WO2023183056A1 - Système de vaporisation jetable - Google Patents

Système de vaporisation jetable Download PDF

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Publication number
WO2023183056A1
WO2023183056A1 PCT/US2022/074931 US2022074931W WO2023183056A1 WO 2023183056 A1 WO2023183056 A1 WO 2023183056A1 US 2022074931 W US2022074931 W US 2022074931W WO 2023183056 A1 WO2023183056 A1 WO 2023183056A1
Authority
WO
WIPO (PCT)
Prior art keywords
housing
vaporization device
battery
sleeving
reservoir
Prior art date
Application number
PCT/US2022/074931
Other languages
English (en)
Inventor
Jiatai Chen
Shengwen ZHOU
Fangqin FAN
Lin Peng
Xiaodong Yang
Chuan LUO
Hongliang Tan
Jian He
Original Assignee
Bidi Vapor, LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202220646370.2U external-priority patent/CN217284813U/zh
Priority claimed from CN202220731007.0U external-priority patent/CN217851363U/zh
Priority claimed from PCT/CN2022/105387 external-priority patent/WO2023178888A1/fr
Application filed by Bidi Vapor, LLC filed Critical Bidi Vapor, LLC
Publication of WO2023183056A1 publication Critical patent/WO2023183056A1/fr

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the present disclosure relates to vaporization devices, in particular, to vaporization devices in the form of simulated cigarettes or e-cigarettes in which a liquid (e.g., a nicotine-containing liquid) is atomized by a heating coil to produce vaporized aerosol to be inhaled by a user.
  • a liquid e.g., a nicotine-containing liquid
  • e-cigarettes are constructed of a unitary body, customarily with the front portion providing a power supply and the rear portion providing a heating component.
  • the heating component does not achieve sufficient contact with the oil storage reservoir containing the liquid, thereby resulting in ineffective and inefficient heating and vaporizing of the liquid.
  • Some solutions include winding a heating wire around a glass fiber core and then guided out of a venting tube.
  • these solutions require a complicated assembly process and are thus prone to easy damaging of the heating wire and lowered resistance of the heating wire, which undesirably decreases the useful life of the e- cigarette and the heating and vaporizing efficiency.
  • Some existing e-cigarettes are manufactured and/or assembled using robotics. In some instances, mass automated production using robotics may experience difficulties handling small, unwieldy, or sensitive components (e.g., wires) and/or interference between movable components (e.g., wires) and robotics.
  • Some existing e-cigaretes may be readily disassembled and/or modified by end users or others (e.g., to change or replace batteries, consumables, or the like), which disassembly and/or modifications can be potentially unsafe.
  • Some existing e-cigarettes draw in ambient air via the bottom of the e-cigarette, such that the air moves through a battery chamber and past a battery, which may cause the air to become hotter than is desirable.
  • a vaporization device e.g., a simulated cigarette or e-cigarette
  • a vaporization device that is simple to manufacture and/or assemble (including by moving robotics), provides efficient vaporization, provides reduced temperatures of the vaporized aerosol, provides a device that is not easily disassembled or modified, provides consistent air temperature, prevents or retards fluid leakage, prevents or retards user risk, and/or prevents or retards undesirable user inhalation of droplets or condensation.
  • a vaporization device in one example, includes a housing.
  • the housing has a first end and a second end opposite the first end thereof.
  • the housing further includes one or more airflow apertures.
  • the one or more airflow apertures are defined in a wall of the housing.
  • the one or more airflow apertures are spaced apart from the first and second ends of the housing.
  • the vaporization device further includes a reservoir.
  • the reservoir is disposed in the housing.
  • the reservoir is disposed in the housing adjacent the first end thereof.
  • the reservoir is configured to store a liquid.
  • the vaporization device further includes a battery.
  • the battery is disposed in the housing.
  • the battery is disposed in the housing adjacent the second end thereof.
  • the battery is spaced apart from the reservoir.
  • the vaporization device further includes a heating component.
  • the heating component is at least partially disposed within the reservoir.
  • the heating component is in electrical communication with the battery.
  • the heating component is configured to be energized to provide
  • the vaporization device includes a housing.
  • the housing has a first end and a second end opposite the first end thereof.
  • the housing further includes a first airflow aperture.
  • the first airflow aperture is defined in a first wall of the housing.
  • the first airflow aperture is defined in the first wall of the housing at or near a midpoint of the first wall between the first and second ends of the housing.
  • the housing further includes a second airflow aperture.
  • the second airflow aperture is defined in a second wall of the housing.
  • the second airflow aperture is defined in the second wall of the housing at or near a midpoint of the second wall between the first and second ends of the housing.
  • the vaporization device further includes a reservoir. The reservoir is disposed in the housing.
  • the reservoir is disposed in the housing adjacent the first end thereof.
  • the reservoir is configured to store a liquid.
  • the vaporization device further includes a battery.
  • the battery is disposed in the housing.
  • the battery is disposed in the housing adjacent the second end thereof.
  • the battery is spaced apart from the reservoir.
  • the vaporization device further includes a heating component.
  • the heating component is at least partially disposed within the reservoir.
  • the heating component is in electrical communication with the battery.
  • the heating component is configured to be energized to provide vaporized aerosol from the liquid.
  • the first airflow aperture and the second airflow aperture are each positioned between the battery and the first end of the housing such that an air flow path through the vaporization device does not pass the battery.
  • a further vaporization device includes a housing.
  • the housing has a first end and a second end opposite the first end thereof.
  • the housing defines a first portion.
  • the first portion of the housing is adjacent the first end thereof.
  • the housing further defines a second portion.
  • the second portion of the housing is spaced apart from the first portion of the housing.
  • the second portion of the housing is adjacent the second end of the housing.
  • the vaporization device further includes a non-absorbent tank.
  • the tank is disposed within the first portion of the housing.
  • the vaporization device further includes a reservoir.
  • the reservoir is disposed in the tank in the first portion of the housing.
  • the reservoir is configured to store a liquid.
  • the vaporization device further includes a battery.
  • the battery is disposed in the second portion of the housing.
  • the vaporization device further includes a printed circuit board assembly (PCBA).
  • the PCBA is disposed within the second portion of the housing.
  • the battery is directly electrically connected to the PCBA.
  • the vaporization device is devoid of any wires electrically connecting any components to the PCBA.
  • the vaporization device further includes a heating component.
  • the heating component is at least partially disposed within the reservoir in the first portion of the housing.
  • the heating component is in electrical communication with the battery.
  • the heating component is configured to be energized to provide vaporized aerosol from the liquid.
  • the vaporization device further includes a seal.
  • the seal is disposed at the intersection of the first and second portions of the housing.
  • the vaporization device further includes an O-ring.
  • the Ciring is positioned adjacent the seal.
  • the seal and the O-ring are collectively configured to provide a substantially fluid-tight seal between the first and second portions of the housing so as to retard leakage of the liquid from the first portion of the housing into the second portion of the housing.
  • yet another vaporization device includes a housing.
  • the housing has a first end and a second end opposite the first end thereof.
  • the vaporization device further includes a reservoir.
  • the reservoir is disposed in the housing.
  • the reservoir is disposed in the housing adjacent the first end thereof.
  • the reservoir is configured to store a liquid.
  • the vaporization device further includes a battery.
  • the battery is disposed in the housing.
  • the battery is disposed in the housing adjacent the second end thereof.
  • the battery is spaced apart from the reservoir.
  • the vaporization device further includes a heating component.
  • the heating component is at least partially disposed within the reservoir. The heating component is configured to be energized by the battery to produce vaporized aerosol from the liquid.
  • the heating component includes an absorbent core element.
  • the core element is configured to absorb the liquid.
  • the heating component further includes a first sleeving.
  • the first sleeving includes a first end.
  • the first sleeving further includes a second end opposite the first end.
  • the first sleeving further includes a pair of notches.
  • the notches are spaced apart from one another.
  • the notches are axially aligned with one another.
  • the notches extend in to the second end of the first sleeving.
  • the notches are configured to receive and fixedly secure the core element.
  • FIG. 1A shows a first side view of a vaporization device according to one example
  • FIG. IB shows a second side view of the vaporization device of FIG. 1A
  • FIG. 2 shows an exploded view of the vaporization device of FIG. 1A
  • FIG. 3 shows a perspective view of a housing of the vaporization device of FIG. 1A according to one example
  • FIG. 4 shows a perspective view of a heating component of the vaporization device of FIG. 1A according to one example
  • FIG. 5 A shows a perspective view of a first sleeving of the vaporization device of FIG. 1A according to one example;
  • FIG. 5B shows a perspective view of the first sleeving of FIG. 5 A in use with the heating component of FIG. 4;
  • FIG. 6 shows a perspective view of an upper seal of the vaporization device of FIG. 1A according to one example
  • FIG. 7A shows a perspective view of a lower seal of the vaporization device of FIG. 1A according to one example
  • FIG. 7B shows a perspective view of a fixed seat of the vaporization device of FIG. 1A according to one example
  • FIG. 7C shows a perspective view of a combination of the lower seal of FIG.7A and the fixed seat of FIG. 7B according to one example
  • FIG. 7D shows a perspective view of the combination of FIG. 7C in use with the first sleeving and heating component of FIG. 5B and the second sleeving of FIG. 9 according to one example;
  • FIG. 8A shows a perspective view of a reservoir of the vaporization device of FIG. 1A according to one example
  • FIG. 8B shows a perspective view of a tank of the vaporization device of FIG. 1 A according to one example
  • FIG. 8C shows a perspective view of the tank of FIG. 8B with the heating component of FIG. 5B and the reservoir of FIG. 8B disposed therein and the upper seal of FIG. 6 and the lower seal of FIG. 7A interfacing therewith;
  • FIG. 8D shows a perspective view of the tank of FIG. 8C, with the tank shown as partially transparent to illustrate internal features
  • FIG. 9 shows a perspective view of a second sleeving of the vaporization device of FIG. 1A according to one example
  • FIG. 10A shows an exploded view of a bottom cap of the vaporization device of FIG. 1A according to one example
  • FIG. 10B shows an end view of the bottom cap of FIG. 10A
  • FIG. 11 A shows a side view of a nozzle cap of the vaporization device of FIG.
  • FIG. 1 IB shows a bottom end view of the nozzle cap of FIG. 11A
  • FIG. 11C shows a perspective view of the nozzle cap of FIG. 11 A
  • FIG. 1 ID shows another perspective view of the nozzle cap of FIG. 11 A;
  • FIG. 12 shows a top view of a batery of the vaporization device of FIG. 1 A according to one example;
  • FIG. 13 A shows a perspective view of a control board of a printed control board assembly (PCBA) of the vaporization device of FIG. 1A according to one example;
  • PCBA printed control board assembly
  • FIG. 13B shows a perspective view of a portion of the control board of FIG. 13 A, with ends of the heating coil received within and bent about corresponding V-groove components of the control board;
  • FIG. 13C shows a side'' view of a portion of the control board of FIG. 13A, with ends of the heating coil received within and bent about corresponding V-groove components of the control board;
  • FIG. 13D shows a perspective view of the control board of FIG. 13 A, with the batery of FIG. 12 mounted thereon and soldered thereto;
  • FIG. 14 shows a perspective view of a holder of the vaporization device of FIG. 1A according to one example
  • FIG. 15 shows a perspective view of a nozzle cap case according to one example
  • FIG. 16 shows a perspective view of a botom cap case according to one example
  • FIG. 17A shows an exploded view of a vaporization device according to one example
  • FIG. 17B shows a second side cross-sectional view of the vaporization device of FIG. 17 A
  • FIG. 17C shows a first side cross-sectional view of the vaporization device of FIG. 17 A
  • FIG. 18A shows a first side view of a vaporization device according to one example
  • FIG. 18B shows a second side view of the vaporization device of FIG. 18 A
  • FIG. 18C shows a third side view of the vaporization device of FIG. 18 A
  • FIG. 18D shows a fourth side view of the vaporization device of FIG. 18 A
  • FIG. 18E shows a top view of the vaporization device of FIG. 18A
  • FIG. 18F shows a botom view of the vaporization device of FIG. 18A
  • FIG. 18G shows an exploded view of the vaporization device of FIG. 18A;
  • FIG. 18H shows a first side cross-sectional view of the vaporization device of FIG. 18 A;
  • FIG. 19A shows an exploded perspective view of a sleeving assembly and heating component according to one example
  • FIG. 19B shows an exploded perspective view of a portion of a vaporization device incorporating the sleeving assembly of FIG. 19A according to one example
  • FIG. 20A shows a perspective view of a first sleeving of a sleeving assembly and a heating component according to one example
  • FIG. 20B shows an exploded perspective view of the first sleeving of FIG. 20A along with a heating component and a second sleeving of the sleeving assembly according to one example;
  • FIG. 20C shows a perspective view of a sleeving assembly and heating component according to one example.
