WO2023230839A1 - Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation - Google Patents
Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation Download PDFInfo
- Publication number
- WO2023230839A1 WO2023230839A1 PCT/CN2022/096235 CN2022096235W WO2023230839A1 WO 2023230839 A1 WO2023230839 A1 WO 2023230839A1 CN 2022096235 W CN2022096235 W CN 2022096235W WO 2023230839 A1 WO2023230839 A1 WO 2023230839A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- zone
- insulation layer
- cable
- conductor
- type extruder
- Prior art date
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 238000009413 insulation Methods 0.000 claims abstract description 64
- 239000004020 conductor Substances 0.000 claims abstract description 49
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 28
- 239000004952 Polyamide Substances 0.000 claims description 22
- 229910052802 copper Inorganic materials 0.000 claims description 22
- 239000010949 copper Substances 0.000 claims description 22
- 229920002647 polyamide Polymers 0.000 claims description 22
- 239000004698 Polyethylene Substances 0.000 claims description 16
- -1 polyethylene Polymers 0.000 claims description 16
- 229920000573 polyethylene Polymers 0.000 claims description 16
- 238000009954 braiding Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 8
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 6
- 239000004800 polyvinyl chloride Substances 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 238000007747 plating Methods 0.000 claims description 2
- 238000009940 knitting Methods 0.000 claims 2
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000035929 gnawing Effects 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 241000700159 Rattus Species 0.000 description 2
- 241000283984 Rodentia Species 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
Definitions
- This application relates to the field of cable technology, for example, to a high-voltage resistant cable for big data transmission and its preparation method and application.
- Cables are widely used in many fields involving people's lives, industrial production, etc., so the amount of cables is extremely large, and the quality requirements for cables are also very high. Different fields have different requirements for the quality and use of cables. For example, in the fields of petroleum, chemical industry, and aviation and trains, cables are required to have good tensile properties and high-voltage resistance to ensure that the cables are durable and meet needs. With the rapid development of Internet companies, the capacity of big data system processing centers is getting larger and larger, resulting in higher and higher safety and stability requirements for power substation systems, which in turn requires the safety and durability of cables used for big data transmission. Pressure performance requirements are also getting higher and higher.
- CN104733085A discloses a high-voltage industrial cable, which includes a cable body including a conductor, an insulating layer, a shielding layer and an outer sheath. Multiple conductors are provided inside the cable body, and the cross-section of the conductor is round.
- the cable body is provided with a drainage core at the center, the conductor is tightly packed with an insulating layer, and the gap formed between the insulating layer and the conductor is provided with a filling layer; the insulating layer is tightly packed with It is covered with a shielding layer; the shielding layer is extruded with an armor layer and a reinforcing layer in sequence from the inside to the outside; the reinforcing layer is tightly extruded with an outer sheath; the cable has good shielding performance and bending resistance. It has high conductivity, high voltage resistance and anti-magnetic interference properties.
- CN104810109A discloses a moisture-proof and high-voltage power cable, which includes a cable body including a conductor, an insulating layer, a shielding layer and an outer sheath.
- a plurality of conductors are arranged inside the cable body; a layer of fiberglass tube is arranged outside the conductor; the fiberglass tube and the conductor together constitute a cable core; an insulation layer is tightly packed outside the cable core; the insulation The gap between the layer and the cable core is provided with filler; the insulation layer is tightly packed with a shielding layer; the shielding layer is packed with a reinforcing braid layer and an anti-corrosion layer from the inside to the outside; the anti-corrosion layer
- the cable is tightly extruded and wrapped with an outer sheath. Through reasonable overall structure, the cable has the advantages of excellent water and moisture resistance and long service life.
- This application provides a high-voltage resistant cable for big data transmission and its preparation method and application.
- a total insulation layer and an insulating layer are provided for matching, so that the resulting cable has excellent high-voltage resistance performance. Able to meet the requirements for big data system processing and use.
- this application provides a high-voltage resistant cable for big data transmission.
- the high-voltage resistant cable includes at least two wire cores.
- Each wire core is composed of a conductor and an insulation layer covering the conductor. And every two wire cores are twisted to form a cable core, and the cable core is sequentially covered with a total insulation layer, a shielding layer and an outer sheath.
