WO2023160985A1 - Heating device, heating element, printing station, heating station, and system for generatively producing components - Google Patents

Heating device, heating element, printing station, heating station, and system for generatively producing components Download PDF

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Publication number
WO2023160985A1
WO2023160985A1 PCT/EP2023/052638 EP2023052638W WO2023160985A1 WO 2023160985 A1 WO2023160985 A1 WO 2023160985A1 EP 2023052638 W EP2023052638 W EP 2023052638W WO 2023160985 A1 WO2023160985 A1 WO 2023160985A1
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WO
WIPO (PCT)
Prior art keywords
heating
station
receiving space
component
heating device
Prior art date
Application number
PCT/EP2023/052638
Other languages
German (de)
French (fr)
Inventor
Manuel PÉREZ CASÁS
Original Assignee
Grunewald Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grunewald Gmbh & Co. Kg filed Critical Grunewald Gmbh & Co. Kg
Publication of WO2023160985A1 publication Critical patent/WO2023160985A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/02Small extruding apparatus, e.g. handheld, toy or laboratory extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2565Barrel parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2568Inserts
    • B29C48/25684Inserts for barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/265Support structures or bases for apparatus, e.g. frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/802Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/295Heating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/50Means for feeding of material, e.g. heads
    • B22F12/53Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C2035/0211Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould resistance heating

Definitions

  • Heating device Heating element, printing station, heating station, and system for the generative production of components
  • the present invention relates to a heating device for heating and/or tempering an elongate component, in particular an extrusion device for a system for the generative production of components, preferably for a system for the three-dimensional printing of components. Furthermore, the present invention relates to a heating element for such a heating device. In addition, the invention relates to a printing station and a heating station, as well as a system for the generative production of components.
  • components are made of plastic using 3D printing.
  • Devices for the defined dispensing of material for example extruding devices, which have a nozzle for the defined dispensing of material at a front end, are often used for this purpose.
  • extrusion devices usually have a tubular extruder housing with an extruder screw mounted rotatably in this housing.
  • a feed device into which, for example, starting material in granular form can be introduced. This is conveyed by the extruder screw in the direction of the front end and at the same time compressed and/or heated from the outside, so that it can exit through the nozzle in a viscous aggregate state.
  • an exact temperature control of an extrusion device is necessary. To do this, it may be necessary to maintain a specific temperature profile over the length of the extrusion device. At the same time, it may be necessary to use different devices for dispensing material one after the other during a printing process, in particular if the material or the dimensions of the emerging material are to be varied.
  • a heating device for heating and/or tempering an elongate component in particular an extrusion device for a system for the generative production of components, preferably for a system for the three-dimensional printing of components, which is simple easy to handle and at the same time enables precise temperature control.
  • this object is achieved in a heating device of the type mentioned above in that it has two heating jaws which are held on a base body and in particular can be moved towards and away from each other in a translatory manner between an open position in which the Heating jaws are far enough apart that a particularly elongate component can be placed between the heating jaws, and a closed position in which the heating jaws enclose a receiving space for the component that defines a longitudinal direction.
  • This configuration is based on the consideration that two heating jaws, in their closed position, can enclose and heat up an elongate component arranged between them. At the same time, the elongate component can easily be positioned between the two heating jaws.
  • both heating jaws can be movable relative to the base body, in particular symmetrically with respect to one another. This means that in the open position of the heating jaws a component, in particular an extrusion device, can be placed between them and both heating jaws are moved towards the component until they reach their closed position. At the same time, the component can be fixed by the heating jaws, so that a movement radially to the longitudinal direction can be ruled out.
  • the object on which the invention is based is achieved with a heating device, which encloses or can enclose a receiving space for a component that defines a longitudinal direction, in that a plurality of heating elements are provided, which are arranged in such a way that they are flat on one in the receiving space arranged in particular elongate component abut. Provision can thus be made for the heat to be transferred from the heating jaws, specifically the heating elements, to a component, in particular to an extrusion device, which is arranged in the receiving space, by means of surface contact.
  • the object on which the invention is based is also achieved by a heating element for such a heating device.
  • several heating elements can be arranged one behind the other in the longitudinal direction.
  • the heating elements can be arranged in pairs opposite one another in relation to the longitudinal direction.
  • the heating device comprises two heating jaws--each heating jaw can have a plurality of heating elements in the longitudinal direction. In this way it is achieved that heat is transferred from the heating jaws to the component over almost the entire length of a component, in particular an extrusion device, preferably over the area in which an extruder screw is located. This enables a constant temperature or a desired temperature profile to be achieved over the length of an attached extruder.
  • the heating elements of the two heating jaws are preferably arranged in pairs opposite one another. This means that each heating element of one heating jaw is opposite an element in the other heating jaw in the same position in the longitudinal direction.
  • the heating elements are mounted in heating element recesses of the heating device, in particular of heating jaws of the heating device, so that they can move into and out of the receiving space.
  • a movable mounting means that the heating elements can lie flat on the component, in particular on an extrusion device, and thus a favorable heat transfer can be achieved.
  • dimensional tolerances such as can occur on various extrusion devices, can be compensated for by such a movable bearing.
  • the heating element recesses can be designed as depressions in the heating jaws.
  • spring elements can be provided, which press the heating elements inwards into the receiving space, so that a flat contact of the heating elements with an extrusion device arranged in the receiving space is ensured.
  • the spring elements can be supported against the heating jaws, in particular the base of the heating element recesses, and against the heating elements, in particular a support body of the heating elements.
  • each heating element can have several heating segments which are rotatably mounted about an axis of rotation running in the longitudinal direction and which each have a concave heating surface pointing towards the receiving space, which can be brought flatly into contact with a component.
  • each heating element comprises a plurality of movable heating segments which, due to the movable mounting, can cling to the outer contour of an elongate component.
  • Each heating segment can be provided with an in particular electrically heatable heating cartridge, which is preferably inserted into a longitudinal bore of the respective heating segment.
  • Each heating segment can thus have a cavity in which a heating cartridge is inserted.
  • Electrically heatable heating cartridges are particularly easy to adjust in terms of their temperature and output and are therefore the preferred choice.
  • each heating element can have a front and a rear mounting plate, between which the heating segments are rotatably mounted.
  • each heating element can be fitted with a front and a rear projection in a corresponding intervene in the bearing bore of the front or rear bearing plate. The bearing hole can completely penetrate the bearing plate.
  • the rear bearing plate or the front bearing plate can adjoin a feed plate in which feed slots for electrical lines to the heating cartridges are provided.
  • the feed slots preferably extend away from the receiving space, starting from the axis of rotation of the respective heating segment. In this way, electrical lines that are required to power the cartridge heaters can be routed to the cartridge heaters in a simple manner.
  • the heating elements can be limited at the front by a base plate and at the rear by a cover plate.
  • the base plate or the cover plate can rest against the edges of the heating element cutouts, so that the heating elements are positioned in the longitudinal direction in the heating element cutouts.
  • the rear bearing plate and the front bearing plate can be fixed to a support body, in particular screwed to the support body, which is inserted into the heating element recess of the respective heating jaw.
  • the support body can extend in the transverse direction over the entire heating element and thus position the heating element in the heating element recess transverse to the longitudinal direction.
  • the supporting body can be arranged in the longitudinal direction between the front mounting plate and the rear mounting plate, with the front and the rear mounting plate preferably lying flat against the supporting body.
  • the supporting body Toward the receiving space, the supporting body can have a U-shaped recess in which the heating segments are arranged.
  • Springs can be arranged on the side of the support body facing away from the receiving space, via which the support body is supported against the heating element recess. As a result, a spring force is transferred to the heating segments via the support body and the bearing plates, so that their concave heating surface is pressed against a component placed in the receiving space in order to transfer the heat to it.
  • the object on which the invention is based is achieved in a heating device, which has a receiving space for a component that defines a longitudinal direction, in that at least one, in particular two, opposite cooling elements are arranged in a rear end region of the receiving space in such a way that they lie flat against a component arranged in the receiving space or can be brought into contact.
  • This configuration is based on the idea of using a cooling element in the rear end area of the receiving space to provide thermal decoupling between the area of an extrusion device placed in the receiving space, in which the material is conveyed and heated, and the rear end area, in which there may be coupling means, storage means for the extruder screw and sealants, sealing elements or the like.
  • a front area of the heater is used as a heating area and a rear area is used as a cooling area. This can prevent damage to components.
  • a cooling surface of the cooling element can be brought into direct contact with the component used.
  • the cooling element can have a flow channel for cooling water. If the heating device has two heating jaws which, as described above, can be moved between an open position and a closed position, then each heating jaw preferably has a cooling element recess into which a cooling element is inserted.
  • the heating device can be provided with temperature sensors which protrude into the receiving space.
  • a temperature sensor can be provided in each case in the longitudinal direction between two heating elements.
  • these temperature sensors can engage in corresponding recesses in the component, so that a direct contact measurement of the temperature of the component, in particular an extrusion device, is possible, resulting in the temperature of the material can be closed inside the extruder housing.
  • the temperature sensors can contain a resistance thermometer and/or a thermocouple.
  • fixing means can be provided at a front end of the heating jaws.
  • a fixing element can be arranged at the front end of each heating jaw, which has a semi-circular recess directed inwards towards the receiving space, in which a corresponding annular collar of a component, in particular an extrusion device, preferably a nozzle, can be engaged in order to insert a component into support their front end.
  • the object on which the invention is based is also achieved by a printing station for a system for the generative production of components, in particular for a system for the three-dimensional printing of components, which is designed in such a way that an extrusion device for the defined dispensing of material can be detachably attached to it, wherein the printing station has a heating device as described above for tempering an attached extruding device.
  • the printing station can be moved relative to a component to be produced.
  • a component to be produced is produced on a stationary workpiece table and all relative movements are carried out by the printing station.
  • individual degrees of freedom of movement are carried out by a workpiece table or a workpiece holder and other degrees of freedom by the printing station.
  • only one workpiece table or one workpiece holder is moved relative to a stationary printing station.
  • a movable printing station can specifically be designed as a portal system. This means that the printing station can be moved along a number of translational axes.
  • the printing station can also have drive means for driving the extruder screw of an extrusion device, which preferably comprise an electric motor. Furthermore, the printing station can have coupling means in order to couple the drive means to the extruder screw of an extruding device in a torque-proof manner.
  • the printing station can comprise feed means, for example in the form of a feed funnel, which are designed and suitable for continuously feeding material for producing a component to an extrusion device attached to the printing station.
  • the object on which the invention is based is achieved by a heating station for a system for the generative production of components, in particular for a system for the three-dimensional printing of components, to which an extrusion device for the defined dispensing of material can be detachably attached, the heating station having a heating device as before described for heating an attached extrusion device.
  • Both the printing station and the heating station can have a holding device in order to detachably fix the rear end region, in particular the head of an extrusion device, to a base body.
  • This configuration is based on the idea of fixing an extrusion device with its rear end area to a base body of the printing station or the heating station.
  • the holding device is preferably arranged at the rear of the heating device.
  • a fixation at a front end area as is possible, for example, using appropriate fixation means of a heating device, a stable fixation is achieved which also withstands high mechanical stresses.
  • the holding device can have a base element, which has a central receiving recess, in which the head of an extrusion device can be positioned, and holding elements, which are arranged in the base element and between a release position, in which the holding elements are moved so far out of the receiving recess that a Extrusion device can be inserted into the receiving recess or removed from it, and a holding position in which the retaining elements protrude so far into the receiving recess that an extruding device inserted into the receiving recess is held in a non-positive and/or positive manner.
  • the base element is preferably on the Body of the printing station or the heating station or a storage station attached.
  • the holding elements are preferably designed as balls.
  • a total of four holding elements can be provided, two of which are arranged on opposite sides of the receiving recess.
  • two holding elements can be positively engaged on two opposite sides of the extruder head. In this way, a high level of stability against twisting of the extrusion device about its longitudinal axis is achieved, since a total of four holding elements can be brought into engagement.
  • the receiving recess formed on the base member may be open on two sides of the base member.
  • a head of an extrusion device can be introduced into the holding device in a simple manner.
  • the base element can be essentially cuboid and the receiving recess can be open to a front side and to an adjacent side, in particular to a side facing away from the respective base body.
  • the receiving recess can have a cuboid basic shape.
  • the base element can have a positioning recess for positioning an extrusion device inserted into the receiving recess.
  • This can be formed on a rear side of the receiving recess. Accordingly, the base surface of the receiving recess pointing to a front side can form a stop surface against which a corresponding end surface of an extrusion device, in particular an extruder head, can be brought into contact in order to rotate the extrusion device to be clearly positioned together with the holding elements in the longitudinal direction.
  • the positioning recess preferably penetrates the base element completely towards the rear.
  • the holding device can comprise a confirmation element which can be moved, in particular displaced, relative to the base element.
  • the actuating element can preferably be displaced transversely to the longitudinal direction relative to the base element.
  • a pneumatic cylinder can be provided in order to move the actuating element relative to the base element, with a housing of the pneumatic cylinder preferably being firmly connected to the base element.
  • the actuating element can be designed in several parts and can comprise a rear actuating yoke and a front support element on which the pneumatic cylinder acts.
  • the support element is preferably screwed to the actuating yoke.
  • the actuating element can be C-shaped, with the two C-legs encompassing the base element and on both C-legs an inwardly projecting link guide is formed, which cooperates with the holding elements in such a way that a movement of the actuating element relative to the Base element is converted into a movement of the holding elements in the direction of the release position or in the direction of the holding position.
  • a translational movement of the actuating element transverse to the longitudinal direction is converted into a translational movement of the holding elements in a different direction via such a link guide, which can be in direct contact with the holding elements, which are preferably spherical.
  • the object on which the invention is based is achieved by a system for the generative production of components, in particular for the three-dimensional printing of components, with a printing station as described above and at least one heating station as described above.
  • This embodiment is based on the idea of providing at least one heating station, in addition to a printing station, to which an extrusion device can be attached. This allows the extrusion device to be preheated outside of the printing station before it is attached to the printing station and used to create a component. In this way, lengthy heating-up at the printing station and thus a temporary system downtime when changing the extrusion device in the printing station can be avoided. Different extrusion devices can thus be used in a simple manner one after the other when producing a component, without long downtimes occurring when changing.
  • the system according to the invention can also have at least one, in particular several, extrusion devices which have an opening at a front end for the defined discharge of material and a feed device for feeding material into the extrusion device at a rear end area.
  • extrusion devices which have an opening at a front end for the defined discharge of material and a feed device for feeding material into the extrusion device at a rear end area.
  • This refinement is based on the consideration that the system contains a plurality of extrusion devices which are provided for different materials or for dispensing material in different dimensions.
  • one of these extruders can be attached to the printing station when it is used directly to create a component.
  • Each extrusion device preferably has a tubular, elongate extruder housing which defines a longitudinal axis, and an extruder screw which extends inside the extruder housing and is rotatably mounted in the extruder housing.
  • Such an extruder screw is used to convey material from a rear end of the extruder to the opening for the defined discharge of material.
  • the extruder screw can have a central shaft body and a spiral profile projecting outwards from this body.
  • the spiral profile can have a continuous gradient over its entire length. Alternatively, the gradient can vary over the length; in particular, sections with different gradients can be provided.
  • the diameter of the shaft body can also vary over the length, so that the distance between the shaft body and the inner wall of the extruder housing changes over the length. In particular, the distance can decrease towards the front, so that the conveyed material is compressed.
  • each extrusion device can have a nozzle at a front end of the extruder housing, the nozzle being in particular detachably fastened to the extruder housing, preferably screwed into it.
  • a nozzle which is arranged at a front end of the extruder housing, can thus form the opening for the defined discharge of material.
  • the nozzle can have an annular collar whose outside diameter is in particular larger than the outside diameter of the extruder housing. This configuration is based on the consideration that such an annular collar can engage in corresponding fixing means in order to stably support the extrusion device in its front end area.
  • the extruder housing can have an extruder head, in particular a cuboid, on the back. Such an extruder head can have or carry appropriate means for attachment to a heating station or to the pressure station. Furthermore, an extruder head can be used for gripping a transport unit, for example a robot.
  • Retaining recesses can be formed on the extruder head of the extrusion devices, in which the retaining elements of a retaining device can be brought into engagement in a non-positive and/or positive manner.
  • Two corresponding holding recesses are preferably formed on opposite sides of the extruder head.
  • retaining recesses are provided on the extruder head corresponding to the retaining elements of the retaining device, which are preferably designed as balls, so that a detachable connection can be established between the retaining device and the extrusion device by engaging the retaining elements in the retaining recesses.
  • the holding recesses can be designed to be open towards the front.
  • the retaining recesses may be formed by grooves extending rearwardly into the extruder head from a front end thereof and having a circular cross-section.
  • the grooves preferably do not run continuously, but instead end in an end section within the respective side surface of the extruder head. This can preferably have a hollow contour corresponding to a segment of a sphere.
  • the spherical end portion and the retaining elements formed as balls longitudinally position the head of the extruder and exert a rearward force on the extruder when the retaining elements are engaged.
  • the holding recesses are preferably designed in such a way that the extruder head is pressed with its rear end face against the rear face of the receiving recess of the base element of the holding device when the holding elements are engaged in the corresponding holding recesses. In this way, a flat contact and a stable positioning in the longitudinal direction of the extruder head in the base element are realized.
  • the extruder head can have a rear drive opening from which coupling means protrude in order to couple the extruder screw to a drive of the printing station in a rotationally fixed manner, the drive opening preferably being arranged coaxially with the axis of rotation of the extruder screw.
  • the extruder screw can also be connected directly to the coupling means in a rotationally fixed manner.
  • the coupling means can be common coupling elements which can establish a connection to a drive of the printing station in a positive and/or non-positive manner. Specifically, it can be one half of a gear coupling or a claw coupling, which is preferably connected to the extruder screw in a torque-proof manner.
  • a positioning projection in particular a positioning projection with a substantially hexagonal base, can be formed on the rear of the extruder head.
  • a positioning projection can protrude from the rear end face of the extruder head and can be engaged in a corresponding recess of a holding device. In this way, the extrusion device can be clearly positioned on such a holding device on the extruder head side.
  • a positioning projection with an essentially hexagonal base area, in which case the corners can be rounded in particular NEN, and a complementarily formed recess on a holding device also prevents incorrect, ie twisted about the longitudinal axis attachment of the extrusion device.
  • the feed device of the extrusion device can have a feed housing which projects radially from the extruder housing in relation to the longitudinal axis and has a feed opening for material which is open in particular towards the rear.
  • a further housing on the extruder housing through which material can be fed from the rear.
  • the corresponding feed opening can be arranged coaxially to a corresponding opening of the printing station when the extrusion device is located at the printing station. In this way, material can be continuously fed to the extrusion device in an automated manner.
  • the feed housing can have a storage space which is connected to the interior of the extruder housing via a through-opening in order to continuously feed material into the interior of the extruder housing.
  • recesses can be formed in the extruder housing, into which temperature sensors of the heating device(s) can be engaged. These recesses are preferably designed as radial blind holes. In a specific embodiment, a plurality of recesses can be spaced apart from one another in the longitudinal direction. In a further embodiment of the system according to the invention, a transport device can be provided in order to transport an extrusion device between the printing station and a heating station. In other words, provision is made for automatically transporting an extrusion device with a corresponding transport device, for example if it is to be removed from a heating station preheated and attached to a printing station.
  • the transport device can be designed to move an extrusion device attached to it along a number of axes, in particular to move translationally in three directions and/or to rotate about an axis.
  • a transport device can, for example, comprise a multi-armed robot. This can be equipped with a corresponding position and/or displacement control.
  • the system can also include at least one storage station, at which extruders that are not needed at the moment and also do not have to be heated up, ie that have to be prepared for a printing process, can be stored.
  • a storage station may include a holding device as previously described to securely hold an extrusion device.
  • the storage station and/or the transport device can also have a holding device as described above.
  • control means can be provided in order to control the individual components of the system. These can include separate controls for the heating device, the transport device and the printing station, as well as possible storage stations. Furthermore, the respective components can be coupled via a common central system controller. In this way, the entire system can be monitored from a central control station. For example, the data provided by the temperature sensors of the heating devices can be monitored centrally and the corresponding heating power of the heating elements can be monitored if required be adjusted. This enables easy control of the entire system.
  • FIG. 1 shows a system for three-dimensional printing of components according to the present invention
  • FIG. 2 shows an extrusion device of the system from FIG. 1 in a perspective view
  • FIG. 3 shows the extrusion device from FIG. 2 in a longitudinal sectional view
  • FIG. 4 shows the extrusion device from FIG. 2 in an exploded view
  • FIG. 5 shows the printing station of the system from FIG. 1 with an inserted extrusion device in a perspective view
  • FIG. 6 shows the printing station from FIG. 5 without the inserted extrusion device and with the heating jaws open, in a perspective view;
  • FIG. 7 shows the printing station from FIG. 5 in an exploded view
  • FIG. 8 shows a perspective view of a heating station of the system from FIG. 1 with an inserted extrusion device
  • FIG. 9 shows the heating station from FIG. 8 with the heating jaws open;
  • FIG. 10 shows a perspective representation of a heating jaw of the heating device of the printing station or heating stations;
  • FIG. 11 shows the heating jaw from FIG. 10 in an exploded view
  • FIG. 12 shows the transport device of the system from FIG. 1 with an extrusion device held thereon, in a perspective representation
  • FIG. 13 shows the transport device from FIG. 12 in a different perspective illustration
  • FIG. 14 shows the transport device from FIG. 12 in an exploded view
  • FIG. 15 shows a storage station of the system from FIG. 1 in a perspective representation
  • FIG. 16 shows the storage station from FIG. 15 in an exploded view
  • FIG. 17 shows the printing station of the system in a detailed embodiment in a perspective view
  • FIG. 18 shows the heating jaw of the heating device of the printing station or the heating station in a detailed configuration in a perspective view
  • FIG. 19 shows the heating jaw from FIG. 18 in an exploded view
  • FIG. 20 shows the heating element of the heating device of the printing station or the heating station in a detailed configuration in a perspective view
  • FIG. 21 shows the heating element from FIG. 20 in an exploded view
  • FIG. 22 shows a holding device and an extrusion unit in a detailed configuration in a perspective representation
  • FIG. 23 shows the holding device from FIG. 22 in an exploded view.
