WO2023231121A1 - Package structure as well as manufacturing method therefor, and semiconductor device - Google Patents

Package structure as well as manufacturing method therefor, and semiconductor device Download PDF

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Publication number
WO2023231121A1
WO2023231121A1 PCT/CN2022/102504 CN2022102504W WO2023231121A1 WO 2023231121 A1 WO2023231121 A1 WO 2023231121A1 CN 2022102504 W CN2022102504 W CN 2022102504W WO 2023231121 A1 WO2023231121 A1 WO 2023231121A1
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WIPO (PCT)
Prior art keywords
pad
layer
pads
semiconductor functional
packaging structure
Prior art date
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PCT/CN2022/102504
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French (fr)
Chinese (zh)
Inventor
田凯
李红文
陈亮
姜伟
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长鑫存储技术有限公司
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Application filed by 长鑫存储技术有限公司 filed Critical 长鑫存储技术有限公司
Priority to EP22925224.2A priority Critical patent/EP4307370A1/en
Priority to US18/152,494 priority patent/US20230395543A1/en
Publication of WO2023231121A1 publication Critical patent/WO2023231121A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/544Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps

Definitions

  • the present disclosure relates to the field of semiconductor technology, and relates to but is not limited to a packaging structure and a manufacturing method thereof, and a semiconductor device.
  • ports for testing and performing functional interactions need to be prepared on the packaging structure.
  • embodiments of the present disclosure propose a packaging structure, a manufacturing method thereof, and a semiconductor device.
  • a packaging structure including:
  • An isolation layer with a plurality of via holes covers the surface of the interconnection layer, the via holes expose part of the interconnection layer, and the interconnection layer is provided on the surface of the semiconductor functional structure;
  • each first pad is composed of the interconnection layer exposed by one of the via holes; the N is a positive integer greater than 1;
  • each redistribution layer covers the isolation layer and is electrically connected to a corresponding first pad among the N first pads;
  • a first insulating layer covers and exposes a partial area of each redistribution layer
  • At least part of the exposed partial area of the redistribution layer includes a second pad and a third pad; wherein, the center point of each second pad is relative to the center point of the corresponding first pad.
  • the offset direction and offset distance are equal; the first pad and the second pad are respectively used for testing when the semiconductor functional structure is at different operating speeds, and the third pad is used to perform the same operation as the The content of the second liner test corresponds to the functional interaction.
  • the N first pads are arranged side by side along the first direction close to the first edge of the semiconductor functional structure
  • At least part of the second pads and the corresponding third pads are arranged side by side along a second direction, and the second direction is perpendicular to the first direction.
  • the orthographic projection of the center point of each second pad on the plane where the interconnection layer is located is offset by a first distance in the second direction relative to the center point of the corresponding first pad.
  • the shape of the orthographic projection of the redistribution layer on the plane where the interconnection layer is located includes a strip shape.
  • part of the first pads are arranged side by side along the first direction close to the first edge of the semiconductor functional structure; part of the second pads and the corresponding third pads are arranged along the second direction.
  • the directions are arranged side by side, and the second direction is perpendicular to the first direction;
  • the remaining portion of the first pads is arranged side by side in the second direction close to the second edge of the semiconductor functional structure.
  • the first edge and the second edge are two opposite sides of the semiconductor functional structure. edge; the remaining second pads corresponding to the first pads and the third pads are arranged side by side along the first direction.
  • the orthographic projection of the center point of the second pad on the plane of the interconnection layer is offset by a second distance in the third direction relative to the center point of the corresponding first pad.
  • the angle between the three directions relative to the first direction is 45° or 135°.
  • the shape of each first pad includes a strip shape
  • the orthographic projection shape of part of the redistribution layer on the plane where the interconnection layer is located includes an L shape
  • the shape of another part of the redistribution layer includes a Z shape.
  • the second pad is located at an end of the redistribution layer close to the first pad
  • the third pad is located at an end of the redistribution layer away from the first pad
  • the redistribution layer is in direct contact with the corresponding first pad
  • the packaging structure further includes: a conductive pillar located between the redistribution layer and the corresponding first pad, and the redistribution layer is conductively connected to the interconnection layer through the conductive pillar.
  • the packaging structure includes the conductive pillar, the orthographic projection of the conductive pillar on the plane where the interconnection layer is located overlaps the first pad, and the conductive pillar is on the location where the interconnection layer is located.
  • the orthographic projection of the plane does not overlap with the orthographic projection of the second pad and the third pad on the plane where the interconnection layer is located.
  • the rewiring layer is in direct contact with the corresponding first pad
  • the packaging structure further includes:
  • a second insulating layer is located in the groove surrounded by each redistribution layer; the hardness of the material of the second insulating layer is smaller than the hardness of the material of the redistribution layer.
  • a semiconductor device including: a semiconductor functional structure and a packaging structure as described in any one of the above embodiments of the present disclosure.
  • the semiconductor device further includes:
  • a plurality of stacked die each die includes a semiconductor functional structure and a packaging structure located on the semiconductor functional structure;
  • Each die is electrically connected to the substrate through leads on a third pad in the package structure.
  • a method for manufacturing a packaging structure including:
  • the surface of the semiconductor functional structure is provided with an interconnection layer
  • An isolation layer is formed with a plurality of via holes, the isolation layer covers the surface of the interconnection layer, the via hole exposes a portion of the interconnection layer, and the portion of the interconnection layer exposed by each via hole serves as a first Pads to form N first pads; the first pads are used to perform the first type of test; the N is a positive integer greater than 1;
  • N rewiring layers are formed on the N first pads and the isolation layer, and each rewiring layer covers the isolation layer and is connected to the N first pads. A corresponding first pad in the pad is electrically connected;
  • first insulating layer covering and exposing part of the redistribution layer, and the exposed part of the redistribution layer serves as a second pad and a third pad; wherein, the center point of each second pad The offset direction and offset distance relative to the center point of the corresponding first pad are equal; the second pad is used to perform the second type of test, and the third pad is used to perform the same as the The functional interaction corresponding to the content of the second type of test; the running speed of the semiconductor functional structure when performing the first type of test is lower than the running speed when performing the second type of test.
  • N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed.
  • a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.
  • Figure 1 is a schematic cross-sectional view of a packaging structure provided in an embodiment of the present disclosure
  • Figure 2a is a schematic cross-sectional view of another packaging structure provided in an embodiment of the present disclosure.
  • Figure 2b is a schematic cross-sectional view of a packaging structure with conductive pillars provided in an embodiment of the present disclosure
  • Figure 3a is a schematic diagram of the relative positions of a single row of first pads and a single row of second pads provided in an embodiment of the present disclosure
  • Figure 3b is an enlarged view of part of the area in Figure 3a;
  • 4a-4c are schematic diagrams of the relative positions of a T-shaped arrangement of first pads and a T-shaped arrangement of second pads provided in an embodiment of the present disclosure
  • Figure 5 is a schematic flow chart of a manufacturing method of a packaging structure provided in an embodiment of the present disclosure
  • 6a-6d are schematic diagrams of a manufacturing process of a packaging structure provided in an embodiment of the present disclosure.
  • 101-Top metal layer 101-Top metal layer; 102-First type liner; 103-Rewiring layer; 104-Second type liner; 105-Third type liner; 200-Semiconductor functional structure; 201-Semiconductor functional layer; 202- Interconnect layer; 203-isolation layer; 204-via hole; 205-first pad; 206-rewiring layer; 207-conductive pillar; 208-first insulating layer; 209-groove; 210-second insulating layer ; 211-second pad; 212-third pad; 600-semiconductor functional structure; 601-semiconductor functional layer; 602-interconnect layer; 603-isolation layer; 604-via; 605-first pad; 606-rewiring layer; 608-first insulating layer; 609-groove; 610-second insulating layer; 611-second pad; 612-third pad.
  • the term "A and B are connected" includes the situation where A and B are in direct contact, or the situation where A and B are in indirect contact through an intermediate conductive structure.
  • the terms "first”, “second”, etc. are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
  • the term "layer” refers to a portion of material that includes a region having a thickness.
  • a layer may extend on the lower or upper surface of the structure and may have an area less than or equal to the surface on which it extends.
  • the semiconductor functional structure involved in the embodiments of the present disclosure is a part that will be used in subsequent processes to form the final semiconductor device, and is a core part for realizing the main functions of the semiconductor device.
  • the final semiconductor device may include, but is not limited to, a memory.
  • DRAM Dynamic Random Access Memory
  • RDL Redistribution Layer
  • the top metal window opening refers to forming a passivation layer (Passivation) or an insulating layer on the top metal layer of the semiconductor functional structure to protect the semiconductor functional structure from being damaged; then, forming a passivation layer or insulating layer on the passivation layer or the insulating layer Window areas to expose part of the top metal layer to form a pad.
  • Passivation passivation layer
  • insulating layer on the passivation layer or the insulating layer Window areas to expose part of the top metal layer to form a pad.
  • probe clamping needle testing can be performed on the pad to test the electrical properties of the semiconductor functional structure; bonding wires can also be drawn out on the pad to test the semiconductor function. Electrical extraction from the structure.
  • the rewiring layer opening refers to forming a rewiring layer on the top metal layer of the semiconductor functional structure, forming a passivation layer or an insulating layer on the rewiring layer, and then forming an opening on the passivation layer or insulating layer. window area to expose part of the rewiring layer, forming two pads placed side by side. One of the two pads is used for probe clamping pin testing, and the other is used for drawing out bonding wires on the pad.
  • the rewiring layer can play the role of adjusting the pad position in the semiconductor device, and can also play the role of enhancing the power supply network of the power ground.
  • the top metal layer is relatively thin, and there is a gasket structure underneath, which can support the same windowed metal area. It is first tested by the probe clamping needle, and then the bonding wire is packaged in the packaging factory. Affects the yield of package wiring; the material of the rewiring layer is generally metal. The rewiring layer is thicker than the top metal layer. After the probe pin is stuck, there will be deep and rough needle marks on the surface. This needle mark will affect Yield of package bonding, so the pads in the redistribution layer for testing and for bringing out the bond wires need to be separated. No matter which of the above windowing methods is used in the packaging structure, it will not have much impact on the function of the semiconductor device. Windowing on the rewiring layer will help improve performance, but it will increase the production cycle and production cost.
  • one of the above two window opening methods is generally selected to design the packaging structure according to the actual needs of the semiconductor device.
  • the demand is not single, and there are often multiple demands.
  • multiple requirements are some examples of multiple requirements:
  • the same semiconductor functional structure can be divided into standard level testing and advanced level testing according to different needs. Different testing levels also have different requirements for the windowing method of the semiconductor functional structure.
  • the top metal window can be used for packaging and testing, and the role of the rewiring layer is not obvious; when conducting advanced-level testing of semiconductor functional structures, rewiring layer openings need to be used. Encapsulation and testing are carried out through windows to improve product performance.
  • the packaging structure includes a top metal window opening method and a rewiring layer window opening method; wherein, in the top metal window opening method, in the top metal layer A first type of pad 102 is provided in 101; the first type of pad 102 can be used to perform low-speed testing and lead out bonding wires; in the rewiring layer windowing method, two types of pads are provided in the rewiring layer 103 (Second type pad 104 and third type pad 105), the second type pad 104 is used to perform high-speed testing, and the third type pad 105 is used to lead out bonding wires.
  • a packaging structure compatible with two types of tests (low-speed test and high-speed test) is used to meet the needs of semiconductor functional structures for different types of tests at different process stages, improve the flexibility of testing, and reduce the cost of testing. Production cycle time and manufacturing costs.
  • the test probe card when using the first type of pads 102 to perform a low-speed test, the test probe card needs to hit the center points of all the first type of pads 102 at the same time.
  • the test probe card When using the second type of pads 104 to perform a high-speed test, the test probe card needs to The needle card needs to be hit at the center point of all the second type pads 104 at the same time.
  • the first type pads 102 and the second pads 104 are in different layers of the packaging structure, and the relative positions of the first type pads 102 and each second pads 104 in different layers are different. In this way, in order to meet the needs of low-speed testing and high-speed testing, two sets of test probe cards have to be made, and making two sets of test probe cards will greatly increase the test cost and test time.
  • the packaging structure includes: an isolation layer with a plurality of via holes, and the isolation layer covers the surface of the interconnection layer , the via hole exposes part of the interconnection layer, and the interconnection layer is provided on the surface of the semiconductor functional structure; N first pads; each first pad consists of a portion of the interconnection layer exposed by one of the via holes. It is composed of connected layers; the N is a positive integer greater than 1; N rewiring layers, each rewiring layer covers the isolation layer and is electrically connected to a corresponding first pad among the N first pads.
  • the first insulating layer covers and exposes a partial area of each redistribution layer; at least part of the exposed partial area of the redistribution layer includes a second pad and a third pad; wherein, each The offset direction and offset distance of the center point of the second pad relative to the center point of the corresponding first pad are equal; the first pad and the second pad are respectively used for the semiconductor function When the structure is tested at different running speeds, the third pad is used to perform functional interaction corresponding to the content of the second pad test.
  • the packaging structure includes:
  • a substrate (not shown in Figure 2a).
  • the constituent materials of the substrate may include silicon (Si), germanium (Ge), silicon germanium (SiGe), silicon on insulator (SOI) or germanium on insulator (SOI). Germanium on Insulator, GOI).
  • the semiconductor functional structure 200 is located on a substrate; specifically, the semiconductor functional structure 200 includes a semiconductor functional layer 201 and an interconnection layer 202 located on the surface of the semiconductor functional layer 201.
  • the interconnection layer 202 is used to extract electrical signals from the functional structures in the semiconductor functional layer 201 to run the functional structures.
  • the interconnect layer 202 includes a top metal layer, which is used not only to extract electrical signals from the functional structure, but also to support the semiconductor functional structure 200 .
  • any signals connected to the rewiring layer formed in subsequent processes are connected to the interconnection layer 202 , which ensures that the function of the semiconductor functional structure 200 is complete without the rewiring layer.
  • Figure 2a shows a cross-sectional rendering of a section after the interconnection layer 202 has been partially removed. In practical applications, each part of the interconnection layer is not cut off, but interconnected, that is, in other sections , the parts in the interconnection layer may be continuous.
  • the isolation layer 203 covers the surface of the interconnection layer 202 and is used to isolate the interconnection layer 202 and the subsequently formed rewiring layer 206 in some areas.
  • a via hole 204 is provided in the isolation layer 203, and the via hole 204 exposes a portion of the interconnection layer 202.
  • the shape of the via hole 204 may be cylindrical, inverted trapezoidal, or any suitable shape; the composition material of the isolation layer 203 includes but is not limited to tetraethylorthosilicate (TEOS).
  • the first pad 205 is composed of the interconnection layer 202 exposed by one via hole 204; the isolation layer 203 may contain multiple via holes 204, thereby forming a plurality of first pads exposed by the via hole 204.
  • MAT 205 can be used to perform the first type of test; on the other hand, it can also be used to perform functional interaction corresponding to the content of the first type of test.
  • the first type of tests can be understood as some tests performed on the semiconductor functional structure at a lower operating speed. It should be noted that in memory, the operating speed refers to the read and write speed of the memory.
  • the execution of the functional interaction corresponding to the contents of the first type of test may be understood as drawing out a bonding wire on the first pad. That is to say, when performing the first type of test, the first pad 205 can be used to contact the probe card, and the multiple probes in the probe card correspond to the N first pads in a one-to-one manner to achieve interaction. electrical connections to other test systems.
  • a redistribution layer 206 is located on the surface of the isolation layer 203 and within the via hole 204.
  • the redistribution layer 206 covers the isolation layer 203; and the redistribution layer 206 is in direct contact with the corresponding first pad 205.
  • each first pad 205 can serve as an area where a corresponding redistribution layer 206 is electrically connected to the interconnection layer 202 .
  • the constituent material of the redistribution layer 206 includes but is not limited to metal; preferably, the material of the redistribution layer 206 is aluminum (Al).
  • the redistribution layer 206 and the first pad 205 may be in direct contact (refer to Figure 2a); they may also be in indirect contact, that is, a conductive material layer is provided between the redistribution layer 206 and the first pad 205 (refer to Figure 2b) .
  • the redistribution layer is in direct contact with the corresponding first pad; or, the packaging structure further includes: a conductive pillar 207 located between the redistribution layer 206 and the corresponding first pad. Between the pads 205 , the redistribution layer 206 is conductively connected to the interconnection layer 202 through the conductive pillars 207 .
  • the conductive pillar 207 may be made of the same material as the redistribution layer 206 , or may be different.