  • a vaporization device e.g., a simulated cigarette or e-cigarette
  • a vaporization device that is simple to manufacture and/or assemble (including by moving robotics), provides efficient vaporization, provides reduced temperatures of the vaporized aerosol, provides a device that is not easily disassembled or modified, provides consistent air temperature, prevents or retards fluid leakage, prevents or retards user risk, and/or prevents or retards undesirable user inhalation of droplets or condensation.
  • the vaporization devices of the present disclosure may be used in a variety of applications.
  • the vaporization devices described herein may be used to provide a vaporized aerosol or smoke from a nicotine-containing liquid.
  • the nicotine- containing liquid may be medical-grade nicotine (e.g., about 6%) and/or may be combined with benzoic acid, propylene glycol, and/or glycerin (e.g., vegetable glycerin), which may allow the liquid to vaporize at lower temperatures and/or produce thick clouds upon exhale.
  • the vaporization device 100 may have a generally elongate body, although other examples of the disclosure are not so limited. In some examples, the vaporization device 100 may be disposable. As described in detail herein, the device 100 may be of any size, shape, and/or material as desired to suit a particular application. By way of non-limiting example, the device may have a length of about 112.5mm, a width of about 15.5mm, a height of about 7.0mm, and/or a weight of about 15.7 grams. By way of further non-limiting example, the device may have a length of about 115mm, a width of about 17.95mm, and a height of about 9.4mm.
  • FIG. 2A is a cross-sectional view of the vaporization device 100 taken along long 2-2 in FIG. IB
  • FIG. 2B is an exploded view of the vaporization device 100.
  • the vaporization device 100 may include a battery 105, housing 110, a heating component 120, a first sleeving 130, a second sleeving 140, a reservoir 150, an upper seal 160, a lower seal 170, a bottom cap 180, and/or a nozzle cap 190.
  • the vaporization device 100 may include a battery 105.
  • the battery 105 may be disposed within the housing 110.
  • the battery 105 may generally be in electrical communication with the heating coil 124 (shown in FIG. 4) and may be configured to energize the heating coil 124.
  • the battery 105 may be of any size, shape, and/or material as desired to suit a particular application.
  • the battery 105 may have a length of about 47mm, a width of about 14mm, and/or a height of about 5mm.
  • the battery 105 may, in certain examples, be made a ternary polymer lithium battery.
  • the battery 105 may be a lithium cobalt battery.
  • the battery 105 may have a capacity of about 280 mAh.
  • the battery capacity may relate to the capacity of the reservoir 150, as described below.
  • a battery capacity for battery 105 can be provided that matches the amount of energy required to vaporize the fluid stored in the reservoir 150.
  • Such battery capacity may also include an energization amount over the minimum energy required to vaporize all fluid stored in the reservoir 150 to provide additional battery capacity approximating for inefficiencies in vaporization owing to the need to repeatedly re-energize the heating coil 124 from ambient or below-vaporization temperature between uses or periods of vaporization.
  • the battery 105 may be capable of being remanufactured or reused.
  • the battery 105 may be configured to be removable from the device, remanufactured (e.g., recharged or reenergized), and then reinstalled into another device (e.g., a remanufactured device). This may advantageously increase the useful life of the battery and decrease waste.
  • the battery 105 may be configured to have a maximum output voltage of about 4.25 volts, a resistance of about 2.0-2.5 Ohms, and/or a maximum output current of about 1.7 amps.
  • the device 100 may generally be configured to have a minimum operating voltage of about 3.2 volts, and the battery 105 may generally be configured to provide the minimum operating voltage.
  • the housing 110 is generally an elongate member, although other examples of the disclosure are not so limited.
  • the housing 110 includes a first end 112 and a second end 114.
  • the first end 112 of the housing 110 is generally positioned opposite the second end 114 of the housing 110 and the housing 110 extends therebetween.
  • a viewing panel 116 may be provided proximate the second end 114 of the housing 110.
  • the housing 110 may be of any size, shape, and/or material as desired to suit a particular application. In general, the housing 110 is sized and shaped so as to be comfortably and conveniently held in a user’s hand.
  • the housing 110 may have a length of about 96mm, a width of about 15.5mm, and/or a height of about 7mm.
  • the housing 110 may have a length of about 98.5mm, a width of about 17.95mm, and/or a height of about 9.4mm.
  • the housing 110 may, in certain examples, be made of aluminum.
  • the housing 110 may have beveled outer edges, which may provide a more ergonomic feel for the user.
  • the heating component 120 may be disposed in the housing 110.
  • the heating component 120 includes a core element 122.
  • the core element 122 may be an absorbent core element. In this way, the core element 122 may be configured to absorb and/or store a liquid therein.
  • the core element 122 may, in certain examples, serve as a temporary storage reservoir for the liquid to be vaporized.
  • the core element 122 may be in the form of an elongate rod or tube, although other examples of the disclosure are not so limited. As will be appreciated by those skilled in the art and may be understood with reference to FIG.
  • the core element 122 may interface with (i.e., be in fluid communication with) the reservoir 150 and draw the liquid therefrom onto the core element 122.
  • the core element 122 may be of any size, shape, and/or material as desired to suit a particular application.
  • the core element 122 may have a length of about 19mm, a diameter of about 2mm, and/or a mass of about 0.8g.
  • the core element 122 may, in certain examples, be made of cotton (e.g., organic cotton). In some examples, the core element 122 may be in the form of a cotton rope, oil-conducting wool, or other absorbent material.
  • the core element 122 described herein may overcome some of the disadvantages of conventional glass fiber cores, which are prone to the dusting of potentially harmful metals or fibers into the vaporized aerosol, which may disadvantageous ⁇ and potentially dangerously be provided to the user (e.g., by the ceramic coil breaking and releasing silica powder, which is harmful to the user’s health).
  • the heating component 120 also includes a heating coil 124.
  • the heating coil 124 may be in the form of a wire. In this way, at least a portion of the heating coil 124 may be wound around the core element 122.
  • the heating coil 124 may, in certain examples, may serve to heat the liquid drawn onto the core element 122.
  • the heating coil 124 may be configured to be energized to produce a vaporized aerosol from the liquid.
  • the liquid may, in certain examples, be vaporized through absorption as the liquid is drawn in by the core element 122.
  • the remainder of the liquid stored in the reservoir 150 (e.g., generally around the heating component 120) remains unheated.
  • This may advantageously obviate the need to continuously reheat a large amount of liquid (e.g., the remainder of the liquid in the reservoir 150), which may lead to a fresher and more consistent experience for the user during each pull of vaporized aerosol and the prevention of molecular breakdown of the liquid (e.g., a nicotine-containing liquid).
  • This may also advantageously avoid the user from being provided with vaporized aerosol having an undesirable burning taste or flavor as is known to occur in existing e-cigarettes.
  • the liquid may be drawn in by the core element 122 and/or heated by the heating coil 124 in response to a signal from a controller 181 and/or a sensor 182, as described herein (e.g., a signal indicating suction or negative pressure).
  • a signal from a controller 181 and/or a sensor 182 as described herein (e.g., a signal indicating suction or negative pressure).
  • the vaporized aerosol or smoke may generally travel along the flow path illustrated with arrows in FIG. 2A.
  • the heating coil 124 may include a first end portion 124a and a second end portion 124c.
  • An intermediary portion 124b of the heating coil 124 may be positioned between the first and second end portions 124a, 124b.
  • the intermediary portion 124b of the heating coil 124 may be crimped to the first and second end portions 124a, 124b of the heating coil 124.
  • the intermediary portion 124b of the heating coil 124 may be soldered or otherwise attached to the first and second end portions 124a, 124b of the heating coil 124.
  • the intermediary portion 124b of the heating coil 124 may extend directly between the first and second end portions 124a, 124b of the heating coil 124.
  • the intermediary portion 124b and the first and second end portions 124a, 124b of the heating coil 124 may each be portions of a single, unitary wire that extends between the positive and negative terminals 105a, 105b of the battery 105a.
  • the intermediary portion 124b of the heating coil 124 may be connected to the first and second end portions 124a, 124b of the heating coil 124 as described above, it is to be understood that the intermediary portion 124b and the first and second end portions 124a, 124b of the heating coil 124 may each be portions of the same wire, with the intermediary portion 124b disconnected (e.g., cut) from the first and second end portions 124a, 124b to ease the process of winding the intermediary portion 124b of the heating coil 124 about the core element 122 and reconnected thereafter (e.g., crimped, soldered).
  • the heating coil 124 may be electrically connected directly to the battery 105, and the heating coil 124 may be defined by a single, continuous wire having a substantially constant resistance (e.g., about 2.5 Ohms) over its entire length as it extends from the positive terminal 105 a of the battery, winds around the core element 122, and extends to the negative terminal 105b of the battery 105.
  • the heating coil 124 may include multiple portions of the same or substantially the same wire (e.g., the same or substantially the same materials and thermal properties, such as resistance) joined together (e.g., crimped, soldered) to form the entirety of the heating wire 124.
  • the heating coil 124 may generally have a substantially constant resistance over its entire length as it extends from the positive terminal 105a of the battery, winds around the core element 122, and extends to the negative terminal 105b of the battery 105, as described herein. This may allow for the user of lower resistance wires as compared to existing e-cigarettes and/or may provide better heat management and battery draw.
  • the heating coil 124 e.g., the wires thereol
  • the heating coil 124 may provide advantages over the wiring used in existing e-cigarettes, which conventionally use wires of differing materials or differing resistance between the heating coil and the connections to the battery. In such existing e-cigarettes, this results in more expensive, difficult, time-consuming, and generally inefficient manufacturing and assembly processes.
  • the intermediary portion 124b may be wound around the core element 122.
  • the first and second portions 124a, 124b may not be wound around the core element 122.
  • the first end portion 124a may be at least partially disposed within a first tube 126.
  • the second end portion 124c may be at least partially disposed within a second tube 128.
  • the heating coil 124 (and components thereof) may be of any size, shape, and/or material as desired to suit a particular application.
  • the heating coil 124 may have a diameter of about 0.12mm and/or a resistance of about 2.5 Ohms.
  • the heating coil 124 can have a greater or smaller diameter and/or greater or smaller resistance, either or both of which can be based on the size or capacity of the reservoir 150 and/or the type of fluid in the reservoir 150.
  • the heating coil 124 may, in certain examples, include a nickel-chromium alloy.
  • the heating coil 124 may, in certain examples, be a nickel-chromium wire.
  • the first and second tubes 126, 128 may each have an outer diameter of about 0.5mm, an inner diameter of about 0.25mm, and/or a length of about 22mm.
