WO2023186055A1 - Drilling tool, drilling method and drilling guiding method - Google Patents

Drilling tool, drilling method and drilling guiding method Download PDF

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Publication number
WO2023186055A1
WO2023186055A1 PCT/CN2023/085303 CN2023085303W WO2023186055A1 WO 2023186055 A1 WO2023186055 A1 WO 2023186055A1 CN 2023085303 W CN2023085303 W CN 2023085303W WO 2023186055 A1 WO2023186055 A1 WO 2023186055A1
Authority
WO
WIPO (PCT)
Prior art keywords
drilling tool
rotor
control
downhole motor
force transmission
Prior art date
Application number
PCT/CN2023/085303
Other languages
French (fr)
Chinese (zh)
Inventor
徐梓辰
杨忠华
Original Assignee
蓝土地能源技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蓝土地能源技术有限公司 filed Critical 蓝土地能源技术有限公司
Publication of WO2023186055A1 publication Critical patent/WO2023186055A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/04Electric drives
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/24Guiding or centralising devices for drilling rods or pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/02Fluid rotary type drives

Definitions

  • the present invention relates to the technical field of oil and gas exploration, and in particular to a drilling tool, a drilling method and a drilling steering method.
  • the drill bit rotates at high speed, which has the advantages of high efficiency and environmental protection.
  • an offset guide mechanism needs to be installed at the lower end of the drilling tool, and the offset guide mechanism is controlled to steer the drill bit in a predetermined direction.
  • small wellbore space is small, and the offset steering mechanism usually needs to occupy a relatively large space, making it difficult to achieve steering in small wellbore drilling.
  • the purpose of the present invention is to provide a drilling tool, a drilling method and a drilling steering method to solve the technical problem of difficulty in achieving steering in small borehole drilling.
  • the invention provides a drilling tool, which includes: a drill bit, a downhole motor, a force transmission mechanism, a control device and an attitude measurement device.
  • the downhole motor includes a stator mechanism and a rotor mechanism, and the drill bit is connected to the lower end of the rotor mechanism;
  • the force transmission mechanism and the attitude measurement device are both installed on the downhole motor.
  • the control device is electrically connected to the attitude measurement device.
  • the control device can adjust the attitude measured by the predetermined steering direction and the attitude measurement device. Information to control the radial movement of the force transmission mechanism;
  • the control device is disposed above the downhole motor, or the control device is disposed inside the rotor mechanism.
  • the drilling tool includes a guide hydraulic cylinder and a control mechanism.
  • the drill tool is provided with a flow channel that supplies driving fluid to the guide hydraulic cylinder.
  • the control mechanism can be controlled by the control device. The flow of the driving fluid in the flow channel is controlled downward; the guide hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism to move radially.
  • control mechanism is disposed above the rotor mechanism, or the control mechanism The control mechanism is arranged inside the rotor mechanism.
  • the stator mechanism includes a stator, and the control mechanism is installed above the stator.
  • stator mechanism is used to connect with the drill string and can rotate driven by the drill string; the force transmission mechanism and the attitude measurement device are both installed on the stator mechanism.
  • the force transmission mechanism includes a sliding slope; the guide hydraulic cylinder can telescopically move along the longitudinal direction of the drilling tool and drives the force transmission mechanism to operate under the action of the sliding slope. Radial movement.
  • the flow channel is provided on the barrel wall of the downhole motor stator mechanism.
  • the guide hydraulic cylinder is fixed to the rotor mechanism; the rotor mechanism includes a rotor, and the flow channel includes a first flow channel provided on the rotor.
  • control mechanism is installed above the stator, and the upper end of the rotor is connected to the control mechanism through a flexible tube.
  • the rotor mechanism includes a transmission shaft, the drill bit is connected to the rotor through the transmission shaft, and the flow channel includes a third flow channel that is provided on the transmission shaft and communicates with the first flow channel. Second-rate channel.
  • the rotor mechanism includes a flexible shaft
  • the transmission shaft is connected to the rotor through the flexible shaft
  • the flow channel includes a third flow channel provided on the flexible shaft, and the third flow channel
  • the first flow channel, the third flow channel, the second flow channel and the guide hydraulic cylinder are connected in sequence.
  • the flexible shaft is a flexible shaft made of high-toughness steel, a titanium alloy shaft, or a universal shaft.
  • an adapter bearing is provided between the guide hydraulic cylinder and the force transmission mechanism.
  • control mechanism includes an electric drive actuator, a valve seat and a control valve core.
  • the control valve core is connected to the electric drive actuator.
  • the control valve core is connected to the electric drive actuator. It moves relative to the valve seat under the driving force of the valve to control the connection between the drilling circulating fluid in the water hole of the drill string and the flow channel.
  • the downhole motor is a screw motor, a downhole turbine motor or a downhole electric motor.
  • the stator mechanism includes a stator and a motor housing connected to the lower end of the stator;
  • the rotor mechanism includes a rotor, a flexible shaft and a transmission shaft connected in sequence from top to bottom, and the motor housing is connected to the lower end of the stator.
  • the transmission shafts are connected through bearing assemblies.
  • control mechanism and the control device are both arranged in the rotor mechanism, and a diversion flow channel is provided in the rotor mechanism, and the diversion flow channel is arranged above the control mechanism, and the Drainage flow
  • the lower end of the channel is connected to the control mechanism, and the upper end of the diversion channel is connected to the internal flow channel of the drill string above the downhole motor through the inflow hole.
  • the drilling tool further includes a rotary power transmission device, the rotary power transmission device includes a rotary power transmission rotor end and a rotary power transmission stator end, the rotary power transmission rotor end is electrically connected to the control device, and the rotary power transmission rotor end is electrically connected to the control device.
  • the transmission stator end obtains electrical energy from the power source through the power supply line.
  • the present invention provides a drilling method using the above-mentioned drilling tool.
  • the drilling method includes:
  • the stator mechanism rotates driven by the titanium alloy drill string
  • the drilling tool is lowered to a predetermined steering position.
  • the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
  • the drilling tool includes a guide hydraulic cylinder, an electric drive actuator, and a control device.
  • the electric drive actuator and the control device are connected through a driving cable.
  • the drilling tool is provided with a driving cable threading channel.
  • the electric drive actuator can regulate the flow of the drive fluid to the drive hydraulic cylinder under the control of the control device; the guide hydraulic cylinder and the The force transmission mechanism is connected and can drive the force transmission mechanism against the well wall or drive the drill bit to deflect.
  • the drive cable threading channel is provided inside the rotor mechanism, and the drive cable threading channel includes a threading hole or a threading groove; it also includes a control valve, and the electric drive actuator can be in the control device.
  • the flow of the driving fluid to the driving hydraulic cylinder is regulated through a control valve; the guide hydraulic cylinder is connected to the force transmission mechanism, and the driving fluid can drive the force transmission mechanism against the well wall or drive the drill bit Deflection occurs.
  • the downhole motor stator includes at least two sections, including the downhole motor guide section and the downhole motor drive section.
  • a motor drive section rotor is provided in the downhole motor drive section.
  • the downhole motor The guide section and the downhole motor drive section are connected through a hinge structure.
  • the downhole motor drive section and the drilling tool above it are connected by a hinge structure; a motor guide section rotor is provided inside the downhole motor guide section, and the motor guide section rotor and the The downhole motor driving section rotor is connected through a universal joint, the force transmission mechanism is arranged in the downhole motor guide section, the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or drive
  • the fluid flow channel passes through the hinge structure and universal joint between the downhole motor drive section and the downhole motor transmission section; the drive cable is electrically connected to the control device and the electric drive actuator respectively, or the drive fluid
  • the flow channel is connected with the control mechanism and the force transmission mechanism respectively.
  • it also includes a guide control section, the downhole motor drive section and the guide control section are connected using a hinged structure; a control device is provided inside the guide control section; the control device communicates with the control section through a drive cable.
  • the downhole motor drive section is electrically connected to the electric drive actuator; the electric drive actuator and the force transmission mechanism are both arranged on the downhole motor guide section.
  • the flexible line pipe Fixedly connected to the guide control section, the flexible line pipe is rotatably connected to the downhole motor drive section rotor through a centralizing structure; alternatively, the flexible line pipe is fixedly connected to the downhole motor drive section rotor and is connected to the downhole motor drive section rotor.
  • the guide control section is rotatably connected through a centralizing structure; the centralizing structure is a centralizing surface or a centralizing bearing; the fixed end of the electrically connected sliding connector is electrically connected to the control device, and the rotor end of the electrically connected sliding connector is connected to the electric motor through a drive cable. Drive actuator electrical connection.
  • it includes several sub-sections, the length of which is smaller than the length of the downhole motor, and each of the sub-sections and between the sub-sections and the downhole motor are connected by a hinged structure, and the several sub-sections and The overall length of the downhole motor is greater than the length of the ultra-short radius well section drilled by the drilling tool.
  • the present invention provides a drilling method using the above-mentioned drilling tool.
  • the drilling method includes:
  • the stator mechanism rotates driven by a series of flexible pup joints formed by a number of pup joints;
  • the drilling tool is lowered to a predetermined steering position.
  • the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
  • the invention provides a drilling guidance method, which includes: a force transmission mechanism installed on the lower end of a drilling tool;
  • the drilling tool is lowered to the predetermined steering position.
  • the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the force transmission mechanism extends to abut against the well wall to push the drilling tool in the predetermined steering direction. deflection.
  • This drilling tool can achieve steering under high-speed compound drilling conditions.
  • the downhole motor increases the speed of the drill bit; the downhole motor rotates with the drill string as a whole, so the direction of friction between the drill string and the well wall is generally the tangential direction of the drill string. , reduces the friction along the axis of the drill string, solves the problems of bottom hole drilling power, WOB torque transmission and steering, and can have a good technical effect on deep well drilling and branch well drilling;
  • the drilling tool uses the internal flow channel as a channel to transmit the driving fluid, and can make full use of the high-pressure drilling circulating medium above the motor to drive the steering actuator, which can generate great steering force and achieve good steering effects;
  • This drilling tool can control the guide actuator on the motor housing.
  • the guide actuator only rotates slowly with the motor housing, which greatly reduces the friction between the force transmission mechanism and the well wall, and greatly reduces the impact on the borehole wall. Wear of the guide actuator.
  • Figures 1-2 are schematic structural diagrams of an embodiment of the drilling tool provided by the present invention.
  • Figure 3 is a partial enlarged view of position A in Figure 2;
  • Figure 4 is a partial enlarged view of B in Figure 2;
  • Figure 5 is a partial enlarged view of C in Figure 4.
  • Figure 6 is a partial enlarged view of D in Figure 4.
  • FIGS. 7-8 are structural schematic diagrams of another embodiment of the drilling tool provided by the present invention.
  • Figure 9 is a partial enlarged view of E in Figure 8.
  • Figure 10 is a partial enlarged view of F in Figure 9;
  • FIGS 11-12 are structural schematic diagrams of another embodiment of the drilling tool provided by the present invention.
  • Figure 13 is a partial enlarged view of G in Figure 12;
  • Figure 14 is a partial enlarged view of H in Figure 13;
  • FIGS 15 and 16 are schematic structural diagrams of another embodiment of the drilling tool provided by the present invention.
  • Figure 17 is a schematic connection diagram of the control device in the drilling tool provided by the present invention.
  • Figure 18 is a schematic connection diagram of the force transmission mechanism in the drilling tool provided by the present invention.
  • Figure 19 is a schematic diagram of the overall structure of the highly flexible small hole drilling tool provided by the present invention.
  • Figure 20 is a schematic diagram of the partial structure of the highly flexible small hole drilling tool provided by the present invention.
  • Figure 21 is a schematic diagram of the overall structure of another highly flexible small hole drilling tool provided by the present invention.
  • Figure 22 is a partial structural diagram of another highly flexible small hole drilling tool provided by the present invention.
  • Drill bit 31. Control device; 32. Attitude measurement circuit; 36. Rotating power transmission device; 361. Rotating power transmission rotor end; 362. Rotating power transmission stator end; 37. Power supply line;
  • Stator 10. Motor housing; 5. Lower centering bearing; 6. Upper centering bearing;
  • Thrust structure at the end of the force transmission mechanism 112. Thrust structure at the piston end; 113. Adapter bearing;
  • valve seat 25.
  • Rotary valve stator 252.
  • Valve seat with orifice 24.
  • Control valve core 261.
  • Rotary valve rotor 262.
  • Valve stem
  • Electric drive actuator 271. Electric motor; 272. Angle position sensor; 273. Lead screw; 274. Electromagnet;
  • the present invention provides a drilling tool, as shown in Figures 1 to 14 and 18.
  • the drilling tool includes: a drill bit 1, an underground motor, a force transmission mechanism 11, a control device and an attitude measurement device.
  • the underground motor includes a stator mechanism and a Rotor mechanism, the drill bit 1 is connected to the lower end of the rotor mechanism; the force transmission mechanism 11 is installed on the downhole motor; the attitude measurement device is installed on the drill bit 1 or the downhole motor, the control device is electrically connected to the attitude measurement device, and the control device can turn according to the predetermined steering direction and attitude
  • the attitude information measured by the measuring device controls the force transmission mechanism 11 to move radially.
  • the downhole motor drives the drill bit 1 to rotate for drilling.
  • the force transmission mechanism 11 rotates with the downhole motor, and the attitude measurement device can measure the real-time tool face height angle of the force transmission mechanism 11.
  • the control device controls the force transmission mechanism 11 to extend to abut against the well wall to push the drilling tool to deflect in a predetermined steering direction.
  • the force transmission mechanism 11 performs rotational movement.
  • the drilling tool can be steered in various directions as needed; and, in the drilling tool, there is no need to arrange multiple implementations in the circumferential direction. It has a force transmission mechanism that can steer in multiple directions. Therefore, the diameter of the drilling tool can be relatively small and is suitable for small wellbore. It solves the technical problem of difficult steering in small wellbore drilling.
  • the force transmission mechanism 11 and the attitude measurement device can both be installed inside the underground motor or within 10 meters nearby.
  • the stator mechanism is used to connect with the drill string and can rotate driven by the drill string; the force transmission mechanism 11 and the attitude measurement device are both installed on the stator mechanism.
  • the stator mechanism rotates at a lower speed driven by the drill string, and at the same time the rotor mechanism rotates at a higher speed relative to the stator mechanism.
  • the two movements are compounded.
  • the drill bit 1 is installed on the rotor 3, which improves the The rotation speed of the drill bit 1 enables composite drilling of the drill bit 1, which has great advantages in small hole drilling.
  • the extension movement of the force transmission mechanism 11 matches the rotational movement of the stator mechanism, so that the drill bit 1 can turn in multiple directions under the action of the force transmission mechanism 11, thereby realizing the predetermined steering of the drilling tool as needed. direction steering.
  • the stator mechanism drives the force transmission mechanism 11 to rotate; on the other hand, the rotation speed of the stator mechanism is low, which facilitates control of the telescopic movement of the force transmission mechanism 11 so that the telescopic movement of the force transmission mechanism 11 is consistent with the rotational movement of the stator mechanism. match.
  • the attitude measurement device is communicatively connected with the control device.
  • the attitude measurement device is arranged within a range of 30 meters behind the drill bit 1; the attitude measurement device includes an attitude measurement circuit 32, and the attitude measurement circuit 32 generally includes an attitude measurement sensor and an attitude calculation circuit.
  • the attitude measurement device can measure the real-time tool surface height angle of the force transmission mechanism 11 .
  • the force transmission mechanism 11 can move radially driven by a hydraulic cylinder or a motor.
  • the drilling tool includes a guide hydraulic cylinder 120 and a control mechanism 250.
  • the drill tool is provided with a flow channel that supplies driving fluid to the guide hydraulic cylinder 120.
  • the control mechanism 250 can regulate the flow in the flow channel under the control of the control device. drive the flow of fluid;
  • the guide hydraulic cylinder 120 is connected to the force transmission mechanism 11 and can drive the force transmission mechanism 11 to move radially.
  • the control mechanism 250 can control the connectivity between the drilling circulating fluid in the drill string water hole and the flow channel, and the control mechanism 250 can be connected to the upper end of the flow channel. Specifically, it can control the connectivity between the drilling circulating fluid and the flow channel in the water hole of the drill string, generally by connecting or cutting off the communication between the two.
