WO2023216346A1 - Low-swelling composite current collector and preparation method therefor - Google Patents

Low-swelling composite current collector and preparation method therefor Download PDF

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Publication number
WO2023216346A1
WO2023216346A1 PCT/CN2022/096820 CN2022096820W WO2023216346A1 WO 2023216346 A1 WO2023216346 A1 WO 2023216346A1 CN 2022096820 W CN2022096820 W CN 2022096820W WO 2023216346 A1 WO2023216346 A1 WO 2023216346A1
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layer
cross
base material
film base
material layer
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PCT/CN2022/096820
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French (fr)
Chinese (zh)
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王成豪
李学法
张国平
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扬州纳力新材料科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/665Composites
    • H01M4/667Composites in the form of layers, e.g. coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • the present invention relates to the technical field of secondary batteries, and in particular to a low-swelling composite current collector and a preparation method thereof.
  • the current composite current collectors are mainly copper current collectors and aluminum current collectors.
  • the copper current collectors or aluminum current collectors are composed of two parts, including a thin film substrate layer in the middle and a thin film substrate layer arranged opposite to each other. metal layers on both surfaces.
  • the thickness requirement of the metal layer is generally about 1 ⁇ m.
  • the method of preparing the composite current collector is through an evaporation process.
  • the film base material layer is mostly made of polymer materials such as polyethylene terephthalate (PET), These polymer materials contain a large number of ester groups.
  • the ester group in the polymer material meets the ester group in the electrolyte and dissolves, causing the thin film substrate layer to easily appear during long-term use of the battery.
  • the swelling phenomenon destroys the chemical bond between the metal layer and the film substrate layer, resulting in the continuous deterioration of the peeling force between the metal layer and the film substrate layer of the composite current collector, and the metal layer and the film substrate layer are prone to peeling off. phenomenon, which in turn affects the positive and negative electrode interfaces inside the battery, resulting in poor electrical performance of the battery and also affecting the safety of the battery.
  • the polymer material dissolves and enters the electrolyte, it will also increase the viscosity of the electrolyte, which will increase the obstruction of ion transmission and lead to an increase in the internal resistance of the battery in the later stage of the battery.
  • a low-swelling composite current collector including:
  • the film base material layer includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
  • insulating polymer materials include polyamide (PA), polyterephthalate, polyimide (PI), polyethylene (PE), polypropylene (PP), polystyrene (PPE), polychloride Ethylene (PVC), aramid, acrylonitrile-butadiene-styrene copolymer (ABS), polybutylene terephthalate (PET), polyparaphenylene terephthalamide (PPTA), Polypropylene (PPE), polyoxymethylene (POM), epoxy resin, phenolic resin, polytetrafluoroethylene (PTEE), polyvinylidene fluoride (PVDF), silicone rubber, polycarbonate (PC), polyvinyl alcohol (PVA) ), at least one of polyethylene glycol (PEG), cellulose, starch, protein, their derivatives, their cross-linked products and their copolymers.
  • PA polyamide
  • PEG polyterephthalate
  • PI polyimide
  • PE polyethylene
  • PP polypropylene
  • Insulating polymer composite materials are composite materials formed of insulating polymer materials and inorganic materials.
  • the inorganic material may be at least one of ceramic materials, glass materials, and ceramic composite materials.
  • the conductive polymer material uses at least one of doped polysulfide nitride and doped polyacetylene.
  • Conductive polymer composite materials are composite materials formed of insulating polymer materials and conductive materials.
  • the film base material layer includes at least one of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and polyphenylene sulfide (PPS). kind.
  • PE polyethylene
  • PP polypropylene
  • PET polyethylene terephthalate
  • PPS polyphenylene sulfide
  • the thickness of the film base material layer ranges from 1 ⁇ m to 25 ⁇ m, and the thickness of the metal layer ranges from 0.5 ⁇ m to 2.5 ⁇ m.
  • the thickness of the cross-linked layer ranges from 0.1 ⁇ m to 0.5 ⁇ m.
  • the thickness of the cross-linked layer ranges from 0.2 ⁇ m to 0.4 ⁇ m.
  • the metal layer is evaporated on the surface of the cross-linked layer.
  • a cross-linked layer and a metal layer are sequentially provided on two opposite surfaces of the film base material layer, and the cross-linked layer is formed by a surface cross-linking agent coated on the film base material layer through chemical bonds with the film base material.
  • the layers are cross-linked with each other to form more chemical bonds on the surface of the film base material layer, which can not only improve the binding force between the metal layer and the film base material layer, but also improve the solubility of the film base material layer in the electrolyte of the battery.
  • Figure 2 is a schematic flow chart of the steps of a method for preparing a composite current collector according to an embodiment of the present invention
  • FIG. 3 is a schematic flowchart of the steps of a preparation method of a composite current collector shown in a pair of proportions of the present invention.
  • Composite current collector 100. Thin film substrate layer; 200. Cross-linked layer; 300. Metal layer.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
  • connection In the present invention, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise specified restrictions. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • the composite current collector 10 has a puncture strength of 70 gf, an MD tensile strength of 180 MPa, and a TD tensile strength of 180 MPa.
  • the MD elongation is 20% and the TD elongation is 20%.
  • MD Machine Direction, machine direction
  • TD Transverse Direction, perpendicular to the machine direction
  • the film base material layer 100 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
  • the puncture strength of the film base material layer 100 is ⁇ 100gf, the MD tensile strength is ⁇ 200MPa, and the TD tensile strength is ⁇ 200MPa.
  • MD elongation ⁇ 30%, TD elongation ⁇ 30%.
  • the film base material layer 100 has a puncture strength of 120 gf, an MD tensile strength of 250 MPa, and a TD tensile strength of 250 MPa.
  • the MD elongation is 40% and the TD elongation is 40%.
  • the above-mentioned insulating polymer materials can be polyamide (PA), polyterephthalate, polyimide (PI), polyethylene (PE), polypropylene (PP), polystyrene (PPE), Polyvinyl chloride (PVC), aramid, acrylonitrile-butadiene-styrene copolymer (ABS), polybutylene terephthalate (PET), polyphenylene terephthalamide (PPTA) ), polypropylene (PPE), polyoxymethylene (POM), epoxy resin, phenolic resin, polytetrafluoroethylene (PTEE), polyvinylidene fluoride (PVDF), silicone rubber (Silicone rubber), polycarbonate (PC) , at least one of polyvinyl alcohol (PVA), polyethylene glycol (PEG), cellulose, starch, protein, their derivatives, their cross-linked products and their copolymers.
  • PA polyamide
  • PEG polyethylene glycol
  • PEG polyethylene glycol
  • the cross-linking agent may be a polyisocyanate (JQ-1, JQ-1E, JQ-2E, JQ-3E, JQ-4, JQ-5, JQ -6.
  • the peeling force between the metal layer 300 and the cross-linked layer 200 is ⁇ 5N/m.
  • the peeling force between the metal layer 300 and the cross-linked layer 200 is 5 N/m.
  • the peeling force between the metal layer 300 and the film substrate layer 100 of the composite current collector 10 is relatively high, which can prevent the metal layer 300 and the film substrate layer 100 from falling off easily, thereby ensuring the electrical performance and safety of the battery.