  • FIG. 1 schematically shows a system for three-dimensional printing of components according to the present invention.
  • the system comprises a number of stations, at each of which an extruding device 1 can optionally be detachably removed.
  • the system includes a printing station 2, which is shown on the right in FIG.
  • the printing station 2 is used for the generative production of a component and is designed in such a way that, for the defined dispensing of material, an extrusion device 1 can be detachably attached to it in order to generatively produce a component.
  • the system comprises two heating stations 3 which are arranged separately from the printing station 2 and which are designed and suitable for receiving and preheating an extrusion device 1 when this is not attached to the printing station 2 .
  • an extrusion device 1 can be attached to the heating station 3 and preheated before it is attached to the printing station 2 in order to generate a component there.
  • the system also includes two storage stations 4, which are arranged to the left of the two heating stations 3 in FIG.
  • An extruder 1 can be detachably attached to each of the storage stations 4, in particular if the respective extruder 1 has a is not required for a long period of time.
  • the system includes a transport device 5, by means of which an extrusion device 1 can be transported between the various stations 2, 3, 4.
  • the system shown in FIG. 1 also includes a total of three extrusion devices 1 for the defined dispensing of material.
  • One of the three extrusion devices 1 is detachably attached to one of the two storage stations 1 and another extruder device 1 is detachably attached to a heating station 3 .
  • a third extrusion device 1 is detachably held on the transport device 5 .
  • FIGS. 2 to 4 The basic structure of the extrusion device 1 is shown in FIGS. 2 to 4, a detailed representation of an extrusion device can be found in FIG.
  • a nozzle 7 for dispensing material is screwed into the front end of the extruder housing 6 .
  • the extruder housing 6 has a cuboid extruder head 8 on the back.
  • the extruder device 1 also has a rotatably mounted extruder screw 9 extending inside the extruder housing 6 .
  • the extruder screw 9 has an inner shaft body 10 and a spiral profile 11 arranged on the outside of the shaft body 10.
  • the diameter of the shaft body 10 increases slightly from the rear end to the front end, whereas the depth of the spiral profile 11 decreases correspondingly.
  • the feed device comprises a feed housing 12 which protrudes radially from the extruder housing 6 with respect to the longitudinal axis X and has a feed opening 13 for material which is open to the rear.
  • the feed housing 12 forms a storage space 14 which is connected to the interior of the extruder housing 6 via a through-opening 15 so that material can be fed continuously into the interior of the extruder housing 6 .
  • the extruder screw 9 is rotatably mounted in the extruder head 8 .
  • the extruder head has a drive opening 16, from which one half 17a of a toothed coupling 17 protrudes. With this half of the gear coupling 17, the extruder screw 9 is rotatably connected.
  • a positioning projection 18 with a substantially hexagonal base area is provided on the rear of the extruder head 8 .
  • the corners of the hexagonal base are rounded.
  • the printing station 2 has a base body 19 which can be screwed laterally to a fixed bracket or to a portal system for moving the printing station 2 .
  • the printing station 2 comprises a receptacle for an extrusion device, as well as a heating device 20 for tempering an attached extrusion device 1 .
  • an extrusion device 1 is attached to the printing station 2.
  • the printing station 2 comprises feed means, presently in the form of a feed funnel 20, which is arranged coaxially to the feed opening 13, so that material can be fed continuously to the extrusion device 1.
  • drive means are provided in order to set the extruder screw 9 of an extruder device 1 used in a rotary motion.
  • a drive motor 21 is provided, which in the present case is designed as a speed-controlled electric motor.
  • the axis of rotation of the drive motor 21 runs parallel to the longitudinal axis X of an extrusion device 1 used.
  • the drive motor 21 is flanged to a drive housing 22 , which in turn is fastened to the base body 19 .
  • the second half of the toothed coupling 17 is rotatably mounted in the drive housing 22 coaxially to the extruder screw 9 of an extruder device 1 used.
  • the drive motor 21 and the second half 17b of the gear coupling 17 are coupled to one another in a torque-proof manner. This can be done, for example, via a belt drive or a gear train. In this way, the rotational movement of the drive motor 21 can be transmitted to the extruder screw 9 of an extruding device 1 used.
  • the basic structure of a heating station 3 is shown in FIGS.
  • the heating station 3 also has a base body 23 which can be screwed to a support or to a wall, for example.
  • the heating station 3 serves to receive and preheat an extruding device 1 as long as it is not attached to the printing station 2. In this way, a preheated extruder 1 can be removed from the heating station 3 and attached to the printing station 2 when needed there.
  • Both the printing station 2 and both heating stations 3 each have a heating device 24.
  • the heating devices 24 of the printing station 2 and the heating station 3 are of identical design in the present case.
  • Each heating device 24 comprises two heating jaws 25a, 25b, which are held on the respective base body 19 of the printing station 2 or the base body 23 of the respective heating stations 3.
  • the two heating jaws 25a, 25b can be moved towards and away from one another between an open position and a closed position. In the open position, as shown for example in FIG. 6 and in FIG. 9, the two heating jaws 25a, 25b are so far apart that an extrusion device 1 can be placed between the two heating jaws 25a, 25b. In their closed position, which is shown for example in FIG. 8 and FIG.
  • the heating jaws 25a, 25b enclose a receiving space for an extrusion device 1. Specifically, the heating jaws 25a, 25b surround the extrusion device 1 in a middle section between the extruder head 8 or the feed housing 12 and the nozzle 7.
  • Each heating jaw 25a, 25b carries a plurality of heating elements 26 which are arranged in such a way that, when the heating jaws 25a, 25b are in the closed position, they lie flat against an extrusion device 1 arranged in the receiving space.
  • a plurality of heating elements 26 are arranged one behind the other in the longitudinal direction in each heating jaw 25a, 25b.
  • the heating elements 26 of the two heating jaws 25a, 25b are arranged in pairs opposite one another.
  • the heating elements 26 are mounted in heating element recesses 27 of the heating jaws 25a, 25b so that they can move into and out of the receiving space.
  • a cooling element 28 is arranged in each case in a rear end region of the heating jaws 25a, 25b. This is designed in such a way that it lies flat against the extrusion device 1 when the heating jaws 25a, 25b are in the closed position. In this way, when an extrusion device 1 is used, thermal decoupling takes place between a front area of the extrusion device 1 and a rear end area, in which drive elements, seals, etc. can be located.
  • Fixing means are provided at a front end of the heating jaws 25a, 25b in order to fix a front end of an extrusion device 1 in the closed position of the heating jaws 25a, 25b.
  • a fixing element 29 is attached to the front end of each heating jaw 25a, 25b.
  • this has a semicircular recess 30 directed towards the receiving space.
  • the nozzle 7 of the extrusion device 1 has a corresponding annular collar 31 which can be engaged in the recess 30 in order to support an extrusion device 1 in its front end area.
  • the specific design of the heating jaws 25a, 25b and the heating elements 26 and the cooling element 28 can be seen in FIGS. 18 to 21.
  • the heating jaws 25a, 25b have a heating jaw housing 32 which is designed as a sheet metal construction. A cover plate 33 is provided inward towards the receiving space.
  • the heating jaw housing 32 has a plurality of heating element recesses 27 in the longitudinal direction, in each of which a heating element 26 is inserted.
  • the design of the heating elements 26 is shown in detail.
  • Each heating element 26 has five heating segments 34 mounted so as to be rotatable about an axis of rotation running in the longitudinal direction. These each have a concave heating surface 35 pointing towards the receiving space, which can be brought into surface contact with an extruding device 1 .
  • Each heating segment 34 has a longitudinal bore 36 into which an electrically heatable cartridge heater 37 is inserted.
  • each heating element 26 has a front bearing plate 38 and a rear bearing plate 39, between which the heating segments 34 are rotatably mounted. Specifically, each heating element 34 engages with a front projection 40 and a rear projection 41 in the corresponding bearing bore 42 of the front and rear bearing plates 38, 39, respectively.
  • the rear storage plate 39 adjoins a feed plate 43 in which feed slots 44 for electrical lines 45 to the heating cartridges 37 run. Starting from the axis of rotation of the respective heating segment 34, the feed slots 44 extend away from the receiving space and parallel to one another.
  • Each heating element 26 is delimited at the front by a base plate 46 and at the rear by a cover plate 47 .
  • the storage plates 38, 39, the feed plate 43 and the base plate 46 and the cover plate 47 are screwed to a support body 48 with a substantially semi-circular through-hole 49. In this way, each heating element 26 forms a structural unit.
  • a cooling element 28 is provided on a rear end area of each of the heating jaws 25a, 25b and has a flow channel for cooling water.
  • a sensor element 51 for measuring a temperature is arranged between the cooling element 28 and the adjacent heating element 26 and between the heating elements 26 in each case.
  • This includes a temperature sensor 52 which protrudes into the receiving space in order to measure the temperature of an extrusion device 1 used.
  • recesses designed as radial blind bores 53 are provided in the extruder housing 6 of the extruding devices 1 to accommodate the respective temperature sensor 52 .
  • Both the printing station 2 and each heating station 3 and each storage station 4 also have a holding device 54 in order to fix the rear end region, in particular the head 8, of an extruding device 1 in a detachable manner.
  • the exact structure of the holding device 54 is shown in FIGS.
  • the holding device 54 has a stationary cuboid base element 55 which has a central receiving recess 56 for the extruder head 8 of an extruder device 1 .
  • the receiving recess 56 is open on two sides of the base member 55, in this case on a front side and on an adjacent side.
  • the holding device 54 has a total of four holding elements 57 designed as balls.
  • the holding elements 57 are each arranged in pairs on opposite sides of the receiving recess 56 in the base element 55 .
  • a total of four through-holes 58 are formed in the base element 55, which extend outwards from two sides of the receiving recess 56. Inwards, ie towards the receiving recess 56 , the through bores 58 are tapered in order to prevent the holding elements 57 embodied as balls from being able to exit completely into the receiving recess 56 .
  • the holding elements 57 are movable between a release position and a holding position. In their release position, the holding elements 57 are moved so far out of the receiving recess 56 that an extrusion device 1 can be inserted into the receiving recess 56 or removed from it. In the holding position, the holding elements 57 protrude so far into the receiving recess 56 that an extrusion device 1 inserted into this is held in a form-fitting manner.
  • holding recesses 59 are formed on the extruder head 8 of the extruding device 1 .
  • the holding elements 57 can be positively engaged in these.
  • the holding recesses 59 are open to the front and are formed by grooves 60, which have a cross section corresponding to a segment of a circle.
  • the grooves 60 extend rearward from a front end of the extruder head 8 . They end within the respective side surface of the extruder head 8 in an end section 61 which has a hollow contour corresponding to a segment of a sphere.
  • the base element 55 of the holding device 54 has a positioning recess 62 for positioning an extrusion device 1 inserted into the receiving recess 56 .
  • this is formed on the back of the receiving recess 56 and has an essentially hexagonal shape Cross-section and passes through the base member 55 to the rear completely.
  • the positioning projection 18 of the extruding device 1 can be inserted into this positioning recess 62 .
  • the holding device 54 also includes an actuating element 63 which, in the present case, is of multi-part design and includes a rear-side actuating yoke 64 and a front-side piece element 65 .
  • the actuating yoke 64 is screwed to the support element 65 .
  • the actuating member 63 is slidable relative to the base member 55 to move the holding members 57 between their release position and their holding position.
  • the holding device also includes a pneumatic cylinder 66 which is provided to move the actuating element 63 relative to the base element 55 .
  • the piston of the pneumatic cylinder 66 is firmly connected to the base element 63 , specifically to the support element 65 .
  • the actuating element 63 is C-shaped.
  • the two C-legs 67a, 67b embrace the base element 55.
  • a link guide 68 projecting inwards is formed on each of the two C-legs 67a, 67b. This engages in corresponding guide slots 69 which pass through the through bores 58 and into which the retaining elements 57 protrude.
  • the actuating element 63 cooperates with the holding elements 57 such that a movement of the actuating element 63 relative to the base element 55 is converted into a movement of the holding elements 57 in the direction of the release position or in the direction of the holding position.
  • the corresponding bevels 70 of the link guide 68 are - as can be seen in Figure 23 - shaped so that a movement of the actuating element 63 relative to the base element 55 to the bottom right in Figures 22 and 23, the Holding elements 57 are moved to their holding position, whereas movement to the top left in Figures 22 and 23 moves the holding elements 57 to their release positions.
  • FIGS. 12 to 14 show the basic structure of the transport device 5.
  • the transport device 5 is used to transport an extrusion device 1 between the various stations 3, 4 and the printing station 2.
  • the transport device 5 is designed to move an extruding device 1 attached to it along a number of axes.
  • the different axes are represented by arrows in FIG.
  • an attached extrusion device 1 can be translated in all three directions; it is also provided to carry out a rotational movement about a longitudinal axis.
  • the transport device 5 has an upper gripping device 71 and a lower gripping device 72 which is attached to a base body 73 of the transport device 5.
  • the upper gripping device 71 grips the extruder device 1 on the feed housing 12
  • the lower gripping device 72 grips a middle region of the extruder housing 6 . In this way, safe transport can be realized.
  • FIGS. 15 and 16 the basic structure of a storage station 4 is shown. This is used to safely store extrusion devices 1 that are not needed for a longer period of time.
  • the storage station 4 also has a base body 74 which can be screwed to the side of a support or a wall.
  • a Holding device 54 is arranged in the embodiment already described above, so that an extrusion device 1 that is not currently in use can be detachably attached to the storage station 4 .
  • the system also includes control means not shown in the figures. These can include, for example, a central system control and/or decentralized control units at the heating stations 3, the printing station 2 and the transport device 5.
  • the extruding device 1 to be newly attached to the printing station 2 can first be removed from the storage station 4 .
  • the transport device 5 is positioned in front of the storage station 4 so that the upper gripping device 71 and the lower gripping device 72 can grip the extrusion device 1 .
  • the holding device 54 of the storage station 4 can be controlled.
  • the actuating element 63 is moved relative to the base element 55 by means of the pneumatic cylinder 66, so that the holding elements 57 are moved from their holding position to their release position via the link guide 68. In this way the extrusion device 1 can be separated from the storage station 4 .
  • the transport device 5 is then positioned in front of a heating station 3 in such a way that the holding device 54 of the heating station 3 can grip the extrusion device 1 .
  • the extruder device 1 is positioned between the heating jaws 25a, 25b, which are in their open position, so that the positioning projection 18 of the extruder head 8 fits into the positioning recess 62 of the Base member 55 is engaged.
  • the actuating element 63 of the holding device 54 of the heating station 3 is then moved relative to the base element 55 so that the holding elements 57 designed as balls are moved into their holding position and thereby engage in the holding recesses 59 of the extrusion device 1.
  • the design of the end sections 61 of the grooves 60 applies a force in the rearward direction to the extruder device 1, so that the extruder head 8 is clamped between the holding elements 57 and the base of the receiving recess 56, which forms a stop surface for the extruder head 8.
  • the upper gripping device 71 and the lower gripping device 72 of the transport device 5 are disengaged from the extruding device 1 before the transport device 5 is moved away from the heating station 3 .
  • the heating jaws 25a, 25b are then moved toward one another so that they assume their closed position.
  • the heating jaws 25a, 25b completely enclose the extrusion device 1 in a central longitudinal area.
  • the heating segments 34 move about their respective axis of rotation in such a way that their heating surface 35 comes into flat contact with the extruder housing 6.
  • the springs 50 press the heating segments 34 against the extruder housing 6, so that a flat contact is ensured.
  • the extrusion device 1 can now be heated to a specific operating temperature between the two heating jaws 25a, 25b.
  • the heating cartridges 37 which are located in corresponding longitudinal bores 36 of the heating segments 34, are supplied with electrical power, so that their temperature increased.
  • the cooling element 28 arranged at the rear in the heating jaws is supplied with cooling water, so that damage to the rear end area of the extruder device 1 as a result of high temperatures can be ruled out, since thermal decoupling takes place.
  • the temperature sensors 52 automatically engage in the corresponding blind bores 53 in the extruder housing 6. This allows the temperature of the extruder housing 6 and thus indirectly the temperature inside the extruder housing 6 to be recorded.
  • the extruding device 1 can be removed from the heating station 3 and inserted into the printing station 2 .
  • the heating jaws 25a, 25b are first moved from their closed position to their open position, so that the upper gripping device 71 and the lower gripping device 72 of the transport device 5 can grip the extrusion device 1.
  • the holding elements 57 of the holding device 54 of the heating station 3 are then brought into their release position, as has already been described in connection with the storage station 4 .
  • the transport device 5 with the extruder device 1 attached to it can now be moved in front of the printing station 2 .
  • Extruding device 1 can now be attached to printing station 2 in the same way as described above when attaching extruding device 1 to heating station 3 . Specifically, this means that first the holding elements 57 of the holding device 54 of the printing station 2 are brought into their holding position, so that the extruding device 1 is already held at the printing station 2 at its rear end. Then the upper gripping device 71 and the lower gripping device 72 of the transport device 5 are released before the transport device 5 is moved away from the printing station 2 .
  • the heating jaws 25a, 25b of the heating device of the printing station 2 can be brought into their closed position, so that the heating surfaces 35 come into contact with the extruder housing 6 in the same manner as already described.
  • the heating jaws 25a, 25b reach their closed position, the annular collar 31 of the nozzle 7 simultaneously comes into engagement with recesses 30 of the two fixing elements 29. In this way, the extruding device 1 is also supported at the front end.
  • the heating elements 26, which are arranged in the heating jaws 25a, 25b of the printing station 2, regulate the temperature of the extrusion device 1, so that the corresponding operating temperature is maintained.
  • the cooling element 28 leads to a thermal decoupling of the rear end area of the extruder device 1.
  • the system according to the invention shown can significantly reduce downtimes when changing the extrusion device 1 in the printing station 2, since the extrusion device 1 is already heated to its operating temperature in the heating station 3 before it is attached to the printing station 2, so that time-consuming heating in the Printing station 2 is omitted.

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Abstract

The present invention relates to a heating device for heating and/or controlling the temperature of an elongate component, in particular an extruding device for a system for generatively producing components, preferably for a system for three-dimensional printing of components, comprising two heating jaws, which are held on a main body and in particular can be moved translationally towards and away from one another between an open position, in which the heating jaws are far enough apart from each other that the component can be placed between the heating jaws, and a closed position, in which the heating jaws surround a receiving chamber for a component, which receiving chamber defines a longitudinal direction.

Description

BESCHREIBUNG DESCRIPTION
Heizvorrichtung, Heizelement, Druckstation, Heizstation, sowie System zum generativen Erzeugen von Bauteilen Heating device, heating element, printing station, heating station, and system for the generative production of components
Die vorliegende Erfindung betrifft eine Heizvorrichtung zum Aufheizen und/oder Temperieren einer länglichen Komponente, insbesondere einer Extrudiervorrichtung für ein System zum generativen Erzeugen von Bauteilen, bevorzugt für ein System zum dreidimensionalen Drucken von Bauteilen. Ferner betrifft die vorliegende Erfindung ein Heizelement für eine solche Heizvorrichtung. Darüber hinaus betrifft die Erfindung eine Druckstation und eine Heizstation, sowie ein System zum generativen Erzeugen von Bauteilen. The present invention relates to a heating device for heating and/or tempering an elongate component, in particular an extrusion device for a system for the generative production of components, preferably for a system for the three-dimensional printing of components. Furthermore, the present invention relates to a heating element for such a heating device. In addition, the invention relates to a printing station and a heating station, as well as a system for the generative production of components.
Das dreidimensionale Drucken von Bauteilen gewinnt in vielen industriellen Anwendungen zunehmend an Bedeutung. Ein wesentlicher Vorteil des generativen Erzeugens von Bauteilen mittels 3D-Druck besteht darin, dass Bauteile mit praktisch beliebiger Form hergestellt werden können, was bei konventionellen Fertigungsverfahren nicht ohne weiteres möglich ist. Gerade für Anwendungen im Bereich des Formenbaus werden Bauteile mittels 3D-Druck aus Kunststoff hergestellt. Dafür werden häufig Vorrichtungen zum definierten Ausbringen von Material, z.B. Extrudiervorrichtungen, eingesetzt, welche an einem vorderen Ende eine Düse zum definierten Ausbringen von Material aufweisen. Solche Extrudiervorrichtungen besitzen üblicherweise ein rohrförmiges Extrudergehäuse mit einer in diesem drehbar gelagerten Extruderschnecke. Am hinteren Ende befindet sich zumeist eine Zuführeinrichtung, in welche beispielsweise granulatförmiges Ausgangsmaterial eingebracht werden kann. Dieses wird durch die Extrudierschnecke in Richtung des vorderen Endes gefördert und gleichzeitig komprimiert und/oder von außen erwärmt, so dass es in einem zähflüssigen Aggregatzustand durch die Düse austreten kann. The three-dimensional printing of components is becoming increasingly important in many industrial applications. A major advantage of the generative creation of components using 3D printing is that components can be produced with practically any shape, which is not easily possible with conventional manufacturing processes. Especially for applications in the field of mold making, components are made of plastic using 3D printing. Devices for the defined dispensing of material, for example extruding devices, which have a nozzle for the defined dispensing of material at a front end, are often used for this purpose. Such extrusion devices usually have a tubular extruder housing with an extruder screw mounted rotatably in this housing. At the rear end there is usually a feed device into which, for example, starting material in granular form can be introduced. This is conveyed by the extruder screw in the direction of the front end and at the same time compressed and/or heated from the outside, so that it can exit through the nozzle in a viscous aggregate state.
