WO2023227083A1 - Lifting-type top-suction environmentally-friendly fume exhaust beam for zinc pot cover - Google Patents

Lifting-type top-suction environmentally-friendly fume exhaust beam for zinc pot cover Download PDF

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Publication number
WO2023227083A1
WO2023227083A1 PCT/CN2023/096395 CN2023096395W WO2023227083A1 WO 2023227083 A1 WO2023227083 A1 WO 2023227083A1 CN 2023096395 W CN2023096395 W CN 2023096395W WO 2023227083 A1 WO2023227083 A1 WO 2023227083A1
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WO
WIPO (PCT)
Prior art keywords
cloth
suction
telescopic
zinc pot
type top
Prior art date
Application number
PCT/CN2023/096395
Other languages
French (fr)
Chinese (zh)
Inventor
戴海峰
王兆明
胡光友
崔淑伟
Original Assignee
徐州瑞马智能技术有限公司
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Application filed by 徐州瑞马智能技术有限公司 filed Critical 徐州瑞马智能技术有限公司
Publication of WO2023227083A1 publication Critical patent/WO2023227083A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of metal material plating production line devices, and in particular relates to a lift-type top-suction environmentally friendly smoke exhaust beam for a zinc pot cover.
  • Hot-dip galvanizing usually includes Loading, workpiece galvanizing, cooling, passivation and other process operations.
  • the workpiece to be galvanized is suspended by the traveling vehicle, and the workpiece comes into contact with the zinc liquid to produce zinc smoke. Zinc smoke is very harmful to the human body.
  • the side suction dust removal method can only The exhaust is completed by long-term suction and air convection dilution of the zinc fume, which is not suitable for exhausting smoke from long-tube workpieces. For this reason, it is necessary to design a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers.
  • the present disclosure provides a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers.
  • the specific technical solutions are as follows:
  • a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers including a beam body.
  • the beam body includes a beam tube.
  • the upper part of the beam tube is connected with a telescopic cloth mechanism.
  • the lower part of the beam tube is connected with a cloth rolling mechanism. Both ends of the beam body are equipped with There is a hoisting part, an air outlet is provided on one side of the beam body, and several air suction outlets are provided on the inner wall of the beam tube, and the air suction outlet and the air outlet are connected.
  • the end surfaces of both ends of the beam tube are provided with flange connecting plates
  • the tube body of the beam tube is provided with a reinforced frame
  • the air outlet is equipped with an air outlet duct
  • the outer end surface of the air outlet duct is also provided with a reinforced frame.
  • the cross section of the beam tube is a quasi-right-angled trapezoid
  • the air suction port is provided on the hypotenuse of the quasi-right-angled trapezoid
  • the reinforcing frame includes an angle iron provided at the edge of the quasi-right-angled trapezoid for support.
  • the wall of the beam tube is made of a thin plate
  • the beam tube is provided with a motor fixing frame for fixing the telescopic cloth motor
  • the outer wall of the beam tube is provided with a wiring channel.
  • the telescopic cloth mechanism includes two telescopic cloth reels arranged coaxially and parallel to the beam tube.
  • the telescopic cloth reels are fixed with high-temperature resistant cloth.
  • the high-temperature resistant cloth is wrapped around the telescopic cloth reels.
  • the other end of the high-temperature cloth is equipped with a fabric bottom rod, and an elastic support arm is provided between the telescopic cloth reel and the fabric bottom rod.
  • the two telescopic cloth reels are equipped with telescopic cloth motors to achieve circumferential rotation.
  • the telescopic cloth mechanism includes two telescopic frames arranged opposite each other.
  • the telescopic frame includes two assembly seats fixed to the outer walls of the beam tubes. Telescopic cloth reels are set up inside the two assembly seats and are elastically supported.
  • the arm is an elastic support hinged arm, and both ends of the elastic support hinge arm are hinged to the telescopic cloth reel and the fabric bottom rod respectively.
  • the telescopic cloth motor is equipped with a driving wheel, the driving wheel is linked with a driven wheel, a coupling is provided in the middle of the driven wheel, and both ends of the coupling are respectively connected to a telescopic cloth reel.
  • the axle of the driving wheel is equipped with an encoder.
  • the tube wall of the beam tube is provided with several dust cleaning channels, and the dust cleaning channels are equipped with detachable closing covers.
  • the caliber of the air suction port close to the air outlet is smaller than the caliber of the air suction port far from the air outlet.
  • the lifting part is a transmission chain lifting eye
  • vertical guide mechanisms are provided at both ends of the beam body.
  • the cloth rolling mechanism includes a cloth rolling motor and a cloth rolling shaft.
  • the cloth rolling motor is linked with a cloth rolling shaft, and a plurality of bearing seats connected to the beam body are evenly distributed on the cloth rolling shaft.
  • the bearings A belt pulley is provided on one side of the seat, and a cloth roll belt used with the belt pulley is provided on the roll cloth.
  • the cloth rolling motor is connected to the cloth rolling shaft through a reducer, and the lower part of the cloth rolling is provided with a counterweight or is detachably connected to the ground.
  • the present invention has the following beneficial effects:
  • the beam body Through the setting of the beam body, the beam body can be raised to the side of the parts to be galvanized, and the zinc smoke overflowing above the zinc pot can be treated through the air suction port. It is especially suitable for rapid overflow along the pipe wall of long pipe fittings. Zinc smoke is easy to use and provides a new idea for the rapid discharge of zinc smoke above the zinc pot when galvanizing long pipe fittings;
  • the lifting beam design is highly flexible and controllable during use, making it easy to suspend the workpieces to be hot-dip galvanized in and out.
  • Figure 1 is a three-dimensional schematic diagram from a first perspective of the structure of the present invention
  • Figure 2 is a partial enlarged view of part A in Figure 1;
  • Figure 3 is a partial enlarged view of part B in Figure 1;
  • Figure 4 is a three-dimensional schematic view of the beam tube in Embodiment 1 of the structure of the present invention.
  • Figure 5 is a partial enlarged view of part C in Figure 4.
  • Figure 6 is a partial cross-sectional view of the beam tube in Embodiment 1 of the structure of the present invention.
  • Figure 7 is a three-dimensional schematic view of the cloth rolling shaft in Embodiment 1 of the structure of the present invention.
  • Figure 8 is a partial enlarged view of part D in Figure 7;
  • Figure 9 is a schematic diagram of the elastic support arm in Embodiment 1 of the structure of the present invention.
  • connection mentioned in this disclosure includes both direct and indirect “connections” unless otherwise specified.
  • azimuthal terms “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner” and “outer”
  • the orientation or positional relationship indicated by “clockwise”, “counterclockwise”, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and a brief description, and does not indicate or imply the device or unit to which it refers. Must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation on this application.
  • a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers is designed, including a beam body 1.
  • the length of the beam body 1 is determined according to the length of the zinc pot.
  • the beam body 1 Both ends are sealed.
  • the beam body 1 includes a beam tube 11.
  • the beam tube 11 has a hollow cavity.
  • the upper part of the beam tube 11 is connected with a telescopic cloth mechanism 2.
  • the lower part of the beam tube 11 is connected with a cloth rolling mechanism 3. Both ends of the beam body 1 are There is a lifting part 4, through which the design of the lifting beam 1 is realized.
  • the beam 1 is highly flexible and controllable, making it convenient for the workpieces to be hot-dip galvanized to be suspended in and out.
  • the negative pressure system is connected through the air outlet, and the negative pressure system is connected to the bag dust collector through pipelines.
  • the inner wall of the beam tube 11 is provided with several air suction ports 111.
  • the air suction ports 111 and the air outlets are connected.
  • this embodiment discloses a lifting type top-suction environmentally friendly smoke exhaust beam for zinc pot covers, which includes a beam body 1.
  • the length of the beam body 1 is determined according to the length of the zinc pot.
  • the beam body 1 has two End sealing, the beam body 1 includes two connected beam tubes 11, the beam tube 11 has a hollow cavity, the upper part of the beam tube 11 is connected with a telescopic cloth mechanism 2, the lower part of the beam tube 11 is connected with a cloth rolling mechanism 3, the beam body 1.
  • the height of the beam body 1 is flexible and controllable, which is convenient for the workpieces to be hot-dip galvanized to be suspended in and out.
