WO2023160549A1 - Dielectric filter and electronic device - Google Patents

Dielectric filter and electronic device Download PDF

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Publication number
WO2023160549A1
WO2023160549A1 PCT/CN2023/077446 CN2023077446W WO2023160549A1 WO 2023160549 A1 WO2023160549 A1 WO 2023160549A1 CN 2023077446 W CN2023077446 W CN 2023077446W WO 2023160549 A1 WO2023160549 A1 WO 2023160549A1
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WIPO (PCT)
Prior art keywords
coupling
dielectric filter
circuit board
solder
electronic device
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PCT/CN2023/077446
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French (fr)
Chinese (zh)
Inventor
毛积闯
黄晓俊
冒晨阳
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华为技术有限公司
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Publication of WO2023160549A1 publication Critical patent/WO2023160549A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/2002Dielectric waveguide filters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/181Printed circuits structurally associated with non-printed electric components associated with surface mounted components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3421Leaded components
    • H05K3/3426Leaded components characterised by the leads

Abstract

Provided in the embodiments of the present application are a dielectric filter and an electronic device. The dielectric filter comprises: a filtering portion, which is made of a high-dielectric material and has a plurality of coupling holes and a grounding port that are provided at predetermined positions of an interface surface; and a plurality of input/output pins, each of which comprises a coupling portion and an interface portion, wherein the coupling portion is press-fitted into a corresponding coupling hole by means of an interference fit, and the grounding port and the interface portion are coupled to a circuit board of an electronic device by means of solder. The input/output pins are press-fitted into the coupling holes by means of an interference fit, such that it is no longer necessary to use a carrier plate to indirectly assemble the filtering portion onto the circuit board of the electronic device, thereby effectively promoting the miniaturization and weight lightening of the electronic device, and making it possible to further reduce costs.

Description

介质滤波器和电子设备Dielectric Filters and Electronics 技术领域technical field
本申请的实施例主要涉及滤波器领域。更具体地,本申请的实施例涉及一种介质滤波器以及包括该介质滤波器的电子设备。Embodiments of the present application generally relate to the field of filters. More specifically, the embodiments of the present application relate to a dielectric filter and electronic equipment including the dielectric filter.
背景技术Background technique
滤波器是一种选频装置,可以使信号中特定的频率成分通过,而极大地衰减其他频率成分。利用滤波器的这种选频作用,可以滤除干扰噪声或进行频谱分析。滤波器的种类繁多,不同的种类应用的频率范围及场合不同。介质滤波器是通过介质谐振器之间的耦合构成。介质谐振器滤波器的Q值高、插入损耗低、尺寸小、重量轻,被广泛应用在无线基站、卫星通信、导航系统、电子对抗等系统中。A filter is a frequency-selective device that allows specific frequency components in a signal to pass while greatly attenuating other frequency components. Utilizing this frequency selection function of the filter, it is possible to filter out interference noise or perform spectrum analysis. There are many types of filters, and different types of filters have different frequency ranges and occasions. Dielectric filters are formed by coupling between dielectric resonators. Dielectric resonator filters have high Q value, low insertion loss, small size and light weight, and are widely used in wireless base stations, satellite communications, navigation systems, electronic countermeasures and other systems.
介质滤波器是利用介质谐振器的滤波器。而介质谐振器是由于电磁波在介质内部进行反复地全反射所形成的。因为电磁波在高介质常数的物质里传播时,其波长可以缩短,正是利用这一特点可以构成微波谐振器。介质谐振器可由陶瓷构成。于是,介质滤波器与以往的空腔谐振器相比,可以实现小型化。A dielectric filter is a filter using a dielectric resonator. The dielectric resonator is formed by repeated total reflection of electromagnetic waves inside the medium. Because the wavelength of the electromagnetic wave can be shortened when propagating in a material with a high dielectric constant, it is precisely this feature that can be used to form a microwave resonator. Dielectric resonators can be made of ceramics. Therefore, the dielectric filter can be miniaturized compared with conventional cavity resonators.
随着5G技术的发展,陶瓷介质滤波器广泛应用于多输入多输出(multiple-input multiple-output,MIMO)基站平台。现有的介质滤波器板级连接技术是采用带载板的焊接方式实现电气性能的连接,但是应用过程中因为陶瓷介质与电路板存在较大的热膨胀系数失配,导致滤波器板级应用的可靠性问题日益突出,主要问题是介质滤波器的引脚与陶瓷介质、陶瓷介质与载板的焊点温循开裂。另外电路板和表面贴装技术成本占比高达25%,产品线对降低成本的诉求强烈。With the development of 5G technology, ceramic dielectric filters are widely used in multiple-input multiple-output (MIMO) base station platforms. The existing dielectric filter board-level connection technology uses the welding method with a carrier board to realize the connection of electrical performance. However, due to the large thermal expansion coefficient mismatch between the ceramic dielectric and the circuit board during the application process, the board-level application of the filter Reliability problems are becoming more and more prominent. The main problem is that the solder joints between the pins of the dielectric filter and the ceramic dielectric, and the ceramic dielectric and the carrier board are cracked in temperature cycles. In addition, the cost of circuit board and surface mount technology accounts for as high as 25%, and the product line has a strong demand for cost reduction.
发明内容Contents of the invention
本申请的实施例提供了一种能够有效增强可靠性并能够促进电子设备小型化和轻量化的介质滤波器和相关的电子设备。Embodiments of the present application provide a dielectric filter and related electronic equipment that can effectively enhance reliability and promote miniaturization and weight reduction of electronic equipment.
在本申请的第一方面,提供了一种介质滤波器。该介质滤波器包括滤波部,由高介电材料制成,并且具有设置在接口面的预定位置处的多个耦合孔以及接地端口;以及多个输入输出引脚,各自包括耦合部以及接口部,所述耦合部通过过盈配合的方式而压配合到对应的耦合孔中,其中所述接地端口和所述接口部通过焊料而耦接到电子设备的电路板上。In a first aspect of the present application, a dielectric filter is provided. The dielectric filter includes a filter part made of a high dielectric material, and has a plurality of coupling holes and ground ports arranged at predetermined positions on the interface surface; and a plurality of input and output pins, each including a coupling part and an interface part , the coupling portion is press-fitted into the corresponding coupling hole through interference fit, wherein the ground port and the interface portion are coupled to the circuit board of the electronic device through solder.
由于耦合部是以过盈配合的方式压配合到耦合孔中,输入输出引脚和滤波部之间存在一定的公差吸收能力,可以吸收由于耦合部和输入输出引脚之间由于热膨胀系数失配导致的微小变形和热应力,从而有效地增强耦合部和输入输出引脚之间连接的可靠性,进而提高介质滤波器的可靠性。以此方式,可以不再需要使用载板来间接地将滤波部装配到电子设备的电路板上,从而有效地促进了电子设备的小型化和轻量化,并能够进一步降低成本。Since the coupling part is press-fitted into the coupling hole in the form of interference fit, there is a certain tolerance absorption capacity between the input and output pins and the filter part, which can absorb the thermal expansion coefficient mismatch between the coupling part and the input and output pins. The resulting micro deformation and thermal stress effectively enhance the reliability of the connection between the coupling part and the input and output pins, thereby improving the reliability of the dielectric filter. In this way, it is no longer necessary to use a carrier board to indirectly assemble the filter part on the circuit board of the electronic device, thereby effectively promoting the miniaturization and weight reduction of the electronic device, and further reducing the cost.