  • the force transmission mechanism 11 and the guide hydraulic cylinder 120 constitute a guide actuator, and the guide actuator includes at least one guide hydraulic cylinder 120 .
  • the steering hydraulic cylinder 120 includes a hydraulic piston 12 and a piston cylinder 13.
  • the driving fluid released by the control mechanism 250 drives the hydraulic piston 12 to act, and further drives the force transmission mechanism 11 to push against the well wall to form a guiding force.
  • the force transmission mechanism 11 can be the guide hydraulic cylinder 120 itself, for example, the force transmission mechanism 11 is the piston of the guide hydraulic cylinder 120; it can also be other components that can be driven by the hydraulic cylinder.
  • the guide actuator is disposed below the rotor 3 .
  • the force transmission mechanism 11 includes a sliding ramp 110; the guide hydraulic cylinder 120 can telescopically move along the longitudinal direction of the drilling tool and drives the force transmission mechanism 11 to move radially under the action of the sliding ramp 110.
  • the drilling tool may also include a reset mechanism to assist the hydraulic piston 12 to return to its original position, or to assist the push mechanism to reset.
  • the reset mechanism may be an elastic structure, and the elastic structure includes a spring, a corrugated spring, a disc spring, and a liquid spring. The elastic structure can assist the hydraulic piston 12 to return to the dead center of its stroke.
  • the control mechanism 250 cuts off or blocks the fluidity between the water eye and the flow channel in the drill string, the pressure in the flow channel decreases, and the elastic structure can assist the hydraulic piston 12 to return to the dead center.
  • the guide hydraulic cylinder 120 is fixed to the stator mechanism, and the flow channel can be provided on the stator mechanism.
  • the top mechanism includes the stator 2 and the motor housing 10 , and the flow channel can be provided between the stator 2 and the motor housing 10 .
  • the inside of the cylinder wall forming a cylindrical structure.
  • the guide hydraulic cylinder 120 is fixed to the rotor mechanism; the rotor mechanism includes the rotor 3 , and the flow channel includes the first flow channel 17 provided on the rotor 3 so as to utilize the space on the rotor 3 to arrange the first flow channel 17 .
  • the control device 31 is electrically connected to the control mechanism 250 and can drive the control mechanism 250 to control the flow rate and pressure of the drilling circulating medium in the first flow channel 17 to drive the force transmission mechanism 11 to perform the steering action.
  • the control device includes a control circuit, through which the control function is implemented.
  • the force transmission mechanism 11 is driven by the guide hydraulic cylinder 120 to perform radial telescopic movement.
  • the force transmission mechanism 11 is fixed to the stator mechanism, and the guide hydraulic cylinder 120 is fixed to the rotor mechanism. Then there will be relative rotation between the guide hydraulic cylinder 120 and the force transmission mechanism 11.
  • the inclined surface 110 guides the hydraulic cylinder 120 to move axially, which can drive the force transmission mechanism 11 to move radially.
  • the radial direction is in all directions outward from the axis. Through this structure, it is convenient to guide the hydraulic cylinder 120 and the force transmission mechanism 11 Connection and transmission.
  • the driving fluid may be mud in the water hole of the drill string.
  • the first flow channel 17 is connected to the water hole in the drill string above the rotor 3 and is used to allow the high-pressure drilling circulation medium above the rotor 3 to flow in to transmit the control fluid required to drive the steering actuator.
  • the control mechanism 250 can be disposed inside the first flow channel 17 or above the first flow channel 17 .
  • the control mechanism 250 is used to control the opening and closing of the first flow channel 17 .
  • the upper end of the first flow channel 17 is connected with the control mechanism 250.
  • the control mechanism 250 is used to control the connection between the drilling circulating medium in the drill string water hole and the first flow channel 17.
  • the hydraulic pistons 12 contained in a group of steering hydraulic cylinders 120 in the steering actuator move synchronously driven by the high-pressure drilling circulating medium in the first flow channel 17 .
  • the high-pressure energy contained in the high-pressure drilling circulating medium is the high-pressure energy caused by the pressure difference between the inside and outside of the drill string.
  • High pressure is a throttling pressure difference of about 1-10 MPa produced by the throttling of the downhole motor.
  • the range of this pressure drop is generally 1-15 MPa. Therefore, the flow channel leads the high-pressure drilling circulating medium in the drill string water hole to the steering actuator.
  • the difference in drilling hydraulic pressure inside and outside the drill string is used to drive the steering actuator to perform steering actions.
  • the control mechanism 250 is arranged above the downhole motor, which is conducive to miniaturization of the drilling tool and is suitable for small wellbore.
  • the stator mechanism includes a stator 2 .
  • a control mechanism 250 is installed above the stator 2 .
  • the control mechanism 250 is fixedly installed inside the motor housing 10 .
  • the control mechanism 250 is disposed above the rotor 3, as shown in Figures 2, 4 and 6.
  • the upper end of the rotor 3 is connected to the control mechanism 250 through a flexible tube 21.
  • the flexible pipe 21 is provided with a flexible pipe flow channel 23 , and the control fluid guided by the control mechanism 250 enters the first flow channel 17 through the flexible pipe flow channel 23 .
  • the flexible tube 21 is in sealing communication with the rotor 3 through a dynamic sealing mechanism 22 .
  • control mechanism 250 is disposed above the rotor mechanism; or, as shown in FIGS. 15-16 , the control mechanism 250 is disposed inside the rotor mechanism.
  • the rotor mechanism includes a transmission shaft 7.
  • the drill bit 1 is connected to the rotor 3 through the transmission shaft 7.
  • the flow channel includes a second flow channel 15 provided on the transmission shaft 7 and connected with the first flow channel 17.
  • the two flow channels 15 are respectively connected with the first flow channel 17 and the guide actuator.
  • the first flow channel 17 is connected with the guide actuator through the second flow channel 15 and is used to drive the guide actuator.
  • the second flow channel 15 is provided inside the transmission shaft 7 .
  • the rotor mechanism includes a flexible shaft 4.
  • the transmission shaft 7 is connected to the rotor 3 through the flexible shaft 4.
  • the flow channel includes a third flow channel 16 provided on the flexible shaft 4.
  • the first flow channel 17 and the third flow channel 16 are arranged on the flexible shaft 4.
  • the flow channel 16 , the second flow channel 15 and the guide hydraulic cylinder 120 are connected in sequence for transmitting the driving fluid released by the control mechanism 250 .
  • the transmission shaft 7, the flexible shaft 4 and the rotor 3 are connected sequentially from bottom to top for transmitting rotational power to the drill bit 1.
  • the flexible shaft 4 is Titanium alloy flexible shaft 4
  • the third flow channel 16 is provided inside the flexible shaft 4.
  • the transmission shaft 7 is provided with a through-flow channel 9. The drilling fluid in the drill string flows into the drill bit through the through-flow channel 9, and then is discharged into the wellbore through the drill bit.
  • an adapter bearing is provided between the guide hydraulic cylinder 120 and the force transmission mechanism 11 .
  • the guide hydraulic cylinder 120 includes a hydraulic piston 12 and a piston cylinder 13.
  • the piston cylinder 13 is nested on the outside of the transmission shaft 7.
  • the hydraulic piston 12 is slidingly fitted in the piston cylinder 13.
  • the hydraulic piston 12 communicates with the force transmission mechanism 11 through an adapter bearing 113.
  • the driving fluid released by the control mechanism 250 drives the hydraulic piston 12 and then drives the power transmission mechanism 11 to push against the well wall through the adapter bearing 113 to form a guiding force.
  • the adapter bearing 113 includes a piston end thrust structure 112 and a power transmission mechanism end thrust structure 111 .
  • the control mechanism 250 can be any form of electronically controlled valve, and the electronically controlled valve can control the connectivity between the drilling circulating fluid in the drill string water hole and the first flow channel 17 .
  • the control mechanism 250 includes an electric drive actuator 27, a valve seat 25 and a control valve core 26.
  • the control valve core 26 is connected to the electric drive actuator 27.
  • the control valve core 26 moves relative to the valve seat 25 under the driving of the electric drive actuator 27. It is used to control the connection between the drilling circulating fluid and the flow channel in the water hole of the drill string.
  • the electronically controlled valve is an electric rotary valve, as shown in Figures 1, 2, 4 and 5.
  • the electrically driven actuator 27 is a motor 271
  • the control valve core 26 is a rotary valve rotor 261
  • the valve seat 25 represents the rotary valve stator 251.
  • the rotary valve rotor 261 rotates relative to the rotary valve stator 251 driven by the motor 271, and is used to connect the drilling circulating fluid and the flow channel in the drill string water hole.
  • the electronic control valve is an electric reversing valve, as shown in Figures 7-10.
  • the electric drive actuator 27 is a linear drive motor, and the linear drive motor is a linear motor or a combination of the motor 271 and the lead screw 273.
  • the control valve core 26 is a valve stem 262, and the valve seat 25 is a valve seat 252 with a throttling hole; the valve stem 262 is driven by a linear drive motor in a straight line relative to the valve stator 251 and the valve seat 252 with a throttling hole. Movement can periodically change the throttling area of the throttle hole, which is used to connect the drilling circulating fluid and the flow channel in the water hole of the drill string.
  • the motor 271 includes an angular position sensor 272, and the angular position sensor is a Hall sensor or a rotary transformer.
  • the electronically controlled valve is a solenoid valve, as shown in Figures 11-14.
  • the electrically driven actuator 27 is an electromagnet 274, the control valve is a valve stem 262, and the valve seat 25 is a valve with a throttle hole.
  • the valve seat 252; the valve stem 262 moves linearly relative to the rotary valve stator 251 under the driving of the electromagnet 274.
  • the valve seat 252 with the throttle hole can periodically change the throttling area of the throttle hole, which is used to realize the drill string.
  • the downhole motor may be a screw motor, a downhole turbine motor, or a downhole electric motor.
  • the stator mechanism includes a stator 2 and a motor housing 10 connected to the lower end of the stator 2; the rotor mechanism includes The connected rotor 3, flexible shaft 4 and transmission shaft 7, the motor housing 10 and the transmission shaft 7 are connected through a bearing assembly 8.
  • the force transmission mechanism 11 is fixedly connected to the motor housing 10 or the stator 2.
  • the force transmission mechanism 11 is used to transmit thrust to the well wall or drive the drill bit 1 to swing, so as to change the well trajectory.
  • the motor housing 10 and the stator 2 can be integrally formed or processed separately.
  • the drilling tool is provided with a control valve inlet 24.
  • High-pressure fluid flows into the upper part of the valve seat 25 through the control valve inlet.
  • the control mechanism 250 includes a return spring 28.
  • the return spring 28 helps the valve stem to return to its original position.
  • the first flow channel 17, the third flow channel 16, and the second flow channel 15 constitute a control flow channel.
  • the drilling tool is provided with a throttling hole 29 connected with the control flow channel for exclusion control.
  • the drilling tool includes a lower centering bearing 5 and an upper centering bearing 6.
  • the control mechanism 250 and the control device 31 are both arranged in the rotor 3.
  • the rotor 3 is provided with a diversion channel 35.
  • the diversion channel 35 is arranged above the control mechanism 250.
  • the lower end of the diversion channel 35 is in contact with the control unit.
  • the mechanism 250 is connected, and the upper end of the diversion flow channel 35 is connected with the internal flow channel of the drill string above the downhole motor through the inflow hole 34.
  • the control device 31 and the control mechanism 250 are electrically connected through the drive cable 33 .
  • the drilling tool includes a rotating power transmission device 36.
  • the rotating power transmission device 36 includes a rotating power transmission rotor end 361 and a rotating power transmission stator end 362.
  • the rotating power transmission rotor end 361 is electrically connected to the control device 31, and the rotating power transmission stator end 362 passes through
  • the power supply line 37 obtains electrical energy from a power source, which may be an underground turbine generator or a battery cylinder, or may also be a power source at the wellhead.
  • the drilling tool includes a guide hydraulic cylinder, an electric drive actuator, and a control device 31.
  • the electric drive actuator 27 is connected to the control device 31 through a drive cable 33.
  • the drilling tool is provided with a drive cable threading channel 38 for transmitting power to the electric drive actuator through the drive cable.
  • the electric drive actuator can be positioned at the desired position.
  • the flow of the driving fluid leading to the driving hydraulic cylinder is regulated under the control of the control device; the guide hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism against the well wall or drive the drill bit to deflect. .
  • the drive cable threading channel is provided inside the rotor mechanism, and the drive cable threading channel includes a threading hole or a threading groove; it also includes a control valve, the control valve includes a valve seat 25 and a valve core 26, and the electric drive actuator can regulating the flow of the driving fluid to the driving hydraulic cylinder through a control valve under the control of the control device;
  • the guide hydraulic cylinder is connected to the force transmission mechanism, and the driving fluid can drive the force transmission mechanism against the well wall or drive the drill bit to deflect.
  • the downhole motor stator includes at least two sections, including the downhole motor guide section 50 and the downhole motor drive section 60.
  • the downhole motor guide section and the downhole motor drive section are connected through a hinge structure 40.
  • the downhole motor drive section It is connected to the drilling tools above it by a hinge structure 40; the hinge structure transmits torque through the torque transmission structure 42 to avoid relative rotation of the drilling tools on both sides of the hinge structure;
  • the downhole motor guide section 50 includes a motor guide section stator 51 and a motor guide Rotor section 52;
  • the motor drive section 60 includes a motor drive section stator 61 and a motor drive section rotor 62; the motor guide section rotor and the motor drive section rotor both belong to the rotor mechanism;
  • the downhole motor drive section rotor 62 is drive-connected to the motor guide section rotor 52 through at least one universal joint 41.
  • the motor drive section rotor 62 is drive-connected to the motor guide section rotor 52 through two universal joints 41.
  • the force transmission mechanism is arranged in the downhole motor guide section, and the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or the driving fluid flow channel passes through the downhole motor driving section and the downhole motor.
  • the hinge structure and universal joint between the transmission joints; the drive cable 33 is electrically connected to the control device 31 and the electric drive actuator 27 respectively, or the drive fluid flow channel is connected to the control mechanism and the force transmission mechanism respectively.
  • the composite guide drilling tool provided for small hole drilling according to the present invention, it also includes a guide control section.
  • the downhole motor drive section 60 and the guide control section 70 are articulated. Structural connection; a control device is provided inside the guide control section; the control device is electrically connected to the electric drive actuator through the downhole motor drive section through a drive cable; the electric drive actuator and the force transmission mechanism are both Provided at the downhole motor guide section.
  • It also includes an electrical connection sliding connector and a flexible wire passing tube 72.
  • the electrical connecting sliding connector is an electrical connection slip ring 71.
  • the flexible wire passing tube is a high elastic tube, a high plasticity tube, a rubber tube, and a universal shaft.
  • the electrical connection slip ring includes an electrical connection slip ring fixed end 711 and an electrical connection slip ring rotor end 712; the flexible wire tube 72 is fixedly connected to the guide control section 70, and the flexible wire tube 72 is fixedly connected to the guide control section 70.
  • the downhole motor drive section rotor is centrally connected through the centering bearing 73, so that the downhole motor drive section rotor can rotate relative to the flexible line pipe 72; the fixed end of the electrical connection slip ring is fixedly provided at the end of the flexible line pipe, and the electrical connection slip ring The ring rotating end is provided at the end of the downhole motor drive rotor; the electrically connected slip ring fixed end 711 is electrically connected to the control device 31, and the electrically connected slip ring rotor end 712 is electrically connected to the electric drive actuator 27 through a drive cable. .
  • the present invention When the present invention is used for ultra-short radius wellbore drilling, further optimized technical solutions can be used to achieve better flexibility and achieve quasi-radial precision targeted drilling. It includes a number of sub-sections, the length of which is Less than the underground horse The length of each sub-section and between the sub-sections and the downhole motor are all connected by a hinged structure. The total length of the several sub-sections and the downhole motor is greater than the length of the ultra-short radius well section drilled by the drilling tool.
  • the stator mechanism rotates driven by a series of flexible pup joints formed by a number of pup joints; the drill bit further accelerates and rotates driven by the driving joints.
  • the drilling tool is lowered to a predetermined steering position.
  • the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
  • This drilling tool can be applied to small wellbore, and the diameter of the small wellbore can be within 8.5in; especially for small wellbore within 6in, this drilling tool has great advantages:
  • the downhole motor is generally used to increase the rotation speed.
