WO2023232159A1 - Method for heat treatment of austenitic stainless steel bar by means of induction heating - Google Patents

Method for heat treatment of austenitic stainless steel bar by means of induction heating Download PDF

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Publication number
WO2023232159A1
WO2023232159A1 PCT/CN2023/106190 CN2023106190W WO2023232159A1 WO 2023232159 A1 WO2023232159 A1 WO 2023232159A1 CN 2023106190 W CN2023106190 W CN 2023106190W WO 2023232159 A1 WO2023232159 A1 WO 2023232159A1
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Prior art keywords
stainless steel
induction heating
heating
austenitic stainless
temperature
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PCT/CN2023/106190
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French (fr)
Chinese (zh)
Inventor
杨攀
王晓军
徐政新
鲁强
徐朋
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大冶特殊钢有限公司
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Publication of WO2023232159A1 publication Critical patent/WO2023232159A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0075Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/42Induction heating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention belongs to the technical field of heat treatment of metal materials, and specifically relates to an induction heating heat treatment method of austenitic stainless steel rods.
  • 1Cr18Ni9Ti is one of the most commonly used austenitic stainless steels. It has good heat resistance, corrosion resistance, welding, plasticity, strength and other properties. It is widely used in the preparation of aviation instruments and precision non-magnetic parts. Due to the precipitation of carbides on the grain boundaries of 1Cr18Ni9Ti in the hot-rolled state, the material hardness is relatively high and the plasticity and corrosion resistance are reduced. It needs to be solid solution treated before subsequent processing.
  • the currently commonly used solution treatment method is to use a trolley furnace/roller hearth furnace to heat to the austenite range and then water-cool it to eliminate rolling stress, roll strips, carbides, etc.
  • the present invention aims to provide an induction heating heat treatment method for austenitic stainless steel rods, wherein the induction heating heat treatment specifically uses an induction heating device to heat the hot-rolled austenitic stainless steel rods.
  • the material is subjected to high-temperature solution treatment;
  • the induction heating heat treatment method in the present invention is an online continuous transmission production, which has the advantages of high degree of automation, fast heating speed, and short holding time after reaching the solid solution temperature; in the present invention, by adjusting the induction heating frequency , can make the austenitic stainless steel rod achieve uniform temperature in the heating depth and radial direction, thereby ensuring that the entire cross-section of the austenitic stainless steel rod is heated evenly and achieving complete austenitization.
  • the present invention provides an induction heating heat treatment method for austenitic stainless steel rods, adopting the following technical solution:
  • An induction heating heat treatment method for austenitic stainless steel rods including: placing the hot-rolled austenitic stainless steel rods on a transfer roller, and then performing high-temperature solution treatment and rapid cooling to obtain completely austenitized stainless steel rods;
  • an induction heating device is used to conduct induction heating on the hot-rolled austenitic stainless steel bar.
  • the main structure of the hot-rolled stainless steel bar in the present invention is an austenite structure, but there are more carbides precipitated at the grain boundaries (carbides are not austenite structures), which results in high hardness, plasticity and corrosion resistance. Performance decline; the present invention can achieve complete austenitization by performing high-temperature solid solution treatment and rapid cooling treatment on the hot-rolled austenitic stainless steel bar through an induction heating device (including an induction coil and a matching intermediate frequency power supply).
  • the stainless steel rods can be delivered without straightening, thereby avoiding problems such as further increase in hardness caused by straightening deformation.
  • the induction heating is divided into a temperature increasing section and a heat preservation section; preferably, the induction Heating is divided into heating section I, heating section II, and heating section III.
  • the heating section I and heating section II are the temperature increasing section, and the heating section III is the heat preservation section.
  • the holding temperature (solid solution temperature) of the heating section III is 1040-1060°C (for example, 1042°C, 1045°C, 1050°C, 1053°C, 1055°C, 1058°C), the holding time is 30-60s (such as 32s, 35s, 40s, 45s, 50s, 55s).
  • a relatively high heating rate can be used in the temperature increasing section to make the surface temperature of the rod reach the solid solution temperature when entering the heat preservation section.
  • the temperature increasing section is set to heating section I and heating section II. It is helpful to adjust the heating rate of the rod according to the specifications of the rod. If the holding temperature of the heating section III, that is, the solid solution temperature, is lower than 1040°C, the solid solution will be insufficient and a complete austenite structure will not be obtained; if the holding temperature of the heating section III, that is, the solid solution temperature, is higher than 1060°C, Then the grain growth trend is obvious, and the grain size is easily unqualified.
  • the induction heating device in the high temperature solid solution treatment, includes a plurality of induction coils and an intermediate frequency power supply adapted to them,
  • the induction coil surrounds the hot-rolled austenitic stainless steel bar in the shape of a spring.
  • the intermediate frequency power supply controls the induction coil to the hot-rolled austenitic stainless steel bar through the output voltage, output current and induction heating frequency. Perform induction heating.
  • the output voltage of the intermediate frequency power supply is 500-700V (such as 550V , 600V, 620V, 650V), the output current is 80-300A (such as 100A, 150A, 200A, 250A), and the induction heating frequency is 2000-4000Hz (such as 2500Hz, 2700Hz, 3000Hz, 3500Hz); in the heating section II,
  • the output voltage of the intermediate frequency power supply is 500-700V (such as 550V, 600V, 620V, 650V), the output current is 80-300A (such as 100A, 150A, 200A, 250A), and the induction heating frequency is 2000-4000Hz (such as 2500Hz, 2700Hz, 3000Hz, 3500Hz); in the heating section III, the output voltage of the intermediate frequency power supply is 400-600V (such as 450V, 480V, 520V, 550V),
  • the hot-rolled stainless steel bar is heated by generating eddy current.
  • the induction heating frequency affects the heating depth of the bar and the temperature uniformity in the radial direction; and the present invention limits the induction heating frequency to the range of 2000-4000Hz, which can make
  • the austenitic stainless steel rod achieves uniform temperature in the heating depth and radial direction, thereby ensuring uniform heating of the entire cross-section of the austenitic stainless steel rod and achieving complete austenitization.
  • induction coils for induction heating mainly follows the basic principles of electromagnetic induction, skin effect and heat conduction.
  • the material has two forms of penetration heating and conductive heating during the heating process. Since the high-temperature solid solution treatment of the present invention is an online continuous transmission In production, the holding time after reaching the solid solution temperature is short. Therefore, in order to ensure uniform solid solution, the current penetration depth needs to be greater than the radius of the rod, and the current penetration depth is inversely proportional to the induction heating frequency, so the higher the induction heating frequency. If the induction heating frequency is higher than 4000Hz, the current penetration depth will be small, resulting in uneven temperature inside and outside the rod. The austenite structure of the material is uneven.
  • the roller speed of the conveyor roller is 1-2 m/min (such as 1.2 m/min, 1.4 m/min, 1.5 m/min, 1.8 m/min, 1.9 m/min).
  • water cooling treatment is used in the rapid cooling treatment; preferably, the water cooling treatment is: after the high-temperature solid solution treatment is completed , the bar enters the spray ring under the transmission of the transmission roller for water spraying.
  • the spray direction of the spray ring is perpendicular to the transmission direction of the transmission roller.
  • the flow rate of water spray is 30-80m3/h (such as 40m3/h, 45 m3/h, 50 m3/h, 55 m3/h, 60 m3/h, 65 m3/h, 70 m3/h, 75 m3/h), the duration of water spraying on the bar at the same position is 15-30s (such as 18s, 20s ,22s,25s,27s,29s).
  • the bar In the water cooling treatment of the present invention, if the water spray flow rate is lower than 30 m3/h, the bar will be insufficiently cooled, resulting in an increase in the hardness of the bar, and a fully austenitized stainless steel bar cannot be obtained; if the water spray flow rate is greater than 80 m3/h, the cooling rate will be too fast and the bar will easily bend.
