WO2023213024A1 - Electrode structure of topcon battery, preparation method therefor and application thereof - Google Patents
Electrode structure of topcon battery, preparation method therefor and application thereof Download PDFInfo
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- WO2023213024A1 WO2023213024A1 PCT/CN2022/113225 CN2022113225W WO2023213024A1 WO 2023213024 A1 WO2023213024 A1 WO 2023213024A1 CN 2022113225 W CN2022113225 W CN 2022113225W WO 2023213024 A1 WO2023213024 A1 WO 2023213024A1
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- layer
- electrode
- doped polysilicon
- passivation layer
- nickel seed
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- 238000002360 preparation method Methods 0.000 title description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 133
- 238000002161 passivation Methods 0.000 claims abstract description 78
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 67
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 67
- 229910021419 crystalline silicon Inorganic materials 0.000 claims abstract description 44
- 239000000758 substrate Substances 0.000 claims abstract description 39
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 30
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052709 silver Inorganic materials 0.000 claims abstract description 19
- 239000004332 silver Substances 0.000 claims abstract description 19
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 229920005591 polysilicon Polymers 0.000 claims description 66
- 238000000034 method Methods 0.000 claims description 40
- 238000007650 screen-printing Methods 0.000 claims description 17
- 238000000137 annealing Methods 0.000 claims description 16
- 238000005245 sintering Methods 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 14
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 13
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 13
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 11
- 238000007747 plating Methods 0.000 claims description 11
- 239000011573 trace mineral Substances 0.000 claims description 7
- 235000013619 trace mineral Nutrition 0.000 claims description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000011135 tin Substances 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 207
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 20
- 229910052796 boron Inorganic materials 0.000 description 20
- 238000007772 electroless plating Methods 0.000 description 13
- 230000003647 oxidation Effects 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 11
- 238000012360 testing method Methods 0.000 description 9
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 8
- 229910052698 phosphorus Inorganic materials 0.000 description 8
- 239000011574 phosphorus Substances 0.000 description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 7
- 229910001096 P alloy Inorganic materials 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 238000005530 etching Methods 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 229910000990 Ni alloy Inorganic materials 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- 229910004205 SiNX Inorganic materials 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910017107 AlOx Inorganic materials 0.000 description 1
- 101001073212 Arabidopsis thaliana Peroxidase 33 Proteins 0.000 description 1
- 101001123325 Homo sapiens Peroxisome proliferator-activated receptor gamma coactivator 1-beta Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 102100028961 Peroxisome proliferator-activated receptor gamma coactivator 1-beta Human genes 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/022441—Electrode arrangements specially adapted for back-contact solar cells
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1689—After-treatment
- C23C18/1692—Heat-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
- H01L31/0682—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells back-junction, i.e. rearside emitter, solar cells, e.g. interdigitated base-emitter regions back-junction cells
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1868—Passivation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to the technical field of solar cells, and specifically to an electrode structure of a TOPCon battery and its preparation method and application.
- Tunneling silicon oxide passivation contact technology is a crystalline silicon solar cell proposed by the Fraunhofer Institute in Germany in 2013.
- the TOPCon structure has excellent surface passivation performance and can effectively improve battery efficiency.
- an important process is the production of back electrodes. Electrodes play the role of collecting and conducting current in solar cells.
- the current backside of TOPCon cells uses n-type doped polysilicon based on phosphorus doping, which requires the use of silver paste to form a good contact.
- n-type TOPCon batteries use silver paste on the back. Due to the high unit price of silver, the cost of n-type TOPCon batteries using silver paste on the back increases significantly, resulting in that the cost of electricity is still higher than the current mainstream PERC in industrialization. batteries, affecting mass production promotion; and as a precious metal, silver’s abundance in the earth’s crust is significantly lower than that of aluminum, and the annual global silver production is very limited. When silicon-based solar cells develop to an annual output of terawatts When the above situation occurs, global silver production will be unable to meet the demand of the photovoltaic industry, which will lead to further rise in silver prices.
- Al may penetrate to a depth of several microns or more than ten microns below the surface of the silicon wafer, and it is difficult for Al to form a good ohmic contact with the n-type silicon wafer.
- an electrode structure of a TOPCon battery which uses a composite metal structure of a nickel seed layer and an aluminum electrode layer to replace the silver electrode in the existing technology.
- the nickel seed layer can form good ohmic contact with doped polysilicon.
- the present invention provides an electrode structure of a TOPCon battery, including a back electrode and a front electrode.
- the back electrode is placed on the first passivation layer on the back side of the crystalline silicon substrate, and the front electrode is placed on the back electrode.
- the nickel seed layer in the above-mentioned battery structure is very dense and can effectively block the penetration of aluminum paste, thus protecting the good passivation performance of the TOPCon structure.
- a tunnel oxide layer and a doped polysilicon layer are provided between the crystalline silicon substrate and the first passivation layer.
- the doped polysilicon layer is n-type phosphorus-doped polysilicon
- the first The main component of the nickel seed layer on the passivation layer is NiP x
- the doped polysilicon layer is p-type boron doped polysilicon
- the main component of the nickel seed layer on the first passivation layer is NiB x .
- the first passivation layer is composed of an aluminum oxide layer and a silicon nitride layer, and a side of the aluminum oxide layer away from the silicon nitride layer is compounded with the doped polysilicon layer.
- the main component of the nickel seed layer on the second passivation layer is NiP x ; when the doped polysilicon layer is p When type boron is doped into polysilicon, the main component of the nickel seed layer on the second passivation layer is NiBx .
- the thickness of the nickel seed layer is 100-5000 nm.
- the nickel seed layer contains one or more trace elements of chromium, copper, tin, silver and sulfur.
- the total mass of the trace elements accounts for 0.01-1% of the total mass of the nickel seed layer.
- the second object of the present invention is to provide a method for preparing an electrode structure of a TOPCon battery.
- the above method for preparing the battery structure has the following advantages:
- the electroless nickel plating seed layer is very dense and can effectively block the penetration of aluminum slurry, thus protecting the good passivation performance of the TOPCon structure.
- Electroless nickel plating has self-aligning properties and only deposits on polysilicon, which helps simplify the process complexity. Moreover, the material cost of the electroless nickel plating seed layer is low and easy to achieve mass production.
- the electrode structure still maintains the screen printing aluminum paste, which has higher productivity and lower cost than the electroplating method.
- the electrode uses nickel and aluminum metal, which has good chemical stability and can effectively maintain the stability of the battery.
- the annealing temperature in step S3 is 150-600°C, and the annealing time is 5-15 minutes.
- the sintering temperature in step S4 is 400-600°C, and the sintering time is 1-2 minutes.
- the third object of the present invention is to provide a crystalline silicon battery using the electrode structure of a TOPCon battery.
- a crystalline silicon battery that applies the electrode structure of any of the above-mentioned TOPCon batteries.
- the crystalline silicon cell includes, from bottom to top, a back electrode, a first passivation layer, a doped polysilicon layer, a tunnel oxide layer, a crystalline silicon substrate, a doped emitter, a second passivation layer and a front electrode.
- Figure 1 is a schematic structural diagram of a TOPCon battery in Embodiment 1 of the present invention.
- Figure 2 is a schematic structural diagram of a TOPCon battery in Embodiment 2 of the present invention.
- the tunnel oxide layer 2 on the back side of the crystalline silicon substrate 1 is also called an ultra-thin silicon oxide layer, which is essentially an ultra-thin dielectric layer. It can be a SiOx layer or a silicon oxynitride layer; The thickness is ⁇ 5 nm. In specific embodiments, the thickness of the tunnel oxide layer 2 is 1.2-2.2 nm.