  • the conductive pillar 207 is made of aluminum (Al), copper (Cu), etc. It should be noted that the height of the conductive pillar 207 may be less than or equal to the depth of the via hole 204. What is shown in FIG. 2b is the case where the height of the conductive pillar 207 is equal to the depth of the via hole 204.
  • FIG. 2b what is shown in Figure 2b is a cross-sectional rendering after the conductive pillars 207 are filled with the via holes 204.
  • the conductive pillars 207 can also be provided in other shapes or at other positions, or in other words, the conductive pillars 207 can be arranged in other shapes or at other positions.
  • the shape is reciprocal with the shape of the via hole 204 , that is, the conductive pillar 207 fills the via hole 204 .
  • the orthographic projection of the conductive pillar 207 on the plane where the interconnection layer 202 is located overlaps the first pad 205 .
  • the conductive pillar 207 is located directly above the first pad 205, which is beneficial to the transmission of electrical signals between the semiconductor functional structure 200 and the redistribution layer 206.
  • the number of the conductive pillars 207 in the same via hole 204 may include one or multiple, and adjacent conductive pillars 207 are separated by insulating materials; accordingly, each conductive pillar 207 corresponds to a first pad 205 , that is, when the number of conductive pillars 207 is multiple, the bottom of the same via hole 204 has multiple first pads 205 .
  • the number of conductive pillars 207 includes multiple, multiple conductive pillars 207 are connected to the redistribution layer 206 and the interconnection layer 202. In this way, the number of electrical connections between the redistribution layer 206 and the interconnection layer 202 can be increased. reliability.
  • a certain conductive pillar fails to electrically connect the redistribution layer 206 and the interconnection layer 202, other remaining conductive pillars can also connect the redistribution layer and the interconnection layer 202.
  • the interconnection layers are connected, thereby improving the reliability of electrical connections between the redistribution layer, the conductive pillars, and the interconnection layers.
  • the redistribution layer 206 is in direct contact with the first pad 205 , or only forming one conductive pillar 207 in the via hole 204 , the formation of the conductive pillar 207 can be reduced. process flow, thereby improving process efficiency.
  • a first insulating layer 208 is located on the redistribution layer 206.
  • the first insulating layer 208 covers the surface of the redistribution layer 206. On the one hand, it can be used to isolate the electrical connection between the redistribution layer 206 and other conductive materials. On the other hand, it can be used to protect the redistribution layer 206 from being damaged.
  • the material of the first insulating layer 208 includes but is not limited to polyimide (PI).
  • the thickness of the redistribution layer 206 on the exposed portion of the interconnection layer 202 and the thickness of the redistribution layer 206 on the surface of the isolation layer 203 may be the same. In some embodiments, when the diameter width of the via hole 204 is greater than twice the thickness of the redistribution layer 206 , the redistribution layer 206 covers the sidewalls and bottom of the via hole 204 , and the redistribution layer 206 is surrounded by a groove 209 .
  • the redistribution layer is in direct contact with the corresponding first pad.
  • the packaging structure further includes: a second insulating layer 210 located around each redistribution layer. in the groove 209; the hardness of the material of the second insulating layer 210 is less than the hardness of the material of the rewiring layer 206. In this way, on the one hand, the stress of the packaging structure can be reduced and the reliability of the packaging structure can be increased; on the other hand, On the other hand, compared with filling the groove 209 with the redistribution layer 206, filling the groove 209 with the material of the second insulating layer 210 can avoid generating more parasitic capacitance.
  • the second insulating layer 210 may be made of the same material as the first insulating layer 208 , or the material of the second insulating layer 210 may have a hardness less than the material of the first insulating layer 208 , thereby further reducing the structure. stress.
  • the constituent material of the second insulating layer 210 includes but is not limited to polyimide (PI).
  • the second insulating layer 210 and the first insulating layer 208 may also have an integrated structure.
  • a partial area of the first insulating layer 208 is removed, so that at least part of the exposed partial area of the N redistribution layers 206 includes the second pad 211 and the third pad. 212.
  • one second pad 211 and one third pad 212 are provided in each of the N redistribution layers 206; in other words, N second pads 211 and N third pads 212 One-to-one correspondence.
  • the second pad 211 is used to perform a second type of test
  • the third pad 212 is used to perform functional interaction corresponding to the content of the second type of test.
  • the second type of tests can be understood as tests performed on semiconductor functional structures at higher operating speeds.
  • the execution of the functional interaction corresponding to the content of the second type of test can be understood as drawing out a bonding wire on the third pad.
  • the redistribution layer 206 is used to redistribute the wire paths laid out based on the first pad 205; here, the redistributed wire paths are more conducive to electrical testing and functional interaction of semiconductor devices.
  • the second liner 211 and the third liner 212 may be continuously arranged, that is, there is no partition wall between the second liner 211 and the third liner 212; they may also be arranged at intervals. , that is, a partition wall is provided between the second pad 211 and the third pad 212 .
  • the second pad 211 and the third pad 212 are continuously arranged, during the test process, damage to the probe card caused by the partition wall when the probe is not aimed can be avoided, thus The service life of the probe card is extended; at the same time, the generation of impurities is reduced, thereby improving the test efficiency; in addition, the damage of the probe card to the partition wall is reduced, thereby improving the overall reliability of the packaging structure.
  • a partition wall is provided between the second liner 211 and the third liner 212 as an example for description.
  • the following description of the partition wall is only used to illustrate the present invention and is not intended to be used. limit the scope of the invention.
  • the packaging structure further includes: a conductive pillar, the orthographic projection of the conductive pillar on the plane where the interconnection layer is located is the same as the position of the second pad and the third pad on the plane where the interconnection layer is located. Orthographic projections of planes do not overlap. In this way, the distance between the conductive pillar and the second pad or the third pad can be increased, thereby reducing the stress damage caused by the conductive pillar to the second pad or the third pad.
  • the second pad 211 is located at an end of the redistribution layer 206 close to the first pad 205
  • the third pad 212 is located in the redistribution layer 206 away from the first pad 205 .
  • One end of the first pad 205 is located at an end of the redistribution layer 206 close to the first pad 205 .
  • setting the position of the second pad relatively close to the corresponding first pad can reduce the number of probe cards of the same set. Moving distance can improve testing efficiency and reduce the probability of errors.
  • each probe in the probe card can correspond to the second pad.
  • the center of each second pad 211 is The points are offset in the same direction and by the same distance relative to the center point of the corresponding first pad 205.
  • the N first pads and the N second pads can maintain exactly the same relative position.
  • the same set of probe cards can be aligned with the center points of all second pads 211 after moving a certain distance from the center point of the first pad 205 in a certain direction.
  • the probe card can directly perform the second type test on all the second pads that need to be tested without replacing a new probe card.
  • the position setting method of the first pad and the second pad will be specifically described through two examples.
  • the N first pads 205 are all juxtaposed along the first direction close to the first edge of the semiconductor functional structure; at least part of the second pads are aligned with the corresponding first pads 205 .
  • the three pads are all arranged side by side along a second direction, and the second direction is perpendicular to the first direction.
  • all the first pads can be arranged in parallel close to the edge of the semiconductor. , that is, all the first pads are arranged in a single row; accordingly, the rewiring layer is also disposed close to the edge of the semiconductor, which can reduce the length of subsequent bonding wires.
  • the first direction is parallel to the surface of the semiconductor functional structure and the second direction is parallel to the semiconductor functional structure and perpendicular to the first direction.
  • the first direction may be parallel to the X-axis direction
  • the second direction may be parallel to the Y-axis direction.
  • the first direction may be parallel to the Y-axis direction
  • the second direction may be parallel to the X-axis direction.
  • the first edge may generally refer to any edge of the semiconductor functional structure.
  • the left side of the arrow in Figure 3a shows three first pads 205 arranged side by side along the X-axis direction near the first edge of the semiconductor functional structure; the right side of the arrow in Figure 3a It shows that three redistribution layers are arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure.
  • the second pad and the corresponding third pad in the redistribution layer are both arranged in the Y-axis direction.
  • the dotted line in Figure 3a shows the straight line where the center points of the three first pads 205 are located.
  • the first liner 205, the second liner 211, and the third liner 212 are all strip-shaped, and the width of each first liner 205 along the first direction is consistent with each other.
  • the width of the second liner 211 and the third liner 212 along the first direction is the same, and the length of each first liner 205 along the second direction is the same as that of each of the second liner 211 and the third liner.
  • Pads 212 vary in length along the second direction.
  • the size of the first liner 205 is 45 ⁇ m ⁇ 60 ⁇ m
  • the sizes of the second liner 211 and the third liner 212 are both 45 ⁇ m ⁇ 55 ⁇ m.
  • the orthographic projection of the center point of each second pad on the plane where the interconnection layer is located is offset in the second direction relative to the center point of the corresponding first pad. A distance.
  • the first distance is the distance that the probe card moves from the center point of the first pad to the center point of the second pad after completing the first type of test.
  • the center point O 2 of each second pad is offset by a first distance H1 in the Y-axis direction relative to the center point O 1 of the corresponding first pad.
  • each redistribution layer 206 in the orthographic projection of the plane where the interconnection layer is located includes a strip shape.
  • each redistribution layer 206 includes a strip shape in the orthographic projection of the plane where the interconnection layer is located.
  • the packaging structure includes the conductive pillar
  • the orthographic projection of the conductive pillar on the plane where the interconnection layer is located overlaps the first pad
  • the conductive pillar is on
  • the orthographic projection of the plane where the interconnection layer is located does not overlap with the orthographic projections of the second pad and the third pad on the plane where the interconnection layer is located.
  • part of the first pads are juxtaposed along the first direction close to the first edge of the semiconductor functional structure; part of the second pads and the corresponding third pads Arranged side by side along a second direction, the second direction being perpendicular to the first direction;
  • the remaining portion of the first pads is arranged side by side in the second direction close to the second edge of the semiconductor functional structure.
  • the first edge and the second edge are two opposite sides of the semiconductor functional structure. edge; the remaining second pads corresponding to the first pads and the third pads are arranged side by side along the first direction.
  • the number of corresponding first pads is relatively large. At this time, a single row arrangement may not be able to arrange all the first pads. In this case, the first pads A pad can be arranged like a T-shape.
  • first edge 20a and the second edge 20b are two opposite edges of the semiconductor functional structure.
  • the N first pads are divided into two parts, namely the first part and the second part; wherein the first part includes M1 first pads; the M1 first pads in the first part are along the first
  • the second part includes M2 first pads; the M2 first pads in the second part are arranged side by side along the second direction. A position close to the second edge of the semiconductor functional structure.
  • M1+M2 N.
  • the N second pads are divided into two parts, namely a third part and a fourth part; wherein the third part includes M1 second pads; the fourth part includes M2 second pads; The M1 second pads in the third part are arranged side by side in the first direction close to the first edge of the semiconductor functional structure; the M2 second pads in the fourth part are arranged in parallel along the second direction. arranged in parallel at a position close to the second edge of the semiconductor functional structure.
  • the N third pads are divided into two parts, namely the fifth part and the sixth part; wherein the fifth part includes M1 third pads; the sixth part includes M2 third pads; M1 third pads and M1 second pads in the fifth part are arranged side by side along the first direction close to the first edge of the semiconductor functional structure; M2 third pads in the sixth part and M2 second pads are arranged side by side along the first direction close to the second edge of the semiconductor functional structure.
  • the left side of the arrow in FIG. 4a shows three first pads 205 arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure.
  • the two first pads 205 are The pads 205 are juxtaposed along the Y-axis direction near the second edge of the semiconductor functional structure;
  • the right side of the arrow in Figure 4a shows three redistribution layers juxtaposed along the X-axis direction near the first edge of the semiconductor functional structure.
  • the second pad and the corresponding third pad in the three redistribution layers are arranged side by side along the Y-axis direction.
  • the two rewiring layers are arranged side by side along the Y-axis direction close to the semiconductor function.
  • the second pads and the corresponding third pads in the two redistribution layers are arranged side by side along the X-axis direction; the dotted line in Figure 3a shows the three first pads 205 The straight line where the center point is.
  • the second pad disposed close to the second edge of the semiconductor functional structure and the corresponding third pad disposed side by side along the X-axis direction can reduce the risk of the redistribution layer exceeding the second edge.
  • first pads arranged parallel to the second edge of the semiconductor functional structure along the Y-axis direction may also be parallel to the first pad arranged close to the first edge of the semiconductor functional structure along the X-axis direction.
  • the shape of the first pad at the position is exactly the same (as shown in Figure 4b), and can also be compared with the shape of the first pad arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure.
  • the center point is rotated 90° (as shown in 4a).
  • the orthographic projection of the center point of the second pad on the plane where the interconnection layer is located is offset by a second distance in the third direction relative to the corresponding center point of the first pad, so The angle between the third direction and the first direction is 45° or 135°. In other embodiments, the angle between the third direction and the first direction is 0° to 45° or 135° to 180°, such as 15°, 30°, 150° and 165°.
  • the second distance is the distance that the probe card moves from the center point of the first pad to the center point of the second pad after completing the first type of test.
  • the center point O2 of each second pad is offset by a second distance H2 in three directions relative to the center point O1 of the corresponding first pad, so
  • the third direction is parallel to the surface of the semiconductor functional structure, and the angle ⁇ between it and the first direction is 45° or 135°.
  • the angle ⁇ between the third direction and the first direction is 45° or 135°
  • the angle ⁇ between the third direction and the first direction is 0 ⁇ 45°.
  • the offset direction and offset distance of the center point of the first pad are equal.
  • the shape of each of the first pads includes a strip shape
  • the orthographic projection of part of the redistribution layer on the plane of the interconnection layer includes an L shape
  • the shape of another part of the redistribution layer includes an L shape
  • the shape of the orthographic projection of the wiring layer on the plane where the interconnection layer is located includes a Z shape.
  • the shape of the orthographic projection of some of the N redistribution layers on the plane where the interconnection layer is located includes an L shape.
  • the multiple redistribution layers located close to the second edge 20b of the semiconductor functional structure are all Z-shaped in the orthographic projection of the plane where the interconnection layer is located.
  • N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed.
  • a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.
  • a semiconductor device including: a semiconductor functional structure and a packaging structure as described in the above embodiments of the disclosure.
  • the semiconductor device further includes: a substrate; a plurality of stacked die; each die includes a semiconductor functional structure and a packaging structure located on the semiconductor functional structure; each die passes Leads on the third pad in the package structure are electrically connected to the substrate.
  • a method for manufacturing a packaging structure includes the following steps:
  • Step S501 Provide a semiconductor functional structure, the surface of which is provided with an interconnection layer;
  • Step S502 Form an isolation layer with a plurality of via holes, the isolation layer covers the surface of the interconnect layer, the via holes expose part of the interconnect layer, and the part of the interconnect layer exposed by each via hole serves as One first pad, forming N first pads; the first pads are used to perform the first type of test; the N is a positive integer greater than 1;
  • Step S503 After completing the first type of test, form N rewiring layers on the N first pads and the isolation layer, and each rewiring layer covers the isolation layer and is connected to the N rewiring layers.
  • One of the first pads is electrically connected to a corresponding first pad;
  • Step S504 Form a first insulating layer covering and exposing part of the redistribution layer, and the exposed part of the redistribution layer serves as a second pad and a third pad; wherein each of the second pads The offset direction and offset distance of the center point of the corresponding first pad are equal; the second pad is used to perform the second type of test, and the third pad is used to perform Functional interaction corresponding to the content of the second type of test; the operating speed of the semiconductor functional structure when performing the first type of test is lower than the operating speed when performing the second type of test.
  • 6a to 6d are schematic cross-sectional views of a manufacturing process of a packaging structure provided by an embodiment of the present disclosure. The manufacturing method of the packaging structure provided by the embodiment of the present disclosure will be described in detail below with reference to FIG. 5 and FIG. 6 a to FIG. 6 d.
  • a semiconductor functional structure 600 which includes a semiconductor functional layer 601 and an interconnection layer 602.
  • the providing a semiconductor functional structure 600 includes: providing a substrate (not shown in FIG. 6a), forming a semiconductor functional layer 601 on the substrate, and forming an interconnect layer 602 on the semiconductor functional layer.
  • the semiconductor functional layer 601 includes a single layer or a multi-layer film, and the semiconductor functional layer has a conductive layer and/or a dielectric layer.
  • the interconnection layer 602 is used to extract electrical signals from the functional structures in the semiconductor functional layer 601 to run the functional structures.
  • the interconnect layer 602 includes a top metal layer that is used not only to extract electrical signals from the functional structure but also to support the semiconductor functional structure 600 .