  • the air outlet is connected to the negative pressure system through the air outlet, and the negative pressure system is connected to the bag dust collector through the pipeline.
  • the inner wall of the beam tube 11 is provided with several air suction ports 111.
  • the air suction port 111 and the air outlet are connected through the beam body 1
  • the beam body 1 can be raised above the parts to be galvanized, and the zinc smoke overflowing above the zinc pot can be treated through the air suction port 111. It is especially suitable for zinc that quickly overflows along the pipe wall of long pipe fittings.
  • the telescopic cloth mechanism 2 includes two telescopic cloth reels 21 arranged coaxially and parallel to the beam tube 11.
  • the telescopic cloth reels 21 are fixed with high-temperature resistant cloth 22.
  • the high-temperature resistant cloth 22 is a galvanized fireproof cloth, which is high temperature resistant.
  • the cloth 22 is wrapped in the telescopic cloth reel 21.
  • the other end of the high temperature resistant cloth 22 is provided with a fabric bottom rod 23.
  • An elastic support arm 24 is provided between the telescopic cloth reel 21 and the fabric bottom rod 23.
  • the two telescopic cloth reels 21 are configured by The telescopic cloth motor 25 realizes circumferential rotation. Through the setting of the telescopic cloth mechanism 2 and the pulling of the high-temperature resistant cloth, the telescopic cloth motor 25 rotates forward and reverse to realize the extension and retraction of the elastic support arm 24.
  • the elastic support arm 24 When extended, the high-temperature resistant cloth 22 rolls can be stretched to cover the top of the zinc pot to reduce the overflow of zinc smoke.
  • the cloth rolling mechanism 3 includes The cloth rolling motor 31 and the cloth rolling 32 are connected.
  • the cloth rolling motor 31 is linked with a cloth rolling shaft 33.
  • the cloth rolling shaft 33 is evenly equipped with several bearing seats 331 connected to the beam body 1.
  • One side of the bearing seat 331 is provided with a back pulley. 332.
  • the cloth roll 32 is provided with a cloth roll belt 321 matched with the back pulley 332.
  • the roll cloth 32 When the beam body 1 is lowered, the roll cloth 32 is retracted. It does not occupy the production space and is convenient for the hot-dip galvanized workpiece to be suspended in and out. When the beam body 1 rises, the roll cloth 32 can be unrolled to form a surrounding space to prevent the zinc smoke from overflowing laterally.
  • the end faces of both ends of the beam tube 11 are provided with flange connecting plates 12.
  • the flange connecting plates 12 can be used to fix the end plates or connect with another beam tube 11.
  • the tube body of the beam tube 11 is provided with a reinforcing frame 13.
  • the reinforcing frame 13 can be angle iron or reinforced sheet metal.
  • the assembly surface of the cloth rolling mechanism 3 can be welded to the reinforcing frame 13 so that the cloth rolling motor 31 can withstand torque when rotating.
  • the air outlet is equipped with an air outlet duct 14
  • the outer end surface of the air outlet duct 14 is also provided with a flange connecting plate 12.
  • the wall of the air outlet duct 14 is provided with a deflector 141 extending toward the inner cavity of the beam tube 11.
  • the deflector 141 faces the air suction port 111.
  • the cross section of the beam tube 11 is a quasi-right-angled trapezoid.
  • the quasi-right-angled trapezoid includes an approximate trapezoidal structure with a flat inclined surface, a convex arc surface, a concave arc surface, or a folded surface.
  • the air suction port 111 is located on the hypotenuse of the quasi-right-angled trapezoid.
  • the air suction port is a through hole
  • this embodiment can be in the shape of a waist-shaped hole
  • the reinforcing frame 13 includes an angle iron 131 provided at the edge of a quasi-right-angled trapezoid for support; when the zinc pot is relatively long, the beam should be considered
  • the lifting purpose of the body 1 is to reduce the weight of the beam tube 11 while ensuring the air suction volume.
  • the tube wall of the beam tube 11 should be as much as possible based on the stress analysis software to reduce the thickness of the thin plate and use thin plates for weight reduction. The thickness is 3mm.
  • the beam tube 11 is provided with a motor holder 112 for fixing the telescopic cloth motor 25. In this embodiment, the motor holder 112 is located above the beam tube 11.
  • the outer wall of the beam tube 11 is provided with a wiring channel 113 for wiring.
  • the channel 113 is a wiring tube attached to the outer wall of the beam tube 11;
  • the telescopic cloth mechanism 2 includes two telescopic frames arranged oppositely, and the telescopic frame includes two assembly seats 26 fixed to the outer wall of the beam tube 11.
  • Two A telescopic cloth reel 21 is set up inside the assembly seat 26, and the elastic support arm 24 is an elastic support hinge arm.
  • the two ends of the elastic support hinge arm are respectively hinged to the telescopic cloth reel 21 and the fabric bottom rod 23; the telescopic cloth motor 25 is equipped with
  • the driving wheel 251 is linked with a driven wheel 27.
  • the driving wheel 251 and the driven wheel 27 are sprockets, and the linkage is realized through a chain.
  • a coupling is provided in the middle of the driven wheel 27, and the two sides of the coupling are Each end is connected to a telescopic cloth reel 21; the axle of the driving wheel 251 is equipped with an encoder 28.
  • the forward and reverse rotation of the telescopic cloth motor 25 is positioned using the encoder 28.
  • the encoder 28 controls the stop movement.
  • the end of the telescopic cloth reel 21 is a square steel structure, and the square steel is used with a coupling.
  • the dust cleaning channels protect the upper and lower holes.
  • the diameter of the upper hole is larger than that of the lower hole.
  • the upper hole can be used for cleaning tools and hands.
  • the lower hole is used to discharge the accumulated dust in the tube cavity and clean the dust.
  • the channel is equipped with a detachable closed cover 114, which is opened during cleaning and closed after cleaning is completed; the lifting part 4 is a transmission chain lifting eye, and the two ends of the beam 1 are provided with vertical guide mechanisms 15.
  • the guide mechanism 15 is a plurality of guide wheels. In this embodiment, the wheel surfaces of the guide wheels can fit two planes to realize rolling guidance.
  • the lifting and lowering of the beam 1 is accurately controlled through the chain.
  • the cloth rolling motor 31 is connected to the cloth rolling shaft 33 through a reducer.
  • the lower part of the roll cloth 32 is provided with a counterweight, which can keep the lower part of the roll cloth 32 in a drooping state and prevent the zinc smoke from overflowing laterally.
  • the two zinc pot covers use lifting-type top-suction environmentally friendly smoke exhaust beams and place them opposite each other, so that the two zinc pot covers use
  • the air suction ports 111 of the lift-type top-suction environmentally friendly smoke exhaust beam are all located on the inside.
  • a support frame can be set outside the zinc pot, and a lifting motor is set on the support frame. The lifting motor is connected to the two zinc pot covers through lifting slings or chains. The lifting part 4 of the top suction environmental protection smoke exhaust beam is fixed.
  • the lifting type top suction environmental protection smoke exhaust beam can be lifted and lowered independently through the two zinc pot covers to realize the on-demand suspension in and out of the workpiece to be galvanized.
  • Through the two zinc pot covers Use the telescopic cloth mechanism 2 of the lifting top-suction environmentally friendly smoke exhaust beam to extend or retract to achieve relative opening and closing of the space above the zinc pot, as well as asymmetric opening or closing, and the accuracy of the suspension position of the galvanized workpiece Low requirements and strong adaptability.
  • the beam 1 After the workpiece passes over the beam 1, when the galvanized parts are lowered to a position close to the zinc pot liquid level, the beam 1 is raised. At the same time, the cloth rolling mechanism 3 moves, and the cloth roll 32 is unrolled.
  • the beam 1 After rising to the required position, the telescopic cloth mechanism 2 starts to operate to cover the space above the zinc pot to the maximum extent. After that, the side suction on the side of the zinc pot and the suction on the top suction beam are turned on at the same time. The workpiece falls and starts to be galvanized, and the zinc smoke is blown away. Side suction and top suction absorb at the same time. After the workpiece is hot-dip galvanized, the top telescopic cloth mechanism 2 returns to the contracted state. The beam body 1 descends, the cloth rolling mechanism 3 winds up at the same time, the workpiece is lifted out from the top of the beam body 1, and the hot-dip galvanizing process on the zinc pot is completed.