在一种实现方式中所述耦合部包括沿周向均匀地布置并间隔开预定距离的至少两个插接构件,所述插接构件适于在插入所述耦合孔中的过程中至少部分地变形。以此方式,能够进一步利于耦合部以过盈配合的方式插接在耦合孔中,并进一步吸收由于耦合部和输入输出引脚之间由于热膨胀系数失配导致的微小变形和热应力,从而进一步有效地增强耦合部和输入 输出引脚之间连接的可靠性。In one implementation manner, the coupling portion includes at least two plug members uniformly arranged in the circumferential direction and spaced apart by a predetermined distance, and the plug members are adapted to be at least partially inserted into the coupling hole out of shape. In this way, it is possible to further facilitate the insertion of the coupling part into the coupling hole in an interference fit manner, and further absorb the slight deformation and thermal stress caused by the thermal expansion coefficient mismatch between the coupling part and the input and output pins, thereby further Effectively enhance coupling section and input Reliability of connections between output pins.
在一种实现方式中,耦合部在插入方向上的高度在0.7mm~1.4mm之间。此种布置能够有效地保证输入输出引脚和滤波部之间耦合的可靠性。In an implementation manner, the height of the coupling portion in the insertion direction is between 0.7 mm and 1.4 mm. This arrangement can effectively ensure the reliability of the coupling between the input and output pins and the filtering part.
在一种实现方式中,耦合部在端部处被倒角。此种布置方式利于输入输出引脚在插接到耦合孔时的对齐,并由此利于两者之间的耦合。In one implementation, the coupling portion is chamfered at the ends. This arrangement facilitates the alignment of the input and output pins when inserted into the coupling hole, and thus facilitates the coupling between the two.
在一种实现方式中,焊料的材料组分包括锡、银、铜、铋和镍。通过在锡膏的基础上增加铋和镍元素,可以在焊接后在焊料中形成网状结构,从而以弥散强化、固溶强化方式来提高焊点处的合金强度,并由此进一步有效地解决焊点开裂等问题,从而实现介质滤波器的高可靠性的板级连接,以满足节能减排场景的应用要求。In one implementation, the material composition of the solder includes tin, silver, copper, bismuth and nickel. By adding bismuth and nickel elements on the basis of solder paste, a network structure can be formed in the solder after soldering, thereby improving the alloy strength at the solder joint by means of dispersion strengthening and solid solution strengthening, and thus further effectively solving the problem. Solder joint cracking and other problems, so as to realize the high-reliability board-level connection of the dielectric filter, so as to meet the application requirements of energy-saving and emission-reduction scenarios.
在一种实现方式中,铋的含量的重量百分比在2.5%~3.5%之间,和/或所述镍的含量的重量百分比在0.04%~0.06%之间。通过控制铋和镍的量,能够进一步精确地提高连接性能,从而提高可靠性。In an implementation manner, the content of bismuth is between 2.5% and 3.5% by weight, and/or the content of nickel is between 0.04% and 0.06% by weight. By controlling the amounts of bismuth and nickel, it is possible to further precisely improve connection performance, thereby improving reliability.
在一种实现方式中,输入输出引脚还包括止挡部,布置在所述耦合部和所述接口部之间,并且所述止挡部的尺寸大于所述耦合孔的尺寸。以此方式,能够以有效简单的方式确保耦合部插接到耦合孔中的长度,从而确保可靠性的同时降低装配难度。In an implementation manner, the input and output pins further include a stopper arranged between the coupling part and the interface part, and a size of the stopper is larger than a size of the coupling hole. In this way, it is possible to ensure the length of the coupling portion inserted into the coupling hole in an effective and simple manner, thereby reducing assembly difficulty while ensuring reliability.
在一种实现方式中,接口面距离所述电路板的距离在0.15mm~0.5mm之间。接口面和电路板之间显著降低的距离进一步促进了电子设备的小型化和轻量化。In an implementation manner, the distance between the interface surface and the circuit board is between 0.15 mm and 0.5 mm. The significantly reduced distance between the interface surface and the circuit board further contributes to the miniaturization and weight reduction of electronic equipment.
在一种实现方式中,输入输出引脚由以下材料中的一种制成:磷青铜、黄铜、易削铁和不锈钢。以此方式,能够提高输入输出引脚制造的灵活性。In one implementation, the input and output pins are made of one of the following materials: phosphor bronze, brass, free-cutting iron, and stainless steel. In this way, the flexibility of manufacturing the input and output pins can be improved.
在一种实现方式中,输入输出引脚的表面被用以下中的一项处理:镀银处理、镀镍金处理和镀高温锡处理。In one implementation, the surfaces of the input and output pins are treated with one of the following: silver plating, nickel gold plating, and high temperature tin plating.
在一种实现方式中,高介电材料包括陶瓷。采用陶瓷作为滤波部的材料能够促使滤波部具有较小的尺寸,并进一步促进了电子设备的小型化。In one implementation, the high dielectric material includes ceramic. Using ceramics as the material of the filter part can promote the size of the filter part to be smaller, and further promote the miniaturization of electronic equipment.
根据本申请的第二方面提供了一种电子设备。该电子设备包括电路板,包括布置在预定位置处的具有预定厚度的焊料;以及根据前文中第一方面所述的介质滤波器,经由所述焊料而布置在所述电路板的所述预定位置处。通过使用根据本申请第一方面所述的介质滤波器,能够有效地提高电子设备的可靠性,并促进电子设备的小型化、轻量化和低成本。According to the second aspect of the present application, an electronic device is provided. The electronic device includes a circuit board, including solder having a predetermined thickness arranged at a predetermined position; and the dielectric filter according to the first aspect above, arranged at the predetermined position of the circuit board via the solder place. By using the dielectric filter according to the first aspect of the present application, the reliability of electronic equipment can be effectively improved, and the miniaturization, weight reduction and low cost of electronic equipment can be promoted.
在一种实现方式中,焊料的所述预定厚度在0.15mm~0.5mm之间。In an implementation manner, the predetermined thickness of the solder is between 0.15 mm and 0.5 mm.
根据本申请的第三方面,提供了一种将介质滤波器组装到电子设备上的方法。该方法包括提供多个输入输出引脚,各自包括耦合部以及接口部;将所述多个输入输出引脚的耦合部通过过盈配合的方式而压配合到滤波部的耦合孔中;将所述接地端口和所述接口部通过焊料而耦接到电子设备的电路板上。According to a third aspect of the present application, a method for assembling a dielectric filter on an electronic device is provided. The method includes providing a plurality of input and output pins, each including a coupling part and an interface part; press-fitting the coupling parts of the plurality of input and output pins into the coupling hole of the filter part through an interference fit; The ground port and the interface part are coupled to the circuit board of the electronic device through solder.