  • the interconnection can be formed on the semiconductor functional layer by physical vapor deposition (PVD, Physical Vapor Deposition), chemical vapor deposition (CVD, Chemical Vapor Deposition), atomic layer deposition (ALD, Atomic Layer Deposition), etc. layer.
  • PVD physical vapor deposition
  • CVD chemical vapor deposition
  • ALD Atomic Layer Deposition
  • the method further includes: removing part of the interconnection layer 602 and reducing the area of the interconnection layer to reduce parasitic capacitance generated by the interconnection layer.
  • Figure 6a shows a cross-sectional rendering of a section after the interconnection layer 602 has been partially removed.
  • the parts in the interconnection layer are not cut off, but interconnected, that is, in other sections , the parts in the interconnection layer may be continuous.
  • an isolation layer 603 is formed on the interconnection layer 602.
  • the constituent materials of the isolation layer include but are not limited to ethyl orthosilicate.
  • Methods for forming the isolation layer include but are not limited to PVD, CVD, ALD and other processes.
  • the isolation layer is removed to form a plurality of via holes 604 .
  • the via hole exposes a portion of the interconnect layer, and each via hole exposes a portion of the interconnect layer as a first pad 605 to form N first pads 605 .
  • the via hole 604 may be cylindrical, inverted trapezoidal, or any suitable shape, and the cross-sectional area of the via hole includes the area of the orthographic projection of the via hole on the plane where the interconnected layer is located. , for example, when the via hole is an inverted trapezoid, the cross-sectional area of the first pad is the minimum cross-sectional area of the via hole.
  • the first pad 605 can be used to perform the first type of test; it can also be used to perform functional interactions corresponding to the contents of the first type of test, such as drawing out bonding wires.
  • the first type of tests can be understood as tests performed on semiconductor functional structures at lower operating speeds. It should be noted that in memory, the operating speed refers to the read and write speed of the memory.
  • step S503 referring to FIG. 6c, a rewiring layer 606 is formed in the isolation layer 603 and the via hole 604.
  • the specific method of forming the redistribution layer 606 on the isolation layer 603 includes: forming a new conductor pattern on the isolation layer by exposure and development, and then using electroplating technology to form a redistribution layer 606 according to the new conductor pattern.
  • a wiring layer, the rewiring layer includes a new wire path, and the new wire path is conductively connected to the interconnection layer.
  • the redistribution layer 606 can also be formed on the first pad 605 and the isolation layer 603 through a maskless deposition process.
  • the maskless deposition process can be understood as forming a redistribution layer directly on the first pad and isolation layer without forming a mask.
  • step S504 referring to FIG. 6d, a first insulating layer 608 is formed on the redistribution layer 606.
  • the method of forming the first insulating layer 608 includes but is not limited to PVD, CVD, ALD and other processes; the removal process includes but is not limited to etching process.
  • the exposed portion of the redistribution layer includes a second pad 611 and a third pad 612, wherein the The second pad 611 is used to perform a second type of test, and the third pad 612 is used to perform functional interactions corresponding to the content of the second type of test.
  • the second type of test can be understood as testing the semiconductor functional structure. Some tests are performed at higher operating speeds.
  • the functional interaction corresponding to the content of the second type of test can be understood as drawing out bonding wires on the third pad.
  • the second pad 611 and the third pad The position of the pad 612 can be selected and set according to actual needs.
  • the first insulating layer not only exposes part of the redistribution layer to form the second pad and the third pad, but also exposes the redistribution layer located above the first pad.
  • the density of the second insulating layer may be less than or equal to the first insulating layer; in other embodiments, the first insulating layer It also covers the bottom surface and sidewalls of the groove 609 formed by the redistribution layer, and subsequently the second insulating layer 610 is formed in the groove 609 formed by the first insulating layer.
  • the second insulating layer may be made of the same material as the first insulating layer.
  • the second insulating layer may be formed in the same process step of forming the first insulating layer, and the second insulating layer may be made of the same material as the first insulating layer.
  • One insulation layer is an integrated structure.
  • the packaging structure further includes conductive pillars.
  • the method further includes: after completing the first type of test, forming conductive pillars on the first pad; Forming a redistribution layer on the first pad and the isolation layer includes: forming a redistribution layer on the conductive pillar and the isolation layer, and the redistribution layer is connected to the interconnection through the conductive pillar.
  • the layers are conductively connected, and the method of forming the conductive pillar includes but is not limited to PVD, CVD, ALD and other processes.
  • the offset direction and offset distance of the center point of each second pad relative to the center point of the corresponding first pad are equal. In this way, the same set of probes can be stuck in After performing the first type of test, the center point of the first pad can be aligned with the center points of all the second pads after moving a certain distance in a certain direction. That is, the probe card can directly test all the second pads. The pad performs Type II testing without the need to replace the probe card with a new one.
  • a packaging structure compatible with two types of tests is adopted, so that the semiconductor functional structure can undergo different types of tests at different process stages; however, it should be noted that when testing the packaging structure When performing layout design, it is necessary to reserve via holes for the rewiring layer on the top metal layer to ensure that when a rewiring layer needs to be added, there is no need to change the top metal layer or any other photoresist and process.
  • the disclosed devices and methods can be implemented in a non-target manner.
  • the device embodiments described above are only illustrative.
  • the division of the units is only a logical function division.
  • the components shown or discussed are coupled to each other, or directly coupled.
  • the units described above as separate components may or may not be physically separated.
  • the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units; Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
  • N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed.
  • a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.

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Abstract

Provided in the embodiments of the present disclosure are a package structure as well as a manufacturing method therefor, and a semiconductor device. The package structure comprises: an isolation layer with a plurality of via holes, the via holes exposing parts of an interconnection layer, and the interconnection layer being disposed on a surface of a semiconductor functional structure; N first pads, each first pad being formed by the interconnection layer exposed by one via hole, and N being a positive integer greater than 1; N redistribution layers, each redistribution layer covering the isolation layer and being electrically connected to a corresponding first pad amongst the N first pads; and a first insulating layer, covering and exposing a partial area of each redistribution layer. The exposed partial areas of at least some of the redistribution layers comprise second pads and third pads; the center point of each second pad has the same offset direction and offset distance with respect to the center point of the corresponding first pad; the first pads and the second pads are respectively used for testing when the semiconductor functional structure is at different running speeds; the third pads are used for executing a functional interaction corresponding to the content tested by the second pads.

Description

封装结构及其制作方法、半导体器件Packaging structure and manufacturing method thereof, semiconductor device
相关的交叉引用Related cross-references
本公开基于申请号为202210620813.5、申请日为2022年06月01日、发明名称为“封装结构及其制作方法、半导体器件”的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本公开作为参考。This disclosure is based on the Chinese patent application with the application number 202210620813.5, the filing date is June 1, 2022, and the invention name is "Packaging Structure and Manufacturing Method, Semiconductor Device", and claims the priority of the Chinese patent application. The entire contents of the patent application are hereby incorporated by reference into this disclosure.
技术领域Technical field
本公开涉及半导体技术领域,涉及但不限于一种封装结构及其制作方法、半导体器件。The present disclosure relates to the field of semiconductor technology, and relates to but is not limited to a packaging structure and a manufacturing method thereof, and a semiconductor device.
背景技术Background technique
随着电子设备普及率快速提升、电子设备市场的蓬勃发展,越来越要求电子产品在具有高性能、多功能、高可靠性以及便捷性的同时要向着小型化、薄型化的方向演进。这样的需求对半导体器件的封装提出了更好、更轻、更薄、封装密度更高、更好的电性能和热性能、更高的可靠性以及更高的性价比要求。With the rapid increase in the popularity of electronic equipment and the booming development of the electronic equipment market, electronic products are increasingly required to evolve towards miniaturization and thinness while having high performance, multi-function, high reliability and convenience. Such demand puts forward better, lighter, thinner, higher packaging density, better electrical and thermal performance, higher reliability and higher cost-effectiveness requirements for the packaging of semiconductor devices.
为保证半导体器件的性能满足对应要求,需要在封装结构上制备用于测试和执行功能交互的端口。In order to ensure that the performance of semiconductor devices meets corresponding requirements, ports for testing and performing functional interactions need to be prepared on the packaging structure.
发明内容Contents of the invention
基于此,为解决相关技术问题中的一个或多个,本公开实施例提出了一种封装结构及其制作方法、半导体器件。Based on this, in order to solve one or more of the related technical problems, embodiments of the present disclosure propose a packaging structure, a manufacturing method thereof, and a semiconductor device.
根据本公开实施例的一方面,提供一种封装结构,包括:According to an aspect of an embodiment of the present disclosure, a packaging structure is provided, including:
具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,所述互连层设置在半导体功能结构的表面;An isolation layer with a plurality of via holes, the isolation layer covers the surface of the interconnection layer, the via holes expose part of the interconnection layer, and the interconnection layer is provided on the surface of the semiconductor functional structure;
N个第一衬垫;每一第一衬垫由一个所述过孔暴露的所述互连层构成;所述N为大于1的正整数;N first pads; each first pad is composed of the interconnection layer exposed by one of the via holes; the N is a positive integer greater than 1;
N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;N redistribution layers, each redistribution layer covers the isolation layer and is electrically connected to a corresponding first pad among the N first pads;
第一绝缘层,覆盖且暴露出每一所述重布线层的部分区域;A first insulating layer covers and exposes a partial area of each redistribution layer;
至少部分所述重布线层被暴露出的部分区域包括第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第一衬垫和第二衬垫分别用于所述半导体功能结构处于不同运行速度时的测试,所述第三衬垫用于执行与所述第二衬垫测试的内容对应的功能交互。At least part of the exposed partial area of the redistribution layer includes a second pad and a third pad; wherein, the center point of each second pad is relative to the center point of the corresponding first pad. The offset direction and offset distance are equal; the first pad and the second pad are respectively used for testing when the semiconductor functional structure is at different operating speeds, and the third pad is used to perform the same operation as the The content of the second liner test corresponds to the functional interaction.
上述方案中,N个所述第一衬垫均沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;In the above solution, the N first pads are arranged side by side along the first direction close to the first edge of the semiconductor functional structure;
至少部分所述第二衬垫与对应的所述第三衬垫均沿第二方向并列设置,所述第二方向与所述第一方向垂直。At least part of the second pads and the corresponding third pads are arranged side by side along a second direction, and the second direction is perpendicular to the first direction.
上述方案中,每一所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向所述第二方向偏移第一距离。In the above solution, the orthographic projection of the center point of each second pad on the plane where the interconnection layer is located is offset by a first distance in the second direction relative to the center point of the corresponding first pad. .
上述方案中,所述重布线层在所述互连层所在平面的正投影的形状包括长条状。In the above solution, the shape of the orthographic projection of the redistribution layer on the plane where the interconnection layer is located includes a strip shape.
上述方案中,部分所述第一衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;部分所述第二衬垫与对应的所述第三衬垫沿第二方向并列设置,所述第二方向与所述第一方向垂直;In the above solution, part of the first pads are arranged side by side along the first direction close to the first edge of the semiconductor functional structure; part of the second pads and the corresponding third pads are arranged along the second direction. The directions are arranged side by side, and the second direction is perpendicular to the first direction;
剩余部分所述第一衬垫沿所述第二方向并列设置在靠近所述半导体功能结构第二边缘的位置处,所述第一边缘与所述第二边缘为所述半导体功能结构相对的两个边缘;剩余所述第一衬垫对应的所述第二衬垫与所述第三衬垫沿所述第一方向并列设置。The remaining portion of the first pads is arranged side by side in the second direction close to the second edge of the semiconductor functional structure. The first edge and the second edge are two opposite sides of the semiconductor functional structure. edge; the remaining second pads corresponding to the first pads and the third pads are arranged side by side along the first direction.
上述方案中,所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向第三方向偏移第二距离,所述第三方向相对于所述第一方向的夹角为45°或135°。In the above solution, the orthographic projection of the center point of the second pad on the plane of the interconnection layer is offset by a second distance in the third direction relative to the center point of the corresponding first pad. The angle between the three directions relative to the first direction is 45° or 135°.
上述方案中,每一所述第一衬垫的形状包括长条状,部分所述重布线层在所述互连层所在平面的正投影的形状均包括L型,另一部分所述重布线层在所述互连层所在平面的正投影的形状均包括Z型。In the above solution, the shape of each first pad includes a strip shape, the orthographic projection shape of part of the redistribution layer on the plane where the interconnection layer is located includes an L shape, and the shape of another part of the redistribution layer The shape of the orthographic projection on the plane where the interconnection layer is located includes a Z shape.
上述方案中,所述第二衬垫位于所述重布线层中靠近所述第一衬垫的一端,所述第三衬垫位于所述重布线层中远离所述第一衬垫的一端。In the above solution, the second pad is located at an end of the redistribution layer close to the first pad, and the third pad is located at an end of the redistribution layer away from the first pad.
上述方案中,所述重布线层与对应的所述第一衬垫直接接触;In the above solution, the redistribution layer is in direct contact with the corresponding first pad;
或者,所述封装结构还包括:导电柱,位于所述重布线层与对应的所述第一衬垫之间,所述重布线层通过所述导电柱与所述互连层导电连接。Alternatively, the packaging structure further includes: a conductive pillar located between the redistribution layer and the corresponding first pad, and the redistribution layer is conductively connected to the interconnection layer through the conductive pillar.
上述方案中,所述封装结构包括所述导电柱,所述导电柱在所述互连层所在平面的正投影与所述第一衬垫重叠,且所述导电柱在所述互连层所在平面的正投影与所述第二衬垫及第三衬垫在所述互连层所在平面的正投影不重叠。In the above solution, the packaging structure includes the conductive pillar, the orthographic projection of the conductive pillar on the plane where the interconnection layer is located overlaps the first pad, and the conductive pillar is on the location where the interconnection layer is located. The orthographic projection of the plane does not overlap with the orthographic projection of the second pad and the third pad on the plane where the interconnection layer is located.
上述方案中,所述重布线层与对应的所述第一衬垫直接接触,所述封装结构还包括:In the above solution, the rewiring layer is in direct contact with the corresponding first pad, and the packaging structure further includes:
第二绝缘层,位于每一所述重布线层围成的凹槽内;所述第二绝缘层的材料的硬度小于所述重布线层的材料的硬度。A second insulating layer is located in the groove surrounded by each redistribution layer; the hardness of the material of the second insulating layer is smaller than the hardness of the material of the redistribution layer.
根据本公开实施例的另一方面,提供了一种半导体器件,包括:半导体功能结构及如本公开上述实施例中任一项所述的封装结构。According to another aspect of an embodiment of the present disclosure, a semiconductor device is provided, including: a semiconductor functional structure and a packaging structure as described in any one of the above embodiments of the present disclosure.
上述方案中,所述半导体器件还包括:In the above solution, the semiconductor device further includes:
基板;substrate;
多个堆叠设置的裸片;每一所述裸片包括半导体功能结构及位于所述半导体功能结构上的封装结构;A plurality of stacked die; each die includes a semiconductor functional structure and a packaging structure located on the semiconductor functional structure;
每一裸片通过所述封装结构中的第三衬垫上的引线电连接到所述基板上。Each die is electrically connected to the substrate through leads on a third pad in the package structure.
根据本公开实施例的又一方面,提供了一种封装结构的制作方法,包括:According to another aspect of the embodiments of the present disclosure, a method for manufacturing a packaging structure is provided, including:
提供半导体功能结构,所述半导体功能结构的表面设置有互连层;Provide a semiconductor functional structure, the surface of the semiconductor functional structure is provided with an interconnection layer;
形成具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,每一所述过孔暴露的部分所述互连层作为一个第一衬垫,形成N个第一衬垫;所述第一衬垫用于进行第一类测试;所述N为大于1的正整数;An isolation layer is formed with a plurality of via holes, the isolation layer covers the surface of the interconnection layer, the via hole exposes a portion of the interconnection layer, and the portion of the interconnection layer exposed by each via hole serves as a first Pads to form N first pads; the first pads are used to perform the first type of test; the N is a positive integer greater than 1;
在完成所述第一类测试后,在所述N个第一衬垫及所述隔离层上形成N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;After completing the first type of test, N rewiring layers are formed on the N first pads and the isolation layer, and each rewiring layer covers the isolation layer and is connected to the N first pads. A corresponding first pad in the pad is electrically connected;
形成覆盖且暴露出部分所述重布线层的第一绝缘层,被暴露的部分所述重布线层作为第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第二衬垫用于进行第二类测试,所述第三衬垫用于执行与所述第二类测试的内容对应的功能交互;所述半导体功能结构在进行所述第一类测试时的运行速度低于在进行所述第二类测试时的运行速度。Form a first insulating layer covering and exposing part of the redistribution layer, and the exposed part of the redistribution layer serves as a second pad and a third pad; wherein, the center point of each second pad The offset direction and offset distance relative to the center point of the corresponding first pad are equal; the second pad is used to perform the second type of test, and the third pad is used to perform the same as the The functional interaction corresponding to the content of the second type of test; the running speed of the semiconductor functional structure when performing the first type of test is lower than the running speed when performing the second type of test.