  • the rotary steering system is directly hooked under the motor rotor, due to the high rotation speed of the motor rotor, it will cause rotation
  • the steering system fails; if the steering is achieved by setting a push device at the motor housing, the motor housing cannot rotate during drilling, which will cause serious back-on-bit pressure, and since the position and angle of the push device cannot be adjusted downhole, the problem
  • the steering accuracy is poor; to address the above problems, this drilling tool can achieve steering under high-speed compound drilling conditions.
  • the downhole motor increases the speed of the drill bit 1, and the downhole motor as a whole rotates with the drill string, so the direction of the friction between the drill string and the well wall It is roughly the tangential direction of the drill string, which reduces the friction along the axis of the drill string, solves the problems of bottom hole drilling power, weight on bit torque transmission and steering, and can have a good technical effect on deep well drilling and branch well drilling. ;
  • the drilling circulating medium drives the motor rotor 3 to move relative to the motor stator 2.
  • a throttling pressure difference of 1-10 MPa will be generated between the upper part of the motor rotor 3 and the lower part of the motor rotor 3.
  • the drilling tool passes through the internal As a channel for transmitting driving fluid, the flow channel can make full use of the high-pressure drilling circulating medium above the downhole motor to drive the steering actuator, which can generate great steering force and achieve good steering effects;
  • the motor housing 10 rotates with the drill string at a low speed of 30-120 rpm, and the drill bit 1 is driven by the downhole motor and can eventually reach 180-600 rpm.
  • the drilling tool can rotate on the motor housing 10
  • the guide actuator is controlled by the guide actuator.
  • the guide actuator only rotates slowly with the motor housing 10, which greatly reduces the number of force transmission machines. The friction between the structure 11 and the well wall will greatly reduce the wear on the guide actuator.
  • the present invention provides a drilling method that adopts the above-mentioned drilling tool.
  • the drilling method includes: the stator mechanism rotates driven by the drill string; the drilling tool is lowered to a predetermined steering position.
  • the attitude measurement device detects that the force transmission mechanism 11 then
  • the control device controls the force transmission mechanism 11 to extend to abut against the well wall to push the drilling tool to deflect in the predetermined steering direction.
  • the stator mechanism rotates at a lower speed driven by the drill string, and at the same time the rotor mechanism rotates at a higher speed relative to the stator mechanism.
  • the two movements are compounded.
  • the drill bit 1 is installed on the rotor 3, realizing composite drilling of the drill bit 1. , increasing the rotational speed of the drill bit 1, which has great advantages in small hole drilling.
  • the force transmission mechanism 11 performs a rotational movement, and by controlling the time of the extension movement of the force transmission mechanism 11, the drilling tool can be steered in various directions as needed; thus, it is not necessary to arrange multiple drill tools in the circumferential direction to achieve multiple directions.
  • a direction-steering force transmission mechanism 11 is conducive to reducing the diameter of the drilling tool and can be applied to small wellbore, solving the technical problem of difficulty in achieving steering in small wellbore drilling.
  • the invention provides a drilling guidance method, which includes: a force transmission mechanism 11 is installed on the lower end of a drilling tool; the drilling tool is lowered to a predetermined steering position; when the force transmission mechanism 11 rotates to the opposite side of the predetermined steering direction, the force transmission mechanism 11 extends to abut against the well wall to push the drilling tool to deflect in the predetermined steering direction.
  • the force transmission mechanism 11 performs a rotational movement, and by controlling the time of the extension movement of the force transmission mechanism 11, the drilling tool can be steered in various directions as needed; thus, it is not necessary to arrange multiple drill tools in the circumferential direction to achieve multiple directions.
  • a direction-steering force transmission mechanism 11 is conducive to reducing the diameter of the drilling tool and can be applied to small wellbore, solving the technical problem of difficulty in achieving steering in small wellbore drilling.
  • the invention provides a drilling guidance method.
  • the downhole motor stator includes at least two sections, including the downhole motor guide section and the downhole motor drive section.
  • the downhole motor guide section and the downhole motor drive section are connected through a hinged structure.
  • the downhole motor drive section and the drilling tool above it are connected by a hinged structure;
  • a motor guide section rotor is provided inside the downhole motor guide section, and the motor guide section rotor and the downhole motor drive section rotor are driven by a universal joint connection, the force transmission mechanism is arranged in the downhole motor guide section, the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or driving fluid flow channel passes through the downhole motor driving section.
  • the hinge structure and universal joint between the downhole motor transmission section; the drive cable and the control cable respectively The control device and the electric drive actuator are electrically connected or the drive fluid flow channel is connected to the control mechanism and the force transmission mechanism respectively.
  • the downhole motor drive section and the guide control section are connected by a hinged structure; a control device is provided inside the guide control section; the control device is electrically connected to the electric drive actuator through the drive cable passing through the downhole motor drive section;
  • the electric drive actuator and the force transmission mechanism are both arranged on the downhole motor guide section; the length of the motor drive section is 3-20 times the diameter of the drill bit, and the length of the downhole motor guide section and guide control section is 3-20 times the diameter of the drill bit. 2-15 times the diameter of the drill bit.
  • the aperture is small, such as 6 inches, there is obviously insufficient space for the circuit inside the rotor.
  • an independent guide control sub-section can be cleverly installed behind the downhole motor drive section to accommodate the circuit, which can better It solves a series of problems such as the control mechanism in the motor composite guide cannot be opened under the condition of small aperture and the circuit accommodation structure has insufficient pressure bearing.
  • the solution includes a number of sub-sections, the length of which is less than the length of the downhole motor. Each of the sub-sections and between the sub-sections and the downhole motor are connected by a hinged structure. The total length of the several sub-sections and the downhole motor is longer than the length of the downhole motor. The length of the drilling tool used to drill the ultra-short radius well section.
  • This solution has obvious technical effects when drilling ultra-short radius branch diameter or radial branch wells.
  • the function of the motor can fully accelerate the rotation speed of the drill bit, compensate for the loss of drilling pressure caused by the friction between the flexible drilling tool and the well wall, and greatly improve the drilling efficiency of ultra-short radius controllable trajectory drilling.

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Abstract

A drilling tool, a drilling method and a drilling guiding method are disclosed. The drilling tool comprises: a drill bit (1), a downhole motor, a force transmission mechanism (11), a control device (31) and an attitude measurement device. The downhole motor comprises a stator mechanism and a rotor mechanism, and the drill bit is connected to the lower end of the rotor mechanism. The force transmission mechanism and the attitude measurement device are both mounted to the downhole motor. The control device is electrically connected to the attitude measurement device, is disposed within a rotor of the downhole motor or above the downhole motor, and may control the force transmission mechanism to do radial motion according to a preset steering direction and attitude information measured by the attitude measurement device. The drilling tool solves the problem of difficult trajectory control caused by low drilling speed in drilling small boreholes, and a controllable trajectory three-dimensional drilling technology can be formed.

Description

一种钻具、钻井方法及钻井导向方法Drilling tool, drilling method and drilling steering method 技术领域Technical field
本发明涉及油气开采的技术领域,尤其涉及一种钻具、钻井方法及钻井导向方法。The present invention relates to the technical field of oil and gas exploration, and in particular to a drilling tool, a drilling method and a drilling steering method.
背景技术Background technique
小井眼钻井中,钻头以高转速旋转,具有高效环保的优点。为了实现在钻井过程中进行转向,需要在钻具的下端安装偏置导向机构,通过控制偏置导向机构,以使钻头向预定方向转向。但是,小井眼空间较小,偏置导向机构通常需要占据比较大的空间,导致小井眼钻井中难以实现导向。In small hole drilling, the drill bit rotates at high speed, which has the advantages of high efficiency and environmental protection. In order to achieve steering during the drilling process, an offset guide mechanism needs to be installed at the lower end of the drilling tool, and the offset guide mechanism is controlled to steer the drill bit in a predetermined direction. However, small wellbore space is small, and the offset steering mechanism usually needs to occupy a relatively large space, making it difficult to achieve steering in small wellbore drilling.
发明内容Contents of the invention
本发明的目的是提供一种钻具、钻井方法及钻井导向方法,以解决小井眼钻井中难以实现导向的技术问题。The purpose of the present invention is to provide a drilling tool, a drilling method and a drilling steering method to solve the technical problem of difficulty in achieving steering in small borehole drilling.
本发明的上述目的可采用下列技术方案来实现:The above objects of the present invention can be achieved by adopting the following technical solutions:
本发明提供一种钻具,包括:钻头、井下马达、传力机构、控制装置和姿态测量装置,所述井下马达包括定子机构和转子机构,所述钻头连接于所述转子机构的下端;The invention provides a drilling tool, which includes: a drill bit, a downhole motor, a force transmission mechanism, a control device and an attitude measurement device. The downhole motor includes a stator mechanism and a rotor mechanism, and the drill bit is connected to the lower end of the rotor mechanism;
所述传力机构和所述姿态测量装置均安装于所述井下马达,所述控制装置与所述姿态测量装置电连接,所述控制装置能够根据预定转向方向和所述姿态测量装置测量的姿态信息,控制所述传力机构作径向运动;The force transmission mechanism and the attitude measurement device are both installed on the downhole motor. The control device is electrically connected to the attitude measurement device. The control device can adjust the attitude measured by the predetermined steering direction and the attitude measurement device. Information to control the radial movement of the force transmission mechanism;
所述控制装置设置于所述井下马达上方,或者,所述控制装置设置于所述转子机构的内部。The control device is disposed above the downhole motor, or the control device is disposed inside the rotor mechanism.
在优选的实施方式中,所述钻具包括导向液压缸和控制机构,所述钻具设置有为所述导向液压缸供应驱动流体的流道,所述控制机构能够在所述控制装置的控制下调控所述流道中的驱动流体的流动;所述导向液压缸与所述传力机构连接,且能够驱使所述传力机构作径向运动。In a preferred embodiment, the drilling tool includes a guide hydraulic cylinder and a control mechanism. The drill tool is provided with a flow channel that supplies driving fluid to the guide hydraulic cylinder. The control mechanism can be controlled by the control device. The flow of the driving fluid in the flow channel is controlled downward; the guide hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism to move radially.
在优选的实施方式中,所述控制机构设置于所述转子机构的上方,或者,所述控 制机构设置于所述转子机构内部。In a preferred embodiment, the control mechanism is disposed above the rotor mechanism, or the control mechanism The control mechanism is arranged inside the rotor mechanism.
在优选的实施方式中,所述定子机构包括定子,所述控制机构安装于所述定子的上方。In a preferred embodiment, the stator mechanism includes a stator, and the control mechanism is installed above the stator.
在优选的实施方式中,所述定子机构用于与钻柱连接且能够在所述钻柱的带动下旋转;所述传力机构和所述姿态测量装置均安装于所述定子机构。In a preferred embodiment, the stator mechanism is used to connect with the drill string and can rotate driven by the drill string; the force transmission mechanism and the attitude measurement device are both installed on the stator mechanism.
在优选的实施方式中,所述传力机构包括滑移斜面;所述导向液压缸能够沿所述钻具的纵向作伸缩运动且在所述滑移斜面的作用下驱使所述传力机构作径向运动。In a preferred embodiment, the force transmission mechanism includes a sliding slope; the guide hydraulic cylinder can telescopically move along the longitudinal direction of the drilling tool and drives the force transmission mechanism to operate under the action of the sliding slope. Radial movement.
在优选的实施方式中,所述流道设置于所述井下马达定子机构的筒壁。In a preferred embodiment, the flow channel is provided on the barrel wall of the downhole motor stator mechanism.
在优选的实施方式中,所述导向液压缸固接于所述转子机构;所述转子机构包括转子,所述流道包括设置于所述转子的第一流道。In a preferred embodiment, the guide hydraulic cylinder is fixed to the rotor mechanism; the rotor mechanism includes a rotor, and the flow channel includes a first flow channel provided on the rotor.
在优选的实施方式中,所述控制机构安装于所述定子的上方,所述转子的上端通过柔性管与所述控制机构连接。In a preferred embodiment, the control mechanism is installed above the stator, and the upper end of the rotor is connected to the control mechanism through a flexible tube.
在优选的实施方式中,所述转子机构包括传动轴,所述钻头通过所述传动轴与所述转子连接,所述流道包括设置于所述传动轴且与所述第一流道连通的第二流道。In a preferred embodiment, the rotor mechanism includes a transmission shaft, the drill bit is connected to the rotor through the transmission shaft, and the flow channel includes a third flow channel that is provided on the transmission shaft and communicates with the first flow channel. Second-rate channel.
在优选的实施方式中,所述转子机构包括柔性轴,所述传动轴通过所述柔性轴与所述转子连接,所述流道包括设置于所述柔性轴的第三流道,所述第一流道、所述第三流道、所述第二流道和所述导向液压缸依次连接。所述柔性轴为高韧性钢材制成的柔性轴、钛合金轴、万向轴。In a preferred embodiment, the rotor mechanism includes a flexible shaft, the transmission shaft is connected to the rotor through the flexible shaft, the flow channel includes a third flow channel provided on the flexible shaft, and the third flow channel The first flow channel, the third flow channel, the second flow channel and the guide hydraulic cylinder are connected in sequence. The flexible shaft is a flexible shaft made of high-toughness steel, a titanium alloy shaft, or a universal shaft.
在优选的实施方式中,所述导向液压缸与所述传力机构之间设有转接轴承。In a preferred embodiment, an adapter bearing is provided between the guide hydraulic cylinder and the force transmission mechanism.
在优选的实施方式中,所述控制机构包括电驱动执行器、阀座和控制阀芯,所述控制阀芯与所述电驱动执行器相连,所述控制阀芯在所述电驱动执行器的驱动下相对所述阀座运动,用于控制钻柱水眼内的钻井循环流体与所述流道的通断。In a preferred embodiment, the control mechanism includes an electric drive actuator, a valve seat and a control valve core. The control valve core is connected to the electric drive actuator. The control valve core is connected to the electric drive actuator. It moves relative to the valve seat under the driving force of the valve to control the connection between the drilling circulating fluid in the water hole of the drill string and the flow channel.
在优选的实施方式中,所述井下马达为螺杆马达、井下涡轮马达或者井下电动马达。In a preferred embodiment, the downhole motor is a screw motor, a downhole turbine motor or a downhole electric motor.
在优选的实施方式中,所述定子机构包括定子和连接于所述定子的下端的马达外壳;所述转子机构包括从上往下依次连接的转子、柔性轴和传动轴,所述马达外壳与所述传动轴之间通过轴承总成连接。In a preferred embodiment, the stator mechanism includes a stator and a motor housing connected to the lower end of the stator; the rotor mechanism includes a rotor, a flexible shaft and a transmission shaft connected in sequence from top to bottom, and the motor housing is connected to the lower end of the stator. The transmission shafts are connected through bearing assemblies.
在优选的实施方式中,所述控制机构与控制装置均设置于所述转子机构内,所述转子机构内设置有引流流道,所述引流流道设置于所述控制机构的上方,所述引流流 道的下端与控制机构连通,所述引流流道的上端通过入流孔与所述井下马达上方的钻柱内部流道连通。In a preferred embodiment, the control mechanism and the control device are both arranged in the rotor mechanism, and a diversion flow channel is provided in the rotor mechanism, and the diversion flow channel is arranged above the control mechanism, and the Drainage flow The lower end of the channel is connected to the control mechanism, and the upper end of the diversion channel is connected to the internal flow channel of the drill string above the downhole motor through the inflow hole.
在优选的实施方式中,所述钻具还包括旋转输电装置,所述旋转输电装置包括旋转输电转子端和旋转输电定子端,所述旋转输电转子端与所述控制装置电连接,所述旋转输电定子端通过供电线路从电源处获得电能。In a preferred embodiment, the drilling tool further includes a rotary power transmission device, the rotary power transmission device includes a rotary power transmission rotor end and a rotary power transmission stator end, the rotary power transmission rotor end is electrically connected to the control device, and the rotary power transmission rotor end is electrically connected to the control device. The transmission stator end obtains electrical energy from the power source through the power supply line.