Um ein Austreten des Materials in einem zähflüssigen Aggregatzustand zuverlässig vornehmen zu können, ist eine exakte Temperierung einer Extrudiervorrichtung notwendig. Dazu kann es erforderlich sein, ein bestimmtes Temperaturprofil über die Länge der Extrudiervorrichtung einzuhalten. Gleichzeitig kann es erforderlich sein, während eines Druckvorgangs nacheinander verschiedene Vorrichtungen zum Ausbringen von Material einzusetzen, insbesondere wenn das Material oder die Abmessung des austretenden Materials variiert werden sollen. In order to be able to reliably exit the material in a viscous state of aggregation, an exact temperature control of an extrusion device is necessary. To do this, it may be necessary to maintain a specific temperature profile over the length of the extrusion device. At the same time, it may be necessary to use different devices for dispensing material one after the other during a printing process, in particular if the material or the dimensions of the emerging material are to be varied.
Vor diesem Hintergrund ist es die Aufgabe der vorliegenden Erfindung, eine Heizvorrichtung zum Aufheizen und/oder Temperieren einer länglichen Komponente, insbesondere einer Extrudiervorrichtung für ein System zum generativen Erzeugen von Bauteilen, bevorzugt für ein System zum dreidimensionalen Drucken von Bauteilen, zu schaffen, welche einfach zu handhaben ist und gleichzeitig ein präzises Temperieren ermöglicht. Against this background, it is the object of the present invention to provide a heating device for heating and/or tempering an elongate component, in particular an extrusion device for a system for the generative production of components, preferably for a system for the three-dimensional printing of components, which is simple easy to handle and at the same time enables precise temperature control.
Gemäß einem ersten Aspekt der vorliegenden Erfindung ist diese Aufgabe bei einer Heizvorrichtung der zuvor genannten Art dadurch gelöst, dass diese zwei Heizbacken besitzt, die an einem Grundkörper gehalten sind und insbesondere translatorisch aufeinander zu und voneinander weg bewegbar sind zwischen einer geöffneten Position, in welcher die Heizbacken so weit voneinander entfernt sind, dass eine insbesondere längliche Komponente zwischen den Heizbacken platziert werden kann, und einer geschlossenen Position, in welcher die Heizbacken einen in eine Längsrichtung definierenden Aufnahmeraum für die Komponente umschließen. Dieser Ausgestaltung liegt die Überlegung zugrunde, dass zwei Heizbacken in ihrer geschlossenen Position eine zwischen diesen angeordnete längliche Komponente umschließen und aufheizen können. Gleichzeitig kann die längliche Komponente auf einfache Weise zwischen den beiden Heizbacken positioniert werden. According to a first aspect of the present invention, this object is achieved in a heating device of the type mentioned above in that it has two heating jaws which are held on a base body and in particular can be moved towards and away from each other in a translatory manner between an open position in which the Heating jaws are far enough apart that a particularly elongate component can be placed between the heating jaws, and a closed position in which the heating jaws enclose a receiving space for the component that defines a longitudinal direction. This configuration is based on the consideration that two heating jaws, in their closed position, can enclose and heat up an elongate component arranged between them. At the same time, the elongate component can easily be positioned between the two heating jaws.
In weiterer Ausgestaltung können beide Heizbacken relativ zum Grundkörper insbesondere symmetrisch zueinander bewegbar sein. Das bedeutet, dass in der geöffneten Position der Heizbacken eine Komponente, insbesondere eine Extrudiervorrichtung, zwischen diesen platziert werden kann und beide Heizbacken in Richtung der Komponente bewegt werden, bis sie ihre geschlossene Position erreichen. Gleichzeitig kann dadurch die Komponente durch die Heizbacken fixiert werden, so dass eine Bewegung radial zur Längsrichtung ausgeschlossen werden kann. In a further refinement, both heating jaws can be movable relative to the base body, in particular symmetrically with respect to one another. This means that in the open position of the heating jaws a component, in particular an extrusion device, can be placed between them and both heating jaws are moved towards the component until they reach their closed position. At the same time, the component can be fixed by the heating jaws, so that a movement radially to the longitudinal direction can be ruled out.
Gemäß einem weiteren Aspekt ist die der Erfindung zugrunde liegende Aufgabe bei einer Heizvorrichtung, welche einen eine Längsrichtung definierenden Aufnahmeraum für eine Komponente umschließt oder umschließen kann, dadurch gelöst, dass mehrere Heizelemente vorgesehen sind, die derart angeordnet sind, dass sie flächig an einer im Aufnahmeraum angeordneten insbesondere länglichen Komponente anliegen. Somit kann vorgesehen sein, dass die Wärme von den Heizbacken, konkret den Heizelementen, durch flächige Anlage auf eine Komponente, insbesondere auf eine Extrudiervorrichtung, die in dem Aufnahmeraum angeordnet ist, übertragen wird. According to a further aspect, the object on which the invention is based is achieved with a heating device, which encloses or can enclose a receiving space for a component that defines a longitudinal direction, in that a plurality of heating elements are provided, which are arranged in such a way that they are flat on one in the receiving space arranged in particular elongate component abut. Provision can thus be made for the heat to be transferred from the heating jaws, specifically the heating elements, to a component, in particular to an extrusion device, which is arranged in the receiving space, by means of surface contact.
Die der Erfindung zugrunde liegende Aufgabe wird ferner gelöst durch ein Heizelement für eine solche Heizvorrichtung. In weiterer Ausgestaltung können mehrere Heizelemente in Längsrichtung hintereinander angeordnet sein. Ferner können jeweils die Heizelemente paarweise einander gegenüberliegend bezogen auf die Längsrichtung angeordnet sein. Insbesondere kann - wenn die Heizvorrichtung zwei Heizbacken umfasst - jede Heizbacke mehrere Heizelemente in Längsrichtung aufweisen. Auf diese Weise wird erreicht, dass fast über die gesamte Länge einer Komponente, insbesondere einer Extrudiervorrichtung, bevorzugt über den Bereich, in welchem sich eine Extruderschnecke befindet, Wärme von den Heizbacken auf die Komponente übertragen wird. Dadurch kann über die Länge einer angebrachten Extrudiervorrichtung eine konstante Temperatur oder ein angestrebtes Temperaturprofil erreicht werden. Bevorzugt sind die Heizelemente der beiden Heizbacken jeweils paarweise einander gegenüberliegend angeordnet. Das bedeutet, dass jedem Heizelement einer Heizbacke in gleicher Lage in Längsrichtung ein Element in der anderen Heizbacke gegenüberliegt. The object on which the invention is based is also achieved by a heating element for such a heating device. In a further embodiment, several heating elements can be arranged one behind the other in the longitudinal direction. Furthermore, the heating elements can be arranged in pairs opposite one another in relation to the longitudinal direction. In particular--if the heating device comprises two heating jaws--each heating jaw can have a plurality of heating elements in the longitudinal direction. In this way it is achieved that heat is transferred from the heating jaws to the component over almost the entire length of a component, in particular an extrusion device, preferably over the area in which an extruder screw is located. This enables a constant temperature or a desired temperature profile to be achieved over the length of an attached extruder. The heating elements of the two heating jaws are preferably arranged in pairs opposite one another. This means that each heating element of one heating jaw is opposite an element in the other heating jaw in the same position in the longitudinal direction.
Um eine flächige Anlage an einer im Aufnahmeraum positionierten Komponente, insbesondere einer Extrudiervorrichtung, zu realisieren, kann vorgesehen sein, dass die Heizelemente in den Aufnahmeraum hinein und aus dem Aufnahmeraum heraus bewegbar in Heizelementaussparungen der Heizvorrichtung, insbesondere von Heizbacken der Heizvorrichtung gelagert sind. Durch eine solche bewegliche Lagerung kann eine flächige Anlage der Heizelemente an der Komponente, insbesondere an einer Extrudiervorrichtung, und damit eine günstige Wärmeübertragung erreicht werden. Ferner können Maßtoleranzen, wie sie an verschiedenen Extrudiervorrichtungen auftreten können, durch eine solche bewegliche Lagerung ausgeglichen werden. Die Heizelementaussparungen können dabei als Vertiefungen in den Heizbacken ausgebildet sein. In konkreter Ausgestaltung können Federelemente vorgesehen sein, welche die Heizelemente nach innen in den Aufnahmeraum drücken, damit eine flächige Anlage der Heizelemente an einer im Aufnahmeraum angeordneten Ex- tudiervorrichtung gewährleistet ist. Die Federelemente können sich dabei gegen die Heizbacken, insbesondere den Grund der Heizelementaussparungen, und gegen die Heizelemente, insbesondere einen Stützkörper der Heizelemente abstützen. In order to achieve a flat contact with a component positioned in the receiving space, in particular an extrusion device, it can be provided that the heating elements are mounted in heating element recesses of the heating device, in particular of heating jaws of the heating device, so that they can move into and out of the receiving space. Such a movable mounting means that the heating elements can lie flat on the component, in particular on an extrusion device, and thus a favorable heat transfer can be achieved. Furthermore, dimensional tolerances, such as can occur on various extrusion devices, can be compensated for by such a movable bearing. The heating element recesses can be designed as depressions in the heating jaws. In a specific embodiment, spring elements can be provided, which press the heating elements inwards into the receiving space, so that a flat contact of the heating elements with an extrusion device arranged in the receiving space is ensured. The spring elements can be supported against the heating jaws, in particular the base of the heating element recesses, and against the heating elements, in particular a support body of the heating elements.
Gemäß einer bevorzugten Ausführungsform der Erfindung kann mindestens ein, insbesondere jedes Heizelement mehrere um eine in Längsrichtung verlaufende Drehachse drehbar gelagerte Heizsegmente aufweisen, die jeweils eine zum Aufnahmeraum weisende konkave Heizfläche besitzen, welche flächig in Anlage an eine Komponente bringbar ist. Mit anderen Worten umfasst jedes Heizelement mehrere bewegbare Heizsegmente, die sich aufgrund der bewegbaren Lagerung an der Außenkontur einer länglichen Komponente anschmiegen können. According to a preferred embodiment of the invention, at least one, in particular each heating element, can have several heating segments which are rotatably mounted about an axis of rotation running in the longitudinal direction and which each have a concave heating surface pointing towards the receiving space, which can be brought flatly into contact with a component. In other words, each heating element comprises a plurality of movable heating segments which, due to the movable mounting, can cling to the outer contour of an elongate component.
Jedes Heizsegment kann mit einer insbesondere elektrisch beheizbaren Heizpatrone versehen sein, welche bevorzugt in eine Längsbohrung des jeweiligen Heizsegments eingesetzt ist. Somit kann jedes Heizsegment über einen Hohlraum verfügen, in welchen eine Heizpatrone eingesetzt ist. Elektrisch beheizbare Heizpatronen sind im Hinblick auf ihre Temperatur und abgegebene Leistung besonders leicht einzustellen und werden deswegen bevorzugt eingesetzt. Each heating segment can be provided with an in particular electrically heatable heating cartridge, which is preferably inserted into a longitudinal bore of the respective heating segment. Each heating segment can thus have a cavity in which a heating cartridge is inserted. Electrically heatable heating cartridges are particularly easy to adjust in terms of their temperature and output and are therefore the preferred choice.
Zur Realisierung der drehbaren Lagerung der Heizsegmente kann jedes Heizelement eine vordere und eine hintere Lagerungsplatte aufweisen, zwischen welchen die Heizsegmente drehbar gelagert sind. Konkret kann jedes Heizelement mit einem vorderen und einem hinteren Vorsprung in eine korrespon- dierende Lagerungsbohrung der vorderen bzw. hinteren Lagerungsplatte eingreifen. Die Lagerungsbohrung kann dabei die Lagerungsplatte vollständig durchsetzen. Dadurch wird auf einfache Weise eine drehbare Lagerung der Heizsegmente realisiert. In order to realize the rotatable mounting of the heating segments, each heating element can have a front and a rear mounting plate, between which the heating segments are rotatably mounted. In concrete terms, each heating element can be fitted with a front and a rear projection in a corresponding intervene in the bearing bore of the front or rear bearing plate. The bearing hole can completely penetrate the bearing plate. As a result, a rotatable mounting of the heating segments is implemented in a simple manner.
Ferner kann die hintere Lagerungsplatte oder die vordere Lagerungsplatte an eine Zuführplatte angrenzen, in welcher Zuführschlitze für elektrische Leitungen zu den Heizpatronen vorgesehen sind. Bevorzugt erstrecken sich die Zuführschlitze ausgehend von der Drehachse des jeweiligen Heizsegments vom Aufnahmeraum weg. Auf diese Weise können elektrische Leitungen, welche zur Stromversorgung der Heizpatronen erforderlich sind, auf einfache Weise zu den Heizpatronen geführt werden. Furthermore, the rear bearing plate or the front bearing plate can adjoin a feed plate in which feed slots for electrical lines to the heating cartridges are provided. The feed slots preferably extend away from the receiving space, starting from the axis of rotation of the respective heating segment. In this way, electrical lines that are required to power the cartridge heaters can be routed to the cartridge heaters in a simple manner.
Nach vorne können die Heizelemente durch eine Grundplatte und nach hinten durch eine Deckplatte begrenzt werden. Die Grundplatte bzw. die Deckplatte können dabei an den Rändern der Heizelementaussparungen anliegen, so dass die Heizelemente in Längsrichtung in den Heizelementaussparungen positioniert werden. The heating elements can be limited at the front by a base plate and at the rear by a cover plate. The base plate or the cover plate can rest against the edges of the heating element cutouts, so that the heating elements are positioned in the longitudinal direction in the heating element cutouts.
In weiterer Ausgestaltung können die hintere Lagerungsplatte und die vordere Lagerungsplatte an einem Stützkörper fixiert, insbesondere mit dem Stützkörper verschraubt sein, der in die Heizelementaussparung der jeweiligen Heizbacke eingesetzt ist. Der Stützkörper kann sich dabei in Querrichtung über das gesamte Heizelement erstrecken und somit quer zur Längsrichtung das Heizelement in der Heizelementaussparung positionieren. Ferner kann der Stützkörper in Längsrichtung zwischen der vorderen Lagerungsplatte und der hinteren Lagerungsplatte angeordnet sein, wobei die vordere und die hintere Lagerungsplatte bevorzugt flächig an dem Stützkörper anliegt. Zum Aufnahmeraum hin kann der Stützkörper eine U-förmige Ausnehmung aufweisen, in der die Heizsegmente angeordnet sind. An der vom Aufnahmeraum abgewandten Seite des Stützkörpers können Federn angeordnet sein, über welche der Stützkörper gegen die Heizelementaussparung abgestützt ist. Dadurch wird eine Federkraft über den Stützkörper und die Lagerungsplatten auf die Heizsegmente übertragen, so dass diese mit ihrer konkaven Heizfläche gegen eine im Aufnahmeraum platzierte Komponente gedrückt werden, um die Wärme auf diese zu übertragen. In a further embodiment, the rear bearing plate and the front bearing plate can be fixed to a support body, in particular screwed to the support body, which is inserted into the heating element recess of the respective heating jaw. The support body can extend in the transverse direction over the entire heating element and thus position the heating element in the heating element recess transverse to the longitudinal direction. Furthermore, the supporting body can be arranged in the longitudinal direction between the front mounting plate and the rear mounting plate, with the front and the rear mounting plate preferably lying flat against the supporting body. Toward the receiving space, the supporting body can have a U-shaped recess in which the heating segments are arranged. Springs can be arranged on the side of the support body facing away from the receiving space, via which the support body is supported against the heating element recess. As a result, a spring force is transferred to the heating segments via the support body and the bearing plates, so that their concave heating surface is pressed against a component placed in the receiving space in order to transfer the heat to it.
Gemäß einem weiteren Aspekt ist die der Erfindung zugrunde liegende Aufgabe bei einer Heizvorrichtung, welche einen eine Längsrichtung definierenden Aufnahmeraum für eine Komponente aufweist, dadurch gelöst, dass in einem rückseitigen Endbereich des Aufnahmeraums mindestens ein, insbesondere zwei einander gegenüberliegende Kühlelemente derart angeordnet sind, dass sie flächig an einer im Aufnahmeraum angeordneten Komponente anliegen oder in Anlage bringbar sind. According to a further aspect, the object on which the invention is based is achieved in a heating device, which has a receiving space for a component that defines a longitudinal direction, in that at least one, in particular two, opposite cooling elements are arranged in a rear end region of the receiving space in such a way that they lie flat against a component arranged in the receiving space or can be brought into contact.
Dieser Ausgestaltung liegt die Überlegung zu Grunde, durch ein Kühlelement im rückseitigen Endbereich des Aufnahmeraums eine thermische Entkopplung vorzunehmen zwischen dem Bereich einer im Aufnahmeraum platzierten Extrudiervorrichtung, in welcher das Material gefördert und aufgeheizt wird, und dem rückseitigen Endbereich, in welchem sich möglicherweise Kupplungsmittel, Lagerungsmittel für die Extruderschnecke und Dichtmittel, Dichtelemente oder dergleichen befinden. Mit anderen Worten wird ein vorderer Bereich der Heizvorrichtung als Heizbereich benutzt und ein rückseitiger Bereich als Kühlbereich. Dadurch kann eine Beschädigung von Komponenten verhindert werden. Dabei ist vorgesehen, dass eine Kühlfläche des Kühlelements in direkten Kontakt mit der eingesetzten Komponente gebracht werden kann. In konkreter Ausgestaltung kann das Kühlelement einen Durchflusskanal für Kühlwasser aufweisen. Besitzt die Heizvorrichtung zwei Heizbacken, die, wie zuvor beschrieben, zwischen einer geöffneten Position und einer geschlossenen Position bewegbar sind, so weist bevorzugt jede Heizbacke eine Kühlelementaussparung auf, in welche jeweils ein Kühlelement eingesetzt ist. This configuration is based on the idea of using a cooling element in the rear end area of the receiving space to provide thermal decoupling between the area of an extrusion device placed in the receiving space, in which the material is conveyed and heated, and the rear end area, in which there may be coupling means, storage means for the extruder screw and sealants, sealing elements or the like. In other words, a front area of the heater is used as a heating area and a rear area is used as a cooling area. This can prevent damage to components. It is provided that a cooling surface of the cooling element can be brought into direct contact with the component used. In a specific embodiment, the cooling element can have a flow channel for cooling water. If the heating device has two heating jaws which, as described above, can be moved between an open position and a closed position, then each heating jaw preferably has a cooling element recess into which a cooling element is inserted.
Um die Temperatur in einer zwischen den Heizbacken positionierten Komponente zu überwachen, kann die Heizvorrichtung mit Temperatursensoren versehen sein, welche in den Aufnahmeraum ragen. Konkret können jeweils in Längsrichtung zwischen zwei Heizelementen jeweils ein Temperatursensor vorgesehen sein. Wenn sich die Heizbacken in ihrer geschlossenen Position befinden und eine längliche Komponente umschließen, können diese Temperatursensoren in korrespondierende Aussparungen in der Komponente eingreifen, so dass eine direkte berührende Messung der Temperatur der Komponente, insbesondere einer Extrudiervorrichtung, möglich ist, woraus auf die Temperatur des Materials innerhalb des Extrudergehäuses zurückgeschlossen werden kann. Die Temperatursensoren können dabei ein Widerstandsthermometer und/oder ein Thermoelement enthalten. In order to monitor the temperature in a component positioned between the heating jaws, the heating device can be provided with temperature sensors which protrude into the receiving space. Specifically, a temperature sensor can be provided in each case in the longitudinal direction between two heating elements. When the heating jaws are in their closed position and enclose an elongate component, these temperature sensors can engage in corresponding recesses in the component, so that a direct contact measurement of the temperature of the component, in particular an extrusion device, is possible, resulting in the temperature of the material can be closed inside the extruder housing. The temperature sensors can contain a resistance thermometer and/or a thermocouple.
Um ein vorderes Ende einer länglichen Komponente in geschlossener Position der Heizbacken zu fixieren, können an einem vorderen Ende der Heizbacken Fixiermittel vorgesehen sein. Konkret kann am vorderen Ende jeder Heizbacke ein Fixierelement angeordnet sein, welches jeweils eine halbkreisförmige, nach innen zum Aufnahmeraum gerichtete Ausnehmung aufweist, in welcher ein korrespondierender Ringbund einer Komponente, insbesondere einer Extrudiervorrichtung, bevorzugt einer Düse, in Eingriff bringbar ist, um eine Komponente in ihrem vorderen Endbereich abzustützen. Durch eine Abstützung am vorderen, düsennahen Endbereich kann insbesondere an der Druckstation eine exakte Positionierung und eine stabile Fixierung einer angebrachten Komponente erreicht werden. Die der Erfindung zugrundeliegende Aufgabe wird ferner gelöst durch eine Druckstation für ein System zum generativen Erzeugen von Bauteilen, insbesondere für ein System zum dreidimensionalen Drucken von Bauteilen, die derart ausgestaltet ist, dass eine Extrudiervorrichtung zum definierten Ausbringen von Material an dieser lösbar angebracht werden kann, wobei die Druckstation eine Heizvorrichtung wie zuvor beschrieben zum Temperieren einer angebrachten Extrudiervorrichtung aufweist. In order to fix a front end of an elongate component in the closed position of the heating jaws, fixing means can be provided at a front end of the heating jaws. Specifically, a fixing element can be arranged at the front end of each heating jaw, which has a semi-circular recess directed inwards towards the receiving space, in which a corresponding annular collar of a component, in particular an extrusion device, preferably a nozzle, can be engaged in order to insert a component into support their front end. By supporting the front end area near the nozzle, an exact positioning and a stable fixing of an attached component can be achieved, particularly at the printing station. The object on which the invention is based is also achieved by a printing station for a system for the generative production of components, in particular for a system for the three-dimensional printing of components, which is designed in such a way that an extrusion device for the defined dispensing of material can be detachably attached to it, wherein the printing station has a heating device as described above for tempering an attached extruding device.
