WO2023226893A1 - 用于安装光伏组件的彩钢瓦及彩钢瓦装置 - Google Patents

用于安装光伏组件的彩钢瓦及彩钢瓦装置 Download PDF

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Publication number
WO2023226893A1
WO2023226893A1 PCT/CN2023/095289 CN2023095289W WO2023226893A1 WO 2023226893 A1 WO2023226893 A1 WO 2023226893A1 CN 2023095289 W CN2023095289 W CN 2023095289W WO 2023226893 A1 WO2023226893 A1 WO 2023226893A1
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WO
WIPO (PCT)
Prior art keywords
color steel
steel tile
fixing groove
locking edge
groove
Prior art date
Application number
PCT/CN2023/095289
Other languages
English (en)
French (fr)
Inventor
孙华文
程强
张荣敏
张兵
Original Assignee
天合富家能源股份有限公司
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Filing date
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Application filed by 天合富家能源股份有限公司 filed Critical 天合富家能源股份有限公司
Publication of WO2023226893A1 publication Critical patent/WO2023226893A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • E04D3/30—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00—Solar heat collectors specially adapted for particular uses or environments
    • F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
    • F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures

Definitions

  • the present disclosure relates to the field of photovoltaic technology, and specifically to a color steel tile and a color steel tile device for installing photovoltaic modules.
  • Color steel tiles are building components installed on houses (roofs) as “tiles” and are suitable for roofs of industrial and civil buildings.
  • photovoltaic modules can be installed on the color steel tiles on the roof to generate electricity.
  • the present disclosure aims to solve at least one of the technical problems existing in the prior art, and proposes a color steel tile and a color steel tile device for installing photovoltaic modules, which can improve the stability of the connection between the color steel tiles, photovoltaic modules and purlins. properties, thereby improving the ability to resist wind blowing.
  • a color steel tile for installing photovoltaic modules which includes a color steel tile main body, the color steel tile main body has a supporting surface for being disposed toward the purlins, and the color steel tile main body Bend in the direction away from the support surface to form at least one group of clamping slots, each group including two clamping slots, the clamping slots are used to clamp with the purlin support; the two clamping slots in the same group are parallel to the
  • the support surface is arranged oppositely in the first direction, and the interval between the two clamping grooves constitutes a fixed groove.
  • the size of the notch part of the fixed groove in the first direction is smaller than that of the remaining part in the said first direction.
  • the size in the first direction, the fixing groove is used to fix the photovoltaic module.
  • the fixing groove is respectively formed on two sides in the first direction. Two protrusions protrude toward each other, and the free end of the protrusion is closer to the bottom of the fixing groove than the other end.
  • the surface of the protrusion facing away from the bottom of the fixing groove is parallel to the support surface, and the thickness of the protrusion in a direction perpendicular to the support surface extends from the free end to the support surface. Decreasing at the other end.
  • the surface of the protrusion facing the bottom of the fixing groove is an inclined plane that is inclined relative to the support surface.
  • a rounded corner is formed between the inclined surface and the side surface of the protrusion; and/or a rounded corner is formed between the inclined surface and the side surface of the fixing groove.
  • the width of the groove bottom of the fixing groove in the first direction decreases in a direction approaching the support surface.
  • the bottom surface of the fixing groove is flush with the support surface; or, the bottom surface of the fixing groove is closer to the notch of the fixing groove than the support surface.
  • the fixing groove is located between two opposite sides of the color steel tile body along the first direction, and a male locking edge and a female locking edge are respectively provided on the two side edges;
  • the first of the male locking edge and the female locking edge is curled toward the outside of the side by more than 180°; the second of the male locking edge and the female locking edge is bent toward the inside of the side, and Overlapping with at least a portion of the first one of the male locking edge and the female locking edge.
  • the first one of the male locking edge and the female locking edge is curled toward the outside of the side by more than 360°.
  • the fixing groove is located between two opposite sides of the color steel tile body along the first direction, and both sides are bent toward the side away from the support surface, And a water collecting tank is formed between the fixed groove and the fixed groove.
  • At least one reinforcing rib protruding away from the support surface is formed on the bottom of the water collecting tank.
  • the maximum groove depth of the water collection tank is greater than or equal to 74.2mm.
  • the fixing groove is located between two opposite sides of the color steel tile body along the first direction, and the distance between the two sides is greater than or equal to 733 mm.
  • the main body of the color steel tile is bent in a direction away from the support surface to form a set of slots; or, the main body of the color steel tile is bent in a direction away from the support surface to form multiple sets of slots, A plurality of groups of the card slots are arranged at intervals along the first direction.
  • the present disclosure also provides a color steel tile device, including a photovoltaic module, a purlin and the above-mentioned color steel tile provided by the present disclosure for installing the photovoltaic module; the color steel tile is installed on the purlin superior.
  • the color steel tile provided by the present disclosure for installing photovoltaic modules is formed by bending the main body of the color steel tile in a direction away from the support surface to form a slot.
  • the spacing between the card slots constitutes a fixing slot.
  • the size of the notch part of the fixing slot in the first direction is smaller than the size of the remaining part in the first direction.
  • the mounting parts of the photovoltaic module (such as special pressing blocks, T Shaped screws) are limited in the fixing grooves to achieve the fixation of the photovoltaic modules. This can improve the connection stability of the color steel tiles to the photovoltaic modules and purlins, thereby improving the ability to resist wind lifting.
  • the above-mentioned protruding part and the clamping groove can both form a "barb-shaped" or "barb-shaped” protruding part.
  • the card slot can be more firmly overlapped with the photovoltaic modules and purlin supports respectively, which is less likely to trip than just a flat overlap, which can further improve the connection stability of the color steel tiles with the photovoltaic modules and purlins. , which can improve the wind resistance.
  • the color steel tile device provided by the present disclosure can improve the connection stability of the color steel tiles with photovoltaic modules and purlins by using the above color steel tiles provided by the present disclosure, thereby improving the ability to resist wind lifting.