本发明提供一种钻井方法,采用上述的钻具,所述钻井方法包括:The present invention provides a drilling method using the above-mentioned drilling tool. The drilling method includes:
所述定子机构在钛合金钻柱的带动下转动;The stator mechanism rotates driven by the titanium alloy drill string;
所述钻具下入至预定转向位置,当所述姿态测量装置测量到所述传力机构转动至预定转向方向的对侧时,所述控制装置控制所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to a predetermined steering position. When the attitude measurement device measures that the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
在优选的实施方案中,所述钻具包括导向液压缸、电驱动执行器、控制装置,所述电驱动执行器与所述控制装置通过驱动电缆连接,钻具设置有驱动电缆穿线通道,用于通过驱动电缆向电驱动执行器输送动力电,所述电驱动执行器能够在所述控制装置的控制下调控所述通往驱动液压缸的驱动流体的流动;所述导向液压缸与所述传力机构连接,且能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。In a preferred embodiment, the drilling tool includes a guide hydraulic cylinder, an electric drive actuator, and a control device. The electric drive actuator and the control device are connected through a driving cable. The drilling tool is provided with a driving cable threading channel. For transmitting power to the electric drive actuator through the drive cable, the electric drive actuator can regulate the flow of the drive fluid to the drive hydraulic cylinder under the control of the control device; the guide hydraulic cylinder and the The force transmission mechanism is connected and can drive the force transmission mechanism against the well wall or drive the drill bit to deflect.
在优选的实施方案中,所述驱动电缆穿线通道设置于转子机构内部,所述驱动电缆穿线通道包括穿线孔或穿线槽;还包括控制阀,所述电驱动执行器能够在所述控制装置的控制下通过控制阀调控所述通往驱动液压缸的驱动流体的流动;所述导向液压缸与所述传力机构连接,所述驱动流体能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。In a preferred embodiment, the drive cable threading channel is provided inside the rotor mechanism, and the drive cable threading channel includes a threading hole or a threading groove; it also includes a control valve, and the electric drive actuator can be in the control device. Under control, the flow of the driving fluid to the driving hydraulic cylinder is regulated through a control valve; the guide hydraulic cylinder is connected to the force transmission mechanism, and the driving fluid can drive the force transmission mechanism against the well wall or drive the drill bit Deflection occurs.
在优选的实施方案中,所述井下马达定子至少包括2节,包括所述井下马达导向节和所述井下马达驱动节,所述井下马达驱动节内设置有马达驱动节转子,所述井下马达导向节和井下马达驱动节通过铰接结构连接,所述井下马达驱动节和其上方钻具采用铰接结构连接;所述井下马达导向节内部设置有马达导向节转子,所述马达导向节转子和所述井下马达驱动节转子通过万向节传动连接,所述传力机构设置于井下马达导向节,所述控制装置设置于所述井下马达上方钻具或井下马达驱动节转子内,驱动电缆或驱动流体流道穿过所述井下马达驱动节以及所述井下马达传动节之间的铰接结构和万向节;所述驱动电缆分别与控制装置和电驱动执行器电连接,或,所述驱动流体流道分别与所述控制机构和传力机构联通。 In a preferred embodiment, the downhole motor stator includes at least two sections, including the downhole motor guide section and the downhole motor drive section. A motor drive section rotor is provided in the downhole motor drive section. The downhole motor The guide section and the downhole motor drive section are connected through a hinge structure. The downhole motor drive section and the drilling tool above it are connected by a hinge structure; a motor guide section rotor is provided inside the downhole motor guide section, and the motor guide section rotor and the The downhole motor driving section rotor is connected through a universal joint, the force transmission mechanism is arranged in the downhole motor guide section, the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or drive The fluid flow channel passes through the hinge structure and universal joint between the downhole motor drive section and the downhole motor transmission section; the drive cable is electrically connected to the control device and the electric drive actuator respectively, or the drive fluid The flow channel is connected with the control mechanism and the force transmission mechanism respectively.
在优选的实施方案中,还包括导向控制节,所述井下马达驱动节和导向控制节采用铰接结构连接;所述导向控制节内部设置有控制装置;所述控制装置通过驱动电缆与穿越所述井下马达驱动节与电驱动执行器电连接;所述电驱动执行器与所述传力机构均设置于所述井下马达导向节。In a preferred embodiment, it also includes a guide control section, the downhole motor drive section and the guide control section are connected using a hinged structure; a control device is provided inside the guide control section; the control device communicates with the control section through a drive cable. The downhole motor drive section is electrically connected to the electric drive actuator; the electric drive actuator and the force transmission mechanism are both arranged on the downhole motor guide section.
在优选的实施方案中,还包括电连接滑动连接件、柔性过线管,所述电连接滑动连接件包括电连接滑动连接件固定端和电连接滑动连接件转子端;所述柔性过线管与所述导向控制节固定连接,所述柔性过线管与所述井下马达驱动节转子通过扶正结构旋转连接;或者,所述柔性过线管与所述井下马达驱动节转子固定连接并与所述导向控制节通过扶正结构旋转连接;所述扶正结构为扶正面或者扶正轴承;所述电连接滑动连接件固定端与控制装置电连接,所述电连接滑动连接件转子端通过驱动电缆与电驱动执行器电连接。In a preferred embodiment, it also includes an electrically connected sliding connector and a flexible wire-passing tube. The electrically-connected sliding connector includes a fixed end of the electrically connected sliding connector and a rotor end of the electrically connected sliding connector; the flexible wire-passed tube Fixedly connected to the guide control section, the flexible line pipe is rotatably connected to the downhole motor drive section rotor through a centralizing structure; alternatively, the flexible line pipe is fixedly connected to the downhole motor drive section rotor and is connected to the downhole motor drive section rotor. The guide control section is rotatably connected through a centralizing structure; the centralizing structure is a centralizing surface or a centralizing bearing; the fixed end of the electrically connected sliding connector is electrically connected to the control device, and the rotor end of the electrically connected sliding connector is connected to the electric motor through a drive cable. Drive actuator electrical connection.
在优选的实施方案中,包括若干短节,所述短节长度小于所述井下马达的长度,所述各个短节间以及短节和井下马达间均采用铰接结构连接,所述若干短节和井下马达的总长大于所述钻具钻探超短半径井段的长度。In a preferred embodiment, it includes several sub-sections, the length of which is smaller than the length of the downhole motor, and each of the sub-sections and between the sub-sections and the downhole motor are connected by a hinged structure, and the several sub-sections and The overall length of the downhole motor is greater than the length of the ultra-short radius well section drilled by the drilling tool.
本发明提供一种钻井方法,采用上述的钻具,所述钻井方法包括:The present invention provides a drilling method using the above-mentioned drilling tool. The drilling method includes:
所述定子机构在若干短节型成的柔性短节串列的带动下转动;The stator mechanism rotates driven by a series of flexible pup joints formed by a number of pup joints;
所述钻具下入至预定转向位置,当所述姿态测量装置测量到所述传力机构转动至预定转向方向的对侧时,所述控制装置控制所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to a predetermined steering position. When the attitude measurement device measures that the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
本发明提供一种钻井导向方法,包括:传力机构安装于钻具的下端;The invention provides a drilling guidance method, which includes: a force transmission mechanism installed on the lower end of a drilling tool;
钻具下入至预定转向位置,当所述传力机构转动至预定转向方向的对侧时,所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to the predetermined steering position. When the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the force transmission mechanism extends to abut against the well wall to push the drilling tool in the predetermined steering direction. deflection.
本发明的特点及优点是:The characteristics and advantages of the present invention are:
(1)该钻具可在高转速复合钻井条件下实现导向,井下马达增加了钻头的转速;井下马达整体随钻柱旋转,则钻柱与井壁的摩擦力方向大体为钻柱的切线方向,减少了沿钻柱轴线方向的摩擦力,解决了井底钻井动力、钻压扭矩传输和导向的问题,对深井钻探和分支井钻探能起到很好的技术效果;(1) This drilling tool can achieve steering under high-speed compound drilling conditions. The downhole motor increases the speed of the drill bit; the downhole motor rotates with the drill string as a whole, so the direction of friction between the drill string and the well wall is generally the tangential direction of the drill string. , reduces the friction along the axis of the drill string, solves the problems of bottom hole drilling power, WOB torque transmission and steering, and can have a good technical effect on deep well drilling and branch well drilling;
(2)使用井下马达在近钻头提速,在井下马达的定子端设置传力机构,由于电子电路距离钻头较远,通过后置控制机构以及控制装置,大幅度减小了震动对小井眼 旋导马达的影响,实现小井眼高效导向钻进;(2) Use an downhole motor to speed up near the drill bit, and set up a force transmission mechanism at the stator end of the downhole motor. Since the electronic circuit is far away from the drill bit, the post-control mechanism and control device greatly reduce the impact of vibration on the small wellbore. The influence of the rotary guide motor enables efficient steerable drilling of small wellbore;
(3)该钻具通过内部的流道作为传递驱动流体的通道,可以充分利用马达上方的高压钻井循环介质来驱动导向执行机构,能够产生极大的导向力,达到很好的导向效果;(3) The drilling tool uses the internal flow channel as a channel to transmit the driving fluid, and can make full use of the high-pressure drilling circulating medium above the motor to drive the steering actuator, which can generate great steering force and achieve good steering effects;
(4)该钻具可对马达外壳上的导向执行机构进行控制,导向执行机构仅随马达外壳慢速旋转,大幅度减少了传力机构与井壁之间的摩擦,将大幅度减小对导向执行机构的磨损。(4) This drilling tool can control the guide actuator on the motor housing. The guide actuator only rotates slowly with the motor housing, which greatly reduces the friction between the force transmission mechanism and the well wall, and greatly reduces the impact on the borehole wall. Wear of the guide actuator.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1-图2为本发明提供的钻具一实施方式的结构示意图;Figures 1-2 are schematic structural diagrams of an embodiment of the drilling tool provided by the present invention;
图3为图2中A处的局部放大图;Figure 3 is a partial enlarged view of position A in Figure 2;
图4为图2中B处的局部放大图;Figure 4 is a partial enlarged view of B in Figure 2;
图5为图4中C处的局部放大图;Figure 5 is a partial enlarged view of C in Figure 4;
图6为图4中D处的局部放大图;Figure 6 is a partial enlarged view of D in Figure 4;
图7-图8为本发明提供的钻具另一实施方式的结构示意图;7-8 are structural schematic diagrams of another embodiment of the drilling tool provided by the present invention;
图9为图8中E处的局部放大图;Figure 9 is a partial enlarged view of E in Figure 8;
图10为图9中F处的局部放大图;Figure 10 is a partial enlarged view of F in Figure 9;
图11-图12为本发明提供的钻具另一实施方式的结构示意图;Figures 11-12 are structural schematic diagrams of another embodiment of the drilling tool provided by the present invention;
图13为图12中G处的局部放大图;Figure 13 is a partial enlarged view of G in Figure 12;
图14为图13中H处的局部放大图;Figure 14 is a partial enlarged view of H in Figure 13;
图15-图16为本发明提供的钻具另一实施方式的结构示意图;Figures 15 and 16 are schematic structural diagrams of another embodiment of the drilling tool provided by the present invention;
图17为本发明提供的钻具中的控制装置的连接示意图;Figure 17 is a schematic connection diagram of the control device in the drilling tool provided by the present invention;
图18为本发明提供的钻具中的传力机构的连接示意图;Figure 18 is a schematic connection diagram of the force transmission mechanism in the drilling tool provided by the present invention;
图19为本发明提供的高柔性小孔钻具整体结构示意图;Figure 19 is a schematic diagram of the overall structure of the highly flexible small hole drilling tool provided by the present invention;
图20为本发明提供的高柔性小孔钻具局部结构示意图; Figure 20 is a schematic diagram of the partial structure of the highly flexible small hole drilling tool provided by the present invention;
图21为本发明提供的另一种高柔性小孔钻具整体结构示意图;Figure 21 is a schematic diagram of the overall structure of another highly flexible small hole drilling tool provided by the present invention;
图22为本发明提供的另一种高柔性小孔钻具局部构示意图;Figure 22 is a partial structural diagram of another highly flexible small hole drilling tool provided by the present invention;
附图标号说明:Explanation of reference numbers:
33、驱动电缆;34、入流孔;35、引流流道;38、驱动电缆穿线通道33. Drive cable; 34. Inlet hole; 35. Drainage channel; 38. Drive cable threading channel
1、钻头;31、控制装置;32、姿态测量电路;36、旋转输电装置;361、旋转输电转子端;362、旋转输电定子端;37、供电线路;1. Drill bit; 31. Control device; 32. Attitude measurement circuit; 36. Rotating power transmission device; 361. Rotating power transmission rotor end; 362. Rotating power transmission stator end; 37. Power supply line;
2、定子;10、马达外壳;5、下扶正轴承;6、上扶正轴承;2. Stator; 10. Motor housing; 5. Lower centering bearing; 6. Upper centering bearing;
3、转子;4、柔性轴;7、传动轴;8、轴承总成;9、贯通流道;3. Rotor; 4. Flexible shaft; 7. Transmission shaft; 8. Bearing assembly; 9. Through flow channel;
17、第一流道;15、第二流道;16、第三流道;29、节流孔;17. First flow channel; 15. Second flow channel; 16. Third flow channel; 29. Throttle hole;
22、动密封机构;21、柔性管;23、柔性管流道;22. Dynamic sealing mechanism; 21. Flexible pipe; 23. Flexible pipe flow channel;
11、传力机构;110、滑移斜面;11. Force transmission mechanism; 110. Sliding slope;
111、传力机构端推力结构;112、活塞端推力结构;113、转接轴承;111. Thrust structure at the end of the force transmission mechanism; 112. Thrust structure at the piston end; 113. Adapter bearing;
120、导向液压缸;12、液压活塞;13、活塞缸;120. Guide hydraulic cylinder; 12. Hydraulic piston; 13. Piston cylinder;
14、复位机构;14. Reset mechanism;
250、控制机构;250. Control mechanism;
25、阀座;251、转阀定子;252、带有节流孔的阀座;24、控制阀入口;25. Valve seat; 251. Rotary valve stator; 252. Valve seat with orifice; 24. Control valve inlet;
26、控制阀芯;261、转阀转子;262、阀杆;26. Control valve core; 261. Rotary valve rotor; 262. Valve stem;
27、电驱动执行器;271、电动机;272、角度位置传感器;273、丝杠;274、电磁铁;27. Electric drive actuator; 271. Electric motor; 272. Angle position sensor; 273. Lead screw; 274. Electromagnet;
28、复位弹簧。28. Return spring.
40、铰接结构;41、万向节;42、扭矩传递结构;50、井下马达导向节;51、马达导向节定子;52、马达导向节转子;60、井下马达驱动节;61、马达驱动节定子;62、马达驱动节转子;70、导向控制节;71、电连接滑环;711、电连接滑环固定端;712、电连接滑环转子端;72、柔性过线管;73、过线管轴承。40. Articulated structure; 41. Universal joint; 42. Torque transmission structure; 50. Downhole motor guide joint; 51. Motor guide joint stator; 52. Motor guide joint rotor; 60. Downhole motor drive joint; 61. Motor drive joint Stator; 62. Motor drive section and rotor; 70. Guide control section; 71. Electrically connected slip ring; 711. Electrically connected to the fixed end of the slip ring; 712. Electrically connected to the rotor end of the slip ring; 72. Flexible wire pipe; 73. Over Line tube bearings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
方案一Option One
本发明提供了一种钻具,如图1-图14和图18所示,该钻具包括:钻头1、井下马达、传力机构11、控制装置和姿态测量装置,井下马达包括定子机构和转子机构,钻头1连接于转子机构的下端;传力机构11安装于井下马达;姿态测量装置安装于钻头1或者井下马达,控制装置与姿态测量装置电连接,控制装置能够根据预定转向方向和姿态测量装置测量的姿态信息,控制传力机构11作径向运动。The present invention provides a drilling tool, as shown in Figures 1 to 14 and 18. The drilling tool includes: a drill bit 1, an underground motor, a force transmission mechanism 11, a control device and an attitude measurement device. The underground motor includes a stator mechanism and a Rotor mechanism, the drill bit 1 is connected to the lower end of the rotor mechanism; the force transmission mechanism 11 is installed on the downhole motor; the attitude measurement device is installed on the drill bit 1 or the downhole motor, the control device is electrically connected to the attitude measurement device, and the control device can turn according to the predetermined steering direction and attitude The attitude information measured by the measuring device controls the force transmission mechanism 11 to move radially.
