WO2023169463A1 - 一种新型预制装配式快装电气管线 - Google Patents

一种新型预制装配式快装电气管线 Download PDF

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Publication number
WO2023169463A1
WO2023169463A1 PCT/CN2023/080273 CN2023080273W WO2023169463A1 WO 2023169463 A1 WO2023169463 A1 WO 2023169463A1 CN 2023080273 W CN2023080273 W CN 2023080273W WO 2023169463 A1 WO2023169463 A1 WO 2023169463A1
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Prior art keywords
quick
pipeline
wire
inner core
protective tube
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PCT/CN2023/080273
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English (en)
French (fr)
Inventor
吴益辉
金海兵
杨富友
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安徽数字之光智能科技有限公司
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Publication of WO2023169463A1 publication Critical patent/WO2023169463A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/36—Installations of cables or lines in walls, floors or ceilings
    • H02G3/38—Installations of cables or lines in walls, floors or ceilings the cables or lines being installed in preestablished conduits or ducts

Definitions

  • the invention relates to the technical field of building electrical pipeline construction, and in particular to a new type of prefabricated quick-installation electrical pipeline.
  • the electrical terminal pipelines entering the home are currently mostly wired in protected pipes.
  • the construction procedures are: trenching, burying pipes, threading, wiring, etc.
  • the threading wire In order to facilitate threading in the pipe, the threading wire must be reserved in the pipe when laying the line pipe, and the end of the protective pipe must be polished to prevent the wire from being scratched during threading.
  • the pipe mouth In order to make the threading smooth, the pipe mouth must be pre-treated before turning.
  • Wiring boxes and junction boxes are set up in accordance with construction specifications at branches and branches. During on-site construction, special tools are required to connect elbows and pipes, and wiring must be carried out in accordance with electrical specifications.
  • the purpose of the present invention is to provide a new type of prefabricated quick-installation electrical pipeline that can solve one or more of the above technical problems.
  • a new type of prefabricated quick-installation electrical pipeline including pipeline head, wires, and protective tubes.
  • the pipeline head includes an inner core and a cladding layer.
  • One end of the inner core is inserted into the protective tube and connected to the electric wire in the protective tube; the other end of the inner core is provided with an external terminal, and the external terminal is located outside the protective tube.
  • the coating layer covers the protective tube from the external end, and the coating layer and the inner core are packaged as an integrated structure.
  • the protective tube is a flexible hose.
  • the inner core inserted into the end of the protective tube is fixedly connected to the protective tube.
  • a waterproof structure is provided on the head of the pipeline.
  • a fool-proof structure is provided on the head of the pipeline.
  • the electric wire is any one of a single-core wire, a two-core wire, a three-core wire, a four-core wire, a five-core wire, and a six-core wire.
  • it also includes a quick-connect shell, the quick-connect shell and the pipeline head have a linkage force-bearing position, the front end of the quick-connect shell is provided with a connecting end, and the connecting end is used to fix the pipeline head and other components. connect.
  • the connecting end is a screw connection or a snap connection.
  • the protection of electric wires is achieved through the protective pipe and the pipeline head, and the connection between the protective pipe and the pipeline head is tight, stable and reliable; it can simultaneously meet the various product series and specifications of wire pipes and connectors required for on-site construction requirements. and standards, various types, pipe diameters, wire diameters, number of wire cores, connection methods, etc.; can be used in prefabricated buildings, civil buildings, industrial buildings and other types of buildings.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • Figure 2 is a schematic diagram of the explosion structure of Figure 1;
  • Figure 3 is a schematic structural diagram of Figure 2 with a quick-connect housing added;
  • Figure 4 is an exploded view of Figure 3;
  • FIG. 5 is a schematic structural diagram of the docking connector used with the quick-connect shell
  • Figure 6 is a schematic diagram of the explosion structure of Figure 5;
  • the above drawings include the following reference signs: pipeline head 1, inner core 101, coating 102, external terminal 1011, anti-fool structure 1012, annular groove 103, wire 2, protective tube 3, quick connector shell 4, Docking 5.
  • spatially relative terms can be used here, such as “on", “on", “on the upper surface of", “above”, etc., to describe what is shown in the figure.
  • the exemplary term “over” may include both orientations “above” and “below.”
  • the device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
  • a new type of prefabricated quick-installation electrical pipeline includes a pipeline head 1, a wire 2, and a protective tube 3.
  • the pipeline head 1 includes an inner core 101 and a coating 102 .
  • One end of the inner core 101 is inserted into the protective tube 3 and connected to the electric wire 2 in the protective tube 3; the other end of the inner core 101 is provided with an external terminal 1011, and the external terminal 1011 is located at the Outside the protective tube 3.