在一种实现方式中,将所述接地端口和所述接口部通过焊料而耦接到电子设备的电路板上包括在电路板上的预定位置处印刷具有预定厚度的所述焊料;将所述接地端口和所述接口部通过表面贴装而经由所述焊料布置在所述预定位置。In one implementation manner, coupling the ground port and the interface portion to the circuit board of the electronic device through solder includes printing the solder with a predetermined thickness at a predetermined position on the circuit board; A ground port and the interface portion are arranged at the predetermined position via the solder by surface mounting.
附图说明Description of drawings
结合附图并参考以下详细说明,本申请各实施例的上述和其他特征、优点及方面将变得更加明显。在附图中,相同或相似的附图标注表示相同或相似的元素,其中:The above and other features, advantages and aspects of the various embodiments of the present application will become more apparent with reference to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, the same or similar reference numerals indicate the same or similar elements, wherein:
图1示出了传统的介质滤波器装配到电路板上的简化剖面图; Fig. 1 shows a simplified cross-sectional view of a conventional dielectric filter assembled on a circuit board;
图2示出了根据本申请实施例的介质滤波器装配到电路板上的简化剖面图;Fig. 2 shows a simplified cross-sectional view of a dielectric filter assembled on a circuit board according to an embodiment of the present application;
图3示出了根据本申请不同实施例的输入输出引脚的立体视图;FIG. 3 shows a perspective view of input and output pins according to different embodiments of the present application;
图4示出了根据本申请实施例的将介质滤波器组装到电子设备的电路板上的方法的流程图;以及FIG. 4 shows a flow chart of a method for assembling a dielectric filter onto a circuit board of an electronic device according to an embodiment of the present application; and
图5示出了根据本申请实施例的介质滤波器组装到电路板上的不同阶段的简化剖面图。FIG. 5 shows simplified cross-sectional views of different stages of assembling a dielectric filter on a circuit board according to an embodiment of the present application.
具体实施方式Detailed ways
下面将参照附图更详细地描述本申请的实施例。虽然附图中显示了本申请的某些实施例,然而应当理解的是,本申请可以通过各种形式来实现,而且不应该被解释为限于这里阐述的实施例,相反提供这些实施例是为了更加透彻和完整地理解本申请。应当理解的是,本申请的附图及实施例仅用于示例性作用,并非用于限制本申请的保护范围。Embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present application are shown in the drawings, it should be understood that the application may be embodied in various forms and should not be construed as limited to the embodiments set forth herein; A more thorough and complete understanding of the application. It should be understood that the drawings and embodiments of the present application are for exemplary purposes only, and are not intended to limit the protection scope of the present application.
在本申请的实施例的描述中,术语“包括”及其类似用语应当理解为开放性包含,即“包括但不限于”。术语“基于”应当理解为“至少部分地基于”。术语“一个实施例”或“该实施例”应当理解为“至少一个实施例”。术语“第一”、“第二”等等可以指代不同的或相同的对象。下文还可能包括其他明确的和隐含的定义。In the description of the embodiments of the present application, the term "comprising" and its similar expressions should be interpreted as an open inclusion, that is, "including but not limited to". The term "based on" should be understood as "based at least in part on". The term "one embodiment" or "the embodiment" should be read as "at least one embodiment". The terms "first", "second", etc. may refer to different or the same object. Other definitions, both express and implied, may also be included below.
应理解,在本申请中,“耦合”可理解为直接耦合和/或间接耦合。直接耦合又可以称为“电连接”,理解为元器件物理接触并电导通;也可理解为线路构造中不同元器件之间通过印制电路板(printed circuit board,PCB)铜箔或导线等可传输电信号的实体线路进行连接的形式;“间接耦合”可理解为两个导体通过隔空/不接触的方式电导通。在一个实施例中,间接耦合也可以称为电容耦合,例如通过两个导电件间隔的间隙之间的耦合形成等效电容来实现信号传输。It should be understood that in this application, "coupled" can be understood as direct coupling and/or indirect coupling. Direct coupling can also be called "electrical connection", which is understood as the physical contact and electrical conduction of components; it can also be understood as the connection between different components in the circuit structure through printed circuit board (PCB) copper foil or wires, etc. The form of connection between physical lines that can transmit electrical signals; "indirect coupling" can be understood as the electrical conduction of two conductors through a space/non-contact method. In an embodiment, the indirect coupling may also be called capacitive coupling, for example, the equivalent capacitance is formed through the coupling between the gaps between two conductive elements to realize signal transmission.
本申请提供的技术方案适用于采用以下一种或多种通信技术的电子设备:蓝牙(blue-tooth,BT)通信技术、全球定位系统(global positioning system,GPS)通信技术、无线保真(wireless fidelity,WiFi)通信技术、全球移动通讯系统(global system for mobile communications,GSM)通信技术、宽频码分多址(wideband code division multiple access,WCDMA)通信技术、长期演进(long term evolution,LTE)通信技术、5G通信技术以及未来其他通信技术等。本申请实施例中的电子设备可以包括用户前端与运营商网络直接对接的设备,包括但不限于:基站设备,电话机,无线路由器,防火墙,电脑,光猫,4G转WiFi的无线路由器等。本申请实施例中的电子设备也可以包括手机、平板电脑、笔记本电脑、智能家居、智能手环、智能手表、智能头盔、智能眼镜等。电子设备还可以是具有无线通信功能的手持设备、计算设备或连接到无线调制解调器的其它处理设备、车载设备,5G网络中的电子设备或者未来演进的公用陆地移动通信网络(public land mobile network,PLMN)中的电子设备等,本申请实施例对此并不限定。The technical solution provided by this application is applicable to electronic equipment using one or more of the following communication technologies: Bluetooth (blue-tooth, BT) communication technology, global positioning system (global positioning system, GPS) communication technology, wireless fidelity (wireless Fidelity, WiFi) communication technology, global system for mobile communications (GSM) communication technology, wideband code division multiple access (WCDMA) communication technology, long term evolution (LTE) communication technology, 5G communication technology and other communication technologies in the future. The electronic equipment in the embodiment of this application may include equipment directly connected to the operator's network at the user end, including but not limited to: base station equipment, telephones, wireless routers, firewalls, computers, optical modems, 4G-to-WiFi wireless routers, etc. The electronic devices in the embodiments of the present application may also include mobile phones, tablet computers, notebook computers, smart homes, smart bracelets, smart watches, smart helmets, smart glasses, and the like. The electronic device can also be a handheld device with wireless communication function, a computing device or other processing device connected to a wireless modem, a vehicle device, an electronic device in a 5G network, or a public land mobile network (PLMN) that will evolve in the future. ) in the electronic equipment, etc., which are not limited in this embodiment of the present application.