  • This embodiment discloses a lift-type top suction environmentally friendly smoke exhaust beam for zinc pot covers.
  • the beam tube 11 is provided with a motor fixing frame 112 for fixing the telescopic cloth motor 25.
  • the beam tube The outer tube wall of the beam tube 11 is provided with a wiring channel 113.
  • the wiring channel 113 is a wire trough provided on the outer tube wall of the beam tube 11;
  • the telescopic cloth motor 25 is equipped with a driving wheel 251, and the driving wheel 251 is linked
  • the driving wheel 251 and the driven wheel 27 are both cylindrical gears, and the linkage is achieved through external tooth meshing.
  • a coupling is provided in the middle of the driven wheel 27, and both ends of the coupling are respectively connected with a telescopic Cloth reel 21; the axle of the driving wheel 251 is equipped with an encoder 28.
  • the end of the telescopic cloth reel 21 is a spline structure, and the spline is used with a coupling.
  • This embodiment discloses a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers.
  • the beam body 1 has only one beam tube 11, and the suction beam near the air outlet
  • the caliber of the air outlet 111 is smaller than the caliber of the air suction outlet 111 far away from the air outlet, so that the air suction outlet 111 far away from the air outlet can also obtain a larger suction force, and also relatively limits the suction power of the air suction outlet 111 close to the air outlet.
  • the cloth rolling motor 31 decelerates The device is connected to the cloth rolling shaft 33, and the lower part of the cloth rolling shaft 32 is detachably connected to the ground to prevent zinc smoke from overflowing laterally.

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
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Abstract

A lifting-type top-suction environmentally-friendly fume exhaust beam for a zinc pot cover, which beam belongs to the technical field of metal material plating production line devices. The lifting-type top-suction environmentally-friendly fume exhaust beam comprises a beam body (1), wherein the beam body (1) comprises beam pipes (11); the beam pipes (11) are connected to a telescopic cloth mechanism (2) and a cloth-rolling mechanism (3); hoisting portions (4) are provided at two ends of the beam body (1); an air outlet is provided at one side of the beam body (1); air suction openings (111) are provided in an inner pipe wall of each beam pipe (11); and the air suction openings (111) are in communication with the air outlet. The beam body (1) is provided and can be lifted to a lateral upper portion of a member to be galvanized; zinc fume overflowing above a zinc pot is processed by means of the air suction openings (111); and the lifting-type top-suction environmentally-friendly fume exhaust beam is particularly suitable for zinc fume rapidly overflowing along a pipe wall of a long pipe fitting, and is convenient to use.

Description

一种锌锅罩用升降式顶吸环保排烟横梁A lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers 技术领域Technical field
本发明属于金属材料镀覆生产线装置技术领域,尤其涉及一种锌锅罩用升降式顶吸环保排烟横梁。The invention belongs to the technical field of metal material plating production line devices, and in particular relates to a lift-type top-suction environmentally friendly smoke exhaust beam for a zinc pot cover.
背景技术Background technique
目前,生产企业在热镀锌生产线时,通常是利用热镀锌车间内的行车吊运工件,将需要进行热镀锌处理的工件置入锌锅内进行热镀锌作业,热镀锌通常包括上料,工件镀锌,冷却,钝化等工序操作。热镀锌的过程中,行车悬吊待镀锌的工件下行,工件和锌液接触产生锌烟,锌烟对人体有较大的危害,为了处理作业现场的锌烟,相关的一些热镀锌生产线会在锌锅侧边的锅沿设置锌烟收集口,在锌锅的外部通过耐高温布包围做成防锌烟外溢的围挡,形成侧吸除尘的作业方式,但是,发明人认为,在热镀长管件的时候,锌烟会随长管件的管壁速度上窜,尤其是长管件的管腔,还会对高温的锌烟产生导流的效果,侧吸除尘的方式显然只能通过长时间吸除和空气对流稀释过的锌烟完成排烟,不适合长管类工件排烟。为此,需要设计出一种锌锅罩用升降式顶吸环保排烟横梁。At present, when manufacturing companies use hot-dip galvanizing production lines, they usually use cranes in the hot-dip galvanizing workshop to lift workpieces, and place the workpieces that need to be hot-dip galvanized into zinc pots for hot-dip galvanizing operations. Hot-dip galvanizing usually includes Loading, workpiece galvanizing, cooling, passivation and other process operations. During the hot-dip galvanizing process, the workpiece to be galvanized is suspended by the traveling vehicle, and the workpiece comes into contact with the zinc liquid to produce zinc smoke. Zinc smoke is very harmful to the human body. In order to deal with the zinc smoke at the work site, some hot-dip galvanizing equipment The production line will set up a zinc smoke collection port on the edge of the side of the zinc pot, and surround the outside of the zinc pot with high-temperature resistant cloth to form a barrier to prevent zinc smoke from overflowing, forming a side suction dust removal operation method. However, the inventor believes that, When hot-dipping long pipe fittings, zinc smoke will move up with the speed of the pipe wall of the long pipe fitting, especially the lumen of the long pipe fitting, which will also have a diversion effect on the high-temperature zinc smoke. Obviously, the side suction dust removal method can only The exhaust is completed by long-term suction and air convection dilution of the zinc fume, which is not suitable for exhausting smoke from long-tube workpieces. For this reason, it is necessary to design a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers.
需要说明的是,在上述背景技术部分公开的信息仅用于加强理解本公开的背景,并且因此可以包括不构成现有技术的信息。It should be noted that the information disclosed in the background section above is only for enhancing understanding of the context of the present disclosure and therefore may include information that does not constitute the prior art.
发明内容Contents of the invention
发明人通过研究发现,受长管件结构的影响,长管件的管腔会对高温的锌烟产生导流的效果,使得锌烟沿长管件的管壁快速上溢,侧吸除尘的方式无法快速处理上溢锌烟。The inventor found through research that due to the influence of the structure of the long pipe fitting, the lumen of the long pipe fitting will have a diversion effect on the high-temperature zinc smoke, causing the zinc smoke to quickly overflow along the pipe wall of the long pipe fitting, and the side suction dust removal method cannot be used quickly. Dealing with overflowing zinc fumes.
鉴于以上技术问题中的至少一项,本公开提供了一种锌锅罩用升降式顶吸环保排烟横梁,具体技术方案如下:In view of at least one of the above technical problems, the present disclosure provides a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers. The specific technical solutions are as follows:
一种锌锅罩用升降式顶吸环保排烟横梁,包括梁体,所述梁体包括梁管,梁管上部连接有伸缩布机构,梁管下部连接有卷布机构,梁体两端设有吊装部,梁体的一侧设有出风口,梁管的内侧管壁设有数个吸风口,吸风口与出风口之间贯通。A lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers, including a beam body. The beam body includes a beam tube. The upper part of the beam tube is connected with a telescopic cloth mechanism. The lower part of the beam tube is connected with a cloth rolling mechanism. Both ends of the beam body are equipped with There is a hoisting part, an air outlet is provided on one side of the beam body, and several air suction outlets are provided on the inner wall of the beam tube, and the air suction outlet and the air outlet are connected.
在本公开的一些实施例中,所述梁管两端的端面设有法兰连接板,梁管的管身设有加强框架,出风口配设有出风管道,出风管道的外端面也设有法兰连接板,出风管道的管壁设有延伸向梁管内腔的导流板,导流板面向吸风口。In some embodiments of the present disclosure, the end surfaces of both ends of the beam tube are provided with flange connecting plates, the tube body of the beam tube is provided with a reinforced frame, the air outlet is equipped with an air outlet duct, and the outer end surface of the air outlet duct is also provided with a reinforced frame. There is a flange connecting plate, and the pipe wall of the air outlet pipe is provided with a deflector extending toward the inner cavity of the beam tube, and the deflector faces the air suction port.
在本公开的一些实施例中,所述梁管的横截面为类直角梯形,吸风口设于类直角梯形的斜边,加强框架包括设于类直角梯形的棱边处用于支撑的角铁。In some embodiments of the present disclosure, the cross section of the beam tube is a quasi-right-angled trapezoid, the air suction port is provided on the hypotenuse of the quasi-right-angled trapezoid, and the reinforcing frame includes an angle iron provided at the edge of the quasi-right-angled trapezoid for support. .
