be changed, which makes the electromagnetic excitation force of the motor large, resulting in loud vibration and noise of the motor. The electromagnetic excitation force is an intrinsic characteristic of the motor. At present, the commonly used method is to modify the rotor or stator. The shape of the modification will directly affect the result of the electromagnetic force. Complex modification will cause the rotor production process to change. difficulty.
因此,本公开要解决的技术问题在于克服现有技术中的车用电机多工况时存在转矩脉动大和电磁激振力高,而无法同时解决的缺陷,从而提供一种电机转子、电机和电动汽车。Therefore, the technical problem to be solved by the present disclosure is to overcome the existing defects of large torque ripple and high electromagnetic excitation force in the existing vehicle motors under multiple working conditions, which cannot be solved at the same time, thereby providing a motor rotor, a motor and a electric car.
本公开提供的一种电机转子、电机和电动汽车具有如下有益效果:The motor rotor, motor and electric vehicle provided by the present disclosure have the following beneficial effects:
1.本公开通过在转子铁芯上位于磁钢槽径向外侧且不与转子铁芯径向外缘相接的磁障槽,并且磁障槽的横截面为矩形槽,且两个矩形槽的朝向径向内侧的长边的延长线之间能够夹设0~180°之间的角度,使得两个径向内侧的长边的延长线之间形成的夹角的开口朝向转子铁芯的中心,形成“反V形”的磁障结构,从而在转子的d轴末端有效分布“反V型”磁障结构,能够在不影响电机输出性能的同时,有效降低电机的电磁激振力和转矩脉动,从而降低电机噪声。本公开还通过在磁钢槽的位于磁钢的径向外侧的中空槽结构的边上设置包括至少两段圆弧的结构,在磁钢槽末端形成有效的渐进式磁障结构,从而也能同时降低电机的电磁激振力和转矩脉动,从而降低电机噪声。1. This disclosure uses a magnetic barrier slot located radially outside the magnetic steel slot on the rotor core and not connected with the radial outer edge of the rotor core, and the cross-section of the magnetic barrier slot is a rectangular slot, and the two rectangular slots An angle between 0 and 180° can be interposed between the extension lines of the long sides facing radially inward, so that the opening of the angle formed between the extension lines of the two radially inner long sides faces the rotor core. center, forming an "reverse V-shaped" magnetic barrier structure, thereby effectively distributing the "reverse V-shaped" magnetic barrier structure at the end of the d-axis of the rotor, which can effectively reduce the electromagnetic excitation force and vibration of the motor without affecting the output performance of the motor. Torque ripple, thereby reducing motor noise. The present disclosure also forms an effective progressive magnetic barrier structure at the end of the magnetic steel channel by arranging a structure including at least two arc sections on the edge of the hollow channel structure located radially outside the magnetic steel channel. At the same time, the electromagnetic vibration force and torque ripple of the motor are reduced, thereby reducing the motor noise.
2.本公开还通过在一个磁钢槽的两段圆弧的相接点与转子中心连线经过定子槽口的中心,在与其对称的另一个磁钢槽的两段圆弧的相接点与转子中心连线经过定子槽口的中心,两个中心之间的周向间隔槽数为Q/(2p)-1,可以使从相邻两个定子齿中进入转子的磁力线有一个均匀过渡,减少电磁力变化,能够有效形成转子极弧的磁障结构,也能在不影响电机输出性能的同时,降低电机的电磁激振力和转矩脉动,从而降低电机噪声。2. The present disclosure also connects the connecting point of two arc sections of one magnetic steel slot with the center of the rotor through the center of the stator slot, and connects the connecting point of two arc sections of another magnetic steel slot with the rotor through the center of the stator slot. The center line passes through the center of the stator slot, and the number of circumferential spacing slots between the two centers is Q/(2p)-1, which can make the magnetic lines of force entering the rotor from two adjacent stator teeth have a uniform transition and reduce The change of electromagnetic force can effectively form the magnetic barrier structure of the rotor pole arc, and can also reduce the electromagnetic excitation force and torque pulsation of the motor without affecting the output performance of the motor, thereby reducing motor noise.
为了解决车用电机多工况的转矩脉动大和电磁激振力高的问题,本公开提供了一种可以同时降低转矩脉动和激振力的的转子结构。In order to solve the problems of large torque ripple and high electromagnetic excitation force of vehicle motors under multiple working conditions, the present disclosure provides a rotor structure that can simultaneously reduce torque ripple and excitation force.
如图1-8所示,本公开提供一种电机转子,其包括:转子铁芯10,转子铁芯10上设置有磁钢槽12和至少两个磁障槽21,且两个磁障槽21相对于转子铁芯10的D轴对称设置,两个磁障槽21位于磁钢槽12与转子铁芯10的径向外缘之间的位置,且磁障槽21不与径向外缘相接,磁障槽21的横截面为矩形槽,且两个矩形槽的朝向径向内侧的长边的延长线之间形成0~180°之间的夹角,使得两个径向内侧的长边的延长线之间形成的夹角的开口朝向转子铁芯10的中心,形成“反V形”的磁障结构。As shown in Figures 1-8, the present disclosure provides a motor rotor, which includes: a rotor core 10. The rotor core 10 is provided with magnetic steel slots 12 and at least two magnetic barrier slots 21, and the two magnetic barrier slots are 21 is arranged symmetrically with respect to the D axis of the rotor core 10. The two magnetic barrier slots 21 are located between the magnetic steel slots 12 and the radial outer edge of the rotor core 10, and the magnetic barrier slots 21 are not in contact with the radial outer edge. Connected, the cross-section of the magnetic barrier groove 21 is a rectangular groove, and the extension lines of the long sides of the two rectangular grooves facing the radially inward form an included angle between 0 and 180°, so that the two radially inward The opening of the angle formed between the extension lines of the long sides faces the center of the rotor core 10, forming an "inverted V-shaped" magnetic barrier structure.
