WO2023216529A1 - Gas-air double-stage ultralow-nitrogen bottom combustor and combustion method therefor - Google Patents

Gas-air double-stage ultralow-nitrogen bottom combustor and combustion method therefor Download PDF

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WO2023216529A1
WO2023216529A1 PCT/CN2022/129935 CN2022129935W WO2023216529A1 WO 2023216529 A1 WO2023216529 A1 WO 2023216529A1 CN 2022129935 W CN2022129935 W CN 2022129935W WO 2023216529 A1 WO2023216529 A1 WO 2023216529A1
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gas
air
nozzle
combustion
stage
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PCT/CN2022/129935
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French (fr)
Chinese (zh)
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杨阳
俞维根
李易峰
闫玉平
韩学斌
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北京航天石化技术装备工程有限公司
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Publication of WO2023216529A1 publication Critical patent/WO2023216529A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/26Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid with provision for a retention flame
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/58Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/60Devices for simultaneous control of gas and combustion air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Definitions

  • the invention relates to a gas-air dual-stage ultra-low nitrogen bottom burner and a combustion method thereof, and belongs to the technical field of burners.
  • Nitrogen oxides are one of the main sources of air pollution. They are toxic to humans, animals and plants, and are an important factor in the formation of haze (PM2.5), acid rain, and acid fog.
  • the harm of NO High-temperature petrochemical heating furnaces such as cracking furnaces mostly use gas as fuel, and their NOx emissions usually exceed national environmental protection emission requirements. Under the promotion of new environmental protection standards, burners are required to achieve lower NOx emissions.
  • many low NOx technologies are used at home and abroad, including staged combustion, rich and light combustion, flue gas recirculation technology, etc. As the requirements for NOx emission indicators become more stringent, conventional low-nitrogen burners can no longer meet the requirements for reducing NOx emissions.
  • the technical problem solved by the present invention is to overcome the shortcomings of the existing technology and provide a gas-air double-stage ultra-low nitrogen bottom burner and its combustion method, which can effectively reduce NOx emissions and ensure stable and reliable combustion and uniform temperature field.
  • a gas-air double-stage ultra-low nitrogen bottom burner includes an air box, an air inlet, an air inlet partition, an air box partition, a first-level gas spray gun, and a second-level gas spray gun.
  • the air inlet is installed on the air box, so The air inlet partition divides the air inlet into a primary air inlet and a secondary air inlet.
  • the air box partition divides the interior of the air box into a primary air area and a secondary air area. The air box partition is in contact with the air inlet.
  • the air inlet partitions are vertically connected, and the combustion-supporting air enters the primary air area through the primary air inlet, and enters the secondary air area through the secondary air inlet;
  • the first-level gas spray gun is installed on the first-level
  • the wind area is parallel to the wind box partition, and the first-level gas nozzle is installed on the head of the first-level gas nozzle.
  • the first-level gas nozzle is used to form a V-shaped plane flame;
  • the second-level gas nozzle passes through the secondary air
  • the area extends into the furnace, and a secondary gas nozzle is installed on the head of the secondary gas nozzle.
  • the secondary gas nozzle includes at least 2 layers of nozzle holes, and each layer includes at least 2 nozzle holes.
  • the first-level gas nozzle is provided with two rows of nozzle holes evenly distributed along the axial direction.
  • the angle between the spray directions of the two rows of nozzle holes is 40° to 120°.
  • the total number of the two rows of nozzle holes is 10 to 60.
  • the length of the first-level gas nozzle accounts for more than 40% of the cross-sectional length of the primary air area.
  • a V-shaped flame stabilizer is installed on the first-level gas nozzle, and the angle between two sides of the V-shaped flame stabilizer is consistent with the angle between the injection directions of the two rows of nozzle holes in the first-level gas nozzle.
  • any nozzle hole of the first-level gas nozzle is located between two adjacent openings of the V-shaped flame stabilizer.
  • the air inlet is equipped with air inlet adjustment handles for primary air and secondary air adjustment respectively.
  • the outlet section of the secondary air area is a contraction channel with a smaller cross-sectional area.
  • the secondary gas nozzle includes three layers of nozzle holes, namely a first layer of nozzle holes, a second layer of nozzle holes, and a third layer of nozzle holes.
  • the angle ⁇ between the injection direction of the first layer nozzle hole and the axis of the secondary gas nozzle satisfies 15° ⁇ 25°.
  • the angle ⁇ between the injection direction of the second layer nozzle holes and the axis of the secondary gas nozzle satisfies 30° ⁇ 45°.
  • the angle ⁇ between the injection direction of the third layer nozzle hole and the axis of the secondary gas nozzle satisfies 50° ⁇ 65°.
  • the number of nozzle holes in the first layer is 3, the middle nozzle hole is the first middle nozzle hole, and the nozzle holes on both sides are symmetrically distributed with the first middle nozzle hole as the center.
  • the number of nozzle holes in the second layer is 2, and they are arranged in the middle of the intervals between the nozzle holes in the first layer.
  • the number of nozzle holes in the third layer is 3, the middle nozzle hole is the second middle nozzle hole, the horizontal position of the second middle nozzle hole is consistent with the first middle nozzle hole, and the remaining two nozzle holes are in the third layer.
  • the two middle nozzles are distributed symmetrically about the center.
  • the diameter of the nozzle holes in the first layer is greater than 3 mm.
  • the gas flow rate injected by the first layer of nozzle holes is greater than 50% of the total gas flow rate of the burner.
  • the diameter of the nozzle holes in the second layer is 3mm.
  • the gas flow rate injected by the second layer nozzle holes is 10% to 15% greater than the total gas flow rate of the burner.
  • the diameter of the nozzle holes of the third layer is 2 mm.
  • the gas flow rate injected by the third layer nozzle holes is 3% to 5% greater than the total gas flow rate of the burner.
  • it also includes a continuous light, and the continuous light is installed in the secondary air area.
  • a combustion method for a gas-air dual-stage ultra-low nitrogen bottom burner including the following steps:
  • S201 Use the first-level gas nozzle to spray gas, mix it with the combustion air in the primary air area for first-level combustion, and adjust the primary combustion air volume through the air inlet adjustment handle to make the first-level combustion a hypoxic combustion far away from the chemically appropriate ratio; gas A V-shaped plane primary flame is formed through the primary gas nozzle, and a low-speed reflow area is further formed through the V-shaped flame stabilizer;
  • S202 Mix the unburned gas in the primary combustion and the flue gas generated in the combustion with the combustion air in the secondary air area to perform secondary combustion;
  • S203 Use the secondary gas lance to inject the furnace flue gas into the secondary combustion area to mix with the flue gas generated by primary combustion and secondary combustion to perform third-level combustion.
  • a gas-air dual-stage ultra-low nitrogen bottom burner provided by the present invention adopts a combustion organization mode that couples overall gas classification and local air classification to effectively reduce the amount of NO X generated;
  • the present invention provides a gas-air double-stage ultra-low nitrogen bottom burner.
  • the first-level gas nozzle adopts a T-shaped porous gas nozzle to form a long V-shaped plane flame, and the gas is mixed and burned with all the primary air as quickly as possible to avoid Generate local hotspot areas;
  • the first-stage flame and the air-staged partition are parallel to ensure that the second-stage air can meet the first-stage flame evenly and the flame temperature field is uniform;
  • the present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner.
  • the first-stage gas nozzle is equipped with a V-shaped flame stabilizer to form a low-speed reflow area. On the basis of improving the stability of the low-nitrogen combustion flame, it further Reduce NOx production;
  • the present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner that adjusts the ratio of primary air and secondary air through the air inlet adjustment handle to achieve ideal expected combustion effects under different working conditions and improve ignition stability. performance, reducing NOx emissions;
  • the present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner.
  • the secondary gas nozzle adopts a three-layer nozzle structure to ensure stable and reliable combustion, improve the uniformity of the secondary combustion reaction, and reduce the secondary combustion reaction. Generation of NO X in the area;
  • gas-air dual-stage ultra-low nitrogen bottom burner cracking furnace or other high-temperature furnace heating furnace can achieve NO X emissions of less than 55 mg/Nm 3 under normal operating conditions.