- the tunnel oxide layer 2 can enable multicarriers to tunnel into the heavily doped polysilicon layer 3, effectively preventing minority carrier recombination. At the same time, the heavily doped polysilicon layer 3 can prevent direct contact between the metal and the substrate, reducing the recombination of deep energy level defects introduced by the metal. .
- the preparation method of the tunnel oxide layer 2 includes: thermal nitric acid oxidation method, rapid thermal oxidation method (RTO), ultraviolet ozone method (UV/O 3 ), ozone deionized water method (DIO 3 ), thermal oxidation method, PECVD-N 2 O method, mixed acid oxidation method, etc., aiming to prepare ultra-thin, high-quality silicon oxide layer with low interface defect state density.
- RTO rapid thermal oxidation method
- UV/O 3 ultraviolet ozone method
- DIO 3 ozone deionized water method
- PECVD-N 2 O method mixed acid oxidation method, etc.
- the first passivation layer 4 is a SiNx layer, a composite layer of a SiNx layer and an AlOx layer, or a composite layer of a SiNx layer and a SiOx layer.
- the first passivation layer 4 is composed of a composite of AlO x and SiN x , and the side of AlO x away from SiN x is composited with the doped polysilicon layer 3 .
- SiN x acts as a protective layer to reduce high-temperature damage that may be caused by sintering.
- hydrogenated SiN x can also passivate polysilicon through its own hydrogen during the sintering process.
- the electrode structure of the TOPCon battery in this embodiment includes a back electrode 5 and a front electrode 8.
- the back electrode 5 is placed on the first passivation layer 4 on the back side of the crystalline silicon substrate 1, so
- the front electrode 8 is placed on the second passivation layer 7 on the front side of the crystalline silicon substrate 1 , and any one of the back electrode 5 and the front electrode 8 includes nickel seed layers 51 and 81 and an aluminum electrode layer 52 , 82, that is, the back electrode 5 includes a nickel seed layer 51 and an aluminum electrode layer 52, then the front electrode 8 is a conventional electrode; or the front electrode 5 includes a nickel seed layer 81 and an aluminum electrode layer 82, then the back electrode 5 is a conventional electrode.
- the nickel seed layers 51 and 81 are superimposed on the first passivation layer 4 or the second passivation layer 7
- the aluminum electrode layers 52 and 82 are superimposed on the nickel seed layers 51 and 81 .
- a tunnel oxide layer 2 and a doped polysilicon layer 3 are provided between the crystalline silicon substrate 1 and the first passivation layer 4.
- the main component of the nickel seed layer 51 on the first passivation layer 4 is NiP x ; when the doped polysilicon layer 3 is p-type boron-doped polysilicon, the nickel seed layer 51 on the first passivation layer 4 The main component of the nickel seed layer 51 is NiBx .
- the first passivation layer 4 is composed of an aluminum oxide layer and a silicon nitride layer, and the side of the aluminum oxide layer away from the silicon nitride layer is compounded with the doped polysilicon layer 3 .
- the thickness of the nickel seed layers 51 and 81 is 100-5000 nm.
- the nickel seed layers 51 and 81 contain one or more trace elements among chromium, copper, tin, silver and sulfur, and the sum of the masses of the trace elements accounts for the total mass of the nickel seed layers 51 and 81 0.01-1% of mass.
- the trace element added in this embodiment is specifically sulfur.
- the chemical Plating includes electric-assisted electroless plating, light-assisted electroless plating, and sensitized electroless plating.
- step S2 when the first passivation layer 4 is grooved, an electrode grid profile is formed on the surface of the first passivation layer 4, and the doped polysilicon layer 3 is exposed at the bottom of the groove.
- the second passivation layer 7 is grooved, an electrode grid profile is formed on the surface of the second passivation layer 7, and the doped emitter layer 6 is exposed at the bottom of the groove.
- the specific process of the preparation method of the electrode structure of the TOPCon battery is as follows:
- the method of opening holes can usually be laser drilling; it can also be patterned by photolithography, spraying, printing, etc., and then the holes can be formed by etching.
- NiP x the main component of the nickel layer
- NiP x the main component of the nickel layer
- a NiP x layer is usually used.
- the thickness of the nickel layer ranges from 100nm to 5000nm. It should be noted that the nickel layer is only deposited on the polysilicon layer and will not be deposited on the surface of the SiN x layer, which has a self-alignment effect.
- the nickel seed layer 51 can form good ohmic contact with the doped polysilicon.
- the nickel seed layer 51 can also be directly deposited without annealing, and then sintered together with the aluminum electrode layer 52 to form a good ohmic contact.
- screen printing is used to print aluminum paste on the nickel layer on the back, and then it is sintered in a chain furnace to form good ohmic contact between the aluminum paste and the nickel layer.
- n-type crystalline silicon substrate 1 clean, use thermal oxidation method to prepare tunnel oxide layer 2 on the backside, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the backside silicon oxide, and conduct 880-920°C high temperature for different times Annealing to form doped polysilicon layer 3 and TOPCon structure, on the surface of n-type heavily doped polysilicon, a 2000nm thick nickel-phosphorus alloy is prepared by electroless plating, and then annealed under nitrogen-hydrogen mixture protection at 150-450°C. Test contact resistivity. After testing, the contact resistivity distribution is 0.1-5m ⁇ cm2, which meets the application requirements of battery contact resistivity.
- N-type silicon wafers are passivated with TOPCon on both sides, and their polysilicon thickness is 100-300nm.
- the implied open circuit voltage iVoc of the original passivated sheet is 730mV, and the corresponding single-sided saturation current density is 6 fA/cm2.
- a 500-3000nm thick nickel-phosphorus alloy is prepared by electroless plating, and then undergoes an annealing treatment under the protection of a nitrogen-hydrogen mixture at 150-250°C, and then screen-prints aluminum paste on it. And after sintering treatment at 700-800°C.
- the saturation current density of the sintered metal contact area is 30-200fA/cm2, which meets the needs of battery applications.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter.
- the non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide.
- a 2000nm undoped nickel-phosphorus alloy layer is prepared in the tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 51 . Then, the aluminum electrode layer 52 is printed on the nickel alloy using a screen printing method, and then a belt furnace sintering process is performed. At the same time, a silver electrode is prepared on the surface of the second passivation layer 7 using a screen printing method, and finally a finished battery is produced.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter.
- the non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide.
- a 2000nm nickel-phosphorus alloy layer doped with 0.01-0.1% sulfur is prepared in a tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 51 .
- the aluminum electrode layer 52 is then printed on the undoped nickel alloy by screen printing, followed by belt furnace sintering.
- a silver electrode is prepared on the surface of the second passivation layer 7 using a screen printing method, and finally a finished battery is produced.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter.
- the non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide.
- a second passivation layer 7 is formed on the boron emitter. Then, the second passivation layer 7 is laser-drilled to form an electrode grid profile, and the doped emitter layer 6 is exposed at the bottom of the groove.
- a 2000nm undoped nickel-phosphorus alloy layer is prepared in the tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 81.
- the aluminum electrode layer 82 is then printed on the nickel alloy using a screen printing method, followed by a belt furnace sintering process. At the same time, a silver electrode is prepared by screen printing on the back of the first passivation layer 4, and finally a finished battery is produced.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter.
- the non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide.