本公开各实施例中,通过在顶层金属层中设置N个第一衬垫,用于对所述半导体功能结构执行处于第一种运行速度时的测试;在第一种运行速度时的测试完成后,在第一衬垫上的重布线层中设置与第一衬垫一一对应的第二衬垫,用于对所述半导体功能结构执行处于第二种运行速度时的测试;其中,通过将每一第二衬垫的中心点设置为相对于对应的第一衬垫的中心点偏移相同的方向和偏移相等的距离,使得N个第一衬垫和N个第二衬垫保持完全相同的相对位置;如此,可以通过同一套探针卡来实现上述两种不同运行速度的测试,相较于使用两套探针卡分别进行测试,可以节省测试成本和测试时间,进而降低生产周期和制造成本。In various embodiments of the present disclosure, N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed. Finally, a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.
附图说明Description of the drawings
图1为本公开实施例中提供的一种封装结构的剖面示意图;Figure 1 is a schematic cross-sectional view of a packaging structure provided in an embodiment of the present disclosure;
图2a为本公开实施例中提供的另一种封装结构的剖面示意图;Figure 2a is a schematic cross-sectional view of another packaging structure provided in an embodiment of the present disclosure;
图2b为本公开实施例中提供的一种具有导电柱的封装结构的剖面示意图;Figure 2b is a schematic cross-sectional view of a packaging structure with conductive pillars provided in an embodiment of the present disclosure;
图3a为本公开实施例中提供的一种单排第一衬垫和单排第二衬垫的相对位置示意图;Figure 3a is a schematic diagram of the relative positions of a single row of first pads and a single row of second pads provided in an embodiment of the present disclosure;
图3b为图3a中部分区域的放大图;Figure 3b is an enlarged view of part of the area in Figure 3a;
图4a-图4c为本公开实施例中提供的T型排布的第一衬垫和T型排布的第二衬垫的相对位置示意图;4a-4c are schematic diagrams of the relative positions of a T-shaped arrangement of first pads and a T-shaped arrangement of second pads provided in an embodiment of the present disclosure;
图5为本公开实施例中提供的一种封装结构的制造方法的流程示意图;Figure 5 is a schematic flow chart of a manufacturing method of a packaging structure provided in an embodiment of the present disclosure;
图6a-6d为本公开实施例中提供的一种封装结构的制造过程的示意图。6a-6d are schematic diagrams of a manufacturing process of a packaging structure provided in an embodiment of the present disclosure.
附图标记说明Explanation of reference signs
101-顶层金属层;102-第一类衬垫;103-重布线层;104-第二类衬垫;105-第三类衬垫;200-半导体功能结构;201-半导体功能层;202-互连层;203-隔离层;204-过孔;205-第一衬垫;206-重布线层;207-导电柱;208-第一绝缘层;209-凹槽;210-第二绝缘层;211-第二衬垫;212-第三衬垫;600-半导体功能结构;601-半导体功能层;602-互连层;603-隔离层;604-过孔;605-第一衬垫;606-重布线层;608-第一绝缘层;609-凹槽;610-第二绝缘层;611-第二衬垫;612-第三衬垫。101-Top metal layer; 102-First type liner; 103-Rewiring layer; 104-Second type liner; 105-Third type liner; 200-Semiconductor functional structure; 201-Semiconductor functional layer; 202- Interconnect layer; 203-isolation layer; 204-via hole; 205-first pad; 206-rewiring layer; 207-conductive pillar; 208-first insulating layer; 209-groove; 210-second insulating layer ; 211-second pad; 212-third pad; 600-semiconductor functional structure; 601-semiconductor functional layer; 602-interconnect layer; 603-isolation layer; 604-via; 605-first pad; 606-rewiring layer; 608-first insulating layer; 609-groove; 610-second insulating layer; 611-second pad; 612-third pad.
在上述附图(其不一定是按比例绘制的)中,相似的附图标记可在不同的视图中描述相似的部件。具有不同字母后缀的相似附图标记可表示相似部件的不同示例。附图以示例而非限制的方式大体示出了本文中所讨论的各个实施例。In the above-described drawings (which are not necessarily to scale), similar reference characters may describe similar components in the different views. Similar reference numbers with different letter suffixes may indicate different examples of similar components. The drawings generally illustrate the various embodiments discussed herein by way of example, and not limitation.
具体实施方式Detailed ways
下面将结合附图和实施例对本公开的技术方案进一步详细阐述。虽然附图中显示了本公开的示例性实施方法,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻的理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。The technical solutions of the present disclosure will be further described in detail below with reference to the accompanying drawings and examples. Although exemplary implementations of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a thorough understanding of the disclosure, and to fully convey the scope of the disclosure to those skilled in the art.
在下列段落中参照附图以举例方式更具体的描述本公开各实施例。根据下面说明和权利要求书,本公开的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本公开实施例的目的。Various embodiments of the present disclosure are described in more detail by way of example in the following paragraphs with reference to the accompanying drawings. The advantages and features of the present disclosure will become more apparent from the following description and claims. It should be noted that the drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present disclosure.
可以理解的是,本公开的“在……上”、“在……之上”和“在……上方”的含义应当以最宽方式被解读,以使得“在……上”不仅表示其“在”某物“上”且其间没有居间特征或层(即直接在某物上)的含义,而且还包括在某物“上”且其间有居间特征或层的含义。It will be understood that the meanings of "on," "over," and "over" in this disclosure should be interpreted in the broadest manner, such that "on" does not only mean its "On" something without intervening features or layers (i.e. directly on something), and also includes being "on" something with intervening features or layers.
在本公开实施例中,术语“A与B相连”包含A、B两者直接接触的情形,或者A和B通过中间导电结构间接接触的情形。In the embodiment of the present disclosure, the term "A and B are connected" includes the situation where A and B are in direct contact, or the situation where A and B are in indirect contact through an intermediate conductive structure.
在本公开实施例中,术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。In the embodiments of the present disclosure, the terms "first", "second", etc. are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
在本公开实施例中,术语“层”是指包括具有厚度的区域的材料部分。层可以在结构的下方表面或上方表面上延伸,其面积可以小于等于所在的延伸表面。需要说明的是,本公开实施例所记载的技术方案之间,在不冲突的情况下,可以任意组合。In embodiments of the present disclosure, the term "layer" refers to a portion of material that includes a region having a thickness. A layer may extend on the lower or upper surface of the structure and may have an area less than or equal to the surface on which it extends. It should be noted that the technical solutions recorded in the embodiments of the present disclosure can be combined arbitrarily as long as there is no conflict.
本公开实施例涉及的半导体功能结构是将被用于后续制程以形成最终 的半导体器件的一部分,是实现半导体器件的主要功能的核心部分。这里,所述最终的半导体器件可以包括但不限于存储器。The semiconductor functional structure involved in the embodiments of the present disclosure is a part that will be used in subsequent processes to form the final semiconductor device, and is a core part for realizing the main functions of the semiconductor device. Here, the final semiconductor device may include, but is not limited to, a memory.
在半导体器件如,动态随机存取存储器(DRAM,Dynamic Random Access Memory)的封装结构的设计中,衬垫(还可以被称为焊盘,英文表达为PAD)有两种设置方式:一种是顶层金属开窗的方式;另一种是重布线层(RDL,Redistribution Layer)开窗的方式。In the design of the packaging structure of semiconductor devices such as dynamic random access memory (DRAM, Dynamic Random Access Memory), there are two ways to set the pads (also called pads, expressed in English as PAD): one is The top metal window opening method; the other is the redistribution layer (RDL, Redistribution Layer) window opening method.
所述顶层金属开窗是指在半导体功能结构的顶层金属层上形成钝化层(Passivation)或绝缘层,以保护半导体功能结构不被破坏;然后,在所述钝化层或绝缘层上形成开窗区域,以暴露部分顶层金属层,形成衬垫。其中,可以在该衬垫上进行探针卡扎针测试,以实现对半导体功能结构的电学性能的测试;也可以在该衬垫上进行键合线(Bonding wire)的引出,以实现对半导体功能结构的电引出。The top metal window opening refers to forming a passivation layer (Passivation) or an insulating layer on the top metal layer of the semiconductor functional structure to protect the semiconductor functional structure from being damaged; then, forming a passivation layer or insulating layer on the passivation layer or the insulating layer Window areas to expose part of the top metal layer to form a pad. Among them, probe clamping needle testing can be performed on the pad to test the electrical properties of the semiconductor functional structure; bonding wires can also be drawn out on the pad to test the semiconductor function. Electrical extraction from the structure.
所述重布线层开窗是指在半导体功能结构的顶层金属层上形成重布线层,在重布线层上形成钝化层或绝缘层,然后,在所述钝化层或绝缘层上形成开窗区域,以暴露出部分重布线层,形成并列设置的两个衬垫。其中,该两个衬垫中的一个用于进行探针卡扎针测试,另一个用于在该衬垫上进行键合线的引出。这里,重布线层在半导体器件中可以起到调整衬垫位置的作用,还能起到增强电源地的供电网络的作用。The rewiring layer opening refers to forming a rewiring layer on the top metal layer of the semiconductor functional structure, forming a passivation layer or an insulating layer on the rewiring layer, and then forming an opening on the passivation layer or insulating layer. window area to expose part of the rewiring layer, forming two pads placed side by side. One of the two pads is used for probe clamping pin testing, and the other is used for drawing out bonding wires on the pad. Here, the rewiring layer can play the role of adjusting the pad position in the semiconductor device, and can also play the role of enhancing the power supply network of the power ground.
可以理解的是,顶层金属层比较薄,且下面有垫片结构,能够支持在同一片开窗的金属区域上,先经过探针卡扎针测试,再到封装厂进行键合线封装,而不影响封装打线的成品率;重布线层的材料一般也是金属,重布线层相较于顶层金属层比较厚,经过探针卡扎针会有比较深且表面粗糙的针痕,这个针痕会影响封装打线的成品率,因此重布线层中用于测试和用于引出键合线的衬垫需要分开。封装结构中无论采用上述哪种开窗方式对半导体器件的功能并没有太大的影响,重布线层开窗有利于性能的提升,但需要增加生产周期和生产成本。It is understandable that the top metal layer is relatively thin, and there is a gasket structure underneath, which can support the same windowed metal area. It is first tested by the probe clamping needle, and then the bonding wire is packaged in the packaging factory. Affects the yield of package wiring; the material of the rewiring layer is generally metal. The rewiring layer is thicker than the top metal layer. After the probe pin is stuck, there will be deep and rough needle marks on the surface. This needle mark will affect Yield of package bonding, so the pads in the redistribution layer for testing and for bringing out the bond wires need to be separated. No matter which of the above windowing methods is used in the packaging structure, it will not have much impact on the function of the semiconductor device. Windowing on the rewiring layer will help improve performance, but it will increase the production cycle and production cost.
相关技术中,一般会根据半导体器件的实际需求选择以上两种开窗方式中的一种来设计封装结构。然而,实际应用中,在半导体器件的生产过程中,需求并不是单一的,经常存在多需求的情况。以下给出几种多需求的示例:In the related art, one of the above two window opening methods is generally selected to design the packaging structure according to the actual needs of the semiconductor device. However, in practical applications, in the production process of semiconductor devices, the demand is not single, and there are often multiple demands. Here are some examples of multiple requirements:
示例性的,在半导体器件(或称为“产品”)量产化之前,有较长的功能调试过程,在该调试过程中,测试是在半导体功能结构运行速度较低的情况下完成的,此时,仅需要采用顶层金属开窗方式,即可以完成对半导体功能结构的封装、测试。而在产品的制程工艺成熟后,需要测试半导体功能结构在高速运行下的状态时,则需要采用重布线层开窗方式进行封装测试。For example, before the mass production of semiconductor devices (or "products"), there is a long functional debugging process. During this debugging process, testing is completed when the semiconductor functional structure runs at a low speed. At this time, only the top metal window opening method is needed to complete the packaging and testing of the semiconductor functional structure. After the product's manufacturing process matures, when it is necessary to test the state of the semiconductor functional structure under high-speed operation, the rewiring layer windowing method needs to be used for packaging testing.
示例性的,在半导体功能结构自身具有不同的功能需求时,同一半导体功能结构根据需求不同可以分为标准等级测试和高级等级测试,不同测 试等级对半导体功能结构的开窗方式的需求也不同,在对半导体功能结构进行标准等级测试时,可以采用顶层金属开窗的方式进行封装、测试,重布线层的作用并不明显;在对半导体功能结构进行高级等级测试时,需要采用重布线层开窗的方式进行封装、测试,以提升产品性能。For example, when the semiconductor functional structure itself has different functional requirements, the same semiconductor functional structure can be divided into standard level testing and advanced level testing according to different needs. Different testing levels also have different requirements for the windowing method of the semiconductor functional structure. When conducting standard-level testing of semiconductor functional structures, the top metal window can be used for packaging and testing, and the role of the rewiring layer is not obvious; when conducting advanced-level testing of semiconductor functional structures, rewiring layer openings need to be used. Encapsulation and testing are carried out through windows to improve product performance.
基于此,本公开实施例提供了一种封装结构,参考图1,所述封装结构中包括顶层金属开窗方式和重布线层开窗方式;其中,顶层金属开窗方式中,在顶层金属层101中设置有第一类衬垫102;该第一类衬垫102可以用于执行低速测试和引出键合线;重布线层开窗方式中,在重布线层103中设置有两类衬垫(第二类衬垫104和第三类衬垫105),第二类衬垫104用于执行高速测试,第三类衬垫105用于引出键合线。如此,本公开实施例中,以兼容两种类型测试(低速测试和高速测试)的封装结构,满足半导体功能结构在不同制程阶段进行不同类型的测试的需求,提高了测试的灵活性,降低了生产周期和制造成本。Based on this, embodiments of the present disclosure provide a packaging structure. Referring to Figure 1, the packaging structure includes a top metal window opening method and a rewiring layer window opening method; wherein, in the top metal window opening method, in the top metal layer A first type of pad 102 is provided in 101; the first type of pad 102 can be used to perform low-speed testing and lead out bonding wires; in the rewiring layer windowing method, two types of pads are provided in the rewiring layer 103 (Second type pad 104 and third type pad 105), the second type pad 104 is used to perform high-speed testing, and the third type pad 105 is used to lead out bonding wires. In this way, in the embodiments of the present disclosure, a packaging structure compatible with two types of tests (low-speed test and high-speed test) is used to meet the needs of semiconductor functional structures for different types of tests at different process stages, improve the flexibility of testing, and reduce the cost of testing. Production cycle time and manufacturing costs.
这里,在利用第一类衬垫102执行低速测试时,测试探针卡需要同时打在所有第一类衬垫102的中心点上,在利用第二类衬垫104执行高速测试时,测试探针卡需要同时打在所有第二类衬垫104的中心点上。然而,从图1可以看出第一类衬垫102和第二衬垫104处于封装结构不同的层,不同层中的各第一类衬垫102和各第二衬垫104的相对位置不同。这样,为了满足低速测试和高速测试的需求,不得不制作两套测试探针卡,而制作两套测试探针卡将大大的增加测试成本和测试时间。Here, when using the first type of pads 102 to perform a low-speed test, the test probe card needs to hit the center points of all the first type of pads 102 at the same time. When using the second type of pads 104 to perform a high-speed test, the test probe card needs to The needle card needs to be hit at the center point of all the second type pads 104 at the same time. However, it can be seen from FIG. 1 that the first type pads 102 and the second pads 104 are in different layers of the packaging structure, and the relative positions of the first type pads 102 and each second pads 104 in different layers are different. In this way, in order to meet the needs of low-speed testing and high-speed testing, two sets of test probe cards have to be made, and making two sets of test probe cards will greatly increase the test cost and test time.