  • NO X emissions less than 30 mg/Nm 3 can be achieved in a heating furnace with a lower furnace temperature.
  • Figure 1 is a schematic structural diagram of a gas-air dual-stage ultra-low nitrogen bottom gas burner of the present invention
  • Figure 2 is a schematic structural diagram of the first-stage T-shaped porous gas nozzle of the present invention.
  • Figure 3 is a schematic assembly diagram of the first-stage T-shaped porous gas nozzle and V-shaped flame stabilizer of the present invention
  • Figure 4 is a schematic structural diagram of a two-stage gas nozzle of the present invention, where Figure 4(a) is a side view and Figure 4(b) is a front view;
  • the invention provides a gas-air dual-stage ultra-low nitrogen bottom burner and a combustion method thereof that couple the overall gas classification and local air classification.
  • Figure 1 shows a preferred embodiment of a gas-air dual-stage ultra-low nitrogen bottom burner provided by the present invention.
  • the burner mainly includes: air box 4, air inlet 1, air inlet partition 2, air box partition 10, first-level gas spray gun 5, second-level gas spray gun 7, and constant light 6.
  • An air inlet 1 is installed on the air box 4, and an air box partition 10 and an air inlet partition 2 are respectively provided in the burner air box 4 and the air inlet 1.
  • the air inlet partition 2 divides the combustion air into primary air and secondary air and enters the interior of the air box 4.
  • the air box partition 2 is parallel to the longitudinal axis of the air box and divides the interior of the air box 4 into a primary air area and a secondary air area.
  • the air inlet partition 2 and the wind box partition 10 are vertical and connected by welding; the outlet section of the primary air area is a straight channel with a constant cross-sectional area.
  • the outlet section of the secondary air area is a contraction channel with a smaller cross-sectional area, which increases the speed of the secondary air to fully mix it with the primary flame.
  • the first-level gas spray gun 5 penetrates from the bottom 4 of the wind box and is installed in the first-level air area through the air inlet partition 2.
  • the first-level gas spray gun 5 is parallel to the wind box partition 10.
  • the first-level gas nozzle 12 is installed on the head of the first-level gas nozzle 5 for forming a long V-shaped plane flame; the second-level gas nozzle 7 passes through the bottom of the wind box 4, the secondary air area and the burner brick 9 and extends into the furnace.
  • a secondary gas nozzle 8 is installed on the head of the secondary gas nozzle 7; the secondary gas nozzle 8 ejects the furnace flue gas and then enters the primary combustion area for combustion; preferably, the burner also includes a permanent light 6, which passes through The bottom of the air box is installed in the secondary air area.
  • the burner adopts a gas classification method as a whole.
  • the first-level gas and combustion-supporting air are mixed and burned.
  • the second-level gas nozzle injects the furnace flue gas and then enters the first-level combustion area for combustion.
  • the first-level combustion area is the key area for generating NO X. Since The combustion here is direct combustion of fresh air and gas, and the amount of NOx produced is consistent with conventional diffusion combustion.
  • the present invention significantly reduces the NO
  • two air inlet adjusting handles 3 are installed on the burner air box 4, which are respectively responsible for adjusting the primary air and secondary air volumes.
  • Adjustments are made to achieve the ideal desired combustion effect under different operating conditions.
  • the primary air volume is close to the chemical ratio, and the air excess coefficient is between 0.9 and 1.3, thereby improving ignition stability and achieving a higher regulation ratio;
  • the air excess coefficient is between 0.6 ⁇ 0.9 or 1.6 ⁇ 2.3, reducing NOx emissions.
  • the first-level gas nozzle 12 is a T-shaped multi-hole gas nozzle.
  • the first-level gas nozzle has two rows of nozzle holes evenly distributed along the circumferential direction. The line between the nozzle hole and the axis is The angle ⁇ between them is 40° to 120°, the total number of the two rows of nozzle holes is 10 to 60, and the length accounts for more than 40% of the channel cross-sectional length.
  • a long V-shaped plane flame is formed. The flame length accounts for more than 40% of the cross-sectional length of the primary air area.
  • the gas is mixed and burned with all the primary air as quickly as possible, which significantly improves the uniformity of the combustion temperature field. , to avoid the generation of thermal NO
  • a V-shaped flame stabilizer 11 is installed on the first-level gas nozzle 12.
  • the V-shaped flame stabilizer 11 is a low-nitrogen flame stabilizer with porous spaced distribution.
  • the V-shaped flame stabilizer is The angle between both sides of the device is 40° to 120°, which is consistent with the angle between the two rows of nozzle holes of the first-level gas nozzle 12 and the axis; it is opened 1/3 to 2/3 away from the V-shaped tip on both sides.
  • each nozzle hole of the gas nozzle 12 is located between the openings of the V-shaped flame stabilizer 11 to ensure that when the primary air and the primary gas nozzle meet, each nozzle hole is sprayed at the low speed of the return flow formed by the orifice plate of the V-shaped flame stabilizer 11 In this area, on the basis of improving the combustion stability of low-nitrogen flame, a small amount of air is injected through the small holes to partially react the gas.
  • the methane in the gas can reduce part of NO, further reducing NOx emissions.
  • the secondary gas nozzle 8 has a three-layer structure, as shown in Figure 4(b), including a first layer of nozzle holes, a second layer of nozzle holes, and a third layer of nozzle holes.
  • Figure 4(a) the angle between the first layer nozzle hole and the 8-axis axis of the secondary gas nozzle satisfies 15° ⁇ 25°, and the angle between the second layer nozzle hole and the secondary gas nozzle axis satisfies 15° ⁇ 25°.
  • the angle between the 8 axes of the nozzle meets 30° ⁇ ⁇ ⁇ 45°, and the angle between the third layer nozzle holes and the 8 axes of the secondary gas nozzle satisfies 50° ⁇ ⁇ ⁇ 65°.
  • the number of nozzle holes in the first layer is 3, and the nozzle holes on both sides are symmetrically distributed with the middle nozzle hole as the center.
  • the nozzle holes in this layer are the flame holes at the top of the secondary combustion.
  • the diameter of the nozzle holes is greater than 3mm, and the gas flow rate injected is greater than 50% of the total gas flow rate, thereby significantly increasing the length of the combustion flame and reducing the combustion reaction speed.
  • the number of nozzle holes in the second layer is 2, and the horizontal position of the nozzle holes is in the middle of the intervals between the nozzle holes in the first layer.
  • the nozzle holes in this layer are secondary combustion intermediate flame holes with a larger hole diameter of 3 mm, and the gas flow rate injected accounts for 10 to 15% of the total gas flow rate of the burner.
  • the first layer of nozzle holes and the second layer of nozzle holes form a multi-layer combustion reaction area, which effectively improves the temperature exchange between the combustion area and the surrounding environment, improves the uniformity of the secondary combustion reaction, further reduces the temperature high point of the secondary combustion area, and thereby reduces the temperature of the secondary combustion area.
  • Thermal NO X generation in the first-stage combustion reaction zone The number of nozzle holes in the three layers is 3, the horizontal position of the middle nozzle hole is consistent with the middle nozzle hole of the first layer of nozzle holes, and the remaining two nozzle holes are symmetrically distributed with the middle nozzle hole as the center.
  • the nozzle holes in this layer are pilot holes with a diameter of 2 mm, and the gas flow rate injected accounts for 3 to 5% of the total gas flow rate of the burner.
  • the lower nozzle holes quickly enter the high-temperature area at the bottom and are ignited, ensuring stable and reliable combustion.
  • the working process of the gas-air dual-stage ultra-low nitrogen bottom burner provided by the invention is as follows:
  • the first-level gas nozzle 5 sprays gas, which is mixed and burned with the combustion-supporting air in the primary air area.
  • the first-level combustion is an oxygen-deficient combustion far away from the chemically appropriate ratio.
  • the amount of NO Low; a long V-shaped plane first-level flame is formed through the first-level gas nozzle 12, and the flame cross section covers the entire primary air area, significantly improving the uniformity of the combustion temperature field, thereby avoiding the thermal NO
  • the methane in the gas can reduce part of the NO, further reducing the NO X is generated.