在本公开的一些实施例中,所述梁管的管壁采用薄板,梁管设有用于固定伸缩布电机的电机固定架,梁管的外侧管壁设有布线通道。In some embodiments of the present disclosure, the wall of the beam tube is made of a thin plate, the beam tube is provided with a motor fixing frame for fixing the telescopic cloth motor, and the outer wall of the beam tube is provided with a wiring channel.
在本公开的一些实施例中,所述伸缩布机构包括同轴设置的两根与梁管平行的伸缩布卷轴,伸缩布卷轴固定有耐高温布,耐高温布卷裹于伸缩布卷轴,耐高温布另一端设有面料底杆,伸缩布卷轴和面料底杆之间设有弹性支撑臂,两个伸缩布卷轴通过配设伸缩布电机实现周向转动。In some embodiments of the present disclosure, the telescopic cloth mechanism includes two telescopic cloth reels arranged coaxially and parallel to the beam tube. The telescopic cloth reels are fixed with high-temperature resistant cloth. The high-temperature resistant cloth is wrapped around the telescopic cloth reels. The other end of the high-temperature cloth is equipped with a fabric bottom rod, and an elastic support arm is provided between the telescopic cloth reel and the fabric bottom rod. The two telescopic cloth reels are equipped with telescopic cloth motors to achieve circumferential rotation.
在本公开的一些实施例中,所述伸缩布机构包括两个相对设置的伸缩架,伸缩架包括两个与梁管外壁固定的装配座,两个装配座的内侧架设伸缩布卷轴,弹性支撑臂为弹性支撑铰接臂,弹性支撑铰接臂的两端分别铰接于伸缩布卷轴和面料底杆。In some embodiments of the present disclosure, the telescopic cloth mechanism includes two telescopic frames arranged opposite each other. The telescopic frame includes two assembly seats fixed to the outer walls of the beam tubes. Telescopic cloth reels are set up inside the two assembly seats and are elastically supported. The arm is an elastic support hinged arm, and both ends of the elastic support hinge arm are hinged to the telescopic cloth reel and the fabric bottom rod respectively.
在本公开的一些实施例中,所述伸缩布电机配设有主动轮,主动轮联动有从动轮,从动轮的中部设有联轴器,联轴器的两端分别配接一个伸缩布卷轴;主动轮的轮轴配设有编码器。In some embodiments of the present disclosure, the telescopic cloth motor is equipped with a driving wheel, the driving wheel is linked with a driven wheel, a coupling is provided in the middle of the driven wheel, and both ends of the coupling are respectively connected to a telescopic cloth reel. ;The axle of the driving wheel is equipped with an encoder.
在本公开的一些实施例中,所述梁管的管壁设有数个清灰通道,清灰通道配设有可拆卸的封闭盖板。In some embodiments of the present disclosure, the tube wall of the beam tube is provided with several dust cleaning channels, and the dust cleaning channels are equipped with detachable closing covers.
在本公开的一些实施例中,靠近出风口的吸风口口径小于远离出风口的吸风口口径。In some embodiments of the present disclosure, the caliber of the air suction port close to the air outlet is smaller than the caliber of the air suction port far from the air outlet.
在本公开的一些实施例中,所述吊装部为传动链吊耳,所述梁体两端设有竖向导向机构。In some embodiments of the present disclosure, the lifting part is a transmission chain lifting eye, and vertical guide mechanisms are provided at both ends of the beam body.
在本公开的一些实施例中,所述卷布机构包括卷布电机和卷布,卷布电机联动有卷布轴,卷布轴上均布配设有数个与梁体连接的轴承座,轴承座一侧设有背带轮,卷布上设有与背带轮配用的布卷带。In some embodiments of the present disclosure, the cloth rolling mechanism includes a cloth rolling motor and a cloth rolling shaft. The cloth rolling motor is linked with a cloth rolling shaft, and a plurality of bearing seats connected to the beam body are evenly distributed on the cloth rolling shaft. The bearings A belt pulley is provided on one side of the seat, and a cloth roll belt used with the belt pulley is provided on the roll cloth.
在本公开的一些实施例中,所述卷布电机通过减速器连接卷布轴,卷布下部设有配重或可拆卸连接于地面。In some embodiments of the present disclosure, the cloth rolling motor is connected to the cloth rolling shaft through a reducer, and the lower part of the cloth rolling is provided with a counterweight or is detachably connected to the ground.
相比较现有技术而言,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、通过梁体的设置,可以将梁体升起至待镀锌件的侧上方,通过吸风口实现锌锅上方上溢的锌烟的处理,特别适用于针对沿长管件的管壁快速上溢的锌烟,使用便捷,为长管件镀锌时,锌锅上方锌烟的快速排出提供了新的思路;1. Through the setting of the beam body, the beam body can be raised to the side of the parts to be galvanized, and the zinc smoke overflowing above the zinc pot can be treated through the air suction port. It is especially suitable for rapid overflow along the pipe wall of long pipe fittings. Zinc smoke is easy to use and provides a new idea for the rapid discharge of zinc smoke above the zinc pot when galvanizing long pipe fittings;
2、升降式的梁体设计,使用时高度灵活可控,便于待热镀锌工件悬吊进出。2. The lifting beam design is highly flexible and controllable during use, making it easy to suspend the workpieces to be hot-dip galvanized in and out.
附图说明Description of the drawings
图1为本发明结构中实施例1视角一的立体示意图;Figure 1 is a three-dimensional schematic diagram from a first perspective of the structure of the present invention;
图2为图1中A部分的局部放大图;Figure 2 is a partial enlarged view of part A in Figure 1;
图3为图1中B部分的局部放大图;Figure 3 is a partial enlarged view of part B in Figure 1;
图4为本发明结构中实施例1中梁管的立体示意图;Figure 4 is a three-dimensional schematic view of the beam tube in Embodiment 1 of the structure of the present invention;
图5为图4中C部分的局部放大图;Figure 5 is a partial enlarged view of part C in Figure 4;
图6为本发明结构中实施例1中梁管的局部剖视图;Figure 6 is a partial cross-sectional view of the beam tube in Embodiment 1 of the structure of the present invention;
图7为本发明结构中实施例1中卷布轴的立体示意图;Figure 7 is a three-dimensional schematic view of the cloth rolling shaft in Embodiment 1 of the structure of the present invention;
图8为图7中D部分的局部放大图;Figure 8 is a partial enlarged view of part D in Figure 7;
图9为本发明结构中实施例1中弹性支撑臂的示意图;Figure 9 is a schematic diagram of the elastic support arm in Embodiment 1 of the structure of the present invention;
图中标号说明:1、梁体;11、梁管;111、吸风口;112、电机固定架;113、布线通道;114、封闭盖板;12、法兰连接板;13、加强框架;131、角铁;14、出风管道;141、导流板;15、竖向导向机构;2、伸缩布机构;21、伸缩布卷轴;22、耐高温布;23、面料底杆;24、弹性支撑臂;25、伸缩布电机;251、主动轮;26、装配座;27、从动轮;28、编码器;3、卷布机构;31、卷布电机;32、卷布;321、布卷带;33、卷布轴;331、轴承座;332、背带轮;4、吊装部。Description of numbers in the figure: 1. Beam body; 11. Beam tube; 111. Air suction port; 112. Motor holder; 113. Wiring channel; 114. Closed cover plate; 12. Flange connecting plate; 13. Reinforced frame; 131 , angle iron; 14. Air outlet duct; 141. Deflector; 15. Vertical guide mechanism; 2. Telescopic cloth mechanism; 21. Telescopic cloth reel; 22. High temperature resistant cloth; 23. Fabric bottom rod; 24. Elasticity Support arm; 25. Telescopic cloth motor; 251. Driving wheel; 26. Assembly seat; 27. Driven wheel; 28. Encoder; 3. Cloth rolling mechanism; 31. Cloth rolling motor; 32. Cloth rolling; 321. Cloth roll Belt; 33. Cloth rolling shaft; 331. Bearing seat; 332. Back pulley; 4. Hoisting part.
