WO2023197424A1 - 一种铁轨轨头磨耗仪 - Google Patents
一种铁轨轨头磨耗仪 Download PDFInfo
- Publication number
- WO2023197424A1 WO2023197424A1 PCT/CN2022/096733 CN2022096733W WO2023197424A1 WO 2023197424 A1 WO2023197424 A1 WO 2023197424A1 CN 2022096733 W CN2022096733 W CN 2022096733W WO 2023197424 A1 WO2023197424 A1 WO 2023197424A1
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- WO
- WIPO (PCT)
- Prior art keywords
- vertical
- horizontal
- ruler frame
- rail
- base
- Prior art date
Links
- 238000005299 abrasion Methods 0.000 title abstract description 8
- 238000005259 measurement Methods 0.000 claims abstract description 25
- 210000000078 claw Anatomy 0.000 claims description 20
- 239000000523 sample Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L27/00—Central railway traffic control systems; Trackside control; Communication systems specially adapted therefor
- B61L27/50—Trackside diagnosis or maintenance, e.g. software upgrades
- B61L27/53—Trackside diagnosis or maintenance, e.g. software upgrades for trackside elements or systems, e.g. trackside supervision of trackside control system conditions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L23/00—Control, warning or like safety means along the route or between vehicles or trains
- B61L23/04—Control, warning or like safety means along the route or between vehicles or trains for monitoring the mechanical state of the route
- B61L23/042—Track changes detection
- B61L23/045—Rail wear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/08—Measuring installations for surveying permanent way
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B35/00—Applications of measuring apparatus or devices for track-building purposes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B3/00—Measuring instruments characterised by the use of mechanical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
Definitions
- the invention relates to rail measurement technology in rail transportation, to the measurement of vertical wear and side wear of rail rail heads, and in particular to a rail rail head wear meter.
- a rail wear meter can only be positioned through the arc bend of the lower part of the rail head on the non-working surface of the rail head to determine the measured point position of the vertical wear and side wear of the rail head, and then Use the vernier scale or digital scale on the rail wear meter to measure the vertical wear and lateral wear of the rail head.
- the types of rails are also different.
- the curvature dimensions of the arc bends at the bottom of the rail heads of different types of rails are also different, which leads to the detection of different types of rails.
- different types of rail wear meters are required to achieve precise positioning and achieve accurate measurement.
- Each work section of the railway transportation department must be equipped with different types of rail wear meters because they need to measure rails of different rail types. This is not conducive to the cost reduction and tool management of the rail transportation department, and cannot adapt to the rapid development of modern rail transportation for different rails. Quick measurement needs.
- the purpose of this invention is to address the shortcomings of the existing technology and provide a rail rail head wear meter that can quickly and accurately detect vertical wear and side wear on rail heads of different specifications and models, so that one wear meter can accurately and conveniently measure multiple rail heads at the same time.
- the purpose of vertical wear and side wear of the rail head of this type of rail is to address the shortcomings of the existing technology and provide a rail rail head wear meter that can quickly and accurately detect vertical wear and side wear on rail heads of different specifications and models, so that one wear meter can accurately and conveniently measure multiple rail heads at the same time.
- a rail rail head wear meter includes a base, a ruler body, a vertical measuring part and a horizontal measuring part;
- the upper end surface of the base is set horizontally, the lower left side of the base is provided with a base hypotenuse, and the middle part is provided with a vertical edge of the base.