  • Figure 1 is a perspective view of one of the color steel tile main bodies of the color steel tile used for installing photovoltaic modules according to the first embodiment of the present disclosure
  • Figure 2 is a cross-sectional view in the Y1-Y2 direction of one of the color steel tile main bodies used in the first embodiment of the present disclosure
  • Figure 3 is an enlarged view of area A in Figure 2;
  • Figure 4 is a schematic diagram of the connection between the purlins and the color steel tiles of the color steel tile device provided by the first embodiment of the present disclosure
  • Figure 5 is a schematic diagram of the installation of photovoltaic modules and color steel tiles of the color steel tile device provided by the first embodiment of the present disclosure
  • Figure 6 is a cross-sectional view in the Y1-Y2 direction of one of the color steel tile main bodies used in the second embodiment of the present disclosure
  • Figure 7 is a cross-sectional view in the Y1-Y2 direction of one of the main bodies of color steel tiles used in the third embodiment of the present disclosure.
  • the first embodiment of the present disclosure provides a color steel tile for installing photovoltaic modules, which includes a color steel tile main body 100.
  • the color steel tile main body 100 has a color steel tile for disposing toward the purlins.
  • the supporting surface 1 can fit with the mounting surface of the purlin, so that the main body 100 of the color steel tile can be installed smoothly on the purlin without shaking.
  • the main body 100 of the color steel tile is bent in a direction away from the support surface 1 (ie, the X1 direction) to form at least one group of clamping slots 2, each group including two clamping slots 2 (for example, refer to FIG. 2, which shows only one group of clamping slots 2). ), the slot 2 is used for clamping with the purlin support.
  • Two card slots 2 in the same group are arranged oppositely in a first direction parallel to the support surface 1 (ie, Y1-Y2 direction).
  • the main body 100 of the color steel tile is a rectangular plate, the length direction of the rectangular plate is parallel to the Z1-Z2 direction, and the width direction is parallel to the Y1-Y2 direction (the above length direction and width The direction only indicates two relative directions, and does not mean that the size in the length direction must be larger than the size in the width direction).
  • Each card slot 2 is a strip slot extending along the Z1-Z2 direction (perpendicular to the above-mentioned first direction). Two card slots 2 in the same group are in the Y1-Y2 direction. relative settings.
  • the present disclosure is not limited to this, and the above-mentioned first direction may be any direction parallel to the supporting surface 1 .
  • the space between two card slots 2 in the same group constitutes a fixing slot 3, and the slot portion of the fixing slot 3 (the upper part of the fixing slot 3 in Fig. 2) is oriented in the first direction (i.e., The size in the Y1-Y2 direction) is smaller than the size of the remaining part in the first direction (i.e., the Y1-Y2 direction), that is, the fixing groove 3 adopts a shrinking structure to enable the installation of the photovoltaic module (such as a special pressing block , T-shaped screws) are limited in the fixing groove 3, thereby achieving the fixation of the photovoltaic module.
  • the photovoltaic module such as a special pressing block , T-shaped screws
  • the mounting parts of the photovoltaic modules can slide freely along the extension direction of the fixing groove 3 to adjust the specific fixing position of the photovoltaic modules.
  • the installation and fixing adaptability is strong and can be adapted to the fixing of different photovoltaic modules. size.
  • the purlin is a roof beam of a house that is arranged horizontally or nearly horizontally
  • the purlin support is a structure on the purlin used to connect with the colored steel tiles.
  • Photovoltaic modules are relatively independent devices that can output electrical energy under light, including photovoltaic cells and other structures (such as encapsulated glass plates, junction boxes, brackets, and mounting parts).
  • the color steel tiles By clamping the purlin supports in the slot 2, the color steel tiles can be installed on the roof in the form of "tiles"; and by clamping the installation parts of the photovoltaic modules in the fixing slot 3, the photovoltaic tiles can be installed on the roof.
  • the modules are installed on the color steel tiles; thus, the photovoltaic modules are installed on the roof as a whole.
  • Color steel tile is a building component that acts as a "tile".
  • color steel tiles can be formed from steel plates with organic coatings.
  • color steel tile is just a commonly used term in the industry. It does not mean that the color steel tile must be colored (for example, it can also be colorless), nor does it mean that the color steel tile material must be steel (for example, it can also be colorless). Aluminum alloy, etc.).
  • the fixing groove 3 adopts a shrinking structure, and the opening of the fixing groove 3 is formed by the space between the bottom parts of the clamping slots 2, accordingly, the bottom part of each clamping slot 2
  • the size of the upper part of the card slot 2 in Figure 2 in the first direction i.e., Y1-Y2 direction
  • the clamping slot 2 forms an expanded structure near the bottom of the slot to enable more stable clamping with the purlin support.
  • the bracket on the purlin support can have two hooks, which can respectively extend into the two An expanded part of the bottom of the card slot 2 to achieve card connection. thus, It can improve the connection stability between color steel tiles, photovoltaic modules and purlins, thereby improving the ability to resist wind lifting.
  • the present disclosure does not specify a method in which the size of the groove bottom portion of the two card slots 2 in the first direction (ie, the Y1-Y2 direction) is larger than the size of the remaining portion in the first direction (ie, the Y1-Y2 direction). limits.
  • two protrusions 21 protruding toward each other are respectively formed on two sides of the fixing groove 3 in the first direction (ie, Y1-Y2 direction).
  • the two protruding parts 21 are the above-mentioned notch parts, and the distance between them is the size of the notch part in the first direction (ie, Y1-Y2 direction), which is larger than the size of the fixing groove 3 in the first direction.
  • the spacing between the two sides (i.e., the rest) in the direction i.e., Y1-Y2 direction).
  • the fixing groove 3 can also be a dovetail groove, a stepped groove, etc., and the present disclosure has no special limitation on this.