具体实施方式Detailed ways
为了更好地了解本发明的目的、结构及功能,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。In order to better understand the purpose, structure and function of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are Invent some embodiments, not all embodiments.
本文中为部件所编序号本身,仅用于区分所表述的对象,不具有任何顺序或技术含义。而本公开中所说“连接”,如无特殊具体说明,均包括直接和间接的“连接”。在本申请的描述中,需要理解的是,方位术语“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简要描述,而不是指示或暗示所指的装置或单元必须具有特定的方位、以特定的方位构成和操作,因此不能理解为对本申请的限制。The serial numbers assigned to components in this article are only used to distinguish the objects described and do not have any sequential or technical meaning. The "connection" mentioned in this disclosure includes both direct and indirect "connections" unless otherwise specified. In the description of this application, it should be understood that the azimuthal terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner" and "outer" "The orientation or positional relationship indicated by "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and a brief description, and does not indicate or imply the device or unit to which it refers. Must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation on this application.
如附图部分的图1至图9所示,设计出一种锌锅罩用升降式顶吸环保排烟横梁,包括梁体1,根据锌锅的长度定梁体1的长度,梁体1两端密封,所述梁体1包括梁管11,梁管11有中空的管腔,梁管11上部连接有伸缩布机构2,梁管11下部连接有卷布机构3,梁体1两端设有吊装部4,通过吊装部4实现升降式的梁体1设计,使用时梁体1高度灵活可控,便于待热镀锌工件悬吊进出,梁体1的一侧设有出风口,通过出风口连接负压系统,负压系统通过管路连接布袋除尘器,梁管11的内侧管壁设有数个吸风口111,吸风口111与出风口之间贯通,通过梁体1的设置,可以将梁体1升起至待镀锌件的侧上方,通过吸风口111实现对锌锅上方上溢的锌烟的处理,特别适用于针对沿长管件的管壁快速上溢的锌烟,使用便捷。As shown in Figures 1 to 9 of the accompanying drawings, a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers is designed, including a beam body 1. The length of the beam body 1 is determined according to the length of the zinc pot. The beam body 1 Both ends are sealed. The beam body 1 includes a beam tube 11. The beam tube 11 has a hollow cavity. The upper part of the beam tube 11 is connected with a telescopic cloth mechanism 2. The lower part of the beam tube 11 is connected with a cloth rolling mechanism 3. Both ends of the beam body 1 are There is a lifting part 4, through which the design of the lifting beam 1 is realized. When in use, the beam 1 is highly flexible and controllable, making it convenient for the workpieces to be hot-dip galvanized to be suspended in and out. There is an air outlet on one side of the beam 1. The negative pressure system is connected through the air outlet, and the negative pressure system is connected to the bag dust collector through pipelines. The inner wall of the beam tube 11 is provided with several air suction ports 111. The air suction ports 111 and the air outlets are connected. Through the setting of the beam body 1, The beam body 1 can be raised above the side of the parts to be galvanized, and the zinc smoke overflowing above the zinc pot can be treated through the air suction port 111. It is especially suitable for zinc smoke overflowing quickly along the pipe wall of long pipe fittings. Easy to use.
以上实施方式中,列举出3种实施例实现上述技术方案:In the above implementation manner, three embodiments are listed to implement the above technical solution:
实施例1Example 1
如图1至图9所示,本实施例是公开一种锌锅罩用升降式顶吸环保排烟横梁,包括梁体1,根据锌锅的长度定梁体1的长度,梁体1两端密封,所述梁体1包括衔接的两根梁管11,梁管11有中空的管腔,梁管11上部连接有伸缩布机构2,梁管11下部连接有卷布机构3,梁体1两端设有吊装部4,通过吊装部4实现升降式的梁体1设计,使用时梁体1高度灵活可控,便于待热镀锌工件悬吊进出,梁体1的一侧设有出风口,通过出风口连接负压系统,负压系统通过管路连接布袋除尘器,梁管11的内侧管壁设有数个吸风口111,吸风口111与出风口之间贯通,通过梁体1的设置,可以将梁体1升起至待镀锌件的上方,通过吸风口111实现对锌锅上方上溢的锌烟的处理,特别适用于针对沿长管件的管壁快速上溢的锌烟,使用便捷;伸缩布机构2包括同轴设置的两根与梁管11平行的伸缩布卷轴21,伸缩布卷轴21固定有耐高温布22,耐高温布22为镀锌防火布,耐高温布22卷裹于伸缩布卷轴21,耐高温布22另一端设有面料底杆23,伸缩布卷轴21和面料底杆23之间设有弹性支撑臂24,两个伸缩布卷轴21通过配设伸缩布电机25实现周向转动,通过伸缩布机构2的设置,利用耐高温布的牵拉,伸缩布电机25正反转即可实现弹性支撑臂24地伸出和缩回,弹性支撑臂24伸出时,耐高温布22卷可以伸展开遮挡于锌锅上方,减少锌烟的溢出,通过调整弹性伸缩臂24地伸出状态,实现锌锅上方遮挡程度的可控;卷布机构3包括卷布电机31和卷布32,卷布电机31联动有卷布轴33,卷布轴33上均布配设有数个与梁体1连接的轴承座331,轴承座331一侧设有背带轮332,卷布32上设有与背带轮332配用的布卷带321,通过卷布机构3的设置,主要实现卷布32的收放卷,梁体1下降时,卷布32的收卷后不占用生产空间,便于待热镀锌工件悬吊进出,梁体1上升时,卷布32地放卷可以形成围拢空间,防止锌烟横向溢出。As shown in Figures 1 to 9, this embodiment discloses a lifting type top-suction environmentally friendly smoke exhaust beam for zinc pot covers, which includes a beam body 1. The length of the beam body 1 is determined according to the length of the zinc pot. The beam body 1 has two End sealing, the beam body 1 includes two connected beam tubes 11, the beam tube 11 has a hollow cavity, the upper part of the beam tube 11 is connected with a telescopic cloth mechanism 2, the lower part of the beam tube 11 is connected with a cloth rolling mechanism 3, the beam body 1. There are lifting parts 4 at both ends. Through the lifting parts 4, the design of the lifting beam body 1 is realized. When in use, the height of the beam body 1 is flexible and controllable, which is convenient for the workpieces to be hot-dip galvanized to be suspended in and out. There is a lifting part on one side of the beam body 1. The air outlet is connected to the negative pressure system through the air outlet, and the negative pressure system is connected to the bag dust collector through the pipeline. The inner wall of the beam tube 11 is provided with several air suction ports 111. The air suction port 111 and the air outlet are connected through the beam body 1 With the setting, the beam body 1 can be raised above the parts to be galvanized, and the zinc smoke overflowing above the zinc pot can be treated through the air suction port 111. It is especially suitable for zinc that quickly overflows along the pipe wall of long pipe fittings. Smoke, easy to use; the telescopic cloth mechanism 2 includes two telescopic cloth reels 21 arranged coaxially and parallel to the beam tube 11. The telescopic cloth reels 21 are fixed with high-temperature resistant cloth 22. The high-temperature resistant cloth 22 is a galvanized fireproof cloth, which is high temperature resistant. The cloth 22 is wrapped in the telescopic cloth reel 21. The other end of the high temperature resistant cloth 22 is provided with a fabric bottom rod 23. An elastic support arm 24 is provided between the telescopic cloth reel 21 and the fabric bottom rod 23. The two telescopic cloth reels 21 are configured by The telescopic cloth motor 25 realizes circumferential rotation. Through the setting of the telescopic cloth mechanism 2 and the pulling of the high-temperature resistant cloth, the telescopic cloth motor 25 rotates forward and reverse to realize the extension and retraction of the elastic support arm 24. The elastic support arm 24 When extended, the high-temperature resistant cloth 22 rolls can be stretched to cover the top of the zinc pot to reduce the overflow of zinc smoke. By adjusting the extended state of the elastic telescopic arm 24, the degree of shielding above the zinc pot can be controlled; the cloth rolling mechanism 3 includes The cloth rolling motor 31 and the cloth rolling 32 are connected. The cloth rolling motor 31 is linked with a cloth rolling shaft 33. The cloth rolling shaft 33 is evenly equipped with several bearing seats 331 connected to the beam body 1. One side of the bearing seat 331 is provided with a back pulley. 332. The cloth roll 32 is provided with a cloth roll belt 321 matched with the back pulley 332. Through the setting of the cloth roll mechanism 3, the roll cloth 32 is mainly realized to be retracted and unrolled. When the beam body 1 is lowered, the roll cloth 32 is retracted. It does not occupy the production space and is convenient for the hot-dip galvanized workpiece to be suspended in and out. When the beam body 1 rises, the roll cloth 32 can be unrolled to form a surrounding space to prevent the zinc smoke from overflowing laterally.
