WO2023159712A1 - In-situ road construction method using in-situ soil - Google Patents
In-situ road construction method using in-situ soil Download PDFInfo
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- WO2023159712A1 WO2023159712A1 PCT/CN2022/083094 CN2022083094W WO2023159712A1 WO 2023159712 A1 WO2023159712 A1 WO 2023159712A1 CN 2022083094 W CN2022083094 W CN 2022083094W WO 2023159712 A1 WO2023159712 A1 WO 2023159712A1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C3/00—Foundations for pavings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/46—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing and placing the materials, e.g. slurry seals
- E01C19/47—Hydraulic cement concrete mixers combined with distributing means specially adapted for road building
- E01C19/475—Distributing means therefor, e.g. boom-and-bucket arrangements
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C3/00—Foundations for pavings
- E01C3/003—Foundations for pavings characterised by material or composition used, e.g. waste or recycled material
Definitions
- the invention relates to the field of road engineering, in particular to a method for building roads in situ by borrowing soil in situ.
- the purpose of the present invention is to provide a method for building roads in situ by taking soil in situ. On the one hand, it can solve the problem of difficult soil taking for road construction, which is beneficial to environmental protection; on the other hand, it reduces the use of road construction machinery and simplifies project management. More environmentally friendly and low-carbon.
- the present invention provides a method for building roads in situ by taking soil in situ, which is used for road engineering, and the steps include:
- the foamed aggregate soil slurry is poured in-situ and backfilled to the road subgrade of each road section, and the road subgrade is formed through natural maintenance.
- step S1 the gelled slurry is prepared by setting a mixing station; and/or a mixing pit is dug in an unconstructed area within the red line of the road, and the mixing pit is carried out in the mixing pit. Preparation of gelled slurry.
- step S1 includes:
- step S14 includes:
- the excavated foundation earthwork, the cementitious material and water are added to the mixing pit and/or the mixing station in proportion, and are carried out by a stirring device. Thoroughly slurry and stir.
- step S12 is specifically:
- the mixing pit is set on the section to be constructed within the red line of the road, the area of the mixing pit is 5-30% of the area of the pre-construction section, and the depth is 1-1.5 times the excavation depth of the construction section.
- step S2 includes:
- the gelled slurry and the foam are mixed to form the foamed polymer soil slurry, and the foamed polymer soil slurry is transported under the thrust of the first delivery pump Push out from the foaming mixing equipment.
- the force of the delivery pump at the input end is used to push the foamed aggregate soil out of the foaming mixing equipment, effectively avoiding the dissipation of the air bubbles in the foamed aggregate soil caused by the pumping process.
- step S3 includes:
- the degree of foam dissipation in the foamed aggregate clay slurry is effectively reduced, and the quality of the foamed aggregate clay slurry is ensured after hardening.
- each pouring area is 100-400 square meters.
- composition of the cementitious material is single-component cement or a curing agent formed by mixing multiple components.
- the excavated foundation earthwork, cementitious material and water are all carried by vehicles and stirred by movable stirring equipment;
- the foaming mixing equipment is specifically a foaming mixing pump truck.
- the present application utilizes the in-situ foundation earthwork to prepare foamed aggregate soil by mixing.
- 1m3 foundation earthwork can obtain 2-10m3 foam aggregate soil after mixing, so there is no need to borrow earthwork at all. It can complete the road construction project, completely solve the problem of difficult soil acquisition for road construction, and effectively protect environmental resources such as land or forests; at the same time, it does not need to use road construction machinery such as bulldozing and rolling, and has obvious advantages in environmental protection and low carbon.
- Fig. 1 is a flow chart of a method for building roads in situ by borrowing soil in situ provided by the embodiment of the present application.
- Fig. 2 is a schematic diagram of specific construction in the embodiment of the present application.
- FIG. 3 is a schematic diagram of a planned construction road section in the embodiment of the present application.
- Fig. 4 is another schematic diagram of specific construction in the embodiment of the present application.
- Fig. 5 is a schematic diagram of the transfer path of earthwork, cementitious slurry and foamed aggregate soil in the embodiment of the present application.
- the road red line range 1 is larger than the road subgrade required for construction. Therefore, the road red line range 1 below includes construction road sections and non-construction road sections, and the construction road section is the road subgrade that needs to be filled.
- the part of the road including the road section to be constructed and the road section to be constructed.
- the road section to be constructed is a road section that is not ready for construction, and the road section to be constructed is a road section that is ready to be constructed.
- construction will not be carried out on the entire road red line range 1 at the same time. Most of the time, construction will be carried out section by section, so there are road sections to be constructed and pre-construction sections; while the rest of the road red line range 1 except the construction section is non-construction sections.
- non-construction area within the red line of the road includes road sections to be constructed and non-construction road sections.
- the backfill area 2 is set and filled to form the road subgrade.
- a method for building roads in situ by borrowing soil in situ is used for building roads, the steps of which include:
- the foamed polymer soil slurry is cast-in-place and backfilled to the road subgrade of each road section, and the strength is formed through natural maintenance, and then the road subgrade is formed.
- the in-situ road construction method of this embodiment has the following advantages: 1. No need to borrow earthwork, which solves the problem of difficult soil acquisition; 2. Through the proportion design of foam aggregate soil, the excavated The foundation soil is used as one of the raw materials to solve the problem of abandonment, so the environmental protection advantage is obvious. At the same time, the use of the foundation soil as one of the raw materials has considerable economic efficiency.
- in-situ road construction method of borrowing soil in this embodiment there is no need to borrow 343,150 cubic meters of earth, which can effectively avoid soil erosion caused by borrowing soil and damage the environment.
- the use of in-situ earthwork can save 50%-90% (saving about 600,000-1.08 million cubic meters of earthwork), greatly reducing the quantity and time of excavating earthwork, and shortening the project cycle.
- Class 3 and Class 4 roads about 40,000-65,000 cubic meters.
- Three-level and four-level roads about 0.43-0.77 million cubic meters.
- the earth excavated from the road subgrade is used as one of the raw materials for preparing foam aggregate soil, and 1m3 of earthwork can be processed to obtain 2-10m3 foam aggregate soil, avoiding the need for soil borrowing and abandonment lead to environmental damage.
- the existing traditional road construction technology generally requires a large number of dump trucks for soil transportation, as well as bulldozers and road rollers for flattening and rolling.
- the foam aggregate soil The strength can be formed after short-term maintenance for cast-in-place, without bulldozing and rolling, avoiding the use of a large number of machinery, simpler project management, and lower carbon environmental impact.
- the simultaneous construction of multiple road sections can be realized by means of segmented construction, and the above steps can be carried out for each road section, which can greatly speed up the progress of the project.
- the foaming agent is first subjected to foaming treatment in a physical form to form a foam, and then the foam is fully mixed with the gelled slurry 31 to finally obtain the foamed polymer clay slurry.
- foaming agent and cementitious slurry 31 foamed polymer soil with different volume ratios and different strength requirements can be realized, so as to meet the design requirements of different heights of roadbeds and strengths of different parts of roadbeds.
- the cementitious slurry 31 in step S1 is prepared by setting up a mixing station; and/or a mixing pit is dug in an unconstructed area within the range 1 of the red line of the road, and the cementitious material is mixed in the stirring pit. Preparation of slurry 31 .
- the amount of gelled slurry 31 is required to be large, so the gelled slurry 31 can be prepared by setting up a mixing station.
- the gel materials such as earth, water, cement and curing agent are directly input into the mixing station for mixing, which can be carried out by setting the belt feeder to transport the earth, and setting the screw conveyor to transport the cement and solidify Agents and other gel materials and set the water pump to pump water into the implementation.
- the amount of cementitious slurry 31 required is small, and then the cementitious slurry 31 can be prepared by digging a mixing pit.
- the construction party can dig a mixing pit instead of building a mixing plant. It only needs to use an excavator to dig out a simple deep pit, and there is no need to assemble and disassemble the mixing plant, which reduces the preparation period in the early stage and simplifies the finishing work in the later stage.
- a mixing pit and a mixing station may be dug at the same time to prepare the gelled slurry 31 .
- the mixing pit For example, after the earthwork is put into the mixing pit, water is poured into the mixing pit. After the earthwork and water are fully mixed to form mud, the mud is pumped from the mixing pit to the mixing station for mixing, and then cement and cement are added to the mixing station. Gel materials such as curing agent form gelling slurry 31 in the mixing station, and finally the mixing station is connected to the foaming mixing equipment 6, and the gelling slurry 31 is extracted into the foaming mixing equipment 6 to form the final foamed polymer soil slurry material.