  • the thickness of the film substrate layer 100 ranges from 1 ⁇ m to 25 ⁇ m, and the thickness of the metal layer 300 ranges from 0.5 ⁇ m to 2.5 ⁇ m.
  • the thickness of the cross-linked layer 200 ranges from 0.1 ⁇ m to 0.5 ⁇ m.
  • the thickness of the cross-linked layer 200 ranges from 0.2 ⁇ m to 0.4 ⁇ m.
  • Embodiment 1 of the present application also provides a method for preparing a low-swelling composite current collector 10, which includes the following steps:
  • Step 1 Coat cross-linking agent on two opposite surfaces of the film base material layer 100 respectively.
  • the thickness of the cross-linking agent coated on the film base material layer 100 is 0.3 ⁇ m, and the thickness of the film base material layer 100 is 6 ⁇ m.
  • the cross-linking agent is ethylene glycol dimethacrylate
  • the film base layer 100 is polybutylene terephthalate (PET).
  • Step 2 catalyze the cross-linking agent and the film base material layer 100 to cross-link the cross-linking agent and the film base material layer 100, and form cross-linked layers 200 on two opposite surfaces of the film base material layer 100.
  • heating is used to catalyze the cross-linking agent and the film base material layer 100 .
  • the temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 120°C.
  • the cross-linking time of the cross-linking agent and the film base material layer 100 is 35 seconds.
  • Step 3 Evaporate the metal layer 300 on the surface of the cross-linked layer 200 to obtain the required low-swelling composite current collector 10.
  • the thickness of the metal layer 300 is 1 ⁇ m, and the metal layer 300 is a metal aluminum layer.
  • a low-swelling composite current collector 10 of 8 ⁇ m was prepared. After the preparation of the low-swelling composite current collector 10 is completed, the low-swelling composite current collector 10 is cut, rolled, and vacuum packed.
  • the cross-linked layer 200 is formed by cross-linking the cross-linking agent and the material of the film base material layer 100. That is to say, when the cross-linking agent and the film base material layer 100 are cross-linked, the molecules of the cross-linking agent The cross-linking agent can penetrate into the film base material layer 100 , while the cross-linking agent has no thickness outside the film base material layer 100 .
  • ultraviolet light irradiation may be used to catalyze the cross-linking agent and the film base material layer 100 .
  • the temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is any value between 50°C and 200°C.
  • the time for the cross-linking agent and the film base material layer 100 to cross-link is any value from 30 to 50 seconds.
  • the temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 150°C.
  • the cross-linking time of the cross-linking agent and the film base material layer 100 is 45 seconds.
  • the thickness of the cross-linking agent coated on the film base material layer 100 is 0.2 ⁇ m, and the thickness of the film base material layer 100 is 1 ⁇ m.
  • the thickness of the metal layer 300 is 0.1 ⁇ m, and the metal layer 300 is a metal aluminum layer.
  • the cross-linking agent and the film base material layer 100 are catalyzed by ultraviolet light irradiation.
  • the temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 50°C.
  • the cross-linking time for the cross-linking agent and the film base material layer 100 is 30 seconds.
  • the preparation method of the composite current collector 10 provided in this comparative example includes the following steps:
  • the difference between this comparative example and Comparative Example 1 is that the thickness of the film base material layer 100 is 25 ⁇ m.
  • the thickness of the metal layer 300 is 2.5 ⁇ m, and the metal layer 300 is a metal copper layer.
  • the solubility of the composite current collector 10 of the present invention is lower than that of the composite current collector of the comparative example. It can be seen that the solubility of the thin film base material layer 100 of the present invention in the electrolyte of the battery is low, causing the thin film base material layer 100 to appear The swelling phenomenon is greatly reduced, so that the chemical bond between the metal layer 300 and the film substrate layer 100 cannot be destroyed, so as to improve the peeling force between the metal layer 300 of the composite current collector 10 and the film substrate layer 100, so that the metal layer 300 The film base material layer 100 is not easy to fall off, thereby ensuring the electrical performance and safety of the battery.
  • the viscosity of the electrolyte will not increase, thereby preventing the electrolyte from increasing. It can effectively ensure the internal resistance stability of the battery.
  • the solubility of the composite current collector 10 in the electrolyte of the battery is also related to the thickness of the film base material layer 100 and the thickness of the cross-linking agent coated on the film base material layer 100.
  • the thickness of the film base material layer 100 The thicker the film base material layer 100 is, the greater the contact area between the film base material layer 100 and the electrolyte solution of the battery.
  • the thicker film base material layer 100 has a greater solubility in the battery electrolyte solution.

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Abstract

A low-swelling composite current collector, which comprises a thin film substrate layer, wherein the two opposite surfaces of the thin film substrate layer are respectively provided with a crosslinking layer and a metal layer in sequence, and the crosslinking layer is formed by crosslinking a surface crosslinking agent, which coats the thin film substrate layer, with the thin film substrate layer by means of a chemical bond effect. By sequentially arranging the crosslinking layer and the metal layer on each of the two opposite surfaces of the thin film substrate layer, more chemical bonds are formed on the surfaces of the thin film substrate layer, such that the binding force of the metal layers and the thin film substrate layer can be improved, the solubility of the thin film substrate layer in an electrolyte solution of a battery is relatively low, the swelling phenomenon of the thin film substrate layer is mitigated, and the chemical bond between the metal layers and the thin film substrate layer thus cannot be damaged; therefore, the peeling force between the metal layers and the thin film substrate layer is improved, and the metal layers are unlikely to fall off from the thin film substrate layer, thereby guaranteeing the electrical properties, safety and internal resistance stability of the battery.

Description

低溶胀的复合集流体及其制备方法Low swelling composite current collector and preparation method thereof 技术领域Technical field
本发明涉及二次电池技术领域,特别是涉及一种低溶胀的复合集流体及其制备方法。The present invention relates to the technical field of secondary batteries, and in particular to a low-swelling composite current collector and a preparation method thereof.
背景技术Background technique
目前的复合集流体主要为铜集流体和铝集流体两种,其中铜集流体或者铝集流体均由两部分构成,包含设置于中间的薄膜基材层和设置于薄膜基材层相背设置的两个表面的金属层。金属层的厚度要求一般为1μm左右,制备复合集流体的方式是通过蒸镀工艺完成,但是由于薄膜基材层大多采用例如聚对苯二甲酸乙二醇酯(PET)等的高分子材料,而这些高分子材料中含有大量的酯基。电池中的电解液与高分子材料接触后,高分子材料中的酯基基团与电解液中的酯基基团相遇,发生相溶,导致电池在长期的使用过程中薄膜基材层容易出现溶胀现象,破坏了金属层与薄膜基材层之间的化学键,从而导致复合集流体的金属层与薄膜基材层之间的剥离力不断变差,容易出现金属层与薄膜基材层发生脱落现象,进而影响电池内部的正负极界面,导致电池的电性能变差,同时也影响电池的安全性。而高分子材料溶解后进入电解液内部后,也会增加电解液的粘度,使得离子传输阻碍增加,导致电池后期电池内阻增加。The current composite current collectors are mainly copper current collectors and aluminum current collectors. The copper current collectors or aluminum current collectors are composed of two parts, including a thin film substrate layer in the middle and a thin film substrate layer arranged opposite to each other. metal layers on both surfaces. The thickness requirement of the metal layer is generally about 1 μm. The method of preparing the composite current collector is through an evaporation process. However, since the film base material layer is mostly made of polymer materials such as polyethylene terephthalate (PET), These polymer materials contain a large number of ester groups. After the electrolyte in the battery comes into contact with the polymer material, the ester group in the polymer material meets the ester group in the electrolyte and dissolves, causing the thin film substrate layer to easily appear during long-term use of the battery. The swelling phenomenon destroys the chemical bond between the metal layer and the film substrate layer, resulting in the continuous deterioration of the peeling force between the metal layer and the film substrate layer of the composite current collector, and the metal layer and the film substrate layer are prone to peeling off. phenomenon, which in turn affects the positive and negative electrode interfaces inside the battery, resulting in poor electrical performance of the battery and also affecting the safety of the battery. When the polymer material dissolves and enters the electrolyte, it will also increase the viscosity of the electrolyte, which will increase the obstruction of ion transmission and lead to an increase in the internal resistance of the battery in the later stage of the battery.