其中,所述梁管11两端的端面设有法兰连接板12,法兰连接板12可以用来固定端板或与另一个梁管11衔接,梁管11的管身设有加强框架13,加强框架13可以是角铁或加强钣金件,此处可以将卷布机构3的装配面与加强框架13焊接,使得卷布电机31旋转时可以承受扭矩,出风口配设有出风管道14,出风管道14的外端面也设有法兰连接板12,出风管道14的管壁设有延伸向梁管11内腔的导流板141,导流板141面向吸风口111,所述梁管11的横截面为类直角梯形,类直角梯形包括斜面为平面、外凸弧形面、内凹弧形面或折线面的近似梯形的结构,吸风口111设于类直角梯形的斜边,吸风口为通孔,本实施例可以是腰型孔的形状,加强框架13包括设于类直角梯形的棱边处用于支撑的角铁131;在锌锅比较长的时候,在考虑梁体1的升降用途,在保证吸风量的同时,降低梁管11重量,所述梁管11的管壁尽可能的根据受力分析软件,降低薄板的厚度,采用用于降重的薄板,薄板厚度为3mm,梁管11设有用于固定伸缩布电机25的电机固定架112,本实施例中电机固定架112设于梁管11上方,梁管11的外侧管壁设有布线通道113,布线通道113为贴附于梁管11的外侧管壁的布线管;所述伸缩布机构2包括两个相对设置的伸缩架,伸缩架包括两个与梁管11外壁固定的装配座26,两个装配座26的内侧架设伸缩布卷轴21,弹性支撑臂24为弹性支撑铰接臂,弹性支撑铰接臂的两端分别铰接于伸缩布卷轴21和面料底杆23;所述伸缩布电机25配设有主动轮251,主动轮251联动有从动轮27,本实施例中主动轮251和从动轮27都为链轮,通过链条实现联动,从动轮27的中部设有联轴器,联轴器的两端分别配接一个伸缩布卷轴21;主动轮251的轮轴配设有编码器28,伸缩布电机25的正反转是利用编码器28定位,面料底杆23前伸到行车吊装钢丝绳接近位置时编码器28控制停止运动,伸缩布卷轴21的端部为方钢结构,方钢与联轴器配用;由于吸锌烟时间久了管道内会积锌灰,因此所述梁管11的管壁设有数个清灰通道,清灰通道保护上孔和下孔,上孔口径大于下孔,上孔可用于清洁工具以及手伸入,下孔用于排出管腔内的积灰,清灰通道配设有可拆卸的封闭盖板114,清灰时打开,清理完成后闭合;所述吊装部4为传动链吊耳,所述梁体1两端设有竖向导向机构15,导向机构15为数个导向轮,本实施例中,导向轮的轮面可以贴合两个平面,实现滚动导向,通过链条精准控制梁体1升降,所述卷布电机31通过减速器连接卷布轴33,卷布32下部设有配重,可以保持卷布32下方处于下垂状态,防止锌烟横向溢出。Among them, the end faces of both ends of the beam tube 11 are provided with flange connecting plates 12. The flange connecting plates 12 can be used to fix the end plates or connect with another beam tube 11. The tube body of the beam tube 11 is provided with a reinforcing frame 13. The reinforcing frame 13 can be angle iron or reinforced sheet metal. Here, the assembly surface of the cloth rolling mechanism 3 can be welded to the reinforcing frame 13 so that the cloth rolling motor 31 can withstand torque when rotating. The air outlet is equipped with an air outlet duct 14 The outer end surface of the air outlet duct 14 is also provided with a flange connecting plate 12. The wall of the air outlet duct 14 is provided with a deflector 141 extending toward the inner cavity of the beam tube 11. The deflector 141 faces the air suction port 111. The cross section of the beam tube 11 is a quasi-right-angled trapezoid. The quasi-right-angled trapezoid includes an approximate trapezoidal structure with a flat inclined surface, a convex arc surface, a concave arc surface, or a folded surface. The air suction port 111 is located on the hypotenuse of the quasi-right-angled trapezoid. , the air suction port is a through hole, this embodiment can be in the shape of a waist-shaped hole, the reinforcing frame 13 includes an angle iron 131 provided at the edge of a quasi-right-angled trapezoid for support; when the zinc pot is relatively long, the beam should be considered The lifting purpose of the body 1 is to reduce the weight of the beam tube 11 while ensuring the air suction volume. The tube wall of the beam tube 11 should be as much as possible based on the stress analysis software to reduce the thickness of the thin plate and use thin plates for weight reduction. The thickness is 3mm. The beam tube 11 is provided with a motor holder 112 for fixing the telescopic cloth motor 25. In this embodiment, the motor holder 112 is located above the beam tube 11. The outer wall of the beam tube 11 is provided with a wiring channel 113 for wiring. The channel 113 is a wiring tube attached to the outer wall of the beam tube 11; the telescopic cloth mechanism 2 includes two telescopic frames arranged oppositely, and the telescopic frame includes two assembly seats 26 fixed to the outer wall of the beam tube 11. Two A telescopic cloth reel 21 is set up inside the assembly seat 26, and the elastic support arm 24 is an elastic support hinge arm. The two ends of the elastic support hinge arm are respectively hinged to the telescopic cloth reel 21 and the fabric bottom rod 23; the telescopic cloth motor 25 is equipped with The driving wheel 251 is linked with a driven wheel 27. In this embodiment, the driving wheel 251 and the driven wheel 27 are sprockets, and the linkage is realized through a chain. A coupling is provided in the middle of the driven wheel 27, and the two sides of the coupling are Each end is connected to a telescopic cloth reel 21; the axle of the driving wheel 251 is equipped with an encoder 28. The forward and reverse rotation of the telescopic cloth motor 25 is positioned using the encoder 28. When the fabric bottom rod 23 extends forward to the position close to the crane hoisting wire rope The encoder 28 controls the stop movement. The end of the telescopic cloth reel 21 is a square steel structure, and the square steel is used with a coupling. Since zinc ash will accumulate in the pipe over a long period of time, zinc ash will accumulate in the pipe. Therefore, the pipe of the beam pipe 11 There are several dust cleaning channels on the wall. The dust cleaning channels protect the upper and lower holes. The diameter of the upper hole is larger than that of the lower hole. The upper hole can be used for cleaning tools and hands. The lower hole is used to discharge the accumulated dust in the tube cavity and clean the dust. The channel is equipped with a detachable closed cover 114, which is opened during cleaning and closed after cleaning is completed; the lifting part 4 is a transmission chain lifting eye, and the two ends of the beam 1 are provided with vertical guide mechanisms 15. The guide mechanism 15 is a plurality of guide wheels. In this embodiment, the wheel surfaces of the guide wheels can fit two planes to realize rolling guidance. The lifting and lowering of the beam 1 is accurately controlled through the chain. The cloth rolling motor 31 is connected to the cloth rolling shaft 33 through a reducer. , the lower part of the roll cloth 32 is provided with a counterweight, which can keep the lower part of the roll cloth 32 in a drooping state and prevent the zinc smoke from overflowing laterally.