- Gel materials such as curing agent form gelling slurry 31 in the mixing station, and finally the mixing station is connected to the foaming mixing equipment 6, and the gelling slurry 31 is extracted into the foaming mixing equipment 6 to form the final foamed polymer soil slurry material.
- step S1 includes:
- the backfill area 2 is the area where road filling is required on the pre-construction road section 11 within the red line range 1 of the road. After preparing the foamed polymer soil slurry, it will be backfilled into the backfill area 2 to fill up the road.
- the earth excavated in the backfill area 2 can be temporarily stored in the soil accumulation area 4 (the excavated earth can also be temporarily placed in the transport vehicle, and the transport vehicle should also be regarded as the soil accumulation area 4).
- construction road section when the construction road section is too long, it can also be constructed in sections as in the above-mentioned embodiment, and each road section is provided with a backfill area 2, a pulping area 3, and a soil accumulation area 4 to realize simultaneous construction of multiple road sections.
- the soil accumulation area 4, the pulping area 3 and the backfill area 2 on the pre-construction road section 11 are planned to make full use of the internal space of the red line range 1 of the road to avoid excessive occupation of the red line range 1 of the road Space.
- the length of the pre-construction section 11 is set to be 30-100 meters, so as to avoid the backfilling area 2 being too far away from the pulping area 3, resulting in difficulty in transporting the foamed aggregate slurry.
- the soil accumulation area 4 is set in a non-construction area within the range 1 of the red line of the road.
- step S14 the specific steps of step S14 include:
- the excavated foundation soil, cementitious material and water are added to the mixing pit and/or mixing station in proportion, and the mixing device is used to fully slurry and mix.
- step S3 the specific steps of step S3 include:
- the foamed polymer soil has good fluidity and contains a large number of air bubbles inside, in actual application, when the poured foamed polymer soil exceeds a certain volume, the internal bubbles are easy to dissipate.
- the volume of pouring required for the subgrade part of the road is too large, it is necessary to pour the subgrade part of the road in different areas, so as to ensure the quality of the foamed polymer soil in each area.
- each pouring area in step S31 is separated and formed by foam boards 5 or wooden splints.
- the foam board 5 does not need to be taken out, and the elasticity of the foam board 5 can play a compensating role, and the expansion and contraction of the foamed aggregate can be effectively prevented by deforming and adapting to the expansion and contraction of the foamed aggregate. Cracking caused by changes in ambient temperature after long-term use.
- the percentage of the area of the mixing pit to the area of the pre-construction road section 11 is calculated according to the following formula:
- X is the percentage of the area of the mixing pit to the area of the pre-construction road section 11
- B is the area of each pouring area
- A is the area of the pre-construction road section 11.
- the mixing pit matching the pre-construction road section 11 can be calculated through this formula.
- the so-called matching mixing pit means that the cementitious slurry 31 prepared each time in the mixing pit can completely fill at least one pouring area.
- a reasonable pit size can prevent the cementitious slurry 31 prepared each time from being unable to completely fill a pouring area, resulting in the pouring area needing to be filled in multiple times, which will affect the quality of the final foamed polymer soil; or each prepared The gelled slurry 31 is too much, resulting in waste of the remaining gelled slurry 31 .
- the method of setting the mixing pit in step S12 is specifically:
- the mixing pit is set on the road section to be constructed within the red line range 1 of the road.
- the area of the mixing pit is 5-30% of the area of the pre-construction section 11, and the depth is 1-1.5 times the excavation depth of the construction section.
- each pouring area is 100-400 square meters.
- the mixing pit can ensure that the foamed polymer soil slurry can be continuously transported, and at least one pouring area can be filled according to the construction requirements each time.
- the area of the pre-construction section 11 is 1500m 3
- the size of the mixing pit is set to 20% of the area of the pre-construction section 11, and the depth is 1 times the excavation depth of the construction section.
- the size of each pouring area is 150m 3
- the mixing pit can prepare 300m 3 of foamed polymer soil slurry each time, and can fill two pouring areas.
- the red line range 1 of the road is too long, it will be divided into multiple pre-construction road sections, the area of each road section is generally 100-200 square meters, and the depth of the mixing pit is generally not more than 1.5 meters. The area is controlled by 5-10m2.
- each pouring area is 200-300 square meters.
- step S32 is that the height of each backfill pouring in each pouring area is 0.3-1 meter, so as to avoid collapse caused by pouring too high.
- step S2 includes:
- the foaming agent is pumped into the foaming mixing device 6 through the second delivery pump, and is automatically diluted in the foaming mixing device 6, and then physically foamed by an air compressor to form a foam;
- the gelled slurry 31 is mixed with the foam to form a foamed polymer soil slurry, and the foamed polymer soil slurry is pushed out from the foaming mixing device 6 under the thrust of the first delivery pump.
- the foaming mixing device 6 is provided with two independent input ports and one output port, and the two input ports are respectively connected to the first delivery pump and the second delivery pump, while the output end is not provided with a third delivery pump.
- This method can effectively protect the air bubbles in the foamed polymer soil (If the third delivery pump is set at the output end to pump out the foamed polymer soil, it is easy to cause the bubbles to dissipate).
- the foaming and mixing equipment 6 can pump the gelling slurry 31 in real time, foam the foaming agent in real time, and mix the gelling slurry 31 and the foam in real time, so as to achieve the real-time delivery of the foamed polymer soil. way to achieve production goals.
- the foaming and mixing equipment 6 can be a light soil integrated preparation machine in the prior art, a foaming light soil preparation station and a foaming mixing pump truck (such as a slurry foam mixing distribution rod pump truck), but not only limited to this.
- the foaming agent must pass through the foaming and mixing equipment 6 for physical foaming to form a foam, and the foaming agent is directly injected into the cementitious slurry 31 and cannot form the desired foamed polymer soil.
- the cementitious material is composed of single-component cement or a curing agent formed by mixing multiple components.
- the mass ratio of water and solid materials is 1:1.04;
- the mass ratio of curing agent to foundation earthwork is 1:1;
- Composition of curing agent 12 parts of cement, 40 parts of mineral powder, 36 parts of white mud powder, 12 parts of desulfurized gypsum;
- Foaming agent is SRN2 foaming agent, and it is composed of: 39wt% fatty alcohol polyoxyethylene ether sodium sulfate, 9wt% triethanolamine, 5.5wt% sodium lauryl sulfate, 3wt% diethanol monoisopropyl Alcohol amine, 24wt% sodium ⁇ -alkenyl sulfonate, 17wt% ethylene glycol butyl ether and 2.5wt% 12-14 mixed alcohol (the weight ratio of carbon dodecanol to carbon tetradecyl alcohol is 7:3).
- the mass ratio of water to solid materials is 1:1.15.
- the mass ratio of curing agent to foundation earthwork is 1:1.
- Composition of curing agent 8 parts of cement, 42 parts of mineral powder, 38 parts of white clay powder, and 12 parts of desulfurized gypsum.
- Foaming agent is SRN2 foaming agent, and its composition is: the fatty alcohol polyoxyethylene ether sodium sulfate of 66wt%, the triethanolamine of 12wt%, the sodium lauryl sulfate of 10wt%, the diethanol monoisopropanol of 7wt% amine and 5 wt% lauryl amidopropyl betaine.
- the composition of the cementitious material is not limited to the above-mentioned cement and curing agent. It can also be used to prepare gelled slurry 31, which can absorb a large amount of solid waste to a considerable extent, and its environmental protection significance is great, which is beneficial to the protection of the surrounding environment.
- the excavated foundation earthwork, cementitious material and water are all carried by vehicles and stirred by a movable stirring device;
- the foaming mixing device 6 is specifically a foaming mixing pump truck.
- the foundation earthwork, cementitious material and water are carried by vehicles, together with movable mixing equipment and foaming mixing pump trucks, which is beneficial to achieve the efficient operation effect of fast construction and fast movement.
- a step is further included: performing surface cleaning on the red line range 1 .
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Abstract
An in-situ road construction method using in-situ soil, comprising steps: digging in sections foundation soil within a road boundary line range (1), and mixing said foundation soil with a cementing material and water to form cementing slurry (31); extracting the cementing slurry (31) into a foaming and mixing apparatus (6) to be mixed with foam generated by the foaming and mixing apparatus (6) so as to form foamed polymeric soil slurry; casting in situ and backfilling a roadbed part of each road section with the foamed polymeric soil slurry, and completing roadbed filling by means of natural maintenance. On the one hand, since 1m3 of foundation soil can be processed into 2-10m3 of foamed polymeric soil, there is no need to use offsite soil, thereby solving the problem of difficulty in getting soil, and meanwhile effectively protecting the environment; on the other hand, a roadbed with certain strength is formed by means of natural maintenance, so flattening and rolling are not needed, thereby reducing the use of road construction machinery, and achieving low carbon and environmental friendliness.