- the base hypotenuse intersects with the vertical edge of the base;
- the ruler body is perpendicular to the upper end surface of the base and is arranged on On the base, the upper part of the ruler body is engraved with a vertical wear rail type selection line;
- the vertical measurement part includes a vertical ruler frame, which is slidably mounted on the ruler body and can slide up and down; the top of the vertical ruler frame extends to the left to form a ruler frame claw, and at the front of the ruler frame claw The lower end is equipped with a ruler frame claw measuring head;
- a vertical digital display device the vertical digital display device is arranged at the lower part of the vertical ruler frame;
- a vertical ruler frame cursor is arranged on the upper part of the vertical ruler frame;
- the horizontal measurement part includes a horizontal ruler frame, which is arranged in the middle and upper part of the vertical ruler frame,
- a horizontal measuring rod the top of the left end of the horizontal measuring rod is a horizontal measuring rod probe, and the left part of the horizontal measuring rod is engraved with a horizontal measuring rod rail type selection line;
- a horizontal digital display device which is arranged on the right part of the horizontal ruler frame;
- the horizontal ruler frame cursor is engraved with a horizontal ruler frame cursor positioning line; the horizontal ruler frame cursor is arranged on the left part of the horizontal ruler frame; the horizontal ruler frame cursor positioning line is connected to the horizontal ruler frame cursor positioning line.
- the rod rail type selection line corresponds to the rod rail type selection line;
- the horizontal measuring rod is slidably mounted on the horizontal ruler frame and can slide left and right.
- the handle is a frame handle
- the upper part of the handle is connected to the upper part of the ruler body
- the lower part of the handle is connected to the base.
- the method for measuring the vertical wear and side wear of the rail head using the above-mentioned rail head wear meter includes the following steps:
- the number displayed on the display screen of the vertical digital display device is the vertical wear of the type of iron being measured.
- the number displayed on the display screen of the horizontal digital display device is the side wear value of the type of rail being measured.
- the present invention does not use the existing rail wear meter and uses the arc bend at the lower part of the rail head as the positioning reference for the measured points of vertical wear and side wear, or uses the intersection of the bottom edge of the rail base and its side vertical edge as the measured point for vertical wear.
- the following two innovative positioning methods are used to achieve the purpose of using one wear meter to accurately and conveniently measure the vertical wear and side wear of rail heads of various rail types at the same time:
- the intersection point A of the hypotenuse on the rail base and the vertical side of the rail base is used as the positioning reference point.
- the vertical distance from the positioning reference point to the measured point of the corresponding rail type vertical wear is used to determine the ruler.
- the extended length of the frame claw ensures that the measuring surface of the frame claw probe can always be in contact with the vertical wear measured point of the selected rail; at the same time, when the upper hypotenuse of the vertical frame cursor is aligned with a certain rail type selection line , the vertical distance from the measuring surface C1 of the ruler frame claw probe to the intersection point A1 of the hypotenuse of the base and the vertical side of the base, that is, the vertical distance D1 of C1-A1 is equal to the vertical wear of the rail head of this type of standard rail rail from the measured point C to this type of standard rail
- the nominal vertical distance A between the hypotenuse on the base and the vertical side of the base is the nominal vertical distance ND1 of the standard rail C-A;
- the highest point of the center line of the top of the rail head to be measured is used as the positioning reference, and the current value is determined according to the vertical distance requirements from the highest point of the center line of the top of the rail head to the measured point of wear on the side of the rail head in the corresponding national standards.
- the location of the measured point for rail side wear (Note: the measured point for rail head side wear in a national standard is the same position for all rail types within the standard. For example, the Canadian rail standard stipulates that it is from the top of the rail head to be measured.
- the 5/8" point below the highest point of the center line is used as the measured point for side wear of all rail types); at the same time, when the cursor positioning line of the horizontal ruler frame is aligned with a certain rail type selection line on the horizontal measuring rod, the horizontal measuring rod
- the horizontal distance from the measurement surface B1 to the intersection point A1 of the hypotenuse of the base and the vertical edge of the base, that is, the horizontal distance D2 from B1-A1 is equal to the measured point B of the side wear of the rail head of this type of standard rail to the hypotenuse of the base of this type of standard rail and the rail
- the nominal horizontal distance of the intersection point A of the vertical sides of the base is the nominal horizontal distance ND2 of the standard rail B-A.
- each construction section When using this wear meter to detect rail rail heads, each construction section only needs one rail head wear meter to quickly and accurately measure vertical wear and side wear of all types of rails. It has a simple structure, is economical and practical, and can be adjusted flexibly. , to meet the needs of the rail transit department for rapid and accurate measurement of wear of various rail types.