使用时,准备两个本公开所述的一种锌锅罩用升降式顶吸环保排烟横梁,两个锌锅罩用升降式顶吸环保排烟横梁相向放置,使得两个锌锅罩用升降式顶吸环保排烟横梁的吸风口111都位于内侧,可以是在锌锅外侧设置支撑架,支撑架上设置升降电机,升降电机通过吊索或链条分别与两个锌锅罩用升降式顶吸环保排烟横梁的吊装部4固定,通过两个锌锅罩用升降式顶吸环保排烟横梁可以分别独立升降,实现待镀锌工件的按需悬吊进出,通过两个锌锅罩用升降式顶吸环保排烟横梁地伸缩布机构2地伸出或缩回,实现锌锅上方空间的相对开放和闭合,以及不对称开放或闭合,对待镀锌工件的悬吊位置的准确度要求低,适应性强,当工件由上料区吊到锌锅位置前,梁体1下降,卷布机构3将卷布32收卷,梁体1的高度尽量低,使待镀锌工件可通过的通道足够大,工件越过梁体1后,待镀锌件降低到接近锌锅液面位置,此时升起梁体1,同时卷布机构3动作,卷布32放卷,梁体1升到需要位置后,伸缩布机构2开始动作,最大限度遮挡住锌锅的上方空间,之后锌锅侧边的侧吸以及顶部吸风横梁吸风同时开启,工件下落开始镀锌,锌烟被侧吸和顶吸同时吸收。工件热镀锌后,顶部伸缩布机构2退回到收缩状态。梁体1下降,卷布机构3同时收卷,工件由梁体1上方吊出,完成在锌锅上热镀锌的工序。When in use, prepare two lifting-type top-suction environmentally friendly smoke exhaust beams for zinc pot covers described in the present disclosure. The two zinc pot covers use lifting-type top-suction environmentally friendly smoke exhaust beams and place them opposite each other, so that the two zinc pot covers use The air suction ports 111 of the lift-type top-suction environmentally friendly smoke exhaust beam are all located on the inside. A support frame can be set outside the zinc pot, and a lifting motor is set on the support frame. The lifting motor is connected to the two zinc pot covers through lifting slings or chains. The lifting part 4 of the top suction environmental protection smoke exhaust beam is fixed. The lifting type top suction environmental protection smoke exhaust beam can be lifted and lowered independently through the two zinc pot covers to realize the on-demand suspension in and out of the workpiece to be galvanized. Through the two zinc pot covers Use the telescopic cloth mechanism 2 of the lifting top-suction environmentally friendly smoke exhaust beam to extend or retract to achieve relative opening and closing of the space above the zinc pot, as well as asymmetric opening or closing, and the accuracy of the suspension position of the galvanized workpiece Low requirements and strong adaptability. When the workpiece is hoisted from the loading area to the zinc pot position, the beam body 1 descends, and the cloth rolling mechanism 3 rolls up the cloth 32. The height of the beam body 1 is as low as possible, so that the workpiece to be galvanized can be The passing passage is large enough. After the workpiece passes over the beam 1, when the galvanized parts are lowered to a position close to the zinc pot liquid level, the beam 1 is raised. At the same time, the cloth rolling mechanism 3 moves, and the cloth roll 32 is unrolled. The beam 1 After rising to the required position, the telescopic cloth mechanism 2 starts to operate to cover the space above the zinc pot to the maximum extent. After that, the side suction on the side of the zinc pot and the suction on the top suction beam are turned on at the same time. The workpiece falls and starts to be galvanized, and the zinc smoke is blown away. Side suction and top suction absorb at the same time. After the workpiece is hot-dip galvanized, the top telescopic cloth mechanism 2 returns to the contracted state. The beam body 1 descends, the cloth rolling mechanism 3 winds up at the same time, the workpiece is lifted out from the top of the beam body 1, and the hot-dip galvanizing process on the zinc pot is completed.
实施例2Example 2
本实施例是公开一种锌锅罩用升降式顶吸环保排烟横梁,本实施例与实施例1的区别是,梁管11设有用于固定伸缩布电机25的电机固定架112,梁管11的外侧管壁设有布线通道113,本实施例中,布线通道113为设于梁管11的外侧管壁的线槽;所述伸缩布电机25配设有主动轮251,主动轮251联动有从动轮27,本实施例中主动轮251和从动轮27都为圆柱齿轮,通过外齿啮合实现联动,从动轮27的中部设有联轴器,联轴器的两端分别配接一个伸缩布卷轴21;主动轮251的轮轴配设有编码器28,伸缩布卷轴21的端部为花键结构,花键与联轴器配用。This embodiment discloses a lift-type top suction environmentally friendly smoke exhaust beam for zinc pot covers. The difference between this embodiment and Embodiment 1 is that the beam tube 11 is provided with a motor fixing frame 112 for fixing the telescopic cloth motor 25. The beam tube The outer tube wall of the beam tube 11 is provided with a wiring channel 113. In this embodiment, the wiring channel 113 is a wire trough provided on the outer tube wall of the beam tube 11; the telescopic cloth motor 25 is equipped with a driving wheel 251, and the driving wheel 251 is linked There is a driven wheel 27. In this embodiment, the driving wheel 251 and the driven wheel 27 are both cylindrical gears, and the linkage is achieved through external tooth meshing. A coupling is provided in the middle of the driven wheel 27, and both ends of the coupling are respectively connected with a telescopic Cloth reel 21; the axle of the driving wheel 251 is equipped with an encoder 28. The end of the telescopic cloth reel 21 is a spline structure, and the spline is used with a coupling.
实施例3Example 3
本实施例是公开一种锌锅罩用升降式顶吸环保排烟横梁,本实施例与实施例1的区别是,本实施例中梁体1仅有一根梁管11,靠近出风口的吸风口111口径小于远离出风口的吸风口111口径,使得远离出风口的吸风口111也可以获得较大的吸力,也相对限制靠近出风口的吸风口111的吸力,所述卷布电机31通过减速器连接卷布轴33,卷布32下部可拆卸连接于地面,防止锌烟横向溢出。This embodiment discloses a lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers. The difference between this embodiment and Embodiment 1 is that in this embodiment, the beam body 1 has only one beam tube 11, and the suction beam near the air outlet The caliber of the air outlet 111 is smaller than the caliber of the air suction outlet 111 far away from the air outlet, so that the air suction outlet 111 far away from the air outlet can also obtain a larger suction force, and also relatively limits the suction power of the air suction outlet 111 close to the air outlet. The cloth rolling motor 31 decelerates The device is connected to the cloth rolling shaft 33, and the lower part of the cloth rolling shaft 32 is detachably connected to the ground to prevent zinc smoke from overflowing laterally.
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It is understood that the present invention has been described through some embodiments. Those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application are within the scope of protection of the present invention.

Claims (12)

  1. 一种锌锅罩用升降式顶吸环保排烟横梁,其特征在于,包括梁体(1),所述梁体(1)包括梁管(11),梁管(11)上部连接有伸缩布机构(2),梁管(11)下部连接有卷布机构(3),梁体(1)两端设有吊装部(4),梁体(1)的一侧设有出风口,梁管(11)的内侧管壁设有数个吸风口(111),吸风口(111)与出风口之间贯通。A lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers, which is characterized in that it includes a beam body (1), and the beam body (1) includes a beam tube (11), and a telescopic cloth is connected to the upper part of the beam tube (11). Mechanism (2), a cloth rolling mechanism (3) is connected to the lower part of the beam tube (11), lifting parts (4) are provided at both ends of the beam body (1), an air outlet is provided on one side of the beam body (1), and the beam tube The inner tube wall of (11) is provided with several suction ports (111), and the suction ports (111) and the air outlets are connected through each other.
  2. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述梁管(11)两端的端面设有法兰连接板(12),梁管(11)的管身设有加强框架(13),出风口配设有出风管道(14),出风管道(14)的外端面也设有法兰连接板(12),出风管道(14)的管壁设有延伸向梁管(11)内腔的导流板(141),导流板(141)面向吸风口(111)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that, the end surfaces of both ends of the beam tube (11) are provided with flange connecting plates (12), and the beam tube (11) The pipe body is provided with a reinforced frame (13), and the air outlet is equipped with an air outlet duct (14). The outer end face of the air outlet duct (14) is also provided with a flange connecting plate (12). The wall is provided with a guide plate (141) extending toward the inner cavity of the beam tube (11), and the guide plate (141) faces the air suction port (111).
  3. 根据权利要求2所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述梁管(11)的横截面为类直角梯形,吸风口(111)设于类直角梯形的斜边,加强框架(13)包括设于类直角梯形的棱边处用于支撑的角铁(131)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 2, characterized in that the cross section of the beam tube (11) is a quasi-right-angled trapezoid, and the air suction port (111) is located in a quasi-right-angled trapezoid. The hypotenuse, strengthening frame (13) includes angle irons (131) provided at the edges of the quasi-right-angled trapezoid for support.