发明内容Contents of the invention
基于此,有必要针对提供一种能够使得薄膜基材层在电池的电解液的溶解度较低,以使薄膜基材层出现溶胀的现象大幅度降低,能够提高金属层与薄膜 基材层之间的剥离力,使得金属层与薄膜基材层不易发生脱落的现象,从而保证电池的电性能、安全性及内阻稳定性的低溶胀的复合集流体及其制备方法。Based on this, it is necessary to provide a method that can make the solubility of the film base material layer in the electrolyte of the battery lower, so that the swelling phenomenon of the film base material layer can be greatly reduced, and the gap between the metal layer and the film base material layer can be improved. The peeling force makes the metal layer and the film substrate layer less likely to fall off, thereby ensuring the low-swelling composite current collector and its preparation method of the battery's electrical performance, safety and internal resistance stability.
一种低溶胀的复合集流体,包括:A low-swelling composite current collector including:
薄膜基材层,所述薄膜基材层相背设置的两个表面上分别依次设有交联层和金属层,其中Film base material layer, the two surfaces of the film base material layer arranged opposite to each other are respectively provided with a cross-linked layer and a metal layer, wherein
所述交联层由涂覆于所述薄膜基材层的表面交联剂通过化学键作用与所述薄膜基材层相互交联形成。The cross-linked layer is formed by cross-linking the surface cross-linking agent coated on the film base material layer with the film base material layer through chemical bonds.
通过在薄膜基材层相背设置的两个表面依次设置交联层和金属层,且交联层由涂覆于薄膜基材层的表面交联剂通过化学键作用与薄膜基材层相互交联形成,以在薄膜基材层的表面上形成更多的化学键,能够提高金属层与薄膜基材层的结合力的同时,也能够使薄膜基材层在电池的电解液的溶解度较低,从而使得薄膜基材层出现溶胀的现象大幅度降低,无法破坏金属层与薄膜基材层之间的化学键,以提高金属层与薄膜基材层之间的剥离力,使得金属层与薄膜基材层不易发生脱落,从而保证电池的电性能及安全性,且由于薄膜基材层几乎没有成分溶解至电池的电解液中,使得电解液的粘度不会增加,进而能够有效保证电池的内阻稳定性。The cross-linked layer and the metal layer are sequentially arranged on two opposite surfaces of the film base material layer, and the cross-linked layer is cross-linked with the film base material layer through chemical bonds through the surface cross-linking agent coated on the film base material layer. It is formed to form more chemical bonds on the surface of the film base material layer, which can not only improve the binding force between the metal layer and the film base material layer, but also make the solubility of the film base material layer in the electrolyte of the battery lower, thereby The swelling phenomenon of the film base material layer is greatly reduced, and the chemical bond between the metal layer and the film base material layer cannot be destroyed, thereby improving the peeling force between the metal layer and the film base material layer, making the metal layer and the film base material layer It is not easy to fall off, thus ensuring the electrical performance and safety of the battery. Since almost no components of the film substrate layer are dissolved into the electrolyte of the battery, the viscosity of the electrolyte will not increase, thus effectively ensuring the stability of the internal resistance of the battery. .
在其中一个实施例中,所述薄膜基材层包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料、导电高分子复合材料中的至少一种。In one embodiment, the film base material layer includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material.
其中,绝缘高分子材料包括聚酰胺(PA)、聚对苯二甲酸酯、聚酰亚胺(PI)、聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PPE)、聚氯乙烯(PVC)、芳纶、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、聚对苯二甲酸丁二醇酯(PET)、聚对苯二甲酰对苯二胺(PPTA)、聚丙乙烯(PPE)、聚甲醛(POM)、环氧树脂、酚醛树脂、聚四氟乙烯(PTEE)、聚偏氟乙烯(PVDF)、硅橡胶、聚碳酸酯(PC)、聚乙烯醇(PVA)、聚乙 二醇(PEG)、纤维素、淀粉、蛋白质、它们的衍生物、它们的交联物及它们的共聚物中的至少一种。Among them, insulating polymer materials include polyamide (PA), polyterephthalate, polyimide (PI), polyethylene (PE), polypropylene (PP), polystyrene (PPE), polychloride Ethylene (PVC), aramid, acrylonitrile-butadiene-styrene copolymer (ABS), polybutylene terephthalate (PET), polyparaphenylene terephthalamide (PPTA), Polypropylene (PPE), polyoxymethylene (POM), epoxy resin, phenolic resin, polytetrafluoroethylene (PTEE), polyvinylidene fluoride (PVDF), silicone rubber, polycarbonate (PC), polyvinyl alcohol (PVA) ), at least one of polyethylene glycol (PEG), cellulose, starch, protein, their derivatives, their cross-linked products and their copolymers.
绝缘高分子复合材料采用绝缘高分子材料与无机材料形成的复合材料。其中,无机材料可以是陶瓷材料、玻璃材料、陶瓷复合材料中的至少一种。Insulating polymer composite materials are composite materials formed of insulating polymer materials and inorganic materials. The inorganic material may be at least one of ceramic materials, glass materials, and ceramic composite materials.
导电高分子材料采用经掺杂的聚氮化硫、经掺杂的聚乙炔中的至少一种。The conductive polymer material uses at least one of doped polysulfide nitride and doped polyacetylene.
导电高分子复合材料采用绝缘高分子材料与导电材料形成的复合材料。Conductive polymer composite materials are composite materials formed of insulating polymer materials and conductive materials.
在其中一个实施例中,所述薄膜基材层包括聚乙烯(PE)、聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)、聚苯硫醚(PPS)中的至少一种。In one embodiment, the film base material layer includes at least one of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and polyphenylene sulfide (PPS). kind.
在其中一个实施例中,所述金属层为金属铝层或金属铜层。In one embodiment, the metal layer is a metal aluminum layer or a metal copper layer.
在其中一个实施例中,所述薄膜基材层的厚度范围为1μm-25μm,所述金属层的厚度范围为0.5μm-2.5μm。In one embodiment, the thickness of the film base material layer ranges from 1 μm to 25 μm, and the thickness of the metal layer ranges from 0.5 μm to 2.5 μm.