随着5G技术的不断演进和发展,基站天线作为制成5G规模化应用的关键技术,面临着新的技术调整和发展趋势。根据应用场景的不同,5G基站天线将会同时存在无源基站天线和有源天线单元两种形态。基于大规模多入多出(Massive MIMO)技术的有源天线,由于具备更精确和更高自由度的波束赋形能力,可显著提高大规模多入多出系统的频谱效率,从而提升网络容量,将会是5G时代天线的典型产品。射频通道数量剧增以及有源化不仅对5G基站天线的体积、重量、功耗、成本提出了更高的设计要求。目前,为了实现基站天线的小型化、轻量化和一体化,传统方案中提出了将介质滤波器与天线集成的技术。 With the continuous evolution and development of 5G technology, base station antennas, as the key technology for making 5G large-scale applications, are facing new technological adjustments and development trends. According to different application scenarios, 5G base station antennas will exist in two forms: passive base station antennas and active antenna units. Active antennas based on Massive MIMO technology can significantly improve the spectral efficiency of massive MIMO systems due to their more accurate and higher degree of freedom beamforming capabilities, thereby increasing network capacity , will be a typical product of the antenna in the 5G era. The sharp increase in the number of radio frequency channels and the activeization not only put forward higher design requirements for the size, weight, power consumption, and cost of 5G base station antennas. At present, in order to realize the miniaturization, light weight and integration of the base station antenna, the technology of integrating the dielectric filter with the antenna is proposed in the traditional solution.
介质滤波器通过焊接的方式焊接在电子设备的电路板上。由于介质滤波器所使用的陶瓷介质和电路板之间存在较大的热膨胀系数失配等问题,目前,传统的介质滤波器通常需要使用载板技术来将陶瓷介质间接地焊接在电路板上。载板是一种印刷电路板,其一般具有介于陶瓷介质以及电路板之间的热膨胀系数。图1示出了传统的介质滤波器焊接到电路板上的剖面示意图。The dielectric filter is welded on the circuit board of the electronic device by welding. Due to the large thermal expansion coefficient mismatch between the ceramic dielectric used in the dielectric filter and the circuit board, at present, the traditional dielectric filter usually needs to use the carrier board technology to indirectly solder the ceramic dielectric to the circuit board. A carrier is a printed circuit board that generally has a coefficient of thermal expansion between that of the ceramic dielectric and the circuit board. FIG. 1 shows a schematic cross-sectional view of a traditional dielectric filter welded to a circuit board.
如图1所示,在传统的方案中,介质滤波器包括由陶瓷制成的滤波部501以及引脚部504。滤波部501包括输入输出接口部以及接地部。引脚部504与输入输出接口部之间通过焊锡505焊接耦合在一起,以用来输入输出信号。接地部通过载板503过渡连接到电路板502上。具体而言,接地部通过锡膏506焊接在载板上以建立两者之间的连接,然后,载板又进一步通过锡膏再焊接到电路板502上,以由此来解决陶瓷介质和电路板502之间的热膨胀系数失配的问题。As shown in FIG. 1 , in a conventional solution, a dielectric filter includes a filter part 501 and a lead part 504 made of ceramics. The filter unit 501 includes an input/output interface unit and a ground unit. The pin portion 504 and the input/output interface portion are soldered and coupled together by solder 505 for inputting and outputting signals. The ground part is transitionally connected to the circuit board 502 through the carrier board 503 . Specifically, the grounding part is welded on the carrier board through solder paste 506 to establish a connection between the two, and then the carrier board is further soldered to the circuit board 502 through solder paste, so as to solve the problem of the ceramic medium and the circuit. The problem of thermal expansion coefficient mismatch between plates 502 .
然而,这种方式也存在着各种问题。一方面,毕竟是有不同的材质构成,陶瓷介质和载板503之间以及载板503和电路板502之间也存在着热膨胀系数失配。在温循测试或者长时间使用过程中,仍然存在较大的可能性导致陶瓷介质和载板503之间以及载板503和电路板502之间的锡膏开裂,从而直接影响到介质滤波器的使用。另一方面,采用载板会使成本显著提高,特别是在介质滤波器大规模阵列部署的情况下。However, this approach also has various problems. On the one hand, after all, they are composed of different materials, and there is also a thermal expansion coefficient mismatch between the ceramic dielectric and the carrier 503 and between the carrier 503 and the circuit board 502 . During the temperature cycle test or long-term use, there is still a greater possibility of cracking of the solder paste between the ceramic dielectric and the carrier 503 and between the carrier 503 and the circuit board 502, which directly affects the performance of the dielectric filter. use. On the other hand, the use of a carrier board will significantly increase the cost, especially in the case of large-scale array deployment of dielectric filters.
此外,对于陶瓷介质和电路板502之间的距离而言,由于两者存在载板503,载板503的高度约在1mm左右。此外,陶瓷介质和载板503之间需要至少0.1mm厚度的锡膏,并且载板503和电路板502之间至少需要0.3mm厚度的锡膏,才能满足焊接强度的要求。这导致介质滤波器距离电路板至少约1.2mm~1.5mm的距离,这对电子设备小型化和轻量化造成了阻碍。In addition, as for the distance between the ceramic medium and the circuit board 502 , since the carrier 503 exists in both, the height of the carrier 503 is about 1 mm. In addition, a solder paste with a thickness of at least 0.1 mm is required between the ceramic medium and the carrier board 503 , and a solder paste with a thickness of at least 0.3 mm is required between the carrier board 503 and the circuit board 502 to meet the requirements of soldering strength. This results in a distance of at least about 1.2 mm to 1.5 mm between the dielectric filter and the circuit board, which hinders the miniaturization and weight reduction of electronic equipment.
为了解决或者至少部分地解决传统的介质滤波器的上述或者其他潜在问题,本公开实施例提供了一种介质滤波器100。图2示出了根据本公开实施例的介质滤波器100装配在电路板201上的剖面示意图。如图2所示,总体上,根据本公开实施例的介质滤波器100包括滤波部101和多个输入输出引脚102。滤波部101由诸如陶瓷等的高介电材料制成,并且可以具有任意适当的形状,例如包括但不限于圆柱形、方块形、圆柱块形等。滤波部101的尺寸可以为介质滤波器100的工作频段在介质中的一个介质波长左右。滤波部101包括设置在接口面的预定位置处的多个耦合孔1011和接地端口1012。In order to solve or at least partly solve the above-mentioned or other potential problems of conventional dielectric filters, an embodiment of the present disclosure provides a dielectric filter 100 . FIG. 2 shows a schematic cross-sectional view of a dielectric filter 100 assembled on a circuit board 201 according to an embodiment of the present disclosure. As shown in FIG. 2 , generally, a dielectric filter 100 according to an embodiment of the present disclosure includes a filter part 101 and a plurality of input and output pins 102 . The filter part 101 is made of a high dielectric material such as ceramics, and may have any suitable shape, including but not limited to a cylinder, a square, a cylindrical block, and the like. The size of the filter part 101 may be about one medium wavelength in the medium in which the working frequency band of the dielectric filter 100 is. The filter part 101 includes a plurality of coupling holes 1011 and a ground port 1012 provided at predetermined positions on the interface surface.