基于此,本公开实施例中又提供了一种封装结构及其制作方法以及半导体器件,其中,所述封装结构,包括:具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,所述互连层设置在半导体功能结构的表面;N个第一衬垫;每一第一衬垫由一个所述过孔暴露的所述互连层构成;所述N为大于1的正整数;N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;第一绝缘层,覆盖且暴露出每一所述重布线层的部分区域;至少部分所述重布线层被暴露出的部分区域包括第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第一衬垫和第二衬垫分别用于所述半导体功能结构处于不同运行速度时的测试,所述第三衬垫用于执行与所述第二衬垫测试的内容对应的功能交互。Based on this, embodiments of the present disclosure provide a packaging structure, a manufacturing method thereof, and a semiconductor device, wherein the packaging structure includes: an isolation layer with a plurality of via holes, and the isolation layer covers the surface of the interconnection layer , the via hole exposes part of the interconnection layer, and the interconnection layer is provided on the surface of the semiconductor functional structure; N first pads; each first pad consists of a portion of the interconnection layer exposed by one of the via holes. It is composed of connected layers; the N is a positive integer greater than 1; N rewiring layers, each rewiring layer covers the isolation layer and is electrically connected to a corresponding first pad among the N first pads. ; The first insulating layer covers and exposes a partial area of each redistribution layer; at least part of the exposed partial area of the redistribution layer includes a second pad and a third pad; wherein, each The offset direction and offset distance of the center point of the second pad relative to the center point of the corresponding first pad are equal; the first pad and the second pad are respectively used for the semiconductor function When the structure is tested at different running speeds, the third pad is used to perform functional interaction corresponding to the content of the second pad test.
这里,参考图2a,所述封装结构包括:Here, referring to Figure 2a, the packaging structure includes:
基底(图2a中未示出),所述基底的组成材料可以包括硅(Si)、锗(Ge)、锗化硅(SiGe)、绝缘体上硅(Silicon on Insulator,SOI)或者绝缘体上锗(Germanium on Insulator,GOI)。A substrate (not shown in Figure 2a). The constituent materials of the substrate may include silicon (Si), germanium (Ge), silicon germanium (SiGe), silicon on insulator (SOI) or germanium on insulator (SOI). Germanium on Insulator, GOI).
半导体功能结构200,所述半导体功能结构200位于基底上;具体地,所述半导体功能结构200包括半导体功能层201和位于所述半导体功能层 201表面上的互连层202,根据实际需求,在所述半导体功能层201中可以设置多种功能结构;相应地,所述互连层202用于将半导体功能层201中功能结构的电信号引出,以运行所述功能结构。在一些实施例中,互连层202包括顶层金属层,顶层金属层不仅用于将功能结构的电信号引出,还用于支撑半导体功能结构200。Semiconductor functional structure 200, the semiconductor functional structure 200 is located on a substrate; specifically, the semiconductor functional structure 200 includes a semiconductor functional layer 201 and an interconnection layer 202 located on the surface of the semiconductor functional layer 201. According to actual needs, A variety of functional structures can be provided in the semiconductor functional layer 201; accordingly, the interconnection layer 202 is used to extract electrical signals from the functional structures in the semiconductor functional layer 201 to run the functional structures. In some embodiments, the interconnect layer 202 includes a top metal layer, which is used not only to extract electrical signals from the functional structure, but also to support the semiconductor functional structure 200 .
需要说明的是,后续制程中形成的重布线层连接的任何信号都均连接于所述互连层202,即保证在没有重布线层的情况下,半导体功能结构200的功能是完整的。图2a中展示的是互连层202被去除部分后的某一截面的剖面效果图,实际应用中,互连层中的各部分并不是截断的,而是互连的,即在其他截面上,互连层中的各部分可能是连续的。It should be noted that any signals connected to the rewiring layer formed in subsequent processes are connected to the interconnection layer 202 , which ensures that the function of the semiconductor functional structure 200 is complete without the rewiring layer. Figure 2a shows a cross-sectional rendering of a section after the interconnection layer 202 has been partially removed. In practical applications, each part of the interconnection layer is not cut off, but interconnected, that is, in other sections , the parts in the interconnection layer may be continuous.
隔离层203,覆盖互连层202表面,用于在部分区域隔离互连层202和后续形成的重布线层206。隔离层203中设置有过孔204,过孔204暴露部分互连层202。其中,过孔204的形状可以是圆柱形,也可以是倒梯形,或者是任何合适的形状;隔离层203的组成材料包括但不限于正硅酸乙酯(TEOS)。The isolation layer 203 covers the surface of the interconnection layer 202 and is used to isolate the interconnection layer 202 and the subsequently formed rewiring layer 206 in some areas. A via hole 204 is provided in the isolation layer 203, and the via hole 204 exposes a portion of the interconnection layer 202. The shape of the via hole 204 may be cylindrical, inverted trapezoidal, or any suitable shape; the composition material of the isolation layer 203 includes but is not limited to tetraethylorthosilicate (TEOS).
由一个所述过孔204暴露的所述互连层202构成的第一衬垫205;隔离层203内可包含多个过孔204,从而形成多个被过孔204暴露的所述第一衬垫205。这里,所述第一衬垫205一方面可以用于进行第一类测试;另一方面还可以用于执行与所述第一类测试的内容对应的功能交互。示例性的,所述第一类测试可以理解为对半导体功能结构执行较低运行速度时的一些测试。需要说明的是,在存储器中,所述运行速度指的是存储器的读写速度。所述执行与所述第一类测试的内容对应的功能交互可以理解为在第一衬垫上引出键合线。也就是说,在执行第一类测试时,第一衬垫205可以用于与探针卡接触,且探针卡中的多个探针与N个第一衬垫一一对应,以实现互连层与其他测试系统的电连接。The first pad 205 is composed of the interconnection layer 202 exposed by one via hole 204; the isolation layer 203 may contain multiple via holes 204, thereby forming a plurality of first pads exposed by the via hole 204. MAT 205. Here, on the one hand, the first pad 205 can be used to perform the first type of test; on the other hand, it can also be used to perform functional interaction corresponding to the content of the first type of test. For example, the first type of tests can be understood as some tests performed on the semiconductor functional structure at a lower operating speed. It should be noted that in memory, the operating speed refers to the read and write speed of the memory. The execution of the functional interaction corresponding to the contents of the first type of test may be understood as drawing out a bonding wire on the first pad. That is to say, when performing the first type of test, the first pad 205 can be used to contact the probe card, and the multiple probes in the probe card correspond to the N first pads in a one-to-one manner to achieve interaction. electrical connections to other test systems.
参考图2a,位于所述隔离层203表面上和所述过孔204内的重布线层206。这里,重布线层206覆盖所述隔离层203;并且,重布线层206与对应的所述第一衬垫205直接接触。换言之,每一第一衬垫205可以作为对应的一个重布线层206与所述互连层202实现电连接的区域。Referring to Figure 2a, a redistribution layer 206 is located on the surface of the isolation layer 203 and within the via hole 204. Here, the redistribution layer 206 covers the isolation layer 203; and the redistribution layer 206 is in direct contact with the corresponding first pad 205. In other words, each first pad 205 can serve as an area where a corresponding redistribution layer 206 is electrically connected to the interconnection layer 202 .
所述重布线层206的组成材料包括但不限于金属;优选地,所述重布线层206的材料为铝(Al)。The constituent material of the redistribution layer 206 includes but is not limited to metal; preferably, the material of the redistribution layer 206 is aluminum (Al).
重布线层206和第一衬垫205之间既可以直接接触(参考图2a);也可以间接接触,即在重布线层206与第一衬垫205之间设置导电材料层(参考图2b)。The redistribution layer 206 and the first pad 205 may be in direct contact (refer to Figure 2a); they may also be in indirect contact, that is, a conductive material layer is provided between the redistribution layer 206 and the first pad 205 (refer to Figure 2b) .
在一些实施例中,所述重布线层与对应的所述第一衬垫直接接触;或者,所述封装结构还包括:导电柱207,位于所述重布线层206与对应的所述第一衬垫205之间,所述重布线层206通过所述导电柱207与所述互连层202导电连接。In some embodiments, the redistribution layer is in direct contact with the corresponding first pad; or, the packaging structure further includes: a conductive pillar 207 located between the redistribution layer 206 and the corresponding first pad. Between the pads 205 , the redistribution layer 206 is conductively connected to the interconnection layer 202 through the conductive pillars 207 .
所述导电柱207的组成材料可以与重布线层206的组成材料相同,也可以不同。示例性的,所述导电柱207的组成材料包括铝(Al)、铜(Cu)等。需要说明的是,所述导电柱207的高度可以小于或等于所述过孔204的深度,图2b中示出的是导电柱207的高度等于所述过孔204的深度的情况。The conductive pillar 207 may be made of the same material as the redistribution layer 206 , or may be different. For example, the conductive pillar 207 is made of aluminum (Al), copper (Cu), etc. It should be noted that the height of the conductive pillar 207 may be less than or equal to the depth of the via hole 204. What is shown in FIG. 2b is the case where the height of the conductive pillar 207 is equal to the depth of the via hole 204.
需要说明的是,图2b中展示的是导电柱207填充过孔204后的剖面效果图,实际应用中,导电柱207还可以是以其他形状或在其他位置设置的,或者说导电柱207的形状与过孔204的形状是互形的,即导电柱207填充满过孔204。It should be noted that what is shown in Figure 2b is a cross-sectional rendering after the conductive pillars 207 are filled with the via holes 204. In actual applications, the conductive pillars 207 can also be provided in other shapes or at other positions, or in other words, the conductive pillars 207 can be arranged in other shapes or at other positions. The shape is reciprocal with the shape of the via hole 204 , that is, the conductive pillar 207 fills the via hole 204 .
这里,所述导电柱207在所述互连层202所在平面的正投影与所述第一衬垫205重叠。Here, the orthographic projection of the conductive pillar 207 on the plane where the interconnection layer 202 is located overlaps the first pad 205 .
也就是说,导电柱207位于第一衬垫205的正上方,如此,有利于半导体功能结构200与重布线层206之间的电信号传输。That is to say, the conductive pillar 207 is located directly above the first pad 205, which is beneficial to the transmission of electrical signals between the semiconductor functional structure 200 and the redistribution layer 206.
上述实施例中,同一个过孔204内的所述导电柱207的数量可以包括一个,也可以包括多个,相邻导电柱207之间被绝缘材料隔离;相应地,每一所述导电柱207对应一第一衬垫205,也就是说,当导电柱207的数量为多个时,同一过孔204的底部具有多个第一衬垫205。In the above embodiment, the number of the conductive pillars 207 in the same via hole 204 may include one or multiple, and adjacent conductive pillars 207 are separated by insulating materials; accordingly, each conductive pillar 207 corresponds to a first pad 205 , that is, when the number of conductive pillars 207 is multiple, the bottom of the same via hole 204 has multiple first pads 205 .
可以理解的是,导电柱207的数量包括多个时,多个导电柱207均与所述重布线层206以及互连层202连接,这样,可以增加重布线层206与互连层202电连接的可靠性。换言之,在具有多个导电柱207的封装结构中,如果某一导电柱未能将重布线层206以及互连层202电性连通,则其他剩余的导电柱也可以将所述重布线层以及互连层连通,进而提高了重布线层、导电柱以及互连层之间电连接的可靠性。It can be understood that when the number of conductive pillars 207 includes multiple, multiple conductive pillars 207 are connected to the redistribution layer 206 and the interconnection layer 202. In this way, the number of electrical connections between the redistribution layer 206 and the interconnection layer 202 can be increased. reliability. In other words, in a package structure with multiple conductive pillars 207, if a certain conductive pillar fails to electrically connect the redistribution layer 206 and the interconnection layer 202, other remaining conductive pillars can also connect the redistribution layer and the interconnection layer 202. The interconnection layers are connected, thereby improving the reliability of electrical connections between the redistribution layer, the conductive pillars, and the interconnection layers.
可以理解的是,通过在过孔的底面积不变的情况下,设置多个第一衬垫205,有利于减小同一过孔204底部所有第一衬垫205的总面积,进而减小第一衬垫205与周边导电材料之间的寄生电容,有利于进一步优化信号传输性能。It can be understood that by providing multiple first pads 205 while the bottom area of the via hole remains unchanged, it is beneficial to reduce the total area of all first pads 205 at the bottom of the same via hole 204, thereby reducing the third The parasitic capacitance between the pad 205 and the surrounding conductive material is conducive to further optimizing the signal transmission performance.
可以理解的是,在过孔204中直接设置重布线层206,即重布线层206与第一衬垫205直接接触,或者在过孔204内仅形成一个导电柱207,可以减少形成导电柱207的工艺流程,进而可以提高工艺效率。It can be understood that by directly disposing the redistribution layer 206 in the via hole 204 , that is, the redistribution layer 206 is in direct contact with the first pad 205 , or only forming one conductive pillar 207 in the via hole 204 , the formation of the conductive pillar 207 can be reduced. process flow, thereby improving process efficiency.
参考图2a,位于所述重布线层206上的第一绝缘层208。Referring to Figure 2a, a first insulating layer 208 is located on the redistribution layer 206.
所述第一绝缘层208覆盖重布线层206的表面,一方面可以用于隔离重布线层206与其他导电材料之间的电连接,另一方面可以用于保护重布线层206不被破坏。所述第一绝缘层208的材料包括但不限于聚酰亚胺(PI)。The first insulating layer 208 covers the surface of the redistribution layer 206. On the one hand, it can be used to isolate the electrical connection between the redistribution layer 206 and other conductive materials. On the other hand, it can be used to protect the redistribution layer 206 from being damaged. The material of the first insulating layer 208 includes but is not limited to polyimide (PI).
需要说明的是,被暴露的部分所述互连层202上的重布线层206的厚度与隔离层203表面上的重布线层206的厚度可以相同。在一些实施例中,过孔204的径宽大于两倍重布线层206的厚度时,重布线层206覆盖过孔204的侧壁和底部,重布线层206围成有凹槽209。It should be noted that the thickness of the redistribution layer 206 on the exposed portion of the interconnection layer 202 and the thickness of the redistribution layer 206 on the surface of the isolation layer 203 may be the same. In some embodiments, when the diameter width of the via hole 204 is greater than twice the thickness of the redistribution layer 206 , the redistribution layer 206 covers the sidewalls and bottom of the via hole 204 , and the redistribution layer 206 is surrounded by a groove 209 .
在一些实施例中,参考图2a,所述重布线层与对应的所述第一衬垫直接接触,所述封装结构还包括:第二绝缘层210,位于每一所述重布线层围成的凹槽209内;所述第二绝缘层210的材料的硬度小于所述重布线层206的材料的硬度,如此,一方面可以减小封装结构的应力,增加封装结构的可靠性;另一方面相较于采用重布线层206填充凹槽209,利用第二绝缘层210材料填充凹槽209可以避免产生更多的寄生电容。In some embodiments, referring to FIG. 2a, the redistribution layer is in direct contact with the corresponding first pad. The packaging structure further includes: a second insulating layer 210 located around each redistribution layer. in the groove 209; the hardness of the material of the second insulating layer 210 is less than the hardness of the material of the rewiring layer 206. In this way, on the one hand, the stress of the packaging structure can be reduced and the reliability of the packaging structure can be increased; on the other hand, On the other hand, compared with filling the groove 209 with the redistribution layer 206, filling the groove 209 with the material of the second insulating layer 210 can avoid generating more parasitic capacitance.
在一些实施例中,第二绝缘层210可以与所述第一绝缘层208的材料相同,或者,第二绝缘层210的材料的硬度小于第一绝缘层208的材料的硬度,从而进一步降低结构应力。示例性的,所述第二绝缘层210的组成材料包括但不限于聚酰亚胺(PI)。在一些实施例中,第二绝缘层210与第一绝缘层208还可以为一体结构。In some embodiments, the second insulating layer 210 may be made of the same material as the first insulating layer 208 , or the material of the second insulating layer 210 may have a hardness less than the material of the first insulating layer 208 , thereby further reducing the structure. stress. Exemplarily, the constituent material of the second insulating layer 210 includes but is not limited to polyimide (PI). In some embodiments, the second insulating layer 210 and the first insulating layer 208 may also have an integrated structure.
参考图2a,所述第一绝缘层208的部分区域被去除,使得N个重布线层206中至少部分所述重布线层206被暴露出的部分区域包括第二衬垫211和第三衬垫212。Referring to FIG. 2a , a partial area of the first insulating layer 208 is removed, so that at least part of the exposed partial area of the N redistribution layers 206 includes the second pad 211 and the third pad. 212.
这里,N个重布线层206中的每一个重布线层206中均设置一个第二衬垫211和一个第三衬垫212;换言之,N个第二衬垫211和N个第三衬垫212一一对应。第二衬垫211用于进行第二类测试,所述第三衬垫212用于执行与所述第二类测试的内容对应的功能交互。所述第二类测试可以理解为对半导体功能结构在较高运行速度时执行的一些测试。所述执行与第二类测试的内容对应的功能交互可以理解为在第三衬垫上引出键合线。Here, one second pad 211 and one third pad 212 are provided in each of the N redistribution layers 206; in other words, N second pads 211 and N third pads 212 One-to-one correspondence. The second pad 211 is used to perform a second type of test, and the third pad 212 is used to perform functional interaction corresponding to the content of the second type of test. The second type of tests can be understood as tests performed on semiconductor functional structures at higher operating speeds. The execution of the functional interaction corresponding to the content of the second type of test can be understood as drawing out a bonding wire on the third pad.