- FIG. 1 The schematic cross-sectional structure diagram of the high-voltage resistant cable provided by this application is shown in Figure 1, where 1 represents the conductor, 2 represents the insulation layer, the insulation layer 2 is wrapped on the surface of the conductor 1 to form a core, and every two cores are twisted to form a cable.
- Core, 3 represents the total insulation layer.
- the total insulation layer 3 is covered outside the cable core.
- the total insulation layer 3 is also covered with a shielding layer 4 and an outer sheath 5. Total insulation is set between the cable core and the shielding layer 4.
- Layer 3 allows it to coordinate with the insulation layer 2 to ensure that the resulting cable has excellent high voltage resistance.
- the “big data” in the high-voltage cable for big data transmission in this application refers to "a data collection so large that its acquisition, storage, management, and analysis greatly exceed the capabilities of traditional database software tools.
- Data with four major characteristics: massive data scale, fast data flow, diverse data types and low value density”, and “high voltage resistance” refers to the ability to withstand AC voltages up to 13kV.
- the conductor is a tinned copper conductor.
- selecting a tinned copper conductor as the conductor of the high-voltage cable provided by this application can prevent pure copper from oxidizing after being in contact with air for a long time, thereby affecting its own conductivity and signal transmission efficiency.
- the tinned copper conductor is formed by stranding tinned copper wires.
- the diameter of the tinned copper wire is 0.19-0.205mm, such as 0.192mm, 0.194mm, 0.196mm, 0.198mm, 0.2mm, 0.202mm or 0.204mm, etc.
- the tinned copper wire is obtained by plating tin on the copper wire.
- the copper wire selected in this application is a high-purity copper wire with a purity of 99.99%, which can ensure that the obtained tin-plated copper wire has high conductivity.
- the resistivity of the tinned copper wire is approximately 0.0167 ⁇ mm 2 /m.
- the insulating layer is a polyethylene insulating layer
- the material of the polyethylene insulating layer is polyethylene with a resistivity of not less than 6 ⁇ 1014 ⁇ m (20°C).
- the thickness of the polyethylene insulation layer is not less than 0.6mm, such as 0.7mm, 0.8mm, 0.9mm, 1mm, 1.1mm, 1.2mm, 1.3mm, 1.4mm or 1.5mm, etc.
- the overall insulation layer is a polyethylene overall insulation layer.
- the thickness of the total insulation layer is not less than 1.3mm, such as 1.35mm, 1.4mm, 1.45mm, 1.5mm, 1.55mm, 1.6mm or 1.65mm, etc.
- the shielding layer is a tinned copper wire braided shielding layer.
- the diameter of the tinned copper wire in the tinned copper wire braided shielding layer is 0.1 to 0.12mm, such as 0.102mm, 0.104mm, 0.106mm, 0.108mm, 0.11mm, 0.112mm, 0.114mm, 0.116 mm or 0.118mm, etc.
- the outer sheath is a polyvinyl chloride outer sheath.
- the thickness of the outer sheath is not less than 1.5mm, such as 1.55mm, 1.6mm, 1.65mm, 1.7mm, 1.75mm, 1.8mm, 1.85mm or 1.9mm, etc.
- the outside of the outer sheath is also covered with a polyamide layer.
- arranging a polyamide layer on the outside of the outer sheath can help improve the safety of high-voltage cables.
- the polyamide layer can effectively prevent rodents from damaging the cable structure by gnawing.
- the thickness of the polyamide layer is no less than 0.5mm, such as 0.55mm, 0.6mm, 0.65mm, 0.7mm, 0.75mm, 0.8mm, 0.85mm or 0.9mm, etc.
- the present application provides a method for preparing a high-voltage cable for big data transmission as described in the first aspect.
- the preparation method includes the following steps:
- step (3) Extruding the total insulation layer material outside the core obtained in step (2), braiding the shielding layer material, and then extruding the outer sheath material to obtain the high-voltage resistant cable.
- the extrusion in step (1) is performed by a 70-type extruder.
- the insulation layer material is coated on the outside of the conductor through a 70-type extruder.
- the coating process it is necessary to cooperate with the infrared polarization meter and the host controller to ensure that the concentricity of the wire core reaches 95 % or more, and a vacuum machine is installed on the machine head to ensure that the insulation layer material can be tightly coated on the tinned copper conductor.