- Figure 1 is a schematic front view of the structure of a rail head wear meter in an embodiment of the present invention
- Figure 2 is a schematic diagram of the nominal dimensions of 133RE standard rails ND1 and ND2;
- Figure 3 is a schematic diagram of D1 dimension marking when the upper hypotenuse of the vertical ruler frame cursor of the present invention is aligned with the 133RE rail type selection line; and when the horizontal ruler frame cursor positioning line is aligned with the 133RE rail type selection line on the horizontal measuring pole, D2 Schematic diagram of dimensioning;
- Figure 4 is a schematic diagram of the rail head wear meter measuring the vertical wear and side wear of the 133RE rail head in the embodiment of the present invention.
- the measured point of rail head side wear C The measured point of rail head vertical wear A1.
- the ruler frame claw probe measures surface D1.
- a rail rail head wear meter includes a base 1, a ruler body 2, a vertical measurement part and a horizontal measurement part;
- the upper end surface of the base 1 is set horizontally, the lower left side of the base 1 is provided with a base hypotenuse 1-1, and the middle is provided with a base vertical side 1-2.
- the base hypotenuse 1-1 and the base vertical side 1-2 Intersect;
- the ruler body 2 is arranged on the base 1 perpendicularly to the upper end surface of the base 1, and the upper part of the ruler body is engraved with a vertical wear rail type selection line 2-1;
- the vertical measurement part includes a vertical ruler frame 3, which is slidably mounted on the ruler body 2 and can slide up and down; the top of the vertical ruler frame 3 extends to the left to form a ruler frame claw 3-1.
- the front lower end of the ruler frame claw 3-1 is provided with a ruler frame claw measuring head 3-2;
- the vertical digital display device 4 is arranged at the lower part of the vertical ruler frame 3;
- the vertical ruler frame cursor 5 is arranged on the upper part of the vertical ruler frame 3;
- the horizontal measurement part includes a horizontal ruler frame 6, which is arranged in the middle and upper part of the vertical ruler frame 3,
- Horizontal measuring rod 7 the top of the left end of the horizontal measuring rod 7 is the horizontal measuring rod probe 7-1, and the left part of the horizontal measuring rod 7 is engraved with a horizontal measuring rod rail type selection line 7-2;
- Horizontal digital display device 8 the horizontal digital display device 8 is arranged on the right part of the horizontal ruler frame 6;
- Horizontal ruler frame cursor 9 the horizontal ruler frame cursor 9 is engraved with a horizontal ruler frame cursor positioning line 9-1; the horizontal ruler frame cursor 9 is arranged on the left part of the horizontal ruler frame 6; the horizontal ruler frame The cursor positioning line 9-1 corresponds to the horizontal rod rail type selection line 7-2;
- the horizontal measuring rod 7 is slidably mounted on the horizontal ruler frame 6 and can slide left and right.
- a handle 10 which is a frame handle, the upper part of the handle 10 is connected to the upper part of the ruler body 2, and the lower part of the handle 10 is connected to the base 1.
- the frame-type handle makes this abrasion meter convenient for users to hold when performing measurement operations, and is beneficial to the overall structural stability of the abrasion meter.
- the ruler body 2 is riveted vertically above the base, and a plurality of vertical wear rail type selection lines 2-1 are carved on the upper part of the ruler body 2.
- the vertical digital display device 4 is tightly connected to the lower part of the vertical ruler frame 3 with screws.
- the vertical ruler frame cursor 5 is fastened with screws to the upper part of the vertical ruler frame
- the horizontal ruler frame 6 is fastened to the upper part of the vertical ruler frame 3 with screws
- the horizontal measuring rod 7 is slidably installed on the horizontal ruler frame 6 and can move forward and backward Sliding
- the horizontal measuring rod 7 is engraved with a plurality of horizontal measuring rod rail type selection lines 7-2
- the horizontal digital display device 8 is tightly connected to the horizontal ruler frame 6 with screws
- horizontal ruler frame cursor 9 is tightly connected to the left front part of the horizontal ruler frame 6 with screws.