换言之,所述重布线层206用于将基于所述第一衬垫205布局的电线路径进行重新分布;这里,重新布局的电线路径更利于半导体器件进行电性测试及其功能交互。In other words, the redistribution layer 206 is used to redistribute the wire paths laid out based on the first pad 205; here, the redistributed wire paths are more conducive to electrical testing and functional interaction of semiconductor devices.
需要说明的是,第二衬垫211与第三衬垫212之间可以是连续设置的,即第二衬垫211与第三衬垫212之间并未设置隔墙;也可以是间隔设置的,即第二衬垫211与第三衬垫212之间设置有隔墙。It should be noted that the second liner 211 and the third liner 212 may be continuously arranged, that is, there is no partition wall between the second liner 211 and the third liner 212; they may also be arranged at intervals. , that is, a partition wall is provided between the second pad 211 and the third pad 212 .
这里,在第二衬垫211与第三衬垫212之间为连续设置时,可以在执行测试的过程中,避免探针出现未瞄准的情况下,隔墙对探针卡造成的损伤,从而延长了探针卡的使用寿命;同时,减少杂质的产生,从而提高了测试效率;另外,减少探针卡对隔墙的破坏,进而从整体上提高了封装结构的可靠性。Here, when the second pad 211 and the third pad 212 are continuously arranged, during the test process, damage to the probe card caused by the partition wall when the probe is not aimed can be avoided, thus The service life of the probe card is extended; at the same time, the generation of impurities is reduced, thereby improving the test efficiency; in addition, the damage of the probe card to the partition wall is reduced, thereby improving the overall reliability of the packaging structure.
而在第二衬垫211与第三衬垫212之间设置有隔墙时,可以在执行测试的过程中,提高机台对每个衬垫的识别精度。When a partition wall is provided between the second pad 211 and the third pad 212, the recognition accuracy of each pad by the machine can be improved during the test.
以下实施例中,以第二衬垫211与第三衬垫212之间设置有隔墙为例进行说明,但可以理解的是,以下关于隔墙的描述仅用于说明本发明,并不用来限制本发明的范围。In the following embodiments, a partition wall is provided between the second liner 211 and the third liner 212 as an example for description. However, it can be understood that the following description of the partition wall is only used to illustrate the present invention and is not intended to be used. limit the scope of the invention.
在一些实施例中,所述封装结构还包括:导电柱,所述导电柱在所述互连层所在平面的正投影与所述第二衬垫及第三衬垫在所述互连层所在平 面的正投影不重叠。这样,可以增大导电柱与第二衬垫或第三衬垫之间的距离,进而减小由导电柱对第二衬垫或第三衬垫带来的应力损伤。In some embodiments, the packaging structure further includes: a conductive pillar, the orthographic projection of the conductive pillar on the plane where the interconnection layer is located is the same as the position of the second pad and the third pad on the plane where the interconnection layer is located. Orthographic projections of planes do not overlap. In this way, the distance between the conductive pillar and the second pad or the third pad can be increased, thereby reducing the stress damage caused by the conductive pillar to the second pad or the third pad.
在一些实施例中,所述第二衬垫211位于所述重布线层206中靠近所述第一衬垫205的一端,所述第三衬垫212位于所述重布线层206中远离所述第一衬垫205的一端。In some embodiments, the second pad 211 is located at an end of the redistribution layer 206 close to the first pad 205 , and the third pad 212 is located in the redistribution layer 206 away from the first pad 205 . One end of the first pad 205.
这里,在利用同一套探针执行第一类测试和第二类测试时,将第二衬垫的位置设置在与对应的第一衬垫相对较近的位置,可以减少同一套探针卡的移动距离,进而可以提高测试效率和降低错误发生的概率。Here, when using the same set of probes to perform the first type test and the second type test, setting the position of the second pad relatively close to the corresponding first pad can reduce the number of probe cards of the same set. Moving distance can improve testing efficiency and reduce the probability of errors.
为了便于探针卡在执行第二类测试时,探针卡中的每一探针均能与第二衬垫相对应,本公开实施例中,将每一所述第二衬垫211的中心点相对于对应的所述第一衬垫205的中心点,偏移相同的方向和偏移相等距离,这样,可以使得N个第一衬垫和N个第二衬垫保持完全相同的相对位置,如此,可以使得同一套探针卡在执行第一类测试后,从第一衬垫205的中心点向一定的方向移动一定的距离后能够与全部的第二衬垫211的中心点均对准,即探针卡可以直接对全部需要测试的第二衬垫执行第二类测试,而无需更换新的探针卡。以下,通过两个示例具体说明第一衬垫和第二衬垫的位置设置方式。In order to facilitate the probe card to perform the second type of test, each probe in the probe card can correspond to the second pad. In the embodiment of the present disclosure, the center of each second pad 211 is The points are offset in the same direction and by the same distance relative to the center point of the corresponding first pad 205. In this way, the N first pads and the N second pads can maintain exactly the same relative position. In this way, after performing the first type test, the same set of probe cards can be aligned with the center points of all second pads 211 after moving a certain distance from the center point of the first pad 205 in a certain direction. Accurate, that is, the probe card can directly perform the second type test on all the second pads that need to be tested without replacing a new probe card. Hereinafter, the position setting method of the first pad and the second pad will be specifically described through two examples.
在一些实施例中,N个所述第一衬垫205均沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;至少部分所述第二衬垫与对应的所述第三衬垫均沿第二方向并列设置,所述第二方向与所述第一方向垂直。In some embodiments, the N first pads 205 are all juxtaposed along the first direction close to the first edge of the semiconductor functional structure; at least part of the second pads are aligned with the corresponding first pads 205 . The three pads are all arranged side by side along a second direction, and the second direction is perpendicular to the first direction.
需要说明的是,在该应用示例中,当需要测试的点不多时,对应的第一衬垫的数量不太多,此时可以将所有的第一衬垫并列的设置在靠近半导体边缘的位置处,即所有的第一衬垫单排布置;相应地,重布线层也对应设置在靠近半导体边缘的位置处,可以减少后续键合线的长度。It should be noted that in this application example, when there are not many points to be tested and the number of corresponding first pads is not too many, all the first pads can be arranged in parallel close to the edge of the semiconductor. , that is, all the first pads are arranged in a single row; accordingly, the rewiring layer is also disposed close to the edge of the semiconductor, which can reduce the length of subsequent bonding wires.
这里及以下,所述第一方向与半导体功能结构的表面平行,所述第二方向平行于所述半导体功能结构,且垂直于所述第一方向。在一些实施例中,第一方向可以与X轴方向平行,第二方向可以与Y轴方向平行。在另一些实施例中,所述第一方向也可以与Y轴方向平行,第二方向可以与X轴方向平行。以下及附图中,仅以第一方向与X轴方向平行、第二方向与Y轴方向平行为例进行说明。Here and below, the first direction is parallel to the surface of the semiconductor functional structure and the second direction is parallel to the semiconductor functional structure and perpendicular to the first direction. In some embodiments, the first direction may be parallel to the X-axis direction, and the second direction may be parallel to the Y-axis direction. In other embodiments, the first direction may be parallel to the Y-axis direction, and the second direction may be parallel to the X-axis direction. In the following and the accompanying drawings, the description is only given as an example in which the first direction is parallel to the X-axis direction and the second direction is parallel to the Y-axis direction.
这里,所述第一边缘可以泛指半导体功能结构的任一边缘。Here, the first edge may generally refer to any edge of the semiconductor functional structure.
示例性的,参考图3a,图3a中箭头的左边示出了三个第一衬垫205沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处;图3a中箭头的右边示出了三个重布线层沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处,同时,重布线层中第二衬垫与对应的第三衬垫均沿Y轴方向并列设置;图3a中的虚线示出了三个第一衬垫205的中心点所在的直线。Exemplarily, with reference to Figure 3a, the left side of the arrow in Figure 3a shows three first pads 205 arranged side by side along the X-axis direction near the first edge of the semiconductor functional structure; the right side of the arrow in Figure 3a It shows that three redistribution layers are arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure. At the same time, the second pad and the corresponding third pad in the redistribution layer are both arranged in the Y-axis direction. Arranged side by side; the dotted line in Figure 3a shows the straight line where the center points of the three first pads 205 are located.
在一些实施例中,所述第一衬垫205、所述第二衬垫211、第三衬垫212均为长条状,每一第一衬垫205沿第一方向上的宽度与每一第二衬垫211、第三衬垫212沿第一方向上的宽度相同,每一所述第一衬垫205沿第二方向上的长度与每一所述第二衬垫211、第三衬垫212沿第二方向上的长度不同。在一些具体示例中,所述第一衬垫205的尺寸为45μm×60μm,所述第二衬垫211、第三衬垫212的尺寸均为45μm×55μm。In some embodiments, the first liner 205, the second liner 211, and the third liner 212 are all strip-shaped, and the width of each first liner 205 along the first direction is consistent with each other. The width of the second liner 211 and the third liner 212 along the first direction is the same, and the length of each first liner 205 along the second direction is the same as that of each of the second liner 211 and the third liner. Pads 212 vary in length along the second direction. In some specific examples, the size of the first liner 205 is 45 μm×60 μm, and the sizes of the second liner 211 and the third liner 212 are both 45 μm×55 μm.
在一些实施例中,每一所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向所述第二方向偏移第一距离。In some embodiments, the orthographic projection of the center point of each second pad on the plane where the interconnection layer is located is offset in the second direction relative to the center point of the corresponding first pad. A distance.
这里,第一距离为探针卡在完成第一类测试后,从所述第一衬垫的中心点向第二衬垫中心点移动的距离。Here, the first distance is the distance that the probe card moves from the center point of the first pad to the center point of the second pad after completing the first type of test.
示例性的,参考图3a,每一所述第二衬垫的中心点O 2相对于对应的所述第一衬垫的中心点O 1的沿Y轴方向偏移第一距离H1。 For example, referring to FIG. 3a , the center point O 2 of each second pad is offset by a first distance H1 in the Y-axis direction relative to the center point O 1 of the corresponding first pad.
在一些实施例中,每一所述重布线层206在所述互连层所在平面的正投影的形状包括长条状。In some embodiments, the shape of each redistribution layer 206 in the orthographic projection of the plane where the interconnection layer is located includes a strip shape.
示例性的,参考图3b,每一所述重布线层206的形状在所述互连层所在平面的正投影的形状包括长条状。另外,从图3b可以看出,当所述封装结构包括所述导电柱,所述导电柱在所述互连层所在平面的正投影与所述第一衬垫重叠,且所述导电柱在所述互连层所在平面的正投影与所述第二衬垫及第三衬垫在所述互连层所在平面的正投影不重叠。For example, referring to FIG. 3b , the shape of each redistribution layer 206 includes a strip shape in the orthographic projection of the plane where the interconnection layer is located. In addition, it can be seen from Figure 3b that when the packaging structure includes the conductive pillar, the orthographic projection of the conductive pillar on the plane where the interconnection layer is located overlaps the first pad, and the conductive pillar is on The orthographic projection of the plane where the interconnection layer is located does not overlap with the orthographic projections of the second pad and the third pad on the plane where the interconnection layer is located.
在另一些实施例中,部分所述第一衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;部分所述第二衬垫与对应的所述第三衬垫沿第二方向并列设置,所述第二方向与所述第一方向垂直;In other embodiments, part of the first pads are juxtaposed along the first direction close to the first edge of the semiconductor functional structure; part of the second pads and the corresponding third pads Arranged side by side along a second direction, the second direction being perpendicular to the first direction;
剩余部分所述第一衬垫沿所述第二方向并列设置在靠近所述半导体功能结构第二边缘的位置处,所述第一边缘与所述第二边缘为所述半导体功能结构相对的两个边缘;剩余所述第一衬垫对应的所述第二衬垫与所述第三衬垫沿所述第一方向并列设置。The remaining portion of the first pads is arranged side by side in the second direction close to the second edge of the semiconductor functional structure. The first edge and the second edge are two opposite sides of the semiconductor functional structure. edge; the remaining second pads corresponding to the first pads and the third pads are arranged side by side along the first direction.
需要说明的是,在该应用示例中,当需要测试的点较多时,对应的第一衬垫的数量比较多,此时单排布置可能并不能安排好所有的第一衬垫,此时第一衬垫可以呈现类似T字形布置。It should be noted that in this application example, when there are many points to be tested, the number of corresponding first pads is relatively large. At this time, a single row arrangement may not be able to arrange all the first pads. In this case, the first pads A pad can be arranged like a T-shape.
这里,所述第一边缘20a与所述第二边缘20b为所述半导体功能结构相对的两个边缘。Here, the first edge 20a and the second edge 20b are two opposite edges of the semiconductor functional structure.
这里,N个所述第一衬垫分为两个部分,即第一部分和第二部分;其中,第一部分包括M1个第一衬垫;该第一部分中的M1个第一衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘20a的位置处;第二部分包括M2个第一衬垫;该第二部分中的M2个第一衬垫沿所述第二方向并列设置在靠近所述半导体功能结构第二边缘的位置处。这里,M1+M2=N。Here, the N first pads are divided into two parts, namely the first part and the second part; wherein the first part includes M1 first pads; the M1 first pads in the first part are along the first The second part includes M2 first pads; the M2 first pads in the second part are arranged side by side along the second direction. A position close to the second edge of the semiconductor functional structure. Here, M1+M2=N.
相应地,N个所述第二衬垫分为两个部分,即第三部分和第四部分; 其中,第三部分包括M1个第二衬垫;第四部分包括M2个第二衬垫;该第三部分中的M1个第二衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;该第四部分中的M2个第二衬垫沿所述第二方向并列设置在靠近所述半导体功能结构第二边缘的位置处。同样,N个所述第三衬垫分为两个部分,即第五部分和第六部分;其中,第五部分包括M1个第三衬垫;第六部分包括M2个第三衬垫;该第五部分中的M1个第三衬垫与M1个第二衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置;该第六部分中的M2个第三衬垫和M2个第二衬垫沿第一方向并列设置在靠近所述半导体功能结构第二边缘的位置处。Correspondingly, the N second pads are divided into two parts, namely a third part and a fourth part; wherein the third part includes M1 second pads; the fourth part includes M2 second pads; The M1 second pads in the third part are arranged side by side in the first direction close to the first edge of the semiconductor functional structure; the M2 second pads in the fourth part are arranged in parallel along the second direction. arranged in parallel at a position close to the second edge of the semiconductor functional structure. Similarly, the N third pads are divided into two parts, namely the fifth part and the sixth part; wherein the fifth part includes M1 third pads; the sixth part includes M2 third pads; M1 third pads and M1 second pads in the fifth part are arranged side by side along the first direction close to the first edge of the semiconductor functional structure; M2 third pads in the sixth part and M2 second pads are arranged side by side along the first direction close to the second edge of the semiconductor functional structure.
示例性的,参考图4a,图4a中箭头的左边示出了三个第一衬垫205沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处,同时两个第一衬垫205沿Y轴方向并列设置在靠近所述半导体功能结构第二边缘的位置处;图4a箭头的右边示出了三个重布线层沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处,该三个重布线层中第二衬垫与对应的第三衬垫均沿Y轴方向并列设置,同时,两个重布线层沿Y轴方向并列设置在靠近所述半导体功能结构第二边缘的位置处,该两个重布线层中第二衬垫与对应的第三衬垫均沿X轴方向并列设置;图3a中的虚线示出了三个第一衬垫205的中心点所在的直线。Exemplarily, referring to FIG. 4a, the left side of the arrow in FIG. 4a shows three first pads 205 arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure. At the same time, the two first pads 205 are The pads 205 are juxtaposed along the Y-axis direction near the second edge of the semiconductor functional structure; the right side of the arrow in Figure 4a shows three redistribution layers juxtaposed along the X-axis direction near the first edge of the semiconductor functional structure. At the edge, the second pad and the corresponding third pad in the three redistribution layers are arranged side by side along the Y-axis direction. At the same time, the two rewiring layers are arranged side by side along the Y-axis direction close to the semiconductor function. At the position of the second edge of the structure, the second pads and the corresponding third pads in the two redistribution layers are arranged side by side along the X-axis direction; the dotted line in Figure 3a shows the three first pads 205 The straight line where the center point is.