Description
本发明涉及道路工程领域,具体涉及一种就地取土原位造路方法。The invention relates to the field of road engineering, in particular to a method for building roads in situ by borrowing soil in situ.
随着国家对土地资源和山林资源保护力度的加强,传统方法的道路建设取土越来越困难,成本越来越高,尤其对于如华北平原、长江三角洲平原、珠江三角洲平原等平原地区,大部分均为基本农田保护区;同时基于道路建设用土有其特殊的要求,取土场选址越来越困难,相当程度制约了道路建设的周期和成本,经常出现规划道路建设难以找到土源的情况(例如珠江三角洲西部经济区外环公路某段工程即大量缺土),而国家道路交通网的建设远未完成,故解决取土难问题迫在眉睫。As the state strengthens the protection of land resources and mountain forest resources, it is becoming more and more difficult to obtain soil for road construction by traditional methods, and the cost is getting higher and higher, especially for plain areas such as the North China Plain, the Yangtze River Delta Plain, and the Pearl River Delta Plain. Some of them are basic farmland protection areas; at the same time, due to the special requirements of soil for road construction, it is becoming more and more difficult to select sites for borrow pits, which considerably restricts the cycle and cost of road construction, and it is often difficult to find soil sources for planned road construction. (For example, a large amount of soil is lacking in a certain section of the outer ring road in the western economic zone of the Pearl River Delta), and the construction of the national road transportation network is far from being completed, so it is imminent to solve the problem of soil acquisition.
因此,现有传统道路建设技术亟需改进和发展。Therefore, the existing traditional road construction technology urgently needs to be improved and developed.
发明内容Contents of the invention
本发明的目的在于提供一种就地取土原位造路方法,一方面能够解决道路建设取土难问题,有利于保护环境;另一方面减少了筑路机械的使用,简化了工程管理,更为环保低碳。The purpose of the present invention is to provide a method for building roads in situ by taking soil in situ. On the one hand, it can solve the problem of difficult soil taking for road construction, which is beneficial to environmental protection; on the other hand, it reduces the use of road construction machinery and simplifies project management. More environmentally friendly and low-carbon.
本发明提供一种就地取土原位造路方法,用于道路工程,其步骤包括:The present invention provides a method for building roads in situ by taking soil in situ, which is used for road engineering, and the steps include:
S1.分段挖取道路红线范围的地基土方并与胶凝材料和水混合形成胶凝料浆;S1. Excavate the foundation earth in the red line range of the road in sections and mix it with cementitious material and water to form cementitious slurry;
S2.抽取所述胶凝料浆到发泡混合设备中与发泡混合设备产生的泡沫混合形成泡沫聚合土浆料;S2. Extract the gelled slurry into the foaming mixing equipment and mix it with the foam produced by the foaming mixing equipment to form a foamed aggregate slurry;
S3.将所述泡沫聚合土浆料现浇回填到各个路段的道路路基部位,经自然养护形成道路路基。S3. The foamed aggregate soil slurry is poured in-situ and backfilled to the road subgrade of each road section, and the road subgrade is formed through natural maintenance.
仅利用就地挖取的地基土方就能够制备出2~10倍体积且满足道路工程要求的泡沫聚合土用于路基现浇填筑,无需外借土方,避免了对土地或山林等环境资源的破坏,彻底解决传统方法建设道路取土难问题,且无需大量的推平碾压等筑路机械,更加环保低碳。Only by using the excavated foundation soil on site, it is possible to prepare 2 to 10 times the volume of foamed polymer soil that meets the requirements of road engineering for the pouring of the roadbed, without borrowing external soil, which avoids damage to environmental resources such as land or forests. Destruction, completely solve the problem of difficult soil extraction for road construction by traditional methods, and do not need a lot of road construction machinery such as bulldozing and rolling, which is more environmentally friendly and low-carbon.
进一步的,步骤S1中,所述的胶凝料浆通过设置搅拌站的方式制备;和/或在所述道路红线范围内的未施工区域挖设一搅拌坑,在所述搅拌坑内进行所述胶凝料浆的制备。Further, in step S1, the gelled slurry is prepared by setting a mixing station; and/or a mixing pit is dug in an unconstructed area within the red line of the road, and the mixing pit is carried out in the mixing pit. Preparation of gelled slurry.
进一步的,步骤S1包括:Further, step S1 includes:
S11.在道路施工现场规划出堆土区、制浆区和预施工路段上的回填区;S11. Plan out the backfill area on the soil pile area, pulping area and pre-construction road section at the road construction site;
S12.将所述搅拌坑和/或所述搅拌站设置于所述制浆区中;S12. disposing the mixing pit and/or the mixing station in the pulping area;
S13.按照道路预定的施工要求深度挖设所述预施工路段的地基土方,并将挖取的所述地基土方放置在所述堆土区处;S13. Excavating the foundation earthwork of the pre-construction road section according to the predetermined construction requirements of the road, and placing the excavated foundation earthwork at the soil pile area;
S14.将挖取的所述地基土方、所述胶凝材料和水加入到所述搅拌坑和/或搅拌站中进行搅拌处理,以制备所述胶凝料浆。S14. Add the excavated foundation earthwork, the cementitious material and water into the mixing pit and/or mixing station for stirring treatment, so as to prepare the cementitious slurry.
进一步的,步骤S14的具体步骤包括:Further, the specific steps of step S14 include:
按照设定好的胶凝料浆制备比例标准,按比例将挖取的所述地基土方、所述胶凝材料和水加入到所述搅拌坑和/或所述搅拌站中,通过搅拌装置进行充分浆化搅拌。According to the set cemented slurry preparation ratio standard, the excavated foundation earthwork, the cementitious material and water are added to the mixing pit and/or the mixing station in proportion, and are carried out by a stirring device. Thoroughly slurry and stir.
进一步的,步骤S12中设置搅拌坑的方式具体为:Further, the method of setting the mixing pit in step S12 is specifically:
所述搅拌坑设置于所述道路红线范围内的待施工路段上,所述搅拌坑的面积大小为预施工路段面积的5-30%,深度是施工路段开挖深度的1-1.5倍。The mixing pit is set on the section to be constructed within the red line of the road, the area of the mixing pit is 5-30% of the area of the pre-construction section, and the depth is 1-1.5 times the excavation depth of the construction section.
通过在道路红线范围挖设搅拌坑代替建设搅拌站,满足搅拌胶凝材料以获取填料的需求的同时,无需花费装拆搅拌站的时间和成本。By digging a mixing pit in the red line of the road instead of building a mixing plant, while meeting the needs of mixing cementitious materials to obtain fillers, there is no need to spend the time and cost of disassembling the mixing plant.
进一步的,步骤S2包括:Further, step S2 includes:
S21.将所述胶凝料浆通过第一输送泵泵入所述发泡混合设备中;S21. Pump the gelled slurry into the foaming mixing device through the first delivery pump;
S22.将发泡剂通过第二输送泵泵入所述发泡混合设备中,并在所述发泡混合设备中自动稀释,再经空压机进行物理发泡形成所述泡沫;S22. Pump the foaming agent into the foaming mixing equipment through the second delivery pump, and automatically dilute in the foaming mixing equipment, and then perform physical foaming through an air compressor to form the foam;
S23.在所述发泡混合设备中,所述胶凝料浆和所述泡沫混合形成所述泡沫聚合土浆料,经所述第一输送泵的推力作用下把所述泡沫聚合土浆料从所述发泡混合设备中推出。S23. In the foaming and mixing equipment, the gelled slurry and the foam are mixed to form the foamed polymer soil slurry, and the foamed polymer soil slurry is transported under the thrust of the first delivery pump Push out from the foaming mixing equipment.
利用输入端的输送泵作用力推动泡沫聚合土从发泡混合设备中泵出,有效避免泵送过程导致泡沫聚合土中的气泡消散。The force of the delivery pump at the input end is used to push the foamed aggregate soil out of the foaming mixing equipment, effectively avoiding the dissipation of the air bubbles in the foamed aggregate soil caused by the pumping process.
进一步的,步骤S3的具体步骤包括:Further, the specific steps of step S3 include:
S31.将所述道路路基部分的平面分割成多个浇注区域;S31. Divide the plane of the subgrade part of the road into multiple pouring areas;
S32.将所述泡沫聚合土浆料回填到每个所述浇注区域中。S32. Backfilling the foamed aggregate clay slurry into each pouring area.
通过分隔出多个浇注区域,有效降低泡沫聚合土浆料中的泡沫消散程度,确保泡沫聚合土浆料硬化后的质量。By separating multiple pouring areas, the degree of foam dissipation in the foamed aggregate clay slurry is effectively reduced, and the quality of the foamed aggregate clay slurry is ensured after hardening.