  • the coating layer 102 covers the protective tube 3 from the external end 1011, and the coating layer 102 and the inner core 101 are packaged into an integrated structure.
  • the new type of prefabricated quick-installation electrical pipelines can be used directly during actual construction and layout. It reduces processes and hours, has high efficiency, small workload, low technical requirements for workers, easy maintenance and replacement, less error-prone wiring, and good assembly consistency. ;Can also be applied to different field wiring requirements.
  • the double-layer pipeline head 1 not only realizes the prefabricated assembly of the pipeline, but also ensures the tight stability of the connection between the pipeline head and the protective pipe.
  • the external terminal 1011 can be directly connected to other electrical pipelines, or can be directly connected to external electronic components or electrical appliances, etc. Therefore, the external terminal 1011 can be set to a male or female connector or some specific connection form according to actual needs. limited.
  • the coating length on the protective tube 3 is set according to actual use needs, and usually the coating length is equivalent to the insertion length of the inner core.
  • the protective tube is a flexible, bendable hose; for example, the protective tube is a metal spiral tube, or it can be a tube made of other materials, which can be selected according to actual needs; in addition, the protective tube can also be selected It is a rigid tube.
  • Figures 1 and 2 show that pipeline heads are respectively installed at both ends of the wire
  • the pipeline heads can be selected from more ends according to the actual wire connection method, such as three. Or the connection of more wires requires more connection ends of the pipeline heads to achieve quick connection.
  • the diameter of the cross-section of the inner core 101 varies in the axial direction of the inner core from a large diameter in the middle to small diameters at the two ends.
  • the change in diameter can be a direct step change, such as a multi-section combination with different diameters (as shown in Figures 1 to 5); or a gradual change, such as a spindle shape; this changing diameter can be limited when installed at both ends, quickly Installed in place.
  • the inner core 101 inserted into the end of the protective tube is fixedly connected to the protective tube 3 (the fixing method may rely on frictional interference fit, snap connection, screw connection, etc. wait). To increase the stability of the connection, it is not just about relying on the coating layer to ensure a stable connection between the pipeline head 1 and the protective pipe 3.
  • the joint surface of the protective tube 3 and the pipeline head 1 is wrapped with high-temperature tape. This can ensure that the protective tube 3 will not move and shift during the gluing process.
  • a fool-proof structure 1012 is provided on the pipeline head 1 .
  • the fool-proof structure 1012 here is a fan-shaped end face, and the wire here is a three-core wire.
  • the fan-shaped end face determines the directionality of the connection, effectively avoiding misoperation.
  • the fool-proof structure can also be in other forms, such as D-shaped surface or T-shaped surface, or matching grooves.
  • a waterproof structure is provided on the pipeline head 1 .
  • an annular groove 103 is provided on the pipeline head 1, and a sealing ring is embedded in the annular groove to ensure that the pipeline head 1 is waterproof and dustproof during the connection process.
  • one, two, or more annular grooves can be provided according to the actual situation.
  • the electric wire 2 is any one of a single-core wire, a two-core wire, a three-core wire, a four-core wire, a five-core wire, and a six-core wire. Choose according to actual use needs, without limitation.
  • a quick-connect shell 4 is also included.
  • the quick-connect shell 4 and the pipeline head 1 have a linkage force-bearing position.
  • the quick-connect shell 4 is provided with a connecting end, and the connecting end is Connect to other components at the head of the fixed pipeline.
  • a more specific structure may be to put the quick-connect shell 4 outside the pipeline head 1 so that the rear part of the quick-connect shell 4 abuts the rear end of the pipeline head 1 to form a linkage.
  • the force-bearing position is then provided with a connection end on the front of the quick-connect housing 4 for the pipeline head to be externally connected to other components (such as pipelines or electronic components, etc.).
  • the connection end may be a spiral connection, a snap connection, or other connection methods, which may be selected according to the needs of actual use, and a spiral connection is preferred.
  • a quick-connect shell is added.
  • the use of the quick-connect shell can protect the pipeline head 1.
  • the use of quick-connect shells can prevent the docking from falling off and ensure a tight and stable connection.
  • a structure of a docking connector 5 that is docked with the quick-connect shell 4 is disclosed here.
  • the docking connector here can be a two-way, three-way (such as T-type, Y-type or F-type), four-way (such as cross-type), etc. according to the actual situation. etc., the core body in the connector is based on the actual shape According to the corresponding settings, such a docking connector can quickly realize the functions of changing the direction, continuing, shunting and other functions of the energized line.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)