- the wire core obtained is cooled by three-stage water, which can ensure that the wire core is quickly cooled to At room temperature, after the coating is completed, the thickness of the thinnest point of the insulation layer, concentricity and apparent quality need to be checked to ensure that the obtained wire core has no defects before proceeding to the next process.
- the screw length-to-diameter ratio of the 70-type extruder is 12 to 20, such as 13, 14, 15, 16, 17, 18 or 19, etc.
- the working temperatures of multiple zones of the 70-type extruder are respectively: zone 1 155-165°C (for example, 156°C, 157°C, 158°C, 159°C, 160°C, 161°C, 162°C , 163°C or 164°C, etc.), zone 2 165 ⁇ 175°C (such as 166°C, 167°C, 168°C, 169°C, 170°C, 171°C, 172°C, 173°C or 174°C, etc.), zone 3 175 ⁇ 185°C (such as 176°C, 177°C, 178°C, 179°C, 180°C, 181°C, 182°C, 183°C or 184°C, etc.), zone 4 185 ⁇ 195°C (such as 186°C, 187°C, 188°C, 189°C, 190°C, 191°C, 192°C, 193°C or 194°C
- the twisting method in step (2) is reverse twisting.
- the twisting described in step (2) is performed on a single twisting machine, and the take-up speed and twisting speed of the single twisting machine need to be controlled to ensure that the twisting pitch meets the requirements.
- the twisting pitch of the pair of twists in step (2) is not greater than 50mm, such as 45mm, 40mm, 35mm, 30mm, 25mm, 20mm, 15mm or 10mm, etc.
- the extrusion of the total insulation layer material in step (3) is carried out through a 70-type extruder. After the completion of the extrusion of the total insulation layer material, the thickness and apparent quality of the thinnest point of the total insulation layer also need to be checked. , the next process can be carried out only after there are no defects.
- the screw length-to-diameter ratio of the 70-type extruder is 12 to 20, such as 13, 14, 15, 16, 17, 18 or 19, etc.
- the working temperatures of multiple zones of the 70-type extruder are respectively: Zone 1 155-165°C (for example, 156°C, 157°C, 158°C, 159°C, 160°C, 161°C, 162°C , 163°C or 164°C, etc.), zone 2 165 ⁇ 175°C (such as 166°C, 167°C, 168°C, 169°C, 170°C, 171°C, 172°C, 173°C or 174°C, etc.), zone 3 175 ⁇ 185°C (such as 176°C, 177°C, 178°C, 179°C, 180°C, 181°C, 182°C, 183°C or 184°C, etc.), zone 4 185 ⁇ 195°C (such as 186°C, 187°C, 188°C, 189°C, 190°C, 191°C, 192°C, 193°C or 194°C
- the weaving in step (3) is performed using a 16-spindle braiding machine or a 24-spindle braiding machine; try not to have joints during the weaving process. If a connection is required, the joints must be ensured to be flat and no damage to the total insulation layer is allowed. damage.
- the braiding angle in step (3) is 30 to 60°, such as 35°, 40°, 45°, 50° or 55°.
- the density of the weaving in step (3) is not less than 90%, such as 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98% or 99%, etc.
- the extrusion of the outer sheath material in step (3) is performed using a 90-type extruder.
- the working temperatures of multiple zones of the 90-type extruder are respectively: Zone 1 135-145°C (for example, 136°C, 137°C, 138°C, 139°C, 140°C, 141°C, 142°C , 143°C or 144°C, etc.), Zone 2 155 ⁇ 165°C (such as 156°C, 157°C, 158°C, 159°C, 160°C, 161°C, 162°C, 163°C or 164°C, etc.), Zone 3 165 ⁇ 175°C (such as 166°C, 167°C, 168°C, 169°C, 170°C, 171°C, 172°C, 173°C or 174°C, etc.), zone 4 165 ⁇ 175°C (such as 166°C, 167°C, 168°C, 169°C, 170°C, 171°C, 172°C, 173°C or 174°C, etc.
- step of extruding the outer sheath material in step (3) further includes the step of extruding polyamide.
- the extrusion of polyamide is carried out through a 90-type extruder.