本公开通过在转子铁芯上位于磁钢槽径向外侧且不与转子铁芯径向外缘相接的磁障槽,并且磁障槽的横截面为矩形槽,且两个矩形槽的朝向径向内侧的长边的延长线之间能够夹设0~180°之间的角度,使得两个径向内侧的长边的延长线之间形成的夹角的开口朝向转子铁芯的中心,形成“反V形”的磁障结构,从而在转子的d轴末端有效分布“反V型”磁障结构,能够在不影响电机输出性能的同时,有效降低电机的电磁激振力和转矩脉动,从而降低电机噪声。The present disclosure uses a magnetic barrier slot located radially outside the magnetic steel slot on the rotor core and not connected with the radial outer edge of the rotor core, and the cross section of the magnetic barrier slot is a rectangular slot, and the orientation of the two rectangular slots An angle between 0 and 180° can be set between the extension lines of the radially inner long sides, so that the opening of the angle formed between the extension lines of the two radially inner long sides faces the center of the rotor core, An "inverse V-shaped" magnetic barrier structure is formed, thereby effectively distributing the "reverse V-shaped" magnetic barrier structure at the end of the d-axis of the rotor, which can effectively reduce the electromagnetic excitation force and torque of the motor without affecting the output performance of the motor. pulsation, thereby reducing motor noise.
本公开解决的如下技术问题:The following technical problems solved by this disclosure:
1.电机转矩脉动大;1. The motor torque pulsation is large;
2.电机的电磁激振力大;2. The electromagnetic excitation force of the motor is large;
3.电机振动噪声大。3. The motor vibrates and makes loud noise.
有益效果:Beneficial effects:
1.本公开的电机转子,其有益效果在于:1. The beneficial effects of the motor rotor of the present disclosure are:
2.解决永磁同步电机转矩脉动大的问题,降低高速时的电机振动;2. Solve the problem of large torque pulsation of permanent magnet synchronous motors and reduce motor vibration at high speed;
3.解决永磁同步电机电磁激振力大的问题,降低电机振动噪声。3. Solve the problem of large electromagnetic excitation force of permanent magnet synchronous motor and reduce motor vibration noise.
图5为使用本公开的电机的负载磁力线图,图中磁力线分布均匀;图6为使用本公开的电机的峰值电磁力结果,48倍频峰值电磁力降低90%以上;峰值工况时转矩脉动降低至1.1%,图7为本公开的转矩脉动效果图,峰值转矩脉动降低至1.1%;图8为噪声仿真效果图,由电磁力和转矩脉动引起的噪声大幅降低。Figure 5 is a load magnetic field line diagram using the motor of the present disclosure. The magnetic field lines in the figure are evenly distributed; Figure 6 is the peak electromagnetic force result of using the motor of the present disclosure. The peak electromagnetic force at 48 times the frequency is reduced by more than 90%; the torque under peak operating conditions The pulsation is reduced to 1.1%. Figure 7 is a torque pulsation effect diagram of the present disclosure, and the peak torque pulsation is reduced to 1.1%. Figure 8 is a noise simulation effect diagram, and the noise caused by electromagnetic force and torque pulsation is greatly reduced.
在一些实施方式中,磁钢槽12包括第一磁钢槽121和第二磁钢槽122,第一磁钢槽121与第二磁钢槽122相对于D轴对称设置;两个磁障槽21包括第一磁障槽211和第二磁障槽212,第一磁障槽211与第一磁钢槽121相对且位于第一磁钢槽121与转子铁芯10的径向外缘之间的位置,第二磁障槽212与第二磁钢槽122相对且位于第二磁钢槽122与转子铁芯10的径向外缘之间的位置。这是本公开的磁钢槽的优选结构形式,即其也为相对于D轴对称设置的第一磁钢槽和第二磁钢槽,并且限定了第一磁障槽和第二磁障槽的位置,能够进一步优化电机磁力线的路径,从而优化电机振动。In some embodiments, the magnetic steel groove 12 includes a first magnetic steel groove 121 and a second magnetic steel groove 122. The first magnetic steel groove 121 and the second magnetic steel groove 122 are arranged symmetrically with respect to the D axis; two magnetic barrier grooves 21 includes a first magnetic barrier groove 211 and a second magnetic barrier groove 212. The first magnetic barrier groove 211 is opposite to the first magnetic steel groove 121 and is located between the first magnetic steel groove 121 and the radial outer edge of the rotor core 10 position, the second magnetic barrier groove 212 is opposite to the second magnetic steel groove 122 and is located between the second magnetic steel groove 122 and the radial outer edge of the rotor core 10 . This is the preferred structural form of the magnetic steel channel of the present disclosure, that is, it is also a first magnetic steel channel and a second magnetic steel channel that are symmetrically arranged with respect to the D axis, and defines a first magnetic barrier channel and a second magnetic barrier channel. The position can further optimize the path of the motor's magnetic field lines, thereby optimizing the motor vibration.
在一些实施方式中,还包括磁钢11(优选永磁体),磁钢11设置于磁钢槽12中;In some embodiments, it also includes magnetic steel 11 (preferably a permanent magnet), and the magnetic steel 11 is disposed in the magnetic steel slot 12;
磁钢11包括设置于第一磁钢槽121中的第一磁钢111和设置于第二磁钢槽122中的第二磁钢112,第一磁钢111和第二磁钢112均为矩形结构。The magnetic steel 11 includes a first magnetic steel 111 disposed in the first magnetic steel groove 121 and a second magnetic steel 112 disposed in the second magnetic steel groove 122. Both the first magnetic steel 111 and the second magnetic steel 112 are rectangular. structure.
这是本公开的电机转子的优选结构形式,通过磁钢以及设置于第一磁钢槽的第一磁钢和设置于第二磁钢槽中的第二磁钢,能够形成优选的磁力线设置形式,矩形结构的磁钢能够优化本公开的磁力线分布,从而能进一步降低电机的电磁激振力和转矩脉动。This is a preferred structural form of the motor rotor of the present disclosure. A preferred arrangement of magnetic lines of force can be formed through the magnetic steel, the first magnet disposed in the first magnetic steel slot, and the second magnet disposed in the second magnetic steel slot. , the rectangular structure of the magnet can optimize the magnetic field line distribution of the present disclosure, thereby further reducing the electromagnetic excitation force and torque pulsation of the motor.