输入输出引脚102包括分别布置在两端的耦合部1021和接口部1022。不同于传统的技术方案,根据本公开实施例的介质滤波器100的输入输出引脚102的耦合部1021是通过过盈配合的方式压配合到滤波部101对应的耦合孔1011中。由于耦合部1021是以过盈配合的方式压配合到耦合孔1011中,输入输出引脚102和滤波部101之间存在一定的公差吸收能力,可以吸收由于耦合部1021和输入输出引脚102之间由于热膨胀系数失配导致的微小变形和热应力,从而有效地增强耦合部1021和输入输出引脚102之间连接的可靠性,进而提高介质滤波器100的可靠性。The input and output pin 102 includes a coupling part 1021 and an interface part 1022 respectively arranged at both ends. Different from the traditional technical solution, the coupling part 1021 of the input and output pin 102 of the dielectric filter 100 according to the embodiment of the present disclosure is press-fitted into the corresponding coupling hole 1011 of the filter part 101 by way of interference fit. Since the coupling part 1021 is press-fitted into the coupling hole 1011 in the form of an interference fit, there is a certain tolerance absorption capacity between the input and output pins 102 and the filter part 101, which can absorb the difference between the coupling part 1021 and the input and output pins 102. The slight deformation and thermal stress caused by the mismatch of thermal expansion coefficients between them can effectively enhance the reliability of the connection between the coupling part 1021 and the input and output pins 102 , thereby improving the reliability of the dielectric filter 100 .
以此方式,可以不再需要使用载板来间接地将滤波部101装配到电子设备的电路板201上。具体而言,接地端口1012以及输入输出引脚102的耦合部1021可以通过焊料103而直接地耦合至电路板201上的对应位置。一方面,这能够有效降低滤波部101的接口面与电路板201之间的距离H2。例如,在一些实施例中,滤波部101的接地端口1012和电路板201之间的焊料103的高度可以在0.15mm~0.5mm之间,从而使得接口面以及电路板201之间的 距离H2也大幅降低,能够控制在0.15mm~0.5mm之间或更低的范围。例如,在一些实施例中,接口面以及电路板201之间的距离H2可以在0.25mm左右,从而有效地促进了电子设备的小型化和轻量化。另一方面,由于不再使用载板,使得成本显著降低。In this way, it is no longer necessary to use a carrier board to indirectly mount the filter part 101 on the circuit board 201 of the electronic device. Specifically, the ground port 1012 and the coupling portion 1021 of the I/O pin 102 can be directly coupled to corresponding positions on the circuit board 201 through the solder 103 . On the one hand, this can effectively reduce the distance H2 between the interface surface of the filter unit 101 and the circuit board 201 . For example, in some embodiments, the height of the solder 103 between the ground port 1012 of the filter part 101 and the circuit board 201 can be between 0.15 mm and 0.5 mm, so that the interface surface and the connection between the circuit board 201 The distance H2 is also greatly reduced, and can be controlled within a range of 0.15 mm to 0.5 mm or lower. For example, in some embodiments, the distance H2 between the interface surface and the circuit board 201 may be about 0.25mm, thereby effectively promoting the miniaturization and weight reduction of electronic devices. On the other hand, the cost is significantly reduced due to the elimination of the carrier board.
对于一些连接性能要求不是很高的场合,滤波部101和电路板201之间的焊料103可以采用SAC305锡膏或者多元锡膏等。SAC305锡膏表示锡含量在96.5%,银含量在3%而铜含量在0.5%的锡膏。多元锡膏是包含多种合金元素的锡膏。在一些实施例中,为了提高滤波部101和电路板201之间的焊接的可靠性,除了锡、铜和银元素外,所采用的焊料103还可以包含铋和镍元素。例如,在一些实施例中,铋的含量的重量百分比在2.5%~3.5%之间和/或镍的含量的重量百分比在0.04%~0.06%之间。以此方式,可以在焊接后在焊料103中形成网状结构,从而以弥散强化、固溶强化方式来提高焊点处的合金强度,并由此进一步有效地解决焊点开裂等问题,从而实现介质滤波器100的高可靠性的板级连接,以满足节能减排场景的应用要求。For occasions where the connection performance is not very high, the solder 103 between the filter part 101 and the circuit board 201 can be SAC305 solder paste or multi-component solder paste. SAC305 solder paste refers to a solder paste with a tin content of 96.5%, a silver content of 3% and a copper content of 0.5%. Multi-component solder paste is a solder paste that contains multiple alloying elements. In some embodiments, in order to improve the reliability of soldering between the filter part 101 and the circuit board 201 , besides tin, copper and silver elements, the solder 103 used may also contain bismuth and nickel elements. For example, in some embodiments, the content of bismuth is between 2.5% and 3.5% by weight and/or the content of nickel is between 0.04% and 0.06% by weight. In this way, a network structure can be formed in the solder 103 after welding, thereby improving the strength of the alloy at the solder joint by means of dispersion strengthening and solid solution strengthening, and thereby further effectively solving problems such as solder joint cracking, thereby realizing The high-reliability board-level connection of the dielectric filter 100 meets the application requirements of energy saving and emission reduction scenarios.
对于耦合部1021和耦合孔1011之间的连接而言,在一些实施例中,耦合孔1011可以具有略小于对应的耦合部1021的尺寸,从而促进两者之间的过盈配合。例如,在一些实施例中,耦合孔1011可以为圆形孔,并且具有约1.2mm的直径。耦合部1021可以具有对应的圆柱形形状,并且具有略大于耦合孔1011的尺寸,例如,约1.24mm~1.3mm的直径。为了便于装配过程中耦合部1021插入到耦合孔1011中,在一些实施例中,耦合部1021可以具有倒角,例如,圆倒角或者斜倒角。倒角利于耦合部1021在装配到耦合孔1011的过程中耦合部1021与耦合孔1011的对齐,从而有利于装配。在一些替代的实施例中,耦合部1021也可以沿从接口部1022到耦合部1021的方向具有减缩的尺寸,并且最大尺寸大于耦合孔1011的尺寸,从而有利于耦合部1021插入耦合孔1011的同时还能够促进两者之间的紧配合。Regarding the connection between the coupling portion 1021 and the coupling hole 1011 , in some embodiments, the coupling hole 1011 may have a size slightly smaller than that of the corresponding coupling portion 1021 so as to facilitate an interference fit therebetween. For example, in some embodiments, the coupling hole 1011 may be a circular hole and have a diameter of about 1.2 mm. The coupling part 1021 may have a corresponding cylindrical shape, and have a size slightly larger than the coupling hole 1011, for example, a diameter of about 1.24mm˜1.3mm. In order to facilitate the insertion of the coupling part 1021 into the coupling hole 1011 during the assembly process, in some embodiments, the coupling part 1021 may have chamfers, for example, round chamfers or oblique chamfers. The chamfer facilitates the alignment of the coupling portion 1021 and the coupling hole 1011 during the assembly of the coupling portion 1021 into the coupling hole 1011 , thereby facilitating assembly. In some alternative embodiments, the coupling part 1021 may also have a reduced size along the direction from the interface part 1022 to the coupling part 1021, and the maximum size is greater than the size of the coupling hole 1011, thereby facilitating the insertion of the coupling part 1021 into the coupling hole 1011. It also promotes a tight fit between the two.