- the working temperatures of the multiple zones of the 90-type extruder are respectively: zone 1 160-180°C (for example, 162°C, 164°C, 166°C, 168°C, 170°C, 172°C, 174°C).
- Zone 2 190 ⁇ 210°C (such as 192°C, 194°C, 196°C, 198°C, 121°C, 123°C, 125°C, 127°C or 129°C, etc.), Zone 3 210 ⁇ 230°C (such as 212°C, 214°C, 216°C, 218°C, 220°C, 222°C, 224°C, 226°C or 228°C, etc.), zone 4 210 ⁇ 230°C (such as 212°C, 214°C, 216°C , 218°C, 220°C, 222°C, 224°C, 226°C or 228°C, etc.), the machine head and die opening are independently 230 ⁇ 250°C (such as 232°C, 234°C, 236°C, 238°C, 240°C , 242°C, 244°C, 246°C or 2
- the preparation method includes the following steps:
- the insulating layer material is extruded outside the conductor through a 70-type extruder.
- the screw length-to-diameter ratio of the 70-type extruder is 12 to 20.
- the working temperatures of the multiple zones are: 155 to 165°C in zone 1, 2 Zone 165 ⁇ 175°C, Zone 3 175 ⁇ 185°C, Zone 4 185 ⁇ 195°C, Zone 5 185 ⁇ 195°C, the machine head temperature is 190 ⁇ 200°C, and the wire core is obtained;
- step (2) On a single twisting machine, twist every two wire cores obtained in step (1) using the untwisting method, and the twisting pitch is less than 50mm to obtain the cable core;
- step (3) Extrude the total insulation layer material outside the cable core obtained in step (2) through a 70-type extruder.
- the operating temperatures of the multiple zones of the 90-type extruder are: 155 ⁇ 165°C in zone 1, 165°C in zone 2 165 ⁇ 175°C, zone 3 is 175 ⁇ 185°C, zone 4 is 185 ⁇ 195°C, zone 5 is 185 ⁇ 195°C, the machine head temperature is 190 ⁇ 200°C; then use a 16-spindle braiding machine or a 24-spindle braiding machine to weave the shielding layer material , the braiding angle is 30 to 60°, and the braiding density is greater than 90%; finally, the outer sheath material and optional polyamide are extruded sequentially through a 90-type extruder, and the 90% polyamide used for the outer sheath material is extruded.
- the working temperatures of the multiple zones of the extruder are: Zone 1 135 ⁇ 145°C, Zone 2 155 ⁇ 165°C, Zone 3 165 ⁇ 175°C, Zone 4 165 ⁇ 175°C.
- the machine head and die opening are independent.
- the ground temperature is 165-175°C.
- the working temperatures of the multiple zones of the 90-type extruder used to extrude the optional polyamide are: zone 1 160-180°C, zone 2 190-210°C, zone 3 210-230°C, zone 4 210-230°C, and the machine head and die opening are independently 230-250°C to obtain the high-voltage resistant cable.
- this application provides an application of the high-voltage resistant cable for big data transmission in a power substation system as described in the first aspect.
- the high-voltage resistant cable for big data transmission includes at least two wire cores.
- Each wire core is composed of a conductor and an insulation layer covering the conductor, and each two wire cores are twisted to form a cable core.
- the cable core is covered with a total insulation layer, a shielding layer and an outer sheath in sequence; in the high-voltage resistant cable, by matching the total insulation layer and the insulation layer on the outside of the cable core, it is possible to ensure that the core and shielding layer
- the withstand voltage reaches 13kV, so that the resulting high-voltage resistant cable can withstand high voltages of 13.7 to 16.8kV.
- the anti-corrosion test is greater than 55 hours, and the transmission efficiency is 87.2 to 99.8%, which meets the requirements of cables for big data transmission.
- Figure 1 is a schematic cross-sectional structural diagram of a high-voltage resistant cable provided by an embodiment of the present application
- Figure 2 is a schematic cross-sectional structural diagram of another high-voltage resistant cable provided by an embodiment of the present application.