  • the maximum groove depth (dimension in the X1-X2 direction) of the fixing groove 3 is greater than or equal to 81 mm.
  • the minimum thickness of the two protrusions 21 is, for example, 15 mm.
  • the fixing groove 3 The maximum groove depth of the remaining parts except part 21 is 66mm.
  • the free end 212a of the protruding part 21 (the end of the protruding part 21 close to another card slot 2 of the same group) is relative to the other end 212b (the end of the protruding part 21 away from the other card slot 2 of the same group). 2) closer to the bottom of the fixing groove 3 (the lower part of the fixing groove 3 in Figure 2), that is, there is a height between the free end 212a of the protruding portion 21 and the other end 212b in the X1-X2 direction
  • the difference ⁇ H can make the above-mentioned protruding part 21 and the clamping groove 2 both form a "barb shape".
  • the "barb-shaped" protruding part 21 and the clamping slot 2 can be more firmly connected to the photovoltaic module and the purlin support respectively. Overlapping together is less likely to trip than just a flat overlap, which can further improve the connection stability of the color steel tiles with photovoltaic modules and purlins, thereby improving the ability to resist wind lifting.
  • the surface of the protruding portion 21 facing away from the bottom of the fixing groove 3 (the upper surface of the protruding portion 21 in Figure 3) is parallel to the supporting surface 1, and the fixing groove 3
  • the thickness in the direction perpendicular to the supporting surface 1 ie, the X1-X2 direction
  • both the protruding portion 21 and the engaging groove 2 can be formed into a "barb shape”.
  • the protruding portion 21 can also adopt other arbitrary shapes, as long as the free end 212a and the other end 212b of the protruding portion 21 can have a shape in the X1-X2 direction.
  • the height difference ⁇ H is sufficient.
  • the surface of the protrusion 21 facing the bottom of the fixing groove 3 (the lower surface of the protrusion 21 in FIG. 3 ) is an inclined surface 213 that is inclined relative to the support surface 1 . That is, the protruding portion 21 can achieve the above thickness change and height difference ⁇ H requirements between the free end 212a and the other end 212b through the inclination of the lower side.
  • the present disclosure is not limited to this.
  • the surface of the protruding portion 21 facing the fixing groove 3 can also be an arc surface or a surface of any other shape, as long as it is inclined relative to the supporting surface 1 .
  • a rounded corner R1 is formed between the inclined surface 213 and the side surface 214 of the protruding portion 21; and/or a rounded corner R2 is formed between the inclined surface 213 and the side surface of the fixing groove 3, so as to form a rounded corner R1. Implement rounded transitions.
  • the width of the groove bottom 31 of the fixing groove 3 in the first direction is along the direction close to the supporting surface 1 (ie, the X2 direction). Decreasingly.
  • the width of the groove bottom 31 of the fixing groove 3 in the first direction i.e., the Y1-Y2 direction
  • the width of the groove bottom 31 of the fixing groove 3 in the first direction i.e., the Y1-Y2 direction
  • the supporting surface 1 i.e., the X2 direction
  • the bottom surface 311 of the fixing groove 3 is flush with the support surface 1 (that is, they are located in the same plane), thereby increasing the support force for the photovoltaic module.
  • the bottom surface 311 of the fixing groove 3 is closer to the notch of the fixing groove 3 than the support surface 1 .
  • the groove bottom surface 311 of the fixing groove 3 can also be "slightly above" the support surface 1 to facilitate processing.
  • the fixing groove 3 is located between two opposite sides (4a, 4b) of the color steel tile body 100 along the first direction (ie, Y1-Y2 direction). , that is, the fixing groove 3 is located along the first direction (ie, Y1-Y2 direction) of the color steel tile body 100 between the "two ends", for example, located at the middle position or close to the middle position of the color steel tile body 100.
  • the above two sides (4a, 4b) are respectively provided with a male locking edge and a female locking edge (5a, 5b);
  • the first of the male locking edge and the female locking edge (5a, 5b) ie, Figure 2 5a
  • the second of the male and female locking edges (5a, 5b) is toward side 4b.
  • the inner side is bent and can overlap with at least part of the first one of the female locking edges (5a, 5b) of another color steel tile body 100.
  • multiple color steel tile bodies 100 can be fixedly connected in sequence; by making the first one of the male locking edge and the female locking edge (5a, 5b) (ie Figure 2 Item 5a) is curled to more than 180° or more than 360° toward the outside of side edge 4a, which can improve the wind resistance at the seamed position and further enhance the waterproof effect.
  • the fixing groove 3 is located between two opposite sides (4a, 4b) of the color steel tile body 100 along the first direction (ie, Y1-Y2 direction). , the two sides (4a, 4b) are both bent toward the side away from the supporting surface 1 (that is, toward the X1 direction), and form a water collecting tank 6 between them and the fixing groove 3.
  • the two ends of the color steel tile main body 100 along the first direction can be curled toward the side away from the support surface 1 to form an upright "side" , and between the above side and the side of the adjacent fixed groove 3, a water collection tank 6 for draining accumulated water is formed to avoid accumulation of water.
  • At least one reinforcing rib 61 protruding in the direction away from the support surface 1 (ie, towards the X1 direction) is formed on the bottom of the water collection tank 6, for example, Figure 2 It is shown that there are two reinforcing ribs 61 in each water collecting tank 6.
  • the reinforcing ribs 61 may be strip-shaped reinforcing ribs extending in a direction perpendicular to the first direction (ie, Y1-Y2 direction). With the help of the reinforcing ribs 61, the strength of the color steel tile main body 100 can be enhanced, thereby improving the resistance to deformation of the color steel tile main body 100.
  • the maximum groove depth D of the water collection tank 6 is greater than or equal to 74.2 mm, for example, 75 mm (after edge locking). In this way, it can adapt to most standing water Scenarios, such as being able to withstand water accumulation caused by heavy rainstorms.