- a second passivation layer 7 is formed on the boron emitter. Then, the second passivation layer 7 is laser-drilled to form an electrode grid profile, and the doped emitter layer 6 is exposed at the bottom of the groove.
- a 2000nm nickel-phosphorus alloy layer doped with 0.01-0.1% sulfur is prepared by electroless plating, and annealed at 150-450°C to form a nickel seed layer 81 .
- An aluminum electrode layer 82 is then printed on the undoped nickel alloy using a screen printing method, followed by a belt furnace sintering process. At the same time, a silver electrode is prepared by screen printing on the back of the first passivation layer 4, and finally a finished battery is produced.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1, and the non-boron-expanded surface is acid-etched.
- Process to remove the boron plating layer and texture use thermal oxidation method to prepare tunnel oxide layer 2 on the back, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the back silicon oxide; conduct 880-920°C high temperature for different times Annealing is performed to form a doped polysilicon layer 3, a pn junction and a TOPCon structure, aluminum oxide and silicon nitride are used to cover and deposit the front and rear surfaces, and a first passivation layer 4 is formed on the surface of the doped polysilicon layer 3. Then, laser holes are opened, and then the aluminum paste electrode layer 52 is printed at the opening position by screen printing, and then the belt furnace sintering process is performed. The electrodes are prepared by screen printing on the front side at the same time.
- the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1, and the non-boron-expanded surface is acid-etched.
- Process to remove the boron plating layer and texture use thermal oxidation method to prepare tunnel oxide layer 2 on the backside, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the backside silicon oxide; conduct 880-920°C high temperature for different times Annealing is performed to form a doped polysilicon layer 3, a pn junction and a TOPCon structure, aluminum oxide and silicon nitride are used to cover and deposit the front and rear surfaces, and a first passivation layer 4 is formed on the surface of the doped polysilicon layer 3. Then, a silver paste electrode layer 52 is printed on the first passivation layer using a screen printing method, and then a belt furnace sintering process is performed. The electrodes are prepared by screen printing on the front side at the same time.
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Abstract
The present invention provides an electrode structure of a TOPCon battery, the electrode structure comprising a back electrode and a front electrode. The back electrode is placed on a first passivation layer on the back side of a crystalline silicon substrate, the front electrode is placed on a second passivation layer on the front side of the crystalline silicon substrate, any electrode among the back electrode and the front electrode comprises a nickel seed layer and an aluminum electrode layer, the nickel seed layer is stacked on the first passivation layer or the second passivation layer, and the aluminum electrode layer is stacked on the nickel seed layer. The present invention provides an electrode structure of a TOPCon battery, the electrode structure employing a composite metal structure of the nickel seed layer and the aluminum electrode layer to replace a silver electrode in the prior art. The nickel seed layer can form a good ohmic contact with doped polycrystalline silicon.
Description
本发明涉及太阳能电池技术领域,具体而言,涉及一种TOPCon电池的电极结构及其制备方法和应用。The present invention relates to the technical field of solar cells, and specifically to an electrode structure of a TOPCon battery and its preparation method and application.
隧穿氧化硅钝化接触技术(TOPCon)为德国弗朗霍夫研究所于2013年提出一种晶硅太阳电池。TOPCon结构具有优异的表面钝化性能,可以有效提升电池效率。在晶硅太阳能电池的生产中,一道重要工序是背面电极的制作。电极在太阳能电池中起汇聚电流与导出电流的作用。然而,目前TOPCon电池背面采用基于磷掺杂的n型掺杂多晶硅,需要采用银浆才能形成良好的接触。Tunneling silicon oxide passivation contact technology (TOPCon) is a crystalline silicon solar cell proposed by the Fraunhofer Institute in Germany in 2013. The TOPCon structure has excellent surface passivation performance and can effectively improve battery efficiency. In the production of crystalline silicon solar cells, an important process is the production of back electrodes. Electrodes play the role of collecting and conducting current in solar cells. However, the current backside of TOPCon cells uses n-type doped polysilicon based on phosphorus doping, which requires the use of silver paste to form a good contact.
现有的n型TOPCon电池的背面大都采用银浆,由于银的单价高,采用了背面银浆的n型TOPCon电池,其成本显著增加,导致其度电成本仍高于目前产业化主流的PERC电池,影响了量产推广;并且银作为一种贵金属,其在地壳中的丰度显著低于铝元素,且每年全球银产量十分有限,当硅基太阳电池发展到年产量达到太瓦量级以上时,全球银产量将难以满足光伏产业的需求,会导致银价进一步上升。Most of the existing n-type TOPCon batteries use silver paste on the back. Due to the high unit price of silver, the cost of n-type TOPCon batteries using silver paste on the back increases significantly, resulting in that the cost of electricity is still higher than the current mainstream PERC in industrialization. batteries, affecting mass production promotion; and as a precious metal, silver’s abundance in the earth’s crust is significantly lower than that of aluminum, and the annual global silver production is very limited. When silicon-based solar cells develop to an annual output of terawatts When the above situation occurs, global silver production will be unable to meet the demand of the photovoltaic industry, which will lead to further rise in silver prices.
为此,现有技术中存在直接用铝浆替代银浆的技术方案。但是铝浆在n型TOPCon上应用效果不好,有以下两方面原因:For this reason, there is a technical solution in the existing technology that directly uses aluminum paste to replace silver paste. However, the application effect of aluminum paste on n-type TOPCon is not good for the following two reasons:
1)因为烧结时,硅原子会快速溶解到Al中,从而导致多晶硅被穿透,钝化作用被彻底破坏。1) Because during sintering, silicon atoms will quickly dissolve into Al, causing polysilicon to be penetrated and the passivation effect to be completely destroyed.
2)Al可能穿透至硅片表面以下几微米或十几微米的深度,Al与n型硅片难以形成很好的欧姆接触。2) Al may penetrate to a depth of several microns or more than ten microns below the surface of the silicon wafer, and it is difficult for Al to form a good ohmic contact with the n-type silicon wafer.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,提供一种TOPCon电池的电极结构,其采用镍种子层与铝电极层的复合金属结构取代现有技术中的银电极,镍种子层能与掺杂多晶硅形成良好的欧姆接触。The present invention aims to solve one of the technical problems in the related art, at least to a certain extent. To this end, an electrode structure of a TOPCon battery is provided, which uses a composite metal structure of a nickel seed layer and an aluminum electrode layer to replace the silver electrode in the existing technology. The nickel seed layer can form good ohmic contact with doped polysilicon.
为解决上述问题,本发明提供一种TOPCon电池的电极结构,包括有背电极和前电极,所述背电极置于晶硅衬底背面的第一钝化层上,所述前电极置于所述晶硅衬底正面的第二钝化层上,所述背电极和所述前电极中任一电极包括镍种子层和铝电极层,所述镍种子层叠加设置在所述第一钝化层或者第二钝化层上,所述铝电极层叠加设置在所述镍种子层上。In order to solve the above problems, the present invention provides an electrode structure of a TOPCon battery, including a back electrode and a front electrode. The back electrode is placed on the first passivation layer on the back side of the crystalline silicon substrate, and the front electrode is placed on the back electrode. On the second passivation layer on the front side of the crystalline silicon substrate, any one of the back electrode and the front electrode includes a nickel seed layer and an aluminum electrode layer, and the nickel seed layer is superimposed on the first passivation layer. layer or the second passivation layer, and the aluminum electrode layer is superimposed on the nickel seed layer.
