WO2023165028A1 - 厨余垃圾集中处理设备 - Google Patents

厨余垃圾集中处理设备 Download PDF

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Publication number
WO2023165028A1
WO2023165028A1 PCT/CN2022/094044 CN2022094044W WO2023165028A1 WO 2023165028 A1 WO2023165028 A1 WO 2023165028A1 CN 2022094044 W CN2022094044 W CN 2022094044W WO 2023165028 A1 WO2023165028 A1 WO 2023165028A1
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WIPO (PCT)
Prior art keywords
area
partition
horizontal
zone
box
Prior art date
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PCT/CN2022/094044
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English (en)
French (fr)
Inventor
彭明国
马建锋
屈阳
毛林强
杜尔登
朱方
朱卫兵
史东晓
张秋亚
张艳秋
郑璐
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常州大学
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Application filed by 常州大学 filed Critical 常州大学
Priority to US18/456,484 priority Critical patent/US11905694B2/en
Publication of WO2023165028A1 publication Critical patent/WO2023165028A1/zh

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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/26Object-catching inserts or similar devices for waste pipes or outlets
    • E03C1/266Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • E03C1/2665Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/001Filters in combination with devices for the removal of gas, air purge systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/32Compressing or compacting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/70Kitchen refuse; Food waste
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F1/46114Electrodes in particulate form or with conductive and/or non conductive particles between them
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/06Contaminated groundwater or leachate
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids

Definitions

  • the invention relates to the technical field of waste treatment, in particular to a centralized kitchen waste treatment equipment.
  • Kitchen waste refers to the mixture of leftovers, expired food and kitchen food processing waste produced by residents. It is a kind of perishable organic waste formed by residents in the process of living consumption, and it is the main pollution source of urban domestic waste. Although the composition, nature and amount of kitchen waste are affected by various factors such as socio-economic conditions, regional differences, residents' living habits, dietary structure, and seasonal changes, they have the following general characteristics: 1 High moisture content, high The high moisture content (generally above 80%) brings great difficulties to its collection, transportation and treatment.
  • Garbage infiltration water can pollute surface water and groundwater through surface runoff and infiltration, and because the calorific value of kitchen waste is low, it cannot meet the calorific value requirements of waste incineration for power generation; 2 perishable, the content of organic matter in kitchen waste is high ( Accounting for more than 85% of the dry matter quality), it is easy to corrupt and smelly, emits foul-smelling gas, breeds germs, pollutes water bodies and the atmosphere, and causes the spread of diseases.
  • the household food waste disposer mainly uses centrifugal force to crush the food waste in the crushing chamber multiple times, and then discharges it into the sewer.
  • the Chinese patent whose notification number is CN205604378U installs the garbage disposer at the lower end of the sink, and after the double-layer crushing cutter disc crushes the garbage, it is directly discharged to the sewer.
  • the main advantage of such a food waste disposer is that it avoids the transfer of food waste and is simple and convenient to use.
  • this type of garbage processor generally simply crushes the garbage without further processing the crushed garbage, so that the treatment only achieves reduction and fails to meet the requirements of harmlessness and resource utilization.
  • the one cause pressure to city sewer line.
  • the main design purpose of the urban sewer pipeline is to discharge waste water, so its pipe diameter equipment, sterilization equipment, and circulation equipment are not suitable for processing a large amount of kitchen waste. A large amount of organic matter entering the sewage treatment system will put a lot of pressure on the recycling of water resources, and even cause a devastating impact on the sewage treatment system.
  • the second is that the hidden danger of "gutter oil” will increase, which will easily block the pipeline and seriously pollute the environment of the combined rain and sewage drainage system.
  • the third is that the garbage disposer needs to be flushed many times, which can cause waste of water resources. Based on the above reasons, existing kitchen waste disposers are difficult to popularize.
  • the technical problem to be solved by the present invention is: in order to solve the deficiencies in the prior art, a kind of kitchen waste centralized treatment equipment is now provided; it utilizes after the kitchen waste is crushed, the oil, water and solids in it are classified and processed, It can not only realize the timely and harmless treatment of kitchen waste, but also realize the resourceful treatment of cleaning water and kitchen waste.
  • a kind of kitchen waste centralized treatment equipment comprising:
  • the upper box body is fixed with a horizontal sieve plate inside, and the inside of the upper box body is located above the horizontal sieve plate and has a crushing area and a gas treatment area, and is located below the horizontal sieve plate with a garbage pretreatment area and a gas circulation area; the gas circulation
  • the gas treatment zone communicates with the gas treatment zone through the sieve hole of the horizontal sieve plate, and the gas treatment zone is filled with activated carbon;
  • the outer cover is hingedly installed on the top of the upper box, and is used to simultaneously cover the upper openings of the crushing area and the gas processing area, and is used to simultaneously open the upper openings of the crushing area and the gas processing area when turning upward;
  • Pulverizer located in the pulverization zone, used to pulverize organic waste, the inlet of the pulverizer is upward, and the outlet of the pulverizer is communicated with the top of the feeding channel of the garbage pretreatment zone through the sieve hole of the horizontal sieve plate;
  • An inner cover hingedly mounted in the shredding zone and above the shredder, for carrying or dumping organic waste
  • the filter press is installed in the garbage pretreatment area, the inlet of the filter press is connected with the bottom end of the feeding channel, the liquid outlet of the filter press is connected with the downcomer, and the filtrate outlet of the filter press is connected with the downcomer Connected, the filter residue outlet of the filter press is connected with the top opening of the lower channel;
  • the drying granulator is installed in the garbage pretreatment area, the inlet of the drying granulator is connected with the bottom of the feeding channel, and the outlet of the drying granulator is connected with the bottom of the garbage pretreatment area;
  • the lower box has a liquid storage area on the left for containing the acid solution and a degradation area on the right, the bottom of the storage area has a separation area on the left side of the degradation area; the upper end of the storage area and The bottom of the gas circulation area is connected to the upper end of the degradation area, and the lower end of the degradation area is connected to the lower end of the liquid storage area; the downcomer extends to the bottom of the separation area and communicates with the bottom of the separation area; the upper box The bottom of the box is fixedly connected with the top of the lower box;
  • the electrolysis device is set in the degradation zone and is used to decompose the organic matter in the water;
  • the hanging basket is hingedly installed in the liquid storage area, and is used to receive the solid slag particles falling from the bottom of the garbage pretreatment area.
  • the material box is fixedly installed in the garbage pretreatment area and is used to hold the treatment agent powder.
  • the fan piece used to make the treatment agent powder flow out from the discharge port of the material box is hinged in the material box.
  • the discharge of the material box The mouth is located directly above the opening at the top of the lower channel;
  • An exhaust fan one end communicates with the top of the gas processing area, and the other end communicates with the outside world;
  • the linkage mechanism has a first transmission rope, a second transmission rope and a transmission rod, the two ends of the first transmission rope are fixedly connected with the outer cover and the hanging basket respectively, and the two ends of the second transmission rope are respectively connected with the outer cover and the inner basket.
  • the cover is fixedly connected, and the two ends of the transmission rod are respectively hinged with the outer cover and the fan; when the outer cover covers the upper opening of the crushing area, the hanging basket, the inner cover and the fan are all inclined downward from right to left.
  • the crushed kitchen waste is separated from the solid and liquid through the filter press, and the filter residue enters the drying granulator to be partially carbonized, and forms solid slag particles with the mixed treatment agent powder; the solid slag particles are cleaned and activated by acid solution After that, the pollutants in the separation liquid can be adsorbed and degraded.
  • the accumulated solid slag particles form a multi-dimensional electrode between the electrodes, which helps to degrade the pollutants in the water, and realize waste treatment and waste treatment.
  • the solid slag particles discharged last can also be treated as a resource; at the same time, the oil is separated and discharged separately in the separation area, which is convenient for subsequent resource treatment; in addition, the gas treatment is carried out in time during the treatment process, which is odorless and does not pollute the air;
  • the hanging basket turns upwards under the action of the first transmission rope to automatically dump the solid slag particles into the degradation area;
  • the inner cover turns upwards to approach the level under the action of the second transmission rope to Support the organic waste poured from the upper end of the crushing area, such as kitchen waste, to reduce the odor in the lower box and the upper box from overflowing;
  • the treatment agent powder in the box makes it flow from the discharge port into the top opening of the lower material channel, and then reaches the drying granulator;
  • the exhaust fan can extract the gas in the lower box and the upper box , to form a negative pressure environment, so that the outside air flows into the upper box from the upper end of the crushing area, and finally, after being treated by activated carbon in the gas treatment area, it is discharged from the outlet of the exhaust fan to reduce the overflow of odor from the crushing area when the outer cover is opened. Probability of dispersion, and at the same time realize the discharge of the gas after treatment.