  • the fixing groove 3 is located between two opposite sides (4a, 4b) of the color steel tile body 100 along the first direction (ie, Y1-Y2 direction).
  • the distance L is greater than or equal to 733mm, for example, 733mm.
  • the second embodiment of the present disclosure provides a color steel tile for installing photovoltaic modules.
  • the difference is that in the color steel tile body 100', the protruding portion 21' faces The surface of the fixing groove 3 and the supporting surface 1 are parallel to each other.
  • the first one of the male locking edge and the female locking edge (5a', 5b') i.e., 5b' in Figure 6) is curled toward the outside of the side edge 4b by more than 180° (but not up to 360°).
  • the distance L' between the two opposite sides (4a, 4b) of the color steel tile body 100 located along the first direction (ie, Y1-Y2 direction) of the fixing groove 3 is less than 733mm and greater than or equal to 444mm.
  • the maximum groove depth D' of the water collecting tank 6 is less than 74.2 mm and greater than or equal to 51 mm, such as 51 mm or 52 mm.
  • the third embodiment of the present disclosure provides a color steel tile for installing photovoltaic modules.
  • the difference lies in that: in the color steel tile body 100", the fixing groove 3 There are two (that is, two sets of clamping slots 2), and they are arranged in parallel along the first direction (ie, Y1-Y2 direction).
  • the bottom of the fixing slot 3' is a flat surface, and the protruding portion 21' faces the fixing slot 3
  • the surfaces of are parallel to the supporting surface 1.
  • the first of the male locking edge and the female locking edge (5a', 5b') (i.e.
  • the distance L” between the two opposite sides (4a, 4b) of the color steel tile body 100 of the color steel tile body 100 along the first direction (ie, Y1-Y2 direction) of the fixing groove 3 is less than or equal to 888mm, and greater than 733mm, for example, 888mm.
  • the maximum groove depth D′′ of the water collecting tank 6 is less than 74.2 mm and greater than or equal to 50 mm, such as 50.4 mm or 50 mm.
  • the color steel tiles for installing photovoltaic modules can form two slots by bending the main body of the color steel tiles in a direction away from the support surface, and can be clamped with the purlin supports. connection, and at the same time, a fixed slot is formed by the gap between the two card slots.
  • the size of the notch part of the fixing groove in the first direction is smaller than the size of the remaining part in the first direction, and the mounting parts of the photovoltaic module (such as special pressure blocks, T-shaped screws) can be limited in the fixing groove, thereby achieving
  • the connection stability between the color steel tiles, photovoltaic modules and purlins can be improved, thereby improving the ability to resist wind lifting.
  • the number of groups of clamping slots (number of fixed slots) included in each color steel tile can also be three or more, and multiple groups of clamping slots (multiple fixed slots) are spaced apart along the first direction. .
  • An embodiment of the present disclosure also provides a color steel tile device, which includes a photovoltaic module 300, a purlin 200 and a photovoltaic installation device provided by the above embodiments of the present disclosure.
  • the color steel tile of component 300 is installed on the purlin 200.
  • the purlin 200 has a mounting surface 201, and the supporting surfaces of the two color steel tile bodies (200a, 200b) are in contact with the mounting surface 201.
  • the number of color steel tile main bodies can also be one, three or four or more.
  • a purlin support for snapping with the main body of the color steel tile (200a, 200b) is provided on the mounting surface 201.
  • the purlin support is provided with two first brackets 202, and the two first brackets 202 extend respectively (for example, extending vertically in the direction .
  • the purlin support is also provided with at least one second bracket 204.
  • One end of the second bracket 204 is provided with a bracket locking edge 205, and the bracket locking edge 205 is located adjacent to Between the two color steel tile main bodies (200a, 200b), the two adjacent color steel tile main bodies (200a, 200b) and the bracket locking edge 205 pass through the male locking edge and the female locking edge (5a, 5b) and the bracket lock.
  • the edges 205 overlap together, that is, the male and female locking edges (5a, 5b) and the bracket locking edge 205 are curled over 360°.
  • the color steel tile device provided by the embodiment of the present disclosure can improve the connection stability of the color steel tile with photovoltaic modules and purlins by using the above color steel tile provided by the embodiment of the present disclosure, thereby improving the ability to resist wind lifting.