与现有技术相比,上述电池结构中的镍种子层十分致密,可以有效阻挡铝浆的穿透,从而保护TOPCon结构良好的钝化性能。Compared with the existing technology, the nickel seed layer in the above-mentioned battery structure is very dense and can effectively block the penetration of aluminum paste, thus protecting the good passivation performance of the TOPCon structure.
可选地,所述晶硅衬底与第一钝化层之间设有隧穿氧化层和掺杂多晶硅层,当所述掺杂多晶硅层为n型磷掺杂多晶硅时,所述第一钝化层上的所述镍种子层的主要成分为NiP
x;当所述掺杂多晶硅层为p型硼掺杂多晶硅时,所述第一钝化层上的所述镍种子层的主要成分为NiB
x。
Optionally, a tunnel oxide layer and a doped polysilicon layer are provided between the crystalline silicon substrate and the first passivation layer. When the doped polysilicon layer is n-type phosphorus-doped polysilicon, the first The main component of the nickel seed layer on the passivation layer is NiP x ; when the doped polysilicon layer is p-type boron doped polysilicon, the main component of the nickel seed layer on the first passivation layer is NiB x .
可选地,所述第一钝化层由氧化铝层与氮化硅层复合组成,所述氧化铝层远离所述氮化硅层的一面与所述掺杂多晶硅层复合。Optionally, the first passivation layer is composed of an aluminum oxide layer and a silicon nitride layer, and a side of the aluminum oxide layer away from the silicon nitride layer is compounded with the doped polysilicon layer.
可选地,当所述掺杂多晶硅层为n型磷掺杂多晶硅时,所述第二钝化层上的所述镍种子层的主要成分为NiP
x;当所述掺杂多晶硅层为p型硼掺杂多晶硅时,所述第二钝化层上的所述镍种子层的主要成分为NiB
x。
Optionally, when the doped polysilicon layer is n-type phosphorus-doped polysilicon, the main component of the nickel seed layer on the second passivation layer is NiP x ; when the doped polysilicon layer is p When type boron is doped into polysilicon, the main component of the nickel seed layer on the second passivation layer is NiBx .
可选地,所述镍种子层的厚度为100-5000nm。Optionally, the thickness of the nickel seed layer is 100-5000 nm.
可选地,所述镍种子层中含有铬、铜、锡、银和硫中的一种或多种微量元素。Optionally, the nickel seed layer contains one or more trace elements of chromium, copper, tin, silver and sulfur.
可选地,所述微量元素的质量之和占所述镍种子层总质量的0.01-1%。Optionally, the total mass of the trace elements accounts for 0.01-1% of the total mass of the nickel seed layer.
本发明的目的之二在于提供一种TOPCon电池的电极结构的制备方法。The second object of the present invention is to provide a method for preparing an electrode structure of a TOPCon battery.
一种如上述任一所述的TOPCon电池的电极结构的制备方法,包括以下步骤:A method for preparing the electrode structure of a TOPCon battery as described in any one of the above, including the following steps:
S1、在晶硅衬底的背面制备隧穿氧化层、掺杂多晶硅层和第一钝化层,在晶硅衬底的正面制备掺杂发射极和第二钝化层;S1. Prepare a tunnel oxide layer, a doped polysilicon layer and a first passivation layer on the back side of the crystalline silicon substrate, and prepare a doped emitter and a second passivation layer on the front side of the crystalline silicon substrate;
S2、对所述第一钝化层或者所述第二钝化层进行开槽处理;S2. Perform groove processing on the first passivation layer or the second passivation layer;
S3、向所述S2中开设的槽内通过化学镀镍与退火形成镍种子层;S3. Form a nickel seed layer in the groove opened in S2 through electroless nickel plating and annealing;
S4、向所述镍种子层上通过丝网印刷与烧结形成铝电极层。S4. Form an aluminum electrode layer on the nickel seed layer by screen printing and sintering.
与现有技术相比,上述电池结构的制备方法中,具有以下优点:Compared with the existing technology, the above method for preparing the battery structure has the following advantages:
(1)通过化学镀技术在掺杂多晶硅层上镀一层镍种子层,通过化学镀技术在掺杂多晶硅层上镀一层镍种子层,通过调节该种子层成份及退火处理,可以与掺杂多晶硅形成良好的欧姆接触。。(1) Plate a nickel seed layer on the doped polysilicon layer through electroless plating technology. Plate a nickel seed layer on the doped polysilicon layer through electroless plating technology. By adjusting the composition of the seed layer and annealing treatment, it can be combined with the doped polysilicon layer. Hybrid polysilicon forms a good ohmic contact. .
(2)化学镀镍种子层十分致密,可以有效阻挡铝浆的穿透,从而保护TOPCon结构良好的钝化性能。(2) The electroless nickel plating seed layer is very dense and can effectively block the penetration of aluminum slurry, thus protecting the good passivation performance of the TOPCon structure.
(3)化学镀镍具有自对准特性,仅在多晶硅上发生沉积,从而有利于简化工艺复杂度。且化学镀镍种子层材料成本低,易于实现量产。(3) Electroless nickel plating has self-aligning properties and only deposits on polysilicon, which helps simplify the process complexity. Moreover, the material cost of the electroless nickel plating seed layer is low and easy to achieve mass production.
(4)该电极结构仍然保持丝网印刷铝浆,相对于电镀法,其产能更高,成本更低。该电极采用镍和铝金属,具有很好的化学稳定性,可以有效保持电池的稳定性。(4) The electrode structure still maintains the screen printing aluminum paste, which has higher productivity and lower cost than the electroplating method. The electrode uses nickel and aluminum metal, which has good chemical stability and can effectively maintain the stability of the battery.
可选地,所述步骤S3中的退火温度为150-600℃,退火时间5-15分钟Optionally, the annealing temperature in step S3 is 150-600°C, and the annealing time is 5-15 minutes.
可选地,所述步骤S4中的烧结温度为400-600℃,烧结时间1-2分钟Optionally, the sintering temperature in step S4 is 400-600°C, and the sintering time is 1-2 minutes.
本发明的目的之三在于提供一种应用TOPCon电池的电极结构的晶硅电池。The third object of the present invention is to provide a crystalline silicon battery using the electrode structure of a TOPCon battery.
一种晶硅电池,其应用了上述任一所述的TOPCon电池的电极结构。A crystalline silicon battery that applies the electrode structure of any of the above-mentioned TOPCon batteries.
可选地,所述晶硅电池自下而上包括背电极、第一钝化层、掺杂多晶硅层、隧穿氧化层、晶硅衬底、掺杂发射极、第二钝化层和前电极。Optionally, the crystalline silicon cell includes, from bottom to top, a back electrode, a first passivation layer, a doped polysilicon layer, a tunnel oxide layer, a crystalline silicon substrate, a doped emitter, a second passivation layer and a front electrode.
图1为本发明实施例1中TOPCon电池的结构示意图;Figure 1 is a schematic structural diagram of a TOPCon battery in Embodiment 1 of the present invention;
图2为本发明实施例2中TOPCon电池的结构示意图。Figure 2 is a schematic structural diagram of a TOPCon battery in Embodiment 2 of the present invention.