在一些实施方式中,第一磁障槽211和第二磁障槽212均为矩形槽,且第一磁障槽211上与第二磁障槽212相对的边为第一短边2111,第二磁障槽212上与第一磁障槽211相对的边为第二短边2121,第一短边2111的延长线经过第一磁钢111的矩形 的一个顶点,第二短边2121的延长线经过第二磁钢112的矩形的一个顶点。In some embodiments, both the first magnetic barrier groove 211 and the second magnetic barrier groove 212 are rectangular grooves, and the side of the first magnetic barrier groove 211 opposite to the second magnetic barrier groove 212 is the first short side 2111. The side of the second magnetic barrier groove 212 opposite to the first magnetic barrier groove 211 is the second short side 2121. The extension line of the first short side 2111 passes through a vertex of the rectangle of the first magnet 111, and the extension of the second short side 2121 The line passes through one vertex of the rectangle of the second magnet 112 .
本公开通过这样的设置关系能够进一步优化电机磁力线的路径,在满足上述特殊的几何关系时能够使得矩形磁障槽的降低电磁激振力和转矩脉动的效果最好,能够进一步优化电机振动。The present disclosure can further optimize the path of the motor's magnetic field lines through such an arrangement relationship. When the above-mentioned special geometric relationship is satisfied, the rectangular magnetic barrier slot can have the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
在一些实施方式中,第一短边2111的延长线经过第一磁钢111的矩形的最靠近D轴的一个顶点,第二短边2121的延长线经过第二磁钢112的矩形的最靠近D轴的一个顶点。在满足该特殊的几何关系时能够使得矩形磁障槽的降低电磁激振力和转矩脉动的效果最好,能够进一步优化电机振动。In some embodiments, the extension line of the first short side 2111 passes through a vertex of the rectangle of the first magnet 111 closest to the D axis, and the extension line of the second short side 2121 passes through the closest vertex of the rectangle of the second magnet 112 A vertex on the D axis. When this special geometric relationship is met, the rectangular magnetic barrier slot has the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
在一些实施方式中,第一磁障槽211和第二磁障槽212均为矩形槽,第一磁障槽211上与第二磁障槽212距离最远的边为第三短边2112,第二磁障槽212上与第一磁障槽211距离最远的边为第四短边2122,第三短边2112的延长线经过第一磁钢111的矩形的一条长边,第四短边2122的延长线经过第二磁钢112的矩形的一条长边。In some embodiments, both the first magnetic barrier groove 211 and the second magnetic barrier groove 212 are rectangular grooves, and the side of the first magnetic barrier groove 211 that is farthest from the second magnetic barrier groove 212 is the third short side 2112. The side of the second magnetic barrier slot 212 that is farthest from the first magnetic barrier slot 211 is the fourth short side 2122. The extension line of the third short side 2112 passes through a long side of the rectangle of the first magnet 111. The fourth short side The extension line of the side 2122 passes through one long side of the rectangle of the second magnet 112 .
本公开通过这样的设置关系能够进一步优化电机磁力线的路径,在满足上述特殊的几何关系时能够使得矩形磁障槽的降低电磁激振力和转矩脉动的效果最好,能够进一步优化电机振动。The present disclosure can further optimize the path of the motor's magnetic field lines through such an arrangement relationship. When the above-mentioned special geometric relationship is satisfied, the rectangular magnetic barrier slot can have the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
进一步优选本公开的矩形磁障长边延长线穿过磁钢外顶点,磁障短边延长线穿过磁钢内顶点。It is further preferred that the extended line of the long side of the rectangular magnetic barrier of the present disclosure passes through the outer vertex of the magnetic steel, and the extended line of the short side of the magnetic barrier passes through the inner vertex of the magnetic steel.
在一些实施方式中,第三短边2112的延长线经过第一磁钢111的矩形的长边为位于径向内侧的长边,第四短边2122的延长线经过第二磁钢112的矩形的长边为位于径向内侧的长边。在满足该特殊的几何关系时能够使得矩形磁障槽的降低电磁激振力和转矩脉动的效果最好,能够进一步优化电机振动。In some embodiments, the extension line of the third short side 2112 passes through the long side of the rectangle of the first magnet 111 and is the long side located radially inside, and the extension line of the fourth short side 2122 passes through the rectangle of the second magnet 112 The long side of is the long side located radially inside. When this special geometric relationship is met, the rectangular magnetic barrier slot has the best effect of reducing electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
在一些实施方式中,矩形的磁障槽21的长边的长度范围为10mm~12mm;矩形的磁障槽21的短边的长度范围为1.5mm~2mm。本公开的磁障用于改变磁力线路径,所以需要具有一定的长度和宽度,不能太小,也不能太大,10mm-12mm范围内具有降低电磁激振力和转矩脉动的最优效果。In some embodiments, the length of the long side of the rectangular magnetic barrier groove 21 ranges from 10 mm to 12 mm; the length of the short side of the rectangular magnetic barrier groove 21 ranges from 1.5 mm to 2 mm. The disclosed magnetic barrier is used to change the path of magnetic lines of force, so it needs to have a certain length and width, neither too small nor too large. The optimal effect of reducing electromagnetic excitation force and torque pulsation is within the range of 10mm-12mm.
在一些实施方式中,第一磁钢槽121位于第一磁钢111的径向外侧的部分为第一中空槽结构1211,且第一中空槽结构1211的与第一磁钢111相接的边包括第一圆弧41和第二圆弧42;第二磁钢槽122的位于第二磁钢112的径向外侧的部分为第二中空槽结构1221,且第二中空槽结构1221的与第二磁钢112相接的边包括第三圆弧41’和第四圆弧42’。本公开还通过在磁钢槽的位于磁钢的径向外侧的中空槽结构的边上 设置包括至少两段圆弧的结构,在磁钢槽末端形成有效的渐进式磁障结构,从而也能同时降低电机的电磁激振力和转矩脉动,从而降低电机噪声。In some embodiments, the portion of the first magnetic steel groove 121 located radially outside the first magnetic steel 111 is the first hollow groove structure 1211 , and the edge of the first hollow groove structure 1211 that is in contact with the first magnetic steel 111 It includes a first arc 41 and a second arc 42; the part of the second magnetic steel groove 122 located radially outside the second magnet 112 is the second hollow groove structure 1221, and the second hollow groove structure 1221 is the same as the second hollow groove structure 1221. The side where the two magnets 112 connect includes a third arc 41' and a fourth arc 42'. The present disclosure also forms an effective progressive magnetic barrier structure at the end of the magnetic steel channel by arranging a structure including at least two arc sections on the edge of the hollow channel structure located radially outside the magnetic steel channel. At the same time, the electromagnetic vibration force and torque ripple of the motor are reduced, thereby reducing the motor noise.