  • a long partition is fixed inside the upper box, and the long partition divides the interior of the upper box into a transmission area on the left and a processing area on the right;
  • the first transmission rope passes through the transmission area
  • the horizontal sieve plate is located in the processing area, and the space above the horizontal partition in the processing area is divided into a crushing area on the left and a gas processing area on the right by the first short partition;
  • the space where the treatment area is located below the horizontal partition is divided by the second short partition into the garbage pretreatment area on the left and the gas circulation area on the right.
  • first short partition is located in the middle of the horizontal sieve plate, and the second short partition is located at the right end of the horizontal sieve plate; thus, the space of the garbage pretreatment area can be increased.
  • guide wheels are rotatably installed on the upper and lower ends of the left side of the long partition, and guide wheels are also rotatably installed on the left side of the first short partition;
  • the first transmission rope passes through the guide wheels at the upper and lower ends of the left side of the long partition in turn, the bottom end of the first transmission rope is fixedly connected to the left end of the hanging basket, and the right end of the hanging basket is hinged to the liquid storage area;
  • the second transmission rope is wound around the guide wheel on the left side of the first short partition, the left end of the second transmission rope is fixedly connected to the left end of the inner cover, and the right end of the inner cover is hinged to the first short partition;
  • the transmission rod passes through the gas treatment zone
  • the first transmission rope and the second transmission rope can be moved according to the preset path, and the reliability of the transmission can be improved.
  • a feeding pipe is provided in the gas processing area, and the bottom end of the feeding pipe communicates with the material box.
  • the bottom of the bottom, and a baffle is set on the side of the discharge port close to the fan, the height of the baffle is lower than the height of the inner wall of the material box; the treatment agent powder is filled into the material box from the feeding pipe; the fan is turned up and down At this time, an airflow is formed to blow the treatment agent powder in the material box over the top of the baffle, and then flow out from the discharge port.
  • the electrolysis device includes a first electrolysis electrode plate, a soft rope filler and a second electrolysis electrode plate, the first electrolysis electrode plate and the second electrolysis electrode plate are both arranged in the degradation zone, and the soft rope filler is located Between the first electrolysis electrode plate and the second electrolysis electrode plate;
  • the organic matter in the water is decomposed, and after the soft rope filler has been filmed for a period of time, the formed biofilm degrades the pollutants in the water;
  • the solid slag particles in the degradation zone accumulate more and more until they are filled between the first electrolysis electrode plate and the second electrolysis electrode plate, due to the presence of carbon in the solid slag particles, the solid slag particles are separated between the two electrodes. A three-dimensional electrode will be formed between them to participate in electrolysis.
  • a vertical plate extending downward is fixed on the top of the degradation zone
  • a horizontal plate is fixed on the right side of the vertical plate, and several filter holes are penetrated on the vertical plate and the horizontal plate;
  • a filter area is formed between the right side of the vertical plate, the upper surface of the horizontal plate, and the inner wall of the box, and a drain is provided at the bottom of the filter area, and a drain valve is provided at the drain;
  • the tops of the first electrolysis electrode plate, the soft rope filler and the second electrolysis electrode plate are all fixed on the lower surface of the horizontal plate.
  • a vertical partition, a horizontal partition and an inclined partition are fixed in the lower box, and the bottom end of the vertical partition, the right end of the horizontal partition and the top end of the inclined partition are fixedly connected to each other;
  • the liquid storage area is formed between the left side of the vertical partition, the upper surface of the horizontal partition and the inner wall of the lower box;
  • the degradation zone is formed between the right side of the vertical partition, the right side of the inclined partition and the inner wall of the lower box;
  • the separation zone is formed between the lower surface of the horizontal partition, the left side of the inclined partition and the inner wall of the lower box;
  • first gap between the top of the vertical partition and the top of the lower box, and the top of the liquid storage area is connected to the top of the degradation zone through the first gap; the inclined partition is inclined downward from left to right
  • a second gap is left between the bottom end of the inclined partition and the bottom end of the lower box, and the bottom end of the separation zone communicates with the bottom end of the degradation zone through the second gap.
  • a drain port is provided at the bottom of the liquid storage area
  • a drain valve is provided at the drain port
  • an oil discharge pipe is connected to the top of the separation area
  • an oil discharge pipe is installed at the top of the oil discharge pipe.
  • Valve, the height of the oil discharge valve and the drain valve are the same.
  • a driving device is also included, and the driving device is used to drive the outer cover to open or close.
  • the kitchen waste centralized treatment equipment of the present invention effectively separates the solids, oil, gas and water in the crushed kitchen waste and then treats and discharges them separately, which facilitates subsequent resource treatment; After dehydration, drying, and carbonization, the volume is greatly reduced.
  • the garbage reduction effect is obvious, and the landfill process that is increasingly tense is omitted; organic pollutants are degraded multiple times, so that kitchen waste can be treated in a timely and harmless manner ;
  • the separated grease can be recycled, which has certain economic value; it does not affect the municipal sewage pipeline and does not pollute the air; at the same time, when the outer cover is opened or closed, the inner cover can carry or dump kitchen waste correspondingly with the outer tube , the hanging basket can dump or carry solid slag particles with the corresponding outer tube, and the fan blade can provide treatment agent powder for the drying granulator with the corresponding up and down movement of the outer cover, and the entire linkage mechanism has a simple structure and low cost.
  • Fig. 1 is a schematic diagram of the kitchen waste centralized treatment equipment of the present invention
  • Fig. 2 is a schematic diagram of the upper box and its interior in the kitchen waste centralized treatment equipment of the present invention
  • Fig. 3 is a schematic diagram of the material box and its interior in the kitchen waste centralized treatment equipment of the present invention
  • a centralized kitchen waste treatment equipment includes:
  • the upper box body 1 is fixed with a horizontal sieve plate 2 inside.
  • the interior of the upper box body 1 is located above the horizontal sieve plate 2 and has a crushing area A and a gas treatment area B, and is located below the horizontal sieve plate 2.
  • the outer cover 3 is hingedly mounted on the top of the upper box body 1, and is used to simultaneously block the upper openings of the pulverization area A and the gas treatment area B, and is used to simultaneously open the upper openings of the pulverization area A and the gas treatment area B when turning upward;
  • the pulverizer 4 is located in the pulverization area A and is used to pulverize organic waste.
  • the inlet of the pulverizer 4 faces upwards, and the outlet of the pulverizer 4 passes through the screen holes of the horizontal sieve plate 2 and the feeding channel 8 of the garbage pretreatment area C. connected at the top;
  • the inner cover 5 is hingedly installed in the pulverizing area A and above the pulverizer 4, and is used for carrying or dumping organic waste;
  • the filter press 6 is installed in the garbage pretreatment area C, the inlet of the filter press 6 communicates with the bottom end of the feeding channel 8, the liquid outlet of the filter press 6 communicates with the downcomer 38, and the filter press 6
  • the filtrate outlet of the filter press is communicated with the downcomer 38, and the filter residue outlet of the filter press 6 is communicated with the top opening of the feeding channel 9;
  • the filter press 6 can specifically adopt a screw press filter; In the direction from the inlet to the outlet, the cross-section of the shell is tapered, so that as the garbage is pushed by the screw, the space for the filter press becomes smaller and smaller, and the liquid is filtered out from the sieve holes of the shell of the filter press 6;
  • the drying granulator 7 is installed in the garbage pretreatment area C, the inlet of the drying granulator 7 is connected to the bottom of the feeding channel 9, and the outlet of the drying granulator 7 is connected to the bottom of the garbage pretreatment area C;
  • the granulator 7 can specifically adopt a spiral drying granulator;
  • the lower box body 10 has a liquid storage area F on the left side for containing acid solution and a degradation area G on the right side inside, and a separation area H located on the left side of the degradation area G is located below the liquid storage area F;
  • the upper end of the liquid storage area F and the bottom end of the gas circulation area D are all connected with the upper end of the degradation area G, and the lower end of the degradation area G is connected with the lower end of the liquid storage area F;
  • the downcomer 38 extends into the bottom end of the separation area H , and communicate with the bottom of the separation zone H;
  • the bottom of the upper box 1 is fixedly connected to the top of the lower box 10;
  • the electrolysis device is set in the degradation zone G and is used to decompose organic matter in the water;
  • the hanging basket 11 is hingedly installed in the liquid storage area F, and is used to receive the solid slag particles falling from the bottom of the garbage pretreatment area C.