  • the unburned gas in the primary combustion meets the combustion-supporting air in the secondary air area and undergoes secondary combustion; a large amount of flue gas generated in the primary combustion simultaneously participates in the combustion reaction, diluting the concentration of reactants and significantly reducing combustion and NOx production.
  • the reaction speed; and the flow directions of the primary combustion flue gas and the secondary air are basically parallel, and the mixing flow between them is low, which further reduces the reaction speed, thereby significantly reducing the NOx generation of the secondary combustion.
  • the secondary gas lance 7 injects the furnace flue gas into the secondary combustion area for third-stage combustion.
  • the methane in the gas first reduces the NO area, the flue gas generated by the primary and secondary combustion and the flue gas emitted by the secondary gas nozzle will significantly reduce the concentration of reactants in the two reactions of combustion and NO The temperature is significantly lowered and the reaction temperature field is more uniform, ultimately reducing the generation of thermal NOx .
  • the concentration of reactants in the NOx generation reaction the generation of NOx is significantly reduced.
  • the present invention also provides a combustion method for a gas-air dual-stage ultra-low nitrogen bottom burner as described above, which includes the following steps:
  • S201 Use the first-level gas spray gun 5 to eject gas, mix it with the combustion air in the primary air area to perform first-level combustion, and adjust the primary combustion air volume through the air inlet adjustment handle 3 to make the first-level combustion a hypoxic combustion far away from the chemically appropriate ratio. ;
  • the gas passes through the first-level gas nozzle 12 to form a V-shaped plane first-level flame, and further passes through the V-shaped flame stabilizer 11 to form a low-speed reflow area;
  • S202 Mix the unburned gas in the primary combustion and the flue gas generated in the combustion with the combustion air in the secondary air area to perform secondary combustion;
  • S203 Use the secondary gas lance 7 to inject the furnace flue gas into the secondary combustion area to mix with the flue gas generated by primary combustion and secondary combustion to perform third-level combustion.
  • the gas-air double-stage ultra-low nitrogen bottom burner provided by the present invention can effectively reduce the emission of NO Achieve NO X emissions of less than 55 mg/Nm 3 under normal operating conditions.
  • the NOx emission can be less than 30 mg/Nm 3 .

Abstract

Provided are a gas-air double-stage ultralow-nitrogen bottom combustor. The gas-air double-stage ultralow-nitrogen bottom combustor mainly comprises an air box, an air inlet, an air inlet partition plate, an air box partition plate, a first-stage gas spray gun and a second-stage gas spray gun; the air inlet is installed on the air box, the air inlet partition plate divides the air inlet into a primary air inlet and a secondary air inlet, the air box partition plate divides the interior of the air box into a primary air area and a secondary air area, the first-stage gas spray gun is mounted in the primary air area, and the second-stage gas spray gun penetrates through the secondary air area and a burner brick and extends into a hearth. In the gas-air double-stage ultralow-nitrogen bottom combustor, the emission of NO X is effectively reduced by means of a combustion organization mode of coupling of overall gas grading and local air grading; and further by means of the design of the first-stage gas spray head and the second-stage gas spray head, stable and reliable combustion is guaranteed, the temperature field is uniform, and NO X emission is further reduced. The invention further provides a combustion method for the combustor.

Description

一种燃气空气双分级超低氮底部燃烧器及其燃烧方法A gas-air dual-stage ultra-low nitrogen bottom burner and its combustion method
本申请要求于2022年5月7日提交中国专利局、申请号为202210494766.4、发明名称为“一种燃气空气双分级超低氮底部燃烧器及其燃烧方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requests the priority of the Chinese patent application submitted to the China Patent Office on May 7, 2022, with the application number 202210494766.4 and the invention title "A gas-air dual-stage ultra-low nitrogen bottom burner and its combustion method", which The entire contents are incorporated herein by reference.
技术领域Technical field
本发明涉及一种燃气空气双分级超低氮底部燃烧器及其燃烧方法,属于燃烧器技术领域。The invention relates to a gas-air dual-stage ultra-low nitrogen bottom burner and a combustion method thereof, and belongs to the technical field of burners.
背景技术Background technique
氮氧化物(NOx)是造成大气污染的主要污染源之一,对人体及动植物具有致毒作用,是形成雾霾(PM2.5)、酸雨、酸雾的重要因素。NO X污染的危害受到了国家的重视,国家对NO X排放标准日趋严格。裂解炉等高温石化加热炉多采用燃气作为燃气,通常其NO X排放会超过国家环保排放要求,在新的环保标准促进下,要求燃烧器实现更低NO X排放。目前国内外采用较多的低NO X技术包括:分级燃烧、浓淡燃烧、烟气再循环技术等,随着NO X排放指标要求更加严格,常规低氮燃烧器降低NO X排放已经难以满足要求。 Nitrogen oxides (NOx) are one of the main sources of air pollution. They are toxic to humans, animals and plants, and are an important factor in the formation of haze (PM2.5), acid rain, and acid fog. The harm of NO High-temperature petrochemical heating furnaces such as cracking furnaces mostly use gas as fuel, and their NOx emissions usually exceed national environmental protection emission requirements. Under the promotion of new environmental protection standards, burners are required to achieve lower NOx emissions. At present, many low NOx technologies are used at home and abroad, including staged combustion, rich and light combustion, flue gas recirculation technology, etc. As the requirements for NOx emission indicators become more stringent, conventional low-nitrogen burners can no longer meet the requirements for reducing NOx emissions.
发明内容Contents of the invention
本发明解决的技术问题是:克服现有技术的不足,提供了一种燃气空气双分级超低氮底部燃烧器及其燃烧方法,有效降低NO X排放并保证燃烧稳定可靠、温度场均匀。 The technical problem solved by the present invention is to overcome the shortcomings of the existing technology and provide a gas-air double-stage ultra-low nitrogen bottom burner and its combustion method, which can effectively reduce NOx emissions and ensure stable and reliable combustion and uniform temperature field.
本发明的技术解决方案是:The technical solution of the present invention is:
一种燃气空气双分级超低氮底部燃烧器,包括风箱、进风口、进风口隔板、风箱隔板、一级燃气喷枪、二级燃气喷枪,所述进风口安装在所述风箱上,所述进风口隔板将所述进风口分为一次风进风口和二次风进风口,所述风箱隔板将所述风箱内部分成一次风区域和二次风区域,所述风箱隔板与所述进风口隔 板垂直相连,助燃风经过所述一次风进风口进入所述一次风区域,经过所述二次风进风口进入所述二次风区域;所述一级燃气喷枪安装于一级风区域,与所述风箱隔板平行,所述一级燃气喷枪头部安装有一级燃气喷头,所述一级燃气喷头用于形成V型平面火焰;所述二级燃气喷枪穿过二次风区域伸入炉膛内,所述二级燃气喷枪头部安装有二级燃气喷头,所述二级燃气喷头至少包括2层喷孔,每层至少包括2个喷孔。A gas-air double-stage ultra-low nitrogen bottom burner includes an air box, an air inlet, an air inlet partition, an air box partition, a first-level gas spray gun, and a second-level gas spray gun. The air inlet is installed on the air box, so The air inlet partition divides the air inlet into a primary air inlet and a secondary air inlet. The air box partition divides the interior of the air box into a primary air area and a secondary air area. The air box partition is in contact with the air inlet. The air inlet partitions are vertically connected, and the combustion-supporting air enters the primary air area through the primary air inlet, and enters the secondary air area through the secondary air inlet; the first-level gas spray gun is installed on the first-level The wind area is parallel to the wind box partition, and the first-level gas nozzle is installed on the head of the first-level gas nozzle. The first-level gas nozzle is used to form a V-shaped plane flame; the second-level gas nozzle passes through the secondary air The area extends into the furnace, and a secondary gas nozzle is installed on the head of the secondary gas nozzle. The secondary gas nozzle includes at least 2 layers of nozzle holes, and each layer includes at least 2 nozzle holes.