Die Druckstation kann relativ zu einem zu erzeugenden Bauteil verfahrbar sein. Das bedeutet, dass beispielsweise das zu erzeugende Bauteil auf einem ortsfesten Werkstücktisch erzeugt wird und sämtliche Relativbewegungen von der Druckstation ausgeführt werden. Denkbar ist auch, dass einzelne Bewegungsfreiheitsgrade von einem Werkstücktisch oder einer Werkstückhalterung durchgeführt werden und andere Freiheitsgrade von der Druckstation. Gleichermaßen ist denkbar, dass ausschließlich ein Werkstücktisch oder eine Werkstückhalterung relativ zu einer ortsfesten Druckstation verfahren wird. Eine verfahrbare Druckstation kann konkret als Portalsystem ausgebildet sein. Das bedeutet, dass die Druckstation entlang mehrerer translatorischer Achsen verschiebbar ist. The printing station can be moved relative to a component to be produced. This means that, for example, the component to be produced is produced on a stationary workpiece table and all relative movements are carried out by the printing station. It is also conceivable that individual degrees of freedom of movement are carried out by a workpiece table or a workpiece holder and other degrees of freedom by the printing station. It is equally conceivable that only one workpiece table or one workpiece holder is moved relative to a stationary printing station. A movable printing station can specifically be designed as a portal system. This means that the printing station can be moved along a number of translational axes.
Die Druckstation kann ferner Antriebsmittel zum Antreiben der Extruderschnecke einer Extrudiervorrichtung, welche bevorzugt einen Elektromotor umfassen, aufweisen. Ferner kann die Druckstation Kupplungsmittel aufweisen, um die Antriebsmittel mit der Extruderschnecke einer Extrudiervorrichtung drehfest zu koppeln. Darüber hinaus kann die Druckstation Zuführmittel beispielsweise in Form eines Zuführtrichters umfassen, welche ausgebildet und geeignet sind, kontinuierlich Material zum Erzeugen eines Bauteils einer an der Druckstation angebrachten Extrudiervorrichtung zuzuführen. Ferner wird die der Erfindung zugrundeliegende Aufgabe durch eine Heizstation für ein System zum generativen Erzeugen von Bauteilen, insbesondere für ein System zum dreidimensionalen Drucken von Bauteilen, an weichereine Extrudiervorrichtung zum definierten Ausbringen von Material lösbar anbringbar ist, gelöst, wobei die Heizstation eine Heizvorrichtung wie zuvor beschrieben zum Aufheizen einer angebrachten Extrudiervorrichtung aufweist. The printing station can also have drive means for driving the extruder screw of an extrusion device, which preferably comprise an electric motor. Furthermore, the printing station can have coupling means in order to couple the drive means to the extruder screw of an extruding device in a torque-proof manner. In addition, the printing station can comprise feed means, for example in the form of a feed funnel, which are designed and suitable for continuously feeding material for producing a component to an extrusion device attached to the printing station. Furthermore, the object on which the invention is based is achieved by a heating station for a system for the generative production of components, in particular for a system for the three-dimensional printing of components, to which an extrusion device for the defined dispensing of material can be detachably attached, the heating station having a heating device as before described for heating an attached extrusion device.
Sowohl die Druckstation, als auch die Heizstation können eine Halteeinrichtung aufweisen, um den hinteren Endbereich, insbesondere den Kopf einer Extrudiervorrichtung lösbar an einem Grundkörper zu fixieren. Dieser Ausgestaltung liegt die Überlegung zu Grunde, eine Extrudiervorrichtung mit ihrem rückseitigen Endbereich an einem Grundkörper der Druckstation bzw. der Heizstation zu fixieren. Somit ist die Halteeinrichtung bevorzugt rückseitig von der Heizvorrichtung angeordnet. Insbesondere wenn zusätzlich noch eine Fixierung an einem vorderen Endbereich erfolgt, wie es beispielsweise über entsprechende Fixiermittel einer Heizeinrichtung möglich ist, wird eine stabile Fixierung realisiert, welche auch hohen mechanischen Beanspruchungen Stand hält. Both the printing station and the heating station can have a holding device in order to detachably fix the rear end region, in particular the head of an extrusion device, to a base body. This configuration is based on the idea of fixing an extrusion device with its rear end area to a base body of the printing station or the heating station. Thus, the holding device is preferably arranged at the rear of the heating device. In particular, if there is also a fixation at a front end area, as is possible, for example, using appropriate fixation means of a heating device, a stable fixation is achieved which also withstands high mechanical stresses.
Konkret kann die Halteeinrichtung ein Basiselement, welches eine zentrale Aufnahmeaussparung aufweist, in welcher der Kopf einer Extrudiervorrichtung positionierbar ist, und Halteelemente, welche in dem Basiselement angeordnet sind und zwischen einer Freigabeposition, in welcher die Halteelemente so weit aus der Aufnahmeaussparung herausbewegt sind, dass eine Extrudiervorrichtung in die Aufnahmeaussparung eingesetzt oder aus dieser entnommen werden kann, und eine Halteposition, in welcher die Halteelemente so weit in die Aufnahmeaussparung ragen, dass eine in die Aufnahmeaussparung eingesetzte Extrudiervorrichtung kraft- und/oder formschlüssig gehalten wird, bewegbar sind, aufweisen. Das Basiselement ist dabei bevorzugt an dem Grundkörper der Druckstation bzw. der Heizstation oder einer Lagerungsstation angebracht. Specifically, the holding device can have a base element, which has a central receiving recess, in which the head of an extrusion device can be positioned, and holding elements, which are arranged in the base element and between a release position, in which the holding elements are moved so far out of the receiving recess that a Extrusion device can be inserted into the receiving recess or removed from it, and a holding position in which the retaining elements protrude so far into the receiving recess that an extruding device inserted into the receiving recess is held in a non-positive and/or positive manner. The base element is preferably on the Body of the printing station or the heating station or a storage station attached.
Bevorzugt sind die Halteelemente als Kugeln ausgebildet. Insbesondere können insgesamt vier Halteelemente vorgesehen sein, von denen jeweils zwei auf einander gegenüberliegenden Seiten der Aufnahmeaussparung angeordnet sind. Mit anderen Worten können auf zwei gegenüberliegenden Seiten des Extruderkopfs jeweils zwei Halteelemente formschlüssig in Eingriff gebracht werden. Auf diese Weise wird eine hohe Stabilität gegen ein Verdrehen der Extrudiervorrichtung um ihre Längsachse realisiert, da insgesamt vier Halteelemente in Eingriff bringbar sind. The holding elements are preferably designed as balls. In particular, a total of four holding elements can be provided, two of which are arranged on opposite sides of the receiving recess. In other words, two holding elements can be positively engaged on two opposite sides of the extruder head. In this way, a high level of stability against twisting of the extrusion device about its longitudinal axis is achieved, since a total of four holding elements can be brought into engagement.
Die Aufnahmeaussparung, welche am Basiselement ausgebildet ist, kann zu zwei Seiten des Basiselements hin offen sein. Dadurch kann ein Kopf einer Extrudiervorrichtung auf einfache Weise in die Halteeinrichtung eingebracht werden. Konkret kann das Basiselement im Wesentlichen quaderförmig ausgebildet sein und die Aufnahmeaussparung zu einer Vorderseite und zu einer angrenzenden Seite hin offen sein, insbesondere zu einer vom jeweiligen Grundkörper abgewandten Seite. Dabei kann die Aufnahmeaussparung eine quaderförmige Grundform aufweisen. The receiving recess formed on the base member may be open on two sides of the base member. As a result, a head of an extrusion device can be introduced into the holding device in a simple manner. Specifically, the base element can be essentially cuboid and the receiving recess can be open to a front side and to an adjacent side, in particular to a side facing away from the respective base body. The receiving recess can have a cuboid basic shape.
In weiterer Ausgestaltung kann das Basiselement eine Positionieraussparung zum Positionieren einer in die Aufnahmeaussparung eingesetzten Extrudiervorrichtung aufweisen. Diese kann an einer Rückseite der Aufnahmeaussparung ausgebildet sein. Dementsprechend kann die zu einer Vorderseite weisende Grundfläche der Aufnahmeaussparung eine Anschlagfläche bilden, an welcher eine entsprechende Stirnfläche einer Extrudiervorrichtung, insbesondere eines Extruderkopfs, in Anlage bringbar ist, um die Extrudiervorrichtung gemeinsam mit den Halteelementen in Längsrichtung eindeutig zu positionieren. Bevorzugt durchsetzt die Positionieraussparung das Basiselement zur Rückseite hin vollständig. In a further embodiment, the base element can have a positioning recess for positioning an extrusion device inserted into the receiving recess. This can be formed on a rear side of the receiving recess. Accordingly, the base surface of the receiving recess pointing to a front side can form a stop surface against which a corresponding end surface of an extrusion device, in particular an extruder head, can be brought into contact in order to rotate the extrusion device to be clearly positioned together with the holding elements in the longitudinal direction. The positioning recess preferably penetrates the base element completely towards the rear.
Um die Halteelemente zwischen der Freigabeposition und der Halteposition zu bewegen, kann die Halteeinrichtung ein Bestätigungselement umfassen, welches relativ zum Basiselement bewegbar, insbesondere verschiebbar ist. Bevorzugt ist das Betätigungselement quer zur Längsrichtung relativ zum Basiselement verschiebbar. In order to move the holding elements between the release position and the holding position, the holding device can comprise a confirmation element which can be moved, in particular displaced, relative to the base element. The actuating element can preferably be displaced transversely to the longitudinal direction relative to the base element.
Konkret kann ein Pneumatikzylindervorgesehen sein, um das Betätigungselement relativ zum Basiselement zu bewegen, wobei ein Gehäuse des Pneumatikzylinders bevorzugt fest mit dem Basiselement verbunden ist. Specifically, a pneumatic cylinder can be provided in order to move the actuating element relative to the base element, with a housing of the pneumatic cylinder preferably being firmly connected to the base element.
Das Betätigungselement kann mehrteilig ausgebildet sein und ein rückseitiges Betätigungsjoch und ein vorderseitiges Stützelement, an welchem der Pneumatikzylinder angreift, umfassen. Bevorzugt ist das Stützelement mit dem Betätigungsjoch verschraubt. The actuating element can be designed in several parts and can comprise a rear actuating yoke and a front support element on which the pneumatic cylinder acts. The support element is preferably screwed to the actuating yoke.
In weiterer Ausgestaltung kann das Betätigungselement C-förmig ausgestaltet sein, wobei die beiden C-Schenkel das Basiselement umgreifen und an beiden C-Schenkeln jeweils eine nach innen ragende Kulissenführung ausgebildet ist, welche mit den Halteelementen derart kooperiert, dass eine Bewegung des Betätigungselements relativ zum Basiselement in eine Bewegung der Halteelemente in Richtung der Freigabeposition oder in Richtung der Halteposition umgesetzt wird. Mit anderen Worten wird über eine solche Kulissenführung, welche in direktem Kontakt mit den Halteelementen, die bevorzugt kugelförmig ausgebildet sind, stehen kann, eine translatorische Bewegung des Betätigungselements quer zur Längsrichtung in eine translatorische Bewegung der Halteelemente in eine andere Richtung umgesetzt. Konkret kann dazu die Kulissenführung von außen in Führungsschlitze des Basiselements eingreifen, in welche von der Innenseite der C-Schenkel die Halteelemente ragen. In a further embodiment, the actuating element can be C-shaped, with the two C-legs encompassing the base element and on both C-legs an inwardly projecting link guide is formed, which cooperates with the holding elements in such a way that a movement of the actuating element relative to the Base element is converted into a movement of the holding elements in the direction of the release position or in the direction of the holding position. In other words, a translational movement of the actuating element transverse to the longitudinal direction is converted into a translational movement of the holding elements in a different direction via such a link guide, which can be in direct contact with the holding elements, which are preferably spherical. Specifically can to do this, engage the link guide from the outside in guide slots of the base element, into which the holding elements protrude from the inside of the C-legs.
Ferner wird die der Erfindung zugrundeliegende Aufgabe gelöst durch ein System zum generativen Erzeugen von Bauteilen, insbesondere zum dreidimensionalen Drucken von Bauteilen, mit einer Druckstation wie zuvor beschrieben und mindestens einer Heizstation wie zuvor beschrieben. Dieser Ausgestaltung liegt die Überlegung zugrunde, zusätzlich zu einer Druckstation mindestens eine Heizstation vorzusehen, an welcher eine Extrudiervorrichtung angebracht werden kann. Dadurch kann die Extrudiervorrichtung, bevor sie an der Druckstation angebracht und zum Erzeugen eines Bauteils verwendet wird, außerhalb der Druckstation vorgeheizt werden. Ein langwieriges Aufheizen an der Druckstation und somit ein temporärer Anlagenstillstand beim Wechsel der Extrudiervorrichtung in der Druckstation kann auf diese Weise vermieden werden. Somit können auf einfache Weise nacheinander beim Erzeugen eines Bauteils verschiedene Extrudiervorrichtungen eingesetzt werden, ohne dass beim Wechseln lange Stillstandzeiten auftreten. Furthermore, the object on which the invention is based is achieved by a system for the generative production of components, in particular for the three-dimensional printing of components, with a printing station as described above and at least one heating station as described above. This embodiment is based on the idea of providing at least one heating station, in addition to a printing station, to which an extrusion device can be attached. This allows the extrusion device to be preheated outside of the printing station before it is attached to the printing station and used to create a component. In this way, lengthy heating-up at the printing station and thus a temporary system downtime when changing the extrusion device in the printing station can be avoided. Different extrusion devices can thus be used in a simple manner one after the other when producing a component, without long downtimes occurring when changing.
Das erfindungsgemäße System kann ferner mindestens eine, insbesondere mehrere Extrudiervorrichtungen aufweisen, die an einem vorderen Ende eine Öffnung zum definierten Ausbringen von Material und in einem rückseitigen Endbereich eine Zuführeinrichtung zum Nachführen von Material in die Extrudiervorrichtung aufweist. Dieser Ausgestaltung liegt die Überlegung zugrunde, dass in dem System mehrere Extrudiervorrichtungen enthalten sind, die für verschiedene Materialien bzw. zum Ausbringen von Material in verschiedenen Abmessungen vorgesehen sind. Wahlweise kann eine dieser Extrudiervorrichtungen an der Druckstation angebracht werden, wenn diese unmittelbar zum Erzeugen eines Bauteils eingesetzt wird. Bevorzugt weist jede Extrudiervorrichtung ein rohrartiges, längliches Extrudergehäuse, welches eine Längsachse definiert, und eine sich im Inneren des Extrudergehäuses erstreckende, drehbar im Extrudergehäuse gelagerte Extruderschnecke auf. Eine solche Extruderschnecke dient dazu, Material von einem hinteren Ende der Extrudiervorrichtung zur Öffnung zum definierten Ausbringen von Material zu fördern. Die Extruderschnecke kann einen zentralen Wellenkörper und ein von diesem nach außen abragendes Spiralprofil besitzen. Das Spiralprofil kann dabei über ihre gesamte Länge eine kontinuierliche Steigung aufweisen. Alternativ kann die Steigung über die Länge variieren, insbesondere können Abschnitte mit unterschiedlichen Steigungen vorgesehen sein. Der Durchmesser des Wellenkörpers kann ebenfalls über die Länge variieren, so dass sich der Abstand zwischen Wellenkörper und der Innenwand des Extrudergehäuses über die Länge verändert. Insbesondere kann sich der Abstand nach vorne hin verringern, so dass das geförderte Material komprimiert wird. The system according to the invention can also have at least one, in particular several, extrusion devices which have an opening at a front end for the defined discharge of material and a feed device for feeding material into the extrusion device at a rear end area. This refinement is based on the consideration that the system contains a plurality of extrusion devices which are provided for different materials or for dispensing material in different dimensions. Optionally, one of these extruders can be attached to the printing station when it is used directly to create a component. Each extrusion device preferably has a tubular, elongate extruder housing which defines a longitudinal axis, and an extruder screw which extends inside the extruder housing and is rotatably mounted in the extruder housing. Such an extruder screw is used to convey material from a rear end of the extruder to the opening for the defined discharge of material. The extruder screw can have a central shaft body and a spiral profile projecting outwards from this body. The spiral profile can have a continuous gradient over its entire length. Alternatively, the gradient can vary over the length; in particular, sections with different gradients can be provided. The diameter of the shaft body can also vary over the length, so that the distance between the shaft body and the inner wall of the extruder housing changes over the length. In particular, the distance can decrease towards the front, so that the conveyed material is compressed.
Zum definierten Ausbringen von Material kann jede Extrudiervorrichtung an einem vorderen Ende des Extrudergehäuses eine Düse aufweisen, wobei die Düse insbesondere lösbar am Extrudergehäuse befestigt ist, bevorzugt in dieses eingeschraubt ist. Eine Düse, welche an einem vorderen Ende des Extrudergehäuses angeordnet ist, kann somit die Öffnung zum definierten Ausbringen von Material bilden. For the defined discharge of material, each extrusion device can have a nozzle at a front end of the extruder housing, the nozzle being in particular detachably fastened to the extruder housing, preferably screwed into it. A nozzle, which is arranged at a front end of the extruder housing, can thus form the opening for the defined discharge of material.
Die Düse kann einen Ringbund aufweisen, dessen Außendurchmesser insbesondere größer ist als der Außendurchmesser des Extrudergehäuses. Dieser Ausgestaltung liegt die Überlegung zu Grunde, dass ein solcher Ringbund in korrespondierende Fixiermittel eingreifen kann, um die Extrudiervorrichtung in ihrem vorderen Endbereich stabil abzustützen. In konkreter Ausgestaltung kann das Extrudergehäuse rückseitig einen insbesondere quaderförmigen Extruderkopf aufweisen. Ein solcher Extruderkopf kann entsprechende Mittel zum Anbringen an einer Heizstation oder an der Druckstation besitzen oder tragen. Ferner kann ein Extruderkopf zum Greifen für eine Transporteinheit, beispielsweise einen Roboter, dienen. The nozzle can have an annular collar whose outside diameter is in particular larger than the outside diameter of the extruder housing. This configuration is based on the consideration that such an annular collar can engage in corresponding fixing means in order to stably support the extrusion device in its front end area. In a specific embodiment, the extruder housing can have an extruder head, in particular a cuboid, on the back. Such an extruder head can have or carry appropriate means for attachment to a heating station or to the pressure station. Furthermore, an extruder head can be used for gripping a transport unit, for example a robot.
Am Extruderkopf der Extrudiervorrichtungen können Halteaussparungen ausgebildet sein, in welchen die Halteelemente einer Halteeinrichtung kraft- und/oder formschlüssig in Eingriff bringbar sind. Bevorzugt sind auf einander gegenüberliegenden Seiten des Extruderkopfs jeweils zwei korrespondierende Halteaussparungen ausgebildet. Mit anderen Worten sind korrespondierend zu den Haltelementen der Halteeinrichtung, welche bevorzugt als Kugeln ausgebildet sind, am Extruderkopf Halteaussparungen vorgesehen, so dass durch den Eingriff der Halteelemente in die Halteaussparungen eine lösbare Verbindung zwischen der Halteeinrichtung und der Extrudiervorrichtung hergestellt werden kann. Retaining recesses can be formed on the extruder head of the extrusion devices, in which the retaining elements of a retaining device can be brought into engagement in a non-positive and/or positive manner. Two corresponding holding recesses are preferably formed on opposite sides of the extruder head. In other words, retaining recesses are provided on the extruder head corresponding to the retaining elements of the retaining device, which are preferably designed as balls, so that a detachable connection can be established between the retaining device and the extrusion device by engaging the retaining elements in the retaining recesses.
In weiterer Ausgestaltung können die Halteaussparungen nach vorne hin offen ausgebildet sein. Konkret können die Halteaussparungen durch Nuten gebildet werden, die sich ausgehend von einem vorderen Ende des Extruderkopfs nach hinten in diesen erstrecken und einen kreisförmigen Querschnitt aufweisen. Die Nuten verlaufen dabei bevorzugt nicht durchgängig, sondern enden innerhalb der jeweiligen Seitenfläche des Extruderkopfs in einem Endabschnitt. Dieser kann bevorzugt eine einem Segment einer Kugel entsprechende Hohlkontur besitzen. Durch den kugelförmigen Endabschnitt und die als Kugeln ausgebildete Halteelemente wird der Kopf der Extrudiervorrichtung in Längsrichtung positioniert und eine nach hinten gerichtete Kraft auf die Extrudiervorrichtung ausgeübt, wenn die Haltelemente in Eingriff gebracht werden. Die Halteaussparungen sind dabei bevorzugt so ausgestaltet, dass der Extruderkopf mit seiner rückseitigen Stirnfläche gegen die rückseitige Fläche der Aufnahmeaussparung des Basiselements der Halteeinrichtung gedrückt wird, wenn die Halteelemente in den korrespondierenden Halteaussparungen in Eingriff gebracht werden. Auf diese Weise wird eine flächige Anlage und eine stabile Positionierung in Längsrichtung des Extruderkopfs in dem Basiselement realisiert. In a further embodiment, the holding recesses can be designed to be open towards the front. Specifically, the retaining recesses may be formed by grooves extending rearwardly into the extruder head from a front end thereof and having a circular cross-section. The grooves preferably do not run continuously, but instead end in an end section within the respective side surface of the extruder head. This can preferably have a hollow contour corresponding to a segment of a sphere. The spherical end portion and the retaining elements formed as balls longitudinally position the head of the extruder and exert a rearward force on the extruder when the retaining elements are engaged. The holding recesses are preferably designed in such a way that the extruder head is pressed with its rear end face against the rear face of the receiving recess of the base element of the holding device when the holding elements are engaged in the corresponding holding recesses. In this way, a flat contact and a stable positioning in the longitudinal direction of the extruder head in the base element are realized.