  • the first and second tubes 126, 128 may, in certain examples, each be made of a polytetrafluoroethylene (PTFE) material (e.g., Teflon).
  • PTFE polytetrafluoroethylene
  • the first and second tubes 126, 128 may serve to insulate a portion of the heating coil 124 (e.g., the non-wound first and second end portions 124a, 124c of the heating coil 124).
  • the first and second end portions 124a, 124c of the heating coil 124 may have exposed leads (i.e., uncovered areas on opposing ends of each of the first and second tubes 126 and 128, respectively) of about 2mm.
  • the intermediary portion 124b of the heating coil 124 may have a length of about 3mm. Put another way, in certain examples, about 3mm of the heating coil 124 may be wound around the core element 122, although other examples of the disclosure are not so limited.
  • the first and second end portions 124a, 124c of the heating coil 124 may each terminate in a “pin” or similar structure.
  • the first end portion 124a of the heating coil 124 may define a first pin
  • the second end portion 124b of the heating coil 124 may define a second pin.
  • the first and second pins may each be in electrical communication with the controller 181 and/or the sensor 182 may each terminate in a “pin” or similar structure.
  • the first end portion 124a of the heating coil 124 may define a first pin
  • the second end portion 124b of the heating coil 124 may define a second pin.
  • the first and second pins may each be in electrical communication.
  • the heating coil 124 may be electrically connected to the battery 105.
  • a wire 105c may electrically connect the controller 181 and/or the sensor 182 to the positive terminal 105a of the battery 105 (e.g., proximate connection point 125b).
  • the first end portion 124a of the heating coil 124 may electrically connect the controller 181 and/or the sensor 182 to the intermediary portion 124b of the heating coil 124 wound around the core element 122 (e.g., proximate connection point 125a).
  • the first end portion 124a of the heating coil 124 may send and/or receive signals between the controller 181 and/or the sensor 182 and the heating coil 124.
  • the second end portion 124c of the heating coil 124 may electrically connect the controller 181 and/or the sensor 182 to the negative terminal 105b of the battery 105 (e.g., proximate connection point 125d) and may further electrically connect the negative terminal 105b of the battery 105 to the intermediary portion 124b of the heating coil 124 wound around the core element 122 (e.g., proximate connection point 125c).
  • the second end portion 124c of the heating coil 124 may send and/or receive signals between the controller 181 and/or the sensor 182 and the heating coil 124.
  • the connection points 125a-d may be a crimped joint, a solder joint, or the like.
  • connection points 125a-d may, in some examples, be connections along a single, continuous wire of substantially constant resistance. In other examples, the connection points 125a-d may serve to interconnect sections of substantially identical wire of substantially constant resistance (i.e., with the connection points joining portions of the same or substantially the same wire having the same or substantially same materials and thermal properties, such as resistance).
  • the heating coil 124 may generally be energized by the battery 105. In examples, the maximum voltage to the heating coil 124 may be about 3.6 volts, the maximum current flow to the heating coil 124 may be about 1.5 amps, and/or the maximum power output to the heating coil 124 may be about 5.4 watts.
  • the heating coil 124 may be configured to heat the liquid when the voltage to the heating coil 124 is about 3.2 volts or greater.
  • the vaporization devices described herein may be entirely devoid of any wires electrically connecting any of the electrical components (e.g., battery. PCBA) to one another and/or to other portions of the vaporization device.
  • the first sleeving 130 may be configured to receive and fixedly secure the heating element 120 (e.g., the core element 122 thereol) within the housing 110.
  • the first sleeving 130 may be in the form of an elongate rod or tube, although other examples of the disclosure are not so limited.
  • the first sleeving 130 may, in some examples, serve as a venting tube.
  • the first sleeving 130 may include an outer wall 132.
  • the outer wall 132 may generally define and/or bound an interior 138 of the first sleeving 130.
  • the interior 138 of the first sleeving 130 may, in some examples, be a hollow interior designed to receive and accommodate at least a portion of the heating component 120 therein and/or therethrough.
  • the outer wall 132 of the first sleeving 130 may define a notch 134.
  • the notch 134 may extend entirely through the outer wall 132 of the first sleeving 130 into the interior 138 of the first sleeving 130.
  • the notch 134 may lead to and communicate with a through hole 136. As may be best understood with reference to FIG.
  • the through hole 136 may pass completely through the outer wall 132 of the first sleeving 130.
  • the through hole 136 may generally define two openings through the outer wall 132 of the first sleeving 130.
  • the notch 134 generally extends between and interconnects the two openings defined by the through hole 136.
  • a first portion 132a of the outer wall 132 of the first sleeving 130 may be bent, pulled, pressed, deflected, or otherwise moved relative to a second portion 132b of the outer wall 132 of the first sleeving 130 so as to permit insertion of the heating component 120 into the first sleeving 130.
  • the core element 122 of the heating component 120 may generally extend through the through hole 136 in the outer wall 132 of the first sleeving 130.
  • the first portion 132a of the outer wall 132 may be bent, pulled, pressed, deflected, or otherwise moved relative to the second portion 132b (e.g., to the initial, closed position shown in FIG. 5 A).
  • the through hole 136 may receive and fixedly secure the core element 122 in place within the housing 110.
  • first portion 132a of the outer wall 132 is described as being moved relative to the second portion 132b of the outer wall 132, it is to be readily understood that the second portion 132b of the outer wall 132 could instead be moved relative to the first portion 132a of the outer wall 132 and/or each of the first and second portions 132a, 132b of the outer wall 132 could each be moved relative to one another to open the outer wall 132 and accommodate receiving the core element 122 heating component 120 in the through hole 136.
  • the first sleeving 130 may be of any size, shape, and/or material as desired to suit a particular application.
  • the first sleeving 130 may have a length of about 28.5mm, an outer diameter of about 4mm, and/or an inner diameter of about 3.3mm.
  • the notch 134 may have a length of about 7.5mm.
  • the through hole 136 may have a diameter of about 1.6mm.
  • the notch 134 may have a width that is less than a diameter of the through hole 136.
  • the cross-sectional shape of the notch 134 axially along the first sleeving 130 may be two lines or surfaces oriented at an obtuse angle relative to one another (refer to FIG. 5A), although other examples of the disclosure are not so limited.
  • the first sleeving 130 may, in certain examples, be made of fiberglass.
  • the first sleeving 130 may generally extend between a first end 130a and a second end 130b thereof.
  • a pair of spaced-apart and axially-aligned grooves or notches 131 may be defined at the first end 130a and/or the second end 130b of the first sleeving 130 and/or extend into the first sleeving 130 via the first end 130a and/or the second end 130b thereof.
  • the notches 131 may generally be defined by cutaway portions of the first sleeving 130.
  • the notches 131 may be configured to at least partially receive the core element 122 of the heating component 120 therein.
  • the notches 131 may be configured such that the core element 122 can be horizontally placed into the notches 131, with the core element 122 laterally arranged and extending across the first sleeving 130 and through the notches 131, such as is illustrated in FIG. 20 A.
  • the notches 131 may be of any size, shape, and/or material as desired to suit a particular application.
  • the notches 131 may generally be arcuate or U-shaped.
  • FIG. 6 depicts a first seal 160.
  • the first seal 160 may also be referred to as an upper seal or nozzle cap seal.
  • the first seal 160 may be positioned proximate the first end 112 of the housing 110.
  • the first seal 160 may be positioned between the nozzle cap 190 and the reservoir 150 and/or the tank 155. In this way, the first seal 160 may prevent or retard the leakage of liquid into the nozzle cap 190.
  • the first seal 160 may include a base 162 and a nipple 164 extending outwardly away the base 162.
  • the nipple 164 may be tapered at its distal end 164a.
  • the nipple 164 may include an opening or channel extending therethrough to permit the passage of vaporized aerosol therethrough to the nozzle cap 190.
  • the first seal 160 may interface directly (e.g., via the nipple 164) with the first sleeving 130 and/or the reservoir 150 to receive the vaporized aerosol therethrough (refer to the vaporized aerosol or smoke flow path illustrated with arrows in FIG. 2A).
  • the first seal 160 may further interface with a first end 159 of the tank 155.
  • the first seal 160 may provide a strong seal (e.g., a substantially fluid-tight seal) with the first end 159 of the tank 155 so as to retard leakage of the liquid from an interior of the tank.
  • the nipple 164 may assist in keeping the first seal 160 aligned within the tank 155 and/or the housing 110, thereby preventing motion of the first seal 160 and maintaining a strong seal (e.g., a fluid-tight seal).
  • the first seal 160 may be of any size, shape, and/or material as desired to suit a particular application.
  • the first seal 160 may have a length of about 16.5mm.
  • the nipple 164 may have a diameter of about 3.6mm, a length of about 12mm, and/or a width of about 3.6mm.
  • the base 162 may have a length of about 15mm, a width of about 6.5mm, and/or a height of about 3mm.
  • the opening or channel extending through the nipple 164 may have a diameter of about 2mm.
  • the first seal 160 may, in certain examples, be made of a silica gel (e.g., 60° silica gel).
  • the first seal 160 may, in certain examples, be resistant (e.g., avoid substantial changes to material properties or performance) at elevated temperatures (e.g, 250 °C).
  • the first seal 160 may be dimensioned for an interference fit within the tank 155 and/or the housing 110 (i.e., by being fit into the tank 155 and/or the housing 110 after slight compression).
  • FIG. 7 depicts a second seal 170.
  • the first seal 170 may also be referred to as a lower seal or bottom cap seal.
  • the second seal 170 may be positioned proximate the second end 114 of the housing 110.
  • the second seal 170 may be positioned between the heating component 120 and/or the tank 155 and the bottom cap 180 and/or battery 105.
  • the second seal 170 may be positioned between the reservoir 150 or tank 155 and the PCBA 115 and/or battery 105. In this way, the second seal 170 may prevent or retard the leakage of liquid toward the bottom cap 180 and to the PCBA 115 and/or the battery 105.
  • the second seal 170 may support and/or accommodate the wires of the heating coil 124.
  • the second seal 170 may define a pair of openings 176 sized and shaped to permit the wires (e.g., the end portions 124a, 124b, including the respective pins thereol) of the heating coil 124 to pass therethrough.
  • the second seal 170 may include a base 172 and a nipple 174 extending outwardly away the base 172. As may be understood from FIG. 8C and FIG. 8D, the second seal 170 may interface directly (e.g., via the nipple 174) with the first sleeving 130 and/or the reservoir 150.
  • the second seal 170 may further interface with a second end 157 of the tank 155.
  • the second seal 170 may provide a strong seal (e.g., a substantially fluid-tight seal) with the second end 157 of the tank 155 so as to retard leakage of the liquid from the interior of the tank.
  • the nipple 174 may assist in keeping the second seal 170 aligned within the tank 155 and/or the housing 110, thereby preventing motion of the second seal 170 and maintaining a strong seal (e.g., a fluid-tight seal).
  • the second seal 170 may be of any size, shape, and/or material as desired to suit a particular application. By way of non-limiting example, the second seal 170 may have a length of about 7.9mm.
  • the nipple 174 may have a diameter of about 1.8mm, a length of about 12mm, and/or a width of about 3.6mm.
  • the base 172 may have a length of about 15mm, a width of about 6.5mm, and/or a height of about 3.8mm.
  • each opening 176 may have a diameter of about 1.8mm.
  • the second seal 170 may, in certain examples, be made of a silicon rubber (e.g., 60° silicon rubber).
  • the second seal 170 may be made of a first material (e.g., 60° silicon rubber) and the first seal 160 may be made of a second material (e.g., 60° silica gel) different from the first material.