优选的,所述一级燃气喷头开有两排沿轴向均匀分布的喷孔。Preferably, the first-level gas nozzle is provided with two rows of nozzle holes evenly distributed along the axial direction.
优选的,所述两排喷孔喷射方向的夹角为40°~120°。Preferably, the angle between the spray directions of the two rows of nozzle holes is 40° to 120°.
优选的,所述两排喷孔的总数量为10~60个。Preferably, the total number of the two rows of nozzle holes is 10 to 60.
优选的,所述一级燃气喷头的长度占一次风区域截面长度的40%以上。Preferably, the length of the first-level gas nozzle accounts for more than 40% of the cross-sectional length of the primary air area.
优选的,所述一级燃气喷头上安装有V型稳焰器,所述V型稳焰器两边夹角与所述一级燃气喷头两排喷孔喷射方向的夹角一致。Preferably, a V-shaped flame stabilizer is installed on the first-level gas nozzle, and the angle between two sides of the V-shaped flame stabilizer is consistent with the angle between the injection directions of the two rows of nozzle holes in the first-level gas nozzle.
优选的,所述V型稳焰器两边上有开孔,所述一级燃气喷头任一喷孔位于V型稳焰器两个相邻开孔之间。Preferably, there are openings on both sides of the V-shaped flame stabilizer, and any nozzle hole of the first-level gas nozzle is located between two adjacent openings of the V-shaped flame stabilizer.
优选的,所述进风口上安装有分别用于一次风和二次风调节的进风调节手柄。Preferably, the air inlet is equipped with air inlet adjustment handles for primary air and secondary air adjustment respectively.
优选的,所述二次风区域出口段为横截面积变小的收缩通道。Preferably, the outlet section of the secondary air area is a contraction channel with a smaller cross-sectional area.
优选的,所述二级燃气喷头包括三层喷孔,分别为第一层喷孔、第二层喷孔、第三层喷孔。Preferably, the secondary gas nozzle includes three layers of nozzle holes, namely a first layer of nozzle holes, a second layer of nozzle holes, and a third layer of nozzle holes.
优选的,所述第一层喷孔喷射方向与所述二级燃气喷头轴线的夹角α满足15°≤α≤25°。Preferably, the angle α between the injection direction of the first layer nozzle hole and the axis of the secondary gas nozzle satisfies 15°≤α≤25°.
优选的,所述第二层喷孔喷射方向与所述二级燃气喷头轴线的夹角β满足30°≤β≤45°。Preferably, the angle β between the injection direction of the second layer nozzle holes and the axis of the secondary gas nozzle satisfies 30°≤β≤45°.
优选的,所述第三层喷孔喷射方向与所述二级燃气喷头轴线的夹角θ满足50°≤θ≤65°。Preferably, the angle θ between the injection direction of the third layer nozzle hole and the axis of the secondary gas nozzle satisfies 50°≤θ≤65°.
优选的,所述第一层喷孔数量为3,中间喷孔为第一中间喷孔,两侧喷孔 以第一中间喷孔为中心对称分布。Preferably, the number of nozzle holes in the first layer is 3, the middle nozzle hole is the first middle nozzle hole, and the nozzle holes on both sides are symmetrically distributed with the first middle nozzle hole as the center.
优选的,所述第二层喷孔数量为2,布置在所述第一层喷孔间隔的位置中间。Preferably, the number of nozzle holes in the second layer is 2, and they are arranged in the middle of the intervals between the nozzle holes in the first layer.
优选的,所述第三层喷孔数量为3,中间喷孔为第二中间喷孔,所述第二中间喷孔水平位置与所述第一中间喷孔一致,其余两个喷孔以第二中间喷孔为中心对称分布。Preferably, the number of nozzle holes in the third layer is 3, the middle nozzle hole is the second middle nozzle hole, the horizontal position of the second middle nozzle hole is consistent with the first middle nozzle hole, and the remaining two nozzle holes are in the third layer. The two middle nozzles are distributed symmetrically about the center.
优选的,所述第一层喷孔直径大于3mm。Preferably, the diameter of the nozzle holes in the first layer is greater than 3 mm.
优选的,所述第一层喷孔喷射的燃气流量大于燃烧器总燃气流量的50%。Preferably, the gas flow rate injected by the first layer of nozzle holes is greater than 50% of the total gas flow rate of the burner.
优选的,所述第二层喷孔直径为3mm。Preferably, the diameter of the nozzle holes in the second layer is 3mm.
优选的,所述第二层喷孔喷射的燃气流量大于燃烧器总燃气流量10%~15%。Preferably, the gas flow rate injected by the second layer nozzle holes is 10% to 15% greater than the total gas flow rate of the burner.
优选的,所述第三层喷孔直径为2mm。Preferably, the diameter of the nozzle holes of the third layer is 2 mm.
优选的,所述第三层喷孔喷射的燃气流量大于燃烧器总燃气流量3%~5%。Preferably, the gas flow rate injected by the third layer nozzle holes is 3% to 5% greater than the total gas flow rate of the burner.
优选的,还包括长明灯,所述长明灯安装于二次风区域。Preferably, it also includes a continuous light, and the continuous light is installed in the secondary air area.
一种燃气空气双分级超低氮底部燃烧器的燃烧方法,包括以下步骤:A combustion method for a gas-air dual-stage ultra-low nitrogen bottom burner, including the following steps:
S201:利用一级燃气喷枪喷出燃气,与一次风区域的助燃风掺混进行一级燃烧,通过进风调节手柄调节一次助燃风风量使一级燃烧为远离化学恰当比的欠氧燃烧;燃气通过一级燃气喷头形成V型平面一级火焰,进一步通过V型稳焰器形成低速回流区;S201: Use the first-level gas nozzle to spray gas, mix it with the combustion air in the primary air area for first-level combustion, and adjust the primary combustion air volume through the air inlet adjustment handle to make the first-level combustion a hypoxic combustion far away from the chemically appropriate ratio; gas A V-shaped plane primary flame is formed through the primary gas nozzle, and a low-speed reflow area is further formed through the V-shaped flame stabilizer;
S202:将一级燃烧中未燃尽的燃气以及燃烧中生成的烟气与二次风区域的助燃风混合,进行二级燃烧;S202: Mix the unburned gas in the primary combustion and the flue gas generated in the combustion with the combustion air in the secondary air area to perform secondary combustion;
S203:利用二级燃气喷枪引射炉膛烟气进入二级燃烧区域与一级燃烧和二级燃烧生成的烟气混合,进行三级燃烧。S203: Use the secondary gas lance to inject the furnace flue gas into the secondary combustion area to mix with the flue gas generated by primary combustion and secondary combustion to perform third-level combustion.