在其中一个实施例中,所述交联层的厚度范围为0.1μm-0.5μm。In one embodiment, the thickness of the cross-linked layer ranges from 0.1 μm to 0.5 μm.
在其中一个实施例中,所述交联层的厚度范围为0.2μm-0.4μm。In one embodiment, the thickness of the cross-linked layer ranges from 0.2 μm to 0.4 μm.
本申请还提供了一种如上述的低溶胀的复合集流体的制备方法,包括以下步骤:This application also provides a method for preparing the low-swelling composite current collector as mentioned above, which includes the following steps:
在所述薄膜基材层相背设置的两个表面分别涂覆所述交联剂;Apply the cross-linking agent on two opposite surfaces of the film base material layer;
对所述交联剂及所述薄膜基材层进行催化,使所述交联剂及所述薄膜基材层进行交联,并在所述薄膜基材层相背设置的两个表面形成所述交联层;The cross-linking agent and the film base material layer are catalyzed to cross-link the cross-linking agent and the film base material layer, and the two surfaces of the film base material layer arranged opposite to each other are formed. The cross-linked layer;
在所述交联层的表面蒸镀所述金属层。The metal layer is evaporated on the surface of the cross-linked layer.
在其中一个实施例中,对所述交联剂及所述薄膜基材层进行催化的方式包括紫外光照射或加热。In one embodiment, the method of catalyzing the cross-linking agent and the film substrate layer includes ultraviolet light irradiation or heating.
在其中一个实施例中,所述交联剂及所述薄膜基材层进行交联的温度为50℃-200℃。In one embodiment, the temperature at which the cross-linking agent and the film substrate layer are cross-linked is 50°C-200°C.
上述方案中,通过在薄膜基材层相背设置的两个表面依次设置交联层和金属层,且交联层由涂覆于薄膜基材层的表面交联剂通过化学键作用与薄膜基材层相互交联形成,以在薄膜基材层的表面上形成更多的化学键,能够提高金属层与薄膜基材层的结合力的同时,也能够使得薄膜基材层在电池的电解液的溶解度较低,从而使得薄膜基材层出现溶胀的现象大幅度降低,无法破坏金属层与薄膜基材层之间的化学键,以提高金属层与薄膜基材层之间的剥离力,使得金属层与薄膜基材层不易发生脱落,从而保证电池的电性能及安全性,且由于薄膜基材层几乎没有成分溶解至电池的电解液中,使得电解液的粘度不会增加,进而能够有效保证电池的内阻稳定性;通过对交联剂及薄膜基材层进行催化的方式采用紫外光照射或加热,能够提高交联剂及薄膜基材层的交联的速度。In the above solution, a cross-linked layer and a metal layer are sequentially provided on two opposite surfaces of the film base material layer, and the cross-linked layer is formed by a surface cross-linking agent coated on the film base material layer through chemical bonds with the film base material. The layers are cross-linked with each other to form more chemical bonds on the surface of the film base material layer, which can not only improve the binding force between the metal layer and the film base material layer, but also improve the solubility of the film base material layer in the electrolyte of the battery. Lower, thus greatly reducing the swelling phenomenon of the film base material layer, unable to destroy the chemical bond between the metal layer and the film base material layer, thereby improving the peeling force between the metal layer and the film base material layer, making the metal layer and the film base material layer The film base material layer is not easy to fall off, thereby ensuring the electrical performance and safety of the battery. And because almost no components of the film base material layer dissolve into the battery's electrolyte, the viscosity of the electrolyte will not increase, thus effectively ensuring the battery's performance. Internal resistance stability; by catalyzing the cross-linking agent and the film base material layer using ultraviolet light irradiation or heating, the cross-linking speed of the cross-linking agent and the film base material layer can be increased.
附图说明Description of the drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The drawings forming a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明一实施例所示的复合集流体的结构示意图;Figure 1 is a schematic structural diagram of a composite current collector shown in an embodiment of the present invention;
图2为本发明一实施例所示的复合集流体的制备方法的步骤流程示意图;Figure 2 is a schematic flow chart of the steps of a method for preparing a composite current collector according to an embodiment of the present invention;
图3为本发明一对比例所示的复合集流体的制备方法的步骤流程示意图。FIG. 3 is a schematic flowchart of the steps of a preparation method of a composite current collector shown in a pair of proportions of the present invention.
附图标记说明Explanation of reference signs
10、复合集流体;100、薄膜基材层;200、交联层;300、金属层。10. Composite current collector; 100. Thin film substrate layer; 200. Cross-linked layer; 300. Metal layer.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axis" The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply the device or device referred to. Elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具 体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise specified restrictions. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. touch. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "mounted" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
请参阅图1,本发明的一实施例提供了一种低溶胀的复合集流体10,包括薄膜基材层100、交联剂及金属层300,薄膜基材层100设置于中间,薄膜基材层100相背设置的两个表面上分别依次设有交联层200和金属层300。具体地,复合集流体10的穿刺强度≥50gf,MD拉伸强度≥150MPa,TD拉伸强度≥150MPa,MD延伸率≥10%,TD延伸率≥10%。示例性地,复合集流体10的穿刺强度为70gf,MD拉伸强度为180MPa,TD拉伸强度为180MPa。MD延伸率为20%,TD延伸率为20%。需要说明的是:MD(Machine Direction,机械方向)是指纵向,TD(Transverse Direction,垂直于机械方向)是指横向。Please refer to Figure 1. One embodiment of the present invention provides a low-swelling composite current collector 10, which includes a film base material layer 100, a cross-linking agent and a metal layer 300. The film base material layer 100 is disposed in the middle. The cross-linked layer 200 and the metal layer 300 are respectively arranged on the two opposite surfaces of the layer 100. Specifically, the puncture strength of the composite current collector 10 is ≥50gf, the MD tensile strength is ≥150MPa, the TD tensile strength is ≥150MPa, the MD elongation is ≥10%, and the TD elongation is ≥10%. For example, the composite current collector 10 has a puncture strength of 70 gf, an MD tensile strength of 180 MPa, and a TD tensile strength of 180 MPa. The MD elongation is 20% and the TD elongation is 20%. It should be noted that: MD (Machine Direction, machine direction) refers to the longitudinal direction, and TD (Transverse Direction, perpendicular to the machine direction) refers to the transverse direction.
交联层200由涂覆于薄膜基材层100的表面交联剂通过化学键作用与薄膜基材层100相互交联形成。具体地,薄膜基材层100在其厚度方向上具有相对设置的第一表面和第二表面。交联剂通过化学键作用涂覆于薄膜基材层100相 背设置的两个表面是指:交联剂分别涂覆于薄膜基材层100的第一表面及第二表面上,并与薄膜基材层100的材料相互交联。The cross-linked layer 200 is formed by cross-linking the surface cross-linking agent coated on the film base material layer 100 with the film base material layer 100 through chemical bonds. Specifically, the film base material layer 100 has a first surface and a second surface that are oppositely arranged in the thickness direction thereof. The cross-linking agent is coated on the two opposite surfaces of the film base material layer 100 through chemical bonds. This means that the cross-linking agent is coated on the first surface and the second surface of the film base material layer 100 respectively, and is combined with the film base material layer 100 . The materials of the material layer 100 are cross-linked with each other.