进一步的,每个所述浇注区域的面积大小均为100-400平方米。Further, the size of each pouring area is 100-400 square meters.
进一步的,所述胶凝材料的成分为单一组分的水泥或多组分混合形成的固化剂。Further, the composition of the cementitious material is single-component cement or a curing agent formed by mixing multiple components.
进一步的,挖取的所述地基土方、胶凝材料和水均用车辆运载,且通过可移动的搅拌设备进行搅拌;所述发泡混合设备具体为发泡混合泵车。Further, the excavated foundation earthwork, cementitious material and water are all carried by vehicles and stirred by movable stirring equipment; the foaming mixing equipment is specifically a foaming mixing pump truck.
由上可知,本申请利用原位地基土方经混合制备出泡沫聚合土,按实际测量,1m
3的 地基土方经混合后能够获得2-10m
3的泡沫聚合土,故完全不需外借土方即可完成道路建设工程,彻底解决道路建设取土难问题,有效保护了土地或山林等环境资源;同时无需使用推平碾压等筑路机械,环保低碳的优势明显。
It can be seen from the above that the present application utilizes the in-situ foundation earthwork to prepare foamed aggregate soil by mixing. According to actual measurement, 1m3 foundation earthwork can obtain 2-10m3 foam aggregate soil after mixing, so there is no need to borrow earthwork at all. It can complete the road construction project, completely solve the problem of difficult soil acquisition for road construction, and effectively protect environmental resources such as land or forests; at the same time, it does not need to use road construction machinery such as bulldozing and rolling, and has obvious advantages in environmental protection and low carbon.
本申请的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请实施例了解。本申请的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present application will be set forth in the ensuing description and, in part, will be apparent from the description, or can be learned by practicing the embodiments of the present application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
图1为本申请实施例提供的就地取土原位造路方法的一种流程图。Fig. 1 is a flow chart of a method for building roads in situ by borrowing soil in situ provided by the embodiment of the present application.
图2为本申请实施例中具体施工时的一种示意图。Fig. 2 is a schematic diagram of specific construction in the embodiment of the present application.
图3为本申请实施例中规划施工路段的示意图。FIG. 3 is a schematic diagram of a planned construction road section in the embodiment of the present application.
图4为本申请实施例中具体施工时的另一种示意图。Fig. 4 is another schematic diagram of specific construction in the embodiment of the present application.
图5为本申请实施例中土方、胶凝料浆和泡沫聚合土的转移路径示意图。Fig. 5 is a schematic diagram of the transfer path of earthwork, cementitious slurry and foamed aggregate soil in the embodiment of the present application.
标号说明:Label description:
1、道路红线范围;11、预施工路段;2、回填区;3、制浆区;31、胶凝料浆;4、堆土区;5、泡沫板;6、发泡混合设备。1. Road red line range; 11. Pre-construction road section; 2. Backfill area; 3. Pulping area; 31. Gelling slurry; 4. Soil pile area; 5. Foam board; 6. Foaming and mixing equipment.
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
需要说明的是,一般情况下道路红线范围1所划定的范围大于所需要建筑的道路路基,因此下文中的道路红线范围1内包括施工路段和非施工路段,施工路段为需要填筑道路路基的部分,包括待施工路段、预施工路段,待施工路段为未准备进行施工的路段,预施工路段为准备进行施工的路段,一般道路建设时,不会同时对整个道路红线范围1进行施工,大部分时候都会逐段施工,因此存在待施工路段和预施工路段;而道路红线范围1内除施工 路段外的其余部分则为非施工路段。It should be noted that, in general, the range defined by the road red line range 1 is larger than the road subgrade required for construction. Therefore, the road red line range 1 below includes construction road sections and non-construction road sections, and the construction road section is the road subgrade that needs to be filled. The part of the road, including the road section to be constructed and the road section to be constructed. The road section to be constructed is a road section that is not ready for construction, and the road section to be constructed is a road section that is ready to be constructed. Generally, during road construction, construction will not be carried out on the entire road red line range 1 at the same time. Most of the time, construction will be carried out section by section, so there are road sections to be constructed and pre-construction sections; while the rest of the road red line range 1 except the construction section is non-construction sections.
另外,道路红线范围内的未施工区域则包括待施工路段和非施工路段。In addition, the non-construction area within the red line of the road includes road sections to be constructed and non-construction road sections.
此外,道路路基部位与回填区2并没实质差别,仅为便于理解本申请的施工流程,由设置回填区2并填注,最终形成道路路基。In addition, there is no substantial difference between the road subgrade and the backfill area 2. It is only for the convenience of understanding the construction process of this application. The backfill area 2 is set and filled to form the road subgrade.
对于如华北平原、长江三角洲平原、珠江三角洲平原等地区,大部分道路工程均为填方路基,一般有两种修建方式:其一,外借常规土方,通过推平碾压的方式修筑路基;其二,采用诸如泡沫轻质土的方式修筑路基。对于外借土方修筑路基,即产生取土难问题;对于采用泡沫轻质土修筑路基,则需要开挖一部分地基土进行置换,会形成较多的弃方,且造价偏高。For areas such as the North China Plain, the Yangtze River Delta Plain, and the Pearl River Delta Plain, most of the road projects are filled subgrades, and there are generally two construction methods: one is to borrow conventional earthwork and build subgrades by bulldozing and rolling; Second, use methods such as foam light soil to build roadbeds. For subgrade construction with borrowed earthwork, it is difficult to obtain soil; for subgrade construction with foam light soil, it is necessary to excavate part of the foundation soil for replacement, resulting in more spoils and high cost.
在某些实施例中,一种就地取土原位造路方法,用于建设道路,其步骤包括:In some embodiments, a method for building roads in situ by borrowing soil in situ is used for building roads, the steps of which include:
S1.分段挖取道路红线范围1的地基土方并与胶凝材料和水混合形成胶凝料浆31;S1. Excavating the foundation earth in the red line range 1 of the road in sections and mixing it with cementitious material and water to form cementitious slurry 31;
S2.抽取胶凝料浆31到发泡混合设备6中与发泡混合设备6产生的泡沫混合形成泡沫聚合土浆料;S2. Extract the gelling slurry 31 into the foaming mixing device 6 and mix it with the foam generated by the foaming mixing device 6 to form a foamed polymer soil slurry;
S3.将泡沫聚合土浆料现浇回填到各个路段的道路路基部位,经自然养护形成强度,进而形成道路路基。S3. The foamed polymer soil slurry is cast-in-place and backfilled to the road subgrade of each road section, and the strength is formed through natural maintenance, and then the road subgrade is formed.
比较而言,本实施例的就地取土原位造路方法,优势在于:1、无需外借土方,解决了取土难问题;2、通过泡沫聚合土的配比设计,将挖出的地基土作为原料之一,进而解决弃方问题,故环保优势显著,同时因利用地基土作为原材料之一,以致具有相当的经济性。In comparison, the in-situ road construction method of this embodiment has the following advantages: 1. No need to borrow earthwork, which solves the problem of difficult soil acquisition; 2. Through the proportion design of foam aggregate soil, the excavated The foundation soil is used as one of the raw materials to solve the problem of abandonment, so the environmental protection advantage is obvious. At the same time, the use of the foundation soil as one of the raw materials has considerable economic efficiency.
例如,参照珠江三角洲西部经济区外环公路某段工程,该工程采用外借常规土方通过推平碾压的方式修筑路基,其施工细则揭示主线路长度19.345km,工程所需利用的土石方约120.105万立方米,而现场仅有85.79万立方米的土石方可以利用,存在34.315万立方米的土方缺口,导致需要从外地借土填方。For example, referring to a certain section of the Outer Ring Road in the Western Economic Zone of the Pearl River Delta, the subgrade was built by borrowing conventional earthwork by bulldozing and rolling. There are only 857,900 cubic meters of earthwork available at the site, and there are 343,150 cubic meters of earthwork gaps, resulting in the need to borrow soil from other places for filling.
若采用本实施例中的就地取土原位造路方法,则无需外借34.315万立方米的土方,有效避免因借土导致土地水土流失,以致破坏环境。同时对于原位土方的使用能够节省50%-90%(节省约60-108万立方米的土方),大大减少挖取土方的数量和挖土时间,缩短了工程周期。If the in-situ road construction method of borrowing soil in this embodiment is adopted, there is no need to borrow 343,150 cubic meters of earth, which can effectively avoid soil erosion caused by borrowing soil and damage the environment. At the same time, the use of in-situ earthwork can save 50%-90% (saving about 600,000-1.08 million cubic meters of earthwork), greatly reducing the quantity and time of excavating earthwork, and shortening the project cycle.