本发明与现有技术相比的优点在于:The advantages of the present invention compared with the prior art are:
(1)本发明提供的一种燃气空气双分级超低氮底部燃烧器,采用整体燃气分级和局部空气分级相耦合的燃烧组织方式,有效降低NO X生成量; (1) A gas-air dual-stage ultra-low nitrogen bottom burner provided by the present invention adopts a combustion organization mode that couples overall gas classification and local air classification to effectively reduce the amount of NO X generated;
(2)本发明提供的一种燃气空气双分级超低氮底部燃烧器,一级燃气喷头采用T型多孔燃气喷头,形成长V型平面火焰,将燃气尽快和全部一次风掺混燃烧,避免产生局部热点区域;(2) The present invention provides a gas-air double-stage ultra-low nitrogen bottom burner. The first-level gas nozzle adopts a T-shaped porous gas nozzle to form a long V-shaped plane flame, and the gas is mixed and burned with all the primary air as quickly as possible to avoid Generate local hotspot areas;
(3)本发明提供的一种燃气空气双分级超低氮底部燃烧器,一级火焰和空气分级隔板平行,确保第二级空气可以与一级火焰均匀相遇,保证火焰温度场均匀;(3) In a gas-air dual-stage ultra-low nitrogen bottom burner provided by the present invention, the first-stage flame and the air-staged partition are parallel to ensure that the second-stage air can meet the first-stage flame evenly and the flame temperature field is uniform;
(4)本发明提供的一种燃气空气双分级超低氮底部燃烧器,一级燃气喷头配有V型稳焰器,形成低速回流区,在提高低氮燃烧火焰稳定性的基础上,进一步降低NO X生成; (4) The present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner. The first-stage gas nozzle is equipped with a V-shaped flame stabilizer to form a low-speed reflow area. On the basis of improving the stability of the low-nitrogen combustion flame, it further Reduce NOx production;
(5)本发明提供的一种燃气空气双分级超低氮底部燃烧器,通过进风口调节手柄调节一次风和二次风的比例,在不同工况下实现理想的预期燃烧效果,提高点火稳定性,降低NO X排放; (5) The present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner that adjusts the ratio of primary air and secondary air through the air inlet adjustment handle to achieve ideal expected combustion effects under different working conditions and improve ignition stability. performance, reducing NOx emissions;
(6)本发明提供的一种燃气空气双分级超低氮底部燃烧器,二级燃气喷头采用三层喷孔结构形式,保证燃烧稳定可靠,提升二级燃烧反应均匀性,降低二级燃烧反应区域内NO X的生成; (6) The present invention provides a gas-air dual-stage ultra-low nitrogen bottom burner. The secondary gas nozzle adopts a three-layer nozzle structure to ensure stable and reliable combustion, improve the uniformity of the secondary combustion reaction, and reduce the secondary combustion reaction. Generation of NO X in the area;
(7)采用本发明提供的燃气空气双分级超低氮底部燃烧器的裂解炉或者其他高温炉膛加热炉(炉膛温度>1050℃)可以实现在正常工况下NO X排放达到小于55mg/Nm 3,在炉膛温度较低的加热炉上可以实现NO X排放小于30mg/Nm 3(7) Using the gas-air dual-stage ultra-low nitrogen bottom burner cracking furnace or other high-temperature furnace heating furnace (furnace temperature > 1050°C) provided by the present invention can achieve NO X emissions of less than 55 mg/Nm 3 under normal operating conditions. , NO X emissions less than 30 mg/Nm 3 can be achieved in a heating furnace with a lower furnace temperature.
附图说明Description of the drawings
图1为本发明燃气空气双分级超低氮底部燃气燃烧器结构示意图;Figure 1 is a schematic structural diagram of a gas-air dual-stage ultra-low nitrogen bottom gas burner of the present invention;
图2为本发明一级T型多孔燃气喷头结构示意图;Figure 2 is a schematic structural diagram of the first-stage T-shaped porous gas nozzle of the present invention;
图3为本发明一级T型多孔燃气喷头和V型稳焰器装配示意图;Figure 3 is a schematic assembly diagram of the first-stage T-shaped porous gas nozzle and V-shaped flame stabilizer of the present invention;
图4为本发明二级燃气喷头结构示意图,其中图4(a)为侧视图,图4(b)为正视图;Figure 4 is a schematic structural diagram of a two-stage gas nozzle of the present invention, where Figure 4(a) is a side view and Figure 4(b) is a front view;
具体实施方式Detailed ways
本发明提供了一种整体燃气分级和局部空气分级相耦合的燃气空气双分级超低氮底部燃烧器及其燃烧方法。The invention provides a gas-air dual-stage ultra-low nitrogen bottom burner and a combustion method thereof that couple the overall gas classification and local air classification.
图1示出了本发明提供的一种燃气空气双分级超低氮底部燃烧器的一个优选实施例。如图1所示,该燃烧器主要包括:风箱4、进风口1、进风口隔板2,风箱隔板10、一级燃气喷枪5、二级燃气喷枪7、长明灯6。风箱4上安装有进风口1,所述燃烧器风箱4和进风口1内分别设有风箱隔板10和进风口隔板2。所述进风口隔板2将助燃风分为一次风和二次风进入风箱4内部,所述风箱隔板2风箱纵向轴线平行,将风箱4内部分隔成一次风区域和二次风区域。所述进风口隔板2和所述风箱隔板10垂直,通过焊接连接;所述一次风区域出口段为横截面积不变的平直通道。所述二次风区域出口段为横截面积变小的收缩通道,对二级风进行增速,使其与一级火焰充分混合。所述一级燃气喷枪5从所述风箱底部4穿入,穿过所述进风口隔板2安装于一级风区域,所述一级燃气喷枪5与所述风箱隔板10平行,所述一级燃气喷枪5头部安装有一级燃气喷头12,用于形成长V型平面火焰;所述二级燃气喷枪7依次穿过风箱4底部、二次风区域和烧嘴砖9伸入炉膛内,所述二级燃气喷枪7头部安装有二级燃气喷头8;二级燃气喷头8引射炉膛烟气再进入一级燃烧区域进行燃烧;优选的,该燃烧器还包括长明灯6,穿过风箱底部安装于二次风区域。Figure 1 shows a preferred embodiment of a gas-air dual-stage ultra-low nitrogen bottom burner provided by the present invention. As shown in Figure 1, the burner mainly includes: air box 4, air inlet 1, air inlet partition 2, air box partition 10, first-level gas spray gun 5, second-level gas spray gun 7, and constant light 6. An air inlet 1 is installed on the air box 4, and an air box partition 10 and an air inlet partition 2 are respectively provided in the burner air box 4 and the air inlet 1. The air inlet partition 2 divides the combustion air into primary air and secondary air and enters the interior of the air box 4. The air box partition 2 is parallel to the longitudinal axis of the air box and divides the interior of the air box 4 into a primary air area and a secondary air area. The air inlet partition 2 and the wind box partition 10 are vertical and connected by welding; the outlet section of the primary air area is a straight channel with a constant cross-sectional area. The outlet section of the secondary air area is a contraction channel with a smaller cross-sectional area, which increases the speed of the secondary air to fully mix it with the primary flame. The first-level gas spray gun 5 penetrates from the bottom 4 of the wind box and is installed in the first-level air area through the air inlet partition 2. The first-level gas spray gun 5 is parallel to the wind box partition 10. The first-level gas nozzle 12 is installed on the head of the first-level gas nozzle 5 for forming a long V-shaped plane flame; the second-level gas nozzle 7 passes through the bottom of the wind box 4, the secondary air area and the burner brick 9 and extends into the furnace. , a secondary gas nozzle 8 is installed on the head of the secondary gas nozzle 7; the secondary gas nozzle 8 ejects the furnace flue gas and then enters the primary combustion area for combustion; preferably, the burner also includes a permanent light 6, which passes through The bottom of the air box is installed in the secondary air area.
该燃烧器整体采用燃气分级的方式,一级燃气与助燃空气混合燃烧,二级燃气喷头引射炉膛烟气再进入一级燃烧区域进行燃烧,一级燃烧区域为生成NO X的关键区域,由于此处燃烧是新鲜风和燃气直接燃烧,产生NO X的量与常规扩散燃烧一致。本发明通过对一级燃烧进行局部空气分级显著降低一级燃烧NO X生成量,进一步降低整体燃烧器NO X生成量。 The burner adopts a gas classification method as a whole. The first-level gas and combustion-supporting air are mixed and burned. The second-level gas nozzle injects the furnace flue gas and then enters the first-level combustion area for combustion. The first-level combustion area is the key area for generating NO X. Since The combustion here is direct combustion of fresh air and gas, and the amount of NOx produced is consistent with conventional diffusion combustion. The present invention significantly reduces the NO
优选的,所述燃烧器风箱4上安装有两个进风调节手柄3,分别负责一次风和二次风风量的调节,通过调节所述进风调节手柄3对一次风和二次风的比例进行调节,从而在不同工况下实现理想的预期燃烧效果。在点火和小负荷运行过程中,通过调节一次风量使一次燃烧区域接近化学恰当比,空气过剩系数 在0.9~1.3之间,从而提高点火稳定性,实现更高调节比;在大负荷运行过程中,通过调节一次风量使一次燃烧区域远离化学恰当比,空气过剩系数在0.6~0.9或1.6~2.3之间,降低NO X排放。 Preferably, two air inlet adjusting handles 3 are installed on the burner air box 4, which are respectively responsible for adjusting the primary air and secondary air volumes. By adjusting the proportion of the primary air and the secondary air by adjusting the air inlet adjusting handle 3 Adjustments are made to achieve the ideal desired combustion effect under different operating conditions. During ignition and small load operation, by adjusting the primary air volume, the primary combustion area is close to the chemical ratio, and the air excess coefficient is between 0.9 and 1.3, thereby improving ignition stability and achieving a higher regulation ratio; during large load operation , by adjusting the primary air volume to keep the primary combustion area away from the chemically appropriate ratio, the air excess coefficient is between 0.6~0.9 or 1.6~2.3, reducing NOx emissions.