通过在薄膜基材层100相背设置的两个表面依次设置交联层200和金属层300,且交联层200由涂覆于薄膜基材层100的表面交联剂通过化学键作用与薄膜基材层100相互交联形成,以在薄膜基材层100的表面上形成更多的化学键,能够提高金属层300与薄膜基材层100的结合力的同时,也能够使得薄膜基材层100在电池的电解液的溶解度较低,从而使得薄膜基材层100出现溶胀的现象大幅度降低,无法破坏金属层300与薄膜基材层100之间的化学键,以提高金属层300与薄膜基材层100之间的剥离力,使得金属层300与薄膜基材层100不易发生脱落的现象,从而保证电池的电性能及安全性,且由于金属层300与薄膜基材层100几乎没有成分溶解至电池的电解液中,使得电解液的粘度不会增加,进而能够有效保证电池的内阻稳定性。The cross-linked layer 200 and the metal layer 300 are sequentially disposed on two opposite surfaces of the film base material layer 100, and the cross-linked layer 200 is formed from the surface cross-linking agent coated on the film base material layer 100 through chemical bonds with the film base. The material layers 100 are cross-linked with each other to form more chemical bonds on the surface of the film base material layer 100, which can improve the bonding force between the metal layer 300 and the film base material layer 100, and also enable the film base material layer 100 to The solubility of the electrolyte of the battery is low, which greatly reduces the swelling of the film base material layer 100 and cannot destroy the chemical bond between the metal layer 300 and the film base material layer 100, thereby improving the relationship between the metal layer 300 and the film base material layer. The peeling force between the metal layer 300 and the film base material layer 100 makes it difficult for the metal layer 300 and the film base material layer 100 to fall off, thereby ensuring the electrical performance and safety of the battery, and because almost no components of the metal layer 300 and the film base material layer 100 are dissolved into the battery In the electrolyte, the viscosity of the electrolyte will not increase, which can effectively ensure the stability of the internal resistance of the battery.
请参阅图1,根据本申请的一些实施例,可选地,薄膜基材层100包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料、导电高分子复合材料中的至少一种。薄膜基材层100的穿刺强度≥100gf,MD拉伸强度≥200MPa,TD拉伸强度≥200MPa。MD延伸率≥30%,TD延伸率≥30%。示例性地,薄膜基材层100的穿刺强度为120gf,MD拉伸强度为250MPa,TD拉伸强度为250MPa。MD延伸率为40%,TD延伸率为40%。Referring to Figure 1, according to some embodiments of the present application, optionally, the film base material layer 100 includes at least one of an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material. The puncture strength of the film base material layer 100 is ≥100gf, the MD tensile strength is ≥200MPa, and the TD tensile strength is ≥200MPa. MD elongation ≥30%, TD elongation ≥30%. For example, the film base material layer 100 has a puncture strength of 120 gf, an MD tensile strength of 250 MPa, and a TD tensile strength of 250 MPa. The MD elongation is 40% and the TD elongation is 40%.
上述的绝缘高分子材料,可以是聚酰胺(PA)、聚对苯二甲酸酯、聚酰亚胺(PI)、聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PPE)、聚氯乙烯(PVC)、芳纶、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、聚对苯二甲酸丁二醇酯(PET)、聚对苯二甲酰对苯二胺(PPTA)、聚丙乙烯(PPE)、聚甲醛(POM)、环氧树脂、酚醛树脂、聚四氟乙烯(PTEE)、聚偏氟乙烯(PVDF)、硅橡胶(Silicone rubber)、聚碳酸酯 (PC)、聚乙烯醇(PVA)、聚乙二醇(PEG)、纤维素、淀粉、蛋白质、它们的衍生物、它们的交联物及它们的共聚物中的至少一种。The above-mentioned insulating polymer materials can be polyamide (PA), polyterephthalate, polyimide (PI), polyethylene (PE), polypropylene (PP), polystyrene (PPE), Polyvinyl chloride (PVC), aramid, acrylonitrile-butadiene-styrene copolymer (ABS), polybutylene terephthalate (PET), polyphenylene terephthalamide (PPTA) ), polypropylene (PPE), polyoxymethylene (POM), epoxy resin, phenolic resin, polytetrafluoroethylene (PTEE), polyvinylidene fluoride (PVDF), silicone rubber (Silicone rubber), polycarbonate (PC) , at least one of polyvinyl alcohol (PVA), polyethylene glycol (PEG), cellulose, starch, protein, their derivatives, their cross-linked products and their copolymers.
上述的绝缘高分子复合材料,可以是绝缘高分子材料与无机材料形成的复合材料。其中,无机材料可以是陶瓷材料、玻璃材料、陶瓷复合材料中的至少一种。The above-mentioned insulating polymer composite material may be a composite material formed of an insulating polymer material and an inorganic material. The inorganic material may be at least one of ceramic materials, glass materials, and ceramic composite materials.
上述的导电高分子材料,可以是经掺杂的聚氮化硫、经掺杂的聚乙炔中的至少一种。The above-mentioned conductive polymer material may be at least one of doped polysulfide nitride and doped polyacetylene.
上述的导电高分子复合材料,可以是绝缘高分子材料与导电材料形成的复合材料。具体地,导电材料可以是导电碳材料、金属材料、复合导电材料中的至少一种。更具体地,导电碳材料选自碳黑、碳纳米管、石墨、乙炔黑、石墨烯中的至少一种。金属材料选自金属镍、金属铁、金属铜、金属铝或上述金属的合金中的至少一种。复合导电材料选自金属镍包覆的石墨粉、金属镍包覆的碳纤维中的至少一种。The above-mentioned conductive polymer composite material may be a composite material formed of an insulating polymer material and a conductive material. Specifically, the conductive material may be at least one of conductive carbon materials, metal materials, and composite conductive materials. More specifically, the conductive carbon material is selected from at least one of carbon black, carbon nanotubes, graphite, acetylene black, and graphene. The metal material is selected from at least one of metal nickel, metal iron, metal copper, metal aluminum or alloys of the above metals. The composite conductive material is selected from at least one of metal nickel-coated graphite powder and metal nickel-coated carbon fiber.