  • the first and second seals 160, 170 may be made of the same material and have the same or different hardnesses.
  • the second seal 170 may, in certain examples, be resistant (e.g., avoid substantial changes to material properties or performance) at elevated temperatures (e.g, 250 °C).
  • the second seal 170 may be dimensioned for an interference fit within the tank 155 and/or the housing 110 (i.e., by being fit into the tank 155 and/or the housing 110 after slight compression).
  • FIG. 8A depicts a reservoir 150.
  • the reservoir 150 may be an absorbent reservoir.
  • the reservoir 150 may be configured to absorb and/or store a liquid therein.
  • the reservoir 150 may be configured to have sponge-like qualities (i.e., capable of being squeezed to release the liquid and reabsorbing the liquid). This may solve known problems with standing liquid that are present in existing e-cigarettes. This may also assist in preventing or retarding the ability for the liquid to leak from the reservoir 150.
  • this may prevent the heating of more liquid than what is drawn into the vicinity of the heating coil 124 (e.g., by the core element 122), which may thereby prevent undesirable chemical changes in the liquid (e.g., due to constant heating and cooling) and/or undesirable burning tastes during inhalation.
  • this may be more energy efficient to the extent that less liquid and/or conductive material is drawn into thermal communication with the heating coil 124 (e.g., by the core element 122), which may, in certain examples, require less energy to produce vaporized aerosol therefrom.
  • the reservoir 150 may be a single, unitary absorbent component.
  • the reservoir 150 may be a carton or similar device.
  • the reservoir 150 may, in certain examples, serve as a primary storage reservoir for the liquid to be vaporized. With reference to FIG. 2A and FIG. 2B as well as FIG. 8C, the reservoir 150 may be disposed within the tank 155 and positioned proximate the first seal 160. In examples, at least a portion of the first seal 160 (e.g., the nipple 164 thereol) may be received within the reservoir 150. In examples, the reservoir 150 may include an opening 156. The opening 156 may extend entirely through the reservoir 150 (e.g., from a first end 152 to an opposite, second end 154 of the reservoir 150).
  • the opening 156 of the reservoir 150 may receive a portion of the first seal 160 (e.g., the nipple 164 thereof) along one end thereof.
  • the reservoir 150 may be disposed within the tank 155 and positioned proximate the second seal 170.
  • the reservoir 150 may, in examples, generally extend within the tank 155 between the first and second seals 160, 170. In examples, such as may be understood with reference to FIG. 8C and FIG.
  • the first sleeving 130, the second sleeving 140, the heating component 120, and/or a portion of the second seal 170 may be received within the reservoir.
  • the opening 156 of the reservoir 150 may receive the first sleeving 130, the second sleeving 140, the heating component 120, and/or a portion of the second seal 170 (e.g., the nipple 174 thereol) along one end thereof (i.e., opposite the first seal 160).
  • the reservoir 150 may be of any size, shape, and/or material as desired to suit a particular application.
  • the reservoir 150 may have a length of about 26.7mm, a width of about 14.5mm, and a height of about 6mm.
  • the opening 156 may have a diameter of about 4mm.
  • the reservoir 150 may have a volume of about 1.4mL and/or a resistance of about 2.5 Ohms.
  • the reservoir 150 may include a combination of organic and synthetic materials.
  • the reservoir 150 may, in certain examples, include cotton, a polypropylene material, and/or a polyethylene material, or combinations thereof.
  • the capacity of the reservoir 150 can relate to the capacity of the battery 105 such that the reservoir 150 is configured to contain an amount of liquid that is vaporized approximately when the stored energy of the battery 105 is exhausted or nearly exhausted.
  • the useful life of the battery 105 may substantially coincide with exhaustion of the amount of liquid in the reservoir 150 based upon its consumption during use of the device 100.
  • the user may readily understand that the useful life of the vaporization device 100 is exhausted when vaporized aerosol is no longer provided to the user, which, in this example, should coincide with the exhaustion of the battery 105 or the exhaustion of the liquid in the reservoir 150, whichever occurs first.
  • the capacity of the reservoir 150 can relate to the capacity of the battery 105 such that the reservoir 150 is configured to contain an amount of liquid that is vaporized before the stored energy of the battery 105 is exhausted or nearly exhausted. In this way, the useful life of the battery 105 may generally be greater than the amount of liquid in the reservoir 150. In such examples, the user may readily understand that the useful life of the vaporization device 100 is exhausted when vaporized aerosol is no longer provided to the user, which, in this example, should coincide with the exhaustion of the liquid in the reservoir 150. Such examples may ensure that all of the liquid in the reservoir 150 is vaporized (e.g., via energization of the heating coil 124 by the battery 105).
  • the capacity of the reservoir 150 can relate to the capacity of the battery 105 such that the reservoir 150 is configured to contain an amount of liquid that remains after the stored energy of the battery 105 is exhausted or nearly exhausted. In this way, the useful life of the battery 105 may generally be less than the amount of liquid in the reservoir 150. In such examples, the user may readily understand that the useful life of the vaporization device 100 is exhausted when vaporized aerosol is no longer provided to the user, which, in this example, should coincide with the exhaustion of the battery 105. Such examples may prevent the risk of vaporless actuation (e.g., when the battery 105 energizes the heating coil 124 despite no liquid remaining in the reservoir 150). In addition or alternatively to the foregoing, the capacity of the battery 150 may relate to the resistance of the heating coil 124 (i.e., the capacity of the battery 105 may be tuned to the resistance of the heating coil).
  • FIG. 8B depicts a tank 155.
  • the tank 155 is generally non-absorbent. In this way, the tank 155 may retain liquid or an absorbent component (e.g., reservoir 150) without permitting the liquid to pass through the walls thereof.
  • the tank 155 is generally rigid, though other examples are not so limited.
  • the tank 155 is also generally elongate, although other examples of the disclosure are not so limited.
  • the reservoir 150 may be disposed within the tank 155 such that the tank 155 completely encompasses the reservoir 150 (e.g., once the reservoir 150 is disposed therein and the first and second seals 160, 170 are fit into the corresponding first and second ends 159, 157 of the tank 155).
  • the tank 155 may be designed to be inserted into the housing 110, whereas, in alternative examples, the tank 155 may be molded into the housing 110.
  • the rigid and non-absorbent tank 155 may provide structural integrity and prevent the reservoir 150 from being undesirably squeezed or crushed, which is known to occur with conventional e-cigarettes.
  • the tank 155 may be a single, unitary rigid and non-absorbent component. With reference to FIGS. 18G-H and FIGS. 19G-H as well, the tank 155 may be disposed within the housing 110 and positioned proximate the first end 112 thereof.
  • the tank 155 may be disposed within the housing 110 such that the tank 155 and the battery 105 are spaced apart from one another within the housing 110.
  • the tank 155 may be of any size, shape, and/or material as desired to suit a particular application.
  • the tank 155 is generally sized and shaped so as to receive the reservoir 150 therein (e.g., such that the reservoir 150 can be completely encompassed by the tank 155).
  • the tank 155 may be constructed of stainless steel or another rigid and non-absorbent material.
  • the tank 155 may be constructed of a hard, semi -hard, or flexible plastic.
  • FIG. 8C depicts the tank 155 as partially transparent to aid in understanding how the reservoir 150 is disposed therein, the first seal 160 interfaces with the first end 159 thereof, and the second seal 170 and a seal fixation member 175 interface with the second end 157 thereof.
  • FIG. 8D depicts both the tank 155 and the reservoir 150 disposed therein as partially transparent to aid in understanding how the heating component 120, the first sleeving 130, and the second sleeving 140 are disposed within the reservoir 150 and thus likewise within the tank 155.
  • FIG. 8D also shows the pins 127a, 127b defined at the respective ends of the heating coil 124 protruding outwardly from the tank 155 through the second seal 170 and the seal fixation member 175.
  • FIG. 9 depicts a second sleeving 140.
  • the first sleeving 130 may be disposed within the second sleeving 140.
  • the second sleeving 140 may be configured to tighten the wires of the heating coil 124 (e.g., to tighten an exposed end portion of the heating coil 124 against the outer wall 132 of the first sleeving 130).
  • the second sleeving 140 may, in certain examples, be disposed about the first sleeving 130, and the heating coil 124 may extend between the first sleeving 130 and the second sleeving 140, although other examples are not so limited, e.g.,, in other examples, the heating coil 124 may pass within the interior 138 of the first sleeving 130 (regardless of whether the second sleeving 140 is provided) or the heating coil 124 may extend through the second sleeving 140 and extend outside the second sleeving 140.
  • the provision of the second sleeving 140 may prevent the possibility of damage to the heating component 120, namely the loosening of the heating coil 124.
  • the second sleeving 140 may be in the form of an elongate rod or tube, although other examples of the disclosure are not so limited.
  • the second sleeving 140 may include an outer wall 142.
  • the outer wall 142 may generally define and/or bound an interior 148 of the second sleeving 140.
  • the interior 148 of the second sleeving 140 may, in some examples, be a hollow interior designed to receive and accommodate at least a portion of the first sleeving 130 therein and/or therethrough.
  • the first sleeving 130 may be disposed within the second sleeving 140 such that the second sleeving 140 covers the through hole 136 of the first sleeving 130.
  • the second sleeving 140 may assist in preventing or retarding the leakage of liquid through the notch 134 and/or the through hole 136 of the first sleeving 130.
  • the second sleeving 140 may be of any size, shape, and/or material as desired to suit a particular application.
  • the second sleeving 140 may have a length of about 10mm, an outer diameter of about 4.5mm, and/or an inner diameter of about 4mm.
  • the second sleeving 140 may, in certain examples, be made of fiberglass.
  • the first sleeving 130 may be received within the second sleeving 140.
  • the core element 122 of the heating component 120 may be horizontally received within the notches 131 of the first sleeving 130 (refer to FIG. 20A), and the first sleeving 130 may then be at least partially disposed within the second sleeving (refer to FIG. 19B).
  • FIG. 19A and FIG. 19B illustrate the example illustrated in FIG. 19A and FIG.
  • the first end 130a (in this example, the notched end) of the first sleeving 130 is received within the second sleeving 140, and the second sleeving 140 may operate so as to provide a “downward” urging and/or a clamping force.
  • urging refers to biasing or forcing in an indicated direction.
  • the second sleeving 140 may operate so as to provide the “downward” urging and/or a clamping force in a direction from the first end 130a toward the second end 130b of the first sleeving 130, thereby urging and/or clamping the heating component 120 (e.g., the core element 122 thereol) within the notches 131 defined in or at the first end 130a of the first sleeving 130.
  • the heating component 120 e.g., the core element 122 thereol
  • the second end 130a (in this example, the notched end) of the first sleeving 130 is received within the second sleeving 140, and the second sleeving 140 may operate so as to provide an “upward” urging and/or a clamping force in a direction from the second end 130b toward the first end 130a of the first sleeving 130, thereby urging and/or clamping the heating component 120 (e.g., the core element 122 thereol) within the notches 131 defined in or at the second end 130b of the first sleeving 130.
  • the heating component 120 e.g., the core element 122 thereol
  • a third sleeving 145 may be provided, such as is illustrated in FIG. 19A and FIG. 19B.
  • the third sleeving 145 may generally be configured to operate similarly to the second sleeving 140, with the third sleeving 145 receiving an end of the first sleeving 130 opposite the end of the first sleeving received by the second sleeving 140.
  • FIG. 19A and FIG. 19B may be provided to further secure the heating component 120 within the notches 131 defined in the first sleeving 130.
  • the second end 130b (in this example, the non-notched end) of the first sleeving 130 is received within the third sleeving 145, and the third sleeving 145 may operate so as to provide an “upward” urging and/or a clamping force in a direction from the second end 130b toward the first end 130a of the first sleeving 130, thereby further urging and/or clamping the heating component 120 (e.g., the core element 122 thereol) within the notches 131 defined in or at the first end 130a of the first sleeving 130.