  • the grade of the hot-rolled austenitic stainless steel rods is 1Cr18Ni9Ti, and the chemical composition in mass percentage is: C ⁇ 0.12%, Si ⁇ 0.80%, Mn ⁇ 2.00%, P ⁇ 0.035%, S ⁇ 0.020%, Cr 17.0-19.0% (such as 17.3%, 17.5%, 18.0%, 18.2%, 18.5%), Ni 8.0-11.0% (such as 8.2%, 8.5%, 9.0%, 9.5%, 10.0%), Ti 5*(C-0.02) ⁇ 0.80% (where C is the carbon content in the steel), and the rest are iron and inevitable impurity elements.
  • the diameter of the hot-rolled austenitic stainless steel rods is 20-50mm (such as 25mm, 30mm, 35mm, 40mm, 45mm , 48mm), length 5m-9m (such as 5.5m, 6m, 6.5m, 7m, 8m, 8.5m).
  • the hardness of the fully austenitized stainless steel rods is ⁇ 187HBW
  • the flatness is ⁇ 4mm/m
  • the grain size is ⁇ Level 5.
  • the present invention has the following advantages:
  • the induction heating heat treatment method in the present invention has the advantages of high degree of automation, fast heating speed, and short holding time after reaching the solid solution temperature;
  • the fully austenitized stainless steel rod obtained by the induction heating heat treatment method of the present invention has a hardness ⁇ 187 HBW, a flatness ⁇ 4 mm/m, and a grain size ⁇ level 5.
  • the fully austenitized stainless steel rod obtained by the induction heating heat treatment method of the present invention has a short heating time, no burning loss on the surface, no heating defects, and good surface quality; the rod has small thermal deformation and does not need to be straightened. This can meet the requirements of the agreement and avoid surface hardening problems caused by straightening processing.
  • Figure 1 is a metallographic structure diagram of an austenitic stainless steel bar obtained after solid solution treatment and straightening treatment in the prior art
  • Figure 2 is a schematic structural diagram of the induction heating heat treatment method of the present invention.
  • Figure 3 is a metallographic structure diagram of the surface of the fully austenitized stainless steel rod obtained in Example 4 of the present invention.
  • Fig. 4 is a metallographic structure diagram of the core portion of the fully austenitized stainless steel rod obtained in Example 4 of the present invention.
  • the raw materials described in the following examples can be obtained from public commercial channels; the grade of hot-rolled austenitic stainless steel rod used in the following examples is 1Cr18Ni9Ti, and the mass percentage of each element component is as shown in Table 1;
  • Table 1 The mass percentage of each element component in the hot-rolled austenitic stainless steel bar grade 1Cr18Ni9Ti (the balance is Fe and inevitable impurities)
  • a specific embodiment of the present invention provides an induction heating heat treatment method for austenitic stainless steel rods.
  • the schematic structural diagram is shown in Figure 2 and includes: driving the hot-rolled austenitic stainless steel rods 4 along their length direction.
  • the moving transfer roller 1, the induction heating device 2 and the spray ring 3 are arranged in sequence along the transmission direction of the hot-rolled austenitic stainless steel bar 4; the spray direction of the spray ring 3 is perpendicular to the direction of the transfer roller 1
  • the induction heating device 2 includes a plurality of spring-shaped induction coils surrounding the stainless steel rod and an intermediate frequency power supply adapted to the induction coils; in the embodiment of the present invention, three induction coils are used to heat the hot-rolled Austrian steel rods.
  • the stainless steel rod 4 is subjected to induction heating (multiple induction coils can also be used for induction heating), which are respectively marked as the first induction coil 21, the second induction coil 22 and the third induction coil 23, and the matching intermediate frequency power supply Marked as the first intermediate frequency power supply 24, the second intermediate frequency power supply 25, and the third intermediate frequency power supply 26, the first induction coil 21 corresponds to the heating section I in the induction heating, and the second induction coil 22 corresponds to the heating section II in the induction heating.
  • the third induction coil 23 corresponds to the heating section III (solid solution temperature) in induction heating;
  • the induction heating heat treatment specifically includes the following steps:
  • the induction heating device 2 is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel bar 4.
  • the induction heating is divided into heating section I, heating section II and heating section III.
  • the heating section I and the heating section II are: Heating temperature raising section, heating section III is the heat preservation section, in which the temperature (solid solution temperature) of the heating section III is 1040-1060°C, and the heat preservation time is 30-60s;
  • the output voltage of the first intermediate frequency power supply 24 is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000-4000Hz;
  • the output voltage of the second intermediate frequency power supply 25 is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000 -4000Hz;
  • the output voltage of the third intermediate frequency power supply 26 is 400-600V, the output current is 30-150A, and the induction heating frequency is 2000-4000Hz; in order to ensure the uniformity of heating, it is preferred to set the
  • the bar is transported by the transfer roller 1 and enters the spray ring 3 for water cooling treatment.
  • the spray direction of the spray ring 3 is perpendicular to the transmission direction of the transfer roller 1, and the flow rate of the water spray is
  • the temperature is 30-80m3/h, and the duration of water spraying on the rod at the same position is 15-30s.
  • Embodiment 1 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s;
  • the output voltage of the first intermediate frequency power supply is 600V, the output current is 100A, and the induction heating frequency is 3000Hz;
  • the output voltage of the second intermediate frequency power supply is 620V, the output current is 110A, and the induction heating frequency is 3000Hz;
  • the output voltage of the third intermediate frequency power supply is 450V, the output current is 50A, and the induction heating frequency is 3000Hz.
  • Embodiment 2 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1045°C, and the insulation time is 35s;
  • the output voltage of the first intermediate frequency power supply is 610V, the output current is 110A, and the induction heating frequency is 2800Hz;
  • the output voltage of the second intermediate frequency power supply is 630V, the output current is 120A, and the induction heating frequency is 2800Hz;
  • the output voltage of the third intermediate frequency power supply is 460V, the output current is 60A, and the induction heating frequency is 2800Hz.
  • Embodiment 3 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1048°C, and the insulation time is 38s;
  • the output voltage of the first intermediate frequency power supply is 625V, the output current is 125A, and the induction heating frequency is 2600Hz;
  • the output voltage of the second intermediate frequency power supply is 650V, the output current is 135A, and the induction heating frequency is 2600Hz;
  • the output voltage of the third intermediate frequency power supply is 475V, the output current is 65A, and the induction heating frequency is 2600Hz.
  • Embodiment 4 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1052°C, and the insulation time is 40s;
  • the output voltage of the first intermediate frequency power supply is 640V, the output current is 140A, and the induction heating frequency is 2400Hz;
  • the output voltage of the second intermediate frequency power supply is 660V, the output current is 155A, and the induction heating frequency is 2400Hz;
  • the output voltage of the third intermediate frequency power supply is 480V, the output current is 70A, and the induction heating frequency is 2400Hz.
  • Embodiment 5 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1055°C, and the insulation time is 43s;
  • the output voltage of the first intermediate frequency power supply is 650V, the output current is 145A, and the induction heating frequency is 2300Hz;
  • the output voltage of the second intermediate frequency power supply is 670V, the output current is 160A, and the induction heating frequency is 2300Hz;
  • the output voltage of the third intermediate frequency power supply is 485V, the output current is 75A, and the induction heating frequency is 2300Hz.
  • Embodiment 6 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1055°C, and the insulation time is 46s;
  • the output voltage of the first intermediate frequency power supply is 665V, the output current is 170A, and the induction heating frequency is 2200Hz;
  • the output voltage of the second intermediate frequency power supply is 680V, the output current is 185A, and the induction heating frequency is 2200Hz;
  • the output voltage of the third intermediate frequency power supply is 490V, the output current is 78A, and the induction heating frequency is 2200Hz.
  • Embodiment 7 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1058°C, and the insulation time is 50s;
  • the output voltage of the first intermediate frequency power supply is 675V, the output current is 185A, and the induction heating frequency is 2000Hz;
  • the output voltage of the second intermediate frequency power supply is 690V, the output current is 190A, and the induction heating frequency is 2000Hz;
  • the output voltage of the third intermediate frequency power supply is 495V, the output current is 85A, and the induction heating frequency is 2000Hz.