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

一种用于安装光伏组件的彩钢瓦，包括彩钢瓦主体(100)，所述彩钢瓦主体(100)具有朝向檩条设置的支撑面(1)，且所述彩钢瓦主体(100)朝背离所述支撑面(1)的方向弯折形成至少一组卡槽(2)，每组包括两个卡槽(2)，所述卡槽(2)用于与檩条支座卡接；同组的两个所述卡槽(2)在平行于所述支撑面(1)的第一方向上相对设置，且两个所述卡槽(2)之间的间隔构成固定槽(3)，所述固定槽(3)的槽口部分在所述第一方向上的尺寸小于其余部分在所述第一方向上的尺寸，所述固定槽(3)用于固定所述光伏组件。

Description

用于安装光伏组件的彩钢瓦及彩钢瓦装置 技术领域
本公开涉及光伏技术领域，具体地，涉及一种用于安装光伏组件的彩钢瓦及彩钢瓦装置。
背景技术
彩钢瓦是作为“瓦”安装在房屋(屋顶)上的建筑构件，其适用于工业与民用建筑的屋顶等。
为了对空间和太阳能进行充分利用，可在屋顶的彩钢瓦上安装光伏组件进行发电。
但是，现有的彩钢瓦存在容易与光伏组件或檩条脱离、安装不牢固的问题，导致抗风揭能力较差。
发明内容
本公开旨在至少解决现有技术中存在的技术问题之一，提出了一种用于安装光伏组件的彩钢瓦及彩钢瓦装置，其可以提高彩钢瓦与光伏组件和檩条的连接稳定性，从而可以提高抗风揭能力。
为实现本公开的目的而提供一种用于安装光伏组件的彩钢瓦，其包括彩钢瓦主体，所述彩钢瓦主体具有用于朝向檩条设置的支撑面，且所述彩钢瓦主体朝背离所述支撑面的方向弯折形成至少一组卡槽，每组包括两个卡槽，所述卡槽用于与檩条支座卡接；同组的两个所述卡槽在平行于所述支撑面的第一方向上相对设置，且两个所述卡槽之间的间隔构成固定槽，所述固定槽的槽口部分在所述第一方向上的尺寸小于其余部分在所述第一方向上的尺寸，所述固定槽用于固定所述光伏组件。
可选的，所述固定槽在所述第一方向上的两个侧面上分别形成有 朝向彼此凸出的两个凸出部，且所述凸出部的自由端相对于另一端更靠近所述固定槽的槽底。
可选的，所述凸出部背离所述固定槽的槽底的表面平行于所述支撑面，且所述凸出部在垂直于所述支撑面的方向上的厚度自所述自由端向另一端递减。
可选的，所述凸出部朝向所述固定槽的槽底的表面为相对所述支撑面倾斜的斜面。
可选的，所述斜面与所述凸出部的侧面之间形成圆角；和/或，所述斜面与所述固定槽的侧面之间形成圆角。
可选的，所述固定槽的槽底在所述第一方向上的宽度沿靠近所述支撑面的方向递减。
可选的，所述固定槽的槽底底面与所述支撑面相平齐；或者，所述固定槽的槽底底面比所述支撑面更靠近所述固定槽的槽口。
可选的，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，且两个所述侧边上分别设置有公锁边和母锁边；所述公锁边和母锁边中的第一者朝所述侧边外侧卷曲180°以上；所述公锁边和母锁边中的第二者朝所述侧边内侧弯折，且与所述公锁边和母锁边中的第一者的至少一部分相互搭接。
可选的，所述公锁边和母锁边中的第一者朝所述侧边外侧卷曲360°以上。
可选的，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，两个所述侧边均朝背离所述支撑面的一侧弯折，并与所述固定槽之间构成集水槽。
可选的，在所述集水槽的槽底形成有朝向背离所述支撑面凸出的至少一个加强筋。
可选的，所述集水槽的最大槽深大于或等于74.2mm。
可选的，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，两个所述侧边的间距大于或等于733mm。
可选的，所述彩钢瓦主体朝背离所述支撑面的方向弯折形成一组卡槽；或者，所述彩钢瓦主体朝背离所述支撑面的方向弯折形成多组卡槽，多组所述卡槽沿所述第一方向间隔设置。
作为另一个技术方案，本公开还提供一种彩钢瓦装置，包括光伏组件、檩条和本公开提供的上述用于安装所述光伏组件的彩钢瓦；所述彩钢瓦安装在所述檩条上。
本公开具有以下有益效果：
本公开提供的用于安装光伏组件的彩钢瓦，其通过在彩钢瓦主体朝背离支撑面的方向弯折形成卡槽，卡槽可以与檩条支座卡接，同时通过在同组的两个卡槽之间的间隔构成固定槽，该固定槽的槽口部分在第一方向上的尺寸小于其余部分在第一方向上的尺寸，可以将光伏组件的安装件(例如专用压块、T形螺钉)限定在固定槽中，从而实现对光伏组件的固定，由此，可以提高彩钢瓦与光伏组件和檩条的连接稳定性，进而可以提高抗风揭能力。
进一步的，通过使上述凸出部的自由端相对于另一端更靠近固定槽的槽底，可以使上述凸出部和卡槽均形成“倒钩状”，“倒钩状”的凸出部和卡槽能够分别与光伏组件和檩条支座更稳固地搭接在一起，这与只是平面搭接相比更不容易脱扣，从而可以进一步提高彩钢瓦与光伏组件和檩条的连接稳定性，进而可以提高抗风揭能力。
本公开提供的彩钢瓦装置，其通过采用本公开提供的上述彩钢瓦，可以提高彩钢瓦与光伏组件和檩条的连接稳定性，从而可以提高抗风揭能力。
附图说明
图1为本公开第一实施例提供的用于安装光伏组件的彩钢瓦的其中一个彩钢瓦主体的立体图；
图2为本公开第一实施例采用的其中一个彩钢瓦主体在Y1-Y2方向上的剖视图；
图3为图2中A区域的放大图；
图4为本公开第一实施例提供的彩钢瓦装置的檩条与彩钢瓦的连接示意图；
图5为本公开第一实施例提供的彩钢瓦装置的光伏组件与彩钢瓦的安装示意图；
图6为本公开第二实施例采用的其中一个彩钢瓦主体在Y1-Y2方向上的剖视图；
图7为本公开第三实施例采用的其中一个彩钢瓦主体在Y1-Y2方向上的剖视图。
具体实施方式