Außerdem kann der Extruderkopf eine rückseitige Antriebsöffnung besitzen, aus welcher Kupplungsmittel abragen, um die Extruderschnecke drehfest mit einem Antrieb der Druckstation zu koppeln, wobei die Antriebsöffnung bevorzugt koaxial zur Drehachse der Extruderschnecke angeordnet ist. Die Extruderschnecke kann auch direkt drehfest mit den Kupplungsmitteln verbunden sein. Bei den Kupplungsmitteln kann es sich um gängige Kupplungselemente handeln, welche formschlüssig und/oder kraftschlüssig eine Verbindung zu einem Antrieb der Druckstation herstellen können. Konkret kann es sich um eine Hälfte einer Zahnkupplung oder einer Klauenkupplung handeln, die bevorzugt drehfest mit der Extruderschnecke verbunden ist. In addition, the extruder head can have a rear drive opening from which coupling means protrude in order to couple the extruder screw to a drive of the printing station in a rotationally fixed manner, the drive opening preferably being arranged coaxially with the axis of rotation of the extruder screw. The extruder screw can also be connected directly to the coupling means in a rotationally fixed manner. The coupling means can be common coupling elements which can establish a connection to a drive of the printing station in a positive and/or non-positive manner. Specifically, it can be one half of a gear coupling or a claw coupling, which is preferably connected to the extruder screw in a torque-proof manner.
Zum Positionieren der Extrudiervorrichtung an einer Halteeinrichtung einer Druckstation oder an einer Halteeinrichtung einer Heizstation oder an einer Halteeinrichtung einer Transporteinheit kann an dem Extruderkopf rückseitig ein Positioniervorsprung, insbesondere ein Positioniervorsprung mit im Wesentlichen sechseckiger Grundfläche, ausgebildet sein. Mit anderen Worten kann auf der hinteren Stirnfläche des Extuderkopfs ein Positioniervorsprung abragen, welcher in Eingriff in eine korrespondierende Ausnehmung einer Halteeinrichtung gebracht werden kann. Auf diese Weise kann die Extrudiervorrichtung extruderkopfseitig eindeutig an einer solchen Halteeinrichtung positioniert werden. Ein Positioniervorsprung mit im Wesentlichen sechseckiger Grundfläche, wobei die Ecken insbesondere abgerundet ausgebildet sein kön- nen, und eine komplementär ausgebildete Ausnehmung an einer Halteeinrichtung verhindert darüber hinaus ein fehlerhaftes, das heißt um die Längsachse verdrehtes Anbringen der Extrudiervorrichtung. To position the extrusion device on a holding device of a printing station or on a holding device of a heating station or on a holding device of a transport unit, a positioning projection, in particular a positioning projection with a substantially hexagonal base, can be formed on the rear of the extruder head. In other words, a positioning projection can protrude from the rear end face of the extruder head and can be engaged in a corresponding recess of a holding device. In this way, the extrusion device can be clearly positioned on such a holding device on the extruder head side. A positioning projection with an essentially hexagonal base area, in which case the corners can be rounded in particular NEN, and a complementarily formed recess on a holding device also prevents incorrect, ie twisted about the longitudinal axis attachment of the extrusion device.
Die Zuführeinrichtung der Extrudiervorrichtung kann ein Zuführgehäuse aufweisen, welches radial zur Längsachse von dem Extrudergehäuse abragt und eine insbesondere nach hinten offene Zuführöffnung für Material aufweist. Mit anderen Worten ist vorgesehen, ein weiteres Gehäuse an dem Extrudergehäuse vorzusehen, durch welches rückseitig Material zugeführt werden kann. Die entsprechende Zuführöffnung kann dabei koaxial zu einer korrespondierenden Öffnung der Druckstation angeordnet werden, wenn sich die Extrudiervorrichtung an der Druckstation befindet. Auf diese Weise kann automatisiert kontinuierlich Material der Extrudiervorrichtung zugeführt werden. The feed device of the extrusion device can have a feed housing which projects radially from the extruder housing in relation to the longitudinal axis and has a feed opening for material which is open in particular towards the rear. In other words, provision is made to provide a further housing on the extruder housing, through which material can be fed from the rear. The corresponding feed opening can be arranged coaxially to a corresponding opening of the printing station when the extrusion device is located at the printing station. In this way, material can be continuously fed to the extrusion device in an automated manner.
In weiterer Ausgestaltung kann das Zuführgehäuse einen Vorratsraum aufweisen, welcher über eine Durchgangsöffnung mit dem Inneren des Extrudergehäuses verbunden ist, um kontinuierlich Material in das Innere des Extrudergehäuses nachzuführen. Dieser Ausgestaltung liegt die Überlegung zu Grunde, dass ein Vorratsraum einen gewissen Materialvorrat aufnehmen kann, so dass selbst bei einer Unterbrechung der Zufuhr in die Zuführeinrichtung ein Druckvorgang nicht unterbrochen werden muss. In a further embodiment, the feed housing can have a storage space which is connected to the interior of the extruder housing via a through-opening in order to continuously feed material into the interior of the extruder housing. This configuration is based on the consideration that a storage space can accommodate a certain supply of material, so that a printing process does not have to be interrupted even if the supply to the supply device is interrupted.
Um die in der Extrudiervorrichtung herrschende Temperatur zu überwachen, können im Extrudergehäuse Aussparungen ausgebildet sein, in welche Temperatursensoren der Heizvorrichtung(en) in Eingriff gebracht werden können. Bevorzugt sind diese Aussparungen als radiale Sackbohrungen ausgebildet. In konkreter Ausgestaltung können mehrere Aussparungen in Längsrichtung beabstandet zueinander angeordnet sein. In weiterer Ausgestaltung des erfindungsgemäßen Systems kann eine Transporteinrichtung vorgesehen sein, um eine Extrudiervorrichtung zwischen der Druckstation und einer Heizstation zu transportieren. Mit anderen Worten ist vorgesehen, eine Extrudiervorrichtung mit einer entsprechenden Transporteinrichtung automatisch zu transportieren, beispielsweise, wenn sie vorgeheizt einer Heizstation entnommen und an einer Druckstation angebracht werden soll. Konkret kann die Transporteinrichtung ausgebildet sein, eine an dieser angebrachte Extrudiervorrichtung entlang mehrerer Achsen zu verfahren, insbesondere in drei Richtungen translatorisch zu verfahren und/oder um eine Achse zu drehen. Eine solche Transporteinrichtung kann beispielsweise einen mehrarmigen Roboter umfassen. Dieser kann mit einer entsprechenden Positions- und/oder Wegsteuerung ausgestattet sein. In order to monitor the temperature prevailing in the extruder device, recesses can be formed in the extruder housing, into which temperature sensors of the heating device(s) can be engaged. These recesses are preferably designed as radial blind holes. In a specific embodiment, a plurality of recesses can be spaced apart from one another in the longitudinal direction. In a further embodiment of the system according to the invention, a transport device can be provided in order to transport an extrusion device between the printing station and a heating station. In other words, provision is made for automatically transporting an extrusion device with a corresponding transport device, for example if it is to be removed from a heating station preheated and attached to a printing station. In concrete terms, the transport device can be designed to move an extrusion device attached to it along a number of axes, in particular to move translationally in three directions and/or to rotate about an axis. Such a transport device can, for example, comprise a multi-armed robot. This can be equipped with a corresponding position and/or displacement control.
Das System kann ferner mindestens eine Lagerungstation umfassen, an welcher Extrudiervorrichtungen, die gerade nicht benötigt werden und auch nicht aufgeheizt werden müssen, das heißt für einen Druckvorgang vorbereitet werden müssen, gelagert werden können. Ein solche Lagerungsstation kann eine Halteeinrichtung wie zuvor beschrieben umfassen, um eine Extrudiervorrichtung sicher zu halten. Die Lagerungsstation und/oder die Transporteinrichtung können ferner eine Halteeinrichtung wie zuvor beschrieben aufweisen. The system can also include at least one storage station, at which extruders that are not needed at the moment and also do not have to be heated up, ie that have to be prepared for a printing process, can be stored. Such a storage station may include a holding device as previously described to securely hold an extrusion device. The storage station and/or the transport device can also have a holding device as described above.
Ferner können Steuerungsmittel vorgesehen sein, um die einzelnen Komponenten des Systems zu steuern. Diese können separate Steuerungen für die Heizeinrichtung, die Transporteinrichtung und die Druckstation, sowie mögliche Lagerungsstationen umfassen. Ferner können die jeweiligen Komponenten über eine gemeinsame zentrale Systemsteuerung gekoppelt sein. Auf diese Weise kann die Überwachung des gesamten Systems von einem zentralen Leitstand aus erfolgen. Beispielsweise können die Daten, welche die Temperatursensoren der Heizvorrichtungen bereitstellen, zentral überwacht werden und die entsprechenden Heizleistungen der Heizelemente bei Bedarf angepasst werden. Auf diese Weise wird eine einfache Steuerung des gesamten Systems ermöglicht. Furthermore, control means can be provided in order to control the individual components of the system. These can include separate controls for the heating device, the transport device and the printing station, as well as possible storage stations. Furthermore, the respective components can be coupled via a common central system controller. In this way, the entire system can be monitored from a central control station. For example, the data provided by the temperature sensors of the heating devices can be monitored centrally and the corresponding heating power of the heating elements can be monitored if required be adjusted. This enables easy control of the entire system.
Für die weitere Ausgestaltung der Erfindung wird auf die Unteransprüche, sowie auf die Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die Zeichnung verwiesen. In der Zeichnung zeigen: For the further development of the invention, reference is made to the dependent claims and to the description of an exemplary embodiment with reference to the drawing. Show in the drawing:
Figur 1 ein System zum dreidimensionalen Drucken von Bauteilen gemäß der vorliegenden Erfindung; FIG. 1 shows a system for three-dimensional printing of components according to the present invention;
Figur 2 eine Extrudiervorrichtung des Systems aus Figur 1 in perspektivischer Darstellung; FIG. 2 shows an extrusion device of the system from FIG. 1 in a perspective view;
Figur 3 die Extrudiervorrichtung aus Figur 2 in einer Längsschnittansicht; FIG. 3 shows the extrusion device from FIG. 2 in a longitudinal sectional view;
Figur 4 die Extrudiervorrichtung aus Figur 2 in einer Explosionsdarstellung; FIG. 4 shows the extrusion device from FIG. 2 in an exploded view;
Figur 5 die Druckstation des Systems von Figur 1 mit eingesetzter Extrudiervorrichtung in perspektivischer Darstellung; FIG. 5 shows the printing station of the system from FIG. 1 with an inserted extrusion device in a perspective view;
Figur 6 die Druckstation aus Figur 5 ohne eingesetzte Extrudiervorrichtung mit geöffneten Heizbacken in perspektivischer Darstellung; FIG. 6 shows the printing station from FIG. 5 without the inserted extrusion device and with the heating jaws open, in a perspective view;
Figur 7 die Druckstation aus Figur 5 in einer Explosionsdarstellung; FIG. 7 shows the printing station from FIG. 5 in an exploded view;
Figur 8 eine Heizstation des Systems aus Figur 1 mit einer eingesetzten Extrudiervorrichtung in perspektivischer Darstellung; FIG. 8 shows a perspective view of a heating station of the system from FIG. 1 with an inserted extrusion device;
Figur 9 die Heizstation aus Figur 8 mit geöffneten Heizbacken; Figur 10 eine Heizbacke der Heizvorrichtung der Druckstation bzw. der Heizstationen in perspektivischer Darstellung; FIG. 9 shows the heating station from FIG. 8 with the heating jaws open; FIG. 10 shows a perspective representation of a heating jaw of the heating device of the printing station or heating stations;
Figur 11 die Heizbacke aus Figur 10 in Explosionsdarstellung; FIG. 11 shows the heating jaw from FIG. 10 in an exploded view;
Figur 12 die Transporteinrichtung des Systems aus Figur 1 mit einer daran gehaltenen Extrudiervorrichtung in perspektivischer Darstellung; FIG. 12 shows the transport device of the system from FIG. 1 with an extrusion device held thereon, in a perspective representation;
Figur 13 die Transporteinrichtung aus Figur 12 in einer anderen perspektivischen Darstellung; FIG. 13 shows the transport device from FIG. 12 in a different perspective illustration;
Figur 14 die Transporteinrichtung aus Figur 12 in Explosionsdarstellung; FIG. 14 shows the transport device from FIG. 12 in an exploded view;
Figur 15 eine Lagerungsstation des Systems aus Figur 1 in perspektivischer Darstellung; FIG. 15 shows a storage station of the system from FIG. 1 in a perspective representation;
Figur 16 die Lagerungsstation aus Figur 15 in Explosionsdarstellung; FIG. 16 shows the storage station from FIG. 15 in an exploded view;
Figur 17 die Druckstation des Systems in detaillierter Ausgestaltung in einer perspektivischen Darstellung; FIG. 17 shows the printing station of the system in a detailed embodiment in a perspective view;
Figur 18 die Heizbacke der Heizvorrichtung der Druckstation bzw. der Heizstation in detaillierter Ausgestaltung in einer perspektivischen Darstellung; FIG. 18 shows the heating jaw of the heating device of the printing station or the heating station in a detailed configuration in a perspective view;
Figur 19 die Heizbacke aus Figur 18 in Explosionsdarstellung; FIG. 19 shows the heating jaw from FIG. 18 in an exploded view;
Figur 20 das Heizelement der Heizvorrichtung der Druckstation bzw. der Heizstation in detaillierter Ausgestaltung in einer perspektivischen Darstellung; Figur 21 das Heizelement aus Figur 20 in Explosionsdarstellung; FIG. 20 shows the heating element of the heating device of the printing station or the heating station in a detailed configuration in a perspective view; FIG. 21 shows the heating element from FIG. 20 in an exploded view;
Figur 22 eine Halteeinrichtung und eine Extrudiereinheit in detaillierter Ausgestaltung in perspektivischer Darstellung; und FIG. 22 shows a holding device and an extrusion unit in a detailed configuration in a perspective representation; and
Figur 23 die Halteeinrichtung aus Figur 22 in Explosionsdarstellung. FIG. 23 shows the holding device from FIG. 22 in an exploded view.
Die Figur 1 zeigt schematisch ein System zum dreidimensionalen Drucken von Bauteilen gemäß der vorliegenden Erfindung. Das System umfasst mehrere Stationen, an denen wahlweise jeweils eine Extrudiervorrichtung 1 lösbar abgebracht werden kann. FIG. 1 schematically shows a system for three-dimensional printing of components according to the present invention. The system comprises a number of stations, at each of which an extruding device 1 can optionally be detachably removed.
Konkret umfasst das System eine Druckstation 2, die in der Figur 1 rechts dargestellt ist. Die Druckstation 2 dient zum generativen Erzeugen eines Bauteils und ist derart ausgestaltet, dass zum definierten Ausbringen von Material eine Extrudiervorrichtung 1 lösbar an dieser angebracht werden kann, um ein Bauteil generativ zu erzeugen. Specifically, the system includes a printing station 2, which is shown on the right in FIG. The printing station 2 is used for the generative production of a component and is designed in such a way that, for the defined dispensing of material, an extrusion device 1 can be detachably attached to it in order to generatively produce a component.
Ferner umfasst das System zwei separat von der Druckstation 2 angeordnete Heizstationen 3, welche ausgebildet und geeignet sind, eine Extrudiervorrichtung 1 aufzunehmen und vorzuheizen, wenn diese nicht an der Druckstation 2 angebracht ist. Somit kann eine Extrudiervorrichtung 1 an der Heizstation 3 angebracht und vorgeheizt werden, bevor sie an der Druckstation 2 angebracht wird, um dort ein Bauteil generativ zu erzeugen. Furthermore, the system comprises two heating stations 3 which are arranged separately from the printing station 2 and which are designed and suitable for receiving and preheating an extrusion device 1 when this is not attached to the printing station 2 . Thus, an extrusion device 1 can be attached to the heating station 3 and preheated before it is attached to the printing station 2 in order to generate a component there.
Das System umfasst darüber hinaus zwei Lagerungsstationen 4, die in der Figur 1 links neben den beiden Heizstationen 3 angeordnet sind. An den Lagerungsstationen 4 kann jeweils eine Extrudiervorrichtung 1 lösbar angebracht werden, insbesondere wenn die jeweilige Extrudiervorrichtung 1 über einen längeren Zeitraum nicht benötigt wird. Schließlich umfasst das System eine Transporteinrichtung 5, mittels derer eine Extrudiervorrichtung 1 zwischen den verschiedenen Stationen 2, 3, 4 transportiert werden kann. The system also includes two storage stations 4, which are arranged to the left of the two heating stations 3 in FIG. An extruder 1 can be detachably attached to each of the storage stations 4, in particular if the respective extruder 1 has a is not required for a long period of time. Finally, the system includes a transport device 5, by means of which an extrusion device 1 can be transported between the various stations 2, 3, 4.
Das in der Figur 1 dargestellte System umfasst darüber hinaus insgesamt drei Extrudiervorrichtungen 1 zum definierten Ausbringen von Material. Eine der drei Extrudiervorrichtungen 1 ist lösbar an einer der beiden Lagerungsstationen 1 und eine weitere Extrudiervorrichtung 1 lösbar an einer Heizstation 3 angebracht. Darüber hinaus ist eine dritte Extrudiervorrichtung 1 lösbar an der Transporteinrichtung 5 gehalten. The system shown in FIG. 1 also includes a total of three extrusion devices 1 for the defined dispensing of material. One of the three extrusion devices 1 is detachably attached to one of the two storage stations 1 and another extruder device 1 is detachably attached to a heating station 3 . In addition, a third extrusion device 1 is detachably held on the transport device 5 .
Der Grundaufbau der Extrudiervorrichtungen 1 ist in den Figuren 2 bis 4 dargestellt, eine detaillierte Darstellung einer Extrudiervorrichtung findet sich in Figur 22. Jede Extrudiervorrichtung 1 besitzt ein rohrartiges, längliches Extrudergehäuse 6, welche eine Längsachse X definiert. In das vordere Ende des Extrudergehäuses 6 ist eine Düse 7 zum Ausbringen von Material eingeschraubt. Rückseitig weist das Extrudergehäuse 6 einen quaderförmigen Extruderkopf 8 auf. The basic structure of the extrusion device 1 is shown in FIGS. 2 to 4, a detailed representation of an extrusion device can be found in FIG. A nozzle 7 for dispensing material is screwed into the front end of the extruder housing 6 . The extruder housing 6 has a cuboid extruder head 8 on the back.
Die Extrudiervorrichtung 1 weist ferner eine sich im Inneren des Extrudergehäuses 6 erstreckende drehbar gelagerte Extruderschnecke 9 auf. Wie insbesondere in den Figuren 3 und 4 erkennbar ist, besitzt die Extruderschnecke 9 einen inneren Wellenkörper 10 und ein außenseitig an dem Wellenkörper 10 angeordnetes Spiralprofil 11. Der Durchmesser des Wellenkörpers 10 nimmt dabei vom hinteren Ende zum vorderen Ende hin leicht zu, wohingegen die Tiefe des Spiralprofils 11 dazu korrespondierend abnimmt. Durch eine Drehung der Extruderschnecke 9 relativ zum Extrudergehäuse 6 kann Material vom hinteren Ende zum vorderen Ende der Extrudiervorrichtung 1 gefördert werden, wobei es durch den zunehmenden Durchmesser des Wellenkörpers 10 gleichzeitig komprimiert wird. In einem rückseitigen Endbereich weist die Extrudiervorrichtung 1 eine Zuführeinrichtung zum Nachführen von Material auf. Konkret umfasst die Zuführeinrichtung ein Zuführgehäuse 12, welches radial zur Längsachse X von dem Extrudergehäuse 6 abragt und eine nach hinten offene Zuführöffnung 13 für Material aufweist. Das Zuführgehäuse 12 bildet dabei einen Vorratsraum 14, welcher über eine Durchgangsöffnung 15 mit dem Inneren des Extrudergehäuses 6 verbunden ist, so dass kontinuierlich Material in das Innere des Extrudergehäuses 6 nachgeführt werden kann. The extruder device 1 also has a rotatably mounted extruder screw 9 extending inside the extruder housing 6 . As can be seen in particular in Figures 3 and 4, the extruder screw 9 has an inner shaft body 10 and a spiral profile 11 arranged on the outside of the shaft body 10. The diameter of the shaft body 10 increases slightly from the rear end to the front end, whereas the depth of the spiral profile 11 decreases correspondingly. By rotating the extruder screw 9 relative to the extruder housing 6, material can be conveyed from the rear end to the front end of the extruder device 1, it being simultaneously compressed by the increasing diameter of the shaft body 10. In a rear end area, the extrusion device 1 has a feed device for feeding in material. In concrete terms, the feed device comprises a feed housing 12 which protrudes radially from the extruder housing 6 with respect to the longitudinal axis X and has a feed opening 13 for material which is open to the rear. The feed housing 12 forms a storage space 14 which is connected to the interior of the extruder housing 6 via a through-opening 15 so that material can be fed continuously into the interior of the extruder housing 6 .