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
在本实施方式中,晶硅衬底1背面的隧穿氧化层2又称为超薄氧化硅层,其本质为超薄介质层,其可以为SiOx层,也可以为氮氧化硅层;其厚度<5nm,在具体实施例中,隧穿氧化层2的厚度为1.2~2.2nm。隧穿氧化层2可以使多子隧穿到重掺杂多晶硅层3,有效防止少子复合,同时重掺杂多晶硅层3可以防止金属与衬底直接接触,减少了金属引入的深能级缺陷复合。In this embodiment, the tunnel oxide layer 2 on the back side of the crystalline silicon substrate 1 is also called an ultra-thin silicon oxide layer, which is essentially an ultra-thin dielectric layer. It can be a SiOx layer or a silicon oxynitride layer; The thickness is <5 nm. In specific embodiments, the thickness of the tunnel oxide layer 2 is 1.2-2.2 nm. The tunnel oxide layer 2 can enable multicarriers to tunnel into the heavily doped polysilicon layer 3, effectively preventing minority carrier recombination. At the same time, the heavily doped polysilicon layer 3 can prevent direct contact between the metal and the substrate, reducing the recombination of deep energy level defects introduced by the metal. .
进一步的,在本实施方式中,隧穿氧化层2的制备方法包括:热硝酸氧化法、快速热氧化法(RTO)、紫外臭氧法(UV/O
3)、臭氧去离子水法(DIO
3)、热氧化法、PECVD-N
2O法、混酸氧化法等方法等,旨在制备超薄、低界面缺陷态密度的高质量氧化硅层。
Further, in this embodiment, the preparation method of the tunnel oxide layer 2 includes: thermal nitric acid oxidation method, rapid thermal oxidation method (RTO), ultraviolet ozone method (UV/O 3 ), ozone deionized water method (DIO 3 ), thermal oxidation method, PECVD-N 2 O method, mixed acid oxidation method, etc., aiming to prepare ultra-thin, high-quality silicon oxide layer with low interface defect state density.
在本实施方式中,第一钝化层4为SiNx层或者SiNx层与AlOx层的复合层或者SiNx层与SiOx层的复合层。In this embodiment, the first passivation layer 4 is a SiNx layer, a composite layer of a SiNx layer and an AlOx layer, or a composite layer of a SiNx layer and a SiOx layer.
进一步的,在具体实施例中,第一钝化层4为AlO
x与SiN
x复合组成,AlO
x远离SiN
x的一面与掺杂多晶硅层3复合。SiN
x做保护层从而降低烧结可能带来的高温损伤,与此同时经氢化的SiN
x在烧结过程还可以通过自身带有的氢对多晶硅起到钝化的作用。
Further, in a specific embodiment, the first passivation layer 4 is composed of a composite of AlO x and SiN x , and the side of AlO x away from SiN x is composited with the doped polysilicon layer 3 . SiN x acts as a protective layer to reduce high-temperature damage that may be caused by sintering. At the same time, hydrogenated SiN x can also passivate polysilicon through its own hydrogen during the sintering process.
结合图1所示,本实施方式中的TOPCon电池的电极结构,包括有背电极5和前电极8,所述背电极5置于晶硅衬底1背面的第一钝化层4上,所述前电极8置于所述晶硅衬底1正面的第二钝化层7上,所述背电极5和所述前电极8中任一电极包括镍种子层51、81和铝电极层52、82,即背电极5包括镍种子层51和铝电极层52,则前电极8为常规电极,或者前电 极5包括镍种子层81和铝电极层82,则背电极5为常规电极。所述镍种子层51、81叠加设置在所述第一钝化层4或者第二钝化层7上,所述铝电极层52、82叠加设置在所述镍种子层51、81上。As shown in Figure 1, the electrode structure of the TOPCon battery in this embodiment includes a back electrode 5 and a front electrode 8. The back electrode 5 is placed on the first passivation layer 4 on the back side of the crystalline silicon substrate 1, so The front electrode 8 is placed on the second passivation layer 7 on the front side of the crystalline silicon substrate 1 , and any one of the back electrode 5 and the front electrode 8 includes nickel seed layers 51 and 81 and an aluminum electrode layer 52 , 82, that is, the back electrode 5 includes a nickel seed layer 51 and an aluminum electrode layer 52, then the front electrode 8 is a conventional electrode; or the front electrode 5 includes a nickel seed layer 81 and an aluminum electrode layer 82, then the back electrode 5 is a conventional electrode. The nickel seed layers 51 and 81 are superimposed on the first passivation layer 4 or the second passivation layer 7 , and the aluminum electrode layers 52 and 82 are superimposed on the nickel seed layers 51 and 81 .
具体地,所述晶硅衬底1与第一钝化层4之间设有隧穿氧化层2和掺杂多晶硅层3,当所述掺杂多晶硅层3为n型磷掺杂多晶硅时,所述第一钝化层4上的所述镍种子层51的主要成分为NiP
x;当所述掺杂多晶硅层3为p型硼掺杂多晶硅时,所述第一钝化层4上的所述镍种子层51的主要成分为NiB
x。
Specifically, a tunnel oxide layer 2 and a doped polysilicon layer 3 are provided between the crystalline silicon substrate 1 and the first passivation layer 4. When the doped polysilicon layer 3 is n-type phosphorus-doped polysilicon, The main component of the nickel seed layer 51 on the first passivation layer 4 is NiP x ; when the doped polysilicon layer 3 is p-type boron-doped polysilicon, the nickel seed layer 51 on the first passivation layer 4 The main component of the nickel seed layer 51 is NiBx .
具体地,所述第一钝化层4由氧化铝层与氮化硅层复合组成,所述氧化铝层远离所述氮化硅层的一面与所述掺杂多晶硅层3复合。Specifically, the first passivation layer 4 is composed of an aluminum oxide layer and a silicon nitride layer, and the side of the aluminum oxide layer away from the silicon nitride layer is compounded with the doped polysilicon layer 3 .
具体地,所述镍种子层51、81的厚度为100-5000nm。Specifically, the thickness of the nickel seed layers 51 and 81 is 100-5000 nm.
具体地,所述镍种子层51、81中含有铬、铜、锡、银和硫中的一种或多种微量元素,所述微量元素的质量之和占所述镍种子层51、81总质量的0.01-1%。Specifically, the nickel seed layers 51 and 81 contain one or more trace elements among chromium, copper, tin, silver and sulfur, and the sum of the masses of the trace elements accounts for the total mass of the nickel seed layers 51 and 81 0.01-1% of mass.
适用本实施方式中添加的微量元素具体采用硫,在化学镀发生的阴极反应过程中,镀液中含有的微量亚硫酸根离子有机会被还原成硫原子并掺杂在镍镀层中,其中化学镀包括电辅助化学镀、光辅助化学镀、敏化化学镀。The trace element added in this embodiment is specifically sulfur. During the cathode reaction process of electroless plating, the trace sulfite ions contained in the plating solution have the opportunity to be reduced to sulfur atoms and doped in the nickel plating layer. The chemical Plating includes electric-assisted electroless plating, light-assisted electroless plating, and sensitized electroless plating.
本实施方式中的TOPCon电池的电极结构的制备方法,包括以下步骤:The preparation method of the electrode structure of the TOPCon battery in this embodiment includes the following steps:
S1、在晶硅衬底1的背面制备隧穿氧化层2、掺杂多晶硅层3和第一钝化层4,在晶硅衬底1的正面制备掺杂发射极6和第二钝化层7;S1. Prepare the tunnel oxide layer 2, the doped polysilicon layer 3 and the first passivation layer 4 on the back side of the crystalline silicon substrate 1, and prepare the doped emitter 6 and the second passivation layer on the front side of the crystalline silicon substrate 1. 7;
S2、对所述第一钝化层4或者所述第二钝化层7进行开槽处理;S2. Perform groove processing on the first passivation layer 4 or the second passivation layer 7;
S3、向所述S2中开设的槽内通过化学镀镍与退火形成镍种子层51、81;S3. Form nickel seed layers 51 and 81 in the groove opened in S2 through electroless nickel plating and annealing;
S4、向所述镍种子层51、81上通过丝网印刷与烧结形成铝电极层52、82。S4. Form aluminum electrode layers 52 and 82 on the nickel seed layers 51 and 81 by screen printing and sintering.