  • the left end of the C bottom is provided with a diversion channel 41, the diversion channel 41 is inclined downward from right to left, and the upper end opening of the diversion channel 41 is located directly below the outlet of the drying granulator 7, and the lower end opening of the diversion channel 41 is located at the bottom of the suspension.
  • the hanging basket 11 can accept the solid slag particles falling from the outlet of the drying granulator 7 or/and the bottom of the garbage pretreatment area C;
  • the material box 12 is fixedly installed in the garbage pretreatment area C, and is used to hold the treatment agent powder.
  • the fan 12 used to make the treatment agent powder flow out from the discharge port 12-1 of the material box 12 is hinged in the material box 12 -3, the material outlet 12-1 of the material box 12 is located directly above the top opening of the lower material channel 9;
  • Exhaust fan 13 one end communicates with the top of the gas treatment area B, and the other end communicates with the outside world;
  • the linkage mechanism has the first transmission rope 14, the second transmission rope 15 and the transmission rod 16, the right end of the outer cover 3 is hinged with the top of the upper box body 1, and the upper end of the first transmission rope 14 is fixedly connected with the left end of the outer cover 3 , the lower end of the first transmission rope 14 is fixedly connected with the left end of the hanging basket 11, the right end of the inner cover 5 is hinged with the first short partition 18, the upper end of the second transmission rope 15 is fixedly connected with the middle part of the outer cover 3, and the second The lower end of drive rope 15 is fixedly connected with the left end of inner cover 5, and the middle part of drive rod 16 upper end is hinged with outer cover 3, and the lower end of drive rod 16 is hinged with fan blade 12-3, and the left end of fan blade 12-3 is connected with magazine.
  • the bottom in 12 is hinged; when the outer cover 3 blocks the upper opening of the crushing area A, the hanging basket 11, the inner cover 5 and the fan 12-3 are all inclined downward from right to left.
  • a long partition 17 is fixed inside the upper box 1, and the long partition 17 divides the interior of the upper box 1 into a transmission area E on the left and a processing area on the right;
  • the first transmission rope 14 passes through the transmission area E;
  • the horizontal sieve plate 2 is located in the processing area, and the space above the horizontal partition 30 in the processing area is divided by the first short partition 18 into a crushing area A on the left and a gas processing area B on the right;
  • the space below the horizontal partition 30 in the treatment area is divided by the second short partition 19 into a waste pretreatment area C on the left and a gas circulation area D on the right.
  • the first short partition 18 is located in the middle of the horizontal sieve plate 2, and the second short partition 19 is located at the right end of the horizontal sieve plate 2; thus the space of the garbage pretreatment area C can be increased.
  • the upper and lower ends of the left side of the long dividing plate 17 are rotatably equipped with guide wheels 20, and the left side of the first short dividing plate 18 is also rotatably equipped with guiding wheels 20;
  • the first transmission rope 14 is passed around the guide wheels 20 at the upper and lower ends of the left side of the long partition 17 in turn, the bottom end of the first transmission rope 14 is fixedly connected with the left end of the hanging basket 11, and the right end of the hanging basket 11 is connected with the left end of the hanging basket 11.
  • the liquid storage area F is hinged;
  • the second transmission rope 15 is wound around the guide wheel 20 on the left side of the first short partition 18, the left end of the second transmission rope 15 is fixedly connected with the left end of the inner cover 5, and the right end of the inner cover 5 is connected with the first short partition.
  • the partition 18 is hinged;
  • the transmission rod 16 passes through the gas treatment area B;
  • the first transmission rope 14 and the second transmission rope 15 can be moved according to the preset path, and the reliability of the transmission can be improved.
  • a feeding pipe 21 is arranged in the gas processing area B, and the bottom end of the feeding pipe 21 communicates with the material box 12, and the fan piece 12-3 and the material outlet 12-1 are respectively located end, the discharge port 12-1 is located at the bottom of the material box 12, and the side of the discharge port 12-1 close to the fan 12-3 is provided with a baffle 12-2, and the height of the baffle 12-2 is Lower than the height of the inner wall of the material box 12; the upper end of the material box 12 is an open structure or a plugging structure, specifically in the shape of a cuboid.
  • the treatment agent powder is filled into the material box 12 from the feed pipe 21; when the fan piece 12-3 is turned up and down, an air flow is formed to blow the treatment agent powder in the material box 12 to cross the baffle plate 12-2 Then flow out from the discharge port 12-1 and enter the drying granulator 7, where the filter residue and treatment agent powder react in the drying granulator 7 to obtain solid slag particles, which are exported from the outlet of the drying granulator 7.
  • the electrolysis device includes a first electrolysis electrode plate 22, a soft rope filler 23 and a second electrolysis electrode plate 24, and the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24 are all arranged in the degradation zone G, so The soft rope filler 23 is located between the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24;
  • the solid slag particles in the degradation zone G pile up more and more until they are filled between the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24, due to the presence of carbon in the solid slag particles, the solid slag particles A three-dimensional electrode will be formed between the two electrodes to participate in the electrolysis.
  • the top of the degradation zone G is fixed with a downwardly extending vertical plate 25, and the right side of the vertical plate 25 is fixed with a horizontal plate 26, and the vertical plate 25 and the horizontal plate 26 are penetrated with A number of filter holes; the right side of the vertical plate 25, the upper surface of the horizontal plate 26 and the inner wall of the box form a filter area I, and the bottom of the filter area I is provided with a drain 27, and the drainage A drain valve 28 is provided at the port 27;
  • the tops of the first electrolysis electrode plate 22, the cord filler 23 and the second electrolysis electrode plate 24 are all fixed on the lower surface of the horizontal plate 26; in the present embodiment, the horizontal plate 26 is fixed on the middle part of the vertical plate 25, The bottom end of the horizontal plate 26 extends to the middle part of the lower box body 10, the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24 are all positioned at the right side of the vertical plate 25, the first electrolysis electrode plate 22 and the second electrolysis electrode plate
  • the plates 24 are respectively connected to the positive and negative poles of the DC power supply.
  • a vertical partition 29, a horizontal partition 30 and an oblique partition 31 are fixed in the lower box body 10, and the bottom of the vertical partition 29, the right end of the horizontal partition 30 and the top of the oblique partition 31 are fixedly connected to each other;
  • the liquid storage area F is formed between the left side of the vertical partition 29, the upper surface of the horizontal partition 30, and the inner wall of the lower box 10;
  • the degradation zone G is formed between the right side of the plate 31 and the inner wall of the lower box body 10; said separation zone H;
  • first gap 32 between the top of the vertical partition 29 and the top of the lower box 10, and the top of the liquid storage area F is connected to the top of the degradation zone G through the first gap 32; the inclined partition 31 Inclining downward from left to right, there is a second gap 33 between the bottom end of the inclined partition 31 and the bottom end of the lower box 10, and the bottom end of the separation zone H and the bottom end of the degradation zone G pass through The second gap 33 communicates.
  • the bottom end of the liquid storage area F is provided with a liquid discharge port 34, and the liquid discharge port 34 is provided with a liquid discharge valve 35, and the top of the separation area H is connected with an oil discharge pipe 36, and the oil discharge pipe 36 An oil discharge valve 37 is installed on the top of the top, and the height of the oil discharge valve 37 is consistent with that of the drain valve 28.
  • the bottom right side of the degradation zone G is provided with a discharge port 40.
  • the discharge port 40 can be opened to discharge part of the solid slag particles and send them to the garbage dump for unified treatment;
  • the discharge port 40 can be provided with a detachable sealing plate, when the sealing plate is disassembled, the discharge port 40 can be opened, and when the sealing plate is installed at the discharge port 40, the discharge port 40 can be blocked;
  • a driving device is also included, and the driving device is used to drive the outer cover 3 to open or close; the driving device can specifically adopt a linear reciprocating mechanism, one end of the linear reciprocating mechanism is hinged with the outer cover 3, and the other end is connected with the upper box.
  • the body 1 is hinged, wherein the linear reciprocating mechanism can specifically adopt an electric push rod, an air cylinder or a hydraulic cylinder, etc.
  • the left side of the top of the lower box body 10 is provided with an acid liquid filling hole 39, which is used to inject the phosphoric acid hydrogen peroxide mixed liquid into the liquid storage area F; in the phosphoric acid hydrogen peroxide mixed liquid, in terms of mass ratio, phosphoric acid: hydrogen peroxide: water It is (5-8): (0.5-1): 10, and can be prepared by mixing phosphoric acid (commercially available 85%), hydrogen peroxide (commercially available 30%) and water.