Die Extruderschnecke 9 ist im Extruderkopf 8 drehbar gelagert. Rückseitig besitzt der Extruderkopf eine Antriebsöffnung 16, aus welcher eine Hälfte 17a einer Zahnkupplung 17 abragt. Mit dieser Hälfte der Zahnkupplung 17 ist die Extruderschnecke 9 drehfest verbunden. The extruder screw 9 is rotatably mounted in the extruder head 8 . At the rear, the extruder head has a drive opening 16, from which one half 17a of a toothed coupling 17 protrudes. With this half of the gear coupling 17, the extruder screw 9 is rotatably connected.
Ferner ist an dem Extruderkopf 8 rückseitig ein Positioniervorsprung 18 mit im Wesentlichen sechseckiger Grundfläche vorgesehen. Die Ecken der sechseckigen Grundfläche sind dabei abgerundet ausgebildet. Furthermore, a positioning projection 18 with a substantially hexagonal base area is provided on the rear of the extruder head 8 . The corners of the hexagonal base are rounded.
In den Figuren 5 bis 7 ist der Grundaufbau der Druckstation 2 dargestellt. Die Druckstation 2 besitzt einen Grundkörper 19, welcher seitlich an einer festen Halterung oder an einer Portalanlage zum Verfahren der Druckstation 2 anschraubbar ist. In the figures 5 to 7, the basic structure of the printing station 2 is shown. The printing station 2 has a base body 19 which can be screwed laterally to a fixed bracket or to a portal system for moving the printing station 2 .
Ferner umfasst die Druckstation 2 eine Aufnahme für eine Extrudiervorrichtung, sowie eine Heizvorrichtung 20 zum Temperieren einer angebrachten Extrudiervorrichtung 1 . Furthermore, the printing station 2 comprises a receptacle for an extrusion device, as well as a heating device 20 for tempering an attached extrusion device 1 .
In der in der Figur 5 dargestellten Anordnung ist eine Extrudiervorrichtung 1 an der Druckstation 2 angebracht. Die Druckstation 2 umfasst Zuführmittel, vorliegend in Form eines Zuführtrichters 20, welcher koaxial zur Zuführöffnung 13 angeordnet ist, so dass kontinuierlich Material der Extrudiervorrichtung 1 zugeführt werden kann. In the arrangement shown in Figure 5, an extrusion device 1 is attached to the printing station 2. The printing station 2 comprises feed means, presently in the form of a feed funnel 20, which is arranged coaxially to the feed opening 13, so that material can be fed continuously to the extrusion device 1.
Ferner sind Antriebsmittel vorgesehen, um die Extruderschnecke 9 einer eingesetzten Extrudiervorrichtung 1 in eine Drehbewegung zu versetzen. Dazu ist, wie in Figur 7 gut erkennbar ist, ein Antriebsmotor 21 vorgesehen, welcher vorliegend als drehzahlgesteuerter Elektromotor ausgebildet ist. Die Drehachse des Antriebsmotors 21 verläuft dabei parallel zur Längsachse X einer eingesetzten Extrudiervorrichtung 1. Konkret ist der Antriebsmotor 21 an ein Antriebsgehäuse 22 angeflanscht, welches wiederum am Grundkörper 19 befestigt ist. Koaxial zu der Extruderschnecke 9 einer eingesetzten Extrudiervorrichtung 1 ist in dem Antriebsgehäuse 22 die zweite Hälfte der Zahnkupplung 17 drehbar gelagert. Der Antriebsmotor 21 und die zweite Hälfte 17b der Zahnkupplung 17 sind drehfest miteinander gekoppelt. Dies kann beispielsweise über einen Riementrieb oder über ein Zahnradgetriebe erfolgen. Auf diese Weise kann die Drehbewegung des Antriebsmotors 21 auf die Extruderschnecke 9 einer eingesetzten Extrudiervorrichtung 1 übertragen werden. Furthermore, drive means are provided in order to set the extruder screw 9 of an extruder device 1 used in a rotary motion. For this purpose, as can be seen clearly in FIG. 7, a drive motor 21 is provided, which in the present case is designed as a speed-controlled electric motor. The axis of rotation of the drive motor 21 runs parallel to the longitudinal axis X of an extrusion device 1 used. Specifically, the drive motor 21 is flanged to a drive housing 22 , which in turn is fastened to the base body 19 . The second half of the toothed coupling 17 is rotatably mounted in the drive housing 22 coaxially to the extruder screw 9 of an extruder device 1 used. The drive motor 21 and the second half 17b of the gear coupling 17 are coupled to one another in a torque-proof manner. This can be done, for example, via a belt drive or a gear train. In this way, the rotational movement of the drive motor 21 can be transmitted to the extruder screw 9 of an extruding device 1 used.
Der Grundaufbau einer Heizstation 3 ist in den Figuren 8 und 9 dargestellt. Auch die Heizstation 3 besitzt einen Grundkörper 23, der beispielsweise an einem Träger oder an einer Wand angeschraubt werden kann. Die Heizstation 3 dient dazu, eine Extrudiervorrichtung 1 aufzunehmen und vorzuheizen, solange sie nicht an der Druckstation 2 angebracht ist. Auf diese Weise kann eine vorgeheizte Extrudiervorrichtung 1 der Heizstation 3 entnommen und an der Druckstation 2 angebracht werden, wenn sie dort benötigt wird. The basic structure of a heating station 3 is shown in FIGS. The heating station 3 also has a base body 23 which can be screwed to a support or to a wall, for example. The heating station 3 serves to receive and preheat an extruding device 1 as long as it is not attached to the printing station 2. In this way, a preheated extruder 1 can be removed from the heating station 3 and attached to the printing station 2 when needed there.
Sowohl die Druckstation 2 als auch beide Heizstationen 3 besitzen jeweils eine Heizvorrichtung 24. Die Heizvorrichtungen 24 der Druckstation 2 und der Heizstation 3 sind vorliegend identisch ausgebildet. Jede Heizvorrichtung 24 umfasst jeweils zwei Heizbacken 25a, 25b, die an dem jeweiligen Grundkörper 19 der Druckstation 2 bzw. dem Grundkörper 23 der jeweiligen Heizstationen 3 gehalten sind. Die beiden Heizbacken 25a, 25b sind aufeinander zu und voneinander weg bewegbar zwischen einer geöffneten Position und einer geschlossenen Position. In der geöffneten Position, wie sie beispielsweise in Figur 6 und in Figur 9 dargestellt ist, sind die beiden Heizbacken 25a, 25b so weit voneinander entfernt, dass eine Extrudiervorrichtung 1 zwischen den beiden Heizbacken 25a, 25b platziert werden kann. In ihrer geschlossenen Position, die beispielsweise in Figur 8 und Figur 5 dargestellt ist, umschließen die Heizbacken 25a, 25b einen Aufnahmeraum für eine Extrudiervorrichtung 1 . Konkret umgeben die Heizbacken 25a, 25b die Extrudiervorrichtung 1 in einem mittleren Abschnitt zwischen dem Extruderkopf 8 bzw. dem Zuführgehäuse 12 und der Düse 7. Both the printing station 2 and both heating stations 3 each have a heating device 24. The heating devices 24 of the printing station 2 and the heating station 3 are of identical design in the present case. Each heating device 24 comprises two heating jaws 25a, 25b, which are held on the respective base body 19 of the printing station 2 or the base body 23 of the respective heating stations 3. The two heating jaws 25a, 25b can be moved towards and away from one another between an open position and a closed position. In the open position, as shown for example in FIG. 6 and in FIG. 9, the two heating jaws 25a, 25b are so far apart that an extrusion device 1 can be placed between the two heating jaws 25a, 25b. In their closed position, which is shown for example in FIG. 8 and FIG. 5, the heating jaws 25a, 25b enclose a receiving space for an extrusion device 1. Specifically, the heating jaws 25a, 25b surround the extrusion device 1 in a middle section between the extruder head 8 or the feed housing 12 and the nozzle 7.
Der Grundaufbau der Heizbacken 25a, 25b ist in den Figuren 10 und 11 dargestellt. Jede Heizbacke 25a, 25b trägt dabei mehrere Heizelemente 26, die derart angeordnet sind, dass sie in geschlossener Position der Heizbacken 25a, 25b flächig an einer im Aufnahmeraum angeordneten Extrudiervorrichtung 1 anliegen. Konkret sind in jeder Heizbacke 25a, 25b mehrere Heizelemente 26 in Längsrichtung hintereinander angeordnet. Gleichzeitig sind die Heizelemente 26 der beiden Heizbacken 25a, 25b jeweils paarweise einander gegenüberliegend angeordnet. The basic structure of the heating jaws 25a, 25b is shown in FIGS. Each heating jaw 25a, 25b carries a plurality of heating elements 26 which are arranged in such a way that, when the heating jaws 25a, 25b are in the closed position, they lie flat against an extrusion device 1 arranged in the receiving space. In concrete terms, a plurality of heating elements 26 are arranged one behind the other in the longitudinal direction in each heating jaw 25a, 25b. At the same time, the heating elements 26 of the two heating jaws 25a, 25b are arranged in pairs opposite one another.
Um eine flächige Anlage an einer in den Aufnahmeraum eingesetzten Extrudiervorrichtung 1 zu gewährleisten, sind die Heizelemente 26 in den Aufnahmeraum hinein und aus dem Aufnahmeraum heraus bewegbar in Heizelementaussparungen 27 der Heizbacken 25a, 25b gelagert. In einem rückseitigen Endbereich der Heizbacken 25a, 25b ist jeweils ein Kühlelement 28 angeordnet. Dieses ist derart ausgebildet, dass es in geschlossener Position der Heizbacken 25a, 25b flächig an der Extrudiervorrichtung 1 anliegt. Auf diese Weise findet bei einer eingesetzten Extrudiervorrichtung 1 eine thermische Entkopplung zwischen einem vorderen Bereich der Extrudiervorrichtung 1 und einem rückseitigen Endbereich, in welchem sich Antriebselemente, Dichtungen etc. befinden können, statt. In order to ensure a flat contact with an extrusion device 1 inserted into the receiving space, the heating elements 26 are mounted in heating element recesses 27 of the heating jaws 25a, 25b so that they can move into and out of the receiving space. A cooling element 28 is arranged in each case in a rear end region of the heating jaws 25a, 25b. This is designed in such a way that it lies flat against the extrusion device 1 when the heating jaws 25a, 25b are in the closed position. In this way, when an extrusion device 1 is used, thermal decoupling takes place between a front area of the extrusion device 1 and a rear end area, in which drive elements, seals, etc. can be located.
An einem vorderen Ende der Heizbacken 25a, 25b sind Fixiermittel vorgesehen, um ein vorderes Ende einer Extrudiervorrichtung 1 in geschlossener Position der Heizbacken 25a, 25b zu fixieren. Konkret ist am vorderen Ende jeder Heizbacke 25a, 25b ein Fixierelement 29 angebracht. Dieses weist in der in den Figuren 10 und 11 dargestellten Anordnung eine zum Aufnahmeraum gerichtete, halbkreisförmige Ausnehmung 30 auf. Die Düse 7 der Extrudiervorrichtungen 1 besitzt einen korrespondierenden Ringbund 31 , welcher in der Ausnehmung 30 in Eingriff bringbar ist, um eine Extrudiervorrichtung 1 in ihrem vorderen Endbereich abzustützen. Dadurch kann eine besonders stabile Befestigung der Extrudiervorrichtung 1 in einer Heizstation 3 oder in der Druckstation 2 realisiert werden. Fixing means are provided at a front end of the heating jaws 25a, 25b in order to fix a front end of an extrusion device 1 in the closed position of the heating jaws 25a, 25b. Specifically, a fixing element 29 is attached to the front end of each heating jaw 25a, 25b. In the arrangement shown in FIGS. 10 and 11, this has a semicircular recess 30 directed towards the receiving space. The nozzle 7 of the extrusion device 1 has a corresponding annular collar 31 which can be engaged in the recess 30 in order to support an extrusion device 1 in its front end area. As a result, a particularly stable attachment of the extrusion device 1 in a heating station 3 or in the printing station 2 can be realized.
Die konkrete Ausgestaltung der Heizbacken 25a, 25b und der Heizelemente 26 sowie des Kühlelements 28 kann den Figuren 18 bis 21 entnommen werden. Die Heizbacken 25a, 25b besitzen dabei ein Heizbackengehäuse 32, welches als Blechkonstruktion ausgebildet ist. Nach innen zum Aufnahmeraum hin ist ein Abdeckblech 33 vorgesehen. Das Heizbackengehäuse 32 besitzt in Längsrichtung mehrere Heizelementaussparungen 27, in welche jeweils ein Heizelement 26 eingesetzt ist. In den Figuren 20 und 21 ist die Ausgestaltung der Heizelemente 26 im Detail dargestellt. Jedes Heizelement 26 weist fünf um eine in Längsrichtung verlaufende Drehachse drehbar gelagerte Heizsegmente 34 auf. Diese besitzen jeweils eine zum Aufnahmeraum weisende konkave Heizfläche 35, welche flächig in Anlage an einer Extrudiervorrichtung 1 bringbar ist. Jedes Heizsegment 34 besitzt eine Längsbohrung 36, in welche eine elektrisch beheizbare Heizpatrone 37 eingesetzt ist. The specific design of the heating jaws 25a, 25b and the heating elements 26 and the cooling element 28 can be seen in FIGS. 18 to 21. The heating jaws 25a, 25b have a heating jaw housing 32 which is designed as a sheet metal construction. A cover plate 33 is provided inward towards the receiving space. The heating jaw housing 32 has a plurality of heating element recesses 27 in the longitudinal direction, in each of which a heating element 26 is inserted. In the figures 20 and 21, the design of the heating elements 26 is shown in detail. Each heating element 26 has five heating segments 34 mounted so as to be rotatable about an axis of rotation running in the longitudinal direction. These each have a concave heating surface 35 pointing towards the receiving space, which can be brought into surface contact with an extruding device 1 . Each heating segment 34 has a longitudinal bore 36 into which an electrically heatable cartridge heater 37 is inserted.
Ferner weist jedes Heizelement 26 eine vordere Lagerungsplatte 38 und eine hintere Lagerungsplatte 39 auf, zwischen welchen die Heizsegmente 34 drehbar gelagert sind. Konkret greift jedes Heizelement 34 mit einem vorderen Vorsprung 40 und einem hinteren Vorsprung 41 in die korrespondierende Lagerungsbohrung 42 der vorderen bzw. der hinteren Lagerungsplatte 38, 39 ein. Furthermore, each heating element 26 has a front bearing plate 38 and a rear bearing plate 39, between which the heating segments 34 are rotatably mounted. Specifically, each heating element 34 engages with a front projection 40 and a rear projection 41 in the corresponding bearing bore 42 of the front and rear bearing plates 38, 39, respectively.
An die hintere Lagerungsplatte 39 grenzt vorliegend an eine Zuführplatte 43 an, in welcher Zuführschlitze 44 für elektrische Leitungen 45 zu den Heizpatronen 37 verlaufen. Die Zuführschlitze 44 erstrecken sich dabei ausgehend von der Drehachse des jeweiligen Heizsegments 34 vom Aufnahmeraum weg und parallel zueinander. In the present case, the rear storage plate 39 adjoins a feed plate 43 in which feed slots 44 for electrical lines 45 to the heating cartridges 37 run. Starting from the axis of rotation of the respective heating segment 34, the feed slots 44 extend away from the receiving space and parallel to one another.
Nach vorne wird jedes Heizelement 26 durch eine Grundplatte 46 und nach hinten durch eine Deckplatte 47 begrenzt. Die Lagerungsplatten 38, 39, die Zuführplatte 43 und die Grundplatte 46 sowie die Deckplatte 47 sind an einem Stützkörper 48 mit einer im Wesentlichen halbkreisförmigen Durchgangsausnehmung 49 verschraubt. Auf diese Weise bildet jedes Heizelement 26 eine Baueinheit. Each heating element 26 is delimited at the front by a base plate 46 and at the rear by a cover plate 47 . The storage plates 38, 39, the feed plate 43 and the base plate 46 and the cover plate 47 are screwed to a support body 48 with a substantially semi-circular through-hole 49. In this way, each heating element 26 forms a structural unit.
Auf der vom Aufnahmeraum abgewandten Seite des Stützkörpers 48 sind Federn 50 angeordnet, über welche der Stützkörper 48 gegen den Grund der Heizelementaussparung 27 abgestützt ist. Auf diese Weise wird das Heizelement 26 mit einer definierten Kraft gegen eine in den Aufnahmeraum eingesetzte Extrudiervorrichtung 1 gedrückt, so dass eine flächige Anlage der Heizsegmente 34 über ihre Heizfläche 35 an dem Extrudergehäuse 6 einer eingesetzten Extrudiervorrichtung 1 sichergestellt ist. On the side facing away from the receiving space of the support body 48 springs 50 are arranged, via which the support body 48 against the base of the Heating element recess 27 is supported. In this way, the heating element 26 is pressed with a defined force against an extrusion device 1 inserted into the receiving space, so that a planar contact of the heating segments 34 via their heating surface 35 on the extruder housing 6 of an inserted extrusion device 1 is ensured.
An einem rückseitigen Endbereich der Heizbacken 25a, 25b ist jeweils ein Kühlelement 28 vorgesehen, welches einen Durchflusskanal für Kühlwasser aufweist. A cooling element 28 is provided on a rear end area of each of the heating jaws 25a, 25b and has a flow channel for cooling water.
Zwischen dem Kühlelement 28 und dem benachbarten Heizelement 26 sowie zwischen den Heizelementen 26 ist jeweils ein Sensorelement 51 zur Messung einer Temperatur angeordnet. Dieses umfasst einen Temperatursensor 52, welcher in den Aufnahmeraum ragt, um die Temperatur einer eingesetzten Extrudiervorrichtung 1 zu messen. Dazu sind im Extrudergehäuse 6 der Extrudiervorrichtungen 1 als radiale Sackbohrungen 53 ausgebildete Aussparungen zur Aufnahme des jeweiligen Temperatursensors 52 vorgesehen. A sensor element 51 for measuring a temperature is arranged between the cooling element 28 and the adjacent heating element 26 and between the heating elements 26 in each case. This includes a temperature sensor 52 which protrudes into the receiving space in order to measure the temperature of an extrusion device 1 used. For this purpose, recesses designed as radial blind bores 53 are provided in the extruder housing 6 of the extruding devices 1 to accommodate the respective temperature sensor 52 .
Sowohl die Druckstation 2 als auch jede Heizstation 3 und jede Lagerungsstation 4 besitzt ferner eine Halteeinrichtung 54, um den hinteren Endbereich, insbesondere den Kopf 8 einer Extrudiervorrichtung 1 lösbar zu fixieren. Der exakte Aufbau der Halteeinrichtung 54 ist in den Figuren 22 und 23 dargestellt. Both the printing station 2 and each heating station 3 and each storage station 4 also have a holding device 54 in order to fix the rear end region, in particular the head 8, of an extruding device 1 in a detachable manner. The exact structure of the holding device 54 is shown in FIGS.
Die Halteeinrichtung 54 besitzt ein ortsfestes quaderförmiges Basiselement 55, welches eine zentrale Aufnahmeaussparung 56 für den Extruderkopf 8 einer Extrudiervorrichtung 1 aufweist. Die Aufnahmeaussparung 56 ist zu zwei Seiten des Basiselements 55, vorliegend zu einer Vorderseite und zu einer angrenzenden Seite hin offen. Ferner besitzt die Halteeinrichtung 54 insgesamt vier als Kugeln ausgebildete Halteelemente 57. Die Halteelemente 57 sind jeweils paarweise auf einander gegenüberliegenden Seiten der Aufnahmeaussparung 56 im Basiselement 55 angeordnet. Dazu sind im Basiselement 55 insgesamt vier Durchgangsbohrungen 58 ausgebildet, die sich von zwei Seiten der Aufnahmeaussparung 56 nach außen erstrecken. Nach innen, d.h. zur Aufnahmeaussparung 56 hin, sind die Durchgangsbohrungen 58 verjüngt ausgebildet, um zu verhindern, dass die als Kugeln ausgebildeten Halteelemente 57 vollständig in die Aufnahmeaussparung 56 hinein austreten können. The holding device 54 has a stationary cuboid base element 55 which has a central receiving recess 56 for the extruder head 8 of an extruder device 1 . The receiving recess 56 is open on two sides of the base member 55, in this case on a front side and on an adjacent side. Furthermore, the holding device 54 has a total of four holding elements 57 designed as balls. The holding elements 57 are each arranged in pairs on opposite sides of the receiving recess 56 in the base element 55 . For this purpose, a total of four through-holes 58 are formed in the base element 55, which extend outwards from two sides of the receiving recess 56. Inwards, ie towards the receiving recess 56 , the through bores 58 are tapered in order to prevent the holding elements 57 embodied as balls from being able to exit completely into the receiving recess 56 .