  • the heating component 120 e.g., the core element 122 thereol
  • the heating component 120 (e.g., the core element 122 thereof) may be clamped within the notches 131 defined in the first sleeving 130 by one or more of the second sleeving 140 and the third sleeving 145.
  • the second sleeving 140 and the third sleeving 145 are each provided, such as is illustrated in FIG. 19A and FIG. 19B, the second sleeving 140 and the third sleeving 145 may collectively operate so as to sandwich the heating component 120 (e.g., the core element 122 thereof) therebetween within the notches 131 defined in the first sleeving 130.
  • the second sleeving 140 may generally extend between a first end 140a and a second end 140b thereof.
  • a pair of spacedapart and axially-aligned grooves or notches 141 may be defined at the first end 140a and/or the second end 140b of the second sleeving 140 and/or extend into the second sleeving 140 via the first end 140a and/or the second end 140b thereof.
  • the notches 141 may generally be defined by cutaway portions of the second sleeving 140.
  • the notches 141 may be configured to at least partially receive the core element 122 of the heating component 120 therein.
  • the notches 141 may be configured such that the core element 122 can be horizontally placed into the notches 141, with the core element 122 laterally arranged and extending across the second sleeving 140 and through the notches 141, such as is illustrated in FIG. 20C.
  • the notches 141 may be of any size, shape, and/or material as desired to suit a particular application.
  • the notches 141 may generally be arcuate or U-shaped.
  • the first sleeving 130 and the second sleeving 140 when the first sleeving 130 and the second sleeving 140 are each provided with respective pairs of notches 131, 141, the first sleeving 130 and the second sleeving 140 may generally be arranged such that the notches 131 defined in the first sleeving 130 and the notches 141 defined in the second sleeving 140 collectively form a through opening through which the core element 122 of the heating component 120 may be received.
  • the notches 131 defined in the first sleeving 130 can be shaped complementary to the notches 141 defined in the second sleeving 140, such that when the notches 131, 141 abut one another, a through opening is formed through which the core element 122 of the heating component 120 may be received.
  • This may allow for a greater surface area for contact between the heating component 120 (e.g., the core element 122 thereof) and the first sleeving 130 and the second sleeving 140, thereby improving the clamping effect achievable by the first sleeving 130 and the second sleeving 140 and retarding and/or preventing the core element 122 from loosening from the first sleeving 130.
  • the second sleeving 140 is generally described herein as being disposed about the first sleeving 130 (i.e., with at least a portion of the first sleeving 130 received within the second sleeving 140), it is to be understood that other examples are not so limited.
  • the second sleeving 140 may, in certain examples, be at least partially received within the first sleeving 130, such as is illustrated in FIG. 20C.
  • the second sleeving 140 may have an inner diameter that is greater than an outer diameter of the first sleeving 130, whereas in other examples, the first sleeving 130 may have an inner diameter that is greater than an outer diameter of the second sleeving 140.
  • the first sleeving 130 and the second sleeving 140 may be dimensioned relative to one another such that the placement of one into the other results in an interference fit (i.e., by being fit one into the other after slight compression).
  • the bottom cap 180 may be positioned proximate the second end 114 of the housing 110. As explained in detail herein, the bottom cap 180 may be operatively secured to the second end 114 of the housing 110. In certain examples, the bottom cap 180 may be removably connected to the second end 114 of the housing 110. With reference to FIG. 1A and FIG. 2A as well, a substantial portion of the bottom cap 180 may, in some examples, be received within the second end 114 of the housing 110.
  • the bottom cap 180 may include a controller 181.
  • the bottom cap 180 may further include a sensor 182.
  • the sensor 182 may, in certain examples, be part of the controller 181.
  • the controller 181 and/or the sensor 182 may, in certain examples, be supported within a holder 183 that is disposed in the bottom cap 180, although other examples of the disclosure are not so limited.
  • the holder 183 may define a cavity 183a (refer to FIG. 14) within which the controller 181 and/or the sensor 182 may be supported or otherwise disposed.
  • the controller 181 and/or the sensor 182 may be mounted on and/or soldered to a printed circuit board assembly (PCBA) (refer, e.g., to PCBA 115 of FIGS. 18G-H and FIGS. 19G-H).
  • PCBA printed circuit board assembly
  • the bottom cap 190 and/or the holder 183 may at least partially receive the controller 181 and/or the sensor 182 therein.
  • the holder 183 may, in certain examples, be made of a silicon rubber (e.g., 40° silicon rubber).
  • the sensor 182 may be configured to detect air flow and/or air pressure.
  • the sensor 182 may, in some examples, be a microphone. In more specific examples, the sensor 182 may be a condenser microphone.
  • the sensor 182 may include a diaphragm configured to move under suction.
  • the diaphragm may be configured to move as air passes through one or more pores 182b defined in the sensor 182. Movement of the diaphragm of the sensor 182 may change the measured capacity between the diaphragm (e.g., an exposed trace configured to make contact with the diaphragm) and a front plate separated from the diaphragm (e.g., by an isolating plastic ring and/or a conductive ring).
  • the sensor 182 may be in the form of a microphone configured to operate as an airflow sensor (i.e., to detect air flow, air pressure, or both).
  • the sensor 182 may, in certain examples, be configured to drive normally under a load of greater than 1.2 Ohms and/or a constant output voltage of about 3.6V.
  • the sensor 182 may take other forms as well, such as a valve (or other sensors that displace mechanically as a result of flow such as turbines) or others.
  • two or more sensors can be used.
  • an amount of airflow or suction can be compared to a threshold to determine whether to energize the heating coil 124, or to energize the heating coil 124 to different levels thereby controlling the amount of vapor produced.
  • the sensor 182 may detect air flow or air pressure (e.g., negative pressure) indicative of whether a user is providing a sucking force on the nozzle cap 190. In this way, the controller 181 and/or the sensor 182 may provide a signal indicative of such suction, which may be used as a control by the user to cause the device to provide vaporized aerosol. In examples, the controller 181 and/or the sensor 182 may be configured to provide such a signal to the heating coil 124 when a predetermined negative pressure is reached (e.g., about 400 pascals). In response to the suction, the heating coil 124 may be energized as described herein.
  • a predetermined negative pressure e.g., about 400 pascals
  • the vaporized aerosol or smoke produced thereby may be delivered to the user via the nozzle cap 190 (refer to the vaporized aerosol or smoke flow path illustrated with arrows in FIG. 2A).
  • the controller 181 and/or the sensor 182 may be configured to have a shutoff delay such that the heating coil 124 is energized (and vaporized aerosol is provided to the user) for as long as suction occurs or until a predetermined maximum amount of suction time has elapsed, whichever occurs first. For users with a smaller lung capacity or that prefer smaller draws, this may provide consistent draws according to their preferences.
  • the shutoff delay may operate such that in response to continued suction by the user, the heating coil 124 is only energized for a predetermined maximum amount of time (e.g., about 10 seconds). After the predetermined maximum amount of time has been reached, energizing of the heating coil 124 may be ceased, such as by sending a signal to the heating coil 124 to cease energization (e.g., from the controller 181). This may increase safety of the vaporization device 100 by preventing the heating coil 124 from being continuously energized for an extended period of time.
  • this may ensure the user is provided with an expected and/or consistent amount of vaporized aerosol during each period of suction, including toward the end of the useful life of the vaporization device 100 (e.g., when the battery 105 is nearly exhausted and/or the liquid in the reservoir 105 is nearly exhausted).
  • this may provide the user with a more consistent and pleasing experience and reduce the chances of overheating or burning.
  • this may reduce variability of use for calibration of the battery 105, reservoir 150, and/or heating component 120 to exhaust the battery capacity and the liquid in the reservoir 150 at substantially the same time, as described herein.
  • an additional or alternative safety shutoff may be provided.
  • the controller 181 and/or the sensor 182 may be configured to break the circuit to the heating coil 124 based upon a triggered safety condition (e.g., temperature, voltage, risk of failure).
  • a triggered safety condition e.g., temperature, voltage, risk of failure
  • the controller 181 and/or the sensor 182 may trigger a shutdown condition upon detection of a short, power surge, or overheating. This may prevent problems otherwise arising from accidental actuation or accidentally prolonged actuation, the failure of the controller
  • the battery 105 may be configured to have an output voltage of about 3.5 volts. In examples, if the actual output voltage of the battery 105 is greater than 3.5 volts, the controller 181 and/or the sensor 182 may be configured to cause the battery 105 to output only 3.5 volts. Conversely, in examples, if the actual output voltage of the battery 105 is less than 3.5 volts, the controller 181 and/or the sensor
  • the 182 may be configured to cause the battery 105 to output the actual output voltage.
  • the battery 105 may generally output an actual output voltage of 3.5 volts or less, which may assist in efficient and safe energization of the heating coil 124.
  • the heating coil 124 may be energized to produce vaporized aerosol from the liquid.
  • the heating coil 124 may automatically be energized in response to the signal from the controller 181 and/or the sensor 182 (e.g., a signal indicating negative pressure) without further action.
  • a button or similar structure can be used alone or in combination with suction to energize the heating coil 124 and/or to produce vaporized aerosol.
  • a button or other control can be used independently without the detection of suction to the heating coil 124.
  • the controller 181 and/or the sensor 182 may assist in ensuring that the user is provided with a consistent amount of vaporized aerosol (e.g., and nicotine) in each draw. Further, the controller 181 and/or the sensor 182 may ensure an optimal amount of vaporized aerosol is provided with respect to the user's lung capacity.
  • a consistent amount of vaporized aerosol e.g., and nicotine
  • the bottom cap 180 may further include a light source 184.
  • the light source 184 may be embedded in or otherwise disposed on the controller 181 and/or the sensor 182.
  • the light source 184 may be mounted on and/or soldered to the PCBA 115.
  • the light source 184 may be configured to illuminate in response to a signal received from the sensor 182 (e.g., a signal indicating that the user is providing a sucking force on the nozzle cap 190 and thus desires to be provided with vaporized aerosol).
  • the light source 184 may, in some examples, be one or more light emitting diodes.
  • the light source 184 may be configured to illuminate whenever the heating coil 124 is energized and/or the user is providing a sucking force and/or when vaporized aerosol is being provided to the user.
  • the light source 184 may be configured to illuminate in different colors (e.g., white) and/or intensities (e.g., dimming) to represent different states of the vaporization device 100 (e.g., providing vaporized aerosol, low battery).
  • the sensor 182 e.g., microphone
  • the bottom cap 180 may further include a light guide element 186.
  • the light guide element 186 may, in certain examples, serve dual functions. For instance, the light guide element 186 may be configured to operatively secure the bottom cap 180 to the second end 114 of the housing 110. The light guide element 186 may further be configured to permit illuminated light from the light source 184 to pass therethrough.
  • the light guide element 186 may interface directly with the second end 114 of the housing 110 to operatively secure the bottom cap 180 thereto.
  • the light guide element 186 may interface with the viewing panel 116 positioned at the second end 114 of the housing 110.
  • the light guide element 186 and the viewing panel 116 may align with one another (refer to FIG. 1A).
  • the light guide element 186 and the viewing panel 116 may be shaped complementary to each other.
  • the light guide element 186 may be in the form of a raised detent having a bore therethrough or translucent or semitransparent portion to permit the passage of light, and the viewing panel 116 may be in the form of a slot configured to at least partially receive the light guide element 186 therein.
  • these structures could be reversed or modified as desired.