此外,在一些实施例中,耦合部1021在插入方向上的高度H1可以在0.7mm~1.4mm之间。例如,在一些实施例中,耦合部1021在插入方向上的高度H1可以在0.8mm或1.2mm左右。也就是说,输入输出引脚102位于耦合孔1011中的部分在插入方向上的尺寸在0.8mm或1.2mm左右。以此方式,可以保证输入输出引脚102和滤波部101之间的可靠连接。In addition, in some embodiments, the height H1 of the coupling portion 1021 in the insertion direction may be between 0.7mm˜1.4mm. For example, in some embodiments, the height H1 of the coupling portion 1021 in the insertion direction may be around 0.8mm or 1.2mm. That is to say, the dimension of the part of the input-output pin 102 located in the coupling hole 1011 in the insertion direction is about 0.8mm or 1.2mm. In this way, a reliable connection between the input and output pins 102 and the filter section 101 can be ensured.
在一些实施例中,耦合部1021可以采用多瓣式结构。图3中(a)、(b)和(c)分别示出了耦合部1021可以具有两瓣式结构、三瓣式结构和四瓣式结构,其中每个瓣对应于一个插接构件1023。也就是说,耦合部1021可以包括沿周向均匀地布置并且间隔开预定距离的多个插接构件1023。这些插接构件1023之间的预定距离可以在0.3mm~0.4mm之间,例如可以在0.35mm左右。由于间隔开预定距离的多个插接构件1023,进一步允许耦合部1021插入到耦合孔1011之中时的变形,从而能够进一步吸收由于热膨胀系数失配所带来的应力,来进一步确保连接的可靠性。In some embodiments, the coupling part 1021 may adopt a multi-lobe structure. (a), (b) and (c) in FIG. 3 respectively show that the coupling part 1021 can have a two-lobed structure, a three-lobed structure and a four-lobed structure, wherein each petal corresponds to a plug member 1023 . That is, the coupling part 1021 may include a plurality of plug members 1023 uniformly arranged in a circumferential direction and spaced apart by a predetermined distance. The predetermined distance between these inserting members 1023 may be between 0.3mm˜0.4mm, for example, may be around 0.35mm. Due to the plurality of plug members 1023 spaced apart by a predetermined distance, the deformation of the coupling part 1021 when inserted into the coupling hole 1011 is further allowed, so that the stress caused by the mismatch of thermal expansion coefficients can be further absorbed to further ensure the reliability of the connection sex.
在一些实施例中,多个插接构件1023可以在形成了柱形或者截头锥形耦合部1021后再开槽的方式来制造。例如,在制造如图3(a)中所示的两瓣式结构,可以在形成了柱状耦合部1021后通过横向地开槽来实现两个插接构件1023的结构。类似地,在制造如图3(b)中所示的三瓣式结构,可以在形成了柱状耦合部1021后通过开三条过中心的槽来实现三个插接构件1023的结构。在制造如图3(c)中所示的四瓣式结构,可以在形成了柱状耦合部1021后通过开两条过中心的交叉槽来实现四个插接构件1023的结构。In some embodiments, the plurality of plug members 1023 can be manufactured by slotting after forming the cylindrical or frusto-conical coupling portion 1021 . For example, when manufacturing the two-lobed structure as shown in FIG. 3( a ), the structure of two plug members 1023 can be realized by laterally slotting after forming the columnar coupling portion 1021 . Similarly, when manufacturing the three-lobe structure as shown in FIG. 3( b ), the structure of three inserting members 1023 can be realized by opening three slots through the center after forming the columnar coupling portion 1021 . When manufacturing the four-lobe structure as shown in FIG. 3( c ), the structure of four plug-in members 1023 can be realized by opening two intersecting grooves through the center after forming the columnar coupling portion 1021 .
应当理解的是,关于上述多个插接构件1023的数目以及制造方式的实施例只是示意性的,并不旨在限制本公开的保护范围。其他任意适当的数目或者旨在方式也是可能的。例如, 在一些实施例中,多个插接构件1023也可以通过模具制造等方式来制造。It should be understood that, the above-mentioned embodiments regarding the number and manufacturing method of the plurality of inserting members 1023 are only illustrative, and are not intended to limit the protection scope of the present disclosure. Any other suitable number or aim is also possible. For example, In some embodiments, the plurality of inserting members 1023 can also be manufactured by means of mold manufacturing and the like.
此外,图3中所示出的每个插接构件1023的截面基本是具有一定角度范围的扇形形状。应当理解的是,这只是示意性的,并不旨在限制本公开的保护范围。在一些替代的实施例中,插接构件1023也可以采用具有一定径向厚度的弧形形状或者其他任意适当的形状。In addition, the cross-section of each plug member 1023 shown in FIG. 3 is substantially fan-shaped with a certain range of angles. It should be understood that this is only illustrative and not intended to limit the protection scope of the present disclosure. In some alternative embodiments, the inserting member 1023 may also adopt an arc shape with a certain radial thickness or any other appropriate shape.
为了确保输入输出引脚102能够以上文中提到的有效长度插入到耦合孔1011中,在一些实施例中,输入输出引脚102还可以包括布置在耦合部1021和接口部1022之间的止挡部1024。止挡部1024的直径大于耦合孔1011的直径以及耦合部1021的直径,从而能够被止挡在滤波部101的接口面之外,并由此确保输入输出引脚102插入到耦合孔1011之中的长度,并由此进一步提高介质滤波器100的可靠性。In order to ensure that the input and output pins 102 can be inserted into the coupling hole 1011 with the effective length mentioned above, in some embodiments, the input and output pins 102 may also include a stopper arranged between the coupling part 1021 and the interface part 1022 Section 1024. The diameter of the stopper part 1024 is larger than the diameter of the coupling hole 1011 and the diameter of the coupling part 1021, so that it can be stopped outside the interface surface of the filter part 101, thereby ensuring that the input and output pins 102 are inserted into the coupling hole 1011 length, and thus further improve the reliability of the dielectric filter 100.
在一些实施例中,输入输出引脚102可以采用以下材料中的一种制成:磷青铜、黄铜、易削铁和不锈钢。磷青铜是铜与锡、磷的合金,质地坚硬,可制弹簧。用磷脱纯铜和青铜(Cu-Sn)中的氧而残留少量的磷以及为改善力学性能等(韧性、弹性、耐磨性、耐蚀性)而添加1%磷的铜合金。主要用作耐磨零件、弹性元件、电脑连接器,手机连接器,高科技行业接插件等。黄铜是由铜和锌所组成的合金,由铜、锌组成的黄铜就叫作普通黄铜,如果是由二种以上的元素组成的多种合金就称为特殊黄铜。易削铁,也称“易切削钢”,是在钢中加入一定数量的一种或一种以上的硫、磷、铅、钙、硒、碲等易切削元素,以改善其性能的合金钢。In some embodiments, the input and output pins 102 can be made of one of the following materials: phosphor bronze, brass, free-cutting iron and stainless steel. Phosphor bronze is an alloy of copper, tin, and phosphorus. It is hard and can be used to make springs. A copper alloy in which 1% phosphorus is added to improve mechanical properties (toughness, elasticity, wear resistance, corrosion resistance) by removing oxygen from pure copper and bronze (Cu-Sn) with phosphorus and leaving a small amount of phosphorus. Mainly used as wear-resistant parts, elastic components, computer connectors, mobile phone connectors, high-tech industry connectors, etc. Brass is an alloy composed of copper and zinc. Brass composed of copper and zinc is called ordinary brass. If it is composed of two or more elements, it is called special brass. Free-cutting iron, also known as "free-cutting steel", is an alloy steel that adds a certain amount of one or more free-cutting elements such as sulfur, phosphorus, lead, calcium, selenium, and tellurium to steel to improve its performance. .