- the marking rule for the rail type selection line 2-1 on the vertical ruler body 2 is: use the intersection point A of the hypotenuse on the rail base and the vertical side of the rail base as the positioning reference point.
- the vertical distance from the positioning reference point to the measured point of vertical wear of the corresponding rail type determines the extension length of the ruler frame claw 3-1 to ensure that the measuring surface of the ruler frame claw probe 3-2 is always perpendicular to the selected rail 12 Wear the measured point in contact; at the same time, when the upper hypotenuse 5-1 of the vertical ruler frame cursor is aligned with a certain rail type selection line, the vertical distance from the measuring surface C1 of the ruler frame claw probe to the intersection point A1 of the hypotenuse of the base and the vertical edge of the base , that is, the vertical distance D1 of C1-A1 is equal to the nominal vertical distance from the measured point C of the vertical wear of the standard rail head to the intersection point A of the hypotenuse on the base of the standard rail base and the vertical side of the base side, that is
- the marking rules for the horizontal measuring rod rail type selection line 7-2 on the horizontal measuring rod 7 are: the highest point of the center line of the top of the rail head to be measured is used as the positioning datum.
- the rail head The vertical distance from the highest point of the top center line to the measured point for measuring rail head side wear is required to determine the location of the current rail side wear measured point (Note: the measured point for rail head side wear in a national standard is for all rails within the standard All rail types are at the same position.