在一些实施方式中,第一圆弧41和第二圆弧42均位于第一中空槽结构1211的径向外侧的边上,第三圆弧41’和第四圆弧42’均位于第二中空槽结构1221的径向外侧的边上。满足该关系时能够进一步使得矩形磁障槽的降低电磁激振力和转矩脉动的效果更好,能够进一步优化电机振动。In some embodiments, the first arc 41 and the second arc 42 are located on the radially outer edge of the first hollow groove structure 1211, and the third arc 41' and the fourth arc 42' are located on the second On the radially outer edge of the hollow groove structure 1221. When this relationship is satisfied, the rectangular magnetic barrier slot can further improve the effect of reducing the electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
在一些实施方式中,第一圆弧41的一端与第一磁钢111的一个顶点相接,另一端延伸至与第二圆弧42的一端相接,且第一圆弧41的弧形半径为R1,第二圆弧42的弧形半径为R2,并有R1<R2;In some embodiments, one end of the first arc 41 is connected to a vertex of the first magnetic steel 111 , and the other end is extended to be connected to one end of the second arc 42 , and the arc radius of the first arc 41 is is R1, the arc radius of the second arc 42 is R2, and R1<R2;
第三圆弧41’的一端与第二磁钢112的一个顶点相接,另一端延伸至与第四圆弧42’的一端相接,且第三圆弧41’的弧形半径为R1,第四圆弧42’的弧形半径为R2,并有R1<R2。One end of the third arc 41' is connected to a vertex of the second magnet 112, and the other end extends to connect with one end of the fourth arc 42', and the arc radius of the third arc 41' is R1. The arc radius of the fourth arc 42' is R2, and R1<R2.
满足该关系时能够优化转矩的波动,使得谐波减少;进一步使得矩形磁障槽的降低电磁激振力和转矩脉动的效果更好,能够进一步优化电机振动。When this relationship is satisfied, the torque fluctuation can be optimized and the harmonics can be reduced; further, the rectangular magnetic barrier slot has a better effect of reducing the electromagnetic excitation force and torque pulsation, and can further optimize the motor vibration.
在一些实施方式中,R1的范围为5mm~7mm,R2的范围为25mm~30mm。In some embodiments, R1 ranges from 5mm to 7mm, and R2 ranges from 25mm to 30mm.
在一些实施方式中,第一中空槽结构1211还包括第一直线段44、第二直线段45和第三直线段46,第一直线段44的一端与第二圆弧42的另一端相接且为第二圆弧42的另一端处的切线延长线,第二直线段45连接于第一直线段44的另一端,且第二直线段45和第三直线段46依次相接,第三直线段46与第一磁钢111相接;In some embodiments, the first hollow groove structure 1211 also includes a first straight line segment 44 , a second straight line segment 45 and a third straight line segment 46 , one end of the first straight line segment 44 is connected to the other end of the second arc 42 And is the tangent extension line at the other end of the second arc 42, the second straight line segment 45 is connected to the other end of the first straight line segment 44, and the second straight line segment 45 and the third straight line segment 46 are connected in sequence, and the third straight line segment 45 is connected to the other end of the first straight line segment 44. The straight section 46 is connected to the first magnet 111;
第二中空槽结构1221还包括第四直线段44’、第五直线段45’和第六直线段46’,第四直线段44’的一端与第四圆弧42’的另一端相接且为第四圆弧42’的另一端处的切线延长线,第五直线段45’连接于第四直线段44’的另一端,且第五直线段45’和第六直线段46’依次相接,第六直线段46’与第二磁钢112相接。The second hollow groove structure 1221 also includes a fourth straight line segment 44', a fifth straight line segment 45' and a sixth straight line segment 46'. One end of the fourth straight line segment 44' is connected to the other end of the fourth arc 42'. is the tangent extension line at the other end of the fourth arc 42', the fifth straight line segment 45' is connected to the other end of the fourth straight line segment 44', and the fifth straight line segment 45' and the sixth straight line segment 46' are in sequence. Then, the sixth straight line segment 46' is connected with the second magnet 112.
满足该关系时能够进一步使得磁钢槽的降低电磁激振力和转矩脉动的效果更好,能够进一步优化电机振动。When this relationship is satisfied, the effect of the magnetic steel groove in reducing the electromagnetic excitation force and torque pulsation can be further improved, and the motor vibration can be further optimized.
在一些实施方式中,第一圆弧41与第二圆弧42的相接位置与转子铁芯10的中心连线形成第一中心连线43,第三圆弧41’与第四圆弧42’的相接位置与转子铁芯10的中心连线形成第二中心连线43’,第一中心连线43与第二中心连线43’之间形成夹角49。满足该关系时能够进一步使得磁钢槽的降低电磁激振力和转矩脉动的效果更好,能够进一步优化电机振动。In some embodiments, the connecting position of the first arc 41 and the second arc 42 and the center of the rotor core 10 form a first center connection 43 , and the third arc 41 ′ and the fourth arc 42 ''s contact position and the center line of the rotor core 10 form a second center line 43', and an included angle 49 is formed between the first center line 43 and the second center line 43'. When this relationship is satisfied, the effect of the magnetic steel groove in reducing the electromagnetic excitation force and torque pulsation can be further improved, and the motor vibration can be further optimized.
图5为使用本公开的电机的负载磁力线图,图中磁力线分布均匀;图6为使用本公开的电机的峰值电磁力结果,48倍频峰值电磁力降低90%以上;峰值工况时转矩脉动降低至1.1%,图7为本公开的转矩脉动效果图,峰值转矩脉动降低至1.1%;图8为噪声仿真效果图,由电磁力和转矩脉动引起的噪声大幅降低。Figure 5 is a load magnetic field line diagram using the motor of the present disclosure. The magnetic field lines in the figure are evenly distributed; Figure 6 is the peak electromagnetic force result of using the motor of the present disclosure. The peak electromagnetic force at 48 times the frequency is reduced by more than 90%; the torque under peak operating conditions The pulsation is reduced to 1.1%. Figure 7 is a torque pulsation effect diagram of the present disclosure, and the peak torque pulsation is reduced to 1.1%. Figure 8 is a noise simulation effect diagram, and the noise caused by electromagnetic force and torque pulsation is greatly reduced.