例如,根据实际应用数据,建设1km路段,根据建设的道路等级,现有技术方式的土方用量:For example, according to the actual application data, the construction of a 1km road section, according to the grade of the road to be built, the amount of earthwork in the prior art method:
二级及二级道路以上,约5-7万立方米;About 50,000 to 70,000 cubic meters for secondary roads and above;
三级和四级道路,约4-6.5万立方米。 Class 3 and Class 4 roads, about 40,000-65,000 cubic meters.
而以上述实施例中的方式,其土方用量:And in the mode among above-mentioned embodiment, its earthwork amount:
二级及二级道路以上,约0.67-1.05万立方米;For secondary roads and above, about 6,700 to 10,500 cubic meters;
三级和四级道路,约0.43-0.77万立方米。Three-level and four-level roads, about 0.43-0.77 million cubic meters.
显然,减少了大量土方需求,从而确保仅利用原位地基土即可完成道路建设,尤其对于缺土的平原地区,道路工程建设不再因取土难的问题而受制约,还有效保护了土地或山林等环境资源,更加低碳环保。Obviously, a large amount of earthwork demand is reduced, thereby ensuring that road construction can be completed using only in-situ foundation soil, especially for plain areas lacking soil, road construction is no longer restricted by the difficulty of obtaining soil, and the land is effectively protected or mountain forests and other environmental resources, more low-carbon and environmentally friendly.
进一步的,在实际应用时,从道路路基部分挖取的土方作为制备泡沫聚合土的原料之一消耗,1m
3的土方经处理后可以获得2-10m
3的泡沫聚合土,避免了取土场和弃方导致环境破坏。
Further, in actual application, the earth excavated from the road subgrade is used as one of the raw materials for preparing foam aggregate soil, and 1m3 of earthwork can be processed to obtain 2-10m3 foam aggregate soil, avoiding the need for soil borrowing and abandonment lead to environmental damage.
进一步的,现有传统筑路技术一般都需要大量的自卸车用于运土,以及推土机和压路机用于推平碾压,而本实施例的就地取土原位造路方法,泡沫聚合土为现浇经短期养护即可形成强度,无需推平碾压,避免了大量机械使用,工程管理更简单,环境影响更低碳。Further, the existing traditional road construction technology generally requires a large number of dump trucks for soil transportation, as well as bulldozers and road rollers for flattening and rolling. However, in the in-situ road construction method of this embodiment, the foam aggregate soil The strength can be formed after short-term maintenance for cast-in-place, without bulldozing and rolling, avoiding the use of a large number of machinery, simpler project management, and lower carbon environmental impact.
进一步的,施工路段过长时,以分段建设的方式实现多路段同步施工,每个路段均执行上述步骤,即能够大大加快工程进度。Furthermore, when the construction road section is too long, the simultaneous construction of multiple road sections can be realized by means of segmented construction, and the above steps can be carried out for each road section, which can greatly speed up the progress of the project.
需要说明的是,本实施例中,首先对发泡剂以物理形式进行发泡处理形成泡沫,然后将泡沫与胶凝料浆31充分混合,最后得到泡沫聚合土浆料。其中通过调整发泡剂用量和胶凝料浆31用量,可以实现不同体积比例和不同强度要求的泡沫聚合土,以满足路基不同高度及路基不同部位强度的设计需要。It should be noted that, in this embodiment, the foaming agent is first subjected to foaming treatment in a physical form to form a foam, and then the foam is fully mixed with the gelled slurry 31 to finally obtain the foamed polymer clay slurry. Among them, by adjusting the amount of foaming agent and cementitious slurry 31, foamed polymer soil with different volume ratios and different strength requirements can be realized, so as to meet the design requirements of different heights of roadbeds and strengths of different parts of roadbeds.
还需要说明的是,自然养护指的是利用自然条件使泡沫聚合土浆料自然硬化形成一定强度的泡沫聚合土,在某些时候可以用适当的材料对泡沫聚合土表面加以覆盖并浇水以保持硬化所需要的适当温度和湿度条件。It should also be noted that natural conservation refers to the use of natural conditions to make the foamed aggregate slurry naturally harden to form a foamed aggregate with a certain strength. At some point, the surface of the foamed aggregate can be covered with appropriate materials and watered to Maintain the proper temperature and humidity conditions required for hardening.
在某些实施例中,步骤S1中的胶凝料浆31通过设置搅拌站的方式制备;和/或在道路红线范围1内的未施工区域挖设一搅拌坑,在搅拌坑内进行胶凝料浆31的制备。In some embodiments, the cementitious slurry 31 in step S1 is prepared by setting up a mixing station; and/or a mixing pit is dug in an unconstructed area within the range 1 of the red line of the road, and the cementitious material is mixed in the stirring pit. Preparation of slurry 31 .
当施工长度超过一定范围时,胶凝料浆31的用量需求较大,因而可以通过设置搅拌站制备胶凝料浆31。When the construction length exceeds a certain range, the amount of gelled slurry 31 is required to be large, so the gelled slurry 31 can be prepared by setting up a mixing station.
例如,在某些实施例中,将土方、水、水泥和固化剂等凝胶材料直接输入到搅拌站中进行搅拌,该方式可以通过设置皮带送料机运送土方、设置螺旋输送机运送水泥和固化剂等凝胶材料和设置水泵泵入水实现。For example, in some embodiments, the gel materials such as earth, water, cement and curing agent are directly input into the mixing station for mixing, which can be carried out by setting the belt feeder to transport the earth, and setting the screw conveyor to transport the cement and solidify Agents and other gel materials and set the water pump to pump water into the implementation.
当施工长度在一定范围内时,胶凝料浆31的用量需求较小,则可以通过挖设搅拌坑制备胶凝料浆31。When the construction length is within a certain range, the amount of cementitious slurry 31 required is small, and then the cementitious slurry 31 can be prepared by digging a mixing pit.
施工方可以通过挖设搅拌坑以代替建设搅拌站,只需要利用挖掘机挖掘出简易的深坑即可,无需装拆搅拌站,缩减了前期准备的周期、简化了后期的收尾工作。The construction party can dig a mixing pit instead of building a mixing plant. It only needs to use an excavator to dig out a simple deep pit, and there is no need to assemble and disassemble the mixing plant, which reduces the preparation period in the early stage and simplifies the finishing work in the later stage.
在实际应用时,土方投入到搅拌坑中后,向搅拌坑灌注水,土方与水充分混合后形成泥浆,然后再往搅拌坑中加入水泥和固化剂等凝胶材料,继续进行充分搅拌以一次性形成胶凝料浆31。In practical application, after the earthwork is put into the mixing pit, water is poured into the mixing pit, the earthwork and water are fully mixed to form mud, and then gel materials such as cement and curing agent are added to the mixing pit, and the stirring is continued fully once. A gelled slurry 31 is formed.
在某些实施例中,可也视实际情况,同时挖设搅拌坑和设置搅拌站配合制备胶凝料浆31。In some embodiments, depending on the actual situation, a mixing pit and a mixing station may be dug at the same time to prepare the gelled slurry 31 .
例如,土方投入到搅拌坑中后,向搅拌坑灌注水,土方与水充分混合后形成泥浆后,将泥浆从搅拌坑中抽取到搅拌站中进行搅拌混合,然后再向搅拌站中加入水泥和固化剂等凝胶材料,在搅拌站中形成胶凝料浆31,最后搅拌站与发泡混合设备6连接,将胶凝料浆31抽取到发泡混合设备6中形成最终的泡沫聚合土浆料。For example, after the earthwork is put into the mixing pit, water is poured into the mixing pit. After the earthwork and water are fully mixed to form mud, the mud is pumped from the mixing pit to the mixing station for mixing, and then cement and cement are added to the mixing station. Gel materials such as curing agent form gelling slurry 31 in the mixing station, and finally the mixing station is connected to the foaming mixing equipment 6, and the gelling slurry 31 is extracted into the foaming mixing equipment 6 to form the final foamed polymer soil slurry material.
在某些实施例中,步骤S1包括:In some embodiments, step S1 includes:
S11.在道路施工现场规划出堆土区4、制浆区3和预施工路段11上的回填区2;S11. Plan the backfill area 2 on the soil pile area 4, the pulping area 3 and the pre-construction road section 11 at the road construction site;
S12.将搅拌坑和/或搅拌站设置于制浆区3中;S12. setting the mixing pit and/or the mixing station in the pulping area 3;
S13.按照道路预定的施工要求深度挖设预施工路段11的地基土方,并将挖取的地基土方放置在堆土区4处;S13. Excavate the foundation earthwork of the pre-construction road section 11 in depth according to the predetermined construction requirements of the road, and place the excavated foundation earthwork in the soil pile area 4;
S14.将挖取的地基土方、胶凝材料和水加入到搅拌坑和/或搅拌站中进行搅拌处理,以制备胶凝料浆31。S14. Add the excavated foundation earth, cementitious material and water into the mixing pit and/or the mixing station for stirring treatment, so as to prepare the cementitious slurry 31 .