- the Canadian rail standard stipulates that the point 5/8" downward from the highest centerline of the top of the rail head to be measured is the measured point for side wear of the rail head of all rail types); at the same time, when the horizontal ruler frame When the cursor positioning line 9-1 is aligned with a certain rail type selection line on the horizontal measuring rod 7, the horizontal distance from the measuring surface B1 of the horizontal measuring rod to the intersection point A1 of the hypotenuse of the base and the vertical side of the base is the horizontal distance D2 of B1-A1.
- the method for measuring the vertical wear and side wear of the 133RE type rail head with the above-mentioned rail head wear meter includes the following steps:
- the number displayed on the display screen of the vertical digital display device 4 is the vertical wear of the rail head of the 133RE measured rail 11.
- the number displayed on the display screen of the horizontal digital display device 8 is the measured rail 11 of the 133RE Side wear value of rail head.
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Abstract
一种铁轨轨头磨耗仪,包括底座(1)、尺身(2)、垂直测量部分和水平测量部分;底座(1)上端面为水平设置,底座斜边(1-1)与底座垂直边(1-2)相交;尺身(2)垂直于底座的上端面设置在底座(1)上,尺身(2)的上部刻设有垂直磨耗轨型选择线(2-1);垂直测量部分包括垂直尺框(3)、垂直数显装置(4)和垂直尺框游标(5);水平测量部分包括水平尺框(6)、水平测杆(7)、测杆轨型选择线(7-2)、水平数显装置(8)和水平尺框游标(9),水平尺框游标定位线(9-1)与所述水平测杆轨型选择线(7-2)相对应;水平测杆(7)滑动安装在所述水平尺框(6)上并可左右滑动。可对所有型号的铁轨进行垂直磨耗和侧面磨耗的快速精确测量,结构简单,经济实用,调整灵活,适应对各种轨型磨耗快速精确测量的需要。
Description
本发明涉及轨道运输中的铁轨测量技术,涉及铁轨轨头垂直磨耗和侧面磨耗的测量,尤其是一种铁轨轨头磨耗仪。
轨道运输所用铁轨的加工和检测过程中,经常需要对各种大小不同、形状各异的铁轨进行轨头垂直和侧面磨耗测量。
现有技术的铁轨磨耗仪,一个铁轨磨耗仪只能通过轨头非工作面的轨头下部圆弧折弯处来定位,以确定该轨头的垂直磨耗和侧面磨耗的被测点位置,然后通过铁轨磨耗仪上的游标标尺或数显标尺测量出铁轨轨头的垂直磨耗和侧面磨耗值。由于在铁路的实际建设中,由于各段铁路的主要使用目的不同,铁轨的型号也有不同,不同型号的铁轨的轨头下部圆弧折弯处的弧度尺寸也不同,这样导致在检测不同型号铁轨轨头垂直磨耗和侧面磨耗的过程中,需要配备不同的型号的铁轨磨耗仪来实现精确定位,以达到精确测量的目的。