  • the interface between the light guide element 186 and the viewing panel 116 may operatively secure the bottom cap 180 to the second end 114 of the housing 110. In this way, illuminated light from the light source 184 may pass through each of the light guide element 186 and the viewing panel 116.
  • the bottom cap 180 may include one or more reflective elements or reflective materials designed to amplify the illuminated light from the light source 184 through the light guide element 186 and/or the viewing panel 116.
  • the light guide element 186 and/or the viewing panel 116 are at least partially transparent to illuminated light from the light source 184 such that the illuminated light may pass therethrough.
  • the light guide element 186 and/or the viewing panel 116 may be at least 50% transparent to illuminated light from the light source 184, such as at least 75% transparent.
  • the bottom cap 180 described herein achieves several advantages. For instance, the number of parts is reduced, thereby decreasing production costs and time. Similarly, the assembly process is simplified. Further, as described above, the light guide element 186 serves the dual functions of operatively securing the bottom cap 180 to the housing 110 and guiding illuminated light from the light source 184 therethrough. With respect to operatively securing the bottom cap 180 to the housing 110, a drop test was performed on one of the examples disclosed herein to test the effectiveness and reliability of the interface between the light guide element 186 and the viewing panel 116.
  • the vaporization device 100 was dropped from a height of 1 meter onto a marble floor with the nozzle cap 190 facing upwards, with the nozzle cap 190 facing downwards, and with the vaporization device 100 oriented sideways. In each test, the interface between the light guide element 186 and the viewing panel 116 remained intact and there was no visible liquid leakage.
  • the bottom cap 180 may also include a light guide panel 188.
  • the light guide panel 188 may be configured to permit illuminated light from the light source 184 to pass therethrough.
  • the light guide panel 188 is at least partially transparent to illuminated light from the light source 184 such that the illuminated light may pass therethrough.
  • the light guide panel 188 may be at least 50% transparent to illuminated light from the light source 184, such as at least 75% transparent.
  • the light guide panel 188 may, in certain examples, be positioned on a surface of the bottom cap 180 (e.g., a bottom surface of the bottom cap 180), and the light guide element 186 may be positioned on a different surface of the bottom cap 180 (e.g., a side surface of the bottom cap 180).
  • the bottom surface of the bottom cap 180 e.g., the surface on which the light guide panel 188 is positioned
  • the bottom cap 180 may be of any size, shape, and/or material as desired to suit a particular application.
  • the bottom cap 180 may have a length of about 14.5mm, a width of about 6.4mm, and/or a height of about 8.7mm.
  • the bottom cap 180 may have a width of about 17.9mm, and/or a height of about 9.4mm.
  • the light guide element 186 may have a length of about 3.3mm, a width of about 1.3mm, and/or a height of about 0.4mm.
  • the light guide panel 188 may have a length of about 2mm and/or a width of about 0.8mm.
  • the bottom cap 180 may, in certain examples, be made of a polycarbonate material.
  • the nozzle cap 190 may be positioned proximate the first end 112 of the housing 110. As explained in detail herein, the nozzle cap 190 may be operatively secured to the first end 112 of the housing 110. In certain examples, the nozzle cap 190 may be removably secured to the first end 112 of the housing 110. With reference to FIG. 1A and FIG. 2A as well, a substantial portion of the nozzle cap 190 may extend beyond the first end 112 of the housing 110 (in contrast to a substantial portion of the bottom cap 180 being received within the second end 114 of the housing 110).
  • the nozzle cap 190 being separable from the housing 110 and/or being formed from a different material than the housing may advantageously allow the nozzle cap 190 to expand when heated vapor is passing therethrough and/or time to cool before inhalation.
  • the nozzle cap 190 may be configured to facilitate vapor cooling between vaporization and inhalation.
  • the nozzle cap 190 may include a first lip 190b proximate a distal end thereof (i. e. , the end spaced apart from the housing 110 to which the nozzle cap 190 is secured).
  • the first lip 190b may be defined by a raised portion of the nozzle cap 190 (i.e., such that the nozzle cap 190 is tapered downward toward the distal end).
  • the first lip 190b may be configured to provide a strong seal (e.g., an airtight seal) with a user’s lips, particularly for a user who prefers to place only a small portion of the nozzle cap 190 into the user’s mouth when providing suction.
  • a strong seal e.g., an airtight seal
  • the nozzle cap 190 may also include a second lip 190c proximate a proximate end thereof (i.e., the end of the nozzle cap 190 that is secured to the housing 110).
  • the second lip 190c may be defined by a raised portion of the nozzle cap 190 (i.e., such that the nozzle cap 190 is tapered upward toward the proximate end).
  • the second lip 190c may be configured to provide a strong seal (e.g., an airtight seal) with a user’s lips, particularly for a user who prefers to place a substantial portion of the nozzle cap 190 into the user’s mouth when providing suction. Providing a strong seal with the user’s lips may reduction suction noise, prevent external air from being inhaled (which may lead to a more consistent draw), and/or increased comfort.
  • the nozzle cap 190 defines an air inlet 192.
  • the air inlet 192 may be positioned proximate the first end 112 of the housing 110. In this way, the air inlet 192 may be configured to receive the vaporized aerosol (e.g., from the heating component 120).
  • the nozzle cap 190 may further define at least one air outlet. In certain examples, first and second air outlets 194 may be provided (refer to FIG. 1 IB and FIG. 11C).
  • the air outlet(s) 194 may generally be spaced apart from the air inlet 192 along the nozzle cap 190 (e.g., away from the first end 112 of the housing 110).
  • the air outlet(s) 194 may configured to expel the vaporized aerosol (e.g., from the nozzle cap 190 to the user).
  • the nozzle cap 190 may further define an air channel 193.
  • the air channel 193 may extend between the air inlet 192 and the air outlet(s) 194.
  • the nozzle cap 190 may include at least one baffle 196.
  • first and second baffles 196 may be provided (refer to FIG. 1 IB and FIG. 11C).
  • the baffie(s) 196 may at least partially define a cavity 196a within the air channel 193.
  • the cavity 196a is defined between first and second baffles 196.
  • the first and second baffles 196 are spaced apart from one another.
  • An oil-absorbing element 198 may be at least partially disposed within the cavity 196a. In the example illustrated in FIGS.
  • two oil-absorbing elements 198 are disposed, side-by-side, within the cavity 196a.
  • the first and second baffles 196 are spaced apart from one another on opposing sides of the oil-absorbing element(s) 198, although other examples of the disclosure are not so limited.
  • the baffle(s) 196 may generally extend from the air inlet 192 to the air outlet(s) 194.
  • the oil-absorbing element(s) 198 may be designed so as to have a high surface area for contact with the vaporized aerosol passing through the air channel 193.
  • the energization of the heating coil 124 i.e., heating
  • cessation thereof i.e., cooling
  • the oil-absorbing element(s) 198 may, in some examples, be configured to prevent or retard such condensation or water vapor from passing through the air channel 193 to the air outlet(s) 194. Advantageously, this may prevent or retard water vapor from being carried into the user’s lungs when the user inhales the vaporized aerosol.
  • the vaporized aerosol may be provided such that a substantial portion of the vaporized aerosol travels from the air inlet 192 to the air outlet(s) 194 generally along the center of the air channel 193.
  • the oilabsorbing element(s) 198 may be arranged proximate a center of the nozzle cap 190 and/or a center of the air channel 193.
  • the oil-absorbing element(s) 198 may be positioned in-line within the air channel 193.
  • the number of oil-absorbing elements 198 may coincide with the number of air outlets 194, although other examples are not so limited.
  • the nozzle cap 190 may include a single air outlet 194 and one oilabsorbing element 198 positioned in the air channel 193 in-line with the air outlet 194.
  • the nozzle cap 190 may include a pair of air outlets 194 and a pair of oilabsorbing elements 198 each positioned in the air channel 193 in-line with one of the air outlets 194.
  • the air outlets 194 may generally be connected to one another by a central opening (refer to FIG.
  • one or more oil-absorbing elements 198 may be provided (e.g., in-line with the central opening).
  • the use of one or more oil-absorbing elements 198 may assist in preventing or retarding condensate or water vapors from reaching the user’s lips.
  • the nozzle cap 190 may be designed to be sufficiently long (e.g., greater than about 20mm) to assist in preventing or retarding condensate or water vapors from reaching the user’s lips without the use of one or more oil-absorbing elements 198 (or in addition thereto).
  • one or more oil-absorbing elements 198 may be provided to assist in preventing or retarding condensate or water vapors from reaching the user’s lips as described herein.
  • the baffle(s) 196 may at least partially occlude the oil-absorbing element(s) 198 from direct exposure to the air channel 193.
  • the portion(s) of the baffie(s) 196 that occludes the oil-absorbing element(s) 198 from direct exposure to the air channel 193 may further provide support for the oil-absorbing element(s) 198 and/or serve to define the cavity 196a within which the oil-absorbing element(s) 198 may be disposed.
  • the baffie(s) 196 may define one or more notches 197.
  • the notch(es) 197 may be configured to expose the oil-absorbing element(s) 198 to the air channel 193.
  • the portion(s) of the oil- absorbing element(s) 198 exposed to the air channel 193 may absorb condensate so as to prevent or retard such condensate from being provided to the user with the vaporized aerosol.
  • a pair of oil absorbing elements 198 may be positioned within the cavity 196a defined within the air channel 193 by the baffles 196 of the nozzle cap 190, with the oil absorbing elements 198 generally extending axially along the nozzle cap 190 between the air inlet(s) 192 and air outlet(s) 194 defined thereby, such as is shown in FIG. 11C and described above with respect thereto.
  • the pair of oil-absorbing elements 198 may generally be positioned between the first seal 160 and the nozzle cap 190.
  • the pair of oil-absorbing elements 198 may be positioned so as to generally encircle at least a portion of the first seal 160 (e.g., the nipple 164 thereof) such that the first seal 160 passes through and/or between the pair of oil-absorbing elements 198.
  • the pair of oil-absorbing elements 198 may be designed so as to have a high surface area for contact with the vaporized aerosol passing into the nozzle cap 190. As described above with respect to the oil-absorbing elements 198 positioned within the nozzle cap 190, the pair of oil-absorbing elements 198 may prevent or retard condensation or droplets of liquid from being provided to and inhaled by a user via the nozzle cap 190.
  • the pair of oil-absorbing elements 198 may function so as to trap such condensation or droplets while allowing the intended vaporized aerosol to be provided to the nozzle cap 190 for inhalation by the user.
  • the pair of oil-absorbing elements 198 may, in certain examples, include cotton and/or a plant fiber (e.g., organic or synthetic cotton). In certain examples, the pair oil-absorbing elements 198 may be made of a surgical-grade cotton.
  • the nozzle cap 190 described herein achieves several advantages. For instance, the delivery distance from the air inlet 192 to the air outlet(s) 194 is effectively lengthened, thereby reducing the temperature of the vaporized aerosol to a suitable temperature (e.g., less than about 48 °C). With respect to reducing the temperature of the vaporized aerosol to a suitable temperature, a nozzle temperature test was performed on one of the examples disclosed herein to test the effectiveness and reliability of the of the nozzle cap 190. The vaporization device 100 was attached to a suction machine and suction was applied for about 2 seconds and then suction was ceased for about 8 seconds. The initial surface temperature and the surface temperature of the nozzle cap 190 after suction were detected at the beginning of each suction. In each test, the surface temperature of the nozzle cap 190 did not exceed 48 °C. Table 1 below shows the surface temperature of the nozzle cap 190 for each listed parameter.
  • the nozzle cap 190 may be of any size, shape, and/or material as desired to suit a particular application.
  • the nozzle cap 190 may have a length of about 15.5mm, a width of about 7mm, and/or a height of about 20mm.