  • Comparative Example 1 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1020°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 500V, the output current is 95A, and the induction heating frequency is 3000Hz; the output voltage of the second intermediate frequency power supply is 580V, the output current is 100A, and the induction heating frequency is 3000Hz; the output voltage of the third intermediate frequency power supply is 400V, the output current is 40A, and the induction heating frequency is 3000Hz.
  • Comparative Example 2 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1070°C, and the insulation time is 33s;
  • the output voltage of the first intermediate frequency power supply is 650V, the output current is 110A, and the induction heating frequency is 3000Hz;
  • the output voltage of the second intermediate frequency power supply is 650V, the output current is 120A, and the induction heating frequency is 3000Hz;
  • the output voltage of the third intermediate frequency power supply is 480V, the output current is 60A, and the induction heating frequency is 3000Hz.
  • Comparative Example 3 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s;
  • the output voltage of the first intermediate frequency power supply is 650V, the output current is 180A, and the induction heating frequency is 1800Hz;
  • the output voltage of the second intermediate frequency power supply is 650V, the output current is 170A, and the induction heating frequency is 1800Hz;
  • the output voltage of the third intermediate frequency power supply is 500V, the output current is 90A, and the induction heating frequency is 1800Hz.
  • Comparative Example 4 An induction heating heat treatment method for austenitic stainless steel rods, including:
  • An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods.
  • Induction heating is divided into heating section I, heating section II and heating section III.
  • Heating section I and heating section II provide heating.
  • Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s;
  • the output voltage of the first intermediate frequency power supply is 580V, the output current is 90A, and the induction heating frequency is 5000Hz;
  • the output voltage of the second intermediate frequency power supply is 590V, the output current is 100A, and the induction heating frequency is 5000Hz;
  • the output voltage of the third intermediate frequency power supply is 400V, the output current is 50A, and the induction heating frequency is 5000Hz.
  • A refers to austenite and F refers to ferrite.
  • Comparative Example 2 Although Comparative Example 2 is qualified, the grain size is close to the required lower limit, and there is a risk of failure during mass production.

Abstract

The present invention provides a method for the heat treatment of an austenitic stainless steel bar by means of induction heating. The method comprises: placing a hot-rolled austenitic stainless steel bar on a conveying roller, and then subjecting same to a high-temperature solution treatment and a rapid cooling treatment to obtain a completely austenitized stainless steel bar, wherein in the high-temperature solution treatment, the hot-rolled austenitic stainless steel bar is subjected to induction heating by means of an induction heating device. The method for the heat treatment of an austenitic stainless steel bar by means of induction heating of the present invention realizes online continuous transmission production, and has the advantages of a high automation degree, a fast heating speed and a short heat preservation time after the solid solution temperature is reached. In the present invention, the temperature of the austenitic stainless steel bar can be made uniform in the heating depth and the radial direction by adjusting the induction heating frequency, such that the whole cross section of the austenitic stainless steel bar is uniformly heated, and complete austenitization is achieved.

Description

一种奥氏体不锈钢棒材的感应加热热处理方法An induction heating heat treatment method for austenitic stainless steel rods 技术领域Technical field
本发明属于金属材料热处理技术领域,具体涉及一种奥氏体不锈钢棒材的感应加热热处理方法。The invention belongs to the technical field of heat treatment of metal materials, and specifically relates to an induction heating heat treatment method of austenitic stainless steel rods.
背景技术Background technique
1Cr18Ni9Ti是最常用的奥氏体不锈钢之一,它具有良好耐热、耐蚀、焊接、塑性、强度等性能,被广泛应用于航空仪表、精密无磁零件的制备。热轧状态下的1Cr18Ni9Ti由于晶界上碳化物的析出造成材料硬度偏高、塑性及耐蚀等性能下降,需进行固溶处理后再进行后续加工使用。目前常用的固溶处理手段为采用台车炉/辊底炉加热到奥氏体区间后再水冷,消除轧制应力、轧制带状、碳化物等得到完全的奥氏体组织;对轧制棒材而言,由于棒材较长(通常在5m以上),各个棒料又堆叠在一起,水冷过程各区间冷速差异大,棒材弯曲变形严重;变形后的棒材一方面增加了矫直难度;另一方面该棒材在矫直过程因形变量较大从而导致马氏体转变,材料硬度迅速提升,增加了后续加工难度(图1为热轧后的棒材经台车炉/辊底炉固溶处理、矫直处理后得到的奥氏体不锈钢棒材的金相组织图,金相组织有明显的形变织构,检测表面硬度高达297HBW);因此,长棒材的固溶弯曲问题是困扰现场生产的一大难题。1Cr18Ni9Ti is one of the most commonly used austenitic stainless steels. It has good heat resistance, corrosion resistance, welding, plasticity, strength and other properties. It is widely used in the preparation of aviation instruments and precision non-magnetic parts. Due to the precipitation of carbides on the grain boundaries of 1Cr18Ni9Ti in the hot-rolled state, the material hardness is relatively high and the plasticity and corrosion resistance are reduced. It needs to be solid solution treated before subsequent processing. The currently commonly used solution treatment method is to use a trolley furnace/roller hearth furnace to heat to the austenite range and then water-cool it to eliminate rolling stress, roll strips, carbides, etc. to obtain a complete austenite structure; for rolling As for the bars, since the bars are long (usually more than 5m) and the bars are stacked together, the cooling speeds in each section of the water cooling process vary greatly, and the bars are severely bent and deformed; on the one hand, the deformed bars have increased correction It is difficult to straighten; on the other hand, the large deformation of the bar during the straightening process leads to martensitic transformation, and the material hardness increases rapidly, which increases the difficulty of subsequent processing (Figure 1 shows the hot-rolled bar passing through the trolley furnace/ The metallographic structure of the austenitic stainless steel bar obtained after solution treatment and straightening treatment in the roller hearth furnace. The metallographic structure has obvious deformation texture, and the measured surface hardness is as high as 297HBW); therefore, the solid solution of the long bar The bending problem is a major problem that plagues on-site production.
发明内容Contents of the invention
针对现有技术存在的不足及缺陷,本发明旨在提供一种奥氏体不锈钢棒材的感应加热热处理方法,其中,感应加热热处理具体为采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理;本发明中的感应加热热处理方法为在线连续传动生产,具有自动化程度高、加热速度快、达到固溶温度后的保温时间短的优点;本发明中通过调节感应加热频率,能够使得奥氏体不锈钢棒材在加热深度、径向方向上实现温度均匀,进而确保奥氏体不锈钢棒材的整个横截面加热均匀,实现完全奥氏体化。In view of the shortcomings and defects of the existing technology, the present invention aims to provide an induction heating heat treatment method for austenitic stainless steel rods, wherein the induction heating heat treatment specifically uses an induction heating device to heat the hot-rolled austenitic stainless steel rods. The material is subjected to high-temperature solution treatment; the induction heating heat treatment method in the present invention is an online continuous transmission production, which has the advantages of high degree of automation, fast heating speed, and short holding time after reaching the solid solution temperature; in the present invention, by adjusting the induction heating frequency , can make the austenitic stainless steel rod achieve uniform temperature in the heating depth and radial direction, thereby ensuring that the entire cross-section of the austenitic stainless steel rod is heated evenly and achieving complete austenitization.
为了实现上述目的,本发明提供了一种奥氏体不锈钢棒材的感应加热热处理方法,采用如下的技术方案:In order to achieve the above object, the present invention provides an induction heating heat treatment method for austenitic stainless steel rods, adopting the following technical solution:
一种奥氏体不锈钢棒材的感应加热热处理方法,包括:将热轧后的奥氏体不锈钢棒材放置在传送辊上,然后进行高温固溶处理、快速冷却处理得到完全奥氏体化的不锈钢棒材;An induction heating heat treatment method for austenitic stainless steel rods, including: placing the hot-rolled austenitic stainless steel rods on a transfer roller, and then performing high-temperature solution treatment and rapid cooling to obtain completely austenitized stainless steel rods;
其中,在所述高温固溶处理中,采用感应加热装置对所述热轧后的奥氏体不锈钢棒材进行感应加热。Wherein, in the high-temperature solution treatment, an induction heating device is used to conduct induction heating on the hot-rolled austenitic stainless steel bar.