铁路运输部门的各个工务段因需测量不同轨型的铁轨而必须配备不同型号的铁轨磨耗仪,这样不利于轨道运输部门降低成本和进行工具管理,不能适应现代轨道运输快速发展中对不同铁轨的快速测量需求。
本发明的目的是针对现有技术的不足,提供一种可对不同规格型号轨头进行垂直磨耗和侧面磨耗快速精确检测的铁轨轨头磨耗仪,实现一支磨耗仪能同时精确与便捷测量多种轨型轨头垂直磨耗和侧面磨耗的目的。
实现本发明目的的技术方案如下:
一种铁轨轨头磨耗仪,包括底座、尺身、垂直测量部分和水平测量部分;
所述底座上端面为水平设置,底座的下部左侧设有底座斜边,中部设有底座垂直边,所述底座斜边与底座垂直边相交;尺身垂直于所述底座的上端面设置在底座上,所述尺身的上部刻设有垂直磨耗轨型选择线;
所述垂直测量部分包括垂直尺框,所述垂直尺框滑动安装在所述尺身上并可上下滑动;垂直尺框的顶部向左侧延伸形成尺框爪,在所述尺框爪的前部下端设有尺框爪测头;
垂直数显装置,所述垂直数显装置设置在所述垂直尺框的下部;
垂直尺框游标,所述垂直尺框游标设置在所述垂直尺框的上部;
所述水平测量部分包括水平尺框,所述水平尺框设置在所述垂直尺框的中上部,
水平测杆,所述水平测杆的左端顶部为水平测杆测头,所述水平测杆的左部刻设有水平测杆轨型选择线;
水平数显装置,所述水平数显装置设置在所述水平尺框的右部;
水平尺框游标,所述水平尺框游标刻设有水平尺框游标定位线;所述水平尺框游标设置在所述水平尺框的左部;所述水平尺框游标定位线与所述水平测杆轨型选择线相对应;
所述水平测杆滑动安装在所述水平尺框上并可左右滑动。
进一步地,包括手柄,所述手柄为框式手柄,所述手柄的上部与所述尺身的上部连接,手柄的下部与所述底座连接。
上述的铁轨轨头磨耗仪测量铁轨轨头的垂直磨耗和侧面磨耗的测量方法,包括如下步骤:
1)根据被测铁轨轨型,调节垂直尺框的位置,使垂直尺框上的垂直尺框游标上斜边的上边缘与尺身上的轨型选择线内的该轨型线对齐;
2)按垂直数显装置上的清零开关使显示屏置零;
3)根据被测铁轨轨型,调节水平测杆的位置,使水平尺框游标定位线与水平测杆轨型选择线内的被测铁轨轨型线对齐;
4)按水平数显装置上的清零开关使显示屏置零;
5)向上移动垂直尺框及向后移动水平测杆以让开被测铁轨轨头,同时将底座卡住被测铁轨工作边下方的铁轨底座,使底座斜边以及底座垂直边与被测铁轨底座斜边及铁轨底座垂直边紧密贴合;
6)向下移动垂直尺框,使尺框爪测头与被测铁轨顶部接触并保持;
7)向左移动水平测杆,使水平测杆测头与被测铁轨侧面接触并保持;
8)此时垂直数显装置显示屏上显示的数字即为该型被测铁的垂直磨耗,此时水平数显装置显示屏上显示的数字即为该型被测铁轨的侧面磨耗值。
本发明不采用现有的铁轨磨耗仪使用轨头下部圆弧折弯处作为垂直磨耗和侧面磨耗被测点的定位基准,或以铁轨底座底边与其侧垂直边缘交汇处作为垂直磨耗被测点的定位基准,而采用以下两种创新性定位方式实现了一支磨耗仪能同时精确与便捷测量多种轨型轨头垂直磨耗和侧面磨耗的目的:
1. 如图2图3所示,采用铁轨底座上斜边与铁轨底座侧垂直边的交汇点A作为定位基准点,通过该定位基准点至相应轨型垂直磨耗被测点的垂直距离确定尺框爪的伸出长度,以确保尺框爪测头的测量面始终能与所选铁轨的垂直磨耗被测点接触;同时,当垂直尺框游标的上斜边与某轨型选择线对齐时,尺框爪测头量面C1至底座斜边与底座垂直边交汇点A1的垂直距离,即C1-A1的垂直距离D1等于该型标准铁轨轨头垂直磨耗被测点C至该型标准铁轨底座上斜边与底座侧垂直边交汇点A的名义垂直距离,即标准铁轨C-A的名义垂直距离ND1;
2. 如图2图3所示,采用被测轨头顶部中心线最高处作为定位基准,根据相应国家标准中轨头顶部中心线最高处至轨头侧面磨耗被测点的垂直距离要求确定当前铁轨侧面磨耗被测点的位置(注:一个国家标准中的轨头侧面磨耗被测点对于该标准内的所有轨型都是同一位置,如加拿大铁轨标准即规定为从被测铁轨轨头顶部中心线最高处往下5/8”处作为所有轨型轨头侧面磨耗被测点);同时,当水平尺框游标定位线与水平测杆上的某轨型选择线对齐时,水平测杆量面B1至底座斜边与底座垂直边交汇点A1的水平距离,即B1-A1的水平距离D2等于该型标准铁轨轨头侧面磨耗被测点B至该型标准铁轨底座上斜边与铁轨底座侧垂直边交汇点A的名义水平距离,即标准铁轨B-A的名义水平距离ND2。