本实施例中,回填区2为道路红线范围1内预施工路段11上需要进行道路填筑的区域,制备泡沫聚合土浆料后将回填到回填区2中填筑出道路。回填区2中挖出的土方可以暂存在堆土区4中(挖出的土方也可以暂放在运输车中,则运输车也应视为堆土区4)。In this embodiment, the backfill area 2 is the area where road filling is required on the pre-construction road section 11 within the red line range 1 of the road. After preparing the foamed polymer soil slurry, it will be backfilled into the backfill area 2 to fill up the road. The earth excavated in the backfill area 2 can be temporarily stored in the soil accumulation area 4 (the excavated earth can also be temporarily placed in the transport vehicle, and the transport vehicle should also be regarded as the soil accumulation area 4).
需要说明的是,当施工路段过长时,也可以如上述实施例一般分段施工,每个路段均设置回填区2、制浆区3和堆土区4,实现多个路段同步施工。It should be noted that when the construction road section is too long, it can also be constructed in sections as in the above-mentioned embodiment, and each road section is provided with a backfill area 2, a pulping area 3, and a soil accumulation area 4 to realize simultaneous construction of multiple road sections.
进一步优选的,在道路红线范围1中规划出堆土区4、制浆区3和预施工路段11上的回填区2,活用道路红线范围1的内部空间,避免过多占用道路红线范围1外的空间。Further preferably, in the range 1 of the red line of the road, the soil accumulation area 4, the pulping area 3 and the backfill area 2 on the pre-construction road section 11 are planned to make full use of the internal space of the red line range 1 of the road to avoid excessive occupation of the red line range 1 of the road Space.
进一步优选的,预施工路段11设定长度为30-100米,避免回填区2距离制浆区3过远,导致泡沫聚合土浆料输送困难。Further preferably, the length of the pre-construction section 11 is set to be 30-100 meters, so as to avoid the backfilling area 2 being too far away from the pulping area 3, resulting in difficulty in transporting the foamed aggregate slurry.
进一步优选的,堆土区4设置在道路红线范围1内的非施工区域。Further preferably, the soil accumulation area 4 is set in a non-construction area within the range 1 of the red line of the road.
在某些实施例中,步骤S14的具体步骤包括:In some embodiments, the specific steps of step S14 include:
按照设定好的胶凝料浆制备比例标准,按比例将挖取的地基土方、胶凝材料和水加入到搅拌 坑和/或搅拌站中,通过搅拌装置进行充分浆化搅拌。According to the set cemented slurry preparation ratio standard, the excavated foundation soil, cementitious material and water are added to the mixing pit and/or mixing station in proportion, and the mixing device is used to fully slurry and mix.
在某些实施例中,步骤S3的具体步骤包括:In some embodiments, the specific steps of step S3 include:
S31.将道路路基部分的平面分割成多个浇注区域;S31. Divide the plane of the subgrade part of the road into multiple pouring areas;
S32.将泡沫聚合土浆料回填到每个浇注区域中。S32. Backfilling the foamed aggregate clay slurry into each cast area.
本实施例中,因泡沫聚合土具有较好流动性且内部含有大量气泡,在实际应用时,当浇注的泡沫聚合土超过一定体积时,内部的气泡容易消散,为了确保泡沫聚合土凝固后的质量,在道路路基部分所需浇注的体积过大时,需要对道路路基部分进行分区浇注,从而确保各个区域中的泡沫聚合土的质量。In this embodiment, because the foamed polymer soil has good fluidity and contains a large number of air bubbles inside, in actual application, when the poured foamed polymer soil exceeds a certain volume, the internal bubbles are easy to dissipate. In order to ensure the foamed polymer soil after solidification Quality, when the volume of pouring required for the subgrade part of the road is too large, it is necessary to pour the subgrade part of the road in different areas, so as to ensure the quality of the foamed polymer soil in each area.
进一步优选的,步骤S31中的各个浇注区域通过泡沫板5或木夹板分隔形成。实际应用时,泡沫聚合土浆料硬化后,泡沫板5无需取出,凭借泡沫板5自身的弹性则能够起到补偿作用,通过形变自适应泡沫聚合土的热胀冷缩,有效防止泡沫聚合土长期使用后因环境温度变化导致的开裂现象。Further preferably, each pouring area in step S31 is separated and formed by foam boards 5 or wooden splints. In practical application, after the foamed aggregate slurry is hardened, the foam board 5 does not need to be taken out, and the elasticity of the foam board 5 can play a compensating role, and the expansion and contraction of the foamed aggregate can be effectively prevented by deforming and adapting to the expansion and contraction of the foamed aggregate. Cracking caused by changes in ambient temperature after long-term use.
在某些实施例中,根据以下公式计算搅拌坑的面积占预施工路段11面积的百分比:In some embodiments, the percentage of the area of the mixing pit to the area of the pre-construction road section 11 is calculated according to the following formula:
其中,X为搅拌坑的面积占预施工路段11面积的百分比,B为每个浇注区域的面积,A为预施工路段11的面积。Among them, X is the percentage of the area of the mixing pit to the area of the pre-construction road section 11, B is the area of each pouring area, and A is the area of the pre-construction road section 11.
通过该公式能够计算出与预施工路段11匹配的搅拌坑,所谓匹配的搅拌坑指的是:搅拌坑中每次制备的胶凝料浆31都能够完整填筑至少一个浇注区域。合理的坑位大小能够避免每次制备的胶凝料浆31时无法完整填筑一个浇注区域,导致该浇注区域需分多次填筑,影响最终形成的泡沫聚合土质量;或每次制备的胶凝料浆31过多,导致胶凝料浆31剩余浪费。The mixing pit matching the pre-construction road section 11 can be calculated through this formula. The so-called matching mixing pit means that the cementitious slurry 31 prepared each time in the mixing pit can completely fill at least one pouring area. A reasonable pit size can prevent the cementitious slurry 31 prepared each time from being unable to completely fill a pouring area, resulting in the pouring area needing to be filled in multiple times, which will affect the quality of the final foamed polymer soil; or each prepared The gelled slurry 31 is too much, resulting in waste of the remaining gelled slurry 31 .
在某些实施例中,步骤S12中设置搅拌坑的方式具体为:In some embodiments, the method of setting the mixing pit in step S12 is specifically:
搅拌坑设置于道路红线范围1内的待施工路段上,搅拌坑的面积大小为预施工路段11面积的5-30%,深度是施工路段开挖深度的1-1.5倍。The mixing pit is set on the road section to be constructed within the red line range 1 of the road. The area of the mixing pit is 5-30% of the area of the pre-construction section 11, and the depth is 1-1.5 times the excavation depth of the construction section.
进一步优选的,每个浇注区域的面积大小均为100-400平方米。Further preferably, the area of each pouring area is 100-400 square meters.
根据上述实施例设置搅拌坑,能够确保泡沫聚合土浆料能够持续输送,且每次至少能够按施工要求填筑一个浇注区域。例如,预施工路段11面积为1500m
3,搅拌坑大小设为预施工路段11面积的20%,深度为施工路段开挖深度的1倍,各个浇注区域划分大小为 150m
3,一共有10个浇注区域,则搅拌坑每次能够制备300m
3的泡沫聚合土浆料,能够填筑两个浇注区域。
Setting the mixing pit according to the above embodiment can ensure that the foamed polymer soil slurry can be continuously transported, and at least one pouring area can be filled according to the construction requirements each time. For example, the area of the pre-construction section 11 is 1500m 3 , the size of the mixing pit is set to 20% of the area of the pre-construction section 11, and the depth is 1 times the excavation depth of the construction section. The size of each pouring area is 150m 3 , and there are 10 pouring area, the mixing pit can prepare 300m 3 of foamed polymer soil slurry each time, and can fill two pouring areas.
需要说明的是,实际应用时,道路红线范围1过长,则会分为多个预施工路段,每个路段的面积一般为100-200平方米,而搅拌坑的深度一般不超过1.5米,面积以5-10㎡控制。It should be noted that, in actual application, if the red line range 1 of the road is too long, it will be divided into multiple pre-construction road sections, the area of each road section is generally 100-200 square meters, and the depth of the mixing pit is generally not more than 1.5 meters. The area is controlled by 5-10㎡.
进一步优选的,每个浇注区域的大小均为200-300平方米。Further preferably, the size of each pouring area is 200-300 square meters.