优选的,所述一级燃气喷头12为T型多孔燃气喷头,如图2所示,所述一级燃气喷头开有两排沿周向均匀分布的喷孔,喷孔与轴心连线之间的夹角λ为40°~120°,所述两排喷孔的总数量为10~60个,长度占通道截面长度的40%以上。所述一级燃气喷头12进行燃烧反应时,形成长V型平面火焰,火焰长度占一次风区域截面长度的40%以上,将燃气尽快和全部一次风掺混燃烧,显著提高燃烧温度场均匀性,避免产生局部热点区域带来的热力NO X;同时一级火焰和风箱隔板平行,确保二次风可以与一级火焰均匀相遇,保证火焰温度场均匀,避免局部高温产生大量NO XPreferably, the first-level gas nozzle 12 is a T-shaped multi-hole gas nozzle. As shown in Figure 2, the first-level gas nozzle has two rows of nozzle holes evenly distributed along the circumferential direction. The line between the nozzle hole and the axis is The angle λ between them is 40° to 120°, the total number of the two rows of nozzle holes is 10 to 60, and the length accounts for more than 40% of the channel cross-sectional length. When the first-level gas nozzle 12 performs a combustion reaction, a long V-shaped plane flame is formed. The flame length accounts for more than 40% of the cross-sectional length of the primary air area. The gas is mixed and burned with all the primary air as quickly as possible, which significantly improves the uniformity of the combustion temperature field. , to avoid the generation of thermal NO
进一步,所述一级燃气喷头12上安装有V型稳焰器11,如图3所示,所述V型稳焰器11为多孔间隔分布低氮稳焰器,优选的,V型稳焰器两边夹角为40°~120°,与所述一级燃气喷头12两排喷孔与轴心连线的夹角一致;在两边上距离V型尖处1/3~2/3处开孔,开孔率3%~15%,孔径≤4mm;V型稳焰器长度占一次风区域截面长度的40%以上,横截面积占整个一次风流通面积的35%以上;所述一级燃气喷头12各喷孔喷射方向位于V型稳焰器11各开孔之间,确保一次风与一次燃气喷头相遇时,每个喷孔都喷射在V型稳焰器11孔板形成的回流低速区,在提升低氮火焰燃烧稳定性的基础上,通过小孔注入少量空气,使得燃气先部分反应,在还原环境下,燃气中的甲烷可以还原部分NO,进一步降低NO X排放。 Further, a V-shaped flame stabilizer 11 is installed on the first-level gas nozzle 12. As shown in Figure 3, the V-shaped flame stabilizer 11 is a low-nitrogen flame stabilizer with porous spaced distribution. Preferably, the V-shaped flame stabilizer is The angle between both sides of the device is 40° to 120°, which is consistent with the angle between the two rows of nozzle holes of the first-level gas nozzle 12 and the axis; it is opened 1/3 to 2/3 away from the V-shaped tip on both sides. hole, the opening rate is 3% to 15%, the hole diameter is ≤4mm; the length of the V-shaped flame stabilizer accounts for more than 40% of the cross-sectional length of the primary air area, and the cross-sectional area accounts for more than 35% of the entire primary air flow area; the first-level The injection direction of each nozzle hole of the gas nozzle 12 is located between the openings of the V-shaped flame stabilizer 11 to ensure that when the primary air and the primary gas nozzle meet, each nozzle hole is sprayed at the low speed of the return flow formed by the orifice plate of the V-shaped flame stabilizer 11 In this area, on the basis of improving the combustion stability of low-nitrogen flame, a small amount of air is injected through the small holes to partially react the gas. In a reducing environment, the methane in the gas can reduce part of NO, further reducing NOx emissions.
优选的,所述二级燃气喷头8为三层结构,如图4(b)所示,包括第一层喷孔、第二层喷孔、第三层喷孔。如图4(a)所示,所述第一层喷孔与所述二级燃气喷头8轴线的夹角满足15°≤α≤25°,所述第二层喷孔与所述二级燃气喷头8轴线的夹角满足30°≤β≤45°,所述第三层喷孔与所述二级燃气喷头8轴线的夹角满足50°≤θ≤65°。所述第一层喷孔数量为3,两侧喷孔以中间喷孔 为中心对称分布。该层喷孔为二次燃烧顶部火焰孔,喷孔直径大于3mm,其喷射的燃气流量大于总燃气流量的50%,从而显著燃烧火焰长度,降低燃烧反应速度。所述第二层喷孔数量为2,喷孔水平位置在第一层喷孔间隔的位置中间。该层喷孔是二次燃烧中间火焰孔,孔径较大,喷孔直径为3mm,其喷射的燃气流量占燃烧器总燃气流量的10~15%。第一层喷孔和第二层喷孔形成多层燃烧反应区域,有效提高燃烧区域与周围环境的温度交换,提升二级燃烧反应均匀性,进一步降低二级燃烧区域温度高点,从而降低二级燃烧反应区域内热力NO X的生成。所述三层喷孔数量为3,中间喷孔水平位置和第一层喷孔中间喷孔一致,其余两个喷孔以中间喷孔为中心对称分布。该层喷孔为引燃孔,喷孔直径为2mm,其喷射的燃气流量占燃烧器总燃气流量的3~5%。下层喷孔迅速进入底部高温区域被引燃,确保燃烧稳定可靠。 Preferably, the secondary gas nozzle 8 has a three-layer structure, as shown in Figure 4(b), including a first layer of nozzle holes, a second layer of nozzle holes, and a third layer of nozzle holes. As shown in Figure 4(a), the angle between the first layer nozzle hole and the 8-axis axis of the secondary gas nozzle satisfies 15°≤α≤25°, and the angle between the second layer nozzle hole and the secondary gas nozzle axis satisfies 15°≤α≤25°. The angle between the 8 axes of the nozzle meets 30° ≤ β ≤ 45°, and the angle between the third layer nozzle holes and the 8 axes of the secondary gas nozzle satisfies 50° ≤ θ ≤ 65°. The number of nozzle holes in the first layer is 3, and the nozzle holes on both sides are symmetrically distributed with the middle nozzle hole as the center. The nozzle holes in this layer are the flame holes at the top of the secondary combustion. The diameter of the nozzle holes is greater than 3mm, and the gas flow rate injected is greater than 50% of the total gas flow rate, thereby significantly increasing the length of the combustion flame and reducing the combustion reaction speed. The number of nozzle holes in the second layer is 2, and the horizontal position of the nozzle holes is in the middle of the intervals between the nozzle holes in the first layer. The nozzle holes in this layer are secondary combustion intermediate flame holes with a larger hole diameter of 3 mm, and the gas flow rate injected accounts for 10 to 15% of the total gas flow rate of the burner. The first layer of nozzle holes and the second layer of nozzle holes form a multi-layer combustion reaction area, which effectively improves the temperature exchange between the combustion area and the surrounding environment, improves the uniformity of the secondary combustion reaction, further reduces the temperature high point of the secondary combustion area, and thereby reduces the temperature of the secondary combustion area. Thermal NO X generation in the first-stage combustion reaction zone. The number of nozzle holes in the three layers is 3, the horizontal position of the middle nozzle hole is consistent with the middle nozzle hole of the first layer of nozzle holes, and the remaining two nozzle holes are symmetrically distributed with the middle nozzle hole as the center. The nozzle holes in this layer are pilot holes with a diameter of 2 mm, and the gas flow rate injected accounts for 3 to 5% of the total gas flow rate of the burner. The lower nozzle holes quickly enter the high-temperature area at the bottom and are ignited, ensuring stable and reliable combustion.