在一些实施例中,输入输出引脚102的表面可以采用镀银处理,以进一步提高电连接性能。但本申请的实施例也不限于此。例如,在一些替代的实施例中,输入输出引脚102的表面也可以采用镀金处理或者镀高温锡处理。以此方式,确保电连接性能的同时提高输入输出引脚102表面处理的灵活性。In some embodiments, the surfaces of the input and output pins 102 may be treated with silver plating to further improve electrical connection performance. However, the embodiments of the present application are not limited thereto. For example, in some alternative embodiments, the surface of the input and output pins 102 may also be treated with gold plating or high temperature tin plating. In this way, the flexibility of the surface treatment of the input and output pins 102 is improved while ensuring the electrical connection performance.
本申请的实施例还提供了一种电子设备。该电子设备例如可以是基站设备。该电子设备包括电路板201以及根据前文中所提到的介质滤波器100。除此之外,电子设备还可以包括其他任意适当的器件或单元,例如天线阵列、辐射体功率分配网络、耦合校准网络设备等。电路板201上在预定位置处印刷有具有预定厚度的锡膏。介质滤波器100通过锡膏而被直接地焊接在电路板201的预定位置处。通过使用前文中所提到的低成本且高可靠性的介质滤波器100,根据本申请实施例的电子设备的可靠性也能够更高且能够被进一步小型化和轻量化。The embodiment of the present application also provides an electronic device. The electronic device may be, for example, a base station device. The electronic device includes a circuit board 201 and the dielectric filter 100 mentioned above. In addition, the electronic device may further include any other appropriate device or unit, such as an antenna array, a radiator power distribution network, a coupling calibration network device, and the like. Solder paste with a predetermined thickness is printed on the circuit board 201 at a predetermined position. The dielectric filter 100 is directly soldered at a predetermined position of the circuit board 201 by solder paste. By using the low-cost and high-reliability dielectric filter 100 mentioned above, the reliability of the electronic device according to the embodiment of the present application can also be higher and can be further miniaturized and lightened.
本申请的实施例还提供了一种将介质滤波器100组装到电子设备的电路板201上的方法。图4示出了该方法的流程示意图,图5示出了在组装过程期间的介质滤波器100和电路板201的示意图。如图4所示,在该方法中,在410,提供多个输入输出引脚102,每个输入输出引脚102包括耦合部1021和接口部1022。输入输出引脚102可以通过前文中所提到的方法制造。在420,将多个输入输出引脚102通过过盈配合的方式压配合到滤波部101的耦合孔1011中,如图5所示。与此同时,在一些实施例中,还可以在要装配介质滤波器100的电路板201的预定位置印刷具有预定厚度的焊料103。焊料103在对应于滤波部101的接地端口1012和接口部1022的位置可以具有不同的厚度,以适应输入输出引脚102以及滤波部101的接口面之间的高度差异,如图5所示。焊料103的不同高度的印刷可以通过丝网印刷等方式来实现。接下来,在430,将接地端口1012和接口部1022通过预设的焊料103而耦合在电路板201的预定位置。以此方式,实现了以表面贴装的方式来装配根据本申请实施例的介质滤波器100。The embodiment of the present application also provides a method for assembling the dielectric filter 100 on the circuit board 201 of the electronic device. FIG. 4 shows a schematic flowchart of the method, and FIG. 5 shows a schematic diagram of the dielectric filter 100 and the circuit board 201 during the assembly process. As shown in FIG. 4 , in this method, at 410 , a plurality of input and output pins 102 are provided, and each input and output pin 102 includes a coupling part 1021 and an interface part 1022 . The input and output pins 102 can be manufactured by the methods mentioned above. At 420 , the plurality of input and output pins 102 are press-fitted into the coupling hole 1011 of the filter part 101 by way of interference fit, as shown in FIG. 5 . Meanwhile, in some embodiments, solder 103 with a predetermined thickness may also be printed on a predetermined position of the circuit board 201 where the dielectric filter 100 is to be assembled. The solder 103 may have different thicknesses at positions corresponding to the ground port 1012 and the interface portion 1022 of the filter unit 101 to accommodate height differences between the input and output pins 102 and the interface surface of the filter unit 101 , as shown in FIG. 5 . The printing of the solder 103 at different heights can be realized by screen printing or the like. Next, at 430 , the ground port 1012 and the interface part 1022 are coupled at predetermined positions of the circuit board 201 through the predetermined solder 103 . In this way, it is realized to assemble the dielectric filter 100 according to the embodiment of the present application in a surface mount manner.
由于输入输出引脚102的耦合部1021是以过盈配合的方式压配合到耦合孔1011中,输入输出引脚102和滤波部101之间存在一定的公差吸收能力,可以吸收由于耦合部1021和输入输出引脚102之间由于热膨胀系数失配导致的微小变形和热应力,从而有效地增强耦合部 1021和输入输出引脚102之间连接的可靠性,进而提高介质滤波器100的可靠性。以此方式组装得到的电子设备也能够具有更高的可靠性,并且能够被进一步小型化和轻量化。Since the coupling part 1021 of the input and output pin 102 is press-fitted into the coupling hole 1011 in the form of an interference fit, there is a certain tolerance absorption capacity between the input and output pin 102 and the filter part 101, which can absorb the coupling part 1021 and The slight deformation and thermal stress caused by the thermal expansion coefficient mismatch between the input and output pins 102 effectively strengthen the coupling part 1021 and the reliability of the connection between the input and output pins 102, thereby improving the reliability of the dielectric filter 100. Electronic devices assembled in this way can also have higher reliability, and can be further miniaturized and lightened.
当然,应当理解的是,上述介质滤波器100的装配方法只是示意性的,并不旨在限制本公开的保护范围。根据本申请实施例的介质滤波器100可以通过任意适当的手段来装配到电路板201上。例如,在一些实施例中,除此之外,该方法只是描述了和本申请相关的主要步骤,将介质滤波器100装配到电路板201上还可以包括其他必要的步骤,例如包括但不限于回流焊接、清洗等步骤。Of course, it should be understood that the above-mentioned assembling method of the dielectric filter 100 is only illustrative, and is not intended to limit the protection scope of the present disclosure. The dielectric filter 100 according to the embodiment of the present application can be assembled on the circuit board 201 by any suitable means. For example, in some embodiments, in addition to this, the method only describes the main steps related to the present application, and assembling the dielectric filter 100 on the circuit board 201 may also include other necessary steps, for example including but not limited to Reflow soldering, cleaning and other steps.