本公开还提供一种电机,其包括电机定子和上述实施例的电机转子,电机定子位于电机转子的外周。The present disclosure also provides a motor, which includes a motor stator and the motor rotor of the above embodiment, and the motor stator is located on the outer periphery of the motor rotor.
在一些实施方式中,电机定子5包括沿周向依次间隔排布的定子槽51,两个磁障槽21包括第一磁障槽211和第二磁障槽212,第一磁障槽211与第二磁障槽212相对的边为第一短边2111,第二磁障槽212与第一磁障槽211相对的边为第二短边2121;In some embodiments, the motor stator 5 includes stator slots 51 arranged at intervals along the circumferential direction. The two magnetic barrier slots 21 include a first magnetic barrier slot 211 and a second magnetic barrier slot 212 . The first magnetic barrier slot 211 and The opposite side of the second magnetic barrier groove 212 is the first short side 2111, and the opposite side of the second magnetic barrier groove 212 to the first magnetic barrier groove 211 is the second short side 2121;
第一短边2111与第二短边2121之间形成间隔部分25,定子槽51的槽口52与间隔部分25相对,且间隔部分25的宽度大于槽口52的宽度。A spacing portion 25 is formed between the first short side 2111 and the second short side 2121 . The notch 52 of the stator slot 51 is opposite to the spacing portion 25 , and the width of the spacing portion 25 is greater than the width of the notch 52 .
在一些实施方式中,第一磁钢槽121位于第一磁钢111的径向外侧的部分为第一中空槽结构1211,且第一中空槽结构1211与第一磁钢111相接的边包括第一圆弧41和第二圆弧42;第二磁钢槽122位于第二磁钢112的径向外侧的部分为第二中空槽结构1221,且第二中空槽结构1221的与第二磁钢112相接的边包括第三圆弧41’和第四圆弧42’,In some embodiments, the portion of the first magnetic steel groove 121 located radially outside the first magnetic steel 111 is the first hollow groove structure 1211, and the side where the first hollow groove structure 1211 connects with the first magnetic steel 111 includes The first arc 41 and the second arc 42; the part of the second magnetic steel groove 122 located radially outside the second magnetic steel 112 is the second hollow groove structure 1221, and the second hollow groove structure 1221 is connected to the second magnetic steel groove 122. The connecting sides of the steel 112 include the third arc 41' and the fourth arc 42',
且第一圆弧41与第二圆弧42的相接位置与转子铁芯10的中心连线形成第一中心连线43,第三圆弧41’与第四圆弧42’的相接位置与转子铁芯10的中心连线形成第二中心连线43’;And the connecting position of the first arc 41 and the second arc 42 and the center of the rotor core 10 form the first center connecting line 43, and the connecting position of the third arc 41' and the fourth arc 42' The second center connection line 43' is formed with the center line of the rotor core 10;
第一中心连线43的延长线经过与其相对的定子槽51的槽口52的中心,第二中心连线43’的延长线经过与其相对的定子槽51的槽口52的中心。The extension line of the first central connection line 43 passes through the center of the notch 52 of the stator slot 51 opposite to it, and the extension line of the second central connection line 43' passes through the center of the notch 52 of the stator slot 51 opposite to it.
在一些实施方式中,第一中心连线43的延长线经过与其相对的定子槽51的槽口52的中心处,第二中心连线43’的延长线经过与其相对的定子槽51的槽口52的中心处,第一中心连线43的延长线与第二中心连线43’的延长线之间沿周向相隔的槽数为Q/(2p)-1,其中Q为定子总槽数,p为极对数。In some embodiments, the extension line of the first central connection line 43 passes through the center of the notch 52 of the stator slot 51 opposite to it, and the extension line of the second central connection line 43' passes through the notch of the stator slot 51 opposite to it. At the center of 52, the number of slots separated in the circumferential direction between the extension line of the first center connection line 43 and the extension line of the second center connection line 43' is Q/(2p)-1, where Q is the total number of slots in the stator. , p is a polar logarithm.
本公开还通过在一个磁钢槽的两段圆弧的相接点与转子中心连线经过定子槽口的中心,在与其对称的另一个磁钢槽的两段圆弧的相接点与转子中心连线经过定子槽口的中心,两个中心之间的周向间隔槽数为Q/(2p)-1,能够有效使得两段圆弧的连接点在定子槽的中心,可以使从相邻两个定子齿中进入转子的磁力线有一个均匀过渡,减少电磁力变化,形成转子极弧的磁障结构,也能在不影响电机输出性能的同时,降 低电机的电磁激振力和转矩脉动,从而降低电机噪声。The present disclosure also connects the connecting point of two arc sections of one magnetic steel slot with the rotor center through the center of the stator slot, and connects the connecting point of two arc sections of another magnetic steel slot symmetrically with the rotor center. The line passes through the center of the stator slot, and the number of circumferential spacing slots between the two centers is Q/(2p)-1, which can effectively make the connection point of the two arcs at the center of the stator slot, and can make the connection between two adjacent arcs The magnetic lines of force entering the rotor from each stator tooth have a uniform transition, which reduces the change of electromagnetic force and forms a magnetic barrier structure of the rotor pole arc. It can also reduce the electromagnetic excitation force and torque pulsation of the motor without affecting the output performance of the motor. Thereby reducing motor noise.
本公开还提供一种电动汽车,其包括上述实施例的电机。The present disclosure also provides an electric vehicle, which includes the motor of the above embodiment.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各方式的有利技术特征可以自由地组合、叠加。Those skilled in the art can easily understand that the advantageous technical features of the above methods can be freely combined and superimposed without conflict.
以上仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本公开的保护范围之内。以上仅是本公开的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本公开的保护范围。The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure. Inside. The above are only the preferred embodiments of the present disclosure. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications can be made without departing from the technical principles of the present disclosure. These improvements and modifications should also be considered. regarded as the scope of protection of this disclosure.