本发明中热轧后的不锈钢棒材的主要组织为奥氏体组织,但其晶界位置有较多碳化物析出(碳化物不是奥氏体组织),进而造成硬度偏高、塑性及耐蚀性能下降;本发明通过感应加热装置(包括感应线圈以及与其相适配的中频电源)对热轧后的奥氏体不锈钢棒材进行高温固溶处理及快速冷却处理,能够得到完全奥氏体化的不锈钢棒材,无需进行矫直处理即可交货,从而避免了矫直变形造成的硬度进一步增高等问题。The main structure of the hot-rolled stainless steel bar in the present invention is an austenite structure, but there are more carbides precipitated at the grain boundaries (carbides are not austenite structures), which results in high hardness, plasticity and corrosion resistance. Performance decline; the present invention can achieve complete austenitization by performing high-temperature solid solution treatment and rapid cooling treatment on the hot-rolled austenitic stainless steel bar through an induction heating device (including an induction coil and a matching intermediate frequency power supply). The stainless steel rods can be delivered without straightening, thereby avoiding problems such as further increase in hardness caused by straightening deformation.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,在所述高温固溶处理中,所述感应加热分为提温段和保温段;优选地,所述感应加热分为加热I段、加热II段、加热III段,所述加热I段和加热II段为提温段,所述加热III段为保温段。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, in the high temperature solid solution treatment, the induction heating is divided into a temperature increasing section and a heat preservation section; preferably, the induction Heating is divided into heating section I, heating section II, and heating section III. The heating section I and heating section II are the temperature increasing section, and the heating section III is the heat preservation section.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,在所述高温固溶处理中,所述加热III段的保温温度(固溶温度)为1040-1060℃(比如1042℃、1045℃、1050℃、1053℃、1055℃、1058℃),保温时间为30-60s(比如32s、35s、40s、45s、50s、55s)。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, in the high temperature solid solution treatment, the holding temperature (solid solution temperature) of the heating section III is 1040-1060°C ( For example, 1042℃, 1045℃, 1050℃, 1053℃, 1055℃, 1058℃), the holding time is 30-60s (such as 32s, 35s, 40s, 45s, 50s, 55s).
本发明的高温固溶处理中,提温段可以采用相对高的加热速度来使棒材在进入保温段时棒材表面温度达到固溶温度,提温段设置为加热I段和加热II段更有利于根据棒材规格调节棒材的加热升温速度。若加热III段的保温温度即固溶温度低于1040℃,则会使得固溶不充分,得不到完全的奥氏体组织;若加热III段的保温温度即固溶温度高于1060℃,则晶粒长大趋势明显,晶粒度易不合格。In the high-temperature solution treatment of the present invention, a relatively high heating rate can be used in the temperature increasing section to make the surface temperature of the rod reach the solid solution temperature when entering the heat preservation section. The temperature increasing section is set to heating section I and heating section II. It is helpful to adjust the heating rate of the rod according to the specifications of the rod. If the holding temperature of the heating section III, that is, the solid solution temperature, is lower than 1040°C, the solid solution will be insufficient and a complete austenite structure will not be obtained; if the holding temperature of the heating section III, that is, the solid solution temperature, is higher than 1060°C, Then the grain growth trend is obvious, and the grain size is easily unqualified.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,在所述高温固溶处理中,所述感应加热装置包括多个感应线圈及与其相适配的中频电源,所述感应线圈呈弹簧状环绕所述热轧后的奥氏体不锈钢棒材,所述中频电源通过输出电压、输出电流及感应加热频率来控制感应线圈对热轧后的奥氏体不锈钢棒材进行感应加热。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, in the high temperature solid solution treatment, the induction heating device includes a plurality of induction coils and an intermediate frequency power supply adapted to them, The induction coil surrounds the hot-rolled austenitic stainless steel bar in the shape of a spring. The intermediate frequency power supply controls the induction coil to the hot-rolled austenitic stainless steel bar through the output voltage, output current and induction heating frequency. Perform induction heating.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,在所述高温固溶处理中,所述加热I段中,中频电源的输出电压为500-700V(比如550V、600V、620V、650V),输出电流为80-300A(比如100A、150A、200A、250A),感应加热频率为2000-4000Hz(比如2500Hz、2700Hz、3000Hz、3500Hz);所述加热II段中,中频电源的输出电压为500-700V(比如550V、600V、620V、650V),输出电流为80-300A(比如100A、150A、200A、250A),感应加热频率为2000-4000Hz(比如2500Hz、2700Hz、3000Hz、3500Hz);所述加热III段中,中频电源的输出电压为400-600V(比如450V、480V、520V、550V),输出电流为30-150A(比如50A、80A、100A、120A),感应加热频率为2000-4000Hz(比如2500Hz、2700Hz、3000Hz、3500Hz);更优选地,所述加热I段、加热II段及加热III段中的感应加热频率相同。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, in the high temperature solid solution treatment, in the heating section I, the output voltage of the intermediate frequency power supply is 500-700V (such as 550V , 600V, 620V, 650V), the output current is 80-300A (such as 100A, 150A, 200A, 250A), and the induction heating frequency is 2000-4000Hz (such as 2500Hz, 2700Hz, 3000Hz, 3500Hz); in the heating section II, The output voltage of the intermediate frequency power supply is 500-700V (such as 550V, 600V, 620V, 650V), the output current is 80-300A (such as 100A, 150A, 200A, 250A), and the induction heating frequency is 2000-4000Hz (such as 2500Hz, 2700Hz, 3000Hz, 3500Hz); in the heating section III, the output voltage of the intermediate frequency power supply is 400-600V (such as 450V, 480V, 520V, 550V), the output current is 30-150A (such as 50A, 80A, 100A, 120A), and the induction The heating frequency is 2000-4000Hz (such as 2500Hz, 2700Hz, 3000Hz, 3500Hz); more preferably, the induction heating frequencies in the heating section I, heating section II and heating section III are the same.
本发明中通过控制中频电源的输出电压和输出电流来进一步控制感应线圈的加热功率(即P=UI),加热功率越大则加热速度越快;感应加热频率则使感应加热线圈产生交变磁场进而使热轧后的不锈钢棒材产生涡流来实现加热,感应加热频率影响了棒材的加热深度及径向上的温度均匀性;而本发明将感应加热频率限定在2000-4000Hz范围内,能够使得奥氏体不锈钢棒材在加热深度、径向方向上实现温度均匀,进而确保奥氏体不锈钢棒材的整个横截面加热均匀,实现完全奥氏体化。In the present invention, the heating power of the induction coil is further controlled by controlling the output voltage and output current of the intermediate frequency power supply (i.e. P=UI). The greater the heating power, the faster the heating speed; the induction heating frequency causes the induction heating coil to generate an alternating magnetic field. Then, the hot-rolled stainless steel bar is heated by generating eddy current. The induction heating frequency affects the heating depth of the bar and the temperature uniformity in the radial direction; and the present invention limits the induction heating frequency to the range of 2000-4000Hz, which can make The austenitic stainless steel rod achieves uniform temperature in the heating depth and radial direction, thereby ensuring uniform heating of the entire cross-section of the austenitic stainless steel rod and achieving complete austenitization.
利用感应线圈进行感应加热主要遵循电磁感应、集肤效应和热传导基本原理,材料在加热过程中有透入式加热和传导式加热两种形式,而由于本发明的高温固溶处理为在线连续传动生产,达到固溶温度后的保温时间较短,因此,为保证固溶均匀,电流透入深度需大于棒材的半径,而电流透入深度与感应加热频率成反比,因而使得感应加热频率越大,则电流透入深度越小,若感应加热频率低于2000Hz,则加热效率低,若感应加热频率高于4000Hz,则电流透入深度小,使得棒材加热内外温度不均匀,进一步使得棒材的奥氏体组织不均匀。The use of induction coils for induction heating mainly follows the basic principles of electromagnetic induction, skin effect and heat conduction. The material has two forms of penetration heating and conductive heating during the heating process. Since the high-temperature solid solution treatment of the present invention is an online continuous transmission In production, the holding time after reaching the solid solution temperature is short. Therefore, in order to ensure uniform solid solution, the current penetration depth needs to be greater than the radius of the rod, and the current penetration depth is inversely proportional to the induction heating frequency, so the higher the induction heating frequency. If the induction heating frequency is higher than 4000Hz, the current penetration depth will be small, resulting in uneven temperature inside and outside the rod. The austenite structure of the material is uneven.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,所述传送辊的辊道速度为1-2 m/min(比如1.2m/min、1.4 m/min、1.5 m/min、1.8 m/min、1.9 m/min)。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, the roller speed of the conveyor roller is 1-2 m/min (such as 1.2 m/min, 1.4 m/min, 1.5 m/min, 1.8 m/min, 1.9 m/min).