进一步优选的,步骤S32的具体步骤为每个浇注区域每次回填浇注的高度为0.3-1米,避免浇注过高导致坍塌。Further preferably, the specific step of step S32 is that the height of each backfill pouring in each pouring area is 0.3-1 meter, so as to avoid collapse caused by pouring too high.
在某些实施例中,步骤S2包括:In some embodiments, step S2 includes:
S21.将胶凝料浆31通过第一输送泵泵入发泡混合设备6中;S21. Pump the gelled slurry 31 into the foaming mixing device 6 through the first delivery pump;
S22.将发泡剂通过第二输送泵泵入发泡混合设备6中,并在发泡混合设备6中自动稀释,再经空压机进行物理发泡形成泡沫;S22. The foaming agent is pumped into the foaming mixing device 6 through the second delivery pump, and is automatically diluted in the foaming mixing device 6, and then physically foamed by an air compressor to form a foam;
S23.在发泡混合设备6中,胶凝料浆31和泡沫混合形成泡沫聚合土浆料,经第一输送泵的推力作用下把泡沫聚合土浆料从发泡混合设备6中推出。S23. In the foaming mixing device 6, the gelled slurry 31 is mixed with the foam to form a foamed polymer soil slurry, and the foamed polymer soil slurry is pushed out from the foaming mixing device 6 under the thrust of the first delivery pump.
本实施例中,发泡混合设备6上设有两个独立的输入端和一个输出端,两个输入端分别对应连接第一输送泵和第二输送泵,而输出端处不设置第三输送泵;第一输送泵用于将胶凝料浆31送入到发泡混合设备6中,第二输送泵用于将发泡剂送入到发泡混合设备6中,两者在发泡混合设备6中进行混合形成泡沫聚合土,第一输送泵的作用力同时作用于泡沫聚合土,使其在发泡混合设备6的输出端泵出,这种方式能够有效保护泡沫聚合土中的气泡(若在输出端处设置第三输送泵泵出泡沫聚合土很容易导致气泡消散)。In this embodiment, the foaming mixing device 6 is provided with two independent input ports and one output port, and the two input ports are respectively connected to the first delivery pump and the second delivery pump, while the output end is not provided with a third delivery pump. Pump: the first delivery pump is used to send the gelled slurry 31 into the foaming mixing equipment 6, and the second delivery pump is used to send the foaming agent into the foaming mixing equipment 6, and the two are mixed in the foaming process. Mix in the equipment 6 to form the foamed polymer soil, and the force of the first delivery pump acts on the foamed polymer soil at the same time to make it pump out at the output end of the foaming mixing device 6. This method can effectively protect the air bubbles in the foamed polymer soil (If the third delivery pump is set at the output end to pump out the foamed polymer soil, it is easy to cause the bubbles to dissipate).
此外,实际应用时,发泡混合设备6能够实时泵送胶凝料浆31、实时对发泡剂进行发泡,并实时将胶凝料浆31和泡沫混合,以达到实时输送泡沫聚合土的方式来实现生产目标。In addition, in actual application, the foaming and mixing equipment 6 can pump the gelling slurry 31 in real time, foam the foaming agent in real time, and mix the gelling slurry 31 and the foam in real time, so as to achieve the real-time delivery of the foamed polymer soil. way to achieve production goals.
需要说明的是,发泡混合设备6可以为现有技术中的轻质土一体式制备机、泡沫轻质土制备站和发泡混合泵车(如浆泡混合布料杆泵车),但不仅限于此。另外,发泡剂必须经过发泡混合设备6进行物理发泡形成泡沫,发泡剂直接注入到胶凝料浆31无法形成所需的泡沫聚合土。It should be noted that the foaming and mixing equipment 6 can be a light soil integrated preparation machine in the prior art, a foaming light soil preparation station and a foaming mixing pump truck (such as a slurry foam mixing distribution rod pump truck), but not only limited to this. In addition, the foaming agent must pass through the foaming and mixing equipment 6 for physical foaming to form a foam, and the foaming agent is directly injected into the cementitious slurry 31 and cannot form the desired foamed polymer soil.
在某些实施例中,胶凝材料的成分为单一组分的水泥或多组分混合形成的固化剂。In some embodiments, the cementitious material is composed of single-component cement or a curing agent formed by mixing multiple components.
例如,水和固体材料(包括固化剂和地基土方)的质量比为1:1.04;For example, the mass ratio of water and solid materials (including curing agent and foundation earthwork) is 1:1.04;
固化剂和地基土方的质量比为1:1;The mass ratio of curing agent to foundation earthwork is 1:1;
固化剂组成:水泥12份、矿粉40份、白泥粉36份、脱硫石膏12份;Composition of curing agent: 12 parts of cement, 40 parts of mineral powder, 36 parts of white mud powder, 12 parts of desulfurized gypsum;
发泡剂为SRN2发泡剂,其组成为:39wt%的脂肪醇聚氧乙烯醚硫酸钠、9wt%的三乙醇胺、5.5wt%的十二烷基硫酸钠、3wt%的二乙醇单异丙醇胺、24wt%的α-烯基磺酸钠、17wt%的乙二醇丁醚以及2.5wt%的12-14混合醇(碳十二醇和碳十四醇的重量比为7:3)。Foaming agent is SRN2 foaming agent, and it is composed of: 39wt% fatty alcohol polyoxyethylene ether sodium sulfate, 9wt% triethanolamine, 5.5wt% sodium lauryl sulfate, 3wt% diethanol monoisopropyl Alcohol amine, 24wt% sodium α-alkenyl sulfonate, 17wt% ethylene glycol butyl ether and 2.5wt% 12-14 mixed alcohol (the weight ratio of carbon dodecanol to carbon tetradecyl alcohol is 7:3).
按比例先将地基土方和水搅拌混合20min(80r/min),然后加入固化剂搅拌混合25min(80r/min)获得混合浆料。再然后将0.25重量份的SRN2发泡剂稀释65倍后获得发泡剂溶液,并将配制好的发泡剂溶液注入到发泡混合设备6中,通入压缩空气进行物理发泡而获得泡沫(所得泡沫在单独存放时的体积能够保持稳定达到约16min)。最后将泡沫加入到混合浆料中继续搅拌混合12min(55r/min),获得泡沫聚合土浆料。Stir and mix the foundation earthwork and water for 20 minutes (80r/min) according to the proportion, then add the curing agent and stir and mix for 25 minutes (80r/min) to obtain the mixed slurry. Then the SRN2 foaming agent of 0.25 parts by weight is diluted 65 times to obtain foaming agent solution, and the foaming agent solution prepared is injected into the foaming mixing device 6, and compressed air is fed into physical foaming to obtain foam (The resulting foam was stable in volume for about 16 min when stored alone). Finally, add the foam into the mixed slurry and continue to stir and mix for 12min (55r/min) to obtain the foamed polymer soil slurry.
又例如,水和固体材料(包括固化剂和地基土方)的质量比为1:1.15。For another example, the mass ratio of water to solid materials (including curing agent and foundation earthwork) is 1:1.15.
固化剂和地基土方的质量比为1:1。The mass ratio of curing agent to foundation earthwork is 1:1.
固化剂组成:水泥8份、矿粉42份、白泥粉38份、脱硫石膏12份。Composition of curing agent: 8 parts of cement, 42 parts of mineral powder, 38 parts of white clay powder, and 12 parts of desulfurized gypsum.
发泡剂为SRN2发泡剂,其组成为:66wt%的脂肪醇聚氧乙烯醚硫酸钠、12wt%的三乙醇胺、10wt%的十二烷基硫酸钠、7wt%的二乙醇单异丙醇胺以及5wt%的月桂酰胺丙基甜菜碱。Foaming agent is SRN2 foaming agent, and its composition is: the fatty alcohol polyoxyethylene ether sodium sulfate of 66wt%, the triethanolamine of 12wt%, the sodium lauryl sulfate of 10wt%, the diethanol monoisopropanol of 7wt% amine and 5 wt% lauryl amidopropyl betaine.
按比例先将地基土方和水搅拌混合20min(80r/min),然后加入固化剂搅拌混合25min(80r/min)获得混合浆料。再然后将0.25重量份的SRS1发泡剂稀释80倍后获得发泡剂溶液,并将配制好的发泡剂溶液注入到发泡混合设备中,通入压缩空气进行物理发泡而获得泡沫(所得泡沫在单独存放时的体积能够保持稳定达到约16min)。最后将泡沫加入到混合浆料中继续搅拌混合12min(55r/min),获得泡沫聚合土浆料。Stir and mix the foundation earthwork and water for 20 minutes (80r/min) according to the proportion, then add the curing agent and stir and mix for 25 minutes (80r/min) to obtain the mixed slurry. Then the SRS1 whipping agent of 0.25 parts by weight is diluted 80 times to obtain whipping agent solution, and the whipping agent solution prepared is injected in the foaming mixing equipment, and compressed air is fed into physical foaming to obtain foam ( The resulting foam was stable in volume for about 16 minutes when stored alone). Finally, the foam was added to the mixed slurry and continued to stir and mix for 12 minutes (55 r/min) to obtain a foamed polymer clay slurry.