为使本领域的技术人员更好地理解本公开的技术方案，下面结合附图来对本公开提供的用于安装光伏组件的彩钢瓦及彩钢瓦装置进行详细描述。
第一实施例
请一并参阅图1至图3，本公开第一实施例提供一种用于安装光伏组件的彩钢瓦，其包括彩钢瓦主体100，该彩钢瓦主体100具有用于朝向檩条设置的支撑面1，该支撑面1可以与檩条的安装面相贴合，以使彩钢瓦主体100平稳地安装在檩条上，不会摇晃。
而且，彩钢瓦主体100朝背离支撑面1的方向(即，X1方向)弯折形成至少一组卡槽2，每组包括两个卡槽2(例如参照图2为只有一组卡槽2)，卡槽2用于与檩条支座卡接。同组的两个卡槽2在平行于支撑面1的第一方向(即，Y1-Y2方向)上相对设置。
在一个具体的实施例中，如图1所示，彩钢瓦主体100为矩形板，该矩形板的长度方向平行于Z1-Z2方向，宽度方向平行于Y1-Y2方向(以上长度方向和宽度方向只表示对两个相对方向，并不代表长度方向的尺寸必须大于宽度方向的尺寸)。每个卡槽2为沿Z1-Z2方向(垂直于上述第一方向)延伸的条形槽，同组的两个卡槽2在Y1-Y2方向 上相对设置。当然，本公开并不局限于此，上述第一方向可以是在平行于支撑面1的任意方向。
如图2所示，同组的两个卡槽2之间的间隔构成固定槽3，该固定槽3的槽口部分(图2中固定槽3靠上的部分)在第一方向(即，Y1-Y2方向)上的尺寸小于其余部分在第一方向(即，Y1-Y2方向)上的尺寸，即，固定槽3采用缩口结构，以能够将光伏组件的安装件(例如专用压块、T形螺钉)限定在固定槽3中，从而实现对光伏组件的固定。另外，光伏组件的安装件(例如专用压块、T形螺钉)可以沿固定槽3的延伸方向自由滑动，以调整光伏组件的具体固定位置，安装固定适应性强，可以适应不同光伏组件的固定尺寸。
本公开实施例中，檩条是以水平或接近水平方式设置的房屋的顶梁，而檩条支座是檩条上用于与彩钢瓦连接的结构。而光伏组件是能在光照下输出电能的、相对独立的器件，其包括光伏电池和其它结构(如封装玻璃板、接线盒、支架、安装件)。
通过将檩条支座卡接在卡槽2中，即可将彩钢瓦以“瓦”的形式安装在屋顶上；而通过将光伏组件的安装件卡接在固定槽3中，即可将光伏组件安装在彩钢瓦上；由此，整体上实现将了光伏组件安装在屋顶。
“彩钢瓦”是一种作为“瓦”的建筑构件，例如，彩钢瓦可通过带有有机涂层的钢板形成。但应当理解，“彩钢瓦”只是业内的惯用名词，其并不代彩钢瓦必须是彩色的(如也可为无色)，也不代表彩钢瓦材料必须是钢(如也可为铝合金等)。
需要说明的是，由于固定槽3采用缩口结构，且固定槽3的槽口是由卡槽2的槽底部分之间的空间形成的，故相应的，每个卡槽2的槽底部分(图2中卡槽2靠上的部分)在第一方向(即，Y1-Y2方向)上的尺寸大于其余部分在第一方向(即，Y1-Y2方向)上的尺寸，即，两个卡槽2在靠近槽底部分的位置处形成了扩展结构，以能够与檩条支座更稳定的卡接，具体地，檩条支座上的支架可具有两个卡钩，其可以分别伸入两个卡槽2的槽底的扩展部分，从而实现卡接。由此， 可以提高彩钢瓦与光伏组件和檩条的连接稳定性，进而可以提高抗风揭能力。
本公开对实施两个卡槽2的槽底部分在第一方向(即，Y1-Y2方向)上的尺寸大于其余部分在第一方向(即，Y1-Y2方向)上的尺寸的方式没有特别的限制。
在一些可选的实施例中，如图3所示，固定槽3在第一方向(即，Y1-Y2方向)上的两个侧面上分别形成有朝向彼此凸出的两个凸出部21，两个凸出部21即为上述槽口部分，二者之间的间距即为槽口部分在第一方向(即，Y1-Y2方向)上的尺寸，该尺寸大于固定槽3在第一方向(即，Y1-Y2方向)上的两个侧面(即，其余部分)之间的间距。当然，在实际应用中，固定槽3也可以为燕尾槽、阶梯槽等等，本公开对此没有特别的限制。
可选的，固定槽3的最大槽深(在X1-X2方向上的尺寸)大于或等于81mm，具体地，两个凸出部21的最小厚度例如为15mm，固定槽3除两个凸出部21之外的其余部分的最大槽深为66mm。
进一步可选的，凸出部21的自由端212a(凸出部21的接近同组另一卡槽2的端部)相对于另一端212b(凸出部21的远离同组的另一卡槽2的端部)更靠近固定槽3的槽底(图2中固定槽3靠下的部分)，即，凸出部21的自由端212a与另一端212b之间在X1-X2方向上具有高度差△H，这样可以使上述凸出部21和卡槽2均形成“倒钩状”，“倒钩状”的凸出部21和卡槽2能够分别与光伏组件和檩条支座更稳固地搭接在一起，这与只是平面搭接相比更不容易脱扣，从而可以进一步提高彩钢瓦与光伏组件和檩条的连接稳定性，进而可以提高抗风揭能力。
在一些可选的实施例中，如图3所示，凸出部21背离固定槽3的槽底的表面(图3中凸出部21的上表面)平行于支撑面1，且固定槽3在垂直于支撑面1的方向(即，X1-X2方向)上的厚度自自由端212a向另一端212b递减。由此，可以使上述凸出部21和卡槽2均形成“倒钩状”。
但是，本公开并不局限于此，在实际应用中，凸出部21还可以采用其它任意形状，只要能够使凸出部21的自由端212a与另一端212b之间在X1-X2方向上具有高度差△H即可。
在一些可选的实施例中，如图3所示，凸出部21朝向固定槽3的槽底的表面(图3中凸出部21的下表面)为相对支撑面1倾斜的斜面213。即，凸出部21可通过下侧的倾斜使自由端212a与另一端212b之间实现以上厚度变化和高度差△H的要求。
但是，本公开并不局限于此，在实际应用中，凸出部21朝向固定槽3的表面还可以是弧形面或者其它任意形状的表面，只要相对于支撑面1倾斜即可。
进一步可选的，如图3所示，斜面213与凸出部21的侧面214之间形成有圆角R1；和/或，斜面213与固定槽3的侧面之间形成有圆角R2，以实现圆角过渡。