Abstract

本发明公开了一种新型预制装配式快装电气管线，包括管线头部、电线、护管。管线头部包括内芯和包覆层。内芯的一端插入护管内、与内芯在护管内与电线连接；内芯的另一端设置外接端，外接端位于护管之外。包覆层从外接端包覆至护管上，包覆层与内芯封装为一体结构。本发明中通过护管和管线头部实现了对电线的保护，连接紧密稳定、可靠；可同时满足现场施工要求所需要的线管、连接件的多种产品系列、规格和标准，各种、管径、线径、线芯数、连接方式等；可应用于装配式建筑、民用建筑、工业建筑等各类建筑。

Description

一种新型预制装配式快装电气管线 技术领域
本发明涉及建筑电气管线施工技术领域，尤其涉及一种新型预制装配式快装电气管线。
背景技术
在建筑电气设计与施工中，入户的电气末端管线目前多采用保护管内布线的方法，施工程序依次为：剔槽、埋管、穿线、接线等。为了便于管内穿线，必须在线管敷设时先在管内预留穿线铁丝，并对保护管的端头进行打磨处理以防止穿线时刮坏电线，为使穿线顺畅，做好管口预处理，在转弯和分支处按照施工规范设置穿线盒与接线盒，现场施工中弯管和管间连接需要采用专用工具，接线必须按照电工规范进行。
近年来我国建筑市场的熟练技工短缺，人工费用快速增加；然而对于电气末端管线一直还在延用传统低效的施工方法，这些施工工序都必须在现场完成，存在操作的工序多、工时长、效率低、作业量大，技术要求高，维修和更换困难，接线出错率高，装配一致性差等痛点。
发明内容
本发明的目的是提供一种新型预制装配式快装电气管线，可以解决上述技术问题中的一个或是多个。
为了达到上述目的，本发明提出的技术方案如下：
一种新型预制装配式快装电气管线，包括管线头部、电线、护管。
所述管线头部包括内芯和包覆层。所述内芯的一端插入所述护管内、与在所述护管内的所述电线连接；所述内芯的另一端设置外接端，所述外接端位于所述护管之外。
所述包覆层从外接端包覆至所述护管上，所述包覆层与所述内芯封装为一体结构。
优选的：所述护管是柔性软管。
优选的：插入所述护管端部之内的所述内芯与所述护管固定连接。
优选的：所述管线头部上设置防水结构。
优选的：在所述管线头部上设置有防呆结构。
优选的：所述电线为单芯线、两芯线、三芯线、四芯线、五芯线、六芯线中的任意一种。
优选的：还包括快接壳，所述快接壳与所述管线头部具有联动受力位置，所述快接壳前端设置有连接端，所述连接端用于固定管线头部与其他部件连接。
优选的：所述连接端为螺旋连接或卡接。
本发明的技术效果是：
本发明中通过护管和管线头部实现了对电线的保护，护管和管线头部连接紧密稳定、可靠；可同时满足现场施工要求所需要的线管、连接件的多种产品系列、规格和标准，各种、管径、线径、线芯数、连接方式等；可应用于装配式建筑、民用建筑、工业建筑等各类建筑。
附图说明
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。
在附图中：
图1是本发明的总体结构示意图；
图2是图1的爆炸结构示意图；
图3是图2中增加了快接壳的结构示意图；
图4是图3的爆炸图；
图5是快接壳配合使用的对接器结构示意图；
图6是图5的爆炸结构示意图；
其中，上述附图包括以下附图标记：管线头部1，内芯101，包覆层102，外接端1011，防呆结构1012，环形槽103，电线2，护管3，快接壳4，对接器5。
具体实施方式
下面将结合附图以及具体实施例来详细说明本发明，其中的示意性实施例以及说明仅用来解释本发明，但并不作为对本发明的不当限定。
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。
需要注意的是，这里所使用的术语仅是为了描述具体实施方式，而非意图限制根据本申请的示例性实施方式。如在这里所使用的，除非上下文另外明确指出，否则单数形式也意图包括复数形式，此外，还应当理解的是，当在本说明书中使用术语“包含”和/或“包括”时，其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
需要说明的是，本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象，而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换，以便这里描述的本申请的实施方式例如能够以除了在这里图示或描 述的那些以外的顺序实施。此外，术语“包括”和“具有”以及他们的任何变形，意图在于覆盖不排他的包含，例如，包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元，而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。