请参阅图1,根据本申请的一些实施例,可选地,交联剂可以是多异氰酸酯(JQ-1、JQ-1E、JQ-2E、JQ-3E、JQ-4、JQ-5、JQ-6、PAPI、可乳化MDI、四异氰酸酯)、多元胺类(丙二胺、MOCA)、多元醇类(聚乙二醇、聚丙二醇、三羟甲基丙烷、三羟甲基乙烷)、缩水甘油醚(聚丙二醇缩水甘油醚)、无机物(氧化锌、氯化铝、硫酸铝、硫黄、硼酸、硼砂、硝酸铬)、有机物(苯乙烯、a-甲基苯乙烯、丙烯腈、丙烯酸、甲基丙烯酸、乙二醛、氮丙啶)、有机硅类(正硅酸乙酯、正硅酸甲酯、三甲氧基硅烷)、苯磺酸类(对甲苯磺酸、对甲苯磺酰氯)、丙烯酸酯类(二丙烯酸-1,4-丁二醇酯、二甲基丙烯酸乙二醇酯、TAC、丙烯酸丁酯、HEA、HPA、HEMA、HPMA、MMA)、有机过氧化物(过氧化二异丙苯,过氧化双2,4一二氯苯甲酰)、金属有机化合物(异丙醇铝、醋酸锌、 乙酰丙酮钛)、氮丙啶类、多功能聚碳化二亚胺类交联剂、封闭型交联剂、异氰酸酯类交联剂中的至少一种。在本实施例中,交联剂采用二甲基丙烯酸乙二醇酯。Please refer to Figure 1. According to some embodiments of the present application, optionally, the cross-linking agent may be a polyisocyanate (JQ-1, JQ-1E, JQ-2E, JQ-3E, JQ-4, JQ-5, JQ -6. PAPI, emulsifiable MDI, tetraisocyanate), polyamines (propylenediamine, MOCA), polyols (polyethylene glycol, polypropylene glycol, trimethylolpropane, trimethylolethane), Glycidyl ether (polypropylene glycol glycidyl ether), inorganic substances (zinc oxide, aluminum chloride, aluminum sulfate, sulfur, boric acid, borax, chromium nitrate), organic substances (styrene, α-methylstyrene, acrylonitrile, acrylic acid , methacrylic acid, glyoxal, aziridine), organic silicones (ethyl orthosilicate, methyl orthosilicate, trimethoxysilane), benzenesulfonic acids (p-toluenesulfonic acid, p-toluenesulfonyl chloride ), acrylates (1,4-butanediol diacrylate, ethylene glycol dimethacrylate, TAC, butyl acrylate, HEA, HPA, HEMA, HPMA, MMA), organic peroxides (peroxide Dicumyl oxide, bis-2,4-dichlorobenzoyl peroxide), metal organic compounds (aluminum isopropoxide, zinc acetate, titanium acetylacetonate), aziridines, multifunctional polycarbodiimides At least one of a cross-linking agent, a blocked cross-linking agent, and an isocyanate cross-linking agent. In this embodiment, ethylene glycol dimethacrylate is used as the cross-linking agent.
请参阅图1,根据本申请的一些实施例,可选地,金属层300为金属铝层或金属铜层。具体地,金属层300的纯度≥99.8%。也就是说,本申请中的金属层300采用的是高纯度的金属。在一个实施例中,金属层300为金属铝层,金属铝层的纯度≥99.8%。高纯度的金属铝具有低的变形抗力、高的电导率及良好的塑性等性能。在另一个实施例中,金属层300为金属铜层,金属铜层的纯度≥99.8%。高纯度的金属铜具有有良好的延展性、传热性及导电性。Referring to Figure 1, according to some embodiments of the present application, optionally, the metal layer 300 is a metal aluminum layer or a metal copper layer. Specifically, the purity of metal layer 300 is ≥99.8%. In other words, the metal layer 300 in this application uses high-purity metal. In one embodiment, the metal layer 300 is a metal aluminum layer, and the purity of the metal aluminum layer is ≥99.8%. High-purity metallic aluminum has low deformation resistance, high electrical conductivity and good plasticity. In another embodiment, the metal layer 300 is a metal copper layer, and the purity of the metal copper layer is ≥99.8%. High-purity metallic copper has good ductility, heat transfer and electrical conductivity.
金属层300与交联层200之间的剥离力≥5N/m。示例性地,金属层300与交联层200之间的剥离力为5N/m。复合集流体10的金属层300与薄膜基材层100之间的剥离力较高,能够使得金属层300与薄膜基材层100不易发生脱落的现象,从而保证电池的电性能及安全性。The peeling force between the metal layer 300 and the cross-linked layer 200 is ≥5N/m. For example, the peeling force between the metal layer 300 and the cross-linked layer 200 is 5 N/m. The peeling force between the metal layer 300 and the film substrate layer 100 of the composite current collector 10 is relatively high, which can prevent the metal layer 300 and the film substrate layer 100 from falling off easily, thereby ensuring the electrical performance and safety of the battery.
请参阅图1,根据本申请的一些实施例,可选地,薄膜基材层100的厚度范围为1μm-25μm,金属层300的厚度范围为0.5μm-2.5μm。交联层200的厚度范围为0.1μm-0.5μm。优选地,交联层200的厚度范围为0.2μm-0.4μm。Referring to Figure 1, according to some embodiments of the present application, optionally, the thickness of the film substrate layer 100 ranges from 1 μm to 25 μm, and the thickness of the metal layer 300 ranges from 0.5 μm to 2.5 μm. The thickness of the cross-linked layer 200 ranges from 0.1 μm to 0.5 μm. Preferably, the thickness of the cross-linked layer 200 ranges from 0.2 μm to 0.4 μm.
需要理解的是:交联层200为交联剂与薄膜基材层100的材料相互交联形成的,也就是说,交联剂与薄膜基材层100在交联时,交联剂的分子可以渗透至薄膜基材层100内,而交联剂在薄膜基材层100的外部是没有厚度的。因此,本申请的复合集流体10的厚度范围为2μm-30μm。It should be understood that the cross-linked layer 200 is formed by cross-linking the cross-linking agent and the material of the film base material layer 100. That is to say, when the cross-linking agent and the film base material layer 100 are cross-linked, the molecules of the cross-linking agent The cross-linking agent can penetrate into the film base material layer 100 , while the cross-linking agent has no thickness outside the film base material layer 100 . Therefore, the thickness of the composite current collector 10 of the present application ranges from 2 μm to 30 μm.
实施例:Example:
下述实施例更具体地描述了本发明公开的内容,这些实施例仅仅用于阐述性说明,因为在本发明公开内容的范围内进行各种修改和变化对本领域技术人 员来说是明显的。除非另有声明,以下实施例中所报道的所有份、百分比、和比值都是基于重量计,而且实施例中使用的所有试剂都可商购获得或是按照常规方法进行合成获得,并且可直接使用而无需进一步处理,以及实施例中使用的仪器均可商购获得。The following examples more specifically describe the present disclosure. These examples are for illustrative purposes only, since it will be apparent to those skilled in the art that various modifications and changes can be made within the scope of the present disclosure. Unless otherwise stated, all parts, percentages, and ratios reported in the following examples are based on weight, and all reagents used in the examples are commercially available or synthesized according to conventional methods, and can be directly were used without further processing and the equipment used in the examples is commercially available.
请参阅图2,本申请的实施例1还提供了一种低溶胀的复合集流体10的制备方法,包括以下步骤:Please refer to Figure 2. Embodiment 1 of the present application also provides a method for preparing a low-swelling composite current collector 10, which includes the following steps:
步骤1:在薄膜基材层100相背设置的两个表面分别涂覆交联剂。Step 1: Coat cross-linking agent on two opposite surfaces of the film base material layer 100 respectively.
其中,在本实施例中的交联剂涂覆于薄膜基材层100的厚度为0.3μm,薄膜基材层100的厚度为6μm。交联剂采用二甲基丙烯酸乙二醇酯,薄膜基材层100采用聚对苯二甲酸丁二醇酯(PET)。In this embodiment, the thickness of the cross-linking agent coated on the film base material layer 100 is 0.3 μm, and the thickness of the film base material layer 100 is 6 μm. The cross-linking agent is ethylene glycol dimethacrylate, and the film base layer 100 is polybutylene terephthalate (PET).