  • the liquid storage area F is provided with a liquid discharge port 34, which is used to discharge the reacted mixed liquid from the liquid storage area F, so as to replace the space for refilling the acid solution;
  • the treatment agent powder can specifically adopt a composite treatment agent powder, and the composite treatment agent powder is a mixed powder composed of calcium oxide, bentonite, iron oxide, cement and carbon powder;
  • transparent observation windows can be set in the liquid storage area F, the separation area H, the filtration area I and the degradation area G, so as to check the processing conditions inside each.
  • a magnetic suction time delay switch can be configured between the outer cover 3 and the upper box body 1, and the control circuits of the pulverizer 4, the filter press 6 and the drying granulator 7 are all electrically connected to the magnetic suction time delay switch, and the cover plate After closing, the magnetic suction delay switch is turned on, the pulverizer 4, the filter press 6 and the drying granulator 7 are turned on, and the turn-on time is controlled at 2-5 minutes.
  • the exhaust fan 13, the first electrolysis electrode plate 22 and the second electrolysis The electrode plate 24 is powered externally.
  • both the upper box body 1 and the lower box body 10 can be arranged in a cylindrical shape, or in a cuboid shape;
  • the working principle of the kitchen waste centralized treatment equipment in this implementation is:
  • the phosphoric acid hydrogen peroxide mixed solution is poured into the liquid storage area F through the acid solution filling hole 39 until the liquid level of the mixed solution rises to 3-5 cm from the top of the vertical dividing plate 29 (the top of the vertical dividing plate 29 has not yet been reached). ), and add a small amount of litmus indicator therein to indicate the acidity in the mixed solution.
  • the acidity of the mixed solution in the liquid storage area F is too weak, the mixed solution will be discharged from the discharge port 34, and the mixed solution will be added again.
  • the injection hole is filled with a mixture of phosphoric acid and hydrogen peroxide, usually 10-30 ml of the mixture is consumed per kilogram of kitchen waste.
  • the liquid discharged from the liquid discharge port 34 can be added to the crushing area A of the upper box body 1 at the same time as the kitchen waste to be treated for reuse.
  • the driving device drives the outer cover 3 to turn up to the open state, and the inner cover 5 automatically turns up with the outer cover 3 to be parallel to the horizontal plane under the action of the second transmission rope 15, and the kitchen waste poured into the crushing area A will fall on the inner cover 5, in order to reduce the gas overflowing from the upper box 1 and the lower box 10, then the driving device drives the outer cover 3 to close, the inner cover 5 turns downwards and resets under the action of gravity, and the kitchen waste enters the pulverizer 4, The pulverizer 4, the filter press 6 and the drying granulator 7 start to work. After being pulverized by the pulverizer 4, the kitchen waste passes through the sieve holes in the horizontal sieve plate 2 and enters the filter press under the guidance of the feeding channel 8. The liquid filtered by the machine 6 flows into the downcomer 38;
  • the filter residue filtered out by the filter press 6 falls into the lower feeder 9, and then slides down to the inlet of the drying granulator 7 along the lower feeder 9.
  • the transmission rod 16 drives the fan blade 12-3 to fan a part of the composite treatment agent powder into the inlet of the drying granulator 7, the temperature of the drying granulator 7 is controlled at 300-400°C, and part of the organic matter in the incoming filter residue is Carbonization, at the same time, the filter residue and composite treatment agent powder are mixed, solidified and granulated in the drying granulator 7 to form solid slag particles.
  • the solid slag particles fall into the hanging basket 11 along the diversion channel 41; wherein, when the outer cover 3 is closed, the hanging basket 11 is soaked in the phosphoric acid hydrogen peroxide mixed liquid in the liquid storage area F, and the solid slag particles in the hanging basket 11 are soaked And reaction, the cellulose, calcium, etc.
  • the microorganisms are easier to use, and can be decomposed more thoroughly in the next stage; on the other hand, the decomposition forms a porous material, which can absorb pollutants in the liquid to be treated;
  • the hanging basket 11 is driven by the first transmission rope 14 to turn upwards to dump, and the solid slag particles soaked in the acid solution in the hanging basket 11 move along the direction of the vertical partition 29 and the inclined partition 31. The lower part falls into the bottom of the degradation zone G; when the outer cover 3 is closed, the hanging basket 11 resets under its own gravity.
  • the liquid filtered out by the filter press 6 After the liquid filtered out by the filter press 6 enters the downcomer 38, it flows into the separation zone H, where oil and water are separated. When the oil accumulates too much, it enters the oil discharge pipe 36 and can be discharged by opening the oil discharge valve 37. , for collection and utilization; water then flows downwards through the second gap 33 into the degradation zone G, under the action of the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24, the organic matter in the water is decomposed, and the soft rope filler 23 undergoes a period of time After the film is formed, the formed biofilm degrades the pollutants in the water.
  • the solid slag particles When more and more solid slag particles fall and accumulate at the bottom of the degradation zone G, it can be used as a better adsorption filter layer to adsorb the organic matter in the liquid in the degradation zone G; at the same time, in the degradation zone G Microorganisms in the liquid at the bottom will grow on the surface of the solid slag particles, thereby forming a biofilm on the surface.
  • the solid slag particles accumulate more and more until filling between the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24, due to the presence of carbon in the solid slag particles, the solid slag particles are on the first electrolysis electrode plate 22 and the second electrolysis electrode plate 24. Three-dimensional electrodes are formed between the second electrolysis electrode plates 24 to participate in electrolysis.
  • the discharge port 40 can be opened to discharge part of the solid slag particles, which are sent to the garbage dump for unified treatment.
  • the treated water level rises, and after being filtered by the horizontal plate 26 and the vertical plate 25, it reaches the filter zone I. After the drain valve 28 is opened, the filtered water flows out from the drain port 27.
  • the exhaust fan 13 can extract the gas in the lower box 10 and the upper box 1 through the gas circulation area D to the gas treatment area B, and after being treated with activated carbon, it is discharged from the outlet of the exhaust fan 13 to reduce the odor when the outer cover 3 is opened The possibility of spilling from the crushing area A to the outside, and at the same time realizing the treatment of the gas and discharging it.