尽管已经采用特定于结构特征和/或方法逻辑动作的语言描述了本主题,但是应当理解所附权利要求书中所限定的主题未必局限于上面描述的特定特征或动作。相反,上面所描述的特定特征和动作仅仅是实现权利要求书的示例形式。 Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are merely example forms of implementing the claims.

Claims (15)

  1. 一种介质滤波器,包括:A dielectric filter, comprising:
    滤波部(101),由高介电材料制成,并且具有设置在接口面的预定位置处的多个耦合孔(1011)以及接地端口(1012);以及The filter part (101) is made of a high dielectric material, and has a plurality of coupling holes (1011) and a ground port (1012) arranged at predetermined positions on the interface surface; and
    多个输入输出引脚(102),各自包括耦合部(1021)以及接口部(1022),所述耦合部(1021)通过过盈配合的方式而压配合到对应的耦合孔(1011)中,A plurality of input and output pins (102), each including a coupling portion (1021) and an interface portion (1022), the coupling portion (1021) is press-fitted into a corresponding coupling hole (1011) by way of interference fit,
    其中所述接地端口(1012)和所述接口部(1022)通过焊料(103)而耦接到电子设备(200)的电路板(201)上。Wherein the ground port (1012) and the interface part (1022) are coupled to the circuit board (201) of the electronic device (200) through solder (103).
  2. 根据权利要求1所述的介质滤波器,其中所述耦合部(1021)包括沿周向均匀地布置并间隔开预定距离的至少两个插接构件(1023),所述插接构件(1023)适于在插入所述耦合孔(1011)中的过程中至少部分地变形。The dielectric filter according to claim 1, wherein the coupling part (1021) comprises at least two plug-in members (1023) uniformly arranged in the circumferential direction and spaced apart by a predetermined distance, the plug-in members (1023) adapted to be at least partially deformed during insertion into said coupling hole (1011).
  3. 根据权利要求1所述的介质滤波器,其中所述耦合部(1021)在插入方向上的高度(H1)在0.7mm~1.4mm之间。The dielectric filter according to claim 1, wherein the height (H1) of the coupling part (1021) in the insertion direction is between 0.7 mm and 1.4 mm.
  4. 根据权利要求1所述的介质滤波器,其中所述耦合部(1021)在端部处被倒角。The dielectric filter according to claim 1, wherein the coupling portion (1021) is chamfered at an end.
  5. 根据权利要求1-4中任一项所述的介质滤波器,其中所述焊料(103)的材料组分包括锡、银、铜、铋和镍。The dielectric filter according to any one of claims 1-4, wherein the material components of the solder (103) include tin, silver, copper, bismuth and nickel.
  6. 根据权利要求5所述的介质滤波器,其中所述铋的含量的重量百分比在2.5%~3.5%之间,和/或The dielectric filter according to claim 5, wherein the weight percentage of the bismuth content is between 2.5% and 3.5%, and/or
    所述镍的含量的重量百分比在0.04%~0.06%之间。The weight percentage of the nickel content is between 0.04% and 0.06%.
  7. 根据权利要求1-4和6中任一项所述的介质滤波器,其中所述输入输出引脚(102)还包括:The dielectric filter according to any one of claims 1-4 and 6, wherein said input and output pin (102) also comprises:
    止挡部(1024),布置在所述耦合部(1021)和所述接口部(1022)之间,并且所述止挡部(1024)的尺寸大于所述耦合孔(1011)的尺寸。The stop part (1024) is arranged between the coupling part (1021) and the interface part (1022), and the size of the stop part (1024) is larger than the size of the coupling hole (1011).
  8. 根据权利要求1-4和6中任一项所述的介质滤波器,其中所述接口面距离所述电路板(201)的距离(H2)在0.15mm~0.5mm之间。The dielectric filter according to any one of claims 1-4 and 6, wherein the distance (H2) between the interface surface and the circuit board (201) is between 0.15 mm and 0.5 mm.
  9. 根据权利要求1-4和6中任一项所述的介质滤波器,其中所述输入输出引脚(102)由以下材料中的一种制成:磷青铜、黄铜、易削铁和不锈钢。The dielectric filter according to any one of claims 1-4 and 6, wherein the input and output pins (102) are made of one of the following materials: phosphor bronze, brass, free-cutting iron and stainless steel .
  10. 根据权利要求1-4和6中任一项所述的介质滤波器,其中所述输入输出引脚(102)的表面被用以下中的一项处理:镀银处理、镀镍金处理和镀高温锡处理。 The dielectric filter according to any one of claims 1-4 and 6, wherein the surface of the input and output pins (102) is processed by one of the following: silver plating, nickel gold plating and gold plating High temperature tin treatment.
  11. 根据权利要求1-4和6中任一项所述的介质滤波器,其中所述高介电材料包括陶瓷。The dielectric filter according to any one of claims 1-4 and 6, wherein said high dielectric material comprises ceramics.
  12. 一种电子设备,包括:An electronic device comprising:
    电路板,包括布置在预定位置处的具有预定厚度的焊料(103);以及a circuit board comprising solder (103) having a predetermined thickness arranged at a predetermined position; and
    根据权利要求1-11中任一项所述的介质滤波器,经由所述焊料(103)而布置在所述电路板的所述预定位置处。The dielectric filter according to any one of claims 1-11, arranged at the predetermined position of the circuit board via the solder (103).
  13. 根据权利要求12所述的电子设备,其中所述焊料(103)的所述预定厚度在0.15mm~0.5mm之间。The electronic device according to claim 12, wherein the predetermined thickness of the solder (103) is between 0.15 mm and 0.5 mm.
  14. 一种将介质滤波器组装到电子设备上的方法,包括:A method of assembling a dielectric filter on an electronic device, comprising:
    提供多个输入输出引脚(102),各自包括耦合部(1021)以及接口部(1022);Provide a plurality of input and output pins (102), each including a coupling part (1021) and an interface part (1022);
    将所述多个输入输出引脚(102)的耦合部(1021)通过过盈配合的方式而压配合到滤波部(101)的耦合孔(1011)中;Press-fit the coupling parts (1021) of the plurality of input and output pins (102) into the coupling holes (1011) of the filter part (101) by way of interference fit;
    将所述接地端口(1012)和所述接口部(1022)通过焊料(103)而耦接到电子设备的电路板上。The ground port (1012) and the interface portion (1022) are coupled to a circuit board of an electronic device through solder (103).
  15. 根据权利要求14所述的方法,其中将所述接地端口(1012)和所述接口部(1022)通过焊料(103)而耦接到电子设备的电路板上包括:The method according to claim 14, wherein coupling the ground port (1012) and the interface portion (1022) to a circuit board of an electronic device through solder (103) comprises:
    在电路板上的预定位置处印刷具有预定厚度的所述焊料(103);printing said solder (103) having a predetermined thickness at a predetermined position on the circuit board;
    将所述接地端口(1012)和所述接口部(1022)通过表面贴装而经由所述焊料(103)布置在所述预定位置。 The ground port (1012) and the interface part (1022) are arranged at the predetermined position via the solder (103) by surface mounting.
PCT/CN2023/077446 2022-02-28 2023-02-21 Dielectric filter and electronic device WO2023160549A1 (en)

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