- a high-voltage resistant cable for big data transmission Its cross-sectional structural diagram is shown in Figure 2. It includes two wire cores. Each wire core is composed of a tinned copper conductor 1 and is wrapped around the tinned copper conductor 1. It consists of an insulation layer 2, two wire cores are twisted to form a cable core, and the cable core is covered with a total insulation layer 3, a shielding layer 4, an outer sheath 5 and a polyamide layer 6 in sequence;
- the tinned copper conductor 1 is twisted by 7 tinned copper wires with a diameter of 0.195mm;
- the insulation layer 2 is a polyethylene insulation layer with a thickness of 0.6mm (the material is polyethylene);
- the total insulation layer 3 has a thickness of 1.4mm polyethylene total insulation layer (material is polyethylene);
- shielding layer 4 is a tinned copper wire braided shielding layer, the material is 0.12mm tinned copper wire;
- outer sheath 5 is polyvinyl chloride with a thickness of 1.6mm Outer sheath (material is polyvinyl chloride);
- the thickness of polyamide layer 6 is 0.6mm, and the material is polyamide (low/medium viscosity).
- the polyethylene is extruded outside the tinned copper conductor through a 70-type extruder to form an insulating layer.
- the screw length-to-diameter ratio of the 70-type extruder is 15.
- the operating temperatures of the multiple zones are: 160°C in zone 1, Zone 2 is 170°C, zone 3 is 180°C, zone 4 is 190°C, zone 5 is 190°C, and the machine head temperature is 195°C to obtain the wire core.
- step (2) Twist the two wire cores obtained in step (1) on a single twisting machine using a back-twisting method.
- the twisting pitch is 40mm to obtain a cable core.
- the screw length-to-diameter ratio of the 90-type extruder is 22, and the multi-zone
- the working temperatures are: 140°C in zone 1, 160°C in zone 2, 170°C in zone 3, and 170°C in zone 4.
- the machine head and die mouth temperatures are both 170°C; finally, the extruder is extruded on the outside of the outer sheath by the 90-type extruder. Amide forms the polyamide layer.
- the screw length-to-diameter ratio of the 90-type extruder is 22.
- the working temperatures of the multiple zones are: 170°C in zone 1, 200°C in zone 2, 220°C in zone 3, and 220°C in zone 4.
- the machine head and the die opening temperature are both 240°C, and the high-voltage resistant cable is obtained.
- a high-voltage resistant cable for big data transmission Its cross-sectional structural diagram is shown in Figure 1. It includes two wire cores. Each wire core is composed of a tinned copper conductor 1 and is wrapped around the tinned copper conductor 1. It consists of an insulation layer 2, and two wire cores are twisted to form a cable core. The cable core is covered with a total insulation layer 3, a shielding layer 4 and an outer sheath 5 in sequence; the raw materials of each layer in the high-voltage resistant cable provided by this embodiment The same as Embodiment 1; the preparation method of the high-voltage resistant cable provided in this embodiment includes the following steps:
- the polyethylene is extruded outside the tinned copper conductor through a 70-type extruder to form an insulating layer.
- the screw length-to-diameter ratio of the 70-type extruder is 15.
- the operating temperatures of the multiple zones are: 160°C in zone 1, Zone 2 is 170°C, zone 3 is 180°C, zone 4 is 190°C, zone 5 is 190°C, and the machine head temperature is 195°C to obtain the wire core.
- step (2) Twist the two wire cores obtained in step (1) on a single twisting machine using a back-twisting method.
- the twisting pitch is 40mm to obtain a cable core.
- the screw length-to-diameter ratio of the 90-type extruder is 22, and the work of multiple zones
- the temperatures are respectively: 140°C in zone 1, 160°C in zone 2, 170°C in zone 3, and 170°C in zone 4.
- the machine head and die opening temperatures are both 170°C, and the high-voltage resistant cable is obtained.
- a high-voltage resistant cable for big data transmission which differs from Embodiment 1 only in that the thickness of the total insulation layer is 1.2 mm, and other structures, parameters and preparation methods are the same as Embodiment 1.
- a high-voltage resistant cable for big data transmission which differs from Embodiment 1 only in that the thickness of the insulation layer is 0.5 mm, and other structures, parameters and preparation methods are the same as Embodiment 1.
- a high-voltage resistant cable for big data transmission which differs from Example 1 only in that the thickness of the polyamide layer is 0.2 mm, and other structures, parameters and preparation methods are the same as Example 1.
- a high-voltage resistant cable for big data transmission which differs from Embodiment 1 only in that copper conductors are used instead of tinned copper conductors.