Die Halteelemente 57 sind zwischen einer Freigabeposition und einer Halteposition bewegbar. In ihrer Freigabeposition sind die Halteelemente 57 so weit aus der Aufnahmeaussparung 56 heraus bewegt, dass eine Extrudiervorrichtung 1 in die Aufnahmeaussparung 56 eingesetzt oder aus dieser entnommen werden kann. In der Halteposition ragen die Halteelemente 57 so weit in die Aufnahmeaussparung 56 hinein, dass eine in diese eingesetzte Extrudiervorrichtung 1 formschlüssig gehalten wird. Dazu sind am Extruderkopf 8 der Extrudiervorrichtung 1 Halteaussparungen 59 ausgebildet. In diesen sind die Halteelemente 57 formschlüssig in Eingriff bringbar. In konkreter Ausgestaltung sind die Halteaussparungen 59 nach vorne offen und werden durch Nuten 60 gebildet, welche einen einem Segment eines Kreises entsprechenden Querschnitt aufweisen. Die Nuten 60 erstrecken sich von einem vorderen Ende des Extruderkopfs 8 nach hinten. Sie enden innerhalb der jeweiligen Seitenfläche des Extruderkopfs 8 in einem Endabschnitt 61 , welcher eine einem Segment einer Kugel entsprechende Hohlkontur besitzt. The holding elements 57 are movable between a release position and a holding position. In their release position, the holding elements 57 are moved so far out of the receiving recess 56 that an extrusion device 1 can be inserted into the receiving recess 56 or removed from it. In the holding position, the holding elements 57 protrude so far into the receiving recess 56 that an extrusion device 1 inserted into this is held in a form-fitting manner. For this purpose, holding recesses 59 are formed on the extruder head 8 of the extruding device 1 . The holding elements 57 can be positively engaged in these. In a specific embodiment, the holding recesses 59 are open to the front and are formed by grooves 60, which have a cross section corresponding to a segment of a circle. The grooves 60 extend rearward from a front end of the extruder head 8 . They end within the respective side surface of the extruder head 8 in an end section 61 which has a hollow contour corresponding to a segment of a sphere.
Das Basiselement 55 der Halteeinrichtung 54 besitzt eine Positionieraussparung 62 zum Positionieren einer in die Aufnahmeaussparung 56 eingesetzten Extrudiervorrichtung 1 . Diese ist vorliegend an der Rückseite der Aufnahmeaussparung 56 ausgebildet, besitzt einen im Wesentlichen sechseckigen Querschnitt und durchsetzt das Basiselement 55 zur Rückseite hin vollständig. In diese Positionieraussparung 62 kann der Positioniervorsprung 18 der Extrudiervorrichtung 1 eingesetzt werden. The base element 55 of the holding device 54 has a positioning recess 62 for positioning an extrusion device 1 inserted into the receiving recess 56 . In the present case, this is formed on the back of the receiving recess 56 and has an essentially hexagonal shape Cross-section and passes through the base member 55 to the rear completely. The positioning projection 18 of the extruding device 1 can be inserted into this positioning recess 62 .
Die Halteeinrichtung 54 umfasst ferner ein Betätigungselement 63, welches vorliegend mehrteilig ausgebildet ist und ein rückseitiges Betätigungsjoch 64 und ein vorderseitiges Stückelement 65 umfasst. Das Betätigungsjoch 64 ist dabei mit dem Stützelement 65 verschraubt. The holding device 54 also includes an actuating element 63 which, in the present case, is of multi-part design and includes a rear-side actuating yoke 64 and a front-side piece element 65 . The actuating yoke 64 is screwed to the support element 65 .
Das Betätigungselement 63 ist relativ zum Basiselement 55 verschiebbar, um die Halteelemente 57 zwischen ihrer Freigabeposition und ihrer Halteposition zu bewegen. Die Halteeinrichtung umfasst ferner einen Pneumatikzylinder 66, welcher vorgesehen ist, das Betätigungselement 63 relativ zum Basiselement 55 zu bewegen. Der Kolben des Pneumatikzylinders 66 ist dazu fest mit dem Basiselement 63, konkret mit dem Stützelement 65 verbunden. The actuating member 63 is slidable relative to the base member 55 to move the holding members 57 between their release position and their holding position. The holding device also includes a pneumatic cylinder 66 which is provided to move the actuating element 63 relative to the base element 55 . For this purpose, the piston of the pneumatic cylinder 66 is firmly connected to the base element 63 , specifically to the support element 65 .
Konkret ist das Betätigungselement 63 C-förmig ausgestaltet. Die beiden C- Schenkel 67a, 67b umgreifen dabei das Basiselement 55. An beiden C-Schen- keln 67a, 67b ist jeweils eine nach innen ragende Kulissenführung 68 ausgebildet. Diese greift in entsprechende Führungsschlitze 69, welche die Durchgangsbohrungen 58 durchsetzen und in welche die Halteelemente 57 ragen, ein. Specifically, the actuating element 63 is C-shaped. The two C-legs 67a, 67b embrace the base element 55. A link guide 68 projecting inwards is formed on each of the two C-legs 67a, 67b. This engages in corresponding guide slots 69 which pass through the through bores 58 and into which the retaining elements 57 protrude.
Auf diese Weise kooperiert das Betätigungselement 63 mit den Halteelementen 57 derart, dass eine Bewegung des Betätigungselements 63 relativ zum Basiselement 55 in eine Bewegung der Halteelemente 57 in Richtung der Freigabeposition oder in Richtung der Halteposition umgesetzt wird. Die entsprechenden Schrägen 70 der Kulissenführung 68 sind dabei - wie in Figur 23 erkennbar ist - so geformt, dass eine Bewegung des Betätigungselements 63 relativ zum Basiselement 55 nach rechts unten in den Figuren 22 und 23 die Halteelemente 57 in ihre Halteposition bewegt, wohingegen eine Bewegung nach links oben in den Figuren 22 und 23 die Halteelemente 57 in ihre Freigabepositionen bewegt. In this way, the actuating element 63 cooperates with the holding elements 57 such that a movement of the actuating element 63 relative to the base element 55 is converted into a movement of the holding elements 57 in the direction of the release position or in the direction of the holding position. The corresponding bevels 70 of the link guide 68 are - as can be seen in Figure 23 - shaped so that a movement of the actuating element 63 relative to the base element 55 to the bottom right in Figures 22 and 23, the Holding elements 57 are moved to their holding position, whereas movement to the top left in Figures 22 and 23 moves the holding elements 57 to their release positions.
Die Figuren 12 bis 14 zeigen den Grundaufbau der Transporteinrichtung 5. Die Transporteinrichtung 5 dient dazu, eine Extrudiervorrichtung 1 zwischen den verschiedenen Stationen 3, 4 und der Druckstation 2 zu transportieren. Dazu ist die Transporteinrichtung 5 ausgebildet, eine an dieser angebrachte Extrudiervorrichtung 1 entlang mehrerer Achsen zu verfahren. Die verschiedenen Achsen sind dabei anhand von Pfeilen in Figur 12 dargestellt. So kann eine angebrachte Extrudiervorrichtung 1 in allen drei Richtungen translatorisch verfahren werden; ferner ist vorgesehen, eine rotatorische Bewegung um eine Längsachse durchzuführen. FIGS. 12 to 14 show the basic structure of the transport device 5. The transport device 5 is used to transport an extrusion device 1 between the various stations 3, 4 and the printing station 2. For this purpose, the transport device 5 is designed to move an extruding device 1 attached to it along a number of axes. The different axes are represented by arrows in FIG. Thus, an attached extrusion device 1 can be translated in all three directions; it is also provided to carry out a rotational movement about a longitudinal axis.
Zum Halten der Extrudiervorrichtung 1 an der Transporteinrichtung 5 sind entsprechende Greifmittel vorgesehen. In der in den Figuren 12 bis 14 dargestellten Anordnung besitzt die Transporteinrichtung 5 eine obere Greifeinrichtung 71 und eine untere Greifvorrichtung 72, die an einem Grundkörper 73 der Transporteinrichtung 5 angebracht ist. Die obere Greifeinrichtung 71 greift dabei die Extrudiervorrichtung 1 an dem Zuführgehäuse 12, wohingegen die untere Greifeinrichtung 72 an einem mittleren Bereich des Extrudergehäuses 6 angreift. Auf diese Weise kann ein sicherer Transport realisiert werden. Appropriate gripping means are provided for holding the extrusion device 1 on the transport device 5 . In the arrangement shown in FIGS. 12 to 14, the transport device 5 has an upper gripping device 71 and a lower gripping device 72 which is attached to a base body 73 of the transport device 5. The upper gripping device 71 grips the extruder device 1 on the feed housing 12 , whereas the lower gripping device 72 grips a middle region of the extruder housing 6 . In this way, safe transport can be realized.
In den Figuren 15 und 16 ist schließlich der Grundaufbau einer Lagerungsstation 4 dargestellt. Diese dient dazu, Extrudiervorrichtungen 1 , die über einen längeren Zeitraum nicht benötigt werden, sicher zu lagern. Dazu besitzt die Lagerungsstation 4 ebenfalls einen Grundkörper 74, der seitlich an einem Träger oder an einer Wand anschraubbar ist. An dem Grundkörper ist ferner eine Halteeinrichtung 54 in der zuvor bereits beschriebenen Ausgestaltung angeordnet, so dass eine momentan nicht genutzte Extrudiervorrichtung 1 an der Lagerungsstation 4 lösbar angebracht werden kann. Finally, in FIGS. 15 and 16, the basic structure of a storage station 4 is shown. This is used to safely store extrusion devices 1 that are not needed for a longer period of time. For this purpose, the storage station 4 also has a base body 74 which can be screwed to the side of a support or a wall. On the body is also a Holding device 54 is arranged in the embodiment already described above, so that an extrusion device 1 that is not currently in use can be detachably attached to the storage station 4 .
Das System umfasst ferner in den Figuren nicht dargestellte Steuerungsmittel. Diese können beispielsweise eine zentrale Systemsteuerung und/oder dezentrale Steuerungseinheiten an den Heizstationen 3, der Druckstation 2 und der Transporteinrichtung 5 beinhalten. The system also includes control means not shown in the figures. These can include, for example, a central system control and/or decentralized control units at the heating stations 3, the printing station 2 and the transport device 5.
Soll während eines Druckvorgangs eine in der Druckstation 2 angeordnete Extrudiervorrichtung 1 gewechselt werden, so kann die an der Druckstation 2 neu anzubringende Extrudiervorrichtung 1 zunächst der Lagerungsstation 4 entnommen werden. Konkret wird dazu die Transporteinrichtung 5 vor der Lagerungsstation 4 positioniert, so dass die obere Greifeinrichtung 71 und die untere Greifeinrichtung 72 die Extrudiervorrichtung 1 greifen können. If an extruding device 1 arranged in the printing station 2 is to be changed during a printing process, the extruding device 1 to be newly attached to the printing station 2 can first be removed from the storage station 4 . Specifically, the transport device 5 is positioned in front of the storage station 4 so that the upper gripping device 71 and the lower gripping device 72 can grip the extrusion device 1 .
Sobald die Extrudiervorrichtung 1 an der Transporteinrichtung 5 angebracht ist, kann die Halteeinrichtung 54 der Lagerungsstation 4 angesteuert werden. Konkret wird das Betätigungselement 63 mittels des Pneumatikzylinders 66 relativ zum Basiselement 55 bewegt, so dass die Halteelemente 57 über die Kulissenführung 68 von ihrer Halteposition in ihre Freigabeposition bewegt werden. Auf diese Weise kann die Extrudiervorrichtung 1 von der Lagerungsstation 4 getrennt werden. As soon as the extrusion device 1 is attached to the transport device 5, the holding device 54 of the storage station 4 can be controlled. In concrete terms, the actuating element 63 is moved relative to the base element 55 by means of the pneumatic cylinder 66, so that the holding elements 57 are moved from their holding position to their release position via the link guide 68. In this way the extrusion device 1 can be separated from the storage station 4 .
Die T ransporteinrichtung 5 wird dann vor einer Heizstation 3 derart positioniert, dass die Halteeinrichtung 54 der Heizstation 3 die Extrudiervorrichtung 1 greifen kann. Dazu wird die Extrudiervorrichtung 1 so zwischen den in ihrer geöffneten Position befindlichen Heizbacken 25a, 25b positioniert, dass der Positioniervorsprung 18 des Extruderkopfs 8 in der Positionieraussparung 62 des Basiselements 55 in Eingriff gebracht wird. Zum Greifen wird dann das Betätigungselement 63 der Halteeinrichtung 54 der Heizstation 3 relativ zum Basiselement 55 bewegt, so dass die als Kugeln ausgebildeten Halteelemente 57 in ihre Halteposition bewegt werden und dabei in Eingriff in die Halteaussparungen 59 der Extrudiervorrichtung 1 kommen. Durch die Ausgestaltung der Endabschnitte 61 der Nuten 60 wird eine Kraft in rückwärtiger Richtung auf die Extrudiervorrichtung 1 aufgebracht, so dass der Extruderkopf 8 zwischen den Halteelementen 57 und dem Grund der Aufnahmeaussparung 56, welcher eine Anschlagfläche für den Extruderkopf 8 bildet, verspannt wird. The transport device 5 is then positioned in front of a heating station 3 in such a way that the holding device 54 of the heating station 3 can grip the extrusion device 1 . For this purpose, the extruder device 1 is positioned between the heating jaws 25a, 25b, which are in their open position, so that the positioning projection 18 of the extruder head 8 fits into the positioning recess 62 of the Base member 55 is engaged. For gripping, the actuating element 63 of the holding device 54 of the heating station 3 is then moved relative to the base element 55 so that the holding elements 57 designed as balls are moved into their holding position and thereby engage in the holding recesses 59 of the extrusion device 1. The design of the end sections 61 of the grooves 60 applies a force in the rearward direction to the extruder device 1, so that the extruder head 8 is clamped between the holding elements 57 and the base of the receiving recess 56, which forms a stop surface for the extruder head 8.
In einem nächsten Schritt werden die obere Greifeinrichtung 71 und die untere Greifeinrichtung 72 der Transporteinrichtung 5 außer Eingriff von der Extrudiervorrichtung 1 gebracht, bevor die Transporteinrichtung 5 von der Heizstation 3 wegbewegt wird. In a next step, the upper gripping device 71 and the lower gripping device 72 of the transport device 5 are disengaged from the extruding device 1 before the transport device 5 is moved away from the heating station 3 .
Anschließend werden die Heizbacken 25a, 25b aufeinander zu bewegt, so dass sie ihre geschlossene Position einnehmen. Dabei umschließen die Heizbacken 25a, 25b die Extrudiervorrichtung 1 in einem mittleren Längsbereich vollständig. The heating jaws 25a, 25b are then moved toward one another so that they assume their closed position. The heating jaws 25a, 25b completely enclose the extrusion device 1 in a central longitudinal area.
Wenn die Heizbacken 25a, 25b in ihre geschlossene Position gebracht werden, bewegen sich die Heizsegmente 34 um ihre jeweilige Drehachse derart, dass ihre Heizfläche 35 flächig in Anlage an das Extrudergehäuse 6 kommt. Gleichzeitig erfolgt durch die Federn 50 ein Anpressen der Heizsegmente 34 an das Extrudergehäuse 6, so dass eine flächige Anlage gewährleistet ist. When the heating jaws 25a, 25b are brought into their closed position, the heating segments 34 move about their respective axis of rotation in such a way that their heating surface 35 comes into flat contact with the extruder housing 6. At the same time, the springs 50 press the heating segments 34 against the extruder housing 6, so that a flat contact is ensured.
Die Extrudiervorrichtung 1 kann nun zwischen den beiden Heizbacken 25a, 25b auf eine bestimmte Betriebstemperatur aufgeheizt werden. Dazu werden die Heizpatronen 37, welche sich in entsprechenden Längsbohrungen 36 der Heizsegmente 34 befinden, mit elektrischer Leistung versorgt, so dass sich deren Temperatur erhöht. Gleichzeitig wird das rückseitig in den Heizbacken angeordnete Kühlelement 28 mit Kühlwasser versorgt, so dass eine Beschädigung des rückseitigen Endbereichs der Extrudiervorrichtung 1 infolge hoher Temperaturen ausgeschlossen werden kann, da eine thermische Entkopplung stattfindet. The extrusion device 1 can now be heated to a specific operating temperature between the two heating jaws 25a, 25b. For this purpose, the heating cartridges 37, which are located in corresponding longitudinal bores 36 of the heating segments 34, are supplied with electrical power, so that their temperature increased. At the same time, the cooling element 28 arranged at the rear in the heating jaws is supplied with cooling water, so that damage to the rear end area of the extruder device 1 as a result of high temperatures can be ruled out, since thermal decoupling takes place.
Wenn die Heizbacken 25a, 25b aufeinander zu bewegt werden, kommen automatisch die Temperatursensoren 52 in Eingriff in die korrespondierenden Sackbohrungen 53 im Extrudergehäuse 6. Dadurch kann die Temperatur des Extrudergehäuses 6 und damit indirekt die Temperatur im Inneren des Extrudergehäuses 6 erfasst werden. When the heating jaws 25a, 25b are moved towards one another, the temperature sensors 52 automatically engage in the corresponding blind bores 53 in the extruder housing 6. This allows the temperature of the extruder housing 6 and thus indirectly the temperature inside the extruder housing 6 to be recorded.
Beim Erreichen eines bestimmten Temperaturniveaus kann die Extrudiervorrichtung 1 der Heizstation 3 entnommen werden und in die Druckstation 2 eingesetzt werden. Dazu werden zunächst die Heizbacken 25a, 25b von ihrer geschlossenen Position in ihre geöffnete Position bewegt, so dass die obere Greifeinrichtung 71 und die untere Greifeinrichtung 72 der Transporteinrichtung 5 die Extrudiervorrichtung 1 greifen können. Anschließend werden die Halteelemente 57 der Halteeinrichtung 54 der Heizstation 3 in ihre Freigabeposition gebracht, so wie dies bereits im Zusammenhang mit der Lagerungsstation 4 beschrieben wurde. When a certain temperature level is reached, the extruding device 1 can be removed from the heating station 3 and inserted into the printing station 2 . For this purpose, the heating jaws 25a, 25b are first moved from their closed position to their open position, so that the upper gripping device 71 and the lower gripping device 72 of the transport device 5 can grip the extrusion device 1. The holding elements 57 of the holding device 54 of the heating station 3 are then brought into their release position, as has already been described in connection with the storage station 4 .
Die Transporteinrichtung 5 mit der an dieser befestigten Extrudiervorrichtung 1 kann nun vor die Druckstation 2 verfahren werden. In gleicher Weise wie zuvor beim Anbringen der Extrudiervorrichtung 1 an der Heizstation 3 beschrieben, kann nunmehr die Extrudiervorrichtung 1 an der Druckstation 2 befestigt werden. Konkret bedeutet dies, dass zunächst die Halteelemente 57 der Halteeinrichtung 54 der Druckstation 2 in ihre Halteposition gebracht werden, so dass die Extrudiervorrichtung 1 an ihrem rückseitigen Ende bereits an der Druckstation 2 gehalten wird. Anschließend werden die obere Greifeinrichtung 71 und die untere Greifeinrichtung 72 der Transporteinrichtung 5 gelöst, bevor die Transporteinrichtung 5 von der Druckstation 2 wegbewegt wird. Danach können die Heizbacken 25a, 25b der Heizvorrichtung der Druckstation 2 in ihre geschlossene Position gebracht werden, so dass die Heizflächen 35 in der gleichen Weise wie zuvor bereits beschrieben an dem Extrudergehäuse 6 in Anlage kommen. Wenn die Heizbacken 25a, 25b ihre geschlossene Position erreichen, kommt gleichzeitig der Ringbund 31 der Düse 7 in Eingriff mit Ausnehmungen 30 der beiden Fixierelemente 29. Auf diese Weise wird die Extrudiervorrichtung 1 auch am vorderen Ende abgestützt. The transport device 5 with the extruder device 1 attached to it can now be moved in front of the printing station 2 . Extruding device 1 can now be attached to printing station 2 in the same way as described above when attaching extruding device 1 to heating station 3 . Specifically, this means that first the holding elements 57 of the holding device 54 of the printing station 2 are brought into their holding position, so that the extruding device 1 is already held at the printing station 2 at its rear end. Then the upper gripping device 71 and the lower gripping device 72 of the transport device 5 are released before the transport device 5 is moved away from the printing station 2 . Thereafter, the heating jaws 25a, 25b of the heating device of the printing station 2 can be brought into their closed position, so that the heating surfaces 35 come into contact with the extruder housing 6 in the same manner as already described. When the heating jaws 25a, 25b reach their closed position, the annular collar 31 of the nozzle 7 simultaneously comes into engagement with recesses 30 of the two fixing elements 29. In this way, the extruding device 1 is also supported at the front end.
Der Druckvorgang kann nun fortgesetzt werden. Die Heizelemente 26, welche in den Heizbacken 25a, 25b der Druckstation 2 angeordnet sind, temperieren dabei die Extrudiervorrichtung 1 , so dass die entsprechende Betriebstemperatur aufrechterhalten wird. Gleichzeitig führt das Kühlelement 28 zu einer thermischen Entkopplung des rückseitigen Endbereichs der Extrudiervorrichtung 1. Printing can now be continued. The heating elements 26, which are arranged in the heating jaws 25a, 25b of the printing station 2, regulate the temperature of the extrusion device 1, so that the corresponding operating temperature is maintained. At the same time, the cooling element 28 leads to a thermal decoupling of the rear end area of the extruder device 1.
Durch das dargestellte erfindungsgemäße System können die Stillstandzeiten beim Wechsel der Extrudiervorrichtung 1 in der Druckstation 2 deutlich reduziert werden, da die Extrudiervorrichtung 1 vor dem Anbringen an der Druckstation 2 in der Heizstation 3 bereits auf ihre Betriebstemperatur aufgeheizt wird, so dass ein zeitaufwendiges Aufheizen in der Druckstation 2 entfällt. The system according to the invention shown can significantly reduce downtimes when changing the extrusion device 1 in the printing station 2, since the extrusion device 1 is already heated to its operating temperature in the heating station 3 before it is attached to the printing station 2, so that time-consuming heating in the Printing station 2 is omitted.