  • the nozzle cap 190 may have a width of about 17.9mm, and/or a height of about 9.4mm.
  • the baffle(s) 196 may have a width of about 0.8mm.
  • the oil-absorbing element may have a length of about 15mm, a width of about 4mm, and/or a height of about 1.8mm.
  • the nozzle cap 190 may, in certain examples, be made of an acrylonitrile butadiene styrene (ABS) material.
  • the oil-absorbing element may, in certain examples, include cotton and/or a plant fiber (e.g., organic or synthetic cotton). In certain examples, the oil-absorbing element may be made of a surgical- grade cotton.
  • the length of the nozzle cap 190 may be selected or optimized to reduce the temperature of the vaporized aerosol to an acceptable level. By way of non-limiting example, the nozzle cap 190 may have a length (i.e., measured between the air inlet 192 and the air outlet 194 along the air channel 193) of from about 10mm to about 20mm.
  • the length of the nozzle cap 190 may further prevent condensate or water vapors from passing to the user and/or may further prevent the user from undesirable or potentially harmful electrical shocks that have been known to occur in existing e-cigarettes.
  • the vaporization device 100 described herein may include a nozzle cap case 190a, such as is illustrated in FIG. 15. Generally, the nozzle cap case 190a may be configured to fit over the nozzle cap 190 so as to at least partially encompass the nozzle cap 190.
  • the nozzle cap case 190a may be configured to fit snugly over the nozzle cap 190 so as to assist in preventing or retarding the leakage of liquid from the vaporization device 100 via the nozzle cap 190.
  • the nozzle cap case 190a is generally sized and shaped so as to be complementary to the nozzle cap 190 so as to fit over the nozzle cap 190 as described above.
  • the nozzle cap case 190a may have a length of about 15.7mm, a width of about 7.2mm, and/or a height of about 19.9mm.
  • the vaporization device 100 described herein may include a bottom cap case 180a, such as is illustrated in FIG. 16.
  • the bottom cap case 180a may be configured to fit over the bottom cap 180 so as to at least partially encompass the bottom cap 180.
  • the bottom cap case 180a may be configured to fit snugly over the bottom cap 180 so as to assist in preventing or retarding the leakage of liquid from the vaporization device 100 via the bottom cap 180.
  • the bottom cap case 180a is generally sized and shaped so as to be complementary to the bottom cap 180 so as to fit over the bottom cap 180 as described above.
  • the bottom cap case 180a may have a length of about 15.9mm, a width of about 7.4mm, and/or a height of about 8.7mm.
  • Vaporization device 101 may generally be understood as having similar features and functionality to vaporization device 100, expect as expressly distinguished below.
  • the features and functions of vaporization device 100 may generally apply to and/or be extended to vaporization device 101, expect as expressly distinguished below.
  • the vaporization device 101 may generally include a seal fixation member 175.
  • the seal fixation member 175 is generally configured to engage the second seal 170.
  • the seal fixation member 175 is also generally configured to retain the second seal 170 to substantially constant dimensions.
  • the seal fixation member 175 is generally configured to retain the second seal 170 within place within the housing 110, such as by retaining the size and/or shape of the second seal 170.
  • heat within the housing 110 e.g., from the heating component 120 and/or battery 105
  • the second seal 170 may expand and/or contract over time.
  • Such expansion or contraction of the second seal 170 under heat may disadvantageous ⁇ cause temporary or permanent displacement and/or degradation of the second seal 170.
  • fluid may be capable of leaking through or past the second seal 170, thereby possibly lessening the useful life of the vaporization device.
  • the use of a fixation seal member 175 such as is described herein is aimed at overcoming this disadvantageous possibility.
  • the seal fixation member 175 may engage and retain the second seal 170 to retard expansion or contraction of the second seal 170.
  • at least a portion of the seal fixation member 175 may be at least partially received within the second seal 170.
  • at least a portion of the second seal 170 may at least partially surround the seal fixation member 175.
  • the second seal 170 may include a base 172 (refer to FIG. 7).
  • the base 172 may define a recess (not shown).
  • the recess may be sized and/or shaped such that the seal fixation member 175 is at least partially received therein.
  • the base 172 of the second seal 170 may at least partially surround the seal fixation member 175.
  • the seal fixation member 175 may be received within the recess defined by the base 172 of the second seal 170, such that the seal fixation member 175 may engage and retain the base 172 of the second seal 170 to substantially constant dimensions and/or such that the second seal 170 is generally incapable of expansion or contraction.
  • the seal fixation member 175 may be of any size, shape, and/or material as desired to suit a particular application.
  • the seal fixation member 175 may be designed to be substantially inflexible and/or rigid, such as by being made of a substantially inflexible and/or rigid material (e.g., plastic).
  • the seal fixation member 175 may be dimensioned for an interference fit within the housing 110 (i.e., by being fit into the housing 110 after slight compression).
  • Vaporization device 103 may generally be understood as having similar features and functionality to vaporization device 100 and/or vaporization device 101, expect as expressly distinguished below.
  • the features and functions of vaporization device 100 and/or vaporization device 101 may generally apply to and/or be extended to vaporization device 103, expect as expressly distinguished below.
  • the vaporization device 103 may generally define one or more airflow apertures 118.
  • the airflow aperture(s) 118 are generally configured to draw ambient air into the device.
  • the airflow aperture(s) 118 are generally positioned about the side(s) of the housing 110 in contrast to conventional e-cigarettes that draw in ambient air from the bottom of the e-cigarette.
  • the airflow aperture(s) 118 are generally positioned between the first end 112 and the second end of the housing 110 in contrast to conventional e-cigarettes that draw in ambient air from the bottom (i.e., second end) of the e- cigarette.
  • the airflow aperture(s) 118 may be spaced apart from each of the first end 112 and the second end 114 of the housing 110.
  • the airflow aperture(s) 118 may be defined in the housing 110 (e.g. , on a side of the housing) at or near a midpoint thereof between the first end 112 and the second end 114 thereof.
  • the size, shape, position, and/or number of airflow apertures 118 may be chosen as desired to suit a particular application.
  • the vaporization device 103 illustrated in FIGS. 18A-H includes two airflow apertures 118, with one airflow aperture 118 defined in a first side wall 111 of the housing 110 near the midpoint thereof and one airflow aperture 118 defined in a second side wall 113 of the housing 110 near the midpoint thereof.
  • the vaporization device 103 does not include any airflow apertures 118 defined in the front wall 115 of the housing 110 or the rear wall 117 of the housing 110.
  • the front wall 115 and the rear wall 117 of the housing 110 are positioned opposite one another, and the first and second side walls 111, 113 are positioned opposite one another. Additionally, the front wall 115 and the rear wall 117 of the housing 110 generally have cross-sectional widths or diameters that are equal to one another and are greater than the cross- sectional widths or diameters of the first and second side walls 111, 113, which are generally equal to one another. In some examples in which multiple airflow apertures 118 are provided on different walls of the housing 110, the airflow apertures may be positioned so as to be on opposite side walls of the housing 110 and/or equidistant from the first end 112 and/or the second end 114 of the housing 110. In other examples in which multiple airflow apertures 118 are provided on different walls of the housing 110, the airflow apertures may be positioned so as to be different distances from the first end 112 and/or the second end 114 of the housing 110.
  • the airflow aperture(s) 118 may obviate the need to draw in ambient air from the bottom of the vaporization device 103, such as is required with conventional e-cigarettes. This may advantageously allow the lower portion (e.g., lower hall) of the housing 110 to be comprised of only the battery 105 and related electric components.
  • this may advantageously eliminate the need for wires running to and from the battery 105 (e.g., between the battery 105 and the controller or PCBA), as described herein.
  • the vaporization devices described herein may be entirely devoid of any wires.
  • the battery 105 may be directly connected to the PCBA 115, as described herein.
  • the battery 105 may, in certain examples, be directly connected to the heating coil 124, the controller 181, and/or the light source(s), such as is illustrated in FIG. 18H. Directly connecting the battery 105 and the related electric components to one another as described herein may advantageously reduce manufacturing complexity and/or expense and make the vaporization devices more robust and resistant to undesirable operation or failure when dropped or otherwise abused.
  • the airflow aperture(s) 118 may obviate the need to draw in ambient air from the bottom of the vaporization device 103 and into the battery chamber, such as is required with conventional e-cigarettes. Put another way, this may obviate the need for an air flow path 107 through the vaporization device to pass the battery. This may advantageously allow the air temperature to be more sufficiently regulated and maintained because the air is not required to move across or past the battery, which is susceptible to significant changes in temperature and may cause the undesirable overheating of the air.
  • the air flow path 107 through the vaporization device is illustrated with arrows and dashed lines.
  • the air flow path 107 begins as ambient air enters and/or is drawn into the device 103 via one or more airflow apertures 118.
  • the air flow path 107 may begin with a plurality of separate flow paths generally corresponding to the number of airflow apertures 118 provided.
  • the plurality of separate flow paths may combine within the vaporization device 103 prior to passing through and/or across the heating component 120.
  • the air flow path 107 (e.g., combined air flows) then proceeds through the housing 110 by passing through and/or across the heating component 120.
  • the air flow path 107 proceeds through and/or across the heating component 120, the consumable liquid drawn from the reservoir 150 and vaporized by the heating component 120 proceeds along the air flow path 107 toward the first or upper seal 160.
  • the air flow path 107 reaches the nozzle cap 190, the air flow path 107 is split into a plurality separate flow paths.
  • the air flow path 107 may be split into two separate flow paths within the nozzle cap 190, with one flow path proceeding along a first side of the oil-absorbing element 198 and the other flow path proceeding along a second, opposite side of the oil-absorbing element 198, such as is illustrated in FIG. 18H.
  • the device 103 may further include a light source positioned proximate the airflow aperture 118 for backlighting the airflow aperture 118.
  • a light source (not shown) may be employed for each airflow aperture to backlight the same.
  • the light source(s) may be configured to illuminate in response to a signal received from the sensor 182 (e.g., a signal indicating that the user is providing a sucking force on the nozzle cap 190 and thus desires to be provided with vaporized aerosol).
  • the light source(s) may, in some examples, be one or more light emitting diodes.
  • the light source(s) may be configured to illuminate whenever the heating coil 124 is energized and/or the user is providing a sucking force and/or when vaporized aerosol is being provided to the user.
  • the light source(s) may be configured to illuminate in different colors (e.g., white) and/or intensities (e.g., dimming) to represent different states of the vaporization device 100 (e.g., providing vaporized aerosol, low battery).
  • the sensor 182 e.g., microphone
  • the device 103 may further include one or more additional light sources 119.
  • the light source(s) 119 may be structured and/or generally function equivalently to the light source 184 described herein.
  • the light source(s) 119 may generally be positioned about the front and/or read wall(s) 111, 113 of the housing 110.
  • the light source(s) 119 are generally positioned between the first end 112 and the second end of the housing 110. Put another way, the light source(s) 119 may be spaced apart from each of the first end 112 and the second end 114 of the housing 110.
  • the light source(s) 119 may be defined in the housing 110 (e.g., on a front and/or rear of the housing) at or near a midpoint thereof between the first end 112 and the second end 114 thereof.
  • any of the vaporization devices described herein may include a gasket (e.g., an O-ring).
  • the O-ring 171 may be positioned adjacent the second seal 170.
  • the O-ring 171 may be positioned between the heating component 120 and/or the tank 155 and the bottom cap 180 and/or the battery 105.
  • the O-ring 171 may be positioned between the reservoir 150 or the tank 155 and the PCBA 115 and/or the battery 105.
  • the O-ring 171 much like the second seal 170 described herein, may prevent or retard the leakage of liquid toward the bottom cap 180 and to the PCBA 115 and/or the battery 105.