为了便于描述，在这里可以使用空间相对术语，如“在……之上”、“在……上方”、“在……上表面”、“上面的”等，用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是，空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如，如果附图中的器件被倒置，则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而，示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位)，并且对这里所使用的空间相对描述作出相应解释。
如图1、图2所示，一种新型预制装配式快装电气管线，包括管线头部1、电线2、护管3。
所述管线头部1包括内芯101和包覆层102。
所述内芯101的一端插入所述护管3内、与在所述护管3内的所述电线2连接；所述内芯101的另一端设置外接端1011，所述外接端1011位于所述护管3之外。
所述包覆层102从外接端1011包覆至所述护管3上，所述包覆层102与所述内芯101封装为一体结构。
当外接端是母头时，在所述包覆层102上留有外接端1011的导通孔。
新型预制装配式快装电气管线，实际施工布置时可以直接使用，减少工序、降低工时、效率高、作业量小，对工人技术要求低，维修和更换方便，接线不容易出错，装配一致性好；还可以适用不同的现场布线需求。
双层的管线头部1既实现了管线的预制装配，同时保证管线头部与护管连接的紧密稳定性。
在这里外接端1011可以直接与其他电气管线连接，也可以直接外接电子元件或是电器等，因此外接端根据实际使用需要设置为公头或是母头或是某种具体的连接形式，不做限定。
在这里包覆层102在包覆护管3时，在护管3上的包覆长度根据实际使用需要进行设定，通常包覆的与内芯插入长度相当。
在某些实施例中，所述护管是柔性、可弯曲软管；例如所述护管是金属螺旋管，也可以是其他材质管，根据实际使用的需要进行选择；另外护管也可以选择是硬质管。
在这里虽然附图1和附图2中显示的是电线的两端分别安装有管线头部，但是在某些实施例中，管线头部根据实际电线连接的方式可以更多端的选择，例如三条或是更多条电线的连接，则需要更多个管线头部的连接端；实现快速连接。
在某些实施例中：所述内芯101横截面的直径、在内芯轴向上呈中间大两端小的变化。
直径的变化可以直接阶梯式变化，例如直径不同的多段组合(如图1—图5所示)；或者逐渐变化例如纺锤形；这种变化的直径在其两端安装时，可以限位，快速安装到位。
在某些实施例中：插入所述护管端部之内的所述内芯101与所述护管3固定连接(固定方式可以是依靠摩擦力过盈配合、或是卡接、螺旋连接等等)。增加连接的稳定性，不只是依靠包覆层保证管线头部1与护管3的连接稳定。
在某些实施例中：所述护管3与所述管线头部1贴合面缠有高温胶带。这样可以保证护管3在涂胶过程中不会窜动移位。
在某些实施例中：在所述管线头部1上设置有防呆结构1012。
如图1—图5所示，这里防呆结构1012是一个扇形端面，这里电线是三芯线，扇形端面确定了连接的方向性，有效的避免误操作。
防呆结构还可以是其他形式，比如D型面或是T型面等，或者配合凹槽等。
在某些实施例中：所述管线头部1上设置防水结构。例如在管线头部1上设置环形槽103，环形槽内嵌有密封圈，保证管线头部1在连接过程中防水防尘。
在这里环形槽根据实际情况可以设置一条或是两条，或是更多条。
在某些实施例中：所述电线2为单芯线、两芯线、三芯线、四芯线、五芯线、六芯线中的任意一种。根据实际使用的需要选择，不做限定。
在某些实施例中：还包括快接壳4，所述快接壳4与所述管线头部1具有联动受力位置，所述快接壳4上设置有连接端，所述连接端用于固定管线头部与其他部件连接。
在某些实施例中，更具体的结构可以是将快接壳4套在所述管线头部1之外，让所述快接壳4后部抵在所述管线头部1后端形成联动受力位置，然后所述快接壳4前部设置连接端用于管线头部外接其他部件(例如管线或是电子元器件等等)。所述连接端为螺旋连接或卡接或者其他连接方式，根据实际使用的需要进行选择，优选螺旋连接。
在这里当电线整根作为连接线使用时，为了实现快速对接之后的使用，增加一个快接壳，快接壳的使用可以起到保护管线头部1的作用，同时由于管线头部是对接的，快接壳的使用可以避免对接脱落，保证连接紧密稳定。
在这里公开一个与快接壳4对接的对接器5结构，这里根据实际的情况对接器可以是两通、三通(例如T型或Y型或F型)、四通(例如十字型)等等，对接器内的芯体根据实际形状 对应设置，通过这样的对接器可以快速的实现通电线路的变向、续接、分路等等功能。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