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Abstract

本发明涉及废物处理技术领域,尤其是一种厨余垃圾集中处理设备,包括上箱体、外盖、粉碎机、内盖、压滤机、干燥造粒机、下箱体、电解装置、吊篮、料盒、排风扇以及联动机构,本发明中粉碎的厨余垃圾经由压滤机进行固液分离,滤渣进入干燥造粒机被部分碳化,并和混入的处理剂粉末形成固渣颗粒;该固渣颗粒经酸液活化后能对水中的污染物进行降解吸附,同时,在电解装置作用下,堆积的吸水固渣颗粒有助于降解水中污染物,实现以废治废,处理后排出的固渣颗粒也可进行后续资源化处理;同时,分离区对油脂进行了分离并单独排放,便于后续资源化处理;此外,处理过程中及时进行气体处理,无臭,不污染空气。

Description

厨余垃圾集中处理设备 技术领域
本发明涉及废物处理技术领域,尤其是一种厨余垃圾集中处理设备。
背景技术
厨余垃圾是指居民家庭产生的残羹剩饭、过期食品以及厨房食品加工过程中产生的废料等混合物,是居民在生活消费过程中形成的一种易腐有机废物,是城市生活垃圾的主要污染源。尽管厨余垃圾的组成、性质和产生量受社会经济条件、地区差异、居民生活习惯、饮食结构、季节变化等多种因素的影响,但具备如下总体特征:①高含水率,厨余垃圾的含水率高(一般在80%以上),这给其收集、运输和处理都带来很大的难度。垃圾渗滤水可通过地表径流和渗透作用,污染地表水和地下水,而且由于厨余垃圾的热值低,不能满足垃圾焚烧发电的热值要求;②易腐烂,厨余垃圾中有机物含量高(约占干物质质量的85%以上),易腐败发臭,散发恶臭气体,滋生病菌,污染水体和大气,造成疾病的传播。
目前,随着社会经济的发展,人民生活水平的提高,厨余垃圾的数量剧增,直接损害环境,对人们的身体健康构成危害;同时,人们对环境和身体健康的重视程度越来越高,很多家庭自备餐厨垃圾处理器对厨余垃圾进行处理。家庭餐厨垃圾处理器主要利用离心力,将粉碎腔内的食物垃圾进行多次粉碎,然后排入下水道。例如,公告号为CN205604378U的中国专利,将垃圾处理器安装在洗碗池下端,在双层粉碎刀盘将垃圾粉碎后,直接排放至下水道。
这样的餐厨垃圾处理器的主要优点是避免厨余垃圾转运,使用简单方便。但是,这类垃圾处理器一般只是简单地粉碎垃圾,而没有对粉碎后的垃圾进行进一步处理,这样处理仅仅做到减量化,没有达到无害化和资源化的要求。而且, 还容易导致如下缺点:一是对城市下水管线造成压力。城市下水管线的主要设计目的是排出废水,所以其管径设备、除菌设备、循环设备都不适宜处理大量餐厨垃圾。大量有机质进入污水处理系统,将会对水资源循环利用造成很大压力,甚至对污水处理系统造成毁灭性的冲击。二是“地沟油”的隐患会加大,易堵塞管道及严重污染雨污合流排水系统的环境。三是需要多次冲洗垃圾处理器,会造成水资源的浪费。基于以上的原因,现有的餐厨垃圾处理器难以推广。
鉴于此,如何对厨余垃圾进行无害化处理,是本领域技术人员急需要解决的技术问题。
发明内容
本发明要解决的技术问题是:为了解决现有技术中的不足,现提供一种厨余垃圾集中处理设备;其利用在粉碎厨余垃圾后,对其中的油、水和固体进行分类处理,既能够实现对厨余垃圾的及时的无害化处理,又能实现对清洗用水和厨余垃圾的资源化处理。
本发明解决其技术问题所采用的技术方案是:一种厨余垃圾集中处理设备,包括:
上箱体,内部固定有水平筛板,所述上箱体的内部位于水平筛板的上方具有粉碎区和气体处理区,位于水平筛板的下方具有垃圾预处理区和气体流通区;气体流通区通过水平筛板的筛孔和气体处理区连通,气体处理区内填充有活性炭;
外盖,铰接安装于上箱体的顶端,用于同时遮挡粉碎区及气体处理区的上端开口,并用于在向上翻转时同时打开粉碎区及气体处理区的上端开口;
粉碎机,位于粉碎区内,用于粉碎有机废物,所述粉碎机的进口朝上,粉 碎机的出口通过水平筛板的筛孔和垃圾预处理区的上料道的顶端连通;
内盖,铰接安装在粉碎区内,并位于粉碎机的上方,用于承载或倾倒有机废物;
压滤机,安装在垃圾预处理区内,所述压滤机的进口和上料道的底端连通,压滤机的液体出口和降液管连通,压滤机的滤液出口和降液管连通,压滤机的滤渣出口和下料道的顶端开口连通;
干燥造粒机,安装在垃圾预处理区内,干燥造粒机的进口和下料道的底端连通,干燥造粒机的出口和垃圾预处理区的底部连通;
下箱体,内部具有位于左侧的用于容纳酸性溶液的储液区和位于右侧的降解区,所述储液区的下方具有位于降解区左侧的分离区;储液区的上端和气体流通区的底端均与降解区的上端连通,降解区的下端和储液区的下端连通;降液管伸入至分离区的底端,并与分离区的底端连通;上箱体的底端与下箱体的顶端固定连接;
电解装置,设置在降解区内,用于分解水中的有机物;
吊篮,铰接安装在储液区内,用于承接垃圾预处理区底部落下的固渣颗粒,吊篮的内壁与外壁之间具有若干通孔;
料盒,固定安装在垃圾预处理区,用于盛放处理剂粉末,所述料盒内铰接有用于使处理剂粉末从料盒的出料口流出的扇片,所述料盒的出料口位于下料道顶端开口的正上方;
排风扇,一端与气体处理区的顶端连通,另一端与外界连通;
以及联动机构,具有第一传动绳、第二传动绳及传动杆,所述第一传动绳的两端分别与外盖和吊篮固定连接,第二传动绳的两端分别与外盖和内盖固定连接,传动杆的两端分别与外盖和扇片铰接;所述外盖遮挡住粉碎区的上端开 口时,所述吊篮、内盖及扇片均由右至左向下倾斜。
本方案中,粉碎的厨余垃圾经由压滤机进行固液分离,滤渣进入干燥造粒机被部分碳化,并和混入的处理剂粉末形成固渣颗粒;该固渣颗粒经过酸液清洗和活化之后可以对分离液中的污染物进行吸附和降解,同时,在电解装置作用下,堆积的固渣颗粒在电极之间形成多维电极,有助于降解水中污染物,实现以废治废,处理后排出的固渣颗粒也可进行后续资源化处理;同时,分离区对油脂进行了分离并单独排放,便于后续资源化处理;此外,处理过程中及时进行气体处理,无臭,不污染空气;
外盖打开时,吊篮在第一传动绳的作用下向上翻转,实现将自动其内的固渣颗粒倾倒到降解区;内盖在第二传动绳的作用下向上翻转至趋近水平,以托持住粉碎区上端倒入的有机废物例如,厨余垃圾,减少下箱体和上箱体内的臭气向外溢散;扇片在传动杆的作用下向上翻动,形成气流,以吹动料盒内的处理剂粉末,使其从出料口流入到下料道的顶端开口内,进而到达干燥造粒机内;其中,外盖打开时,排风扇能够抽取下箱体及上箱体内的气体,形成负压环境,使外界空气从粉碎区的上端流入到上箱体内,最终通过气体处理区内的活性炭处理后,从排风扇的出口排出,以减少外盖打开时臭气从粉碎区向外溢散的几率,同时实现对气体进行处理后排放。
进一步地,所述上箱体的内部固定有长隔板,所述长隔板将上箱体内部分隔为位于左侧的传动区和位于右侧的处理区;
所述第一传动绳穿过传动区;
所述水平筛板位于处理区内,处理区位于水平隔板上方的空间被第一短隔板分隔为位于左侧的粉碎区和位于右侧的气体处理区;
处理区位于水平隔板下方的空间被第二短隔板分隔为位于左侧的垃圾预处 理区和位于右侧的气体流通区。
进一步地,所述第一短隔板位于水平筛板的中间部位,所述第二短隔板位于水平筛板的右端;从而可增加垃圾预处理区的空间。
进一步地,所述长隔板左侧面的上下两端均转动安装有导向轮,所述第一短隔板的左侧面上也转动安装有导向轮;
所述第一传动绳依次绕经长隔板左侧面的上下两端的导向轮,所述第一传动绳的底端与吊篮的左端固定连接,吊篮的右端与储液区铰接;
所述第二传动绳绕经第一短隔板左侧面的导向轮,所述第二传动绳的左端与内盖的左端固定连接,内盖的右端与第一短隔板铰接;
所述传动杆穿过气体处理区;
从而实现第一传动绳和第二传动绳按照预设的路径移动,提高传动的可靠性。
进一步地,所述气体处理区内设置有加料管,所述加料管的底端与料盒连通,所述扇片和出料口分别位于料盒的两端,所述出料口位于料盒的底端,且出料口靠近扇片的一侧设置挡板,所述挡板的高度低于料盒内壁的高度;处理剂粉末则从加料管加注到料盒内;扇片上下翻动时,形成气流,以吹动料盒内的处理剂粉末越过挡板的顶端,而后从出料口流出。