  • short circuits are prevented or retarded by preventing or retarding the leakage of fluid from the reservoir 150 toward the PCBA 115 and battery 105.
  • the O-ring 171 and/or the second seal 170 user risk due to battery corrosion or damage is prevented or retarded by preventing or retarding any contents of the battery 105 from leaking from the battery 105 toward the consumable liquid within the reservoir 150.
  • the tank 155 may be chosen to have a length such that the tank 155 directly contacts the O-ring 171, thereby complementing the lower seal 170 to provide further redundant leak protection.
  • any of the vaporization devices described herein may include a second oil-absorbing element 199.
  • the second oilabsorbing element 199 may be structured and/or generally function equivalently to the oilabsorbing element 198 described herein.
  • the second oil-absorbing element 199 may be positioned adjacent the first or upper seal 160.
  • the second oil-absorbing element 199 may be positioned between the nozzle cap 190 and the heating component 120 and/or the first or upper seal 160.
  • the second oil-absorbing element 199 may include a slot or aperture configured to at least partially receive a portion of the first or upper seal 160 and/or a portion of the oil-absorbing element 198 therein and/or therethrough. As seen in FIG.
  • the second oil-absorbing element 199 may be elongate along a direction substantially perpendicular to a direction along which the oil-absorbing element 198 is elongate. Put another way, an axis through the longest dimension of the second oil-absorbing element 199 may be oriented substantially perpendicular to an axis through the longest dimension of the oilabsorbing element 198. In this way, the second oil-absorbing element 199, much like the oilabsorbing element 198 described herein, may be designed so as to have a high surface area for contact with the vaporized aerosol passing into the nozzle cap 190.
  • the energization of the heating coil 124 i.e., heating
  • cessation thereof i.e., cooling
  • the second oil-absorbing element 199 may, in some examples, be configured to prevent or retard such condensation or water vapor from passing into the nozzle cap 190 and/or through the nozzle cap 190 via the air channel 193 to the air outlet(s) 194.
  • the second seal 170 may support and/or accommodate the wires of the heating coil 124.
  • the second seal 170 may define a pair of openings 176 sized and shaped to permit the wires (e.g., the end portions 124a, 124b, including the respective pins thereof) of the heating coil 124 to pass therethrough.
  • the second seal 170 may include a base 172 and a nipple 174 extending outwardly away the base 172. As may be understood from FIG. 8C and FIG. 8D, the second seal 170 may interface directly (e.g., via the nipple 174) with the first sleeving 130 and/or the reservoir 150.
  • the second seal 170 may further interface with a second end 157 of the tank 155.
  • the second seal 170 may provide a strong seal (e.g., a substantially fluid-tight seal) with the second end 157 of the tank 155 so as to retard leakage of the liquid from the interior of the tank.
  • the nipple 174 may assist in keeping the second seal 170 aligned within the tank 155 and/or the housing 110, thereby preventing motion of the second seal 170 and maintaining a strong seal (e.g., a fluid-tight seal).
  • the second seal 170 may be of any size, shape, and/or material as desired to suit a particular application. By way of non-limiting example, the second seal 170 may have a length of about 7.9mm.
  • the nipple 174 may have a diameter of about 1.8mm, a length of about 12mm, and/or a width of about 3.6mm.
  • the base 172 may have a length of about 15mm, a width of about 6.5mm, and/or a height of about 3.8mm.
  • each opening 176 may have a diameter of about 1.8mm.
  • the second seal 170 may, in certain examples, be made of a silicon rubber (e.g., 60° silicon rubber).
  • the second seal 170 may be made of a first material (e.g., 60° silicon rubber) and the first seal 160 may be made of a second material (e.g., 60° silica gel) different from the first material.
  • the first and second seals 160, 170 may be made of the same material and have the same or different hardnesses.
  • the second seal 170 may, in certain examples, be resistant (e.g., avoid substantial changes to material properties or performance) at elevated temperatures (e.g. ,250 °C).
  • the second seal 170 may be dimensioned for an interference fit within the tank 155 and/or the housing 110 (i.e., by being fit into the tank 155 and/or the housing 110 after slight compression).
  • any of the vaporization devices described herein may include a printed circuit board assembly (PCBA).
  • the PCBA 115 may generally include as few or as many electrical components as desired to suit a particular application.
  • the electrical components may generally be mounted on and/or soldered to the PCBA 115.
  • the controller 181, the sensor 182, and/or the light source 184 may be mounted on and/or soldered to the PCBA 115.
  • the PCBA 115 may be a unitary and monolithically formed PCBA. Further yet, the PCBA may be devoid of any wires electrically connecting any components to the PCBA.
  • Such a design may advantageously allow for easier machine handling (e.g., by robotics) than conventional e- cigarettes, which traditionally include movable components (e.g., wires) that are highly susceptible to interference with moving robotics. Further yet, such a design may advantageously allow for quick and simple assembly while likewise preventing electrical components electrically connected to the PCBA from being easily removed or replaced (e.g., without destroying the device or electrical components or otherwise rendering the device inoperable), thereby making the device safer.
  • the PCBA 115 may include connection points (not shown) configured to electrically communicate with the battery 105.
  • he battery 105 may be soldered directly to the PCBA 115.
  • a positive terminal 105a of the battery 105 may be soldered directly to a first (e.g., a positive) connection point of the PCBA 115
  • a negative terminal 105b of the battery 105 may be soldered directly to a second (e.g., a negative) connection point of the PCBA 115.
  • Soldering the battery 105 to the PCBA 115 may advantageously allow for easier machine handling (e.g., by robotics) than conventional e- cigarettes, which traditionally include movable components (e.g., wires) that are highly susceptible to interference with moving robotics. Further yet, soldering the battery 105 to the PCBA 115 may advantageously prevent the battery 105 from being easily removed or replaced (e.g., without destroying the device or battery 105 or otherwise rendering the device inoperable), thereby making the device safer.
  • machine handling e.g., by robotics
  • conventional e- cigarettes which traditionally include movable components (e.g., wires) that are highly susceptible to interference with moving robotics.
  • soldering the battery 105 to the PCBA 115 may advantageously prevent the battery 105 from being easily removed or replaced (e.g., without destroying the device or battery 105 or otherwise rendering the device inoperable), thereby making the device safer.
  • the PCBA 115 may further include connectors (not shown) configured to electrically communicate with the heating component 120.
  • a first end (e.g., the first end portion 124a) of the heating coil 124 may be in electrical communication with a first connector of the PCBA 115, and an opposite second end (e.g., the second end portion 124b) of the heating coil 124 may be in electrical communication with a second connector of the PCBA 115.
  • the first and second connectors of the PCBA 115 may be V-groove connectors, though other examples are not so limited.
  • the first end (e.g., the first end portion 124a) of the heating coil 124 may define a first pin that is received within and/or bent about the first V-groove connector of the PCBA 115
  • the opposite second end (e.g., the second end portion 124b) of the heating coil 124 may define a second pin that is received within and/or bent about the second V-groove connector of the PCBA 115.
  • Such a design may advantageously allow for easier machine handling (e.g., by robotics) than conventional e- cigarettes, which traditionally include movable components (e.g., wires) that are highly susceptible to interference with moving robotics.
  • such a design may advantageously allow for quick and simple assembly while likewise preventing the tank 155 with the heating component 120 disposed therein and the heating coil 124 protruding therefrom from being easily removed or replaced (e.g., without destroying the device or otherwise rendering the device inoperable), thereby making the device safer.
  • each numerical value and range should be interpreted as being approximate as if the word “about,” “approximately,” or “substantially” preceded the value or range.
  • the terms “about” and “approximately” can be understood as describing a range that is within 15 percent of a specified value unless otherwise stated.
  • reference herein to “a” or “one” to describe a feature such as a component or step does not foreclose additional features or multiples of the feature.
  • reference to a device having or defining “one” of a feature does not preclude the device from having or defining more than one of the feature, as long as the device has or defines at least one of the feature.
  • reference herein to “one of’ a plurality of features does not foreclose the invention from including two or more, up to all, of the features.
  • reference to a device having or defining “one of a X and Y” does not foreclose the device from having both the X and Y.

Abstract

Un dispositif de vaporisation comprend un boîtier définissant une ou plusieurs ouvertures d'écoulement d'air, un réservoir d'absorbant, une batterie et un composant chauffant. Les ouvertures d'écoulement d'air sont définies dans des parois du boîtier et espacées des première et seconde extrémités du boîtier. Une première ouverture d'écoulement d'air est définie dans une première paroi du boîtier au niveau ou à proximité d'un point médian d'une première paroi entre les première et seconde extrémités du boîtier. Une seconde ouverture d'écoulement d'air est définie dans une seconde paroi du boîtier au niveau ou à proximité d'un point médian de la seconde paroi entre les première et seconde extrémités du boîtier. La première ouverture d'écoulement d'air et la seconde ouverture d'écoulement d'air sont chacune positionnées entre la batterie et la première extrémité du boîtier de telle sorte qu'une voie d'écoulement d'air dans le dispositif de vaporisation ne passe pas par la batterie.
PCT/US2022/074931 2022-03-22 2022-08-12 Système de vaporisation jetable WO2023183056A1 (fr)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN202220646370.2 2022-03-22
CN202220646370.2U CN217284813U (zh) 2022-03-22 2022-03-22 具有固定引脚的雾化芯组件及气雾发生装置
CN202220731007.0 2022-03-30
CN202220731007.0U CN217851363U (zh) 2022-03-30 2022-03-30 具有分体式结构的气雾发生装置
CN2022096104 2022-05-31
CNPCT/CN2022/096104 2022-05-31
CNPCT/CN2022/105387 2022-07-13
PCT/CN2022/105387 WO2023178888A1 (fr) 2022-03-22 2022-07-13 Ensemble atomisation et dispositif de génération d'aérosol

Publications (1)

Publication Number Publication Date
WO2023183056A1 true WO2023183056A1 (fr) 2023-09-28

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PCT/US2022/074931 WO2023183056A1 (fr) 2022-03-22 2022-08-12 Système de vaporisation jetable

Country Status (1)

Country Link
WO (1) WO2023183056A1 (fr)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130319431A1 (en) * 2012-05-30 2013-12-05 Gilbert Cyphert Electronic cigarette
US20180116284A1 (en) * 2015-04-02 2018-05-03 Fontem Holdings 1 B.V. Electronic smoking device with liquid reservoir including an actuator
US20180242638A1 (en) * 2015-08-28 2018-08-30 Fontem Holdings 2 B.V. Electronic smoking device
US20190256231A1 (en) * 2016-02-11 2019-08-22 Juul Labs, Inc. Fillable Vaporizer Cartridge and Method of Filling
CN209965226U (zh) * 2019-04-19 2020-01-21 深圳市克莱鹏科技有限公司 电子烟
US10932491B1 (en) * 2020-08-06 2021-03-02 Bidi Vapor, LLC Vaporization device with nozzle cap

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130319431A1 (en) * 2012-05-30 2013-12-05 Gilbert Cyphert Electronic cigarette
US20180116284A1 (en) * 2015-04-02 2018-05-03 Fontem Holdings 1 B.V. Electronic smoking device with liquid reservoir including an actuator
US20180242638A1 (en) * 2015-08-28 2018-08-30 Fontem Holdings 2 B.V. Electronic smoking device
US20190256231A1 (en) * 2016-02-11 2019-08-22 Juul Labs, Inc. Fillable Vaporizer Cartridge and Method of Filling
CN209965226U (zh) * 2019-04-19 2020-01-21 深圳市克莱鹏科技有限公司 电子烟
US10932491B1 (en) * 2020-08-06 2021-03-02 Bidi Vapor, LLC Vaporization device with nozzle cap

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