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,所述快速冷却处理中,采用水冷处理;优选地,所述水冷处理具体为:待高温固溶处理结束后,棒材在传送辊的传送下进入喷淋环进行喷水,喷淋环的喷淋方向垂直于传送辊的传动方向。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, water cooling treatment is used in the rapid cooling treatment; preferably, the water cooling treatment is: after the high-temperature solid solution treatment is completed , the bar enters the spray ring under the transmission of the transmission roller for water spraying. The spray direction of the spray ring is perpendicular to the transmission direction of the transmission roller.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,在所述水冷处理中,喷水的流量为30-80m³/h(比如40m³/h、45 m³/h、50 m³/h、55 m³/h、60 m³/h、65 m³/h、70 m³/h、75 m³/h),棒材在同一位置喷水的持续时间为15-30s(比如18s、20s、22s、25s、27s、29s)。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, in the water cooling treatment, the flow rate of water spray is 30-80m³/h (such as 40m³/h, 45 m³/h, 50 m³/h, 55 m³/h, 60 m³/h, 65 m³/h, 70 m³/h, 75 m³/h), the duration of water spraying on the bar at the same position is 15-30s (such as 18s, 20s ,22s,25s,27s,29s).
本发明的水冷处理中,若喷水流量低于30 m³/h,则会使得棒材冷却不足,进而使得棒材硬度上升,不能得到完全奥氏体化的不锈钢棒材;若喷水流量大于80 m³/h,则会使得冷却速度过快,棒材易产生弯曲。In the water cooling treatment of the present invention, if the water spray flow rate is lower than 30 m³/h, the bar will be insufficiently cooled, resulting in an increase in the hardness of the bar, and a fully austenitized stainless steel bar cannot be obtained; if the water spray flow rate is greater than 80 m³/h, the cooling rate will be too fast and the bar will easily bend.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,所述热轧后奥氏体不锈钢棒材的牌号为1Cr18Ni9Ti,化学成分按质量百分比为:C≤0.12%,Si≤0.80%,Mn≤2.00%,P≤0.035%,S≤0.020%,Cr 17.0-19.0%(比如17.3%、17.5%、18.0%、18.2%、18.5%),Ni 8.0-11.0%(比如8.2%、8.5%、9.0%、9.5%、10.0%),Ti 5*(C-0.02)~0.80%      (此处C为钢中碳含量),其余为铁及不可避免的杂质元素。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, the grade of the hot-rolled austenitic stainless steel rods is 1Cr18Ni9Ti, and the chemical composition in mass percentage is: C≤0.12%, Si≤0.80%, Mn≤2.00%, P≤0.035%, S≤0.020%, Cr 17.0-19.0% (such as 17.3%, 17.5%, 18.0%, 18.2%, 18.5%), Ni 8.0-11.0% (such as 8.2%, 8.5%, 9.0%, 9.5%, 10.0%), Ti 5*(C-0.02)~0.80% (where C is the carbon content in the steel), and the rest are iron and inevitable impurity elements.
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,所述热轧后奥氏体不锈钢棒材的直径为20-50mm(比如25mm、30mm、35mm、40mm、45mm、48mm),长度为5m-9m(比如5.5m、6m、6.5m、7m、8m、8.5m)。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, the diameter of the hot-rolled austenitic stainless steel rods is 20-50mm (such as 25mm, 30mm, 35mm, 40mm, 45mm , 48mm), length 5m-9m (such as 5.5m, 6m, 6.5m, 7m, 8m, 8.5m).
在上述奥氏体不锈钢棒材的感应加热热处理方法中,作为一种优选实施方式,所述完全奥氏体化的不锈钢棒材的硬度≤187HBW,平直度≤4mm/m,晶粒度≥5级。In the above induction heating heat treatment method of austenitic stainless steel rods, as a preferred embodiment, the hardness of the fully austenitized stainless steel rods is ≤187HBW, the flatness is ≤4mm/m, and the grain size is ≥ Level 5.
本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明中的感应加热热处理方法具有自动化程度高、加热速度快、达到固溶温度后的保温时间短的优点;(1) The induction heating heat treatment method in the present invention has the advantages of high degree of automation, fast heating speed, and short holding time after reaching the solid solution temperature;
(2)本发明经感应加热热处理方法得到的完全奥氏体化的不锈钢棒材的硬度≤187HBW,平直度≤4mm/m,晶粒度≥5级。(2) The fully austenitized stainless steel rod obtained by the induction heating heat treatment method of the present invention has a hardness ≤ 187 HBW, a flatness ≤ 4 mm/m, and a grain size ≥ level 5.
(3)本发明经感应加热热处理方法得到的完全奥氏体化的不锈钢棒材因加热时间短,表面无烧损、无加热缺陷,表面质量好;棒材热变形小,无需进行矫直加工即可满足协议要求,而且避免矫直加工造成的表面硬化问题。(3) The fully austenitized stainless steel rod obtained by the induction heating heat treatment method of the present invention has a short heating time, no burning loss on the surface, no heating defects, and good surface quality; the rod has small thermal deformation and does not need to be straightened. This can meet the requirements of the agreement and avoid surface hardening problems caused by straightening processing.
附图说明Description of the drawings
图1为现有技术中经固溶处理及矫直处理后得到的奥氏体不锈钢棒材的金相组织图;Figure 1 is a metallographic structure diagram of an austenitic stainless steel bar obtained after solid solution treatment and straightening treatment in the prior art;
图2为本发明的感应加热热处理方法的结构示意图;Figure 2 is a schematic structural diagram of the induction heating heat treatment method of the present invention;
图3为本发明实施例4得到的完全奥氏体化的不锈钢棒材的表面的金相组织图;Figure 3 is a metallographic structure diagram of the surface of the fully austenitized stainless steel rod obtained in Example 4 of the present invention;
图4为本发明实施例4得到的完全奥氏体化的不锈钢棒材的芯部的金相组织图。Fig. 4 is a metallographic structure diagram of the core portion of the fully austenitized stainless steel rod obtained in Example 4 of the present invention.
附图标记说明:1、传送辊;2、感应加热装置;21、第一感应线圈;22、第二感应线圈;23、第三感应线圈;24、第一中频电源;25、第二中频电源;26、第三中频电源;3、喷淋环;4、热轧后的奥氏体不锈钢棒材。Explanation of reference signs: 1. Transfer roller; 2. Induction heating device; 21. First induction coil; 22. Second induction coil; 23. Third induction coil; 24. First intermediate frequency power supply; 25. Second intermediate frequency power supply ; 26. The third intermediate frequency power supply; 3. Spray ring; 4. Hot-rolled austenitic stainless steel bars.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the scope of protection of the present invention.