- Other structures, parameters and preparation methods are the same as Embodiment 1.
- a high-voltage resistant cable for big data transmission The difference from Embodiment 1 is that there is no total insulation layer, the shielding layer is directly covered outside the cable core, and the thickness of the insulation layer is 2mm. Other structures, parameters and The preparation methods are the same as Example 1.
- a high-voltage resistant cable for big data transmission The difference from Embodiment 2 is that there is no total insulation layer, the shielding layer is directly covered outside the cable core, and the thickness of the insulation layer is 2mm.
- Other structures, parameters and The preparation methods are the same as Example 2.
- the test uses sodium chloride solution in the neutral salt spray test, and the preparation method is 50 ⁇ 10g/L (the International Organization for Standardization (ISO) standard is (50 ⁇ 5)g/L) Distilled or deionized water solution of chemically pure sodium chloride.
- the test conditions are 25°C and the pH value is 6.5 to 7.2. Mark the grid on the conductor and place it in a test chamber with a constant temperature of 35°C for continuous salt spray spraying. Leach, and record the time it takes for the corrosion area of the sample to reach 5%.
- the high-voltage resistant cable provided by this application has excellent high-voltage resistance performance, anti-corrosion performance and high transmission efficiency, and by arranging a polyamide layer on the outermost side of the cable, the resulting cable can also have anti- Mouse performance; the voltage resistance performance of the cables obtained in Examples 1 to 6 is 13.7-16.8kV, the anti-corrosion tests are all greater than 55 hours, and the transmission efficiency is 87.2-99.8%.
- Comparing Example 1 and Comparative Example 1, Example 2 and Comparative Example 2 it can be found that the high-voltage withstand performance of the cables obtained without providing a total insulation layer (Comparative Example 1, Comparative Example 2) is significantly reduced.
- Example 2 Comparing Example 1 with Examples 2 and 5, it can be found that the cable obtained without a polyamide layer (Example 2) or with a low thickness of the polyamide layer (Example 5) has poor anti-rodent performance and cannot be avoided during use. Cables are eaten by rodents and cannot ensure the safety and stability of data transmission.
- Example 3 Comparing Example 1 and Examples 3 to 4, it can be found that the voltage resistance performance of the cable obtained by the lower thickness of the total insulating layer (Example 3) or the lower thickness of the insulating layer (Example 4) is also reduced.
- Example 1 Comparing Example 1 and Example 6, it can be found that the corrosion resistance of the cable obtained by replacing the tin-plated copper conductor with a copper conductor has decreased.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Insulated Conductors (AREA)
Abstract
Un câble résistant aux hautes tensions pour la transmission de mégadonnées, son procédé de préparation et son utilisation. Le câble résistant aux hautes tensions comprend au moins deux noyaux de fil, chaque noyau de fil étant composé d'un conducteur (1) et d'une couche d'isolation (2), qui s'enroule autour du conducteur (1), et tous les deux noyaux de fil sont torsadés ensemble pour former un noyau de câble ; et le noyau de câble est séquentiellement enroulé avec une couche d'isolation principale (3), une couche de blindage (4) et une gaine externe (5). Dans le câble résistant aux hautes tensions, la couche d'isolation (2), qui est disposée sur l'extérieur du conducteur (1), correspond à la couche d'isolation principale (3), qui est disposée sur l'extérieur du noyau de câble, de telle sorte que la résistance à la tension du câble préparé est efficacement améliorée, et le câble peut satisfaire aux exigences pour un câble de transmission de mégadonnées.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202280001799.9A CN115151980A (zh) | 2022-05-31 | 2022-05-31 | 用于大数据传输的耐高压电缆及其制备方法和应用 |