步骤2:对交联剂及薄膜基材层100进行催化,使交联剂及薄膜基材层100进行交联,并在薄膜基材层100相背设置的两个表面形成交联层200。Step 2: catalyze the cross-linking agent and the film base material layer 100 to cross-link the cross-linking agent and the film base material layer 100, and form cross-linked layers 200 on two opposite surfaces of the film base material layer 100.
其中,在本实施例中,对交联剂及薄膜基材层100进行催化的方式采用加热。交联剂及薄膜基材层100进行交联的温度为120℃。交联剂及薄膜基材层100进行交联的时间为35s。In this embodiment, heating is used to catalyze the cross-linking agent and the film base material layer 100 . The temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 120°C. The cross-linking time of the cross-linking agent and the film base material layer 100 is 35 seconds.
步骤3:在交联层200的表面蒸镀金属层300,即可得到所需的低溶胀的复合集流体10。其中,本实施例中,金属层300的厚度为1μm,金属层300为金属铝层。Step 3: Evaporate the metal layer 300 on the surface of the cross-linked layer 200 to obtain the required low-swelling composite current collector 10. In this embodiment, the thickness of the metal layer 300 is 1 μm, and the metal layer 300 is a metal aluminum layer.
最终制得8μm的低溶胀的复合集流体10。在低溶胀的复合集流体10制备完成后,对低溶胀的复合集流体10进行分切收卷以及真空包装作业。Finally, a low-swelling composite current collector 10 of 8 μm was prepared. After the preparation of the low-swelling composite current collector 10 is completed, the low-swelling composite current collector 10 is cut, rolled, and vacuum packed.
需要说明的是:交联层200为交联剂与薄膜基材层100的材料相互交联形成的,也就是说,交联剂与薄膜基材层100在交联时,交联剂的分子可以渗透至薄膜基材层100内,而交联剂在薄膜基材层100的外部是没有厚度的。It should be noted that the cross-linked layer 200 is formed by cross-linking the cross-linking agent and the material of the film base material layer 100. That is to say, when the cross-linking agent and the film base material layer 100 are cross-linked, the molecules of the cross-linking agent The cross-linking agent can penetrate into the film base material layer 100 , while the cross-linking agent has no thickness outside the film base material layer 100 .
在其他的实施例中,对交联剂及薄膜基材层100进行催化的方式可以采用紫外光照射。通过对交联剂及薄膜基材层100进行催化的方式采用紫外光照射或加热,能够提高交联剂及薄膜基材层100的交联的速度。交联剂及薄膜基材层100进行交联的温度为50℃-200℃中的任意值。交联剂及薄膜基材层100进行交联的时间为30-50s中的任意值。示例性地,交联剂及薄膜基材层100进行交联的温度为150℃。交联剂及薄膜基材层100进行交联的时间为45s。In other embodiments, ultraviolet light irradiation may be used to catalyze the cross-linking agent and the film base material layer 100 . By using ultraviolet light irradiation or heating to catalyze the cross-linking agent and the film base material layer 100, the cross-linking speed of the cross-linking agent and the film base material layer 100 can be increased. The temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is any value between 50°C and 200°C. The time for the cross-linking agent and the film base material layer 100 to cross-link is any value from 30 to 50 seconds. For example, the temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 150°C. The cross-linking time of the cross-linking agent and the film base material layer 100 is 45 seconds.
实施例2Example 2
本实施例与实施例1的区别在于:交联剂涂覆于薄膜基材层100的厚度为0.4μm,薄膜基材层100的厚度为25μm。金属层300的厚度为2.5μm,金属层300为金属铜层。对交联剂及薄膜基材层100进行催化的方式采用紫外光照射。交联剂及薄膜基材层100进行交联的温度为200℃。交联剂及薄膜基材层100进行交联的时间为50s。The difference between this embodiment and Embodiment 1 is that the thickness of the cross-linking agent coated on the film base material layer 100 is 0.4 μm, and the thickness of the film base material layer 100 is 25 μm. The thickness of the metal layer 300 is 2.5 μm, and the metal layer 300 is a metal copper layer. The cross-linking agent and the film base material layer 100 are catalyzed by ultraviolet light irradiation. The temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 200°C. The cross-linking time of the cross-linking agent and the film base material layer 100 is 50 seconds.
实施例3Example 3
本实施例与实施例1的区别在于:交联剂涂覆于薄膜基材层100的厚度为0.2μm,薄膜基材层100的厚度为1μm。金属层300的厚度为0.1μm,金属层300为金属铝层。对交联剂及薄膜基材层100进行催化的方式采用紫外光照射。交联剂及薄膜基材层100进行交联的温度为50℃。交联剂及薄膜基材层100进行交联的时间为30s。The difference between this embodiment and Embodiment 1 is that the thickness of the cross-linking agent coated on the film base material layer 100 is 0.2 μm, and the thickness of the film base material layer 100 is 1 μm. The thickness of the metal layer 300 is 0.1 μm, and the metal layer 300 is a metal aluminum layer. The cross-linking agent and the film base material layer 100 are catalyzed by ultraviolet light irradiation. The temperature at which the cross-linking agent and the film base material layer 100 are cross-linked is 50°C. The cross-linking time for the cross-linking agent and the film base material layer 100 is 30 seconds.
对比例1Comparative example 1
请参阅图3,本对比例提供的复合集流体10的制备方法,包括以下步骤:Please refer to Figure 3. The preparation method of the composite current collector 10 provided in this comparative example includes the following steps:
步骤1:选取6μm的薄膜基材层100及99.9%纯度的金属铝层。其中,薄膜基材层100采用聚对苯二甲酸丁二醇酯(PET)。Step 1: Select a 6 μm film substrate layer 100 and a 99.9% purity metal aluminum layer. Among them, the film base material layer 100 is made of polybutylene terephthalate (PET).
步骤2:将6μm的薄膜基材层100及99.9%纯度的金属铝层分别投入真空 镀膜设备内,并在薄膜基材层100相背设置的两个表面蒸镀金属铝层,即可得到所需的复合集流体10。其中,本实施例中,金属铝层的厚度为1μm。Step 2: Put the 6 μm thin film base material layer 100 and the 99.9% purity metal aluminum layer into the vacuum coating equipment respectively, and evaporate the metal aluminum layers on the two opposite surfaces of the thin film base material layer 100 to obtain the result. The required composite current collector 10. In this embodiment, the thickness of the metallic aluminum layer is 1 μm.
最终制得8μm的复合集流体10。在复合集流体10制备完成后,对复合集流体10进行分切收卷以及真空包装作业。Finally, an 8 μm composite current collector 10 was produced. After the preparation of the composite current collector 10 is completed, the composite current collector 10 is cut, rolled, and vacuum packed.
对比例2Comparative example 2
本对比例与对比例1的区别在于:薄膜基材层100的厚度为25μm。金属层300的厚度为2.5μm,金属层300采用金属铜层。The difference between this comparative example and Comparative Example 1 is that the thickness of the film base material layer 100 is 25 μm. The thickness of the metal layer 300 is 2.5 μm, and the metal layer 300 is a metal copper layer.