以下实施例中所述的原料均可从公开商业途径获得;以下实施例中所用热轧后的奥氏体不锈钢棒材牌号为1Cr18Ni9Ti,各元素成分的质量百分比如表1所示;The raw materials described in the following examples can be obtained from public commercial channels; the grade of hot-rolled austenitic stainless steel rod used in the following examples is 1Cr18Ni9Ti, and the mass percentage of each element component is as shown in Table 1;
表1  热轧后的奥氏体不锈钢棒材牌号为1Cr18Ni9Ti中各元素成分的质量百分比(余量为Fe和不可避免的杂质) Table 1 The mass percentage of each element component in the hot-rolled austenitic stainless steel bar grade 1Cr18Ni9Ti (the balance is Fe and inevitable impurities)
本发明的具体实施方式提供一种奥氏体不锈钢棒材的感应加热热处理方法,其结构示意图如图2所示,包括:用于带动热轧后的奥氏体不锈钢棒材4沿其长度方向运动的传送辊1、沿热轧后的奥氏体不锈钢棒材4传动方向上依次设置的感应加热装置2、喷淋环3;所述喷淋环3的喷淋方向垂直于传送辊1的传动方向,所述感应加热装置2包括多个呈弹簧状环绕不锈钢棒材的感应线圈及与感应线圈相适配的中频电源;本发明的实施例中采用3个感应线圈对热轧后的奥氏体不锈钢棒材4进行感应加热(也可利用多个感应线圈进行感应加热),分别标记为第一感应线圈21、第二感应线圈22及第三感应线圈23,与此相配套的中频电源标记为第一中频电源24、第二中频电源25、第三中频电源26,其中,第一感应线圈21对应感应加热中的加热I段,第二感应线圈22对应感应加热中的加热II段,第三感应线圈23对应感应加热中的加热段III(固溶温度);A specific embodiment of the present invention provides an induction heating heat treatment method for austenitic stainless steel rods. The schematic structural diagram is shown in Figure 2 and includes: driving the hot-rolled austenitic stainless steel rods 4 along their length direction. The moving transfer roller 1, the induction heating device 2 and the spray ring 3 are arranged in sequence along the transmission direction of the hot-rolled austenitic stainless steel bar 4; the spray direction of the spray ring 3 is perpendicular to the direction of the transfer roller 1 In the transmission direction, the induction heating device 2 includes a plurality of spring-shaped induction coils surrounding the stainless steel rod and an intermediate frequency power supply adapted to the induction coils; in the embodiment of the present invention, three induction coils are used to heat the hot-rolled Austrian steel rods. The stainless steel rod 4 is subjected to induction heating (multiple induction coils can also be used for induction heating), which are respectively marked as the first induction coil 21, the second induction coil 22 and the third induction coil 23, and the matching intermediate frequency power supply Marked as the first intermediate frequency power supply 24, the second intermediate frequency power supply 25, and the third intermediate frequency power supply 26, the first induction coil 21 corresponds to the heating section I in the induction heating, and the second induction coil 22 corresponds to the heating section II in the induction heating. The third induction coil 23 corresponds to the heating section III (solid solution temperature) in induction heating;
所述感应加热热处理具体包括如下步骤:The induction heating heat treatment specifically includes the following steps:
(1)将热轧后的奥氏体不锈钢棒材4(直径为20-50mm,长度为5m-9m)放置在传送辊1上,传送辊1的辊道速度为1-2 m/min。(1) Place the hot-rolled austenitic stainless steel bar 4 (diameter 20-50mm, length 5m-9m) on the transfer roller 1. The roller speed of the transfer roller 1 is 1-2 m/min.
(2)采用感应加热装置2对热轧后的奥氏体不锈钢棒材4进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1040-1060℃,保温时间为30-60s;加热I段中,第一中频电源24的输出电压为500-700V,输出电流为80-300A,感应加热频率为2000-4000Hz;加热II段中,第二中频电源25的输出电压为500-700V,输出电流为80-300A,感应加热频率为2000-4000Hz;加热III段中,第三中频电源26的输出电压为400-600V,输出电流为30-150A,感应加热频率为2000-4000Hz;为保证加热的均匀性,优选设定各中频电源的感应加热频率一致。(2) The induction heating device 2 is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel bar 4. The induction heating is divided into heating section I, heating section II and heating section III. The heating section I and the heating section II are: Heating temperature raising section, heating section III is the heat preservation section, in which the temperature (solid solution temperature) of the heating section III is 1040-1060°C, and the heat preservation time is 30-60s; in the heating section I, the output voltage of the first intermediate frequency power supply 24 is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000-4000Hz; in the heating section II, the output voltage of the second intermediate frequency power supply 25 is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000 -4000Hz; in the heating section III, the output voltage of the third intermediate frequency power supply 26 is 400-600V, the output current is 30-150A, and the induction heating frequency is 2000-4000Hz; in order to ensure the uniformity of heating, it is preferred to set the Induction heating frequency is consistent.
(3)待高温固溶处理结束后,棒材在传送辊1的传送下进入喷淋环3进行水冷处理,喷淋环3的喷淋方向垂直于传送辊1的传动方向,喷水的流量为30-80m³/h,棒材在同一位置喷水的持续时间为15-30s,水冷处理后,得到完全奥氏体化的不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar is transported by the transfer roller 1 and enters the spray ring 3 for water cooling treatment. The spray direction of the spray ring 3 is perpendicular to the transmission direction of the transfer roller 1, and the flow rate of the water spray is The temperature is 30-80m³/h, and the duration of water spraying on the rod at the same position is 15-30s. After water-cooling treatment, a fully austenitized stainless steel rod is obtained.
实施例1一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 1 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径20mm,长度为9m)放置在传送辊上,传送辊的辊道速度为1.8m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 20mm, length 9m) on the transfer roller. The roller speed of the transfer roller is 1.8m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1050℃,保温时间为33s;第一中频电源的输出电压为600V,输出电流为100A,感应加热频率为3000Hz;第二中频电源的输出电压为620V,输出电流为110A,感应加热频率为3000Hz;第三中频电源的输出电压为450V,输出电流为50A,感应加热频率为3000Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 600V, the output current is 100A, and the induction heating frequency is 3000Hz; the output voltage of the second intermediate frequency power supply is 620V, the output current is 110A, and the induction heating frequency is 3000Hz; the output voltage of the third intermediate frequency power supply is 450V, the output current is 50A, and the induction heating frequency is 3000Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为40m³/h,棒材在同一位置喷水的持续时间为17s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 40m³/h. The duration of water spraying on the bar at the same position is 17 seconds. Completely austenitized stainless steel rods were obtained.
实施例2 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 2 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径25mm,长度为8m)放置在传送辊上,传送辊的辊道速度为1.7m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 25mm, length 8m) on the transfer roller. The roller speed of the transfer roller is 1.7m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1045℃,保温时间为35s;第一中频电源的输出电压为610V,输出电流为110A,感应加热频率为2800Hz;第二中频电源的输出电压为630V,输出电流为120A,感应加热频率为2800Hz;第三中频电源的输出电压为460V,输出电流为60A,感应加热频率为2800Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1045°C, and the insulation time is 35s; the output voltage of the first intermediate frequency power supply is 610V, the output current is 110A, and the induction heating frequency is 2800Hz; the output voltage of the second intermediate frequency power supply is 630V, the output current is 120A, and the induction heating frequency is 2800Hz; the output voltage of the third intermediate frequency power supply is 460V, the output current is 60A, and the induction heating frequency is 2800Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为45m³/h,棒材在同一位置喷水的持续时间为18s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 45m³/h. The duration of water spraying on the bar at the same position is 18 seconds. Completely austenitized stainless steel rods were obtained.
实施例3 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 3 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径30mm,长度为7.5m)放置在传送辊上,传送辊的辊道速度为1.6m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 30mm, length 7.5m) on the transfer roller. The roller speed of the transfer roller is 1.6m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1048℃,保温时间为38s;第一中频电源的输出电压为625V,输出电流为125A,感应加热频率为2600Hz;第二中频电源的输出电压为650V,输出电流为135A,感应加热频率为2600Hz;第三中频电源的输出电压为475V,输出电流为65A,感应加热频率为2600Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1048°C, and the insulation time is 38s; the output voltage of the first intermediate frequency power supply is 625V, the output current is 125A, and the induction heating frequency is 2600Hz; the output voltage of the second intermediate frequency power supply is 650V, the output current is 135A, and the induction heating frequency is 2600Hz; the output voltage of the third intermediate frequency power supply is 475V, the output current is 65A, and the induction heating frequency is 2600Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为50m³/h,棒材在同一位置喷水的持续时间为19s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 50m³/h. The duration of water spraying on the bar at the same position is 19 seconds. Completely austenitized stainless steel rods were obtained.