井下马达带动钻头1旋转以进行钻井。传力机构11随着井下马达旋转,姿态测量装置可以测量传力机构11的实时工具面高边角,转向的过程中,当姿态测量装置测量到传力机构11转动至预定转向方向的对侧时,控制装置控制传力机构11伸出至与井壁抵靠以推动该钻具向预定转向方向偏转。传力机构11作旋转运动,通过对传力机构11作伸出运动的时间进行控制,该钻具可以根据需要向各个方向进行转向;并且,该钻具中,不必在周向布置多个实现向多个方向转向的传力机构,因此,该钻具的直径可以比较小,适用于小井眼,解决了小井眼钻井中难以实现导向的技术问题。The downhole motor drives the drill bit 1 to rotate for drilling. The force transmission mechanism 11 rotates with the downhole motor, and the attitude measurement device can measure the real-time tool face height angle of the force transmission mechanism 11. During the steering process, when the attitude measurement device measures that the force transmission mechanism 11 rotates to the opposite side of the predetermined steering direction At this time, the control device controls the force transmission mechanism 11 to extend to abut against the well wall to push the drilling tool to deflect in a predetermined steering direction. The force transmission mechanism 11 performs rotational movement. By controlling the time of the extension movement of the force transmission mechanism 11, the drilling tool can be steered in various directions as needed; and, in the drilling tool, there is no need to arrange multiple implementations in the circumferential direction. It has a force transmission mechanism that can steer in multiple directions. Therefore, the diameter of the drilling tool can be relatively small and is suitable for small wellbore. It solves the technical problem of difficult steering in small wellbore drilling.
传力机构11和姿态测量装置可以均安装于井下马达内部或附近10米内。在一些实施方式中,定子机构用于与钻柱连接且能够在钻柱的带动下旋转;传力机构11和姿态测量装置均安装于定子机构。该钻具在钻井过程中,定子机构在钻柱的带动下以较低速度旋转,同时转子机构相对于定子机构以较高速度旋转,两项运动相复合,钻头1安装于转子3,提高了钻头1的转速,实现钻头1复合钻井,在小井眼钻井中有较大优势。在需要转向时,传力机构11的伸出运动与定子机构的旋转运动相匹配,使得在传力机构11的作用下钻头1能够向多个方向转向,从而实现该钻具根据需要向预定转向方向转向。一方面,定子机构带动传力机构11旋转;另一方面,定子机构的转速较低,便于对传力机构11的伸缩运动进行控制,以使传力机构11的伸缩运动与定子机构的旋转运动相匹配。姿态测量装置与控制装置通讯连接,具体地,姿态测量装置设置于钻头1后方30米范围内;姿态测量装置包括姿态测量电路32,姿态测量电路32一般包括姿态测量传感器和姿态解算电路。姿态测量装置可以测量传力机构11的实时工具面高边角。The force transmission mechanism 11 and the attitude measurement device can both be installed inside the underground motor or within 10 meters nearby. In some embodiments, the stator mechanism is used to connect with the drill string and can rotate driven by the drill string; the force transmission mechanism 11 and the attitude measurement device are both installed on the stator mechanism. During the drilling process of this drilling tool, the stator mechanism rotates at a lower speed driven by the drill string, and at the same time the rotor mechanism rotates at a higher speed relative to the stator mechanism. The two movements are compounded. The drill bit 1 is installed on the rotor 3, which improves the The rotation speed of the drill bit 1 enables composite drilling of the drill bit 1, which has great advantages in small hole drilling. When steering is required, the extension movement of the force transmission mechanism 11 matches the rotational movement of the stator mechanism, so that the drill bit 1 can turn in multiple directions under the action of the force transmission mechanism 11, thereby realizing the predetermined steering of the drilling tool as needed. direction steering. On the one hand, the stator mechanism drives the force transmission mechanism 11 to rotate; on the other hand, the rotation speed of the stator mechanism is low, which facilitates control of the telescopic movement of the force transmission mechanism 11 so that the telescopic movement of the force transmission mechanism 11 is consistent with the rotational movement of the stator mechanism. match. The attitude measurement device is communicatively connected with the control device. Specifically, the attitude measurement device is arranged within a range of 30 meters behind the drill bit 1; the attitude measurement device includes an attitude measurement circuit 32, and the attitude measurement circuit 32 generally includes an attitude measurement sensor and an attitude calculation circuit. The attitude measurement device can measure the real-time tool surface height angle of the force transmission mechanism 11 .
传力机构11可以在液压缸或者电机的驱动下作径向运动。在一些实施方式中,该钻具包括导向液压缸120和控制机构250,该钻具设置有为导向液压缸120供应驱动流体的流道,控制机构250能够在控制装置的控制下调控流道中的驱动流体的流动; 导向液压缸120与传力机构11连接,且能够驱使传力机构11作径向运动。The force transmission mechanism 11 can move radially driven by a hydraulic cylinder or a motor. In some embodiments, the drilling tool includes a guide hydraulic cylinder 120 and a control mechanism 250. The drill tool is provided with a flow channel that supplies driving fluid to the guide hydraulic cylinder 120. The control mechanism 250 can regulate the flow in the flow channel under the control of the control device. drive the flow of fluid; The guide hydraulic cylinder 120 is connected to the force transmission mechanism 11 and can drive the force transmission mechanism 11 to move radially.
控制机构250能控制钻柱水眼内的钻井循环流体与流道的连通性,控制机构250可以与流道的上端连通。具体地,能控制钻柱水眼内的钻井循环流体与流道的连通性,一般为使两者连通或切断两者的连通。传力机构11与导向液压缸120构成导向执行机构,导向执行机构包括至少一个导向液压缸120。导向液压缸120包括液压活塞12和活塞缸13,控制机构250释放的驱动流体通过驱动液压活塞12动作,并进一步驱动传力机构11推靠井壁,以形成导向力。传力机构11可以是导向液压缸120本身,例如,传力机构11为导向液压缸120的活塞;也可以是能受到液压缸驱动的其他部件。优选地,导向执行机构设置于转子3的下方。The control mechanism 250 can control the connectivity between the drilling circulating fluid in the drill string water hole and the flow channel, and the control mechanism 250 can be connected to the upper end of the flow channel. Specifically, it can control the connectivity between the drilling circulating fluid and the flow channel in the water hole of the drill string, generally by connecting or cutting off the communication between the two. The force transmission mechanism 11 and the guide hydraulic cylinder 120 constitute a guide actuator, and the guide actuator includes at least one guide hydraulic cylinder 120 . The steering hydraulic cylinder 120 includes a hydraulic piston 12 and a piston cylinder 13. The driving fluid released by the control mechanism 250 drives the hydraulic piston 12 to act, and further drives the force transmission mechanism 11 to push against the well wall to form a guiding force. The force transmission mechanism 11 can be the guide hydraulic cylinder 120 itself, for example, the force transmission mechanism 11 is the piston of the guide hydraulic cylinder 120; it can also be other components that can be driven by the hydraulic cylinder. Preferably, the guide actuator is disposed below the rotor 3 .
如图3所示,传力机构11包括滑移斜面110;导向液压缸120能够沿该钻具的纵向作伸缩运动且在滑移斜面110的作用下驱使传力机构11作径向运动。该钻具还可以包括复位机构,用于辅助液压活塞12回归原位,或者辅助推靠机构复位,具体地,复位机构可以为弹性结构,弹性结构包括弹簧、波纹弹簧、碟簧、液体弹簧,弹性结构可以辅助液压活塞12退回其行程的死点。当控制机构250切断或阻碍钻柱内的水眼与流道的流通性时,流道内压力降低,弹性结构即可辅助液压活塞12退回死点。As shown in Figure 3, the force transmission mechanism 11 includes a sliding ramp 110; the guide hydraulic cylinder 120 can telescopically move along the longitudinal direction of the drilling tool and drives the force transmission mechanism 11 to move radially under the action of the sliding ramp 110. The drilling tool may also include a reset mechanism to assist the hydraulic piston 12 to return to its original position, or to assist the push mechanism to reset. Specifically, the reset mechanism may be an elastic structure, and the elastic structure includes a spring, a corrugated spring, a disc spring, and a liquid spring. The elastic structure can assist the hydraulic piston 12 to return to the dead center of its stroke. When the control mechanism 250 cuts off or blocks the fluidity between the water eye and the flow channel in the drill string, the pressure in the flow channel decreases, and the elastic structure can assist the hydraulic piston 12 to return to the dead center.
在一些实施方式中,导向液压缸120固接于定子机构,流道可以设置于定子机构,具体地,顶子机构包括定子2和马达外壳10,流道可以设置于定子2与马达外壳10所形成筒状结构的筒壁内部。In some embodiments, the guide hydraulic cylinder 120 is fixed to the stator mechanism, and the flow channel can be provided on the stator mechanism. Specifically, the top mechanism includes the stator 2 and the motor housing 10 , and the flow channel can be provided between the stator 2 and the motor housing 10 . The inside of the cylinder wall forming a cylindrical structure.
在一些实施方式中,导向液压缸120固接于转子机构;转子机构包括转子3,流道包括设置于转子3的第一流道17,以便于利用转子3上的空间来布置第一流道17。控制装置31与控制机构250电连接,能驱动控制机构250控制第一流道17中的钻井循环介质的流量与压力,以驱动传力机构11执行导向动作。具体地,控制装置包括控制电路,通过控制电路,实现控制功能。In some embodiments, the guide hydraulic cylinder 120 is fixed to the rotor mechanism; the rotor mechanism includes the rotor 3 , and the flow channel includes the first flow channel 17 provided on the rotor 3 so as to utilize the space on the rotor 3 to arrange the first flow channel 17 . The control device 31 is electrically connected to the control mechanism 250 and can drive the control mechanism 250 to control the flow rate and pressure of the drilling circulating medium in the first flow channel 17 to drive the force transmission mechanism 11 to perform the steering action. Specifically, the control device includes a control circuit, through which the control function is implemented.
传力机构11在导向液压缸120的驱动下作径向伸缩运动。传力机构11固接于定子机构,将导向液压缸120固接于转子机构,则导向液压缸120与传力机构11之间会存在相对转动,图3所示的钻具中,通过滑移斜面110,导向液压缸120作轴向运动,可实现驱使传力机构11作径向运动,该径向为自轴线向外的各个方向,通过该结构,便于导向液压缸120与传力机构11连接和传动。 The force transmission mechanism 11 is driven by the guide hydraulic cylinder 120 to perform radial telescopic movement. The force transmission mechanism 11 is fixed to the stator mechanism, and the guide hydraulic cylinder 120 is fixed to the rotor mechanism. Then there will be relative rotation between the guide hydraulic cylinder 120 and the force transmission mechanism 11. In the drilling tool shown in Figure 3, through sliding The inclined surface 110 guides the hydraulic cylinder 120 to move axially, which can drive the force transmission mechanism 11 to move radially. The radial direction is in all directions outward from the axis. Through this structure, it is convenient to guide the hydraulic cylinder 120 and the force transmission mechanism 11 Connection and transmission.
驱动流体可以为钻柱水眼中的泥浆。第一流道17与转子3上方的钻柱内的水眼连通,用于使转子3上方的高压钻井循环介质流入,以传递驱动导向执行机构所需的控制流体。控制机构250可以设置于第一流道17内部或者设置于第一流道17上方,控制机构250用于控制第一流道17的通断。如图2所示,第一流道17上端与控制机构250连通,控制机构250用于控制钻柱水眼内的钻井循环介质与第一流道17的通断。导向执行机构中的一组导向液压缸120中所包含的液压活塞12在第一流道17中的高压钻井循环介质的驱动下同步运动。The driving fluid may be mud in the water hole of the drill string. The first flow channel 17 is connected to the water hole in the drill string above the rotor 3 and is used to allow the high-pressure drilling circulation medium above the rotor 3 to flow in to transmit the control fluid required to drive the steering actuator. The control mechanism 250 can be disposed inside the first flow channel 17 or above the first flow channel 17 . The control mechanism 250 is used to control the opening and closing of the first flow channel 17 . As shown in Figure 2, the upper end of the first flow channel 17 is connected with the control mechanism 250. The control mechanism 250 is used to control the connection between the drilling circulating medium in the drill string water hole and the first flow channel 17. The hydraulic pistons 12 contained in a group of steering hydraulic cylinders 120 in the steering actuator move synchronously driven by the high-pressure drilling circulating medium in the first flow channel 17 .
高压钻井循环介质所蕴含的高压能量为钻柱内外压差引起的高压能量。高压是井下马达节流产生的约为1-10兆帕的节流压差。当钻井循环介质流经井下马达以及钻头1时会产生压降,该压降的区间一般在1-15兆帕,因此流道将钻柱水眼内的高压钻井循环介质引至导向执行机构,利用钻柱内外的钻井液压差驱动导向执行机构执行导向动作,控制机构250设置于井下马达的上方,有利于该钻具的小型化,适用于小井眼。The high-pressure energy contained in the high-pressure drilling circulating medium is the high-pressure energy caused by the pressure difference between the inside and outside of the drill string. High pressure is a throttling pressure difference of about 1-10 MPa produced by the throttling of the downhole motor. When the drilling circulating medium flows through the downhole motor and drill bit 1, a pressure drop will occur. The range of this pressure drop is generally 1-15 MPa. Therefore, the flow channel leads the high-pressure drilling circulating medium in the drill string water hole to the steering actuator. The difference in drilling hydraulic pressure inside and outside the drill string is used to drive the steering actuator to perform steering actions. The control mechanism 250 is arranged above the downhole motor, which is conducive to miniaturization of the drilling tool and is suitable for small wellbore.
在一实施方式中,定子机构包括定子2,如图2所示,控制机构250安装于定子2的上方,具体地,控制机构250固定设置于马达外壳10内部。控制机构250设置于转子3的上方,如图2、图4和图6所示,转子3的上端通过柔性管21与控制机构250连接。如图1-图14所示,柔性管21设置有柔性管流道23,控制机构250引导的控制流体经过柔性管流道23进入第一流道17。柔性管21通过动密封机构22与转子3密封连通。In one embodiment, the stator mechanism includes a stator 2 . As shown in FIG. 2 , a control mechanism 250 is installed above the stator 2 . Specifically, the control mechanism 250 is fixedly installed inside the motor housing 10 . The control mechanism 250 is disposed above the rotor 3, as shown in Figures 2, 4 and 6. The upper end of the rotor 3 is connected to the control mechanism 250 through a flexible tube 21. As shown in FIGS. 1 to 14 , the flexible pipe 21 is provided with a flexible pipe flow channel 23 , and the control fluid guided by the control mechanism 250 enters the first flow channel 17 through the flexible pipe flow channel 23 . The flexible tube 21 is in sealing communication with the rotor 3 through a dynamic sealing mechanism 22 .
在一实施方式中,如图1-图14所示,控制机构250设置于转子机构的上方;或者,如图15-图16所示,控制机构250设置于转子机构内部。In one embodiment, as shown in FIGS. 1-14 , the control mechanism 250 is disposed above the rotor mechanism; or, as shown in FIGS. 15-16 , the control mechanism 250 is disposed inside the rotor mechanism.
如图1-图3所示,转子机构包括传动轴7,钻头1通过传动轴7与转子3连接,流道包括设置于传动轴7且与第一流道17连通的第二流道15,第二流道15分别与第一流道17和导向执行机构连通,第一流道17通过第二流道15与导向执行机构连通,用于驱动导向执行机构。具体地,第二流道15设置于传动轴7内部。如图1-图2所示,转子机构包括柔性轴4,传动轴7通过柔性轴4与转子3连接,流道包括设置于柔性轴4的第三流道16,第一流道17、第三流道16、第二流道15和导向液压缸120依次连接,用于传递控制机构250释放的驱动流体。传动轴7、柔性轴4和转子3自下而上依次传动连接,用于为钻头1传递旋转动力,优选地,柔性轴4为采用 钛合金柔性轴4,第三流道16设置于柔性轴4内部。如图12所示,传动轴7设置有贯通流道9,钻柱中的钻井液经过贯通流道9流入钻头,继而经过钻头排入井眼中。As shown in Figures 1 to 3, the rotor mechanism includes a transmission shaft 7. The drill bit 1 is connected to the rotor 3 through the transmission shaft 7. The flow channel includes a second flow channel 15 provided on the transmission shaft 7 and connected with the first flow channel 17. The two flow channels 15 are respectively connected with the first flow channel 17 and the guide actuator. The first flow channel 17 is connected with the guide actuator through the second flow channel 15 and is used to drive the guide actuator. Specifically, the second flow channel 15 is provided inside the transmission shaft 7 . As shown in Figures 1 and 2, the rotor mechanism includes a flexible shaft 4. The transmission shaft 7 is connected to the rotor 3 through the flexible shaft 4. The flow channel includes a third flow channel 16 provided on the flexible shaft 4. The first flow channel 17 and the third flow channel 16 are arranged on the flexible shaft 4. The flow channel 16 , the second flow channel 15 and the guide hydraulic cylinder 120 are connected in sequence for transmitting the driving fluid released by the control mechanism 250 . The transmission shaft 7, the flexible shaft 4 and the rotor 3 are connected sequentially from bottom to top for transmitting rotational power to the drill bit 1. Preferably, the flexible shaft 4 is Titanium alloy flexible shaft 4, the third flow channel 16 is provided inside the flexible shaft 4. As shown in Figure 12, the transmission shaft 7 is provided with a through-flow channel 9. The drilling fluid in the drill string flows into the drill bit through the through-flow channel 9, and then is discharged into the wellbore through the drill bit.