进一步地,所述电解装置包括第一电解电极板、软绳填料及第二电解电极板,所述第一电解电极板和第二电解电极板均设置在降解区内,所述软绳填料位于第一电解电极板和第二电解电极板之间;
在第一电解电极板和第二电解电极板的作用下,水中有机物分解,软绳填料经过一段时间的挂膜之后,形成的生物膜对水中污染物进行降解;
当降解区内的固渣颗粒堆积得越来越多,直至填充到第一电解电极板和 第二电解电极板之间时,由于固渣颗粒中碳的存在,固渣颗粒在两个电极之间会形成三维电极,参与电解作用。
进一步地,所述降解区的顶端固定有向下延伸的竖直板,所述竖直板的右侧面固定有水平板,所述竖直板和水平板上均贯穿有若干滤孔;
所述竖直板的右侧面、水平板的上表面及箱体的内壁之间构成过滤区,所述过滤区的底端设置有排水口,所述排水口处设置有排水阀;
所述第一电解电极板、软绳填料及第二电解电极板的顶端均固定在水平板的下表面上。
进一步地,所述下箱体内固定有竖直隔板、水平隔板及斜隔板,竖直隔板的底端、水平隔板的右端及斜隔板的顶端彼此固定连接;
所述竖直隔板的左侧面、水平隔板的上表面及下箱体的内壁之间形成所述储液区;
所述竖直隔板的右侧面、斜隔板的右侧面及下箱体的内壁之间形成所述降解区;
所述水平隔板的下表面、斜隔板的左侧面及下箱体的内壁之间形成所述分离区;
所述竖直隔板的顶端与下箱体的顶端留有第一间隙,所述储液区的顶端通过第一间隙与降解区的顶端连接;所述斜隔板由左至右向下倾斜,所述斜隔板的底端与下箱体的底端之间留有第二间隙,所述分离区的底端与降解区的底端通过第二间隙连通。
进一步地,所述储液区的底端设置有排液口,所述排液口处设置有排液阀,所述分离区的顶端连通有排油管,所述排油管的顶端安装有排油阀,所述排油阀和排水阀的高度一致。
进一步地,还包括驱动装置,所述驱动装置用于驱动外盖打开或关闭。
本发明的有益效果是:本发明厨余垃圾集中处理设备对粉碎的厨余垃圾中的固体、油脂、气体和水分进行有效分离后再分别处理排放,方便后续进行资源化处理;厨余垃圾经过脱水、干燥、碳化之后,体积大大缩小,因此,垃圾减量效果明显,省去日益紧张的填埋场的填埋过程;有机污染物被多重降解,使厨余垃圾得到及时的无害化处理;分离得到的油脂可以被回收,有一定的经济价值;不影响市政下水管线,不污染空气;同时,在外盖开启或关闭的过程中,内盖能够随外管相应的承载或倾倒厨余垃圾,吊篮能够随外管相应的倾倒或承载固渣颗粒,扇片能够随外盖相应的上下扇动为干燥造粒机提供处理剂粉末,且整个联动机构结构简单,成本低。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明厨余垃圾集中处理设备的示意图;
图2是本发明厨余垃圾集中处理设备中上箱体及其内部的示意图;
图3是本发明厨余垃圾集中处理设备中料盒及其内部的示意图;
图中:1、上箱体,2、水平筛板,3、外盖,4、粉碎机,5、内盖,6、压滤机,7、干燥造粒机,8、上料道,9、下料道,10、下箱体,11、吊篮,12、料盒,12-1、出料口,12-2、挡板,12-3、扇片,13、排风扇,14、第一传动绳,15、第二传动绳,16、传动杆,17、长隔板,18、第一短隔板,19、第二短隔板,20、导向轮,21、加料管,22、第一电解电极板,23、软绳填料,24、第二电解电极板,25、竖直板,26、水平板,27、排水口,28、排水阀,29、 竖直隔板,30、水平隔板,31、斜隔板,32、第一间隙,33、第二间隙,34、排液口,35、排液阀,36、排油管,37、排油阀,38、降液管,39、酸液加注孔,40、排放口,41、导流通道;
A、粉碎区,B、气体处理区,C、垃圾预处理区,D、气体流通区,E、传动区,F、储液区,G、降解区,H、分离区,I、过滤区。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成,方向和参照(例如,上、下、左、右、等等)可以仅用于帮助对附图中的特征的描述。因此,并非在限制性意义上采用以下具体实施方式,并且仅仅由所附权利要求及其等同形式来限定所请求保护的主题的范围。
实施例1
如图1-3所示,一种厨余垃圾集中处理设备,包括:
上箱体1,内部固定有水平筛板2,所述上箱体1的内部位于水平筛板2的上方具有粉碎区A和气体处理区B,位于水平筛板2的下方具有垃圾预处理区C和气体流通区D;气体流通区D通过水平筛板2的筛孔和气体处理区B连通,气体处理区B内填充有活性炭;
外盖3,铰接安装于上箱体1的顶端,用于同时遮挡粉碎区A及气体处理区B的上端开口,并用于在向上翻转时同时打开粉碎区A及气体处理区B的上端开口;
粉碎机4,位于粉碎区A内,用于粉碎有机废物,所述粉碎机4的进口朝上,粉碎机4的出口通过水平筛板2的筛孔和垃圾预处理区C的上料道8的顶端连 通;
内盖5,铰接安装在粉碎区A内,并位于粉碎机4的上方,用于承载或倾倒有机废物;
压滤机6,安装在垃圾预处理区C内,所述压滤机6的进口和上料道8的底端连通,压滤机6的液体出口和降液管38连通,压滤机6的滤液出口和降液管38连通,压滤机6的滤渣出口和下料道9的顶端开口连通;压滤机6具体可采用螺旋压滤机;螺旋压滤机外壳为锥形,且自进口至出口的方向上外壳截面渐缩,这样一来,随着垃圾被螺杆推进,压滤空间越来越小,液体从压滤机6外壳筛孔中滤出;
干燥造粒机7,安装在垃圾预处理区C内,干燥造粒机7的进口和下料道9的底端连通,干燥造粒机7的出口和垃圾预处理区C的底部连通;干燥造粒机7具体可采用螺旋干燥造粒机;
下箱体10,内部具有位于左侧的用于容纳酸性溶液的储液区F和位于右侧的降解区G,所述储液区F的下方具有位于降解区G左侧的分离区H;储液区F的上端和气体流通区D的底端均与降解区G的上端连通,降解区G的下端和储液区F的下端连通;降液管38伸入至分离区H的底端,并与分离区H的底端连通;上箱体1的底端与下箱体10的顶端固定连接;
电解装置,设置在降解区G内,用于分解水中的有机物;
吊篮11,铰接安装在储液区F内,用于承接垃圾预处理区C底部落下的固渣颗粒,吊篮11的内壁与外壁之间具有若干通孔;本实施例中垃圾预处理区C底部的左端设置有导流通道41,导流通道41右至左向下倾斜,且导流通道41的上端开口位于干燥造粒机7出口的正下方,导流通道41的下端开口位于吊篮11的上方,并朝向吊篮11;以此,实现由吊篮11承接干燥造粒机7的出口或/和 垃圾预处理区C底部落下的固渣颗粒;
料盒12,固定安装在垃圾预处理区C,用于盛放处理剂粉末,所述料盒12内铰接有用于使处理剂粉末从料盒12的出料口12-1流出的扇片12-3,所述料盒12的出料口12-1位于下料道9顶端开口的正上方;
排风扇13,一端与气体处理区B的顶端连通,另一端与外界连通;
以及联动机构,具有第一传动绳14、第二传动绳15及传动杆16,外盖3的右端与上箱体1的顶端铰接,第一传动绳14的上端与外盖3的左端固定连接,第一传动绳14的下端和吊篮11的左端固定连接,内盖5的右端与第一短隔板18铰接,第二传动绳15的上端与外盖3的中间部位固定连接,第二传动绳15的下端和内盖5的左端固定连接,传动杆16上端与外盖3的中间部位铰接,传动杆16的下端和扇片12-3铰接,扇片12-3的左端与料盒12内的底部铰接;外盖3遮挡住粉碎区A的上端开口时,所述吊篮11、内盖5及扇片12-3均由右至左向下倾斜。
本实施例中上箱体1的内部固定有长隔板17,所述长隔板17将上箱体1内部分隔为位于左侧的传动区E和位于右侧的处理区;
所述第一传动绳14穿过传动区E;
所述水平筛板2位于处理区内,处理区位于水平隔板30上方的空间被第一短隔板18分隔为位于左侧的粉碎区A和位于右侧的气体处理区B;
处理区位于水平隔板30下方的空间被第二短隔板19分隔为位于左侧的垃圾预处理区C和位于右侧的气体流通区D。
第一短隔板18位于水平筛板2的中间部位,所述第二短隔板19位于水平筛板2的右端;从而可增加垃圾预处理区C的空间。
本实施例中长隔板17左侧面的上下两端均转动安装有导向轮20,所述第一 短隔板18的左侧面上也转动安装有导向轮20;
所述第一传动绳14依次绕经长隔板17左侧面的上下两端的导向轮20,所述第一传动绳14的底端与吊篮11的左端固定连接,吊篮11的右端与储液区F铰接;