可以理解的是,设置在靠近所述半导体功能结构第二边缘的位置处的第二衬垫与对应的第三衬垫沿X轴方向并列设置可以减少重布线层超出第二边缘的风险。It can be understood that the second pad disposed close to the second edge of the semiconductor functional structure and the corresponding third pad disposed side by side along the X-axis direction can reduce the risk of the redistribution layer exceeding the second edge.
需要说明的是,沿Y轴方向并列设置在靠近所述半导体功能结构第二边缘的位置处的第一衬垫中,既可以与沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处的第一衬垫的形态完全相同(如图4b所示),也可以相较于沿X轴方向并列设置在靠近所述半导体功能结构第一边缘的位置处的第一衬垫的中心点旋转90°(如4a所示)。It should be noted that the first pads arranged parallel to the second edge of the semiconductor functional structure along the Y-axis direction may also be parallel to the first pad arranged close to the first edge of the semiconductor functional structure along the X-axis direction. The shape of the first pad at the position is exactly the same (as shown in Figure 4b), and can also be compared with the shape of the first pad arranged side by side in the X-axis direction close to the first edge of the semiconductor functional structure. The center point is rotated 90° (as shown in 4a).
在一些实施例中,所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向第三方向偏移第二距离,所述第三方向相对于所述第一方向的夹角为45°或135°。在其他实施例中,所述第三方向与所述第一方向的夹角为0~45°或者135°~180°,例如15°、30°、150°及165°。In some embodiments, the orthographic projection of the center point of the second pad on the plane where the interconnection layer is located is offset by a second distance in the third direction relative to the corresponding center point of the first pad, so The angle between the third direction and the first direction is 45° or 135°. In other embodiments, the angle between the third direction and the first direction is 0° to 45° or 135° to 180°, such as 15°, 30°, 150° and 165°.
这里,第二距离为探针卡在完成第一类测试后,从所述第一衬垫的中心点向第二衬垫中心点移动的距离。Here, the second distance is the distance that the probe card moves from the center point of the first pad to the center point of the second pad after completing the first type of test.
示例性的,参考图4a或4b,每一所述第二衬垫的中心点O 2相对于对应的所述第一衬垫的中心点O 1的沿三方向偏移第二距离H2,所述第三方向与半导体功能结构的表面平行,且与第一方向之间的夹角α为45°或135°。 For example, referring to Figure 4a or 4b, the center point O2 of each second pad is offset by a second distance H2 in three directions relative to the center point O1 of the corresponding first pad, so The third direction is parallel to the surface of the semiconductor functional structure, and the angle α between it and the first direction is 45° or 135°.
可以理解的是,当所述第三方向与第一方向夹角α为45°或135°, 在其他实施例中,所述第三方向与所述第一方向的夹角为0~45°或者135°~180°,例如15°、30°、150°及165°,可以同时兼容互相垂直的两个方向的变动,从而保证T字形布置的第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等。It can be understood that when the angle α between the third direction and the first direction is 45° or 135°, in other embodiments, the angle α between the third direction and the first direction is 0˜45°. Or 135°~180°, such as 15°, 30°, 150° and 165°, which can be compatible with changes in two mutually perpendicular directions at the same time, thereby ensuring that the center point of the second pad arranged in a T-shape is relative to the corresponding position. The offset direction and offset distance of the center point of the first pad are equal.
在一些实施例中,每一所述第一衬垫的形状包括长条状,部分所述重布线层在所述互连层所在平面的正投影的形状均包括L型,另一部分所述重布线层在所述互连层所在平面的正投影的形状均包括Z型。In some embodiments, the shape of each of the first pads includes a strip shape, the orthographic projection of part of the redistribution layer on the plane of the interconnection layer includes an L shape, and the shape of another part of the redistribution layer includes an L shape. The shape of the orthographic projection of the wiring layer on the plane where the interconnection layer is located includes a Z shape.
示例性的,参考图4c,N个重布线层中的一部分所述重布线层在所述互连层所在平面的正投影的形状均包括L型。For example, referring to FIG. 4c, the shape of the orthographic projection of some of the N redistribution layers on the plane where the interconnection layer is located includes an L shape.
示例性的,参考图4a或4b,位于靠近所述半导体功能结构第二边缘20b的位置处的多个重布线层,在所述互连层所在平面的正投影的形状均呈Z型。For example, referring to FIG. 4a or 4b, the multiple redistribution layers located close to the second edge 20b of the semiconductor functional structure are all Z-shaped in the orthographic projection of the plane where the interconnection layer is located.
本公开各实施例中,通过在顶层金属层中设置N个第一衬垫,用于对所述半导体功能结构执行处于第一种运行速度时的测试;在第一种运行速度时的测试完成后,在第一衬垫上的重布线层中设置与第一衬垫一一对应的第二衬垫,用于对所述半导体功能结构执行处于第二种运行速度时的测试;其中,通过将每一第二衬垫的中心点设置为相对于对应的第一衬垫的中心点偏移相同的方向和偏移相等的距离,使得N个第一衬垫和N个第二衬垫保持完全相同的相对位置;如此,可以通过同一套探针卡来实现上述两种不同运行速度的测试,相较于使用两套探针卡分别进行测试,可以节省测试成本和测试时间,进而降低生产周期和制造成本。In various embodiments of the present disclosure, N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed. Finally, a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.
根据本公开实施例的另一方面,提供了一种半导体器件,包括:半导体功能结构及如本公开上述实施例中所述的封装结构。According to another aspect of the embodiments of the disclosure, a semiconductor device is provided, including: a semiconductor functional structure and a packaging structure as described in the above embodiments of the disclosure.
在一些实施例中,所述半导体器件还包括:基板;多个堆叠设置的裸片;每一所述裸片包括半导体功能结构及位于所述半导体功能结构上的封装结构;每一裸片通过所述封装结构中的第三衬垫上的引线电连接到所述基板上。In some embodiments, the semiconductor device further includes: a substrate; a plurality of stacked die; each die includes a semiconductor functional structure and a packaging structure located on the semiconductor functional structure; each die passes Leads on the third pad in the package structure are electrically connected to the substrate.
根据本公开实施例的又一方面,提供了一种封装结构的制作方法,如图5所示,本公开实施例提供的封装结构的制造方法包括以下步骤:According to another aspect of the embodiment of the present disclosure, a method for manufacturing a packaging structure is provided. As shown in Figure 5, the method of manufacturing a packaging structure provided by the embodiment of the present disclosure includes the following steps:
步骤S501:提供半导体功能结构,所述半导体功能结构的表面设置有互连层;Step S501: Provide a semiconductor functional structure, the surface of which is provided with an interconnection layer;
步骤S502:形成具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,每一所述过孔暴露的部分所述互连层作为一个第一衬垫,形成N个第一衬垫;所述第一衬垫用于进行第一类测试;所述N为大于1的正整数;Step S502: Form an isolation layer with a plurality of via holes, the isolation layer covers the surface of the interconnect layer, the via holes expose part of the interconnect layer, and the part of the interconnect layer exposed by each via hole serves as One first pad, forming N first pads; the first pads are used to perform the first type of test; the N is a positive integer greater than 1;
步骤S503:在完成所述第一类测试后,在所述N个第一衬垫及所述隔离层上形成N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;Step S503: After completing the first type of test, form N rewiring layers on the N first pads and the isolation layer, and each rewiring layer covers the isolation layer and is connected to the N rewiring layers. One of the first pads is electrically connected to a corresponding first pad;
步骤S504:形成覆盖且暴露出部分所述重布线层的第一绝缘层,被暴露的部分所述重布线层作为第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第二衬垫用于进行第二类测试,所述第三衬垫用于执行与所述第二类测试的内容对应的功能交互;所述半导体功能结构在进行所述第一类测试时的运行速度低于在进行所述第二类测试时的运行速度。Step S504: Form a first insulating layer covering and exposing part of the redistribution layer, and the exposed part of the redistribution layer serves as a second pad and a third pad; wherein each of the second pads The offset direction and offset distance of the center point of the corresponding first pad are equal; the second pad is used to perform the second type of test, and the third pad is used to perform Functional interaction corresponding to the content of the second type of test; the operating speed of the semiconductor functional structure when performing the first type of test is lower than the operating speed when performing the second type of test.
应当理解,图5中所示的步骤并非排他的,也可以在所示操作中的任何步骤之前、之后或之间执行其他步骤;图5中所示的各步骤可以根据实际需求进行顺序调整。图6a至图6d为本公开实施例提供的一种封装结构的制作过程的剖面示意图。下面结合图5、图6a至图6d,对本公开实施例提供的封装结构的制作方法进行详细地说明。It should be understood that the steps shown in Figure 5 are not exclusive, and other steps can also be performed before, after, or between any steps in the operations shown; the order of the steps shown in Figure 5 can be adjusted according to actual needs. 6a to 6d are schematic cross-sectional views of a manufacturing process of a packaging structure provided by an embodiment of the present disclosure. The manufacturing method of the packaging structure provided by the embodiment of the present disclosure will be described in detail below with reference to FIG. 5 and FIG. 6 a to FIG. 6 d.
在步骤S501中,参考图6a,提供半导体功能结构600,所述半导体功能结构600包括半导体功能层601和互连层602。所述提供半导体功能结构600包括:提供基底(图6a中未示出),在所述基底上形成半导体功能层601,在所述半导体功能层上形成互连层602。In step S501, referring to FIG. 6a, a semiconductor functional structure 600 is provided, which includes a semiconductor functional layer 601 and an interconnection layer 602. The providing a semiconductor functional structure 600 includes: providing a substrate (not shown in FIG. 6a), forming a semiconductor functional layer 601 on the substrate, and forming an interconnect layer 602 on the semiconductor functional layer.
具体地,所述半导体功能层601包括单层或多层薄膜,半导体功能层具有导电层和/或介电层,根据实际需求,所述半导体功能层601中可以设置多种功能结构;相应地,所述互连层602用于将半导体功能层601中功能结构的电信号引出,以运行所述功能结构。在一些实施例中,互连层602包括顶层金属层,顶层金属层不仅用于将功能结构的电信号引出,还用于支撑半导体功能结构600。Specifically, the semiconductor functional layer 601 includes a single layer or a multi-layer film, and the semiconductor functional layer has a conductive layer and/or a dielectric layer. According to actual needs, a variety of functional structures can be provided in the semiconductor functional layer 601; accordingly , the interconnection layer 602 is used to extract electrical signals from the functional structures in the semiconductor functional layer 601 to run the functional structures. In some embodiments, the interconnect layer 602 includes a top metal layer that is used not only to extract electrical signals from the functional structure but also to support the semiconductor functional structure 600 .
这里,可以通过物理气相沉积(PVD,Physical Vapor Deposition)、化学气相沉积(CVD,Chemical Vapor Deposition)、原子层沉积(ALD,Atomic Layer Deposition)等方式在所述半导体功能层上形成所述互连层。Here, the interconnection can be formed on the semiconductor functional layer by physical vapor deposition (PVD, Physical Vapor Deposition), chemical vapor deposition (CVD, Chemical Vapor Deposition), atomic layer deposition (ALD, Atomic Layer Deposition), etc. layer.
在一些实施例中,所述方法还包括:去除部分互连层602,减小互连层的面积,以减小由所述互连层产生的寄生电容。图6a中展示的是互连层602被去除部分后的某一截面的剖面效果图,实际应用中,互连层中的各部分并不是截断的,而是互连的,即在其他截面上,互连层中的各部分可能是连续的。In some embodiments, the method further includes: removing part of the interconnection layer 602 and reducing the area of the interconnection layer to reduce parasitic capacitance generated by the interconnection layer. Figure 6a shows a cross-sectional rendering of a section after the interconnection layer 602 has been partially removed. In practical applications, the parts in the interconnection layer are not cut off, but interconnected, that is, in other sections , the parts in the interconnection layer may be continuous.
在步骤S502中,参考图6b,在所述互连层602上形成隔离层603。所述隔离层的组成材料包括但不限于正硅酸乙酯。形成所述隔离层的方法包括但不限于PVD、CVD、ALD等工艺。In step S502, referring to FIG. 6b, an isolation layer 603 is formed on the interconnection layer 602. The constituent materials of the isolation layer include but are not limited to ethyl orthosilicate. Methods for forming the isolation layer include but are not limited to PVD, CVD, ALD and other processes.
接下来,去除部分所述隔离层,以形成多个过孔604。所述过孔暴露部分所述互连层,每一所述过孔暴露的部分所述互连层作为一个第一衬垫605,形成N个第一衬垫605。其中,所述过孔604可以是圆柱形,也可以是倒梯形,或者是任何合适的形状,所述过孔的横截面积包括所述过孔在所互连层所在平面的正投影的面积,例如,过孔是个倒梯形时,则所述第一衬垫的横截面积为所述过孔的最小横截面积。Next, a portion of the isolation layer is removed to form a plurality of via holes 604 . The via hole exposes a portion of the interconnect layer, and each via hole exposes a portion of the interconnect layer as a first pad 605 to form N first pads 605 . Wherein, the via hole 604 may be cylindrical, inverted trapezoidal, or any suitable shape, and the cross-sectional area of the via hole includes the area of the orthographic projection of the via hole on the plane where the interconnected layer is located. , for example, when the via hole is an inverted trapezoid, the cross-sectional area of the first pad is the minimum cross-sectional area of the via hole.
所述第一衬垫605可以用于执行第一类测试;还可以用于执行与所述第一类测试的内容对应的功能交互,例如引出键合线。所述第一类测试可以理解为对半导体功能结构执行较低运行速度时的一些测试。需要说明的是,在存储器中,所述运行速度指的是存储器的读写速度。The first pad 605 can be used to perform the first type of test; it can also be used to perform functional interactions corresponding to the contents of the first type of test, such as drawing out bonding wires. The first type of tests can be understood as tests performed on semiconductor functional structures at lower operating speeds. It should be noted that in memory, the operating speed refers to the read and write speed of the memory.
在步骤S503中,参考图6c,在所述隔离层603和所述过孔604中形成重布线层606。In step S503, referring to FIG. 6c, a rewiring layer 606 is formed in the isolation layer 603 and the via hole 604.
其中,在所述隔离层603上形成重布线层606的具体方式包括:以曝光显影的方式在所述隔离层上形成新的导线图案,然后,利用电镀技术按照所述新的导线图案形成重布线层,所述重布线层包括新的导线路径,该新的导线路径连接与所述互连层导电连接。在另一些实施例中,还可以通过无掩膜沉积工艺,在所述第一衬垫605及所述隔离层603上形成所述重布线层606。所述无掩膜沉积工艺可以理解为无需形成掩膜,直接在第一衬垫以及隔离层上形成重布线层。The specific method of forming the redistribution layer 606 on the isolation layer 603 includes: forming a new conductor pattern on the isolation layer by exposure and development, and then using electroplating technology to form a redistribution layer 606 according to the new conductor pattern. A wiring layer, the rewiring layer includes a new wire path, and the new wire path is conductively connected to the interconnection layer. In other embodiments, the redistribution layer 606 can also be formed on the first pad 605 and the isolation layer 603 through a maskless deposition process. The maskless deposition process can be understood as forming a redistribution layer directly on the first pad and isolation layer without forming a mask.
在步骤S504中,参考图6d,在所述重布线层606上形成第一绝缘层608。In step S504, referring to FIG. 6d, a first insulating layer 608 is formed on the redistribution layer 606.
这里,形成所述第一绝缘层608的方式包括但不限于PVD、CVD、ALD等工艺;所述去除工艺包括但不限于刻蚀工艺等。Here, the method of forming the first insulating layer 608 includes but is not limited to PVD, CVD, ALD and other processes; the removal process includes but is not limited to etching process.
接下来,去除部分所述第一绝缘层608,暴露出部分重布线层606,这里,被暴露出的部分所述重布线层包括第二衬垫611和第三衬垫612,其中,所述第二衬垫611用于进行第二类测试,所述第三衬垫612用于执行与所述第二类测试的内容对应的功能交互,所述第二类测试可以理解为对半导体功能结构在较高运行速度时执行的一些测试,所述执行与第二类测试的内容对应的功能交互可以理解为在第三衬垫上引出键合线,这里,第二衬垫611和第三衬垫612的位置可以根据实际需求进行选择设置。Next, a portion of the first insulating layer 608 is removed to expose a portion of the redistribution layer 606. Here, the exposed portion of the redistribution layer includes a second pad 611 and a third pad 612, wherein the The second pad 611 is used to perform a second type of test, and the third pad 612 is used to perform functional interactions corresponding to the content of the second type of test. The second type of test can be understood as testing the semiconductor functional structure. Some tests are performed at higher operating speeds. The functional interaction corresponding to the content of the second type of test can be understood as drawing out bonding wires on the third pad. Here, the second pad 611 and the third pad The position of the pad 612 can be selected and set according to actual needs.