实施例4 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 4 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径35mm,长度为7m)放置在传送辊上,传送辊的辊道速度为1.5m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 35mm, length 7m) on the transfer roller. The speed of the transfer roller is 1.5m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1052℃,保温时间为40s;第一中频电源的输出电压为640V,输出电流为140A,感应加热频率为2400Hz;第二中频电源的输出电压为660V,输出电流为155A,感应加热频率为2400Hz;第三中频电源的输出电压为480V,输出电流为70A,感应加热频率为2400Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1052°C, and the insulation time is 40s; the output voltage of the first intermediate frequency power supply is 640V, the output current is 140A, and the induction heating frequency is 2400Hz; the output voltage of the second intermediate frequency power supply is 660V, the output current is 155A, and the induction heating frequency is 2400Hz; the output voltage of the third intermediate frequency power supply is 480V, the output current is 70A, and the induction heating frequency is 2400Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为55m³/h,棒材在同一位置喷水的持续时间为20s,得到完全奥氏体化不锈钢棒材,其表面和芯部的金相组织图分别如图3和图4所示。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 55m³/h. The duration of water spraying on the bar at the same position is 20s. A fully austenitized stainless steel rod was obtained, and the metallographic structure diagrams of its surface and core are shown in Figures 3 and 4 respectively.
实施例5 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 5 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径40mm,长度为6.5m)放置在传送辊上,传送辊的辊道速度为1.4m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 40mm, length 6.5m) on the transfer roller. The roller speed of the transfer roller is 1.4m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1055℃,保温时间为43s;第一中频电源的输出电压为650V,输出电流为145A,感应加热频率为2300Hz;第二中频电源的输出电压为670V,输出电流为160A,感应加热频率为2300Hz;第三中频电源的输出电压为485V,输出电流为75A,感应加热频率为2300Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1055°C, and the insulation time is 43s; the output voltage of the first intermediate frequency power supply is 650V, the output current is 145A, and the induction heating frequency is 2300Hz; the output voltage of the second intermediate frequency power supply is 670V, the output current is 160A, and the induction heating frequency is 2300Hz; the output voltage of the third intermediate frequency power supply is 485V, the output current is 75A, and the induction heating frequency is 2300Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为58m³/h,棒材在同一位置喷水的持续时间为21s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the transfer roller for water spraying. The flow rate of the water spray is 58m³/h. The duration of water spraying on the bar at the same position is 21s. Completely austenitized stainless steel rods were obtained.
实施例6 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 6 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径45mm,长度为6m)放置在传送辊上,传送辊的辊道速度为1.3m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 45mm, length 6m) on the transfer roller. The roller speed of the transfer roller is 1.3m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1055℃,保温时间为46s;第一中频电源的输出电压为665V,输出电流为170A,感应加热频率为2200Hz;第二中频电源的输出电压为680V,输出电流为185A,感应加热频率为2200Hz;第三中频电源的输出电压为490V,输出电流为78A,感应加热频率为2200Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1055°C, and the insulation time is 46s; the output voltage of the first intermediate frequency power supply is 665V, the output current is 170A, and the induction heating frequency is 2200Hz; the output voltage of the second intermediate frequency power supply is 680V, the output current is 185A, and the induction heating frequency is 2200Hz; the output voltage of the third intermediate frequency power supply is 490V, the output current is 78A, and the induction heating frequency is 2200Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为65m³/h,棒材在同一位置喷水的持续时间为23s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 65m³/h. The duration of water spraying on the bar at the same position is 23s. Completely austenitized stainless steel rods were obtained.
实施例7 一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Embodiment 7 An induction heating heat treatment method for austenitic stainless steel rods, including:
(1)将热轧后的奥氏体不锈钢棒材(直径50mm,长度为5m)放置在传送辊上,传送辊的辊道速度为1.2m/min。(1) Place the hot-rolled austenitic stainless steel bar (diameter 50mm, length 5m) on the transfer roller. The speed of the transfer roller is 1.2m/min.
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1058℃,保温时间为50s;第一中频电源的输出电压为675V,输出电流为185A,感应加热频率为2000Hz;第二中频电源的输出电压为690V,输出电流为190A,感应加热频率为2000Hz;第三中频电源的输出电压为495V,输出电流为85A,感应加热频率为2000Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1058°C, and the insulation time is 50s; the output voltage of the first intermediate frequency power supply is 675V, the output current is 185A, and the induction heating frequency is 2000Hz; the output voltage of the second intermediate frequency power supply is 690V, the output current is 190A, and the induction heating frequency is 2000Hz; the output voltage of the third intermediate frequency power supply is 495V, the output current is 85A, and the induction heating frequency is 2000Hz.
(3)待高温固溶处理结束后,棒材立马在传送辊的传送下进入喷淋环进行喷水,喷水的流量为75m³/h,棒材在同一位置喷水的持续时间为25s,得到完全奥氏体化不锈钢棒材。(3) After the high-temperature solution treatment is completed, the bar immediately enters the spray ring under the transmission of the conveyor roller for water spraying. The flow rate of the water spray is 75m³/h. The duration of water spraying on the bar at the same position is 25s. Completely austenitized stainless steel rods were obtained.
对比例1一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Comparative Example 1 An induction heating heat treatment method for austenitic stainless steel rods, including:
对比例1中除步骤(2)与实施例1不同外,其余均与实施例1相同;In Comparative Example 1, except that step (2) is different from Example 1, the rest are the same as Example 1;
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1020℃,保温时间为33s;第一中频电源的输出电压为500V,输出电流为95A,感应加热频率为3000Hz;第二中频电源的输出电压为580V,输出电流为100A,感应加热频率为3000Hz;第三中频电源的输出电压为400V,输出电流为40A,感应加热频率为3000Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1020°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 500V, the output current is 95A, and the induction heating frequency is 3000Hz; the output voltage of the second intermediate frequency power supply is 580V, the output current is 100A, and the induction heating frequency is 3000Hz; the output voltage of the third intermediate frequency power supply is 400V, the output current is 40A, and the induction heating frequency is 3000Hz.
对比例2一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Comparative Example 2 An induction heating heat treatment method for austenitic stainless steel rods, including:
对比例2中除步骤(2)与实施例1不同外,其余均与实施例1相同;In Comparative Example 2, except that step (2) is different from Example 1, the rest are the same as Example 1;
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1070℃,保温时间为33s;第一中频电源的输出电压为650V,输出电流为110A,感应加热频率为3000Hz;第二中频电源的输出电压为650V,输出电流为120A,感应加热频率为3000Hz;第三中频电源的输出电压为480V,输出电流为60A,感应加热频率为3000Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1070°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 650V, the output current is 110A, and the induction heating frequency is 3000Hz; the output voltage of the second intermediate frequency power supply is 650V, the output current is 120A, and the induction heating frequency is 3000Hz; the output voltage of the third intermediate frequency power supply is 480V, the output current is 60A, and the induction heating frequency is 3000Hz.
对比例3一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Comparative Example 3 An induction heating heat treatment method for austenitic stainless steel rods, including:
对比例3中除步骤(2)与实施例1不同外,其余均与实施例1相同;In Comparative Example 3, except that step (2) is different from Example 1, the rest are the same as Example 1;
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1050℃,保温时间为33s;第一中频电源的输出电压为650V,输出电流为180A,感应加热频率为1800Hz;第二中频电源的输出电压为650V,输出电流为170A,感应加热频率为1800Hz;第三中频电源的输出电压为500V,输出电流为90A,感应加热频率为1800Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Warm section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 650V, the output current is 180A, and the induction heating frequency is 1800Hz; the output voltage of the second intermediate frequency power supply is 650V, the output current is 170A, and the induction heating frequency is 1800Hz; the output voltage of the third intermediate frequency power supply is 500V, the output current is 90A, and the induction heating frequency is 1800Hz.