  1. 一种新型预制装配式快装电气管线，其特征在于：包括管线头部(1)、电线(2)、护管(3)；
    所述管线头部(1)包括内芯(101)和包覆层(102)；
    所述内芯(101)的一端插入所述护管(3)内、与在所述护管(3)内的所述电线(2)连接；所述内芯(101)的另一端设置外接端(1011)，所述外接端(1011)位于所述护管(3)之外；
    所述包覆层(102)从外接端(1011)包覆至所述护管(3)上，所述包覆层(102)与所述内芯(101)封装为一体结构。
  2. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：所述护管(3)是柔性软管。
  3. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：插入所述护管端部之内的所述内芯(101)与所述护管(3)固定连接。
  4. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：管线头部(1)上设置有防呆结构(1012)。
  5. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：所述管线头部(1)设置防水结构。
  6. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：所述电线(2)为单芯线、两芯线、三芯线、四芯线、五芯线、六芯线中的任意一种。
  7. 根据权利要求1所述的新型预制装配式快装电气管线，其特征在于：还包括快接壳(4)，所述快接壳(4)与所述管线头部(1)具有联动受力位置，所述快接壳(4)上设置有连接端，所述连接端用于固定管线头部(1)与其他部件连接。
  8. 根据权利要求7所述的新型预制装配式快装电气管线，其特征在于：所述连接端为螺旋连接或卡接。
PCT/CN2023/080273 2022-03-09 2023-03-08 一种新型预制装配式快装电气管线 WO2023169463A1 (zh)

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