其中,在步骤S2中,当对第一钝化层4进行开槽处理时,在第一钝化层4表面形成电极格栅轮廓,所述掺杂多晶硅层3裸露于槽底。当对第二 钝化层7进行开槽处理,在第二钝化层7表面形成电极格栅轮廓,掺杂发射极6层裸露于槽底。In step S2, when the first passivation layer 4 is grooved, an electrode grid profile is formed on the surface of the first passivation layer 4, and the doped polysilicon layer 3 is exposed at the bottom of the groove. When the second passivation layer 7 is grooved, an electrode grid profile is formed on the surface of the second passivation layer 7, and the doped emitter layer 6 is exposed at the bottom of the groove.
具体地,TOPCon电池的电极结构的制备方法具体流程如下:Specifically, the specific process of the preparation method of the electrode structure of the TOPCon battery is as follows:
1)在背面Al
2O
3/SiN
x叠层上采用开孔,使得底部的掺杂多晶硅层3露出来。开孔的方法通常可以是激光开孔;也可以是通过光刻、喷涂、印刷等方法形成图案化,进而通过刻蚀的方法形成开孔。
1) Use openings on the backside Al 2 O 3 /SiN x stack to expose the bottom doped polysilicon layer 3. The method of opening holes can usually be laser drilling; it can also be patterned by photolithography, spraying, printing, etc., and then the holes can be formed by etching.
2)在光场、电场、或敏化剂的诱导下,利用化学镀法在掺杂多晶硅上直接沉积一层镍种子层51,该镍层的主要成分为NiP
x,也包括其他必要的微量元素以调节薄膜性能。如果是n型磷掺杂多晶硅,通常采用NiP
x层。通常来说,镍层的厚度在100nm~5000nm。需要说明的是,镍层仅在多晶硅层发生沉积,而在SiN
x层表面不会发生沉积,具有自对准效应。
2) Under the induction of light field, electric field, or sensitizer, use electroless plating method to directly deposit a layer of nickel seed layer 51 on the doped polysilicon. The main component of the nickel layer is NiP x , and also includes other necessary trace amounts. elements to adjust film properties. If it is n-type phosphorus-doped polysilicon, a NiP x layer is usually used. Generally speaking, the thickness of the nickel layer ranges from 100nm to 5000nm. It should be noted that the nickel layer is only deposited on the polysilicon layer and will not be deposited on the surface of the SiN x layer, which has a self-alignment effect.
3)按照不同的需求,在150-600℃下进行不同时间的退火处理,通常采用氮氢混合气作为保护气氛,使得镍种子层51与掺杂多晶硅形成良好的欧姆接触。或者,根据工艺需求,也直接沉积镍种子层51而不退火,之后与铝电极层52烧结一起处理,形成良好的欧姆接触。3) According to different needs, perform annealing treatments at 150-600°C for different times, usually using a nitrogen-hydrogen mixture as a protective atmosphere, so that the nickel seed layer 51 can form good ohmic contact with the doped polysilicon. Alternatively, according to process requirements, the nickel seed layer 51 can also be directly deposited without annealing, and then sintered together with the aluminum electrode layer 52 to form a good ohmic contact.
4)随后背面的镍层上,采用丝网印刷法印上铝浆,再经过链式炉进行烧结,使铝浆与镍层形成良好的欧姆接触。4) Then, screen printing is used to print aluminum paste on the nickel layer on the back, and then it is sintered in a chain furnace to form good ohmic contact between the aluminum paste and the nickel layer.
实施例1Example 1
n型晶硅衬底1,清洗,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅,进行880-920℃高温不同时间退火,形成掺杂多晶硅层3和TOPCon结构,在n型重掺杂多晶硅表面上,采用化学镀法制备2000nm厚镍磷合金,然后经过150-450℃下的氮氢混合气保护的退火处理,测试接触电阻率。经测试,接触电阻率分布为0.1-5mΩcm2,满足电池接触电阻率应用需求。n-type crystalline silicon substrate 1, clean, use thermal oxidation method to prepare tunnel oxide layer 2 on the backside, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the backside silicon oxide, and conduct 880-920℃ high temperature for different times Annealing to form doped polysilicon layer 3 and TOPCon structure, on the surface of n-type heavily doped polysilicon, a 2000nm thick nickel-phosphorus alloy is prepared by electroless plating, and then annealed under nitrogen-hydrogen mixture protection at 150-450°C. Test contact resistivity. After testing, the contact resistivity distribution is 0.1-5mΩcm2, which meets the application requirements of battery contact resistivity.
实施例2Example 2
N型硅片,双面均采用TOPCon钝化,其多晶硅厚度为100-300nm。原始钝化片的隐含开路电压iVoc为730mV,对应的单面饱和电流密度为6 fA/cm2。在n型重掺杂多晶硅一个表面上,采用化学镀法制备500-3000nm厚镍磷合金,然后经过150-250℃下的氮氢混合气保护的退火处理,接着在上面丝网印刷铝浆,并经过700-800℃烧结处理。N-type silicon wafers are passivated with TOPCon on both sides, and their polysilicon thickness is 100-300nm. The implied open circuit voltage iVoc of the original passivated sheet is 730mV, and the corresponding single-sided saturation current density is 6 fA/cm2. On one surface of n-type heavily doped polysilicon, a 500-3000nm thick nickel-phosphorus alloy is prepared by electroless plating, and then undergoes an annealing treatment under the protection of a nitrogen-hydrogen mixture at 150-250°C, and then screen-prints aluminum paste on it. And after sintering treatment at 700-800℃.
经测试,经过烧结后的金属接触区的饱和电流密度为30-200fA/cm2,满足电池应用需求。After testing, the saturation current density of the sintered metal contact area is 30-200fA/cm2, which meets the needs of battery applications.
实施例3Example 3
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,形成掺杂发射极6,即硼发射极。对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅;进行880-920℃高温不同时间退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3表面形成第一钝化层4,在掺杂发射极6表面形成第二钝化层7。随后对第一钝化层4进行激光开孔,在第一钝化层4表面形成电极格栅轮廓,所述掺杂多晶硅层3裸露于槽底。采用化学镀在槽内制备2000nm未掺杂的镍磷合金层,并进行150-450℃退火,形成镍种子层51。接着用丝网印刷法在镍合金之上印刷铝电极层52,随后进行带式炉烧结处理。同时在第二钝化层7表面采用丝网印刷法制备银电极,最终制得成品电池。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter. The non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide. ; Perform 880-920°C high temperature annealing for different times to form the doped polysilicon layer 3, pn junction and TOPCon structure, use aluminum oxide and silicon nitride to cover and deposit the front and rear surfaces, and form the first passivation on the surface of the doped polysilicon layer 3 Layer 4 forms a second passivation layer 7 on the surface of the doped emitter 6 . Subsequently, laser drilling is performed on the first passivation layer 4 to form an electrode grid profile on the surface of the first passivation layer 4, and the doped polysilicon layer 3 is exposed at the bottom of the trench. A 2000nm undoped nickel-phosphorus alloy layer is prepared in the tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 51 . Then, the aluminum electrode layer 52 is printed on the nickel alloy using a screen printing method, and then a belt furnace sintering process is performed. At the same time, a silver electrode is prepared on the surface of the second passivation layer 7 using a screen printing method, and finally a finished battery is produced.