如图3所示,导向液压缸120与传力机构11之间设有转接轴承。导向液压缸120包括液压活塞12和活塞缸13,活塞缸13嵌套设置于传动轴7外侧,液压活塞12滑动配合设置于活塞缸13中,液压活塞12通过转接轴承113与传力机构11相连,控制机构250释放的驱动流体通过驱动液压活塞12继而通过转接轴承113驱动传力机构11推靠井壁,以形成导向力。具体地,转接轴承113包括活塞端推力结构112和传力机构端推力结构111。As shown in FIG. 3 , an adapter bearing is provided between the guide hydraulic cylinder 120 and the force transmission mechanism 11 . The guide hydraulic cylinder 120 includes a hydraulic piston 12 and a piston cylinder 13. The piston cylinder 13 is nested on the outside of the transmission shaft 7. The hydraulic piston 12 is slidingly fitted in the piston cylinder 13. The hydraulic piston 12 communicates with the force transmission mechanism 11 through an adapter bearing 113. Connected, the driving fluid released by the control mechanism 250 drives the hydraulic piston 12 and then drives the power transmission mechanism 11 to push against the well wall through the adapter bearing 113 to form a guiding force. Specifically, the adapter bearing 113 includes a piston end thrust structure 112 and a power transmission mechanism end thrust structure 111 .
控制机构250可以为任意形式的电控阀,电控阀能控制钻柱水眼内的钻井循环流体与第一流道17的连通性。控制机构250包括电驱动执行器27、阀座25和控制阀芯26,控制阀芯26与电驱动执行器27相连,控制阀芯26在电驱动执行器27的驱动下相对阀座25运动,用于控制钻柱水眼内的钻井循环流体与流道的通断。The control mechanism 250 can be any form of electronically controlled valve, and the electronically controlled valve can control the connectivity between the drilling circulating fluid in the drill string water hole and the first flow channel 17 . The control mechanism 250 includes an electric drive actuator 27, a valve seat 25 and a control valve core 26. The control valve core 26 is connected to the electric drive actuator 27. The control valve core 26 moves relative to the valve seat 25 under the driving of the electric drive actuator 27. It is used to control the connection between the drilling circulating fluid and the flow channel in the water hole of the drill string.
在一实施方式中,电控阀为电动转阀,如图1、图2、图4和图5所示,电驱动执行器27为电动机271,控制阀芯26为转阀转子261,阀座25为转阀定子251,转阀转子261在电动机271的驱动下相对转阀定子251旋转,用于实现钻柱水眼内的钻井循环流体与流道的通断。In one embodiment, the electronically controlled valve is an electric rotary valve, as shown in Figures 1, 2, 4 and 5. The electrically driven actuator 27 is a motor 271, the control valve core 26 is a rotary valve rotor 261, and the valve seat 25 represents the rotary valve stator 251. The rotary valve rotor 261 rotates relative to the rotary valve stator 251 driven by the motor 271, and is used to connect the drilling circulating fluid and the flow channel in the drill string water hole.
在另一实施方式中,电控阀为电动换向阀,如图7-图10所示,电驱动执行器27为直线驱动电机,直线驱动电机为直线电机或者电动机271与丝杠273的组合,控制阀芯26为阀杆262,阀座25为带有节流孔的阀座252;阀杆262在直线驱动电机的驱动下相对转阀定子251带有节流孔的阀座252作直线运动,能周期性地改变节流孔的节流面积,用于实现钻柱水眼内的钻井循环流体与流道的通断。In another embodiment, the electronic control valve is an electric reversing valve, as shown in Figures 7-10. The electric drive actuator 27 is a linear drive motor, and the linear drive motor is a linear motor or a combination of the motor 271 and the lead screw 273. , the control valve core 26 is a valve stem 262, and the valve seat 25 is a valve seat 252 with a throttling hole; the valve stem 262 is driven by a linear drive motor in a straight line relative to the valve stator 251 and the valve seat 252 with a throttling hole. Movement can periodically change the throttling area of the throttle hole, which is used to connect the drilling circulating fluid and the flow channel in the water hole of the drill string.
图1和图7所示的钻具中,电动机271包括角度位置传感器272,角度位置传感器为霍尔传感器或者旋转变压器。In the drilling tools shown in Figures 1 and 7, the motor 271 includes an angular position sensor 272, and the angular position sensor is a Hall sensor or a rotary transformer.
在另一实施方式中,电控阀为电磁阀,如图11-图14所示,电驱动执行器27为电磁铁274,控制阀为阀杆262,阀座25为带有节流孔的阀座252;阀杆262在电磁铁274的驱动下相对转阀定子251带有节流孔的阀座252作直线运动,能周期性地改变节流孔的节流面积,用于实现钻柱水眼内的钻井循环流体与流道的通断。In another embodiment, the electronically controlled valve is a solenoid valve, as shown in Figures 11-14. The electrically driven actuator 27 is an electromagnet 274, the control valve is a valve stem 262, and the valve seat 25 is a valve with a throttle hole. The valve seat 252; the valve stem 262 moves linearly relative to the rotary valve stator 251 under the driving of the electromagnet 274. The valve seat 252 with the throttle hole can periodically change the throttling area of the throttle hole, which is used to realize the drill string. The connection between the drilling circulating fluid and the flow channel in the water hole.
井下马达可以为螺杆马达、井下涡轮马达或者井下电动马达。如图2所示,定子机构包括定子2和连接于定子2的下端的马达外壳10;转子机构包括从上往下依次 连接的转子3、柔性轴4和传动轴7,马达外壳10与传动轴7之间通过轴承总成8连接。传力机构11与马达外壳10或定子2固定连接,传力机构11用于向井壁传递推力或者驱动钻头1摆动,以达到改变井眼轨迹的目的。马达外壳10和定子2可以采用一体成型的方式加工、或者分别加工。The downhole motor may be a screw motor, a downhole turbine motor, or a downhole electric motor. As shown in Figure 2, the stator mechanism includes a stator 2 and a motor housing 10 connected to the lower end of the stator 2; the rotor mechanism includes The connected rotor 3, flexible shaft 4 and transmission shaft 7, the motor housing 10 and the transmission shaft 7 are connected through a bearing assembly 8. The force transmission mechanism 11 is fixedly connected to the motor housing 10 or the stator 2. The force transmission mechanism 11 is used to transmit thrust to the well wall or drive the drill bit 1 to swing, so as to change the well trajectory. The motor housing 10 and the stator 2 can be integrally formed or processed separately.
如图7-图14所示,该钻具设置有控制阀入口24,高压流体通过控制阀入口流入阀座25上部,当电磁铁吸合时,阀杆被电磁铁提升,高压流体经过阀座流入控制流道。如图11-图16所示,控制机构250包括复位弹簧28,当电磁铁处于不吸合状态时,复位弹簧28帮助阀杆复位。第一流道17、第三流道16、第二流道15构成控制流道,如图7-图16所示,该钻具设置有与控制流道连通的节流孔29,用于排除控制流道中的乏流体,当阀杆被电磁铁提升时,由于经过阀座流入控制流道的流量大于节流孔排出流体的流量,因此控制流道可以驱动导向液压缸运动。如图1-图16所示,该钻具包括下扶正轴承5和上扶正轴承6。如图16所示,控制机构250与控制装置31均设置于转子3内,转子3内设置有引流流道35,引流流道35设置于控制机构250的上方,引流流道35的下端与控制机构250连通,引流流道35的上端通过入流孔34与井下马达上方的钻柱内部流道连通。控制装置31与控制机构250之间通过驱动电缆33实现电连接。As shown in Figures 7 to 14, the drilling tool is provided with a control valve inlet 24. High-pressure fluid flows into the upper part of the valve seat 25 through the control valve inlet. When the electromagnet is attracted, the valve stem is lifted by the electromagnet, and the high-pressure fluid passes through the valve seat. into the control channel. As shown in Figures 11 to 16, the control mechanism 250 includes a return spring 28. When the electromagnet is in a non-attracting state, the return spring 28 helps the valve stem to return to its original position. The first flow channel 17, the third flow channel 16, and the second flow channel 15 constitute a control flow channel. As shown in Figures 7 to 16, the drilling tool is provided with a throttling hole 29 connected with the control flow channel for exclusion control. There is insufficient fluid in the flow channel. When the valve stem is lifted by the electromagnet, since the flow rate flowing into the control flow channel through the valve seat is greater than the flow rate of the fluid discharged from the orifice, the control flow channel can drive the guide hydraulic cylinder to move. As shown in Figures 1 to 16, the drilling tool includes a lower centering bearing 5 and an upper centering bearing 6. As shown in Figure 16, the control mechanism 250 and the control device 31 are both arranged in the rotor 3. The rotor 3 is provided with a diversion channel 35. The diversion channel 35 is arranged above the control mechanism 250. The lower end of the diversion channel 35 is in contact with the control unit. The mechanism 250 is connected, and the upper end of the diversion flow channel 35 is connected with the internal flow channel of the drill string above the downhole motor through the inflow hole 34. The control device 31 and the control mechanism 250 are electrically connected through the drive cable 33 .
如图17所示,该钻具包括旋转输电装置36,旋转输电装置36包括旋转输电转子端361和旋转输电定子端362,旋转输电转子端361与控制装置31电连接,旋转输电定子端362通过供电线路37从电源处获得电能,该电源可以为井下涡轮发电机或电池筒,还可以为井口处的电源。As shown in Figure 17, the drilling tool includes a rotating power transmission device 36. The rotating power transmission device 36 includes a rotating power transmission rotor end 361 and a rotating power transmission stator end 362. The rotating power transmission rotor end 361 is electrically connected to the control device 31, and the rotating power transmission stator end 362 passes through The power supply line 37 obtains electrical energy from a power source, which may be an underground turbine generator or a battery cylinder, or may also be a power source at the wellhead.
在本发明为高柔性小孔钻进提供的复合导向钻具的实施例中,如图19、图20所示,所述钻具包括导向液压缸、电驱动执行器、控制装置31,所述电驱动执行器27与所述控制装置31通过驱动电缆33连接,钻具设置有驱动电缆穿线通道38,用于通过驱动电缆向电驱动执行器输送动力电,所述电驱动执行器能够在所述控制装置的控制下调控所述通往驱动液压缸的驱动流体的流动;所述导向液压缸与所述传力机构连接,且能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。In the embodiment of the composite guide drilling tool provided by the present invention for highly flexible small hole drilling, as shown in Figures 19 and 20, the drilling tool includes a guide hydraulic cylinder, an electric drive actuator, and a control device 31. The electric drive actuator 27 is connected to the control device 31 through a drive cable 33. The drilling tool is provided with a drive cable threading channel 38 for transmitting power to the electric drive actuator through the drive cable. The electric drive actuator can be positioned at the desired position. The flow of the driving fluid leading to the driving hydraulic cylinder is regulated under the control of the control device; the guide hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism against the well wall or drive the drill bit to deflect. .
所述驱动电缆穿线通道设置于转子机构内部,所述驱动电缆穿线通道包括穿线孔或穿线槽;还包括控制阀,所述控制阀包括阀座25和阀芯26,所述电驱动执行器能够在所述控制装置的控制下通过控制阀调控所述通往驱动液压缸的驱动流体的流动; 所述导向液压缸与所述传力机构连接,所述驱动流体能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。The drive cable threading channel is provided inside the rotor mechanism, and the drive cable threading channel includes a threading hole or a threading groove; it also includes a control valve, the control valve includes a valve seat 25 and a valve core 26, and the electric drive actuator can regulating the flow of the driving fluid to the driving hydraulic cylinder through a control valve under the control of the control device; The guide hydraulic cylinder is connected to the force transmission mechanism, and the driving fluid can drive the force transmission mechanism against the well wall or drive the drill bit to deflect.
所述井下马达定子至少包括2节,包括所述井下马达导向节50和所述井下马达驱动节60,所述井下马达导向节和井下马达驱动节通过铰接结构40连接,所述井下马达驱动节和其上方钻具采用铰接结构40连接;所述铰接结构通过扭矩传递结构42传递扭矩,避免铰接结构两侧钻具发生相对旋转;所述井下马达导向节50包括马达导向节定子51和马达导向节转子52;所述马达驱动节60包括马达驱动节定子61和马达驱动节转子62;所述马达导向节转子和所述马达驱动节转子均属于转子机构;所述马达导向节转子52和所述井下马达驱动节转子62通过至少一个万向节41传动连接,在本实施例中,所述马达驱动节转子62通过两个万向节41与所述马达导向节转子52传动连接,所述传力机构设置于井下马达导向节,所述控制装置设置于所述井下马达上方钻具或井下马达驱动节转子内,驱动电缆或驱动流体流道穿越所述井下马达驱动节与所述井下马达传动节之间的铰接结构和万向节;所述驱动电缆33分别与控制装置31和电驱动执行器27电连接或所述驱动流体流道分别与所述控制机构和传力机构联通。The downhole motor stator includes at least two sections, including the downhole motor guide section 50 and the downhole motor drive section 60. The downhole motor guide section and the downhole motor drive section are connected through a hinge structure 40. The downhole motor drive section It is connected to the drilling tools above it by a hinge structure 40; the hinge structure transmits torque through the torque transmission structure 42 to avoid relative rotation of the drilling tools on both sides of the hinge structure; the downhole motor guide section 50 includes a motor guide section stator 51 and a motor guide Rotor section 52; the motor drive section 60 includes a motor drive section stator 61 and a motor drive section rotor 62; the motor guide section rotor and the motor drive section rotor both belong to the rotor mechanism; the motor guide section rotor 52 and the motor drive section rotor 52 The downhole motor drive section rotor 62 is drive-connected to the motor guide section rotor 52 through at least one universal joint 41. In this embodiment, the motor drive section rotor 62 is drive-connected to the motor guide section rotor 52 through two universal joints 41. The force transmission mechanism is arranged in the downhole motor guide section, and the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or the driving fluid flow channel passes through the downhole motor driving section and the downhole motor. The hinge structure and universal joint between the transmission joints; the drive cable 33 is electrically connected to the control device 31 and the electric drive actuator 27 respectively, or the drive fluid flow channel is connected to the control mechanism and the force transmission mechanism respectively.
如图21、图22所示,在本发明为小孔钻进提供的复合导向钻具的实施例中,还包括导向控制节,所述井下马达驱动节60和所述导向控制节70采用铰接结构连接;所述导向控制节内部设置有控制装置;所述控制装置通过驱动电缆与穿越所述井下马达驱动节与电驱动执行器电连接;所述电驱动执行器与所述传力机构均设置于所述井下马达导向节。还包括电连接滑动连接件、柔性过线管72,所述电连接滑动连接件为电连接滑环71,所述柔性过线管为高弹性管、高塑性管、橡胶管、万向轴,所述电连接滑环包括电连接滑环固定端711和电连接滑环转子端712;所述柔性过线管72与所述导向控制节70固定连接,所述柔性过线管72与所述井下马达驱动节转子通过扶正轴承73扶正连接,使井下马达驱动节转子可以相对柔性过线管72转动;所述电连接滑环固定端固定设置于柔性过线管端部,所述电连接滑环旋转端设置于井下马达驱动节转子的端部;所述电连接滑环固定端711与控制装置31电连接,所述电连接滑环转子端712通过驱动电缆与电驱动执行器27电连接。As shown in Figures 21 and 22, in the embodiment of the composite guide drilling tool provided for small hole drilling according to the present invention, it also includes a guide control section. The downhole motor drive section 60 and the guide control section 70 are articulated. Structural connection; a control device is provided inside the guide control section; the control device is electrically connected to the electric drive actuator through the downhole motor drive section through a drive cable; the electric drive actuator and the force transmission mechanism are both Provided at the downhole motor guide section. It also includes an electrical connection sliding connector and a flexible wire passing tube 72. The electrical connecting sliding connector is an electrical connection slip ring 71. The flexible wire passing tube is a high elastic tube, a high plasticity tube, a rubber tube, and a universal shaft. The electrical connection slip ring includes an electrical connection slip ring fixed end 711 and an electrical connection slip ring rotor end 712; the flexible wire tube 72 is fixedly connected to the guide control section 70, and the flexible wire tube 72 is fixedly connected to the guide control section 70. The downhole motor drive section rotor is centrally connected through the centering bearing 73, so that the downhole motor drive section rotor can rotate relative to the flexible line pipe 72; the fixed end of the electrical connection slip ring is fixedly provided at the end of the flexible line pipe, and the electrical connection slip ring The ring rotating end is provided at the end of the downhole motor drive rotor; the electrically connected slip ring fixed end 711 is electrically connected to the control device 31, and the electrically connected slip ring rotor end 712 is electrically connected to the electric drive actuator 27 through a drive cable. .