在一些可选的实施例中，如图3所示，固定槽3的槽底31在第一方向(即，Y1-Y2方向)上的宽度沿靠近支撑面1的方向(即，X2方向)递减。
通过使固定槽3的槽底31在第一方向(即，Y1-Y2方向)上的宽度沿靠近支撑面1的方向(即，X2方向)递减，可以更好地控制安装在同一个固定槽3中的多个光伏组件位于同一平面上(即，保证平面度)，从而可以防止光伏组件出现隐裂。
在一些可选的实施例中，如图3所示，固定槽3的槽底底面311与支撑面1相平齐(即二者位于同一个平面中)，从而可以增加对光伏组件的支撑力。
在一些可选的实施例中，固定槽3的槽底底面311比支撑面1更靠近固定槽3的槽口。作为本公开实施例的另一种方式，也可以是固定槽3的槽底底面311比支撑面1“略靠上”，以便于加工。
在一些可选的实施例中，如图2所示，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向)相对设置的两个侧边(4a，4b)之间，即，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向) 的“两端”之间，例如位于彩钢瓦主体100的中间位置或靠近中间位置处。
并且，以上两个侧边(4a，4b)上分别设置有公锁边和母锁边(5a，5b)；公锁边和母锁边(5a，5b)中的第一者(即图2中的5a)朝侧边4a外侧卷曲180°以上，进一步可卷曲360°以上；公锁边和母锁边(5a，5b)中的第二者(即图2中的5b)朝侧边4b内侧弯折，且能够与另一个彩钢瓦主体100的母锁边(5a，5b)中的第一者的至少一部分相互搭接。借助公锁边和母锁边(5a，5b)，可以实现多个彩钢瓦主体100依次固定连接；通过使公锁边和母锁边(5a，5b)中的第一者(即图2中的5a)朝侧边4a外侧卷曲180°以上或360°以上，可以提高锁边位置处的抗风揭能力，同时可以进一步增强防水性效果。
在一些可选的实施例中，如图2所示，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向)相对设置的两个侧边(4a，4b)之间，两个侧边(4a，4b)均朝背离支撑面1的一侧(即，朝X1方向)弯折，并与固定槽3之间构成集水槽6。
作为本公开实施例的一种方式，彩钢瓦主体100的沿第一方向(即，Y1-Y2方向)的两端部可朝背离支撑面1的一侧卷曲，形成竖起的“侧面”，而以上侧面与相邻的固定槽3的侧面之间，则形成了用于排出积水的集水槽6，以避免积水。
例如，参照图2，当两个侧边(4a，4b)凸起形成侧面的形式时，以上公锁边和母锁边(5a，5b)可以连接在侧面背离支撑面1的端部。
在一些可选的实施例中，如图2所示，在集水槽6的槽底形成有朝向背离支撑面1的方向(即，朝X1方向)凸出的至少一个加强筋61，例如图2中示出了每个集水槽6中有两个加强筋61。可选的，加强筋61可以为沿与第一方向(即，Y1-Y2方向)相互垂直的方向延伸的条形加强筋。借助加强筋61，可以增强彩钢瓦主体100的强度，从而可以提高彩钢瓦主体100的抵抗变形能力。
进一步可选的，如图2所示，集水槽6的最大槽深D大于或等于74.2mm，例如为75mm(锁边后)。这样，可以适应绝大部分的积水 场景，例如可以承受特大型暴雨产生的积水。
在一些可选的实施例中，如图2所示，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向)相对设置的两个侧边(4a，4b)之间的间距L大于或等于733mm，例如为733mm。通过采用较大的间距L，可以提高彩钢瓦主体100的制作效率，提高施工安装效率。
第二实施例
请参阅图6，本公开第二实施例提供的用于安装光伏组件的彩钢瓦，其与上述第一实施例相比，区别在于：彩钢瓦主体100’中，凸出部21’朝向固定槽3的表面与支撑面1相互平行。而且，公锁边和母锁边(5a’，5b’)中的第一者(即图6中的5b’)朝侧边4b外侧卷曲180°以上(但未达到360°)。此外，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向)相对设置的两个侧边(4a，4b)之间的间距L’小于733mm，且大于或等于444mm，例如为444mm。集水槽6的最大槽深D’小于74.2mm，且大于或等于51mm，例如为51mm或者52mm。
第三实施例
请参阅图7，本公开第三实施例提供的用于安装光伏组件的彩钢瓦，其与上述第一、第二实施例相比，区别在于：彩钢瓦主体100”中，固定槽3’有两个(即卡槽2有两组)，且沿第一方向(即，Y1-Y2方向)平行设置，固定槽3’的槽底为平面，且凸出部21’朝向固定槽3的表面与支撑面1相互平行。而且，公锁边和母锁边(5a’，5b’)中的第一者(即图7中的5b’)朝侧边4b外侧卷曲180°以上(但未达到360°)。此外，固定槽3位于彩钢瓦主体100沿第一方向(即，Y1-Y2方向)相对设置的两个侧边(4a，4b)之间的间距L”小于或等于888mm，且大于733mm，例如为888mm。集水槽6的最大槽深D”小于74.2mm，且大于或等于50mm，例如为50.4mm或者50mm。
综上所述，本公开上述各个实施例提供的用于安装光伏组件的彩钢瓦，其通过在彩钢瓦主体朝背离支撑面的方向弯折形成两个卡槽，可以与檩条支座卡接，同时通过在两个卡槽之间的间隔构成固定槽， 该固定槽的槽口部分在第一方向上的尺寸小于其余部分在第一方向上的尺寸，可以将光伏组件的安装件(例如专用压块、T形螺钉)限定在固定槽中，从而实现对光伏组件的固定，由此，可以提高彩钢瓦与光伏组件和檩条的连接稳定性，进而可以提高抗风揭能力。
应当理解，每个彩钢瓦中包括的卡槽的组数(固定槽的个数)也可为三个或更多，而多组卡槽(多个固定槽)均沿第一方向间隔设置。