对实施例1-3、对比例1-2的复合集流体10的溶解度进行测试,得到如表1所述的效果数据。需要理解的是:上述的溶解度是指复合集流体10在电池的电解液中的溶解度。The solubility of the composite current collector 10 of Example 1-3 and Comparative Example 1-2 was tested, and the effect data as shown in Table 1 was obtained. It should be understood that the above solubility refers to the solubility of the composite current collector 10 in the electrolyte of the battery.
表1为复合集流体10的溶解度测试数据。Table 1 shows the solubility test data of composite current collector 10.
方案plan 溶解度%Solubility%
实施例1Example 1 0.10.1
实施例2Example 2 0.120.12
实施例3Example 3 0.080.08
对比例1Comparative example 1 33
对比例2Comparative example 2 55
表1Table 1
从上表可以看出本发明的复合集流体10的溶解度小于对比例的复合集流体,可见,本发明的薄膜基材层100在电池的电解液的溶解度较低,使得薄膜基材层100出现溶胀的现象大幅度降低,从而无法破坏金属层300与薄膜基材层100之间的化学键,以提高复合集流体10的金属层300与薄膜基材层100之间的剥离力,使得金属层300与薄膜基材层100不易发生脱落的现象,从而保证电池的电性能及安全性,且由于薄膜基材层100几乎没有成分溶解至电池的电解液中,使得电解液的粘度不会增加,进而能够有效保证电池的内阻稳定性。It can be seen from the above table that the solubility of the composite current collector 10 of the present invention is lower than that of the composite current collector of the comparative example. It can be seen that the solubility of the thin film base material layer 100 of the present invention in the electrolyte of the battery is low, causing the thin film base material layer 100 to appear The swelling phenomenon is greatly reduced, so that the chemical bond between the metal layer 300 and the film substrate layer 100 cannot be destroyed, so as to improve the peeling force between the metal layer 300 of the composite current collector 10 and the film substrate layer 100, so that the metal layer 300 The film base material layer 100 is not easy to fall off, thereby ensuring the electrical performance and safety of the battery. Moreover, since almost no components of the film base material layer 100 are dissolved into the electrolyte of the battery, the viscosity of the electrolyte will not increase, thereby preventing the electrolyte from increasing. It can effectively ensure the internal resistance stability of the battery.
可从上表得出复合集流体10在电池的电解液中的溶解度还与薄膜基材层100的厚度及交联剂涂覆于薄膜基材层100的厚度相关,薄膜基材层100的厚度越厚,则薄膜基材层100与电池的电解液接触面积增大,厚度较厚的薄膜基材层100在电池的电解液中的溶解度越大。It can be concluded from the above table that the solubility of the composite current collector 10 in the electrolyte of the battery is also related to the thickness of the film base material layer 100 and the thickness of the cross-linking agent coated on the film base material layer 100. The thickness of the film base material layer 100 The thicker the film base material layer 100 is, the greater the contact area between the film base material layer 100 and the electrolyte solution of the battery. The thicker film base material layer 100 has a greater solubility in the battery electrolyte solution.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.

Claims (10)

  1. 一种低溶胀的复合集流体,其特征在于,包括:A low-swelling composite current collector, characterized by including:
    薄膜基材层(100),所述薄膜基材层(100)相背设置的两个表面上分别依次设有交联层(200)和金属层(300),其中Film base material layer (100), the two surfaces of the film base material layer (100) arranged opposite to each other are respectively provided with a cross-linked layer (200) and a metal layer (300), wherein
    所述交联层(200)由涂覆于所述薄膜基材层(100)的表面交联剂通过化学键作用与所述薄膜基材层(100)相互交联形成。The cross-linked layer (200) is formed by cross-linking the surface cross-linking agent coated on the film base material layer (100) with the film base material layer (100) through chemical bonds.
  2. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述薄膜基材层(100)包括绝缘高分子材料、绝缘高分子复合材料、导电高分子材料、导电高分子复合材料中的至少一种。The low-swelling composite current collector according to claim 1, characterized in that the film base material layer (100) includes an insulating polymer material, an insulating polymer composite material, a conductive polymer material, and a conductive polymer composite material. of at least one.
  3. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述薄膜基材层(100)包括聚乙烯(PE)、聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)、聚苯硫醚(PPS)中的至少一种。The low-swelling composite current collector according to claim 1, wherein the film base material layer (100) includes polyethylene (PE), polypropylene (PP), polyethylene terephthalate ( At least one of PET) and polyphenylene sulfide (PPS).
  4. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述金属层(300)为金属铝层或金属铜层。The low-swelling composite current collector according to claim 1, wherein the metal layer (300) is a metal aluminum layer or a metal copper layer.
  5. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述薄膜基材层(100)的厚度范围为1μm-25μm,所述金属层(300)的厚度范围为0.5μm-2.5μm。The low-swelling composite current collector according to claim 1, characterized in that the thickness of the film base material layer (100) ranges from 1 μm to 25 μm, and the thickness of the metal layer (300) ranges from 0.5 μm to 2.5 μm. μm.
  6. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述交联层(200)的厚度范围为0.1μm-0.5μm。The low-swelling composite current collector according to claim 1, wherein the thickness of the cross-linked layer (200) ranges from 0.1 μm to 0.5 μm.
  7. 根据权利要求1所述的低溶胀的复合集流体,其特征在于,所述交联层(200)的厚度范围为0.2μm-0.4μm。The low-swelling composite current collector according to claim 1, wherein the thickness of the cross-linked layer (200) ranges from 0.2 μm to 0.4 μm.
  8. 一种如权利要求2-7任一所述的低溶胀的复合集流体的制备方法,其特征在于,包括以下步骤:A method for preparing a low-swelling composite current collector according to any one of claims 2 to 7, characterized in that it includes the following steps:
    在所述薄膜基材层(100)相背设置的两个表面分别涂覆所述交联剂;The cross-linking agent is respectively coated on two opposite surfaces of the film base material layer (100);
    对所述交联剂及所述薄膜基材层(100)进行催化,使所述交联剂及所述薄膜基材层(100)进行交联,并在所述薄膜基材层(100)相背设置的两个表面形成所述交联层(200);The cross-linking agent and the film base material layer (100) are catalyzed to cross-link the cross-linking agent and the film base material layer (100), and the film base material layer (100) is Two surfaces arranged oppositely form the cross-linked layer (200);
    在所述交联层(200)的表面蒸镀所述金属层(300)。The metal layer (300) is evaporated on the surface of the cross-linked layer (200).
  9. 根据权利要求8所述的低溶胀的复合集流体的制备方法,其特征在于,对所述交联剂及所述薄膜基材层(100)进行催化的方式包括紫外光照射或加热。The method for preparing a low-swelling composite current collector according to claim 8, characterized in that the method of catalyzing the cross-linking agent and the film base material layer (100) includes ultraviolet light irradiation or heating.
  10. 根据权利要求8所述的低溶胀的复合集流体的制备方法,其特征在于,所述交联剂及所述薄膜基材层(100)进行交联的温度为50℃-200℃。The method for preparing a low-swelling composite current collector according to claim 8, characterized in that the cross-linking temperature of the cross-linking agent and the film base material layer (100) is 50°C-200°C.
PCT/CN2022/096820 2022-05-13 2022-06-02 Low-swelling composite current collector and preparation method therefor WO2023216346A1 (en)

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