经测试,验证电池的平均效率大于23.3%。After testing, it was verified that the average efficiency of the battery is greater than 23.3%.
实施例4Example 4
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,形成掺杂发射极6,即硼发射极。对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅;进行880-920℃高温不同时间退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3 表面形成第一钝化层4,在掺杂发射极6表面形成第二钝化层7。随后对第一钝化层4进行激光开孔,在第一钝化层4表面形成电极格栅轮廓,所述掺杂多晶硅层3裸露于槽底。采用化学镀在槽内制备2000nm掺有0.01-0.1%的硫的镍磷合金层,并进行150-450℃退火,形成镍种子层51。接着用丝网印刷法在未掺杂镍合金之上印刷铝电极层52,随后进行带式炉烧结处理。同时在第二钝化层7表面采用丝网印刷法制备银电极,最终制得成品电池。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter. The non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide. ; Perform 880-920°C high temperature annealing for different times to form the doped polysilicon layer 3, pn junction and TOPCon structure, use aluminum oxide and silicon nitride to cover and deposit the front and rear surfaces, and form the first passivation on the surface of the doped polysilicon layer 3 Layer 4 forms a second passivation layer 7 on the surface of the doped emitter 6 . Subsequently, laser drilling is performed on the first passivation layer 4 to form an electrode grid profile on the surface of the first passivation layer 4, and the doped polysilicon layer 3 is exposed at the bottom of the groove. A 2000nm nickel-phosphorus alloy layer doped with 0.01-0.1% sulfur is prepared in a tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 51 . The aluminum electrode layer 52 is then printed on the undoped nickel alloy by screen printing, followed by belt furnace sintering. At the same time, a silver electrode is prepared on the surface of the second passivation layer 7 using a screen printing method, and finally a finished battery is produced.
经测试,验证电池的平均效率大于24%。After testing, it was verified that the average efficiency of the battery is greater than 24%.
实施例5Example 5
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,形成掺杂发射极6,即硼发射极。对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅;进行880-920℃高温不同时间退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3表面形成第一钝化层4,在硼发射极上形成第二钝化层7。随后对第二钝化层7进行激光开孔,形成电极格栅轮廓,掺杂发射极6层裸露于槽底。采用化学镀在槽内制备2000nm未掺杂的镍磷合金层,并进行150-450℃退火,形成镍种子层81。接着用丝网印刷法在镍合金之上印刷铝电极层82,随后进行带式炉烧结处理。同时,在第一钝化层4背面采用丝网印刷法制备银电极,最终制得成品电池。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter. The non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide. ; Perform 880-920°C high temperature annealing for different times to form the doped polysilicon layer 3, pn junction and TOPCon structure, use aluminum oxide and silicon nitride to cover and deposit the front and rear surfaces, and form the first passivation on the surface of the doped polysilicon layer 3 Layer 4, a second passivation layer 7 is formed on the boron emitter. Then, the second passivation layer 7 is laser-drilled to form an electrode grid profile, and the doped emitter layer 6 is exposed at the bottom of the groove. A 2000nm undoped nickel-phosphorus alloy layer is prepared in the tank by electroless plating, and annealed at 150-450°C to form a nickel seed layer 81. The aluminum electrode layer 82 is then printed on the nickel alloy using a screen printing method, followed by a belt furnace sintering process. At the same time, a silver electrode is prepared by screen printing on the back of the first passivation layer 4, and finally a finished battery is produced.
经测试,验证电池的平均效率约为23.5%。After testing, it was verified that the average efficiency of the battery is approximately 23.5%.
实施例6Example 6
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,形成掺杂发射极6,即硼发射极。对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶 硅;进行880-920℃高温不同时间退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3表面形成第一钝化层4,在硼发射极上形成第二钝化层7。随后对第二钝化层7进行激光开孔,形成电极格栅轮廓,掺杂发射极6层裸露于槽底。采用化学镀制备2000nm掺入0.01-0.1%的硫的镍磷合金层,并进行150-450℃退火,形成镍种子层81。接着用丝网印刷法在未掺杂镍合金之上印刷铝电极层82,随后进行带式炉烧结处理。同时,在第一钝化层4背面采用丝网印刷法制备银电极,最终制得成品电池。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, and boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1 to form a doped emitter 6, that is, boron emitter. The non-boron-expanded surface is subjected to acid etching to remove the boron-coated layer and textured surface, and a thermal oxidation method is used to prepare a tunnel oxide layer 2 on the back surface. PECVD is then used to prepare 100 nm of heavily doped phosphorus amorphous silicon on the back silicon oxide. ; Perform 880-920°C high temperature annealing for different times to form the doped polysilicon layer 3, pn junction and TOPCon structure, use aluminum oxide and silicon nitride to cover and deposit the front and rear surfaces, and form the first passivation on the surface of the doped polysilicon layer 3 Layer 4, a second passivation layer 7 is formed on the boron emitter. Then, the second passivation layer 7 is laser-drilled to form an electrode grid profile, and the doped emitter layer 6 is exposed at the bottom of the groove. A 2000nm nickel-phosphorus alloy layer doped with 0.01-0.1% sulfur is prepared by electroless plating, and annealed at 150-450°C to form a nickel seed layer 81 . An aluminum electrode layer 82 is then printed on the undoped nickel alloy using a screen printing method, followed by a belt furnace sintering process. At the same time, a silver electrode is prepared by screen printing on the back of the first passivation layer 4, and finally a finished battery is produced.
经测试,验证电池的平均效率约为24.1%。After testing, it was verified that the average efficiency of the battery is approximately 24.1%.
对比例1Comparative example 1
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅;进行880-920℃高温不同时间退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3表面形成第一钝化层4。随后激光开孔,接着用丝网印刷法在开孔位置印刷铝浆电极层52,随后进行带式炉烧结处理。正面同时采用丝网印刷法制备电极。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1, and the non-boron-expanded surface is acid-etched. Process to remove the boron plating layer and texture, use thermal oxidation method to prepare tunnel oxide layer 2 on the back, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the back silicon oxide; conduct 880-920℃ high temperature for different times Annealing is performed to form a doped polysilicon layer 3, a pn junction and a TOPCon structure, aluminum oxide and silicon nitride are used to cover and deposit the front and rear surfaces, and a first passivation layer 4 is formed on the surface of the doped polysilicon layer 3. Then, laser holes are opened, and then the aluminum paste electrode layer 52 is printed at the opening position by screen printing, and then the belt furnace sintering process is performed. The electrodes are prepared by screen printing on the front side at the same time.
经测试,验证电池的平均效率约为18.7%。After testing, it was verified that the average efficiency of the battery is approximately 18.7%.