需要说明的是,在本实施例中,参考图6d,第一绝缘层除了暴露部分所述重布线层以构成第二衬垫和第三衬垫以外,还暴露位于第一衬垫上方的重布线层,以在重布线层构成的凹槽609内填充后续的第二绝缘层610,此时,第二绝缘层的密度可以小于等于第一绝缘层;在其他实施例中,第一绝缘层还覆盖重布线层构成的凹槽609的底面和侧壁,后续第二绝缘层610形成于第一绝缘层构成的凹槽609内。It should be noted that in this embodiment, referring to FIG. 6d, the first insulating layer not only exposes part of the redistribution layer to form the second pad and the third pad, but also exposes the redistribution layer located above the first pad. wiring layer to fill the subsequent second insulating layer 610 in the groove 609 formed by the rewiring layer. At this time, the density of the second insulating layer may be less than or equal to the first insulating layer; in other embodiments, the first insulating layer It also covers the bottom surface and sidewalls of the groove 609 formed by the redistribution layer, and subsequently the second insulating layer 610 is formed in the groove 609 formed by the first insulating layer.
需要说明的是,第二绝缘层可以与所述第一绝缘层的材料相同,对应的,可以在形成第一绝缘层的同一工艺步骤中形成所述第二绝缘层,第二绝缘层与第一绝缘层为一体结构。It should be noted that the second insulating layer may be made of the same material as the first insulating layer. Correspondingly, the second insulating layer may be formed in the same process step of forming the first insulating layer, and the second insulating layer may be made of the same material as the first insulating layer. One insulation layer is an integrated structure.
在另一些实施例中,所述封装结构还包括导电柱,对应的,所述方法还包括:在完成所述第一类测试后,在所述第一衬垫上形成导电柱;所述在所述第一衬垫及所述隔离层上形成重布线层,包括:在所述导电柱及所述隔离层上形成重布线层,所述重布线层通过所述导电柱与所述互连层导电连接,形成所述导电柱的方法包括但不限于PVD、CVD、ALD等工艺。In other embodiments, the packaging structure further includes conductive pillars. Correspondingly, the method further includes: after completing the first type of test, forming conductive pillars on the first pad; Forming a redistribution layer on the first pad and the isolation layer includes: forming a redistribution layer on the conductive pillar and the isolation layer, and the redistribution layer is connected to the interconnection through the conductive pillar. The layers are conductively connected, and the method of forming the conductive pillar includes but is not limited to PVD, CVD, ALD and other processes.
需要说明的是,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等,如此,可以使得同一套探针卡在执行第一类测试后,从第一衬垫的中心点向一定的方向移动一定的距离后能够与全部的第二衬垫的中心点均对准,即探针卡可以直接对全部的第二衬垫执行第二类测试,而无需更换新的探针卡。It should be noted that the offset direction and offset distance of the center point of each second pad relative to the center point of the corresponding first pad are equal. In this way, the same set of probes can be stuck in After performing the first type of test, the center point of the first pad can be aligned with the center points of all the second pads after moving a certain distance in a certain direction. That is, the probe card can directly test all the second pads. The pad performs Type II testing without the need to replace the probe card with a new one.
另外,需要说明的是,本公开上述实施例中,采用兼容两种类型测试的封装结构,满足半导体功能结构在不同制程阶段能够进行不同类型的测试;然而,需要注意的是,在对封装结构进行布局设计时,需要在顶层金属层上预留重布线层的过孔位置,保证在需要增加重布线层的时候,不用改动顶层金属层或其他任何光刻板及工艺制程。In addition, it should be noted that in the above-mentioned embodiments of the present disclosure, a packaging structure compatible with two types of tests is adopted, so that the semiconductor functional structure can undergo different types of tests at different process stages; however, it should be noted that when testing the packaging structure When performing layout design, it is necessary to reserve via holes for the rewiring layer on the top metal layer to ensure that when a rewiring layer needs to be added, there is no need to change the top metal layer or any other photoresist and process.
在本公开所提供的几个实施例中,应该理解到,所揭露的设备和方法,可以通过非目标的方式实现。以上所描述的设备实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,如:多个单元或组件可以结合,或可以集成到另一个系统,或一些特征可以忽略,或不执行。另外,所显示或讨论的各组成部分相互之间的耦合、或直接耦合。In the several embodiments provided by the present disclosure, it should be understood that the disclosed devices and methods can be implemented in a non-target manner. The device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods, such as: multiple units or components may be combined, or can be integrated into another system, or some features can be ignored, or not implemented. In addition, the components shown or discussed are coupled to each other, or directly coupled.
上述作为分离部件说明的单元可以是、或也可以不是物理上分开的,作为单元显示的部件可以是、或也可以不是物理单元,即可以位于一个地方,也可以分布到多个网络单元上;可以根据实际的需要选择其中的部分或全部单元来实现本实施例方案的目的。The units described above as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units; Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
本公开所提供的几个方法或设备实施例中所揭露的特征,在不冲突的情况下可以任意组合,得到新的方法实施例或设备实施例。The features disclosed in several method or device embodiments provided in this disclosure can be combined arbitrarily without conflict to obtain new method embodiments or device embodiments.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure. should be covered by the protection scope of this disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
工业实用性Industrial applicability
本公开各实施例中,通过在顶层金属层中设置N个第一衬垫,用于对所述半导体功能结构执行处于第一种运行速度时的测试;在第一种运行速度时的测试完成后,在第一衬垫上的重布线层中设置与第一衬垫一一对应的第二衬垫,用于对所述半导体功能结构执行处于第二种运行速度时的测试;其中,通过将每一第二衬垫的中心点设置为相对于对应的第一衬垫的中心点偏移相同的方向和偏移相等的距离,使得N个第一衬垫和N个第二衬垫保持完全相同的相对位置;如此,可以通过同一套探针卡来实现上述两种不同运行速度的测试,相较于使用两套探针卡分别进行测试,可以节省测试成本和测试时间,进而降低生产周期和制造成本。In various embodiments of the present disclosure, N first pads are provided in the top metal layer to perform testing on the semiconductor functional structure at the first operating speed; the test at the first operating speed is completed. Finally, a second pad corresponding to the first pad is provided in the rewiring layer on the first pad for performing testing on the semiconductor functional structure at the second operating speed; wherein, by The center point of each second pad is set to be offset in the same direction and by an equal distance relative to the center point of the corresponding first pad, so that the N first pads and N second pads remain Exactly the same relative position; in this way, the above two tests of different operating speeds can be achieved through the same set of probe cards. Compared with using two sets of probe cards to conduct tests separately, the test cost and test time can be saved, thereby reducing production Cycle time and manufacturing costs.

Claims (14)

  1. 一种封装结构,包括:A packaging structure including:
    具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,所述互连层设置在半导体功能结构的表面;An isolation layer with a plurality of via holes, the isolation layer covers the surface of the interconnection layer, the via holes expose part of the interconnection layer, and the interconnection layer is provided on the surface of the semiconductor functional structure;
    N个第一衬垫;每一第一衬垫由一个所述过孔暴露的所述互连层构成;所述N为大于1的正整数;N first pads; each first pad is composed of the interconnection layer exposed by one of the via holes; the N is a positive integer greater than 1;
    N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;N redistribution layers, each redistribution layer covers the isolation layer and is electrically connected to a corresponding first pad among the N first pads;
    第一绝缘层,覆盖且暴露出每一所述重布线层的部分区域;A first insulating layer covers and exposes a partial area of each redistribution layer;
    至少部分所述重布线层被暴露出的部分区域包括第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第一衬垫和第二衬垫分别用于所述半导体功能结构处于不同运行速度时的测试,所述第三衬垫用于执行与所述第二衬垫测试的内容对应的功能交互。At least part of the exposed partial area of the redistribution layer includes a second pad and a third pad; wherein, the center point of each second pad is relative to the center point of the corresponding first pad. The offset direction and offset distance are equal; the first pad and the second pad are respectively used for testing when the semiconductor functional structure is at different operating speeds, and the third pad is used to perform the same operation as the The content of the second liner test corresponds to the functional interaction.
  2. 根据权利要求1所述的封装结构,其中,The packaging structure according to claim 1, wherein,
    N个所述第一衬垫均沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;The N first pads are all juxtaposed along the first direction at a position close to the first edge of the semiconductor functional structure;
    至少部分所述第二衬垫与对应的所述第三衬垫均沿第二方向并列设置,所述第二方向与所述第一方向垂直。At least part of the second pads and the corresponding third pads are arranged side by side along a second direction, and the second direction is perpendicular to the first direction.
  3. 根据权利要求2所述的封装结构,其中,每一所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向所述第二方向偏移第一距离。The packaging structure according to claim 2, wherein the orthographic projection of the center point of each second pad on the plane of the interconnection layer is directed toward the corresponding center point of the first pad. The second direction is offset by the first distance.
  4. 根据权利要求3所述的封装结构,其中,所述重布线层在所述互连层所在平面的正投影的形状包括长条状。The packaging structure according to claim 3, wherein the shape of the orthographic projection of the redistribution layer on the plane where the interconnection layer is located includes a strip shape.
  5. 根据权利要求1所述的封装结构,其中,The packaging structure according to claim 1, wherein,
    部分所述第一衬垫沿第一方向并列设置在靠近所述半导体功能结构第一边缘的位置处;部分所述第二衬垫与对应的所述第三衬垫沿第二方向并列设置,所述第二方向与所述第一方向垂直;Part of the first pads are arranged side by side along the first direction close to the first edge of the semiconductor functional structure; part of the second pads and the corresponding third pads are arranged side by side along the second direction, The second direction is perpendicular to the first direction;
    剩余部分所述第一衬垫沿所述第二方向并列设置在靠近所述半导体功能结构第二边缘的位置处,所述第一边缘与所述第二边缘为所述半导体功能结构相对的两个边缘;剩余所述第一衬垫对应的所述第二衬垫与所述第三衬垫沿所述第一方向并列设置。The remaining portion of the first pads is arranged side by side in the second direction close to the second edge of the semiconductor functional structure. The first edge and the second edge are two opposite sides of the semiconductor functional structure. edge; the remaining second pads corresponding to the first pads and the third pads are arranged side by side along the first direction.
  6. 根据权利要求5所述的封装结构,其中,所述第二衬垫的中心点在所述互连层所在平面的正投影相对于对应的所述第一衬垫的中心点向第三方向偏移第二距离,所述第三方向相对于所述第一方向的夹角为45°或135°。The packaging structure according to claim 5, wherein the orthographic projection of the center point of the second pad on the plane of the interconnection layer is offset in a third direction relative to the center point of the corresponding first pad. Moving the second distance, the angle between the third direction and the first direction is 45° or 135°.
  7. 根据权利要求6所述的封装结构,其中,每一所述第一衬垫的形状包括长条状,部分所述重布线层在所述互连层所在平面的正投影的形状均包 括L型,另一部分所述重布线层在所述互连层所在平面的正投影的形状均包括Z型。The packaging structure according to claim 6, wherein the shape of each first pad includes a strip shape, and the orthogonal projection shape of part of the redistribution layer on the plane where the interconnection layer is located includes an L shape. , the shape of the orthographic projection of the other part of the redistribution layer on the plane where the interconnection layer is located includes a Z shape.
  8. 根据权利要求1所述的封装结构,其中,The packaging structure according to claim 1, wherein,
    所述第二衬垫位于所述重布线层中靠近所述第一衬垫的一端,所述第三衬垫位于所述重布线层中远离所述第一衬垫的一端。The second pad is located at an end of the redistribution layer close to the first pad, and the third pad is located at an end of the redistribution layer away from the first pad.
  9. 根据权利要求1所述的封装结构,其中,The packaging structure according to claim 1, wherein,
    所述重布线层与对应的所述第一衬垫直接接触;The redistribution layer is in direct contact with the corresponding first pad;
    或者,所述封装结构还包括:导电柱,位于所述重布线层与对应的所述第一衬垫之间,所述重布线层通过所述导电柱与所述互连层导电连接。Alternatively, the packaging structure further includes: a conductive pillar located between the redistribution layer and the corresponding first pad, and the redistribution layer is conductively connected to the interconnection layer through the conductive pillar.
  10. 根据权利要求9所述的封装结构,其中,所述封装结构包括所述导电柱,所述导电柱在所述互连层所在平面的正投影与所述第一衬垫重叠,且所述导电柱在所述互连层所在平面的正投影与所述第二衬垫及第三衬垫在所述互连层所在平面的正投影不重叠。The packaging structure according to claim 9, wherein the packaging structure includes the conductive pillar, the orthographic projection of the conductive pillar on the plane of the interconnection layer overlaps the first pad, and the conductive pillar overlaps the first pad. The orthographic projection of the pillar on the plane of the interconnection layer does not overlap with the orthographic projections of the second pad and the third pad on the plane of the interconnection layer.
  11. 根据权利要求9所述的封装结构,其中,所述重布线层与对应的所述第一衬垫直接接触,所述封装结构还包括:The packaging structure according to claim 9, wherein the rewiring layer is in direct contact with the corresponding first pad, and the packaging structure further includes:
    第二绝缘层,位于每一所述重布线层围成的凹槽内;所述第二绝缘层的材料的硬度小于所述重布线层的材料的硬度。A second insulating layer is located in the groove surrounded by each redistribution layer; the hardness of the material of the second insulating layer is smaller than the hardness of the material of the redistribution layer.
  12. 一种半导体器件,包括:半导体功能结构及如权利要求1至11中任一项所述的封装结构。A semiconductor device, including: a semiconductor functional structure and a packaging structure as claimed in any one of claims 1 to 11.
  13. 根据权利要求12所述的半导体器件,其中,所述半导体器件还包括:The semiconductor device according to claim 12, wherein the semiconductor device further includes:
    基板;substrate;
    多个堆叠设置的裸片;每一所述裸片包括半导体功能结构及位于所述半导体功能结构上的封装结构;A plurality of stacked die; each die includes a semiconductor functional structure and a packaging structure located on the semiconductor functional structure;
    每一裸片通过所述封装结构中的第三衬垫上的引线电连接到所述基板上。Each die is electrically connected to the substrate through leads on a third pad in the package structure.
  14. 一种封装结构的制作方法,包括:A method for making a packaging structure, including:
    提供半导体功能结构,所述半导体功能结构的表面设置有互连层;Provide a semiconductor functional structure, the surface of the semiconductor functional structure is provided with an interconnection layer;
    形成具有多个过孔的隔离层,所述隔离层覆盖互连层表面,所述过孔暴露部分所述互连层,每一所述过孔暴露的部分所述互连层作为一个第一衬垫,形成N个第一衬垫;所述第一衬垫用于进行第一类测试;所述N为大于1的正整数;An isolation layer is formed with a plurality of via holes, the isolation layer covers the surface of the interconnection layer, the via hole exposes a portion of the interconnection layer, and the portion of the interconnection layer exposed by each via hole serves as a first Pads to form N first pads; the first pads are used to perform the first type of test; the N is a positive integer greater than 1;
    在完成所述第一类测试后,在所述N个第一衬垫及所述隔离层上形成N个重布线层,每一重布线层覆盖所述隔离层并与所述N个第一衬垫中一相应所述第一衬垫电连接;After completing the first type of test, N rewiring layers are formed on the N first pads and the isolation layer, and each rewiring layer covers the isolation layer and is connected to the N first pads. A corresponding first pad in the pad is electrically connected;
    形成覆盖且暴露出部分所述重布线层的第一绝缘层,被暴露的部分所述重布线层作为第二衬垫和第三衬垫;其中,每一所述第二衬垫的中心点相对于对应的所述第一衬垫的中心点的偏移方向和偏移距离均相等;所述第二衬垫用于进行第二类测试,所述第三衬垫用于执行与所述第二类测试 的内容对应的功能交互;所述半导体功能结构在进行所述第一类测试时的运行速度低于在进行所述第二类测试时的运行速度。Form a first insulating layer covering and exposing part of the redistribution layer, and the exposed part of the redistribution layer serves as a second pad and a third pad; wherein, the center point of each second pad The offset direction and offset distance relative to the center point of the corresponding first pad are equal; the second pad is used to perform the second type of test, and the third pad is used to perform the same as the The functional interaction corresponding to the content of the second type of test; the running speed of the semiconductor functional structure when performing the first type of test is lower than the running speed when performing the second type of test.
PCT/CN2022/102504 2022-06-01 2022-06-29 Package structure as well as manufacturing method therefor, and semiconductor device WO2023231121A1 (en)

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