在某些实施例中,胶凝材料的成分不仅限于上述的水泥和固化剂,在实际应用时,工业固体废料(如磷石膏、赤泥、碱渣、粉煤灰、钢渣甚至建筑垃圾等)也能够用于制备胶凝料浆31,能够相当程度上消纳大量固体废料,其环保意义重大,有利于保护周边环境。In some embodiments, the composition of the cementitious material is not limited to the above-mentioned cement and curing agent. It can also be used to prepare gelled slurry 31, which can absorb a large amount of solid waste to a considerable extent, and its environmental protection significance is great, which is beneficial to the protection of the surrounding environment.
在某些实施例中,挖取的地基土方、胶凝材料和水均用车辆运载,且通过可移动的搅拌设备进行搅拌;发泡混合设备6具体为发泡混合泵车。In some embodiments, the excavated foundation earthwork, cementitious material and water are all carried by vehicles and stirred by a movable stirring device; the foaming mixing device 6 is specifically a foaming mixing pump truck.
本实施例中,通过车辆运载地基土方、胶凝材料和水,并搭配可移动的搅拌设备和发泡混合泵车,有利于达到快速施工、快速移动的高效作业效果。In this embodiment, the foundation earthwork, cementitious material and water are carried by vehicles, together with movable mixing equipment and foaming mixing pump trucks, which is beneficial to achieve the efficient operation effect of fast construction and fast movement.
在某些实施例中,步骤S1之前还包括步骤:对道路红线范围1进行表面清理。In some embodiments, before step S1, a step is further included: performing surface cleaning on the red line range 1 .
在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关 系或者顺序。In this document, relational terms such as first and second etc. are used only to distinguish one entity or operation from another without necessarily requiring or implying any such relationship between these entities or operations. Actual relationship or sequence.
以上所述仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only the embodiments of the present application, and are not intended to limit the protection scope of the present application. For those skilled in the art, various modifications and changes may be made to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
Claims (10)
- 一种就地取土原位造路方法,用于道路工程,其特征在于,其步骤包括:A method for building roads in situ by borrowing soil in situ, used for road engineering, is characterized in that the steps include:S1.分段挖取道路红线范围的地基土方并与胶凝材料和水混合形成胶凝料浆;S1. Excavate the foundation earth in the red line range of the road in sections and mix it with cementitious material and water to form cementitious slurry;S2.抽取所述胶凝料浆到发泡混合设备中与发泡混合设备产生的泡沫混合形成泡沫聚合土浆料;S2. Extract the gelled slurry into the foaming mixing equipment and mix it with the foam produced by the foaming mixing equipment to form a foamed aggregate slurry;S3.将所述泡沫聚合土浆料现浇回填到各个路段的道路路基部位,经自然养护形成道路路基。S3. The foamed aggregate soil slurry is poured in-situ and backfilled to the road subgrade of each road section, and the road subgrade is formed through natural maintenance.
- 根据权利要求1所述的就地取土原位造路方法,其特征在于,步骤S1中,所述的胶凝料浆通过设置搅拌站的方式制备;和/或在所述道路红线范围内的未施工区域挖设一搅拌坑,在所述搅拌坑内进行所述胶凝料浆的制备。The in-situ road construction method according to claim 1, characterized in that, in step S1, the gelled slurry is prepared by setting a mixing station; and/or within the scope of the red line of the road A mixing pit is dug in the unconstructed area, and the preparation of the gelled slurry is carried out in the mixing pit.
- 根据权利要求2所述的就地取土原位造路方法,其特征在于,步骤S1包括:The in-situ road construction method according to claim 2, characterized in that step S1 comprises:S11.在道路施工现场规划出堆土区、制浆区和预施工路段上的回填区;S11. Plan out the backfill area on the soil pile area, pulping area and pre-construction road section at the road construction site;S12.将所述搅拌坑和/或所述搅拌站设置于所述制浆区中;S12. disposing the mixing pit and/or the mixing station in the pulping area;S13.按照道路预定的施工要求深度挖设所述预施工路段的地基土方,并将挖取的所述地基土方放置在所述堆土区处;S13. Excavating the foundation earthwork of the pre-construction road section according to the predetermined construction requirements of the road, and placing the excavated foundation earthwork at the soil pile area;S14.将挖取的所述地基土方、所述胶凝材料和水加入到所述搅拌坑和/或搅拌站中进行搅拌处理,以制备所述胶凝料浆。S14. Add the excavated foundation earthwork, the cementitious material and water into the mixing pit and/or mixing station for stirring treatment, so as to prepare the cementitious slurry.
- 根据权利要求3所述的就地取土原位造路方法,其特征在于,步骤S14的具体步骤包括:The in-situ road construction method according to claim 3, characterized in that the specific steps of step S14 include:按照设定好的胶凝料浆制备比例标准,按比例将挖取的所述地基土方、所述胶凝材料和水加入到所述搅拌坑和/或所述搅拌站中,通过搅拌装置进行充分浆化搅拌。According to the set cemented slurry preparation ratio standard, the excavated foundation earthwork, the cementitious material and water are added to the mixing pit and/or the mixing station in proportion, and are carried out by a stirring device. Thoroughly slurry and stir.
- 根据权利要求3所述的就地取土原位造路方法,其特征在于,步骤S12中设置搅拌坑的方式具体为:The in-situ road construction method according to claim 3, characterized in that the method of setting the mixing pit in step S12 is specifically:所述搅拌坑设置于所述道路红线范围内的待施工路段上,所述搅拌坑的面积大小为预施工路段面积的5-30%,深度是施工路段开挖深度的1-1.5倍。The mixing pit is set on the section to be constructed within the red line of the road, the area of the mixing pit is 5-30% of the area of the pre-construction section, and the depth is 1-1.5 times the excavation depth of the construction section.
- 根据权利要求1所述的就地取土原位造路方法,其特征在于,步骤S2包括:The in-situ road construction method according to claim 1, characterized in that step S2 comprises:S21.将所述胶凝料浆通过第一输送泵泵入所述发泡混合设备中;S21. Pump the gelled slurry into the foaming mixing device through the first delivery pump;S22.将发泡剂通过第二输送泵泵入所述发泡混合设备中,并在所述发泡混合设备中自动稀释,再经空压机进行物理发泡形成所述泡沫;S22. Pump the foaming agent into the foaming mixing equipment through the second delivery pump, and automatically dilute in the foaming mixing equipment, and then perform physical foaming through an air compressor to form the foam;S23.在所述发泡混合设备中,所述胶凝料浆和所述泡沫混合形成所述泡沫聚合土浆料,经所述第一输送泵的推力作用下把所述泡沫聚合土浆料从所述发泡混合设备中推出。S23. In the foaming and mixing equipment, the gelled slurry and the foam are mixed to form the foamed polymer soil slurry, and the foamed polymer soil slurry is transported under the thrust of the first delivery pump Push out from the foam mixing equipment.
- 根据权利要求1所述的就地取土原位造路方法,其特征在于,步骤S3的具体步骤包括:The in-situ road construction method according to claim 1, characterized in that the specific steps of step S3 include:S31.将所述道路路基部分的平面分割成多个浇注区域;S31. Divide the plane of the subgrade part of the road into multiple pouring areas;S32.将所述泡沫聚合土浆料回填到每个所述浇注区域中。S32. Backfilling the foamed aggregate clay slurry into each pouring area.
- 根据权利要求7所述的就地取土原位造路方法,其特征在于,每个所述浇注区域的面积大小均为100-400平方米。The in-situ road construction method according to claim 7, characterized in that the area of each pouring area is 100-400 square meters.
- 根据权利要求1所述的就地取土原位造路方法,其特征在于,所述胶凝材料的成分为单一组分的水泥或多组分混合形成的固化剂。The in-situ road construction method according to claim 1, wherein the composition of the cementitious material is a single-component cement or a curing agent formed by mixing multiple components.
- 根据权利要求1所述的就地取土原位造路方法,其特征在于,挖取的所述地基土方、胶凝材料和水均用车辆运载,且通过可移动的搅拌设备进行搅拌;所述发泡混合设备具体为发泡混合泵车。The in-situ road construction method according to claim 1, characterized in that, the excavated foundation earthwork, cementitious material and water are all carried by vehicles, and are stirred by movable stirring equipment; The above-mentioned foaming and mixing equipment is specifically a foaming and mixing pump truck.
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