PCT/CN2022/096235 WO2023230839A1 (fr) | 2022-05-31 | 2022-05-31 | Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2022/096235 WO2023230839A1 (fr) | 2022-05-31 | 2022-05-31 | Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023230839A1 true WO2023230839A1 (fr) | 2023-12-07 |
Family
ID=83416363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2022/096235 WO2023230839A1 (fr) | 2022-05-31 | 2022-05-31 | Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN115151980A (fr) |
WO (1) | WO2023230839A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118136328B (zh) * | 2024-03-15 | 2024-08-09 | 广东新亚光电缆股份有限公司 | 一种铝合金导体防水型光伏电缆 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105609180A (zh) * | 2016-03-16 | 2016-05-25 | 苏珩线缆南通有限公司 | 一种超低温仪表控制电缆及其制备方法 |
CN208111115U (zh) * | 2018-03-16 | 2018-11-16 | 扬州市金阳光电缆有限公司 | 一种城市轨道交通用高性能有源信标电缆 |
US20200219637A1 (en) * | 2018-12-10 | 2020-07-09 | Nexans | High-shielding light-weight cables including shielding layer of polymer-carbon composite |
CN113302706A (zh) * | 2019-02-19 | 2021-08-24 | Ls电线有限公司 | 以太网电缆 |
-
2022
- 2022-05-31 CN CN202280001799.9A patent/CN115151980A/zh active Pending
- 2022-05-31 WO PCT/CN2022/096235 patent/WO2023230839A1/fr unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105609180A (zh) * | 2016-03-16 | 2016-05-25 | 苏珩线缆南通有限公司 | 一种超低温仪表控制电缆及其制备方法 |
CN208111115U (zh) * | 2018-03-16 | 2018-11-16 | 扬州市金阳光电缆有限公司 | 一种城市轨道交通用高性能有源信标电缆 |
US20200219637A1 (en) * | 2018-12-10 | 2020-07-09 | Nexans | High-shielding light-weight cables including shielding layer of polymer-carbon composite |
CN113302706A (zh) * | 2019-02-19 | 2021-08-24 | Ls电线有限公司 | 以太网电缆 |
Also Published As
Publication number | Publication date |
---|---|
CN115151980A (zh) | 2022-10-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109378136B (zh) | 一种环保中压电力电缆的制造方法及电缆 | |
CN101436449B (zh) | 能抑制绝缘层内部电树枝生成与发展的高压、超高压电缆 | |
CN101441906B (zh) | 带非线性屏蔽层的高压、超高压交联聚乙烯绝缘电力电缆 | |
RU185113U1 (ru) | Симметричный кабель для передачи данных | |
CN107195367B (zh) | 高电压低损耗光纤复合海底电缆及其制备方法 | |
WO2023230839A1 (fr) | Câble résistant aux hautes tensions pour transmission de mégadonnées, son procédé de préparation et son utilisation | |
WO2020119308A1 (fr) | Procédé de fabrication d'un câble électrique creux pour charger un véhicule à énergie nouvelle et câble électrique | |
CN115938674A (zh) | 一种聚丙烯绝缘电力电缆及其生产工艺 | |
CN104575831A (zh) | 一种铝合金芯智能环保型电力电缆 | |
CN108417301B (zh) | 一种中压抗水树交联聚乙烯绝缘电力电缆及生产工艺 | |
CN105551633B (zh) | 一种轨道交通车辆用机车通信网络电缆及制备方法 | |
CN112750565B (zh) | 匀电场智能感温供电电缆 | |
CN103295681B (zh) | 拖链电缆及其制备工艺 | |
CN112489873A (zh) | 一种异形导体聚丙烯绝缘电力电缆及其加工方法 | |
CN110690003A (zh) | 66kV风电高压扭转电缆及其生产工艺 | |
CN104103379B (zh) | 交联聚乙烯绝缘非挤压屏蔽的中压电力电缆生产工艺 | |
CN107978388B (zh) | 冷却型直流充电桩电缆及其制造方法 | |
CN206595056U (zh) | 新型电缆 | |
CN201378469Y (zh) | 带非线性绝缘层的高压、超高压交联聚乙烯绝缘电力电缆 | |
CN201378468Y (zh) | 带非线性屏蔽层的高压、超高压交联聚乙烯绝缘电力电缆 | |
CN205810446U (zh) | 一种耐高温耐腐型航空用屏蔽阻燃电缆 | |
CN203311889U (zh) | 拖链电缆 | |
CN105913923A (zh) | 一种阻燃阻水耐弯曲工业屏蔽电缆 | |
CN219979203U (zh) | 一种抗水树耐腐蚀中压电力电缆 | |
CN220065243U (zh) | 一种耐油耐腐蚀环保型电力电缆 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22944176 Country of ref document: EP Kind code of ref document: A1 |