作为另一个技术方案，请一并参阅图4和图5，本公开实施例还提供一种彩钢瓦装置，其包括光伏组件300、檩条200和本公开上述各个实施例提供的用于安装光伏组件300的彩钢瓦，该彩钢瓦安装在檩条200上。
以采用上述第一实施例提供的彩钢瓦为例，如图4所示，檩条200具有安装面201，两个彩钢瓦主体(200a，200b)的支撑面与安装面201相贴合，当然，彩钢瓦主体的数量还可以是一个、三个或者四个以上。而且，在安装面201上设置有用于与彩钢瓦主体(200a，200b)卡接的檩条支座，该檩条支座设置有两个第一支架202，两个第一支架202分别延伸(例如朝X1方向垂直延伸)至两个卡槽2中，且第一支架202的一端具有与卡槽2的槽底卡接的卡钩203，由此实现将多个彩钢瓦主体安装在檩条上。
在一些可选的实施例中，如图4所示，檩条支座还设置有至少一个第二支架204，第二支架204的一端设置有支架锁边205，且该支架锁边205位于相邻的两个彩钢瓦主体(200a，200b)之间，相邻的两个彩钢瓦主体(200a，200b)和支架锁边205通过公锁边和母锁边(5a，5b)和支架锁边205搭接在一起，即，公锁边和母锁边(5a，5b)和支架锁边205卷曲360°以上。
本公开实施例提供的彩钢瓦装置，其通过采用本公开实施例提供的上述彩钢瓦，可以提高彩钢瓦与光伏组件和檩条的连接稳定性，从而可以提高抗风揭能力。
可以理解的是，以上实施方式仅仅是为了说明本公开的原理而采用的示例性实施方式，然而本公开并不局限于此。对于本领域内的普 通技术人员而言，在不脱离本公开的精神和实质的情况下，可以做出各种变型和改进，这些变型和改进也视为本公开的保护范围。

Claims (15)

  1. 一种用于安装光伏组件的彩钢瓦，其中，包括彩钢瓦主体，所述彩钢瓦主体具有用于朝向檩条设置的支撑面，且所述彩钢瓦主体朝背离所述支撑面的方向弯折形成至少一组卡槽，每组包括两个卡槽，所述卡槽用于与檩条支座卡接；
    同组的两个所述卡槽在平行于所述支撑面的第一方向上相对设置，且两个所述卡槽之间的间隔构成固定槽，所述固定槽的槽口部分在所述第一方向上的尺寸小于其余部分在所述第一方向上的尺寸，所述固定槽用于固定所述光伏组件。
  2. 根据权利要求1所述的彩钢瓦，其中，所述固定槽在所述第一方向上的两个侧面上分别形成有朝向彼此凸出的两个凸出部，且所述凸出部的自由端相对于另一端更靠近所述固定槽的槽底。
  3. 根据权利要求2所述的彩钢瓦，其中，所述凸出部背离所述固定槽的槽底的表面平行于所述支撑面，且所述凸出部在垂直于所述支撑面的方向上的厚度自所述自由端向另一端递减。
  4. 根据权利要求2或3所述的彩钢瓦，其中，所述凸出部朝向所述固定槽的槽底的表面为相对所述支撑面倾斜的斜面。
  5. 根据权利要求4所述的彩钢瓦，其中，
    所述斜面与所述凸出部的侧面之间形成圆角；
    和/或，
    所述斜面与所述固定槽的侧面之间形成圆角。
  6. 根据权利要求1所述的彩钢瓦，其中，所述固定槽的槽底在所述第一方向上的宽度沿靠近所述支撑面的方向递减。
  7. 根据权利要求1所述的彩钢瓦，其中，
    所述固定槽的槽底底面与所述支撑面相平齐；
    或者，
    所述固定槽的槽底底面比所述支撑面更靠近所述固定槽的槽口。
  8. 根据权利要求1所述的彩钢瓦，其中，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，且两个所述侧边上分别设置有公锁边和母锁边；
    所述公锁边和母锁边中的第一者朝所述侧边外侧卷曲180°以上；所述公锁边和母锁边中的第二者朝所述侧边内侧弯折，且与所述公锁边和母锁边中的第一者的至少一部分相互搭接。
  9. 根据权利要求8所述的彩钢瓦，其中，所述公锁边和母锁边中的第一者朝所述侧边外侧卷曲360°以上。
  10. 根据权利要求1所述的彩钢瓦，其中，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，两个所述侧边均朝背离所述支撑面的一侧弯折，并与所述固定槽之间构成集水槽。
  11. 根据权利要求10所述的彩钢瓦，其中，在所述集水槽的槽底形成有朝向背离所述支撑面凸出的至少一个加强筋。
  12. 根据权利要求10或11所述的彩钢瓦，其中，所述集水槽的最大槽深大于或等于74.2mm。
  13. 根据权利要求1所述的彩钢瓦，其中，所述固定槽位于所述彩钢瓦主体沿所述第一方向相对设置的两个侧边之间，两个所述侧边的间距大于或等于733mm。
  14. 根据权利要求1至13中任意一项所述的彩钢瓦，其中，
    所述彩钢瓦主体朝背离所述支撑面的方向弯折形成一组卡槽；
    或者，
    所述彩钢瓦主体朝背离所述支撑面的方向弯折形成多组卡槽，多组所述卡槽沿所述第一方向间隔设置。
  15. 一种彩钢瓦装置，其中，包括光伏组件、檩条和权利要求1至14中任意一项所述的用于安装所述光伏组件的彩钢瓦；所述彩钢瓦安装在所述檩条上。
PCT/CN2023/095289 2022-05-26 2023-05-19 用于安装光伏组件的彩钢瓦及彩钢瓦装置 WO2023226893A1 (zh)

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CN115987182B (zh) * 2023-02-08 2023-05-23 浙江正泰新能源开发有限公司 一种光伏组件装配装置、光伏系统及光伏组件安装方法
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