Claims (19)

  1. 一种电机转子,包括转子铁芯(10),所述转子铁芯(10)上设置有磁钢槽(12)和至少两个磁障槽(21),且两个所述磁障槽(21)相对于所述转子铁芯(10)的D轴对称设置,两个所述磁障槽(21)位于所述磁钢槽(12)与所述转子铁芯(10)的径向外缘之间的位置,且所述磁障槽(21)不与所述径向外缘相接,所述磁障槽(21)的横截面为矩形槽,且两个矩形槽的朝向径向内侧的长边的延长线之间形成0~180°之间的夹角,使得所述夹角的开口朝向所述转子铁芯(10)的中心,形成“反V形”的磁障结构。A motor rotor includes a rotor core (10). The rotor core (10) is provided with a magnetic steel slot (12) and at least two magnetic barrier slots (21), and the two magnetic barrier slots (21) 21) Arranged symmetrically with respect to the D axis of the rotor core (10), the two magnetic barrier slots (21) are located radially outward of the magnetic steel slot (12) and the rotor core (10) between the edges, and the magnetic barrier groove (21) is not connected to the radial outer edge. The cross section of the magnetic barrier groove (21) is a rectangular groove, and the two rectangular grooves are oriented in the radial direction. The extension lines of the inner long sides form an included angle between 0 and 180°, so that the opening of the included angle faces the center of the rotor core (10), forming an "inverted V-shaped" magnetic barrier structure.
  2. 根据权利要求1所述的电机转子,其中所述磁钢槽(12)包括第一磁钢槽(121)和第二磁钢槽(122),所述第一磁钢槽(121)与所述第二磁钢槽(122)相对于所述D轴对称设置;两个所述磁障槽(21)包括第一磁障槽(211)和第二磁障槽(212),所述第一磁障槽(211)与所述第一磁钢槽(121)相对且位于所述第一磁钢槽(121)与所述转子铁芯(10)的径向外缘之间的位置,所述第二磁障槽(212)与所述第二磁钢槽(122)相对且位于所述第二磁钢槽(122)与所述转子铁芯(10)的径向外缘之间的位置。The motor rotor according to claim 1, wherein the magnetic steel groove (12) includes a first magnetic steel groove (121) and a second magnetic steel groove (122), and the first magnetic steel groove (121) and the The second magnetic steel groove (122) is arranged symmetrically with respect to the D axis; the two magnetic barrier grooves (21) include a first magnetic barrier groove (211) and a second magnetic barrier groove (212). A magnetic barrier groove (211) is opposite to the first magnetic steel groove (121) and is located between the first magnetic steel groove (121) and the radial outer edge of the rotor core (10), The second magnetic barrier groove (212) is opposite to the second magnetic steel groove (122) and is located between the second magnetic steel groove (122) and the radial outer edge of the rotor core (10) s position.
  3. 根据权利要求2所述的电机转子,还包括磁钢(11),所述磁钢(11)设置于所述磁钢槽(12)中;The motor rotor according to claim 2, further comprising a magnetic steel (11), the magnetic steel (11) being arranged in the magnetic steel groove (12);
    其中,所述磁钢(11)包括设置于所述第一磁钢槽(121)中的第一磁钢(111)和设置于所述第二磁钢槽(122)中的第二磁钢(112),所述第一磁钢(111)和所述第二磁钢(112)均为矩形结构。Wherein, the magnetic steel (11) includes a first magnetic steel (111) disposed in the first magnetic steel groove (121) and a second magnetic steel disposed in the second magnetic steel groove (122). (112), the first magnetic steel (111) and the second magnetic steel (112) are both rectangular structures.
  4. 根据权利要求3所述的电机转子,其中所述第一磁障槽(211)和所述第二磁障槽(212)均为矩形槽,且所述第一磁障槽(211)上与所述第二磁障槽(212)相对的边为第一短边(2111),所述第二磁障槽(212)上与所述第一磁障槽(211)相对的边为第二短边(2121),所述第一短边(2111)的延长线经过所述第一磁钢(111)的矩形的一个顶点,所述第二短边(2121)的延长线经过所述第二磁钢(112)的矩形的一个顶点。The motor rotor according to claim 3, wherein the first magnetic barrier slot (211) and the second magnetic barrier slot (212) are both rectangular slots, and the first magnetic barrier slot (211) is The side opposite to the second magnetic barrier groove (212) is the first short side (2111), and the side opposite to the first magnetic barrier groove (211) on the second magnetic barrier groove (212) is the second short side. Short side (2121), the extension line of the first short side (2111) passes through a vertex of the rectangle of the first magnet (111), and the extension line of the second short side (2121) passes through the first Two magnets (112) are at one vertex of the rectangle.
  5. 根据权利要求4所述的电机转子,其中所述第一短边(2111)的延长线经过所述第一磁钢(111)的矩形的最靠近所述D轴的一个顶点,所述第二短边(2121)的延长线经过所述第二磁钢(112)的矩形的最靠近所述D轴的一个顶点。The motor rotor according to claim 4, wherein the extension line of the first short side (2111) passes through a vertex of the rectangle of the first magnet (111) closest to the D axis, and the second The extension line of the short side (2121) passes through a vertex of the rectangle of the second magnet (112) closest to the D axis.
  6. 根据权利要求3-5任一项所述的电机转子,其中所述第一磁障槽(211)和所述第二磁障槽(212)均为矩形槽,所述第一磁障槽(211)上与所述第二磁障槽(212)距离最远的边为第三短边(2112),所述第二磁障槽(212)上与所述第一磁障槽(211)距离最远的边为第四短边(2122),所述第三短边(2112)的延长线经过所述第一磁钢(111)的矩形的一条长边,所述第四短边(2122)的延长线经过所述第二磁钢(112)的矩形的一条长边。The motor rotor according to any one of claims 3-5, wherein the first magnetic barrier slot (211) and the second magnetic barrier slot (212) are both rectangular slots, and the first magnetic barrier slot (212) is a rectangular slot. The side of the second magnetic barrier groove (211) farthest from the second magnetic barrier groove (212) is the third short side (2112), and the second magnetic barrier groove (212) is separated from the first magnetic barrier groove (211). The farthest side is the fourth short side (2122), and the extension line of the third short side (2112) passes through a long side of the rectangle of the first magnet (111). The fourth short side (2122) The extension line of 2122) passes through one long side of the rectangle of the second magnet (112).
  7. 根据权利要求6所述的电机转子,其中所述第三短边(2112)的延长线经过所述第一磁钢(111)的矩形的长边为位于径向内侧的长边,所述第四短边(2122)的延长线经过所述第二磁钢(112)的矩形的长边为位于径向内侧的长边。The motor rotor according to claim 6, wherein the extension line of the third short side (2112) passes through the long side of the rectangle of the first magnet (111) and is the long side located radially inside, and the third short side (2112) passes through the rectangular long side of the first magnet (111). The extension lines of the four short sides (2122) passing through the long side of the rectangle of the second magnet (112) are the long sides located radially inside.