所述第二传动绳15绕经第一短隔板18左侧面的导向轮20,所述第二传动绳15的左端与内盖5的左端固定连接,内盖5的右端与第一短隔板18铰接;
所述传动杆16穿过气体处理区B;
从而实现第一传动绳14和第二传动绳15按照预设的路径移动,提高传动的可靠性。
本实施例中气体处理区B内设置有加料管21,所述加料管21的底端与料盒12连通,所述扇片12-3和出料口12-1分别位于料盒12的两端,所述出料口12-1位于料盒12的底端,且出料口12-1靠近扇片12-3的一侧设置挡板12-2,所述挡板12-2的高度低于料盒12内壁的高度;料盒12的上端为敞口结构或封堵结构,具体呈长方体状,在料盒12的上端为封堵结构时,料盒12的顶端开设供传动杆16移动的长槽;处理剂粉末则从加料管21加注到料盒12内;扇片12-3上下翻动时,形成气流,以吹动料盒12内的处理剂粉末越过挡板12-2的顶端,而后从出料口12-1流出,进入干燥造粒机7,滤渣与处理剂粉末在干燥造粒机7进行反应,得到固渣颗粒,并由干燥造粒机7的出口导出。
本实施例中电解装置包括第一电解电极板22、软绳填料23及第二电解电极板24,所述第一电解电极板22和第二电解电极板24均设置在降解区G内,所述软绳填料23位于第一电解电极板22和第二电解电极板24之间;
在第一电解电极板22和第二电解电极板24的作用下,水中有机物分解,软绳填料23经过一段时间的挂膜之后,形成的生物膜对水中污染物进行降 解;
当降解区G内的固渣颗粒堆积得越来越多,直至填充到第一电解电极板22和第二电解电极板24之间时,由于固渣颗粒中碳的存在,固渣颗粒在两个电极之间会形成三维电极,参与电解作用。
本实施例中降解区G的顶端固定有向下延伸的竖直板25,所述竖直板25的右侧面固定有水平板26,所述竖直板25和水平板26上均贯穿有若干滤孔;所述竖直板25的右侧面、水平板26的上表面及箱体的内壁之间构成过滤区I,所述过滤区I的底端设置有排水口27,所述排水口27处设置有排水阀28;
所述第一电解电极板22、软绳填料23及第二电解电极板24的顶端均固定在水平板26的下表面上;本实施例中水平板26固定在竖直板25的中间部位,水平板26的底端延伸至下箱体10的中间部位,第一电解电极板22和第二电解电极板24均位于竖直板25的右侧,第一电解电极板22和第二电解电极板24分别与直流电源的正极和负极连接。
下箱体10内固定有竖直隔板29、水平隔板30及斜隔板31,竖直隔板29的底端、水平隔板30的右端及斜隔板31的顶端彼此固定连接;
所述竖直隔板29的左侧面、水平隔板30的上表面及下箱体10的内壁之间形成所述储液区F;所述竖直隔板29的右侧面、斜隔板31的右侧面及下箱体10的内壁之间形成所述降解区G;所述水平隔板30的下表面、斜隔板31的左侧面及下箱体10的内壁之间形成所述分离区H;
所述竖直隔板29的顶端与下箱体10的顶端留有第一间隙32,所述储液区F的顶端通过第一间隙32与降解区G的顶端连接;所述斜隔板31由左至右向下倾斜,所述斜隔板31的底端与下箱体10的底端之间留有第二间隙33,所述分离区H的底端与降解区G的底端通过第二间隙33连通。
本实施例中储液区F的底端设置有排液口34,所述排液口34处设置有排液阀35,所述分离区H的顶端连通有排油管36,所述排油管36的顶端安装有排油阀37,所述排油阀37和排水阀28的高度一致。
本实施例中降解区G的右侧底端设置有排放口40,当降低区内固渣颗粒过多时,可以打开排放口40,排出部分固渣颗粒,将其送至垃圾堆统一处理;其中,排放口40处可设置可拆卸的封板,在封板拆卸时,排放口40得以被打开,当封板安装在排放口40处时,排放口40得以被封堵;
本实施例中还包括驱动装置,所述驱动装置用于驱动外盖3打开或关闭;驱动装置具体可采用直线往复运动机构,直线往复运行机构的一端与外盖3铰接,另一端与上箱体1铰接,其中,直线往复运动机构具体可采用电动推杆、气缸或液压缸等。
本实施例中下箱体10顶部的左侧设有酸液加注孔39,用于向储液区F注入磷酸双氧水混合液;磷酸双氧水混合液中,以质量比计,磷酸:双氧水:水为(5~8):(0.5~1):10,可由磷酸(市售85%)和双氧水(市售30%)及水混合而成。储液区F设有排液口34,用于将反应后的混合液从储液区F排出,以便置换出空间用于重新加注酸液;
本实施例中处理剂粉末具体可采用复合处理剂粉末,复合处理剂粉末由氧化钙、膨润土、氧化铁、水泥和碳粉组成的混合粉末;
本实施中储液区F、分离区H、过滤区I及降解区G均可设置透明的观察窗,以便于查看各自内部的处理情况。
本实施例中外盖3与上箱体1之间可配置磁吸延时开关,粉碎机4、压滤机6和干燥造粒机7的控制电路均与磁吸延时开关电连接,盖板关闭后磁吸延时开关接通,粉碎机4、压滤机6和干燥造粒机7接通,接通时间控制在2-5分钟, 排风扇13、第一电解电极板22和第二电解电极板24电源外接。
本实施例中上箱体1和下箱体10均可设置为圆筒状,也可设置在长方体状;
本实施中厨余垃圾集中处理设备的工作原理为:
操作时,通过酸液加注孔39向储液区F灌注磷酸双氧水混合液,直到混合液的液位上升至距离竖直隔板29的顶端3~5cm(尚未到达竖直隔板29的顶端)的位置为止,并向其中添加少量石蕊指示剂,用来指示混合液中的酸性,当储液区F中混合液酸性过弱,就从排液口34将混合液排出,重新从加注孔补入磷酸双氧水混合液,通常每公斤厨余垃圾消耗混合液10~30毫升。从排液口34排出的液体可以与待处理厨余垃圾同时加入到上箱体1的粉碎区A中回用。
启动排风扇13、第一电解电极板22和第二电解电极板24的电源。
驱动装置带动外盖3向上翻转至打开状态,内盖5在第二传动绳15的作用下自动随外盖3向上翻转至与水平面平行,向粉碎区A倒入厨余垃圾会落在内盖5上,以减少上箱体1和下箱体10中向外溢出的气体,随后驱动装置带动外盖3关闭,内盖5在重力作用下向下翻转复位,厨余垃圾进入粉碎机4,粉碎机4、压滤机6和干燥造粒机7开始工作,厨余垃圾经过粉碎机4粉碎后,经由水平筛板2中的筛孔,在上料道8的引导作用下,进入压滤机6压滤出的液体,流入降液管38;
压滤机6压滤出的滤渣则掉入下料道9,而后沿着下料道9滑落到干燥造粒机7的进口,在滤渣掉入干燥造粒机7的进口之前,由于外盖3打开再关闭,传动杆16带动扇片12-3扇动一部分复合处理剂粉末进入干燥造粒机7的进口,干燥造粒机7的温度控制在300~400℃,进入的滤渣中部分有机质被碳化,同时,滤渣和复合处理剂粉末在干燥造粒机7内混合、固化和造粒,形成固渣颗粒。固渣颗粒顺着导流通道41掉入吊篮11;其中,外盖3关闭时,吊篮11浸泡在 储液区F内的磷酸双氧水混合液体中,吊篮11中的固渣颗粒经过浸泡和反应,其中的纤维素、钙质等经过处理,一方面微生物更易利用,在下阶段中可以更彻底地分解;另一方面分解后形成多孔材料,可以吸附要处理的液体中的污染物;外盖3打开时,吊篮11在第一传动绳14的带动下,向上翻转,以发生倾倒,吊篮11中经酸液浸泡的固渣颗粒沿着竖直隔板29和斜隔板31向下滑落进入降解区G的底部;外盖3关闭时,吊篮11在自身重力作用下复位。
压滤机6压滤出的液体进入降液管38后,流入分离区H,在分离区H内进行油水分离,当油集聚过多,进入排油管36,可以通过打开排油阀37后排出,进行收集利用;水则向下流动经由第二间隙33进入降解区G,在第一电解电极板22和第二电解电极板24的作用下,水中有机物分解,软绳填料23经过一段时间的挂膜之后,形成的生物膜对水中污染物进行降解。
当固渣颗粒越来越多地下落并堆积在降解区G的底部,其本身可以用作较好的吸附过滤层,对降解区G内液体中的有机物进行吸附处理;同时,在降解区G底部的液体中的微生物会在固渣颗粒表面生长,从而在表面形成生物膜。当固渣颗粒堆积得越来越多,直至填充到第一电解电极板22和第二电解电极板24之间,由于固渣颗粒中碳的存在,固渣颗粒在第一电解电极板22和第二电解电极板24之间会形成三维电极,参与电解作用。当固渣颗粒过多时,可以打开排放口40,排出部分固渣颗粒,将其送至垃圾堆统一处理。