当该本发明用于超短半径井眼钻进时,还可采用进一步优化的技术方案达到更佳的柔性,实现准径向精准靶向钻进,其包括若干短节,所述短节长度小于所述井下马 达的长度,所述各个短节间以及短节和井下马达间均采用铰接结构连接,所述若干短节和井下马达的总长大于所述钻具钻探超短半径井段的长度。When the present invention is used for ultra-short radius wellbore drilling, further optimized technical solutions can be used to achieve better flexibility and achieve quasi-radial precision targeted drilling. It includes a number of sub-sections, the length of which is Less than the underground horse The length of each sub-section and between the sub-sections and the downhole motor are all connected by a hinged structure. The total length of the several sub-sections and the downhole motor is greater than the length of the ultra-short radius well section drilled by the drilling tool.
进行超短半径钻孔过程中,所述定子机构在若干短节型成的柔性短节串列的带动下转动;钻头在驱动节的驱动下进一步加速转动。During the ultra-short radius drilling process, the stator mechanism rotates driven by a series of flexible pup joints formed by a number of pup joints; the drill bit further accelerates and rotates driven by the driving joints.
所述钻具下入至预定转向位置,当所述姿态测量装置测量到所述传力机构转动至预定转向方向的对侧时,所述控制装置控制所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to a predetermined steering position. When the attitude measurement device measures that the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the control device controls the force transmission mechanism to extend to the well wall. To push the drilling tool to deflect in the predetermined steering direction.
该钻具可以应用于小井眼,小井眼的直径可以为8.5in以内;尤其对于6in以内的小井眼,该钻具具有较大优势:This drilling tool can be applied to small wellbore, and the diameter of the small wellbore can be within 8.5in; especially for small wellbore within 6in, this drilling tool has great advantages:
(1)针对钻井中钻压扭矩传输困难的问题,一般采用井下马达提高转速的方式来克服,但是,如果旋转导向系统直接挂接在马达转子下方,由于马达转子的转速较高,会导致旋转导向系统失效;如果通过在马达外壳处设置推靠装置实现导向,由于钻进过程中马达外壳不能旋转,会导致严重的托钻压显现,且由于推靠装置的位置角度在井下不可调整,使得导向精度差;针对上述问题,该钻具可在高转速复合钻井条件下实现导向,井下马达增加了钻头1的转速,而井下马达整体随钻柱旋转,则钻柱与井壁的摩擦力方向大体为钻柱的切线方向,减少了沿钻柱轴线方向的摩擦力,解决了井底钻井动力、钻压扭矩传递和导向的问题,对深井钻探和分支井钻探能起到很好的技术效果;(1) In order to solve the problem of difficult transmission of drilling pressure torque during drilling, the downhole motor is generally used to increase the rotation speed. However, if the rotary steering system is directly hooked under the motor rotor, due to the high rotation speed of the motor rotor, it will cause rotation The steering system fails; if the steering is achieved by setting a push device at the motor housing, the motor housing cannot rotate during drilling, which will cause serious back-on-bit pressure, and since the position and angle of the push device cannot be adjusted downhole, the problem The steering accuracy is poor; to address the above problems, this drilling tool can achieve steering under high-speed compound drilling conditions. The downhole motor increases the speed of the drill bit 1, and the downhole motor as a whole rotates with the drill string, so the direction of the friction between the drill string and the well wall It is roughly the tangential direction of the drill string, which reduces the friction along the axis of the drill string, solves the problems of bottom hole drilling power, weight on bit torque transmission and steering, and can have a good technical effect on deep well drilling and branch well drilling. ;
(2)小井眼钻井中,没有可以适用的动态偏置导向机构,静态偏执导向机构直径太大,小井眼空间有限;该钻具使用井下马达在近钻头1提速,在井下马达的定子端设置传力机构11,由于电子电路距离钻头1较远,通过后置控制机构250以及控制装置,大幅度减小了震动对小井眼旋导马达的影响,实现小井眼高效导向钻进;(2) In small hole drilling, there is no applicable dynamic offset steering mechanism. The diameter of the static offset steering mechanism is too large and the small hole space is limited. This drilling tool uses an downhole motor to speed up near the drill bit 1, and is set at the stator end of the downhole motor. In the force transmission mechanism 11, since the electronic circuit is far away from the drill bit 1, through the rear control mechanism 250 and the control device, the impact of vibration on the small wellbore rotary motor is greatly reduced, and efficient steering drilling of the small wellbore is achieved;
(3)钻井过程中,钻井循环介质驱动马达转子3相对马达定子2运动,在马达转子3上方和马达转子3下方之间会产生1-10兆帕的节流压差,该钻具通过内部的流道作为传递驱动流体的通道,可以充分利用井下马达上方的高压钻井循环介质来驱动导向执行机构,能够产生极大的导向力,达到很好的导向效果;(3) During the drilling process, the drilling circulating medium drives the motor rotor 3 to move relative to the motor stator 2. A throttling pressure difference of 1-10 MPa will be generated between the upper part of the motor rotor 3 and the lower part of the motor rotor 3. The drilling tool passes through the internal As a channel for transmitting driving fluid, the flow channel can make full use of the high-pressure drilling circulating medium above the downhole motor to drive the steering actuator, which can generate great steering force and achieve good steering effects;
(4)在复合钻井过程中,马达外壳10随钻柱以30-120rpm的较低速度旋转,而钻头1在井下马达的驱动下最终可达180-600rpm,该钻具可对马达外壳10上的导向执行机构进行控制,导向执行机构仅随马达外壳10慢速旋转,大幅度减少了传力机 构11与井壁之间的摩擦,将大幅度减小对导向执行机构的磨损。(4) During the composite drilling process, the motor housing 10 rotates with the drill string at a low speed of 30-120 rpm, and the drill bit 1 is driven by the downhole motor and can eventually reach 180-600 rpm. The drilling tool can rotate on the motor housing 10 The guide actuator is controlled by the guide actuator. The guide actuator only rotates slowly with the motor housing 10, which greatly reduces the number of force transmission machines. The friction between the structure 11 and the well wall will greatly reduce the wear on the guide actuator.
方案二Option II
本发明提供了一种钻井方法,采用上述的钻具,该钻井方法包括:定子机构在钻柱的带动下转动;钻具下入至预定转向位置,当姿态测量装置检测到传力机构11随井下马达转动至预定转向方向的对侧时,控制装置控制传力机构11伸出至与井壁抵靠以推动钻具向预定转向方向偏转。The present invention provides a drilling method that adopts the above-mentioned drilling tool. The drilling method includes: the stator mechanism rotates driven by the drill string; the drilling tool is lowered to a predetermined steering position. When the attitude measurement device detects that the force transmission mechanism 11 then When the downhole motor rotates to the opposite side of the predetermined steering direction, the control device controls the force transmission mechanism 11 to extend to abut against the well wall to push the drilling tool to deflect in the predetermined steering direction.
该钻井方法中,定子机构在钻柱的带动下以较低速度旋转,同时转子机构相对于定子机构以较高速度旋转,两项运动相复合,钻头1安装于转子3,实现钻头1复合钻井,提高了钻头1的转速,在小井眼钻井中有较大优势。传力机构11作旋转运动,通过对传力机构11作伸出运动的时间进行控制,使得钻具可以根据需要向各个方向进行转向;从而实现不必在钻具的周向布置多个实现向多个方向转向的传力机构11,有利于缩小钻具的直径,可以应用于小井眼,解决了小井眼钻井中难以实现导向的技术问题。In this drilling method, the stator mechanism rotates at a lower speed driven by the drill string, and at the same time the rotor mechanism rotates at a higher speed relative to the stator mechanism. The two movements are compounded. The drill bit 1 is installed on the rotor 3, realizing composite drilling of the drill bit 1. , increasing the rotational speed of the drill bit 1, which has great advantages in small hole drilling. The force transmission mechanism 11 performs a rotational movement, and by controlling the time of the extension movement of the force transmission mechanism 11, the drilling tool can be steered in various directions as needed; thus, it is not necessary to arrange multiple drill tools in the circumferential direction to achieve multiple directions. A direction-steering force transmission mechanism 11 is conducive to reducing the diameter of the drilling tool and can be applied to small wellbore, solving the technical problem of difficulty in achieving steering in small wellbore drilling.
方案三third solution
本发明提供了一种钻井导向方法,包括:传力机构11安装于钻具的下端;钻具下入至预定转向位置,当传力机构11转动至预定转向方向的对侧时,传力机构11伸出至与井壁抵靠以推动钻具向预定转向方向偏转。传力机构11作旋转运动,通过对传力机构11作伸出运动的时间进行控制,使得钻具可以根据需要向各个方向进行转向;从而实现不必在钻具的周向布置多个实现向多个方向转向的传力机构11,有利于缩小钻具的直径,可以应用于小井眼,解决了小井眼钻井中难以实现导向的技术问题。The invention provides a drilling guidance method, which includes: a force transmission mechanism 11 is installed on the lower end of a drilling tool; the drilling tool is lowered to a predetermined steering position; when the force transmission mechanism 11 rotates to the opposite side of the predetermined steering direction, the force transmission mechanism 11 extends to abut against the well wall to push the drilling tool to deflect in the predetermined steering direction. The force transmission mechanism 11 performs a rotational movement, and by controlling the time of the extension movement of the force transmission mechanism 11, the drilling tool can be steered in various directions as needed; thus, it is not necessary to arrange multiple drill tools in the circumferential direction to achieve multiple directions. A direction-steering force transmission mechanism 11 is conducive to reducing the diameter of the drilling tool and can be applied to small wellbore, solving the technical problem of difficulty in achieving steering in small wellbore drilling.
方案四Option 4
本发明提供了一种钻井导向方法,所述井下马达定子至少包括2节,包括所述井下马达导向节和所述井下马达驱动节,所述井下马达导向节和井下马达驱动节通过铰接结构连接,所述井下马达驱动节和其上方钻具采用铰接结构连接;所述井下马达导向节内部设置有马达导向节转子,所述马达导向节转子和所述井下马达驱动节转子通过万向节传动连接,所述传力机构设置于井下马达导向节,所述控制装置设置于所述井下马达上方钻具或井下马达驱动节转子内,驱动电缆或驱动流体流道穿过所述井下马达驱动节与所述井下马达传动节之间的铰接结构和万向节;所述驱动电缆分别与控 制装置和电驱动执行器电连接或所述驱动流体流道分别与所述控制机构和传力机构联通。其通过进一步的对马达结构、控制系统进行拆分和巧妙组合,能够在小井孔中实现更高的造斜率以及达到更佳的通过性。能实现三维立体靶向钻井的钻探。The invention provides a drilling guidance method. The downhole motor stator includes at least two sections, including the downhole motor guide section and the downhole motor drive section. The downhole motor guide section and the downhole motor drive section are connected through a hinged structure. , the downhole motor drive section and the drilling tool above it are connected by a hinged structure; a motor guide section rotor is provided inside the downhole motor guide section, and the motor guide section rotor and the downhole motor drive section rotor are driven by a universal joint connection, the force transmission mechanism is arranged in the downhole motor guide section, the control device is arranged in the drilling tool above the downhole motor or in the downhole motor driving section rotor, and the driving cable or driving fluid flow channel passes through the downhole motor driving section. The hinge structure and universal joint between the downhole motor transmission section; the drive cable and the control cable respectively The control device and the electric drive actuator are electrically connected or the drive fluid flow channel is connected to the control mechanism and the force transmission mechanism respectively. By further disassembling and cleverly combining the motor structure and control system, it can achieve a higher deflection rate and better passability in small boreholes. It can realize three-dimensional targeted drilling drilling.
所述井下马达驱动节和导向控制节采用铰接结构连接;所述导向控制节内部设置有控制装置;所述控制装置通过驱动电缆与穿越所述井下马达驱动节与电驱动执行器电连接;所述电驱动执行器与所述传力机构均设置于所述井下马达导向节;所述马达驱动节长度为钻头直径的3-20倍,所述井下马达导向节和导向控制节的长度为所述钻头直径的2-15倍。在孔径较小的情况下,例如小6寸的条件下,转子内部对电路的容置空间明显不足,因此在井下马达驱动节后方巧妙的设置独立的导向控制短节容置电路,可以更好的解决小孔径条件下的马达复合导向中的控制机构摆不开,电路容置结构承压不足的系列问题。The downhole motor drive section and the guide control section are connected by a hinged structure; a control device is provided inside the guide control section; the control device is electrically connected to the electric drive actuator through the drive cable passing through the downhole motor drive section; The electric drive actuator and the force transmission mechanism are both arranged on the downhole motor guide section; the length of the motor drive section is 3-20 times the diameter of the drill bit, and the length of the downhole motor guide section and guide control section is 3-20 times the diameter of the drill bit. 2-15 times the diameter of the drill bit. When the aperture is small, such as 6 inches, there is obviously insufficient space for the circuit inside the rotor. Therefore, an independent guide control sub-section can be cleverly installed behind the downhole motor drive section to accommodate the circuit, which can better It solves a series of problems such as the control mechanism in the motor composite guide cannot be opened under the condition of small aperture and the circuit accommodation structure has insufficient pressure bearing.
当需要在超短半径条件下钻探时,为了更好的实现径向钻井的技术优势,本发明进行了进一步的技术提升,并型成如下技术方案。方案包括若干短节,所述短节长度小于所述井下马达的长度,所述各个短节间以及短节和井下马达间均采用铰接结构连接,所述若干短节和井下马达的总长大于所述钻具钻探超短半径井段的长度。该方案在钻探超短半径分支径或者径向分支井时具有明显的技术效果。马达的作用可以充分对钻头的转速进行加速,抵偿柔性钻具与井壁摩擦引起的钻压损失,能大幅度提高超短半径可控轨迹钻井的钻孔效率。When drilling under ultra-short radius conditions is required, in order to better realize the technical advantages of radial drilling, the present invention has made further technical improvements and developed the following technical solution. The solution includes a number of sub-sections, the length of which is less than the length of the downhole motor. Each of the sub-sections and between the sub-sections and the downhole motor are connected by a hinged structure. The total length of the several sub-sections and the downhole motor is longer than the length of the downhole motor. The length of the drilling tool used to drill the ultra-short radius well section. This solution has obvious technical effects when drilling ultra-short radius branch diameter or radial branch wells. The function of the motor can fully accelerate the rotation speed of the drill bit, compensate for the loss of drilling pressure caused by the friction between the flexible drilling tool and the well wall, and greatly improve the drilling efficiency of ultra-short radius controllable trajectory drilling.
以上所述仅为本发明的几个实施例,本领域的技术人员依据申请文件公开的内容可以对本发明实施例进行各种改动或变型而不脱离本发明的精神和范围。 The above are only a few embodiments of the present invention. Those skilled in the art can make various changes or modifications to the embodiments of the present invention based on the disclosure of the application documents without departing from the spirit and scope of the present invention.