  8. 根据权利要求1-7任一项所述的电机转子,其中矩形的所述磁障槽(21)的长边的长度范围为10mm~12mm;和/或矩形的所述磁障槽(21)的短边的长度范围为1.5mm~2mm。The motor rotor according to any one of claims 1 to 7, wherein the length of the long side of the rectangular magnetic barrier slot (21) ranges from 10 mm to 12 mm; and/or the rectangular magnetic barrier slot (21) The length of the short side ranges from 1.5mm to 2mm.
  9. 根据权利要求3-7中任一项所述的电机转子,其中所述第一磁钢槽(121)位于所述第一磁钢(111)的径向外侧的部分为第一中空槽结构(1211),且所述第一中空槽结构(1211)的与所述第一磁钢(111)相接的边包括第一圆弧(41)和第二圆弧(42);所述第二磁钢槽(122)的位于所述第二磁钢(112)的径向外侧的部分为第二中空槽结构(1221),且所述第二中空槽结构(1221)的与所述第二磁钢(112)相接的边包括第三圆弧(41’)和第四圆弧(42’)。The motor rotor according to any one of claims 3-7, wherein the part of the first magnetic steel groove (121) located radially outside the first magnetic steel (111) is a first hollow groove structure ( 1211), and the side of the first hollow groove structure (1211) that is connected to the first magnetic steel (111) includes a first arc (41) and a second arc (42); the second The part of the magnetic steel groove (122) located radially outside the second magnetic steel (112) is a second hollow groove structure (1221), and the second hollow groove structure (1221) is different from the second hollow groove structure (1221). The connecting sides of the magnetic steel (112) include a third arc (41') and a fourth arc (42').
  10. 根据权利要求9所述的电机转子,其中所述第一圆弧(41)和所述第二圆弧(42)均位于所述第一中空槽结构(1211)的径向外侧的边上,所述第三圆弧(41’)和所述第四圆弧(42’)均位于所述第二中空槽结构(1221)的径向外侧的边上。The motor rotor according to claim 9, wherein the first arc (41) and the second arc (42) are located on radially outer edges of the first hollow slot structure (1211), The third arc (41') and the fourth arc (42') are both located on the radially outer edge of the second hollow groove structure (1221).
  11. 根据权利要求9或10所述的电机转子,其中,The motor rotor according to claim 9 or 10, wherein,
    所述第一圆弧(41)的一端与所述第一磁钢(111)的一个顶点相接,另一端延伸至与所述第二圆弧(42)的一端相接,且所述第一圆弧(41)的弧形半径为R1,所述第二圆弧(42)的弧形半径为R2,并有R1<R2;One end of the first arc (41) is connected to a vertex of the first magnetic steel (111), and the other end is extended to be connected to one end of the second arc (42), and the third The arc radius of one arc (41) is R1, the arc radius of the second arc (42) is R2, and R1<R2;
    所述第三圆弧(41’)的一端与所述第二磁钢(112)的一个顶点相接,另一端延伸至与所述第四圆弧(42’)的一端相接,且所述第三圆弧(41’)的弧形半径为R1,所述第四圆弧(42’)的弧形半径为R2,并有R1<R2。One end of the third arc (41') is connected to a vertex of the second magnet (112), and the other end is extended to be connected to one end of the fourth arc (42'), and the The arc radius of the third arc (41') is R1, the arc radius of the fourth arc (42') is R2, and R1<R2.
  12. 根据权利要求11所述的电机转子,其中,R1的范围为5mm~7mm,R2的范围为25mm~30mm。The motor rotor according to claim 11, wherein R1 ranges from 5mm to 7mm, and R2 ranges from 25mm to 30mm.
  13. 根据权利要求9-12任一项所述的电机转子,其中,The motor rotor according to any one of claims 9-12, wherein,
    所述第一中空槽结构(1211)还包括第一直线段(44)、第二直线段(45)和第三直线段(46),所述第一直线段(44)的一端与所述第二圆弧(42)的另一端相接且为所述第二圆弧(42)的另一端处的切线延长线,所述第二直线段(45)连接于所述第一直线段(44)的另一端,且所述第二直线段(45)和所述第三直线段(46)依次相接,所述第三直线段(46)与所述第一磁钢(111)相接;The first hollow groove structure (1211) also includes a first straight line segment (44), a second straight line segment (45) and a third straight line segment (46). One end of the first straight line segment (44) is connected to the first straight line segment (44). The other end of the second arc (42) is connected and is a tangent extension line at the other end of the second arc (42). The second straight line segment (45) is connected to the first straight line segment (45). 44), and the second straight line segment (45) and the third straight line segment (46) are connected in sequence, and the third straight line segment (46) is connected with the first magnet steel (111) catch;
    所述第二中空槽结构(1221)还包括第四直线段(44’)、第五直线段(45’)和第六直线段(46’),所述第四直线段(44’)的一端与所述第四圆弧(42’)的另一端相接且为所述第四圆弧(42’)的另一端处的切线延长线,所述第五直线段(45’)连接于所述第四直线段(44’)的另一端,且所述第五直线段(45’)和所述第六直线段(46’)依次相接,所述第六直线段(46’)与所述第二磁钢(112)相接。The second hollow groove structure (1221) also includes a fourth straight line segment (44'), a fifth straight line segment (45') and a sixth straight line segment (46'). The fourth straight line segment (44') One end is connected to the other end of the fourth arc (42') and is a tangent extension line at the other end of the fourth arc (42'), and the fifth straight segment (45') is connected to The other end of the fourth straight line segment (44'), and the fifth straight line segment (45') and the sixth straight line segment (46') are connected in sequence, and the sixth straight line segment (46') Connected to the second magnet (112).
  14. 根据权利要求9-13任一项所述的电机转子,其中所述第一圆弧(41)与所述第二圆弧(42)的相接位置与所述转子铁芯(10)的中心连线形成第一中心连线(43),所述第三圆弧(41’)与所述第四圆弧(42’)的相接位置与所述转子铁芯(10)的中心连线形成第二中心连线(43’),所述第一中心连线(43)与所述第二中心连线(43’)之间形成夹角(49)。The motor rotor according to any one of claims 9-13, wherein the connecting position of the first arc (41) and the second arc (42) is aligned with the center of the rotor core (10) The connection forms a first center connection line (43), and the connecting position of the third arc (41') and the fourth arc (42') is connected with the center line of the rotor core (10) A second center connection line (43') is formed, and an included angle (49) is formed between the first center connection line (43) and the second center connection line (43').