对比例2Comparative example 2
首先对n型晶硅衬底1进行清洗,之后对n型晶硅衬底1双面制绒,在n型晶硅衬底1正表面单面扩硼,对非扩硼面进行酸刻蚀处理去除绕镀硼层及绒面,采用热氧化法在背面制备隧穿氧化层2,随后用PECVD在背面氧化硅上制备100nm的重掺杂磷非晶硅;进行880-920℃高温不同时间 退火,形成掺杂多晶硅层3、pn结和TOPCon结构,采用氧化铝和氮化硅对前后表面进行覆盖沉积,在掺杂多晶硅层3表面形成第一钝化层4。接着用丝网印刷法在第一钝化层上印刷银浆电极层52,随后进行带式炉烧结处理。正面同时采用丝网印刷法制备电极。First, the n-type crystalline silicon substrate 1 is cleaned, and then the n-type crystalline silicon substrate 1 is textured on both sides, boron is expanded on one side of the front surface of the n-type crystalline silicon substrate 1, and the non-boron-expanded surface is acid-etched. Process to remove the boron plating layer and texture, use thermal oxidation method to prepare tunnel oxide layer 2 on the backside, and then use PECVD to prepare 100nm heavily doped phosphorus amorphous silicon on the backside silicon oxide; conduct 880-920℃ high temperature for different times Annealing is performed to form a doped polysilicon layer 3, a pn junction and a TOPCon structure, aluminum oxide and silicon nitride are used to cover and deposit the front and rear surfaces, and a first passivation layer 4 is formed on the surface of the doped polysilicon layer 3. Then, a silver paste electrode layer 52 is printed on the first passivation layer using a screen printing method, and then a belt furnace sintering process is performed. The electrodes are prepared by screen printing on the front side at the same time.
经测试,验证电池的平均效率约为23.8%。After testing, it was verified that the average efficiency of the battery is approximately 23.8%.
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员,在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.
Claims (9)
- 一种TOPCon电池的电极结构,包括有背电极(5)和前电极(8),所述背电极(5)置于晶硅衬底(1)背面的第一钝化层(4)上,所述前电极(8)置于所述晶硅衬底(1)正面的第二钝化层(7)上,其特征在于;所述背电极(5)和所述前电极(8)中任一电极包括镍种子层(51、81)和铝电极层(52、82),所述镍种子层(51、81)叠加设置在所述第一钝化层(4)或者第二钝化层(7)上,所述铝电极层(52、82)叠加设置在所述镍种子层(51、81)上。An electrode structure of a TOPCon battery, including a back electrode (5) and a front electrode (8). The back electrode (5) is placed on the first passivation layer (4) on the back side of a crystalline silicon substrate (1), The front electrode (8) is placed on the second passivation layer (7) on the front side of the crystalline silicon substrate (1), and is characterized in that: between the back electrode (5) and the front electrode (8) Either electrode includes a nickel seed layer (51, 81) and an aluminum electrode layer (52, 82). The nickel seed layer (51, 81) is superimposed on the first passivation layer (4) or the second passivation layer. On the layer (7), the aluminum electrode layers (52, 82) are superimposed on the nickel seed layer (51, 81).
- 根据权利要求1所述的一种TOPCon电池的电极结构,其特征在于:所述晶硅衬底(1)与第一钝化层(4)之间设有隧穿氧化层(2)和掺杂多晶硅层(3),当所述掺杂多晶硅层(3)为n型磷掺杂多晶硅时,所述第一钝化层(4)上的所述镍种子层(51)的主要成分为NiP x;当所述掺杂多晶硅层(3)为p型硼掺杂多晶硅时,所述第一钝化层(4)上的所述镍种子层(51)的主要成分为NiB x。 The electrode structure of a TOPCon battery according to claim 1, characterized in that: a tunnel oxide layer (2) and a doped layer are provided between the crystalline silicon substrate (1) and the first passivation layer (4). Hybrid polysilicon layer (3), when the doped polysilicon layer (3) is n-type phosphorus-doped polysilicon, the main component of the nickel seed layer (51) on the first passivation layer (4) is NiP x ; when the doped polysilicon layer (3) is p-type boron-doped polysilicon, the main component of the nickel seed layer (51) on the first passivation layer (4) is NiB x .
- 根据权利要求2所述的一种TOPCon电池的电极结构,其特征在于:所述第一钝化层(4)为氮化硅层或者氮化硅层与氧化铝层的复合层或者氮化硅层与氧化硅层的复合层。The electrode structure of a TOPCon battery according to claim 2, characterized in that the first passivation layer (4) is a silicon nitride layer or a composite layer of a silicon nitride layer and an aluminum oxide layer or a silicon nitride layer. A composite layer of silicon oxide layer and silicon oxide layer.
- 根据权利要求1所述的一种TOPCon电池的电极结构,其特征在于:当所述掺杂多晶硅层(3)为n型磷掺杂多晶硅时,所述第二钝化层(7)上的所述镍种子层(81)的主要成分为NiP x;当所述掺杂多晶硅层(3)为p型硼掺杂多晶硅时,所述第二钝化层(7)上的所述镍种子层(81)的主要成分为NiB x。 The electrode structure of a TOPCon battery according to claim 1, characterized in that when the doped polysilicon layer (3) is n-type phosphorus-doped polysilicon, the second passivation layer (7) The main component of the nickel seed layer (81) is NiPx ; when the doped polysilicon layer (3) is p-type boron-doped polysilicon, the nickel seed on the second passivation layer (7) The main component of layer (81) is NiBx .
- 根据权利要求1所述的一种TOPCon电池的电极结构,其特征在于:所述镍种子层(51、81)的厚度为100-5000nm。The electrode structure of a TOPCon battery according to claim 1, characterized in that: the thickness of the nickel seed layer (51, 81) is 100-5000 nm.
- 根据权利要求1所述的一种TOPCon电池的电极结构,其特征在于:所述镍种子层(51、81)中含有铬、铜、锡、银和硫中的一种或多种微量元素。The electrode structure of a TOPCon battery according to claim 1, characterized in that the nickel seed layer (51, 81) contains one or more trace elements among chromium, copper, tin, silver and sulfur.
- 根据权利要求6所述的一种TOPCon电池的电极结构,其特征在于:所述微量元素的质量之和占所述镍种子层(51、81)总质量的0.01-1%The electrode structure of a TOPCon battery according to claim 6, characterized in that: the sum of the masses of the trace elements accounts for 0.01-1% of the total mass of the nickel seed layer (51, 81)
- 一种如权利要求1-7任一所述的TOPCon电池的电极结构的制备方法,其特征在于,包括以下步骤:A method for preparing the electrode structure of a TOPCon battery according to any one of claims 1 to 7, characterized in that it includes the following steps:S1、在晶硅衬底(1)的背面制备隧穿氧化层(2)、掺杂多晶硅层(3)和第一钝化层(4),在晶硅衬底(1)的正面制备掺杂发射极(6)和第二钝化层(7);S1. Prepare a tunnel oxide layer (2), a doped polysilicon layer (3) and a first passivation layer (4) on the back side of the crystalline silicon substrate (1), and prepare a doped polysilicon layer (3) on the front side of the crystalline silicon substrate (1). Miscellaneous emitter (6) and second passivation layer (7);S2、对所述第一钝化层(4)或者所述第二钝化层(7)进行开槽处理;S2. Perform groove processing on the first passivation layer (4) or the second passivation layer (7);S3、向所述S2中开设的槽内通过化学镀镍与退火形成镍种子层(51、81);S3. Form a nickel seed layer (51, 81) in the groove opened in S2 through electroless nickel plating and annealing;S4、向所述镍种子层(51、81)上通过丝网印刷与烧结形成铝电极层(52、82)。S4. Form an aluminum electrode layer (52, 82) on the nickel seed layer (51, 81) by screen printing and sintering.
- 一种晶硅电池,其特征在于:应用了权利要求1-7任一所述的TOPCon电池的电极结构。A crystalline silicon battery, characterized by applying the electrode structure of the TOPCon battery described in any one of claims 1-7.
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