Bezugszeichenliste Reference List
1 Extrudiervorrichtung 1 extrusion device
2 Druckstation 2 printing station
3 Heizstation 3 heating station
4 Lagerungsstation 4 storage station
5 T ransporteinrichtung 5 transport device
6 Extrudergehäuse 6 extruder body
7 Düse 7 nozzle
8 Extruderkopf 8 extruder head
9 Extruderschnecke 9 extruder screw
10 Wellenkörper 10 shaft bodies
11 Spiralprofil 11 spiral profile
12 Zuführgehäuse 12 feeder housing
13 Zuführöffnung 13 feed opening
14 Vorratsraum 14 pantry
15 Durchgangsöffnung 15 through hole
16 Antriebsöffnung 16 drive opening
17 Zahnkupplung 17 tooth clutch
17a, 17b Hälfte der Zahnkupplung 17a, 17b half of the gear coupling
18 Positioniervorsprung 18 positioning projection
19 Grundkörper 19 basic bodies
20 Zuführt richter 20 feeds judge
21 Antriebsmotor 21 drive motor
22 Antriebsgehäuse 22 drive housing
23 Grundkörper 23 body
24 Heizvorrichtung 24 heater
25a, 25b Heizbacke 25a, 25b heating jaw
26 Heizelement 26 heating element
27 Heizelementaussparung 28 Kuhlelement 27 heating element recess 28 cooling element
29 Fixierelement 29 fixing element
30 Ausnehmung 30 recess
31 Ringbund 31 ring collar
32 Heizbackengehäuse32 heating jaw housing
33 Abdeckblech 33 cover plate
34 Heizsegment 34 heating segment
35 Heizfläche 35 heating surface
36 Längsbohrung 36 longitudinal bore
37 Heizpatrone 37 cartridge heater
38 vordere Lagerungsplatte38 front storage plate
39 hintere Lagerungsplatte39 rear storage plate
40 vorderer Vorsprung 40 front protrusion
41 hinterer Vorsprung 41 rear projection
42 Lagerungsbohrung 42 bearing bore
43 Zuführplatte 43 feed plate
44 Zuführschlitz 44 feed slot
45 elektrische Leitung 45 electric line
46 Grundplatte 46 base plate
47 Deckplatte 47 cover plate
48 Stützkörper 48 support body
49 Durchgangsausnehmung49 through hole
50 Federn 50 feathers
51 Sensorelement 51 sensor element
52 Temperatursensor 52 temperature sensor
53 Sackbohrung 53 blind hole
54 Halteeinrichtung 54 holding device
55 Basiselement 55 basic element
56 Aufnahmeaussparung56 recording recess
57 Halteelement 58 Durchgangsbohrung57 holding element 58 through hole
59 Halteaussparung 59 retaining recess
60 Nut 60 slots
61 Endabschnitt 62 Positionieraussparung61 end section 62 positioning recess
63 Betätigungselement63 actuator
64 Betätigungsjoch 64 operating yoke
65 Stützelement 65 support element
66 Pneumatikzylinder 67a, 67b C-Schenkel 66 pneumatic cylinders 67a, 67b C-legs
68 Kulissenführung 68 link guide
69 Führungsschlitz 69 guide slot
70 Schräge 70 slant
71 obere Greifeinrichtung 72 untere Greifeinrichtung71 upper gripping device 72 lower gripping device
73 Grundkörper 73 body
74 Grundkörper 74 body

Claims

ANSPRÜCHE EXPECTATIONS
1. Heizvorrichtung (24) zum Aufheizen und/oder Temperieren einer länglichen Komponente, insbesondere einer Extrudiervorrichtung (1) für ein System zum generativen Erzeugen von Bauteilen, bevorzugt für ein System zum dreidimensionalen Drucken von Bauteilen, mit zwei Heizbacken (25a, 25b), die an einem Grundkörper (19, 23) gehalten sind und insbesondere translatorisch aufeinander zu und voneinander weg bewegbar sind zwischen einer geöffneten Position, in welcher die Heizbacken (25a, 25b) so weit voneinander entfernt sind, dass die Komponente zwischen den Heizbacken (25a, 25b) platziert werden kann, und einer geschlossenen Position, in welcher die Heizbacken (25a, 25b) einen eine Längsrichtung definierenden Aufnahmeraum für eine Komponente umschließen. 1. Heating device (24) for heating and/or tempering an elongate component, in particular an extrusion device (1) for a system for the generative production of components, preferably for a system for the three-dimensional printing of components, with two heating jaws (25a, 25b), which are held on a base body (19, 23) and can in particular be moved towards and away from one another in a translatory manner between an open position in which the heating jaws (25a, 25b) are spaced far enough apart that the component between the heating jaws (25a, 25b) and a closed position in which the heating jaws (25a, 25b) enclose a component receiving space defining a longitudinal direction.
2. Heizvorrichtung (24) nach Anspruch 1 , dadurch gekennzeichnet, dass beide Heizbacken (25a, 25b) relativ zum Grundkörper (19, 23) bewegbar sind. 2. Heating device (24) according to claim 1, characterized in that both heating jaws (25a, 25b) are movable relative to the base body (19, 23).
3. Heizvorrichtung (24) zum Aufheizen und/oder Temperieren einer länglichen Komponente, insbesondere einer Extrudiervorrichtung (1) für ein System zum generativen Erzeugen von Bauteilen, bevorzugt für ein System zum dreidimensionalen Drucken von Bauteilen, insbesondere nach einem der vorherigen Ansprüche, wobei die Heizvorrichtung (24) einen eine Längsrichtung definierenden Aufnahmeraum für eine Komponente umschließt oder umschließen kann, dadurch gekennzeichnet, dass mehrere Heizelemente (26) vorgesehen sind, die derart angeordnet sind, dass sie flächig an einer im Aufnahmeraum angeordneten Komponente anliegen oder in Anlage bringbar sind. 3. Heating device (24) for heating and/or tempering an elongate component, in particular an extrusion device (1) for a system for the generative production of components, preferably for a system for the three-dimensional printing of components, in particular according to one of the preceding claims, wherein the Heating device (24) encloses or can enclose a longitudinally defining receiving space for a component, characterized in that several heating elements (26) are provided, which are arranged in such a way that they lie flat against a component arranged in the receiving space or can be brought into contact.
4. Heizvorrichtung (24) nach Anspruch 3, dadurch gekennzeichnet, dass mehrere Heizelemente (26) in Längsrichtung hintereinander angeordnet sind, und/oder jeweils zwei Heizelemente (26) paarweise einander gegenüberliegend bezogen auf die Längsrichtung angeordnet sind. 4. Heating device (24) according to claim 3, characterized in that several heating elements (26) are arranged one behind the other in the longitudinal direction, and/or two heating elements (26) are arranged in pairs opposite one another in relation to the longitudinal direction.
5. Heizvorrichtung (24) nach Anspruch 3 oder 4, dadurch gekennzeichnet, dass die Heizelemente (26) in den Aufnahmeraum hinein und aus dem Aufnahmeraum heraus bewegbar in Heizelementaussparungen (27) der Heizvorrichtung (24), insbesondere von Heizbacken (25a, 25b) der Heizvorrichtung (24) gelagert sind. 5. Heating device (24) according to claim 3 or 4, characterized in that the heating elements (26) can be moved into and out of the receiving space in heating element recesses (27) of the heating device (24), in particular of heating jaws (25a, 25b) the heating device (24) are mounted.
6. Heizvorrichtung (24) nach Anspruch 5, dadurch gekennzeichnet, dass Federelemente vorgesehen sind, welche die Heizelemente (26) nach innen in den Aufnahmeraum drücken, damit eine flächige Anlage der Heizelemente (26) an einer im Aufnahmeraum angeordneten Komponente gewährleistet ist. 6. Heating device (24) according to claim 5, characterized in that spring elements are provided which press the heating elements (26) inwards into the receiving space, so that a flat contact of the heating elements (26) with a component arranged in the receiving space is ensured.
7. Heizvorrichtung (24) nach einem der Ansprüche 3 bis 6, dadurch gekennzeichnet, dass mindestens ein, insbesondere jedes Heizelement (26) mehrere um eine in Längsrichtung verlaufende Drehachse drehbar gelagerte Heizsegmente (34) aufweist, die jeweils eine zum Aufnahmeraum weisende konkave Heizfläche (35) besitzen, welche flächig in Anlage an eine Komponente bringbar ist. 7. Heating device (24) according to one of Claims 3 to 6, characterized in that at least one, in particular each heating element (26) has a plurality of heating segments (34) which are mounted rotatably about an axis of rotation running in the longitudinal direction and which each have a concave heating surface pointing towards the receiving space (35) have, which can be brought into contact with a component over a large area.
8. Heizvorrichtung (24) nach Anspruch 7, dadurch gekennzeichnet, dass jedes Heizsegment (34) mit einer insbesondere elektrisch beheizbaren Heizpatrone (37) versehen ist, welche bevorzugt in eine Längsbohrung (36) des jeweiligen Heizsegments (34) eingesetzt ist. 8. Heating device (24) according to claim 7, characterized in that each heating segment (34) is provided with an in particular electrically heatable heating cartridge (37), which is preferably inserted into a longitudinal bore (36) of the respective heating segment (34).
9. Heizvorrichtung (24) nach Anspruch 7 oder 8, dadurch gekennzeichnet, dass jedes Heizelement (26) eine vordere (38) und eine hintere Lagerungsplatte (39) aufweist, zwischen welchen die Heizsegmente (34) drehbar gelagert sind, wobei bevorzugt jedes Heizelement (26) mit einem vorderen und einem hinteren Vorsprung (40) in eine korrespondierende Lagerungsbohrung (42) der vorderen bzw. der hinteren Lagerungsplatte (39) eingreift. 9. Heating device (24) according to claim 7 or 8, characterized in that each heating element (26) has a front (38) and a rear bearing plate (39), between which the heating segments (34) are rotatably mounted, with each heating element preferably (26) engages with a front and a rear projection (40) in a corresponding bearing bore (42) of the front and the rear bearing plate (39).
10. Heizvorrichtung (24) nach Anspruch 9, dadurch gekennzeichnet, dass die hintere Lagerungsplatte (39) oder die vordere Lagerungsplatte (38) an eine Zuführplatte (43) angrenzt, in welcher Zuführschlitze (44) für elektrische Leitungen (45) zu den Heizpatronen (37) vorgesehen sind, wobei sich die Zuführschlitze (44) ausgehend von der Drehachse des jeweiligen Heizsegments (34) vom Aufnahmeraum weg erstrecken. 10. Heating device (24) according to claim 9, characterized in that the rear bearing plate (39) or the front bearing plate (38) adjoins a feed plate (43) in which feed slots (44) for electrical lines (45) to the heating cartridges (37) are provided, the feed slots (44) extending away from the receiving space, starting from the axis of rotation of the respective heating segment (34).
11. Heizvorrichtung (24) nach einem der Ansprüche 7 bis 10, dadurch gekennzeichnet, dass die Heizelemente (26) nach vorne durch eine Grundplatte (46) und nach hinten durch eine Deckplatte (47) begrenzt werden. 11. Heating device (24) according to one of Claims 7 to 10, characterized in that the heating elements (26) are delimited at the front by a base plate (46) and at the rear by a cover plate (47).
12. Heizvorrichtung (24) nach einem der Ansprüche 7 bis 11 , dadurch gekennzeichnet, dass die hintere Lagerungsplatte (39) und die vordere Lagerungsplatte (38) an einem Stützkörper (48) fixiert, insbesondere mit dem Stützkörper (48) verschraubt ist, der in die Heizelementaussparung (27) der Heizvorrichtung (24), insbesondere einer jeweiligen Heizbacke (25a, 25b) eingesetzt ist. 12. Heating device (24) according to one of claims 7 to 11, characterized in that the rear bearing plate (39) and the front bearing plate (38) are fixed to a support body (48), in particular screwed to the support body (48), the is inserted into the heating element recess (27) of the heating device (24), in particular a respective heating jaw (25a, 25b).
13. Heizvorrichtung (24) nach Anspruch 12, dadurch gekennzeichnet, dass auf der von dem Aufnahmeraum abgewandten Seite des Stützkörpers (48) Federn (50) angeordnet sind, über welche der Stützkörper (48) gegen den Grund einer Heizelementaussparung (27) abgestützt ist. 13. Heating device (24) according to claim 12, characterized in that springs (50) are arranged on the side of the support body (48) facing away from the receiving space, via which the support body (48) is supported against the base of a heating element recess (27). .
14. Heizvorrichtung (24) nach Anspruch 1 oder 2 und einem der Ansprüche 3 bis 13, dadurch gekennzeichnet, dass jede Heizbacke (25a, 25b) mehrere Heizelemente (26) trägt, die in Heizelementaussparungen (27) der Heizbacken (25a, 25b) gelagert sind. 14. Heating device (24) according to Claim 1 or 2 and one of Claims 3 to 13, characterized in that each heating jaw (25a, 25b) carries a plurality of heating elements (26) which are inserted in heating element recesses (27) in the heating jaws (25a, 25b). are stored.
15. Heizvorrichtung (24) zum Aufheizen und/oder Temperieren einer länglichen Komponente, insbesondere einer Extrudiervorrichtung (1) für ein System zum generativen Erzeugen von Bauteilen, bevorzugt für ein System zum dreidimensionalen Drucken von Bauteilen, insbesondere nach einem der vorherigen Ansprüche, wobei die Heizvorrichtung (24) einen eine Längsrichtung definierenden Aufnahmeraum für eine Komponente aufweist, dadurch gekennzeichnet, dass in einem rückseitigen Endbereich des Aufnahmeraums mindestens ein, insbesondere zwei einander gegenüberliegende Kühlelemente (28) derart angeordnet sind, dass sie flächig an einer im Aufnahmeraum angeordneten Komponente anliegen oder in Anlage bringbar sind. 15. Heating device (24) for heating and/or tempering an elongate component, in particular an extrusion device (1) for a system for the generative production of components, preferably for a system for the three-dimensional printing of components, in particular according to one of the preceding claims, wherein the Heating device (24) has a receiving space for a component that defines a longitudinal direction, characterized in that at least one, in particular two, opposite cooling elements (28) are arranged in a rear end region of the receiving space in such a way that they lie flat against a component arranged in the receiving space or can be brought into the system.
16. Heizvorrichtung (24) nach Anspruch 15, dadurch gekennzeichnet, dass jedes Kühlelement (28) einen Durchflusskanal für Kühlwasser aufweist. 16. Heating device (24) according to claim 15, characterized in that each cooling element (28) has a flow channel for cooling water.
17. Heizvorrichtung (24) nach einem der Ansprüche 1 oder 2 und einem der Ansprüche 15 oder 16, dadurch gekennzeichnet, dass jede Heizbacke (25a, 25b) eine Kühlelementaussparung aufweist, in welche jeweils ein Kühlelement (28) eingesetzt ist. 17. Heating device (24) according to one of claims 1 or 2 and one of claims 15 or 16, characterized in that each heating jaw (25a, 25b) has a cooling element recess, in each of which a cooling element (28) is inserted.
18. Druckstation (2) für ein System zum generativen Erzeugen von Bauteilen, insbesondere für ein System zum dreidimensionalen Drucken von Bauteilen, die derart ausgestaltet ist, dass eine Extrudiervorrichtung (1) zum definierten Ausbringen von Material an dieser lösbar angebracht werden kann, wobei die Druckstation (2) eine Heizvorrichtung (24) nach einem der vorherigen Ansprüche zum Temperieren einer angebrachten Extrudiervorrichtung (1) aufweist. 18. Printing station (2) for a system for the generative production of components, in particular for a system for the three-dimensional printing of components, which is designed in such a way that an extrusion device (1) for the defined dispensing of material can be detachably attached to it, the Printing station (2) has a heating device (24) according to one of the preceding claims for tempering an attached extrusion device (1).
19. Heizstation (3) für ein System zum generativen Erzeugen von Bauteilen, insbesondere für ein System zum dreidimensionalen Drucken von Bauteilen, an welcher eine Extrudiervorrichtung (1) zum definierten Ausbringen von Material lösbar anbringbar ist, und wobei die Heizstation (3) eine Heizvorrichtung (24) nach einem der Ansprüche 1 bis 17 zum Aufheizen einer angebrachten Extrudiervorrichtung (1) aufweist. 19. Heating station (3) for a system for generatively producing components, in particular for a system for three-dimensional printing of components, to which an extrusion device (1) for defined dispensing of material can be detachably attached, and the heating station (3) has a heating device (24) according to any one of claims 1 to 17 for heating an attached extrusion device (1).
20. System zum generativen Erzeugen von Bauteilen, insbesondere zum dreidimensionalen Drucken von Bauteilen, mit einer Druckstation (2) nach Anspruch 18 und mindestens einer Heizstation (3) nach Anspruch 19. 20. System for the generative production of components, in particular for the three-dimensional printing of components, with a printing station (2) according to claim 18 and at least one heating station (3) according to claim 19.
21. System nach Anspruch 20, dadurch gekennzeichnet, dass das System ferner mindestens eine Extrudiervorrichtung (1) zum definierten Ausbringen von Material aufweist. 21. System according to claim 20, characterized in that the system further comprises at least one extrusion device (1) for the defined dispensing of material.
22. Heizelement (26) für eine Heizvorrichtung (24) nach einem der Ansprüche 3 bis 14, dadurch gekennzeichnet, dass das Heizelement (26) mehrere um eine Drehachse drehbar gelagerte Heizsegmente (34) aufweist, die jeweils eine konkave, insbesondere einem Segment eines Kreiszylinders entsprechende Heizfläche (35) besitzen, welche flächig in Anlage an eine aufzuheizende Komponente bringbar ist. 22. The heating element (26) for a heating device (24) according to any one of claims 3 to 14, characterized in that the heating element (26) has a plurality of heating segments (34) mounted rotatably about an axis of rotation, each of which has a concave segment, in particular a segment of a Circular cylinder corresponding heating surface (35) which can be brought into extensive contact with a component to be heated.
23. Heizelement (26) nach Anspruch 21 , dadurch gekennzeichnet, dass jedes Heizsegment (34) mit einer insbesondere elektrisch beheizbaren Heizpatrone (37) versehen ist, welche bevorzugt in eine Längsbohrung (36) des jeweiligen Heizsegments (34) eingesetzt ist. 23. Heating element (26) according to claim 21, characterized in that each heating segment (34) is provided with an in particular electrically heatable heating cartridge (37) which is preferably inserted into a longitudinal bore (36) of the respective heating segment (34).
24. Heizelement (26) nach Anspruch 22 oder 23, dadurch gekennzeichnet, dass das Heizelement (26) eine vordere (38) und eine hintere Lagerungsplatte (39) aufweist, zwischen welchen die Heizsegmente (34) drehbar gelagert sind, wobei bevorzugt jedes Heizelement (26) mit einem vorderen und einem hinteren Vorsprung (40) in eine korrespondierende Lagerungsbohrung (42) der vorderen bzw. der hinteren Lagerungsplatte (39) eingreift. 24. Heating element (26) according to claim 22 or 23, characterized in that the heating element (26) has a front (38) and a rear bearing plate (39), between which the heating segments (34) are rotatably mounted, with each heating element preferably (26) engages with a front and a rear projection (40) in a corresponding bearing bore (42) of the front and the rear bearing plate (39).
25. Heizelement (26) nach Anspruch 24, dadurch gekennzeichnet, dass an die hintere Lagerungsplatte (39) oder an die vordere Lagerungsplatte (38) eine Zuführplatte (43) angrenzt, in welcher Zuführschlitze (44) für elektrische Leitungen (45) zu den Heizpatronen (37) vorgesehen sind, wobei sich die Zufuhrschlitze bevorzugt ausgehend von der Drehachse des jeweiligen Heizsegments (34) von der jeweiligen Heizfläche (35) weg erstrecken. 25. Heating element (26) according to claim 24, characterized in that a feed plate (43) adjoins the rear bearing plate (39) or the front bearing plate (38), in which feed slots (44) for electrical lines (45) to the Heating cartridges (37) are provided, the feed slots preferably extending away from the respective heating surface (35) starting from the axis of rotation of the respective heating segment (34).
26. Heizelement (26) nach einem der Ansprüche 22 bis 25, dadurch gekennzeichnet, dass die Heizelemente (26) nach vorne durch eine Grundplatte (46) und nach hinten durch eine Deckplatte (47) begrenzt werden. 26. Heating element (26) according to one of claims 22 to 25, characterized in that the heating elements (26) are delimited at the front by a base plate (46) and at the rear by a cover plate (47).
TJ. Heizelement (26) nach einem der Ansprüche 22 bis 26, dadurch gekennzeichnet, dass die hintere Lagerungsplatte (39) und die vordere Lagerungsplatte (38) an einem Stützkörper (48) fixiert, insbesondere mit dem Stützkörper (48) verschraubt sind. tj Heating element (26) according to one of Claims 22 to 26, characterized in that the rear mounting plate (39) and the front mounting plate (38) are fixed to a support body (48), in particular screwed to the support body (48).
28. Heizelement (26) nach Anspruch 27, dadurch gekennzeichnet, dass auf einer von den Heizflächen (35) abgewandten Seite des Stützkörpers (48) Federn (50) angeordnet sind, über welche der Stützkörper (48) gegen eine Heizelementaussparung (27) abgestützt werden kann. 28. Heating element (26) according to claim 27, characterized in that springs (50) are arranged on a side of the supporting body (48) facing away from the heating surfaces (35), via which the supporting body (48) is supported against a heating element recess (27). can be.
PCT/EP2023/052638 2022-02-25 2023-02-03 Heating device, heating element, printing station, heating station, and system for generatively producing components WO2023160985A1 (en)

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