  4. 根据权利要求1或3所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述梁管(11)的管壁采用薄板,梁管(11)设有用于固定伸缩布电机(25)的电机固定架(112),梁管(11)的外侧管壁设有布线通道(113)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1 or 3, characterized in that the wall of the beam tube (11) is made of a thin plate, and the beam tube (11) is provided with a telescopic cloth for fixing The motor fixing frame (112) of the motor (25), and the outer tube wall of the beam tube (11) are provided with a wiring channel (113).
  5. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述伸缩布机构(2)包括同轴设置的两根与梁管(11)平行的伸缩布卷轴(21),伸缩布卷轴(21)固定有耐高温布(22),耐高温布(22)卷裹于伸缩布卷轴(21),耐高温布(22)另一端设有面料底杆(23),伸缩布卷轴(21)和面料底杆(23)之间设有弹性支撑臂(24),两个伸缩布卷轴(21)通过配设伸缩布电机(25)实现周向转动。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the telescopic cloth mechanism (2) includes two coaxially arranged telescopic cloth reels parallel to the beam tube (11) (21), the high temperature resistant cloth (22) is fixed on the telescopic cloth reel (21), the high temperature resistant cloth (22) is rolled around the telescopic cloth reel (21), and the other end of the high temperature resistant cloth (22) is provided with a fabric bottom rod (23) ), an elastic support arm (24) is provided between the telescopic cloth reel (21) and the fabric bottom rod (23), and the two telescopic cloth reels (21) are equipped with telescopic cloth motors (25) to achieve circumferential rotation.
  6. 根据权利要求5所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述伸缩布机构(2)包括两个相对设置的伸缩架,伸缩架包括两个与梁管(11)外壁固定的装配座(26),两个装配座(26)的内侧架设伸缩布卷轴(21),弹性支撑臂(24)为弹性支撑铰接臂,弹性支撑铰接臂的两端分别铰接于伸缩布卷轴(21)和面料底杆(23)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 5, characterized in that the telescopic cloth mechanism (2) includes two telescopic frames arranged oppositely, and the telescopic frame includes two beam tubes ( 11) The assembly seat (26) is fixed on the outer wall. A telescopic cloth reel (21) is set up inside the two assembly seats (26). The elastic support arm (24) is an elastic support hinge arm. The two ends of the elastic support hinge arm are respectively hinged to Telescopic fabric reel (21) and fabric bottom rod (23).
  7. 根据权利要求5所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述伸缩布电机(25)配设有主动轮(251),主动轮(251)联动有从动轮(27),从动轮(27)的中部设有联轴器,联轴器的两端分别配接一个伸缩布卷轴(21);主动轮(251)的轮轴配设有编码器(28)。The lifting type top suction environmentally friendly smoke exhaust beam for zinc pot cover according to claim 5, characterized in that the telescopic cloth motor (25) is equipped with a driving wheel (251), and the driving wheel (251) is linked with a driven wheel (27), the middle part of the driven wheel (27) is equipped with a coupling, and both ends of the coupling are respectively connected to a telescopic cloth reel (21); the axle of the driving wheel (251) is equipped with an encoder (28).
  8. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述梁管(11)的管壁设有数个清灰通道,清灰通道配设有可拆卸的封闭盖板(114)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the wall of the beam tube (11) is provided with several dust cleaning channels, and the dust cleaning channels are equipped with removable Close the cover (114).
  9. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,靠近出风口的吸风口(111)口径小于远离出风口的吸风口(111)口径。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the diameter of the air suction port (111) close to the air outlet is smaller than the caliber of the air suction port (111) far from the air outlet.
  10. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述吊装部(4)为传动链吊耳,所述梁体(1)两端设有竖向导向机构(15)。The lifting type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the lifting part (4) is a transmission chain lifting eye, and the two ends of the beam body (1) are provided with vertical Guidance mechanism (15).
  11. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述卷布机构(3)包括卷布电机(31)和卷布(32),卷布电机(31)联动有卷布轴(33),卷布轴(33)上均布配设有数个与梁体(1)连接的轴承座(331),轴承座(331)一侧设有背带轮(332),卷布(32)上设有与背带轮(332)配用的布卷带(321)。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the cloth rolling mechanism (3) includes a cloth rolling motor (31) and a cloth rolling (32), and the cloth rolling motor (32) 31) There is a cloth rolling shaft (33) in linkage. The cloth rolling shaft (33) is evenly equipped with several bearing seats (331) connected to the beam body (1). There is a back pulley (331) on one side of the bearing seat (331). 332), the cloth roll (32) is provided with a cloth roll belt (321) matched with the belt pulley (332).
  12. 根据权利要求1所述的锌锅罩用升降式顶吸环保排烟横梁,其特征在于,所述卷布电机(31)通过减速器连接卷布轴(33),卷布(32)下部设有配重或可拆卸连接于地面。The lift-type top-suction environmentally friendly smoke exhaust beam for zinc pot covers according to claim 1, characterized in that the cloth rolling motor (31) is connected to the cloth rolling shaft (33) through a reducer, and the cloth rolling (32) is provided with a lower part Counterweighted or detachably attached to the ground.
PCT/CN2023/096395 2023-02-10 2023-05-25 Lifting-type top-suction environmentally-friendly fume exhaust beam for zinc pot cover WO2023227083A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202310097395.0A CN116274241A (en) 2023-02-10 2023-02-10 Lifting type top-suction environment-friendly smoke discharging cross beam for zinc pot cover
CN202310097395.0 2023-02-10

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WO2023227083A1 true WO2023227083A1 (en) 2023-11-30

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CN (1) CN116274241A (en)
LU (1) LU504845B1 (en)
WO (1) WO2023227083A1 (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0753706A1 (en) * 1995-07-13 1997-01-15 Compagnie Europeenne Pour L'equipement Menager "Cepem" Smoke exhaust system, in particular exhaust hood
CN101797570A (en) * 2010-03-11 2010-08-11 上海永丰热镀锌有限公司 Curtain-type soot treatment and purification system for hot galvanizing and method thereof
CN201686735U (en) * 2009-09-14 2010-12-29 昆明理工大学 Double-suction type waste gas collecting device on batch hot-dip galvanized pools
CN106834995A (en) * 2017-02-20 2017-06-13 李培芹 Inhale zinc cigarette environmental protecting device in a kind of galvanizing air curtain side
CN107557712A (en) * 2017-10-13 2018-01-09 徐州瑞马科宝自动化技术有限公司 Galvanizing system and the method that side goes out are entered in a kind of end
CN207331033U (en) * 2017-10-13 2018-05-08 徐州瑞马智能技术有限公司 Galvanizing by dipping flue gas absorbing device
CN209941074U (en) * 2019-05-08 2020-01-14 武汉慧民热镀成套设备有限公司 Zinc smoke collecting device for hot-dip galvanizing production line
KR20200074796A (en) * 2018-12-17 2020-06-25 주식회사 포스코 System for diminishing concentration of zinc particles splashed in galvanizing line

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0753706A1 (en) * 1995-07-13 1997-01-15 Compagnie Europeenne Pour L'equipement Menager "Cepem" Smoke exhaust system, in particular exhaust hood
CN201686735U (en) * 2009-09-14 2010-12-29 昆明理工大学 Double-suction type waste gas collecting device on batch hot-dip galvanized pools
CN101797570A (en) * 2010-03-11 2010-08-11 上海永丰热镀锌有限公司 Curtain-type soot treatment and purification system for hot galvanizing and method thereof
CN106834995A (en) * 2017-02-20 2017-06-13 李培芹 Inhale zinc cigarette environmental protecting device in a kind of galvanizing air curtain side
CN107557712A (en) * 2017-10-13 2018-01-09 徐州瑞马科宝自动化技术有限公司 Galvanizing system and the method that side goes out are entered in a kind of end
CN207331033U (en) * 2017-10-13 2018-05-08 徐州瑞马智能技术有限公司 Galvanizing by dipping flue gas absorbing device
KR20200074796A (en) * 2018-12-17 2020-06-25 주식회사 포스코 System for diminishing concentration of zinc particles splashed in galvanizing line
CN209941074U (en) * 2019-05-08 2020-01-14 武汉慧民热镀成套设备有限公司 Zinc smoke collecting device for hot-dip galvanizing production line

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