  15. 一种电机,包括电机定子(5)和权利要求1-14任一项所述的电机转子,所述电机定子(5)位于所述电机转子的外周。A motor includes a motor stator (5) and the motor rotor according to any one of claims 1 to 14, the motor stator (5) being located on the outer periphery of the motor rotor.
  16. 根据权利要求15所述的电机,其中所述电机定子(5)包括沿周向依次间隔排布的定子槽(51),两个所述磁障槽(21)包括第一磁障槽(211)和第二磁障槽(212),所述第一磁障槽(211)与所述第二磁障槽(212)相对的边为第一短边(2111),所述第二磁障槽(212)与所述第一磁障槽(211)相对的边为第二短边(2121);The motor according to claim 15, wherein the motor stator (5) includes stator slots (51) arranged at intervals along the circumferential direction, and the two magnetic barrier slots (21) include a first magnetic barrier slot (211) ) and a second magnetic barrier groove (212). The side opposite the first magnetic barrier groove (211) and the second magnetic barrier groove (212) is the first short side (2111). The second magnetic barrier groove (211) is the first short side (2111). The side of the groove (212) opposite to the first magnetic barrier groove (211) is the second short side (2121);
    所述第一短边(2111)与所述第二短边(2121)之间形成间隔部分(25),所述定子槽(51)的槽口(52)与所述间隔部分(25)相对,且所述间隔部分(25)的宽度大于所述槽口(52)的宽度。A spacing portion (25) is formed between the first short side (2111) and the second short side (2121), and the notch (52) of the stator slot (51) is opposite to the spacing portion (25). , and the width of the spacing portion (25) is greater than the width of the notch (52).
  17. 根据权利要求16所述的电机,其中,The motor according to claim 16, wherein
    所述第一磁钢槽(121)位于所述第一磁钢(111)的径向外侧的部分为第一中空槽结构(1211),且所述第一中空槽结构(1211)与所述第一磁钢(111)相接的边包括第一圆弧(41)和第二圆弧(42);所述第二磁钢槽(122)位于所述第二磁钢(112) 的径向外侧的部分为第二中空槽结构(1221),且所述第二中空槽结构(1221)的与所述第二磁钢(112)相接的边包括第三圆弧(41’)和第四圆弧(42’),The part of the first magnetic steel groove (121) located on the radial outer side of the first magnetic steel (111) is a first hollow groove structure (1211), and the first hollow groove structure (1211) and the The connecting sides of the first magnetic steel (111) include a first arc (41) and a second arc (42); the second magnetic steel groove (122) is located on the diameter of the second magnetic steel (112). The outer part is the second hollow groove structure (1221), and the side of the second hollow groove structure (1221) that is connected to the second magnetic steel (112) includes a third arc (41') and The fourth arc (42'),
    且所述第一圆弧(41)与所述第二圆弧(42)的相接位置与所述转子铁芯(10)的中心连线形成第一中心连线(43),所述第三圆弧(41’)与所述第四圆弧(42’)的相接位置与所述转子铁芯(10)的中心连线形成第二中心连线(43’);And the connection position between the first arc (41) and the second arc (42) and the center of the rotor core (10) forms a first center connection line (43). The connection position between the three arcs (41') and the fourth arc (42') and the center of the rotor core (10) form a second center connection (43');
    所述第一中心连线(43)的延长线经过与其相对的所述定子槽(51)的槽口(52)的中心,所述第二中心连线(43’)的延长线经过与其相对的所述定子槽(51)的槽口(52)的中心。The extension line of the first center connection line (43) passes through the center of the slot (52) of the stator slot (51) opposite to it, and the extension line of the second center connection line (43') passes through the center of the slot (52) of the stator slot (51) opposite to it. The center of the slot (52) of the stator slot (51).
  18. 根据权利要求17所述的电机,其中所述第一中心连线(43)的延长线经过与其相对的所述定子槽(51)的槽口(52)的中心处,所述第二中心连线(43’)的延长线经过与其相对的所述定子槽(51)的槽口(52)的中心处,所述第一中心连线(43)的延长线与所述第二中心连线(43’)的延长线之间沿周向相隔的槽数为Q/(2p)-1,其中Q为定子总槽数,p为极对数。The motor according to claim 17, wherein the extension line of the first center connection (43) passes through the center of the slot (52) of the stator slot (51) opposite to it, and the second center connection The extension line of the line (43') passes through the center of the slot (52) of the stator slot (51) opposite to it, and the extension line of the first center connection line (43) and the second center connection line The number of slots spaced apart along the circumferential direction between the extension lines of (43') is Q/(2p)-1, where Q is the total number of slots in the stator and p is the number of pole pairs.
  19. 一种电动汽车,包括权利要求15-18任一项所述的电机。An electric vehicle, including the motor according to any one of claims 15-18.
PCT/CN2022/140703 2022-06-17 2022-12-21 Motor rotor, motor, and electric vehicle WO2023240970A1 (en)

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CN115001178A (en) * 2022-06-17 2022-09-02 珠海格力电器股份有限公司 Motor rotor, motor and electric automobile
CN116191726A (en) * 2022-10-14 2023-05-30 广东美芝制冷设备有限公司 Motor rotor with magnetic barrier, motor and compressor

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CN214506702U (en) * 2021-04-30 2021-10-26 美的威灵电机技术(上海)有限公司 Rotor, motor and compressor
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CN207117335U (en) * 2017-08-24 2018-03-16 智车优行科技(上海)有限公司 Built-in permanent magnet motor rotor and magneto
CN208028677U (en) * 2018-03-29 2018-10-30 广东美芝制冷设备有限公司 Rotor core, motor, compressor and refrigeration equipment
CN214506702U (en) * 2021-04-30 2021-10-26 美的威灵电机技术(上海)有限公司 Rotor, motor and compressor
CN113315283A (en) * 2021-05-27 2021-08-27 珠海格力电器股份有限公司 Rotor, motor and automobile
CN115001178A (en) * 2022-06-17 2022-09-02 珠海格力电器股份有限公司 Motor rotor, motor and electric automobile

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