采用本磨耗仪在检测铁轨轨头时,每个工务段只需一把铁轨轨头磨耗仪即可对所有型号的铁轨进行垂直磨耗和侧面磨耗的快速精确测量,结构简单,经济实用,调整灵活,适应轨道交通部门对各种轨型磨耗快速精确测量的需要。
图1为本发明实施例中铁轨轨头磨耗仪的结构示意主视图;
图2为133RE标准铁轨ND1和ND2名义尺寸标注的示意图;
图3为本发明垂直尺框游标上斜边与133RE轨型选择线对齐时,D1尺寸标注的示意图;及当水平尺框游标定位线与水平测杆上的133RE轨型选择线对齐时,D2尺寸标注的示意图;
图4为本发明实施例中铁轨轨头磨耗仪测量133RE铁轨轨头垂直磨耗和侧面磨耗的示意图。
图中,1.底座 1-1.底座斜边 1-2.底座垂直边 2.尺身 2-1.尺身轨型选择线 3.垂直尺框 3-1.尺框爪 3-2.尺框爪测头 4.垂直数显装置 5.垂直尺框游标 5-1.垂直尺框游标上斜边 6.水平尺框 7.水平测杆 7-1.水平测杆测头 7-2.水平测杆轨型选择线 8.水平数显装置 9.水平尺框游标 9-1.水平尺框游标定位线 10.手柄 11.被测铁轨 12.铁轨
A.铁轨底座上斜边与铁轨底座侧垂直边交汇点 B.轨头侧面磨耗被测点 C.轨头垂直磨耗被测点 A1.底座斜边与底座垂直边交汇点 B1.水平测杆量面 C1.尺框爪测头量面 D1.C1-A1的垂直距离 D2.B1-A1的水平距离 ND1.标准铁轨C-A的名义垂直距离 ND2.标准铁轨B-A的名义水平距离。
下面结合实施例和附图对本发明内容作进一步的阐述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例:
如图1图所示,一种铁轨轨头磨耗仪,包括底座1、尺身2、垂直测量部分和水平测量部分;
所述底座1上端面为水平设置,底座1的下部左侧设有底座斜边1-1,中部设有底座垂直边1-2,所述底座斜边1-1与底座垂直边1-2相交;尺身2垂直于所述底座1的上端面设置在底座1上,所述尺身的上部刻设有垂直磨耗轨型选择线2-1;
所述垂直测量部分包括垂直尺框3,所述垂直尺框3滑动安装在所述尺身2上并可上下滑动;垂直尺框3的顶部向左侧延伸形成尺框爪3-1,在所述尺框爪3-1的前部下端设有尺框爪测头3-2;
垂直数显装置4,所述垂直数显装置4设置在所述垂直尺框3的下部;
垂直尺框游标5,所述垂直尺框游标5设置在所述垂直尺框3的上部;
所述水平测量部分包括水平尺框6,所述水平尺框6设置在所述垂直尺框3的中上部,
水平测杆7,所述水平测杆7的左端顶部为水平测杆测头7-1,所述水平测杆7的左部刻设有水平测杆轨型选择线7-2;
水平数显装置8,所述水平数显装置8设置在所述水平尺框6的右部;
水平尺框游标9,所述水平尺框游标9刻设有水平尺框游标定位线9-1;所述水平尺框游标9设置在所述水平尺框6的左部;所述水平尺框游标定位线9-1与所述水平测杆轨型选择线7-2相对应;
所述水平测杆7滑动安装在所述水平尺框6上并可左右滑动。
进一步地,包括手柄10,所述手柄10为框式手柄,所述手柄10的上部与所述尺身2的上部连接,手柄10的下部与所述底座1连接。采用框式手柄使本磨耗仪方便使用者进行测量操作时握持,并有利于磨耗仪整体的结构稳定性。
具体地,尺身2垂直铆接于底座上方,在尺身2的上部刻制有多条垂直磨耗轨型选择线2-1,垂直数显装置4用螺钉紧固连接于垂直尺框3的下部,在垂直尺框上的上部用螺钉紧固连接垂直尺框游标5,水平尺框6用螺钉紧固连接在垂直尺框3上方,水平测杆7滑动安装在水平尺框6上并可前后滑动,水平测杆7刻制有多条水平测杆轨型选择线7-2,水平数显装置8用螺钉紧固连接于水平尺框6上,刻制有一条水平尺框游标定位线9-1的水平尺框游标9用螺钉紧固连接于水平尺框6左前部。
如图2图3所示,垂直尺身2上的尺身轨型选择线2-1的标注规则为:采用铁轨底座上斜边与铁轨底座侧垂直边的交汇点A作为定位基准点,通过该定位基准点至相应轨型垂直磨耗被测点的垂直距离确定尺框爪3-1的伸出长度,以确保尺框爪测头3-2的测量面始终能与所选铁轨12的垂直磨耗被测点接触;同时,当垂直尺框游标上斜边5-1与某轨型选择线对齐时,尺框爪测头量面C1至底座斜边与底座垂直边交汇点A1的垂直距离,即C1-A1的垂直距离D1等于该型标准铁轨轨头垂直磨耗被测点C至该型标准铁轨底座上斜边与底座侧垂直边交汇点A的名义垂直距离,即标准铁轨C-A的名义垂直距离ND1;