处理后的水位上升,经水平板26和竖直板25过滤之后,到达过滤区I,打开排水阀28后,过滤后的水从排水口27流出。
排风扇13能够抽取下箱体10及上箱体1内的气体经气体流通区D,到达气体处理区B,并经活性炭处理后,从排风扇13的出口排出,以减少外盖3打开时臭气从粉碎区A向外溢散的几率,同时实现对气体进行处理后排放。
上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。

Claims (10)

  1. 一种厨余垃圾集中处理设备,其特征在于:包括:
    上箱体(1),内部固定有水平筛板(2),所述上箱体(1)的内部位于水平筛板(2)的上方具有粉碎区(A)和气体处理区(B),位于水平筛板(2)的下方具有垃圾预处理区(C)和气体流通区(D);气体流通区(D)通过水平筛板(2)的筛孔和气体处理区(B)连通,气体处理区(B)内填充有活性炭;
    外盖(3),铰接安装于上箱体(1)的顶端,用于同时遮挡粉碎区(A)及气体处理区(B)的上端开口,并用于在向上翻转时同时打开粉碎区(A)及气体处理区(B)的上端开口;
    粉碎机(4),位于粉碎区(A)内,所述粉碎机(4)的进口朝上,粉碎机(4)的出口通过水平筛板(2)的筛孔和垃圾预处理区(C)的上料道(8)的顶端连通;
    内盖(5),铰接安装在粉碎区(A)内,并位于粉碎机(4)的上方,用于承载或倾倒有机废物;
    压滤机(6),安装在垃圾预处理区(C)内,所述压滤机(6)的进口和上料道(8)的底端连通,压滤机(6)的液体出口和降液管(38)连通,压滤机(6)的滤液出口和降液管(38)连通,压滤机(6)的滤渣出口和下料道(9)的顶端开口连通;
    干燥造粒机(7),安装在垃圾预处理区(C)内,干燥造粒机(7)的进口和下料道(9)的底端连通,干燥造粒机(7)的出口和垃圾预处理区(C)的底部连通;
    下箱体(10),内部具有位于左侧的用于容纳酸性溶液的储液区(F)和位于右侧的降解区(G),所述储液区(F)的下方具有位于降解区(G)左侧的分离区(H);储液区(F)的上端和气体流通区(D)的底端均与降解区(G)的 上端连通,降解区(G)的下端和储液区(F)的下端连通;降液管(38)伸入至分离区(H)的底端,并与分离区(H)的底端连通;上箱体(1)的底端与下箱体(10)的顶端固定连接;
    电解装置,设置在降解区(G)内,用于分解水中的有机物;
    吊篮(11),铰接安装在储液区(F)内,用于承接垃圾预处理区(C)底部落下的固渣颗粒,吊篮(11)的内壁与外壁之间具有若干通孔;
    料盒(12),固定安装在垃圾预处理区(C),用于盛放处理剂粉末,所述料盒(12)内铰接有用于使处理剂粉末从料盒(12)的出料口(12-1)流出的扇片(12-3),所述料盒(12)的出料口(12-1)位于下料道(9)顶端开口的正上方;
    排风扇(13),一端与气体处理区(B)的顶端连通,另一端与外界连通;
    以及联动机构,具有第一传动绳(14)、第二传动绳(15)及传动杆(16),所述第一传动绳(14)的两端分别与外盖(3)和吊篮(11)固定连接,第二传动绳(15)的两端分别与外盖(3)和内盖(5)固定连接,传动杆(16)的两端分别与外盖(3)和扇片(12-3)铰接;所述外盖(3)遮挡住粉碎区(A)的上端开口时,所述吊篮(11)、内盖(5)及扇片(12-3)均由右至左向下倾斜。
  2. 根据权利要求1所述的厨余垃圾集中处理设备,其特征在于:所述上箱体(1)的内部固定有长隔板(17),所述长隔板(17)将上箱体(1)内部分隔为位于左侧的传动区(E)和位于右侧的处理区;
    所述第一传动绳(14)穿过传动区(E);
    所述水平筛板(2)位于处理区内,处理区位于水平隔板(30)上方的空间被第一短隔板(18)分隔为位于左侧的粉碎区(A)和位于右侧的气体处理区(B);
    处理区位于水平隔板(30)下方的空间被第二短隔板(19)分隔为位于左 侧的垃圾预处理区(C)和位于右侧的气体流通区(D)。
  3. 根据权利要求2所述的厨余垃圾集中处理设备,其特征在于:所述第一短隔板(18)位于水平筛板(2)的中间部位,所述第二短隔板(19)位于水平筛板(2)的右端。
  4. 根据权利要求2所述的厨余垃圾集中处理设备,其特征在于:所述长隔板(17)左侧面的上下两端均转动安装有导向轮(20),所述第一短隔板(18)的左侧面上也转动安装有导向轮(20);
    所述第一传动绳(14)依次绕经长隔板(17)左侧面的上下两端的导向轮(20),所述第一传动绳(14)的底端与吊篮(11)的左端固定连接,吊篮(11)的右端与储液区(F)铰接;
    所述第二传动绳(15)绕经第一短隔板(18)左侧面的导向轮(20),所述第二传动绳(15)的左端与内盖(5)的左端固定连接,内盖(5)的右端与第一短隔板(18)铰接;
    所述传动杆(16)穿过气体处理区(B)。
  5. 根据权利要求2所述的厨余垃圾集中处理设备,其特征在于:所述气体处理区(B)内设置有加料管(21),所述加料管(21)的底端与料盒(12)连通,所述扇片(12-3)和出料口(12-1)分别位于料盒(12)的两端,所述出料口(12-1)位于料盒(12)的底端,且出料口(12-1)靠近扇片(12-3)的一侧设置挡板(12-2),所述挡板(12-2)的高度低于料盒(12)内壁的高度。
  6. 根据权利要求1所述的厨余垃圾集中处理设备,其特征在于:所述电解装置包括第一电解电极板(22)、软绳填料(23)及第二电解电极板(24),所述第一电解电极板(22)和第二电解电极板(24)均设置在降解区(G)内,所述软绳填料(23)位于第一电解电极板(22)和第二电解电极板(24)之间。
  7. 根据权利要求6所述的厨余垃圾集中处理设备,其特征在于:所述降解区(G)的顶端固定有向下延伸的竖直板(25),所述竖直板(25)的右侧面固定有水平板(26),所述竖直板(25)和水平板(26)上均贯穿有若干滤孔;
    所述竖直板(25)的右侧面、水平板(26)的上表面及箱体的内壁之间构成过滤区(I),所述过滤区(I)的底端设置有排水口(27),所述排水口(27)处设置有排水阀(28);
    所述第一电解电极板(22)、软绳填料(23)及第二电解电极板(24)的顶端均固定在水平板(26)的下表面上。
  8. 根据权利要求7所述的厨余垃圾集中处理设备,其特征在于:所述下箱体(10)内固定有竖直隔板(29)、水平隔板(30)及斜隔板(31),竖直隔板(29)的底端、水平隔板(30)的右端及斜隔板(31)的顶端彼此固定连接;
    所述竖直隔板(29)的左侧面、水平隔板(30)的上表面及下箱体(10)的内壁之间形成所述储液区(F);
    所述竖直隔板(29)的右侧面、斜隔板(31)的右侧面及下箱体(10)的内壁之间形成所述降解区(G);
    所述水平隔板(30)的下表面、斜隔板(31)的左侧面及下箱体(10)的内壁之间形成所述分离区(H);
    所述竖直隔板(29)的顶端与下箱体(10)的顶端留有第一间隙(32),所述储液区(F)的顶端通过第一间隙(32)与降解区(G)的顶端连接;所述斜隔板(31)由左至右向下倾斜,所述斜隔板(31)的底端与下箱体(10)的底端之间留有第二间隙(33),所述分离区(H)的底端与降解区(G)的底端通过第二间隙(33)连通。
  9. 根据权利要求8所述的厨余垃圾集中处理设备,其特征在于:所述储液 区(F)的底端设置有排液口(34),所述排液口(34)处设置有排液阀(35),所述分离区(H)的顶端连通有排油管(36),所述排油管(36)的顶端安装有排油阀(37),所述排油阀(37)和排水阀(28)的高度一致。
  10. 根据权利要求8所述的厨余垃圾集中处理设备,其特征在于:还包括驱动装置,所述驱动装置用于驱动外盖(3)打开或关闭。
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