本发明提供的燃气空气双分级超低氮底部燃烧器工作过程如下:The working process of the gas-air dual-stage ultra-low nitrogen bottom burner provided by the invention is as follows:
一级燃气喷枪5喷出燃气,与一次风区域的助燃风掺混燃烧,通过调节一次风量使一级燃烧为远离化学恰当比的欠氧燃烧,在欠氧燃烧环境下,NO X生成量极低;通过一级燃气喷头12形成长V型平面一级火焰,火焰截面布满整个一次风区域,显著提高燃烧温度场的均匀性,从而避免局部高温点带来的热力NO X;进一步通过V型稳焰器11形成的低速回流区,在保证火焰稳定性的基础上,通过小孔注入少量空气,使得燃气先部分反应,在还原环境下,燃气中的甲烷可以还原部分NO,进一步降低NO X生成。 The first-level gas nozzle 5 sprays gas, which is mixed and burned with the combustion-supporting air in the primary air area. By adjusting the primary air volume, the first-level combustion is an oxygen-deficient combustion far away from the chemically appropriate ratio. In an oxygen-deficient combustion environment, the amount of NO Low; a long V-shaped plane first-level flame is formed through the first-level gas nozzle 12, and the flame cross section covers the entire primary air area, significantly improving the uniformity of the combustion temperature field, thereby avoiding the thermal NO The low-speed reflow zone formed by the flame stabilizer 11, on the basis of ensuring the flame stability, injects a small amount of air through the small holes, so that the gas reacts partially first. In the reducing environment, the methane in the gas can reduce part of the NO, further reducing the NO X is generated.
一级燃烧中未燃尽的燃气与二次风区域的助燃风相遇,进行二级燃烧;一级燃烧中生成的大量烟气同时参与燃烧反应,稀释了反应物浓度,显著降低燃烧和NOx生成的反应速度;并且一级燃烧烟气和二次风的流向基本平行,相互之间掺混流动较低,也进一步降低反应速度,从而显著降低二级燃烧的NO X生成。 The unburned gas in the primary combustion meets the combustion-supporting air in the secondary air area and undergoes secondary combustion; a large amount of flue gas generated in the primary combustion simultaneously participates in the combustion reaction, diluting the concentration of reactants and significantly reducing combustion and NOx production. The reaction speed; and the flow directions of the primary combustion flue gas and the secondary air are basically parallel, and the mixing flow between them is low, which further reduces the reaction speed, thereby significantly reducing the NOx generation of the secondary combustion.
二级燃气喷枪7引射炉膛烟气进入二级燃烧区域进行三级燃烧,燃气中的甲烷在炉膛还原环境下先还原炉膛内部烟气中的NO X,进一步降低NO X生成; 进入二级燃烧区域时,一、二级燃烧生成的烟气和二级燃气喷枪引射的烟气将燃烧和NO X生成两项反应的反应物浓度显著降低,一方面通过降低燃烧反应速度,使得燃烧反应峰值温度显著降低,反应温度场更加均匀,最终降低热力NO X的生成,另一方面通过降低NO X生成反应的反应物浓度,使得NO X生成显著降低。 The secondary gas lance 7 injects the furnace flue gas into the secondary combustion area for third-stage combustion. The methane in the gas first reduces the NO area, the flue gas generated by the primary and secondary combustion and the flue gas emitted by the secondary gas nozzle will significantly reduce the concentration of reactants in the two reactions of combustion and NO The temperature is significantly lowered and the reaction temperature field is more uniform, ultimately reducing the generation of thermal NOx . On the other hand, by reducing the concentration of reactants in the NOx generation reaction, the generation of NOx is significantly reduced.
本发明还提供了一种如上所述的燃气空气双分级超低氮底部燃烧器的燃烧方法,其包括以下步骤:The present invention also provides a combustion method for a gas-air dual-stage ultra-low nitrogen bottom burner as described above, which includes the following steps:
S201:利用一级燃气喷枪5喷出燃气,与一次风区域的助燃风掺混进行一级燃烧,通过进风调节手柄3调节一次助燃风风量使一级燃烧为远离化学恰当比的欠氧燃烧;燃气通过一级燃气喷头12形成V型平面一级火焰,进一步通过V型稳焰器11形成低速回流区;S201: Use the first-level gas spray gun 5 to eject gas, mix it with the combustion air in the primary air area to perform first-level combustion, and adjust the primary combustion air volume through the air inlet adjustment handle 3 to make the first-level combustion a hypoxic combustion far away from the chemically appropriate ratio. ; The gas passes through the first-level gas nozzle 12 to form a V-shaped plane first-level flame, and further passes through the V-shaped flame stabilizer 11 to form a low-speed reflow area;
S202:将一级燃烧中未燃尽的燃气以及燃烧中生成的烟气与二次风区域的助燃风混合,进行二级燃烧;S202: Mix the unburned gas in the primary combustion and the flue gas generated in the combustion with the combustion air in the secondary air area to perform secondary combustion;
S203:利用二级燃气喷枪7引射炉膛烟气进入二级燃烧区域与一级燃烧和二级燃烧生成的烟气混合,进行三级燃烧。S203: Use the secondary gas lance 7 to inject the furnace flue gas into the secondary combustion area to mix with the flue gas generated by primary combustion and secondary combustion to perform third-level combustion.
本发明所提供的燃气空气双分级超低氮底部燃烧器,能够有效降低NO X的排放,同时确保燃烧稳定可靠,采用此设备的裂解炉或者其他高温炉膛加热炉(炉膛温度>1050℃)可以实现在正常工况下NO X排放达到小于55mg/Nm 3。在炉膛温度较低的加热炉上可以实现NO X排放小于30mg/Nm 3The gas-air double-stage ultra-low nitrogen bottom burner provided by the present invention can effectively reduce the emission of NO Achieve NO X emissions of less than 55 mg/Nm 3 under normal operating conditions. In a heating furnace with a lower furnace temperature, the NOx emission can be less than 30 mg/Nm 3 .
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。Contents not described in detail in the specification of the present invention are well-known technologies to those skilled in the art.

Claims (24)

  1. 一种燃气空气双分级超低氮底部燃烧器,其特征在于:包括风箱(4)、进风口(1)、进风口隔板(2)、风箱隔板(10)、一级燃气喷枪(5)、二级燃气喷枪(7),所述进风口(1)安装在所述风箱(4)上,所述进风口隔板(2)将所述进风口(1)分为一次风进风口和二次风进风口,所述风箱隔板(10)将所述风箱(4)内部分成一次风区域和二次风区域,所述风箱隔板(10)与所述进风口隔板(2)垂直相连,助燃风经过所述一次风进风口进入所述一次风区域,经过所述二次风进风口进入所述二次风区域;所述一级燃气喷枪(5)安装于一级风区域,与所述风箱隔板(10)平行,所述一级燃气喷枪(5)头部安装有一级燃气喷头(12),所述一级燃气喷头(12)用于形成V型平面火焰;所述二级燃气喷枪(7)穿过二次风区域伸入炉膛内,所述二级燃气喷枪头部安装有二级燃气喷头(8),所述二级燃气喷头(8)至少包括2层喷孔,每层至少包括2个喷孔。A gas-air dual-stage ultra-low nitrogen bottom burner, which is characterized by: including an air box (4), an air inlet (1), an air inlet partition (2), an air box partition (10), and a first-level gas spray gun (5 ), a secondary gas spray gun (7), the air inlet (1) is installed on the air box (4), and the air inlet partition (2) divides the air inlet (1) into a primary air inlet and a secondary air inlet. The air box partition (10) divides the interior of the air box (4) into a primary air area and a secondary air area. The air box partition (10) and the air inlet partition (2) ) are vertically connected, the combustion air enters the primary air area through the primary air inlet, and enters the secondary air area through the secondary air inlet; the primary gas spray gun (5) is installed on the primary air area, parallel to the bellows partition (10), the first-level gas nozzle (12) is installed on the head of the first-level gas nozzle (5), and the first-level gas nozzle (12) is used to form a V-shaped plane flame; The secondary gas nozzle (7) extends into the furnace through the secondary air area, and a secondary gas nozzle (8) is installed on the head of the secondary gas nozzle. The secondary gas nozzle (8) includes at least 2 Layer nozzle holes, each layer includes at least 2 nozzle holes.