对比例4一种奥氏体不锈钢棒材的感应加热热处理方法,包括: Comparative Example 4 An induction heating heat treatment method for austenitic stainless steel rods, including:
对比例4中除步骤(2)与实施例1不同外,其余均与实施例1相同;In Comparative Example 4, except that step (2) is different from Example 1, the rest are the same as Example 1;
(2)采用感应加热装置对热轧后的奥氏体不锈钢棒材进行高温固溶处理,感应加热分为加热I段、加热II段和加热III段,加热I段和加热II段为加热提温段,加热III段为保温段,其中,加热III段的温度(固溶温度)为1050℃,保温时间为33s;第一中频电源的输出电压为580V,输出电流为90A,感应加热频率为5000Hz;第二中频电源的输出电压为590V,输出电流为100A,感应加热频率为5000Hz;第三中频电源的输出电压为400V,输出电流为50A,感应加热频率为5000Hz。(2) An induction heating device is used to perform high-temperature solid solution treatment on the hot-rolled austenitic stainless steel rods. Induction heating is divided into heating section I, heating section II and heating section III. Heating section I and heating section II provide heating. Temperature section, heating section III is the insulation section, where the temperature (solid solution temperature) of heating section III is 1050°C, and the insulation time is 33s; the output voltage of the first intermediate frequency power supply is 580V, the output current is 90A, and the induction heating frequency is 5000Hz; the output voltage of the second intermediate frequency power supply is 590V, the output current is 100A, and the induction heating frequency is 5000Hz; the output voltage of the third intermediate frequency power supply is 400V, the output current is 50A, and the induction heating frequency is 5000Hz.
性能检测Performance testing
[根据细则26改正 26.07.2023]
将本发明中实施例1-7和对比例1-4得到的棒材进行硬度检测(参照GBT231.1-2018执行),平直度检测(参照T/SSEA 0069-2020执行),利用金相显微镜进行显微组织测试,检测结果如表2所示。
[Amended in accordance with Rule 26 26.07.2023]
The rods obtained in Examples 1-7 and Comparative Examples 1-4 of the present invention were subjected to hardness testing (performed with reference to GBT231.1-2018), flatness testing (performed with reference to T/SSEA 0069-2020), and metallographic Microstructure testing was performed using a microscope, and the test results are shown in Table 2.
其中,A指的是奥氏体,F指的是铁素体。Among them, A refers to austenite and F refers to ferrite.
对比例2虽然合格,但晶粒度为接近要求的下限,批量生产时存在不合格风险。Although Comparative Example 2 is qualified, the grain size is close to the required lower limit, and there is a risk of failure during mass production.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均在本发明待批权利要求保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are within the scope of the pending rights of the present invention. within the scope of protection required.

Claims (5)

  1. 一种奥氏体不锈钢棒材的感应加热热处理方法,其特征在于,包括:将热轧后的奥氏体不锈钢棒材放置在传送辊上,然后进行高温固溶处理、快速冷却处理得到完全奥氏体化的不锈钢棒材;An induction heating heat treatment method for austenitic stainless steel rods, which is characterized by: placing the hot-rolled austenitic stainless steel rods on a transfer roller, and then performing high-temperature solution treatment and rapid cooling to obtain a completely austenitic stainless steel bar. Tempered stainless steel rods;
    其中,在所述高温固溶处理中,采用感应加热装置对所述热轧后的奥氏体不锈钢棒材进行感应加热;Wherein, in the high-temperature solution treatment, an induction heating device is used to conduct induction heating on the hot-rolled austenitic stainless steel bar;
    在所述高温固溶处理中,所述感应加热分为提温段和保温段;In the high-temperature solution treatment, the induction heating is divided into a temperature increasing section and a heat preservation section;
    所述感应加热分为加热I段、加热II段、加热III段,所述加热I段和加热II段为提温段,所述加热III段为保温段;The induction heating is divided into heating section I, heating section II, and heating section III. The heating section I and heating section II are the temperature increasing section, and the heating section III is the heat preservation section;
    所述加热III段的保温温度为1040-1060℃,保温时间为30-60s;The heat preservation temperature of the heating section III is 1040-1060°C, and the heat preservation time is 30-60s;
    在所述高温固溶处理中,所述加热I段中,中频电源的输出电压为500-700V,输出电流为80-300A,感应加热频率为2000-4000Hz;所述加热II段中,中频电源的输出电压为500-700V,输出电流为80-300A,感应加热频率为2000-4000Hz;所述加热III段中,中频电源的输出电压为400-600V,输出电流为30-150A,感应加热频率为2000-4000Hz;In the high-temperature solution treatment, in the heating section I, the output voltage of the intermediate frequency power supply is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000-4000Hz; in the heating section II, the intermediate frequency power supply The output voltage is 500-700V, the output current is 80-300A, and the induction heating frequency is 2000-4000Hz; in the heating section III, the output voltage of the intermediate frequency power supply is 400-600V, the output current is 30-150A, and the induction heating frequency is 2000-4000Hz;
    所述加热I段、加热II段及加热III段中的感应加热频率相同;The induction heating frequencies in the heating section I, heating section II and heating section III are the same;
    所述快速冷却处理中,采用水冷处理;In the rapid cooling process, water cooling is used;
    在所述水冷处理中,喷水的流量为30-80m³/h,棒材在同一位置喷水的持续时间为15-30s;In the water cooling treatment, the flow rate of water spraying is 30-80m³/h, and the duration of water spraying on the rod at the same position is 15-30s;
    所述热轧后奥氏体不锈钢棒材的牌号为1Cr18Ni9Ti,化学成分按质量百分比为:C≤0.12%,Si≤0.80%,Mn≤2.00%,P≤0.035%,S≤0.020%,Cr 17.0-19.0%,Ni 8.0-11.0%,Ti 5*(C-0.02)~0.80%,其余为铁及不可避免的杂质元素;The grade of the hot-rolled austenitic stainless steel bar is 1Cr18Ni9Ti, and its chemical composition in mass percentage is: C≤0.12%, Si≤0.80%, Mn≤2.00%, P≤0.035%, S≤0.020%, Cr 17.0 -19.0%, Ni 8.0-11.0%, Ti 5*(C-0.02)~0.80%, the rest is iron and inevitable impurity elements;
    所述热轧后奥氏体不锈钢棒材的直径为20-50mm,长度为5m-9m。The hot-rolled austenitic stainless steel rod has a diameter of 20-50mm and a length of 5m-9m.
  2. 根据权利要求1所述的热处理方法,其特征在于,在所述高温固溶处理中,所述感应加热装置包括多个感应线圈及与其相适配的中频电源,所述感应线圈呈弹簧状环绕所述热轧后的奥氏体不锈钢棒材,所述中频电源通过输出电压、输出电流及感应加热频率来控制感应线圈对热轧后的奥氏体不锈钢棒材进行感应加热。The heat treatment method according to claim 1, characterized in that, in the high-temperature solid solution treatment, the induction heating device includes a plurality of induction coils and a matching intermediate frequency power supply, and the induction coils are surrounded by springs. For the hot-rolled austenitic stainless steel bar, the intermediate frequency power supply controls the induction coil to conduct induction heating of the hot-rolled austenitic stainless steel bar through the output voltage, output current and induction heating frequency.
  3. 根据权利要求1所述的热处理方法,其特征在于,所述传送辊的辊道速度为1-2 m/min。The heat treatment method according to claim 1, characterized in that the roller speed of the conveying roller is 1-2 m/min.
  4. 根据权利要求1所述的热处理方法,其特征在于,所述水冷处理具体为:待高温固溶处理结束后,棒材在传送辊的传送下进入喷淋环进行喷水,喷淋环的喷淋方向垂直于传送辊的传动方向。The heat treatment method according to claim 1, characterized in that the water cooling treatment specifically includes: after the high-temperature solution treatment is completed, the bar enters the spray ring under the transmission of the transmission roller to spray water, and the spray ring sprays water. The shower direction is perpendicular to the transmission direction of the conveyor roller.
  5. 根据权利要求1所述的热处理方法,其特征在于,所述完全奥氏体化的不锈钢棒材的硬度≤187HBW,平直度≤4mm/m,晶粒度≥5级。The heat treatment method according to claim 1, characterized in that the hardness of the fully austenitized stainless steel rod is ≤187HBW, the flatness is ≤4mm/m, and the grain size is ≥5 levels.
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