Claims (25)

  1. 一种钻具,其特征在于,包括:钻头、井下马达、传力机构、控制装置和姿态测量装置,所述井下马达包括定子机构和转子机构,所述钻头连接于所述转子机构的下端;A drilling tool, characterized in that it includes: a drill bit, a downhole motor, a force transmission mechanism, a control device and an attitude measurement device. The downhole motor includes a stator mechanism and a rotor mechanism, and the drill bit is connected to the lower end of the rotor mechanism;
    所述传力机构和所述姿态测量装置均安装于所述井下马达,所述控制装置与所述姿态测量装置电连接,所述控制装置能够根据预定转向方向和所述姿态测量装置测量的姿态信息控制所述传力机构作径向运动;The force transmission mechanism and the attitude measurement device are both installed on the downhole motor. The control device is electrically connected to the attitude measurement device. The control device can adjust the attitude measured by the predetermined steering direction and the attitude measurement device. The information controls the radial movement of the force transmission mechanism;
    所述控制装置设置于所述井下马达上方,或者,所述控制装置设置于所述转子机构的内部。The control device is disposed above the downhole motor, or the control device is disposed inside the rotor mechanism.
  2. 根据权利要求1所述的钻具,其特征在于,所述钻具包括导向液压缸和控制机构,所述钻具设置有为所述导向液压缸供应驱动流体的流道,所述控制机构能够在所述控制装置的控制下调控所述流道中的驱动流体的流动;所述导向液压缸与所述传力机构连接,且能够驱使所述传力机构作径向运动。The drilling tool according to claim 1, characterized in that the drilling tool includes a guide hydraulic cylinder and a control mechanism, the drilling tool is provided with a flow channel for supplying driving fluid to the guide hydraulic cylinder, and the control mechanism can The flow of the driving fluid in the flow channel is regulated under the control of the control device; the guide hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism to move radially.
  3. 根据权利要求2所述的钻具,其特征在于,所述控制机构设置于所述转子机构的上方,或者,所述控制机构设置于所述转子机构内部。The drilling tool according to claim 2, wherein the control mechanism is disposed above the rotor mechanism, or the control mechanism is disposed inside the rotor mechanism.
  4. 根据权利要求2所述的钻具,其特征在于,所述定子机构包括定子,所述控制机构安装于所述定子的上方。The drilling tool according to claim 2, wherein the stator mechanism includes a stator, and the control mechanism is installed above the stator.
  5. 根据权利要求2所述的钻具,其特征在于,所述定子机构用于与钻柱连接且能够在所述钻柱的带动下旋转;所述传力机构和所述姿态测量装置均安装于所述定子机构。The drilling tool according to claim 2, characterized in that the stator mechanism is used to connect with the drill string and can rotate driven by the drill string; the force transmission mechanism and the attitude measurement device are both installed on The stator mechanism.
  6. 根据权利要求5所述的钻具,其特征在于,所述传力机构包括滑移斜面;所述导向液压缸能够沿所述钻具的纵向作伸缩运动且在所述滑移斜面的作用下驱使所述传力机构作径向运动。The drilling tool according to claim 5, characterized in that the force transmission mechanism includes a sliding slope; the guide hydraulic cylinder can telescopically move along the longitudinal direction of the drilling tool and under the action of the sliding slope The force transmission mechanism is driven to move radially.
  7. 根据权利要求2-6中任一项所述的钻具,其特征在于,所述流道设置于所述井下马达定子机构的筒壁。The drilling tool according to any one of claims 2 to 6, characterized in that the flow channel is provided on the barrel wall of the downhole motor stator mechanism.
  8. 根据权利要求2-6中任一项所述的钻具,其特征在于,所述导向液压缸固接于所述转子机构;所述转子机构包括转子,所述流道包括设置于所述转子的第一流道。The drilling tool according to any one of claims 2 to 6, characterized in that the guide hydraulic cylinder is fixed to the rotor mechanism; the rotor mechanism includes a rotor, and the flow channel includes a The first flow channel.
  9. 根据权利要求8所述的钻具,其特征在于,所述控制机构安装于所述定子的 上方,所述转子的上端通过柔性管与所述控制机构连接。The drilling tool according to claim 8, characterized in that the control mechanism is installed on the stator. Above, the upper end of the rotor is connected to the control mechanism through a flexible tube.
  10. 根据权利要求8所述的钻具,其特征在于,所述转子机构包括传动轴,所述钻头通过所述传动轴与所述转子连接,所述流道包括设置于所述传动轴且与所述第一流道连通的第二流道。The drilling tool according to claim 8, characterized in that the rotor mechanism includes a transmission shaft, the drill bit is connected to the rotor through the transmission shaft, and the flow channel includes a transmission shaft provided on the transmission shaft and connected with the The second flow channel connected to the first flow channel.
  11. 根据权利要求10所述的钻具,其特征在于,所述转子机构包括柔性轴,所述传动轴通过所述柔性轴与所述转子连接,所述流道包括设置于所述柔性轴的第三流道,所述第一流道、所述第三流道、所述第二流道和所述导向液压缸依次连接。The drilling tool according to claim 10, wherein the rotor mechanism includes a flexible shaft, the transmission shaft is connected to the rotor through the flexible shaft, and the flow channel includes a third disposed on the flexible shaft. Three flow channels, the first flow channel, the third flow channel, the second flow channel and the guide hydraulic cylinder are connected in sequence.
  12. 根据权利要求8所述的钻具,其特征在于,所述导向液压缸与所述传力机构之间设有转接轴承。The drilling tool according to claim 8, characterized in that an adapter bearing is provided between the guide hydraulic cylinder and the force transmission mechanism.
  13. 根据权利要求2所述的钻具,其特征在于,所述控制机构包括电驱动执行器、阀座和控制阀芯,所述控制阀芯与所述电驱动执行器相连,所述控制阀芯在所述电驱动执行器的驱动下相对所述阀座运动,用于控制钻柱水眼内的钻井循环流体与所述流道的通断。The drilling tool according to claim 2, wherein the control mechanism includes an electric drive actuator, a valve seat and a control valve core, the control valve core is connected to the electric drive actuator, and the control valve core The valve seat moves relative to the valve seat driven by the electric actuator to control the connection between the drilling circulating fluid in the drill string water hole and the flow channel.
  14. 根据权利要求1所述的钻具,其特征在于,所述井下马达为螺杆马达、井下涡轮马达或者井下电动马达。The drilling tool according to claim 1, wherein the downhole motor is a screw motor, a downhole turbine motor or an downhole electric motor.
  15. 根据权利要求14所述的钻具,其特征在于,所述定子机构包括定子和连接于所述定子的下端的马达外壳;所述转子机构包括从上往下依次连接的转子、柔性轴和传动轴,所述马达外壳与所述传动轴之间通过轴承总成连接。The drilling tool according to claim 14, wherein the stator mechanism includes a stator and a motor housing connected to the lower end of the stator; the rotor mechanism includes a rotor, a flexible shaft and a transmission connected in sequence from top to bottom. shaft, the motor housing and the transmission shaft are connected through a bearing assembly.
  16. 根据权利要求2所述的钻具,其特征在于,所述控制机构与控制装置均设置于所述转子机构内,所述转子机构内设置有引流流道,所述引流流道设置于所述控制机构的上方,所述引流流道的下端与控制机构连通,所述引流流道的上端通过入流孔与所述井下马达上方的钻柱内部流道连通。The drilling tool according to claim 2, characterized in that the control mechanism and the control device are both arranged in the rotor mechanism, a diversion flow channel is provided in the rotor mechanism, and the diversion flow channel is arranged in the Above the control mechanism, the lower end of the diversion flow channel is connected to the control mechanism, and the upper end of the diversion flow channel is connected to the internal flow channel of the drill string above the downhole motor through the inflow hole.
  17. 根据权利要求2所述的钻具,其特征在于,所述钻具还包括旋转输电装置,所述旋转输电装置包括旋转输电转子端和旋转输电定子端,所述旋转输电转子端与所述控制装置电连接,所述旋转输电定子端通过供电线路从电源处获得电能。The drilling tool according to claim 2, characterized in that the drilling tool further includes a rotating power transmission device, the rotating power transmission device includes a rotating power transmission rotor end and a rotating power transmission stator end, the rotating power transmission rotor end is connected with the control The device is electrically connected, and the rotating power transmission stator end obtains electrical energy from the power source through the power supply line.
  18. 一种钻井方法,其特征在于,采用权利要求1-17中任一项所述的钻具,所述钻井方法包括:A drilling method, characterized in that the drilling tool according to any one of claims 1-17 is used, and the drilling method includes:
    所述定子机构在钻柱的带动下转动;The stator mechanism rotates driven by the drill string;
    所述钻具下入至预定转向位置,当所述姿态测量装置测量到所述传力机构转动至 预定转向方向的对侧时,所述控制装置控制所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to the predetermined steering position. When the attitude measurement device measures that the force transmission mechanism rotates to When on the opposite side of the predetermined steering direction, the control device controls the force transmission mechanism to extend to abut against the well wall to push the drilling tool to deflect in the predetermined steering direction.
  19. 一种钻井导向方法,其特征在于,包括:传力机构安装于钻具的下端;A drilling guidance method, characterized by including: a force transmission mechanism installed on the lower end of the drilling tool;
    钻具下入至预定转向位置,当所述传力机构转动至预定转向方向的对侧时,所述传力机构伸出至与井壁抵靠以推动所述钻具向所述预定转向方向偏转。The drilling tool is lowered to the predetermined steering position. When the force transmission mechanism rotates to the opposite side of the predetermined steering direction, the force transmission mechanism extends to abut against the well wall to push the drilling tool in the predetermined steering direction. deflection.
  20. 据权利要求一所述的钻具,其特征在于,所述钻具包括导向液压缸、电驱动执行器、控制装置,所述电驱动执行器与所述控制装置通过驱动电缆连接,钻具设置有驱动电缆穿线通道,用于通过驱动电缆向电驱动执行器输送动力电,所述电驱动执行器能够在所述控制装置的控制下调控通向导向液压缸的驱动流体的流动;所述导向液压缸与所述传力机构连接,且能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。The drilling tool according to claim 1, characterized in that the drilling tool includes a guide hydraulic cylinder, an electric drive actuator and a control device, the electric drive actuator and the control device are connected through a drive cable, and the drilling tool is configured There is a drive cable threading channel for transmitting power to the electric drive actuator through the drive cable, and the electric drive actuator can regulate the flow of drive fluid to the guide hydraulic cylinder under the control of the control device; the guide The hydraulic cylinder is connected to the force transmission mechanism and can drive the force transmission mechanism against the well wall or drive the drill bit to deflect.
  21. 根据权利要求20所述的钻具,其特征在于,所述驱动电缆穿线通道设置于转子机构内部,所述驱动电缆穿线通道包括穿线孔或穿线槽;还包括控制阀,所述电驱动执行器能够在所述控制装置的控制下通过控制阀调控所述通向导向液压缸的驱动流体的流动;所述导向液压缸与所述传力机构连接,所述驱动流体能够驱使所述传力机构抵靠井壁或驱动钻头发生偏转。The drilling tool according to claim 20, wherein the drive cable threading channel is provided inside the rotor mechanism, and the drive cable threading channel includes a threading hole or a threading groove; it also includes a control valve, the electric drive actuator The flow of the driving fluid to the guide hydraulic cylinder can be regulated through a control valve under the control of the control device; the guide hydraulic cylinder is connected to the force transmission mechanism, and the driving fluid can drive the force transmission mechanism against the well wall or deflection of the driven drill bit.
  22. 根据权利要求1、2或20所述的钻具,其特征在于,所述井下马达定子至少包括2节,包括所述井下马达导向节和所述井下马达驱动节,所述井下马达导向节和井下马达驱动节通过铰接结构连接,所述井下马达驱动节和其上方钻具采用铰接结构连接;所述井下马达导向节内部设置有马达导向节转子,所述马达驱动节内设置有马达驱动节转子,所述马达导向节转子和所述井下马达驱动节转子通过万向节传动连接,所述传力机构设置于井下马达导向节,所述控制装置设置于所述井下马达上方钻具或井下马达驱动节转子内,驱动电缆或驱动流体流道穿过所述井下马达驱动节以及所述井下马达传动节之间的铰接结构和万向节;所述驱动电缆分别与控制装置和电驱动执行器电连接,或,所述驱动流体流道分别与所述控制机构和传力机构联通。The drilling tool according to claim 1, 2 or 20, characterized in that the downhole motor stator includes at least two sections, including the downhole motor guide section and the downhole motor driving section, the downhole motor guide section and The downhole motor drive section is connected by a hinge structure, and the downhole motor drive section and the drilling tool above it are connected by a hinge structure; the downhole motor guide section is provided with a motor guide section rotor, and the motor drive section is provided with a motor drive section The rotor, the motor guide section rotor and the downhole motor driving section rotor are connected through a universal joint, the force transmission mechanism is arranged on the downhole motor guide section, and the control device is arranged on the drilling tool above the downhole motor or downhole. In the motor drive section rotor, the drive cable or the drive fluid flow channel passes through the hinge structure and universal joint between the downhole motor drive section and the downhole motor transmission section; the drive cable is connected to the control device and the electric drive execution respectively. The device is electrically connected, or the driving fluid flow channel is communicated with the control mechanism and the force transmission mechanism respectively.
  23. 根据权利要求22所述的钻具,其特征在于,还包括导向控制节,所述井下马达驱动节和导向控制节采用铰接结构连接;所述导向控制节内部设置有控制装置;所述控制装置通过驱动电缆穿越所述井下马达驱动节与电驱动执行器电连接;所述电驱动执行器与所述传力机构均设置于所述井下马达导向节;所述马达驱动节长度为钻头直径的3-20倍,所述井下马达导向节和导向控制节的长度为所述钻头直径的2-15 倍。The drilling tool according to claim 22, further comprising a guide control section, the downhole motor drive section and the guide control section are connected by a hinged structure; a control device is provided inside the guide control section; the control device The electric drive actuator is electrically connected to the downhole motor drive section by a drive cable; the electric drive actuator and the force transmission mechanism are both arranged on the downhole motor guide section; the length of the motor drive section is the diameter of the drill bit 3-20 times, the length of the downhole motor guide section and guide control section is 2-15 times the diameter of the drill bit times.
  24. 根据权利要求20、22或23所述的钻具,其特征在于,包括电连接滑动连接件、柔性过线管,所述电连接滑动连接件包括电连接滑动连接件固定端和电连接滑动连接件转子端;所述柔性过线管与所述导向控制节固定连接,所述柔性过线管与所述井下马达驱动节转子通过扶正结构旋转连接;或者,所述柔性过线管与所述井下马达驱动节转子固定连接并与所述导向控制节通过扶正结构旋转连接;所述扶正结构为扶正面或者扶正轴承;所述电连接滑动连接件固定端与控制装置电连接,所述电连接滑动连接件转子端通过驱动电缆与电驱动执行器电连接。The drilling tool according to claim 20, 22 or 23, characterized in that it includes an electrically connected sliding connector and a flexible wire pipe, and the electrically connected sliding connector includes a fixed end of the electrically connected sliding connector and an electrically connected sliding connector. The rotor end of the piece; the flexible line pipe is fixedly connected to the guide control section, and the flexible line pipe is rotationally connected to the downhole motor drive section rotor through a centralizing structure; or, the flexible line pipe is connected to the guide control section. The downhole motor drive section rotor is fixedly connected and rotationally connected with the guide control section through a centralizing structure; the centralizing structure is a centralizing surface or a centralizing bearing; the fixed end of the electrically connected sliding connector is electrically connected to the control device, and the electrical connection The rotor end of the sliding connection piece is electrically connected to the electric drive actuator through a drive cable.
  25. 根据权利要求1、2、20、22或23所述的钻具,其特征在于,包括若干短节,所述短节长度小于所述井下马达的长度,所述各个短节间以及短节和井下马达间均采用铰接结构连接,所述若干短节和井下马达的总长大于所述钻具钻探超短半径井段的长度。 The drilling tool according to claim 1, 2, 20, 22 or 23, characterized in that it includes a plurality of sub-sections, the length of the sub-sections is less than the length of the downhole motor, and the length of each sub-section and the sum of the sub-sections are The downhole motors are all connected by a hinged structure, and the total length of the several sub-sections and the downhole motor is longer than the length of the ultra-short radius well section drilled by the drilling tool.
PCT/CN2023/085303 2022-03-31 2023-03-31 Drilling tool, drilling method and drilling guiding method WO2023186055A1 (en)

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CN114718443A (en) * 2022-03-31 2022-07-08 蓝土地能源技术有限公司 Drilling tool, drilling method and drilling guiding method

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