  2. 根据权利要求1所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述一级燃气喷头(12)开有两排沿轴向均匀分布的喷孔。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 1, characterized in that the first-stage gas nozzle (12) has two rows of nozzle holes evenly distributed along the axial direction.
  3. 根据权利要求2所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述两排喷孔喷射方向的夹角为40°~120°。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 2, characterized in that the angle between the injection directions of the two rows of nozzle holes is 40° to 120°.
  4. 根据权利要求3所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述两排喷孔的总数量为10~60个。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 3, characterized in that the total number of the two rows of nozzle holes is 10 to 60.
  5. 根据权利要求4所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述一级燃气喷头(12)的长度占一次风区域截面长度的40%以上。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 4, characterized in that the length of the first-stage gas nozzle (12) accounts for more than 40% of the cross-sectional length of the primary air area.
  6. 根据权利要求5所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述一级燃气喷头(12)上安装有V型稳焰器(11),所述V型稳焰器(11)两边夹角与所述一级燃气喷头(12)两排喷孔喷射方向的夹角一致。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 5, characterized in that: a V-shaped flame stabilizer (11) is installed on the first-stage gas nozzle (12), and the V-shaped flame stabilizer The angle between the two sides of the flame device (11) is consistent with the angle between the injection directions of the two rows of nozzle holes of the first-level gas nozzle (12).
  7. 根据权利要求6所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述V型稳焰器(11)两边上有开孔,所述一级燃气喷头(12)任 一喷孔位于V型稳焰器(11)两个相邻开孔之间。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 6, characterized in that: there are openings on both sides of the V-shaped flame stabilizer (11), and the first-level gas nozzle (12) can be A nozzle hole is located between two adjacent openings of the V-shaped flame stabilizer (11).
  8. 根据权利要求1所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述进风口(1)上安装有分别用于一次风和二次风调节的进风调节手柄(3)。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 1, characterized in that: the air inlet (1) is equipped with air inlet adjustment handles (1) for primary air and secondary air adjustment respectively. 3).
  9. 根据权利要求1所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述二次风区域出口段为横截面积变小的收缩通道。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 1, characterized in that: the outlet section of the secondary air area is a contraction channel with a reduced cross-sectional area.
  10. 根据权利要求1所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述二级燃气喷头(8)包括三层喷孔,分别为第一层喷孔、第二层喷孔、第三层喷孔。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 1, characterized in that: the two-stage gas nozzle (8) includes three layers of nozzle holes, namely a first layer of nozzle holes, a second layer of nozzle holes, and a second layer of nozzle holes. Spray holes, third layer of spray holes.
  11. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第一层喷孔喷射方向与所述二级燃气喷头(8)轴线的夹角α满足15°≤α≤25°。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the angle α between the injection direction of the first layer nozzle hole and the axis of the second-level gas nozzle (8) satisfies 15 °≤α≤25°.
  12. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第二层喷孔喷射方向与所述二级燃气喷头(8)轴线的夹角β满足30°≤β≤45°。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the angle β between the injection direction of the second layer nozzle hole and the axis of the secondary gas nozzle (8) satisfies 30 °≤β≤45°.
  13. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第三层喷孔喷射方向与所述二级燃气喷头(8)轴线的夹角θ满足50°≤θ≤65°。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the angle θ between the injection direction of the third layer nozzle hole and the axis of the secondary gas nozzle (8) satisfies 50 °≤θ≤65°.
  14. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第一层喷孔数量为3,中间喷孔为第一中间喷孔,两侧喷孔以第一中间喷孔为中心对称分布。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the number of nozzle holes in the first layer is 3, the middle nozzle hole is the first middle nozzle hole, and the nozzle holes on both sides are The first middle nozzle hole is centrally symmetrically distributed.
  15. 根据权利要求14所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第二层喷孔数量为2,布置在所述第一层喷孔间隔的位置中间。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 14, characterized in that: the number of nozzle holes in the second layer is 2, and they are arranged in the middle of the intervals between the nozzle holes in the first layer.
  16. 根据权利要求14所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第三层喷孔数量为3,中间喷孔为第二中间喷孔,所述第二中间喷孔水平位置与所述第一中间喷孔一致,其余两个喷孔以第二中间喷孔为中 心对称分布。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 14, characterized in that: the number of nozzle holes in the third layer is 3, the middle nozzle hole is a second middle nozzle hole, and the second middle nozzle hole is a second middle nozzle hole. The horizontal position of the nozzle holes is consistent with the first middle nozzle hole, and the remaining two nozzle holes are symmetrically distributed with the second middle nozzle hole as the center.
  17. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第一层喷孔直径大于3mm。A gas-air double-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the diameter of the first layer of nozzle holes is greater than 3 mm.
  18. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第一层喷孔喷射的燃气流量大于燃烧器总燃气流量的50%。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that the gas flow rate injected by the first layer of nozzle holes is greater than 50% of the total gas flow rate of the burner.
  19. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第二层喷孔直径为3mm。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the diameter of the second layer of nozzle holes is 3 mm.
  20. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第二层喷孔喷射的燃气流量大于燃烧器总燃气流量10%~15%。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that the gas flow rate injected by the second layer nozzle holes is 10% to 15% greater than the total gas flow rate of the burner.
  21. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第三层喷孔直径为2mm。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that: the diameter of the third layer nozzle hole is 2 mm.
  22. 根据权利要求10所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:所述第三层喷孔喷射的燃气流量大于燃烧器总燃气流量3%~5%。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 10, characterized in that the gas flow rate injected by the third layer nozzle holes is 3% to 5% greater than the total gas flow rate of the burner.
  23. 根据权利要求1所述的一种燃气空气双分级超低氮底部燃烧器,其特征在于:还包括长明灯(6),所述长明灯(6)安装于二次风区域。A gas-air dual-stage ultra-low nitrogen bottom burner according to claim 1, characterized in that it also includes a continuous light (6), and the continuous light (6) is installed in the secondary air area.
  24. 一种燃气空气双分级超低氮底部燃烧器的燃烧方法,其特征在于,包括以下步骤:A combustion method for a gas-air dual-stage ultra-low nitrogen bottom burner, which is characterized by including the following steps:
    S201:利用一级燃气喷枪(5)喷出燃气,与一次风区域的助燃风掺混进行一级燃烧,通过进风调节手柄(3)调节一次助燃风风量使一级燃烧为远离化学恰当比的欠氧燃烧;燃气通过一级燃气喷头(12)形成V型平面一级火焰,进一步通过V型稳焰器(11)形成低速回流区;S201: Use the first-level gas spray gun (5) to eject gas, mix it with the combustion air in the primary air area for first-level combustion, and adjust the primary combustion air volume through the air inlet adjustment handle (3) to make the first-level combustion far away from the chemically appropriate ratio. Oxygen-deficient combustion; the gas passes through the first-level gas nozzle (12) to form a V-shaped plane first-level flame, and further passes through the V-shaped flame stabilizer (11) to form a low-speed reflow area;
    S202:将一级燃烧中未燃尽的燃气以及燃烧中生成的烟气与二次风区域的助燃风混合,进行二级燃烧;S202: Mix the unburned gas in the primary combustion and the flue gas generated in the combustion with the combustion air in the secondary air area to perform secondary combustion;
    S203:利用二级燃气喷枪(7)引射炉膛烟气进入二级燃烧区域与一级燃烧和二级燃烧生成的烟气混合,进行三级燃烧。S203: Use the secondary gas lance (7) to inject the furnace flue gas into the secondary combustion area to mix with the flue gas generated by primary combustion and secondary combustion to perform third-level combustion.
PCT/CN2022/129935 2022-05-07 2022-11-04 Gas-air double-stage ultralow-nitrogen bottom combustor and combustion method therefor WO2023216529A1 (en)

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