如图2图3所示,水平测杆7上的水平测杆轨型选择线7-2的标注规则为:采用被测轨头顶部中心线最高处作为定位基准,根据相应国家标准中轨头顶部中心线最高处至测量轨头侧面磨耗被测点的垂直距离要求确定当前铁轨侧面磨耗被测点的位置(注:一个国家标准中的轨头侧面磨耗被测点对于该标准内的所有轨型都是同一位置,如加拿大铁轨标准即规定为从被测铁轨轨头顶部中心线最高处往下5/8”处作为所有轨型轨头侧面磨耗被测点);同时,当水平尺框游标定位线9-1与水平测杆7上的某轨型选择线对齐时,水平测杆量面B1至底座斜边与底座垂直边交汇点A1的水平距离,即B1-A1的水平距离D2等于该型标准铁轨轨头侧面磨耗被测点B至该型标准铁轨底座上斜边与铁轨底座侧垂直边交汇点A的名义水平距离,即标准铁轨B-A的名义水平距离ND2。
如图4所示,上述的铁轨轨头磨耗仪测量133RE型铁轨轨头的垂直磨耗和侧面磨耗的测量方法,包括如下步骤:
1)根据被测铁轨11轨型,调节垂直尺框3的位置,使垂直尺框3上的垂直尺框游标上斜边5-1的上边缘与尺身轨型选择线2-1内的133RE轨型线对齐;
2)按垂直数显装置4上的清零开关使显示屏置零;
3)根据被测铁轨11轨型,调节水平测杆7的位置,使水平尺框游标定位线9-1与水平测杆轨型选择线7-2内的133RE轨型线对齐;
4)按水平数显装置8上的清零开关使显示屏置零;
5)向上移动垂直尺框3及向后移动水平测杆7以让开铁轨轨头,同时将底座1卡住被测铁轨11工作边下方的铁轨底座,使底座斜边1-1以及底座垂直边1-2与被测铁轨底座斜边及铁轨底座垂直边紧密贴合;
6)向下移动垂直尺框3,使尺框爪测头3-2与被测铁轨11顶部接触并保持;
7)向前移动水平测杆7,使水平测杆测头7-1与被测铁轨11侧面接触并保持;
8)此时垂直数显装置4显示屏上显示的数字即为该133RE被测铁轨11轨头的垂直磨耗,此时水平数显装置8显示屏上显示的数字即为该133RE被测铁轨11轨头的侧面磨耗值。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的保护范围由所附权利要求及其等同物限定。
Claims (2)
- 一种铁轨轨头磨耗仪,其特征在于,包括底座(1)、尺身(2)、垂直测量部分和水平测量部分;所述底座(1)上端面为水平设置,底座(1)的下部左侧设有底座斜边(1-1),中部设有底座垂直边(1-2),所述底座斜边(1-1)与底座垂直边(1-2)相交;尺身垂直于所述底座(1)的上端面设置在底座(1)上,所述尺身(2)的上部刻设有垂直磨耗轨型选择线(2-1);所述垂直测量部分包括垂直尺框(3),所述垂直尺框(3)滑动安装在所述尺身(2)上并可上下滑动;垂直尺框(3)的顶部向左侧延伸形成尺框爪(3-1),在所述尺框爪(3-1)的前部下端设有尺框爪测头(3-2);垂直数显装置(4),所述垂直数显装置(4)设置在所述垂直尺框(3)的下部;垂直尺框游标(5),所述垂直尺框游标(5)设置在所述垂直尺框(3)的上部;所述水平测量部分包括水平尺框(6),所述水平尺框(6)设置在所述垂直尺框(3)的中上部,水平测杆(7),所述水平测杆(7)的左端顶部为水平测杆测头(7-1),所述水平测杆(7)的左部刻设有侧面磨耗轨型选择线(7-2);水平数显装置(8),所述水平数显装置(8)设置在所述水平尺框(6)的右部;水平尺框游标(9),所述水平尺框游标(9)刻设有水平尺框游标定位线(9-1);所述水平尺框游标(9)设置在所述水平尺框(6)的左部;所述水平尺框游标定位线(9-1)与所述侧面磨耗轨型选择线(7-2)相对应;所述水平测杆(7)滑动安装在所述水平尺框(6)上并可左右滑动。
- 根据权利要求1所述的铁轨轨头磨耗仪,其特征在于,包括手柄(10),所述手柄(10)为框式手柄,所述手柄(10)的上部与所述尺身(2)的上部连接,手柄(10)的下部与所述底座(1)连接。
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